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1. HT17 071 MOTOR HT17 075 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 1 6A Phase Drive Setting 1 6A Phase 50 50 60 160 40 50 cep pii 5 el 5 T 4 40 amp 30 s amp 0 s 2 5 2 30 Seu 30 5 20 21 5 e 20 20 2 10 10 10 10 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Revolutions second Power Full Steps second Full Steps second 5023 122 MOTOR 5023 123 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 2 0 A phase Drive Setting 2 5 A phase 80 120 120 70 100 100 60 Pullout 0 Power Pullout 0 80 Power Torque watts Torque 60 60 watts oz in oz in 2 x 10 20 20 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 2 25 0 35 40 i T 10 000 20 000 30 000 40 000 50 000 80 000 70 000 80 000 p 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque 1 10th Steps second Power Lll ar oo 5023 124 MOTOR HT23 395 MOT
2. MECHANICAL OUTLINE 24 60VDC 6 9 5A fuse Overvoltage Monitor 5 Step Optical direction Isolation EE enable Microstep Sequencer Cie Ce resolution Ce selector l O Fault I Monitor overcurrent overtemp BLOCK DIAGRAM current selector idle reducer PWM Power Amplifier PWM Clock 20 kHz PWM Power Amplifier V aseyd 10 0 g aseyd 10j0u Co m Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems The 7080 is a microstepping chopper drive built on a compact aluminum chassis with integral heat sink The 70801 is microstepping chopper drive with indexer built on a compact aluminum chassis with integral heat sink m m EE he 7080 series consists of a 7080 Simple Indexer Technology Windows step motor drive and 7080i drive con graphical user interface for stand alone ap troller Both products are designed plications No program language to learn no around a precision state of the art step mo software engineer to consult no code to tor drive capable of powering NEMA 14 write The system does the programming through NEMA 42 fram
3. 110 MOTOR CONTROLS SECTION nennen nnns 111 OSTA EE 112 113 General Features 3 114 5 5180 MEMMECEum 115 Program 44 040 115 116 OBSRUIUELTIGHMMUE Enn 117 Si 100 Motion Controller 119 Technical Specifications 120 Recommended Drivers 120 INGE 1100 82 22 121 NEED EE 122 Mounting the Optional 1 01 nnns 123 POWER SUPPLIES 8 ACCESSORIES 124 Ls CER 124 1050 T 21820885 125 MEL 126 Applied Motion Products Inc reserves the right to change products displayed this catalog without notice order to improve quality reliability DRIVES 8 CONTROLS 52 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com provide power to the motor This special electronic circuit is called a step motor driver or more simply a drive Systems also require electronics and software to com pute and execute the motion profile int
4. 67 Technical Specifications 68 Technital Drawing RE 69 70 1080 SERIES uuu uu uya asua a7 71 Technical Specifications 72 7080 Technical 8 00000000 hne nnn nne 73 70801 Technical Drawings 73 AR 2 0 75 Technical Drawings u olus un FREE 76 51 5980 5 c 11 Technical Specifications 78 PD5580 Technical Drawings 79 8 5580 Technical Drawings 79 Connector Switch Diagrams 0 2 80 Applied Motion Products Inc reserves the right to change any products displayed in this catalog without notice in order to improve quality and reliability INTRODUCTION Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com PD MC 8400 SERIES Lu care Dama 81 General 82
5. Screw terminal connectors for input power and motor Wago cage clamp connector for signal 1 0 MOTORS u et Can drive 4 6 8 lead motors NEMA sizes 14 42 OPTIONAL COVER Steel mesh black powder coated AGENCY APPROVAL CE amp TUV Applied Motion Products 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com 7080 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 24 80VDC No 6 3A fuse power as PWM Power _ Amplifier E Step direction Optical enable Isolation fault output current selector Self Test COs NS overcurrent NN 1 Monitor current uic reduction e 1080i Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 24 80VDC selector Microstep Sequencer E Internal INPUT Voltage eeprom 5 INPUT2 Regulator INPUTS MOSFET 8 a State 5 cw 006 CCW 008 Amplifier Si 5 CWLIMIT Optical Mierostenping CCW LIMIT Isolation Indexer 8 Sequencer 2 1000 or MMI ER Optical Fault
6. ACTUAL SIZE DESCRIPTION MECHANICAL 0UTLINE The Si 1 Indexer is reliable versatile and easy to use RUGGED ALUMINUM CASE LCD DISPLAY 5 25 in MENU SELECT The programming terminal is built in to simplify wir ing and setup All configuration is menu driven the user simply picks program and the Si 1 will request the parameters it needs The Si 1 is CE compliant 1 375 in 275in begin the program This pulse can come from a mo mentary contact switch or from a logic source like a REVERSIBLE FLANGES computer PLC or another Si 1 dim The Si 1 can be programmed to seek a home position upon power up Limit switches be attached 0 6 50 in prevent unwanted travel beyond designated limits built in stop button allows the operator to halt the motor at anytime Once configured the Si 1 waits for a trigger pulse to STOP SWITCH 2x 0 30 in OPTIONS 110 volt AC wall transformer P N WT 1 amp CONTROLS Applied Motion Products General Features Menu driven no programming language to learn Can connect to any pulse amp direction step motor driver Ideal for use with Applied Motion Products drive models 2035 PD2035 3535 3540 M 5560 PD5580 and PD6300 Eight built in programs Feed to Length moves a preset distance when TRIGGER is pulsed low to 0 volts Feed amp Jog also moves a p
7. 1 Full Steps second 1 L Full Steps second 1 10th Steps second 1 10th Steps second 5034 348 MOTOR 5034 349 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 3 6A Phase Drive Setting 5 0A Phase 200 150 0 20 180 1135 160 120 2 5 5 8 120 520 100 5 100 75 150 120 5 80 5 60 5 8 60 E 45 100 480 40 30 4 20 15 0 I 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 3 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 1 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 1 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 0 Revolutions second Power Revolutions second 1 Full Steps second 1 Full Steps second 1 10th Steps second 1 10th Steps second 5034 350 MOTOR 5042 022 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 7 0A Phase Drive Setting 7 0A Phase 0 300 00 450 800 400 500 1 250 700 is 350 400 200 600 vends 300 gt 5 500 250 300 150 5 400 200 5 200 100 12 300 lt 150 200 10 100 50 100 50 0 0 DRIVES 4 CONTROLS motor torque curves e pr y ia lt gm 110 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 61 6544 Products w
8. Timing Menu Select Program 1 i Moves Trigger mL nu 1 255 or nonstop Y Feed amp Jog I i i Feedto Sensor Set Trigger Delay Y M feed On HRelum c Set Feed Speed Set Feed Distance Y 100900 Set Feed Distance EE E Speed Set Return Delay SES 100 2500 steps sec se SetFeedDir Set Feed Speed 00 00 40 01 e 10025000 _ Set Feed Speed 1 MET 2 Dir Set Repeat Delay Y 100 25000 steps sec 038 55800001 SetAccel Y i MERE 1000 255000 5005 86 pr Set Feed Dir 9 y LM 1 Y cw ccw aux 4000 B DU i E 5 5 5 1 Set Accel 1 1000 255000 steps s s 1 Sel Accel tem Men 1 Y Decel 108 1 Y 1000 steps s s 1000 255000 steps s s I Set Decel i I Set Motion Signal 1 1000 255000 steps s s Set Decel Y 1000 255000 steps s s 1 Set Return Speed Set Jog Speed 100 25000 steps sec 10020001 steps s6c Set Back Distance 1 UE tod bak pom Motion Y 0000068 Y Set Jog Dir Y CW CCW t 5 SetBack S
9. 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS Applied Motion Products E mum E gt TE F m emm m m tma F mu gt he 61 100 is high performance programmable indexer that is easy to install and use It features Applied Motion s Simple Indexer Technology Win dows graphical user interface for stand alone applications No program language to learn no software engineer to consult no code to write The system does the program ming you need only input the move param 110 220 VAC e 9 Internal lise Power 24VDC OUT Supply INPUT INPUT2 INPUT3 Optical line STEP INPUT4 Isolation drivers cw 006 DR ccw Jog Sj e CW LIMIT Optical peed eeprom CCW LIMIT Isolation Indexer 85232 Optical JT Isolation 0072 power status LED Bu 0073 404 Westridge Dr Watsonville 95076 831 761 6555 800 525 1609 831 761 6544 www applied motion com The Si 100 is a high performance easy 10 use motion controller for stepper and servo applications eters If your single axis application requires the
10. Parallel 5 7A p RPS Parallel 6 35A Frequency Hz Series 2 85 Frequency Hz Series 3 45A Power parallel connected Power parallel connected 5042 036 MOTOR Parallel connected motor when operated above 5 5 should be limited to 50 5 duty cycle When operated above 5 5 5 with duty cycle greater than 50 the motor should be connected in series 10 2 30 40 80 All curves measured at a resolution of 0 250k 500k 750k 1m 1 25m Speed RPS Parallel 8 3A 25 000 steps rev Frequency Hz Series 6 0A Power parallel connected Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES 8 CONTROLS aj D e p e e 111 ELI aum Ez E 4 I z1 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp GONTROLS Step Motor Driver Interface With oscillators and data selector Features ramping pulse generator with individually adjust able slew speed accel and decel rates 5 900 msec accel decel time 2nd oscillator with adjustable speed frequency divider provides choice of 0 5 kHz 0 20kHz 0 80 kHz and 0 320 kHz speed ranges
11. sus ne one Programming from Si5580 or 7080i Easy to program using Si Programmer software running on Windows 3 1 or Windows 95 Six functions are available 1 Display a message up to 60 characters 2 Display a message and pause program until operator presses ENTER key 3 Display a message wait for operator to press YES or NO key branch program on YES 4 Display message allow operator to enter a loop count 5 Display message allow operator to enter a speed 6 Display message allow operator to enter a distance Speeds distances and loop counts entered by the Operator can be stored in any of eight nonvolatile memory locations for use in repeat loops and motor moves MC8400 machine control 4 90 1 38 ler drive 3 875 CENTERED lt 2 988 V 4line 20character line LCD display 20 key keypad NEMA 4 12 rating dustproof and drip proof 0 when properly mounted Can be surfaced mounted or flush mounted NEMA 4 12 rating forflush mount BKSP ing only MECHANICAL OUTLINE Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Mounting the Optional MMI 01 There are two ways to mount the MMI 01 in your applicatio
12. 0086 g 95000 aseyd 1010 Si Amplifier cw LIMIT Optical microstapping CCW LIMIT Isolation Sequencer toPC RS232 Optical 001 Isolation OUT2 Optical Fault OUT3 FAULT OUT Wu M overcurrent LED LED us n nT Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems 9 69 oO LO A c Connector Switch Diagrams connector motor controller status LEDs power over temp over Current DIP switches resolution setting idle current setting current setting connector motor connector AC power limit switches status LEDs power over temp over Current connector fault output general purpose outputs connector general purpose inputs jog inputs am foes stop button connector RS 232 programming port MMI port connector motor connector AC power Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 61 6555 800 525 1609 FAX 831 761 6544 www applied motion com 8400 series consists of the PD8400 packaged step motor dr
13. 2x 25 2 x44 40 SIZE 17 FRAME HIGH TORQUE MOTOR MODEL L motor length HT17 068 1 30 17 071 1 54 HT17 072 1 54 9 ER 94 02 4x44 40 HT17 075 1 85 12 17 076 1 85 dics le 0 1968 0000 E 2x1 220 000 0 866 494 2 1 65 gt SIZE 23 MODEL L motor length 5023 122 2 00 5023 123 3 00 5023 124 4 00 5023 127 225 190 18 00 MIN 5023 149 3 25 060 0 2 x 0 2500 05 DELE p o m lt 2 x 1 856 81 gt 415 4 x 0 205 01 2x222 gt Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves Motor Dimension Drawings SIZE 23 FRAME HIGH TORQUE MOTOR MODEL L motor length HT23 393 1 54 HT23 394 1 54 0 003 HT23 395 1 54 18 00 MIN 4 00 205 0 01 4 7 23 396 2 13 5940 01 206008 01 50 0 001 23 397 2 13 J 591 0 01 _ 23 398 2 13 2 x 0 92 HT23 399 2 99 eei EE 1 856 HT23 400 2 99 0250 0000 23 401 2 99 068 4 FLAT reb d 0 630 039 787 gt 020 77 0 006
14. 83 Software Command 8 8400 8400 84 Mechanical 0utlines 86 Connector Switch Diagrams 87 MC8400 MC8400F 1 0 Configuration 88 MC8400 Block Diagram 89 20 SI PROGRAMMING SECTION 0 nennen nnn nens 91 Si Software Specifications 92 Features of the Main Programming Screen 93 Features of the Program Control Panel 93 Si Program Instructions 94 95 RECOMMENDED MOTORS FOR DRIVES CONTROLS 97 nenne 98 100 DYNAMIC TORQUE DATA 1030 1035D Torque Curves 101 2035 2035 0 PD2035 Series Torque Curves 102 103 3540 Series Torque Curves 104 105 5580 Series Torque Curves 106 107 7080 Series Torque Curves 108 109 8400 Series Torque Curves
15. 1030 1035D Torque Curves 5014 842 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 25 20 Dynamic Torque 15 02 11 10 5 00 5 10 15 20 25 rev sec HT17 072 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 40 30 Dynamic Torque oz in 20 10 00 5 10 15 20 25 rev sec HT23 393 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 40 30 Dynamic Torque oz in 20 10 00 5 10 15 20 25 rev sec HT23 399 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 50 1 120 Dynamic Torque 90 02 11 60 30 0 0 3 6 9 12 15 rev sec 404 Westridge Dr e Watsonville 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS motor torque curves HT17 068 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 25 20 Dynamic Torque 18 oz in 10 5 0 0 5 10 15 20 25 rev sec HT17 076 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 45 Dynamic Torque 0240 30 15 00 5 10 15 20 25 23 396 Motor Connection Center Drive Setting 24 V
16. 414 NEMA 34 5 1 long 415 NEMA 42 7 7 long 6 SHAFT TYPE OR ENCODER single shaft motor D double shaft motor E double shaft motor with encoder NOTE When ordering packaged drive or machine controller only you do not need to specify motor or encoder Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Si Programming Screens 11 25542835 435 1 42745 4 XY lateat temerea eet a levies Mike 27 0 Set tres xh axa nim ti im 02 Si Programming Section Enter move distance m 10 E 15151 1 EA EE ES 91 DRIVES amp CONTROLS Si Programming S a 92 Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Si Software Specifications INDEXER PROGRAMMING Programmable by RS 232 connection to IBM compatible PC running Windows 3 1 Windows 95 Windows 98 or Windown NT Programming software and cable included Programming is very easy to learn and re quires no previous programming expe
17. 63 Hz Max Ambient Temp 55 Filter Capacitor computer grade life Rectifier Bridge 50 amp 200 volt Output Voltage Ripple 3 rms maxat nominal AC line voltage Weight 19 pounds Made in USA Description gt 8X MOUNTING DIA 281 5105015 a heavy duty linear unregulated power QUICK DISCONNECT supply It is an ideal power source for Applied odi 4 Motion s 5560 7080 and 7080i series step motor drives combining over 500 watts of output power and outstanding reliability The PS1050 provides isolation from the line and 582 is fused for safety The PS1050 is constructed on an open frame alumi num chassis Y MECHANICAL OUTLINE 0 5 2 1 Rectifier Bridge IN 9 Output Fuse 108 261 9 3 DC OUT Capacitor 50V 0 1 BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Visual Load Positioner Description The CNC Handwheel accessory works with the Hand Wheel instruction With a hand crank and 100 de tents per revolution the CNC Hand wheel provides an operator with a fast yet highly precise method of visually positioning a load Programmable elec tronic gearing allows you get just the right feel for your application Once in position the Hand Wheel instruction can be terminated by an input signal or
18. 80 VDC AC INPUT VOLTAGE sm 110 or 220 VAC switch selectable 50 60 Hz MAXIMUM OUTPUT POWER 440 Watts PROTECTION 6015001165 sess Short circuit and over temperature IDLE CURRENT REDUCTION 15580 0 25 50 or 100 software selectable PD5580 0 or 50 dip switch selectable MOTOR RESOLUTION PD5580 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 15580 13 resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 INPUTS PD5580 Step and direction optically isolated 5V 24V differential Motor steps falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 msec setup and hold time for direction signal ENABLE INPUT PD5580 Two terminals on the logic connector EN AND EN that can be used to disable the drive The current to the stepper motor will be turned off The PD5580 operates normally without any connections to the enable circuit Use this feature only to disable the amplifier CONTROLLER INDEXER SECTION 15580 see page 92 for Si program information SERIAL COMMUNICATION 5 232 programming port STATUS LED S 1 1 aa
19. Full amp Half Step 2A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 125 mA 2 amps phase motor current DIP switch selectable current from 16 levels switch selectable full and half step internal ramping pulse generator with adjustable slew speed acceleration and deceleration rates thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs accept sinking or sourcing inputs 5 24 V 0125 automatic idle current reduction switch selectable drives 4 6 8 lead step motors sizes 14 23 1 2x 9 125 enable input Gils input for optional remote speed control pot p 3 75 compliant Description The 2035 0 step motor driver contains a full and half gaz E step phase sequencer two switching amplifiers a ramping pulse generator and optoisolation circuits This driver also includes an automatic feature to MECHANICAL OUTLINE lower motor current anytime the motor is left at rest for more than one second 25 d Oscillator accel The amplifiers regulate motor current by chopping at sn constant inaudible frequency Phase current is step STEP SI selected from 16 levels by DIP switch Full or half 1 step operation is also selected by the DIP switch Isolator Step m Amplifier The internal oscillato
20. OTP E 1 1 00 OTP2 E 01 2 0 9 OTP3 E OTP3 C 4 OTP4 E 09 OTP5 E 0195 00 0196 8 OTPE C 4 oTP7 01 7 009 OTP8 E Applied iP Motion Products 10 72 10 45 9 48 MC8400 Step Motor Control 0 OTP9 C 4 OTP9 E CW LIMIT CW LIMITE CCW LIMIT CCW LIMIT HOME LIMIT HOME LIMIT RS2 COM RS2 RX ENCODER 1 RS2 TX ENCODER 1 RS1 COM ENCODER 2 RS RX ENCODER 2 RS1 TX MICROSTEP RESOLTO 0 5009 B sur SHORTS OVERTEMP C MOTOR POWER O STEPO CWDIR AC POWER 9 O BHBEHHRBHHBRBHHBHHEBHHHHHHHHHHHHHHRBHHHEHBH 1 2 00 4 PD8400 10 72 9 475 Applied Motion 20 Lu Products PD8400 s n 10 45 Step Motor Driver s eno 8 8 scr i FAULTY LH LG SEP STEP B B oU Resen coy oecumene EM EE 21 SHORT ENABLE RTEMP O T am MOTOR POWER O 5 O 52 01 AC POWER SE 7 7 4 a 1 1 e i Applied 404 W
21. 00 70 02 le PUE 875 3540i MECHANICAL OUTLINE ile 404 Westridge Dr Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS open frame systems 3540M BLOCK DIAGRAM 12 42 VDI self test 4035 sp Optical A phase Isolator step A 5 Microstep A to Optical dir Sequencer d B motor direction Isolator step 50 idle resolution current enable Optical 1 2 1 5 reduction Isolator 1 10 or 1 64 on off 3540M0 BLOCK DIAGRAM 12 42 a so idle current 10 4 10 3 5 spent Ol A phase Digital Oscillator Microstep Joystick Interface common run hi lo speed direction Optical enable Isolation tach out tach out 3540i BLOCK DIAGRAM 12 42 VDC Internal Logic 3 INPUT Supply eeprom 5 INPUT2 INPUTS Optical 8 INPUT4 Isolation MOSFET gt CW JOG IN5 Amplifier CCW JOG IN6 S z 5 8 cw umr asoring 3 CCW LIMIT Isolation Sequencer to 2 Optical ouri Isolation 0012 0013 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp GONTROLS open frame systems St
22. MECHANICAL OUTLINE The amplifiers regulate motor current by chopping at 0 0 p a constant inaudible frequency Phase current for k 240 k 1 00 each axis is independently adjustable by front panel 5 T potentiometers 2k 3 Applied Motion Products also makes wide range of irc full step half step and microstepping drives amp con 5 UN trols and a full line of stepping motors We also pro S sse sov E vide custom designed motors drives and controls for S gl 0 1A qualifying 5 5 BLOCK DIAGRAM 5 8 m NQ full half select uec 1035D Step t Sequencer Amplifier B motor 1 step dir Y c Optical Idle D current setting current setting step H Step T A to Sequencer Amplifier B J motor 2 12 35 VDC 62 See speed torque curves for 1035D on page 101 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Step Motor Driver Full amp Half Step 2A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 125 mA 2 amps phase motor current DIP switch selectable current from 16 levels jumper selectable full and half step thermal protection optional heat sink
23. above mentioned drives directly to your PC and in voke the SiNet Command Language by responding to a simple power up request from the drive Multi Axis Stand Alone Mode Our SiNet Programmer Windows software will al low you to create and store multi axis motion control programs in the SiNet Hub 8 and run them without the PC This new software brings the innovative ease of useand productivity of our SiProgrammer single axis software to multi axis applications Call us for availability 404 Westridge Dr Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS SINET 1 PC MMI 5 L Prida te le 379 gt gt 1 35 sme Hub8 E 1 PC MMI 5 3 eit 600 554 3 7 m 6 50 Jc AN v I 1 2X 00 19 MECHANICAL OUTLINE drive 1 Host SiNet drive 2 or Hub 8 PLC BLOCK DIAGRAM DRIVES 8 CONTROLS Operator Interface 122 Applied Motion Products MMI 01 The MMI 01 is an easy to use flexible device that allows an operator to enter move speeds move distances or repeat loop counts Messages can also be displayed and the program can be paused until the user presses a key such as ENTER YES or NO Progr
24. automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at constant inaudible frequency Phase current is MECHANICAL OUTLINE selected from 32 levels by a DIP switch Full or half step operation is also selected by the DIP switch current setting The 3535 is a PC board mounted on an aluminum cH 12 35 VDC angle heat transfer chassis Mating heat sink avail step Optical 1 Isolator step able for stand alone operation 5 Step E Am to i Sequencer plifier d B Optical B motor direction Isolator Options on board oscillator Model 3535 0 add heat sink 3535 H BLOCK DIAGRAM full step half step DRIVES amp CONTROLS open frame systems Applied Motion Products 404 Westridge Dr Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Step Motor Driver with Oscillator Full amp Half Step 3 5A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 0 4 amps 3 5 amps phase motor current DIP switch selectable current from 32 levels switch selectable full and half step internal ramping pulse generator with adjustable slew speed acceleration and deceleration rates thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers op
25. by the ENTER key on the optional MMI 01 Man Ma chine Interface allowing your program to perform other tasks The CNC Handwheel connects to Inputs 1 amp 2 of any Si Indexer or Indexer drive and is powered by 24 VDC
26. screw terminal connectors inaudible PWM amplifiers optoisolated inputs accept sinking or sourcing inputs 5 24V automatic idle current reduction switch selectable drives 4 6 or 8 lead step motors sizes 14 23 4x 0 125 enable input CE compliant Description The 2035 step motor driver contains a full and half step phase sequencer two switching amplifiers and optoisolation circuits This driver also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 16 levels by a DIP switch Full or half step operation is also selected by the DIP switch enable MECHANICAL OUTLINE The 2035 is a PC board mounted on an aluminum step Optical angle heat transfer chassis Mating heat sink avail Isolator step able for stand alone operation e Amplifier E o H direction Optical Options Isolator on board oscillator Model 2035 0 BLOCK DIAGRAM add on heat sink Model 2035 H full step half step See speed torque curves for 2035 on pages 102 amp 103 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp GONTROLS open frame systems Step Motor Driver with Oscillator
27. 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second Half Steps second Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 1080 Series d Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 5 All data measured with 80 VDC power supply HT17 071 MOTOR HT17 075 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 1 6A Phase Drive Setting 1 6A Phase 50 50 60 60 a _ 40 40 2 20 777 2 50 5 wu T T 40 40 30 30 8 2 ae 30 De 30 5 20 2 e 8 20 2 10 10 10 10 Tem 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second wa HT23 395 MOTOR HT
28. 25 30 35 40 0 5 10 15 20 25 30 35 40 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second 5034 348 MOTOR 5034 349 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 4 8 A phase Drive Setting 5 0 A phase 50 150 00 180 125 125 250 150 Pullout 100 100 Power Pullout 200 2 120 Power 75 75 watts Torque 150 NEN 90 watts oz in oz in TRS 50 50 60 25 25 50 30 0 0 0 0 0 5 10 15 20 5 30 5 4 0 5 10 15 20 25 30 35 40 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 rf 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque Revolutions second Torque 1 10th Steps second Power 1 101 Steps second 5034 350 5042 022 Motor Connection parallel Drive Setting 5 5 A phase 00 350 300 500 Pullout 250 Dim 77 Torque oz in 400 100 0241 50 0 200 5 10 15 20 25 30 35 4 770 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque 1 101 Steps second Power Motor Connection Parallel Drive Setting 5 5A Phase 1 100075 10 15 20 25 30 35 40 0 1 000 2
29. 800 525 1609 FAX 831 761 6544 www applied motion com 1 Program Instructions Wait Time Delays a specified amount of time Range is 01 to 300 seconds Adding a loop around this instruction can extend the delay time to as much as 18 hours Wait Input Pauses the program until an input or set of inputs reaches a given condition The jog inputs are functional during this instruction The Wait Input instruction can also display a prompt on the optional and pause until the operator presses the ENTER key Hand Wheel Allows the operator to precisely position the motor and load using an optional CNC hand wheel MMI Prompt Displays a prompt on the optional man ma chine interface MMI panel and accepts a parameter from the operator This param eter is saved in nonvolatile memory and can be used as a move speed move distance or repeat loop count Speeds and distances can be entered in user defined units such as inches or gallons The MMI Prompt instruc tion also allows the operator to choose a sub program from a menu of up to 8 sub programs Go To Forces program to jump to a specific in struction At the least you ll need one of these at the end of your program to return execution to the beginning If Input Causes the program to branch to a given line number if an input or set of inputs meets a specified condition The If Input in struction can also display a prompt on the optional MMI and branch if the
30. AUX changes state the 51 1 decelerates the motor to a stop Since the SI 1 is a precise digital controller the decel distance is repeatable to one step Feed to Sensor is useful for conveyor feeding applications such as feeding bottles into a filling machine or labels into a printer FEED TO SENSOR Return Wait for Input amp RETURN Feed to Sensor amp Return eun Move is similar to Feed to Sensor except that the motor is re turned to the starting position after the sen sor is tripped The Return Speed and Feed Speed are independently adjustable 0 REGISTER 8 FEED Register amp Feed begins moving when the TRIGGER input goes low The SI 1 con tinues moving the motor until the AUX in put changes state Normally a sensor is connected to the AUX input signaling that a registration mark has been found Once AUX goes low the 51 1 moves the feed dis tance and stops Register amp Feed is useful for dispensing labels or feeding objects on a conveyer Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp GONTROLS Si 1 Menu Tree Letuserchange 1 cycles 4 Let user change Speed 4 Lel user change KN Enter Password Lock Program 42 VES Applied Motion gt ji START Products V2 10 Pupina Select Menu Program Menu
31. CIRCUITRY CIRCUIT OUTPUT 9 68302 ENCODER OUTPUT 7 OUTPUT 6 1 OUTPUT 5 5 lt OUTPUT 4 Y lt OUTPUT 3 0 AN OUTPUT 2 S S OUTPUT 1 L RT T 0 INPUT 8 gt AE INPUT 7 T LR E L INPUT 6 M A INPUT 5 gt INPUT 4 0 A T INPUT 3 F INPUT 2 gt N INPUT 1 gt 0 MOTION TRIGGER G N lt HOME LIMIT lt CCWLIMIT TRANSMIT 1 1 5 RS 232 RECEIVE 1 RX 1 O 0 TRANSMIT 2 2 Q RS 232 RECEIVE 2 9 2 0 BUFFER N EEPROM DRIVES amp CONTROLS packaged systems Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems Part Number Ordering System To insure your order is correctly processed please provide a complete part number EXAMPLE MC 8400 F 365 D DRIVE OR CONTROL TYPE MC machine controller packaged with integral drive and power supply PD packaged drive only with integral power supply L POWER RATING 8 4 amps F encoder following X standard no encoder following PD MC 8400 Series MOTOR SIZE 23 2 0 long 5 NEMA 23 3 0 long 6 NEMA 23 4 0 long 7 NEMA 34 2 5 long 413 NEMA 34 3 7 long
32. DC power red Overtemp yellow and Short yellow INPUTS u a amma aS 8 user programmable inputs 2 dedicated optically isolated limit switch inputs 5 24 VDC 4 general purpose filtered inputs The Feed to Sensor instruction can use these in puts for homing or other sensing needs The Wait Input instruction can wait for one of the inputs to see a given voltage state or signal edge The If Input instruction can branch based on the state of an input 2 jog inputs cw and ccw that can also be used as general purpose inputs 4 user outputs Drive fault activated by overcurrent or overtemperature condition 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a voltage or programmed to send a pulse by the Set Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any microstep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independently from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA 4 12 rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches SYSTEM SPECIFICATIONS OVERALL SIZE 3 8 5 3 inches See
33. FAULT OUT Isolation Monitor overcurrent LED Optical Isolation overtemp LED PWM Power Amplifier g aseyd 103001 OUT1 OUT2 OUTS DRIVES amp CONTROLS open frame systems 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS packaged systems Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems Step Motor Driver Full amp Half Step 2A 35V Bipolar Chopper with Digital Oscillator and Power Supply Features 110 220 VAC input built in 35 VDC supply 125 mA 2 amps phase motor current DIP switch selectable current from 16 levels full and half step switch selectable internal ramping pulse generator with adjustable slew speed acceleration and deceleration rates 10 1 200 and 100 12 000 pps digital oscillator speed range switch selectable digital oscillator pulse output for interface to counter amplifier enable input logic signal to turn off motor current can be operated in pulse amp direction or run stop mode speed can be controlled from built in front panel potentiometer remote potentiometer 0 5V analog signal Connectors included pluggable screw terminal connectors for motor power step amp
34. FEAT 2X141 0 003 m 7 0 002 SIZE 34 FRAME MODEL L motor length 18 00 MIN 5034 324 2 50 02 875 5034 334 540 y JE 002 5034 348 2 50 EA 5034 349 3 70 4 5034 350 6 10 2 x 03750 9338 1 NDA 2222 21006 w 1 19 03 SIZE 42 MODEL L motor length 5042 022 77 14 NPT 1 gt eee 1 25 08 82 gt 92 186 002 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp CONTROLS motor torque curves Motor Dimension Drawings SIZE 23 FRAME MODEL L motor length 5023 365 2 0 5023 366 3 0 5023 367 Aa 0 10 shielded cable w connector 060 2 0 250070005 0 o 46 32 UNC 2B Thd 2 x x 0 25 DP 3 equally spaced 4x 9 205 01 01 865 SIZE 34 MODEL L motor length 5034 413 2 5 5034 414 3 7 5034 415 6 1 9 02 875 de Play ec EN 119204 002 10 shielded cable w connector 30 on 02 952 BC 9 4x 0 216 01 2 x 0 3750 0338 0000 MAX t 0005 1 19 03 SIZE 23 MODEL L motor length 77 5042 036 1 1 38 05 14 NPT al 9 6248 1 0000 0006 En thru equally 0005 7 Spaced on 2 925 BC Applied Motion Products
35. Isolator 12 35 VDC BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com The 35401 is a microstepping drive with easy to use programmable indexer Windows pro gramming software and cable are included The 3540M is a pulse and direction microstepping drive built on a compact aluminum chassis with in tegral heat sink The 3540M0 is a mi crostepping oscillator drive Motor speed is set by on board po tentiometers external he 3540 series consists of a 3540M step motor drive 3540MO drive os cillator and 3540i drive controller All three products are designed around a precision state of the art microstepping motor drive capable of powering NEMA 14 through NEMA 34 frame size motors Each device produces 122 watts of us able power and microsteps at resolutions up to 12 800 steps per revolution Mi crostepping resolutions up to 50 800 steps rev are available at motor speeds up to 50 rps on the 35401 One of the 0 5 V signal Joystick main features of the 3540i is Applied Motion s Simple Indexer Technology Windows graphical user interface for stand alone applications No program language to learn no software engineer to consult no code to write The system does the programming you need only in put the move parameters If your single axis a
36. Motor errors and reset the mo SERIAL Set the parameters of the indicated RS tion controller 2326 serial port these include the baud MOTORENA Enable or Disable the motor drive s am rate parity data and stop bits plifiers 1222 22 Assign value to variable array ele Designates type of special purpose ment math operations can be performed function block options include limit using this command switches stall detection and error condi SETCRNT Set the value of the amplifier motor cur tions rent register Set the general purpose outputs to the in SETENC Set the value of the encoder absolute po dicated states sition register PASSWORD Wait for a specific password to be en SETMOTOR Set the value of the motor absolute posi tered before executing the next com tion register mand characters entered are NOT ech STEP ius Execute a program one command at a oed to the screen The user may choose time to echo a user specified character in STOP Designates the end of the main program stead commands and separates the subroutine Initiate a previously defined motor move Start the definition of a predefined motor move End the definition of a predefined motor move Repeat a predefined motor move a desig nated number of times Output character and numeric informa tion to the indicated RS 232c serial port Clear any previo
37. Si 100 to be operated by a host computer simply connect it to your PC or PLC and in voke our SiNet Command Language It interfaces easily to full half and mi crostep motor drives and to pulse input servo motor drives It can sense and control its external environment using optically iso lated 1 0 The 5 100 is CE compliant MECHANICAL OUTLINE 77825 006 8 HHEHBHEB BBEBHBHHIHHBHBHBH CW LIMIT 717 7 625 lt 1 25 3 86 DRIVES amp CONTROLS Motion Controller 100 5 119 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Technical Specifications AC INPUT sss 110 or 220 VAC switch selectable 50 60 Hz MOTOR RESOLUTION 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 STEP AND DIRECTION OUTPUTS 2 sourcing outputs and and 2 sinking outputs step and dir Step and dir are 2 5min 3 4V typ with a 20na load Step and dir are 8 5V max 0 3V typ with a 20ma load The step frequency is 50Hz to 2 54MHz The step duty cycle is 50 and the s
38. direction inaudible PWM amplifiers optoisolated inputs built in fuse automatic 50 idle current reduction defeatable by jumper drives 4 6 or 8 lead step motors sizes 14 23 canbe operated from active logic or switches relays Description The PD 2035 step motor driver contains a power sup ply full and half step phase sequencer two switching amplifiers a digital ramping pulse generator and optoisolation circuits This driver also includes a power saving feature to automatically lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is se lected from 16 levels by a dip switch Full or half step operation is also selected by the dip switch The internal oscillator is selected by a dip switch In oscillator mode the pulse input becomes a run stop signal when this signal is set low the motor acceler ates to a preset speed and slews Raising the input high to 5 volts causes the driver to decelerate to rest Two oscillator speed ranges are provided 10 1 200 steps sec and 100 12 000 steps sec The digital oscillator derives it s timing from a quartz crystal for low drift and repeatable ramps The speed of the oscillator can be set by an on board potentio meter or an external pot or an external 0 5 volt ana log signal The PD 2035 is built on an aluminum heat transfer plate and is surro
39. external pulse input data selector provides real time switching be tween ramping oscillator fixed oscillator and ex 4 X 0 156 ternal pulse input s TTLcompatible input signals with pull up resistors I can be operated from programmable logic troller PC parallel port relays or mechanical switches _ 340 i controls up to eight pulse and direction motor SE 1 drives and or counters x analog signal input allows remote control of ramp Seer ing oscillator speed 20 2 10 screw terminal power connector 0 MTA 100 type locking headers for all signal con clearance nections MECHANICAL OUTLINE compatible with all Applied Motion step motor drives requires 5 VDC logic supply 100 mA CE compliant analo Control Ramping 52 Frequency run stop Oscillator E 086 Data Frequency Selector Divider Buffers A pulse out Fixed Oscillator amp speed adj ext int Data Selector select external input dir Buffers f dir out BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES 8 CONTROLS Y cn 113 PRESS ENTER 000
40. operator presses the YES key Set Output Set a given output to a high or low voltage state or can emit a high or low pulse of 2 to 500 milliseconds This instruction is useful for triggering other motor controllers relays or cut off knives It can also be used to sig nal events to another indexer or PLC Comment Allows the user to document the program by adding comments Comments stay with the program even when downloaded to the drive Repeat The beginning of a loop Repeat a block of instructions a fixed number of times up to 65 535 times Loops can be extended by nesting loops around each other two nested loops allow you to repeat the instructions within them more than 4 billion times End Repeat Marks the end of a repeat loop The pro gramming software matches these up for you automatically You don t have to specify a line number Connections are shown graphically on the screen Reset Repeat Loop Resets a repeat loop counter to 0 Useful for resetting a loop that has been prema turely terminated by an If Input instruction Change Current Allows the program to turn off the motor current resume the previous current level or change the current setting anytime DRIVES amp CONTROLS Si Programming 95 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com Applied Motion Products amp CONTROLS motor t
41. ripple 1 0 amps phase output current Automatic idle current reduction reduces current to 6096 of setting after 1 2 second CE compliant Inputs Step and direction 5 12V optically isolated Motor steps on rising edge of step line Physical Constructed on 062 thick epoxy glass printed circuit board Two 0 157 mounting holes pin 1 fogic amp power ER Overall size with vertical headers 0 53 x 2 25 x 1 60 inches Overall size with horizontal headers 0 53 2 55 O sid x 1 60 inches 1 Ambient temp range operating 0 70 with vertical headers 0 062 Connectors AMP MTA 100 vertical latching headers Motor 5 position 1 motor phase A 2 motor phase A ground 4 motor phase 630 5 motor phase Signal Input amp Power Supply 6 position STEP at 1 ground CSTEP l 2 10 30 VDC I 680 3 STEP gt V LL I 4 STEP 6 Input Circuit Factory Installed Options Step resolution full half or quarter step Note Idle Current Reduction 0 20 60 or Mating connectors are 100 only supplied with sample Current 0 to 1 amps orders See the 1030 24V step amp direction input user s manual for matin Vertical or horizontal headers 9 connector part numbers See speed torque curves for 1030 on page 101 Applied 404 Westr
42. to the above Applied Motion also makes Si products that combine the indexer drive and power supply 120 Applied Motion Products Multi Axis Hub Single RS 232 serial port Description The SiNet Hub 8 allows up to 8 indexer drives to be controlled from a single RS 232 serial port of a PC or PLC Each indexer drive acquires a unique address from the port to which it is connected This simple ad dressing scheme minimizes the cost of the drives and more importantly the cost of configuring and or replacing drives in your system Connections are made with low cost reliable telephone cabling Any of our popular cost effective Si indexers or indexer drives can be used with the SiNet Hub 8 including the stand alone Si 100 indexer the DC input 7080i and 3540i indexer drives and the 613540 and 515580 indexer drives with built in power supply By choosing the power level and features you need for each axis of your application SiNet saves you money The SiNet Hub 8 is powered by the drive that s con nected to port 1 saving you the cost and installation expense of a Separate power supply Our SiNet Command Language consists of approxi mately 50 commands allowing a host PC or PLC to execute relative absolute and homing moves make status inquires sample inputs set outputs and more your application requires just one indexer drive to operate in host mode you can connect any of the
43. 0 s outstanding features is Applied Motion s Simple Indexer Tech nology Windows graphical user inter face for stand alone applications No pro gramming to learn no software engineer to consult no code to write All you do is POINT CLICK MOVE The Si interface does the programming you need only input the move parameters If your single axis appli cation requires the 515580 to be operated by a host computer simply connect it to your PC or PLC and invoke our SiNet Command Language All series 5580 products are compliant 15580 05580 See speed torque curves for PD Si 5580 series on pages 106 amp 107 DRIVES amp CONTROLS packaged systems N o lt c LO LO a TI DRIVES amp CONTROLS packaged systems 9 oO 169 LO A wass c 78 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Technical Specifications POWER AMPLIFIER MOTOR DRIVE SECTION 5580 SERIES AMPLIFIER TYPE MOSFET dual H Bridge all parts rated for 100 volts CURRENT CONTROL ees 3 state pulse width modulated switching at 25KHz OUTPUT 0 5 5 5 amps 15580 software selectable PD5580 dip switch selectable DC BUS VOLTAGE
44. 0 991 05 51019900 5 Ajddng r l EZ L YL 0 1 96 6 EZ LL YL 6 Zh vL 78 66 t 66 c Lk EZ YL EZ L YL 8715 101011 1 CXOXE GELXGXE 9 6 CXOXE GELXPXE GIXPXE GLXUVXE FLXPXE GLXpPXE GGEXOLXb LL Ge 9218 1124309 2 09S 101 098 066 101 101 061 061 02 02 86 06 M 1ndin0 00805 0002 008 05 007 008 06 002 008 21 002 008721 00821 007 6 006 006 007 005 007 006 008 006 81 94 08 75 94575 09008 76 09409 76 92007 22 292009 2 090981 9058 01 9056 01 90 88 61 90 06 61 ynduy 0 00 0 45 01 5 0 5 0 48 00 5 0 02 5 0 020 500 01 10 01 10 aseyd y 11 09 401011 e DRIVES amp CONTROLS 011986 5009 5910 54 www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 Applied Motion Products DRIVES amp CONTROLS PACKAGED SYSTEMS OLL 611 18 6 8 Ve 6 01 2 066 0 ve 62 6 6 9 0081 008 05 002 008 09 002 OV 066 01 90 95 8 od 8 OV OLL 20 300r89IN 5 OLL 901 18 11 6 ct 6 8 ve c 966 89 0081 008 09 002 008 09 000 Z OV OLL 1 0 45 40 0078211 086615 OLL 901 18 11 c Lb vb 46 6 896 0
45. 0 to 150 VDC 0 to 3 amps per output or 0 0 to 240 VAC 0 to 3 amps per out put ENCODER RESOLUTION 1000 lines 4000 counts per revolution standard other resolutions can be used SYSTEM SPECIFICATIONS CASE SIZE entire rer ha MC8400 MC8400F 9 48 x 8 76 x 5 86 PD8400 9 48 x 8 76 x 4 06 CASE MATERIAL Aluminum finished with textured black epoxy powder coat paint WEIGHT iiic erp PD8400 6 4 Ibs MC8400 MC8400F 8 5 lbs MATING CONNECTORS nectit Phoenix 9 position AG POWER s irre petia ss Phoenix 3 position LOGIC Phoenix 6 position Phoenix 8 position Phoenix 12 position Phoenix 6 position AMBIENT 0 to 50 C 32 to 122 F Maximum 01 90 non condensing DRIVES amp CONTROLS packaged systems o dum 69 co co lt 84 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Software Command Summary MC8400 MC8400F AGAIN Marks the end of a FOR LOOP or WHILE EXIT Leave the current program and return to command sequence command mode Change the state of the designated Move the motor shaft to location refer enced to the absolute HOME 0 position puts to the opposite state Round value math
46. 051 008 09 002 008 09 002 OV OLL 08 0 44 60 o0vedd 086504 9 4931 091 col GZ ajqeu3 sindino sinduil 39 VSN yndyng 4 031 10 e91pu 101981044 1 1048 1901024 1u84n2 ZHM0Z 190000 8 ZH 000 21 0L 886 70 10161150 1114 S10133uu09 5104290002 1211191 M813S Ajddng 13m0d ui ying c Lb vL 971 101000 1 97 89 sayaul 82155 0 0 M 1ndjng 007 005 OV 002 011 Indul 0 aseud y 2 101011 550644 FEL 55 DRIVES 8 CONTROLS Application Diagrams 56 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Typical Single Axis System With Separate Drive and Control in Stand Alone Mode INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE pulse 8 2 4 4 So gt Motor Controller Motor Drive 22 91 100 PD5580 Single Axis Machine OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE Typical Single Axis System Wit
47. 080 0 or 50 dip switch selectable MOTOR RESOLUTION 7080 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 7080i 13 resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 INPUTS 7080 Step and direction optically isolated 5 24 differential Motor steps on falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 msec setup and hold time for direction signal ENABLE INPUT 7080 ONLY Two terminals on the logic connector EN AND EN that can be used to disable the drive The current to the stepper motor will be turned off The 7080 operates normally without any connections to the enable circuit Use this feature only to disable the amplifier CONTROLLER INDEXER SECTION 7080i see page 92 for Si program information SERIAL COMMUNICATION RS 232 programming port STATUS LED S DC power red Overtemp yellow and Short yellow INPUTS ir irit tries 8 user programmable inputs 2 dedicated optically isolated limit switch inputs 5 24 VDC 4 general purpose filtered inputs The Feed to Sensor instruction can use these in puts for homing or other sensing needs The Wait Input instruction can wait for on
48. 2 35 12 42 0 400 50 800 frame 67 70801 08 70 24 80 00 200 50 800 frame 71 15580 0 5 5 5 110 220 AC 200 50 800 Metal case 77 8400 0 8 0 110 2 000 50 800 Metal case 81 INDEXERS amp OSCILLATORS Power Supply Step Part Method of Voltage Resolution Number Programming Range per Rev Construction Type Catalog Page Si Builtin a 35 vDC N A Metal case 113 terminal Si 100 Si program 110 220 AC 200 50 800 Metal case 119 057A Trim pots 5 VDC frame 112 www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 Applied Motion Products 801 vol 801 VOL vol 201 201 101 101 enin 0 19 0 19 19 99 99 79 9 9 9 601429 919213 83epigju 13p03u3 8 8 sindjng sindu 1 Jaxapuj 13109 0 0 39 YSN 168816 intin0 1080 10755 0807 0966 010765 0 sese 8686 08201 0501 431 9 993180991 43150001 431 01091016 101281044 1109119 58 7 1244047 8 40 0 7 24 0 888 0 11950 1042 1
49. 23 398 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 4 2A Phase Drive Setting 4 2A Phase 80 80 T 180 70 F 70 160 160 60 60 140 140 amp 50 50 8 s 120 120 2 5 100 100 5 40 40 2 E 4 80 27 80 5 e 90 3t 30 5 8 60 60 20 20 40 40 10 10 20 20 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second HT23 401 MOTOR 5023 122 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 4 2A Phase Drive Setting 2 0A Phase 50 2226 250 80 80 200 200 i 5 60 60 5 8150 150 8 50 50 8 40 2 40 5 8 100 10 s 5 30 5 30 5 50 50 20 20 10 10 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second 2 22 Power 9 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Full Steps second Revolutions second Power Full Steps second 1 10th Steps second 108 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor to
50. CILLATOR JOYSTICK DRIVE PHYSICA 41 14 42 1 5 3 4 inches built on a black anodized aluminum chassis 0 Screw terminal blocks 0ptically isolated 5 24 VDC tells drive to run stop Direction sets direction of rotation Speed selects high speed 25 rps or low speed 5 rps range Enable removes all motor current when active Wiper 0 5V analog input for external speed signal pot or joystick Internal 01 Accel 1 250 rev sec sec Low Speed 0 5 rps High Speed 0 25 rps External Speed Pot Joystick 3 terminal type 1k 10k ohms iie Tach 5 24V optically isolated 100 pulses per revolution Step Resolution 12800 steps rev Current Switch selected 0 4 3 5 Idle Current Switch selected 50 or 100 Power 12 42 VDC including ripple Agency Approval CE amp TUV 35401 INDEXER DRIVE see page 92 for Si program information Physical rtt tees 1 5 3 5 inches built on a black anodized aluminum chassis 0005 Screw terminal blocks for power motor 1 0 RJ11 for RS 232 port Serial Communications RS 232 port cable included 8 user programmable inputs optically isolated 24 VDC 2 dedicated limit switch inputs 4 g
51. DC 1 0A Phase 20 90 Dynamic Torque 0z in 60 30 0 0 3 6 9 12 15 rev sec amp CONTROLS motor torque curves Pullout Torque oz in Pullout Torque oz in Pullout Torque oz in Applied Motion Products 5014 842 MOTOR Motor Connection Bipolar Drive Setting 1 0 A phase Half Step 25 zk 20 M 10 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second HT17 071 HIGH MOTOR Motor Connection Parallel i Drive Setting 35 VDC 1 25 Full Step 20 joven 30 15 gt lt Power 20 10 watts 0 7 5 0 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping 5023 127 MOTOR Motor Connection Bipolar Drive Setting 2 0 A phase Half Step 100 80 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second Pullout Torque oz in Pullout Torque oz in Pullout Torque oz in 120 100 4 404 Westridge Dr Watsonville 95076 831 761 6555 800 525 1609 831 761 6544 www applied motion com 2035 2035 0 PD2035 Ser
52. FORMER Applied Motion Products System Features Up to 255 moves per trigger can be se lected by setting the Moves Trigger param eter Nonstop can also be selected The 51 1 can seek a home position upon power up by setting the Home on Power Up parameter to clockwise or counterclockwise User Units allow the user to work in units other than motor steps Simply enter the number of motor steps per unit and name the unit up to three characters Timing is adjustable on all programs De lay can be added between the trigger pulse and the start of motion for system syncronization On multiple moves per trig ger the delay between moves can be set Program Features LEARN SPEED Learn Speed allows the user to conve niently experiment yid with motor speeds 3 Like all the 51 1 pro 2 grams motion begins when the TRIGGER input goes low The 51 1 accelerates the motor to the preset speed Once the mo tor has reached speed the speed is dis played Turning the knob adjusts the velocity on the fly allowing the user to quickly observe the motor amp load charac teristics at different speeds Pressing the knob records the currently displayed veloc ity hence the name Learn Speed Wait for Input FEED TO LENGTH Feed to Length is the simplest pro trig 0 gram Each time the 6 1 LN is triggered by taking the ii TRIGGER input to 0 volts the 51 1 com 404 Westridge Dr e Wat
53. OR Motor Connection parallel Motor Connection Parallel Drive Setting 3 5 A phase 420 Drive Setting 4 2A Phase 80 80 150 90 70 P x 70 Pullout Power 00 60 Torque watts T 0241 0 5 50 ER 50 5 2 40 Wem 40 30 ed 30 5 1 0 0 20 PLE 20 0 5 10 15 20 25 30 35 40 10 10 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 0 0 Revolutions second Torque 0 5 10 15 20 25 30 35 40 1 10th Steps second Power 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Full Steps second Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 5580 Series Torque Curves Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 HT23 401 MOTOR Motor Connection Parallel Drive Setting 4 2A Phase HT23 398 MOTOR Motor Connection Parallel Drive Setting 4 2A Phase LU 1 180 250 222221250 160 160 140 140 _ _ 200 200 _ e e 120 120 E N N 100 100 5 zm 80 80 z E 100 100 5 0 60 e 40 5 40 50 50 20 20 0 0 0 0 0 5 10 15 20
54. am branching can be accomplished based on the response of YES or NO The MMI 01 is compact easy to install and carries aNEMA 4 12 rating The 4 20 character display and 20 key membrane keypad are sealed Connection to an 515580 7080i indexer drive is accomplished by the standard programming cable that is supplied with every drive This cable also supplies power to the MMI 01 so that no additional power supply or wiring is needed Setup and programming of the MMI 01 is fast and easy 515580 and 7080i indexer drives are furnished with Applied Motion s Si Programmer software which allows the user to easily program instructions for the terminal Complex confusing items like baud rate parity and cursor positioning are handled automatically by the software On screen emulation of the MMI 01 by the Si Programmer software allows a potential user to try the MMI before purchasing one Features deal operator interface for 515580 and 7080 indexer drives Connects directly to 515580 and 7080i indexer drives using the standard programming cable No special wiring required Power is supplied by the drive no additional power supply required Easy to program using Si Programmer software Can also be used with 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com EME th i 212 3 Als 5 gt gt 7 8 5
55. any connections to the enable circuit Use this feature only to dis able the amplifier CONTROLLER INDEXER SECTION MC8400 MC8400F 0 Motorola 68302 SYSTEM 256 of ROM 256 of USER MEMORY P EEPROM 8K or optional 32K SERIAL COMMUNICATION 2 RS 232c serial communication ports which can operate from 300 to 19 200 baud STATUS LED S sie mts AC power red CW direction green Step green Motor Power red Overtemp yellow and Short yellow INPUTS 2 8 user programmable inputs CW limit CCW limit Home limit 2 Encoder inputs and Motion Trigger input Each input can be separately connected for sinking OR sourcing operation OUTPUTS a aaasassssssssassassnsasykassaqasqa 9 user programmable outputs each output can be separately connected for sink ing OR sourcing operation OPTOISOLATOR OPTION INPUT SIGNAL VOLTAGE ON 3 0 to 24 VDC 5ma to 20ma INPUT SIGNAL VOLTAGE OFF 0 0 to 0 5 VDC OUTPUT SIGNAL VOLTAGE RANGE 0 0 to 24 VDC maximum of 25ma per output SOLID STATE RELAY OPTION INPUT SIGNAL VOLTAGE ON 5 0 to 60 VDC or 24 to 240 VAC 5ma to 20ma INPUT SIGNAL VOLTAGE OFF 0 0 to 0 5 VAC or DC OUTPUT SIGNAL VOLTAGE RANGE 0
56. d in this section of our catalog Applied 404 Westridge Dr Watsonville 6 Motion 831 761 6555 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS lt LL D e lt 53 PULSE 8 DIRECTION DRIVES Motor Power Current Supply Step Part Range Voltage Resolution Number amps Range per Rev Construction Type Catalog Page 1030 0 1 0 12 30 VDC 200 800 Open frame 60 1035D 0 1 0 12 35 VDC 200 400 Plastic case 62 2035 0 125 2 0 12 35 VDC 200 400 Open frame 63 3535 0 4 3 5 12 35 VDG 200 400 65 3540M 0 4 3 5 12 42000 400 12 800 frame 67 5560 12025555 24 60 VDC 200 12 800 Open frame 70 7080 0 8 7 0 24 80000 200 50 800 frame 71 05580 0 5 55 110 220 AC 200 50 800 Metal case 77 PD8400 0 8 0 110 2 000 50 800 Metal case 81 DRIVES WITH BUILT IN OSCILLATOR Motor Power Current Supply Step Range Voltage Resolution amps Range per Rev Construction Type Catalog Page 2035 0 0 125 2 0 12 35VDG 200 400 frame 64 3535 0 0 4 3 5 12 35 VDC 200 400 8 66 3540M0 0 4 3 5 12 42 0 12 800 frame 67 PD2035 0 125 2 0 110 220 AC 200 400 Metal case 75 DRIVES WITH BUILT IN INDEXER Motor Power Current Supply Step Part Range Voltage Resolution Number amps Range per Rev Construction Type Catalog Page 35401 0
57. dicating that these are the options you want and that you understand that these options cannot be changed once the drives are built Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Dual Step Motor Drive Features Accepts 12 35 VDC power supply including ripple Adjustable motor current 0 to 1 0 amps phase Full or half step jumper selectable Compact size 1 0 x 2 4 x 3 55 inches Mounts on DIN rail Optically isolated 5 24V step and direction in puts can be configured for sinking or sourcing logic Automatic idle current reduction Drives 4 6 or 8 lead step motors sizes 14 23 Compatible step motors available from stock Lightweight rugged molded case Pluggable screw terminal connectors CE compliant 10350 Description The 1035D consists of two stepper drives that can operate in full or half step mode Each driver can be individually controlled via its step and direction in ACTUAL SIZE puts Each driver includes an automatic feature to lower motor current anytime the motor is left at rest for more than one half second
58. e of the inputs to see a given voltage state or signal edge The If Input instruction can branch based on the state of an input 2 jog inputs cw and ccw that can also be used as general purpose inputs OUTPUTS sse 4 user outputs Drive fault activated by overcurrent or overtemperature condition 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a voltage or programmed to send a pulse by the Set Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any microstep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independently from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA 4X rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches SYSTEM SPECIFICATIONS OVERALL SIZE c rmt 2 x 3 x 6 inches See mechanical outline on page 5 CHASSIS MATERIAL Aluminum black anodized with integral heat sink WEIGHT 1 Ibs AMBIENT TEMPERATURE 0 to 50 C 32 122 HUMIDITY ini tete te Maximum of 90 non condensing CONNECTORS
59. e size motors Each you need only input the move parameters If device produces 560 watts of usable power your single axis application requires the and microsteps at resolutions up to 50 800 7080i to be operated by a host computer steps per revolution Full microstepping simply connect it to your PC or PLC and in resolution of 50 800 steps is available at voke our SiNet Command Language All motor speeds up to 50 rps One of the main 7080 series products are CE compliant features of the 7080i is Applied Motion s See speed torque curves for 7080 series on pages 108 amp 109 DRIVES amp CONTROLS open frame systems e A oO 12 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 61 6544 Products www applied motion com Technical Specifications POWER ANPLIFIER MOTOR DRIVE SECTION 7080 SERIES AMPLIFIER u uu ees MOSFET dual H Bridge all parts rated for 100 volts CURRENT CONTROL a aaa 3 state pulse width modulated switching at 25KHz OUTPUT CURRENT a aa 0 8 to 7 0 amps 70801 software selectable 7080 dip switch selectable DC BUS VOLTAGE aa 24 to 80 VDC including ripple MAXIMUM OUTPUT POWER 560 Watts PROTECTION 601500115 sess Short circuit and over temperature IDLE CURRENT REDUCTION 7080i 0 25 50 or 100 software selectable 7
60. ecution of the program to return to the first command line following the initial GOSUB Move the motor shaft at the specified ve locity and direction No more than the maximum distance indicated searching for a specified input which if seen will cause the motor to move the distance in dicated at the specified velocity Move the motor shaft the distance indi cated at the specified velocity and direc tion Round a value or math sequence to the nearest whole number Execute the indicated program Move the motor shaft until a specific in put transition occurs ceived on the indicated RS 232c serial port before executing the next command Wait for a specific combination of input states to occur before executing the next command Repeat the program sequence that fol lows ending with AGAIN as long as the comparison is true Repeat the program sequence that fol lows ending with AGAIN as long as the specified combination of input states is true All programs that contain the command XMODE 1 will stop execution when a Ctrl X is received via the first RS 232c serial port XMODE 0 will cause the program to ignore the 0111 8400 Series Applied 404 Westridge Dr Watsonville 95076 Motion 831 61 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com MC8400 i 11777 p 1 25 025 i 0 POWER SUPPLY COM 424 VDC 45 VbG POWER SUPPLY COM
61. els Both are capable of functioning independently and can have different communi cation parameters FACTORY RS 232c PARAMETER OPTION DEFAULT Port Number 1 0 2 N A first or second RS 232c port Baud Rate 300 1200 2400 4800 9600 or 19200 9600 Data Bits 78 8 Parity EVEN ODD SPACE MARK or NONE NONE Stop Bits 10 2 1 MTRIG SOLID STATE RELAY ENCODER OPTO ISOLATORS MTRIG OPTO ISOLATOR ENCODER SOLID STATE RELAYS User Power Supplies isolated The MC8400 1 0 board comes with two power supplies that are available for you to use Both are isolated from the drives high voltage sup ply The first power supply is 5 Vdc with a cur rent capacity of 0 3 amps 300 ma This supply is regulated and the voltage will remain within 2 5 of 5 volts The second supply is 24 Vdc with a current capacity of 0 15 amps 150 ma This supply is regulated and the voltage will re main within 2 5 of 24 volts Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com MC8400 Block Diagram 110 QA POWER LOGIC SUPPLY AC POWER 201 gt SUPPLY SHORT CIRCUIT OVERTEMP MOTOR POWER STEP CW DIRECTION WAVEFORM 2 Y MICROSTEP 6 RESOLUTION Os MICROSTEP POWER SEQUENCER ANPLIFIER IDLE CURRENT 5 SELF TEST FAULT
62. eneral purpose inputs Can be used for Feed to Sensor moves homing branching and triggering 2 jog inputs can also be used as general purpose inputs Outputs 0 7 3 optically isolated 5 24V outputs for interfacing to other equipment Step Resolutions Software selected 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 steps rev 2422 Software selected 0 2 3 5 Idle Current eee Software selected 0 25 50 or 100 Power 12 42 VDC including ripple Parameter Ranges Distance 1 to 16 000 000 steps Speed 025 to 50 rev sec Acceleration 1 to 3000 rev sec sec Deceleration 1 to 3000 rev sec sec set independently from acceleration Time delays 01 to 300 seconds Output pulse width 2 to 500 milliseconds Iterations per loop 1 to 65 535 Loops per program unlimited Agency Approval CE amp TUV Optional Operator Terminal NEMA 4X rated splash proof and dust proof 4 x 20 character liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches Applied Motion Products Technical Drawings 3540M MECHANICAL OUTLINE 4x 0 125 00 70 875 3540 0 MECHANICAL OUTLINE 4x 0 125
63. ep Motor Driver Microstep 5 5A 60V Bipolar Chopper Features Accepts 24 60 VDC motor supply including ripple 1 0 5 5 amps phase motor current DIP switch selectable current from 16 levels 200 400 800 1000 1600 2000 3200 4000 5000 6400 8000 9000 10000 12000 12700 12800 steps rev thermal protection overvoltage protection short circuit protection built in heat sink screw terminal connectors inaudible 20 kHz MOSFET PWM amplifiers optoisolated inputs 250 kHz max input frequency automatic idle current reduction defeatable drives 4 6 or 8 lead step motors sizes 14 42 enable input Description The 5560 step motor driver contains a microstep se quencer two switching amplifiers optoisolation cir cuits and protective circuitry This driver also in cludes an automatic feature to lower motor current anytime the motor is left at rest for more than one second Theamplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 16 levels by DIP switches Step resolu tion is selected by a bank of 4 DIP switches The 5560 is a PC board mounted on an aluminum chassis with integral heat sink Drive can be mounted on 3 x 6 finned side or 2 x 6 flat side Microstep resolutions other than those listed above can be programmed for your specific application 0 1505 2 45
64. erface to other systems and control the sequence and timing of events Such electronics and software devices are called indexers or controls A product that combines an indexer and drive into one package is an drive indexer S MOTOR SYSTEMS require electronic circuits to accept command signals and Applied Motion s step motor electronics are divided into three families open frame drives packaged drives and drive indexers Our open frame drives offer low cost and small size The open frame drives all require a DC power source Some are available with internal ramping pulse generators oscillators Applied Motion s open frame drive family includes the 1030 1035D 2035 2035 0 3535 and 3535 0 full half step drives as well as the 3540M 3540MO and 5560 microstepping drives Most open frame drives include screw terminal connectors rugged 1 4 thick alumi num chassis efficient high performance switching amplifiers and easy to use dip switch set up features Packaged drives have built in power supplies and sturdy sheet metal enclosures They can be operated from 110 or 220 volts AC except the 8400 series and are switch select able Our packaged drive family includes the PD2035 full amp half step drive with enhanced digital oscillator as well as the PD5580 and PD8400 microstepping drives All packaged units include pluggable screw terminal connectors rugged linear power supplies and effi cient high performance switching amplifiers Drive
65. estridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Connector Switch Diagrams packaged systems Iconnector POWER connector POWER SUPPLIES 10 Hin MOTOR TRIGGER ENCODER jconnector A MOTOR ETEN WFG switches MICROSTEP RESOLUTION 1 IDLE CURRENT REDUCTION SELF TEST E End Status LEDs POWER connector oH POWER CW amp CCW LIMITS STEP HOME cw DIR RS232 OVER TEMP FAULT OVER CURRENT FAULT connector POWER jconnector MOTOR switches logic connector MICROSTEP RESOLUTION STEP MICROSTEP WAVEFORM DIR IDLE CURRENT REDUCTION ENABLE SELF TEST RESET FAULT OUT jstatus LEDs AC POWER POWER switches CW DIR OVER TEMP FAULT OVER CURRENT FAULT 87 DRIVES amp CONTROLS packaged systems o dum 69 co co lt Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 61 6544 www applied motion com MC8400 MC8400F 1 0 Configuration The basic 1 0 board that is supplied with the MC8400 can be configured to operate in three different ways It can be supplied with input output and communication lines that are iso lated from
66. h Control and Drive in a Single Package in Stand Alone Mode INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE l i k 4 motor j current Motor Controller 2 51 5580 Single Axis Machine 4 OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Typical Single Axis System With Separate Drive and Controller Connected to a Host Computer INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE high level command p pulse 8 motor 1 0 status 4 4 pow current Host Motor Computer Controller Motor Drive Si 100 PD5580 Single Axis Machine Typical Single Axis System With Control and Drive in a Single Package Connected to a Host Computer INPUT SIGNAL FR0M MACHINE 0R AUXILLARY DEVICE OUTPUT SIGNAL MACHINE OR AUXILLARY DEVICE high level command 4 p 1 0 status current Host Motor Controller 515580 Single Axis Machine A OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE 404 Westridge Dr Watsonville 95076 831 761 6555 800 525 1609 831 761 6544 Applied Motion Products 391440 3NIHOVIN 1 15 LAdLNO www applied motio
67. he MMI 01 and your panel Assemble the two halves using the eight small screws MMI front section and gasket SURFACE MOUNTING An easier way to mount the MMI 01 is to bolt the two halves together ahead of time using the eight small screws If you want the MMI 01 to be dust proof and watertight put the black rubber gasket between the two halves before screwing them together Then cut a hole in your panel for the cable that runs be tween the MMI 01 and the drive The hole must be at least 5 8 in diameter for the connector to fit through You will also need two holes that line up with the big mounting holes in the MMI 01 The mechanical outline on page 96 shows the location of the big mounting holes When you mount the MMI 01 to your panel you will need to use some kind of sealant to keep dust and liquid out Silicone or latex caulking is okay or you can make your own gasket from a sheet of compliant material rubber or RTV sealant not included gasket included Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com PS430 Power Supply 4A 30VDC Features 30 VDC 4 amp unregulated motor supply 5 VDC 5 500 mA regulated logic power supply fuse protected outputs screw terminal AC input connector 120 or 240 VAC 50 60 Hz power on LEDs screw terminal connectors made in USA idea
68. idge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Model 1030 Configuration Form Thank you for your interest the model 1030 step motor driver The 1030 is low cost compact step motor driver All options are set at the factory as part of the manufacturing process Therefore before we accept your order and build your drives we need you to fill out and sign this form indicating the options you want After we process the form we will assign a unique part number to your configuration In the future you may simply order that part number and we won t ask you to fill out any more forms Thanks again for your interest in Applied Motion Products Current setting Amps phase 01 0 9 85 1 1 59 9 49 2 40 3 33 9 25 1 20 Idle Current percentage 01 current setting 10 no current when idle 120 Address 160 1 100 full current when idle Steps Rev 0 200 full step 1400 half step 21 800 1 4 step Connectors 1 I 1 4 Vertical headers 4 Horizontal Headers Note mating connectors and standoffs are only included with samples orders Step amp Direction Input Voltage 25 12V drive will have 680 input impedance ok for most indexers amp oscillators T 24 drive will have 2200 input impedance required by some PLCs Your signature In
69. ies Torque Curves Half steps sec Rev sec x 400 HT17 068 MOTOR Motor Connection parallel Drive Setting 1 25 A phase Half Step 25 20 15 10 s 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second HT17 075 MOTOR Motor Connection parallel Drive Setting 1 75 A phase Half Step 50 40 30 5 lt 20 10 0 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second 5023 149 MOTOR Motor Connection parallel Drive Setting 2 0 A phase Half Step 80 MX 60 gt 40 20 0 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second Applied Motion Products 2035 2035 0 PD2035 Series Torque Curves Half steps sec Rev sec x 400 HT23 393 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 70 60 Dynamic 50 40 gt 07 11 30 20 L 10 0 gt 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 0 Revolut
70. ille CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Independently programmable acceleration and de celeration rates from 1000 to 250 000 steps sec Sec Pluggable screw terminal connector Built in Stop switch allows user to interrupt mo tion Fully enclosed in sturdy black finish aluminum housing Reversible flanges allow front or rear mounting Built in fused 5 volt 100 power supply for powering inputs of optoisolated motor drive Can be powered by 8 35 VDC 200 power sup ply or optional WT 1 wall transformer Operator s access can be limited to specific param eters using a built in password protection feature INPUT OUTPUT Two 5 24 volt optically isolated limit switch inputs also used for power up homing feature TRIGGER input to initiate motion AUXILIARY input for sensor or jog control Optically isolated MOTION output can signal in motion or in position In position pulse width is programmable 0 1 25 5 msec STEP and DIRECTION outputs to motor driver open collector 5 24 volts 10 microsecond STEP pulse width 5V output for motor driver optoisolators filtered amp fused Typical Application LIMIT SWITCH LIMIT SWITCH O TRIGGER SWITCH MOTOR 2 PULSE amp DIRECTION MOTOR 12 VDC 51 1 Pubs SUPPLY CCW LIMIT GND ELE CWLIMIT 8 35 5 V LIMIT VDC WALL S 110 VAC TRANS
71. indexers include packaged types 15580 and MC8400 and open frame types 3540i and 7080i The Si5580 and MC8400 combine the power supply and drive from a PD5580 or PD8400 respectively with our powerful yet easy to use 9 77 programmable indexer This same 5 7 indexer is embedded into the 3540M and 7080 drive boards to form our 3540i and 7080i open frame drive indexers Applied Motion Products also offers the Si 1 and Si 100 stand alone motion controllers that can be used with any of our drives or with any pulse and direction servo amplifier All i or Si products can be linked together to create a host computer controlled multiaxis system via our SiNet Hub Using a SiNet Hub will allow you to connect and control up to 20 axes of motion from a single host computer com port We also provide two power supplies for use with the open frame drives as well as mo tion component accessories such as an operator interface panel and a CNC hand wheel All drive and control products are 100 tested and burned in before shipment to as sure the highest quality and reliability All drives and controls are designed and manufac tured in the United States of America Please refer to one of our selection guides for help in choosing the appropriate product for your application Detailed specifications for open frame drives packaged drives con trols DC power supplies motion component accessories and Sj Programmer software can be foun
72. ions second Full Steps second Half Steps second HT23 399 MOTOR Motor Connection Parallel Drive Setting 30 VDC 1 375A Phase 100 80 Dynamic Torque 60 07 11 5 40 20 LLL 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second LET 404 Westridge Dr e Watsonville 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS motor torque curves HT23 396 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 150 120 7x Dynamic Torque 90 0z in N 60 30 lt 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second Henkens 4034 324 MOTOR Motor Connection series Drive Setting 2 0 A phase 200 150 Pullout Torque 100 07 11 50 0 0 2000 4 000 6 000 8 000 10 000 Revolutions second Half Steps second Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES am
73. ive MC8400 packaged drive machine controller and MC8400F packaged ma chine controller with encoder following capability All three products are designed around a high power precision state of the art step motor driver capable of pow ering NEMA 23 through NEMA 42 frame size motors Each produces 1 300 watts of usable power and microsteps at resolu tions up to 50 800 steps per revolution One of the 8400 series many features is 1 n will electronic damping and midrange stability circuitry which provides smooth torque low vibration and precise positioning Also incorporated in the design is a high speed proprietary H bridge controller ca pable of driving the motor to speeds of 6000 rpm All systems are shipped complete with mating connectors switch covers mount ing hardware integral heat sink and inter nal cooling fan Matching system motors come ready for service with a 10 cable boot and connector See speed torque curves for PD MC 8400 series on page 110 DRIVES amp CONTROLS packaged systems 5 81 DRIVES amp CONTROLS packaged systems o 69 o co co lt oO 82 Applied Motion Products General Features FEATURES ALL MODELS Torques from 70 to 1125 oz in motor dep Peak currents from 0 1 to 8 4 amps per phase Speeds to 100 RPS 6000 RPM at 20 000 steps rev with a ma
74. l for use with A M P step motor drives 1335 2035 2035 0 3535 3535 0 3540 M 3540 MO includes mounting holes for 057A oscillator inter face and 2035 2035 0 3535 3535 0 3540 M or 3540 MO drive on side panel Description The PS430 is a linear unregulated DC power supply designed for use with Applied Motion s step motor chopper drives model numbers 2035 2035 0 3535 3535 0 3540 M and 3540 The 25430 also be used with the 5560 7080 70801 drive in appli cations not requiring maximum power The PS430 provides the user with a precise well regulated 5 VDC power source for logic circuitry This power supply is available as a PC board and transformer mounted on an aluminum angle chassis MECHANICAL OUTLINE 110 220 VAC fuse 110 220 Switch LED Transformer AC DC convertor 30 VDC 4A fuse LED convertor 8 5 VDC 0 5 fuse BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com PS1050 Power Supply 10 50VDC Features Input Voltage 108 264 VAC Output Voltage 50 VDC nominal Typical Output Voltage 56 6V no load 52 8V at 5 amps 48 8V at 10 amps Output Current 10 amps max continuous Input Frequency 47
75. l user programs JOGKEY Initiate the built in RS 232c computer rently stored in memory based jog routine DISABLE Disable a previously defined interrupt LABEL Tag which marks the destination point of driven input GOTO statement EDIT Begin the process of making changes EIST iuis Print a list of the programs command edits to the indicated program statements to the terminal connected to ELSE An alternate program sequence used in the first RS 232c serial port an IF statement Mai de Prevents the program from being edited ENABLE Enable a previously defined interrupt changed or deleted driven input LOOP Repeat the program sequence that fol END Establishes the end of the program it is lows ending with AGAIN the specified always the last command in any user number of times program and comes after all subroutines LOWER Convert an ASCII value from upper to ENDIF Marks the end of an IF or IFINPUT com lower case mand program sequence MENU Exit the Command Mode and return to Marks the end of command the Main Menu same as QUIT quence Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems MOTORCLR Clear any
76. ler 100 5 1 42 inches SYSTEM SPECIFICATIONS OVERALL SIZE inei eiie en 1 25 x 4x 8 inches See mechanical outline CASE MATERIAL eene Steel finished with black textured paint and white silk screen WEIGHT 2 Ibs AMBIENT TEMPERATURE 0 to 50 C 32 to 122 HUMIDITY gt Maximum of 90 non condensing CONNECTORS Screw terminal connectors for input power and 1 0 signals DRIVES Indexer for step and direction compatible stepper brushless DC drives AGENCY APPROVAL CE amp TUV Recommended Drivers There are many step motor drivers MODEL STEPS REV INPUT POWER CURRENT VOLTAGE available today but offer better 2035 200 400 12 35 VDC 125 2 12 35 combination of price performance 3535 200 400 12 35 VDC 4 35 12 35 122W reliability than the Applied Motion Prod 3540M 400 12 800 12 42 VDC 4 3 5 A 12 42 147W ucts drive rS The following chart sum 5560 200 12 800 24 60 VDC 1 0 5 5 A 24 60 330W 7080 200 50 800 24 80 VDC 0 8 7 0 24 80 560W marizes the Applied Motion line These x M PD2035 200 400 110 220 VAC 125 2 A 38 70W units are usually available for same day 4 5580 200 50 800 110 220 0 5 5 5 80 440W or next day shipment PD8400 200 50 800 110 VAC 0 1 8 4 160 1350W In addition
77. mechanical outline CHASSIS MATERIAL Aluminum black anodized with integral heat sink WEIGHT nasa imal 1 Ibs AMBIENT TEMPERATURE 0 to 50 C 32 122 HUMIDITY essere Maximum of 90 non condensing CONNECTORS Screw terminal connectors for input power and motor and 1 0 signals co ecce te teed Can drive 4 6 or 8 lead motors NEMA sizes 14 42 CASE Steel with black paint and white epoxy silk screen Integral heat sink mounting brackets amp switch covers included AGENCY APPROVAL CE amp TUV Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems PD5580 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 110 or 220 VAC fuse power light a Power 2 Amplifier 3 S enable one SE Monitor 5 de hrom Isolation ped 15580 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 5 45 gt 110 or 9 220 VAC INPUT 025 8 10012 INPUT3 Filters INPUT4 cw Jog
78. n No matter which method you choose you ll need to connect the MMI 01 to your indexer drive with the programming cable You will not however need the adapter plug The MMI 01 has the same telephone style connector as the 7080i and 515580 drives Depending on how you mount the MMI 01 and cable in your application you may find that it is difficult to remove the cable from the back of the MMI 01 If this is the case and you need to repro gram the 7080i you can use any telephone line cord as a programming cable They are available at most supermarkets and discount stores Please be careful not to lose the adapter plug that connects the telephone cord to the COM port of your PC The adapter is a custom made part and is only avail able from Applied Motion FLUSH MOUNTING When you remove the MMI 01 from the shipping carton you will notice that it has two parts The rear section first is a fairly thin section that contains the keypad display and some circuit boards The other part is thicker and con tains the telephone jack and a cable that connects to the thin part When you flush mount the MMI 01 in a panel only the thin section will stick out from your panel the large portion mounts behind your panel You ll need to cut a precise sec tion from your panel There is a cardboard template in your box for this purpose If you want the MMI 01 to be dust proof and watertight you must place the black rubber gasket between the thin art of t
79. n com 39139 YO 3NIHOVIN TVN9IS c 391430 gt 3NIH9VIN 01 LAdLNO gt Jexepu eAug 3 E ez 9219 100 smes 0 1 5 10 0IN gt Jayndwog 55 5 5 c5 C SIXE 0 1 15 6 089915 e gt 9715 101001 E 9 c gt 1JO 0 N 283 jana uiu N yuana s t 1851 D 10 0 eo ZEE D e e e Typical Multi 39IA3Q 3NIHOVIN IN0dd4 DRIVES 8 CONTROLS 58 sweibeig uoreoiddy Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Applied 404 Westridge Dr Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS t open frame systems S ep or Driver Full amp Half Step I 2 35V Bipolar Chopper Fo Amplifiers Dual bipolar H bridge fixed off time switching at 20 30kHz 12 30 VDC input including
80. o the starting point after specified delay Param eters include distance feed speed return speed direction accel decel and return de lay time Feed to Position A move to an absolute position Parameters are position speed accel and decel Feed amp Set Output A point to point move An output terminal can be turned on or off during the move or can be turned on off or pulsed at the end of the move Feed Feed te Position oe 7 to Sensor Feed Serea Rn Set Abs Position 2 WakTme Wait Input Hand wheel Feed to Sensor Moves the motor until an input to which a sensor is connected changes state then stops at a specified distance beyond the sensor Useful for applications like dispens ing labels or moving objects on a conveyer A safety distance can be given if the motor moves beyond that distance without reach ing the sensor the motor stops and the pro gram branches to a specified line Feed to Sensor amp Return Same as Feed to Sensor but returns to the original starting point Additional parameters are return speed and return delay time Set Abs Position Assign a value such as 0 inches or 10 mm to the present motor position Seek Home Positions the motor at a home sensor wired to one of the general purpose inputs bouncing off the limits if necessary Applied Motion Products 404 Westridge Dr Watsonville 95076 831 61 6555
81. oots trig and log functions and Bool ean logic operators All variables can be numeric floating point string characters or arrays of data and can be identified with any user desired combination of numbers or characters The number of variables or the size of a variable ar ray is limited only by the available memory and could reach 2500 or more UNIQUE FEATURES OF THE MC8400F Digital lock shaft following insures instant re sponse to changes in the encoder signal and none of the position or velocity errors found in software interpolated following systems MACRO FOLLOW provides for speed and position moves based on a master axis encoder preset moves at a ratio of the master axis velocity syn chronous moves based on registration marks cam profiling and on the fly ratio changes MACRO FOLLOW allows acceleration and deceler ation parameters to be ratiometrically altered on the fly and ratiometric distances to be based on the speed of the master axis encoder MACRO FOLLOW allows for direction reversal of the master axis with no loss of position Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Technical Specifications packaged systems POWER AMPLIFIER MOTOR DRIVE SECTION 8400 SERIES AMPLIFIER MOSFET dual H Bridge all parts rated for 250 vol
82. orque curves Applied 404 Westridge Dr Watsonville 6 Motion 831 761 6555 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves AN T E e e z p E e e 97 Recommended Motors for Drives Controls DRIVE PART NUMBER 2035 5560 2035 0 05580 PD2035 15580 PD8400 MC8400 MOTOR PART NUMBERS 5014 842 5014 842 5014 842 HT17 068 HT17 068 HT17 068 HT17 072 HT17 071 HT17 071 HT17 071 HT17 071 HT17 076 HT17 075 HT17 075 HT17 075 HT17 075 5023 127 5023 122 5023 122 5023 122 5023 365 5023 149 5023 123 5023 123 5023 123 5023 366 5023 124 5023 124 5023 124 5023 367 HT23 393 HT23 393 HT23 394 HT23 395 HT23 395 HT23 396 HT23 396 HT23 397 HT23 398 HT23 398 HT23 399 HT23 399 HT23 400 HT23 401 HT23 401 4034 324 5034 348 5034 348 5034 348 5034 413 4034 334 5034 349 5034 349 5034 414 5034 350 5034 350 5034 415 5042 022 5042 022 5042 036 amp CONTROLS motor torque curves Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Motor Dimension Drawings SIZE 14 FRAME MODEL L motor length 5014 842 1 57 L 000 1 059 0 866 001 ue r 559 014 2 2 E didt 2x 1 024 T 0 1968 0004
83. p CONTROLS motor torque curves 3540 Series Torque Curves 5014 842 MOTOR Motor Connection bipolar 4 lead motor Drive Setting 1 0 A phase Torque oz in 0 0 5 10 15 20 25 30 35 40 Revolutions Second 40 volt supply 24 volt supply HT17 071 MOTOR Motor Connection parallel Drive Setting 1 7 A phase Torque oz in gt j lt gam 104 Revolutions Second 40 volt supply 24 volt supply 5023 122 MOTOR Motor Connection parallel Drive Setting 2 0 A phase Torque oz in 0 10 20 30 40 50 Revolutions Second 40 volt supply 24 volt supply HT17 068 MOTOR Motor Connection parallel Drive Setting 1 4 A phase 25 Cc Torque 02 Revolutions Second 40 volt supply 24 volt supply HT17 075 MOTOR Motor Connection parallel Drive Setting 1 7 A phase 50 Torque oz in 0 0 10 20 30 40 5 Revolutions Second 40 volt supply 24 volt supply 5023 123 MOTOR Motor Connection parallel Drive Setting 2 5 A phase 120 E oc Torque 07 11 e 0 5 10 15 20 25 30 Revolutions Second 40 volt supply 24 volt supply Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products
84. peed Set Pulse Width Y 100 25000 50005600 i 0 1 25 5 msec I Register amp Feed GelJogAcel 1 1000 255000 steps s s V CW CCW User Units pee Rd e ccv Y Y 1 Feed Length Feed amp Return ss 08 Y Y Feed Sensor Yes Set Feed Distance Set Feed Distance t i 1 8000000steps 1 8000000 steps Xo pd 57 1 1 86 8 1 Name Your Unit Y 1 Y Set Feed Speed 1 TONS 3 chars gelFeedSpeed Set Feed Speed 1 10 25000 steps sec M 1 100 2500 steps sec 100 25000 steps sec Y 2 i t M Y 0008 0 Sel Steps Unit Set Feed Dir Set Feed Dir i 1 65535 CW CW CCW Y SetFeed Distance 1 4 i i mem 1 18000000 steps mem Set Accel 1000 255000 steps s s 1 setSensorEdge 1000 255000 steps s 1020255000 stp 1 V i rising falling Y Y Sel Decel Set Decel f Set Decel 1000 255000 steps s s 1000 255000 steps s s Las 1 Set Return Speed 1100 2500 steps sec i Set Home Speed i 100 25000 steps sec
85. pplication requires the 3540i to be operated by a host computer simply con nect it to your PC or PLC and invoke our SiNet Command Language All series 3450 products are CE compliant See speed torque curves for 3540 series on pages 104 amp 105 DRIVES amp CONTROLS open frame systems o m 69 AN lt LO co 67 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp 9 Technical Specifications 3540M PULSE amp DIRECTION DRIVE Physical sese 1 5 3 4 inches built on a black anodized aluminum chassis iit cte retire Screw terminal blocks Optically isolated 5 12 VDC 24V requires external dropping resistors Step Drive makes one step per input pulse Direction Set direction of rotation Enable removes all motor current when active Step Resolutions Switch selected 400 1000 2000 12800 steps rev Other resolutions are avail able Consult the factory 0 Switch selected 0 4 3 5 Idle Current Switch selected 50 100 Power 12 42 VDC including ripple Self Test 0 Switch selected Agency Approval amp TUV 3540MO DIGITAL OS
86. r is selected by a jumper In direction Optical oscillator mode the pulse input becomes a run stop Isolator signal when this signal is set high the motor accel erates to preset speed and slews Lowering the enable Optical I Isolator input signal causes the driver to decelerate to rest The 2035 0 is a PC board mounted on an aluminum BLOCK DIAGRAM angle heat transfer chassis Mating heat sink avail able for stand alone operation Options add on heat sink Model 2035 HO See speed torque curves for 2035 0 on pages 102 amp 103 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Step Motor Driver Full amp Half Step 3 5A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 0 4 amps 3 5 amps phase motor current DIP switch selectable current from 32 levels switch selectable full and half step thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs automatic idle current reduction drives 4 6 or 8 lead step motors sizes 14 34 4x 0 125 enable input CE compliant 2x 0 125 Description The 3535 step motor driver contains a full and half step phase sequencer two switching amplifiers and optoisolation circuits This driver also includes an
87. reset distance Jogs whenever AUX is held low Feed amp Return moves a preset distance then returns to the starting point Feed amp Back Off moves a preset distance then moves a second distance in either direction Feed to Sensor moves until the AUX changes state can be set for rising or falling edge to accommodate most sensors Feed to Sensor amp Return moves until AUX changes state then returns to the start Register amp Feed finds a registration mark then moves preset distance Learn Speed allows user to adjust speed on the fly via the knob then press to record new speed Parameters can be entered in motor steps or cus tom units such as inches revolutions or gallons All programs can be executed between 1 and 255 times from a single trigger Nonstop operation can also be specified Limit switch inputs to protect from over travel in both directions Nonvolatile memory saves your program and pa rameters during power down Programmable distance from 1 to 8 000 000 steps Programmable speed from 100 to 25 000 steps second 100 steps sec resolution Return speed can be different than forward speed Jog speed can be different than forward speed Programmable time delay between trigger and move 0 to 510 msec 2 msec resolution Programmable time delay before returning 0 to 25 5 seconds 0 1 sec resolution Programmable time delay between moves 0 to 25 5 seconds 0 1 sec resolution 404 Westridge Dr e Watsonv
88. rience Main Programming Screen Programs can be up to 100 lines long Instructions are powerful so 100 lines can provide the user with a sophisticated pro gram For example in one program line the motor can be moved until a sensor changes state then fed a precise distance to a stop delayed and returned to the starting point Distances delays feed and return speeds acceleration and deceleration parameters are all included in the single program line The same move can take 10 program lines or more on other indexers There are a total of 20 different instruc tions including input output branches loops and motion commands These in structions can be combined to make a nearly infinite variety of programs meeting the demands of a wide range of applications As you compose your program you can test it by downloading to a drive and execut ing A sophisticated control panel allows you to observe the status input and output ter minals in real time highlights the instruction that s executing and allows you to pause and single step the program You can even emulate the optional Man Machine Interface on screen This allows you to try out the MMI before buying one and eliminates the need to swap cables be tween the PC and MMI while you re testing your program You can also write programs without a drive connected to your PC and save them to your hard disk Once programmed the cable can be re moved and the indexer dri
89. rque curves 7080 Series Torque Curves Full steps sec Rev sec 200 1 10th steps sec Rev sec x 2 000 All data measured with 80 VDC power supply 5023 123 MOTOR Motor Connection Parallel iio Drive Setting 2 6A Phase 5023 124 MOTOR Motor Connection Parallel Drive Setting 3 6A Phase 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second 1 10th Steps second 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 r Revolutions second Full Steps second 1 10th Steps second 160 105 uw 120 5 2 g 70 5 g 5 5 w 35 40 25 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 3 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 14 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 0 7772 10 000 20 000 30 000 40 000 50 000 60 000 70 000 0 Revolutions second Power Revolutions second
90. sequence to 6 at the specified velocity and direction Reverse the direction of motor travel and next lower whole number back the motor off of an active limit FOR Repeat the program sequence that fol switch Works only within an ON se lows ending with AGAIN incrementing quence the variable by the stated amount each BREAK _ Break out of the current FOR LOOP or time the sequence is repeated until the WHILE program segment desired value is reached CEIL Round a value or math sequence to the GET Get a numeric value from the indicated next higher whole number RS 232c serial port CHKSUM Calculate a numeric value that indicates GETC Get a previously received character value the size and state of the user memory from the indicated RS 232c serial port used primarily to insure that the user storage buffer memory has not been changed or cor GETCRNT Sample the motor current and place the rupted value in a variable 015 Clear the display screen connected to the GETENC Read the value of the absolute indicated RS 232c serial port position register and place the value in a Normally all programs will stop execu variable tion when a Ctrl C is received via the first GETMOTOR Read the value of the motor absolute po RS 232c serial port The command sition regi
91. sonville 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS On moves that return Feed amp Return Feed to Sensor amp Return and Feed amp Back Off the delay between feeding and returning is adjustable The MOTION output can be programmed to provide a signal edge at the start and fin ish of each move in motion or it can provide a pulse at the end of each move in position This allows maximum flexibility when coordinating the SI 1 with other equipment Can be programmed to search for rising or falling edge of sensor allowing many types of sensors to be easily configured mands the driver to move the motor a fixed distance Feed to Length is commonly used for cut to length applications The IN POSITION output is used to syncronize the 51 1 to the cutting knife FEED amp JOG Ji 0 Wait for Input Feed amp Jog is e D to Length Each col similar to Feed time the SI 1 is triggered it commands the driver to move the motor a fixed distance If the AUX input is taken low the SI 1 moves the motor according to the Jog paramaters Jog Accel Jog Dir Jog Speed until AUX returns to the high state The Jog feature is useful in material feed ing applications when you need to clear the conveyor load new material or re align the system trig 0 Move Fixed Distance amp GONTROLS Applied Motion Prod
92. ster and place the value in a CMODE 0 will cause a program to ignore variable the Ctrl C CMODE I will cause a program GOSUB Execute the indicated subroutine to recognize Ctrl C again GOTO Continue execution of the program with CMOVE Move the motor shaft continuously in the command line following the corre one direction and at one speed until oth sponding LABEL command erwise instructed lE Execute the program sequence that fol COMPILE Compile and test a program for syntax lows ending with ENDIF if the compari errors sons or conditions are true COPY Copy the program commands from one IFINPUT Execute the program sequence that fol file name to another lows ending with ENDIF if the status of CURSOR Position the cursor of the device con the designated inputs is true nected to the indicated RS 232c serial Read the state of the general purpose in port puts and set a designated variable to a DEBOUNCE Specify the debounce time for all inputs value that indicates the state of these in Pause program execution for specified puts amount of time 408 Move the motor in the direction indicated DELETE Delete a user program from the nonvola by the selected input at the specified ve tile memory locity until that input is no longer active List the names of al
93. tep rate is up dated at 12 800Hz POWER SUPPLY OUTPUTS 5 and 24 VDC 100ma max The 24 VDC supply is isolated from the in ternal circuitry The 5 VDC supply is not Each supply is protected by a self resetting fuse SERIAL COMMUNICATION 5 232 programming port STATUS LED S tpe ERR Two color normal green limit red eoe ite tertie tenter 8 inputs 5 24 VDC bidirectional optically isolated 2 dedicated limit switch inputs 4 dedicated general purpose inputs for triggering sensing amp program branching 2 JOG inputs cw and ccw can be also used as general purpose inputs OUTPUTS 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a high or low voltage or programmed to send a pulse by the Set Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any microstep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independently from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA 4X rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x Motion Control
94. the drives high voltage using opto isolators solid state relay SSR modules or a combination of the two The opto isolators are used to communicate with logic level de vices such as PLC s The SSR modules can be used to interface the MC8400 to real world devices such as valves lamps and switches that may operate on either AC or DC voltages The MC8400 may be configured using any combination of opto isolators and solid state relay modules giving you the most flexibility for your application The choice is yours the O type or combination of 1 0 types that you se lect is solely dependent upon your application INPUT SOLID STATE RELAYS DUAL POWER SUPPLY NPUT OPTO ISOLATORS 113 GLE tp gtk 9 HOOO 0 158 H LI H 4 1 1 42 41 40 39 38 87 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 76 5 43 2 1 OUTPUT OPTO ISOLATORS OUTPUT SOLID STATE RELAYS Communications The MC8400 has two RS 232c serial communi cation chann
95. toisolated inputs automatic idle current reduction drives 4 6 or 8 lead step motors sizes 14 34 enable input input for optional remote speed control pot CE compliant Description The 3535 0 step motor driver contains a full and half step phase sequencer two switching amplifiers a ramping pulse generator and optoisolation circuits This driver also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 32 levels by a DIP switch Full or half step operation is also selected by the DIP switch The internal oscillator is selected by a jumper In oscillator mode the pulse input becomes a run stop signal when this signal is set high the motor accel erates to a preset speed and slews Lowering the in put signal cause the driver to decelerate to rest The 3535 0 is a PC board mounted on an aluminum angle heat transfer chassis Mating heat sink avail able for stand alone operation Options add heat sink Model 3535 4 0 125 2x 0 125 MECHANICAL OUTLINE 1 Oscillator accel E m step Speed adj current setting STEP SLEW JUMPER Co step Optical Isolator Step S 45 Sequencer Amplifier sa Optical direction Isolator full step half step enable Optical
96. tput events can be changed on the fly Sophisticated motion profiling software allows the user to create multisegment and variable S curve moves combining up to 40 motion elements each element consists of an accel decel value plus ve locity and a distance and up to 38 separate input and output events 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com 8K or optional 32K EEPROM s provide for a lifetime of safe program storage with no batteries to wear out and a capacity of over 2500 program lines and up to 510 individual programs MACRO MAchine ContRol Operation software is optimized for motion and machine control opera tion and provides single software commands for many high level functions including jog and hom ing routines as well as repetitive high speed cy clical back and forth and unidirectional moves Conditional program branching and complex con ditional evaluations using mathematical variable and input output manipulation can all be per formed using MACRO commands Extensive program instructions for display device manipulation let you create many types of custom user interface screens MACRO commands allow you to log data as the events occur and store that data in the EEPROM Password control and read only functions insure security of application programs and machine op eration MACRO provides for many math operations includ ing powers r
97. ts CURRENT CONTROL PS 3 state pulse width modulated switching at 25KHz OUTPUT 0 1 to 8 4 amps software selectable in 0 1 increments DC BUS VOLTAGE 160VDC MAXIMUM OUTPUT POWER 1300 Watts per phase PROTECTION CIRCUITS Short circuit over temperature and soft start shutdown AC INPUT 01716 95 135 VAC 50 60Hz IDLE CURRENT REDUCTION 25 50 75 or 10096 in automatic mode using the dip switches or a custom idle current can be set in software from 0 1 to 8 4 amps at any point in the program MOTOR enn 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 WAVEFORMS USER POWER SUPPLY MC8400 amp MC8400F ONLY de 5 VDC 0 30 amps regulated isolated from the motor drive 24 VDC 0 15 regulated isolated from the motor drive INPUTS PD8400 Step and direction optically isolated 5V 24V differential Motor steps on falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 hsec setup and hold time for direction signal ENABLE INPUT PD8400 Two terminals on the logic connector EN AND EN that can be used to disable the drive The current to the stepper motor will be turned off The PD8400 operates normally without
98. ucts 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Program Features FEED amp RETURN Wait for Input Feed amp Return is used when you Move need to return to the starting position after each move When the SI 1 is triggered it commands the driver to move the motor a fixed distance as specified by the Feed Distance parameter Then the 51 1 returns the motor to the start ing position Delay can be added before re turning The Feed Speed and Return Speed are individually adjustable trig 1 FEED amp BACK OFF Wait for Input Feed amp Back Off is similar to Feed amp Move Return but the Feed Distance and Back Distance can be set independently When the SI 1 is triggered it commands the driver to move the motor a fixed distance as specified by the Feed Dis tance parameter Then the SI 1 moves the motor in either clockwise or counter clock wise direction according to the Back Dis tance Back Direction and Back Speed parameters Delay can be added before re turning Feed amp Back Off is commonly used to drive metering pumps where the pump must be retracted slightly to prevent fluid from dripping out of the dispenser Wait for Input FEED TO SENSOR c Feed to Sensor begins moving when the TRIGGER input goes low Normally a sensor is con nected to the AUX input signaling the correct position Once
99. unded by a sturdy ventilated steel enclosure See speed torque curves for PD2035 on pages 102 amp 103 PD2035 75 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp CONTROLS packaged systems Technical Drawings gt 4 00 is 0 245 0 19 E um 0 350 AN3uun2 6 80 6 00 Y MECHANICAL OUTLINE ext speed pot e osc options Be Oscillator 5 12V or 24V L accel decel speed adj current setting 3456 step A direction Optical M Amplifier 0 enable _ Isolators Sequencer B malor pulse ot full step half step V opto range 110 220 0 VAC ply BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com he 5580 Series drive and drive indexer systems are designed around a pre cise high power step drive suitable for use with NEMA 14 through NEMA 42 mo tors Reliable and rugged the 5580 series is capable of microstepping resolutions up to 50 800 steps per revolution at speeds to 50 RPS while providing smooth torque low vibration and precise positioning One of the Si558
100. usly received data from the indicated RS 232c serial port storage definitions from the main program Begin the definition of a subroutine pro gram ending with RETURN all subrou tine definitions must follow the STOP command Print a list of all of the systems variables to the device connected to the indicated RS 232c serial port Place the value of the elapsed system ON time in 0 01 see increments in a vari able buffer TMOVE Move the motor shaft for the amount of QUIT uuu Exit the Command Mode and return to time indicated at the specified velocity the Main Menu same as MENU and direction REM A remark or comment that annotates a UNLOCK Allows the program to be edited changed program or deleted REMOTE Allow commands received via the first UPPER Convert an ASCII value from lower to up RS 232c serial port to be sent back out per case the second RS 232c serial port VAR Define a variable character string or an RENAME Change the name of a user program array REPEAT Marks the start of a repeating section VERSION Print the software revision number to the within a predefined move device connected to the first RS 232c se RETURN Establishes the end of a subroutine it is rial port always the last command in any subrou Wait for a specified character to be re tine and it causes the ex
101. ve will run stand alone Programs and parameters are stored internally in nonvolatile memory Upon power up the drive automatically senses the connection to the Windows programming software If no connection is detected the program is automatically executed starting on line 1 All Si products support an optional NEMA 4X operator interface MMI that al lows the operator to enter variables such as speeds distances and repeat counts The MMI attaches to the RS 232 programming port leaving all inputs and outputs free A CNC hand wheel is also available al lowing a machine operator to precise posi tion a motor and load Isa Mans Irc ieri k sasa ieri mas perian L ig nni Kk Faber Barb bangin La 17 Bela iesi K gel Dechen ES ra T phar paid U Hera kamach nom mummies iep pl H t wasipin MEI enim kr 0154 uska asmia li ba be iras Tira ai Gem par gt Uppa baa inch Typical Dialog Box for setting Feed to Length instruction Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Features of the Main Programming Screen Inde
102. ww applied motion com 8400 Series Gurves 5023 365 MOTOR 5023 366 MOTOR 80 105 100 70 90 80 00 5 5 g 40 5 8 40 30 30 5 20 15 a 20 0 0 0 0 10 20 0 40 50 0 10 20 30 40 50 0 250k 500k 750k 1m 1 25m 0 250k 500k 750k 1m 1 25m 1 5 Parallel 2 3A Parallel 3 0A Frequency Hz Series 1 15 Frequency Hz Series 1 5A Power parallel connected Power parallel connected 5023 367 MOTOR 5034 413 MOTOR 200 T 160 150 175 2150 E 140 2 g Sd 105 amp 2100 5 gt S lt 5 5 5 60 70 5 5 50 e 185 amp 0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500k 750k 1m 1 25m 0 250k 500k 750k 1m 1 25 p RPS Parallel 3 4A ES RPS Parallel 4 4A Frequency Hz Series 1 7A Frequency Hz Series 2 2 Power parallel connected Power parallel connected 5034 414 MOTOR 5034 415 MOTOR 400 350 500 350 X 300 300 X 250 5 x 5 8250 200 E 300 s 200 lt 1505 200 u 5 100 100 LI 50 a 100 a 50 1 0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500 750k 1m 1 25 0 250k 500 750k 1m 1 25
103. www applied motion com DRIVES amp CONTROLS motor torque curves 3540 Series Torque Curves 5023 124 MOTOR HT23 394 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 3 5 A phase Drive Setting 2 8 A phase 200 Torque oz in 0 0 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply HT23 397 MOTOR HT23 400 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 2 8 A phase Drive Setting 2 8 A phase 105 175 90 150 75 5125 860 S100 5 45 5 75 30 5 50 15 25 00 00 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply 4034 334 MOTOR 5034 348 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 3 5 A phase Drive Setting 3 5 A phase 02 02 0 0 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com amp CONTROLS motor torque curves 5580 Series Torque Curves Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000
104. www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 61 6555 800 525 1609 FAX 831 61 6544 Applied Motion Products 51013002 saAug 1010 8916 DRIVES 8 CONTROLS domm H 1 51 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com STEP MOTOR DRIVES amp CONTROLS 51 SELECTION GUIDE BY FUNCTION sees 53 DRIVES CONTROLS SECTION GUIDE 020 0 02 2 1 54 OPEN 54 2 55 APPLICATION DIAGRAMS Typical Single Axis System With Separate Drive and Control in Stand Alone Mode 56 Typical Single Axis System With Control and Drive in a Single Package in Stand Alone 56 Typical Single Axis System With Separate Drive 7 Typical Single Axis System With Control and Drive in a Single Package Connected to a Host Compuler 57 Typical Multi Axis System With Drive and Control in Single Package Connected to a Host Computer Via a SiNet Hub 58 1030 2255 M PTS 60 61 7 62 2 63 21139 64 8 65 dbdb 66 9540 SERIES 2
105. xer Drive Control Buttons Indexer Drive Firmware Level Indexer Drive Type Program Window Button to access Ji Prega 148 aiat EHPA OT ADEA 81 support information 1 19 Motor Current m amp Idle Current Microstep resolution 2000 50800 steps rev LJ Jog Input Settings speed accel rate assigned to other uses 8 Communication Port Setting user defined units Limit Switch Options normally open normally inches mm degrees etc closed or not used amp available for other uses Features of the Program Control Panel Enter distance m news 14 Virtual MMI T2 Ts Te Status of Inputs ERESER EE B Lo 22 Status of Outputs Program Control DRIVES amp CONTROLS Si Programming 93 amp CONTROLS Si Programming Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Si Program Instructions mopoa am 1 1 E a a HI Ta Feed to Length A point to point move Parameters are dis tance direction speed accel and decel Can also change speeds at a specified dis tance within the move Feed amp Return A point to point move that returns t
106. ximum step input rate of 2 MHz Sixteen user selectable resolutions to 50 800 steps rev Multistep current control for reduced motor heat Damping circuitry to improve low speed and midrange performance The drive uses 250 volt power amplifier compo nents and is internally fan cooled for maximum re liability Soft start circuitry eliminates AC current spikes at power on Multilayer printed circuit board construction mini mizes and increases reliability FEATURES COMMON TO THE MC8400 AND MC8400F A MC68302 microprocessor is used for optimized communication and process control functions All math calculations are done in double precision floating point for pinpoint accuracy Two high speed RS 232c serial communication channels for interaction with other MC8400 s computers PLC s operator interface devices and data acquisition subsystems Optional internal Solid State Relay SSR modules on most of the input and output lines let the 8400 accept high voltage inputs and drive real world loads without the need for an external relay rack Built in dual power supplies provide enough power for your encoder user interface panel limit switch es sensors switches and more MOTION MASTER FPGA generates step rates in ex cess of 2 MHz MOTION MASTER delivers motor start delay times as short as 25 microseconds from input or pro gram events Motor moves can be based on distance velocity or time motion parameters and input ou

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