AL-MEISTER PLS3311 INSTRUCTION MANUAL Rev.3>
Contents
1. TEMP SPEED key again to confirm The speed also confirms if TEMP SPEED key is not pressed for 10 seconds The display returns to the initial display or the warm up display AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt NOTE e speed setting range is from 407120 min 5 3 ADJUST PAPER OVERLAP during operation Press TEMP SPEED key three times PAPER OVERLAP VALUE 0 OOinch This display appears NOTE e The initial value is set at 0 00 Select the value you want by pressing UP or DOWN scroll key The amount of overlap can be set in increments of 0 04 and vice versa Press TEMP SPEED key again to confirm When no keys are pressed for 10 seconds the set value is confirmed and the display returns to the initial display or the warm up display NOTE e Overlap can be adjusted within the range of 0 32 e The amount of overlap can be set in increments of 0 04 and vice versa The scale 0 04 means approximately 0 04 This amount is subject to paper and settings AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt e This value is retained in memory after power off 5 4 CHECK FILM INFO Control the set data of the film on the FILM DATA mode MODE LMI INFO LM LOT NUMBER T TIMING FILM INFO STD GLOSS 30mi c 308mm LEFT 80 Press MODE key This display appears Control film specifications and the amount of film AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt r2. or clothes do not get caught in the rollers Heating roller lever or Pull Turn the pull roller lever roller lever is in UP position and heating roller lever to DOWN position Press RESET key AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Remove the empty film roll Press RESET key Change film roll CAUTION Laminating rollers get hot Be careful not to get burned CONTROL FILM PAPER Occurs when paper is not ERROR set correctly in the lamination area Press FILM SET e OVERHEAT ERROR Turn off the power Then turn the power back on Normally the problem will be solved If this problem occurs many times contact your dealer e TEMP SENSOR CUT Turn off the power disconnected ERROR Contact your dealer CAUTION Do not dismantle the machine AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt e TEMP SENSOR Turn off the power SHORT short circuited Contact your dealer ERROR CAUTION Do not dismantle the machine e MAIN MOTOR ERROR Turn off the power Then turn the power back on Normally the problem will be solved If this problem occurs many times contact your dealer PROBLEM CHECK IF SOLUTION PAGE e Blade does not cut well Blade may be worn out Contact your dealer CAUTION Do not dismantle the machine e Paper and or film has Turn the heating roller lever been entangled on the to UP position Remove heating rol
3. 4 4 ADJUST REAR EXIT TRAY HS SWNIAMNMIN STOPIAMINATION RNSHORRWION o eo S TS 55 __ CHECKFIMLOTNUMBER fa se STCUTMNG SR 87 _ ADJUST PAPER OVERLAP while not running 33 31 32 33 SET COUNTER 5 37 38 42 10 1 12 13 14 15 17 18 23 4 26 f _ 5 10 ADJUST BLADE READY POSTON _ amp _ ADIUSTFIMTENSION amp CLEANING OFFEEDERSECTION AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CLEANING OF LAMINATION SECTION 48 CLEANING OF EXIT SECTION 49 s _ AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 1 COMPONENTS Please check all these components are included with the laminator e PLS3311 e Feeder Tray e Extension Tray e Feeder guard e Rear Exit Tray e Stacker Paper Guard e Power Cord e Instruction Manual e Film Spacer e Stand e Stand Assembly Instruction AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 2 NAMES AND FUNCTIONS 2 1 OVERVIEW 26 DN a on AE 22 H 22 19 20 1 2 3 4 5 67 8 9 10 11 12 FER 4 y 3 17 18 21 1 MI 25 13 a 44 16 15 23 18 53 L 24 02 21 57 65 12 24 21 5 E 7 an a IE AL MEISTER PLS3311 INSTRUCTION MANUAL
4. Current software will process 25 maximum paper Max Paper Size length however feed and exit trays will require modification for that length Feed table will accept 20 5 maximum bj Min Paper Size 10 23 32 W x 11 7 8 L Max Laminating 0 02 Incl film thickness 2 4 approx 450 sheets Thickness AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Feeder Tray Extension Tray Feeder guard Rear Stacker Stacker Paper Accessories Guard Film Spacer Power Cable Stand Instruction Manual Stand assembly instruction Warm up time may differ according to the environment and the settings end
5. The position of the paper should be finalized before any detailed adjustment of the cutter blade is attempted MODE 2 BLADE TEST CUT MODE Select BLADE TEST by pressing UP or DOWN scroll key 3 Press MODE key BLADE TEST BLADE TEST This display appears 4 START AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Press START key The blade moves to its ready position Press START key again The blade moves to the starting point at the opposite side Press START key again The blade moves to its ready position The blade moves in this order by pressing the START key Adjust the ready position so that the blade is in the recommended position of 0 20 0 39 as shown in the diagram By moving the knobs to the left or right the blade ready position can be altered NOTE Use the divisions at the blade position knobs to find out the right position AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Press STOP key The display returns to the initial display When no keys are pressed for 5 seconds the display returns the initial display AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 11 SET CUT MODE Blade movement can be set to either one way cutting or two way cutting The one way cutting is applied when The paper margins on both sides are not equal because the printing surface is not centered on the paper leaving less margin on one side i e less than 0 16 Adjustments to the Feed
6. lt Rev 3 gt 2 2 INTERIOR 1 2 3 8 9 Upper Feeding Roller 1 Picks up papers 4 5 6 7 8 9 A B C 0 AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 2 3 OPERATION PANEL START key Press to start operation STOP key Press to stop operation RESET RESET key Press to return to the operation mode and to reset the counter a SCROLL key UP Press to raise set value SCROLL key DOWN Press to reduce set value Mone MODE key Press to select MODE setting TEMP SPEED key Press to select temperature or speed setting Hold continuously to see the current temperature POWER POWER LAMP Indicates the power is on READY READY LAMP Indicates that the set temperature has been achieved ECO ECO LAMP Lights during the power saving mode ERROR LAMP Lights when an operation error occurs To aid in servicing note the error message that is generated on the LCD display LCD DISPLAY Shows the status of the settings See Chapter 2 4 LCD DISPLAY AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 2 4 LCD DISPLAY WARM UP Indicates the set temperature WARM UPYTEMP Indicates the machine is being heated up Operation is not TEMP 210 possible during this display DEFAULT DISPLAY READY _ EN m When the machine is heated up buzzer beeps three times TEMP 210 SPEED 60 SET 12 100 COUNT 12345 CUT 1 TEMP Indicates the set temp
7. 5 minutes it enters Eco Mode which saves energy AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt IMPORTANT The following safety precautions must be observed for your safety during the operation of this product Please read the cautions and warnings carefully Please keep this manual and refer to it whenever necessary Caution Tangle Warning Indicates possible injuries caused by tangling a rotating machine part Af amp Electric Shock Indicates possible electric shocks under the specified conditions mputation Warning Indicates possible serious injuries such as finger amputation Heat Warning Indicates possible injuries caused by extreme heat Don t do Indicates unspecified acts that are forbidden Unplug immediately Indicates there may be a dangerous situation that requires you to unplug the machine immediately WARNING AND CAUTION FOR SAFETY These two different words are used on warning stickers placed on the machine according to the level of danger A WARNING To indicate that incorrect use can cause serious injury CAUTION gt To indicate that incorrect use can cause serious injury to the operator or damage to equipment There can also be a machine malfunction AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt STORAGE INSTALLATION To avoid fire electric shock or any danger do not store or install the machine O In direct sunshine Q In near a hea
8. AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt PLUSTER AL MEISTER PL53311 PLUSTER INSTRUCTION MANUAL For safe and correct use of this machine please read through this manual before operation Please keep this manual and refer to it whenever necessary Rev 9 22 11 bj Rev 4 26 13 bj Rev 2 20 14 bj AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Thank you for purchasing the PLS3311 For safe and correct use of this machine please read through this manual before operation Please keep this manual and refer to it whenever necessary MAIN FEATURES PLS3311 PLUSTER is a fully automatic single sided hot laminator Once setup for the type of work to be done it s as easy as setting the printed paper on the Feeder Tray and pressing the START key 1 Laminating size Laminating film The paper size for the PLS3311 is A3 wide The film is specially produced for the PLUSTER line of laminators There are two types of film glossy and matt with film thickness of 30mic 2 Separator Laminated papers are separated and stacked automatically 3 Feeding capacity 300 sheets The automatic feeder enables continuous lamination The total capacity of the feeder tray is 300 sheets of 2 0 032lbs ft paper 4 Processing speed Finishes 100 sheets of A3 wide single sided lamination in 15min Feeding laminating decurling and separating are done automatically 5 Energy saving When the machine is idle for 1
9. PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 4 6 STOP LAMINATION 4 6 1 STOP MANUALLY During lamination you can stop at any time by pressing the STOP key NOTE e Lamination will stop when the laminated paper has exited A sheet of paper will be kept in the machine to prevent heating roller from getting sticky Some longer paper sizes may not completely exit This is normal Do not try to remove it 4 6 2 STOP AT FILM END ERROR FILM END The display FILM END will appear and operation will stop 4 6 3 STOP BY OPERATION ERROR When problems occur operation will stop The ERROR light will illuminate and an error message will appear on the display It is important to note the exact error message s as this information will aid in troubleshooting See 7 TROUBLE SHOOTING for more details AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt NOTE ECO MODE ECO MODE TEMP TEMP 210 140 iT The machine enters ECO MODE when the machine is idle of the operation panel has not been operated for more than 30 minutes 1 Showsthe current temperature 2 Showsthe ECO MODE target temperature that is to be maintained in ECO MODE Buzzer will beep one minute before entering ECO MODE Press any key to override the upcoming ECO MODE and return to normal operation mode The heater will turn off when the machine is idle for one hour 4 7 FINISH LAMINATION When you finish the operation turn the heati
10. R PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Clean the heating roller Remove any stuck paper 6 3 CLEANING OF DISCHARGE Clean the discharge rollers Remove any stuck paper AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 7 TROUBLE SHOOTING PROBLEM e CUTTING ERROR CHECK IF Cutting blade is not working properly Paper is jammed inside the machine Laminated upward curls paper The margin of the paper and film is less than 0 16 The starting point of the cutting blade is not correct Paper is cut irregularly SOLUTION PAGE Close the cutter cover Press RESET key to put the cutting blade back into the starting position CAUTION Do not touch the cutter unit Close the cutter cover By using the manual feed switch remove the jammed paper Press RESET key CAUTION Be careful that your fingers or clothes do not get caught in the rollers Turn the pull roller lever upward Adjust the de curling lever to decrease the curling Adjust the paper position in the feeder tray The film must always be smaller than the paper by 0 16 at both sides Change the value of cut timing The cutting must be done on the straight portion of the blade not the V shaped portion of AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt the blade PROBLEM CHECK IF SOLUTION PAGE e PICK ERROR The first sheet of paper is partially fed into the m
11. STER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CAUTION The adjustment must be done while the machine is not running Do not attempt to adjust the Decurling Bar while laminations are being made AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 12 DE CURLING Turn the pull roller lever to the UP position The heating roller stays in the DOWN position Pull and move the de curling lever to the position you want By leasing the lever it will lock into place It is recommended to start lamination setting the de curling Lever to the center 0 The amount of de curling will increase with the lever towards the left side Thinner paper to the left more positive or more de curl Thicker paper to the right more negative or less de curl NOTE Hot lamination has a tendency to curl upwards therefore more de curl will necessary AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 13 ADJUST FEEDING PRESSURE Adjust the feeding pressure when feeding has a problem or more than one sheet is fed Loosen the pressure knob Adjust the pressure by raising lowering the knob The knob should be securely fastened NOTE e fthe paper is thick increase the pressure If the paper is thin decrease the pressure The amount of adjustment varies according to paper specifications AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 14 ADJUST PAPER POSITIONING The position of the paper in the feeding tray is decided ba
12. TER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 3 INSTALLATION CAUTION Read the safety instructions carefully regarding installation and about proper grounding on page 3 When you install the Feeder Tray and Rear Exit Tray avoid dropping them on your foot during the installation Should there be any problem during the installation please contact your administrator dealer or Dry Lam s Tech Line 3 1 INSTALLING THE PLS3311 Allow a space of about 60 cm around the machine for flawless operation Always make sure that the four level stoppers are securely set 3 2 SET FEEDER TRAY Attach the feeder tray assembly using both your hands Insert it on an angle shown in the illustration AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 3 3 SET REAR EXIT TRAY Remove the knob screw from the rear exit tray Apply Exit Tray Guard and fasten the knob The picture shows the rear exit tray installed in its correct position Hold the rear exit tray with both your hands Fit it as shown in the illustration Make sure that the Exit Tray is securely attached 2 The Rear Exit Tray can be adjusted in two positions high low with three different angles each Select the appropriate position for the paper used A and 3 for thin paper B and 1 for thick paper AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Rear Exit Tray can be stored in a vertical position Put the power cord firmly into the socket on t
13. achine More than two sheets are fed into the machine Paper is not fed at right angle The feeding roller is dirty Slide the paper back to the magnetic stop on the Feeder Tray Make the paper flush on the tray Press RESET key Remove the paper Hold the stack of paper vertically and tamp it down and fan the paper well If papers are curling make them flat Control the level of feeding pressure by raising it upward to resist multiple sheets Press RESET key Remove the papers Control the level of feeding pressure Fix the feeder paper guide firmly in the right position Press RESET key Remove the papers Clean the feeding roller with soft cloth 21 47 AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Press RESET key 50 PROBLEM CHECK IF SOLUTION PAGE e FEEDING ERROR Paper is stuck between the Open the feeder cover feeder section and the Remove all the jammed paper lamination section Press RESET key CAUTION Laminating rollers get hot Be careful not to get burned e DISCHARGE ERROR Laminated paper is stuck in Open the feeder cover and the lamination section and or the cutter cover Remove the cutter section the jammed paper by using the manual feed switch Press RESET key CAUTION Laminating 11 rollers get hot Be careful not to get burned Be careful that your fingers
14. ade The cutting must be done on the straight side of the blade not the V shaped side of the blade Press MODE key again to confirm The display returns to the initial display or the warm up display when no keys are pressed for 5 sec This value is retained in memory even after power off AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 7 ADJUST PAPER OVERLAP while not running When the display shows OVERLAP ERROR adjust the amount of paper overlap on PAPER OVERLAP mode MODE 2 PAPER OVERLAP SET COUNT TOTAL COUNT Select PAPER OVERLAP by pressing UP or DOWN scroll key 3 Press MODE key PAPER OVERLAP VALUE 0 00inch This display appears e The default is set to 0 00 4 Select the value you want by pressing UP DOWN or DOWN scroll key NOTE Overlap can be adjusted within the range of 0 32 The scale 0 04 means approximately 0 04 This amount is subject to paper and settings AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Press MODE key again to confirm The display returns to the initial display or the warm up display when no keys are pressed for 5 This value is retained in memory even after power off 5 8 SET COUNTER Set the number you want to laminate on SET COUNTER mode Press MODE key MODE 2 aETI COUNT TOTAL COUNT BLADE TESTI Select SET COUNT by pressing UP or DOWN scroll key Press MODE key SET COUNT FREE The def
15. ault is set to FREE AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Press UP or DOWN scroll key to enter numeric values You can set up to 300 5 Press MODE key to confirm When no keys are pressed for 5 seconds the set value is confirmed and the display returns to the initial display or the warm up display READY TEMP 210 SPEED 6 SET COUNT 12345 CUT READY 210 SPEED 6 SET 123100 COUNT 12345 This display shows an example of setting FREE This display shows an example of setting 100 sheets CAUTION e counter may count the sheet if an error should occur e This value is not retained in memory after power off AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 9 TOTAL COUNTER MODE 2PTOTAL COUNT BLADE TEST CUT MODE The accumulated number of laminations is displayed Counts up to 999999999 until counter is reset Press RESET key to clear the accumulated number and return to O AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt The display returns to the initial display or the warm up display when MODE is pressed or no keys are pressed for 5 sec 5 10 ADJUST BLADE READY POSITION Adjust the starting point of the blade according to the width of PLUSTER FILM The Blade Test will not operate with any of the top covers open Adjustments to the Feeder Tray and Decurling Bar should be made first before cutter blade adjustments are made
16. close covers always use in a well ventilated room do not spill liquids on the machine or handle it with wet hands it is recommended to check a large operation from time to time both the Feeder and Rear Exit Trays are detachable Be sure not to drop them on your foot during the installation 3 In an emergency if a malfunction occurs switch off and unplug immediately contact your dealer or Dry Lam s service department do not attempt to disassemble repair alter the machine yourself contact your administrator or Dry Lam for maintenance and service issues 4 Others Always follow these instructions in order to avoid serious injury electric shock fire damage of the machine do not use the machine for any other purposes do not put heavy stuff on the machine Avoid heavy impacts always unplug the machine before moving it remember that laminated objects can be very hot machine may smoke when incorrectly threaded and operated do not leave metals such as paper clips or staples inside the machine do not remove the covers or other parts from the machine never attempt to modify the machine do not remove caution labels from the machine always use Fujipla s exclusive PLUSTER FILM AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt N scusa OF PAPER TO BE LAMINATED Do not laminate Paper money or valuable securities Paper with staples Material that is affected by heat such as vinyl chloride or polyethylene Very precious art
17. e actual material you wish to laminate and to test laminations first CAUTION Before opening the feeder cover remove any papers from the feeder tray first 4 3 SETTING FILM Even when the machine is warmed up the display NOT READY will appear The film can be set at this point MOT TEMP 210 SPEEDO 60 SET FHEE COUNT 12345 1 AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Make sure that A Place the heating roller lever and the pull roller lever are in the down position B Set the de curling lever in the position marked FREE at the right end of the scale C Press FILM SETTING switch NOTE The first paper is picked up and fed When the first paper comes to a stop remove any remaining paper from the Feeder Tray you may leave the tray on the machine if you wish and open both the Film and Feeder Covers Hold the film roll and place both film ends on the upper film rack above the socket where the film sits in normal operation This places it out of the way which aids in threading the machine NOTE The display shows FILM ERROR when you remove the film roll This is normal It will go back to its original display when the film roll is set in its proper operating position AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Remove Film Guide Bar To remove the guide bar push the bar to one side to depress the spring The other side of the guide bar should now be free and allow
18. e the Pull Roller Lever is in the UP position when you move the de curling Lever Close the film cover Load some paper on the Feeder Tray Press the FILM SETTING switch AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt a The paper will be laminated and exit A new sheet will be drawn in and set Open the Cutter Cover Look at the new sheet that was set Check that the film position is correct of the paper margins If not correct adjust the paper position in the procedure 5 14 ADJUST PAPER POSITIONING Close the Cutter Cover Press START key and do the lamination until creases curling are gone T CAUTION In order to avoid cutting errors film must be 0 16 smaller than paper at both sides NOTE To adjust the curling refer to 5 12 ADJUST DE CURLING AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 4 4 ADJUST REAR EXIT TRAY Check if the stacker guard is set at the right place Adjust the position according to the paper length 4 5 START LAMINATION CAUTION Open the front cover Check that the heating roller lever and the pull roller lever are both in the down position Check that the feeder cover film cover and cutter cover are closed READY 7 270 SPEED 60 12 5100 12345 CUT 1 Check settings Check that the READY lamp lights Check that the display shows READY START Press START key Lamination starts NOTE To adjust curling refer to 5 12 ADJUST CURLING AL MEISTER
19. emaining NOTE The type of film and the amount of film remaining are shown in the display Press MODE key again to return to the initial display The display returns to the initial display or the warm up display when no keys are pressed for 5 sec MODE LOT NUMBER CUT TIMING PAPER OVERLAP Select FILM LOT NUMBER by pressing UP or DOWN scroll key AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt FILM LOT NUMBER Press MODE key The film lot number is displayed Press MODE key again to return to the initial display The display returns to the initial display or the warm up display when no keys are pressed for 5 sec 5 6 SET CUT TIMING When CUTTING ERROR is displayed adjust the cutting position by setting the CUT TIMING parameter GUT TIMING PAPER OVERLAP SET COUNT AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CUT TIMING VALUE 0 OOinch Press MODE key This display appears NOTE The initial value is set at 0 00 Select the value you want by pressing UP DOWN scroll key NOTE The starting point of the blade varies within the range of 1 20 A Every time the UP key is pushed the blade moves 0 04 to the outer side the cut starts later separation is made closer to the base of the blade Every time the DOWN key is pushed the blade moves 0 04 to the inner side the cut starts sooner separation is made closer to the tip of the bl
20. er Tray and de curling Bar should be made first before cutter blade adjustments are made The position of the paper and the setting of the de curling Bar should be finalized before any detailed adjustment of the cutter blade should be attempted 1 Press MODE key MODE 2 SCUT MODE Select BLADE TEST by pressing UP or DOWN scroll key 3 Press MODE key CUT MODE 21 GUT TWO WAYS 2 CUT ONE WAY This display appears CUT TWO WAYS Blade moves and does cutting in both directions Paper margin requires 0 16 and more at both 9 167 sides AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CUT ONE WAY Blade does cutting from operation panel side only and goes back to the ready position on the operator side of the machine This mode applies to the paper which has fewer margin than 0 12 at the opposite side NOTE The paper must be positioned on the Feeder Tray so that the wider 2 0 04 0 12 margin is on the operator side DONN Choose 1 or 2 by pressing UP or DOWN key 5 MOOR Press MODE key to confirm The display returns to the initial display or the warm up display when no keys are pressed for 5 seconds NOTE e One way cutting will always start from the operation side When the blade is at the opposite side non operator side it will move back to the operation side when this mode is selected e This setting is not retained in memory after power off AL MEI
21. erature of the heating roller SPEED Indicates the set speed Example SPEED 60 means 60 per minute SET Indicates the set count Example FREE laminates all the papers in the feeder tray EXAMPLE 12 100 12 sheets of 100 have been laminated with 88 remaining COUNT Indicates the total number of lamination during the operation When 99999 is reached the counter returns to O zero CUT Indicates the cutting mode 1 Two way cut cut alternate from each side 2 One way cut always starts cut from the operator side NOTE Refer to SET CUT MODE in section 5 11 for more details AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 2 5 OTHER SWITCHES AND KEYS FEEDER ELEVATION SWITCH i E Raises or lowers the position of Feeder Tray for paper setting UP the position of the Feeder Tray is raised DOWN the position of the Feeder Tray is lowered MANUAL FEED SWITCH H Use to set film or to solve paper jam problems To feed backward turn the switch to the left To feed forward turn the switch to the right NOTE When the Feeder Cover Film Cover or Separator Cover are open motors cease to function for safety reasons The machine will continue to heat however Use Manual Feed Switch only when you need to remove jammed paper or when you need to feed paper in the event of Paper Jam error FILM SETTING SWITCH Use to set film This should be done in the event of a Control Film Paper error AL MEIS
22. he machine AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 4 OPERATION 4 1 WARM UP CAUTION The PLS3311 will not heat up or operate without PLUSTER FILM Set PLUSTER FILM in the socket The end of the film will come off the BOTTOM of the roll when properly set Switch ON Single Sided AUTO LAMINATA PL533 11 Xxx E Buzzer beeps This display appears for 3 seconds AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt FILM INFO GLOSS 30mi c 8 LEFT 80 Information about the installed film appears for 5 seconds WARM UP display appears POWER lamp lights NOTE These displays will only appear when WARM UP TEMP TEMP 210 the PLUSTER FILM is correctly set 4 OPERATION 4 2 SETTING PAPER Turn the feeder guard to outer side NOTE Lower the feeder tray by using Feeder Elevation Switch Widen the paper guide at both sides by loosening the knob Hold both ends marked with a circle and move the paper guides AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt Place a few sheets of paper in the Feeder Tray so that the position is flush at the center of the paper and the center mark of the feeder Tray Fix both paper guides Make sure that the paper is touching the entrance Put Feeder Guard up against the paper NOTE It is recommended to set paper that is the same type and the same size as th
23. icles that are unique and irreplaceable Paper thicker than 0 02 including film thickness Paper that discolors and changes with heat such as thermal papers and crayoned pictures Paper that contains a lot of moisture Things other than paper Be sure that the machine is unplugged Before cleaning the machine turn off the power and let machine cool down Wipe off stains with a soft cloth When stains are persistent use a firmly squeezed soft cloth soaked in a small quantity of water and detergent Wipe off the residue of detergent with a cloth soaked in water AN INFORMATION FILM END Fujipla s exclusive PLUSTER FILM has a special feature that allows the machine to detect the end of the film Because the last 20 of the film is black a lamination or film end error will be displayed and operation will stop immediately Always prepare more prints than are necessary for the run to avoid the black section from appearing on the last document Regularly check the remaining amount of film on the display see section 5 4 AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CONTENTS PAGE 1 femos f 2 MMMESANDFUNTIONS o Gi owe hb INTERIOR s OPRATONPANEL oo 1 2 OTHER SWITCHES AND KEYS Ga H m INSTALLING THE PLS3311 13 SET FEEDER TRAY 13 fa artach Powercon s _ 4 Tomon TS
24. ler paper and or film carefully by using the manual feed switch This switch can work only when all the covers are closed Repeat the manual feed forward or backward until the paper and or film is removed If glue has stuck to the rollers wipe it off e The laminated film has Film Tension Knob is too Tighten the film tension creases loose AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 49 e NOT READY appears After solving problems NOT Remove paper in the on the display and cannot READY appears machine Set film again clear e More than two sheets Each sheet of paper is too Hold the stack of paper are transported at one tightly stacked vertically and tamp it down time and fan the paper well Even it up Paper is curling De curl paper Adjust the feeding pressure PROBLEM CHECK IF SOLUTION Open the feeder cover and Due to paper not being pulled inspect for any debris Also by the feeding roller clean the rollers e Paper in the feeder tray Due to too much resistance by Lower the paper pressure is not picked up the paper pressure lever lever Paper is curling Becertain paper lies flat before placing it on the Feeder Tray AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 8 SPECIFICATIONS Rear Stacker Max Load Paper Thickness 0 021 0 064lbs ft2 104 7 314 0g m2 38 116 Ib cover 104 7 314 0 gsm Stock 14 W X 19 5 8 L 4 18 11
25. ng roller lever to the UP position to release pressure on the rollers Turn the switch off and unplug AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 CHANGE SETTINGS 5 1 SET TEMPERATURE TEMP SETTING TEMP 210 pF Press TEMP SPEED key This display appears NOTE e The default is the set temperature stored in the film Press UP or DOWN scroll key to set temperature Temperature can be set in 5 or 10 F increments The temperature display blinks during set mode Press TEMP SPEED to confirm The temperature also confirms if TEMP SPEED key is not pressed for 10 sec The display returns to the initial display or the warm up display When the set temperature is 140 F press DOWN scroll key and the display shows OFF AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt NOTE CURRENT TEMPERATURE Press TEMP SPEED to confirm The temperature also confirms if TEMP SPEED key is not pressed for 10 sec The display returns to the initial display or the warm up display When the set temperature is 140 F press DOWN scroll key and the display shows 5 2 SET SPEED 1 Press TEMP SPEED key two 2 times SPEED SETTING SPEED 60 min This display appears NOTE e The default is the set speed stored in a microchip in the film core 2 Press UP or DOWN scroll key to set speed Speed can be set by 4 min increments The speed display blinks 3 TEMP Press
26. sed on the center point marked on the tray If the positioning is not good figure out the amount and direction you want to adjust Adjust the amount and direction of the feeder tray by using the Feed Adjustment Knob NOTE e Inorder to avoid cutting error film must be more than 0 16 smaller than paper at both sides AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 5 15 ADJUST FILM TENSION Adjust the film tension by loosening or tightening the adjustment screw shown in the picture When the film is too loose slowly turn the dial clockwise If the film tension is too tight turn the dial counter clockwise NOTE Normally the film tension does not need much adjustment When the film tension is tight films tends to shrink You can prevent this by slightly moving the film guide bar to your direction NOTE It is recommended to cut the film after the operation to prevent further shrinkage AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 6 CLEANING NOTE Be sure that the machine is unplugged Before cleaning the machine turn off and let the machine cool down as the machine gets very hot Wipe off stains with a soft cloth 6 1 CLEANING OF FEEDER SECTION Clean the roller with a soft cloth Remove any stuck paper 6 2 CLEANING OF LAMINATION SECTION NOTE Lamination section gets very hot Be careful not to get burned Turn the heating roller to UP position Remove any stuck paper AL MEISTE
27. the bar to be lifted out of the machine CAUTION Heating rollers and guide bar may be HOT Pull out about 20 of film NOTE PLUSTER FILM must be set in the right direction feeding off the bottom of the roll otherwise adhesive will get on the rollers Stick the film end to the paper as shown in the picture The film adhesive is melted and easily AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt sticks to the paper CAUTION The heating roller gets very hot Reinstall the film guide bar end into the left hand side first depress spring by pushing to the left and re locate the right hand end of the bar NOTE You can move the position of the film guide bar The positions are shown in the chart 2 2 INTERIOR P 9 Put the film roll back in its correct position in the lower sockets AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt 10 Close the feeder cover while holding the paper end as shown in the picture NOTE Make sure that the paper stays flat or underneath the lip of the feeder Turn Pull Roller lever to UP position Move De curling lever to center O position Then turn Pull Roller Lever to DOWN position again While the Pull Roller Lever is in the UP position pull and move the de curling Lever to the position you want By releasing the lever it will be locked into place For paper thicker than 0 043lbs ft2 it is recommended to keep de curling Lever at FREE position for test lamination Make sur
28. ting appliance near an air conditioner or an extremely hot area O In an extremely cold area O On a weak or shaky floor or platform S In an extremely humid dry area O In a dusty area WARNING POWER CONSUMPTION 1 Use appropriate power outlet for 3 pin plugs Always connect to AC120V Unstable voltage may cause electric shock fire or damage to the machine Always avoid using multiple outlet connections Do not use an extension cord 2 Pay attention to the amperage on the house circuit If the amperage of the circuit is not high enough or if other equipment on the circuit creates an overloaded condition there is chance of a fire or malfunction Do not share the electrical outlet with other devices 3 Ensure a ground connection is correctly made to avoid any danger or electrical problems 4 Handle power cord with care Do not set the machine on the power cord Do not pull the power cord forcibly Do not alter the power cord Damage to the power cord many cause fire electric shock and or damage to the machine AL MEISTER PLS3311 INSTRUCTION MANUAL lt Rev 3 gt CAUTIONS Always follow these instructions for safe operation 1 What to wear In order to avoid any possible danger do not wear neck ties or necklaces that may get caught in the machine do not wear loose clothes Be careful that your hair does not get caught in the machine if entangled turn off the power or unplug immediately 2 Operation always
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