User manual Tauro® 120 & Taurox® 300/400/900
Contents
1. L M n 2 GND A 24VDC external X364 SPS 5 2 3 GE E Q1 Q2 Q2 Option A The input of the thread tapping unit is connected to a relais exit of a PLC control external power supply Option B The input of the thread tapping unit is connected to a relais exit of a PLC control internal power supply Option C The input of the thread tapping unit is connected to a transistor exit of a PLC control Taurox 45 Tauro 120 Taurox 300 400 900 user manual 7 Diagnostics Troubleshooting 7 1 Troubleshooting Error code Display on the screen 2 1 An hardware error occurred Based on the following list check the error code numbers and proceed as follows Error code 1234 Problem Reason Retification Error code The control lamp No power supply Check the voltage supply 1 2 doesn t shine Hardware error Check the saftey fuse 1 5 No display in the screen 2 1 No power supply Cable dective Hardware error Check if the control lamp 1 2 is shining Check the data cable OP between the connectors X163 and X261 1001 Hardware error Check the data cable OP between the 1002 connectors X163 and X261 1003 Hardware error Check the data cable DU between the connectors X162 and X362 1004 Hardware error2. Taurox 300 900 The retraction force of the drive spindle can be set by the adjustment wheel 3 3 Pull down the drive spindle by the operating lever 3 2 If you release the operating lever 3 2 the drive spindle should be brought back in the end position by its own because of the balance system Take care that the retraction force is not set to high Attention A too powerful retraction force reduces the lifetime of the thread tool and can affect the quality of the working process Attention By turning the adjustment wheel to the right side the retraction force of the drive unit becomes stronger 3 4 5 Adjust the workpart and height adjustment 3 30 a 30 43 4 4 Fig 3 15 e Open the clamping lever 4 3 e Position the distance between spindle and workpiece higher than 10mm with the hand crank 4 4 e Itis possible to swivel the drive unit 3 around 30 to the left and to the right at a time e Clamp the clamping lever 4 2 e Secure the workpiece against torsional stiffness and unwanted moving Use only suitable clamping devices Danger Workpieces can turn with the tool and threaten peoples and machines Danger Taurox 27 Tauro 120 Taurox 300 400 900 user manval 4 Operation 4 1 Functions of buttons 2 1 Display 2 2 Emergency stop 2 3 Motor switch 2 4 Rotary knob with button 2 5 Rotary knob LED 2 6 Menu
3. 250rpm e Travel height adjustment 0 425mm Column730mm 75 e Spindle tool holder quick change holder 2 2 2 5 Gewicht e Machine pedestal approx 30 5kg e Column 730mm 75 with column flange approx 19 4kg e Control unit approx 17 2kg e Operating panel approx 1 2kg e Tauro 120 Drive unit without spindle feed system approx 14 4kg e Taurox 300 u 400 Drive unit without spindle feed system approx 24 7kg e Taurox 900 Drive unit without spindle feed system approx 25 3kg 14 Taurox Tauro 120 Taurox 300 400 900 user manual 2 3 Physical dimensions 2 3 1 Physical dimensions of the control unit 400 ER 360 228 k Pa i 271 O 0 oo 5 STE il i wur er Der Poo O HE G ger 290 110 Fig 2 1 View of the control unit Taurox 15 Tauro 120 Taurox 300 400 900 user manval 2 3 2 Physical dimensions of the machine pedestal u 296 141 va On N 1 HO PANY 7 by 3 T T slots DIN 650 PELLE Fig 2 2 View of the machine
4. Taurox 31 Tauro 120 Taurox 300 400 900 user manval 4 4 Main menu Start settings Processing types Lubricant settings Motor settings Quality parameters Parameter database System settings and system information Extras 4 4 1 Start settings The start settings can only be set to on The previous startup setting is set to off by selecting a different startup setting to on 4 4 1 1 Start with start button Option on 4 4 1 2 Start at workpiece zero point Option on and enter parameter Enter parameter Run the tool with the control handle in the bore Save parameter by using the rotary knob 2 4 or the start button 3 2 4 4 1 3 Start at torque detection Option on It is possible if confirmed to adjust the starting torque from 0 05 Nm to peak torque 32 Taurox Tauro 120 Taurox 300 400 900 user manual 4 4 2 Processing types The types of processing can only be set to on The previous setting is set to off by selecting a different startup setting to on 4 4 2 1 Threading blind hole Option on It is possible if confirmed to adjust chip breaking settings 4 4 2 1 1 Chip breaking Option off on It is possible if confirmed to choose between following setting first chip breaking first chip breaking depth in mm interval interval depth in mm chip clearance depth chip break angle or depth to the
5. Type of Inputs digital isolator Rated voltage 24VDC 10 Voltage range 0 30V Input current approx 0 5mA Signal voltage on min 15V Signal voltage off max 5V Delay input gt 10ms 0 to 1 and ito 0 Potential separation none Protective circuit short circuit proof thermal cut out inverse polarity protection Connection circular connector 11 5 IP67 cable bushing 3 5mm Vu terminal cross section max AWG 24 0 25mm P K Note A digital exit of a PLC control can be layed directly without additional load to a digital input Proximity switches e g inductive proximity switches PNP can be connected Note to a digital input directly Warning By a short circuit at the 24V power supply of the digital inputs a start pulse can be triggered The feed of the spindle will be started and the drive unit starts turning automatically e Digital outputs 10 pcs Digital outputs 24VDC 3 6W short circuit proof Type of outputs transistor Rated voltage 24VDC 10 Rated current 150mA per output Rated burden 3 6W per output Potential separation none Protective circuit short circuit proof thermal cut out inverse polarity protection Connection circular connector 16 IP67 cable bushing 4 6mm 2 5 4 6 8 optional terminal cross section max AWG 20 0 75mm N u Note A digital exit can be layed directly without additional load to a digital gt input of a PLC control Valves can be connected to a digit
6. X362 Data connector DU X363 Input foot switch black X364 Input automation black X365 Output signal column black X366 Output automation red X367 Output air cleaning unit blue X368 Output lubricant unit green 1 3 Control unit 1 1 1 Main switch 1 2 Control lamp for main switch 1 3 Mounting foot 1 5 Fuse 10A T time lag Type G fuse 5x20 X160 Main connector X161 Motor power connector X162 Data connector DU X163 Data connector OP X164 Earthing screw of the earthing of the housing 24 Taurox Tauro 120 Taurox 300 400 900 user manual 2 2 X263 a m 211 2 10 Q OTI 28 f Ol 2 16 N P N OT ND oo D 2 14 2 13 Fig 3 12 Front und R ckansicht der Bedieneinheit Operating panel Display Emergency stop Motor switch Rotary knob with button Rotary knob LED Menu button Menu button LED Select buttons for the set of parameters component part Key switch component part Clamp lever for vertical adjustment Star grip for clamping the horizontal adjustment Hinged bracket Data connector OP 3 4 2 Turn main switch on Secure that the machine is not damaged and the mechanical and electrical installation was realised in a workmanlike manner e Switch on the main switch 1 1 The c
7. 95 non condensing Temperature 25 C 70 C Air humidity 5 95 non condensing Maximum storage period lt 1 year without restrictions 5 45 C 5 80 non condensing 1000m max above sea level from 1000 to 2500m above sea level derating 1 5 per 100m increase in altitude IP 54 No special protection against corrosion Ambient air must be free from higher concentrations of acids alcaline solutions corrosive agents salts metal vapours or other corrosive or electroconductive contaminants 58 116psi 4 8bar 58 116psi 4 8bar Taurox 19 Tauro 120 Taurox 300 400 900 user manval 3 Installation Commissioning 3 1 Scope of Delivery 1 Control Unit CU 2 Operating Panel with hinged bracket OP 3 Drive Unit Tauro 120 Taurox 300 400 900 AE 4 Machine pedestal 5 Column with travel height adjustment Mains cable 2m Motor power cable CU DU 3m Data cable CU DU 3m Data cable CU OP 3m Attachment screw Tauro 120 3pcs M6x22 3xWasher 6 4 2pcs M5x16 Attachment screw Taurox 300 400 900 4pcs M8x35 3xWasher 8 4 2pcs M5x16 2pcs M6x22 User manual 3 2 Mechanische Installation Verify if all parts of the delivery are available complete Before installing the machine verify if the machine or the accessories have transport damages Verify if the installation underground is plane installation surface V
8. Inform the technical service 1050 1060 Temperature of the Switch off the machine and let it cool down drive unit is exceeded 1061 Temperature of the Switch off the machine and drive unit is undershoot regard chapter Operating conditions 1070 1072 short time power Press and unlock the emergency Stopp interruption button 1080 1083 Hardware error Inform the technical service 1084 motor switch has Switch off the machine wait approx been activated during 2 3 minutes and switch it on again processing 1300 Hardware error Inform the technical service 1301 Error in voltage Check the voltage supply supply Hardware error 1303 motor power cable Check the motor power cable between Hardware error connectors X161 and X361 1305 Hardware error Inform the technical service 1306 Hardware error Switch off the machine wait approx 20 minutes and switch it on again 1307 Temperature of the Switch off the machine and let it cool down control unit is exceeded 46 Taurox Tauro 120 Taurox 300 400 900 user manual Problem Reason Retification Error code 1308 Motor temperature Switch off the machine and let it cool down Hardware error 1309 Hardware error Check the data cable DU between the connectors X162 and X362 1310 1342 Hardware error Inform the technical service _ gt 7 To switch off the error message Switch off the machine by the main switch 7 N 1 1
9. Note If the error messages still appear again after switching off and on the machine by the main switch 1 1 please inform the technical service Attention Attention Repair of electric devices are only allowed by qualified personnel Based on not qualified repairs substantial risks can happen Please inform the technical service in case of defective or a sending back In every case state the serial number and the cause of the error or the error code Taurox 47 Tauro 120 Taurox 300 400 900 user manval 7 2 Contact Service Taurox e K Service In der Stockleiten 8 94372 Rattiszell Germany Phone 49 0 9964 6010141 Phone 49 0 9964 6010140 Fax 49 0 9964 6010139 E Mail service gewindebearbeitung de E pas _ Note To avoid transport damages send the machine back in the original packaging 7 N Note Transport damages caused of improper packing the company Taurox e K is not liable for 48 Taurox Tauro 120 Taurox 300 400 900 user manual 8 Servicing Danger Switch off the machine and cut it from the power supply before doing maintenance work 8 1 General maintenance work e Keep the machine and the cables free of permanent contamination e Do not clean the machine with aggressive cleaning compounds Attention Do not use compressed air to clean the machine Attention 8 2 Change air filter e Check the air filter every 6 months to contamination and change
10. an Fig 3 7 earth wire with the earth connection A min 10mm cable length 2m Connect the power cable with the connector X160 of the control unit 1 D Do not plug in the safety plug of the power cable see chapter Installation 22 Taurox Tauro 120 Taurox 300 400 900 user manual 3 4 Commissioning e Important In case of immediate deviation of the operation conditions before installation take care that the temperature and the humidity have to be harmonised for 24 hours Attention 3 4 1 Brief description of components ei 41 Fig 3 9 Rear and front view of the thread tapping machine with operating panel Taurox 300 400 900 2 Operating panel See chapter Operation 3 Drive unit Taurox 120 3 1 Quick change holder 3 2 Operating lever with start button 3 3 Adjustment wheel for the spindle counter balance system 3 4 Air cleaner for cooling system in 3 5 Air cleaner for cooling system out 3 5 Type plate 4 1 Column 4 2 Column flange 4 3 Clamp lever for column flange 4 4 Crank for column 5 Machine pedestal Taurox 23 Tauro 120 Taurox 300 400 900 user manval X365 X366 X367 X368 X364 X363 X361 X362 Fig 3 10 Connector Rear view of the drive unit X361 Motor power connector
11. it if neccessary e Replace the air filter every 2 years Air filter Air incoming 3 5 article no KA107A Air filter Air output 3 4 article no KA124A Fig 8 2 Air filter changing air incoming 3 5 Taurox 49 Tauro 120 Taurox 300 400 900 user manual 9 Wiring diagramn Drive unit 3 Thread tapping machine X See chapter Digital Inputs and Outputs Control unit 1 ul lt n Z 4 Ju Er AC 230V gt X364 X365 1 X366 X367 us X368 Operating panel 2 1 85 Nm 6 0 mm ron speed 1 m X163 la torque 230 Nm X263 R Al 7 L PN F AA OBO ase az 14 Fig 9 1 Connection diagram Tauro 120 and Taurox 300 400 900 See chapter Electrical Installation 50 Taurox Tauro 120 Taurox 300 400 900 user manual 10 Appendix A Component part e Collet inserts ER11 Tauro 8 e Quick change inserts Size 0 Tauro 25 e Quick change inserts Size 1 Tauro 83 120 Taurox 300 e Quick change inserts Size 1 Taurox 400 900 e Spindle feed system with foot switch pneumatic 87psi 6bar e Minimum lubricant unit lubricant pulse air pulse pneumatic 87ps
12. procedure like mentioned in this manual It is only allowed to use the machine within the limits noted in the datas in this manual see chapter Technical Data 1 1 2 Usage other than agreed upon To use the machine in different ambient conditions as mentioned in the chapter Operation conditions ask the manufacturer 1 1 3 Modifications and alterations Based on security reasons it is not allowed to do alterations and changes at the machine and its functions Changings at the machine which are not allowed by the manufacturer are followed by the exclusion of liabilty to the company Taurox e K 1 1 4 Repairs and servicing It is not allowed to repair the machine by the user The machine has no parts which can be repaired by the user The machine has to be send to Taurox e K for repair 1 1 5 Decommissioning and disposing For the decommissioning and the disposal the environment regulations are valid of the country the user company is placed 1 2 Ensure your own safety emergency stop e Disconnect the machine of the power supply system before starting maintenance work This avoids accidents based on electrical voltage and movable parts Please see chapter Restrisks e It is not allowed to override or avoid protection and safety devices like protection cover and machine cover parts or thermic protection switches emergency stop switch and motor switch e Dismantled protections like i e machine cover fuses emer
13. rom Depth 6 0 mm Torque 1 00 Nm Main menu Start settings Start with start button on Start at workpiece zero point off enter parameter Start at torque detection off enter parameter Processing types Threading blind hole on Chip breaking off enter parameter Reversions on 5 per cut Threading through hole off Thread recutting off enter parameter Thread forming off Insert threaded bushing off Stop parameter Torque Depth Insert bolt off Stop parameter Torque Depth Thread gauging off enter parameter Lubricant settings Lubricant pulse on 0 5 seconds Air pulse off enter parameter Air cleaning pulse off enter parameter Motor settings Rotating direction right left Reverse speed 700 Release height off enter parameter Brake depth off automatic manuel Depth progress control 5 responsivity Feed system XX X proof rotation Quality parameter Torque window off enter parameter Blowhole detection off enter parameter Counter Day counter Workpiece counter Depth tolerance on 0 5 mm Tool wear off on Parameter database Default parameters r load User defined parameters oad overwrite 30 Taurox Tauro 120 Taurox 300 400 900 user manual System settings and system information Measuring unit mm Language english Display brightness 100 System temperatures information System information information Last error information Extras No extras installed
14. 00 18 2 4 Operating conditions 19 3 Installation Commissioning 20 3 1 Scope of Delivery 20 3 2 Mechanische Installation 20 3 3 Elektrische Installation 22 3 4 Commissioning 23 3 4 1 Brief description of components 23 3 4 2 Turn main switch on 25 3 4 3 Tool change 26 3 4 4 Adjust the counter balance 27 3 4 5 Adjust the workpart and height adjustment 27 Taurox Tauro 120 Taurox 300 400 900 user manval 4 Operation 28 4 1 Functions of buttons 28 4 2 Task menu 29 4 3 Main menu quick reference standard parameters 30 4 4 Main menu 32 4 4 1 Start settings 32 4 4 1 1 Start with start button 32 4 4 1 2 Start at workpiece zero point 32 4 4 1 3 Start at torque detection 32 4 4 2 Processing types 33 4 4 2 1 Threading blind hole 33 4 4 2 2 Threading through hole 33 4 4 2 3 Thread recutting 33 4 4 2 4 Thread forming 33 4 4 2 5 Insert threaded bushing 33 4 4 2 6 Insert bolt 33 4 4 2 7 Thread gauging 33 4 4 3 Lubricant settings 34 4 4 3 1 Lubricant pulse 34 4 4 3 2 Air pulse 34 4 4 3 3 Air cleaning pulse 34 4 4 4 Motor settings 34 4 4 4 1 Rotating direction 34 4 4 4 2 Reverse speed 34 4 4 4 3 Release height 34 4 4 5 Quality parameter 34 4 4 5 1 Torque window 34 4 4 5 2 Blowhole detection 34 4 4 5 3 Counter 34 4 4 5 4 Depth tolerance 35 4 4 5 5 Brake depth 36 4 4 6 Parameter database 36 4 4 6 1 Default parameters 36 4 4 6 2 User defined parameters 36 4 4 7 System settings and sy
15. 2 and set the quantity control H1 approx the value 4 to advance enough lubricant Switch on the function main menu settings lubricant pulse 0 5 seconds By every starting process a lubricant pulse will be started Trigger several lubricant pulses as long as the lubricant will be advance out of the nozzle K Now turn the quantity control H1 to the desired value and clamp it with the clamp lever H2 e Lubricant pulse The lubricant pulse advances a minor quantity of lubricant by a dosing pump This function forms a drop dosage e Air pulse At minor quantities quantity control less than 0 5 the function main menu settings lubricant air pulse is needed because the drop becomes to small to unstick of the nozzle K adhesive force By the adjusting screw of the lubricant air 1 the quantity of the air is controllable The adjusting screw I should not have more than 2 cycles forming of spray This function in association with the lubricant pulse creates a spray dosage e Air pulse without lubricant pulse This function can be used with lubricanting materials or for dry processing for cooling e Outblow pulse The outblow pulse is used to clean the tool or to remove chips Setting Main menu Lubricant settings Blowout pulse The quantity of air is controllable by the adjusting screw J e Adjusting of the nozzle Align the noozle K with the blow out drilling K2 to the bottom Adjust the nozzle to the tap hole to ensure a l
16. 35 light grey RAL 5005 signal blue e Travel 30 Taurox 13 Tauro 120 Taurox 300 400 900 user manual 2 2 1 Mechanical specification Tauro 120 Thread capacity Thread cutting blind hole 1 5 x D Thread cutting blind hole 2 0 x D M2 M10 X6CrNiMoTi17 12 2 1 4571 M2 M12 AlMg4 5Mn 3 3547 e Torque range 0 30 12Nm e Rpm range 50 2400rpm e Travel height adjustment 0 488mm Column730mm 75 e Spindle tool holder quick change holder 1 2 2 2 Mechanische Spezifikationen Taurox 300 e Thread capacity Thread cutting blind hole 1 5 x D M4 M16 X6CrNiMoTi17 12 2 1 4571 Thread cutting blind hole 2 0 x D M4 M18 AlMg4 5Mn 3 3547 e Torque range 1 4 30Nm e Rpm range 25 800rpm e Travel height adjustment 0 425mm Column730mm 75 e Spindle tool holder quick change holder 1 2 2 3 Mechanische Spezifikationen Taurox 400 e Thread capacity Thread cutting blind hole 1 5 x D M5 M16 X6CrNiMoTi17 12 2 1 4571 Thread cutting blind hole 2 0 x D M5 M18 AlMg4 5Mn 3 3547 e Torque range 2 40Nm e Rpm range 25 600rpm e Travel height adjustment 0 425mm Column730mm 75 e Spindle tool holder quick change holder 2 2 2 4 Mechanische Spezifikationen Taurox 900 e Thread capacity Thread cutting blind hole 1 5 x D M6 M18 X6CrNiMoTi1 7 12 2 1 4571 Thread cutting blind hole 2 0 x D M6 M22 AIMg4 5Mn 3 3547 e Torque range 8 90Nm e Rpm range 25
17. C Directives 2014 30 EC relating to electromagnetic compatibility Harmonised Standarts used DIN EN ISO 12100 2011 03 Safety of Machinery EN 60204 1 2007 Electrical equipment of machines EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission A1 2011 standard for industrial environments EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance A1 2010 section 6 2 2 characteristics Limits and methods of measurement EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 3 2 2006 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic A1 2009 A2 2009 current emissions equipment input current lt 16 A per phase EN 61000 3 3 2008 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16 A per phase and not subject to conditional connection The person authorised to compile the relevant technical documentation must be established within EU Taurox e K Herr Janich In der Stockleiten 8 94372 Rattiszell Germany Rattiszell 17 06 2014 Janich Martin owner of a firm Place Date suname first name and function of signatory Signature Taurox 3 Tauro 120 Taurox 300 400 900 user
18. User Manual Thread Tapping Machine Tauro 120 www I GUrOX de Article K813B Version B 25 Taurox e K 06 2014 Tauro 120 Taurox 300 400 900 user manval How to contact us Taurox e K In der Stockleiten 8 94372 Rattiszell Germany Phone 49 0 9964 6010140 Fax 49 0 9964 6010139 E Mail mail thread tapping com Internet www thread tapping com Service E Mail service thread tapping com Phone 49 0 9964 6010141 This user manual is an integral part ofthe Typ Tauro Taurox Serial No Year of manufacture Copyright Taurox e K 06 2014 2 Taurox Tauro 120 Taurox 300 400 900 user manual CE Konformitatserklarung Name and address of the manufacturer Taurox e K In der Stockleiten 8 94372 Rattiszell Germany This declaration relates exclusively to the machinery in the state in which it was placed on the market and exludes components which are added and or operations carried out subsequently by the final user The declaration is no more valid if the product is modified without agreement Herewith we declare that the machinery described below product denomination Thread tapping machine model type Tauro 120 und Taurox 300 400 900 is complaying with all essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity either the E
19. X X X Quality good Quality good Quantity has been achieved Processing canceled by user using manual start button or foot switch Spindle has not progressed at processing start during certain period of time Torque has been exceeded in reverse Drive spindle stops Drive spindle can be reversed in safety reverse mode with 50 rpm by using start button Threading blind holes The set number of reversions has been exceeded e g tool wear grounding improper cutting speed Path Main Menu Engine Settings Reversions Threading canceled Threading through hole Processing will be stopped immediately after exceeded torque Threading blind holes Tool has reversed 3 times without progress in depth e g groundin 38 Taurox Tauro 120 Taurox 300 400 900 user manual Quality notifications Error The infeed of drive spindle was moved in positive Error direction after setting the zero point in direction Gating up Error The torque has slightly dropped during processing Blowhole e g pipe cavities or air pockets in cast material detected Path Main menu Quality Parameters Pipe Cavities Error Adjusted depth tolerance was exceeded Depth tolerance Thread with large pitch high speed and low torque exceeded is being processed Change depth tolerance correct the speed or set the brake depth manually See chapter Operation Path Main Menu Qua
20. al exit directly Note 42 Taurox Tauro 120 Taurox 300 400 900 user manual 6 2 Terminal connection of inputs and outputs X363 X364 X365 X366 X367 connector description Rated current max current lt 3 sec X363 Input foot switch black GND 24V Input start 1 foot switch 75mA 90mA x B ND x QD O gt amp O O1 Input automation black GND 24V Input start 2 Input start button 2 Output quality QA black GND Output signal horn Output signal light red Output signal light orange Output signal light green 75mA 150mA 150mA 150mA 150mA 90mA 180mA 180mA 180mA 180mA x O1 R N Output automation red GND Output clamp thread Output clamp workpiece 150mA 150mA 180mA 180mA x I worm a for N w N ajx worm a D amp a Output air cleaning unit blue GND Output air cleaning pulse Output ready signal Output lubricant unit green GND Output lubricant unit air Output lubricant unit pulse 150 mA 150 mA 150mA 150mA 180 mA 180 mA 180mA 180mA Only with feed system for the spindle Taurox 43 Tauro 120 Taurox 300 400 900 user manval 6 3 Wiring examples of the inputs and outputs Requirements input The external start pulse of t
21. button 2 7 Menu button LED 2 1 The full color 4 3 TFT display shows operating parameters processing results error and fault messages 2 2 Unlock pull the emergency stop button to shut off the machine The machine can be restarted after a waiting time of 2 3 minutes Attention Time between deactivating and activating the mains power supplay If after running the drive by means of engine power speed and torque at the motor the power supply has been switched off the inrush current limitation must cool down for 2 3 minutes If this is not given heed to the component causing the inrush current limitation can be destroyed Attention _ Note If the emergency stop has been engaged during process the tool can be removed from part with the function safe reverse movement executed by gt S pressing the start button after emergency stop has been disengaged and the machine has been switched on again Note 2 3 The motor switch is used to lock the spindle eg tool change Attention Time between engaging and disengaging the motor switch should not be less than 2 3 minutes Otherwise the drive might become damaged Tauro 120 und Taurox 300 400 900 Attention 28 Taurox Tauro 120 Taurox 300 400 900 user manual 2 4 The rotary knob with button is used to select to adjust parameters and to confirm the measures and commands 2 5 The rotary knob LED sho
22. e Attachment screw A e Air tube with quick fitting coupling C Installation e Mount the lubricant unit B with the screws A at the rear side of the machine e Connect the electrical connection line E with the connector F with the machine e Connect the compressed air hose C A with the fitting D gt e Connect the compressed air hose C to the commpressed air e Compressed air 58 87psi 4 6bar cleaned with steam trap Commissioning G Lubricant tank G1 Cover for lubricant tank H1 Flow controller for dosing pump H2 Clamp lever for quantity controller H3 Indicator dose quantity I Adjusting screw for lubricant air J Adjusting screw for air output K Nozzle for lubricant and air Wearing eye protection is obligatory Taurox 53 Tauro 120 Taurox 300 400 900 user manval e Set in the main menu lubricant settings of the operation unit 2 the desired parameters Lubricant pulse Time of lubricant pulse Air pulse Time for the air which takes the forwarded lubricant by the air pulse The lubricant will be sprayed by this Blow out pulse Time for the blow out pulse after operation or chip clearance with chip clearance throw out depth e Open the cover G1 of the lubricant tank and fill in the lubricant Close cover G1 e Bleeding Open the clamp lever H
23. erify the minimum load capacity See chapter weight Verify the operation conditions See chapter Operation conditions Verify the electrical specification See chapter Electrical specification Fix the machine pedestal 5 with 3 pieces screws M12 on the installation surface Dimensions see chapter Mechanical dimensions machine pedestal Push the column 4 1 into the machine pedestal 5 Fix the screws A M10 with washer B with a torque of 29Nm Push the crank 4 4 of the column flange 4 2 and clamp the screw C 20 Taurox Tauro 120 Taurox 300 400 900 user manual e Clamp the clamping lever 4 3 e To avoid damages position a foam B or something similar on the machine pedestal 5 Take care that the distance between foam B and quick change holder 3 1 is not too large e Put the screws Tauro 120 3pcs DIN912 M6x22 Taurox 300 400 900 4 pcs DIN912 M8x35 with washer A through the drilling of the column flange 4 2 e Push the drive unit 3 onto the dowel pin of the column flange 4 2 and screw one screw down light e Screw down the screws A with a torque of 10Nm Tauro 120 18Nm Taurox 300 400 900 e Remove the foam e Position or install the control unit at a suitable 1 position that way that the cables are not exposed soilings directly Install the control unit vertical with the fixation to
24. g danger of life These voltages lead to muscular cramps burnings unconsciousness breathing arrest and death e During operation hold all parts of the machine closed e Do not open the machine gt Danger caused of hot surface During operation surfaces in the machine and tools can get hot The internal parts can reach a temperature up to 90 C e Never touch internal parts in the cool down phase after switch off e Never touch tools directly after operation in the cool down phase gt Danger in explosive substances areas e Do not use the machine in explosive substances areas Danger Taurox 11 Tauro 120 Taurox 300 400 900 user manval Danger by mechanical force influence The machine has a circulating spindle and movable parts Danger Depending on application fix additional protection cover Secure that in case of unwantedly moving of the spindle no personell hazard can happen Do not remove neccessary protection covers Do not wear gloves or loose clothing because of danger to hang in the rotating working spindle In case of too long hears wear a suitable headgear hairnet Always wear saftey glasses Never touch the rotating spindle Before changing the tool switch off the drive spindle by the motor switch off 1 3 2 Hazards after power is turned off Danger by electric shock Capacitories in the machine carries dangerous residual voltage up to 5 additional minutes after
25. gency stop switch motor protection switch have to be reinstalled and to be checked for a proper function e The operator control modul with emergency stop switch and motor switch has to be installed in a convenient distance of the user Danger 10 Taurox Tauro 120 Taurox 300 400 900 user manual 1 2 1 Malfunctions e Incase of troubles or other damages immediately disconnect the machine of the power supply system Pay attention to chapter Residual Dangers Report troubles or other damages immediately to a responsible person or to the company Taurox e K Danger e Secury the machine against improper or accidentially use gt 1 2 2 Information signs and labels e Obligatory intent letterings signs and labels and let them be readable Renew damaged or not any longer readable signs and label 1 2 3 Earthing procedure Connect the earth wire to the safety plug min 1 5 mm and the pin of the casing earthing to the control unit It is not possible to use a fault Residual Current Device RCD to the power supply Nevertheless a residual current protective device was installed it switches the machine off despite there is no malfunction If it is required to use the machine with a leakage current protector an isolation transformer has to be used gt 1 3 Residual dangers 1 3 1 Hazards during operation Danger caused of high operation voltage Voltages up to DC 325V appearing which are causin
26. he thread tapping unit should happen by an external manual button Only with feed system for the spindle Attention By operating Stop User during the operation the operation can be cancelled This function is no Emergency Stop function start 1 24 V Requirement input The external start puls of the thread tapping unit should happen by an inductive proximity switch Only with feed system for the spindle Wire the input automation X364 3 Start 2 with an inductive proximity switch PNP br 24 V gt start 2 bk A ei GND bl GND X364 bi 24 V Requirement exit A relais or a valve for a clamping unit should be connected Wire the exit automation X366 with a relais or a valve Respect the direction of the freerunning diode if present A freerunning diode is not neccessary GND Requirement exit A warning lamp with horn should be installed for quality control Wire the exit signal column X365 with various lamps and horn You can order a signal column with horn as accessory Taurox Tauro 120 Taurox 300 400 900 user manual X365 JE Requirement input and exit PLC The thread tapping unit should be integrated in automation by a PLC control Wire the exit of X367 3 ready and the input X364 3 Start 2 to a PLC unit
27. i 6bar e Minimum lubricant unit lubricant pulse air pulse air cleaning pulse pneumatic 87psi 6bar e Signal column red orange green and horn e Key switch with lock out e Additional push buttons selection for parameter data base e fixation to wall assembly kit for fixation to wall control unit Taurox 51 Tauro 120 Taurox 300 400 900 user manual 11 Appendix A1 Quick change inserts Insert tap tap Quick change system ser DIN 371 DIN 374 376 rauro 25 Tavro 83 120 Taurox 400 900 Olu Taurox 300 Size 0 Size 1 Size 2 2 5 2 1 M1 1 8 M 3 5 X X 2 8 2 1 M2 26 M4 X X 3 15 2 5 x x 3 5 2 7 M3 M4 5 5 X X 3 55 2 8 x x 4 0 3 0 M 3 5 x x 4 0 3 15 x x 4 5 3 4 M4 M6 X X 5 0 4 0 X X 6 0 4 9 M4 5 6 M8 X X X 6 3 5 0 X X X 7 0 5 5 M7 M 9 10 X X X 8 0 6 2 M 8 M 11 X X X 9 0 7 0 M9 M 12 X X 10 0 8 0 M 10 x X 11 0 9 0 M 14 X X 11 2 9 0 X X 12 0 9 0 M 16 X x 12 5 10 0 x x 14 0 11 0 M18 x 14 0 11 2 x 16 0 12 0 M20 x 16 0 12 5 x 18 0 14 0 x 18 0x14 5 M22 M24 x Adaptor to reduce Size 1 auf Size 0 Adaptor to reduce Size 2 auf Size 0 Adaptor to reduce Size 2 auf Size 1 52 Taurox Tauro 120 Taurox 300 400 900 user manual 12 Appendix A2 Minimum lubricant unit lubricant pulse air pulse air cleaning pulse Scope of delivery e Minimum lubricant unit B
28. lity Parameters Depth tolerance Error The torque has slightly dropped during processing Below e g pipe cavities or air pockets in cast material torque range Path Main menu Quality Parameters Pipe Cavities Taurox 39 Tauro 120 Taurox 300 400 900 user manval 5 2 Error message status message Emergency stop button 2 2 has been operated Check and correct malfunction Unlock pull emergency stop button EMERGENCY STOP Engine switch has been operated Drive spindle is locked Machine ready again for processing by turning the motor switch 2 3 Motor switch Attention Spindle is not in initial position after power or Spindle exiting a menu position not in initial position Run back spindle into initial position The feed does not react after starting the foot Attention i Feed switch does not react Check the air supply Attention The maximum travel range of the drive unit was process reached distance covered Correct the infeed travel gt PP 6 40 Taurox Tauro 120 Taurox 300 400 900 user manual 5 3 Error code An hardware error has arrived See chapter Troubleshooting Error code SYSTEM ERROR 1234 Taurox 41 Tauro 120 Taurox 300 400 900 user manval 6 Digital inputs and outputs 6 1 Technical data of inputs and outputs e Digital inputs 3 pcs
29. llowed by death heavy personal injury or substantial property damage Indicates a possible risk which can be followed by death heavy personal injury or substantial property damage Indicates a possible risk which can be followed by minor personal injury or property damage Caution Indicates a possible impending situation which can be followed by damages at the product or in the environment It communicates requirements which have to be absolutely considered z for an accurate operation Attention _ gt Indicates applications and other useful information It shows hints and 7 N advices for an efficiant use of the machine and operation to prevent additional work Note Taurox 5 Tauro 120 Taurox 300 400 900 user manval Additional symbol explanation The additional symbols include always a general symbol opbpppb Warning of dangerous high voltage Indicates danger of life through high operating voltage and electrial shock which can be followed by death This symbol includes also Danger Warning of cutting damage Indicates a danger of sharp objects which can be followed by cuts This symbol includes also Warning Warning of automatically running Indicates a possible risk which can be followed by injuries This symbol includes Warning Warning of hot surface Indicates a possible risk which can be followed by burnings This symbol includes Caution Warning of hand i
30. m or maximum rpm 4 4 4 3 Release height Option on off It is possible if confirmed to enter parameters above the workpiece zero point from 5 mm to maximal feed This is a virtual start position at which the machine can already be started again 4 4 5 Quality parameter 4 4 5 1 Torque window Option off on It is possible if confirmed to set torque tolerance starting from 0 1 Nm Torque used during processing must not exceed maximum torque in the task menu and the maximum torque less torque tolerance Measuring range is set between start depth and stop depth stop depth e g for tap clearance hole See chapter Quality Notifications 4 4 5 2 Blowhole detection Option on off It is possible if confirmed to set forque decrease in 5 95 End of the measuring range is set by stop depth stop depth e g for tap clearance hole See chapter new messages 4 4 5 3 Counter Counter can only be set to on By starting next count previous count is set to off 34 Taurox Tauro 120 Taurox 300 400 900 user manual 4 4 5 3 1 4 4 5 3 2 Day counter Option on It is possible if confirmed to reset day counter Day counter is being reset at machine startup Display while processing good thread green 1 85 Nm A 6 0 mm 100000 100000 bad thread red Workpiece counter Option on It is possible if confirmed to set counter options and para
31. manval Significance of this operator s manual This operator s manual is an integral part of the thread tapping machine Tauro 120 und Taurox 300 400 900 e Must be kept in a way that it is always at hand until the thread tapping machine will be disposed of e Pass this manual on if the thread tapping machine is sold or loaned leased out Read this manual before installation and operation This protects you and avoids damages at the machine In any case you encounter difficulties to clearly understand the manual please contact the manufacturer Only persons with adequat technical knowledge and knowledge of this machine are allowed to install and operate the machine Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Taurox e K Taurox e K reserves the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case Disclaimer This manual and the information contained herein have been compiled with due diligence Taurox e K shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing performance or use of this material 4 Taurox Tauro 120 Taurox 300 400 900 user manual Description of symbols General description of symbols Danger gt Warning gt Indicates dangers which can be fo
32. meters Option Abort after confirmation last part can be reset by confirmation if an error occurs Abort after a faulty thread last part must be reset by confirmation if an error occurs Abort after a faulty workpiece last part must be reset after completion of the processing of the part by confirmation workpieces set quantity threads per workpiece set reset of counted workpieces Display while processing Parts counted yellow 1 5 Nm A 6 0 mm 100000 99 Threads counted each part yellow 4 4 5 4 Depth tolerance Option on off It is possible if confirmed to adjust depth tolerance from Omm 6mm see brake depth See chapter Quality messages Taurox 35 Tauro 120 Taurox 300 400 900 user manval 4 4 5 5 Brake depth Option off automatic manual Machine calculates brake depth during processing This is necessary for careful processing Due unfavorable processing parameters eg low torque high speed high pitch depth can be exceeded Avoid this by changing the processing parameters or adjusting the brake depth off brake depth is off eg for applications with high processing sequences of through threads automatic brake depth is automatically calculated by the machine during processing manual brake depth can be adjusted manually in low processing parameters 4 4 6 Parameter database 4 4 6 1 Default parameters Option load It is po
33. njuries Indicates a possible risk which can be followed by hand injuries and crush injuries This symbol includes Warning Use eye protection Always wear eye protection Indicates a possilbe risk which can be followed by heavy injuries at the eyes or can be followed by blindness This symbol includes Warning Taurox Tauro 120 Taurox 300 400 900 user manval Table of contens 1 Safety instructions 10 1 1 General information 10 1 1 1 Usage as agreed upon 10 1 1 2 Usage other than agreed upon 10 1 1 3 Modifications and alterations 10 1 1 4 Repairs and servicing 10 1 1 5 Decommissioning and disposing 10 1 2 Ensure your own safety emergency stop 10 1 2 1 Malfunctions 11 1 2 2 Information signs and labels 11 1 2 3 Earthing procedure 11 1 3 Residual dangers 11 1 3 1 Hazards during operation 11 1 3 2 Hazards after power is turned off 12 1 4 Instructions on EMI 12 2 Technical data 13 2 1 Electrical specification 13 2 2 Mechanical specification 13 2 2 1 Mechanical specification Tauro 120 14 2 2 2 Mechanische Spezifikationen Taurox 300 14 2 2 3 Mechanische Spezifikationen Taurox 400 14 2 2 4 Mechanische Spezifikationen Taurox 900 14 2 2 5 Gewicht 14 2 3 Physical dimensions 15 2 3 1 Physical dimensions of the control unit 15 2 3 2 Physical dimensions of the machine pedestal 16 2 3 3 Physical dimensions of the Tauro 120 17 2 3 4 Physical dimensions of the Taurox 300 9
34. ontrol lamp 1 2 starts burning e A start screen appears just until the start process is finished approx 13 seconds e The display changes to the working menu See chapter Operation e The machine is ready to work now Taurox 25 Tauro 120 Taurox 300 400 900 user manval 3 4 3 Tool change 1 Switch the motor switch 2 3 to position stop P93 The message Stop motor switch appears in the display Warning The motor switch 2 3 has to be on position stop because the drive spindle can start running Warnung Tools are sharp and can cause injuries B2 C1 C C2 Fig 3 13 2 Unclamp tool C e Hold the quick change insert B with one hand and pull up the pressure cover A1 The quick change insert will be unclamped in this way e Press the spring dowel pin B1 of the quick change insert B and remove the thread tool C 3 Insert tool C e Insert the thread tool C into the quick change insert B The square C1 of the thread tool has to snap in the square B2 of the quick change insert B e Plug the quick change insert B in the quick change holder A The nose B3 has to snap in the nut A2 By doing this the pressure cover slips down and clamps the quick change insert B 4 Switch back the motor switch 2 3 to the position RUN 23 RUN 26 Taurox Tauro 120 Taurox 300 400 900 user manual 3 4 4 Adjust the counter balance 3 2 3 3
35. pedestal 16 Taurox Tauro 120 Taurox 300 400 900 user manual 2 3 3 Physical dimensions of the Tauro 120 469 150 Fig 2 3 View of the thread tapping machine Tauro 120 Taurox 17 Tauro 120 Taurox 300 400 900 user manval 2 3 4 Physical dimensions of the Taurox 300 900 Feurex 400 559 Do e bart 167 75 Fig 2 4 View of the thread tapping machine Taurox 300 400 900 18 Taurox Tauro 120 Taurox 300 400 900 user manual 2 4 Operating conditions Transport conditions Storage conditions Ambient temperature Atmospheric moisture Operating altitude Degree of protection Protection class Corrosion immunity Chemical resistance Compressed air unoiled Spindle feed system Minimum lubricant unit Temperature 25 C 70 C Air humidity 5
36. ressed air hose C to the compressed air e Connect the compressed air hose of the clamp unit to the air connection G A Compressed air 58 116psi 4 8bar cleaned with steam trap Commissioning G Air connection clamp unit H Manual action 1 Pressure control to set the clamping force K Pressure display Hand injury warnings respectivly G contusives e Set at the pressure control I the desired clamp force With a slot screwdriver you can operate the valve manually e The machine sends the signal to clamp after leaving the end position automatically Taurox 57 Tauro 120 Taurox 300 400 900 user manval 15 Appendix C Breakage of thread tools This breakage datas are for chipping production of thread tools The core diameter of a through whole thread tool is higher than a ground whole thread tool Thereby the fraction of through whole thread tools are approx 10 higher Breakage list for ground whole thread tools Thred size Breakage in Nm MO 5 0 02 0 07 Nm MO 8 0 07 0 10Nm M1 0 10 0 15Nm M2 0 2 0 5Nm M3 0 7 1 5Nm M4 13 2 2Nm M5 3 5 8 0Nm M6 7 5 14 Nm M8 18 35 Nm M10 50 75 Nm These data are empirical values of tools with different qualities At high engine speeds it is recommended to select a low breakage as set value for the breakage If you need de
37. ssible if confirmed to reset the entire parameters to default parameters See chapter default parameters Please wait 3 seconds In the the message area of the working menu the data set 0 DS is displayed 4 4 6 2 User defined parameters Option data set After selecting the data set number it is possible to load or to overwrite this data set Please wait 3 seconds In the message area of the working the selected data set is displayed e g 12 DS 4 4 7 System settings and system information 4 4 7 1 Measurement unit Option not active mm inch 4 4 7 2 Language Option german english spanish 4 4 7 3 Display brightness Option not active 10 100 4 4 7 4 System temperatures Information not active 4 4 7 5 System information Information not activ 36 Taurox Tauro 120 Taurox 300 400 900 user manual 4 4 7 6 Last error Information last error for service 4 4 8 Extras No extras installed Taurox 37 Tauro 120 Taurox 300 400 900 user manval 5 Messages 5 1 Quality notifications Quality notifications Good Quantity achieved S S Quality notifications Abort Abort User Abort No depth progress Abort Torque exceeded in reverse Abort Maximum number of reversions Depth not reached Abort Torque exceeded Depth not reached X X
38. stem information 36 4 4 7 1 Measurement unit 36 4 4 7 2 Language 36 4 4 7 3 Display brightness 36 4 4 7 4 System temperatures 36 4 4 7 5 System information 36 4 4 7 6 Last error 37 4 4 8 Extras 37 5 Messages 38 5 1 Quality notifications 38 5 2 Error message status message 40 5 3 Error code 41 8 Taurox Tauro 120 Taurox 300 400 900 user manual 6 Digital inputs and outputs 42 6 1 Technical data of inputs and outputs 42 6 2 Terminal connection of inputs and outputs 43 6 3 Wiring examples of the inputs and outputs 44 7 Diagnostics Troubleshooting 46 7 1 Troubleshooting Error code 46 7 2 Contact Service 48 8 Servicing 49 8 1 General maintenance work 49 8 2 Change air filter 49 9 Wiring diagramn 50 10 Appendix A Component part 51 11 Appendix A1 Quick change inserts 52 12 Appendix A2 Minimum lubricant unit 53 13 Appendix A3 Spindle feed system 55 14 Appendix A4 Pneumatic vice 57 15 Appendix C Breakage of thread tools 58 Taurox 9 Tauro 120 Taurox 300 400 900 user manval 1 Safety instructions 1 1 General information This machine is conform to all general safety instructions and norms To the security of the user was payed special attention For the user are additional valid the e Relevant accident prevention regulations e General accepted safety related norms e EG norms or other country specific regulations 1 1 1 Usage as agreed upon The appropriate usage encludes the
39. switch off the machine Always wait min 5 minutes after switch of the machine before disconnecting the machine of the power supply system To open the machine wait min 10 min after switch off the machine before disconnecting the machine of the power supper only personal with electrotechnical qualification are allowed to do 1 4 Instructions on EMI The machine is designed for use in industrial 7 Pa N Hinweis 12 Taurox Tauro 120 Taurox 300 400 900 user manual 2 Technical data 2 1 Electrical specification Voltage of the rated power supply Power supply tolerance Frequency Overload protection Leakage current Power input permanent load Power input non operated Digital inputs Digital outputs Uef 230V Uer 207V 253V 10 10 48 62Hz Fuse 10A T time lag Type G fuse 5x20 gt 3 5mA See chapter Earthing procedure 1 1kW lt 40W 3 pcs 24V 10 pcs 24V 3 6W short circuit proof Attention Time between switch off and on of the main supply If the driving unit was used with motor power torque and engine speed of the motor the starting current limitation has to cool down 2 3 minutes after switching off the machine The part which causes the starting current limitation can be ruined if the a m was not cared about Attention 2 2 Mechanical specification Spindle travel max Thread depth max Depth accuracy 90mm 80mm 0 1mm Finish RAL 70
40. tailed breakage and cut data of the thread tools please ask the producer of the thread tools Based on the diversity of the different tools it is not possible to state the values in a list Thread tools for non cutting production thread former have are much more stable state because of their construction and missing chip nuts 58 Taurox
41. the start depth will be set to 0 0mm start at The spindle starts after leaving the end position workpiece zero point The start depth can be set in the main menu startup settings start at work part surface zero start at torque rise The spindle starts after leaving the end position The torque identification can be set in the main menu start settings start If the start torque is exceedet the start depth will be set to 0 0mm Disengage operating lever only for Taurox 300 400 900 A Disengage operating lever by dragging B Bring operating lever to a vertical position gt Warning of hand and crush injuries e Secure the workpiece against torsional stiffness and unwanted moving Use only suitable clamping devices Danger Workpieces can turn with the tool and threaten peoples and machines gt Danger e Start the feed by the foot switch or by a sensor Warning of automatically running gt g The start process can be cancelled by a repeated pressing of the foot v switch or the start button Z fo D 56 Taurox Tauro 120 Taurox 300 400 900 user manual 14 Appendix A4 Pneumatic vice Installation e Fix the mounting lever B with the two screw A at the rear side of the machine e Connect the electrical connection cabel F E with the connector F of the machine e Connect the compressed air hose C with the connection D e Connect the comp
42. the wall 1 4 on the work bench or a wall Dimension see chapter Mechanical 1 4408 dimensions control unit e Fix the articulated bracket 2 16 of the control unit 2 at the rear side of the drive unit 3 with two pieces screws A DIN912 M5x16 Tauro 120 DIN912 M6x22 Taurox 300 400 900 Taurox 21 Tauro 120 Taurox 300 400 900 user manual 3 3 Elektrische Installation Connect the motor power connector X161 of the control unit 1 with the motor power cable CU DU 4 pol with the motor power connector X361 X162 of the drive unit 3 Connect the data connector CU X162 of the X163 X161 control unit 1 with the data cable CU DU 17 pol with the data connector DU X362 of the drive unit 3 Connect the data connector CU X163 of the control unit 1 with the Data cable CU OP 7 pol with the data connector OP X363 of the a 13 drive unit 3 er X361 X362 1 X164 The thread tapping unit has a discharge current gt more than 3 5mA To avoid electrical electromagnetic interference A and electric shock an installation of a second earth wire is neccessary see chapter Earthing procedure Connect the earthing screw M6 of the cover earthing X164 of the control unit 1 with
43. ubrication during the whole working process 54 Taurox Tauro 120 Taurox 300 400 900 user manual 13 Appendix A3 Spindle feed system Scope of delivery e Air tube with quick fitting coupling e Foot switch e Feed is integrated in the thread tapping unit Installation e Connect the connector A of the foot switch with the machine e For sensors you can connect the connector B with the machine alternatively e Connect the compressed air hose to the fitting C and to the compressed air compressed air 58 116psi 4 8bar cleaned with steam trap Commissioning D Flow control for the speed operation control E Pressure control for the setting of the feed force Hand injury warnings respectivly contusives e Set at the pressure control E the desired feed force The feed force C2 is shown in the display 1 85 Nm 6 0 mm Rotation speed 1000 rpm Depth 6 0 mm Torque M5 6 230 Nm 0 DS 57 N C2 If the value 2 is out of the range it becomes red e f needed set at the nozzle D the desired feed force speed Taurox 55 Tauro 120 Taurox 300 400 900 user manual Set in the main menu start setting the desired start function See chapter Operation start with the start button The spindle start by positioning the tool at the workpiece doing this
44. workpiece zero point which should be turned back by chip breaking 4 4 2 1 2 Reversions Option on off Option 3 15 maximum number of reversing 4 4 2 2 Threading through hole Option on 4 4 2 3 Thread recutting Option on It is possible if confirmed of torque reduction during ingating 10 90 4 4 2 4 Thread forming Option on 4 4 2 5 Insert threaded bushing Option on It is possible if confirmed to select stop parameters Option torque stop parameter depth stop parameter 4 4 2 6 Insert bolt Option on It is possible if confirmed to select stop parameters Option torque stop parameter depth stop parameter 4 4 2 7 Thread gauging Option on It is possible if confirmed to boost torque while withdrawing 10 4000 Taurox 33 Tauro 120 Taurox 300 400 900 user manval 4 4 3 Lubricant settings 4 4 3 1 Lubricant pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds 4 4 3 2 Air pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds Air pulse starts with the lubrication pulse 4 4 3 3 Air cleaning pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds 4 4 4 Motor settings 4 4 4 1 Rotating direction Option right left right left hand thread 4 4 4 2 Reverse speed Option 20 to 1000 rpm is always limited to the minimu
45. ws the current function of rotary knob with button 2 4 Rotary knob LED on 2 4 shows activation of rotary knob 2 6 By pushing the menu button you enter the main menu and go back to the task menu 2 7 Menu button LED on displays activation of menu button 2 6 4 2 Task menu Abort 0 61 Nm Torque exceeded 1 4 mm Depth not reached 100000 99 Rotation speed 1000 rpm Depth 6 0 mm B Torque m25 3 061 Nm 12 DS C 57N Fig 4 1 A Message and quality level Al Abort 061 Nm A2 Torque exceeded 1 4 mm A3 Depth not reached 100000 9 gt A4 A1 messages See chapter messages A2 torque reached A3 depth reached B Adjustment level Rotation speed working speed Depth working depth Torque maximum torque for the working process The mentioned thread size is only reference value The torque has to be under the breakage data of the tool C Parameter level 1208 C1 57N 2 C1 Number of data set C2 Feed force only for the feed of the spindle positioning Taurox 29 Tauro 120 Taurox 300 400 900 user manval 4 3 Main menu quick reference standard parameters The main menu is divided into several levels The levels can also be represented by a path in the instructions The last information can also be a setting eg main menu engine settings direction right Task menu Main menu Level 1 Level 2 Level 3 Task menu Rotation speed 7000
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