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1. Now remount the ceiling except for the capon the hole of the 3 point belt L 1 Remount the covers over the windows and fas ten the top belt fixation bolts both sides with CHECK 37Nm Bierman T 4 1 i un a L LU k 4 L 1 k 1 y r T En u BEER 9 ur h 4 roy 7 Ned 104 Version 2 1 Renault Kangoo Family Mercedes Benz Citan VM p EV ERA VM f AYA hh r Fl E 7 ow remount the covers over the wheel arches You need to remove the edge at the bottom cut o saw this off In the left cover you need the switch of the 4 point belt fixation Mark the lines of the hole make the hole and place the switch 105 Version 2 1 106 Renault Kangoo Family Mercedes Benz Citan rtant Only if requirec by customer lace a spacer included in the kit in both holes and fasten the belts with a M10 50 10 9 included in the kit bolt tighten the bolt with 62 Nm CHECK 62Nm Remount the rubber o both side doors ierman Version 2 1 Renault Kangoo f z r IE rn ur i A ti J i L a to Family Mercedes Benz Citan fi Zn Begin with the original rubber at the top so you can fill up the space at the bottom with the rubber that is included in the kit Bierman
2. 81 Important When you need to replace the parking sensors make sure that you place the elctrical line of these sensors before mounting the new bumperpart Replacing the original gas spring Remove the safety pins at the bottom and top dis mount the gas spring L Place the rubber hose over one gas spring included in the kit Sa A Important Make sure that you place the ill gas spring with the rubber hose on the TI j side of the ground switch placed earlier 7 if r with the electrical installation for 4 point belt fixation 1 Mount the new gas springs Place the new gas springs on the ball joints Mount the safety pins 82 Version 2 1 Renault Kangoo Family Mercedes Benz Citan in the picture Allign the slotted holes and indicate here the holes must be drilled for the i N k R m E nN gt e i 83 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Preparations Clean the indicated parts with Cleaner I Wait 5 minutes Treat the parts with Prep M only metal parts Wait 5 minutes Apply the glue onto the plate and place it onto the rear hatch Put the two rivets in the appropriate holes Bierman 84 enz Citan Version 2 1 Renault Kangoo Family Mercedes B fe Bierman 85 Version 2 1 86 Manouver the back plate into the rear h
3. a ierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan O Bierman i Version 2 1 Renault Kangoo Family Mercedes Benz Citan Table of contents 1 General Information 5 1 1 Personal safety regulations 5 1 2 General safety regulations 5 1 3 Used symbols 5 1 4 General Guidelines 6 2 Tools list 7 2 1 Common tools 2 2 Electrical compressed air tools 6 2 3 Special tools 6 3 Survey of the conversion kit 9 4 Dismounting 10 4 1 Dismounting the interior 10 4 2 Dismounting the exterior 16 5 5 Preparations 24 5 1 Protection of the vehicle 24 5 2 Sawing out the floor 24 6 Installing the conversion kit 29 6 1 Bonding the lowered floor 29 6 2 Fuel tank amp Exhaust 37 6 2 1 Fueltank Diesel 39 6 2 2 Exhaust Diesel 55 6 2 3 Fueltank Petrol 60 6 2 4 Exhaust Petrol 72 6 3 Fuel tank protection plate 72 6 4 Electrical installation for 4 point belt fixation 78 6 5 Mounting the rear and rear bumper 82 6 6 Remounting the interior 103 6 7 Mounting the 1 3 part of the backseat on the right side 108 6 8 Ramp 114 6 9 4 Point belt fixation 123 6 10 Connecting the moved parking sensors 127 7 Torque specifications 129 8 Checklist 130 9 Notes 131 10 Contact 132 10 1 Contact persons 133 11 Recommendation form 134 Q Bierman a 2 L Version 2 1 Renault Kangoo Family Mercedes Benz Citan What is new in version 2 1 The general information has been extended A checkl
4. 1 1 aes a L aF 44 i 1 2 j L L a L J th ee Ay S 118 Version 2 1 Renault K angoo Family Mercedes Benz Citan IMPORTANT When you are converting a car with air suspen sion you have to mount the plate indicated in the left picture on the right side the side where the compressor is mounted When the mounting plates are fastened you can remount the hinges and the spring as indicated in the ictures above both sides Bierman 119 Version 2 1 Renault Kangoo Family Mercedes Benz Citan H 120 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ow the ramp 1s installed you can adjust the position in the vehicle of it Just loosen the indicated bolts on the mounting plates both sides and position the part with the magnet in the position you prefer When the ramp is in the correct position you have to fasten the bolts again both sides Bierman 121 Version 2 1 Renault Kangoo Family Mercedes Benz Citan The protection cover for the right side of an air version is different but they are mounted in the same way as the normal protection covers Lia ___ r ww peer Lee 2D Bierman 122 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 9 4 Point belt fixation Dismount the plate and connect the connector plug anc check if the belts are working
5. With particulate filter Connect the 0 8 mm hose with the red attaching nipple to the front connector of the float element ru 71 E 4 4 L Ei i a m E 11 i 7 LY i u iF m LT EA j ri i 1 A r F f fi t L 11 F 0 4 p J hy Be i w e ee A 48 Version 2 1 Renault Kangoo Family Mercedes Benz Citan onnect the electrical line with the float element Connect the 8 mm hose with the green attaching nipple to the fue filter right connection Use cable ties included in the kit to keep all fuel pipes together B i 20 Bierman 49 Version 2 1 Renault Kangoo Family Mercedes Benz Citan For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7703083431 small one 7703083427 Attach the original attaching nipple of the fuel tank to the hose you see in the picture by using the small hose clamp included in the kit the side with the nipple o the top connection next to the lowered floor 50 Version 2 1 Renault Kangoo Family Mercedes Benz Citan For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7703083431 small one 7703083427 Connect the hose that you see in the picture by using a large hose clamp included in the kit to the filler opening of the vehicle 5 i 2D Bierman 51 Version 2 1 Renault Kango
6. Orggge Orgpae cep 500mm Sensor 1 se the provided cable connectors o connect the wires 127 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Lead the wire through here 128 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 7 Torque specifications IMPORTANT always use a calibrated torque wrench Bierman 129 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 8 Checklist Serial numbers checked necessary for the COC document Fuel system checked for leaks P Are all nuts and bolts tightened with the correct torque Is a user manual available see website BEE pT All parts are treated against corrosion f o The exhaust gas tight BEE Zu EEE 0 EEE Closing the tailgate properly operation ofto Approvedestdrive L Bierman 130 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 9 Notes Bierman 131 Renault Kangoo Family Mercedes Benz Citan Version 2 1 10 Contact Bierman BV Pesetaweg 16 2153 PJ Nieuw Vennep The Netherlands Tel 31 252 210611 Fax 31 252 232985 E mail info bierman eu www bierman eu m m Kan E 1 Be n 2 LE 132 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 10 1 Contact persons Rene Wijntjes NL UK D email rene bierman eu tel 31 252 210611 e General Manager Arnold van Burik
7. a i i 1 k 7 k T 7 1 1 1 1 p A m EA ame s 1 d N a Before you glue the mounting plates onto the lowered floor you have to make sure that the part with the magnet is mounted as far as possible from the hole both sides You can adjust the position of this part by loosening the bolts and to shuffle the part to the correct position indicated n the picture above E Be sr BB m 1 k a L a kA L F h nn i q k i 1 1 oe F all _ a hy k E L LT 1 t aa 115 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Make sure that the parts which will be glued are prepared with and 116 Version 2 1 Renault Kangoo Family Mercedes Benz Citan zer Treat the indicated part wit 2 Bierman 117 IMPORTANT Make sure that you use the same glue as you have done for bonding the lowered floor into the vehicle IMPORTANT After bonding the mounting plates onto the sides of the lowered floor you must wait 48 hours before using the ramp This way you will get the maximum strength of the glue Apply the glue onto the mounting plate and place it on the lowered floor as indica ted in the picture above Bolt the plate onto the floor as indicated below a sw E i I k T p p x Le f F j i 1 j foi m L T j 1 1 7 a F F i A n UA zn F i
8. 107 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 7 Mounting the 1 3 part of the backseat on the right side Dismount the part of the back seat nscrew both bolts and keep the bolts and the spacers 108 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 4 Preparing the 1 3 part Saw away both legs of the 1 3 part protect the seat and treat the edges against corrosion 109 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ace the two rectangular caps in he openings on the seat cusion included in the kit 110 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ow mount this bracket on the 1 3 part using two M6 20 bolts two M6 jam nuts and four washers included in the kit Tighten the bolts with 8 Nm CHECK SNm 111 Version 2 1 Renault Kangoo Family Mercedes Benz Citan CHECK 31Nm Dracket on the position that 1s indicated 1n the picture Mark the four holes and remove the bracket Drill the four holes and apply MS thread in each hole Mount the bracket on the lowered floor using four bolts M8 30 10 9 included in the kit Mounting the seat lace two of the original spacers on each side of the bracket N Bierman 112 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Mount the seat with the two origi nal bolts 113 114 BEES BEBEE y e m La
9. IMPORTANT After bonding the lowered floor into the vehicle you must wait 48 hours before using the car This way you will get the maximum strength of the glue hot nn Se k oh i 4 i I u u 7 O ON 2 eee P 2 w 11 k ry i F 4 j 7 1 is Ji BE Li ET T F F i 1 L 1 LT ur p i a ee Lo gf a oe TF 1 7 j ee zu gt r P f i r S k k mia ee B 36 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 2 Fuel tank amp Exhaust When you place the new fuel hoses make sure that the hoses not fold or have any con tact with sharp edges Extending the electrical line of the float element Extend the electrical line of the float element part is in the kit connect the connector plugs gt 21 Version 2 1 Renault Kangoo Family Mercedes Benz Citan For Diesel continue at page 38 For Petrol continue at page 53 2A Bierman Renault Kangoo Family Mercedes Benz Citan Version 2 1 6 2 1 Fueltank Diesel N POSS leet PS das ENE OUAU A DE gf Ad gt Pes Lae we sv OF PETA A YS V er GR S Bay fy Y PA TY OL eae WEES ROM cas SEY Vy Maja a ns TERA m K 1 p gt gt distance keepers of the cooling nit so that the pipes not make contact with each oth er and the body of the vehicle Use the extra distance in the picture keep the at aching nipples Place a brass ube shell in each fuel pipe one 10 1 mm in the white hose
10. L L 1 F j Ey i LT 1 es TV L A a ae ia oe L 1 u 4 1 A 22 Ai P z 2 a m P oe a 70 m UD U pu Gi EL LEB y 4 Important The new fuel tank is full when the fuel gauge on the dashboard stands on 3 4 as indicated in the picture From this point the fuel gauge will give the correct fuel level of the fuel tank Capacity of the new fuel tank 45 litre ws Litres Fuel indicator Kangoo p 0 5 1 1 5 2 2 5 Meter dashboard original float 60L fueltank new float 45L fueltank 3 3 5 4 4 5 ET E a 1 LL nu 5 4 7 7 TTT p S TT a LT x y ps L L E f f u 4 1 7 1 1 I AEA tt u es a 13 ho T NN V yt 217 a w 2 F 7 I a 2 p Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 2 4 Exhaust Petrol DIESEL PETROL Bierman 72 Version 2 1 Renault Kangoo Family Mercedes Benz Citan First remount the original mounting original bolts for the exhaust with two bolts ake sure you place the two brackets as close as possible to the heat shield Bierman 73 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 74 When the center heat ST m a A shield is not standard 1 La m 1 11 d on the car you need 7 OO ee to order it at your local Renault dealer Part number 820052132
11. 0 ee ee ow you can fit the new exhaust silencer to see where you need to saw through the exhaust pipe Saw through the exhaust pipe and place the exhaust silencer on one side on the original exhaust with an clamp and on the other side on the mounting bracket Make sure that the clearance between the exhaust silencer and the heat shield is at least included in the kit hi ZU Bierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan a ed FY Bt eae m ie K a hole of 8 mm for the other mounting reat the hole against corrosion included in the kit oy using an MS jam nut included in the kit 75 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ir af j Drill three holes 5 mm throug Fasten the heat shield w th three the heat shield for the blind rivets blind rivets EF gt ah PO Pag A haust on the silencer with an clamp and mount the bracket on he end part by using an M8 jam nut included in the kit ierman 76 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 3 Fuel tank protection plate When mounting the fuel tank protec tion plate make sure you put loctite on the bolts Use two other bolts M8 40 CHECK with washers and metallic spacers all included in the 1 kit to mount the protection plate make sure you put loctite on the bolts 11 Version 2 1 Renault Kangoo Family Mercedes Benz Cita
12. 703083431 small one 77030834271 Attach the original attaching nipple of the fuel tank to the hose you see in the picture by using the small hose clamp included in the kit Attacn the side with the nipple o the top connection next to the lowered floor 65 Version 2 1 Renault Kangoo Family Mercedes Benz Citan For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7703083431 small one 7703083427 Connect the hose that you see in the picture by using a large 2 Bierman 66 Version 2 1 Renault Kangoo Family Mercedes Benz Citan se four bolts with the parts that are indicated in the picture at the right included in the kit Make sure that no electrical or fuel line is stuck be tween the lowered floor and the fuel tank CHECK When mounting the fuel tank make sure you put loctite and use a lock ring on the four bolts Bolt M8 40 with heat shield see picture s J Bes m ol Zu a o m 20 Bierman 67 68 p E POW 4 1 J ArCAT AC d Important For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7703083431 small one 7703083427 Connect the 0 40 mm hose by using a large hose clamp in cluded in the kit to the large opening on the fuel tank Connect the 16 mm hose by using a small hose clamp in cluded in the kit to the small ope
13. FIXA KANGOO 2 Ds F 2 ELECTRIC wi Zi Version 2 1 Renault Kangoo Family Mercedes Benz Citan Before you place the lowered floor into the ehicle make sure that the connector plug of the brown electrical wire is going to the left wheel arch IMPORTANT You always have to treat the saw ing edges to prevent corrosion Your company is liable for the warranty Bierman 28 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 Installing the conversion kit 6 1 Bonding the lowered floor IMPORTANT Make sure that the vehicle is dry before preparing the vehicle IMPORTANT Make sure that the parts which will be glued are prepared with Cleaner I and Prep M against corrosion before bonding the lowered floor into the vehicle 29 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Preparations Prepare the parts of the lowered floor with sand paper P60 Clean the indicated parts with C Wait 5 minutes z A i i m Bierman 30 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Preparations e Treat the parts with e Wait 5 minutes To glue the different parts you need to use the triangular nozzle included in the kit Keep 10 mm distance between the sawing edges and the glue Put the glue on the vehicle in such a way that the triangle stands up and according the described pattern 31 Version 2 1 Renault Kangoo F
14. NL UK email arnold bierman eu tel 31 252 629155 e Technical advice helpdesk Training Installation manual e Warranty Alex Vieveen NL UK email alex bierman eu tel 31 252 629157 e Parts e Distribution ZU Bierman 133 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 11 Recommendation form Dear installer Bierman strives to excel n delivering the highest quality wheelchair conversion kits for vehicles However this 1s an ongoing process Therefore we are interested in your opinion So if you have any comments improvements or recommendations please tell us After all with your input we are able to improve the conversion kit and manual This is not only n our favour but also you and your company will benefit from this Please send an e mail to info bierman eu or send this feedback form to fax nr 31 252 232985 Company Your name Date Vehicle Engine type Conversion Manual version OUR REMARKS Bierman 134 Version 2 1 Renault Kangoo Family Mercedes Benz Citan O Bierman i 135 m ww Zr N
15. amily Mercedes Benz Citan Apply the glue in the front n a closed rectan gle 22 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ow carefully lower the floor in the vehicle AA and press it downwards E r iJ drilled holes of the lowered floor lace a protection cap on each bolt included in the kit 33 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 21 Nm The two rear bolts you need to tighten until both edges are aligned with each other Now you can remove the steel bumper keep the dismounted parts On each side put two bolts one M6 washer and one M8 30 with washer included in the kit in the holes plates and place them at each inner side of the vehicle on the earlier placed bolts Finally put two nuts with washers on the ends of the bolts included in the kit M6 8Nm and M8 21 Nm ZU Bierman 34 At the front you need to place a wooden beam with protection for the floor to press the low ered floor downwards Finally you need to fill the open places up with glue around the tie plates and underneath the car the sides and front 35 Fill the open place at the back of the vehicle up with glue both sides The opening between the lowered floor and the body of the vehicle must be filled up with glue both sides Place tape over the edge Use glue to fill up the open space When the glue 1s dry you can remove the tape
16. and one 8 mm in the black hose included n the kit 39 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Cut the fuel pipes as indicated n the pictures Place a brass tube shell 8 1 mm included in the kit in both pipes E g gt sun TEZ F E 7 PER RUD TC Maigiai Ehe cht PR oc H SET PIPE APE iii 111441 i 17521 Peet Neer Hr iiiitiliiji ta T EET d ji t TORS es Eh T k M ai E f i 1111 121 r i gt lm i ys i Extending both fuel pipes Mount the attaching nipple from the fuel pipe cut earlier on the 470 mm 8 mm hose using an ear clamp 15 5 included in the kit Connect the attaching nipple to the red receiver and connect the other side with the fuel pipe to the right using an ear clamp 15 5 included in the kit Fasten both fuel pipes to the body of the vehicle using two clamps with rubber 22 mm and blind rivets included in the kit 2 Bierman 40 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Cut the white fuel pipe at the point that 1s indicated in the picture Place a the fuel pipe included in the kit and keep the attaching nipple Mount the fuel pipe with a clamp with rubber 15 mm and a blind rivet included in the kit to the body of the vehicle Cut the fuel pipe at the point that 1s indicated in the picture Place a brass tube shell 8 1 mm in the fue pipe included n the kit and keep the attaching nipple Mount the fuel pipe
17. atch and place two threads M6x35 Nr I Place back the frame wth the nuts and bolts and place two nuts with washer onto the thread M6x35 eg i 87 enz Citan Version 2 1 Renault Kangoo Family Mercedes B Drill two holes 08 mm in the indicated locations Bierman 88 e 7 e m p T A ant wre P Version 2 VUE SIUIL Zei D la IZ r I INA D ANSA LANATI 64 anag Nr Oo VV x7 WEAKPR AAC e an7z 4 ran Kenauit Kanooo Family iviercedes benZ Ultan AWS ZESE LABELS BRGCC EEG UY E GCGEREBEEE y 1 IVRIUVI U UL J LAU ALSS NILAL gt V gt wa Place the electric wire onto the original Renault lock cable and place the bumper piece over the frame Place two nuts with washer into the rear hatch and bolt them on the thread of the bumperpart Li 89 Version 2 1 Drill a hole 3mm n the original Renault loc through the white pin Renault Kangoo Family Mercedes Benz Citan Place the special M3x16 bolt n the drilled hole anc screw the ball knob onto the top of the lock 2 Bierman 90 Version 2 1 Renault Kangoo Family Mercedes Benz Citan onnect the cable to the l
18. before you remount the plate Tighten the bolts with 31 Nm Bierman 123 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Place the rear retractors on the slide n click pots Bierman 124 i d A f T E gt gg e 1 IN Pat Tab Tata P p ATN OO FI K omavavay AN Ld i Oo WV w7 f I APRRMANAC LP an z Et on a PrSION 1 Len sanooo Familv Mercedes Benz Citan ai Me 4 Ta Drill a hole into the lowered floor for the 3 point belt Place the retractor on the lowered floor in line with the inner catch plate bolt Mount the top of the belt with the bolt and put the CHECK protection cap over it 3 Nm ii L i Ei 1 ir i h E 1 k 1 A 5 E 7 1 1 1 a Fr AL T 1 os E F i 4 je Ar j B m T Fi 1 L R j j m ik as ey Se a Lz A LZ j m m F N L LZ 7 Tr _ i T Wy 125 Version 2 1 1 S Renault Kangoo Family Mercedes Benz Citan L 4 x hi 126 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 10 Connecting the moved parking sensors 3 of the 4 parking sensors cab Cut the wires of the two middle parking sensors Manouvre the wire of the set through the D style of the car into the rear hatch Below is an example of how the wires can be connected 5000mm Sensor 3 Sensor 4 400mm
19. ctor of the float element Attach the other attaching nipple o the left side of the fuel filter 44 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ed in the kit in each hole of the fuel tank as indicated n the picture above 45 Version 2 1 Renault Kangoo Family Mercedes Benz Citan attaching nipple to the 1270 m 8 mm hose using an ear clamp 15 5 included in the kit ount the green attaching nipple to the 900 mm 11 mm hose using an ear clamp 17 5 included in the kit Attach the red attaching nipple to the float element as indicated in the picture ierman 46 Br 2 2 ua nr d rf iin ma err Bi gt S S Z ae i ts 3 n 2 rap K A a gt ir X No a R I av P 4 Renault Kangoo Family Mercedes Benz Citan Without particulate filter BR COP Connect the 8 mm hose with the black original fuel pipe using an ear clamp 15 5 included in the kit Connect the 0 11 mm hose with the fae white original fuel pipe using an mm ear clamp 17 5 included in the kit Connect the electrical line with the float element Important Use cable ties included in the kit to keep all fuel pipes together E A 1 1 hel ath 1 7 L 1 E E m A D E B 2 B S 7 F i m o i i L r 4 L F h A mu 1 1 L 11 If L 14 4 r 1 mr a A m a TP TTT 3 en k Fi K PB e H u a 47
20. e carbon canister on the 2550 mm 0 6 mm hose by using an earclamp all parts are inclu ded in the kit Attach the connector to the top connection of the carbon canister Place the hoses as indicated in the picture above 62 Version 2 1 Renault Kangoo Family Mercedes Benz Citan The float element must be placed in the right way The fuel level gauge will now give a correct reading When replacing the float element you must use the new ring included in the kit Make sure the new ring is mounted on the right way Place the float element n the fuel tank as n dicated in the picture DIESEL and PETROL are the same If the car is a DIESEL version you need to remove the seal cap with nipple and replace it by the seal cap included in the kit by us ing lock compound ed in the kit in each hole of the fuel tank as indicated in the picture above 63 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Attach the original green attaching nipple on the 870 mm 8 mm hose by using an ear clamp included in the kit Attach the side of the nipple to the float element con nection with green dot Attach the other side to the fuel pipe where the green con nector is coming from by using an ear clamp included in the kit 20 Bierman 64 Version 2 1 Renault Kangoo Family Mercedes Benz Citan For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7
21. e on the mounting bracket Make sure that the clearance between the exhaust silencer and the heat shield is at least included in the kit 2 Bierman 57 Version 2 1 Renault Kangoo Family Mercedes Benz Citan LS TT VL T E a hole of 8mm for the other mounting bracket reat the hole against corrosion included in the kit by using a MS jam nut included in the kit 58 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ahaha nate aaa a ane ee ee haust on the silencer with a clamp and mount the bracket on he end part by using a M8 jam nut included in the kit O Bierman 59 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 2 3 Fueltank Petrol u PF Cutting the fuel pipes Cut the fuel pipes on the places that are indicated in the pictures and put an brass tube shell in both pipes 60 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Replacing the float arm Carefully remove the original float arm and replace it by the new one included in the kit B E a n Pe ee rt us nt gt 4 oa paa ao p a een een a a yes nn un 6l Version 2 1 Renault Kangoo Family Mercedes Benz Citan Attach the 2550 mm 6 mm hose on the nipple of the seal cap using an ear clamp all parts are included in the kit Place the original carbon canister on the new fuel tank Attach the original yellow attaching nipple of th
22. ect the connections to the battery The vehicle must not move during the conversion to assure a good geometry of it Never remove the steel bumper before the lowered floor is fixated in the vehicle Always check the website for the latest installation guide IMPORTANT When the car is brand new direct from the factory the electrical system of the car needs to be reset The VW dealer can do this IMPORTANT Holes max 20 mm may be drilled in the hatched parts of the drawing below Always use a steel spacer to prevent damaging GRP Glass Reiforced Polyester Holes may be drilled in the hatched parts of the drawing Max Diameter 20 mm Always use a spacer as not to compress the laminate For the length of the spacer measure the depth of the hole and use this for the lenght of the spacer Lutting thread cannot be done in the laminate Version 2 1 Renault Kangoo Family Mercedes Benz Citan 2 Tools list 2 1 Common tools e Sealant gun 1 or pneumatic adhesives dispenser gun e Calibrated torque wrench 2 Pop riveter 3 Bierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan 2 2 Electrical compressed air tools Angle grinder electrical pneumatic Circular saw electrical for metal for example Milwaukee MCS 65 5 Saw pneumatic Impact wrench pneumatic Pop riveter pneumatic 8 Drilling machine electrical pneumatic 9 23 Special tools F
23. erpart And saw through the steel bumper Remove the sawing dust and treat the edges against corro sion 96 ei s DENZ Cltal Unscrew both bolts of the tie plates at each side and place the two parts of the steel bumper on the car by using the earlier used and original bolts Now you can mount the plastic parts on the steel parts Original bolts u Bolt M8 30 and nut with washer u Bolt M6 30 and nut with washer CHECK CHECK 21Nm 8Nm ierman 97 enz Citan Version 2 1 Renault Kangoo Family Mercedes B Important Before placing the mould make sure that bumper and mould are clean No dust dirt or sand Place the bumper mould on the bumper and mark the sawing lines both sides and only the top Saw through the bumper according to the sawing lines at the bottom you only have to remove the parts indicated in the picture above right Keep all three parts a E x ks a s 4 i 1 A m k 2 Tik 5 r F 2 A Bierman 98 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Connect the connector plug 2 Mount the tail lights by using the original bolts N yX Bierman 99 Version 2 1 ace the bumper over the aluminium and draw the hole location on the inside of he bumper the holes from the bumper can la
24. ist is included for inspection of the vehicle after conversion e Contact persons are updated Version 2 1 Renault Kangoo Family Mercedes Benz Citan 1 General Information 1 1 Personal safety regulations Always wear suitable protective clothing safety shoes and use safety glasses ear protection respiratory protection and protective gloves if necessary Do not wear rings watches and loose jewellery Never carry loose items in pockets Tie long hair together 1 2 General safety regulations Make sure your tools are n good condition and use it only for the intended purpose Always use axle stands whenever you work underneath the car Ensure that the vehicle can not roll off from the 4 post lift Work safely with hazardous materials such as fuels 1 3 Used symbols You need an extra pair of hands Wear protection for eyes and ears No open fire or smoking Part can be thrown away No need for t anymore IQ Bierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan 1 4 General Guidelines Read the instructions carefully before starting to convert the vehicle IMPORTANT Only use a 4 post car lift while converting the car Never throw the dismounted parts away unless mentioned otherwise Keep all the parts stored together Be sure that you have enough working space in and outside the vehicle Make sure the vehicle is dry before you start the conversion Before you start you need to disconn
25. loor mould on sale at Bierman part number N200014003 e Bumper mould on sale at Bierman part number N200014004 11 e Wooden beam Version 2 1 Renault Kangoo Family Mercedes Benz Citan 3 Survey of the conversion kit In the picture below you see the most important parts of the conversion kit oe ee ee Conversion Kits for wheelchair accessible vehicles Lowerd floor Q straint 4 piont fixation Q straint 3 piont fixation B C Ramp Assembly Bumperpart Complete Fuel tank Exhaust N200001004 QE 4176 N150013018 and QE 4176 05643 05644 N 150002001 N 726607002 petrol 760110 diesel 760111 Bierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan 4 Dismounting 4 1 Dismounting the interior Ku Remove the rear shelt Remove the rubber of the rear and both side doors N yX Bierman 10 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Remove the lock of the rear hatch 2D Bierman 11 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 12 Version 2 1 Renault Kangoo Family Mercedes Benz Citan E L PT LIE UND 7 F 2 4 13 Version 2 1 Renault Kangoo Family Mercedes Benz Citan r 14 7 e A 1 1 D 1 E 7 K ey Im ua wn gt EV VVarcinn J fJanamit K anann Wa hI x rf N V eVreedes KHen7 I tan VUE Sl U I Avo A IAC il au 1 l Adii gt UU Fr ci I Y IVLULUC UCI DCHZ VU l ed L Un
26. n 6 4 Electrical installation for 4 point belt fixation The green wire in the following pic ture s is the red wire in your set Green is more obvious in the picture s then another red wire Tose 3 N15004 ELECTRIC wi 4 POINT FIXA KANGOO 2 Place the other wire purple with switch on top ofthe wheel arch 78 Version 2 1 Renault Kangoo Family Mercedes Benz Citan The ground switch need to come on the place that is indicated in the picture above Drill a hole 11 mm where the ground is com ing treat the hole against corrosion included in the kit Mount the ground switch with the screw that is included in the kit 2D Bierman i 79 7 ew T Ty dNNS 4 A x 7 M arreo d Ag B enz Cc Titan ALIY IVECTIUCUCS DULMZ UIL All The red wire is going to the fuse box that is located inside the vehicle under the steering wheel Attach both wires to the original cable tree Lead the red wire to the fuse box inside the vehicle J se i C NN Door Switch Ei I ih hy T F 1 1 1 T N E uf ne 1 Er e 80 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 1 E r a E A iz T I _ 12V OC u m Fusebox ID09 red brown UE 2 F3 M3 T a L E Drill screw 4 2x16 F1 brown m M1 brown red
27. nds on 3 4 as indicated in the picture From this point the fuel gauge will give the correct fuel level of the fuel tank Capacity of the new fuel tank 45 litre ys Litres Fuel indicator Kangoo ae original float 60L fueltank new float 45L fueltank 0 5 0 0 5 1 1 5 2 2 5 3 3 5 4 45 Meter dashboard r eh L S Ei LE 4 1 BLT u l l 1 1 k q k k 7 1 d _ P L 1 T 1 r l i 11 L 7 rj i 4 1 1 Li Ta Uo omr u es ee 1 T 2 M 4 m a 1 LT nenen 2 L S ze Fr ae Br 1 a Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 2 2 Exhaust Diesel DIESEL PETROL Bierman 55 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Drill three holes 5 mm throug the heat shield for the blind rivets First remount the original mounting original bolts for the exhaust with two bolts Make sure you place the two brackets as close as possible to the heat screen 56 Version 2 1 Renault Kangoo Family Mercedes Benz Citan When the center heat shield is not standard cal Renault dealer Part number 8200521320 ow you can fit the new exhaust silencer to see where you need to saw through the exhaust pipe Saw through the exhaust pipe and place the exhaust silencer on one side on the original exhaust with a clamp and on the other sid
28. ning on the fuel tank h Ei p B N Bey 1 h u m i a LY V A 4 1 1 r a sr 7 1 k L ot ty r 4 LT r j J rj i T BF 1 R if i I R L LET MT ei I ws ee 4 L a Be if 1 is 1 k ay 3 et Fa 4 4 A au p m LAA ms B Version 2 1 Renault Kangoo Family Mercedes Benz Citan Attach the original black attaching nipple on the 340 mm 8 mm hose included in the kit by using an ear clamp included in the kit Attach the side of the nipple o the lower connection on the carbon canister Attach the other side to the fuel pipe here the black connector is coming from by using an ear clamp included in the Fasten the carbon canister by using an cable tie included in the kit aes coe ee m ee w i pi 2 a 69 Attach both earlier placed hoses to the filler pipe using cable ties included in the kit LT il TT VA o ii i Place the air relieve valve see picture included in the kit on the place that is indicated in the picture Attach the hose that comes from the fuel tank to the bot tom using an ear clamp in cluded in the kit Attach the hose from the car bon canister to the top using an ear clamp included in the kit wae uw Mount the left wheel arch mm E 2 L p Ei 6 E A i 7 _ _ p p 5 2 L 1 1 L HL u T T r ff um zu j k TT AR p i
29. o Family Mercedes Benz Citan picture at the right included in the kit Make sure that no electrical or fuel line is stuck be tween the lowered floor and the fuel tank CHECK When mounting the fuel tank make sure you put loctite and use a lock ring on the four bolts Bolt M8 40 with heat shield see picture s D Bess _ Lae cr Pa i 3 Oa Bierman Ti 52 lt 4 6 way JA CD i ALrCATIAC d L 1 Aciiid lt VU all f CIECLCUCS DT 1 tall All versions Important For mounting the hoses use the hose clamps with elastic reserves original Renault parts large one 7703083431 small one 7703083427 Connect the 40 mm hose by using a large hose clamp in cluded in the kit to the large opening on the fuel tank Connect the 16 mm hose by using a small hose clamp in cluded in the kit to the small opening on the fuel tank p p ON E TARN i u N I h T ee B A 4 L ee sr an T a Dr a i 1 L 1 j fy 4 TL EF a 1 1 F F P i gt TA i i 1 m LL T 1 A oe E a _ m a Fa 4 is T ay 2 w gt 1 P a AN ee 53 a mrbea Mm Wr Ga ECD wa y Ww L 54 a Ba oh u CN TA en Jano K 6 y ON 4 Y we 7 ap BW EBEGCCURBEU BRECCEE GU R All versions Important The new fuel tank is full when the fuel gauge on the dashboard sta
30. ock and manouver the subframe over the lock and onto the frame inner hex DIN912 bolts Place the lock as high as possible in the subframe slue the two rubber pieces on the rear hatc sing the same glue as used for bonding the lowered floor gt ierman 91 Version 2 1 Renault Kangoo Family Mercedes Benz Citan indicate where the catch 1s situated on the lowerec holes 9 mm for the lock and the back plate ine sy ad ka oi a w3 Oe Lf dai i ee v a f ka id eS oS i ie 1 hRS b nt a ed 4 z gr Y k b EL ale a aa A Version 2 1 Renault Kangoo Family Mercedes Benz Citan Place the catch n the hatch lock and indicate where the catch s situated on the lowered floor Drill two holes 9 mm for the lock and the back plate Hold the aluminium two holes 9 and glue the plate under the lowered floor 93 Version 2 1 Renault Kangoo Family Mercedes Benz Citan If there are parkingsensors present in the rear bumper drill a hole in the flat part and manouver the wire through Bierman 94 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Cut a piece out of the original hatch cover as indicated below Glue a piece of the cut out part on the back of the cover where the lock used to be 95 Version 2 1 Renault Kangoo Family Mercedes Benz Citan ow mark the sawing lines on the steel bumper by using the earlier sawn bump
31. out the floor IMPORTANT Be sure that all hydraulic pipes and electrical pipes are bent downwards before sawing out the floor Place the mould into the vehicle fasten it with origi nal bolts mark the lines outer sides of the mould kemar the mould from the vehicle Version 2 1 Renault Kangoo Family Mercedes Benz Citan ion of the vehicle using the circular saw minimal saw depth 50 mm and maximum saw depth 65 mm The front side and the parts underneath the car need o be done with the air saw Bierman 25 Level the surface where the lowered floor is coming Remove the obstacles Remove any access kit on the right and left wheel arches Remove a part of the edge at both sides of the vehicle as was indicated by the mould L ar Ei L A a w TA L TAI 1 BLT T SE Ti A LT a FA Ps i T ry 14 hy 0 i f F T i 1 1 F 1 L LW cee V m WALL 7 4 k ts MW i _ 2 A AP 26 Renault Kangoo Family Mercedes Benz Citan Version 2 1 Before you glue the lowered floor ws in the vehicle you need to try it in the vehicle TJ en vehicle Mark the sawing lines for the holes for the electrical front belts see below pelts markec On both sides you have to saw away the rectangle of the part below the carpet which you see in the picture above Ti SET 4 l 4 POINT
32. rsion 2 1 Renault Kangoo Family Mercedes Benz Citan f sae boasted isitletic 20 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Make sure that the fuel tank Is empty before removing X Dismounting the fuel tank Place a support underneath the fuel tank DIT TUTIS eee T ge K T RU O 2 nhook both pipes indicated n the picture N Bierman 21 Version 2 1 Renault Kangoo Family Mercedes Benz Citan nscrew the bolts of the fuel tank 5 bolts Disconnect the connector plug from the float ele ent and both fuel pipes Petrol one to the float element and one to the carbon canister ierman Version 2 1 Renault Kangoo Family Mercedes Benz Citan X Float element Attaching nipple Diesel Fuel filter only when a particulate filter is present Petrol Carbon canister attaching nipple The other parts you can throw away no need for it anymore Kw F 2 A Blerman 23 24 KZ ang nn F ara I x N ne ae Danvy j t an 2 V a 2 U U R a B itl 11 y A v m U 2 U u U D J gt U L L A A A x L d an lt gt ed Protect the interior of the vehicle IMPORTANT During the sawing you must al ways wear protection glasses and protection for your ears l IMPORTANT Make sure that the vehicle is dry when sawing
33. screw the bolts of the belts top and bottom from the back seat Finally remove the caps over the windows and the ceiling 15 Remove the spare wheel by unscrewing the bolt 16 Kw Remove the frame of the spare wheel Removing the tail lights both sides 1 Unscrew the bolts 2 Disconnect the connector plug Removing the rear bumper Unscrew the bolts and remove the cap both sides Unscrew the bolts at the top of the bumper TH E 4 7 h Ei i u q RZ in L Ne A nr i LT f a e l L d f 1 1 T A f d 1 1 EZ i I LLS u u ze r 7 k T k 1 a LT r r a 1 12 1 E a V m T F 1 LP N nz 17 meted anil a I J iz Pr 2 u a a 17 Version 2 1 Renault Kangoo Family Mercedes Benz Citan nscrew the bolts n both wheel arches Disconnect the connector plug left side and remove the plastic bumper 18 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Dismounting the exhaust nscrew the mounting bracket at the rear When the center heat 1 Shield is not standard on the car you need to order t at your lo cal Renault dealer Part number 8200521320 Saw through the original exhaust at a point hich is good measured To make sure you don t ake the exhaust pipe to short you can take a look at the new exhaust Later you have to saw he exhaust pipe to the right size 2 Bierman 19 Ve
34. ter be placed in the bumper mould Dril the holes 5mm in the bumper F xate the bumper on the aluminium brackets using four push rivets Because Renault uses different types of bumpers on their vehicles a variety of push rivets is supplied 100 Renault Kangoo Family Mercedes on 2 1 Important Use the same glue as you used for bonding the lowered floor First glue the middle part ofthe bumper and the matching bumpercaps on the bumperpart Use tape to keep them n place Drill a hole of 3 mm and fasten the bumper with a screw Le Be 4 2 19 included in the kit I L Ei dis 1 E u L 1 gt un F 14 T T FE en u h i t A 1 J 7 11 Zu ws 101 Version 2 1 Renault Kangoo Family Mercedes Benz Citan I bumpercaps over the original bumper both sides 102 Version 2 1 Renault Kangoo Family Mercedes Benz Citan 6 6 Remounting the interior to enlarge the hole 12 mm which you see n the picture Treat the hole against corrosion Mounting the bracket for the three point belt Mark the hole you need to drill and drill the hole Fasten the bracket with the bolt of the three point belt now you can fasten the bracket with the blind rivet Remove the bolt 103 IAN J D Nei 4 Viercedes Ben7z Itan Y ICICCEUCSI DCTIZ N lanl LiTE EUU wvu BSF amp EEZ BU SE AB u 7_ n A T WiAaArKC ithe J Wt BED G V L JEU EE w o A
35. with a clamp with rubber 15 mm and a blind rivet included in the kit to the body of the vehicle 41 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Replacing the float arm Carefully remove the original float arm and replace it by the new one included in the kit B E a n Pe ee rt us nt gt 4 oa paa ao p a een een a a yes nn un 42 Version 2 1 Renault Kangoo Family Mercedes Benz Citan The float element must be placed in the right way The fuel level gauge will now give a correct reading When replacing the float element you must use the new ring included in the kit Make sure the new ring is mounted on the right way WY Place the float element n the fuel tank as n dicated in the picture DIESEL and PETROL are the same If the car 1s a DIESEL version ou need to remove the air re lieve valve and replace it by the seal cap included in the kit by sing lock compound 43 Version 2 1 Renault Kangoo Family Mercedes Benz Citan Place the original fue new fuel tank using a hose clamp included in the kit The original fuel pipe that 1s coming from the float element and goes to the filter needs to be replaced by a new one only keep both attaching nipples Mount both attaching nipples to a side of the 400 mm 8 mm hose using ear clamps 15 5 included in the kit ace the earlier made fuel pipe with one side to the middle conne

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