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PT2060-20-User Manual

1. jan 420m to PLOIDCS ae 4 20mA to PLCIDCS pt 420mA to PLCDCS Be 420A to PLCDCS SHIELD Figure 36 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 50 PT2060 20 SEIS Seismic Module Field wiring Diagram for Hazardous Area Application Shield Shield WW N TM0401 i MTL787SP A n KOCH a aie AS SAFE AREA LAMA KOCH SR HAZARDOUS AREA Figure 37 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 51 PT2060 20 SEIS Seismic Module Maintenance Instruction User should not repair components inside a PT2060 20 PROX proximity module The maintenance described here covers the test of the module and procedures to check whether it works properly It also covers the linearity verification But if the module behaves abnormally the module should be replaced This section describes how to check the PT2060 20 PROX proximity modules working status and the calibration of the output current in the following sections m Periodic maintenance Tool preparations Build of the maintenance environment Configuration software operation Module test Current calibration Exceptional module treatment Periodic Mainte
2. SKK AN Figure 1 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 PT2060 20 SEIS Seismic Module Acceleration Ccase vibration is the fundamental parameter for indicating machine s running status for monitoring rotary machine Many machine malfunctions including rotor imbalance misalignment bearing wear shaft cracks and rubs can be detected with these measurements Acceleration can be used to measure high frequency vibration Velocity Velocity is one of the most commonly used units to indicate the vibration level of rotary machines Many machine manufactures specify the vibration level in velocity Velocity can be measured in peak peak peak and RMS Figure 1 Displacement Most of the seismic sensors can not measure displacement directly Our PT2060 20 SEIS seismic module can measure displacement with the integration of a velocity signal input Displacement is also widely used in Asia countries to specify the machine running status Case Expansion Large rotating machines when heated during normal operation will expand in the axial direction If the expansion is non uniform the machine case will become bent or deformed This can incur a great stress between the machine case and its foundation Case expansion measurements monitor the expansion of the machine by sampling signals from two linear displacement transducers LVDT placed on the same end but opposite side
3. Cable F Red Ee mat Shield orl E ET a E dl E Lee ge Ge 4 20mA to PLCIDCS Figure 32 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 46 PT2060 20 SEIS Seismic Module Field wiring Diagram for TM079VD SIGNAL PROCESS 20 Suis PWR Whit COM White Cable an Co Te TMO79vD SHD Shield e PWR Whit COM nie Cable TT SIG E TMO79VD SHD Shield om PWR COM ra SIGI TMO79VD e SHD Shield PWR White c CON Co wl able CoM Red TMO79VD SHD Shield e com OUTI a a 4 20mA to PLO DCS re EES COM OUTA 4 20mA to PLC DCS e 1 SHIEL LL Figure 33 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 47 PT2060 20 SEIS Seismic Module Field wiring Diagram for TM0782A K SIGNAL PROCESS 10 Suis PWR TSS men ran White Red Shield TWOTB2A K White bei Shield 2 Gd 4
4. Default Alarm Hysteresis Upload Figure 21 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 31 sales provibtech com www provibtech com PT2060 20 SEIS Seismic Module Velocity Input Displacement Output The PT2060 20 SEIS seismic module supports Velocity input displacement output displacement measurement The signal from the transducer is integrated before the system samples and processes it The full scale can be 100 200 500um and 5 0 10 20mil The following parameters are required Channel Type Velocity input displacement output Transducer Type Many models of transducers can be connected to the module including TM0793V 330525 330750 330500 Other Current mode Transducer Transducer Sensitivity This is related to the connected transducer and can be modified by users If transducer type is TM0793V the default is 4 0mv mm s Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The Users can modify them from 1s to 60s as need Full Scale High Full Scale Low Full scale low is set to Oum and Full scale high is set to 200um by default The User could set this parameter as needed After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full scale high Measurement Type The Default option is PK PK A User can change it to PK RMS Measurement Unit It can be imperial or metric
5. Oum Measurement Type PK PK Measurement Unit um Alert Type Alert Frequency Low frequency LVDT Input Case Expansion Output Paired Two channels in a group should be configured simultaneously Channel 1 3 Channel Type LVDT input case expansion output paired Transducer Type LVDT differential expansion transducer Transducer Sensitivity 0 4v mm Alert Time Delay 3s Danger Time Delay 1s Zero Position GAP OV Full Scale High 25mm Full Scale Low Omm Measurement Type AVERAGE Channel Enabled checked Alarm Latching checked Danger High 18mm Alert High 13mm GAP High 10V GAP Low 2V Transducer Direction Toward Probe ProvibTech 67 Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com PT2060 20 SEIS Seismic Module Measurement Unit mm Alert Type Alert Channel 2 4 Channel Type LVDT input case expansion output paired Transducer Type LVDT differential expansion transducer Transducer Sensitivity 0 4v mm Alert Time Delay 3s Danger Time Delay 1s Zero Position GAP OV Full Scale High 25mm Full Scale Low 25mm Measurement Type AVERAGE Measurement Unit mm Alert Type Alert LVDT Input Case Expansion Output Single Channel Type LVDT input case expansion output single Transducer Type LVDT differential expansion transducer Transducer Sensitivity 0 4v mm Alert Time Delay 3s Danger Time Delay 1s Zero Position GAP OV Full Scale High
6. 25mm Full Scale Low Omm Measurement Type AVERAGE Measurement Unit mm Alert Type Alert Channel Enabled checked Alarm Latching checked Danger High 18mm Alert High 13mm Alert Low 13 mm Danger Low 18 mm GAP High 10V GAP Low 2V Transducer Direction Toward Probe Channel Enabled checked Alarm Latching checked Danger High 18mm Alert High 13mm GAP High 10V GAP Low 2V Transducer Direction Toward Probe If Measurement type is not specified PT2060 20 module s channels are configured in Velocity input velocity output small scale mode by default ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 68 sales provibtech com www provibtech com PT2060 20 SEIS Seismic Module Appendix Preparing Test Terminals The test terminal is compatible with terminal for LVDT sensor if the tested PT2060 20 SEIS seismic module is to work in the mode of LVDT input Case expansion output paired or LVDT input Case expansion output single For any other modes the test terminal is compatible with terminal for current mode sensor Terminal for LVDT Sensor Take a input terminal block plug and a potentiometer of 10KOhm Fix the movable pin of the potentiometer to SIG input Connect one of the other two pins to COM and the other pin to PWR Potentialmeter Figure 47 Terminal for Current Mode Sensor Take a input terminal block plug and a potentiometer of 10KOhm and an electrolytic
7. False means no alarm Additional Information PT2060 20 PROX modules are able to provide some additional information such as alarm events and system events See PT2060 91 Manual for further information ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 PT2060 20 SEIS Seismic Module Specification Electrical Power supply Internally converted by the rack power supply module 8 0W total typical for this module Current mode sensor power 4 0mA nominal 25 C LVDT sensor power 20VDC current limited Less than 50mA on each channel Signal Input Up to four sensors Input impedance gt 20KQ Nominal Sensitivity Accelerometer 100mV g TM0782A or similar sensor Velocity sensor 4 mV mm sec 100mV in sec TM0793V type or similar sensor Displacement sensor 4mV pm 100 mV mil TMO79VD type or similar sensor LVDT Sensor 0 4V mm 10V in TMO602 A01 0 2V mm 5V in TMO602 A02 0 1V mm 2 5V in TM0602 A03 Any sensitivity specified Signal Conditioning Vibration Frequency Response normal frequency Acceleration 240 to 240 000RPM 4 to 4 0 kHz 3dB Velocity 120 to 120 000RPM 2 to 2 0 kHz 3dB Vibration Frequency Response low frequency for non integral Acceleration 30 to 6 000RPM 0 5 to 100 0Hz 3dB Velocity 30 to 6 000RPM 0 5 to 100 0Hz 3dB Displacement 30 to 6 000RPM 0 5 to 100 0Hz 3dB Accuracy lt 1 FS 25 C Signal processing The input sig
8. Warning dialogue figure 42 and click OK to open the calibration window figure 43 Follow the steps showed in the window to implement calibration First click the button Start Calibration in step1 then read the output current value from multimeter after it has settled down Enter this value three significant decimal digits in the text area in step2 After that click the button Full scale high Calibration in step3 to download Wait untill the multimeter outputs a steady value Click Exit to exit the high calibration WARNING 1 Escale calibration may cause system malfunction if operation improperly 3 Make sure 1 Understand the calibration procedure 2 Having necessary calibration instruments ready For example static calibration shaker table and signal generator eto Cancet arning Please input YES in the edit below if you confirm to continue your calibration operation _ l Cancel Figure 42 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 59 PT2060 20 SEIS Seismic Module Step2 Read current output Full Sca High and enter into below field Figure 43 5 Click the button Exit to go back to the RUN state You could optionally do linearity test again to check the calibrating result If you are not satisfied you could redo it Exceptional Module Treatment In case of finding some exceptions after the test except the linearity problem which
9. can be solved by calibrating users should not repaire it by themselves Users could substitute it with a spare PT2060 20 SEIS seismic module and contact ProvibTech office ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 60 N PT2060 20 SEIS Seismic Module Troubleshooting Assessing PT2060 20 SEIS seismic module status and troubleshooting by analyzing the status of LEDs System event list Alarm event list are described in this chapter LED The three LEDs located on the PT2060 20 Front panel are OK IO LED Alarm LED and Bypass LED They directly indicate the operation status of the module OK 10 LED Flash All enabled channels are OK and the digital communication is ok On without flash All enabled channels are OK and no digital communication This means that the PT2060 20 SEIS seismic module has problems in communicating with the system Off One or more channels are not ok The reasons may be one or several channel s GAP exceeds the GAP alarm range the connection of transducer is broken the transducer is damaged the module fails If the first is the reason it will have a delay of 15s when the module turns from GAP not OK to OK status Try to solve it by performing these remounting the module resetting it and checking the cable and the transducer Alarm LED On One or more channels have alarms When alarm mode is chosen the alarms can be either alert or danger or b
10. configured Relay was configured Relay was configured Relay was configured Relay was configured Relay was configured The module entered the run mode Relay was configured The module entered the run mode The module entered the run mode The module entered the run mode Bee The module entered the run model The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode The module entered the run mode Event Time 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 94C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 960 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 96C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 14 59 98C 2009 4 30 13 15 00 0 J Figure 45 Click the button Upload at left bottom corner of the window to obtain the ne
11. i e mil or um The default option is um Refer to Acceleration input acceleration output configuration Alert Type The default alert type is Alert The user can change it to Gap as need Frequency For more information refer to Electrical section of this manual The default value is Normal Channel Enabled Alarm Latching The default status is enabled and latched User can modify it Set Point Default factory setting of Danger high is 150um of Alert high is 100um Default setting for GAP High is 17V GAP Low is 2V ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 32 PT2060 20 SEIS Seismic Module The figure below is an example of Velocity input displacement output configuration 20 SEISHIC Module Configuration Slot No 4 Channel No 1 gt Parameter cheney Tacs Velocity input displacement output M Channel Enabled Transducer Type TMO793V K or any 4mwmms zl F Alarm Latching Transducer Sensitivity ot FAUNE Set Point Danger High 150 Alert Time Delay E Alert High 1 Danger Time Delay ji B g y s 100 ms E Teeth Per Cycle ji Danger Lew fo Zero Position Gap bn y GAP High 17 00 Hysteresis Voltage ji Y Trigger Voltage Gap 10 D Adjust Transducer Direction Full Scale High Toward Probe Away From Probe GAP Low 2 Full Scale Low Threshold Type Measurement Type Moos D Auta Measurement Unit Rotate Speed Alarm Type
12. input acceleration output signal of 0 1 0V 100mv g PK 80Hz PK FS is 0 5g signal of 0 1 414V 100mv g PK 80Hz RMS FS is 0 5g Velocity input velocity output signal of 0 0 4V 4mv mm s PK 80Hz PK FS is 0 50mm s signal of 0 0 566V 4mv mm s PK 80Hz RMS FS is 0 50 mm s Displacement input displacement output signal of 0 0 8V 4mv um PK 80Hz PK PK FS is 0 200pm signal of 0 0 8V 4mv um PK 80Hz PK FS is 0 100pm Acceleration input velocity output signal of 0 0 513V 100mv g PK 80Hz PK FS is 0 50mm s signal of 0 0 725V 100mv g PK 80Hz RMS FS is 0 50mm s Velocity input displacement output signal of 0 0 402V 4mv mm s PK 80Hz PK PK FS is 0 200pm signal of 0 0 804V 4mv mm s PK 80Hz PK FS is 0 200pm Example Assume that it is PT2060 20 SEIS seismic module Displacement input displacement output in the field The PK PK Full Scale is 200um In this case the signal magnitude corresponding to Full Scale is at 0 8V and the output current is 20 00 0 16mA 7 Test of alarm When the input signal is higher than the alarm set point the alarm LED located on the PT2060 20 Front panel should become on This is also displayed in the Real time Value and Status window on the host computer If alarm latch is not set the alarm will be reset as soon as the input signal is removed Otherwise it ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 55 N PT2060 20 SEIS Seis
13. provibtech com 54 N PT2060 20 SEIS Seismic Module 2 Test of power on On powering the machine the OK Alarm LED is to light for about three seconds 3 Test of communication Click the button Upload on the PT2060 System Configuration software main rack window to upload PT2060 s parameter Save these parameters to a file as the original data for recovery 4 Test of parameter setting Right click on the picture of the tested module to open its configuration window where you can ensure that the settings are correct 5 Test of OK status Observe the changing of OK LED as you adjust the variable resistor of the terminal plugged into the signal input port It winks only when all enabled channels on the module are OK When the OK LED gose off the output current is about 3 0 0 16mA which you could read from on the ampere meter 6 Test of linearity Firstly adjust the potentialmeter of test terminal until the GAP value is about 10V Feed a channel with some certain magnitudes of signal at the frequency actually used in the field according to the following table Measure the output current with an ampere meter If the linearity does not satisfy the requirement please re calibrate it refer to the next section Percentage of full scale 0 25 50 75 100 4 20mA mA 4 00 0 16 8 00 0 16 12 00 0 16 16 00 0 16 20 00 0 16 Notes There is an implicit relationship between Real time Value and input signal Acceleration
14. 0 10 54 55 Entered Alert High 2009 04 30 10 55 14 Left Alert High 2009 04 30 11 10 36 Em TETE Entered Alert High 2009 03 18 14 48 02 Left Danger High 2009 03 18 14 58 25 Left Alert High 2009 03 18 14 58 25 Entered Danger High 2009 03 18 14 58 26 Entered Alert High 2009 03 18 14 58 28 Left Danger High 9 03 18 14 58 31 Left Alert High 9 03 18 14 58 31 Entered Danger High 2009 03 18 14 58 32 Entered Alert High 9 03 18 14 58 34 Left Danger High 9 03 18 14 59 13 Left Alert High 9 03 18 14 59 13 Entered Danger High 9 03 18 14 59 15 Entered Alert High 9 03 18 14 59 17 Left Danger High 9 03 18 15 01 45 Left Alert High 9 03 18 15 01 45 Entered Danger High 09 03 18 15 02 41 Upload Delete Delete Al Era E Figure 46 Es d OO amp CON 1 1 1 1 1 1 1 1 1 1 0 it Si W Co CO P P WW P GU 3 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 Click the button Upload at left bottom corner of the window to obtain the new Alarm events In the left field there is a list of upload time which is the time you perform an upload from PT2060 rack Click one of these items to get its detail event list in the right field For example take the highlighted line in figure above the PT2060 20 SEIS seismic module in slot 10 entered alarm status at 11 10 45 in the day 04 30 09 By browsing this event list you will be able to know what happened recently It may help
15. 1s 50mm s Omm s RMS Channel Enabled Alarm Latching Danger High Alert High GAP High GAP Low Channel Enabled Alarm Latching Danger High Alert High GAP High GAP Low Channel Enabled Alarm Latching Danger High Alert High GAP High GAP Low checked checked 3 75g 2 5g 17v 2V checked checked 37 5mm s 25mm s 17v 2V checked checked 37 5mm s 25mm s 17v 2V ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com PT2060 20 SEIS Seismic Module Measurement Unit Alert Type Frequency mm s Alert Normal Velocity Input Displacement Output Channel Type Velocity input displacement output Transducer Type TM0793V Channel Enabled checked Alarm Latching checked Transducer Sensitivity 4mv mm s Alert Time Delay 3s Danger Time Delay 1s Full Scale High 200um Full Scale Low Oum Measurement Type PK PK Measurement Unit um Alert Type Alert Frequency Normal Danger High 150um Alert High 100um GAP High 17v GAP Low 2V Displacement Input Displacement Output Large scale main setting Channel Type Displacement input displacement output Transducer Type TM079VD Transducer Sensitivity 4mv um Channel Enabled checked Alarm Latching checked Danger High 375um Alert High 250um GAP High 17v GAP Low 2V Alert Time Delay 3s Danger Time Delay 1s Full Scale High 500um Full Scale Low
16. 20mA to PLCIDCS ovr ae or E SE o mmm SHIELD Figure 34 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 48 PT2060 20 SEIS Seismic Module Field wiring Diagram for electro magnetic velocity sensor x SIONAL PROCESS 10 Sais PW sad Electro magnetic velocity sensor m L cr Wie d LIN Wi n SIG l black Shield d SHD lt nn Electro magnetic velocity sensor PWR Whit fl COM H wo w black Shield Electro magnetic velocity sensor Sou C White _ Whit Black o SIG KS black Shield Keen SHD Electro magnetic velocity sensor ui Li mm Sr A back Ge 4 20mA to PLOIDCS ng Le SHIELD IIN KI L4 Figure 35 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 49 PT2060 20 SEIS Seismic Module Field wiring Diagram for LVDT SIGNAL PROCESS 20 Sais Red E Back D SS White A Te Shiel Red E Black D See te A SE Shield Red E Back D White A LVDT Shield Red E Black D White A LVDT es SIG DE Re gt feel
17. 81 754 4972 sales provibtech com www provibtech com 28 PT2060 20 SEIS Seismic Module The figure below is an example of Acceleration input velocity output configuration 20 SEISHIC Module Configuration Slot No 5 Channel No 1 D Parameter Channel Type Acceleration input velocity output M Channel Enabled Transducer Type Tm07824 K or any 100mv g M Alarm Latching Set Point Danger High 87 5 mm s Alert High 25 mms Danger Time Delay Alert Low 1 mm s 1 0 17 2 Teeth Per Cycle Danger Low Zero Position Gap 10 GAP High Hysteresis Voltage 1 H GAP Low Trigger Voltage Gap 10 Adjust Transducer Direction Full Scale High 50 mm s Toward Probe C Away From Probe Full Scale Low Transducer Sensitivity 100 mwg Alert Time Delay mm s v Y Threshold Type Measurement Type endal e Zomm Measurement Unit Rotate Speed Alarm Type Alert Type fio Level else Frequency Type Signal Polarity CG pts Se rojection Primary PR u z Backup PR na Default Alarm Hysteresis Figure 20 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 N PT2060 20 SEIS Seismic Module Velocity Input Velocity Output The PT2060 20 SEIS seismic module supports Velocity input velocity output through velocity monitoring mode In this case a velocity transducer is required
18. Alert Type Leg d iio Level Aroha low Frequency Type J Norn l z Signal Polarity Mere r C Projection Primary PR DOE Backup PR fi 1A Alarm Hysteresis Figure 22 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 33 PT2060 20 SEIS Seismic Module Displacement Input Displacement Output The PT2060 20 SEIS seismic module supports Displacement input displacement output displacement measurement Its full scale can be set to 100 200 500um or 5 0mil 10mil 20mil The following parameters are required Channel Type Displacement input displacement output Transducer Type Many models of transducers can be connected to PT2060 20 SEIS seismic module to implement Displacement input displacement output displacement measuring TMO79VD Other Current mode Transducer Transducer Sensitivity This is in relation to the connected transducer The user can modify it If transducer type is TMO79VD the default is 4mv um Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The user can modify them from 1s to 60s as needed Full Scale High Full Scale Low Full scale low is set to Oum and Full scale high is set to 500um by default The user can set this parameter as needed After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full
19. Full scale can be 20 25 50 100mm s or 1 0 2 0 4 0ips The following parameters are critical for this mode Channel Type Velocity input velocity output Transducer Type Many models of transducers can be connected for this mode such as TM0793V TM079VD 330525 330750 330500 Other Current mode Transducer Transducer Sensitivity This is related to the connected transducer and can be modified by users If transducer type is TM0793V the default is 4 0mv mm s Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The User can modify them from 1s to 60s as needed Full Scale High Full Scale Low The full scale low is set to Omm s and Full scale high is set to 50mm s by default The User could set this parameter as per the real situation After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full scale high Measurement Type For PT2060 20 SEIS seismic module velocity input velocity output mode the default measurement type is RMS User can select PK PK or PK instead Measurement Unit For PT2060 20 SEIS seismic module velocity input velocity output mode the measurement unit can be ips imperial or mm s metric The default setting is mm s Alert Type The default alert type is Alert The User can change it to Gap as per the need Frequency It could be Normal or Low frequency For more information refer to the Ele
20. Provib Tech Innovative Machine Monitoring PT2060 Monitor PT2060 20 SEIS Seismic Module User Manual Installation Operation Maintenance ProvibTech Inc 11011 Brooklet Drive Suite 300 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com PT2060 20 USR A 11 COPY RIGHT PROVIBTECH 2007 N PT2060 20 SEIS Seismic Module Contents Receiving Inspection and Handling Guide 3 IS PSCU e TEE 3 Handling and Storing Considerations ss 3 Module nee te de A EECH ie Ce E A leie UE te EE 7 PT2060 20 Back Jumper ss cissnemerrnne cab sececncessaceacaannacncerstennedebnadacensaneaesaacaadnedsteauecabacaneaabaneaeed 7 e Elte KT 13 SOMW ANC PRE EE EEEE Eaa EEA AEEA ANRE saoasanehaneheessnacaauencats 13 SPECIICATION EE 15 Ee TTT 15 Eileen TEE 17 Ste 17 Module Configuration and Channel Setup sise 18 Hardware ee Tue Ce EE 18 Modeule Type and Channel Configuration Setting 2 0 2 0 eccceeeeeeeeeeeeneeeeeeeeneeeeeeaeeeeeeaeeeeeeaeeeeeeiaeeeenas 20 Configuration Software General Operaton ss 20 Module Function Descriptions ss eina anaiai aaia iaer EE a AEEA EAA EEEE 23 Parameter Configuration iis visseccedecisteeeeis seeds n EATE E A E A EEE EEE E 25 Transducer List EE 40 Module Control and Real time Monitoring ss 41 Hardware Module Operation iii 42 Front Back Panel and Functions iii 42 BREET 42 PT2060 20 Back Panel i isa Nee ENEE genee ENEE 44 Fieldi
21. and channel 2 form one group and channel 3 and channel 4 form another The channels in the same group should have same measurement types High voltage Contact could cause shock burns or death Do not touch exposed wires or terminals Application Alert Tests will exceed alarm set point levels causing alarms to activate This could result in a relay contact state change Application Alert Disconnecting field wiring will cause a not OK condition Test for Acceleration Output Velocity Output Displacement Output Mode The test mentioned here is for the following five measurement types only v Acceleration input acceleration output Acceleration input velocity output Velocity input velocity output Velocity input displacement output Displacement input displacement output NNN 1 System construction Determine the tested group channel 1 2 for example Ensure proper jumper setting for channel type Plug the terminal into the port of channel 1 and 2 on the rear panel Plug the black lead of a multimeter into port COM and the red lead into the OUT port OUT1 for channel 1 for example Set the multimeter to measure direct current Connect the negative pin of the electrolytic capacitor of the terminal to a signal generator s output Connect related BUF located on the PT2060 20 Front panel to an oscilloscope Run the software System Configuration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www
22. apter the illumination is based on PT2060 System Configuration For more detailed information please refer to PT2060 System Configuration software user manual SS PI2060 CONFIGURATION Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event Rack Event Reset PT2060 wW al al al E A EA a al rl bre r PT2060 lt Ki A lt e e e x 2 2 Figure 27 The main rack window of PT2060 System Configuration is shown in the figure above Clicking the menu item Status Event gt Real Time Value and Status opens the Real time monitoring window It is as shown in figure below Figure 28 In the window Real time Value and Status real time value gap voltage alert status rack number slot number and channel number are shown The PT2060 20 SEIS module also saves history events and working status including alarm events system events channel status records module status records and rack status records See section Troubleshooting for details The PT2060 20 SEIS module supports alarm bypass multiply alarm except case expansion and self test functions Alarm bypass has two types software bypass and hardware bypass The multiply alarm is implemented through the software with a trip multiply connection on the rear of the PT2060 91 SIM card The Self test is fulfilled under the software control ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sale
23. atus The figure below is an example of PT2060 20 SEIS seismic module acceleration configuration 20 SEISHIC Module Configuration Slot No 4 Channel No 1 Parameter Channel Type Acceleration input acceleration output gt M Channel Enabled Transducer Type TMO782A K or any 100rnwg e Je Alarm Latching Set Point Danger High 3 75 g Alert Time Delay Alert High 2 5 g Danger Time Delay Alert Low g Danger Low Transducer Sensitivity 100 mwg Teeth Per Cycle g Zero Pasition Gap GAP High igh 17 v Hysteresis Voltage GAP Low 2 v Trigger Voltage Gap See Des ransducer Direction Full Scale High Full Scale Low Threshold Type Measurement Type Cu 9 Measurement Unit Rotate Speed Alarm Type Alert Type Alert D z 9 Frequency Type Normal Signal Polarity CG iii E f Primary PR booo H K E E J Backup PR Default Alarm Hysteresis Figure 19 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 27 PT2060 20 SEIS Seismic Module Acceleration Input Velocity Output The PT2060 20 SEIS seismic module supports Acceleration input velocity output velocity monitoring In this case the signal from an acceleration transducer is integrated inside the monitor The optional full scale includes 20 25 50 100mm s 1 0 2 0 4 0ips The following parameters are required to be set properly Channel Type Acceleration inp
24. ault Jumper Setting This is non integral vibration and small scale mode Channel 1 J1001 Short circuit under side JP3001 Short circuit 3 J3004 Short circuit right side JP3002 Open circuit 1 Channel 2 J1002 Short circuit under side JP3003 Short circuit 3 J3009 Short circuit under side JP3002 Open circuit 2 Channel 3 J2001 Short circuit up side ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 10 PT2060 20 SEIS Seismic Module JP3004 Short circuit 3 J3010 Short circuit left side JP3006 Open circuit 1 Channel 4 J2002 Short circuit under side JP3005 Short circuit 3 J3011 Short circuit right side JP3006 Open circuit 2 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 PT2060 20 SEIS Seismic Module ask JP3003 EEE JP3004 CE J3010 EC J3012 E JP3006 J3013 ES JP3005 J3011 CD Figure 5 PT2060 20 Back panel jumper location ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 12 PT2060 20 SEIS Seismic Module Hardware One PT2060 20 Front and one PT2060 20 Back constitute a PT2060 20 SEIS seismic module The module has on board status indication There are three LEDs on the PT2060 20 Front panel that display different status conditions of the monitored channels There are also four buffered output BNC connectors one for each There are f
25. ay 3 s Alert High Danger Time Delay 1 s J 100ms Alert Low Teeth Per Cycle Danger Low Zero Position Gap Y GAP High Hysteresis Voltage Y GAP Low Trigger Voltage Gap _Agjust_ R SE pscale Dire Full Scale High 125 mm Toward Probe C Away From Probe Full Scale Low mm BE Threshold Type Measurement Type AVERAGE D s 2 Measurement Unit Rotate Speed Alarm Type g Alert Type Signal Polarity e P Primary PR CE ee pere 1 Backup PR 3 Default Alarm Hysteresis Figure 25 For working in paired synthetic mode two channels in the group should be configured at the same time The first channel should be configured as it is shown above The second channel should be as below Frequency Type Channel 2 4 Channel Type The same as that of the first channel Transducer Type It copies from the first channel Transducer Sensitivity It copies from the first channel Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The user can modify them from 1s to 60s as need ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 38 PT2060 20 SEIS Seismic Module Zero Position The user can enter this manually or click the Adjust button to let the system get it automatically Its range is 0 to 10V Full Scale High Full Scale Low The full scale lo
26. capacitor of 220uF 50V Solder the movable pin of potentiometer and the positive pin of the electrolytic capacitor together and then connect it to SIG pin on the port Connect one of the other two pins of the potentialmeter to COM and left PWR unconnected Leave the other pin of the electrolytic capacitor floating through which the signal will come in Potentialmeter Capacitor Signal Generator a St XX XXXXXX Hz gt O Co Signal COM Figure 48 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 69 PT2060 20 SEIS Seismic Module Bypass Short connect the RST_BY pin and GND pin located on PT2060 91 Back panel will bring the machine into bypass condition Triple Multiply Short connect the ALM_MU pin and GND pin located on PT2060 91 Back panel will bring the machine into triple condition Module Power Testing When seismic transducers are connected please test the power as shown in the figure below channel current should be at about 4 00mA Figure 49 When LVDT transducers are connected as shown in the figure below voltage between PWR and COM should be at about 19V Figure 50 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 70
27. ctrical section of this manual The default value is Normal Channel Enabled Alarm Latching The default status is enabled and latched The user can modify it Set Point The default factory setting of Danger high is 37 5mm s of Alert high is 25mm s Default setting for GAP High is 17V GAP Low is 2V ke ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PT2060 20 SEIS Seismic Module The figure below shows an example of Velocity input velocity output configuration 20 SEISHIC Module Configuration Slot No 5 Channel No Fi D Parameter Channel Type Velocity input velocity output D Transducer Type TM0793v K or any 4mv mm s D Transducer Sensitivity Alert Time Delay Danger Time Delay Teeth Per Cycle Zero Position Gap Hysteresis Voltage Trigger Voltage Gap Full Scale High Full Scale Low Measurement Type Measurement Unit Alert Type Frequency Type Primary PR Backup PR D mms E s j s JF 100ms 50 mms Channel Enabled Alarm Latching Set Point Danger High bs mm s Alert High 25 mmis Alert Low mm s Danger Low ff mm s GAP High jiz H GAP Low 2 v Transducer Direction Cl Away Fram Probe oward Probe F mms RMS Threshold Type andal Kuta Rotate Speed Alarm Type iwa evel S ia And Loy Normal Q Signal Polarity ilon CP rayection NA
28. danger alarm no matter what alarm type is GAP not OK False The channel is OK True The channel is GAP not OK The reasons may be a the sensor s GAP is out of range b the connection may fail c the sensor is damaged If the reason is a there will be a delay of 15s when it turns from GAP not OK to OK status Real time Value And Status Channel Real es value GAP value Alert Danger GAP not OK 8 8v False False False TE 1 2 3 8 iv False False False 1 2 4 Du um 8 7 v False False False 1 9 1 0 um 11 0 v False False False 1 9 2 0 um 12 1 False False False 1 9 3 0 um 12 1 v False False False 1 9 H 0 um 12 3v False False False Figure 44 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 62 The System event list of PT2060 20 SEIS seismic module can be seen in the software PT2060 20 PT2060 20 SEIS Seismic Module System Event List System Configuration This list contains the 500 most recent events Click menu item Status Event gt System Event of the software to open a new window like the figure below System Event Record Upload Time 2009 4 30 13 17 22 Upload Delete Delete All 8 8 11 1 2 3 5 6 6 7 2 3 9 9 10 10 T Check Value E R S Cha Eventtype Relay was configured Relay was configured The module entered the run model Relay was configured Relay was configured Relay was configured Relay was
29. eck the user manual first If the problem can not solve please contact the closest ProvibTech office ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 65 PT2060 20 SEIS Seismic Module Factory Configuration When user purchases PT2060 20 SEIS seismic modules please choose the module type according to ordering information described above If user does not give configuration details the modules will be configured with the following setting Acceleration Input Acceleration Output Channel Type Acceleration input acceleration output Transducer Type TM0782A or any 100mv g Transducer Sensitivity 100 mv g Alert Time Delay Danger Time Delay Full Scale High Full Scale Low Measurement Type Measurement Unit Alert Type Frequency Og PK g Alert Normal Velocity Input Velocity Output Small scale main setting are Channel Type Velocity input velocity output Transducer Type TM0793V Transducer Sensitivity 4 0 mv mm s Alert Time Delay Danger Time Delay Full Scale High Full Scale Low Measurement Type Measurement Unit Alert Type Frequency 3s 1s 50mm s Omm s RMS mm s Alert Normal Acceleration Input Velocity Output Channel Type Acceleration input velocity output Transducer Type TM0782A or any 100mv g Transducer Sensitivity 100mv g Alert Time Delay Danger Time Delay Full Scale High Full Scale Low Measurement Type 3s
30. ensitivity Full scale can be set to 25 50 100mm 1inch 2inch 4inch Single LVDT Input Channel 1 3 Channel Type LVDT input Case expansion Single Input Transducer Type TM0602 A01 0 4V mm 10V in TM0602 A02 0 2V mm 5V in TM0602 A03 0 1V mm 2 5V in Other LVDT differential expansion transducer Transducer Sensitivity This is relative to the connected transducer and can be changed by the user The default value is 0 4v mm Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The user can modify them from 1s to 60s as need Zero Position The user can enter it manually or click Adjust button to let the system get it automatically Its range is 0 to 10V Full Scale High Full Scale Low Full scale low is set to Omm and Full scale high is set to 25mm by default The user can set this parameter as needed After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full scale high Measurement Type The default option is AVERAGE oooO ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 36 PT2060 20 SEIS Seismic Module Measurement Unit This can be imperial or metric Le inch or mm The default option is mm Alert Type The default alert type is Alert The user can change it to Gap as need Channel Enabled Alarm Latching The default status is enab
31. for LVDT input case expansion output paired and LVDT input case expansion output single only 1 System construction Determine the tested group channel 1 and 2 for example Jumper for selecting the type of transducer connected to channel 1 and 2 Plug the terminal for LVDT into the port of channel 1 and 2 on the rear panel Plug the black pen of an ampere meter into port COM and the red pen of the ampere meter into OUT port OUT1 for channel 1 for example Set the ampere meter to measure direct current 2 Test of power on Refer to test of acceleration output velocity output and displacement output mode 3 Test of system communication Refer to test of acceleration output velocity output and displacement output mode 4 Test of parameter setting Refer to test of acceleration output velocity output and displacement output mode 5 Test of OK status Refer to test of acceleration output velocity output and displacement output mode 6 Test of Linearity Signal the module channels by adjusting the variable resistor of the terminal according to the table below Measure the output current with a multimeter If the linearity does not satisfy the requirement please re calibrate it refer to the next section Percentage of full scale 0 25 50 75 100 4 20mA mA 4 00 0 16 8 00 0 16 12 00 0 16 16 00 0 16 20 00 0 16 Notes In LVDT input case expansion output single measurement mode four channels work independe
32. frequency For more information please refer to the Electrical specifications The default value is Normal Channel Enabled This item controls whether or not the channel is to be used If the box is checked the channel is enabled When it is disabled the output current of this channel is 4mA The default status is enabled Alarm Latching This causes the PT2060 20 SEIS seismic module to retain an Alarm status after the alarm condition has cleared The latching mode allows to know if an alarm set point has been exceeded since the last rack ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 26 PT2060 20 SEIS Seismic Module reset Pressing the reset button on the Rack PT2060 91 SIM Module will reset all latched alarms in the PT2060 rack if the current proportional value is less than the set point value You can also reset the rack by using the software PT2060 System Configuration The Event list of the monitor will provide information about faulty transducers even if non latching is selected The default status is latched and users can modify it Set Point The alarm threshold is set here There are two levels of alarm The value can be set to some certain percentage of FS The default factory setting of Danger high is 75 Alert high is 50 Gap alarm also has two levels The default factory setting of GAP high is 17V GAP low 2V When the alarm condition is satisfied PT2060 goes into alarm st
33. ge scale v Displacement input and displacement output D D If the PK Full Scale range is less than or equal to 60um or the PK PK Full Scale range less than or equal to 120um or the RMS Full Scale range less than or equal to 50um small scale should be chosen Otherwise please choose large scale oomoo ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 PT2060 20 SEIS Seismic Module Connection between host computer and PT2060 To configure PT2060 20 communication between PT2060 System Configuration software and PT2060 20 module has to be established This communication is normally setup via PT2060 91 the system interface module As Figure 7 shows Computer will connects PT2060 91 the System Interface Module via the RS232 on the front panel or RS485 or RS232 on the back panel Please consult PT1060 91 SIM User Manual for more details RS232 PORT Figure 7 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 19 PT2060 20 SEIS Seismic Module Modeule Type and Channel Configuration Setting Configuration Software General Operation PT2060 System Configure software is an important part of test and maintenance of PT2060 PT2060 parameters are configured and the running status is displayed via the software For more detai
34. h the alarm set point and output the appropriate status information It can also output much more information such as GAP module status alarm status alarm event and system event to the field operator and upper level control systems ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 N PT2060 20 SEIS Seismic Module Module Description PT2060 20 Back Jumper The PT2060 20 can accept multiple sensors inputs and give various outputs The jumper setting is required for different type of sensors It is also required for some scale setting Jumpers are all located in the back panel of the module The jumper setting must match the scale type of the current channel or you will get the wrong measurement value If change the scale of non integral vibration mode you are strongly recommended to check the jumper setting first Basic Steps for Jumper Setting 1 Remove the back panel from PT2060 rack First please release the two fixing screws by using screwdriver anticlockwise until they are relaxed fully like the follow showing and then pull the two screws to pull out the back panel from the rack The above vo XN J fixing screw SIGNAL PROCESS 20 SEIS j The below fixing screw Y SIGNAL PROCESS 20 SEIS Figure 3 E ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 7 PT2060 20 SEIS Seis
35. ibTech recommends strongly that the original configuration setting must be uploaded and saved before performing any modifications to PT2060 20 inner parameters 6 Connect PC serial port to PT2060 with a standard communication cable 7 Get the signal generator and the oscilloscope ready 8 Get two multimeters ready Software Preparation Get familiar with the software functions listed below before conducting the test See PT2060 CFG Manual for more information v Upload download save configuration Enable disable channels and alarm function Bypass channels and Alerts Set channel multiply alarm Observe real time value and alarm status LS NNN On powering on the system will upload PT2060 configuration setting automatically This could also be done by clicking the button Upload After setting parameters click the button Download to send data to PT2060 or save to a file ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 53 N PT2060 20 SEIS Seismic Module Module Test The PT2060 20 SEIS seismic module supports many measurement types Acceleration input acceleration output Acceleration input velocity output Velocity input velocity output Velocity input displacement output Displacement input displacement output LVDT input Case expansion output paired LVDT input Case expansion output single Each module has four channels which are divided into two groups Channel 1
36. ibration level and the alarm status for all channels Sub item Modbus Range Setup is used to set a coefficient to PT2060 in order to make it compatible with other devices based on the standard Modbus ion Security Help i Modbus Range Setup F vn Real Time Value And Status gt Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event Rack Event Reset Figure 14 Item Security is used for security consideration Here you can enter different passwords for various permissions The Factory Password allows factory permission and is for the factory staff only You can modify the passwords here and set effective time for them If the period is expired password has to be reentered to continue your working Help Control Password Configuration Password Lis Factory Password Modify Control Password Modify Configuration Password Password Effective Time Period Figure 15 The item Help introduces detailed operation steps to the user It is a quick way to become acquainted with the software Security a Help OVE Figure 16 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 N PT2060 20 SEIS Seismic Module Module Function Description Alarm Type PT2060 20 SEIS module has two alarm types alert and danger Alarm can be configured to one of the two alarm
37. led information please refer to PT2060 System Configure software user manual The figure below is the main rack window of the software There are seven main items in the window SS PT2060 CONFIGURATION File Communication Rack Calibration Status Event Security Help A Proviblech Open Save Upload Download Report a PT2060 i 7 A y Kl Ar A E 2 amp Le lt A ME A alo e ei e e Help H Figure 8 Menu item File relates to file operations such as open save and save as of a configuration file Also the item System Setup in it is used to alternate the system measurement unit See the figure below Fa PT2060 CONFIGURATION iSO Communication Rack Ca Open Save Save As System Setup Rack Setup Exit Menu item Communication gt Upload is used to upload all configuration parameters from the PT2060 rack currently connected to the computer and Communication gt Download is used to download all configuration Figure 9 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 PT2060 20 SEIS Seismic Module parameters to the currently connected PT2060 rack From Communication Setup connection with PT2060 monitor can be established Setup communication parameters and click button Download to re set the parameters for the PT2060 rack 43 PT2060 CONFIGURATION NEIER Rack Calibration Upload Dow
38. led and latched The user can modify it Set Point The default factory setting of Danger high is 18mm and Alert high is 13mm Default setting for GAP High is 10V GAP Low is 2V Upscale Direction Case expansion measuring has relation to the Upscale direction The user can choose the direction as needed Toward Probe direction means that the larger the real time value the higher the GAP voltage Away from Probe direction means that the larger the real time value the lower the GAP voltage The default direction is Toward Probe Assuming a set up as pictured below and assuming that if the target moved in the direction of the arrow with an INCREASE in expansion LVDT 1 would be set up as Away From Probe and LVDT 2 would be set up as Toward Probe Figure 24 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 37 PT2060 20 SEIS Seismic Module Paired LVDT Input The figure below is an example of channel 1 or channel 3 configuration which are the first channel in a group configured in case expansion synthetic mode This is the same as single mode except for the Channel Type 20 SEISHIC Module Configuration Slot No 5 Channel No 1 Parameter Channel Type LVDT input case expansion output paired x M Channel Enabled Transducer Type L DT differential expansion transducer M Alarm Latching SE Set Point Transducer Sensitivity 0 4 vmm Danger High 1 Alert Time Del
39. led in three adjacent slots PT2060 43 R RELAY module must be installed in their right slot For example slot 1 3 to construct a TMR with a PT2060 43 R RELAY module being installed in slot 4 For more information please refer to PT2060 43 R RELAY Redundant Relay Module User Manual Other Information Each PT2060 20 SEIS seismic module has four channels Channel 1 and channel 2 must be configured with the same channel type So do channel 3 and channel 4 The channel type of channel 1 and 2 can be different from channel type of channel 3 and 4 PT2060 20 SEIS seismic modules support Alarm trip multiply except Case Expansion and Alarm Bypass Alarm trip multiply means that the alarms set point will be increased during the trip multiply time period Twice for Double Multiply and three times for Triple multiply Alarm Bypass means that the alarm function is prohibited Most of the can be interfaced with our PT2060 20 SEIS seismic module Typical sensors include TMO0782A or any other accelerometers TM0793V or any other velocity sensors TMO79VD low frequency velocity displacement sensors Any constant current type accelerometers or velocity sensors are compatible with the system The electro magnetic coil and spring type seismic velocity sensors and the negative powered current sensors are not supported by this module The main task of PT2060 20 SEIS seismic module is to process the incoming signal from the sensor system compare the overall wit
40. long the module will delay before changing into alarm status after having detected that real time value exceeds the alarm set point The user can modify it as needed The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The user can modify them from 1s to 60s as per the need Full Scale High Full Scale Low This is the high limit and low limit of the system full scale After setting these the various alarm hysteresis values are determined The default value is 1 64 of Full scale high By default full scale low is 0 The full scale high value is determined according to the application Measurement Type For the PT2060 20 SEIS seismic module acceleration mode the default measurement type is PK The User can change to PK PK or RMS Measurement Unit You can alternate between metric and English units For acceleration mode the default setting is g no matter what is the measurement unit System Unit Setup English Unit Figure 18 Alert Type Alert or Gap Alert type means that the module outputs an alarm when the real time value exceeds the alert and or danger set point set by the PT2060 System Configuration software Gap type means that the module outputs an alarm when the gap voltage is not OK Every channel of the module is capable of producing an Alarm indication These indications can be used in relay alarm drive logic which is configured in the Relay module Frequency It can be Normal or Low
41. mic Module 2 Remove the aluminum cover Second please release the two screws in the top and bottom of top cover by using screwdriver anticlockwise until they are relaxed fully like the follow showing and then hold the bottom cover the same time slip the top cover until it is separate from this back pannel The above The below screw screw Figure 4 3 After step 1and 2 then you can see the core PCB like Figure 5 4 Setthe jumpers according to the following tables as required 5 Re assemble the aluminum cover and insert the back panel into PT2060 system Seismic Transducer Input Channel 1 JP3001 Short circuit 3 J3004 Short circuit right side JP3002 Open circuit 1 Channel 2 JP3003 Short circuit 3 J3009 Short circuit under side JP3002 Open circuit 2 Channel 3 JP3004 Short circuit 3 J3010 Short circuit left side JP3006 Open circuit 1 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 8 2 Channel A PT2060 20 SEIS Seismic Module JP3005 Short circuit 3 J3011 Short circuit right side JP3006 Open circuit 2 Connected with LVDT Transducer Channel 1 JP3001 Short circuit 2 J3004 Short circuit right side JP3002 Open circuit 1 Channel 2 JP3003 Short circuit 2 J3009 Short circuit under side JP3002 Open circuit 2 Channel 3 JP3004 Short circuit 2 J3010 Short circuit left side JP3006 Open circuit 1 Channel 4 JP3005 Short circuit 2 J3011 Sho
42. mic Module will be latched and can be reset only by pressing RESET button located on the front panel of the communication module or clicking the menu item Rack gt Rack Reset Setup of the software Check whether it was reset from Real time Value and Status window Any channel s alarm will light up the alarm LED and make the module change to alarm status 8 Test of BUF If it is required user could conduct BUF test Adjust the input signal and check the buffered output with an oscilloscope if they are comparable Tune the potentiometer to make its output at 10V and observe the buffered output with an oscilloscope The noise signal PK PK value should be less than 50mV The figure below shows how to connect an oscilloscope to BUF PT2060 20 Seis Figure 38 9 Test of software bypass Checking the Channel Bypass switch will cause the module to indicate a bypass status This feature should be used if you wish to temporarily disable a channel on a module In Signal Module status Control window of the software select slot number and channel number and tick Alert Bypass and or Danger Bypass as you need Download it by clicking the button Download Supply a signal higher than alert or danger set and no alarm will occur i e specified channel s alarm status is bypassed 10 Test of hardware bypass Feed a signal higher than alert or danger set point to a channel Plug the prepared bypass terminal in the socket located on the back panel
43. nal can be processed with Peak Peak to peak TTL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PT2060 20 SEIS Seismic Module RMS DC Static and Status Values Each of the options for this monitor module has been defined with static values Those values can be accessed via the 4 20mA output or from the digital communication protocols Vibration Direct GAP OK Alert Danger Bypass Trip multiply Case Expansion Direct GAP OK Alert Danger Bypass Overall in 4 20mA output Max transfer distance 300m 1000ft Proportion to the monitor full scale Each channel has its own overall vibration output The short of the 4 20mA will not affect system performance Maximum load 3000 Resolution Less than 0 33 FS Buffered Output On the PT2060 20 Front panel each channel has one BNC connector The output is the unfiltered raw signal Max transfer distance Output impedance 5500 Alarm Alarm set point Set point accuracy Set point repeatability Alarms Alarm delay LED Indicators OK 10 Alarms Bypass Approvals CE CSA 300m 1000ft Each channel has two alarm set points which can be field adjusted from 0 to 100 FS Better than 0 1 FS Within 0 1 FS Normally latching or normally non latching Alert delay can be set from 1 to 60 seconds with time interval of 1 second Danger delay can be set from 1 to 60 seconds with
44. nance This maintenance interval is very important Usually a yearly maintenance is sufficient If PT2060 20 PROX modules work in extraordinary circumstance user should shorten the interval according to the actual situation Extraordinary circumstance means that H PT2060 is used to monitor some critical equipment H PT2060 works in high temperature high humidity and corrosive environment Preparation Tool Preparation The following instruments are needed for PT2060 10 PROX proximity module maintenance Personal computer with PT2060 CFG software installed Two 4 1 2 digital multi meters one for current measurement one for voltage measurement One signal generator two if phase reference is needed One oscilloscope Associated cables LN NNN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 52 PT2060 20 SEIS Seismic Module Build of Maintenance Environment Typical maintenance environment can be built by following these steps 1 Make test terminals Refer to appendix for the method to make terminals 2 Make bypass terminal Refer to appendix for the method to make terminals 3 Make multiply terminal Refer to appendix for the method to make terminals 4 Install the software PT2060 System Configuration on a PC 5 Save PT2060 configuration setting to a file Power off the PT2060 demount it from the equipment and transfer it to a workbench Application Advisory Prov
45. ng Re TEE 45 Maintenance assise en Mae nee dite 52 INSTRUCTION ET TE 52 le e HE ue TEE 52 Pr paration ET 52 sie Preparatio Lu TEE 52 Build of Maintenance Environment sise 53 SOMware Pr paration kN die Aessen 53 Module KEE 54 Current Calibration TEE 58 Exceptional Module Treatment esse 60 TROUDISSMOOU MG DEE 61 RTE 61 Real time Value and Status siens 62 System FVE LIS EEN 63 Alarm Event ET 64 Exceptional Module Treatment ses 64 CtlerT trortatont t iere ees naai a o aar E ae EE ean codes CAE ES en tne aE EE TANE A E eaa 65 Ordering Information sise 65 Optional Accessories seen 65 EXAMI ANON ct a de eu te ee e IEA E EE ee et er 65 Factory Configuration usines 66 ele el EEN 69 Preparing Test Terminals sise 69 Module eine EE 70 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PT2060 20 SEIS Seismic Module Receiving Inspection and Handling Guide Inspection Check the devices for possible damage that may have occurred from improper transport Damages in transit must be recorded on the transport documents All claims for damages must be made without delay against the shipper within 2 weeks after receipt of shipment at site Handling and Storing Considerations PT2060 should be handled with care while unpacking and installation Damage to PT2060 is typically caused by rough handling shock or electrostatic discharge ESD Be aware of the following precauti
46. nit Rotate Speed Alarm Type ig P Alert Type Frequency Type Signal Polarity E P Primary PR Backup PR Default Alarm Hysteresis Upload Download OK Cancel Help Figure 26 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 39 PT2060 20 SEIS Seismic Module Transducer List These are the transducers that can be connected to PT2060 20 SEIS seismic module Transducer input Transducer type and sensitivity Monitor output Acceleration Acceleration Transducer TM0782A with 100mV g or any current Velocity mode accelerometer TMO0793V with 4 mv mm s or any current mode velocity sensors Such as Velocity Velocity Transducer 330525 Displacement 330750 330500 TMO79VD with 4mV um or any other Displacement current mode transducers Displacement LVDT TM0602 A01 0 4V mm 10V in Case expansion TM0602 A02 0 2V mm 5V in TMO602 A03 0 1V mm 2 5V in Consult with ProvibTech for other LVDT transducer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 40 PT2060 20 SEIS Seismic Module Module Control and Real time Monitoring PT2060 20 SEIS seismic module processes signals from transducers and outputs various parameters such as Acceleration Velocity Displacement or Case Expansion Real time data can be monitored by the PT2060 System Configuration software In this ch
47. nload Communication Setup Figure 10 Communication Setup Protocol MODBUS RTU Connect MODBUS TCP Figure 11 Menu item Rack relates to rack operations Its sub items are listed below m Rack Clock Setup Configure system clock of the PT2060 rack m Rack Reset Setup Reset all alarms of the PT2060 rack m Factory Information Operations related to factory information WR Configurable Modbus Registers Operations related to Modbus Registers of the rack m Signal Module Status Control Operations related to alarm bypass and multiply alarms m Self Test Let the rack go into self test mode This is useful for troubleshooting IGURATION on POJ Calibration Status Event Securit Rack Clock Setup Rack Reset Signal Module Control Self Test Factory Information Customized Modbus Registers Figure 12 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 PT2060 20 SEIS Seismic Module Menu item Calibration contains two sub items General Calibration and Factory Calibration The users could perform general calibration only ATION ck MISES Status Event Secr User Calibration Factory Calibration A Figure 13 Menu item Status Event contains operations related to current status and alarm events recent 500 records such as reading or deleting Its sub item Real time Value and Status is used to display the real time overall v
48. ntly So the test steps are the same for all of the four channels The voltage corresponding to the full scale is sensitivity x full scale in the test of linearity For example the tested channel s transducer is in positive direction Its sensitivity is 0 4V mm and full scale is 0 25mm At the time corresponding to the Percentage of full scale of 100 the provided voltage to the terminal is 0 4V mm 25mm 10V For LVDT input case expansion output paired measurement mode the steps to test the first channel is analogous to that carried for LVDT input case expansion output single measurement mode The steps to test the second channel are different The provided voltage is the difference of channel 1 and 2 For example the first channel s sensitivity is 0 4V mm and full scale is 0 25mm the second channel s sensitivity is 0 4 mm and full scale is 25 25mm If the transducer is mounted in positive direction and the voltage difference between channel 1 and channel 2 is 10V the real time value of channel 2 will be 25mm and its corresponding output current be 4 00 0 16mA ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 57 PT2060 20 SEIS Seismic Module 7 Test of direction The measurement direction for PT2060 20 case expansion measurement mode is optional Default option is positive direction In this case the input signal is proportional to the output real time value current GAP Othe
49. of communication module Bypass LED of the PT2060 10 PROX proximity module should light up and the Alarm LED should go off Meanwhile the alarm mark in the Real time Value and Status window of the software vanishes On unplugging the bypass terminal the alarm reappears 11 Test of multiply logic In Signal Module status Control window of the software select slot number and channel number and check none or Double Multiply or Triple Multiply as you need Download it by clicking the button Download Plug the prepared multiply terminal in the socket located on the back panel of communication module Feed the channel with a signal The alarm occurs when the magnitude of the signal is as high as double or triple of alert or danger threshold 12 Test ofvoltage ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 56 N PT2060 20 SEIS Seismic Module Normal voltage is critical for measurement it is different For different measurement type Please test the voltage according to the steps described in the Appendix 13 Test of redundant power Feed channel 1 with a signal corresponding to 50 of Full Scale At this time the output current of this channel is about 12 00 0 16mA Pull out the lower power module and the output current should keep in this range Push the lower power module and pull out the upper one and the current should be stable too Test for Case Expansion Output The test mentioned here is
50. on software Click the button Upload and the parameters of the PT2060 will be uploaded to the software Click the picture of the module you want to configure to open a configuration window for that module where all parameters can be edited Download or upload the configuration information according to the need It needs configuration password when first download The default password is 1234 Configuration Password Password Figure 17 Application Advisory ProvibTech recommends strongly that the original configuration setting be uploaded and saved before performing any modifications to the PT2060 20 inner parameters PT2060 is unable to alarm and protect in configuration status Acceleration Input Acceleration Output PT2060 20 SEIS seismic module supports measurement type of Acceleration input acceleration output Channel Type Acceleration input acceleration output Transducer Type The measurement type of Acceleration input acceleration output can be combined with many models of sensors such as TM0782A Any 100mv g sensor ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 25 PT2060 20 SEIS Seismic Module Transducer Sensitivity This is the most important parameter that corresponds to the transducer output sensitivity This value is typically expressed as milli volt per measure unit The default value is 100mv g Alert Time Delay Danger Time Delay This is how
51. ons while unpacking and handling PT2060 Rack or any module v Please pay attention to the sharp corners sides of the rack to avoid any of injuries during the installation transporting and un installation v All circuit boards and electronic modules associated with this rack contain components which are susceptible to damage caused by electrostatic discharge It is necessary to discharge any static electricity from yourself and your clothing before handling the rack v Always keep the module in the protective antistatic bag Whenever it is not installed in a system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 3 PT2060 20 SEIS Seismic Module Module Introduction General Information ProvibTech s PT2060 20 SEIS seismic module is a four channel seismic signal conditioner and processing unit Each channel of the SEIS module can accept any seismic sensors signal input process it and outputs the processed data The PT2060 System Configuration software is used to configure the module s work type and set its parameters and display information including active value PT2060 20 SEIS seismic module can realize the following functions v Acceleration 4 channels Velocity 4 channels Displacement 4 channels Low Frequency acceleration Velocity or Displacement 4 channels Case Expansion Case expansion output paired 2 channels Case expansion output single 4 channels
52. oth When GAP mode is chosen the alarms can be either GAP or danger Off All channels on the module are in normal status No alarms engaged If the system works improperly the reasons may be the connection of transducer is broken the transducer is damaged the module fails Try to solve it by performing these remounting the module resetting it and checking the cable and the transducer Bypass LED On PT2060 is in hardware Bypass mode All alarms on this module are inhibit from alarming no alarms will be engaged The real time value and current output of PT2060 20 SEIS seismic module are not affected by this Off Normal operation mode If this works improperly it may be caused by the failure of PT2060 20 SEIS seismic module or PT2060 91 SIM System Interface Module In this case please contact the closer ProvibTech office ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 61 PT2060 20 SEIS Seismic Module Real time Value and Status From Real time Value and Status window as shown in the following figure user may unveil some problem Alert False When alarm type is Alert it means there is no alert When alarm type is GAP it means there is no GAP alarm True When alarm type is Alert it means there is an alert When alarm type is GAP it means there is a GAP alarm Danger False It means there is no danger alarm no matter what alarm type is True It means there is a
53. our 4 20mA current output terminals on the PT2060 20 Back panel LED PT2060 20 PROX proximity module has on board status indication There are three LED that display different status of the monitoring channels v OK IO A steady OK IO LED indicate that the hardware module and the proximity probe system in the field are working ok Disabled channels will be logically configured as channel OK status If the OK IO LED is flashing with about one second frequency it indicates A Channel is ok B The digital communication between the module and the system are working properly v Alarms ee If the Alarm LED is on it indicates that some channels on the module are in Alert ou status and or some channels on the module are in danger status Ge v Bypass br The Bypass LED will be on if Bypass terminal is plugged in With the Bypass on al 74 channels of the module will not output any alarm BUF 1O SHIELD The four BNC connectors are corresponding to the four channels respectively The BNCs provide original un filtered signals for other data acquisition systems Figure 6 4 20mA output ProvibTech supply 4 20mA output on each channel as a default setting for our customer Each PT2060 20 PROX proximity module has up to four channels of 4 20mA output Figure 6 shows PT2060 20 Back panel COM OUT1 COM OUT2 COM OUT3 and COM OUT4 are the 4 20mA current output terminals of the four channels Software PT2060 has powerful configuration soft
54. rip multiply is normally applied by manual operator action during startup to allow a machine to pass through high vibration ranges without trigger monitor alarms Such high vibration ranges may include system resonances and other abnormal transient conditions The function of trip multiply is fulfilled through software under the hardware control i e the software multiply function takes effect only after a multiply terminal has been plugged in the socket on the PT2060 91 SIM System Interface module When alarm type is Alert this function is valid for both alarm levels alert and danger When alarm type is GAP voltage this function is valid only for danger When double multiply is set alarm occurs after real time value reaches two times higher than alarm set point value When triple multiply is set alarm occurs after real time value reaches three times higher than alarm set point value The default status is inactive Channel Disable When a channel is un used it should be disabled In this case from the window Real Time Value and Status it can be seen that GAP not OK Alert and Danger turn false and GAP value becomes 10 0V The Real time value is full scale low or zero for position and temperature channels ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 PT2060 20 SEIS Seismic Module Parameter Configuration Connect the host computer and the PT2060 and start PT2060 System Configurati
55. rrent calibration follows these steps 1 Connect a multimeter to the current output port in serial Plug Red lead into OUT and black lead into COM 2 Click menu item Calibration gt User Calibration enter password to open calibration window See the following figure Select the slot number and channel number to be calibrated User Calibration Slot 5 a Channel 1 X 4 20mA Calibration Full scale low Zero Calibration Full Scale high Calibration Figure 39 TLL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 58 PT2060 20 SEIS Seismic Module 3 The whole procedure is implemented in the 4 20mA Calibration Click the button Full scale low Zero Calibration to open the zero calibration window figure 39 Follow the steps showed in the window to implement calibration First click the button Start Calibration in step1 then read the output current value from multimeter after it settled down Enter this value three significant decimal digits in the text area in step2 After that click the button Full scale low Calibration in step3 to download Wait till the multimeter outputs a right value Click Exit to exit the zero calibration Full Scale Low Calibration Step2 Read current output Full Sca Low 1 and enter into below field Figure 40 4 Click the button Full scale high Calibration Click OK button in the WARNING window figure41 Enter YES in the
56. rt circuit right side JP3006 Short circuit 2 If the channel works in non integral vibration mode customer must select its scale and jumpers Note Integrator type can not work in low frequently condition See below for jumper locations Channel 1 Channel 2 Channel 3 Channel 4 Small Scale J1001 Short circuit under side J1002 Short circuit under side J2001 Short circuit up side J2002 Short circuit under side Large Scale J1001 Short circuit up side J1002 Short circuit up side J2001 Short circuit under side J2002 Short circuit up side ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 9 sales provibtech com www provibtech com N PT2060 20 SEIS Seismic Module Small scale is defined as below Acceleration input Acceleration output v Measurement Type PK Full scale high lt 2 5g v Measurement Type PK PK Full scale high lt 5g v Measurement Type RMS Full scale high lt 2g Velocity input Velocity output v Measurement Type PK Full scale high lt 50mm s v Measurement Type PK PK Full scale high 100mm s v Measurement Type RMS Full scale high lt 50mm s Displacement input Displacement output v Measurement Type PK Full scale high lt 60um v Measurement Type PK PK Full scale high lt 120um v Measurement Type RMS Full scale high lt 50um Note Small Scale Signal input lt 600 mV PK Pk Large Scale Signal input lt 8 V PK PK Factory Def
57. rwise it will be reciprocally proportional to the output For example in LVDT input case expansion output measurement mode when the transducer is in positive direction sensitivity is 0 4V mm full scale is 0 25mm providing a signal of 10V will get a real time value of 25mm output current of 20 00 0 16mA and GAP of 10V If the transducer direction is negative providing a signal of 10V will get a real time value of Omm output current of 4 00 0 16mA and GAP of OV 8 Test of alarm Refer to test of acceleration output velocity output and displacement output mode 9 Test of BUF Refer to test of acceleration output velocity output and displacement output mode 10 Test of software bypass Refer to test of acceleration output velocity output and displacement output mode 11 Test of hardware bypass Refer to test of acceleration output velocity output and displacement output mode 12 Test of power Normal voltage is critical for measurement It is different for different measurement type Please test the voltage according to the steps described in the Appendix 13 Test of redundant power Refer to test of acceleration output velocity output and displacement output mode Current Calibration The user should not repair the components inside PT2060 20 SEIS module However if the linearity of current output does not satisfy the requirement according to the test result conducted as described above user could re calibrate these channels Cu
58. s of the machine Should there develop a difference between the two sensors we know that the machine is not expanding at the same rate on one side of the machine as it is on the other Alarm set points are based on the differential input and are used to warn the operator to take actions before the turbine is damaged For relatively smaller machines the absolute thermal expansion due to heat can also cause problems In these application single case expansion measurements are required Alarms can be set at different expansion positions Triple Modular Redundant TMR Three PT2060 20 SEIS seismic modules and one PT2060 43 R RELAY Redundant Relay module constitute a Triple Modular Redundant system In this case the 43 R RELAY module processes the alarm signals coming from the three PT2060 20 SEIS seismic modules according to the assigned logic In the system each PT2060 20 SEIS module works independently and acts just the same as in non redundant system This system can give alarm signals to host computer and field operators Figure 2 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 PT2060 20 SEIS Seismic Module A standard 19 PT2060 rack can have three TMR systems mounted slot 1 4 slot 5 8 and slot 9 12 PT2060 43 R RELAY module can be mounted in slot 4 8 and 12 only A 12 PT2060 rack can have one TMR systems mounted slot 1 4 Three PT2060 20 SEIS seismic modules must be instal
59. s provibtech com www provibtech com 41 PT2060 20 SEIS Seismic Module Hardware Module Operation Front Back Panel and Functions PT2060 20 Front Panel FT KR PT2060 20 Seis J uno eae 2 3 AJ mm dd gt D J Dm Figure 29 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 42 PT2060 20 SEIS Seismic Module 1 OK 10 LED Flash 1Hz All channels are ok Digital communication is ok On without flash All channels are ok but No digital communication Off One or more channels are not ok 2 Alarm LED On One or more channels have alarms The alarms can be either alert or danger or both Off All channels on the module are in normal status No alarms engaged 3 Bypass LED On bypass mode All alarms on this module are inhibited no alarms will be engaged Off Normal operation mode 4 Buffered output The four BNC connectors are corresponding to the output of the 1 2 3 and 4 channels The buffered output is the unfiltered raw signal outputted by BNC connector except small scale of acceleration and velocity output 5 Channel label Customer is able to mark channels on the label in the field A label can be marked by removing the front plastic cover with a flat screw driver ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com w
60. scale high Measurement Type Default option is PK PK The user can change it to PK RMS Measurement Unit It can be imperial or metric i e mil or um Default option is pm Alert Type The default alert type is Alert The user can change it to Gap as need Frequency For more information please refer to Electrical Channel Enabled Alarm Latching The default status is enabled and latched The user can modify it Set Point Default factory setting of Danger high is 375um of Alert high is 250um Default setting for GAP High is 17V GAP Low is 2V ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 34 PT2060 20 SEIS Seismic Module The figure below is an example of Displacement input displacement output configuration 20 SEISHIC Module Configuration Slot No 5 Channel No fi D Parameter Channel Type Displacement input displacement output M Channel Enabled Transducer Type TMO79VD A1 N Alarm Latching Set Point Transducer Sensitivity kb mv um RE Danger High 375 Alert Time Delay a Alert High Danger Time Delay Gd ert Low Teeth Per Cycle Danger Low Zero Position Gap 10 y GAP High Hysteresis Voltage ji D GAP Low Trigger Voltage Gap 10 D Laag Transducer Direction Full Scale High Toward Probe C Away From Probe Full Scale Low Threshold Type Measurement Type COMENT Auto Measurement Unit Rotate Speed Alarm T
61. st and the PT2060 20 modules can be mounted only in slot 1to 6 Before using the module users need to determine the channel measurement mode There are three channel measurement modes non integral mode integral mode and LVDT Non integral mode H Acceleration input and acceleration output A A M Velocity input and velocity output V V E Displacement input and displacement output D D Integral mode E Acceleration input and velocity output A V m Velocity input and displacement output V D LVDT mode H LVDT input and case expansion output paired m LVDT input and case expansion output single Note Some these different channel measurement modes are set up with jumpers located on rear panel For more detailed information please refer to PT2060 20 Back Jumper Scales definition of non integral channel measurement For non integral channels there are two scales to choose v Acceleration input and acceleration output A A If the PK Full Scale range is less than or equal to 2 5g or the PK PK Full Scale range is less than or equal to 5g or the RMS Full Scale range is less or equal to 2g small scale should be chosen Otherwise please choose large scale v Velocity input and velocity output V V If the PK Full Scale range is less than or equal to 50mm s or the PK PK Full Scale range is less than or equal to 100mm s or the RMS Full Scale range is less than or equal to 50mm s small scale should be chosen Otherwise please choose lar
62. time interval of 1 second Danger delay also includes a 0 1 seconds option green on off or flash red red Non incendive class div 2 Grps ABCD T4 40 C to 75 C Certificate Number 2011996 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 PT2060 20 SEIS Seismic Module Environmental Temperature Operation 20 C 65 C Storage 40 C 85C Humidity 95 non condensing Physical Each module comes with two major components the PT2060 20 Front assembly and the PT2060 20 Back assembly Dimensions 241mm 9 5in X 24 5mm 0 96in For 19 rack they can be mounted in any slot from 1 to 12 For 12 rack they can be mounted in any slot from 1 to 6 Weight 1 0 kg 2 0 Ib ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 17 N PT2060 20 SEIS Seismic Module Module Configuration and Channel Setup SEIS module can process signals from most seismic sensors system including acceleration velocity displacement and case expansion To deal with these signals the PT2060 20 SEIS seismic module and PT2060 System Configuration software are needed Hardware Configuration Each PT2060 20 SEIS seismic module occupies a slot in the system rack A standard 19 rack can contain 12 PT2060 20 modules at most and the PT2060 20 modules can be mounted only in slot 1 to12 A 12 rack can contain 6 PT2060 20 modules at mo
63. types Alert and Gap If the chosen type is Alert in Real time value and Status window of PT2060 System Configuration software the column Alert indicates whether it is in alert status and the column Danger indicates whether it is in danger status If the chosen type is GAP in the software window the column Alert indicates whether the GAP voltage exceeds the assigned value and the column Danger indicates whether it is in danger status GAP not OK When a certain channel of PT2060 20 SEIS module has GAP voltage exceeding the set range it will turn to GAP not OK status and the OK IO LED will be off If the current channel s alarm type is Alert When GAP is not OK it can be seen from Real time Value and Status interface of PT2060 System Configuration that v Real time value equals to full scale low limit v GAP value normally displayed is the current GAP voltage v Alert is False Danger is False alarm latching has higher privilege than GAP not OK If before turning to GAP not OK alarm latched already Alert and Danger will not change Also in this case he channels output current ought to be set to 3 040 16mA If the current channels alarm type is GAP when GAP is not OK it can be seen from Real time Value and Status interface of PT2060 System Configuration that v Real time value equals to full scale low limit v GAP value is normally displayed is the current GAP voltage v Alertis True indicating that it is in GAP not OK stat
64. us v Danger is False alarm latching has higher privilege than GAP not OK If before turning to GAP not OK it has Danger latched already Danger will not change In this case the channels output current ought to be set to 3 0 0 16mA Bypass There are two types of bypass hardware bypass and software bypass When hardware bypass is activated the Bypass LED becomes on When software bypass is activated the LED does not come on Both types of bypass do not affect monitor performance except the alarms Bypass will inhibit Danger alarm Alert alarm and GAP alarm The default status is inactive Bypass has a higher privilege than alarm latch ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 PT2060 20 SEIS Seismic Module channel bypass status may result from the following conditions v PT2060 20 SEIS module has never been configured PT2060 20 SEIS module is in configure mode Channel of PT2060 20 SEIS module has an invalid configuration PT2060 20 SEIS is in power up self test Fatal error is found during self test Alarming is bypassed via PT2060 System Configuration Alarming is bypassed via PT2060 91 SIM module Channel of PT2060 20 SEIS module is disabled LN NNN SK SK Alarm Trip Multiply PT2060 20 module also supports alarms trip multiple with shaft vibration and low frequency vibration Trip multiply will temporarily increase the alarm Alert and Danger set points T
65. ut velocity output Transducer Type There are many models of transducers that can be connected such as TM0782A Any 100mv g Transducer Sensitivity Default value is 100mv g Alert Time Delay Danger Time Delay The default value for Alert Time Delay is 3 seconds and for Danger Time Delay is 1 second The user can modify them from 1s to 60s as needed Full Scale High Full Scale Low Full scale low is set to Omm s and Full scale high is set to 50mm s by default The user can set this parameter as desired After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full scale high Measurement Type For the PT2060 20 SEIS seismic module acceleration input velocity output mode the default measurement type is RMS The user can select PK PK or PK instead Measurement Unit For the PT2060 20 SEIS seismic module Acceleration input velocity output mode the measurement unit can be ips imperial or mm s metric The Default setting is mm s Alert Type The default alert type is Alert The User can change it to Gap as needed Frequency Type For more information please refer to Electrical The default value is Normal Channel Enabled Alarm Latching The default status is enabled and latched The user can modify it Set Point Default factory setting of Danger high is 37 5mm s of Alert high is 25mm s Default setting for GAP High is 17V GAP Low is 2V ProvibTech Phone 1 713 830 7601 Fax 1 2
66. w is set to 25mm and Full scale high is set to 25mm by default The user could set this parameter according to as per the real situation After these items have been set the hysteresis of various alarms is determined The default value is 1 64 of Full scale high Measurement Unit Can be inch or mm The default option is mm Alert Type The default alert type is Alert The user can change it to Gap as need Channel Enabled Alarm Latching The default status is enabled and latched The user can modify it Set Point The default factory setting of Danger high is 18mm Alert high is 13mm Alert low is 13mm Danger low is 18mm By default setting for GAP High is 10V GAP Low is 2V Upscale Direction The default direction is Toward Probe See above for explanation The figure below is an example of channel 2 or channel 4 configuration which are the second channel in a group configured in case expansion synthetic mode 20 SEISHIC Module Configuration Slot No 10 Channel No 2 Parameter Channel Type gt E Transducer Type zl Je Alarm Latching Set Point Transducer Sensitivity SC Danger High Alert Time Delay Alert High Danger Time Delay AN ert Low Teeth Per Cycle roue P Zero Position Gap GAP High Hysteresis Voltage GAP Low Trigger Voltage Gap Upscale Direction Full Scale High Toward Probe Away From Probe Full Scale Low Threshold Type Measurement Type E E Measurement U
67. w system events In the left area there is a list of upload time which is the time you perform an upload from PT2060 rack Click one of these items to get its detail event list in the right field Event without channel number means it does not concern any channel For example take the highlighted line in figure above the PT2060 20 SEIS seismic module in slot 5 entered run mode By browsing this event list you will be able to know what happened recently It may help the user to solve some problems The protocol of system event is shown as below If you could not solve the problem by yourself please save all system events for our service staff ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 63 sales provibtech com www provibtech com PT2060 20 SEIS Seismic Module Alarm Event List Like System event the software deals with alarm event list in the same way It also keeps 500 recent alarm events Click menu item Status Event gt Alarm Event of the software to open a new window like figure below Alarm Event Record Upload Time Check Value 2009 04 30 11 10 24 Alarm Time Entered Danger High 009 04 30 8 48 34 Entered Danger High 009 04 30 8 48 34 Entered Alert High 009 04 30 8 48 36 Entered Alert High 009 04 30 8 48 36 Left Danger High 9 04 30 10 15 34 Left Alert High 9 04 30 10 15 34 Left Danger High 009 04 30 10 15 35 Left Alert High 2009 04 30 10 15 35 Entered Danger High 2009 04 30 10 54 54 Left Danger High 2009 04 3
68. ware A user can perform configurations of PT2060 20 PROX modules via the PT2060 System Configuration software PT2060 20 can be configured to different modes full scales alarms set points alarm delay etc In addition the 4 20mA output can be calibrated The overall TTT ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PT2060 20 SEIS Seismic Module real time value of the signal acquired and processed by the PT2060 20 PROX module can be displayed in the software Connection Install the configuration software on a computer and connect to PT2060 with the communication cable provided see PT2060 CFG manual for in depth instructions In the Real time Value and Status window of the software the following messages are displayed Rack Slot Channel PT2060 rack number PT2060 10 PROX proximity module slot number and channel number Real time Value The present value of that channel corresponding to its full scale GAP Value For proximity probes this stands for the distance between the top of the probes and the measured surface Alert Danger It is the result of comparing the real time value with assigned alarm set point When the real time value is higher than the high limit or is lower than the low limit it alarms True means alarm and False means no alarm GAP not OK It indicates GAP alarm status When the GAP value exceeds assigned range GAP not OK alarms True means alarm and
69. ww provibtech com 43 PT2060 20 SEIS Seismic Module PT2060 20 Back Panel SIGNAL PROCESS 20 Sus Figure 30 1 The terminal for sensor input of channel 1 and channel 2 The screw on top and bottom are used to mount the connector You may loosen the screws to remove the connector 2 The port for sensor input of channel 3 and channel 4 See description above 3 4 20mA output As a standard feature each channel has a 4 20mA output The output is proportional to the full scale of each channel The maximum load is 3000 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 44 PT2060 20 SEIS Seismic Module Field wiring Diagram Field wiring Diagram for TM0793V or Similar Sensors ah COo oe cable SIG SHD Sil a Wie Cable STC Red UNE SHD Sted KR me Cable SIG Red ER HCH SHD Shield pu Im o SIC Red RE wu SHD Shield oun KT bye KT be KT COM OUT4 d SHIE Figure 31 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 45 PT2060 20 SEIS Seismic Module Field wiring Diagram for TM0794V SIL GES 20 Suis PWR Black am COM Back SIG SHD Shield Black Cable Red CU Black
70. you to solve your problem If you could not solve the problem by yourself please save these message for our service staff Exceptional Module Treatment If you suspect that the PT2060 20 SEIS seismic module has several problems please contact ProvibTech factory ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 64 PT2060 20 SEIS Seismic Module Other Information Ordering Information Each PT2060 20 SEIS seismic module consists of two boards PT2060 20 Front and PT2060 20 Back There is only one type PT2060 20 Front but the PT2060 20 Back should be configured with jumpers according to your applications PT2060 20 AX AX Back panel IO module A0 Current mode accelerometers and velocity sensors A3 Low frequency sensors TMO79VD A4 LVDTs A5 Electro magnetic Velocity sensor 5485c It must be specified in the purchase order when PT2060 20 SEIS seismic modules are to be used for Low Frequency f lt 2Hz measurement Optional Accessories There are several accessories for selecting PT2060 002000 PT2060 20 Front panel PT2060 002001 PT2060 20 Back panel Examination The encapsulation of PT2060 can protect modules from damage As soon as the material is received user should examine whether it is damaged and whether it is caused by transportation Please contact the courier if it has happened If no damage is found and the system does not work properly please ch
71. ype Alert Type ivan evel Elo Aad Lowy Frequency Type o Signal Polarity CG ri re Wi Elrofzaeilgog Primary PR na Backup PR JA Alarm Hysteresis Figure 23 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 35 N PT2060 20 SEIS Seismic Module Dual LVDT Input Case Expansion Output Case expansion works in two modes Single LVDT input Case expansion output Dual LVDT input Case expansion output The PT2060 20 SEIS seismic module supports Dual LVDT input amp Case expansion output It is also called synthesis mode In this mode two channels are combined together as a group Channel 1 and 2 form one group and channel 3 and 4 form another The first channel of a group outputs the processed overall from the transducer connected to this channel The second channel of the group outputs the value of the second channel subtracted from the value of the first channel In this mode disable status and GAP not OK status of both channels are tied together The disable status of the second channel is always compatible with the first channel GAP not OK status of both channels effect each other If any one of them becomes not OK both of them turn not OK The second work mode is called single mode In this mode all channels of PT2060 20 SEIS seismic module work independently and have no relation to each other Case expansion supports LVDT transducers with any s

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