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1. CAUTION Pull out the power plug before cleaning the machine This is for preventing electric shocks Pull out the power plug when you won t use the machine for a prolonged period of time to assure safety Remove the power plug from the outlet for safety when you won t use the machine for a long time Do not move the machine with the power cable and other electric cables connected The cables may be damaged while being moved which may cause a fire or electric shock You may stumble over the cable and get injured Do not move the machine with objects placed on it They may fall on you and hurt you Do not put heavy objects on the machine They may fall on you and hurt you Do not block the vents Heat generated inside the machine cannot escape which may cause a fire Do not rest your body on the machine or leave it suspended above the ground The machine may drop causing damage or injury Pay particular attention when there are young children around inspection Ask you dealer or a qualified person to inspect the machine typically once every two to three years Operating the machine with dusts piling on the components for a prolonged period of time may cause a fire or a malfunction of the machine It will be particularly effective to inspect the machine before wet rainy season Consult your dealer on the costs of inspection Do not place the machine in the following locations Doing
2. Places with a busy flow of people Places where paper corrugated boards etc is handled or stored Places near photocopiers Places exposed to direct sunlight or near a heating equipment such as a stove Inclined or unstable surfaces Places exposed directly to cold air such as near an air conditioner outlet or places subject to high temperatures e During installation make sure that there is sufficient space around the laminator Allow a clearance of at least 20 cm between the sides of the laminator and the wall Allow a clearance of at least 10 cm between the rear of the laminator and the wall e Observe the following when installing or moving the laminator Make sure to turn off the power before moving the laminator Carry the laminator at the bottom of the two sides handle to prevent your hands or fingers from being caught under the unit The filter cover is detachable for replacing the fan filter When you are moving the laminator do not hold it at the filter cover 6 Films E Handling procedures Pay attention to the following points when handling films e Do not touch the film surface with your hand Doing so may result in poor adhesion e Foreign objects attached to the surface of the film may result in poor adhesion Load the film in a clean environment e f the film is left unattended for a prolonged period of time with the laminator in the Ready state the heat from the heater
3. Adjust the scale in the direction to move the patch position to the back Adjust the scale in the direction to move the patch position to the front Cautions e Apply the above procedures if there is significant misalignment in the patch position e Do not rotate the patch position adjustment mechanism over 1 mm Doing so may damage it op Troubleshooting Card Warpage e During laminating heating by the heating roller may cause II If card is significantly warped e Lowering the temperature or increasing the speed helps to warpage in cards with a low heat resistance such as PVC ones reduce the heat load on the card thus causing less warpage Alter the temperature and speed gradually while making sure that the adhesiveness is not affected e Settings can be changed on the status monitor of the computer that is connected to the card printer Laminating Condition Settings Cautions f cards with low heat resistance are used applying a large heat load at once causes the card to deform significantly and this may in turn cause card jam inside the laminator unit Alter the temperature and speed gradually Reimbursement will not be done for poor adhesion or card authorized dealers and evaluate the settings E Setting example for double sided printing a Heat resistant PET G card warpage For more information about the card please consult our nd double sided lamin
4. MhHold the laminator at bottom of the two sides handle when installing or moving the laminator Carrying the laminator by its corners or front and back may result in catching your fingers in between the laminator and the floor or table W Do not hold the rear filter cover when installing or moving the laminator The filter cover may be damaged or detached from the laminator causing the laminator to fall off and resulting in injuries Before Use About this Manual Symbols Used in this Manual Cautions States precautions to be taken during operation Memo States restrictions on the functions or use of this equipment for reference purposes TZ Indicates the page numbers or items to refer to Contents of this Manual The copyright of this manual belongs to our company Reprint and duplicate of this manual in part or full without the prior consent of our company is strictly prohibited Designs specifications or other details described in this manual may be modified for improvement without prior notice Precautions During Use Please read through all the following items before using the laminator Laminator Installation When you are not printing cards it is recommended that you turn off the power and use a cover that is large enough to cover up the card printer and laminator units e Avoid installing at the following locations as doing so may have adverse effects on this unit Carpeted room
5. Prima fi Double sided inline laminator User Manual AlphaCard www alphacard com 877 232 6799 Before Use Characteristics of this Unit e This laminator attaches a protective layer to one or both sides of the card printed by the card printer e A hologram that helps to enhance the security level of the card can be formed on the protective layer e This laminator can be made to operate in conjunction with the card printer unit through infrared communication lt is built in with a function for adjusting the lengthwise position of the laminate film which enables easy adjustment of the patch in the front back direction In case of disposal In case of disposal this unit take care for compliance with the local law and regulations in your country 2 Contents Before Use Characteristics of this Unit 2 Contents reni illa iala 2 Safety Precautions isernia irai 4 About inis Mandali snsa ai 6 Precautions During Use 6 Capability of this Unit iaia 7 Name and Functions of Parts 7 Internal Mechanism Diagram i 9 SPECHICATIONS A sassari ii anale 10 Accessories Products Sold Separately 10 Setup Installation and Connection 11 Setting Laminate Film 12 Operating the Laminator Operation Panel 14 Initializiogi casoria ia 17 Turning On the Power 18 Turning Off the Power 18 Firmware Update 19 Settings Status Monitor Settings 20 Pr
6. Turning Off the Power 1 Turn off the power of the card printer Turn on the power again only after both LED displays of the laminator have been turned off Firmware Update e Setting the laminator and card printer to download mode enables you to update the firmware for the laminator by using a PC through card printer connection 1 Press and hold down the operation button and turn on the power at the same time e Both the LED displays are lit 2 Turn on the power of the card printer 3 Press e Enter the setting mode Ready Download Oey amp 220 4 Press to set to Download Pressing the Next button each time displays the next screen gt Cleaning gt A 5 Press e A Download Ready message appears indicating that the card printer is ready to download data from the computer gt Download gt E O gt Download Ready amp 6 Data download from the computer starts e A Downloading message appears Downloading Keep Power On o Cautions e lt takes time to download the data e Do not turn off the power during data download from the computer Doing so may damage the laminator firmware and cause malfunction e A Download Ready message appears when data download from the computer is complete gt Download Ready 7 Press when Download Ready is displayed 8 Turn off the power for t
7. Bottom side lamination Cautions An error will occur if a film cassette that is not loaded with laminate film is attached to the side that is not to be laminated Remove the film cassette from the side that is not to be laminated e For double sided lamination ensure that both the top side and bottom side film cassettes are attached The absence of film cassette on either side will result in single sided lamination e For double sided lamination use the same type of laminate film for the top side and bottom side Using different types of laminate film may result in card jam or error Please store the removed film cassette properly Name and Functions of Parts Front LED display red e Blinks or lights up in red and combines with the LED display blue to indicate the status of the laminator page 15 Laminator Status LED Display and Card Printers Operation Panel Display LED display blue e Blinks or lights up in blue and combines with the LED display red to indicate the status of the laminator amp page 15 Laminator Status LED Display and Card Printers Operation Panel Display Operation button e Pressing this button when the laminate film is loaded will reset the laminator settings When no film cassette is loaded pressing the button for two seconds or longer starts the cleaning operation The cleaning operation does not start if the
8. may cause a fire or electric shock If water entered into the machine immediately turn off the power pull out the power plug and ask your dealer to repair Do not try to repair it by yourself It is dangerous Do not touch the machine with wet hands Touching the machine with wet hands may cause an electric shock BDO not touch the power plug during electrical storms Lightning may cause an electric shock Ground the machine with the attached electric cord when connecting it to the utility outlet Using a cord other than the one supplied for grounding may cause an electric shock when the machine fails BDo not put your head or yourself into the packaging bag Do not play with the packaging bag You may suffocate yourself Give close attention to small children who may want to play with the packaging bag Do not use the machine while it has a fault Do not use the machine while it has a fault as this may cause a fire or electric shock Immediately turn off the power pull out the power plug and ask your dealer to repair Do not try to repair it by yourself It is dangerous Do not use the laminator when cards are jammed inside Cards may not be discharged correctly such as when the laminator setting for the card is inappropriate Stop using and remove the jammed cards immediately Otherwise you may have problems removing the cards and fire or electric shock may also occur as a result
9. at his own expense Information for Canada This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Caution Changes or modifications not approved by party responsible for compliance could void user s authority to operate the equipment Information for Canada Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Information for EU Machine noise Sound power level less than 70dB A according to DIN45635 part 19 EN27779 The measurements are to be made according to DIN45635 part 2019 or EN27779 respectively Before Use Safety Precautions WARNING ACAUTION Wilf you ignore the warning with this mark and handle the unit in a wrong way death or serious injuries may occur Wif you ignore the caution with this mark and handle the unit in a wrong way injuries or damages to properties may occur WARNING Hilf the abnormal phenomena as listed below are seen immediately stop operating the unit Continuing operation may cause a fire or electric shock Smoke or odd smell comes out from the machine Water or metal went into the machine The unit fell to the floor or the cabinet was broken The power
10. cover Handle e Hold this area when moving the laminator When Laminator Door is Open I oa D Cassette buttons e Press the buttons to remove the film cassette Top side film cassette orange e For attaching the laminate film Jog dial attachment slot e For discharging the card during a card jam by attaching the jog dial supplied with the card printer to the card feed roller and turning it Bottom side film cassette yellowish green e For attaching the laminate film Jog dial attachment slot e Enables attachment of a supplied jog dial to the card printer Film Cassette Top Side Film Cassette Bottom Side Film Cassette 1 Guide shaft e Provides guide to the position for attaching the film cassette Film Guides When attaching the laminate film unwind it along the shafts Bobbin holder e For securing the take up side of the laminate film Bobbin holder patch position adjustment mechanism attached e For securing the supply side of the laminate film e lt can also be used to adjust the patch position in the front back direction Internal Mechanism Diagram 9 D Top take up side laminate film Top side laminate pressure motor Top side laminate heater pressure mech
11. hand to take up the used portion of the film Bottom Side Film Cassette Top Side Film Cassette 34 3 Remove any slack in the laminate film 4 insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door HI If the laminate film is damaged 1 Cut away the damaged portion using a pair of scissors 2 Insert the supply side of the film into the bobbin holder patch position adjustment mechanism attached and the take up side into the bobbin holder Bottom Side Film Cassette Top Side Film Cassette 3 Attach the unused portion at the supply side to the other end at the take up side using an adhesive tape while making sure that the joint surface is even fl 4 Top Side Film Cassette Bottom Side Film Cassette 4 Turn the take up side using your hand until the broken portion can no longer be seen Top Side Film Cassette Bottom Side Film Cassette 5 Remove any slack in the laminate film 6 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassette is inserted upside down it cannot
12. may result in defective patch or card jam e f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 8 Restore the jog dial to its original position 9 Remove any slack in the laminate film e If the film is entangled refer to page 34 Film is Entangled 33 Troubleshooting Film is Entangled e When the film cassette is taken out and the film is entangled due to the laminate film been peeled off from the film cassette or card jams use the methods below to untangle and reattach the film Cautions If the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that has laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it H If the laminate film is not damaged 7 install the new laminate film to the film cassette Install while referring to the indication on the label of the cassette Bottom Side Film Cassette 2 Turn the take up side using your
13. performed E Bottom Side Setting Top Side Setting E Cassette is Detected No Cassette e Cassette is Detected or No Cassette will be displayed for the bottom side film cassette and top side film cassette e Film Type Position and Temperature cannot be set in the No Cassette state E Film Type e Select the film type for the bottom side and top side film For double sided lamination use the same type of laminate film for the top side and bottom side Match the loaded laminate film with the Film Type setting E Position For setting the patch position for the moving direction of the bottom side and top side film The patch position can be adjusted to the left or right by 0 17 mm per step Page 35 Misaligned Patch Position Ze E Temperature e For setting the temperature of the bottom side and top side heating roller Settable range is between 90 C and 180 C A temperature of 185 C or higher may be selectable depending on the version of the status monitor However in this case the temperature for the heating roller remains at 180 C E Common Setting E Speed e For setting the card feed speed during lamination E Cooling Time e For setting the standby time for cooling down the card immediately before lamination starts E Update button e The selected values will be set for the laminator EH Refresh button e Display the setting status for the laminator on the screen Pri
14. printer or open the printer door until the Retransfer message appears on the card printer and its operation comes to a complete stop lt To continue printing gt e Recover the error on the laminator Card printing resumes automatically when recovery is complete and after the laminator switches to the Ready mode Cautions e Card printing will not resume if the power of the card printer is turned off or when the printer door is opened lt To quit printing gt e Recover the error on the laminator e As the card is still left inside the card printer check to ensure that the operation of the card printer has come to a complete stop followed by turning off the power Open the printer door and remove the retransfer film cassette Align the film side of the unused portion with the arrow indicated on the cassette label Restore the retransfer film cassette to the original position close the printer door and turn on the power of the card printer Reset starts and the card is discharged from the card printer Declaration of Conformity Model Number CL 600y y A Z 0 9 or blank Product name Card Laminator We herewith declare that the above mentioned product complies with the following council directives and harmonized standards Council Directives 2004 108 EC relating to electromagnetic compatibility 2006 95 EC relating to electrical equipment designed for use within certain voltage limits Harmonized Standards EN55022 2006 A1
15. servicing by the servicing personnel For details on servicing please consult our authorized dealers Card Feed Roller Heating Roller e Lamination defects or card jam may occur if the card feed roller is dirty e Clean the card feed roller heating roller of the laminator and card printer after laminating about 1 000 cards Cautions e If the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that has laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it e Each cleaning card can only be used once Reusing a dirty card may dirty the roller or cause the laminator to malfunction For details on the cleaning card please consult our authorized dealers e Cleaning cannot be performed while the heating roller is still hot Turn off the power and perform cleaning after it has cooled down E Cleaning the laminator together with the card printer 1 Open the laminator door 2 Press and hold down the cassette button and pull out the film cassette 3 Close the laminator door and turn on th
16. so may cause fire or electric shock Places that are highly humid or dusty Places that are exposed to oily smoke or steam such as near a cooking table or humidifier Places near a heating equipment Places that are subject to water droplet condensation such as beside a window Also placing it at a place that is exposed to direct sunlight may result in deterioration of the cabinet Hold the body of the power plug when pulling it out Do not pull out the plug by holding the cable The cable may be broken or damaged which may in turn cause a fire or electric shock Do not touch the power plug with a wet hand You may get an electric shock BDo not lay the power cable near the heating equipment The covering of the cable will melt due to heat from such equipment which may cause a fire or electric shock The heat rollers and adjacent areas become hot during operation When pulling out the film cassette or removing a jammed card make sure that you do not touch the heating roller and its surroundings Wait until the heat rollers get cooled down to prevent burns E Be sure to use the power cord supplied with this laminator Using a power cord that is of a different voltage or a damaged power cord will result in fire or electric shock BIThe power cord should be used only with this laminator Do not use the power cord with products other than this laminator Doing so may result in fire or electric shock
17. 2007 Class A EN55024 1998 A1 2001 A2 2003 EN61000 3 2 2006 EN61000 3 3 1995 A1 2001 A2 2005 EN60950 1 2006 A11 2009 Dai Nippon Printing Co Ltd 1 1 1 Ichigaya kagacho Shinjuku ku Tokyo 162 8001 Japan Authorized Representative DNP Europa GmbH Berliner Allee 26 40212 Dusseldorf Germany Year to begin affixing CE Marking 2010 Tokyo Oct 2010 Y Ony d Place Date Kazunati lyoda Group Leader Quality assurance Group 40 WWw magicard com gt Support gt Supporto gt Apollo gt XX AlphaCard www alphacard com 877 232 6799
18. D environment the temperature of the interior may temperature is too low i remain low even though the surrounding temperature has gone up Turn on the power again after waiting for about one hour Top supply side motor encoder Supply ENC T 6E rotation detection error a Bottom supply side motor encoder Supply ENC B 6F rotation detection error Turn off the power and turn it on again If the same Wind ENC T 70 Top take up side motor encoder problem occurs consult our authorized dealers or rotation detection error servicing personnel Wind ENC B 71 Bottom take up side motor encoder rotation detection error A communication error has occurred between the card printer and the HUE tubi Turn on the power for the laminator Or fit the COM Error S power ortine aminator ale laminator and card printer to the unit connection Or there was an misalignment in the positions of the laminator adapter properly and the card printer and thus communication cannot take place E Error during continuous card printing e f an error occurs on the laminator unit during continuous card printing a Retransfer message is displayed on the card printer and the unit remains in the standby state until the laminator switches to the Ready mode after recovering from the error e For details on the methods of error recovery refer to the List of Error Codes Cautions Cam B 6C Blinking Fast Do not turn off the power of the card
19. Fitthe card printer to the supplied unit connection adapter 2 Fit the laminator to the supplied unit connection adapter LIO Card Printer Li Cum Connection DOD Cautions e Do not hold the rear filter cover when installing or moving the laminator The filter cover may be damaged or detached from the laminator causing the laminator to fall off and resulting in injuries Make sure that you connect the units on a flat and firm surface Insert the unit connection adapter firmly into the card printer connection Cards cannot be fed if there is a difference in level e After installation if you need to remove the laminator from the card printer turn off the power of the card printer dz Setup Card Stacker 1 Hook the tab of the card stacker that is supplied with the card printer to the card stacker attachment slot Card outlet Card stacker attachment slot Tab Card stacker Power Cord Connection 1 Insert the power cord supplied to the AC inlet at the rear of the laminator 2 Plug the power cord supplied into an outlet Cautions e Make sure that the power outlet is grounded and used as a dedicated power source for the laminator Make sure that the power cord is inserted directly into the out
20. a line voltage or power supply which is not specified may cause a fire or electric shock Do not put foreign materials from the openings of the machine e g vents card slots cassette inlet etc Metals flammable things and other foreign materials may cause a fire or electric shock if entering into the machine If these things went into the machine immediately turn off the power pull out the power plug and ask your dealer to repair Do not try to repair it by yourself It is dangerous Do not put a container with liquid in it or small metal ornaments and the like on the machine The liquid or metal entering into the machine acts as a conductor causing a fire or electric shock If liquid or metal went into the machine immediately turn off the power pull out the power plug and ask your dealer to repair Do not try to repair it by yourself It is dangerous BDO not place the machine on a rickety table or slanting places The machine may fall out of the table or fall over which may damage the machine or injure you If the machine is damaged by falling or turnover immediately turn off the power pull out the power plug and ask your dealer to repair Do not try to repair it by yourself It is dangerous Do not wet the machine with water Using the machine at a place where water splashes on the machine or wetting the machine with water applying throwing or spilling water over the machine
21. ab Sheet e For changing laminator settings Bcx 0e0 Status Monitor A Id Printer Status ii Printer Setting y Retransfer Bend Remedy il Media Setting Property Y Laminar Secuntytock Others Basic Laminate Mode Counter Laminate I Pass Through 0 Cleaning Counter HR Control F DI rai Bottom Side Setting Cassette is Detected T Film Type Film Type Patch C Overlay Patch Overlay Top Side Setting Cassette ts Detected Position Position el A D 9 zay T l7 Temperature Temperature frandeac ragdea c Common Setting Speed 7 Ommis x Cooling Time Osec Update Refresh H Basic E Laminate Mode e Laminate Laminates the card e Pass Through Passes through the card without laminating E HR Control This setting works simultaneously with the card printer setting The default setting is Enable For setting whether to standby the laminator by lowering the heating roller temperature if cards are not printed for 30 minutes or longer This is always set to Enable automatically when overlay film is selected Regardless of the setting turn off the heating roller and standby the laminator if you will not be performing card printing for a long time Settings can be changed on the Printer Setting tab sheet E Counter Cleaning counter Displays the number of laminations performed after the last roller cleaning This number is reset to 0 each time roller cleaning is
22. anism Top supply side laminate film G Top side laminate film supply motor Top side laminate film position sensor Card lamination position sensor Inlet sensor Card feeder unit Card feed motor 4 Bottom side laminate film position sensor 12 Bottom side laminate film supply motor 13 Bottom supply side laminate film Bottom side laminate heater pressure mechanism 15 Bottom side laminate pressure motor Interlock switch 4 Bottom take up side laminate film Bottom side laminate film take up motor Card discharge sensor Security lock solenoid Top side laminate film take up motor Before Use Specifications Main Specifications Recording system DC heat roller system aioe 22 sec to 38 sec Time varies according to the Operating environment conditions Temperature 15 C to 28 C Humidity 35 to 60 no condensation lt Laminator unit gt Temperature 15 C to 55 C Humidity 20 to 80 lt Laminate film gt Temperature 5 C to 25 C Humidity 50 and below AC 100 V 120 V 50 Hz 60 Hz AC 220 V 240 V 50 Hz 60 Hz Current 3 5 A 100 V system consumption 1 6 A 200 V system 210 mm x 360 mm x 333 mm W x H x D Outline Dimensional Drawing E Front View Storage environment conditions Power supply 360 Y E Side View 333 316 The specifications and
23. appearance of this product may be modified for improvement without prior notice 10 Accessories Products Sold Separately Accessories Please check to ensure that the laminator accessories are in place when unpacking the product package e Power Cord 2 m x 2 Sd For AC 100 V 120 V Type For AC 220 V 240 V Type North America Europe e Instruction Manual x 1 e Unit Connection Adapter x 1 e Cleaning Card x 1 lt gt Bobbin x 2 Products Sold Separately To purchase these items please consult our authorized dealers e 0 6 mil patch film 1 mil patch film e Overlay film e Cleaning Kit Model CX210 CKIT1 Magnetic Head Cleaning Card 5 Pcs Cotton Swab 5 Large and 5 Small Cleaning Wipes 1 Box e Cleaning Card Model CX210 CC1 10 Pcs Set Setup Installation and Connection Installation Location e Ventilation holes for the cooling fan are located at the rear of the laminator as well as the side and rear of the card printer e Allow a clearance of at least 20 cm between the sides of the laminator and the wall e Allow a clearance of at least 10 cm between the rear of the laminator and the wall Do not place any object on the laminator Card Printer Connection 1
24. as laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it 1 Openthe laminator door 2 Remove any slack in the laminate film e Turn the knob on the film cassette in the direction indicated by the arrow 3 Press and hold down the cassette button and pull out the film cassette 4 Remove the laminate film from the film cassette 5 Apply alcohol to a rag that does not produce lint easily such as a cleaning wipe 6 Wipe the four film guides Film Guides Bottom Side Film Cassette Top Side Film Cassette Cautions e Perform cleaning at a location away from the laminator so that residues do not enter the unit 7 Install the laminate film on the film cassette 8 Remove any slack in the laminate film 9 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 29 Maintenance Interior of Laminator e Dirt du
25. ation Film Ambient Condition Laminator Temperature Top Side Humidity mil 0 6mil Overlay 15 C to 28 C 150 C CL 600D Temperature Bottom Side Card Printer CX D80 Retransfer Settings E Setting example for double sided printing a Heat resistant PET G card Ambient Condition pene eae CL 600D Cooling Time Retransfer Settings Card Printer CX D80 36 35 to 60 120 C 110 C 135 C 140 C 125 C 0 sec 2 2 Off nd top side lamination 0 6mil 15 C to 28 C 35 to 60 165 C 5 0 mm s 170 C 4 0 mm s 0 sec N 2 2 N Off Q Q E Setting example for double sided printing and bottom side lamination Heat resistant PET G card 35 to 60 01 000 Cooling Time 0 sec Card Printer Retransfer Temperature Level nni CX D80 Settings Speed Front Speed Back Bend Remedy Temperature Level E Setting example for single sided printing and bottom side lamination Heat resistant PET G card a os eee ees Laminator Temperature Bottom Side 155 C CL 600D Cooling Time Card Printer Retransfer Temperature Level CX D80 Settings Speed Front Speed Back Bend Remedy Temperature Level DA Troubleshooting List of Error Codes E LED displays and error codes e The error codes are displayed on the operation panel of the card printer as well as the status monitor of the computer that is connected to the
26. be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door Misaligned Patch Position e The patch position may vary slightly with respect to the card depending on the type of film used and the different methods used during the manufacturing process If the patch position is not properly aligned adjust it accordingly E If patch position is displaced to the left right i Fa You can adjust the setting on the status monitor of the Right computer that is connected to the card printer e The maximum displacement of the patch position is 7 steps from the standard position The patch position can be adjusted to the left or right by 0 17 mm per step e Change the value in the direction to move the patch position to the left e Change the value in the direction to move the patch position to the right Page 22 Status Monitor Settings Laminator Tab Sheet Cautions e Setting the patch position to a position beyond the edge of the card may result in card jams Make sure to adjust the patch position nearer to the center of the card E If patch position is displaced to the front back Back Turning the patch position adjustment mechanism of the film cassette enables you to adjust the patch position to the front or back by 0 25 mm e The maximum displacement of the patch position adjustment mechanism is 1 mm from the standard position
27. cable is damaged exposed lead broken cable etc If you see these phenomena turn off the power pull out the power plug and contact your dealer as soon as possible Do not try to repair it by yourself It is dangerous Do not remove the screws or disassemble or alter the machine High voltage components are contained in the unit Touching these areas may result in an electric shock Ask your dealer if you want your laminator inspected or repaired Do not remove the external covers of the machine You may get an electric shock BDO not work on the power cable or give excessive force on it Do not put heavy objects such as furniture on the cable The cable may be damaged causing a fire or electric shock When you find a defect on the power cable such as exposed lead stop using the unit and consult your dealer Do not use the machine with the power plug inserted incompletely The machine generates heat due to incomplete contact causing a fire or electric shock Do not put many cords on a single plug socket The power cords also heats up BDO not use the machine with dusts piled on the power plug Do not put a metallic material adjacent to the power plug Dusts and metal are conductive causing a fire or electric shock Pull out the power plug from the outlet every six months and clean the dusts piled on the legs and body of the plug MIDO not use a line voltage other than instructed Using
28. card printer e For error codes displayed on the status monitor refer to page 21 Check to ensure that the laminator is properly F a i Jam In 50 Card jam near the card feed port connectea Io the card printer Page 11 Card Printer Connection Remove the jammed card Page 32 Card Jam The temperature of the heating roller may be too high or the card transfer speed may be too slow For details on the optimal settings please consult our authorized dealers Card jam near the cardioutlet Remove the jammed card 15 Page 32 Card Jam Film T RunOut 53 Le top side laminate film has run out Replace the laminate film with a new one page 23 Laminate Film Film B RunOut 54 The bottom side laminate film has run out Bingng Light off The top side laminate film cannot Slow Fimer Sgarchios be detected Check to ensure that the laminate film is correctly set Check to ensure that the type of laminate film in use Film B Search 56 The bottom side laminate film and the settings are appropriate cannot be detected Film T Search 57 The top side laminate film cannot be detected Check to ensure that the laminate film is correctly set Film B Search 58 The bottom side laminate film cannot be detected TE laminator door is CPE Oring Close the laminator door If initialization does not loading status of the film cassette Door Open 59 has changed after opsnina and start even after closing th
29. d on the laminator unit using a combination of solid and blinking LED displays in red and blue colors E Card printer operation panel oo D Printer status display e Displays the status of the card printer Laminator status display e Displays the status of the laminator when the display mode of the card printer is set to Laminator State f page 15 Setting Procedures for Laminator Status Display Status icon display e A laminator icon is displayed once the card printer recognizes the laminator Operation button e For selecting a button function displayed on the operation panel 14 E Laminator operation panel D LED display red Indicates an error when only the red light is lit or blinking LED display blue e Indicates that the laminator is functioning normally when only the blue light is lit or blinking Operation button e Pressing this button when the film is loaded will reset the laminator settings e When no film cassette is loaded on the top and bottom sides pressing the button for two seconds or longer starts the cleaning operation The cleaning operation does not start if the heating roller is still hot page 25 Card Feed Roller Heating Roller E Laminator Status LED Display and Card Printer s Ope
30. e displays the next setting item and its current setting gt Laminator gt D 4 After checking is complete press to exit the setting mode Pressing it each time displays the setting item of the next higher level 16 e Mode Laminate Pass Set to Laminate to perform laminating Set to Pass if you do not want to laminate e Cassette None Top Bottom Both The load status for the film cassette appears e Film T Patch Overlay For selecting the film to be used for the top side e Film B Patch Overlay For selecting the film to be used for the bottom side Film T Pos 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 For setting the patch position for the moving direction of the top side Film B Pos 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 For setting the patch position for the moving direction of the bottom side HR T Temp 90 degC to 180 degC in increments of 5 degC For setting the top side heating roller temperature The temperature may be 185 degC or higher depending on the firmware version of the card printer However in this case the temperature for the heating roller remains at 180 degC HR B Temp 90 degC to 180 degC in increments of 5 degC For setting the bottom side heating roller temperature The temperature may be 185 degC or higher depending on the firmware version of the card printer However in this case the temperature for the heating roller remains at 180 degC Speed 3 0
31. e is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 27 Maintenance Fan Filter Cautions Start work after ensuring that the power has been turned off Replace the fan filter with a new one after using it for about one year For details on its replacement please consult our authorized dealers 1 Remove the filter cover at the back of the laminator 3 Remove any dirt that is attached to the fan filter using a vacuum cleaner Cautions e Hold down the fan filter to avoid it from been sucked into the vacuum cleaner 28 4 Setthe fan filter Film Cassette e Due to the characteristics of the patch film residues at the back of the laminate film may be attached to the film guide of the film cassette Residues on the adhesive face of the laminate film may result in poor adhesion When replacing the laminate film check to ensure that no residues are attached to the film guides Cautions e f the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer e Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that h
32. e laminator door press the i 9 P 9 operation button to initialize closing the laminator door Bottom side heating roller No Cassette 5A Film cassette is not inserted Insert the film cassette for the side to be laminated HR B Overheat 62 temperature error temperature is Thermostat 60 The thermostat is faulty HR T Overheat 61 Top side heating roller temperature error temperature is too high too high e 7 Light off Turn off the power and turn it on again If the same Jam Middle 5 Card jam near the heating roller Blinking Fast problem occurs consult our authorized dealers or Top side internal temperature error ia Overheat T 63 servicing personnel temperature is too high Overheat B 64 Bottom side internal temperature error temperature is too high Heater T 65 The top side heater is faulty Heater B 66 The bottom side heater is faulty 38 Thermistor T 67 The top side heating roller thermistor is faulty Thermistor B 68 The bottom side heating roller thermistor is faulty Turn off the power and turn it on again If the same Light off 7 I f problem occurs consult our authorized dealers or Top side heating roller pressing servicing personnel operation error Bottom side heating roller pressing operation error The operating ambient temperature is too low Use the laminator within the prescribed range When starting up the laminator in a low temperature Internal temperature error P i Overcool 6
33. e power of the laminator The LED display red starts blinking 4 Remove the retransfer film cassette left from the card printer close the printer door and remove the card hopper 5 Turnon the power of the card printer and set it to the card feed roller heating roller cleaning mode e For details on cleaning of the card printer s card feed roller heating roller refer to the manual of the card printer 6 Peel off the backing paper from the cleaning card sold separately Go 2I Maintenance 7 Insert the cleaning card sold separately into the card cleaner The cleaning card is discharged from the card outlet of the laminator 8 Reverse the adhesive face of the cleaning card and insert it into the card printer again The cleaning card is discharged from the card outlet of the laminator 9 Open the laminator door 10 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 26 E Cleaning the laminator alone 1 Openthe laminat
34. he card printer when Please Power Off is displayed 9 Turn off the power of the laminator The firmware is updated after the power is turned on again E When download fails and the laminator cannot start up e Update the firmware again 19 Settings Status Monitor Settings E What is status monitor e Status Monitor is a software that displays the status for the card printer and laminator and enables you to adjust the settings for the card printer and laminator e Start the status monitor by using a computer that is connected to the card printer For details on starting the status monitor refer to the manual of the card printer Printer Status Tab Sheet e Displays the status of the laminator E CX D80 Status Monitor Property Laminator Printer Select Security Lock I Others Printer Status Printer Setting Retransfer Bend Remedy Media Setting Printer Status Read y Status Read y Status Media Status Ink Card Quantity Enough Number of Ink Sets Y ma ES 1000 Print Counter Fink Quantity Film 0 50 100 E ZI 96 Standard 1000 1 Clear Film Quantity 0 5 0 400 Printer Selection 60 USB Unit1 _ Update Document Information Owner Document x Minimize E Laminator Status Ready mode The laminator is ready to start printing Printer Status O Printer Ready O Laminator Ready e The laminator is busy Printer Status O P
35. heating roller is still hot Sliding knob e Opens closes the laminator door Laminator door e Closing the door when the laminate film is loaded will reset the laminator settings This door can be locked by operating in conjunction with the card printer unit through the security lock function Power switch e Turns the power on off Rear D Exhaust fan e Discharges heat accumulated inside the laminator unit Air suction fan opening e Air inlet of the internal cooling fan Security slot e An anti theft device that supports Kensington locks can be attached AC inlet For connecting the power cord Before Use Right HO ET o D Card feed port e Feeds the printed card from the card printer that is connected to the laminator Infrared window Sends or receives data via infrared communication by connecting with the card printer 3 Filter cover Remove when you want to exchange the filter When moving the laminator do not carry it at the filter cover Handle e Hold this area when moving the laminator Left ee d o D Card outlet e Discharges the cards Card stacker attachment slot e For attaching the card stacker supplied with the card printer 3 Filter cover Remove when you want to exchange the filter When moving the laminator do not carry it at the filter
36. inate film has been forwarded for a certain length In the case of single sided lamination an error will occur if a film cassette that is not loaded with laminate film is attached to the side that is not to be laminated Remove the film cassette from the side that is not to be laminated 3 Press and hold down the cassette button and pull e For double sided lamination ensure that both the top side out the film cassette and bottom side film cassettes are attached The absence of film cassette on either side will result in single sided lamination e For double sided lamination use the same type of laminate film for the top side and bottom side Using different types of laminate film may result in card jam or error 1 Open the laminator door 4 Remove the laminate film from the film cassette 23 Replacement 5 Attach the tip of the new laminate film to the bobbin D Place the new laminate film and the take up bobbin side by side on a clean and flat platform Attach the tip of the new laminate film to the take up bob bin using the fixing tape Use the fixing tape after peeling off the adhesive label of the laminate film Cautions e Attach the laminate film to the take up bobbin such that they are parallel to each other Otherwise it may result in poor adhesion or cause film detection erro
37. inter Driver Settings eneee 22 Replacement Laminate FIM siressa aaaea 23 Maintenance Card Feed Roller Heating Roller 25 FAR FINE antoniana EE 28 Film Casset nenn E alan 28 Interior of Laminator us s 30 Troubleshooting Gard Jamies ek iaia aaa 32 Filmis Entangled siise aaa 34 Misaligned Patch Position 35 Gard Warpage sssnsssoiniessnieesmeestesrssstanntentiiueass 36 List of Error Codes ara nentinns 38 Read through the following carefully before operating to ensure proper use of this laminator After reading store this manual at a place that can be easily retrieved when necessary Information for USA For a Class A digital device or peripheral the instructions furnished the user shall include the following or similar statement placed in a prominent location in the text of the manual Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference
38. is heavy Hold the film cassette with both hands to avoid dropping when working with it 1 Checkthe position of the jammed card e You can identify the position from the operation panel display of the card printer or the status monitor of the computer that is connected to the card printer In the case of Jam In the card is automatically discharged when the laminator is reset If the card is not discharged automatically remove them by following the steps below e Do not reset the laminator in cases of Jam Middle and Jam Out Remove them by following the steps below 2 Open the laminator door 4 Press and hold down the cassette button and pull out the film cassette Cautions e The cassette may be difficult to pull out if the card is attached onto the laminate film In this situation pull out the cassette slowly to avoid dropping the laminate film from the film cassette while taking note of any slack on the film 5 Remove the jog dial from the card printer 6 Attach the jog dial to the jog dial insertion slot 10 insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so
39. let and do not share with other devices Memo e Make use of an AVR automatic voltage regulator to prevent any fluctuation in voltage Alternatively an uninterruptible power supply is recommended in case momentary power outage occurs 12 Setting Laminate Film e Attach a patch film or overlay film on the film cassette e The film type is set to patch film by default When using overlay film for the first time after purchasing the laminator turn on the laminator and the card printer and change Film Type of the laminator to Overlay on the status monitor before removing the cassette to load the film This laminator selects the side of the card to be laminated by the presence of the film cassette Load the film cassette to the side of the card to be laminated Cautions If the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer e Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that has laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it f the laminate film is attached in the wrong direction film detection error or lamination defects may occur Attach the laminate film in the right directi
40. may cause the film to change color When this unit is not in use turn off the power or switch it to the card printer s Power saving mode When replacing films with one that has been stored under a low temperature store it at the operating ambient temperature of the laminator for at least one hour before using Otherwise condensation may occur causing poor adhesion or malfunction E Storage environment e Temperature 5 C to 25 C Relative humidity 50 and below E Storage location Do not store in the following locations e Places exposed to direct sunlight e Places with a high temperature and humidity e Places near organic solvents or diazo copiers E Storage period Use it as soon as possible after opening Cards E Compliant cards Compliant with ISO 7810 ID 1 For details on the handling and storage procedures of cards refer to the manual of the card printer Cautions e Reimbursement will not be done for poor adhesion or card warpage For more information about the card please consult our authorized dealers and evaluate the settings Capability of this Unit This laminator selects the side of the card to be laminated by the presence of the film cassette Refer to the following table and load the film cassette to the side of the card to be laminated Film Cassette Status Side to Be Laminated Top side Bottom side film cassette film cassette Double sided lamination Top side lamination
41. minator settings e Loading a patch film will forward the laminate film by one image and reset the laminator settings Cautions e f the loading statuses of the top side and bottom side film cassettes change when opening and closing the laminator door initialization may not be performed when the laminator door is closed In this case press the operation button to initialize Pressing the Operation Button e Pressing the operation button when the laminate film is loaded will reset the laminator settings e Loading a patch film will forward the laminate film by one image and reset the laminator settings 17 Operating the Laminator Turning On the Power 1 Check to ensure that the card printer and laminator are properly connected 2 Turn on the power of the laminator 3 Turn on the power of the card printer Cautions Turn on the power for the laminator first If the power for the card printer is turned on first the card printer may not recognize the laminator e Do not interrupt the laminator when laminating is in progress Doing so may cause cards to adhere to the interior of the laminator thus causing it to malfunction Make sure to observe the following Do not open the laminator door Do not turn off the power e Do not unplug the power cord Check the laminator settings before printing 18
42. mm s to 12 0 mm s in increments of 0 5 mm s For setting the card feed speed during lamination Cooling Time Osec 5sec 7sec 10sec 15sec 20sec 30sec For setting the standby time for cooling down the card immediately before lamination starts HR Control Off On For setting the low temperature standby mode This setting works simultaneously with the card printer setting For setting whether to standby the laminator by lowering the heating roller temperature if cards are not printed for 30 minutes or longer This is always set to On automatically when overlay film is selected Regardless of the setting turn off the heating roller and standby the laminator if you will not be performing card printing for a long time Count Displays the number of laminations performed after the last roller cleaning This number is reset to 0 each time roller cleaning is performed E Factory Settings Factory Settings Factor Setings p SCS Count Initializing e Performing the operations below will reset the laminator settings Thereafter when the heating roller is adjusted to the preset temperature a Ready message will be displayed and laminating can be performed Turning On the Power Turning on the power when the laminate film is loaded will reset the laminator settings Closing the Laminator Door e Closing the laminator door when the laminate film is loaded will reset the la
43. n poor adhesion or cause film detection errors 4 install the new laminate film on the film cassette Install while referring to the indication on the label of the cassette Top Side Film Cassette Bottom Side Film Cassette Insert the supply side of the film into the bobbin holders patch position adjustment mechanism attached Unwind the laminate film along the film guides and insert the take up side into the bobbin holders Top Side Film Cassette Bottom Side Film Cassette Wind the film twice around the take up side Top Side Film Cassette Bottom Side Film Cassette 5 Remove any slack in the laminate film 6 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 13 Operating the Laminator Operation Panel e The status display of the laminator is displayed on the operation panel of the card printer as well as the status monitor of the computer that is connected to the card printer e The status is indicate
44. n the operation panel of the card printer 1 Press e Enter the setting mode Ready Total LES GED lt G CE BP 2 Press to set to Setting Pressing it each time displays the next setting item gt Cleaning gt ED Gm GES 2p 3 Press e A Display message appears gt Setting gt ED Gm GES 4 Press e A Mode message appears gt gt Display gt ED Go GES Q 5 Press Enter the settings change mode gt gt gt Mode Counter un 6 Press and select Laminator State gt gt gt Mode P Exit J gt 20 7 Press ES to confirm the setting Pressing CE confirms the setting and returns you to the previous screen gt gt gt Mode Laminator State En E2 8 Press to exit the setting mode e Pressing it each time displays the setting item of the next higher level gt gt gt Mode Laminator State eGo ce ia Counter a 15 Operating the Laminator H Settings Laminator Checking the Laminator Settings e Settings can be viewed on the card printer s operation panel e Settings can be changed on the status monitor of the computer that is connected to the card printer Page 20 Status Monitor Settings 1 Press e Enter the setting mode Ready Ready Me amp Q 2 Press to set to Laminator Pressing it each time displays the next setting item gt Cleaning gt A 3 Press e A Mode message appears Pressing each tim
45. n when the laminator door is closed In this case press the operation button to initialize E When the laminate film runs out during continuous card printing e A Retransfer message is displayed on the card printer and the unit remains in the standby state until the laminator switches to the Ready mode lt To continue printing gt e Card printing resumes automatically after exchanging the laminate film with a new one lt To quit printing gt e As the card is still left inside the card printer check to ensure that the operation of the card printer has come to a complete stop followed by turning off the power Open the printer door and remove the retransfer film cassette Align the film side of the unused portion with the arrow indicated on the cassette label Restore the retransfer film cassette to the original position close the printer door and turn on the power of the card printer Reset starts and the card is discharged from the card printer Maintenance e Film residue and dust may cause lamination defects if they are accumulated inside the laminator Clean all parts regularly Cautions e After cleaning is complete check to ensure that all dismantled parts are restored to their original positions Failure to restore the parts may result in malfunction of the laminator E Request for routine servicing In order to prevent printing errors and malfunctions from occurring in advance please request for routine
46. nter Driver Settings Laminate Tab Sheet For setting the laminating operations Printing Preferences E Mode e Default Operates using the settings defined in Laminate Mode of the status monitor e Pass Through Does not laminate the card e Laminate Laminates the card Replacement Laminate Film 2 Remove any slack in the laminate film e Turn the knob on the film cassette in the direction indicated by the arrow e This laminator selects the side of the card to be laminated by the presence of the film cassette Load the film cassette to the side of the card to be laminated Cautions e f the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that has laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it f the laminate film is attached in the wrong direction film detection error or lamination defects may occur Attach the laminate film in the right direction e Match the loaded laminate film with the Film Type setting If the laminate film and the setting do not coincide film detection error occurs after the lam
47. on e Match the loaded laminate film with the Film Type setting If the laminate film and the setting do not coincide film detection error occurs after the laminate film has been forwarded for a certain length In the case of single sided lamination an error will occur if a film cassette that is not loaded with laminate film is attached to the side that is not to be laminated Remove the film cassette from the side that is not to be laminated e For double sided lamination ensure that both the top side and bottom side film cassettes are attached The absence of film cassette on either side will result in single sided lamination e For double sided lamination use the same type of laminate film for the top side and bottom side Using different types of laminate film may result in card jam or error 1 Open the laminator door 2 Press and hold down the cassette button and pull out the film cassette 3 Attach the tip of the new laminate film to the bobbin Place the new laminate film and the take up bobbin side by side on a clean and flat platform Attach the tip of the new laminate film to the take up bob bin using the fixing tape Use the fixing tape after peeling off the adhesive label of the laminate film Cautions e Attach the laminate film to the take up bobbin such that they are parallel to each other Otherwise it may result i
48. op side Heater is too high 05000064 Mes ns temperature of the bottom side Heater is CO Turn off the power and turn it on again If the same 05000065 A hardware error has occurred in the top side Heat problem occurs consult our authorized dealers or Roller servicing personnel A hardware error has occurred in the bottom side Heat Roller 05000067 The thermistor of the top side Heat Roller is faulty 05000068 The thermistor of the bottom side Heat Roller is faulty 0500006B A cam error has occurred in the top side Heat Roller 0500006C n error has occurred in the bottom side Heat e Use the laminator within the prescribed range When starting up the laminator in a low temperature The operating ambient temperature of the laminator is environment the temperature of the interior 0500006D i too low may remain low even though the surrounding temperature has gone up Turn on the power again after waiting for about one hour 0500006E A hardware error has occurred in the top side Film Supply Encoder 0500006F A dall a has occurred in the bottom side Film saa Malaia e Turn off the power and turn it on again If the same 05000066 A hardware error has occurred in the top side Film problem occurs consult our authorized dealers or 05000070 ie Takeup Encoder servicing personnel 05000071 A hardware error has occurred in the bottom side Film Takeup Encoder 0500007D Other error is detected 21 Settings Laminator T
49. or door 2 Press and hold down the cassette button and pull out the film cassette 3 Close the laminator door and turn on the power of the laminator e The LED display red starts blinking 4 Press the operation button for two seconds or longer e The cleaning process starts Cautions The cleaning operation does not start if the heating roller is still hot Turn off the power and perform cleaning after the heating roller has cooled down completely 5 Peeloff the backing paper from the cleaning card sold separately 6 Insert the cleaning card sold separately into the card outlet of the laminator The card is drawn in by the roller Cleaning starts automatically and is discharged from the card outlet 7 Press the operation button again for two seconds or longer reverse the adhesive face of the cleaning card and insert it into the card outlet e The cleaning card is discharged from the card outlet of the laminator 8 Open the laminator door 9 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassett
50. ration Panel Display LED display LED display Laminator Status blue Card Printer Operation Panel Display Description Initializing Preheating Low temperature standby mode Power saving mode Blinking Slow Initializing Preheating Standby Initializing in progress Adjusts the heating roller to the preset temperature In HR Control mode Low power consumption standby mode Operates in conjunction with the card printer settings Sleeping On___ Ready Ready for laminating operations Blinking Fast Laminating Laminating in progress Blinking Slow Error mode Blinking Fast Off Error message Roller cleaning in progress SIONE FO Cleaning Errors that does not require reboot of the power such as insufficient film film error cassette not loaded and card jams amp page 38 List of Error Codes Errors that require reboot of the power amp page 38 List of Error Codes Awaiting insertion of the cleaning card or cleaning is in progress Returns to the original state if a cleaning card is not inserted after a specific time interval Error message Download mode On Download Awaiting download data or process has ended Downloading Blinking Fast Blinking Fast Downloading data Memo The blinking speed is faster than that when laminating is in progress Downloading Setting Procedures for Laminator Status Display e You can display the laminator status o
51. rd printer Page 11 Card Printer Connection Remove the card amp Page 32 Card Jam 05000051 Card jam near the card feed roller The t mp rature GLAS heating PO er may DS tog high or the card transfer speed may be too slow For details on adjusting optimum settings please consult our authorized dealers e Remove the jammed card 5 Page 32 Card Jam 05000053 Top side film has run out e Replace the laminate film with a new one 05000054 Bottom side film has run out 05000055 Top side film is broken or is not detected Di a Pe e Check to ensure that the type of laminate film in use 05000056 Bottom side film is broken or is not detected and the settings are appropriate 05000057 Mark on top side film is not detected e Check to ensure that the laminate film is correctly 05000058 Mark on bottom side film is not detected set e Close the laminator door If initialization does not 05000059 The laminator door is open start even after closing the laminator door press the operation button to initialize 0500005A The film cassette is detached e Insert the film cassette for the side to be laminated 05000060 Thermostat is broken 05000061 The temperature of the top side Heat Roller is too high 05000062 Koi temperature of the bottom side Heat Roller is too 05000050 Failure occurred during card loading 05000052 Card jam near the card outlet 05000063 The internal temperature of the t
52. ring card feed or burrs caused by friction between the bobbin holder and bobbin may adhere to the card or film causing lamination defects as a result Cautions Start work after ensuring that the power has been turned off If the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction e A film cassette that has laminate film attached on it is heavy Hold the film cassette with both hands to avoid dropping when working with it 1 Open the laminator door 30 2 Remove any slack in the laminate film e Turn the knob on the film cassette in the direction indicated by the arrow 3 Press and hold down the cassette button and pull out the film cassette 4 Apply alcohol to a cotton swab large and use it to wipe the bobbin holder x4 Cotton swab and alcohol sold separately Bobbin holder 5 Apply alcohol to a cotton swab large and use it to wipe the guide rail x2 at the back Cautions e Do not touch the sen
53. rinter Ready A Laminator Laminating 20 e Failure has occurred The error code and description of the failure are displayed In the example below 05000059 is the error code For more details refer to List of Error Codes Premier Status O Printer Ready X Laminator Laminator Error 05000059 The laminator door is open HI List of Status Display Messages Status Display Description Message Laminator is not The power of the laminator is not found turned on or the laminator is not properly connected to the card printer The laminator is in the ready mode Initializing Laminator initializing in progress Cleaning Roller cleaning of the laminator is in progress Preheating Preheating of the laminator s heating roller is in progress The laminator switches to Ready mode upon reaching the preset temperature Laminating Card laminating of the laminator is in progress After laminating is complete the laminator returns to the Ready mode Power Saving The laminator is in the Power Saving mode which helps to reduce power consumption To exit the Power Saving mode reset using the operation panel of the card printer Download Mode The laminator is in the download mode Low Power Mode Standby state with the heater temperature lowered when cards are not printed for a specific time interval EH List of Error Codes Check to ensure that the laminator is properly connected to the ca
54. rs 6 Install the new laminate film on the film cassette e Install while referring to the indication on the label of the cassette Top Side Film Cassette Bottom Side Film Cassette Insert the supply side of the film into the bobbin holder patch position adjustment mechanism attached Unwind the laminate film along the film guides and insert the take up side into the bobbin holder Top Side Film Cassette Bottom Side Film Cassette Wind the film twice around the take up side Bottom Side Film Cassette Top Side Film Cassette 24 7 Remove any slack in the laminate film amp Insert the film cassette along the guide rail until a click sound is heard e f the type of laminate film used is changed change the setting on the status monitor according to the laminate film loaded Yellowish BO green Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 9 Close the laminator door Cautions e f the loading status of the film cassette is changed when changing the side to be laminated initialization will not be performed eve
55. sor and other parts inside the laminator Doing so may cause the unit to malfunction 6 Apply alcohol to a cotton swab small and use it to wipe the guide rail x2 in front 8 Insert the film cassette all the way in along the guide rail until a click sound is heard and close the laminator door Cautions e Make sure to insert the film cassette all the way in until a click sound is heard Failure to do so may result in defective patch or card jam e f the film cassette is inserted upside down it cannot be inserted all the way in and the cassette button does not lock in place Also you will not be able to close the laminator door 31 Troubleshooting Card Jam e Use the jog dial to remove the card Make use of the jog dials that are supplied with the card printer Cautions If the security lock of the card printer is on deactivate it After work is complete activate the security lock again For details on locking unlocking the security lock refer to the manual of the card printer Stand the film cassette on a flat surface Avoid doing so on a floor as dust attached to the film may cause poor adhesion or malfunction A film cassette that has laminate film attached on it

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