SLIT TYPE RODLESS CYLINDERS の10
Contents
1. Standard mount ORC 10X Stroke A ORC 10 07 19 G 94 Stroke J 47 Stroke 50 12 5 38 2 434 19 12 22 2 M3X0 5 Depth5 5 15 2 M5X0 8 Depth4 6 Connection port i O TR ub i 2 ot wi H aa el ENR JK Hl R 4 M3X0 5 Depth5 Mounting thread 22 Carrier pin Standard mount viewed from above 10 77 9 6 77 50 15 15 38 i hes N r T d Emm e g at e ee s D zf J N E Al o o z mM s pi 25 j 25 2 oe t i 4 5 CASS L type bracket F type support O O TANI 2 3 6 z lt the iti TTT rr 12 o 43 5 6 18 4 25 33 Mounting location of sensor switch k Ry ORC Sw Section A A 07 10 1000 1000 When sensor switch is mounted or or 36 22 3000 3000 22 36 eean wire Lead wire 19 Notes 1 When the sensor switch is mounted in eng length fame the dimensions shown in the drawing x e the magnet comes to the sensor switch s maximum sensing location at K a H the end of the stroke O o E 2 When 2 sensor switches are mounted d os ES on the same surface the minimum lt A stroke should be 25mm Sensor Switch Operating Range Response Differential and Maximum Sensing Location Operating range The distance the piston travels in one direction2. A 07 p CAD drawing data catalog is available Caution KOGANEI ACTUATORS GENERAL CATALOG SLIT TYPE RODLESS CYLINDERS 9 10 CONTENTS Features Specifications Order Codes 1069 Inner Construction 1070 Dimensions 1071 Handling Instructions and Precautions 1072 Before use be sure to read the Safety Precautions on p 57 1068 i SLIT TYPE RODLESS CYLINDERS 10 SLIT TYPE RODLESS CYLINDERS 10 ORC 10 The smallest slit barrel type with seal band in the series Offers directly applying loads non rotating and long strokes in hard to reach places not covered under conventional small bore cylinders Compact sensor switch strongly supports the space savings of the ultra slender body Symbols Rodless cylinder Co i Rodless cylinder with magnet Stroke mm Standard strokes Available strokes 100 200 300 400 500 25 2000 Remark Non standard strokes are available at 1mm pitch intervals Consult us for delivery Order Codes Specifications SEE EE es em Bore mm in 10 0 394 Operation type Double acting type Media Air Operating pressure range MPa psi 0 2 0 7 29 102 Proof pressure MPa psi 1 03 149 Operating temperature range C F 0 60 32 140 Operating speed range mm s in sec 100 500 3 9 19 7 Note Cushion
3. while the switch is in the ON position Response differential C The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction Maximum sensing location Sensor switch model Operating range 2 ZG530 ZG553 2 4 4 1 0 094 0 161 mm in CS3M CS4M CS5M 4 7 0 157 0 276 Response differential C 0 7 0 028 1 0 039 Maximum sensing location Note Note This is the lengt 11 0 433 end side to the 1071 lead wire 8 0 315 h measured from the switch s opposite Magnet C Response differential OFF C Response differential 4 Maximum sensing location Handling Instructions and Precautions i 0 Selection Allowable load and moment Although the rodless cylinder 10 0 394in can be used with directly applying loads make sure that the load and moment do not exceed the values in the below Mp Fp Xr Mr FrXre i My Fy Xr y Fy X13 w am o 0 Uj Mounting Maintenance Mounting 1 While any mounting direction is allowed we recommend that the piston mount be installed so that it faces downward when mounting in locations subject to dripping water or oil etc
4. Rubber bumper Lubrication Not required Maximum stroke mm in 2000 78 74 1000 39 37 5 eee Stroke tolerance or less ol o mm in 1001 2000 6 Pao 39 41 78 74 0 0 Port size M5 X0 8 Note For piston speed see p 1072 Cushioning capacity ORC10 X 300 5 Stroke Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches Rodless cylinder 10 Piston mount Blank Standard mount M M mount Sensor switch Mounting bracket ZG530 Blank No mounting bracket ZG553 L With L type bracket CS3M CS4M Supporting bracket _ CS5M Blank No support F With F type support 1 One set with 2 pieces 2 Two sets with 4 pieces Lead wire length A 1000mm 39in B 3000mm 118in Blank No sensor switch Number of supporting bracket sets Order codes for sensor switches only Sensor switch ZG530 ZG553 CS3M CS4M CS5M Holder Blank No holder ORC10 With holder for 10 rodless cylinder Lead wire length A 1000mm 39in B 3000mm 118in Order code for holder only is G5 ORC10 For details of sensor switches see p 1544 Additional parts Order code for L type bracket only L ORC 10 F ORC 10 1069 Order code for F type bracket only M ORC 10 Orde
5. ated during piping work could result in air leaks or other defective operation Atmosphere 1 If using in locations subject to dripping water dripping oil etc or to large amounts of dust the band may break or the life of the seals could be shortened and use a cover to protect the unit or install with the piston mount facing downward 2 Do not engage in electric welding close to the rodless cylinder 10 0 394in The welding spatters could damage the outer seal band 3 The product cannot be used when the media or ambient atmosphere contains any of the substances listed below Organic solvents phosphate ester type hydraulic oil sulphur dioxide chlorine gas or acids etc Lubrication The rodless cylinder 10 0 394in can be used without lubrication If lubrication is required use the recommended oils listed below Recommended oils Idemitsu Kosan Co Ltd Daphne Rockdrill 46 Showa Shell Sekiyu K K Rock drill oil 32 Mobil Sekiyu K K Almo 525 Others Products equivalent to the above Media 1 Use air for the media For the use of any other media consult us 2 Air used for the rodless cylinder 10 0 394in should be clean air that contains no deteriorated compressor oil etc Install an air filter filtration of a minimum 40 um near the cylinder or valve to remove collected liquid or dust In addition drain the air filter periodically
6. ctions and Precautions Z N Sensor switch Handling precautions 1 Because of a magnetic sensing type sensor switch avoid use in locations under strong magnetic fields or near power lines and other large current sources 2 Do not apply strong force or excessive bending to the lead wire 3 Avoid use in ambient chemical atmos pheres 4 For use in ambient atmospheres subject to dripping water or oil consult us 5 Note that the relay may be unable to respond when the piston speed is high and the switch s ON time becomes too short Mounting Loosening the sensor switch mounting screw M3 allows removal of the holder and sensor switch For mounting hook the holder latch along with the sensor switch onto the lower groove of the cylinder barrel and then tighten the mounting screw Set the tightening torque of the mounting screw to 0 2N m 1 8in Ibf The sensor switch can be mounted in either location or shown in the diagram It cannot be mounted in location Sensor switch Holder Cylinder barrel O j Sensor switch mounting screw Caution After mounting the sensor switch always confirm it is securely mounted 1073 KJ General precautions Piping Always thoroughly blow off use compressed air the tubing before connecting it to the rodless cylinder 10 0 394in Entering chips sealing tape rust etc gener
7. e front of the connection ports this is the left X Available as a seal repair kit sided one 2 When looking at the front of the connection ports this is the right sided one Cylinder Thrust N lbf Select a suitable cylinder bore size considering the load and air poses Air pressure MPa psi pressure to obtain the required thrust mm in2 0 2 29 0 3 44 0 4 58 0 5 73 0 6 87 0 7 102 Since the figures in the table are calculated vaen elect a bore Ame 55 0 size that results in a load ratio load ratio E 3 53 IS 28 06 8 83 10 59 12 36 of 70 or less Mass kg Ib Zero stroke mass with standard mount 0 078 0 172 Additional mass for each 1 mm 0 0394in stroke 0 00054 0 00119 0 018 0 040 0 008 0 018 0 002 0 004 Additional mass of option per unit M mount L type bracket F type support Sensor switch with holder A B 0 05 0 11 0 09 0 20 1070 7 SLIT TYPE RODLESS CYLINDERS 10 Dimensions mm
8. or to large amounts of dust 2 Avoid any electric welding after mounting the rodless cylinder 10 0 394in Current may flow into the cylinder generate sparks between the inner seal band outer seal band and cylinder barrel and damage the seal band Caution Avoid applying strong shocks to the cylinder barrel s slit portion Pitching moment Mp Fp X11 e 1N m 0 74ft Ibf Rolling moment Mr FrX r2 0 2N m 0 15ft Ibf Yawing moment My Fy Xrs 0 3N m 0 22ft Ibf Maximum load capacity W oss 20N 4 5Ibf Remark The inclined angle of the piston mount when applying the maximum moment in the rolling direction should be 3 degrees or less for totaling both swing directions Cautions 1 The moment including the inertial force generated when the load is moved or stopped must not exceed the values in the above For the mass and piston speed see the Cushioning capacity 2 Rolling moment Mr Should not be applied as much as possible Cushioning capacity While rubber bumpers are standard equipment on all rodless cylinders 10 keep the maximum mass and speed within the ranges shown in the graph below If load and speed exceed the ranges install an external shock absorber etc to absorb the shock mm s 1000 Center of gravity 500 400 300 Piston speed 200 100 0 1 0 2 0 5 1 2 Mass kg 1mm 0 0394in sec 1kg 2 205lb Caution
9. r code for M mount only Inner Construction CD DO 2 00O GO ONOG a a B LU ROO Arid eum A Section A A Major Parts and Materials G a ee No Parts Materials Q ty Remarks No Parts Materials Q ty Remarks End cover R notet Polybutylene terephthalate a Inner seal band Stainless chrome steel 1 End cover L Note2 Polybutylene terephthalate 1 Cylinder barrel Aluminum alloy 1 Anodized Inner seal band setscrew Alloy steel 4 Hexagon socket setscrew Magnet strip Rubber magnet 2 Inner seal band lock Steel 2 Nickel plated k Bumper Synthetic rubber NBR 2 Outer seal band setscrew Alloy steel 4 _ Hexagon socket setscrew k Cylinder gasket Synthetic rubber NBR 2 Rivet Polyacetal 2 k Scraper Nylon 1 Piston mount Nylon 1 9 Piston seal Synthetic rubber NBR 2 Spring pin Alloy steel 2 20 Bearing strip Polyethylene 2 Piston yoke Zinc alloy 1 Chromating Thread insert Brass 2 a Magnet Rare earth magnet 2 Thread insert Brass 8 Piston Polyacetal 2 Thread insert Brass 2 Nickel plated q2 Outer seal band Stainless chrome steel 1 4 Endcap screw Alloy steel 4 Zinc plated Notes 1 When looking at th
10. s 1 The maximum speed of the rodless cylinder 10 0 394in is 500mm s 19 7in sec 2 The mass shown in the graph is the total mass carried by the rodless cylinder 10 0 394in m Amount of stroke change due to rubber bumpers 2 3 1 5 0 5 0 5 Amount of stroke change 0 01 02 03 04 05 06 07 Air pressure MPa 1mm 0 0394in 1MPa 145psi Support A long stroke and large load may cause deflection in the cylinder barrel If support span exceeds the values shown in the graph install an F type support in the intermediate stroke position Support span Stroke 94mm 3 70in Load W 10001300 2000 3000 Support span mm w 1N 0 2248lbf 1mm 0 0394in o f i o 2 WwW art t o co i o e slat Caution We recommend mounting an F type support whenever support span exceeds 1300mm 51 18in regardless of the load status Piston mount assembly M mount Set the pin with the collar attached to the standard mount then use mounting bolts to secure the M mount in place and align the groove on the mounting plate to the pin and place the mount on the pin Intermediate stop control Since for structural reasons external air leakage is inevitable for the rodless cylinder 10 0 394in use of all port block 3 po
11. sition valves etc for intermediate stop control could result in failure to maintain the stopping position We recommend therefore the installation of double sided pressure control circuits that use PAB connection 3 position valves etc For intermediate stop control circuit under constant loads such as vertical mounting applications consult us Maintenance The rodless cylinder 10 0 394in is structurally incapable of completely preventing air leakage to the outside Nevertheless particles adhering to the inner seal band are the most common cause of initial staged air leakages and this type of failure is easily remedied First loosen the outer seal band setscrews remove the outer seal band and apply approx 0 1MPa 15psi of air pressure to the rodless cylinder Next insert a cleaning tool inside the cylinder barrel slit and then while pressing down the inner seal band and moving it along the slit use air to blow off the particles Cleaning tool Inner seal band Cautions 1 Always use protective glasses 2 When performing maintenance use the special cleaning tool Use of a screwdriver or other tool could damage the inner seal band or cylinder barrel 3 If the above maintenance fails to stop the air leakage follow instruc tions in the user s manual to perform a cylinder overhaul 1072 7 SLIT TYPE RODLESS CYLINDERS 10 Handling Instru
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