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        User Manual – Preliminary Edition
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1.             See 4 7 1  See 4 7 2  See 4 7 3  See 4 7 4  See 4 7 5  4 7 1 Data Logger Switch On Off  Starting the logger function   OF Setting    Symbol   Description Status Function  OFF   Data Logger function is turned off  OPE tumedat OFF ON   Data Logger function is turned on                Note     If this function is active  the USB device mustn   t be removed  otherwise data may be lost    Like with Windows      safe removal of USB devices     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller EL  User Manual   DGC5 Page 21    4 7 2 Current values       MPE Setting F  Symbol   Description Status Function  OFF   Current values of all registered SP are not recorded   OFF Current valus    OF ON   Current values of all registered SP are recorded                 Release of the current value recording of all active sensor points on the USB device in a CSV file  The file  name is generated by the system and can   t therefore be determined manually     The name of the file is structured as follows   CVMMTT csv  with MM standing for the current month and TT standing for the current day     Every day  a new file with the current date is created  This makes sure that the files won   t be 
2.     aw   4   aw      amp   a   amp        4   ay        4    4        wy    Polygard   is a registered trademark of MSR    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC  INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com    vow UMEL    CONTROLS  A Wilson Mohr Company    GADGC05_V2_E 0412    Specification subject to change without notice   Printed in USA 140327    PolyGard   Digital Gas Controller INTEC  User Manual   DGC5 Page 25    CONTROLS  A Wilson Mohr Company              aw  aw  D  D  o    e        See 4 8 14             See 4 8 15          _ See 4 8 15           See 4 8 15   See 4 8 15   See 4 8 15   See 4 8 16   See 4 8 16  Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 26    CONTROLS  A Wilson Mohr Company    4 8 1 Service Mode    For calibration and service work  the alarms are not transmitted to the alarm relays when the service mode is  active  ON   The service mode ON is reset automatically after 60 minutes or manually in the menu    Service  Mode     If the calibration is executed with the service tool DGCO5 STL or with the DGC EasyConf Software  the  alarm su
3.  In the gas measuring technique  most of the gases are monitored for their increasing concentration  For  example oxygen  however  is monitored for its falling concentration  In this menu there is the definition how  many of the 5 alarm thresholds monitor a falling concentration     4 6 4 Measuring Range Definition    The measuring range can be adjusted to the working range of the connected gas transmitter within 10 to  10000     4 6 5 SP Signal Definition    Gas transmitter using electro chemical or catalytic beat gas sensors normally produce a linear signal   proportional to the gas concentration     Semiconductor gas sensors produce a non linear  exponential  signal due to the measuring function  This  signal leads again to a non linear 4 to 20 mA signal of the gas transmitter     The Gas Controller GC 05 is prepared for both types of gas transmitters  The classification of signals is defined                   in this menu   Symbol   Description uae Function  SP01 1   Sensor Point Selection SP No  bus or analog transmitter  Linear   Transmitter with linear output signal  Linear SP Signal linear   Non linear   Transmitter with non linear output signal   semiconductor        4 6 6 Threshold  Hysteresis    For each sensor point five alarm thresholds are available for free definition  If the gas concentration is  higher than the set alarm threshold  the associated alarm is activated  If the gas concentration falls below the  alarm threshold inclusive hysteresis the alarm is ag
4.  Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 13    CONTROLS  A Wilson Mohr Company    4 5 3 Latching Mode  Definition of the latching function     The combination of the latching function and the automatic reset of the horn function cancels the effect of each  other and therefore should be avoided           Symbol Description   Setting Status   Function   R01 Relay No  Selection Relay   No Latching No No   Latching mode not active  Mode Yes  Latching mode active                Acknowledging a latching relay in the menu    Status Relay    is only possible if the gas concentration is again  lower than the alarm threshold including hysteresis  In this case the status latching occurs in the display   The respective switch off delay is without effect when the latching mode is active     Example  Alarm relay R2 with latching mode    On  Alarm 2 ee   Gas concentration higher   lower than threshold    Display in the Menu R2 R2 R2 R2 R2 R2  Status Relay off On On On Latching Off    On  Relay 2      off    Reset in the Menu Oh  Status Relay l ll l  or Digital Input off    4 5 4 Horn Function                The horn function is only activated if at least one of the two parameters  time or digital input  is set  This finction  has priority to the latching mode function     The alarm relay is defined by the following parameters as horn relay with the following possibilities to reset     e By press
5.  activates alarm relay R 04  A5 00 00   Alarm 5 doesn t activate any alarm relay       4 6 11 SP Signal Assigned to Analog Output    The sensor point signal can be assigned to one of the max  twelve analog outputs  The signal defined in  the control mode  current or average value  is transmitted     Analog output  see also 4 8 15                      er Default    Symbol  Description Status Function  SP01 Sensor Point Selection SP No   bus or analog transmitter  0   SP Signal not assigned to any analog output  0 A 0 1   SP Signal assigned to analog output 1  X   SP Signal assigned to analog output X  Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 20    CONTROLS  A Wilson Mohr Company    4 7 Menu Data Logger    This function is available from software version 9 02     But only if the GC 05 controller is equipped with a mini USB interface incl  USB special cable at the bottom side  of the module  This option can   t be retrofit     Connect an USB device at the USB cable to use the data logger function   This USB device may be for example an USB stick     In this menu  the parameters for the long term recording of the USB device are set      Main menu  
6.  change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064    www inteccontrols com    Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 08    CONTROLS  A Wilson Mohr Company    4 1 Fault Management    The integrated fault management records the first 20 faults with date and time stamps in the menu    System  Errors     Additionally a record of the faults occurs in the    Error memory     which can only be read and cancelled  by the service technician     An actual fault activates the fault indication relay which is defined in the system parameter    Fault relay    after an  internal fault delay time of 2 minutes  The yellow LED  Fault  starts to flash and the fault is displayed in plain  text with date and time in the starting menu     In case of the fault of a connected transmitter the alarms defined in the menu    SP Parameter    are activated in  addition   4 1 1 Acknowledge a Fault    Attention    Acknowledging of a fault is only possible after having removed the cause    In order to recognize situations where errors and faults occur sporadically and temporarily  their error states    even after return to normal operations   are displayed until they are manually acknowledged     Select menu    System Errors       e  Example  Communication error SP01 1    Acknowledge the fault message     Fault message acknowledged     Fault acknowledged Cause not eliminated  Reset not possible  4 1 2 Error Memory  The men
7.  without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller  User Manual   DGC5    4 Menu Overview    w INTEL    CONTROLS  A Wilson Mohr Company    The Gas Controller DGC5 is operated via a simple and logical menu structure which is easy to learn  The operating    menu contains the following levels     e Starting menu with date and time if no SP is registered  otherwise scrolling display of the gas concentrations    of all registered transmitters in 5 second intervals    e Main menu    e Submenu 1 and 2    Starting menu Main menu    J       min    mn    ww    Polygard   is a registered trademark of MSR       Sub menu    Reading and reset of errors  See Section 4 1    Display of the status of actual alarms  See Section 4 2    Display of the relay status  Manual operation of the relays  Reset function of the relays  See Section 4 3    Display of the sensor values  See Section 4 4    Reading and change of the relay parameters  See Section 4 5    Reading and change of sensor point parameters  Activate or Deactivate SP   Assignment of the alarms to the alarm relay   See Section 4 6    Reading and change of the data logger parameters  See Section 4 8  available from version 9 02     Reading and change of the system parameters  See Section 4 7    GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to
8. 02   SP02  CO 20   09_50_02   SP 03  CO 20                                                 The first column gives the time  the second the SP address and the third the gas type     In the fourth column there is the measured value having caused the triggering of the alarm  The measured  value is stored in dependence of the definition in the SP parameter menu as current or average value  In case  of average value overlay it is the current value that is stored     The fifth column gives the threshold of the first alarm  in the sixth the assigned alarm relay  In this way you can  track which relay switches at what threshold  The next column is for the second alarm threshold with the  associated alarm relays and so on up to the fifth alarm threshold     If no relay is assigned to an alarm  the corresponding column remains empty     At every change of an alarm  always all active alarms of the SP are written  The reset of an alarm is  documented by an empty column  This shows how long the alarm has been active     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller VEL  User Manual   DGC5 Page 23    4 7 5 Error Status       TOR Setting F  Symbol   Description Statius Function  OFF   Faults a
9. 28  28  29  29  30    31  31  31  31    GADGCO05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller TEL  User Manual   DGC5 Page 04    CONTROLS  A Wilson Mohr Company    Digital Gas Controller System DGC5    1 Application Intended for Use    The PolyGard   DGC5 Gas Controller is used for monitoring and warning of toxic and combustible gases and  vapors in the ambient air  The DGC5 Gas Controller fullfils the requirements according to VDI 2053   January 04   ONORM and NVN 2443 for the stationary monitoring of carbon monoxide  CO   nitrogen  dioxide  NO2  and combustible gases in underground garages  tunnels  go cart race courses etc  The  DGC5 Gas Controller also fulfils the requirements according to EN 378  VBG 20 and the guidelines   Safety requirements for ammonia refrigeration systems   The Gas Controller can be used as well for  monitoring lot of other gases     The intended sites are all areas being directly connected to the public low voltage supply  e g  residential   commercial and industrial ranges as well as small enterprises  according to EN55 02   The Gas Controller  may only be used in ambient conditions as specified in the Technical Data     The PolyGard   Gas Controller DGC5 must not be used in potentially explosive atm
10. 78 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 22    CONTROLS  A Wilson Mohr Company    4 7 3 CV Log Rate    Setting of the time interval in which the current values of all registered SP are stored  in seconds                                    Symbol   Description Setting Function  tatus  10s Time in 10s Time interval between two entries in the CSV file  seconds  10  9999 sec are possible     approx   every 2 7 h    4 7 4 Alarm Status  Symbol   Description Setting Function  em a 8580280 5 a vahv gt sv gt O4sy   eH  OFF   Alarms aren   t stored   OFF Alarm  status OFF ON   Alarms are stored        Release of the alarm recording for all active sensor points on the USB device into a separate CSV file for  alarms and faults     The name of the file structured as follows   AEMMTT csv  with MM standing for the current month and TT standing for the current day     Every day  a new file with the current date is created  This makes sure that the files won   t be too big to be still  edited by established PC programs     Internal structure of the file   The headlines are not written in the file                        Time SP Gas CV AV  A1 A1R A2   A2R A3   A3R A4   A4R A5   A5R  09_49 47  SP02  CO 84  40 RO1 80   RO2   09_49 47  SP03  CO 194  40  RO1 80   RO2 100   RO3 120   RO4   09_50_
11. Define threshold 1  See 4 6 6    Define threshold 2  See 4 6 6    Define threshold 3  See 4 6 6       Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller  User Manual   DGC5    Define threshold 4  See 4 6 6    Define threshold 5  See 4 6 6    Hysteresis  See 4 6 6    Set delay time for alarm ON  See 4 6 7    Set delay time for alarm OFF  See 4 6 7    Define control mode  See 4 6 8    Assign SP fault to alarm  See 4 6 9    Assign alarm to alarm relay  See 4 6 10    Assign SP signal to analog output    See 4 6 11    wy    wy    wy    wy         wy    wy    ww    noes INTEL    CONTROLS  A Wilson Mohr Company                      4 6 1 Activate     Deactivate SP  PESE Setting    Symbol  Description Status Function  SP01 1   Sensor point Selection SP No   bus or analog transmitter    not active   Sensor point activated at the controller  Active SP Status   E i    active not active   Sensor point not activated at the controller   4 6 2 Lock or Unlock SP    This functionality is available from version 9 02    If a transmitter is damaged or completely destroyed  the consequence is that the ventilation works  continuously  This functionality can be used until the transmitter is repaired or rep
12. MsR  INTEL    ectronlc CONTROLS       PolyGard   DGC5    Digital Gas Controller DGC5 System    User Manual     Preliminary Edition    June 2012  March 27  2014     Revision    Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 02    CONTROLS  A Wilson Mohr Company    1 Application Intended for Use 4  2 Description 4  2 1 Normal Mode 4  2 2 Alarm Mode 4  2 3 Fault Mode 4   3 Operating Instruction 5  3 1 Description Keypad User Interface 5  3 2 Setting   Change Parameters or Set points 5  3 3 Code Levels 6   4 Menu Overview 7  4 1 Fault Management 8  4 1 1 Acknowledge a Fault 8  4 1 2 Error Memory 8  4 1 3  System Errors 9   4 2 Status Alarm 10  4 3 Status Relay 10  4 3 1 Manual Operation of the Relays 10   4 4 Menu Sensor Values 11  4 5 Menu Relay Parameter 12  4 5 1 Relay Mode 12  4 5 2 Relay Function Static   Flash 12  4 5 3 Latching Mode 13  4 5 4 Horn Function 13  4 5 5 External Operation of Alarm Relay 14  4 5 6 Delay Mode of Alarm Relay 14   4 6 Menu SP Parameter 15  4 6 1 Activate     Deactivate SP 16  46 2 Lock or Unlock SP 16  4 6 3 Selection Gas Type 17  4 6 4 Measuring Range Definition 18  4 6 5 SP Signal Definition 18  4 6 6  Threshold  Hystere
13. O       a  v  e m    3 1 Description Keypad User Interface           Exits programming  returns to the previous menu level      E  Enters sub menus  and saves parameter settings      a   v  Scrolls down  amp  up within a menu  changes a value   Q  gt   Moves the cursor position     LED orange  Flashes when alarm one or more alarms are active   Permanently on  when at least one relay is manually operated     LED red  Flashes when alarm two or more alarms are active    Permanently on  when at least one relay is manually operated   LED yellow  Flashes at system or sensor failure or when maintenance needed   LED green  Power LED    3 2 Setting   Change Parameters or Set points  Open desired menu window    m  Code input field opens automatically  if no code is approved     After input of valid code the cursor jumps onto the first position segment to be changed      gt   Push the cursor onto the position segment  which has to be changed      a   v  Set the desired parameter   set point     Save the changed value     Finished  Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller TEL  User Manual   DGC5 Page 06    CONTROLS  A Wilson Mohr Company    3 3 Code Levels    According to the regulatio
14. P 05 modules a module address is assigned to each  module by the address selector  See table     EP Module 0   This is the in output board in the GC 05 Controller Module  The module is always active  but the function    Only  alarm relay or alarm relay   analog inputs    can be selected     Active analog inputs at an EP module occupy the four SP addresses  therefore they aren t available any longer  for the bus transmitters     The table shows the assignment of the relay numbers and of the analog in outputs to the EP module    addresses   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller    User Manual   DGC5    vows INTEL    CONTROLS  A Wilson Mohr Company       Module    Analog    Relay    Analog                                                                                  Symbol   Description   Default Function Address   Input No    Output Module  Relay active     Only alarm relay active  EP  Mod  0 Relay Relay   SP active   01 04  01  05  01 02   GC 05  Alarm relay   analog  inputs active  EP  Mod  1   Inactive Inactive   Module not active 1 05 08  06 10  03 04   EP 05  EP  Mod  2   Inactive Aiud oe s l 2 09 12  11 15  05 06   EP 05    nly alarm relay active  EP  Mod  3   Ina
15. TC Ethylene oxides ppm 0 20  CO Gas type CO VOC Air quality   0     100  R4XX Refrigerant gas ppm 0     300   2000  R5XX Refrigerant gas ppm 0     300  R11 Refrigerant gas ppm 0     300  R123 Refrigerant gas ppm 0     300  R134 Refrigerant gas ppm 0     300   2000  R22 Refrigerant gas ppm 0     300  TEM Temperature   F XXXX  RH Humidity  RH 0     100  CO  Carbon dioxide  ppk 0 50  TOX Toxic gas ppm 0     XXX  TEM Temperature   C 0  100  are Setting    Symbol   Description Status Function  ppm   LEL  Vol       F  ppm Unit ppm  RH     ppk    C  0   Alarm release at increasing concentration  Direction of the 1   Alarm 1 at falling  Alarm 2  5 at increasing conc   AF alarm release 0 2   Alarm 1   2 at falling  Alarm 3 5 at increasing c   5   Alarm 1 5 at falling concentration                   1 Recommendation without obligation    a Oxygen measurements  Alarm at falling concentration    3 Carbon dioxide measurements with unit ppk  1 vol    10 ppk         Carbon dioxide measurements with unit ppm  1 vol    10 000 ppm     Polygard   is a registered trademark of MSR    Customer Services  858  578 7887  amp   888  GO INTEC    INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064    Fax  858  578 4633  amp   888  FX INTEC  www inteccontrols com    GADGC05_V2_E 0412    Specification subject to change without notice     Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 18    CONTROLS  A Wilson Mohr Company    Direction of the alarm release   
16. X INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller VEL  User Manual   DGC5 Page 19    CONTROLS  A Wilson Mohr Company    4 6 8 Control Mode Current or Average Value    Definition of the alarm evaluation by current value CV  or average value  AV                     i Default    Symbol  Description Status Function  SP01 1   Sensor Point Selection SP No   bus or analog transmitter    CV   Control by the current gas value  ON  Evaluation ON AV   Control by the average gas value       Current  average value function see also 4 8 6    4 6 9 SP Fault Assigned to Alarm    In this menu you can define  which alarms are activated by a fault at the sensor point                    re Default    Symbol Description Status Function  SP01 1 Sensor Point Selection SP No   bus or analog transmitter  Alarm  12345     0   Alarm not ON at SP failure  Fault 11000  Fallure Sp 1100014 alarm ON at SP failure       4 6 10 Alarm Assigned to Alarm Relay    Each of the 5 alarms can be assigned to any alarm relay  Unused alarms are not assigned to any alarm                   relay   er Default     Symbol  Description Status Function   SP01 1   Sensor Point Selection SP No   bus or analog transmitter  A1 01 01   Alarm 1 activates alarm relay R 01  A2 02 02   Alarm 2 activates alarm relay R 02   1 A3 03 03   Alarm 3 activates alarm relay R 03  A4 04 04   Alarm 4
17. _V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    
18. addressing mode  see  4 8 3      In the version without analog transmitters at the 4 to 20 mA input of the bus transmitter  the addresses SP 01  to SP 98 are listed     In the version with analog transmitters at the bus transmitter  the addresses SP01 to SP48 are listed with the  index XX 1 for the measured value of the bus transmitter and with XX 2 for the measured value of the analog  transmitter     SP addressing mode  98 bus transmitters       SP addressing mode  48 bus transmitters and 48 analog transmitters       ww                                              Symbol   Description bib Function   SPXX 1 Measured value Measured value Bus transmitter with SP address XX   SPXX 2 Measured value Measured value analog transmitter at bus transmitter with SP   address XX   CO Gas type See 4 6 2   ppm Gas unit See 4 6 2   CV Current value Current value of gas concentration   AV Average value Average value  10 measured values within the time unit    j Control mode Display of selected control mode  CV or AV evaluation    Not active   Status SP SP not active   Error Malfunction SP Communication error  or signal out of the measuring range   Locked  SP locked SP was temporarily locked by the operator   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols c
19. ain reset  In the mode    Alarm at falling    the corresponding  alarm is set in case of falling below the set alarm threshold     Unused alarm thresholds have to be defined at measuring range end point  in order to avoid false alarms           sp Default    Symbol   Description Status Function  SP01 1   Sensor Point Selection SP No    Bus or analog transmitter  80 Threshold 1 Gas concentration  gt  Threshold 1   Alarm 1    100 Threshold 2 Gas concentration  gt  Threshold 2   Alarm 2  120 Threshold 3 Gas concentration  gt  Threshold 3   Alarm 3                80 ppm   Threshold 120 Threshold 4 Gas concentration  gt  Threshold 4   Alarm 4  300 Threshold 5 Gas concentration  gt  Threshold 5   Alarm 5  15 Hysteresis Gas concentration  lt   Threshold X    Hysteresis     Alarm X OFF       4 6 7 Delay for Alarm ON and or OFF    Definition of delay time for alarm ON and or alarm OFF  The function applies to all alarms of an SP                          ae Default 7  Symbol  Description Status Function  SP01 1   Sensor Point Selection SP No   bus or analog transmitter    Gas concentration  gt  Threshold  Alarm is only activated at the end  Os Delay Time ON  of the fixed time  sec    0 sec    No Delay  f Gas concentration  lt  Threshold  Alarm is only deactivated at the  os Delay Time OFF 0 end of the fixed time  sec    0 sec    No Delay  Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  F
20. ammed alarm threshold  the alarm is started  the assigned alarm  relay activated and the alarm LED  orange for alarm1  red for alarm 2   n  starts to flash  The set alarm can be  read from the menu Alarm Status  When the gas concentration falls below the alarm threshold and hysteresis   the alarm is automatically reset  In latching mode  the alarm has to be reset manually in the menu Relay Status  or via a digital input     2 3 Fault Mode    If the controller detects an incorrect communication at an active transmitter or module  or if a signal is outside  the admissible range   lt  3 mA    gt  22 mA   the assigned fault relay will be set and the error LED will start to  flash  The error is displayed in the menu Error Status in clear text  After removal of the cause  the error  message has to be acknowledged manually in the menu Error Status     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 05    A Wilson Mohr Company    3 Operating Instruction    The complete configuration  parameterization and service is made via keypad user interface in combination  with the display screen  Security is provided via four password levels           Power Fault       
21. ard   Digital Gas Controller NEL  User Manual   DGC5 Page 31    CONTROLS  A Wilson Mohr Company    5 Notes and General Information    It is important to read this user manual carefully in order to understand the information and instructions  The  PolyGard   DGC5 gas monitoring  control and alarm system may only be used for applications in accordance to the  intended use  The appropriate operating and maintenance instructions and recommendations must be followed     Due to permanent product developments  MSR Electronic GmbH and INTEC Controls reserves the right to  change specifications without notice  The information contained herein is based on data considered to be accurate   However  no guarantee or warranty is expressed or implied concerning the accuracy of these data     5 1 Intended product application    The PolyGard   DGC5 is designed and manufactured for controlling  for saving energy and keeping OSHA air  quality in commercial buildings and manufacturing plants     5 2 Installer   s responsibilities    It is the installer   s responsibility to ensure that all PolyGard   DGC5 are installed in compliance with all national and  local regulations and OSHA requirements  All installation shall be executed only by technicians familiar with proper  installation techniques and with codes  standards and proper safety procedures for control installations and the  latest edition of the National Electrical Code  ANSI NFPA70   It is also essential to follow strictly all instructi
22. ate the cause of a possible fault and then unlock the SP     GADGCO05_V2_E 0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064    www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 10    CONTROLS  A Wilson Mohr Company    4 2 Status Alarm    Display of the actual alarms in plain text in the order of their arrival  Only those sensor points are displayed   where at least one alarm is active  Changes are not possible in this menu           Symbol   Description Function  SP02 1   Sensor  SP  Point No        A1  Alarm 1 ON  A2  Alarm 2 ON  Status alarm A3  Alarm 3 ON  A4  Alarm 4 ON  A5  Alarm 5 ON    x             4 3 Status Relay    Reading of the actual status of alarm relays  manual operation of the alarm relays                    Symbol   Description itty Function   R01 Relay No  01  OFF   Relay OFF  no gas alarm   ON   Relay ON  gas alarm    OFF Status Relay   OFF Manual OFF   Relay manual OFF  Manual ON   Relay manual ON  Latching mode   Relay in latching mode       4 3 1 Manual Operation of the Relays    The manual operation of the alarm relays is managed in the menu    Status Relay    or externally via an assigned  digital input  In the manual ON or OFF status  the alarm LEDs at the Gas Controller are lit continuously     The external operation of the ala
23. ch off delay is without effect                          ae Setting     Symbol   Description Status Function  R01 Relay No  Selection relay   Switch ON Relay is only activated at the end of the defined time  sec   0 sec   Os     0 2   Delay Time   No delay   Switch OFF Relay is only deactivated at the end of the defined time  sec   0  Os   0 a   Delay Time sec    No delay   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 15    CONTROLS  A Wilson Mohr Company    4 6 Menu SP Parameter    For reading and changing sensor point parameters for each bus and analog transmitter including  registration of SP and assignment of the alarm relays   The presentation of the SP parameters depends on the system parameter settings for the GC mode  see    4 7 3    ea      men        Selection SP No                  SP01 1   Parameter  bus transmitter        SP01 2  Parameter analog  transmitter    Activate or deactivate SP  See 4 6 1        o    Lock or unlock SP  See 4 6 2    Definition of gas type  unit and number  of alarms at falling concentrations  AF   See 4 6 3    Definition measuring range  See 4 6 4       Adjust signal form of the transmitter  See 4 6 5    ww    
24. ctive Relay   SP active   3 13 16  16 20  07 08   EP 05  EP  Mod  4 Inactive Alarm relay   analog 4 17 20  21 25  09 10 EP 05  EP  Mod  5   Inactive inputs active 5 21 24  26 30  11 12  EP 05  EP Mod  6   Inactive 6 25   28           EP 05  l EP Mod  7 7 29   32           EP 05  Inactive  EP Mod  8 8 33   36           EP 05  EP Mod  9 Inactive   Module not active 1 37   40           EP 05A  SP active    EP Mod  16 Analog inputs active 8 65   68           EP 05A  EP Mod  17 1 69   72           EP 05B  EP Mod  23 7 93   96           EP 5B             4 8 14 Error Indicator System Bus                   All data packets received by the GC 05 are checked for completeness and compatibility  Faulty data packets  are recorded by the error counter  Max  1 2 faulty data packets are admissible a day     A higher error rate mostly comes from incorrect laying of the field bus line     4 8 15 Analog Output    The Gas Controller Module as well as the EP 05 Modules 1 to 5 have two analog outputs  AO  with 4 to 20 mA  signal each  The signal of one or more sensor points can be assigned to each of the analog outputs  The  assignment is effected in the menu    SP Parameter    for each SP  The sensor point sends the signal  which  is defined in the menu    C A Mode        Out of the signals of all assigned sensor points the Gas Controller determines the minimum  the maximum    or the average value and displays it at the analog output  The definition  which value is transmitted  is effected  in t
25. d the service phone no  can  only be reset after having accomplished the maintenance by entering the next maintenance date     The service phone no  can be entered individually in the next menu                       igs Default    mbol  Description Function  Sy p Status  TT MM JJ   Maintenance date TT MM JJ   Input of the date for next maintenance   0853     Phone No  Input of the individual service phone no   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 27    CONTROLS  A Wilson Mohr Company    4 8 6 Average Function    The each active sensor point the Gas Controller calculates the arithmetic average value out of 10  measurements got within the time unit defined in the menu  AV time     Depending on the definition of the  operating mode the alarm is evaluated with the current or the average value  In the average mode  the average  value is indicated in the menu    Sensor Values    next to the current value  The control mode  current or  average value  for the evaluation of the alarm is defined for each sensor point     The alarm evaluation of the control mode    Average Value    is overlaid by the current value  when the current  value exceeds the a
26. he menu    Analog Output X        The analog output can be calibrated at 4 and at 20 mA  Therefore an ampere meter  measuring range 25 mA   can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4  and or 20 mA  During calibration evaluation of the sensor point signals is not possible  This calibration is  effected by the factory  The factors should not be changed           Par Default F  Symbol   Description Status Function  Select Min    Displays the minimum value of all assigned SP  Max  Output mode Max  Max    Displays the maximum value of all assigned SP  p Average   Displays the average value of all assigned SP  4 0 Calibration 4 0 4 0   Calibration factor at 4 mA  20 0 20 0 20 0   Calibration factor at 20 mA                Polygard   is a registered trademark of MSR    Customer Services  858  578 7887  amp   888  GO INTEC  INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064    Fax  858  578 4633  amp   888  FX INTEC  www inteccontrols com    GADGC05_V2_E_0412    Specification subject to change without notice   Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 30    CONTROLS  A Wilson Mohr Company    4 8 16 Relay Multiplication    This function is available from version 9 02     With the relay multiplication table  it is possible in the DGC5 system  to assign an alarm to multiple  relays     There is a maximum of 20 entries for In relays and Out relays  So it is possible 
27. heck line to transmitter  check transmitter address  replace transmitter     Sensor signal at transmitter out of the measuring range   Transmitter not calibrated  defective     Calibrate transmitter  replace transmitter     Current signal at analog input SPXX 2  gt  22 mA    Short circuit at analog input  analog transmitter not calibrated  or defective   Check cable to analog transmitter  make calibration  replace the analog  transmitter    Current signal to analog input SPXX 2  lt  3 mA     Wire breaking at analog input  analog transmitter not calibrated  or defective   Check cable to analog transmitter  make calibration  replace the analog  transmitter    Internal communication error I O Board to LCD Board    Internal error  RS 485 field bus at X10 pin 11  12 not correct    Check RS 485 field bus at X10 pin 11 and 12   Disconnect RS 485 bus at X10 pin 11 and 12  check function again   Replace the Gas Controller     Communication error to extension module EP OX    Only active  if EP OX is registered      EP module address not correct   See Commissioning    Bus line to EP OX module interrupted    No power supply at the EP 0X module    EP module defective     Check and correct the EP module address   Check the bus cable and the power supply   Replace the EP 0X module    System maintenance is necessary   Maintenance date exceeded     Perform the maintenance     This SP input is locked  SP is physically present  but cancelled by the  operator     Operator intervention     Elimin
28. ing any of the 6 pushbuttons   Only possible in the starting menu     e Automatic reset at the end of the fixed time  active if value  gt 0     e By an external pushbutton   Assignment of the appropriate digital input DI  1 4    After acknowledge the horn remains reset until all assigned alarms for this relay function have become inactive   After that it can be triggered anew     Special function Recurrence    After acknowledging the relay  by pushbutton or externally  time starts  When this time has run out and the  alarm is still acting  the relay is set again        Setting  Status    R 04 Relay No  Selection relay    Symbol Description Function       0   Reset of the relay after time having run out  via DI  external  or  by pushbuttons   1   After reset of the relay  time starts  At the end of the set time   the relay is activated again  recurrence function      Recurrence   Reset Mode   0       Enter time for function automatic reset or recurrence function in sec                    Time 12 A  0 0   no reset function  DI 0 Assignment  which digital input resets the relay   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller   VEL   User Manual   DGC5 Page 14                  S    
29. l parameters  start stop  delay and minimum on off time         bump testing     If the system incorporates variable speed fans  the technician  must be able to verify setup parameters in the variable speed drive as well as the Digital Gas Controller     The re calibration interval for a gas transmitter is highly dependent on the amount of the target gas that the transmitter  is exposed to over time  Refer to the transmitter manufacturer   s technical documentation for recommendations   5 4 Limited Warranty    MSR Electronic GmbH and INTEC Controls warrants the PolyGard   DGC5 for a period of two years from the date  of shipment against defects in material or workmanship  Should any evidence of defects in material or workmanship  occur during the warranty period  INTEC Controls will repair or replace the product at their own discretion  without  charge     This warranty does not apply to units that have been altered  had attempted repair  or been subject to abuse   accidental or otherwise  The above warranty is in lieu of all other express warranties  obligations or liabilities     This warranty applies only to the PolyGard   DGC5  MSR Electronic GmbH and or INTEC Controls shall not be  liable for any incidental or consequential damages arising out of or related to the use of the PolyGard   DGC5     If the PolyGard   DGC5 needs to be returned to INTEC Controls for service  an RMA number must be obtained prior  to sending     Polygard   is a registered trademark of MSR GADGC05
30. laced     In the Lock Mode the function of the existing transmitter is put out of service  which means there is no alarm or  fault message at this sensor point  If at least one transmitter is blocked in its functionality  the collective  fault message is activated  the yellow fault LED is flashing and there is a message in the menu System Errors     Polygard   is a registered trademark of MSR    Customer Services  858  578 7887  amp   888  GO INTEC  INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064    Fax  858  578 4633  amp   888  FX INTEC    GADGC05_V2_E_0412    Specification subject to change without notice     www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller  User Manual   DGC5    voor UMEL    CONTROLS  A Wilson Mohr Company                                        or Setting    Symbol  Description Status Function  SP01 1   SP No  Selection Lock Yes  No  No No No   SP free  normal operation  Yes   SP locked  SSM  collective error message  active  4 6 3 Selection Gas Type  Assign gas type of the attached gas transmitter   ae Setting   Gas    1 Measuring  Symbol  Description Status  type  Unit range     SP 01 Sensor point  CO Carbon monoxide ppm 0     300  Ex Combustible gases   LEL 0     100  NO Nitrogen oxide ppm 0 50  NO  Nitrogen dioxide ppm 0 25  NH3 Ammonia ppm 0     300  O  Oxygen     Vol  0 25  CO  Carbon dioxide  ppm 0     2000  SO  Sulphur dioxide ppm 0  100  H2S Hydrogen sulphide ppm 0     200  cL  Chlorine ppm 0     100  E
31. larm threshold defined in the menu    AV Overlay     The overlay is delayed by the time factor  defined in this menu  The average overlay function is only active for the gas type CO                    Sas Default    Symbol   Description Status Function  120s AV Overla 120 s sec    Delay time of average value overlay  0   No overlay function  120 ppm Y J120 ppm  ppm   Threshold average overlay  1800 s AV Time 1800 s sec    Time for calculating the average value       4 8 7 System Time  System Date    Input and correction of time and date  Selection of time and date format        wA Default    Symbol  Description Status Function  EU Time format EU EU   Display of time and date in EU format    US   Display of time and date in US format  hh mm ss   Input of the correct time  EU format   hh mm ss pm   Input of the correct time  US format     TT MM JJ   Input of the correct date  EU format   MM TT JJ   Input of the correct date  US format        hh mm ss   Time       TT MM JJ   Date                4 8 8 Service Password  Maintenance     Change of the system password for maintenance  With this password you can set the maintenance date anew  and acknowledge the fault message                 ar Default    Symbol  Description Status Function  1 Service 1        Define the individual password with 4 characters  Password  maintenance        4 8 9 GC Address  This configurable functionality is available from version 9 02     The option of an additional serial interface allows data to be t
32. nd higher gas  concentrations  it is not allowed because the absence of gas has to be checked manually on site     In such cases  this input should only be able to be actuated by a key switch        Symbol   Description Default Status Function  0 DI 0 0 4 digital inputs                4 8 12 Power On Time    Gas sensors need a running in period  until the chemical process of the sensor reaches stable conditions   During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm  Therefore  the Power ON time is started at the Gas Controller after switching on of the power supply  While this time is  running out  the Gas Controller does not activate alarms  The power on status occurs on the first line of the  starting menu        Symbol   Description Default Status Function  30s Power On Time   30s XX   Define the power on time  sec                  4 8 13 Registration of Expansions modules    The DGC5 system manages up to 23 expansion modules EP 05 with four analog inputs each  The EP 05  modules with the addresses 1 to 5 dispose of 5 alarm relays and 2 analog outputs each  Connected EP  05  modules are registered in this menu with the desired function  only alarm relay or alarm relay   analog input   A  module address is assigned to every EP 05 module via the address switch     The controller checks the communication to the registered EP 05 modules and shows a fault signal in case of a  communication error  To recognize the position of the E
33. ns of all national and international standards for gas warning systems  all inputs and  changes are protected by a four digit numeric code    password  against unauthorised intervention  All menu  windows are visible without entering a code     The release of a code level is cancelled if no button is pushed within 15 minutes   The code levels are classified in order of priority  Priority 1 has top priority     Priority 1   fixed value     not changeable     Code level priority 1 is intended for the service technician of the installer to change parameters and set points   All settings can be treated with this password     Priority 2   fixed value     not changeable   With code level 2  it is possible to lock  unlock transmitters temporarily   This password is only given to the end user by the installer in problem situations     Priority 3   settable    It is only intended to update the maintenance date  as well as to turn on and off the service mode   Normally the code is only known by the service technician    It can be changed individually via priority 1     Priority 4   password 1234     fixed value     not changeable   Code level priority 4 allows the operator      to acknowledge faults     to manually operate the alarm relays     to set date and time     to configure the data logger     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change
34. om Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 12    CONTROLS  A Wilson Mohr Company    4 5 Menu Relay Parameter    Reading and changes of the parameter for each single alarm relay      Main menu      Selection relay No      only registered modules possible        ww    Relay mode  See 4 5 1       Relay function  See 4 5 2    Activation of latching mode  See 4 5 3    Definition horn function  See 4 5 4    Definition external operation  See 4 5 5    Delay time for relay ON  See 4 5 6    Delay time for relay OFF  See 4 5 6       4 5 1 Relay Mode    Definition of the relay mode     in activation status it is only overridden by the flashing function           Symbol Description   Setting Status   Function  R01 Relay No  Selection of relay       De energized   Alarm OFF   Relay OFF  De energized Relay Mode  De  energized Energized   Alarm ON   Relay OFF                4 5 2 Relay Function Static   Flash    Definition of the relay function     acts directly on the relay output                    Symbol Description   Setting Status   Function  R01 Relay No  Selection of relay  0   Relay function static  0 Function 0  gt  0   Relay function flashing    time interval in sec    Impulse   Break   1 1       Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr  
35. ons as  provided in the user manual     5 3 Maintenance    All monitoring and control systems such as the PolyGard   DGC5 should be periodically recommissioned   Recommissioning includes verifying that all field devices such as gas transmitters and fan controls are preforming to  their original specifications  that the system   s sequence of operation is fully functional  and that minimum ventilation  rates as required by local codes are being met  Common problems identified during recommissioning include  sensors that are out of calibration and fans that have been left in    hand    mode  manually off or manually on  either  at the motor control panel or in the gas controller   s configuration     Recommissioning typically begins with verifying the measurement accuracy of a select number of gas transmitters  by presenting them with calibration gas and viewing the transmitter   s digital response  If all of the tested transmitters  are within their original specified accuracy  it is generally accepted that the remainder of the transmitters are also     in calibration     If any of the tested transmitters are    out of calibration     those transmitters should be calibrated and  the rest of the transmitters in the system should be tested and calibrated as required     The system   s sequence of operation is tested by presenting test gas to one or more transmitters in each fan control  zone and verifying that the fan is activated and de activated according to the desired contro
36. oo _          a 0    S      SSsO000 OOOO CONTROLS  Acknowledge the horn relay    On  Alarm 4 S   Gas concentration higher l lower than threshold    Time    On  Relay 4   I    Off  Acknowledging On  signal    l    Reset command by external push button or one of the operating keys              Special function Recurrence of the horn relay    On  Alarm 4 a   Gas concentration higher   lower than threshold    Time Time   lt   gt   lt   gt     On  Relay 4  Of              Acknowledging  On  signal Of ll ll    Reset command by external push button or one of the operating keys                    4 5 5 External Operation of Alarm Relay  Assignment of a digital input  DI  for external switching of the alarm relay  ON and or OFF      This function has priority to a gas alarm and or manual switching in the menu    Status Relay    and is subordinate  to the switching of static flashing and energized de energized modes  If external ON and OFF are  parameterised on the same relay  and the both are active at the same time  then only the signal arrived first is  performed in this situation                       Symbol  Description ER Function   R01 Relay No  Selection relay   DI ON External ON 0 As long as digital input closed  relay switches to ON  DI OFF  ExternalOFF  O As long as digital input closed  relay switches to OFF       4 5 6 Delay Mode of Alarm Relay    Definition of the switch on and switch off delay of the relays  If the latching mode is set for this relay  the respective swit
37. ospheres     2 Description    The Gas Controller is a measuring and warning controller for the continuous monitoring of different toxic or  combustible gases and vapors as well as freons  The DGC6 is suitable for the connection of up to 98 digital  transmitters DT5 Series via RS 485 communication  In the 48 48 SP addressing mode you can connect 48  DT5 Series transmitters with 48 AT Series or other 4 20 mA analog transmitters  The total number of  connected transmitters  however  may not exceed A  98 digital or B  48 digital with 48 analog transmitters     Up to five free programmable alarm thresholds are available for each transmitter  For transmitting the alarms  there are up to 30 relays with potential free change over contact     Comfortable and easy operation of the Gas Controller is done via the logical menu structure  A number of  integrated parameters enables the realisation of various requirements in the gas measuring technique   Configuration is menu driven via the keypad  For fast and easy configuration  you can use the configuration  software DGC EasyConf     Prior to commissioning please consider the guidelines for wiring and commissioning for hardware   2 1 Normal Mode    In normal mode  the gas concentrations of the active transmitters are continuously polled and displayed at the  LCD display in a scrolling way  The controller also monitors the communication to all active transmitters and  modules     2 2 Alarm Mode    If the gas concentration reaches the progr
38. ppression is automatically activated during calibration                       EE Default    Symbol   Description Status Function  Off Service Mode  OR Off    Alarms activate the associated alarm relays  On   Alarms are not transmitted to the alarm relays  4 8 2 Software Version  end Default    Symbol   Description Status Function  GC05  Software      XX Version XX   Software Version                4 8 3 SP Address Mode  Adaptation of the value and parameter display to the connected field bus transmitters     This configurable functionality is available from version 9 02        Symbol  Description Default Status   Function    98 Addr    SP Addr  98 Addr a 1  98 Adr  a 1 SP   only bus transmitters  a1 SP Mode SP 48 Adr  a 2 SP  bus transmitters   analog transmitters                4 8 4 Language  This configurable functionality is available from version 9 02     Selection of the menu language       Symbol  Description Default Status   Function    German  English  Dutch   USA English  French  Swedish    German  Language German                4 8 5 Maintenance Concept  A control of the maintenance intervals required by law or by the customer is integrated in the DGC5 system     At commissioning or after maintenance the date for next maintenance is entered  When this date is reached   the failure signal is activated the next morning at 9 o clock  and the phone no  of the service technician occurs  in the display instead of the measured values  The text message    Maintenance    an
39. ransmitted to the superior systems without  feedback  This option cannot be retrofitted     The description of the interface can be read from a separate document     In this menu  the address of the gas controller can be set for this RS485 interface        Symbol   Description Default Status   Function  1 GC Address 1 0 255   GC address                Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller NEL  User Manual   DGC5 Page 28    CONTROLS  A Wilson Mohr Company    4 8 10 Define the Failure Relay    In this menu you can define one of the relays as fault indication relay  See also fault management  4 1        Symbol   Description Default Status Function             5 Fault Relay 5 0   30   Definition of the fault indication relay       4 8 11 Acknowledge a Relay in Latching Mode by a DI  This configurable functionality is available from version 9 02   All relays in latching mode can be acknowledged via the set DI   See also 4 5 3 latching function    When operating the DI with these settings  all non active error messages are deleted and moved to the service  technicians menu     Note   This function is not suitable for all applications  Especially in connection with pellistors a
40. re not stored   OFF eae OFE ON   Faults are stored                 Release of the fault recording for all active sensor points on the USB device in the common CSV file for  alarms and faults     Internal structure of the file     The headlines are not written in the file                        Current time Source Error date   time Error type  10_22_28 SP 79 03_30 10_20   SP79 error  13_48_28 SP79 03_30 13_46   SP 79 error             The first column gives the current time  the second one the error source  The third column indicates the time  and date when the error has occurred     In the fourth column there is the type of error       Error occurred       Error acknowledged     Every internal restart of the system  system reset  is also documented in the current day file     Frequent reboots  several times per day  may point to a technical problem  Please consult the installer as soon  as possible        Info Date Time  DGCO5 Reset 30 03 12 13 38 19                         Polygard   is a registered trademark of MSR GADGC05_V2_E_0412  Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice     INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller  User Manual   DGC5    4 8 Menu System Parameter    Display and changes of the system parameter for the Gas Controller     Main Menu                              
41. rm relay via an assigned digital input has priority to the manual operation in  the menu  Status Relay  and to gas alarm     Relays manually operated in the menu    Status Relay    are cancelled again by selection of the automatic  function   Acknowledging the relays in latching mode is also effected in this menu or by a digital input     Select the relay    Select the function manual operation       Manual ON   Relay ON  Select the function Manual OFF   Relay OFF  Automatic   Cancel manual operation   Reset     Reset of a latching mode   Take over the function  Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller INEC  User Manual   DGC5 Page 11    CONTROLS  A Wilson Mohr Company    4 4 Menu Sensor Values   In this menu  the display shows the current value  CV   the gas type and the defined control mode  CV or AV  mode  for each active sensor point    In the control mode Average Value  AV   both values  CV and AV  are displayed    SP01 1   Measuring value of the bus transmitter with SP address 01    SP01 2   Measuring value of the analog transmitter connected to the bus transmitter via SP address 01     The SP address and the display depend on the system parameter settings for the SP 
42. sis 18  4 6 7 Delay for Alarm ON and or OFF 18  4 6 8 Control Mode 19  4 6 9 SP Fault Assigned to Alarm 19  4 6 10 Alarm Assigned to Alarm Relay 19  4 6 11 SP Signal Assigned to Analog Output 19   4 7 Menu Data Logger 20  4 7 1 Data Logger Switch On Off 20  4 7 2 Current Values 21  4 7 3 CV Log Rate 22  4 7 4 Alarm Status 22  4 7 5 Error Status 23   4 8 Menu System Parameter 24  4 8 1 Service Mode 26  4 8 2 Software Version 26  4 8 3 SP Address Mode 26   Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller    User Manual   DGC5 Page 03  4 8 4 Language  48 5 Maintenance Concept  4 8 6 Average Function  4 8 7 System Time  System Date  4 8 8   Service Password  Maintenance   4 8 9 GC Address  4 8 10 Define the Failure Relay  4 8 11 Acknowledge of a Relay in Latching Mode by a DI  4 8 12 Power On Time  4 8 13 Registration of Expansions modules  4 8 14 Error Indicator System Bus  4 8 15 Analog Output  4 8 16 Relay Multiplication    5 Notes and General Information  5 1 Intended product application  5 2 Installers responsibilities  5 3 Maintenance  5 4 Limited Warranty    Polygard   is a registered trademark of MSR    IMEC    CONTROLS  A Wilson Mohr Company    26  26  27  27  27  27  28  28  
43. to expand one relay to 20  others or to double max  15 relays     In the column IN  the relay assigned to an alarm in the menu SP Parameter is set     In the column OUT  the additionally required relay is entered                       A intervention on IN or Out relays in the menu Relay Status or via external DI will only affect the  single relay    Number   Description   Default Status   Function   ae In Relay 0 k Ree i be multiplied  information source    Ose QutRelay    0 a e ee switch together with In Relay   Example 1     3 relay contacts are needed with the same effect of relay 3     see assignment of the relays in chapter SP Parameter    Entry  1 IN 3 Out 7   Entry  2 IN 3 Out 8   If relay 3 is activated via an alarm  relays 3  7 and 8 switch at the same time     Example 2    2 relay contacts each are needed from 3 relays  for ex  7  8  9     Entry  1 IN 7 Out 12  Relay 12 switches at the same time as relay 7   Entry  2 IN 8 Out 13  Relay 13 switches at the same time as relay 8   Entry  3 IN 9 Out 14  Relay 14 switches at the same time as relay 9   This means that relay 7 switches with 12  8 with 13  9 with 14    The two examples can be mixed up  too     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyG
44. too big to be still  edited by established PC programs     Internal structure of the file   The headlines and column numbers are only for easy explanation and aren t written in the file                                                   Column 1 2 3 4 5 6 7 8 9 10 etc   Time SP1 SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9   SP10  Or time SP1 1   SP1 2   SP2 1   SP2 2   SP3 1   SP3 2   SP4 1 SP4 2SP5 1   SP5 2  09_50_02 0 20 20 28 0   0 0 0  09_50_03 0 20 20 28 0   25 29 0  09_50_04 0 20 20 28 0   25 29 0  09_50_05 0 20 20 28 0   25 29 0  09_50_06 0 20 20 28 0   25 29 0  09_50_07 0 20 20 28 0   25 29 0  09_50_08 0 20 20 28 0   25 29 0  09_50_09 0 20 20 28 0   25 29 0  09_50_10 0 20 20 28 0   25 29 0  09_50_11 0 20 20 28 0   25 29 0  09_50_12 0 20 20 28 0   0 29 0                                        The first column gives the time  from the second column on  the current values of all registered sensor  points at this time are written  Inactive sensor points within active sensor points are marked by a dash       Values here less than 0 stand for an error status of the sensor point     50   Sensor point locked      40   Communication error at the sensor point      10   Analog sensor points with a measured value less than 3 mA     In this way the file keeps a fixed structure and can be evaluated with Excel and graphed according to the  chronological sequence     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  5
45. u    Error Memory    in the main menu    System Error    can only be opened via the code level priority 1     In the error memory  the 20 first faults already acknowledged in the menu    System Error    are listed for the  service technician     The error memory is captive  even in case of power failure   This memory should always be emptied during maintenance     The deletion of each individual message is effected in the same way as the reset of a fault     Polygard   is a registered trademark of MSR GADGC05_V2_E_0412    Customer Services  858  578 7887  amp   888  GO INTEC Fax  858  578 4633  amp   888  FX INTEC Specification subject to change without notice   INTEC Controls  12700 Stowe Dr   Suite 100  Poway  CA 92064 www inteccontrols com Printed in USA 140327    PolyGard   Digital Gas Controller  User Manual   DGC5    4 1 3  System Errors    wo INTEL    CONTROLS  A Wilson Mohr Company    The following system error messages are recorded     SP XX 1 Error    Cause     Solution     SPXX 1  gt  22 mA  SPXX 1  lt  3 mA    Cause     Solution     SPXX 2  gt  22 mA  Cause     Solution     SPXX 2  lt  3 mA    Cause   Solution     EPO0O0 Error   Cause     Solution     EP 0X Error    Cause     Solution     Maintenance   Cause     Solution     SPXX locked     Cause     Solution     Polygard   is a registered trademark of MSR    Communication error to SPXX 1     Bus line interrupted or short circuit  SPXX 1 registered at the controller   but not addressed  Transmitter defective     C
    
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