Pool Pilot® Professional Pool Pilot® Professional User Manual
Contents
1. level within the recommended range when added according to the salt chart on the box Granular Salt Solar Salt or Water Conditioner Pellets can also be used but will have different dissolve rates In the event that the salt you use contains Iodine or YPS constant brushing will help the dissolve rate and prevent staining due to the additives in the salt Ensure that the salt you use contain a minimum purity of 99 Sodium Chloride NaCl NOTE Do not use Rock Salt due to its high levels of impurities First determine the salt level with the provided salt test strips and then use the chart below to determine the amount of salt to add Before adding salt to the pool for the first time turn your Professional s Circuit Breaker to OFF 0 open the main drain valve then with the main filter pump running pour the salt around the perimeter of the pool Circulate your water for a minimum of 24 hours to allow the salt to completely dissolve before turning your Professional s Circuit Breaker ON Occasionally salt may be lost due to bather splash out filter backwashing rain or makeup water dilution or leaks As you perform your periodic maintenance checks if the salt residual falls below 2500 ppm 2 5 g l add the proper amount of salt to reestablish the optimum range POUNDS kg OF SALT NEEDED FOR 3000 PPM 3 0 g l RESIDUAL SALT Level Pool Volume in Gallons m 37 7 94 3 113 2 188 7 283 0 377 4 566 0 754 7 18862. 35 000 ppm 35 0 g l without harmful effects on the unit However high salt levels above 6000 ppm 6 0 g l have been known to cause corrosion on metallic fixtures LANGELIER S INDEX or Saturation Index A mathematical formula used by Pool Professionals to ensure that your total water chemistry does not fall into a corrosive or aggressive condition Either condition can cause premature damage to the Cell any of your other equipment as well as your cementitious finish Contact the factory for more details VISUAL CELL INSPECTION Periodically inspect both ends of the cell Follow the directions in the CELL section in the PARTS section on page 5 The titanium Cell blades seen inside the Cell body should be straight and clear of any debris between the blades Your Professional is designed to automatically self clean calcium scale build up within the Cell This is seen as a white flaky or crusty build up on the edges or between the blades and will pre maturely deplete the life of the cell Certain conditions can cause a heavier scale build up that exceeds the self cleaning capability and would need to be cleaned manually by the method described in the next section MANUAL CELL CLEANING With the Cell removed as described in the CELL section in the PARTS section on page 5 use a high pressure hose nozzle to spray off as much loose scale and debris as possible Any remaining calcium scale can be treated with a mixture of one 1 part Muriatic Acid
3. 3a INSTALLATION Main Components CONTROL CENTER converts incoming AC power to Low Voltage DC power which energizes the Cells ELECTROLYTIC CELL receives the Low Voltage DC power from the Control Center and initiates the electrolytic process This process converts ordinary table salt Sodium Chloride to 100 Pure Sodium Hypochlorite which in turn purifies your pool As the dissolved salt cycles through the cells the electrolytic process splits the sodium from the chloride and generates purifier After the chlorine reacts with the organics and debris in the water the chlorine recombines with the sodium and the whole process is repeated over and over again TRI SENSOR ASSEMBLY ensures that adequate flow 30 50 gpm 6 8 11 3 m hr ideal salt 2500 3500 ppm 2 5 3 5 g l ideal range and water temperature are satisfactory to prevent abusive conditions for the cell to operate Locating and Mounting the Control Center and Manifold A CAUTION Due to the weight of the Control Center it is recommended to have another person assist you when marking and mounting to the wall The Control Center should be set on a vertical surface away from excessive exposure to heat and moisture Ensure that you are attaching the Control Center brackets to a solid wall surface or wall stud Failure to mount the control panel properly may result in the dislodging of the control panel which can cause serious injury Ensure a clear area behind the Control Cent
4. 8 0 0 g l 0 5 g l 750 ppm 187 467 212 560 255 934 425 1401 637 1868 849 2801 1273 3735 1698 9338 4245 0 75 g l 1 5 g l 2 0 g l 2250 ppm 311 141 467 212 623 283 934 425 1245 566 3113 1415 2 5 g l Note The above chart is based on 1 lb 2 2 kg of salt added to 1 000 gallons 3 8 m to increase your salt residual 120 ppm 0 12 g l 95 85 1000 ppm 166 76 415 189 498 226 830 377 1245 566 1660 755 2490 1132 3320 1509 8300 3773 1 0 g l 57 38 28 Start Up Procedures Keep the circuit breaker on your Professional in the OFF position until you get your water clear blue and properly balanced 1 After balancing your water chemistry according to the Water Chemistry Parameters section on page 11 of this manual add the proper amount of salt as instructed in the Salt Requirement Chart above and circulate 24 hours prior to starting your Professional 2 Your Professional runs in conjunction with the main filter pump so that whenever the pump and circuit breaker are on the display will be on to indicate power is being sent to the Control Panel The display will show the setting to which the unit is adjusted The GREEN cell lights will be on whenever that cell is energized to produce purifier 3 Use the up and down arrow buttons to set the Purifier to 50 and allow the pool to operate normally For the first two weeks test the water
5. ORP Input Dry contact 10 mA typical ORP systems with 110 V output will require a relay kit PN 110 ORP Manifold Ideal Flow Rate 30 50 gpm 6 8 11 3 m hr Maximum Flow Rate 100 gpm 22 6 m hr maximum flow rate to the manifold assembly Agency Approvals e NSF ANSI Standard 50 Circulation System Components and Related Materials for Swimming pools Spas Hot Tubs e ETL tested to conform to the following UL specifications o ULI1081 Standard for Safety for Swimming Pool Pumps Filters and Chlorinators e CAN CSA E335 1 Safety of Household and Similar Electrical Appliances e CE o EMC Standards EN61000 3 2 Section 1b GENERAL PRODUCT INFORMATION IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS INSTALLATION AND EQUIPMENT RELATED Installation of all Professional models When installing and using your Professional Control Panel basic safety precautions must always be followed including the following 1 2 Follow all aspects of the local and National Electrical Code s when installing your Control Panel During installation mount your Control Panel to ensure the least amount of direct exposure to rain garden sprinkler water direct sunlight or any corrosive environment A DANGER Risk of electrical shock Install Control Box at least 10 3 m for 115 VAC Units from the inside wall of the pool or spa using non metallic plumbing 5 1 5 m minimum distance for 230VAC Units All fi
6. chemistry parameters every 3 4 days Adjust Purifier as needed 10 Section 4c OPERATION Monitoring and Maintenance Water Chemistry VERY IMPORTANT NOTE Your Professional is designed to provide Purifier on a daily basis We recommend the following water chemistry ranges and periodic checks to monitor your system and follow all local state requirements Daily Checks Monthly Checks Free Chlorine 1 0 3 0 PPM Calcium Hardness 200 400 PPM Salt Residual 2500 3500 PPM Or Bromine 2 0 4 0 PPM Total Alkalinity 80 120 PPM Langelier s Index 0 3 pH of saturation pH 72 78 Cyanuric Acid 60 80 PPM Visual Cell Inspection for wear scale or debris CHLORINE BROMINE REQUIREMENTS During Peak Purifier Demand summer months rainy season or heavy bather usage it may be necessary to increase your Purifier output by increasing your output setting Conversely during Low Purifier Demand you can decrease your output to a lower setting For extremely Heavy Purifier Demand or to boost your chlorine residual levels quickly you can supplement with a Non Chlorine Shock containing POTASSIUM MONOPERSULFATE NOTE During cold water conditions below 60 F Purifier demand is reduced significantly For colder climate regions with sustained low temperatures contact your local pool professional for proper pool winterizing instructions pH When your pH falls below the accepted range your Purifier is used up very quickly For pH level
7. then SERVICE to reset the Ampere hour counter SET POWER LEVEL Use UP DOWN and SELECT to set the power level to 8 amps or 6 5 amps depending on the sanitizer requirements of the pool The factory setting is 8 amps ENGLISH METRIC UNITS Use UP DOWN and SELECT to choose the system of units displayed FAHRENHEIT CELSIUS DEGREES Use UP DOWN and SELECT to choose the unit of temperature displayed EXIT SERVICE MODE Returns to normal operation Note that after completing a function the next function in sequence will be displayed for selection This does not apply with those functions that exit service mode upon completion FORCE REVERSE and CALIBRATE SALT TEST BUTTON Press to initiate the test sequence The Test display advances automatically in the following sequence Power Level Reversing Time Water Temperature Condition of CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 then CELL 6 cell voltage current and elapsed cell ampere hour Note Wherever there is no CELL connected to the control center the display will show CELL X not found After cycling through the sequence the controller will resume normal operation AUDIBLE ALARM The alarm will sound when there is no flow or low salt Entering TEST or SERVICE will temporarily silence the alarm The alarm can be disabled through the Service mode but will be re enabled if power is turned off and on again EXTERNAL SHUTOFF A terminal block is provided in the connection box for
8. then marking the Power Supply with PS A and Tri sensor with TS A If additional units are used they should be labeled B 1 B 2 B 3 PS B TS B etc C 1 C 2 C 3 PS C TS C etc to ensure that no wires or cords become crossed 7 Section 3b INSTALLATION ORP Connections and Fuse Locations ORP CONNECTIONS When an ORP chemical controller is interfaced to your Professional the controller will control the purifier Output The ORP controller wires will attach to the terminal block marked ORP located on the left side electrical access box Adjust your output level to 0 As the controller measurement falls below the set point the Professional is activated to produce chlorine until the set point is satisfied Check with your local commercial guidelines for minimum and maximum ORP levels A NOTE THE REMOTE CONNECTIONS ARE COMPATIBLE WITH EITHER DRY CONTACT CLOSURE OR SOLID STATE RELAY DO NOT ENERGIZE THESE INPUTS DAMAGE TO THE CONTROL PANEL WILL OCCUR AND THE WARRANTY WILL BE VOIDED Display will toggle between ORP ON and OFF ORP and pH controller supplemental instructional sheets are provided when the optional controller is ordered CL2 0 SALT 3000 ppm FUSE LOCATIONS There are very few user serviceable parts internally The only parts that may be serviced are the following fuses Note that either US AGC or European 5 x 20 mm sized fuses may be used Follow the instructions on page 6 to access the fus
9. to an insufficient Stabilizer Cyanuric acid level B Debris in the Cell 5 White Flakes in the Water A This occurs when excessive calcium hardness is present This should cease after a few days 6 No Green Lights with Power to the Control Panel A On Off Circuit Breaker tripped B Control Panel Circuit Board Fuse Blown 7 NO FLOW Message A Insufficient Flow Ideal 30 50 gpm 6 8 11 3 m3 hr B A Flow switch wire is loose 8 LOW SALT message Purifier is still generating A Low salt 9 LOW AMPS message A Very cold pool water B The Cell is scaled C Possible Cell failure 10 No GREEN CELL light Cell Life Depleted A Low Cell Amperage B The Cell Cord is Disconnected from the Cell C Fuse Blown on Power Module SOLUTION A Retest with new Reagents or Strips B Turn up the output setting C Same solution as B or add a Non Chlorine Shock containing Potassium Monopersulfate D Check your stabilizer level and adjust if needed If on Bromine replenish bromine residual E Repair the leak and rebalance as needed F Check the salt residual level and adjust as needed A Calculate Langelier s Index to assure balanced water Adjust chemicals if needed and clean the Cell as described on page 11 A Ensure the Cell cord plug is pressed completely onto the Cell terminal Check the terminals and clean with a dry cloth to remove all dirt and corrosion B Contact the facto
10. SPECIfCAONS snes eae EA ee tah EE E A E AE S 2 Ic Important Safety Instructions issce ceecy edie scticcieeeelai aed arses 3 ld Fable Or Contents ec aio oe ee eS Oe Bede AEs es Sod Bn Nad Sits oe 4 Section 2 PARTS Breakdown and part numbers 2a Manifold Assembly footers tesa eas eaten heim a oa E A E AES 5 Cell Cell Cord Tri Sensor Assembly Tri Sensor Cord 2b Control Centeria aa n a a a a a E A ER guutays 6 Section 3 INSTALLATION 3a Maim Component is vaceciecvoresacsinteaicnscedeedish oct naes aei a E ES a ESEAS aras AESi 7 Locating and Mounting the Control Center and Manifold eee eeeceeeeeeeseeeeeeeees 7 Control Panel Connections msie ast pie tee ace a eee eee 7 Electrical Connections Cell Cord and Sensor Assembly Connections 3b ORP Connections and Fuse Locations ccccccccccccccssesescscccccecessseseeccccsesesseseseecccsseees 8 Section 4 OPERATION 4a Control Panel EEEE elie deiedsieaelilelieks dot tease ned aee 9 Menu and Features 4b Pool W dler Preparauon eeann e aaae aa as 10 Salt Requirement Chart Start Up PrOCEG UPS gigas Shel os Sat Pasta peal Satan caged ths aee Deny terested cts nate aeutelateatatce das 10 Ac Monitoring and Maintenance 2i1c2sspe2sscascoe etidelatebesenstiaed nn asia needa agenda 11 Water Chemistry Parameters Visual Cell Inspection and Manual Cell Cleaning Filter Back washing ic 2iwteeniveesoites cedadiesieatesadey acted e eisin es Tani veces 11 Section 5 TROUBLESHOOTING 5 D
11. Swimming Pool and Spa Purification System POOL PILOT PROFESSIONAL by AquaCal AutoPilot Inc Installation Operation Manual IMPORTANT Read This Manual Before Installing amp Operating 60 2 6 ASU 9LG8L Section la GENERAL PRODUCT INFORMATION POOL PILOT PROFESSIONAL POOL AND SPA PURIFICATION SYSTEM by AquaCal AutoPilot Inc Record The Following Information Installer Date of installation Model Number Serial Number PSA PSC CC 15 CC 30 Cell Canada Only Serial Number A 1 C 1 Serial Number A 2 C 2 Serial Number A 3 C 3 Serial Number A 4 C 4 Serial Number A 5 C 5 Serial Number A 6 C 6 Factory Direct Customer Assistance HOTLINE 1 800 786 7751 or 1 727 823 5642 FAX 1 727 824 0847 e mail to AutoPilotTechSupport teamhorner com Visit Us On The Internet http www autopilot com Manufactured by AquaCal AutoPilot Inc 2737 24 Street North St Petersburg Florida 33713 U S A Pool Pilot Professional by AquaCal AutoPilot Inc SPECIFICATIONS AC Input Power 230 VAC 1 8 amps per board Range 1 8 10 8 amps The Professional is capable of 1 to 6 Power Control Boards and should match the number of cells in the Manifold Chlorine Output per cell SuperCell Type Maximum Chlorine Output unit set at High Power CC 15 2 5 Ibs day 1 14 kg day Range 2 5 15 Ibs day 1 14 6 84 kg day
12. an external shutoff and is labeled STOP These contacts are normally closed and sanitizer production will cease if they are opened See page 7 ORP CONTACTS There is a terminal block in the connection box for an external ORP controller Closed contacts override the controller setting and produce sanitizer as long as the ORP contacts remain closed Purifier Output should be set to 0 Note that the contacts are compatible with either a dry contact closure or a solid state relay TRI SENSOR ASSEMBLY The Tri sensor terminal block is in the connection box The wiring diagram shows where to connect each colored wire See page 7 RS 232 This is for future expansion of transmit and receive remote functions Section 4b OPERATION Pool Water Preparation Salt Requirements It is important that a salt residual of 2500 to 3500 ppm 2 5 3 5 g l be maintained at all times for peak efficiency The amount of salt required depends on the size of the pool and the present salt level We recommend the use of AutoSoft Plus Water Conditioning Salt AutoSoft Plus salt contains 99 8 pure Sodium Chloride NaCl without Iodine or the Anti Caking additive Yellow Prussiate of Soda YPS that can cause a localized tint to the water or yellow staining on the cementitious finish if allowed to rest undissolved on the finish for extended periods of time AutoSoft Plus also contains the proper amount of stabilizer needed to maintain a proper
13. d also turned off TRISENSOR Tri Sensor Cord The gray Tri sensor cord is attached into the electrical access box Remove the side access panel route the Tri sensor cord through the strain relief connector and connect to the terminals marked for the flow Red White temperature Black Blue and salt sensor Green Brown The opposite end of the cord is connected to the Tri sensor head plug The Tri sensor and head plug are keyed so that they must be aligned and matched up before securing Do not force this connection as the pins can be damaged Once inserted secure the locking ring and tighten Cell Cord Depending on the model there will be 2 6 cell cords provided with the control center Ensure that the cell cord is plugged firmly onto the cell terminals The other end of the cell cord attaches to the terminal block at the base of the box The black wire from the cell cord is matched to the center terminal black wire of the control center wiring The other two wires from the cell cord red and white wires can be connected to either of the outer terminals red wires of the terminal block to power circuit board Cell Terminal Block Labeling and Markings To avoid mismatching or crossing cell terminals ensure that each cell and cell cord is appropriately labeled with markings to identify them AutoPilot Systems recommends using a marking system of A 1 A 2 A 3 etc for each cell and cell cord Cell Cord
14. eld installed metal components such as rails ladders drains or similar hardware within 10 3 m of the spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than No 8 AWG in the U S A and No 6 AWG in Canada A WARNING Maintain water chemistry in accordance with manufacturer s instructions A DANGER To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times Children should not use spas hot tubs or pools without permanent adult supervision Equipment Related 220Volt Models fixed wiring A wire connector is provided on your Professional to connect a minimum No 8 AWG 8 4 mm solid copper bonding conductor between this unit and any metal equipment metal enclosures of electrical equipment metal water pipe or conduit within 5 1 5 m of the unit A bonding terminal is located inside your Professional To reduce the risk of electrical shock this terminal must be connected to the grounding means provided in the electrical supply panel with a continuous copper wire equivalent size to the circuit conductors supplying your Professional SAVE THESE INSTRUCTIONS Section 1c GENERAL PRODUCT INFORMATION Table of Contents POOL PILOT PROFESSIONAL by AQUACAL AUTOPILOT INC Section 1 GENERAL INFORMATION la Product Information and Contact Numbers 0 cccccessssessssssssssssssssssssesssssssssessseeees 1 lb
15. er for proper convection cooling and a clear area in front of the control panel so that the front access door can swing open completely There are 12 3 6 m of Cell and Tri Sensor cords provided with the unit Ensure the Manifold is plumbed within that distance from the control panel with enough slack to allow for service or maintenance Each cell is provided with 2 unions for easy access for service or inspection Ensure that the unions are all installed with the male female half unions on the same side of the cell body This will allow a uniform design for replacement when needed See manifold diagrams on page 5 Control Panel Connections Electrical Connections WIRING DIAGRAM Wiring An electrical access panel is located on the right side of the control center RS232 for the input power Tri Sensor and optional ORP Removal of the internal cover is not necessary for this installation Your Professional Control Panel is capable of 220 240V 16A and 50 60 Hz input Remove the side access panel and route the power wires through the strain relief This Wiring Diagram is also attached to the side access panel A WARNING Ensure that the circuit breaker is set to OFF prior to installing Bg RIS Connect your input wiring to the circuit panel with at least 16 amps of service e Q Ensure that this circuit is interfaced with the main circulation pump This ensures that ORP STOP when the filter pump is turned off the Professional is protected an
16. es MAIN CONTROL BOARD CIRCUIT FUSE The Control Board Circuit Fuse protects the microprocessor chip and is located on top left corner of the Main Controller Circuit Board marked F1 This is a standard 2 amp 250V fast acting fuse POWER CIRCUIT BOARD FUSES CELL FUSE The Cell Fuse protects the Cell L ILA eS es ee A af Q O Y I Ww iW from over power conditions and is located at the C H H WHU WU W Hy upper left side of the circuit board marked F3 This is a standard 20 Amp 250V fast acting fuse CONTROL FUSE The Control Fuse protects the control circuit from over power conditions and is located at the upper right side of the circuit board marked F2 This is a standard 3 Amp 250V fast acting fuse MAIN AC POWER FUSE The Power Fuse and surge protector protects the circuit board from power surges and is located on the bottom left side MOV 1 14156 of the circuit board marked F1 This is a standard 6 Amp 250V fast acting fuse and MOV 1 PN 14156 If this fuse is replaced and blows again return the circuit board for repair or replacement POWER CIRCUIT BOARD Section 4a OPERATION Control Panel Control Panel The control provides a full information panel and display There are several soft touch buttons that allow control of the system ON OFF POWER CIRCUIT BREAKER this main switch activates and deactivates the power going to the control center When extreme power surges occur the circuit breaker will trip to the
17. into four 4 parts water Mix the solution in a pail high enough to cover the Cell blades Remove the Cell cord and immerse the Cell so that the blades are completely covered in the solution for no more than 15 minutes intervals Drain and flush with fresh water and re inspect Repeat the immersion if necessary CAUTION ALWAYS ADD ACID TO WATER never water to acid NEVER USE ANY SHARP OBJECTS TO REMOVE SCALE Scraping or scratching the titanium blade s edge or surface will allow chemical attack of the blade and cause premature failure of the Cell and will void your warranty FILTER BACKWASHING We recommend turning off the circuit breaker on the Professional when backwashing the circulation filter 11 Section 5a TROUBLSHOOTING TROUBLESHOOTING PROBLEM CAUSE 1 Insufficient Purifier Production A The test kit reagents or test strips are old or expired B The unit is set too low in relation to purifier demand C The bather load has increased D Purifier loss due to intense sunlight E The body of water being purified leaks F Low Salt 2 Scale Build up within the Cell A The water being purified contains high pH total alkalinity and calcium hardness levels 3 DC Plug and Cell Terminals Burned A The Cell plug is not securely pushed onto the cell terminals allowing moisture to seep into the plug B The Cell terminals leak 4 Premature Cell Failure Requires Replacement A Abnormally high Cell usage due
18. oard or Fuse Replacement A WARNING BEFORE SERVICING TURN OFF ALL POWER TO THE CONTROL CENTER AT THE MAIN CIRCUIT BREAKER The front cover plate is held on using four 4 screws Remove all four screws and lift off cover plate to access the circuit boards Power Circuit Board The circuit boards are mounted vertically to the back of the control center Each board uses two hold down screws to attach the power board angle flange to the back plate locations shown below Using a long shaft Phillips head screwdriver loosen both screws but do not remove Remove the top wire assembly and the front cell cable connections Slide the flange to match the keyholes and pull out until you can reach and disconnect the rear power connectors then remove fully To replace any defective fuses on the circuit board refer to the diagram on page 7 to locate the fuses and amp ratings The top wire assembly and circuit board have matching connectors to indicate proper alignment Ensure proper installation before latching the connection Reverse these steps to re install the Power Circuit Board Ensure that the cords and cables are secure and not rubbing against the cooling fans or wedged under the flanged plate before tightening the hold down screws 22 MAIN CONTROL CENTER 20 5 c c mounting holes SIDE ACCESS PANEL 24 5 c c mounting holes Wire harness assemblies to main control board Loosen These Screws POWER CIRCUIT BOARDS Section
19. off position To reactivate turn fully off and then back on Pool Pilot P ofessionat UP BUTTON Press to increase the rate of sanitizer production Also used in conjunction with the a Purifier 50 Fie ms i SERVICE button to step through the menu selections a o 9 00AM 82 F ON DOWN BUTTON Press to decrease the rate of TEEM rom sanitizer production Also used in conjunction with the SERVICE button to step through the menu selections SERVICE BUTTON Press to enter the SERVICE MENU Use the UP and DOWN buttons to scroll through the menu and the SERVICE button to select the function The lists of functions in order are as follows ENABLE DISABLE ALARM Use UP DOWN and SERVICE to select the desired state of the audible alarm SET REVERSING TIME Use UP DOWN and SERVICE to choose the reversing time The reversing time can be set to reverse polarity every 1 2 3 4 6 8 12 or 16 hours of cell run time The factory setting is 4 hours FORCE REVERSE Press SERVICE to exit the service program and force all the cells to reverse in sequence CALIBRATE SALT Press SERVICE to display the measured salt level Use UP and DOWN to change the salt reading to match the actual value in the pool Press SERVICE when done which will immediately exit the Service mode REPLACE CELL This is used to zero the accumulated ampere hours when a cell is replaced The display will show Replace Cell 1 Use UP DOWN to select the cell to be replaced and
20. oi lo lEI TOLOTO E T 12 Section 2a PARTS Breakdown and part numbers Manifold Assembl Manifold qs The manifold assemblies come with 2 3 4 5 or 6 cells and the Tri sensor mounted in series Ensure that there is sufficient flow to the manifold E base 30 50 gpm Maximum flow rate to the manifold is 100 gpm lt 11 MOS lt 11 7 16 gt Union nuts are provided to allow easy disassembly 11 7 16 lt 117 16 L716 lt p fm M AA E iig gt lt Flow lt m Flow lt m Flow lt Flow lt Flow 941 215C A 941 215C 941 315C 941 415C 941 515C 941 615C 2 Cells 2 Tri sensors 2 Cells 3 Cells 4 Cells 5 Cells 6 Cells Cell The Cell is installed with Unions on each end of the cell to allow quick and easy removal Loosen the unions and remove the cell from the plumbing 19069 2 Union complete s 1 4 d d i o Side View of CC 15 Cell and Unions 1 312 D 2 Slip O Ring Base Union Half 4 312 B 2 Slip Union Half 2 19013 O Ring 5 939 E Commercial Cell 3 312 A Union Nut 6 17206 Cell Cord 12 Side View of CC 30 Cell and Unions Canada Only Tri Sensor Assembly f Flow directional arrow 909 GO1 5 4 Temperature Sensor Flow Sensor and Paddle 19026 O Ring Flow Direction 956 Tri Sensor Cord 12 5 Section 2b PARTS Breakdown and part numbers CONTROL CENTER Accessing the Power Circuit Boards Circuit B
21. ry for Warranty Status Procedures A Check the stabilizer level as recommended and adjust B Inspect the Cell monthly and clean debris if needed A Visually inspect Cell for scale build up and clean the cell as described on page 11 Adjust your water chemistry as needed A Reset the On Off Circuit Breaker Switch B Replace Fuse See page 8 for fuse rating and location A Ensure your Filter and Cell are clean of debris Ensure there are no valves diverting flow away from the cell B Check each end for tightness onto the terminals A Check residual salt level and adjust if needed A Lower the output and add a Non Chlorine Shock containing Potassium Monopersulfate to the pool until the water temperature rises above 50 F B See 2 of this section C Check with a 957 tester and replace if needed Also see 4 of this section A Replace cell B Ensure that the cord is firmly pressed into the cell C Replace Fuse See page 8 for fuse rating and location 12 Pool Pilot Professional Manufactured by AquaCal AutoPilot Inc 2737 24 Street North St Petersburg Florida 33713 U S A
22. s higher than the accepted range your Purifier becomes much less effective Improper pH also contributes to the strong smell red eyes dry itchy skin and brittle hair conditions usually associated with too much Chlorine CALCIUM HARDNESS AND TOTAL ALKALINITY Your Professional provides 100 pure sodium chloride and does not affect the calcium hardness or total alkalinity levels When you start up and maintain your pool with proper water chemistry it stays balanced much easier until influenced by adding other ancillary chemicals or out of balance make up water CYANURIC ACID STABILIZER CONDITIONER This chemical goes by either trade name and allows your chlorine residual to last longer by protecting it from the UV rays of the sun With low or no Cyanuric acid it is possible for the chlorine being produced to be used up just as quickly as it is generated Check your local commercial codes for maximum acceptable Cyanuric acid levels in commercial projects NOTE For Bromine or indoor pools it is not necessary to maintain a stabilizer level to protect the Purifier from the UV rays However it is recommended to maintain a minimal 15 ppm 0 015 g l to protect metallic fixtures from possible corrosion SALT RESIDUAL Your Professional works most efficiently with salt levels between the above recommended ranges Low salt will cause premature deterioration on the Cell blades For SALTWATER pools your Professional is designed to handle up to
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