MANUAL ENGLISH copy.pages
Contents
1. Mr PL DWS B 000 000 z Feed rate 000 0 Win 10002 _ zircon imm Spindle 00 03 metal 2mm 1 T T ORPM Speed 2000 876 00 04 metal 1mm gt 0005 pmma 2mm 00 06 5 t pmma 1mm U 00 07 metal 2mm 00 08 100 Elapsed time 00 33 04 38 G54 T8 _MDI 0 0009 SN JE b tal Get tool en Progress 4 4 1 Tools Table Worksheet Icons and the buttons Functions On this page are given Automatic length measurement after get Syntaxtest only no motions Always use Tool 1 sequences 1 _Puttogl tool Figure 4 4 WARNINGThis section was closed in software for use by the operator The buttons are active only with the permission of the authorised person Do not make any change in settings on this page as it may result in permanent damage to your machine in the following table of icons and buttons functions see Table 4 4 1 Tools 9 kal Indicates the number of tools used 1 Tool No 1 H Tool number given in the table Group Sister tool group Clear Resets the currently selected tool life in tool table Description zircon 2mm Tool properties of the selected tool Check length before Put tool Tool length measurement before and during machining 22 Check length interval min 30 Rechecks tool length in the given intervals in minut2. NEM BB EE MR M AMA AR CX de 7 SPINDLE SPINDLE DRIVE RELAY BOARD 73 Z EI alre m alina O Xx LEFT FAN RIGHT FAN KA d s PP 1111 Rn Te EZ 1 l 3 7 Y 4 TA A U A Og pe i m 4 NI u 1 BR NU KN Wek uu Lo mma 1 7 z 1 ATs i 4 a 2 1 Th 47 pla a P Pla EZ 1 1 5 ee 1 tt E 0 ris RELAY BOARD CONTROLLER BOARD quvoa 85 081708 UITIOULNO Bm LIL F 5 1 mn b 6 twin fae 000060960 3 20206 r um ri san oe we FF eee Fun awn mn Table 1 ENCODER CABLE XENC VENC X Y ENCODER CABLE XENC VENC X Y ENCODER CABLE MOTOR SIDE 3 LINE 15 PIN SOCKET FEMALE DRIVER SIDE 12 PIN TUNIC SOCKET PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 GREEN A 1 PINK OV 2 BLUE B 2 YELLOW 2 3 PINK OV 3 GREEN A
3. YMC ZMC AMC BMC X Y Z A B MOTOR CABLE CONTROL SIDE 4 PIN FEMALE TUNIC SOCKET MOTOR SIDE 4 PIN FEMALE SOCKET PIN CABLE CODE FUNCTION PIN CABLE CODE FUNCTION 1 1 U U 1 1 U U 2 YELLOW GREEN GROUND 2 2 V V 3 2 V V 3 3 W W 4 3 W W 4 YELLOW GREEN GROUND Table 2 SPINDLE CABLE SPINDLE COMMUNICATION CABLE SPINDLE COMMUNICATION CABLE CONTROL CARD SIDE 11 PIN TUNIC SOCKET SPINDLE DRIVE CONTROL TECNIQUES SIDE PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 GREEN OV T1 GREEN BROWN OV 2 GREV SPIND ZERO T2 EMPTY EMPTY 3 BLUE SPIND FAULT T3 EMPTY EMPTY A EMPTY EMPTY T4 RED 0 10V INPUT 5 WHITE SPIND ENBL T5 YELLOW 24V 6 EMPTY EMPTY T6 BLUE SPIND FAULT 7 EMPTY EMPTY B1 PINK 0 10V OUTPUT 8 YELLOW 24V B2 SHORT CUT WITH B4 9 BROWN ANALOG GND B3 GREV SPIND ZERO 10 RED 0 10V INPUT B4 SHORT CUT WITH B2 11 PINK 0 10V OUTPUT B5 WHITE SPIND ENBL B6 B7 Wyenadent Dental CAD CAM D14 amp 015 TROUBLE SHOOTING PROBLEM 1 MARGIN LINE CHIPPING 2 DIFFERENT WALL THICKNESSES 3 WRONG THICKNESS OF JOB 4 HOLE IN THE JOB 5 BROKEN WALLS 6 FITTING PROBLEMS POSSIBLE REASON A Dirty Spindle collet B Old cutting tool C Wrong tool D Block material quality E Wrong RPM and feed F Spindle Balance G Missing calibration H Tool length switch problem l Spindle overheating J
4. 4 BROWN L 4 RED 5V 5 RED BLUE RX 5 BLUE B 6 SHIELD SHIELD 6 EMPTY EMPTY YELLOW 7 RED BLUE RX 8 EMPTY EMPTY 8 GREY PINK RX 9 GREY PINK RX 9 BROWN L 10 EMPTV EMPTV 10 SHIELD SHIELD 11 GREV A 11 GREY A 12 WHITE B 12 WHITE B 13 RED 5V 14 EMPTY EMPTY 15 EMPTY EMPTY Table 2 ZENC AENC BENC Z A B ENCODER CABLE Z A B ENCODER CABLE MOTOR SIDE 3 LINE 15 PIN SOCKET FEMALE DRIVER SIDE 12 PIN TUNIC SOCKET PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 ORANGE A 1 BROWN BLUE OV 2 BROWN B 2 YELLOW 2 3 BROWN BLUE OV 3 ORANGE A 4 GREEN L 4 BROWN RED 5V 5 BLUE RX 5 BROWN B 6 SHIELD SHIELD 6 EMPTY EMPTY YELLOW 2 7 BLUE RX 8 EMPTY EMPTY 8 GREY RX 9 GREY RX 9 GREEN L 10 EMPTV EMPTV 10 SHIELD SHIELD 11 RED A 11 RED A 12 BLACK B 12 BLACK B 13 BROWN RED 5V 14 EMPTY EMPTY 15 EMPTY EMPTY TOUCH PANEL SOCKET TOUCH PANEL CABLE FEMALE 12 PIN SOCKET TPC TOUCH PANEL CABLE CONTROL SIDE MALE 12 PIN SOCKET PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 GREEN EMG STP CN4 CVR STP 1 GREEN EMG STP KN1 2 GREY EMG STP CN4 CVR STP 2 GREY EMG STP KN1 3 BLUE EMG STP CN4 CVR STP 3 BLUE EMG STP KN2 4 WHITE EMG STP CN4 CVR STP 4 WHITE EMG STP KN2 5 YELLOW
5. pyenadent 4 Dental CAD TABLE OF CONTENTS FOREWORD 3 1 General Securitv Alerts 4 1 1 Responsibilities and Obligations 4 1 2 For Vour Safetv 4 2 Transport and Installation instructions 5 2 1 Pre installation 6 2 2 Electrical and Air Systems 6 2 3 Iransport 6 3 Machine Setup 7 3 2 Commissioning 7 4 Main Program Worksheets 13 4 1 Jog Control Worksheet 13 4 2 G Code Editor Worksheet 18 4 3 Tool Paths Worksheet 20 4 4 Tools Table Worksheet 21 4 5 Work Offsets Worksheet 24 4 6 The Menu Bar 25 5 Machine Heating Program To Be Run 28 6 Front glass Open Close 29 7 Block load unload 29 8 Tool change Replace Tool and New tool loading 31 9 Measuring and Calibration Part Processing 36 9 1 Y Axis Calibration 37 9 2 B Axis Calibration 38 10 Measure Tool 39 11 Mach Zero Position Park Position 40 12 Load Position 40 13 Clean Position 40 14 Running The Tool Path Prepared 41 TABLE OF CONTENTS 14 1 Saving The Tool Path 41 14 2 Running The ToolPath 41 15 Cutting oil preparation for wet system 43 15 1 WET System components 43 15 2 Preparation of the cutting liquid 43 FOREWORD Thank you for choosing Yenadent D15 Before you start using Yenadent D15 please carefully read the instructions for use and sa ety warnings Make sure all machine operators read this manual before using the machine Keep this guide at hand for quick reference In the event of questions and problems pleas
6. 23 2 32 PART NO 15 100 1003 01 15 100 1010 01 15 500 1040 01 15 500 1048 01 1996 500 1012 01 1996 300 1013 01 1996 500 1060 01 1996 500 1063 01 1996 500 1098 01 1996 500 1097 01 DESCRIPTION X AXIS PROFILE X AXIS MOTOR FLANGE X AXIS MOTOR BELT X AXIS RAY 578 MM MOTOR KASNAK MOTOR 100 WATT 9X16 ALLEN SCREW 9X20 ALLEN SCREW 4X8 COUNTERSINK SCREW 4X8 SETSCREW LIMDS Z d NO PART NO 15 100 1003 01 15 100 1008 01 1996 500 1002 0 1 15 500 1048 01 1996 500 1005 0 1 1996 500 1006 0 1 15 100 1005 01 15 500 1038 01 15 100 1014 01 1996 500 1065 01 1996 500 1061 01 1996 500 1060 01 1996 500 1062 01 DESCRIPTION X AXIS PROFILE X BALLSCREW FLANGE AXIS CARRIER X AXIS RAIL 578 MM X Y Z BALLSCREW CUSHIONING X Y Z BALLSCREW NUT X AXIS FLANGE X Y AXIS BALLSCREW 470 MM X Y AXIS NUT SUPPORT 4X25 ALLEN SCREW 4X20 ALLEN SCREW 9X16 ALLEN SCREW 9X30 ALLEN SCREW SS DETAIL B 147 15 SCALE 1 2 PART NO 15 100 1003 01 15 100 1008 01 1996 500 1005 01 1996 500 1006 01 1996 500 1011 01 15 500 1038 01 1996 500 1060 01 1996 500 1062 01 1996 500 1061 01 1996 500 1098 01 1996 500 1097 01 DESCRIPTION X AXIS PROFILE X BALLSCREW FLANGE X Y Z BALLSCREW X Y Z BALLSCREW NUT AXIS BALLSCREW PULLEY X Y AXIS BALLSCREW 470 9X16 ALLEN SCREW 9X30 ALLEN SCREW 4X20 ALLEN SCREW 4X8 COUNTERSINK SCREW 4X8 SET SCREW QTY NO O O N PART NO 15 100 1003 01 1996 500 10
7. QTY 17 DETAIL A SCALE2 5 NO K G O N A MAW N Cn CO N PART 15 100 1031 01 15 100 1036 01 15 100 1037 01 15 500 1017 01 1996 500 1015 01 1996 500 1091 01 1996 500 1061 01 1996 500 1060 01 1996 500 1071 01 1996 300 1027 01 1996 300 1028 01 1996 300 1029 01 15 200 1042 01 1996 300 1013 01 15 200 1040 01 15 200 1041 01 1996 500 1092 01 1996 500 1067 01 DESCRIPTION 4 AXIS A MOTOR FLANGE 4 AXIS GEARBOX FLANGE 4 AXIS BLOCK HOLDER 4 AXIS SPINEA FLANGE GEARBOX 3X4 YSB SCREW 4X20 ALLEN SCREW 9X16 ALLEN SCREW 4X8 ALLEN MAGNET PROXY PROXY SCREW 4 AXIS PROXY METAL MOTOR 100 WATT 4 AXIS ROTARY MOTOR UP COVER 4 AXIS MOTOR BOTTOM COVER 3X8 YSB SCREW 5X10 ALLEN SCREW QTY O O O DETAIL A SCALE 1 2 NO PART NO 1996 300 1028 01 1996 300 1029 01 DESCRIPTION QTY PROXY 1 PROXY VIDA DETAIL A SCALE 1 2 NO PART NO DESCRIPTION QIY 1 15 100 1036 01 4 AXIS GEARBOX FLANGE 1 2 15 100 1037 01 4 AXIS BLOCK HOLDER 1 3 15 500 1017 01 4 AXIS SPINEA FLANGE 1 4 1996 500 1060 01 9X16 ALLEN SCREW 6 3 1996 300 1027 01 MAGNET 1996 300 1028 01 PROXY 1 1996 300 1029 01 PROXY SCREW 1 8 15 200 1042 01 4 AXIS PROXY METAL 1 9 1996 500 1091 01 3X4 YSB SCREW 2 10 1996 500 1099 01 4X16 COUNTERSINK SCREW 1 DETAIL C o 6 SCALE 1 2 10 14 19
8. Security alerts triangle shaped security symbol and it is marked with the keyword from in front Keyword WARNING WARNING etc defines the degree of danger that may occur and is as noted below A WARNING I case of ignoring instructions marked with this symbol personal injury or death and damage to the machine may result in A WARNING Ignoring instructions marked with this symbol can result in damage to the machine IMPORTANT Instructions marked with this symbol indicate measures to be taken to avoid machine faults and breakdowns INFORMATION This symbol indicates useful information and tips for efficient usage of your machine 2 Transport and Installation instructions A IMPORTANT Care should be taken during transport and installation as all mechanical and electronic parts of the machine are very fragile to vibration and shocks IMPORTANT Transport loading unloading should be made by expert companies IMPORTANT Before you unload your machine from the vehicle make sure tilt indicator and impact indicator is OK These are to check if machine had an impact during the transport or tilted more than a certain angle 2 1 Pre installation Floor where machine will be placed on should be flat and hard enough Electricity and compressed air system should be ready before installation see Electrical and Air Installation Ambient temperature should be around 22 C24 C 2 2 Electrical and Air Systems Ma
9. 5 NO 12 14 16 17 19 PART NO 15 100 1017 02 15 100 1019 02 15 500 1053 01 1996 500 1045 0 1 1996 500 1110 01 DESCRIPTION B AXIS ROTARY FLANGE BLOCK HOLDER FREEMILL HOLDER 9MM FREEMILL 3X4 SET SCREW 2 U 2 gt gt NO PART NO DESCRIPTION QIY 16 15 500 1053 0 1 FREEMILL HOLDER 1 17 1996 500 1080 0 1 4X6 ROUND SCREW 1 18 1996 500 1110 01 3X4 SET SCREW 1 eua de 21 V NO 12 17 19 24 25 PART NO 15 100 1025 0 1 1996 500 1038 01 1996 500 1064 01 15 100 1018 02 15 100 1017 02 DESCRIPTION BLOCK HOLDER RING BLOCK 4X10 ALLEN SCREW A AXIS ROTARY FLANGE BLOCK HOLDER QTY W VIS V 171300 12 13 14 16 17 18 20 28 29 31 PART NO 15 100 1001 01 15 100 1011 01 15 500 1009 01 1996 300 1013 01 15 500 1038 01 15 500 1042 01 1996 500 1005 01 1996 500 1011 01 1996 500 1012 01 15 100 1009 01 1996 500 1066 01 1996 500 1063 01 1996 500 1069 01 1996 500 1097 01 DESCRIPTION MAIN BOTTOM TABLE Y AXIS BALLSCREW FLANGE Y AXIS MOTOR BELT MOTOR 100 WATT X Y AXIS BALLSCREW 470 Y AXIS BELLOW X Y Z BALLSCREW AXIS BALLSCREW MOTOR PULLEY Y AXIS MOTOR FLANGE 4X16 ALLEN SCREW 5X20 ALLEN SCREW 6X80 ALLEN SCREW 4X8 SET SCREW QTY N 00 N R AT gt m gt GET e NO PARCA NUMARASI 15 100 1001 0
10. COVER UP CN7 GNRL 1 0 5 YELLOW COVER UP 6 BROWN COVER UP CN7 GNRL 1 0 6 BROWN COVER DOWN 7 RED 24V 7 RED 24V 8 PINK OV 8 PINK OV 9 MOR CVR SWITCH CN4 CVR STP 9 MOR COVER SWITCH 10 BLACK CVR SWITCH CN4 CVR STP 10 BLACK COVER SWITCH 11 RED BLUE LED ROLE CARD LAMP 11 RED BLUE LED 12 PINK GREY LED ROLE CARD LAMP 12 PINK GREY LED Table 2 COMMUNICATION CABLES COM2 14 PIN 1 1 COMMUNICATION CABLE COM2 14 PIN 1 1 COMMUNICATION CABLE CONTROL CARD SIDE CN6 UNIVERSAL 1 0 RELAY BOARD SIDE CN3 UNIVERSAL 1 0 PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 GREEN AIR PRESSURE 1 GREEN AIR PRESSURE 2 GREY PULL UP 2 GREY PULL UP 3 BLUE TOOL MEASURE 3 BLUE TOOL MEASURE 4 WHITE PULL UP 4 WHITE PULL UP 5 YELLOW INPUT 7 5 YELLOW INPUT 7 6 BROWN PULL UP 6 BROWN PULL UP 7 RED TOOL UNCLAMP 7 RED TOOL UNCLAMP 8 PINK GND 8 PINK GND 9 MOR LIGHT 9 MOR LIGHT 10 BLACK GND 10 BLACK GND 11 RED BLUE WATER COOLING 11 RED BLUE WATER COOLING 12 PINK GREY GND 12 PINK GREY GND 13 WHITE YELLOW AIR COOLING 13 WHITE YELLOW AIR COOLING 14 WHITE GREEN GND 14 WHITE GREEN GND Table 3 COM3 5 PIN 1 1 COMMUNICATION CABLE COM3 5 PIN 1 1 COMMUNICATION CABLE CONTROL CARD SIDE CN8 SPINDLE RELAY BOARD SIDE CN4 SPNDL PIN CABLE COLOR FUNCTION PIN CABLE COLOR FUNCTION 1 GREEN 1 GREEN 2 GREY 2 GREY 3 WHITE 3 WHITE 4 YELLOW 4 YELLOW 5 BROWN 5 BROWN MOTOR CABLE ZMC AMC BMC X Y 7 A MOTOR CABLE
11. the Z axis X and Y 0 Resets both X and Y axes ALL Reset all X Y and Z axes Send machine to reference parking Mach Zero point ge Send axis to the suitable position for Load easy loading unloading Send axis to the suitable position for Clean easy cleaning 17 The most used letters numbers and short cuts virtual keyboard j i gi 4 4 t 4 T Table 4 1 1 1 Click to switch between coordinates Work and Machine 2 The machine starts to machine the part as per the values entered If you click on the button STOP during operation the program stops but the spindle continues to run Clicking CV stops the spindle 3 Peripheral units spindle air cooling water cooling etc will continue to work 4 When programs are stopped between lines peripheral units spindle air cooling etc will continue to work 5 Buttons turn green when clicked In continuous mode axis move continuously as you press axis buttons If other steps are selected each time you press the button axis moves a distance of your choice 6 Linear axes mm rotary axes degrees 7 Part Zero Reference point of the part as per machine coordinates A WARNINGWhen your machine is machining a piece if you click on the button STOP during operation program stops But the spind
12. 0 1030 01 15 100 1016 02 15 100 1017 02 15 100 1018 02 15 100 1019 02 1996 500 109 1 01 1996 500 1060 01 1996 500 1073 01 15 200 1017 02 1996 500 1090 01 1996 500 1063 01 DESCRIPTION MOTOR 100 WATT GEARBOX B AXIS MOTOR FLANGE X Y Z AXIS HOME SWICTH ROTARY BOTTOM TABLE B AXIS ROTARY FLANGE A AXIS ROTARY FLANGE BLOCK HOLDER 3X4 YSB SCREW 9X16 ALLEN SCREW 4X30 ALLEN SCREW B AXIS SWICTH METAL 2 9X10 YSB SCREW 5X20 ALLEN SCREW QTY DETAIL A SCALE 2 5 NO gt NO AAD PART 1996 500 1032 0 1 15 500 1007 01 1996 300 1036 01 1996 300 1037 01 15 500 1007 02 1996 500 1081 01 1996 500 1096 01 15 100 1016 02 15 100 1017 02 15 100 1020 02 1996 500 1078 01 DESCRIPTION 3MM TOOL HOLDER TOOL MEASURE PART BAUMER SENSOR BAUMER CONNECTOR TOOL MEASURE PART 2 4X10 ROUND SCREW 5X10 SET SCREW ROTARY BOTTOM TABLE B AXIS ROTARY FLANGE ATC FLANGE 6X40 ALLEN SCREW GE U gt gt NO W 22 23 26 27 29 30 PART NO 1996 300 1013 01 15 100 1021 01 1996 500 1015 01 15 200 101 4 02 15 100 101 7 02 15 100 1018 02 1996 500 1077 01 1996 500 1066 01 1996 500 1060 01 1996 500 1074 01 DESCRIPTION MOTOR 100 WATT A AXIS MOTOR FLANGE GEARBOX A AXIS COVER METAL B AXIS ROTARY FLANGE A AXIS ROTARY FLANGE 4X45 ALLEN SCREW 4X16 ALLEN SCREW 9X16 ALLEN SCREW 4X6 ROUND SCREW QTY O A A W DETAIL A SCALE 2
13. 02 0 1 15 500 1048 01 1996 500 1065 01 1996 500 1098 0 1 DESCRIPTION X AXIS PROFILE AXIS CARRIER X AXIS RAIL 5 8 MM 4X25 ALLEN SCREW 4X8 COUNTERSINK SCREW QIY eua de 05 V 1171300 NO OO NO A ON PART NO 15 100 1003 01 15 500 1048 01 1996 300 1030 01 15 200 1017 01 1996 500 1065 01 1996 500 1092 01 1996 500 1090 0 1 1996 500 1098 0 1 DESCRIPTION X AXIS PROFILE X AXIS RAV 5 8 MM X Y Z AXIS HOME SWITCH X AXIS SWITCH SHEET METAL 4X25 ALLEN SCREW 3 8 YSB SCREW 2 5X10 YSB SCREW 4X8 COUNTERSINK SCREW QTY N N N A XU 7 M y 4 1 ZA P N 7 0 7 peu DA NO 11 12 17 19 24 25 27 28 29 3 PART 15 100 1003 01 15 500 1048 01 15 100 1005 01 15 500 1038 0 1 1996 500 1065 01 1996 500 1060 01 15 200 1039 01 15 200 1025 01 1996 500 1098 0 1 15 500 1041 01 15 200 1018 01 1996 500 1091 01 DESCRIPTION X AXIS PROFILE X AXIS RAIL 578 MM X AXIS FLANGE X Y AXIS BALLSCREW 470 MM 4X25 ALLEN SCREW 9X16 ALLEN SCREW X AXIS SIDE BELLOW METAL X AXIS MIDDLE LEFT BELLOW METAL 4X8 COUNTERSINK SCREW X BELLOW X BELLOW PROTECTION UP METAL 3X4 YSB SCREW eua de G4IVOS V NO WAGON NO RON PART NO 1996 300 1013 01 1996 500 1015 01 15 100 1022 01 1996 30
14. 1 15 500 1050 01 15 100 1006 01 15 200 1020 01 1996 500 1002 0 1 15 500 1038 01 15 500 1042 01 1996 500 1067 01 1996 500 1068 01 1996 500 1091 01 15 200 1024 01 TANIM MAIN BOTTOM TABLE Y AXIS RAIL 420 MM Y AXIS FLANGE Y AXIS FRONT BELLOW METAL AXIS CARRIER X Y AXIS BALLSCREW 470 MM Y AXIS BELLOW 5X10 ALLEN SCREW 4X12 ALLEN SCREW 3X4 YSB SCREW Y AXIS SIDE PROTECTION MIKT N A p N N lo 6 dIVOS V PART NO 15 100 1001 01 15 500 1050 0 1 15 100 1006 01 15 100 1014 01 1996 500 1002 0 1 1996 500 1060 01 1996 500 1066 01 1996 500 1068 01 15 200 1024 01 1996 500 1081 01 DESCRIPTION MAIN BOTTOM TABLE Y AXIS RAIL 420 MM Y AXIS FLANGE X Y AXIS NUT SUPPORT AXIS CARRIER 9X16 ALLEN SCREW 4X16 ALLEN SCREW 4X12 ALLEN SCREW Y AXIS SIDE PROTECTION 4X10 ROUND SCREW QTY Q N 5 V 0 S gt 11 X N Ly SSN a N SMS lt 7 NS X AN PART NO 15 100 1001 01 15 500 1050 0 1 15 100 101 1 01 15 100 1014 01 1996 500 1002 0 1 15 500 1038 01 1996 500 1005 01 1996 500 1006 0 1 1996 500 1060 01 1996 500 1069 01 1996 500 1061 01 DESCRIPTION MAIN BOTTOM TABLE Y AXIS RAIL 420 MM Y AXIS BALLSCREW FLANGE X Y AXIS NUT SUPPORT AXIS CARRIER X Y AXIS BALLSCREW 470 MM X Y Z BALLSCREW SUPPORT X Y Z BALLSCREW NUT 9X16 ALLEN SCREW 6X80 ALLEN SCR
15. 1 3 Batch Jobs button functions are given in Table 4 6 1 3 Batch Jobs Job status INEW JOB v NO FILE Click G Code file cell to load a file Double click to change the file ima Check file Check all Stent the jab Move selected job Figure 4 6 1 3 Job status NEW JOB name given to the list KM The order to the list of files to be processed G Code file Position of the file called 25 Status The file status Line H The number of lines in the file to be processed Work in Work coordinate of the file to be run 1 i Allows you to switch between the files Add line Adds rows to the list Delete ine Deletes rows from the list Delete all Deletes all rows in the list Checks the tool path of the file in selected line Checks the tool path of the all files m the list Start the job Initializes the execution of programs in the list Next file to stat 1 Specifies number of next file to run Close Exits from page Save and close Saving changes and exits from the page Tablo 4 6 1 3 INFORMATION In 4 axis machines you can make batch jobs at the same time for the left and right block 4 6 1 4 Auto tool length check As per the given time interval and difference it checks the tool length during machining If the length is above the limits machine tak
16. 3 2 mm Ball 12mm 1202 SLOT 4 1mm Ball 12mm T203 SLOT 5 l SLOT 6 I SLOT 7 2 mm Ball 12mm T202 SLOT 8 0 6 mm Ball 10mm 1103 0 6 mm Ball 10 mm T204 PMMA TOOLS WAX TOOLS Cutting Cutting Tool type length CODE Tool type length CODE SLOT 1 A 3 l SLOT 2 5 SLOT 3 5 l SLOT 4 A SLOT 5 2mmBall 16mm 2 2mBal 16mm 1302 33 SLOT 6 1 mm Ball 16mm 3 1mm Ball 16mm 1303 SLOT SLOT 8 0 6 mm Ball 10mm 7103 0 6mmBall 10mm T103 CERAMIC TOOLS CALIBRATION TOOLS Cutting Cutting Tool type length Code Tool type length Code SLOT SLOT SLOT SLOT SLOT 5 2 mm Ball 16mm 1401 SLOT 6 1 2mm Ball 16mm T402 SLOT SLOT 8 0 8 mm Ball 16mm 1403 2 mm Flat 16mm T301 Table 7 2 Follow the steps below for tool change and tool loading INFORMATION in the Jog Control page located at the bottom left corner G54 T3 show the current tool in the spindle Replace In the Jog Control page click _ Replace Tool button Tool table page will come see Figure 7 1 34 Tool Replacement Tool No w 8 Group v 0 Type Zircon No Life Used Figure 7 1 Write tool number you want to define or change into Tool No box or click No box Click on the button Replace Tool
17. 996 500 1060 01 1996 500 1071 01 1996 500 1038 01 DESCRIPTION 4 AXIS ROTARY BOTTOM FLANGE 4 AXIS ATC FLANGE 4 AXIS ROTARY ALIGN FLANGE 4 AXIS GEAR FLANGE 4 AXIS BLOCK HOLDER 4 AXIS SPINEA FLANGE 4 AXIS ALIGN FLANGE TOOL HOLDER BLOCK HOLDER RING 9X16 ALLEN SCREW 4X8 ALLEN SCREW BLOCK QTY 4 lt gt 5 gt y y 16 lt gt RZ 3 ARG 1 a 0 zj gt SiC GR 0 Z 31VOS PART NO 15 100 1028 01 15 100 1030 01 15 100 1033 01 15 100 1035 01 15 100 1037 01 15 500 1018 01 1996 500 1032 02 1996 500 1079 01 15 100 1025 03 1996 500 1096 01 1996 500 1097 01 1996 500 1060 01 1996 500 1071 01 1996 500 1038 01 DESCRIPTION 4 AXIS ROTARY ALT FLANGE 4 AXIS ATC FLANGE 4 AXIS ATC BOTTOM SPACER 4 AXIS ROTARY ALIGN FLANGE 4 AXIS BLOCK HOLDER 4 AXIS ALIGN FLANGE TOOL HOLDER 9X25 ALLEN SCREW BLOK HOLDER RING 5X10 SET SCREW 4X8 SET SCREW 9X16 ALLEN SCREW 4X8 ALLEN BLOCK QTY W N O ODD PART NO 15 100 1030 01 15 100 1035 01 15 100 1037 01 15 500 1007 01 15 500 1007 02 1996 500 1032 02 1996 500 1079 01 1996 500 1096 01 1996 300 1029 01 1996 500 1038 01 1996 300 1036 01 1996 300 1037 01 DESCRIPTION 4 AXIS ATC FLANGE 4 AXIS ROTARY ALIGN FLANGE 4 AXIS BLOCK HOLDER TOOL MEASURE PART TOOL MEASURE PART 2 TOOL HOLDER 9X25 ALLEN SCREW 5X10 SET SCREW PROXY SCREW BLOCK BAUMER SENSOR BAUMER CONNECTOR
18. EW 4X20 ALLEN SCREW QTY KR A O KR NO OO NO A ON PART NO 15 100 1001 01 15 500 1050 0 1 15 200 1028 01 1996 300 1030 0 1 1996 500 1002 0 1 1996 500 1066 0 1 1996 500 1092 0 1 1996 500 1090 0 1 DESCRIPTION MAIN BOTTOM TABLE Y AXIS RAIL 420 MM Y AXIS SWITCH METAL X Y Z AXIS HOME SWITCH AXIS CARRIER 4X16 ALLEN SCREW 3X8 YSB SCREW 2 9X10 YSB SCREW QTY 55 N NN A NO RR OND PART NO 15 100 1001 01 15 500 1050 0 1 1996 500 1002 0 1 1996 500 1066 0 1 DESCRIPTION MAIN BOTTOM TABLE Y AXIS RAIL 420 MM AXIS CARRIER 4X16 ALLEN SCREW QIY G dIVOS V GE NO 2 5 6 7 15 18 2 20 21 22 26 28 30 3 34 PARCA NUMARASI 15 100 1015 03 15 200 1026 01 1996 300 1012 0 1 1996 300 1030 01 1996 500 1002 01 1996 500 1061 01 1996 300 1013 01 1996 500 1090 01 1996 500 1062 01 1996 500 1033 01 15 500 1043 01 15 200 1027 01 15 100 1004 02 15 100 1007 02 1996 500 1085 01 TANIM SPINDLE FLANGE Z AXIS BOTTOM BELLOW METAL SPINDLE X Y Z AXIS HOME SWICH AXIS CARRIER 4X20 ALLEN SCREW MOTOR 100 WATT 2 5X10 YSB SCREW 9X30 ALLEN SCREW NOZZLE Z BELLOW SPINDLE COVER Z AXIS PROFILE Z AXIS FIXING FLANGE 9X16 ROUND SCREW MA N N O A eua de 7 e 4 MM B O D GU Gs V PAR
19. On the screen you will see a message asking for confirmation Click OK o continue or Cancel to give up see Figure 8 1 Tool Replacement ls o Click OK to get the old tool Figure 8 1 Machine will first drop the tool in the spindle and then will get the one you specified After picking up new tool you will be asked if you want to send the machine to park position If you define a new tool click Yes If you change with one of the tools in tool changer then click No see Figure 8 2 o Move to the machine zero to replace the tool Ce CEJ Figure 8 2 park position see The New Tool Loading 35 If you clicked No button the machine will wait for you to load your new tool at If you clicked Yes button which pops up new messages box click on the button QK see Figure 8 3 Tool Replacement Please replace the tool and click OK Figure 8 3 The new message will ask if you want to measure the tool see Figure 8 4 Click QK button Your machine will move to measure the tool length Tool Replacement o Click OK to measure the new tool Figure 8 4 Finally after measuring tool length you will get a message to indicate tool replacement is over Click OK to finish the operation see Figure 8 5 Tool Replacement 00 Tool replacement completed Figure 8 5 INFORMATION When Replace Tool finished tool number info will change accordingly Mea
20. RELAY BOARD FRONT PANEL rum 7 zu ee 455 put a JU GW UW won m 1 1 ur aner A CONTROLLER BOARD CONTROLLER BOARD CAM ETZ roig u MI ze TOOL SWITCH B AXIS SWITCH A AXIS SWITCH Z AXIS SWITCH Y AXIS SWITCH X AXIS SWITCH RELAY BOARD gt W m 99666 rq ree 826 1 lira fe a Am AM BE X 0 y 0 20 665 Ba 0 di 4 CH SEAL Erazm dacia NM UN CONTROLLER BOARD p u MDE M SELENOID VALVES FRONT PANEL DOOR SWITCH Wem tm 2 jn jm CONTROLLER BOARD ds su Ron ka l 11 l o sa gs u ses sur TT uw ub bid WW NA Hi 4 14 4 lis e DN Y AXIS MOTOR X AXIS MOTOR AXIS MOTOR A AXIS MOTOR NZ AXIS MOTOR CONTROLLER BOARD
21. Spindle collet adjustment A Dirty Spindle collet C Wrong tool G Missing calibration l Spindle overheating J Spindle collet adjustment Wrong tool G Missing calibration H Tool length switch problem l Spindle overheating A Dirty Spindle collet G Missing calibration H Tool length switch problem J Spindle collet adjustment A Dirty Spindle collet B Old cutting tool C Wrong tool D Block material quality E Wrong RPM and feed F Spindle Balance G Missing calibration H Tool length switch problem l Spindle overheating J Spindle collet adjustment A Dirty Spindle collet B Old cutting tool Wrong tool F Spindle Balance K Scanner Parameters SOLUTION a Clean spindle collet b Change cutting tool with new one c Use correct tool for material d Test with another block e Check tool path and SpindleaFeedrate overrides t Change collet or spindle g Run standart and B axis calibration h Check tool length switch i Check chiller j Check the collet tightness a Clean spindle collet c Use correct tool for material g Run standart and B axis calibration i Check chiller j Check the collet tightness c Use correct tool for material g Run standart and B axis calibration h Check tool length switch i Check chiller a Clean spindle collet g Run standart and B axis calibration h Check tool length switch j Check the collet tightness a Clean spindle collet b Change cutting tool with new one C Use correct tool for mat
22. T NO 15 100 1015 03 15 200 1026 0 1 1996 300 1012 01 1996 300 1030 0 1 15 500 1049 01 1996 500 1002 0 1 1996 300 1013 01 1996 500 1090 0 1 1996 500 1062 0 1 1996 500 1033 01 15 500 1043 01 15 200 1027 01 15 100 1004 02 15 100 1007 02 15 500 1080 01 DESCRIPTION SPINDLE FLANGE Z AXIS BOTTOM BELLOW METAL SPINDLE X Y Z AXIS HOME SWICH Y AXIS RAIL 640MM AXIS CARRIER MOTOR 100 WATT 2 5X10 YSB SCREW 9X30 ALLEN SCREW NOZZLE Z BELLOW SPINDLE COVER Z AXIS PROFILE Z AXIS FIXING FLANGE 4X6 ROUND SCREW QTY eua de et JAD p mi U NO 10 1 12 14 16 19 2 28 29 30 32 PART NO 15 200 101 1 01 15 500 1039 01 1996 500 1011 01 1996 500 1012 01 1996 500 1005 01 15 100 1012 01 1996 500 1060 01 1996 300 1013 01 1996 500 1080 01 15 200 1027 01 15 500 1015 01 15 100 1004 02 15 100 1013 02 DESCRIPTION Z MOTOR PROTECTION Z BALLSCREW 306 MM Z BALLSCREW PULLEY Z MOTOR PULLEY X Y Z BALLSCREW SUPPORT Z MOTOR FLANGE 9X16 ALLEN SCREW MOTOR 100 WATT 4X6 ROUND SCREW SPINDLE COVER Z AXIS BELT Z AXIS PROFILE Z AXIS BALLSCREW FLANGE oyenadent lt Dental CAD CAM D14 amp D15 SCHEMATICS AIR VALVE SEALING AIR AIR NOZZLE SPINDLE AIR INPUT SELENOID VALVES 11 TER RT w ALI 682080 S gt
23. Y Thickness 14 5 Measured 45 2 Thickness 8 Measured B Y Thickness 5 Measured 5 5 Cancel OK Figure 9 1 3 Remove the machined block and measure the dimensions shown in Figure 9 1 3 and then click OK to finish calibration 9 2 B Axis Calibration For calibration respectively Make sure you have defined the calibration tool If you do not have the calibration tool on the Spindle please load calibration tool into the spindle see calibration tool 8 tool change the Replace Tool and the new tool load Load 10mm PMMA block sent with the machine see 7 Block Load Unload At the RE Calibration Calibration button Click on the B Axis button in the screen see Figure 9 1 1 Jog Control page press the Calibration Select calibration type Standard B Axis Figure 9 2 1 The new message box appears click Y Yes see Figure 9 2 2 Your machine will automatically begin to machine the part for Y axis Calibration 38 Calibration Run the calibration file VES No Figure 9 2 2 When B calibration finished machine will go to park position automatically and a message box in the screen will appear to enter the values to be measured in the calibration part see Figure 9 2 3 Offset calibration RIGHT Thickness LEFT Thickness Thickness 8 Measured 8 8 Cancel OK Figure 9 2 3 Remove the block and measure the thicknesses shown in Figure 9 2 3 Enter the value
24. back side of your machine there is a port to control on off positions of vacuum system This output socket can control your vacuum system available More details can be obtained from Yena Makina A S INFORMATION To work more efficiently we recommend you the Yena Vacuum System For more info please contact Yena Makina A S Machines with WET system water pump on off port output socket is available This socket is located on the back of the machine see Figure 3 2 3 9 Figure 3 2 3 9 The machine is now ready to energise 3 2 4 Machine First Start After you make all cable connections start your computer and then follow the steps mentioned below 11 IMPORTANT All installation and user settings of your laptop computer has been made in our factory These installation and user settings cannot be modified without the consent of Vena Makina A S Turn On 1 Off 0 switch to On 1 at mains inlet see figure 3 2 12 Touch buttons in front of the machine will be illuminated On the computer screen double click the YenaCNC icon YenaCNC program will start working The next message box informing you that the system will become active on the screen Click on the button OK see Figure 3 2 13 System is active Motion Controller Question Motion modules need initialization Hit Ok button to start initalize or Cancel to skip OK Cancel Figure 3 2 13 To go to the reference points of the machine a new message box will
25. chine electrical air system should be as per the following specification and prepared by the experts Y Mains voltage 220V AC Mains frequency 50 Hz Max Current A Max Power 1 5 Kw Air pressure range min 5 5 Max 7 bar The amount of air used min 240 l min AN WARNING Please pav particular attention to grounding in electrical line In case of grounding problem installation cannot be made AN WARNING In your area if you are experiencing a supply voltage of instant changes and often having power failure we stronglv suggest UPS for the mains supplv uninterruptible power supplv For UPS values please contact Vena Makina A S AN WARNING Air system should not contain any moisture as it can cause serious damages in the machine That is whv compressors should be equipped with air drvers Consult Vena Makina A S for drver specs 2 3 Transport Unload the machine with a forklift from the transport vehicle and transport to its place and unpack 3 Machine Setup IMPORTANTAfter opening the machine package check if there is any damage during transport and any missing part and report if any 3 1 Scope of supply Please check following list if they are all available If a part is missing contact your dealer or let the Yena Makina A S o Laptop Computer product code 1 piece o Wireless Mouse Kit product code 1 piece o Electrical supply cable product code 1 piece o USB Cable product code 1 piece o Va
26. come the screen Click on OK button see Figure 3 2 14 The machine will begin to move to go to the reference points Motion Controller Question E Machine needs calibration Hit Ok button to start or Cancel to skip OK Cancel Figure 3 2 14 After moving to reference points machine has a message to run warm up program Click on the button Yes see Figure 3 2 15 Your machine will run automatically Machine Warming Up Program Machine warm up Run the machine warm up file Yes No Figure 3 2 15 12 0 INFORMATION There is 2 mm PMMA calibration tool in its slot of the tool changer and machine will pick up this tool before starting warm up cycle INFORMATIONIf there is no tool fitted in the tool changer or in the spindle then find the tool and insert it by applying 8 Tool Change Replace Tool and New Tool Loading procedure IMPORTANT Do not run spindle without tool fitted as this will damage the spindle IMPORTANT warm Up cycle heats the parts of the machine to working temperature All settings should be made after you run this program on your machine IMPORTANT If the machine does nut operate more than 2 hours you to run warm up cycle before operating the machine again See Warmup ngc Machine Warm Up Program When warm up program is finished your machine will stop by going to the park position Then the calibration can be done Save the measurement results of the cal
27. cuum Cable product code 1 piece o Caliper product code 1 piece o 3 mm Allen Key product code 1 piece o 4mm T Allen Key product code 1 piece o 5 mm Allen Key product code 1 piece o 10mm PMMA block product code 1 piece o 2mm PMMA Calibration Milling tool product code 1 piece o 912mm PU Pneumatic Hose product code 1 piece o Spindle cleaning kit product code 1 piece o Machine Parameter Backup USB memory product code 1 piece o User Guide product code 1 piece Other ordered parts are in list EK 1 3 2 Commissioning 3 2 1 Levelling Your machine is now ready to be replaced Level adjustments are made in our factory You may make some adjustments depending on the base you put machine on Table platform All 4 levelling pads should be adjusted as indicated below Counter nuts should be loosened with the wrench sent with the machine before adjustment of the pads see Figure 3 2 1 1 Figure 3 2 1 1 Then adjust the height of the machine from the levelling adjust nut see Figure 3 2 1 2 Figure 3 2 1 2 After completing the level setting tighten the nuts again The four pads should be on the floor Finish floor setting the machine in this way A IMPORTANT While the ground setting level adjustment nut should not be turned more than 3 three laps as it can go out of the machine In such a case bas should be improved 3 2 2 Pneumatic Air Connection Put 12 mm PU Pneumatic hose supplied with the machine i
28. ding z enables you to look at the tool path from different angles By left clicking the mouse and holding gt enables you to move tool path in a linear way CQ Zoom in out of virtual tool path XY View Shows virtual tool path in XY plane XZ View Shows virtual tool path in XZ plane 3D View Shows virtual tool path in 3D Reset Views Virtual tool path back to XY plane Refresh Shows virtual tool path in screen by recalculating Table 4 3 1 4 4 Tools Table Worksheet This worksheet contains information on positions of the tools and tool measuring probe as per machine coordinates tool life see Figure 4 4 Tools Table Click on the button Tools Table to open the page 21 fi LOGOSOL CNC C NGC test80 ngc File Edit Diagnostics and Setup Mapping Help Produced By Okay Aydemir 2 Tool Position Work A 000 000 1511251621 Tool Details X 170 533 Jog Control G Code Editor Tool Paths I Table Work Offsets Y 051 26 9 Tools 9 Length 10 000 Diameter 0 000 4 Tool No 1 2 1000 432 7 044 460 Group 5 Ger Timeleft 0 0 Check length before Put tool Check length interval min 30 Description Time left sem Logosol CNC Version 2 4 38 zircon 2mm TAW PPF 54 039 Reference position 77 075 Length offset 23 036 Allowed difference 0300 to 0 300 Actual difference 0002
29. e x a Open the front glass by pressing the 50 33 button on the machine in the pu COVER Jog Control page click 9 button COVER og Lontro To close press button located on the machine or in the 7 Jog Control page COVER DOWN click button 7 Block load unload Follow the steps below to load a new block or unload machined block At the Jog Control page press the cL Load button Open the front glass after the machine come to Load position See front Glass Open Close Loosen the screws 1 as shown in the picture with the allen key provided and then remove the ring by turning shown in arrows 2 see Figure 7 1 29 Figure 7 1 Load the block to be machined see Figure 7 2 Figure 7 2 Replace the ring in arrow direction 1 and tighten the screws as shown 2 In this way load the PMMA block see Figure 7 3 Figure 7 3 30 IMPORTANT Before you unload the block make sure that program is finished and the spindle is completely stopped IMPORTANTMake sure that you tightened the rings correct Over tightness can damage the screws or loose screws can result in tool breakage or bad machining results 8 Tool change Replace Tool and New tool loadin You can use tool change and tool load operations when you are first installing the machine changing a worn or broken tool or define a tool to a slot Slot numbers of the tools on tool changer are giv
30. e coordinates of the axis Linear Z Neg 069 705 axes in millimeters mm rotary axis in Z Pos 069 705 degrees A Neg 000 000 A Pos 000 000 B Neg 000 000 B Pos 000 000 Feed rate V Indicates the lowest and highest axis Max 1200 0 speeds Tools Indicates number of the tools to be called s Sete in the tool path used Table 4 2 1 1 when you click on the icon NGC file opens in C hard disk 2 When saving changes are saved in the original file as well 4 3 Tool Paths Worksheet This worksheet examine the virtual movements of the machine see Figure 4 3 Click on the button Tool Paths to open the page LOGOSOL CNC C NGC test80 ngc File Edit Diagnostics and Setup Mapping Help Produced By Okay Aydemir SN D4314212 Logosol CNC Version 2 4 38 Tool Position Work X 1 7 0 5 3 3 Jog Control GCode Editor Tool Paths Tools Table Work Offsets ye n a m d k Y 051 269 2518 7 044 460 A 000 000 B 000 000 Feed rate 000 0 wn Spindle 100 XZ View Reset Views BEI Elapsed time 00 33 04 38 G54 T8 MDI i Program Progress Continuous IWEEEEEEERE 1 BEE Figure 3 20 4 3 1 Tool Paths Worksheet Icons and the buttons Functions The icons on this page and the buttons functions are given below see Table 4 3 1 By left clicking the mouse and hol
31. e for use by the operator Only authorised technical service of Vena Makina A S can intervene 27 Diagnostics and Setup Inputs Outputs Motion Control Spindle Machine eMail SMS setup Multi line mode Single line mode Single line mode with stop Language Figure 4 6 3 4 6 4 Mapping This section was closed in software for use by the operator Only authorised technical service of Vena Makina A S can intervene 4 6 5 Help Help Index About Figure 4 6 4 4 6 5 1 Index Unavailable 4 6 5 2 About Information on software version 5 Machine Heating Program To Be Run Follow the following steps to run warm up program Click G Code Editor button on the main screen In G Code Editor page click on the Open icon NGC file on the screen will open On the page select the file see the Warmup Figure 5 1 and click Qpen button 28 fi Open ee b Computer b Local Disk NGC Organize v New folder Favorites Desktop A I 8 bcalibration calibrationLEFT calibrationPREMI v Inge files ngc Figure 5 1 On G Code Editor tool path for warm up will be opened Then click on the button START When program ends machine will go to park position INFORMATION If Warmup file is deleted from NGC file you can copy warm up file in C MCTL Parms file again in NGC file 6 Front 01355 Open Clos
32. e read this user guide or contact Yena Makina A S IMPORTANT when you receive the machine please check if there is any damage during shipping and any missing part and report to the dealer or Yena Makina A S oyenadent lt Dental CAD CAM D14 amp D15 INSTRUCTIONS 1 General Security Alerts This section is to use the machine safely and contains important information 1 1 Responsibilities and Obligations All the information in this user guide must be taken into account Knowledge of basic security warnings and safety instructions is essential for safe and reliable usage of the machine Administrative responsibilities The operators with the knowledge as indicated below can be allowed to use the machine Basic occupational safety and accident prevention instructions Trained well in the operating of the machine Well studied this user manual Aware of the warning signs on the machine The operator s responsibilities All related operators must comply with Occupational safety and accident prevention measures General safety warnings of this guide must Technical specifications of the machine Informing his managers in case an unsafe situation and not to continue using the machine 1 2 For Your Safety To ensure correct and safe usage and avoid damage to your machine or injury or to help prevent injury to other people before you begin using your machine please read carefully all the following safetv measures
33. en in table 8 1 for D14 and in 8 2 for D15 ZIRCON TOOLS METAL TOOLS Cutting Cutting Tool Type length Code Tool Type length Code SLOT 1 2 mm Ball 16mm T101 SLOT 2 1mm Ball 16 mm T102 SLOT 3 2mm Ball 12mm T202 SLOT 4 1 Ball 12 mm 1203 SLOT 5 SLOT 6 SLOT 7 2 mm Ball 12mm T202 SLOT 0 6 mm 8 0 6 mm Ball 10 mm T103 Ball 10 mm T204 PMMA TOOLS WAX TOOLS 3l TOOL TYPE Cutting length CODE TOOL TYPE Cutting length Code SLOT SLOT SLOT SLOT SLOT 2 mm Ball 16mm 1302 2 mm Ball 16mm 1302 SLOT 1 mm Ball 16mm 1303 1 mm Ball 16 mm T303 SLOT SLOT 0 6 mm Ball 10 mm T103 0 6 mm Ball 10 mm T103 CERAMIC TOOLS CALIBRATION TOOLS Tool Type Cutting length code Tool Type Cutting length Code SLOT SLOT SLOT SLOT SLOT 2 mm Ball 16 mm T401 SLOT 1 2 mm Ball 16 mm T402 SLOT SLOT 0 8 mm Ball 16 mm T403 2 mm Flat 16 mm T301 Table 7 1 32 ZIRCON TOOLS METAL TOOLS Cutting Cutting Tool type length Code Tool type length Code SLOT 1 2mm Ball 16mm 1101 SLOT 2 1mm Ball 16mm 1102 SLOT
34. erial d Test with another block e Check tool path and Spindle amp Feedrate overrides f Change collet or spindle g Run standart and B axis calibration h Check tool length switch i Check chiller j check the collet tightness a Clean spindle collet b Change cutting tool with new one C Use correct tool for material f Change collet or spindle k Check Scanner Parameters 7 BALANCING 8 ROUGHING TOOL BROKEN 9 FINISHING TOOL BROKEN 10 SOFTWARE LIMIT ERROR 11 BAD SURFACE QUALITY K Scanner Parameters I Mechanical mistakes M Sintering problems N Sintering aplication G Missing calibration B Old cutting tool C Wrong tool D Block material quality E Wrong RPM and feed F Spindle Balance G Missing calibration H Tool length switch problem J Spindle collet adjustment O Wrong strategy selected B Old cutting tool C Wrong tool D Block material quality E Wrong RPM and feed F Spindle Balance G Missing calibration H Tool length switch problem J Spindle collet adjustment O Wrong strategy selected C Wrong tool G Missing calibration A Dirty Spindle collet B Old cutting tool C Wrong tool D Block material quality E Wrong RPM and feed F Spindle Balance G Missing calibration H Tool length switch problem J Spindle collet adjustment O Wrong strategy selected k Check Scanner Parameters l Check A B axis paralellity m Check sintering parameters n Use sintering balls and connector CAM g Run standart and B axis ca
35. es Allowed difference 0 300 to 0 300 Allowed length difference value Tool Table Shows the table of tools used Tool Details Shows tool length measurement tool pick up tool drop coordinate list Automatic length measurement after get Activate tool length measurement after tool pick up Syntax test only no motions Allows checking coordinate list by Jogging without axis movements Always use Tool 1 sequences Allows tool no lcoordinates to be referenced for other tools in the list Allows selected tool in tool table as Reference reference tool Probe Allows selected tool n tool table as measuring probe P Opens the table of P coordinates Q Opens the table of S coordinates SN Opens the table of SN coordinates Tool length When you click the button just makes the process of measuring the tool Get tool When you click the button just makes the process of picking up the tool Put tool When you click the button just makes the process of dropping the tool Toolchanger 23 ec In Tools Table page saves all changes you made Home changer Table 4 4 1 1 This includes the reference tool 2 Error message given if the difference is bigger than given value after measuring 3 The reference tool not included 4 5 Work Offsets Worksheet Different work coordinates can be defined in the c
36. es the sister tool automatically With the sister tool program restarts several lines from behind of the stopped line which can be definable 4 6 1 5 Enable eMail SMS The required mail settings should be done and your machine must have a seamless internet connection Machine can send email to a given e mail address for machine situation work end restart tool change etc Please contact Vena Makina A S for e mail settings 26 4 6 1 6 Login Logout Buttons for the manual movements of the machine and adjustments parameters restricted to operator This feature opens and closes this restricted features Contact Vena Makina A S for passwords A WARNING Manual movement activation is only permitted to authorised person WARNING Before fixing any part in the machine make sure manual movement buttons are not active Otherwise inform the responsible person 4 6 1 7 Exit Exit VenaCNC program 4 6 2 Edit Edit _ G Code Tools Table Work Offsets Find Ctrl F Findnext F3 Figure 4 6 2 4 6 2 1 G Code G Code Editor page opened see 4 2 G Code Editor worksheet 4 6 2 2 Tools Table Tools Table page opened see 4 4 Tools Table worksheet 4 6 2 3 Work Offsets Work offset page opened see 4 5 Work Offsets worksheet 4 6 2 4 Find Same letters and words found in G Code Editor page 4 6 2 5 Find next Same letters and words found in G Code Editor page successively 4 6 3 Diagnostics and Setup This section was closed in softwar
37. feed rate to set feed rate Jog Mode Continuous 0 01 mm 1 degree 0 1 mm imm 2 mm 5 000 LJ 90 deg 180 deg LJ deg Manual axis movements continuous or as per set values Linear axes in mm rotary axis moves in degrees 5 lt gt Y Y Manual axis movement direction buttons Q Q gt lt Rotary axes AGB manual movement direction buttons m gt SLOW FAST Manual axis movements fast or slow Air cooling power button Water cooler power button Just for model with WET Work Lamp power button pep Vacuum unit power button A Q Manual tool change button Indicates if air pressure is OK or not Shows tool measuring switch is activee or not Indicates whether the Spindle is running or not Measure Tool Starts tool measuring process 16 Replace Starts the process of automatic tool Ton change Calibration The machine starts the calibration process Active Part Offset G54 Y Shows the active work coordinates X 170 533 Y 051 269 2 069 705 A 000 000 B 000 000 Distances to the reference points as per active work coordinates Set Current position as Work Origin 0 Y 0 2 0 X ad Y 0 ALL Reset linear axes as per work coordinates Part Zero 7 X 0 Only resets the X axis Y 0 Only resets the Y axis 41 0 Only resets
38. ibration Now your machine is ready for use see Measuring and calibration part machining 4 Main Program Worksheets 4 1 04 Control Worksheet In this worksheet the control of machine movements and peripherals is provided see Jog Control Figure 4 1 To open the page click the Jog Control A WARNINGButtons that can provide manual movements of the machine in this section are not active Activation authorisation is given only to responsible persons A WARNING Before fixing any part in the machine make sure manual movement buttons are not active Otherwise inform the responsible person 13 LOGOSOL CNC CANGC test80 ngc Feed rate 000 0 vw Sonde A Xs0 Y 0 Z 0 RPM Speed 20000 im Dy Y Move To mA Em Edt Diagnostics and Setup Mapping Help Produced By Okay SN D4314212 Logosol CNC Version 2 4 38 LX Postion Wod X 170 533 mes G Code Files Tool Pathe Tooke Table Work yenamak LAJ Y 051 269 va UE NI Jog Mode Z 044 460 Continuous 001 mm Measure Calibration AcivePanOfeet GS 7000 000 Weinen coc Tool B 000 000 A Set Current position Work Origin EN Y G54 T8 MDI Program Progress e amp 4 mms oa Figure 4 1 4 1 1 jog Control Worksheet Icons and the button Functions The icons on this page and the button functions are given be
39. ibrationPREMI Inge files ngc mr Figure 14 2 1 In the G Code Editor page the tool path you want to open will open Then click mw 7 Check For Errors button Program will do the tool path error check in opened tool path In the event of a fault the fault line will be indicated to you After control of the tool path click the l START button The machine will start to machine the tool path At the end of the program your machine will go to the position IMPORTANT Make sure the block firmly fixed to the block holder to prevent tool breakage see 7 Block Load Unload IMPORTANT Make sure tool changer contains the correct tools as per the block you will machine to prevent tool breakage For tool change and tool loading see 8 Tool change Replace Tool and New Tool Loading A IMPORTANT Make sure the front glass door is closed while machining 42 15 Cutting oil preparation for wet system 15 1 WET System components A WET system set is provided with the machine including Water tank 1 ea WET connection cable 1 ea Cutting liquid 1 Liter Refractometer 1 ea IMPORTANT Please check above components included in the WET System Set Otherwise please inform the supplier 15 2 Preparation of the cutting liquid IMPORTANT Water tank capacity is 11 liter Cutting liquid rate should be about 3 Check the rate of the cutting liquid with the refractome
40. le continues to run When you click on CV spindle stops 4 2 G Code Editor Worksheet With this page you can call a tool path edit a tool path in the screen and save the changes see Figure 4 2 To open the page click G Code Editor button 18 LOGOSOL CNC C NGC test1 ngc E File Edit Diagnostics and Setup Mapping Help Produced By Okay Aydemir 3ND4314212 Logosol CNC Version 2 4 38 X 170 533 wana yenamak 0 5 1 3 2 6 9 Next Tool Change gt Next Feedrate gt Next Spindle Speed gt 038 832 Check For Ero 000 000 GO BO x Neg 170 533 000 000 X Pos 170 535 Operation 2011 02 11 00002 010 16 tooth without abutment cad Rough BOTTOM Y Neg 051 269 Feed rate 000 0 4Min 3 D2 Operation 2011 02 11 00002 010 16 tooth without abutment cad Rough TOP rgh resto Spindle 7 D2 Operation 2011 02 11 00002 010 16 tooth without abutment cad Finish TOP fin TOU ORPM Speed 20000 7 D2 Operation 2011 02 11 00002 010 16 tooth without abutment cad Finish BOTTOM fi z Neg 069 705 8 D1 8 Operation 2011 02 11 00002 010 16 tooth without abutment cad Finish interface BI SSS 8 D1 8 Operation 2011 02 11 00002 010 16 tooth without abutment cad Flat Area BOTTOK 2 POS 069 705 8 D1 8 2011 02 11 00002 010 16 tooth without abutment cad Drilling screw side A Neg 000 000 Operation 2011 02 11 00002 010 16 tooth without abutme
41. libration b Change cutting tool with new one c Use correct tool for material d Test with another block e Check tool path and SpindleaFeedrate overrides t Collet veva Spindle Degisimi g Run standart and B axis calibration h Check tool length switch j Check the collet tightness 0 Choose correct strategy for material b Change cutting tool with new one c Use correct tool for material d Test with another block e Check tool path and SpindleaFeedrate overrides t Change collet or spindle g Run standart and B axis calibration h Check tool length switch j Check the collet tightness 0 Choose correct strategy for material c Use correct tool for material g Run standart and B axis calibration a Clean spindle collet b Change cutting tool with new one c Use correct tool for material d Test with another block e Check tool path and SpindleaFeedrate overrides t Change collet or spindle g Run standart and B axis calibration h Check tool length switch j Check the collet tightness o Choose correct strategv for material
42. low see Table 4 1 1 Tool Position Work X 170 533 According to the work of the machine or Y 051 269 the machine s coordinates indicates Z 044 460 linear axes in millimeters mm and the rotary axis in degrees They can be A 000 000 work or machine coordinates as B 000 000 shown on the table Feed rate 000 0 ww Axis speed values 14 Spindi wa Speed 20000 Shows the current status of the Spindle 2 RPM spindle speed Speed spindle speed set CV 5 CCV indicates the direction of rotation POT changes spindle speed manually 100 spindle load Elapsed time 00 00 00 00 Indicates the amount of time when machining parts G54 T3 work coordinates and number of the tool in the spindle Run the machine registered When a value entered MDI button turns green When START button pressed run the command entered MDI When selected the same program Continuous repeats Program Progress Shows the progress of the current program Run the program called or commands entered in MDI Stops the running program If FEED HOLD button is pressed again the machine will continue from the stopped point 3 Stops the currently running program 4 Activates servo motors and drives 15 Virtual Emergencv Stop button stops the movement of the axis and spindle Percentage of
43. me to a set position automatically and the screen will have a message box see Figure 13 1 Invalid IO procedure E cP PLEASE CLEAN LEFT AND CLICK OK Cancel Figure 13 1 After the first Cleanup job click the OK button The second time the machine will take the position Once the cleaning process is finished in the new message box click on the button OK see Figure 13 2 The machine will end the cleanup process and go to parking positions Invalid IO procedure o PLEASE CLICK FOR MACHINE ZERO OK Cancel Figure 13 2 14 Running The Tool Path Prepared 14 1 Saving The Tool Path You have to save tool path you prepared in Cad Cam program in NGC file in the hard drive CX To move the file you can use the Flash drive we sent together with the machine or with the existing network you can do the file transfer across a network 0 INFORMATION NGC file has been opened to share over the network Does not require any sharing settings 14 2 Running The Tool Path To run the tool path saved in NGC file Click on the G Code Editor button on the main screen In G Code Editor page click on the Open icon NGC file on the screen will open On the page that opens select the tool path to be processed see Figure 14 2 1 and click on the Open button 41 fi Open ee b Computer b Local Disk C NGC Organize v New folder Favorites Desktop T T calibrationLEFT cal
44. nt cad Drilling Implant H notar ACC Operation 2011 02 11 00002 010 16 tooth without abutment cad Finish Implant Hol A Pos 000 000 01 8 Operation 2011 02 11 00002 010 16 tooth without abutment cad Finish inte B Neg 000 000 01 8 2011 02 11 00002 010 16 tooth without abutment cad Drilling sci 8 Operation 2011 02 11_00002 010 16 tooth_without_abutment_cad Attachment rgh B Pos 000 000 100 Elapsed time 00 00 00 00 G54 T2 Feed rate MDI 4 Min 000 0 Op 5 2011 02 11 00002 010 16 tooth without abutment cad Rough BOTTOM rgh Tool 3 D2 Max 000 0 G53 G0 70 M3 S25000 Tools lt a Ka Figure 4 2 4 2 1 G Code Editor Work Page Icons and the buttons Functions The icons on this page and the buttons functions are given below see Table 4 2 1 New icon opens the new page n the worksheet p Open icon opens the new tool path on the worksheet 1 ri Save icon saves the changes made 2 lt Cut icon it cuts the selected row rows in the worksheet Copy icons on the worksheet copies selected row rows Paste icon paste cut or copied row7rows to the location you specified 47 Undo icon e Redo icon Checks the errors in the tool path of the Check For Emors current work sheet 19 X Neg 170 533 X Pos 170 533 Y Neg 051 269 Y Pos 051 269 Shows th
45. nto conditioning unit see Figure 3 2 2 1 Then enter other end into your air installations see Figure 3 2 2 2 Figure 3 2 2 1 Figure 3 2 2 2 0 INFORMATION 312 mm PU Pneumatic Hose should be connected well to both ends to avoid air leakage INFORMATION An air valve should be available at the exit of the air supply line to close the air system in case of servicing 3 2 3 Wiring Connections Now let s energise your machine to start up To do this follow the following procedures step by step Remove carefully laptop computer sent with the machine Insert charge adaptor into laptop power socket see Figure 3 2 3 1 Figure 3 2 3 1 Plug the adapter into mains outlet see Figure 3 2 3 2 Figure 3 2 3 2 Remove wireless mouse sent Mouse USB Dongle to connect to the USB port of your computer see Figure 3 2 3 and Figure 3 2 3 4 m p Figure 3 2 3 3 Figure 3 2 3 4 Connect USB cable sent with the machine with one end in the laptop and the other in the machine USB port at the back of the machine see Figure 3 2 3 5 and Figure 3 2 3 6 Figure 3 2 3 5 Figure 3 2 3 6 10 Connect machine power cable between machine power socket and mains plug see Figure 3 2 3 7 and see Figure 3 2 3 8 Figure 3 2 3 7 Figure 3 2 3 8 Your machine has been manufactured according to the vacuum system Within the program it allows you to control the vacuum system connected to the machine On the
46. ontrol Vou will find list of work coordinates in this work sheet as per machine coordinates see Figure 4 5 Click on the button z Work Offsets to open the page Feed rate 000 0 Un Spindle ORPM fi LOGOSOL CNC 6 4D x VZ File Edit Diagnostics and Setup Mapping Help Produced By Okay Aydemir SND4314212 Logosol CNC Version 2 4 38 X 170 533 om ms amp yenamak Le Y 051 269 E Z 044 460 A 000 000 3 B 000 000 6 L9 E Speed 20000 Elapsed time 00 33 04 38 G54 T8 MDI 10 L Continuous Program Progress EREEE Figure 4 5 WARNING This section was closed in software for use by the operator The buttons are active only with the permission of the authorised person Do not make any change in settings on this page as it may result in permanent damage to your machine 24 4 6 The Menu Bar 4 6 1 File Open Save Batch Jobs Auto tool length check Enable eMail SMS Login Exit Figure 4 6 1 4 6 1 1 Open Opens NGC file in C hard disk and you choose the program to run Short cut in G Code Editor worksheet is 2 Qpen icon 4 6 1 2 Save Save the changes made G code editor sheet Short cut in G code editor sheet is F1 Save icon 4 6 1 3 Batch Jobs On the same block if you want to run more than one program you define the programs to run successivelv see Figure 4 6
47. s to related boxes and then click on the OK button to finish the B calibration 10 Measure Tool If you want to measure tool length at the Jog Control page click Measure Tool button Then Click on the OK button in the message box see Figure 10 1 39 Measuring tool length o MEASURING TOOL LENGTH Cancel Figure 10 1 The machine automatically will measure the length of the tool When the measuring process is complete the screen will show a message that the process is over Click on the OK button to finish the operation see Figure 10 2 Tool Replacement b Tool replacement completed OK Figure 10 2 11 Mach Zero Position Park Position Machine should be in Park Position Mach Zero if you plan any intervention to the Jog Control machine To get your machine to parking positions at the Jog Control page click the CH Mach Zero button Your machine will automatically go to parking positions 12 Load Position You can use this position to load and unload blocks easily To bring your machine to Load position at the Jog Control page click on the Load button Your machine will automatically go to load position 13 Clean Position To make it easier to clean the interior of the machine takes the machine axis to the Jog Control positions specified To bring the machine to the position Clean at the Jog Control 40 page click the Clean button Your machine will co
48. suring and Calibration Part Processin Calibration is required in the fist installation and in case of dimensional errors and help eliminate this Before calibration warm up process is necessary see Machine Warm Up Program 36 0 INFORMATION If the machine has run at least 15 minutes you do not need warm up procedure 9 1 Y Axis Calibration Y axis calibration follow below respectively On your machine make sure you have defined the calibration tool Make sure there is calibration tool in the spindle or in tool changer Otherwise load the calibration tool see 8 tool change the Replace Tool and the new tool load Fix 10 m PMMA block sent with the machineYour machine s block holder see 7 Block Load Unload In the 44 Jog Control page click ron Calibration button Click on the 7 Standard button see Figure 9 1 1 Calibration Select calibration type Standard B Axis Figure 9 1 1 The new message box appears click Yes see Figure 9 1 2 Your machine will automatically begin to process for Y axis Calibration Calibration Run the calibration file VES No Figure 9 1 2 when Y calibration process finished machine will go to park position and a message box will appear to enter the values measured on the calibration part see Figure 9 1 3 37 Offset calibration Left or Right zThckness Block Work coordinate system Lett Z Thickness 6 Measured 8 1
49. ter provided to get better cutting performance see Figure 15 2 1 Figure 15 2 1 43 To prepare the cutting liquid Fill in the tank with water to the indicator level Add 3 cutting liquid provided with the machine Close the cover of the tank and at the EZ Jog Control page push water cooling button to get homogenised mixture Run about 5 minutes Then with a sampling stick put 1 or 2 drops of liquidon the shown surface see Figure 15 2 2 Figure 15 2 2 Look through the hole of the refractometer towards to the light see Figure 15 2 3 Figure 15 2 3 You should see around 2 3 on the guage see Figure 15 2 4 Figure 1524 Adjust accordingly by adding water or cutting liquid depending on the value seen IMPORTANT Make sure 0 adjustment made in the refractometer before measurement see Refractometer zero adjustement 44 Figure 15 3 3 Ifthe white line is in 0 position with a screw driver provided adjust the line at 0 by adjustment screw located in front of the prism cover see Figure 15 3 4 FigUre 15 3 4 Then refractometer is ready for the measurement of your mixture prepared 45 oyenadent LE Dental CAD CAM D14 amp D15 PART DRAWINGS 2 V PART NO 15 100 1028 01 15 100 1030 01 15 100 1035 01 15 100 1036 01 15 100 1037 01 15 500 1017 01 15 500 1018 01 1996 500 1032 02 15 100 1025 03 1
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