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Dry N Shine II Manual - Motor City Wash Works

1. RUN DESCRIPTION FROM TO MOTOR POWER WIRES 1 DNS THREE PHASE DISTRIBUTION PANEL DNS CONIROL PANEL 1 5HP 460V 3PH 15A 5 BLACK 14 AWG GROUND 14 AWG 2 DNS CONIROL SINGLE PHASE SUB PANEL DNS CONTROL PANEL i 120V 1PH 15AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG 3 WHEEL READY SIGNAL CAR WASH CONTROLLER DNS CONTROL PANEL 24 120 AC DC 2 YELLOW NO GROUND 4 CAR WASH 5 OK SIGNAL CAR WASH CONTROLLER DNS CONTROL PANEL 24 120V AC DC 2 YELLOW NO GROUND 6 DNS E STOP BUTTON BEEFER DNS CONTROL DNS E STOP BEEFER BOX I 24VDC 4 18 AWG CORD SUPPLIED 7 DNS OP TO CAR WASH D CAR WASH CONTROLLER 24VDC 2 BLUE 16 AWG 8 DNS TOP WHEEL LIGHTS D DNS CONTROL PANEL 120 7 18 AWG CORD 70 SUPPLIED 9 DNS WHEEL MOTOR D DNS TOP WHEEL 1 5 460 3 3 BLACK 14 AWG GROUND 14 AWG 10 POWER SUPPLY SINGLE PHASE SUB PANEL L E D LIGHT POWER SUPPLY UNIT 120 1 2 5 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG 11 L E D LIGHT FLASHER CAR WASH CONTROLLER L E D LIGHT FLASHER COIL 24 250V AC DC 1 RED 1 WHITE 16 AWG NO GROUND DNS HORIZONTAL SIGN 24 VDC 2 BLACK 16 AWG GROUND THREE WHEELS SYSTEM THREE WHEEL DRY N SHINE 208VAC ELECTRICAL SCHEDULES MOTOR POWER WIRES RUN DESCRIPTION FROM DNS 3PH POWER THREE PHASE DISTRIBUTION PANEL DNS CONTRO EL 4 5HP 208V 3PH 40A 3
2. DOORS CENTER LINE 7 8 JdOl3AN3 IN3MAdIQnO3 P S SUPERSHINER BASE PLTS EN Ns P S HIGH BOY BASE PLT TIVM TIVM Pic 13 Working Envelope to Exit Wall for D S Top Wheel Pic 14 Equipment Location With High Side Wheels and Supershiner WHEEL DISHIGHBOY BASEPLTS 755 10 7 PLT 4 1 N ipei 8 6 0 5 SUPERSHINER 2 1 PLTS 2 6 i EXIT EDGE OF EXIT EDGE OF THE EXIT TRAP DOOR THE EXIT TRAP DOOR T 7 P S SUPERSHINER BASE PLTS S N P S HIGH BOY bb Pic 15 Working Envelope to CV Trap Door for D S Top Wheel Pic 16 Equipment Location With High Side Wheels and Supershiner Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO0 2 07 23 14 www motorcitywashworks com 7 D S SUPERSHINER D S HIGH BOY PLT EM P d Bw lt 41 6 6 3 3 TIVM TIVM LIXA WHEEL PLTS eae P S HIGH BOY BASE
3. Pic 38 High Boys with Beater Bar and Splash Guard SLIDE HUB ONTO BRUSH SHAFT Pic 39 High Boys Hub Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 16 Verify that the WHITE PLASTIC SPACERS are already secured in each hub channel see picture 38 L Start loading the bottom hub or the bottom part of the hub with FOUR FOAM SPACERS following by one 18 BLACK DISC Slide ONE CLOTH DISC and then another FOUR FOAM SPACERS Alternate between CLOTH DISC and FOAM following the instruction shown on picture 40 until 16 CLOTH DISCS ARE INSTALLED MAKE SURE TO ALTERNATE THE CLOTH DISC FLAP UP AND DOWN BETWEEN EACH DISC FAILURE TO DO SO MAY CAUSE THE SIDE WHEEL TO WOBBLE WHEN RUNNING AND MAY LEAD TO PREMATURE WEAR OF YOUR TOP WHEEL 72 LONG WHITE PLASTIC SPACERS QTY 4 8FOAMSPACERO0001 12 DIA SPACER CLOTH DISC 8DSO509020GRY6 NI 6 SPACERS 400 6 SPACERS ANN gt RIGHT BETWEEN
4. tubing lines from main compressed air supply to the HIGH BOYS SIDE WHEELS AIR PANEL AIR SUPPLY see picture 61 Pull and connect ONE 3 8 RED AIRLINE TUBE from the EXTEND AIR VALVE located Panel to cylinder back end of the P S BRUSH Pull and connect ONE 3 8 BLUE AIRLINE TUBE from 0 5 EXTEND AIR REGULATOR located the air Panel to the cylinder back end of the D S BRUSH Pull and connect ONE 3 8 BLACK AIRLINE TUBE from the 4 WAY SOLENOID AIR VALVE to the wash bay BETWEEN THE TWO BRUSHES and tee off to EACH BRUSH rod end cylinders Pic 61 A Air Lines Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 28 Water Feed Installation Your DRY N SHINE CONTROL PANEL requires ONE or two 3 4 HOSES from fresh water supply feeding the DILUTION STATION see Picture 61 and then TWO 1 2 HOSES from the dilution station to the top wheel water manifolds mounted on the beater bar If you have purchased the three wheel system with set of HIGH BOYS pull TWO 1 2 HOSES to both Side Wheels by teeing the hoses above the first wheel Connect the hoses to the second dilution station outlet IDENTIFIED HIGH B
5. 22 29 L c pun get TM sk 12 02 LAE _ lt _ zi x 23 m EM 22 2 00 OTEN ind gt fs gm OD E N 22 i N fe 7 ww NC GE lt 5 2 PE T N X 3 T N y lt J U ku BOLI n Pic 56 Loosen Head Bolt Pic 57 Remove Head bolt Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 S8MANULDNSINSOO 2 07 23 14 www motorcitywashworks com 4 A 7 77 2 m AD LOOSEN BOLTS Pic 58 Loosen Head Bolt s Pic 59 Tilt Head Down Pneumatic Installation L Your DRY N SHINE TOP WHEEL requires a supply of compressed air capable of 3 SCFM 100 PSI WARNING IT IS IMPERATIVE TO SUPPLY THE TOP WHEEL PNEUMATIC SYSTEM WITH CLEAN DRY COMPRES
6. WHL SOAP SONAR READYPE TRCKDTECT LIGHT TOP WHLRNSE HOOD SNSR OUTPUT 120VAC 2A COUNTER BALANCE TOP WHLD OWN TOPWHLREADYN WHLREADYN lt 12345 6 7 8 9 101112131415 16 D SIDE WHEELS P SIDE WHEELS C W E STOPIN DRY N SHINE E STOP E STOP DRY N SHINE E STOP E STOP OKN C W E STOPOUT BEEFER 120VAC RIN EL 20 TOP WHEEL SQAP SUPPLIED SONAR SENSOR W 70 CABLE WHEEL COUNTER DOWN BALANCE SENSOR SUPPLIED SONAR SONAR READY TRUCK DETECT E STOP BUTTON WASH BAY I I I J CAR WASH CONTROLLER TOP WHEEL DOWN READY SIGNAL A2 CAR WASH 5 NOTE SIGNALS ARE NOT VOLTAGE SENSITIVE 24 240 AQ SUPPLIED DRY N SHINE E STOP BEEFER BUTTON STATION O W 70 CABLE WASH 5 BUTTON FIELD CONNECTIONS Pic 45 208VAC SNGL WHL Control Panel 480V 5PH 120V 1PH 15AMPS TOP BRUSH SYSTEM AC NEUTRAL 15AD 15AD TOP WHEEL 69 123456 718 91011 12345867 8 9 1011121314 15 16 de tee D SIDE WHEELS P SIDE WHEELS C W E STOPIN TOP WHLD OWN TOP WHLRINSE TOP WHL SOAP SONR READ Y LIGHT E STOP OK NJ E STOP DRY N SHINE E STOP DRY N SH
7. 2 0 gt WASH WORKS SINGLE AND THREE BRUSHES DRY N SHINE S INSTALLATION MANUAL TABLEOF CONTENTS Equipment Specifications LLL Page 1 Equipment Features hh LLL Page 1 Suggested Tools and Installation Materials eee Page 2 Installation Instructions eee Page 3 Electrical Installations eee Page 17 Pneumatic 28 Plumbing Installations eee Page 29 Operations and Page 30 Maintenance 2422 2 0 00 02 45 Equipment Requirements DRY N SHINE 1 ONE 120 VAC 15 ANPS 1PH CIRCUIT POWER TOP WHEEL ONLY ONE 208 VAC 20 ANPS 3PH CIRCUIT OR ONE 480 VAC 15 AMPS 3PH CIRCUIT TOP WHEEL AND SIDE WHEELS ELECTRICAL ONE 208 VAC 40 ANPS 3PH CIRCUIT OR ONE 480 VAC 20 ANPS 3PH CIRCUIT ONE 120VAC 15A CIRCUIT FOR SIGNS CONTROL 1 2 SIGNALS FROM CW CONTROLLER 24 240 AC DC ONE SIGNAL FROM MASTER CONT RELAY 24 240V AC DC PNEUMATICS 3 SCFM WATER 10 GPM 40 PSI Notes and safety Symbols Where necessary important points will be highlighted in this manual using the following symbols e NOTE PROVIDES FURTHER INFORMATION STOP PRECAUTION TO TAKE TO AVOID EQUIPMENT Ww MALFUNCTION OR ERROR WARNING DANGEROUS SITUATION WHICH MAY CAUSE A EQUIPMENT DAMAGE PERSONAL INJURIES OR FATALITIES Always follow all notes warnings and instructions Failure to do so may have serious consequences on the overall performan
8. TIVM Pic 3 Working Sngl 5 Wheel Pic 4 Equipment Location for Sngl 5 Top Wheel Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO0 2 07 23 14 www motorcitywashworks com 5 87 WHEEL ___ 6 6 BASEPLTS N TIVA 0 3 SUP AX 14 DOORS CENTER LINE Od jdO 3 P S SUPERSHINER BASE PLTS N N TIVM TIVM LIX3 Pic 5 Working Envelope to Exit Wall for Sngl D S Top Wheel Pic 6 Equipment Location with Supershiner TOP WHEEL 2 BASEPLTS N 10 7 2 M 8 6 D S SUPERSHINE 2 ME BASEPLTS 94 2 6 EDGE THE EXIT TRAP DOOR 14 DOORS _ CENTER LINE EXIT EDGE OF M THE EXIT TRAP DOOR f P S SUPERSHINER 6 a BASE PLTS S N Pic 7 Working Envelope to CV Trap Door for Sngl D S Top Wheel Pic 8 Equipment Location with Supershiner TIANA 0 5 SUPERSHINER
9. 50 56 SECURE BEATER BAR MOUNT 50 5 8 FROM LEG WELDMENT l 91 SECURE P S SIGN MOUNT MOUNT 91 FROM LEG WELDMENT ENTRANCE VIEW Pic 35 Dimensions Pic 36 Assembly Finally mount the SIGN the SPLASH GUARD and the sonar to the cross beam see picture 34 35 and 36 Locate the boxes containing the COLOR SKINZ covers and install on each of the legs and arms see below Pic 36 Color Skinz SINGLE TOP WHEEL SINGLE WHEEL WITH TIRE SHINER SYSTEM FOR DRIVER SIDE TOP WHEEL Position the DRIVER SIDE SUPERSHINER according to its installation manual and according to the conveyor trap door or to the wall shown on pictures five thru twelve see early section Position the Supershiner brushes assemblies on top of the conveyor guide rail see Picture 37 Positions the top wheel frame close to its desired position see Picture 37 according to recommended distances shown on pictures 5 thru 12 Cut the conveyor outside guide rail following the Supershiner installation manual recommendations Secure and level the Supershiner with anchor bolts Remove the SQUARE CONNECTING BAR between the two Supershiner base plate and position the top wheel according to previous instruction Secure and level the top wheel frame Position and secure the PASSENGER SIDE SUPE
10. 005 XXXX 001 Fract 1 32 NOTE APPLY VIBRATITE 12150 BLUE OR EQUVILANT TO ALL THREADS ON FASTENERS AND TORQUE TO SOFT LBS Part Number TLOSWGBXKITPSO1 Description PS LR HB GEARBOX WELDMENT UPGRADE REPLACEMENT KIT FIELD INSTALL Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 46 ashworks com www motorcit 8MANULDNSINSOO 2 07 23 14 ON MOUNTING TO LBS 8FASTBLTHEXOO45 8FASTWSHLOCOO04 8RCKRPLTALMOOO05 AN gt 8FASTBLTSKTO030 8SHNRARMALMOO06 8SHAFA 1 XX 010 005 001 Fract 1 82 Unless otherwise specifie R APPLY LOCTITE MALMOOO1 EQUVILANT ASSEMBLE EQUVILANT 50FT LBS 0020 S8FASTBLTHEXOO15 SHAFT INTO BLOCK AND THAN BLOCK INTO EQUIPMENT ARM APPLY VIBRATITE 1 TO ALL FASTENERS AND TORQUE TO 609 GREEN OR TO SHAFT AND BLOCK 2150 BLUE OR THREADS ON Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 47 ashworks com www motorcit 8MANULDNSINSOO 2 07 23 14 APPLY LOCTITE 609 GREEN OR EQUVILANT TO SHAFT AND BLOCK 8SHAFARMALMOOO 1 ASSE
11. CS NJ 72 CLOTH ABOVE SPACERS 24 SPACERS ae ES ME 6 SPACERS a lt 2 SPACERS 24 DIA 9 1 CLOTH DISC 16 CLOTH PCS TOTAL TERRE BETWEEN EACH 8DSO509020GRY6 In CLOTH DISC FLAP TO THE LEFT SPACER 24 18 BLACK PLSTC DISC 4 SPACERS Pic 40 Boys Cloth Loading If desired wheel can be TILTED TOWARD THE VEHICLE for a better coverage of the vehicle side window area To tilt the wheel against the vehicle loosen the bolts holding the head assembly see picture 40 and 41 and tilt the head toward the entrance of the wash Tighten the bolts TTG LOOSEN BOLTS Pic 41 Loosen Front Head Bolt Pic 42 Loosen Back Head bolts Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 S8MANULDNSINSO02 07 23 14 www motorcitywashworks com 17 TILT 5 MAX Pic 43 5 Degree Tilt Electrical Installation There are different electrical requirements for the Dry N Shine according to which system you purchased Typically a system will requires
12. L E D LIGHT FLASHER CAR WASH CONTROLLER L E D LIGHT FLASHER COIL 24 250V AC DC ED 1 WHITE 16 AWG NO GROUND 15 DNS HORIZONTAL SIGN L E D LIGHT FLASHER CONTACT DNS HORIZONTAL SIGN 24 VDC LACK 16 GROUND PTIONAL L E D PWR SUPPLY SINGLE PHASE SUB PANEL L E D LIGHT PWR SUPPLY UNIT 120 1 2 5 BLACK 1 WHITE 14 AWG GROUND 14 AWG PTIONAL L E D LIGHT FLSHR CAR WASH CONTROLLER L E D LIGHT FLASHER COIL 24 250V AC DC RED 1 WHITE 16 AWG NO GROUND PTIONAL DNS HORIZ SIGNS L E D LIGHT FLASHER CONTACT DNS VERTICAL SIGNS 24 VDC FA 2 BLACK 16 AWG NO GROUND Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSO0 2 07 23 14 www motorcitywashworks com 3 Physical Envelope ii lis Z alo un 13 7 4143 immi TERT m L 21 DRY N SHINE SIGN WORKING ENVELOPE DIRECTION OF VEHICLE I 11 4 XX a DRY SHINE WHEEL ELEVATION VIEW Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSOO2 07 23 14 www motorcitywashworks com 4 Installation Procedures Z Upon receiving your MCWW equ
13. 12 FOAM SPACERS lt NET 5 a 22 NECESSARY 227 Nu AT LEAST 2 1 2 OF bove COMPRESSION MAKE SURE TO ALTERNATE THE FLAPS UP AND DOWN BETWEEN EACH CLOTH DISC Pic 30 Cloth Loading Instructions Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSO0 2 07 23 14 www motorcitywashworks com 11 E Raise the Top Wheel arm with a LIFT to its highest position and lock the wheel arm from coming down by using a large pry bar or a piece of 1 PLUMBING PIPE SCHEDULE 80 in the hole below the arm see picture 31 INSERT BAR HERE Pic 31 Lock the Top Wheel With the COUNTERWEIGHT ARM sitting at its lowest position and secure 9 X 1 COUNTERWEIGHTS 5 IN THE TOP SLOT AND 4 IN THE BOTTOM SLOT Test if the top is sufficiently counter balanced from the counter weights Add one or two 1 4 COUNTERWEIGHTS to the counterweight arm box see picture 32 and 33 until both arms are properly balanced Test by raising and lowering manually the top wheel and confirm that the wheel is PROPERLY BALANCED Move the arms and make sure that the brush remains still at any position It is desired to have the top wheel perfectly balanced or slightly heavier than the counter weight arm Pic 32 Counterweights Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393
14. 181920 21 Q lt 0 24 X00 0 5 6 7 8 9 10111213141516 17 18 1920214 NEUTRAL 120VAC2A COUNTER BALANCE O 010 4 CBS CB CB CHEZ 83 WHL gt WHL DOWN WHL RINSE SONR READY P E TRCK DTECT LIGHT TOP WHL HOOD SNSR SIDE WHEEL EXTEND E STOP OKIN E STOP OK IN C W E STOP IN DRY N SHINE E STOP DRY N SHINE E STOP C W E STOP OUT BEEFER 120VAC VFD1 VFD2 TOP WHEEL IDE WHEELS SIDE WHEEL SOAP TOP WHL READY IN TOP WHL READY IN SIDE WHEEL RINSE SIDE WHL READY IN g 24V 00 ama a 0VDC jm r3 r3 2AD 40AD 40AD 40AD 20AD 20AD 20AD 20AD O O SIDE WHL READY IN 3 THREE 3 THREE WHEEL 501 WHEEL SOAP SUPPLIED lt Su uw sin m Ga 12750 2AD 2AD 2AD 50 1 N L AK SIDE WHEELS 50 2 3 PM 2 1 2 Al 1 SIDE EELS SDAP WHEEL COUNTER SUPPLIED SONAR DOWN BALANCE SENSOR 5 REMOVE SHUNT READY DETECT 5 BUTTON WASH BAY S 5 WASH CONTROLLER 20 11 23 4 5 6 7 8 9 10 112131415 16 1920 21 1 A1 WHEEL DOWN 7 2 18 REA
15. 20A 3 BLACK 12 AWG GROUND 14 AWG DNS CONTROL POWER SINGLE PHASE SUB PANEL DNS CONTROL PANE 120V 1PH 15AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG TOP WHEEL READY SIGNAL CAR WASH CONTROLLER DNS CONTROL PANEL 24 120 AC DC 2 YELLOW NO GROUND CAR WASH 5 OK SIGNAL CAR WASH CONTROLLER DNS CONTROL PANE 24 120V AC DC 2 YELLOW NO GROUND DNS E STOP BUTTON BEEFER DNS CONTROL PANEL DNS E STOP BEEFER BOX 4C 18 AWG CORD SUPPLIED DNS E STOP TO CAR WASH DNS CONTROL CAR WASH CONTROLLER 2 BLUE 16 AWG DNS TOP WHEEL LIGHTS DNS TOP WHE DNS CONTROL PANEL 120 7 18 AWG CORD 70 SUPPLIED DNS WHEEL MOTOR DNS CON DNS TOP WHEEL 208VAC 3PH 6 6A 3 BLACK 14 AWG GROUND 14 AWG L E D POWER SUPPLY SINGLE PHASE SUB PANE L E D LIGHT POWER SUPPLY UNIT 120VAC 1PH 2AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG L E D LIGHT FLASHER CAR WASH CONTROLLER L E D LIGHT FLASHER COIL 24 250V AC DC 1 RED 1 WHITE 16 AWG NO GROUND DNS HORIZONTAL SIGN L E D LIGHT FLASHER CONTACT DNS HORIZONTAL SIGN i 2 BLACK 16 AWG NO GROUND Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 2 SINGLE WHEEL DRY N SHINE 480VAC ELECTRICAL SCHEDULES
16. A SH TIME M iti w i i Pic 75 Days Wash Settings Screen The DAYS TO WASH SETTING SCREEN is your wash cycles calendar screen allowing you to chose the time of the day which days of the week laundering the brushes is desirable as well as how many car before laundry day The time has to be entered military time example 22 00 is 10 00 PM by night If no wash is desired you may not select any day or set the TOTAL CAR BEFORE WASH counter value to 0 WARNING BECAUSE OF THE AUTOMATED NATURE OF THE DRY N SHINE AND ITS ABILITY TO RUN BETWEEN CARS EVEN AFTER THE CONVEYOR STOPS RUNNING THE EMERGENCY STOP CIRCUIT OF THE DRY N SHINE HAS TO BE TESTED AND FUNCTIONAL PLEASE INSURE PROPER CONNECTION OF THE EMERGENCY CIRCUIT WITH THE CAR WASH CIRCUITRY PLC CLOCK SETTING SCREEN The PLC CLOCK setting screen is used to verify the time entered as well as modifying the time displayed on the HMI MAIN SCREEN The time is military time Save any change by pressing SET PLC CLOCK TO HMI CLOCK button like shown below Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 39 a iit Wa I ime s mi Pic 76 HMI Clock Settings Screen St
17. N SHINE CLOTH TEV NOZZLES TOWARD ENTRANCE TO PREVENT AIR FLOW INTERFERENCE WITH DRY N SHINE CLOTH Pic 21 Dryer Interferences Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 8 Installation Procedures following SINGLE TOP WHEEL SYSTEM ONLY L FOR DRIVER SIDE TOP WHEEL Position the frame on the DRIVER S SIDE OF THE CONVEYOR with the two arms pointing toward the exit Locate the frame entrance side to proper distance from exit according to the conveyor trap door or to the wall shown on pictures one through four see above Position the inside edge of the inside leg 21 INCHES to the OUTSIDE EDGE OF THE OUTSIDE GUIDE RAIL see picture 22 The base plates should be located about 30 from the inside edge of the inside guide rail FOR PASSENGER SIDE TOP WHEEL Position the frame on the PASSENGER SIDE OF THE WASH BAY with the two arms pointing toward the exit Position the inside edge of the inside leg 112 INCHES to the OUTSIDE EDGE OF THE OUTSIDE GUIDE RAIL see picture 23 USE METAL SHIMS UNDER THE BASE PLATES AND SECURE WITH 5 8X6 WEDGE ANCHOR BOLTS 0 A N USE METAL SHIMS UNDER THE BASE PLATES AND SECURE WITH
18. N SHINE UITILITIES AND HARDWARE REQUIREMENTS RUN DESCRIPTION FROM TO TYPE SIZE COLOR TOTAL OTHER DNS WATER SUPPLY BUILDING FRESH WATER SUPPLY DRY N SHINE CONTROL PANEL RUBBER HOSE 3 4 N A 10 E c 1 gt TOP WHEEL WATER WHEEL WATER MANIFOLD RUBBER HOSE 2 1 2 3 DNS AIR SUPPLY BUILDING AIR SUPPLY DNS CONTROL PANEL POLY TUBING 3 8 OD BLACK 10 AIR LINE FITTING 3 8 TUBING 4 TOP WHEEL AIR SUPPLY DNS CONTROL PANEL TOP WHEL AIR PANEL POLY TUBING 3 8 OD BLACK 100 AIR LINE FITTING 3 8 TUBING 4 HARDWARE WEDGE ANCHORS 10 5 8X6 8 1 2X3 3 4 LEVELING SHIMS 2 CONCRETE SCREWS 1 4 1 1 2 THREE WHEELS DRY N SHINE UITILITIES AND HARDWARE REQUIREMENTS ye OTI 1 2 e 1 2 GEAR e 172 HOSE 1250725072 s s 00 sack sov AR UNE 3 8 tuane ws Pane wins row 100 AIR LINE FITTING TEE 3 8 9 HARDWARE WEDGE ANCHORS 18 5 8X6 8 1 2X3 3 4 LEVELING SHIMS 2 CONCRETE SCREWS 1 4 1 1 2 Electrical Requirements SINGLE TOP WHEEL SINGLE WHEEL DRY N SHINE 208VAC ELECTRICAL SCHEDULES RUN DESCRIPTION FROM TO POWER WIRES 1 DNS THREE PHASE DISTRIBUTION PANEL DNS CONTROL PANE 208V 3PH
19. PLT TIVM TIVM P S SUPERSHINER BASE PLTS Pic 17 Working Envelope to Exit wall for P S Top Wheel With High Side Wheels and Supershiner D S SUPERSHINER D S HIGH BOY BASE PETG 4 1 N EXIT EDGE OF THE EXIT TRAP DOOR LNAWdINDSA WHEEL BASE PLTS S P 1 sos EXIT EDGE OF THE EXIT TRAP DOOR P S HIGH BOY doe BASE PLT o P S SUPERSHINER BASE PLTS CENE f 1 Pic 19 Working Envelope to CV Trap Door P S Wheel Pic 20 Equipment Location With High Side Wheels and Supershiner 223 IMPORTANT NOTE PAY PARTICULAR ATTENTION TO THE PROXIMITY OF THE LAST DRYER PRODUCERS KEEP THE LAST DRYER PRODUCERS AS FAR AS POSSIBLE AND OR POINTED AWAY FROM THE EXIT AND YOUR DRY N SHINE WHEELS THE AIR FLOW COMING FROM A DRYER PRODUCER LOCATED TOO CLOSE TO THE TOP WHEEL OR ANY OF THE SIDE WHEELS MAY INTERFERE WITH THE CLOTH AND REDUCE YOUR DRY N SHINE EFFICIENCY AND OR MAY BE THE CAUSE OF DAMAGES TO VEHICLES gt EDGE EXIT TRAP DOOR 9 KEEP LAST TOP NOZZLE AT LEAST 10 AWAY FROM THE TOP WHEEL TO PREVENT AIR FLOW INTERFERENCE WITH DRY
20. PLTS TIVM g DOORS CENTER LINE 8 9 TOP WHEEL BASE PLTS M OE TIVM LIXA P S SUPERSHINER BASE PLTS Pic 9 Working Envelope to Exit Wall for Sngl P S Top Wheel Pic 10 Equipment Location with Supershiner Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 6 D S SUPERSHINER BASE PLTS EXIT EDGE OF DOORS THE EXIT TRAP DOOR L CENTER LINE 14 TRAP DOOR 8 9 3dO HANd LNAWGINGS WHEEL PLTS CEU at a 1 P S SUPERSHINER BASE PLTS Pic 11 Working Envelope to CV Trap Door for Sngl P S Top Wheel Pic 12 Equipment Location with Supershiner 8 7 TOPWHEEL ______ 6 6 DISHIGHBOY BASEPLTS LL BASE PLT M GO 1 i qd D S SUPERSHINER BASE PLTS TYM TIVM LIX3
21. VEHICLE IMPAIRING THE OVERALL PERFORMANCE OF YOUR DRY N SHINE Both OPEN BED DETECTED timer delays the reaction time of the top wheel extends and retracts after an open bed is detected on a full size pick up truck The counters are pre set at 2 seconds for ON DELAY and 3 seconds for OFF DELAY from the factory and is typically satisfactory for an average line speed up to 120 CPH but may vary according to your car wash line speed SIDE WHEELS The SLOWDOWN feature slows the side wheels to a safer RPM while drying the antenna mirror area Only one adjustable timer is used for this feature SLOW SPEED which is the duration of the slower speed from the time of the SIDE WHEELS READY SIGNAL is received to the area beyond the antenna mirrors area The timer is typically set at 5 seconds from the factory and seems to be sufficient for most car washes HOOD SENSING Your Dry N Shine has two user selectable methods to detect the height of a tall front end tall hood on an oversized pick up truck for example The first one is using the HOOD SENSOR PHOTO EYES and is typically the preferable one and also the default one from the factory The ON TIME timer in the HOOD SENSING BOX see Picture 70 and 71 determine the duration of the sensing of the hood in the front of the vehicle or how long in seconds the HOOD SENSING PHOTO EYES will be enable in front of each vehicle before determining if the hood is high During that period of a few seconds 5 seconds
22. at a time for testing or repair purpose for example The pilot light located to the right of the OFF buttons reflects the status of the equipment GREEN ENABLE RED DISABLE The HMI screen e Allow the user to NAVIGATE to other screen TOP WHEEL SETTING SIDE WHEEL SETTING SYSTEM SETTINGS AUTO MAN CONTROL SELECT DAYS TO WASH HMI SETTING and finally PLC CLOCK e Allow the user to ENABLE DISABLE top wheel and or side wheels e Display your Dry N Shine status SYSTEM IDLE or SYSTEM STOPPED or DRYING MODE ect e Display time and date Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO0 2 07 23 14 www motorcitywashworks com 32 WHEEL SETTING SCREEN MAIN WHEEL 0 UM ah UMP 001 111 08 17 0010 00 0017 01017171 08101077 10207500 11112 1 ore 11 2 01110101 1101 1 NA AO PAP NIE PARU T LUE NINE DLL LT 10100 0 Pic 66 Wheel Wash Settings Screen This screen is used to set TOP WHEEL SPIN DRY CYCLES between cars and AFTER HOURS WASHES CYCLES SPINDRY CYCLES This function enables the top wheel to spin thru a succession of different speed cycles on the specially design BAR between cars allowing the top wheel to maintain a level of dryness for prope
23. can also use the sonar sensor to measure the height of the vehicle front To do so the input X20 has to be ON in control box To turn ON the input connect wire jumper from 0VDC terminal to the input on the PLC The two MIN HOOD HEIGHT and MAX HOOD HEIGHT will appear on the screen see Picture 72 The hood height sensing is now done using the sonar sensor instead of the hood sensing photo eyes The ON TIME HOOD SENSING still applies and need to be adjust to about 5 seconds but the maximum and minimum height or hood height window also has to be inputs The example above shows a height window between 42 and 60 inches which should covers most oversized vehicles Folds in any Oversized Mirrors Retract Top Wheel for Vehicles with Oversized Spoilers Retract Top Wheel Vehicles with Roof Rack Retract Top Wheel for Vehicles with Front End Taller Than 60 Off the Ground Pic 73 Vehicle Restrictions Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 37 AUTO MANUAL CONTROL SCREEN This screen is used to force some of the Dry N Shine functions To turn ON any of the listed function PUSH the AUTO MANUAL button located on top right of the screen see below A beeper will now warn you of the imminent start of any of the function then push any of the function buttons eed ord aed J J Pic 74 Auto Manua
24. 5 8X6 WEDGE ANCHOR BOLTS Pic 24 Level Frame 1 Pic 25 Level Frame 2 Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com Level the frame in both directions see picture 24 and 25 Secure to the floor using 5 8 X 5 WEDGE ANCHOR BOLTS one for each floor mount holes L Attach the belt to the arm see picture 26 and secure the 3 8 16 fastener holding the belts mount with the provided Loctitee If your Top Wheel is installed on passenger side reposition the DRIVE ARM ADAPTOR PLATES toward the wash bay center line like shown on picture 27 below 4 CONNECT BELT ARM 2 Pic 26 Connect The Pic 27 Passenger Side Adaptor Plates Assembly PASSENGER SIDE TOP WHEEL MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARD THE CENTER LINE AS SHOWN IN PIC 27 Locate the DRIVE UNIT ASSEMBLY and mount to the adaptor plates as shown in pictures 28 29 Position the drive unit so that the DRIVER SIDE EDGE OF THE BRUSH should be lined up with the OUTSIDE EDGE OF THE CONVEYOR OUTSIDE GUIDE RAIL Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 10 Pic 29 Passenger Side Drive Shaft Assembly Mounting shown w o motor
25. BLACK 8 AWG GROUND 12 AWG DNS CONTROL POWER SINGLE PHASE SUB PANEL DNS CONTROL L i 120V 1PH 15AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG TOP WHEEL READY SIGNAL CAR WASH CONTROLLER DNS CONTROL PANEL 24 120V AC DC 2 YELLOW GROUND SIDE WHEELS READY SIGNAL CAR WASH CONTROLLER DNS CONTROL PA 24 120 AC DC 2 YELLOW NO GROUND CAR WASH E STOP OK SIGNAL CAR WASH CONTROLLER DNS CONTROL PA i 24 120V AC DC 2 YELLOW NO GROUND ujv gt gt 2 2 4 6 7 DNS E STOP BUTTON BEEFER DNS CONTROL PANEL DNS E STOP BEEFER BOX 24VDC 4C 18 AWG CORD 70 SUPPLIED 8 DNS E STOP CAR WASH DNS CONTROL PANEL CAR WASH CONTROLLER 24VDC 2 BLUE 16 AWG 9 DNS WHEEL LIGHTS DNS TOP WHE DNS CONTROL PANEL 120VAC 7 18 AWG CORD 70 SUPPLIED DNS TOP WHEEL MOTOR DNS CONTR 1 5HP 208VAC 3PH 6 6A 3 BLACK 14 AWG GROUND 14 AWG DNS DRIVER SIDE MOTOR DNS CONTROL PANE 1 5 208VAC 3PH 6 6A 3 BLACK 14 AWG GROUND 14 AWG 12 DNS PASSENGER SIDE MOTOR DNS CONTROL PANE DNS PASSENGER SIDE MOTOR 1 5HP 208VAC 3PH 6 6A 3 BLACK 14 AWG GROUND 14 AWG 13 LED POWER SUPPLY SINGLE PHASF SUB PANEL LE D LIGHT POWER SUPPLY UNIT 120VAC 1PH 2AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 14 LED LIGHT FLASHER CAR WASH CONTROLLER L E D LI
26. CABLE SIDE WHEELS SOAP ET WHEEL COUNTER HOOD SUPPLIED SONAR DOWN BALANCE SENSOR S ONAR TRUCK READY DETECT 310 BUTTON WASH BAY CAR WASH CONTROLLER I WHEEL DOWN 2 READY SIGNAL gy WHEELS DOWN 277 12 READY SIGNAL TAPER a SUPPLIED DRY N SHINE E STOP BEEFER ___ Su BUTTON STATION WASH BAE STOP BUTTON CABLE FIELD CONNECTIONS Pic 53 Control Box Connection Layout for Three Wheel System Connect each motor cable to 1 5 HP DRIVE MOTORS WHEEL AND SIDE WHEELS if applicable Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSO02 07 23 14 www motorcitywashworks com 25 NOTES MOTOR ELECTRICAL CABLES ARE NOT CONNECTED TO THE MOTOR LEADS WHEN SHIPPED FROM THE FACTORY OPEN THE MOTOR CONNECTION BOXES AND CONNECT TO THE MOTOR LEADS FOLLOWING THE APPROPRIATE CONNECTION DIAGRAM BELOW OR ON THE MOTOR PLATE PICTURES 54 AND FOR PROPER VOLTAGE 208 230 VAC 3 PH T1 17 T2 T8 T3 T9 T4 15 r EN L3 460 VAC 3 PH Pic 54 Motor Connections cover and reposition the head assembly Pic 55 Top Wheel Connection Box TOP WHEEL MOTOR MAIN CONNECTION BOX 1 5HP 208 460VAC 3PH If you have purchase the THREE WHEEL SYSTEM in order to access the electrical mot
27. DY SIGNAL N x SSSSS SS 1234567 8 910111213141516 17 1819 2021 NNNNNN Aoc 0865 FER a SIDE WHEELS DOWN READY SIGNAL CAR WASH Al 2 3ALISN3S AON 5 51 15 ALON Al A2 SUPPLIED DRY N SHINE RE E STOP BEEFER BUTTON STATION W 70 CABLE NEUTRAL 120 2 C W DRY N SHINEE STOP DRY N SHINE E STOP TOP WHLSOAP SONR READYPE TRCKDTECT LIGHT TOP WHLH SN SR TOP WHL DOWN TOP WHLRINSE SIDE WHEELSOAP C W E STOPOUT BEEFER 120VAC TOP WHL READYN WHL SIDE WHL SIDE WHL READY IN E STOP COUNTER BALANCE SIDE WH EELEXTEND SIDE WHEELRNSE E STOP OKN WASH BUTTON FIELD CONNECTIONS Pic 47 208VAC THREE WHLS Control Panel x 5 x js 5 eeeee POEs H meg I I I P THREE BRUSHES SYSTEM a 522122 222202222 88 85 55 eee 2552555 123456789 10111213141516 a NNNNNN P P N N N C W E STOP OUT 120 2 E Tomi mm WHL SOAP SONR READY TRCK DTECTLIGHT TOP WHL DOWN TOP WHL RINSE TOP WHL HOOD SNSR SIDE WHEEL RINSE SIDE WHEEL _ E STOP OK IN E STOP OK IN BEEFER 120VAC TOP WHL READY IN COUNTER BALANCE WHL READY SIDE WHEEL3 De na 24 SIDE WHEEL
28. GHT FLASHER COIL 24 250 1 RED 1 WHITE 16 AWG NO GROUND 15 DNS HORIZONTAL SIGN L E D LIGHT FLASHER CONTACT DNS HORIZONTAL SIGN 24 2 BLACK 16 AWG GROUND E D LIGHT PWR SUPPLY UNIT 120VAC 1PH 2AMPS 1 BLACK 1 WHITE 14 AWG GROUND 14 AWG E D LIGHT FLASHER COIL 24 250 1 RED 1 WHITE 16 AWG GROUND 18 OPTIONAL DNS HORIZ SIGNS L E D LIGHT FLASHER CONTACT DNS VERTICAL SIGNS 24 2 BLACK 16 AWG NO GROUND THREE WHEEL DRY N SHINE 480VAC ELECTRICAL SCHEDULES RUN DESCRIPTION FROM TO MOTOR POWER WIRES 1 DNS 3PH POWER THREE PHASE DISTRIBUTION PANEL NS CONTROL PANEL 4 5HP 460V 3PH 20A BLACK 12 AWG GROUND 14 AWG N DNS E STOP TO CAR WASH DNS CONIROL PANEL CAR WASH CONTROLLER 24VDC 2 BLUE 16 AWG P WHEE DNS TOP WHEEL DNS CONTROL PAN 120VAC 18 AWG CORD 70 SUPPLIED 10 DNS CONTROL DNS TOP WHEEL 460VAC 3PH 3A LACK 14 AWG GROUND 14 AWC DNS CONTROL PA DNS DRIVER SIDE MOTOR 460VAC LACK 14 AWG GROUND 14 AWG DNS PASSENGER SIDE MOTOR DNS CONTROL PANEL DNS PASSENGER SIDE MOTOR i 460VAC 3PH 3A LACK 14 AWG GROUND 14 AWG 13 L E D POWER SUPPLY SINGLE PHASE SUB PANEL L E D LIGHT POWER SUPPLY UNIT 120VAC 1 PH 2AMPS LACK 1 WHITE 14 AWG GROUND 14 AWG 14
29. INE E STOP C W E STOPOUT BEEFER 12 TRCK DTECT LIGHT 120VAC 2A COUNTER BALANCE HOOD SNSR OUTPUT WHL READYIN WHL READYIN dam 2 22 111 516 NEUTRAL 120VAC 2A COUNTER BALANCE TOP WHL DOWN TOP WHL RINSE TOP WHL SOAP SONR READY LIGHT TRCK DTECT LIGHT HOOD SNSR OUTPUT WHL READY IN DRY N SHINE E STOP DRY N SHINE E STOP C W E STOP OUT BEEFER 120VAC 55 53 53 5 ILL EL HEEL 5 FNE 4 FOUR 2 TWO Y TOP WHEEL SOAP WHEEL COUNTER DOWN BALANCE SENSOR SONAR READY TRUCK DETECT CAR WASH CONTROLLER TOP WHEEL DOWN 7 Al 2 READY SIGNAL CAR WASH _ E STOP NOTE SIGNALS ARE VOLTAGE SENSITIVE 24 240 AQ DC E25 cre WASH BUTTON 3 THREE SUPPLIED SONAR SENSOR W 70 CABLE SUPPLIED SONAR Q LO E STOP BUTTON WASH BAY SUPPLIED DRY N SHINE E STOP BEEFER BUTTON STATION W 70 CABLE FIELD CONNECTIONS Pic 46 480VAC SNGL WHL Control Panel Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSOO 2 07 23 14 www motorcitywashworks com 19 208V 3PH 40AMPS 120V 1PH 15AMPS THREE BRUSHES SYSTEM Q 0 556669668999556666 12345678 91011112131415 1617
30. LT 6X16X2 BOLT ARM NOTE APPLY VIBRATITE 12150 BLUE OR EQUVILANT TO ALL THREADS ON FASTENERS AND TORQUE TO 50FT LBS 76X16X74 BOLT SS X16X1 1 4 BOLT SS Ya X20X4 FHSH SS CABLE TIE HOLDER Tools List 010 1 005 8 001 3 Fract 1 32 Des tion 4 XXXXX Unless otherwise 7LOSWGBXKITDSO1 DS LR HB GEARBOX WELDMENT UPGRADE REPLACEMENT hd 22 KIT FIELD INSTALL 7 8 XXXXX MECHANICAL Support Documents 45 ashworks com www motorcit Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSOO 2 07 23 14 7LOSWGBXASY0002 LOSW MNT 8FASTWSHFLT0012 GE 8COLRSPTLOCOO001 SWPLTALMOO07 8GRBXWRMCAPO 0001 8FASTBLTHEX0059 8FASTBLTHEX0027 8FASTNUTLOC0008 8FTNGGRSSRT0001 8FASTBLTHEX001 8FASTWSHLOCO002 8FASTWSHLOCOO001 8FASTBLTHEX0028 8FASTBLTHEX0001 8FASTBLTHEX001 8FASTBLTBHDO0002 8FASTCBLTIEOO02 SWBRGHSG0003 LOSW BEARING HSG AFLSWSTS0002 LR HB ELEC SHAFT DESCRIPTION GUARD END PLT FLT WSH RETAI 16 LOC WASHER X16X2 BOLT ARM BOLT X16X1 1 4 BOLT SS A X20X FHSH SS CABLE TIE HOLDER d XX 010
31. MBLE SHAFT INTO BLOCK AND THAN BLOCK INTO EQUIPMENT ARM 8RCKRPLTALMOOOS APPLY VIBRATITE 12150 BLUE OR EQUVILANT TO ALL THREADS ON FASTENERS AND TORQUE TO LBS 0020 8FASTBLTHEXOO 15 8FASIWSHLOCOO02 LOSWARMALMOOO4 aW BSHNRARMALMOOO6 SFASTBLTSKTOO30 Tools List XX 010 1 XXXXX 005 2 XXXX 001 3 XXXXX Fract 1 32 4 XXXXX Unless otherwise specified 5 6 XXXXX 7 8 JAN 8FASTWSHLOCOO04 BFASTBLTHEX0045 KIT MATERIAL LIST BSHNRARMALMOO06 PIVOT BLOCK BSHAFARMALMOOO1 PIVOT SHAFT 7LOSWARMALMOO04 PS LR HB ARM 8RCKRPLIALMOOOS BEARING BOLT SUPPORT BAR BFASTWSHLOCOO04 LOCK WASHER 5518 8 4 5 0015 HHCS 3 8 16 X 1 5518 8 4 8FASTWSHLOC0002 LOCK WASHER 28 5518 8 SFASTBLTSKTO030 SHCS 3 8 16 X 2 ARMOR 1 8BRNGTPBNKL0020 NICKEL BEARING 1 4 TB 2 Part Number 7SHFKTNKLPS0003 Description PS LR HB FREE STANDING NICKEL BEARING ARM UPGRADE REPLACEMENT KIT FIELD INSTALL ifie i Y Date Modified MECHANICAL TEMPLATE Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 48 ashworks com www motorcit 8MANULDNSINSOO 2 07 23 14
32. OYS see Picture 61 B Connect the other end to each water manifold mounted to the side wheels beater bar EN Pic 61 Water Lines Operation and Start Up Procedures INTRODUCTION TO DRY N SHINE 101 Your DRY SHINE M is not the first FRICTION DRYING SYSTEM ever sold in the car wash industry but we think the first to live up to the promise of consistently producing dry cars one after the other all day long while using less horse power Your DRY SHINE was designed to overcome the two major obstacles of old style friction drying machines The first obstacle for the old machines was dirt Even though the drying machine was supposed to be wiping clean cars the drying material quickly became contaminated with dirt over a few days time and eventually transferred the dirt back onto the vehicles The old solution was to rotate two sets of material requiring constant labor and attention Your DRY SHINE beats the dirty drying material problem with a PROGRAMMABLE AUTOMATIC WASH AND RINSE CYCLE that cleans and rinses the drying material when the carwash is closed This feature launders Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 29 drying material without any labor constant attention Simply the self cleaning wash cycle to run during closed h
33. P WHEEL extend water and soap valve using AUTO MANUAL CONTROL screen see picture below The alarm will beep three times before manually turning ON any output Verify for air or water leaks E Pic 80 Auto Manual Screen WARNING A INSURE THAT ALL PERSONAL OR ANYONE ARE CLEAR FROM THE EQUIPMENT BEFORE FORCING ANY OUTPUT ON Force ON WHEEL motor using JOG ON button each of the four brush speeds Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 41 LI Test a car and confirm that the TOP WHEEL COUNTER BALANCE air valve and the SLOW DOWN turns ON at the front of the vehicle and turn OFF after the windshield area Adjust the timing in the SYSTEM SETTING screen 1 DECREASING THE ON TIME VALUE TURNS THE COUNTER ON SOONER 2 INCREASING THE ON TIME VALUE TURNS THE COUNTER BALANCE ON LATER 3 DECREASING THE OFF TIME VALUE TURNS THE COUNTER BALANCE OFF SOONER 4 INCREASING THE OFF TIME VALUE TURNS THE COUNTER BALANCE OFF LATER L beret T 223 v 021771 m x mW u E Pic 81 Wiper Antenna Screen Test a car and check for light penetration of the TOP WHEEL from the front of the vehicle to beyond the wiper area Test also the HOOD SENSOR photo eyes by turning ON the TOP WHEEL DOWN READY SIGNAL at the car was
34. RSHINER according to its installation manual Follow the installation instruction previously described for the rest of the top wheel Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 S8MANULDNSINSOO 2 07 23 14 www motorcitywashworks com 14 SQUARE POSITIONED TOP WHEEL CLOSE TO SUPERSHINER POSITIONED ON TOP OF GUIDE RAIL Pic 37 Position the Supershiner FOR PASSENGER SIDE TOP WHEEL Position the PASSENGER S SIDE SUPERSHINER according to its installation manual and according to the conveyor trap door or to the wall shown earlier in this manual Secure and level the Supershiner Remove the SQUARE CONNECTING BAR between the two Supershiner base plate and position the top wheel according to previous instruction Secure and level the top wheel frame Position the DRIVER S SIDE SUPERSHINER according to its installation manual Position the Supershiner brushes assemblies on top of the conveyor guide rail and then cut the conveyor outside guide rail following the Supershiner installation manual recommendations Secure and level the Supershiner with anchor bolts TOP AND SIDE WHEELS SYS
35. SED AIR ANY AMOUNT OF MOISTURE VAPORIZED OIL OR ANY OTHER IMPURITIES WITHIN THE MAIN AIR SUPPLY MAY AFFECT THE PERFORMANCE OF THE EQUIPMENT AND LEAD TO PREMATURE WEAR OR MAJOR DAMAGE TO THE ACCELERATOR DELIVERY SYSTEM OR ITS COMPONENTS Bring a 3 8 OD polyflow tubing line from the main compressed supply to the CONTROL PANEL MAIN AIR SUPPLY see picture 60 and another one from the CONTROL PANEL AIR REGULATOR to the top wheel main air panel WHEEL AIR SUPPLY HERE MAIN O T Z AIR SUPPLY HERE o MOTOR CITY i Am Pic 60 Air Panel Location Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 S8MANULDNSINSOO 2 07 23 14 www motorcitywashworks com 27 2 1 2 2 5 HOSE HIGH BOYS HIGH BOYS SIDE WHEELS AIR PANEL DNS CONTROL BOX MOTOR CITY N Pic 61 Control Panel Utilities FRESH WATER SUPPLY HERE If you have purchased three wheel system bring 3 8
36. SIDE WHL READY SIDE WHL READY DRY N SHINE E STO DRY N SHINE E STO i O 52 Fir SONAR SENSOR W 70 CABLE HE WHEEL COUNTER HOOD SUPPLIED SONAR DOWN BALANCE SENSOR SONAR TRUCK READY DETECT sas x sis m gt 588 E STOP BUTTON WASH BAY m r 555 2212 00965220552 D CAR WASH CONTROLLER I JE SS Libor eee H Pb ar A1 WHEEL DOWN A2 Bean Sa elem READY SIGNAL PPR PRR it aol ld ku m SIDE WHEELS DOWN A2 READY SIGNAL 2a bv ovcvc 3ALLSN3S 39V L1OA ON 3N 51 15 31ON CAR WASH Alo o ECSIOP SUPPLIED DRY N SHINE E STOP BEEFER BUTTON STATION WASH BAE STOP BUTTON AD SABLE 120 2 WHL SOAP SONR READYPE TRCKDTECT LIGHT WHLH OOD SN SR C W DRY N SHINE E STOP TOP WHLRINSE DRY N SHINE E STOP COUNTER BALANCE TOP WHLDOWN SIDE WHEELEXTEND SIDE WHEELRINSE SIDE WHEELSOAP E STOP OKN E STOP C W E STOPOUT BEEFER 120VAC FIELD CONNECTIONS Pic 48 480VAC THREE WHEELS Control Panel Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSO0 2 07 23 14 www motorcitywashworks com 20 Your Dry N Shine also
37. SIGNAL A2 _ 5 NOTE SIGNALS ARE NOT VOLTAGE SENSITIVE 24 240 AQ DC CAR WASH 55555 345687 8 WHL READY IN WHL READY IN lt 2 8 8 9 1011 7 Pp WASH 5 BUTTON DRY N SHINE E STOP DRY N SHINE E STOP SUPPLIED SONAR SENSOR W 70 CABLE SUPPLIED SONAR LO E STOP BUTTON WASH BAY SUPPLIED DRY N SHINE E STOP BEEFER BUTTON STATION W 70 CABLE FIELD CONNECTIONS Pic 52 Control Box Connection Layout for Single Wheel System Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSOO 2 07 23 14 www motorcitywashworks com 24 BS SEESERESS SESSERSES SSSSNS 24 somes Wasi d NININTNINI 5 Q 2 2058 gt 22H49 222222 e S Jar ATII lt 1 124 uut y 1 lt lt D Z Z ua nto Truzgzmxmx ae rT riu 14 41 1200 ZprE Oxrizutlrrrzzrzui porc ld c uo gt gt Yt Oo Gao ______ p 7 x 0 SUPPLIED SONAR SENSOR W 70
38. SUPPLIED FIELD SUPPLIED TOP WHEEL AIR HELD SUPPLIED MOTOR CABLE 2 SHIELDED CABLE 7 4 CABLE WATER SUPPLY 27 SHIELDED CABLE m Locate the E Stop Beeper assembly and install in proximity of the Dry N Shine top wheel The E Stop Beeper is used to stop the operation of the wash or the Dry N Shine at any moment if needed in case of an emergency The Beeper will be used to warn the operator or any person located in the vicinity before your Dry N Shine start a scheduled drying or washing operation or before a manual operation Pull the cable back to the control box and using the appropriate cord connector see Picture 48 pull into the enclosure L Install the CAUTION sign see picture 51 near the Dry N Shine top wheel and its emergency stop button CW CONTROLLER SIGNALS AND CW E STOP n a gt SIDE WHEELS TOP WHEEL H20 WHEEL CHEM gt DRY N SHINE BEEFER DRY N SHINE SONAR AND SIDE WHEEL MOTORS E 7C 18 CONTROL CORD TOP WHEEL READY BOX SIDE WHEELS CHEM Pic 50 Control Box Knock Out Holes and Connectors Pic 51 Caution Sign Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSO0 2 07 23 14 www motorcitywashw
39. TEM THREE WHEELS LI Identify which of the layout resembles the most to your installation shown on pictures 13 thru 20 Use instructions previously described for the top wheel and Supershiner if applicable and locate the side wheels High Boys according to previous instructions Secure and level the High Boys with 5 8 X 6 wedge anchor bolts to the floor Locate the driver side BEATER BAR and mount to the driver side High Boy see Picture 38 Locate the SPLASH GUARD and mount to the beater bar Repeat the same procedure for the passenger side Finally secure the hub to the wheel shaft loosen the fasteners of the large boss clamp and slide on the brush shaft gt Tighten the fasteners back evenly Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 15 SPLASH VIEW ELEVATION VIEW
40. U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 12 Pic 33 Counterweight Arm Locate cross beam and secure to top wheel frame see picture 34 Mount the cross beam leg the other end of the cross beam SECURE CRO 55 1 sf 7 34 Mounts Cross Beam and Leg Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO0 2 07 23 14 www motorcitywashworks com 13 Using the pictures below locate and mount the DRY N SHINE sign and BEATER BAR mounts to cross beam SECURE SPLASHGUARD ONBEATER BAR SECURE SIGNS MOUNT ON MOUNT 7 SECURE BEATER BAR MOUNT ONTHE CROSS BEAM Ed N SECURE SIGNS MOUNT ON THE CROSS BEA 1 7 1 2 SECURE THE SIGN MOUNT 17 1 2 FROM LEG WELDMENT
41. USHES MORE OFTEN THAN THE TOP BRUSH SYSTEM SETTING SCREEN SCREEN SL OW DOWN COUNTER BALANCE E AIR DELAY BEFORE DELAY ir SLOW DOW SEC 1 CHIR BALCHEC SL OET D OWH n 4 CHTEL BALANCE rime 10 4 ON TIME SEC 11 41 OPEN BED DETECTED DELAY BEFORE TIME HO OD SENSING RETRA m STARTING AFTER DELAY AFTREE FEADY SIGH AT TIME SE C HOOD HEIGHT SETTINGS FOR SONAR SENSOR ONLY MIN HOOD HEIGHT HCH JA HEIGHT TH CE Pic 70 System Setting Screen w Default Values This screen is used to program and adjust different safety features for both TOP and SIDE WHEELS TOP WHEEL The SLOWDOWN feature slows the top wheel down to a safer RPM while drying the front grill area the hood and most importantly the windshield wiper area Two adjustable timers are used for this feature DELAY BEFORE SLOWDOWN which is the time delay before the front of the car reaches the brush after is crosses the SONAR READY SIGNAL PHOTO EYES The counter is typically set a 3 seconds from the factory and seems to be sufficient for most car washes The second counter SLOWDOWN ON TIME adjusts the duration of the slowdown This timer is pre set at 10 seconds from the factory which is typically satisfactory for an average line speed up to 120 CPH but may vary according to your car wash line speed faster the line spe
42. VAC 15AMPS CIRCUIT Pic 44 Flasher Unit Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 18 208V 2PH 20AMPS 120V 1PH 15AMPS SNGL BRUSH SYSTEM AC NEUTRAL 0 VFD1 TOP WHEEL 1011121314 N j 0 WoA 1 o A Q pel 2 gt zx N o WHL SOAP SONR READY P E TRCK DTECT LIGHT HOOD SNSR OUTPUT WHL RINSE WHL READY IN NEUTRAL 120VAC 2A COUNTER BALANCE WHL DOWN WHL READY IN lt E STOP OK IN SOL E STOP OK IN C W E STOP IN DRY N SHINE 5 DRY N SHINE E STOP C W E STOP OUT 9 BEEFER 120VAC 2 3 19 8 OVDC 42 2 SNY 5 9 567 89 SS 11121314
43. a separate 3 phase circuit as well as two single phase see below One single phase circuit for the Dry N Shine control box and one additional circuit for the horizontal Dry N Shine sign mounted on the top wheel and any additional optional vertical Dry N Shine signs SINGLE WHEEL SYSTEM AT 208VAC 2PH NEED A CIRCUIT CAPABLE OF 20AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS see Picture 43 below SINGLE WHEEL SYSTEM AT 480VAC 3PH NEEDS A CIRCUIT CAPABLE OF 15AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS THREE WHEELS SYSTEM AT 208VAC 2PH NEED A CIRCUIT CAPABLE OF 40AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS SINGLE WHEEL SYSTEM AT 480VAC 3PH NEED A CIRCUIT CAPABLE OF 20AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS Bring 3 phase power to the Dry N Shine control box Bring also ONE 120VAC 1PH CIRCUIT to the control box and ONE 120VAC 1PH CIRCUIT to the Dry N Shine horizontal sign flasher unit see picture 44 Connect according to the electrical drawings included in the box IMPORTANT NOTES VERIFY THE VOLTAGE BEFORE THE SYSTEM VOLTAGE APPEARS ON THE BACK OF THE CONTROL BOX DOOR ON THE ELECTRICAL DRAWINGS AND ON EACH VARIABLE FREQUENCY DRIVE VFD CONNECTING YOUR DRY N SHINE TO THE WRONG 3 PH VOLTAGE SOURCE WILL CAUSE EQUIPMENT DAMAGE PERSONAL INJURIES AND OR FATALITIES DO NOT PUNCH HOLES ON TOP OF ENCLOSURE DOING SO WILL VOID YOUR WARRANTY 24 250V AC DC _ SIGNAL FROM CONTROLLER 120
44. art Up Procedures Turn ON the power to your DRY N SHINE control box and confirm that all breakers IN IN HIGH VOLTAGE Lolo a BREAKERS ZONA 12 2 120 READY Cx amp 24NDC ERS E STOP GR2 TW REAOY GRI SI Cras PLE 24NDG 2A POWER SWAP gt pem fe ux SSS 3 LOW VOLTAGE BREAKERS 71234567809 011 1213 1415 1617 1819 20 ale 85 gt Pic 77 Breakers Location Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 40 Navigate the HMI from the main menu to the different screen and confirm that all the parameters have been entered Use the previous examples to fill any empty field From the main screen navigate to the PLC CLOCK setting screen and verify the time entered Change time setting if required Save any changes by pressing SET PLC CLOCK HMI CLOCK button like shown below Hl 4 m T wou 1 2 7 i iM Pic 78 HMI Clock Settings Screen Turn ON the AUTO MANUAL button in order to test TO
45. c 63 Dry N Shine Control Box Pic 64 HMI Your DRY N SHINE has an AUTOMATIC WASH and DRY CYCLE that can also be programmed using the HMI The wash dry cycles can be set to cycle at night allowing your DRY N SHINE to be ready the next day It has a WASH CYCLE a RINSE CYCLE and a DRY CYCLE Most operators may program only the rinse cycle once a week or every two weeks and not used the wash cycle at all Or use the wash and rinse cycle but only once a month The DRY N SHINE brushes may get dirty while picking up whatever dirt or soil left on the vehicle after the wash Finding the proper process for the laundering cycles may have to be determined further later after operating your DRY N SHINE for a while and adjusting the programming according to the specificity of your wash Commercial laundry detergent can be used for the wash cycle d IMPORTANT NOTE USE ONLY NEUTRAL DETERGENT FOR WASH CYCLE DO NOT USE ANY DEGREASER OR SOLVENT BASED PRODUCT The DRY SHINE has also a programmable SPIN DRY CYCLE that can be programmed thru the HMI to run between cars allowing the brushes to spin at a faster RPM for a period of time and then increase its RPM forcing the brush material to hit the BEATER BAR extracting water of the brush NAVIGATING YOUR HMI The HMI or Human Machine Interface allows the user to monitor your Dry N Shine thru a graphic based visualization of different screens messages and warning
46. ce of the equipment and or the safety of the people working on the equipment Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 1 Introduction The Motor City wash Works DRY N SHINE will consistently produce dry cars one after another another all day long while using less HP than conventional blower dryers Your new DRY N SHINE has a few improvement over the early model The SONAR READY SIGNAL is no more required from the car wash controller but is now delivered by the DRY N SHINE itself a new SONAR READY SIGNAL PHOTO EYE mounted directly under the sonar sensor Because of it s position the SONAR READY SIGNAL PHOTO EYE is always timed properly avoiding any synchronization problem cause by a vehicle who has skipped a roller for example Another improvement is our simplified HMI screens The different wash and dry functions are now pre set and user are only allowed to choose a few variances in the cycles Finally another improvement is the separate RINSE and WASH spray manifolds mounted directly above or beside the wheels avoiding soap to be introduced in the rinse manifold during a rinse cycle Please use this manual has a reference document for your installers and also a great user manual for your daily operation Thanks Motor City Wash Works Group Utilities and Hardware Requirements SINGLE WHEEL DRY
47. ed lower value in seconds The COUNTER BALANCE AIR feature counteract the overall down pressure of the top wheel cylinder for a controlled period of time allowing the brush to be balanced and very light over the hood and the wipers area This feature has a DELAY BEFORE CNTRBAL timer that adjust the delay before the car reaches the top brush allowing the brush to properly come down and be positioned in front of the car after the TOP WHEEL READY SIGNAL is applied The timer is typically pre set at 3 seconds from the factory and seems to be sufficient for most car washes If the top brush stop short and doesn t reach the bottom positive stop after TOP WHEEL READY Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 35 SIGNAL has been applied you may have to increase time in seconds to higher value The second counter CNTR BALANCE ON TIME adjusts the duration of the counterbalance air pressure delivered to the cylinder This counter is adjusted at 10 seconds from the factory which is typically satisfactory for an average line speed up to 120 CPH but may vary according to your car wash line speed faster the line speed lower value in seconds IMPORTANT NOTE DO NOT KEEP THE TOP WHEEL COUNTERBALANCED TOO LONG BEYOND THE WINDSHIELD DOING SO MAY PREVENT THE TOP WHEEL TO COME DOWN ON THE TRUNK OF A SEDAN STYLE
48. h controller then blocking the SONAR READY SIGNAL PHOTO EYES and then blocking THE HOOD SENSOR PHOTO EYES and observe the 3 position cylinder actuate and raise the top wheel Brake in Period LI Your Dry N Shine cloth material has been dyed dark CHARCOAL color for aesthetic purpose only However the new material may leave a dye residue on the first few 1000 vehicles Particularly light colored cars In order to minimize the marking during break in period run the brush at speed 3 on manual mode for a few hours before opening your system to the public Cycle the water ON for a few seconds a few times while the wheels are spinning and beating against the beater bars in order to wet the cloth and help to rinse away the color from the new cloth Test a car and check for dye residue on the car tested Repeat the process if needed Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 42 Maintenance DAILY Check for water or air leaks chaffed hoses electrical cable etc Visually inspect for any sign of wear Move the arms manually and duplicate its regular motion and look for abnormalities loose fastener may allow some parts to move or rub and may create a dark stain running down the equipment Start the day with a TEST WASH and check for proper operation While you are watching the TEST WASH chec
49. hat can consistently produce dry cars one after the other all day long while quietly using less horse power and offering exciting revenue opportunities FUNDAMENTALS Your DRY SHINE comes in two versions A SINGLE WHEEL SYSTEM TOP WHEEL ONLY or a THREE WHEELS SYSTEM TOP WHEEL AND HIGH BOYS SIDE WHEELS Two INPUT SIGNALS from your car wash controller are required for a single top wheel system One to start the top wheel to come down and spin TOP WHEEL READY SIGNAL and one to enable the system to run or to stop E STOP OK SIGNAL during an emergency stop condition in the wash A third signal called SONAR READY SIGNAL is also sent to the Control panel via a set of photo eyes located in line and under the sonar sensor The SONAR READY SIGNAL will be ON when the front of the vehicle reaches under the physical position of the sonar sensor and OFF when the rear of the vehicle reaches the sonar position A fourth signal is required fora THREE WHEELS SYSTEM a signal to extend the side wheels and spin the brushes SIDE WHEELS READY SIGNAL It is important to understand that the accuracy of the different ready signals synchronized with the vehicle receiving the service will greatly influence the level of quality and efficiency delivered by your DRY N SHINE system SONAR READY SIGNAL The new sonar ready signal photo eyes are the most important feature of the DRY N SHINE TOP WHEEL 1 Starts the sensor which is looking for truck open bed
50. higan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINSO02 07 23 14 www motorcitywashworks com 33 SIDE WHEELS SETTING SCREEN MAIN SIDE M SPINJORY BETWEEN CAR ON 2 40 OFFI NOTE BASED ON 15 MINUTE SAMPLE FXTEA FISE SPINIEDEY if 281 NU Pd MEHR S ER Jo pan Hee nay D Lm 207207 50 TI lola SH E Pic 67 Side Wheels Wash Settings Screen This screen is used to set SIDE WHEELS SPIN DRY CYCLES between cars and AFTER HOURS WASHES CYCLES It is essentially identical to the TOP WHEEL SETTING SCREEN This screen is operational only of you have a Three Wheels Dry N Shine system obviously SPIN DRY CYCLES This function enables the side wheels to spin thru a succession of different speed cycles on the specially design BEATER BAR between cars allowing the side wheels to maintain a level of dryness for proper operation When the SPIN DRY ON button is pushed the brushes will spin between cars starting after the first car between all the cars and independently of the throughput This option may be desired if the temperature in the Dry N Shine area is low and the ambient air is very humid or if the daily throughput is important When the ON ONLY gt 6 button is pushed the brush w
51. hub L Remove the compression plates at the end of the hub and slide two FOAM SPACERS and a LARGE PLASTIC DISC Slide a cloth disc and follow with foam spacers like shown on the picture below MAKE SURE TO ALTERNATE THE CLOTH DISC FLAP UP AND DOWN BETWEEN EACH DISC FAILURE DO SO MAY CAUSE THE TOP WHEEL BRUSH TO WOBBLE WHEN RUNNING AND MAY LEAD TO PREMATURE WEAR OF YOUR TOP WHEEL Terminate with ONE OR TWO FOAM SPACER in order to get at least 2 1 2 of compression from the compression plates Reinstall the two compression plates 6 GROUPS Of 6 12 FOAM SPACERS 11 GROUPS OF 2 12 FOAM SPACERS 6 GROUPS 6 12 FOAM SPACERS Y WM 4 1M M M 1 1 Y 1 J 11111111 Y f y X M Y M 1 x x J 1 M 1 M Jf i hy 1 YA WA 1 ul l NON OA RN 1 d Wd od V U Vy W FLAP UP FLAP DOWN 5 BLACK 0125 f BLACK DICS START WITH 2 12 FOAM FINISH WITH THE 18 BLACK SPACERS THE 18 BLACK PLASTIC DICS THEN ADD AS i 3 PLASTIC DICS MANY
52. ill now start to spin between cars only and only when the throughput reaches 60 CPH based on the total amount of SIDE WHEEL READY SIGNAL over a period of 15 MIN AFTER HOURS WASHES CYCLES Remember your DRY SHINE brushes will get dirty and will pick up soil left on the vehicle after the wash process The WASH and RINSE CYCLE will clean the brushes on a periodic base The WASH and RINSE CYCLES are fully programed and some customizing is allowed to accommodate user s requirements Using the two counters on the bottom left side of the screen you may add ADDITIONAL SOAP CYCLES as well as EXTRA RINSE CYCLES to the Top Wheel night wash cycle Depending on the dryness of your wash environment you may want to add an additional SPIN DRY CYLE to your Top Wheel night wash cycle IMPORTANT NOTE A WASH CYCLES TAKES ABOUT 2 6 HOURS INCLUDING SPIN DRY CYCLE ADDING EXTRA SOAP OR EXTRA RINSE WILL NOT INCREASE SIGNIFICANTLY WASH CYCLE TOTAL TIME HOWEVER AN EXTRA DRYING WILL ADD 2 1 2 HOUR TO A COMPLETE CYCLE Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 34 d THE SIDE BRUSHES MAY GET WET AND OR CONTAMINATED WITH DIRT AND SOIL QUICKER THAN THE TOP BRUSH BECAUSE OF THE AREA COVERED WHEELS TIRES WHEEL WELL RUNNING BOARD ECT YOU MAY HAVE TO SPIN BETWEEN CARS AND OR WASH CYCLES THE SIDE BR
53. ipment open all boxes and crates verify that you have all the required components and that there is no damage to the equipment Also verify that you have all your installation materials PLEASE COMMUNICATE WITH YOUR LOCAL MOTOR CITY WASH WORKS REPRESENTATIVE FOR ANY DAMAGE TO YOUR EQUIPMENT Remove packaging material covering your DRY N SHINE TM TOP WHEEL and bring it to the wash in the area where it will be installed and verify that the area is sufficiently large for the DRY N SHINE TM WHEELS WORKING and DIMENSIONS see picture 1 though 20 6 2 LIX3 TIVM LIX3 TOP WHEEL PLTS gt A 5 DOORS CENTER LINE 4d014 TIVM TIVM Pic 1 Working Envelope for Sngl D S Top Wheel Pic 2 Equipment Location for Sngl D S Top Wheel TYM LIX3 EXIT EDGE OF THE EXIT TRAP DOOR 7 6 8 2 DOORS CENTER LINE INaWdINDS TOP WHEEL TIVM
54. k for clogged nozzles If a nozzle is clogged remove the nozzle body and clean the nozzle by inserting a small piece of wire a small paper clip wire will be fine in the nozzle opening Check also for proper coverage of the brushes Check for the overall performance of the equipment on the vehicle Profiling cleaning etc Wash down your equipment and the area around at the end of each day MONTHLY Each piece of MCWW equipment is assembled with the highest quality bearings and have been factory pre lubricated therefore they do not require supplemental grease for the first month of operation Use any lithium based NLGI 2 grease ex Exxon Mobil MOBILITH AW2 WARNING OVERLUBRICATION IS A MAJOR CAUSE OF BEARING FAILURES LUBRICATE CONSERVATIVELY After the first month of operation grease each bearing see Picture 82 and 83 Wash your equipment with a solution made of a mild degreaser and water Rinse thoroughly Perform daily maintenance ia i Pic 83 Top Wheel Axle Bearing Pic 84 Wheel Arms Bearings Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8S8MANULDNSINSO02 07 23 14 www motorcitywashworks com 43 Pic 85 Top Wheel Pilot Bearing Warranty and Return Procedure Motor City Wash Works warrants this product to be free of defect in material and or workmanship for a period of one year from the date of p
55. knock out holes available If your system includes a set of HIGH BOYS SIDE WHEELS pull an additional 4 CONDUCTOR 14 AWG cable 300 or 600 VOLT RESISTANT for each motor one for DRIVER SIDE and one for PASSENGER SIDE Pull a pair of wire from the CAR WASH 5 STRING chose closest wash e stop junction box to the Dry N Shine control box L Connect all the wire in the control box according to the electrical diagram below Single wheel system picture 52 or three wheels system picture 53 Connect each motor cable to 1 5 HP DRIVE MOTORS TOP WHEEL AND SIDE WHEELS if applicable NOTES EACH MOTOR ELECTRICAL CABLES ARE NOT CONNECTED TO THE MOTOR LEADS WHEN SHIPPED FROM THE FACTORY OPEN THE MOTOR CONNECTION BOXES AND CONNECT TO THE MOTOR LEADS FOLLOWING THE APPROPRIATE CONNECTION DIAGRAM BELOW OR ON THE MOTOR PLATE PICTURES 54 AND FOR PROPER VOLTAGE Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 23 NIR 20 ru LL 9595655 1 lt a lt lt lt x Z 5 0 66025 0 15 E e I WHEEL SOAP WHEEL COUNTER HOOD DOWN BALANCE SENSOR 5 READY TRUCK DETECT CAR WASH CONTROLLER TOP WHEEL 1 O A1 9 READY
56. l Screen WARNING INSURE THAT ALL PERSONAL OR ANYONE ARE CLEAR FROM THE EQUIPMENT BEFORE FORCING ANY OUTPUT ON To JOG ON any of the brushes toggle the ON button of the desired brush TOP or SIDES and then input a speed value in the SPD window SPEED 1 IS SLOWDOWN SPEED SPEED 2 IS DRYING VEHICLE SPEED SPEED 3 IS SPIN DRY SPEED AND SPEED 4 IS BEATER BAR SPEED WARNING YOU CAN START A WASH OR RINSE CYCLE BY MANUALLY PUSH THE START BUTTON HOWEVER INSURE THAT THE BRUSH WILL HAVE SUFFICIENT TIME TO SPIN DRY BEFORE BEING OPERATIONAL Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 38 SELECT DAYS WASH 5 DAYS IU LASH SCREEN INFO N vr m ON OFF 111 TUESOAY WITH T WASH CYCLE JT SOAP WEDNESDAY 1 rm IMASH CYCLE THUR SAN 1 ITH MASH CY LE onio 4 imma panna anm H PA Ab 94 9 4 d bh amp 6 44 4444444044 111111 111111111111111 11111171 t L 1 i 17 EXT DA TT L2 Uh EM i AM ent SUH DAY rr IMASH CYCLE se wna Q N TOTAL CAR MEN V
57. lights as well as changing default values related to the functioning of your equipment customizing the behavioral aspect enabling or disabling specific functions per user preferences Your Dry N Shine HMI comes already with default values already programmed sufficient for initial start up Your Dry N Shine control is ready to go out of the box Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSOO0 2 07 23 14 www motorcitywashworks com 31 5 MAIN SYSTEMSTATUS wem SETT INGS SYSTEM IDLE SETTINGS A ee SYSTEM SETTINGS SETTING ORY H MVIME EL T U SIE ES Ii Bo ENABLE cH W 7 Jp T ree I II Pic 65 HMI Main Screen This is the default screen that is shown at power up The screen displays the different screen you may navigate to as well as DRY N SHINE STATUS INFORMATION is the equipment is drying a car or spinning between cars or other It also displays selector buttons for TOP WHEEL and or SIDE WHEEL ENABLE Pushing the OFF button for either brush will DISABLE the brush and put it in idle mode These buttons may be used to disable one equipment
58. ltage between 24 to 240 VOLTS AC or DC VERY IMPORTANT SAFETY ISSUE AN EMERGENCY STOP BUTTON IS PART OF A SYSTEM INTENDED FOR USE IN EMERGENCY CONDITIONS TO TRY TO LIMIT OR AVERT HARM TO SOMEONE OR SOMETHING BECAUSE OF THE AUTOMATIC NATURE OF THE DRY N SHINE A START AND STOP THE E STOP OK SIGNAL BECOMES A CRITICAL PART OF YOUR WORKERS AND OR PUBLIC PROTECTIVE MEASURES UNDERSTAND AND INTERCONNECT THE CAR WASH EMERGENCY STOP CIRCUIT WITH YOUR DRY N SHINE CONTROLLER SHOULD BE RECOGNIZED HAS A PRIORITY FOR YOUR INSTALLER AND OR ELECTRICAL CONTRACTOR LI Pull wires from your car wash controller to the Dry N Shine control box 6 WIRES for a Single Wheel system top wheel only and 8 WIRES for a three wheels system top wheel and side wheels These wires will be used for the different READY signals and the E STOP OK signal DO NOT PUNCH HOLES ON TOP OF ENCLOSURE DOING SO WILL VOID YOUR WARRANTY IMPORTANT NOTE Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS002 07 23 14 www motorcitywashworks com 21 Your Dry N Shine also comes with equipment many already supplied with extended cables see picture 49 below 1 THE SONAR SENSOR 50 FEET OF 4 20 SHIELDED CABLE 2 THE TOP WHEEL CONTROL 50 FEET OF 7C 18AWG CABLE 3 THE E STOP BEEPER ASSEMBLY W 50 FEET OF 5C 18AWG CABLE 4 FINALLY THE SIGN W 10 CABLE 2C 14AWG FIELD SUPPLIED FIELD
59. orks com 22 Install the SONAR under main beam if not already done like shown on picture 34 Pull the cable to the control box and using the Micro DC female connector mounted on the bottom of the control box connect the sonar HOOD SENSOR and SONAR READY EMITTER PHOTO EYE thru the cross beam and mount onto the passenger side Hood sensor the highest and Sonar ready the lowest L Install the SONAR READY EMITTER PHOTO EYE like shown below Pic 50 Sonar Photo Eye when Received _ Pic 50B Sonar Photo Eye Installed Pull the WHEEL CONTROL BOX cable to the control box using the appropriate cord connector see Picture 48 pull into the enclosure The control box mounted on your top wheel is used as a junction box for three air WHEEL DOWN COUNTER BALANCE and THREE POSITIONS as well as two indicator lights SONAR READY and TRUCK DETECT light The SONAR READY light will be used to synchronized the SONAR READY SIGNAL with the front of the vehicle being washed while the TRUCK DETECT light will confirm when an open bed have been detected Pull a new Low Voltage cable 2 Conductors 14 AWG from the sign to flasher unit Connect the flasher unit power cord into a 120VAC outlet From the car wash controller connect one OUTPUT FUNCTION to the flasher unit control input Pull a 4 CONDUCTOR 14 AWG cable 300 600 VOLT RESISTANT from top wheel motor to control box and using one of the
60. ors loosen the top bolt located on the entrance side of the arm flange see picture 56 below and remove the three other bolts secured through the flange see pictures 57 and 58 and then THE HEAD ASSEMBLY DOWNWARD TOWARD THE ENTRANCE OF THE WASH until the brush is laying flat on the floor Remove the cover from the motor see picture 59 and connect the cable into the motor Reinstall the 5 ES _ 5 s ss Tr rft CHE N 2 mmn ka e i E P car ES gr r Hb cU 2 5 imd lo sa ET i is 2 7 gt pe pz zo p ge ER madii Eur m te T eia as 2 E E Sc gt AERE 2
61. ours and your DRY SHINE TM machine will be ready to go when your carwash opens in the Morning The second problem was over saturated drying material Old style drying material used was an artificial leather or a very thick fast absorbing synthetic material which quickly became saturated and rendered ineffective Those materials do not dry out quickly enough to continue drying more than a few cars in a row Your DRY SHINE handles the over saturation issue with a PROGRAMMABLE AUTOMATIC SPIN DRY CYCLE that dramatically accelerates evaporation in between cars This feature has the ability to INCREASE THE RPM of the drying wheels when they are not in contact with a vehicle using centrifugal force to push water to the outer diameter of the drying wheel Then the drying wheels RPM are increased again forcing the material to make contact with a BEATER BAR allowing the material to extract any accumulated water from the outer diameter of the drying wheels The spin dry cycle allows the drying wheel to always remain in a state of absorption and therefore always effective Your DRY N SHINE offers great customer appeal and loads of added value It s able to effectively remove the last 20 of water droplets still remaining on vehicles directly following a 50 or 7 forced air dryer at a continuous operating rate of 100 CARS PER HOUR without reaching the point of saturation It s the first mechanical drying machine t
62. programmed below if the photo eye beam is broken the photo eye send a signal to an air solenoid valve located on the top wheel and raise the top wheel to a safer starting height preventing then the top wheel from getting stuck on the grill of a large pick up truck The counter is adjusted at 10 seconds from the factory which is typically satisfactory for an average line speed up to 120 CPH but may vary according to your car wash line speed faster the line speed lower value in seconds n 11 AFTER SONAR STARTING A pial Poni TAREA IGNAL D M 50 L 2 i M 1111 K T 1 T 3 Hil It 2 JH TI liti il E M 2 21 n ii L pis HOOD 1 1 1 HCH 71 Hood Sensing Box Pic 72 Sonar Sensing Distances Boxes IMPORTANT NOTE ADJUSTING THE TIMER ON TOO LONG MAY HAVE THE TOP WHEEL TO RAISE ABOVE THE HOOD OF A REGULAR CAR WHEN THE HOOD SENSOR PHOTO EYES BEAM IS OBSTRUCTED BY THE A PILLAR OF THE CAR Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 S8MANULDNSINS002 07 23 14 www motorcitywashworks com 36 SONAR HEIGHT SENSING The Dry N Shine
63. r operation When the SPIN DRY ON button is pushed the brush will spin between cars starting after the first car between all the cars and independently of the throughput This option may be desired if the temperature in the Dry N Shine area is low and the ambient air is very humid or if the daily throughput is important When the ON ONLY gt 60CPH button is pushed the brush will now start to spin between cars only and only when the throughput reaches 60 CPH based on the total amount of SONAR READY SIGNAL over a period of 15 MIN AFTER HOURS WASHES CYCLES Remember your DRY SHINETM brushes will get dirty and will pick up soil left on the vehicle after the wash process The WASH and RINSE CYCLE will clean the brushes on a periodic base The WASH and RINSE CYCLES are fully programed and some customizing is allowed to accommodate user s requirements Using the two counters on the bottom left side of the screen you may add ADDITIONAL SOAP CYCLES as well as EXTRA RINSE CYCLES to the Top Wheel night wash cycle Depending on the dryness of your wash environment you may want to add an additional SPIN DRY CYLE to your Top Wheel night wash cycle IMPORTANT NOTE A WASH CYCLES TAKES ABOUT 2 6 HOURS INCLUDING SPIN DRY CYCLE ADDING EXTRA SOAP OR EXTRA RINSE WILL NOT INCREASE SIGNIFICANTLY WASH CYCLE TOTAL TIME HOWEVER AN EXTRA DRYING WILL ADD 2 1 2 HOUR TO A COMPLETE CYCLE Motor City Wash Works Inc 48285 Frank Wixom Mic
64. requires a few CONTROL SIGNALS from your car wash controller ONE TOP WHEEL READY SIGNAL This signal will bring the top wheel down The signal has to be program to bring the top wheel down soon enough in order to meet ahead of the vehicle The signal can be any voltage between 24 to 240 VOLTS AC or DC ONE SIDE WHEEL READY SIGNAL FOR THREE WHEELS SYSTEM ONLY This signal will bring the side wheels in The signal has to be program to bring the side wheels in soon enough in order to meet ahead of the vehicle The signal can be any voltage between 24 to 240 VOLTS AC or DC IMPORTANT NOTE THE SONAR READY SIGNAL HAS BEEN REPLACED BY A PHOTO EYE WHERE THE EMITTER IS MOUNTED ON THE CROSSBEAM LEG CLOS TO THE FLOOR AND THE RECEIVER ON THE TOP WHEEL FRAME BESIDE THE TOP WHEEL 3 POSITIONS CYLINDER BASE IT IS SHIPPED UNMOUNTED MOUNT THE PHOTO EYE ASSEMBLY WITH THE RECEIVER POINTING TOWARD THE EMIITER TO THE FLOOR IT IS AN IMPORTANT COMPONENT OF YOUR DRY N SHINE SYSTEM MANY SAFETY FEATURES BUILT IN YOUR DRY N SHINE SYSTEM DEPENDS ON THE SONAR READY SIGNAL AND ITS ACCURACY INSURE THAT BOTH HOOD SENSOR AND SONAR READY PHOTO EYES ARE NOT CROSS TALKING ONE E STOP OK SIGNAL FOR SAFETY PURPOSE This signal will enable the Dry N Shine and its components to RUN IF ANY OF THE WASH E STOP IS NOT PUSHED The signal has to be always ON and then turns OFF if any of all the wash emergency stop button is pushed The signal can be any vo
65. urchase During the warranty period MCWW will at its discretion at no charge to the customer repair or replace this product if found defective with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping costs to MCWW are assumed by the customer This is only a summary of the MCWW Limited Warranty Please communicate with MCWW for our complete warranty Prior to returning any product to MCWW the customer must call in for a Return Material Authorization Number and a copy of our Return Material Authorization Form must be completed The RMA number must be written clearly on the outside of the shipping package and a copy of the form must be included in the package Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8SMANULDNSINSOO02 07 23 14 www motorcitywashworks com 44 if AY 7 e x 2 7ZLOSWBRGHSGO0003 LOSW BEARING x 8LOSWPLTALMOO07 IGUARDENDPLT 1 8SHAFLSWSTS0002 LR HB ELEC SHAFT 1 s 201 1 IN ry 4 BOLT IRN BEARING 1 GRBX END CAP FLT WSH RETAINER 1 SPLIT LOCK COLLAR KEY X 3 0 8MMX35MM BOLT 6X16X1 BOLT ARM 76X16 LOCK NUT 14X28 X 4 TB AIR 76X16X1 SS BOLT 76 LOC WASHER 5 16 LOC WASHER 8MMX20MM BO
66. which when detected will retract the top wheel avoiding it to go down in the bed 2 Starts a COUNTERBALANCE air pressure that lightens the TOP WHEEL during the very front of the car and stops it beyond the vehicle s wipers area 3 Slows down the TOP WHEEL RPM during the very front of the car and stops it beyond the wipers area 4 Turns ON the HIGH HOOD PHOTO EYES which looks for an oversized vehicle hood forcing the top wheel to raise about a foot before the vehicle reaches the brush preventing possible damages to your equipment The DRY N SHINE HIGH BOYS SIDE WHEELS also comes with a slow down feature that is turned ON after the SIDE WHEEL READY SIGNAL is turn on The slowdown is typically programmed to reduce the brush RPM from the front fender of the car until beyond the antenna The slow down allows for a safer passage of the brush thru the vehicle s antenna All the listed features are user selectable and can be PROGRAMMED thru the HMI Human Machine Interface located on the front door of the control box Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 SMANULDNSINSO0 2 07 23 14 www motorcitywashworks com 30 WARNING WASH CY CLE TOP WHEEL SETTINGS SYSTEM IDLE SIDE WHEEL SIDE WHEELS TOP WHEEL READY READY SETT INGS uN AUTO MODE e e visTIM SETTINGS AUTO MAR CONTROL SELECT DAYS LONI poe chock Pi

Dry N Shine II Manual - Motor City Wash Works

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