OptiFlex 2 C-en
Contents
1. Enamel powder OptiFlex 2 C Product description e 13 iTw Gema n Design and function General view OptiFlex 2 C manual coating equipment Setup 1 OptiFlex 2 CGO9 control unit 10 Filter unit 2 OptiFlex 2 GM03 manual powder gun 11 Gun holder 3 Application cup 14 Shelf 4 Base OptiFlex 2 GM03 manual powder gun All information about the OptiFlex 2 CMO3 manual powder gun can be found in the documentation for that equipment enclosed with this manual OptiFlex 2 CG09 control unit All information about the OptiFlex 2 CGO9 manual gun control unit can found in the documentation for that equipment enclosed with this manual Application cup All information about the application cup will be found in the corresponding enclosed documentation 14 Product description OptiFlex2C Scope of delivery iTw Gema OptiFlex 2 C OptiFlex 2 CGO9 control unit in a metal case with power supply cable Base with column and filter unit Application cup complete with pneumatic connection to the control unit OptiFlex 2 CMO3 manual powder gun with gun cable powder hose rinsing air hose and standard nozzle set For more on this see the operating manual for the OptiFlex 2 CMO3 manual powder gun Operating manual Short instructions Typical properties Characteristics of the functions _ OptiFlex 2 C Processing the powder from the application cup The OptiFlex 2 C manual coating equipment processes powder from2. and replace them if necessary Pneumatic hoses not Check the connections correctly connected and connect correctly if necessary Powder fluidization Dismantle and clean the insufficient or not fluidizing plate replace available if necessary No electrode rinsing air Rinsing air throttle motor Contact local Gema defective representative 34 e Troubleshooting OptiFlex 2 C e iTw Gema Spare parts list Ordering spare parts When ordering spare parts for powder coating equipment please indicate the following specifications Type and serial number of your powder coating equipment Order number quantity and description of each spare part Example Type OptiFlex 2 C Serial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example 8 6 mm 8 mm outside diameter 0 d 6 mm inside diameter i d WARNING Only original ITW Gema spare parts should be used because the explosion protection will also be preserved that way The use of spare parts from other manufacturers will invalidate the ITW Gema guarantee conditions OptiFlex 2 C Spare parts list e 35 iTyvGema Eh OptiFlex 2 C manual coating equipment Sp
3. arrangement Check ground connections with Ohm meter and ensure 1 MOhm or less Note 1 The compressed air must be free of oil and water OptiFlex 2 C Start up e 19 ae iTw Gema Initial start up 1 Note If a malfunction occurs see the troubleshooting guide as well as the gun control unit operating manual Note The remainder of the start up procedure for the OptiFlex 2 GMO3 manual powder gun is explicitly described in the operating instructions for the OptiFlex 2 CG09 manual powder gun control unit chapter Initial start up and Daily start up OptiFlex 2 C Initial start up e 21 iTw Gema n Setting the device type Note gt If the control unit is delivered as a integral component of an 1 OptiFlex apparatus then the system parameters will have been factory preconfigured for optimal use For more on this please also see the operating instructions for the OptiFlex 2 CG09 manual gun control unit NOTE 1 The manual gun control unit always starts up to the last configured settings 22 e Initial start up OptiFlex 2 C Ml iTw Gema Operation Coating WARNING If the manual equipment is not being used for coating in conjunction with a sufficiently powerful suction unit then the stirred up dust from the coating powder can cause respiratory issues or cause a slippage falling hazard The manual equipment may only be operated in conjunction with a sufficiently powerful sucti
4. be considered see EN 50177 Explosion hazard All unauthorized conversions and modifications to the electrostatic Spraying equipment are forbidden for safety reasons The safety devices may not be dismantled or put out of operation Mandatory operational and workplace notices from the operating company must be written in a comprehensible manner in the language of equipment operators and posted in a suitable place OptiFlex 2 C General safety regulations e 5 rwGema Slip hazard Observe the grounding regulations Fire and smoke prohibition 6 e General safety regulations V 06 11 Powder lying on the floor around the powder spraying equipment is a potentially dangerous source of slipping Booths may be entered only in the places designed for this purpose Static charges Static charges can have the following consequences Charges to people electric shocks sparking Proper grounding must be in place to prevent objects from becoming charged Grounding All electrically conductive parts found within 5 meters around each booth opening and in particularly the objects to be coated must be grounded The grounding resistance of each object must amount to maximally 1 MOhm This resistance must be checked tested regularly when starting work The condition of the work piece attachments as well as the hangers must guarantee that the work pieces remain grounded The appropriate measuring devices must be k
5. spray nozzle from the gun and clean it OptiFlex 2 C Ml iTw Gema 4 Blow out the gun from the connection in flow direction with compressed air 5 Clean the integrated gun tube with the provided gun brush 6 Blow through the gun with compressed air again 7 Clean the powder hose 8 Reassemble the gun and connect it gt Note 1 Please also review the user manual for the OptiFlex 2 GMO3 manual powder gun Maintenance and cleaning of the filter unit The filter unit on the OptiFlex 2 C manual coating equipment measures and cleans the compressed air This is where the equipment s main compressed air connection is located Replacing the filter element Procedure 1 Unscrew the filter glass on the filter unit 2 Loose the cap screw 3 Remove the complete filter element 4 Replace the filter element 5 Clean the filter glass on the inside and install it again OptiFlex 2 C Cleaning and maintenance e 31 a iTw Gema Troubleshooting General information Note gt Prior to any troubleshooting measures always check whether the 1 equipment parameters PO as configured in the control unit are correct See operating instructions for the OptiFlex 2 CG09 manual gun control unit Chapter Initial Start up Setting Equipment Type Control unit displays Control unit is not Connect the equipment remain dark although connected to the mains with the mains cable E be Power pack fuse Replace the fuse defective Power pac
6. En Operating instructions and spare parts list Manual coating equipment OptiFlex 2 C E E Translation of the original operating instructions iTw Gema V 06 11 Documentation OptiFlex 2 C Copyright 2010 ITW Gema GmbH All rights reserved This publication is protected by copyright Unauthorized copying is prohibited by law No part of this publication may be reproduced photocopied translated stored on a retrieval system or transmitted in any form or by any means for any purpose neither as a whole nor partially without the express written consent of ITW Gema GmbH OptiFlex OptiTronic OptiGun EasyTronic OptiSelect OptiFlow and SuperCorona are registered trademarks of ITW Gema GmbH OptiMatic OptiMove OptiMaster OptiPlus PowerClean Precise Charge Control PCC OptiSpray MultiTronic and Gematic are trademarks of ITW Gema GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that tne manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyright holders To the best of our knowledge and belief the information contained in this publication was correct and valid on the date of publication ITW Gema GmbH makes no
7. The adjustments for high voltage powder output electrode rinsing air and fluidizing remain stored If in disuse for several days 1 Separate from power mains 2 Clean coating apparatus see Chapter on Cleaning and maintenance 3 Turn off the compressed air main supply OptiFlex 2 C Initial start up e 27 mEn iTw Gema Cleaning and maintenance Note gt Regular and conscientious maintenance increases the service life of 1 the OptiFlex 2 C manual coating equipment and provides for a longer continuous coating quality The parts which are to be replaced during maintenance work are available as spare parts These parts will be found in the corresponding spare parts list Daily maintenance Weekly maintenance Clean the application cup see therefore the application cup user manual Clean the powder gun For more on this please also review the user manual for the OptiFlex 2 GMO3 manual powder gun Clean the gun and the application cup Check the control unit grounding connections to the coating booth the suspension devices of the work pieces or the conveyor chain If in disuse for several days 4 2 3 4 OptiFlex 2 C Separate from power mains Clean the coating equipment Clean the application cup Turn off the compressed air main supply Cleaning and maintenance e 29 rwGema Cleaning A gt 30 e Cleaning and maintenance V 06 11 If no dust mask or one of an insufficient filter class is wo
8. are Parts List 1 CGO09 gun control unit complete see corresponding operating manual 1007 018 2 GMO03 manual powder gun complete see corresponding user manual 1008 070 3 Application cup 500 ml complete see corresponding user manual 1002 069 4 Pneumatic connection for conveying air complete incl Pos 4 1 4 2 4 3 4 1 Quick release connection NW5 8 mm red 261 645 4 2 Nut with kink protection M12x1 mm 8 mm 201 316 4 3 Plastic tube 8 6 mm red 103 500 5 Pneumatic connection for supplementary air complete incl Pos 5 1 5 2 and 5 3 5 1 Quick release connection NW5 8 mm black 261 637 5 2 Nut with kink protection M12x1 mm 8 mm 201 316 5 3 Plastic tube 8 6 mm black 1008 038 6 Nut M10x1 8 6 mm 263 052 7 Screwcap 6mm 263 044 10 Pneumatic group complete see corresponding spare parts list 11 Quick release connection NW7 8 13 mm 243 647 13 Grounding cable complete 301 140 15 _ Short instructions 1007 143 16 OptiFlex 2 C Operating instructions 1008 221 Please indicate length Wearing part 36 e Spare parts list OptiFlex 2 C PP iTw Gema OptiFlex 2 C manual coating equipment Spare Parts OptiFlex 2 C manual coating equipment Spare Parts OptiFlex 2 C Spare parts list e 37 rwGema Er OptiFlex 2 C Pneumatic group Pneumatic group complete 1007 120 1 Filter cartridge 20 um 1007 325 O
9. by kept constant automatically by the control unit If values are entered that the equipment cannot implement then the operator is informed of this by a blinking in the relevant display and a temporary error message 10 Setting the electrode rinsing air sel a Press the key The second display level will be shown ut BB approx 0 3 Nm h approx 0 5 Nm h 11 Point the gun into the booth not at the object to be coated press the gun trigger and visually check the powder output too much electrode rinsing air 12 Check whether everything is functioning correctly 13 Coating 14 Adjust the coating parameters as necessary Initial start up e 25 iTw Gema n Setting the background illumination sel 1 Press key The display switches to the following level rvvGema 5 Select the desired brightness Color change General information When a color change takes place the individual components of the manual coating equipment must be cleaned carefully Allpowder particles of the former color must be removed during this process 1 Clean the application cup see therefore the application cup user manual 2 Dismantle and clean the powder gun see therefore the user manual of the Manual powder gun 3 Prepare the manual coating equipment with new powder for Start up 26 e Initial start up OptiFlex 2 C Ml iTw Gema Shutdown 1 Release gun trigger 2 Switch off the control unit Note
10. chnical data Connectable guns OptiFlex 2 GMO3 yes Warning The OptiFlex 2 C manual coating equipment can only be used with the specified gun type Air flow rates The total air consists of conveying air and supplementary air in relation to the selected powder quantity in As a result the total air volume is maintained constant Factory Flow rate fluidizing air OptiFlex C 0 5 0 Nm h 1 0 Nm3 h Electrode rinsing air flow rate 0 3 0 Nm h 0 1 Nm8 h Flow rate total air at 5 5 bar 1 8 6 5 Nm h Note O The total air consumption for the device is determined based on the 1 3 configured air values These values apply for an internal control pressure of 5 5 bar 12 e Product description OptiFlex 2 C Ml iTw Gema Electrical data Nominal input voltage 100 240 VAC Frequency 50 60 Hz Connected load 40 VA Nominal output voltage to the gun eff 10 V Nominal output current to the gun Connection for rinsing function valve ae 0 C 40 C Temperature range 32 F 104 F Max surface temperature 100 C 212 F Pneumatic data Input pressure Dynamic based on pressure 5 5 bar 80 psi regulator setting water vapor content of the compressed 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Max compressed air consumption 11 Nm h Dimensions OptiFlex 2 C Width Depth Height Weight Processible powders OptiFlex 2 C Plastic powder Metallic powder
11. ept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green yellow must be connected to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metallic connection with the coating booth the recovery unit and the conveyor chain respectively with the suspension arrangement of the objects Smoking and igniting fire are forbidden in the entire vicinity of the system No work that could potentially produce sparks is allowed OptiFlex 2 C The stay for persons with cardiac pacemakers is forbidden Photographing with flashlight is forbidden Disconnect from mains before maintenance works take place Pee iTw Gema As a general rule for all powder spraying installations persons with pacemakers should never enter high voltage areas or areas with electromagnetic fields Persons with pacemakers should not enter areas with powder spraying installations Photographing with flashlight can lead to unnecessary releases and or disconnections by safety devices Disconnect the plugs before the machines are opened for maintenance or repair The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off As far as it is necessary the operating firm must ensure that the operatin
12. g personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work The operating personnel must wear electrically conductive steel toe footwear e g leather soles The operating personnel should hold the gun with bare hands If gloves are worn these must also conduct electricity These general safety regulations must be read and understood in all cases OptiFlex 2 C prior to start up General safety regulations e 7 rwGema Conformity of use V 06 11 The OptiFlex 2 C manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions ITW Gema GmbH must be consulted before OptiFlex 2 C manual coating equipment is used for any other purposes or substances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The OptiFlex 2 C manual coating equipment should only be used maintained and started up by trained personnel informed and familiar with the possible hazards involved Start up i e operation of its intended use is not allowed until it has been establi
13. horized conversions and modifications can lead to injuries and damage to the equipment and invalidate the ITW Gema GmbH guarantee The connecting cables between the control unit and the spray gun must be installed so as to eliminate the possibility of damage during the operation Please observe the local safety regulations The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off All maintenance activities must take place when the powder spraying Electrical equipment is switched off danger 9 The powder coating equipment may not be switched on until the booth is in operation If the booth stops the powder coating device must switch off too The control units for the spray guns must be installed and used in zone 22 Spray guns are allowed in zone 21 Only original ITW Gema OEM parts are guaranteed to maintain the explosion protection rating If damages occur related to the use of spare parts from other manufacturers all relevant warranty or compensation claims are void Conditions leading to dangerous levels of dust concentration in the powder spraying booths or in the powder spraying areas must be avoided There must be sufficient technical ventilation available to prevent a dust concentration of greater than 50 of the lower explosion limit UEG max permissible powder air concentration If the UEG is not known then a value of 10 g m should
14. k defective Contact local Gema representative The gun does not Compressed air not Connect the equipment spray powder present to the compressed air ne _ d Throttle motor or powder Clean the corresponding l l n are cl r the gun trigger is Due zu pressed The application cup is Check the pneumatic not correctly or not connections and if connected at all to the necessary connect control unit them see connecting guide Injector nozzle clogged Dismantle the application cup completely and clean it Dip tube clogged Blow through the dip tube with compressed air and place it in the powder carefully Total air incorrectly Set total air correctly configured Default value 4 Nm h Main valve defective Replace main valve OptiFlex 2 C Troubleshooting 33 iTyvGema Eh Gun LED remains Gun not connected Connect the gun dark although the gun is triggered Gun plug gun cable or Contact local Gema gun cable connection representative defective Remote control on Contact local Gema powder gun defective representative Powder does not The objects are Check grounding adhere to object improperly or reground at better although the gun is insufficiently grounded quality nn and sprays High voltage and current Press the selection key Ban deactivated application key High voltage cascade Contact local Gema defective representative Irregular powder output Poor closure Dismantle the application cup completely check the O rings
15. ly guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the functionality of the individual system components booth gun control unit manual gun or powder injector should be referenced to their enclosed corresponding documents About this manual e 9 PP iTw Gema Product description Field of application The OptiFlex 2 C with application cup manual coating equipment is exclusively intended for electrostatic coating using organic powders For more on this please also review chapter Technical Data Any other use is considered non compliant The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone For a better understanding of the interrelationships in powder coating it is recommended that the operating instructions for all other components be read as well so as to be familiar with their functions too OptiFlex 2 C Manual coating equipment Utilization The electrostatic OptiFlex 2 C manual coating equipment with the OptiFlex 2 GM03 manual powder gun is ideally suited for manual coating of objects OptiFlex 2 C Product description e 11 iTw Gema n Reasonably foreseeable misuse Operation without the proper training Use with insufficient compressed air quality and grounding Use in connection with unauthorized coating devices or components Te
16. nnonanons BASIC CONGITIONS As ee Initial start up Selling Ne device UDS acia Operaio ana CONG aoea a a Setting the background illumination Color change usss022200000nneeennnnnnnnnnnnennnnnnnnnnnnnnn nennen General information occcccccconnncncccconcnnncconanonnnnnnnos SNUIOOWN aeaaea AEA e ai Cleaning and maintenance Daily maintenance 2zuuuu222ussnennnnnnnnnnnnennnnnnn nennen nennen OptiFlex 2 C iTyvGema Table of contents e 1 iTw Gema V 06 11 Weekly maintenance eicere a aa a a aa 29 If in disuse for several dayS ccccccconnconcccconnconcnonononnnnonnncnnnnnonancnnnnnnnnnnnnnnnannnnnonnnnns 29 GS AIM aes sateen csc cases a e een 30 Cleaning the application CUP cccccccccccnnccnnnncccnnnonnconnnnnonnnnncnnnnnnnnnnnnnnenons 30 Cleaning the OptiFlex 2 GMO3 manual powder gun ccccooccccccccnncnncccco 30 Maintenance and cleaning of the filter UNit oocccccocnncnncccnonnnnnnccnnanennnnononoss 31 Replacing the filter element ooccccooncncccoccnnccnonnncononcnnononenonnanoncnnanenoss 31 Troubleshooting 33 GSMS Fal WAL MON id 33 Spare parts list 35 Ordening Spare DS atascada ica 35 OptiFlex 2 C manual coating equipment Spare Parts List 36 OptiFlex 2 C manual coating equipment Spare Parts ooccccccccnccconnccnnnncnnnnannnnnns 37 OptiFlex2 6 Pheumatic group 38 2 e Table of contents OptiFlex 2 C n iTw Gema General safety
17. on unit such as Gema Classic Open booth 1 Turn on the gun control unit with the ON key The displays illuminate and the control unit is ready for operation Fill in the desired powder quantity in the application cup Carefully place the dip tube into the powder in order to avoid the clogging of the dip tube Lock the bayonet closure Set coating parameters Press the application button for the appropriate preset mode flat parts NM complicated parts overcoat o The arrow above the desired button lights up OR 7 Press lt p gt program key a Select desired program 01 20 b Change coating parameters as required O Note A Programs 01 20 are preset at the factory but can be modified at any time after which they are automatically stored OptiFlex 2 C Initial start up e 23 rwGema 0 0 Nm3 h for OptiFlex C 8 Setting the total air volume ig IL correct powder cloud too little total air 0 Note 1 A total air volume of 4 Nm h and a 50 powder share are recommended as the base values 9 Adjust the powder output volume e g according to the desired coating thickness 0088 a amp much powder little powder 24 e Initial start up OptiFlex 2 C OptiFlex 2 C _ iTw Gema Note To achieve maximum efficiency we recommend avoided an overly high powder volume where possible The standard setting of 50 and a total air volume of 4 Nm h is recommended at the start The total air volume is there
18. ptiFlex 2 C Pneumatic group 38 e Spare parts list OptiFlex 2 C a iTw Gema OptiFlex 2 C Spare parts list e 39
19. regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using OptiFlex 2 C manual coating equipment These safety regulations must be read and understood in full before the OptiFlex 2 C is put into operation Safety symbols pictograms The following warnings with their meanings can be found in the ITW Gema operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER danger due to live electricity or moving parts Possible consequences death or serious injury WARNING A N improper use of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equipment INFORMATION 1 Useful tips and other information OptiFlex 2 C General safety regulations e 3 rwGema AR General information General dangers 4 e General safety regulations V 06 11 The OptiFlex 2 C manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions ITW Gema GmbH must be consulted before OptiFlex 2 C manual coating equipment is used for any other purposes or sub
20. representations or warranties with respect to the contents or use of this publication and reserves the right to revise this publication and make changes to its content without prior notice Printed in Switzerland ITW Gema GmbH M venstrasse 17 9015 St Gallen Switzerland Phone 41 71 313 83 00 Fax 41 71 313 83 83 E Mail info itwgema ch Homepage www itwgema ch V 06 11 Table of contents General safety regulations Safety symbols pictograms 2222200000200nneeee nn Conform O USE aena Product specific safety measures ccccoonccccconccncononcnnnnnncnnnnnas OptiFlex 2 C Manual coating equipment About this manual General information cccccccccecccecececccccecececececeueueceuecsususuaes Product description Field OL application see LTT ZATION ii Reasonably foreseeable misuse Technical data sen een Connectable QUIS occccccccccccoonccnnnncnononanncnnnnnnnonnnanos Air flow rates nen Eleeineal data ruime ninae a i PREUIMALIC data anne Dimensions sara Processible POWCETS ccccccsseseeeecesseeeeeseeneeeess Design and FUNCTION u022222000020800 nennen nennen nennen nennen General VEW dando SCOPE Ol delV nada OPUFIE E ii Typical properties Characteristics of the functions Processing the powder from the application cup Start up Preparation for Start Up oooccncoccnnncoccnnonoconnoncnnanoncnnnnn
21. rn when cleaning the manual equipment then the dust that is stirred up from the coating powder can cause respiratory problems The ventilation system must be turned on for all cleaning work A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work Cleaning the application cup Note Before cleaning the application cup switch off the control unit The compressed air used for cleaning must be free of oil and water Warning It is not permitted to clean the application cup with solvents Do not clean the fluidizing plate with solvents or other fluidities 1 Empty any powder out of the application cup Clean the gun and the outside of the application cup by blowing off wiping etc Release the bayonet closure between cup cover and cup Clean the cup Pull out the dip tube and clean it CL E A If necessary activate the den PowerClean mode see also the gun operating instructions N Clean the cup with compressed air Clean the fluidizing plate with compressed air free of oil and water Cleaning the OptiFlex 2 GMO3 manual powder gun Frequent cleaning of the gun helps to guarantee the coating quality Note Before cleaning the powder gun switch off the control unit The compressed air used for cleaning must be free of oil and water Daily 1 Blow off the outside of the gun and wipe clean etc Weekly 2 Remove the powder hose from the connection 3 Remove the
22. shed that the OptiFlex 2 C manual coating equipment has been installed and wired according to the EU Machinery Directive 2006 42 EC EN 60204 1 machine safety must also be observed Unauthorized modifications to the OptiFlex 2 C manual coating equipment exempt the manufacturer from any liability from resulting damage The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Product specific safety measures Installation work performed by the customer must be carried out according to local regulations All components must be grounded according to the local regulations before start up OptiFlex 2 C Manual coating equipment The OptiFlex 2 C manual coating equipment is a constituent part of the equipment and is therefore integrated in the system s safety concept If it is to be used in a manner outside the scope of the safety concept then corresponding measures must be taken 0 Note 1 For further security information see the more detailed ITW Gema safety regulations 8 e General safety regulations OptiFlex 2 C e iTw Gema About this manual General information OptiFlex 2 C This operating manual contains all important information required to work with the OptiFlex 2 COptiFlex 2 C en doc manual coating equipment It will safe
23. stances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Additional safety and operation notices can be found on the accompanying CD or on the homepage www itwgema ch Start up is forbidden until it has been established that the OptiFlex 2 C manual coating equipment has been set up and wired according to the EU guidelines for machinery Unauthorized modifications to the OptiFlex 2 C Manual coating equipment exempt the manufacturer from any liability from resulting damages or accidents The operator must ensure that all users have received appropriate training for powder spraying equipment and are aware of the possible sources of danger Any operating method which will negatively influence the technical safety of the powder spraying equipment is to be avoided OptiFlex 2 C Ml iTw Gema For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original ITW Gema spare parts should be used Repairs must only be carried out by specialists or by authorized ITW Gema service centers Unaut
24. the application cup Product description e 15 Start up a iTw Gema Preparation for start up Set up OptiFlex 2 C Basic conditions When starting up the OptiFlex 2 C manual coating unit the following general conditions impacting the coating results must be taken into consideration Manual coating equipment is set up properly Gun control unit correctly connected Gun correctly connected Corresponding power and compressed air supply available Powder preparation and powder quality The OptiFlex 2 C manual coating equipment should always be set up vertically on a flat surface WARNING The manual coating equipment must not under any circumstances be set up near a heat source such as an enameling furnace or an electromagnetic source such as a control cabinet Start up e 17 iTw Gema PP Mounting Instructions The OptiFlex 2 C manual coating equipment must be set up in accordance with the setup and connecting instructions included with delivery OptiFlex 2 C Manual coating equipment Connection instructions Connection instructions overview The OptiFlex 2 C manual coating equipment must be connected in accordance with the setup and connection instructions Please also review the operating instructions for the OptiFlex 2 CGO9 manual gun control unit 18 e Start up OptiFlex 2 C peen iTw Gema Note Use clamp to connect grounding cable to the cabin or the 1 suspension
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