TS 200 BS/EL TS 200 BS/EL P
Contents
1. O 2 TS 200 BS EL P GE 6000 BS CD CD DI DD f N 0000 21 05 04 23203 s D M D SA RECOMMENDED ELECTRODES accordance with A W S Standard MOSA 1 0 10 03 CE The information here below are to be intended only as indicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld d c with both polarities electrode holder at or and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wid deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile sla2. ESSEN 2 FE pan e En 19 44 15 E 21 22 23 ka m 14 4 5 6 ts The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult O KOSA Europa 59 20090 CUSAGO MI ITALY eN Tel 3QQ2 90352 1 fax 39 02 90390466 Fee n 5 0000 T_T 47 NR ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 22 03 00 R1GB Ci Ricambi M CD CA GB Spare parts MOSA 2f iA REV 1 07 07 CE Tabla de recambios TS 200 BS EL P 21 05 04 23203 CD Tavole Ricambi GB Spare parts list REV 1 07 07 CE Tabla de recambios MOSSA MOSA Pos Rev Cod 1 103011310 3 107509702 4 1030060 5 107509715 6 208019801 7 218017226 8 208019800 9 307017037 10 107509880 11 107509870 12 6062130 13 101131220 14 106021220 15 6062080 16 208019011 17 1030030 24 102013290 25 23213C042 26 102042740 27 836709715 Pos Rev Cod 1 103011310 3 107509702 4 1030060 5 107509715 6 208019801 7 218017226 8 208019800 9 307017037 10 107509880 11 107509870 12 6062130 13 101131220 14 106021220 15 6062080 16 208019011 17 1030030 24 102013290 25 23213C042 26 1020427
3. Avold to hold the central Meri pole of the PRESS RESET thermoprotection Otherwise pressed for a long time damaging the generating set in case of trouble it will not click AOG 16 06 99 M37 GB CD Es GS USE As A GENERATOR 1 0 06 99 TS PL VERSION Start the machine and wait for the end of the preheating time imposed by the EP1 EP2 EP5 engine protection device See pages M39 Press the generation possibility push button B5 placed on the font side of machine The voltmeter will show the auxiliary voltage which for machines at 1500 1800 RPM must be approx 230V x 10 and for machines at 3000 3600 RPM engine idling must be approx 180V 10 MOSA Push upwards the lever of magnetothermic switch reffering to the socket from which load is to be drawn MACHINE WITHOUT PROTECTIVE DEVICE In case machine is not equipped with protective device of indirect contacts by means of automatic breaking of supply it is necessary to put between the load and the generation a differential switch ora similar equipment capable in any case to observe the regulations in force CEI 64 8 and or successi ve Part 4 Par 4 13 1 and harmonzed by directive Nr 72 23 EEC UNIT FITTED WITH GROUND FAULT INTERRUPTER SWITCH GFI Turn on the GFI safety switch D by pushing it upwards circuit in the event of a malfunction In this case the switch disconnects the three and sin
4. 0c c 0 40 16 QUOIZEZZIIONE ens 82095 1719 e OLEIIUNWO o ID uoo oubesip ejueseid 81911010 ej A669 Ip e euesu IS VSON 27 0c0S eocec 00000400 92810091 713 89 007 SL ATWLIIN ODVSND 06002 s T USI e eJojeuDesiq euiuo9e N Wer WOCO Xn S 0 A Ip QUOIZBUILOUA 00 sd PEG TS 200 BS EL V9L A0 C CD Stromlaufplan CE Esquema el ctrico ico lagram CD Schema elettr Electr e oJ S D ot B LO DE MOSA MOSA 6066 0 40 16 QUOIZEZZIOINE ens 8795 1719 e 0JIPOIUnUI02 o opinpoudii ip uoo ouDesip ejueseud ep ejeidoud ej Ip IS VSON EI 70977601 00000400 92810091 913 59 007 SL ATYLI IN ODYSNI 06007 0JBA0100V TS 200 BS EL P CH VILNO V9LA007 e oJ B 4 S o H ua i E o LL ES o DD Br ES bici CH CD Schema elettr Electr IC REV 1 11005 Schemas electriques 0 I co ax gt MOSA MOSA l 0c c v0 SO Lc QUOIZEZZOINE ens 2095 1719 e o opinpoudi ip ojerwp uoo ouesip ejueseud jap ej Ip BASSI IS VSON EI 070 S eLcec 0000000 92810091 Deg 000 SL ODYSN
5. 14 06 99 M25 GB CD G STOPPING THE ENGINE GASOLINE ENGINE MOSA REV 0699 CF GG Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets ENGINES WITH ELECTRIC START GG Make sure that the machine is not under load Wait for a few minutes to allow the engine to cool down anyway follow the instructions contained in the engine manual Shut the gasoline cock OFF o Take out the key Q1 turning it counter Ar clockwise when assembled or pressing the stop button 32 until the engine stops cs NB for safety reason the key must be kept by qualified personel ENGINES WITHOUT ELECTRIC START ms Make sure that the machine is not under load Wait for a few minutes to allow the engine to cool down take however into consideration the prescriptions given in the engine use manual Shut the gasoline cock Set the engine switch 32 to the OFF position GE MS TS 14 06 99 M25 GB CD Es GS CONTROLS LEGENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap
6. hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operatio
7. 16 1302160 WARNING LIGHT 110V 17 220237105 See Part n 256007105 18 317807325 See p n 734507325 23 232207020 FRONT PANEL 400 230 24 105511810 HOURMETER 230V 50Hz IP65 25 A 208097245 PLUG SCHUKO 220V 26 220097032 PLATE 27 306467107 THERMOPROTECTION 20AMP 250 V GE 6000 BS 21 05 04 23203 l TC 2 TC2 50 209510018 930600000 o 9 57 9 8 11 TC 2 11A TC 2 50 4 SELETTORE CORRENTE 4 TC 2 4A TC 2 50 Q 7 r 100 I 130 A max 41 hi 7 Q bhp gil 127 I P X oe x s s N 1 TELECOMANDO l l Vi 113 REMOTE CONTROL J Ni lA d Bei I lt AA 2 3 L 10 __ 12 TC 2 12A TC 2 50 102013290 107507032 209509910 209519904 930609904 107509702 107509700 107509900 209519901 209510017 209510018 930600018 209510019 930600019 COMMUTATORE COPERCHIO COMANDO A DISTANZA CONNETTORE FEMM CON CAVI CONNETTORE COMPLETO DI CAVI CONNETTORE CON CAVI MANOPOLA REG CORRENTE SALDAT POTENZIOMETRO SCATOLA COPERCHIO CD PREDISPOSIZIONE CD2 TC2 COMANDO DISTANZA STANDARD TC2 COMANDO DISTANZA STANDARD KIT TC2 COMPLETO KIT TC2 COMPLETO 1 2 3 4 4 5 7 8 9 BLIND PLATE REMOTE CONTROL FEMALE CONNECTOR WITH CABLES CONNECTOR WITH CABLES CONNECTORS WITH CABL
8. 5 27 4 23 2 8 26 25 1 4007 230M 48M 4007 230M SCHUKO 21 05 04 23203 Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios TS 200 BS ewen 07 07 CF Pi ces de rechange D Pos Rev Cod Descr Note 1 232127020 PANNELLO FRONTALE 400 230 EU 2 305907270 PRESA CEE 16A 400V 3P N T 3 307017240 PRESA 220V 16A 4 1302220 SPIA 230V 5 155307107 DISGIUNTORE TERMICO 15A 250V TS 200 6 105111540 Vedi Cod 219937105 7 232027036 GUIDA 8 232027130 CAPPUCCIO PROTEZIONE I D 11 232137020 PANNELLO FRONTALE 400 230 48 12 218137280 PRESA CEE 48V 32A 13 1302080 SPIA PER 48V 14 232027020 PANNELLO FRONTALE 230 2x110 15 307047250 PRESA CEE 110V 16A 2 POLI T 16 1302160 SPIA 110V 17 220237105 Vedi Cod 256007105 18 317807325 INT MAGNETOTERMICO 1 POLO 16A 23 232207020 PANNELLO FRONTALE 400 230 24 105511810 CONTAORE 230V 50Hz IP65 25 A 208097245 SPINA SCHUKO 220V 26 220097032 PIASTRINA 27 306467107 DISGIUNT TERMICO 20AMP 250 V GE 6000 BS Pos Rev Cod Descr Note 1 232127020 FRONT PANEL 400 230 EU 2 305907270 EEC SOCKET 16A 400V 3P N T 3 307017240 EEC SOCKET 16A 220V 2P T 4 1302220 WARNING LIGHT 230V 5 155307107 THERMAL SWITCH 15A 250V TS 200 6 105111540 See part no 219937105 7 232027036 FIXING GUIDE 8 232027130 CAP 11 232137020 FRONT PANEL 400 230 48 12 218137280 EEC SOCKET 48V 32A 13 1302080 WARNING LIGHT FOR 48V 14 232027020 FRONT PANEL 230 2x110 15 307047250 EEC SOCKET 110V 16A 2 POLES N
9. DS GS CTM 6 2 GE 6500 DES GS CTM 6 6UK 21 05 08 M6GB D MOSA REV 1 09 06 CF BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT Check the level of the engine oil using the appropriate oil dipstick the level should be between the minimum and maximum marks If necessary add more oil through the appropriate inlet Fill the air filter using the same oil up to the level indicated on the filter machine with oil bath air filter OIL RECOMMENDED MOSA advises to choose AGIP for the type of oil Please keep to the label put on the engine for the recommended products Agip ts NOTE before starting and switching off see instructions in the engine owners manual herewith attached SETTING UP THE UNIT GASOLINE ENGINES GE MS_ TS_ U FUEL Check the level of fuel the tank and if necessary add more standard gasoline of any type you can buy e g 84 96 ON ENGINE WITH OIL ALERT DEVICE If during the filling of the tank some gasoline is accidentally spilled around the engine chassis clean it immediately b
10. Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for 5 Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater Spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button starting push button Operating mode selector Power on warning light Display Wire connection unit selector setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 1 1 PTO HI Engine control unit EP2 E A S connector GE_ MS_ TS_ Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump 48V A C socket Welding scale
11. Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 I min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 I min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high
12. changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula 2 2 dBAy 10 log At 4 meters the noise level becomes 75 dBA 10 log T 80 dBA 11 01 01 23203 GB MOSA REV 07 07 Y Cl MOSA Technical data TS 200 BS H Technical data TS 200 BS EL TS 200 BS EL P D C WELDING C C Welding current regulation 20 155 20 170 Service 155 A 60 120 A 100 170 A 60 140 A 100 Welding voltage 56 V 56 V OUTPUT CARACTERISTIC TS 200 BS EL TS 200 BS EL P viv viv 100 100 90 90 90 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 i A 50 100 150 200 50 100 150 200 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected AUXILIARY POWER NN 1 8kVA 4kVA 6kVA 11 01 01 23203 GB MOSA MOSA REV 0 05 04 CD Dimensioni Dimensions CF Dimensions
13. is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS TS EAS 10 10 02 M1 01 GB GE MS TS_ EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention GG In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please
14. no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MOSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the ad
15. open circuit welding voltage If it is OK the diode bridge is OK If it is 1 3 or 2 3 of the nominal value check the diodes or the SCR s PCB connectors are clean and making good contact Check that shunt connections are tight 5 2 Replace the welding current control PCB 1 Check the wiring inside the welder for a short circuit between cables or to ground 2 If the wiring is OK short circuit the condenser to be sure that it is discharged disconnect all wires from condenser and using ohmmeter check that the condenser is not short circuited 3 If the condenser box is OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 If there is output from all windings reconnect the diode bridge and check if there is welding current If not the diode bridge is defective If there is welding current connect the auxiliary power leads one at a time until there is no output at this point the short circuit is in that line 06 04 04 40 1 58 1 0 09 05 CF WARNING e Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts
16. switch Preheating indicator Y switch Start Local Remote selector A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB GO Comandi D Bedienelemente MOSA Controls MOSA 1 0 12 700 Commandes ND TS 200 BS 15 T X1 7 N TS 200 BS EL P GE 6000 BS 6000 5 06 12 00 23312 D USE AS WELDER 1 0 04 04 CF M
17. up to 3 25 130A and 4 200A it is recommended to use the reduction scale switch allowing a more XXXA accurate regulation of the welding current max lever position at 130 A and or 200A 100 When using electrodes of a diameter greater than 3 25 and or 4 set the welding scale knob to 100 and or max position The arc regulator T functions equally between both positions 100 130A and or 200A MACHINE WITH O C V Protection fuse when assembled the fuse protects the electronic welding PCB in case the remote control is short circuited It permits to choose according to the work to be MO done and or the electrode type used 75V the best O C V MACHINE WITH POLARITY INVERTER It permits to have at the electrode t Polarity holder the positive or negative 0 wi polarity of the welding diode bridge It is used above all in the first run with cellulosic electrodes to lower the bath temperature and so doing ease up the welding on pipes of small thickness MACHINE WITH BASIC CURRENT BC Positioning the switch on is obtained a low voltage welding current which keeps ON always the lit arc necessary for some 0 types of cellulosic electrodes or when OFF high penetration is wanted For electrodes of basic or rutile type position the switch on OFF the welding current will always remain constant MODELS These models can be used with electrodes or for weld
18. 40 27 836709715 Descr VOLTMETRO FONDO SCALA 300V MANOPOLA REG CORRENTE SALDAT PASSACAVO POTENZIOMETRO CORR SALDATURA STAFFA MORSETTIERA SCHEDA DI CONTROLLO SALDATURA STAFFA BOX CONDENSATORI TRASFORMATORE TAPPO PRESA DINSE PRESA DINSE TAPPO SOPPRESSORE PROTEZ PONTE DIODI PASSACAVO COMMUTATORE A LEVA GR CAVI SEGNALI E COMANDI CAPPUCCIO ISOLANTE POTENZIOMETRO COMPL Descr VOLTMETER 300V KNOB WELDING CURRENT REGULAT GROMMET POTENTIOMETER Compl BRACKET TERMINAL BOARD PCB WELDING CONTROL BRACKET CAPACITOR BOX 3x65 AUXILIARY TRANSFORMER CAP SOCKET SOCKET STARTER CAP SUPPRESSOR PROT DIODE BRIDGE GROMMET COMMUTATOR SIGNALS AND CONTROLS CABLES GR CAP WELDING CURRENT REG COMPL TS 200 BS EL P Note Fino a REV 0 10 05 Del 139 06 del 19 09 06 Da REV 1 07 07 Del 139 06 del 19 09 06 Note Up to REV 0 10 05 Del 139 06 19 09 06 From REV 1 07 07 Del 139 06 19 09 06 21 05 04 23203 l 0c c v0 SO Lc 52 Y400 1230 400 1230 148 52 1230 1110 1110 c t e 52b Y400 1230 plus e e G i _ S2 uz AZ 220 yp Z REV 0 140 03 CEO Tabla de recambios Ci Ricambi M D Ca A GB Spare parts MOSA Ci Tavole Ricambi 68 Spare parts list TS 200 BS EL P REV 1 11 06 CEO Tabla de recambios MOSA MOSA Pos Rev Cod 41 208015041 42 208015100 43 105111290 44 1001030 45 10
19. 5311370 46 105311380 46 356403038 47 107011280 48 105913045 49a 232123030 50a 232123036 51a 232123040 52 218013025 52a 218023025 52b 218053025 54 309509035 55 208109067 56 309509065 58 208014100 59 102044400 60 208019890 61 102301310 Pos Rev Cod 41 208015041 42 208015100 43 105111290 44 1001030 45 105311370 46 105311380 46 356403038 47 107011280 48 105913045 49a 232123030 50a 232123036 51a 232123040 52 218013025 52a 218023025 52b 218053025 54 309509035 55 208109067 56 309509065 58 208014100 59 102044400 60 208019890 61 102301310 Descr Note STAFFA GR PONTE DIODI VENTOLA CON FASCETTA CUSCINETTO DISTANZIALE RONDELLA RONDELLA TIRANTE FLANGIA PORTA ALTERNATORE ALBERO CON ROTORE TIRANTE FLANGIA ATTACCO MOTORE STATORE 380 220 48 220 48V STATORE AVVOLTO STATORE 380 220 380 380V UNITA DIODI PRITT STAFFA RESISTENZA DI PRITT REATTANZA DI LIVELLO PRESA DI SALDATURA SHUNT PRESA DI SALDATURA Fino a REV 0 10 98 Del 91 06 del 07 06 06 Da REV 1 11 06 Del 91 06 del 07 06 06 Descr BRACKET DIODE BRIDGE ASSY FAN BEARING SPACER WASHER WASHER TIE ROD FLANGE ALTERNATOR HOLDER SHAFT WITH ROTOR TIE ROD FLANGE FIXING ENGINE STATOR 380 220 48 220 48V STATOR STATOR 380 220 380 380V DIODES UNIT PRITT BRACKET RESISTOR PRITT REACTOR WELDING SOCKET SHUNT WELDING SOCKET Up to REV 0 10 98 Del 91 06 07 06 06 From REV 1 11 0
20. 6 Del 91 06 07 06 06 21 05 04 23203 Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios ewen 0 10 03 CE Pi ces de rechange ND TS 200 BS 21 05 04 23203 l Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios TS 200 BS ewen REVO 1105 CEOPi ces de rechange QD Pos Rev Cod Descr 86 208017015 COPERCHIO 380 220 V 87 218017010 SCATOLA ELETTRICA 88 211018247 LAMIERA DEFLETTORE 89 208118010 FIANCATA DX DIESEL 90 208118015 FIANCATA SX DIESEL 91 A 272612200 MOTORE HONDA GX 390 K1 VXB 93 232122035 TRAVERSA SUPP MOTORE 94 102041250 ANTIVIBRANTE 95 232121050 BARELLA 96 208018205 SCATOLA BASE 97 211418235 GRIGLIA ASPIRAZIONE 101 232129185 CESTELLO Pos Rev Cod Descr 86 208017015 COVER 380 220 V 87 218017010 ELECTRIC BOX 88 211018247 PROTECTIVE PLATE 89 208118010 SIDE RIGHT DIESEL 90 208118015 SIDE LEFT DIESEL 91 A 272612200 HONDA ENGINE GX 390 K1 VXB 93 232122035 BRACKET 94 102041250 VIBRATION DAMPER 95 232121050 PROTECTIVE FRAME 96 208018205 CASE BOTTOM HALF 97 211418235 SCREEN AIR INLET 101 232129185 HOLDER 21 05 04 23203 Ricambi MOSA GB Spare parts D Ersatzteile CE Tabla de recambios TS 200 BS enen REV 1 0707 CF Pi ces de rechange ND TS 200 GE 6000 4007 230M EU TS 200 4 7 18 17 18 16 230M 110Mx2 GB TS 200 GE 6000 4 T P 5 27 4 400T 230M EU TS 200 GE 6000 4 T P
21. D IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB CD CISA cs ce mark MOSA REV 0507 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity inclu
22. E ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB D STORAGE 1 0 06 00 CE In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the e
23. ES KNOB WELDING CURRENT REGULAT WELDING CURRENT REGULATOR CASE BOTTOM HALF COVER SOCKET SWITCH REMOTE CONTROL TC2 STANDARD REMOTE CONTROL 2 STANDARD REMOTE CONTROL TC2 50 vers TC2 vers TC2 50 vers KIT TC2 COMPL KIT TC2 COMPL TC2 50 vers 18 10 99 KD D 6 2 68 212029080 MOSA REV 1 10 05 CF N Pos Rev Cod peser pese Note 107012150 CAVALLOTTO 107012130 MANIGLIA HANDLE 205311160 ASSALE AXLE 205311180 RONDELLA WASHER 6075020 COPIGLIA PIN SPLIT 105311650 RUOTA WHEEL CTM 200 232120130 Pos Rev Cod Desert pss 1 107012150 CAVALLOTTO U BOLT 2a 208101051 MANIGLIA HANDLE 7 205311160 ASSALE AXLE 8 205311180 RONDELLA WASHER 9 6075020 COPIGLIA PIN SPLIT 10 105311650 RUOTA WHEEL 12 12 13 14 PB3 256020040 feel Cod pes 77 Deser _ 256020549 GR COPERCHIO COMPLETO COMPLETE COVER 256029168 CESTELLO PORTA BATTERIA BATTERY HOLDER 256029160 CESTELLO P BATT COPERCHIO BATTERY HOLDER WITH COVER 209509150 BATTERIA BATTERY fino a up to REV 0 04 97 Del 74 05 del 15 07 05 372859150 BATTERIA BATTERY da from REV 1 10 05 Del 74 05 del 15 07 05 21 04 97 KA
24. For a safer use from the operator DO NOT fit the machine in locations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB CD LISA co unpacking GE MS TS MOSA 1 1 02 04 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country A s Gol LI e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD 5 TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS 15 MOSA 1 0 01 01 In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when th
25. I 06007 ue ejeq 9102069510 7 7 TS 200 BS EL QU 9 VOLIADEC V9LA00F EL YT ud Ut i E s L i ico iagram IC REV 1 11005 Schemas electriques 0 CD Schema elettr Electr TVNOILdO 1 MOSA MOSA l 0c c 0 40 10 AUOIZEZZIIO NE ens 82095 1719 e OEIIUNWO o 019 uoo ouB sip 0 219111010 ej A669 Ip e BASH IS VSON EI 00 S Z14282 000000600 era 413 59 002 SL ATVLI IIN ODVSND 0600Z 4511 91018409511 PULEOEN o T p Bn X V EA 0089 QUOIZEUIWOUS Hu o e e 9 oe 8 E tS 55 ME 0 O J 9 JD m R S R 29 p n 5 I a h x SH 0 e I N HH N RR Sy 008 0 3 Shaw CL su 2 e lt G lt G i du gt i 51 x 552 4 21222 eS SY MEM 2 2 S Om 090 E 1 2 i iii HIDE DoD MOSA MOSA l 0c c 0 40 16 90012872110 ENS ezues 1719 e opieoiunuioo o opnpo dii Ip ojainip uoo 04 ejuesei
26. OSA This symbol Norm EN 60974 1 security standards for arc welders signifies that the welder can be used in areas with increased risk of electrical shock The sockets after the machine is started see pages M21 26 also with no cables are anyway under voltage OSA N ATTENTION The areas access of which is forbiden to unqualified personel are the control switchboard front the exhaust of the endothermic engine the welding process Check at the beginning of any work the electric parameters and or the control placed on the front Make sure that the ground connection 12 is efficent keep to installation local rules and or to national laws in order to integrate or ensure the working of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer Fully insert the welding cable plugs into the corresponding sockets only gauging 9 10 turnning them clockwise to lock them in position ONLY GOUGING PUSH AND TWIST ts sure that ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves When using the welder for air arc gouging connect the ground lead to t
27. TION If the thermic protection is released disconnect the cable from the machine Reset the thermic protection pressing the central pole fl PRESS TO RESET Then connect again the cable with the machine In case the thermic protection should still intervene check the battery If the trouble persists please turn to your Service Station 14 06 99 M36 GB D USE AS A GENERATOR 1 0 06 99 CF OSA MOSA t It is strictly forbidden to connect the group to the public mains a o to another source of electric power Sockets are not self locked tension is avaible immediately after starting also with no plug The areas access of which is forbidden to unqualified personel are the control switchboard front the exhaust of the endothermic engine rs At the beginning of every work check the electric parameters and or the controls placed on the front Make sure the unit is properly grounded 12 where it is assembled See page M20 21 22 25 26 27 Move the accelerator lever 16 and reach the engine maximum speed except for the engines with constant rpm the voltmeter N where it is assembled shows the single phase voltage whether three or single phase current has to be drawn Nominal Indicative no load voltage voltage BEEN 110V 9 2 230 230 400V N B with electronic tens regul RVT 1 Connect up the machine using proper plugs and cables in go
28. TS 200 BS EL TS 200 BS EL P 232039003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 11 01 01 23203M00 preparato da UPT approvato da DITE m D CA GB Quality system OMOSA 12 05 00 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of angina driven welders and ganorating sats has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issuedon 2006 03 06 Validity date 2009 03 05 Registration Number 3722 KI 9 Fi S Fabio Roversi President of IQNet IQNet Farmers AENOR Seam AFAQ France AIR Vingocte Intemational Belgien ANCE Mento Porngal CISQ fay COC China COM China CSO Czech Republic Cro Cert Comit DOS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Foneziela Hong Kong IDONTEC Colombia IMNC Merio IRAM Argentina Japan KEMA Neth
29. d eyeudoid e S669 Ip e 1 VSON EI 0eoS eLcec 0007 ZL 0Z 92810091 19 58 00051 AN IN ODYSNI 06007 4151 Pir eJojeuDesiq J MOd euoizeuiuoue TS 200 BS EL ico iagram Th Sh Ti E cg SE ES SA cero Ss 96 51 S SY E E x CD Schema elettr Electr e p oJ B ot B LO DE MOSA MOSA l 0c c 0 40 10 euoIZezzuojne ens 22095 Gilet e o ounpoudu OJ IAID uoo ouDesip ajuasald ejeudoJd ej tuwa e esas IS VSON EI 0 S zLcec 0000 1102 92810091 41510 eg elojeubesiq 31038 f f t f TS 200 BS EL TS 200 BS EL P EL 5 Hu Ut gt x ee L i ico iagram IC REV 1 11005 Schemas electriques QD CD Schema elettr Electr MOSA MOSA MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only When ordering the spare parts recommended to indicate 1 N 3 4 5 serial number model of welder and or generating set n table n position quantity it Is
30. ded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B Om Vie Europa 59 20090 CUSAGO ITALY 3902903621 fax 390290390466 Vp Europa 59 20090 CUSAGO MI ITALY http www mosait e mai infoemosait M 0 E AN tel 39 02903521 fax 39 0290390466 OO TT TTT TA I 48 nUEITALY TYPE Ir http www mosait e mail infoemosait A ND Ga e S Hz jJ kVA J jJ R pe EV MILL J nL RM P ______ __ wd Kwh 9 10 10 02 1 4 GB D MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety rs The information contained the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger
31. e machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine m st Y e e CTM 6 6UK PBI MOSA assembly CTM 6 2 PB2 Hu OMOSA 11 0104 CF CTM 200 PB3 A ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements Note Lift the machine and assemble the parts as shown in the drawing CTM 6 2 gt I I 1 I I I P I I I 4 1 6 6UK 2 QUEE mE n eee NNMERO GE 7000 BS GS 200 GE 6000 DS GS CTM 6 2 GE 6000 DES GS CTM 6 6UK GE 7500 BS GS 200 GE 6500
32. efore starting up the engine The OIL ALERT device will stop the engine in case of no oil or insufficient amount of oil in the engine In case one tries to start the engine with oil below the minimum level the warning light when assembled will light and the device will not allow starting D CLEANING OF DRY AIR FILTER See page M43 GROUND CONNECTION GG It is obligatory to connect the ground connection point 12 by means of a sure efficient cable please follow the installation local rules and or regulations in force in order to integrate or ensure the working of various electric protection devices referring to the several distribution systems TN The unit can be started only when the above operations have been correctly performed 17 05 01 25 amp STARTING THE ENGINE GASOLINE ENGINES REV 0 06 99 CF MOSA Check daily O Rue Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH ELECTRIC START Ilnsert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Check the battery connection with the respective terminals Open the gosoline cock use the starter if the engine is cold and the temperature is low Introduce the key 01 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models
33. erfondr Korea MSZT Nemko Certification Norway NSAID Ireland OQS Austria PCBC Poland PSR Certification Singapore Asia SAI Global SFS Finland SI Irae Kc Slovenia SOS Switerland SRAC Romania TEST Sp Petersburg Russia US Serbis and Det represented m the USA by the Following AFAQ AGB Vineotte International DOS KEMA NSAL QMII and SAI Global list of et partners ix valid at the lime of issue of this eertifocate Updated information is available under wow ignet certification com sel 4 Gianrenzo Prati President of CISQ S UNI EN ISO 9001 2000 150 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives
34. g ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 Li Descrizione 2 3 digits tesile strenght of g 9 Cellulose electrodes for d c the weld deposit see table 1 Cellulose electrodes for a c symbol for Rutile electrode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes T 60 000 70 000 Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only for d c pole and a c 80 000 90 000 100 000 110 000 120 000 for all positions for plane and verticl for plane posotion only Table 2 Table 3 10 10 03 M55GB CD MOS A ELECTRICAL SYSTEM LEGENDE 1 4 02 06 Alternator Wire connection unit Capacitor G F I Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket socket warning li
35. g V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch Polarity inverter two way switch 26 07 04 M60GB 6066 v0 SO Lc 5 N 0910da ANIHIN OSVSn0 0600Z OjeAoJddy oll SI E 01077 eC ugje 0 1099 jenuew epuoH mate 0 DI oyaboud UOIZBUIWOUAQ TS 200 BS EL TS 200 BS EL P MOTISA OTIVID MOV Ig OM3N A3M IHO 109 VIN3931 e G o 5 e Sg N Lil dJLAYLS 10994 IVNNYIN OddVals V OLNdJINVIAAV SJNISN3 VONOH VONOH IHOLOIWN REV 1 11005 Schemas electriques ND CD Schema elettrico M D SA Electric diagram MOSA l 0c c v0 SO Lc euorzezziojne ens ezues 1719 e ojieoiunuloo o ojinpoudi ip Oe uoo ejueseud jap Seudod p e Is 27 005025 0000 0 9210091 913 89 02 SI Avi 09 902 06002 aJopeubasig Ee 0 0056 EN TS 200 BS EL P 0 ES VN VIM I 5 ze D EL 5 gt Hu Ut gt x ee L i ico iagram IC REV 1 11 05 Schemas electriques QD CD Schema elettr Electr MOSA MOSA l
36. ght Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets shunt D C inductor Welding diode bridge MOSA KEXN lt SCHMDOVZECTIONMIOByY 1 Arc striking resistor 1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 1 48V D C socket L1 Oil pressure switch M1 Fuel warning light 1 Battery charge warning light 01 Oil pressure warning light 1 Fuse 01 Starter key R1 Starter motor 51 Battery 11 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 2 48V socket L2 Thermal relay M2 Contactor N2 GEI and circuit breaker 02 42V EEC socket P2 GEI resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket
37. gle phase circuit when in any part of the electric connections a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BREAKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic breaker is a safety device which protects the circuit in the event of a malfunction In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a short circuit or a current absorption occurs above the data specified on the label of the unit In the model with setting DO NOT INTERVENE on the setting itself To modify it please contact our Technical Assistance Service GE_ MS_ TS UNIT FITTED WITH GFI SWITCH THERMAL MAGNETIC BREAKER dl 00 60 50 This switch includes the characteristics of both types of breakers N2 UNIT WITH VOLTMETRIC COMMUTATOR ONLY FOR GENERATING SET GG WARNING the possible single phase loads must be correctly divided in the three phases in order to avoid any possible voltage fall on one phase that results excessively loaded Check the voltages on the various phases with the switch located on the front H2 and check reading on the voltmeter N about the same voltage value GG N B in case of overload it is possible that the engine lowers its speed and the voltage is reduced remarkably In this case it is necessary to reduce immediately the load For machine
38. he socket and the gouging lead to the socket marked only gouging if present MACHINES WITH E V PROTECTION Accelerate the engine at max with the accelerator lever 16 See page M 39 MACHINE WITH E P 2 PROTECTION 2 Accelerate the engine at max with the accelerator lever 16 when assebled See page M 39 MACHINE WITH E P 1 PROTECTION D1 See page M 39 1 REMOTE CONTROL TC See page M 38 WELDING CURRENT REGULATOR Position welding current adjusting knob T in correspondance of the chasen current value so obtain the necessary amperage taking into acount the diameter and the type of the electrode For technical data see page M52 N ATTENTION To reduce the risk of electromagnetic interferences use the minimum lenght of welding cables and keep them near and down ex on the floor The welding operations must take place far from any sensitive electronic device Make sure that the unit is earthed see M20 and or M25 In case the interference should last adapt further disposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Thechnical Assistance Service With a welding cable length up to 20 m is suggested a section of 35 mm with longer cables a bigger section is required FOO GB 06 04 04 M34 MACHINE WITH REDUCTION SCALE SWITCH For small electrodes
39. in accordance with the official procedures and in harmony with the MOSA Manual of Quality GE_ MS TS EAS CERTIFICATO n CERTIFICATE No 0192 4 ISI CERTIFICA CHE L SISTEMA DI GESTIONE PER LA QUALITA DI WE HERES CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNTA OPERATIVE OPERATIVE UNITE Sede e Unit Viale Mazzini 181 20081 awa MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viala Europa 58 20090 Cusago MI marchio MOSAJ E CONFORME ALLA HORUM COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIMTIES EA 18 ed assislonza di tra tori macchine verde Progettazione produzione ed assistenza di motosaldatrici e gruppi elattrogeni Design production and servicing of Fanors agricullural and green maintenance machinas Design production and servicing of engine driven woldors and generating sets Fear ad amare sola calis pae ee Ga record oba crema GO 200 f r DD Ey delie of application DO ROOT wessen 3 pene jon lad del genda campane gay resp premi Lud scadere Esprng dala 05 03 2009 presen al del sepolcro per ka __ _ Ta Fu P Put Cara etc cp ae rico gf Gurren bas x The advantages for MOSA client
40. ing by selecting the CC constant current mode and with solid wire MIG MAG cy or flux cored wire selecting the CV constant voltage mode The mode of operation is selected by a switch on the front panel MACHINE WITH ARC CONTROL OR SELECTOR ARC FORCE ARC CONTROL CONTROLLO ARCO Set the welding arc using adjuster knob 6 so as to abtain for the chosen current value the best arc characteristic according to the electrode type and to the work to be performed On machines with an Arc Force selector the same result can be or OFF When switched ON a base obtained by turning the selector ON current is applied to the welding current output acting as a sort of automatic arc forcing that does not need to be regulated ARC FORCE For technical data see page M52 rs At the end of every welding process and or work proceed with all the use operations inverted sense To stop the machine see pages M 22 27 06 04 04 M34 GB CD CISA GS USE AS AN ENGINE STARTER MOSA 1 0 01 01 ENGINE STARTER Keep to the advice indicated page 21 26 Connect the machine with the battery taps 12V or 24V of the machine engine of which must be started respecting the polarities et Fally insert the cable plugs into the corresponding sockets 34 34A turning them clockwise to lock them in position a Accelerate the engine so that the voltmeter N fa shows the value
41. ing rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB I MOSA Technical data TS 200 BS MOSA REV 1 10 05 The TS 200 BS engine driven welder ia a unit which ensures the function as a a current source for arc welding b a current source for the auxiliary power generation It is meant for industria
42. l and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data TS 200 BS EL TS 200 BS EL P ALTERNATOR self excited self regulated brushless Type Three phase asynchronous Insulating class H A C GENERATOR Three phase generation 6 400 V 8 7A Single phase generation KVA 230 V 17 4 A Single phase generation 2 KVA 110V 18 2 A Frequency 50 Hz Service 100 ENGINE Mark HONDA Model GX 390 Type 4 Stroke Displacement 389 cm Cylinders 1 Output 8 3 kW 211 3 HP Speed 3000 rpm Fuel consumption 313 g kWh Cooling system Air Engine oil capacity 1 11 Starter Recoil Fuel Gasoline GENERAL SPECIFICATIONS Battery 12V 45Ah Tank capacity 6 5 Running time 60 3 5 h Protection IP 23 Dimensions max Lxlxh in mm 870x525x590 Weight 105 Kg Noise Level 98 LWA 73 dB A 7m Dimensions and weight are inclusive of all parts without wheels and towbar CTM OUTPUT Declared powers at the following ambient conditions temperature 20 C relative humidity 30 altitude 100 m above sea level In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or
43. ngine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it ina dry place GE_ MS_ TS_ In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 696 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The gett
44. nly for TS M 34 USE AS AWELDER only for TS M 35 USE AS AN ENGINE STARTER only for TS M 36 USE AS A BATTERY CHARGE M 37 USE AS A GENERATOR M 38 USE OF THE REMOTE CONTROL M 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING 43 M 44 PERIODIC MAINTENANCE M 45 STORAGE M 46 CAST OFF M 51 TECHNICAL DATA M 52 TECHNICAL DATA ENGINE DRIVEN WELDER only for TS M 53 DIMENSIONS 55 RECOMMENDED ELECTRODES only for TS M 60 ELECTRICAL SYSTEM LEGENDE M 61 ELECTRICAL SYSTEM 65 HYDRAULIC SYSTEM R 1 SPARE PARTS LIST SPARE PARTS K ACCESSORIES 11 01 01 M1 GB MOSA MOSA 1 0 10 02 4 ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CF We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners m The reproduction total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim
45. ns avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced TH
46. o Cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 CD Es PRECAUTION ENGINE DRIVEN WELDER GE MS TS MOSA 10 0300 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors C
47. od condition to the AC socket 15 to draw single or three phase power or by cables with adeguate section to the terminal board placed inside the derivation box Q3 The warning light L located near the current socket lights up when the unit can supply alternated current on condition that the engine is at the maximum rpm GE_ MS_ TS rs N B if the warning light does not flash check the accelerator which must bebat its maximum or the fuse of the relevant socket single phase the thermoprotection Using several sockets at tha same time the maximum power possible is that indicated on the data plate To draw power simultaneously in the TS welder version see page 52 The replacement of the fuse must absolutely be done with the engine off remove the mechanical protection then shift down the small lever of the fuse holder placed on the front panel The max continuous power of the generating set or theload current must not be exceeded MACHINE WITH THERMOPROTECTION If you overload the genset the thermoprotection will automatically switch off If the thermoprotection is released disconnect all the connected loads OPEN CLOSED L1 CIRCUIT BREAKER Reset the thermoprotection pressing the central pole When reset connect the loads again In case the protection should act furtherly check the connections the wires or others and if necessary call the Assistance Service
48. omputer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection 8 The daily duration of the welding time DU DUELO UII A ATTENTION Make sure that the area is safe before starting any welding operation III Do not touch any bare wires leads or contacts as they be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes III Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulating glovers without holes and body protection Do not wind cables around the body Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces Do not use
49. owly to let out the fuel vapours Always keep off leaning surfaces Slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine was hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine sparks may cause the explosion of battery vapours Www B IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone oo gt person involved rs FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable t
50. read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDE
51. reported on table PUSH AND TWIST TS Battery Voltmeter Battery Voltmeter Model voltage indication voltage indication 24V 24V 24V 24V Once the engine is started bring back the engine IMMEDIATELY to MINIMUM speed Disconnect the connection cables of the battery If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes 11 01 01 M35GB D USE AS A BATTERY CHARGE REV 1 09 06 CF MOSA BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY ENGINES WITH ACCELERATOR LEVER Connect with the right cable the battery clips and the machine taps respecting the polarities and Operate the accelerator lever bringing the engine to MAXIMUM speed Start the engine ENGINE WITHOUT ACCELERATOR LEVER Connect with the right cable the battery clips and the machine taps respecting the polarities and It is possible to draw at the same time direct current as battery charger and alternating current auxiliary MACHINE WITH THERMIC PROTEC
52. rohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable B It is advisable to use protections suitable for A the different welding works Use only with safety protections It is advisable to use protections suitable for the different daily checking works f A x VA mW a Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB CD INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 CF A installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap sl
53. s are Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www icim it 10 10 02 M01 GB CD MOSA co nex GE we TS EAS OMOSA ppm INDEX for all MOSA models M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 NOTES M2 SYMBOLS AND SAFETY PRECAUTIONS M2 3 ABBREVIATIONS LEGEND M2 4 SYMBOLS 2 5 INSTALLATION AND ADVICE BEFORE USE M2 6 INSTALLATIONS AND ADVICE M2 7 INSTALLATION M3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M6 ASSEMBLY M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 32 CONTROLS FRONT PANEL M 33 USE AS HYDRAULIC POWER TAKE OFF o
54. s at 3000 3600 RPM the safety device will automatically provide to accelerate engine when load is drawn See page M39 1 A09 99 M37 GB CD G accessory USE MOSA 1 1 06 05 d Y a The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current adjusting knob at the necessary current value for the diameter and type of electrode See page M51 REMOTE CONTROL TC2 TC2 50 PUSH AND SCREW TIGHT 09 11 99 M38GB CD Es G TROUBLE SHOOTING 1 0 04 04 CEO PROBLEM No welding current but auxiliary output is OK MOSA Weld poorly Intermittently welds poorly No welding output and no auxiliary power output r LJ POSSIBLE CAUSE 1 Defective diode bridge 1 Defective diode bridge 1 Short circuit in wiring 2 Defective condenser 3 Defective stator 4 Short circuited diode bridge only for models with electronic control of welding current WHAT TO DO 1 Check the diodes of the bridge d the remote control switch in thd internal position Check the diodes and SCR s of thd bridge H Checkthe transformer which supplies power to the welding control PCB If is OK replace the 1 Check the
55. temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Hooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode R C net 230V 1 phase plu
56. the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body flamable protective clothers 30 03 00 M2 5GB D INSTALLATION AND ADVICE REV 1 06 07 CE MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES Usein open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Maximum leaning of the machine in case of dislevel LL 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature gt Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE 057 At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE ATTENTION
57. vice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P DEl SYMBOLS AND SAFETY PRECAUTIONS GE MS_ TS PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing gt It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is p
58. without key leaving it as soon as the engine starts OFF ON START cs NB for safety reason the key must be kept by qualified personel Once the engine is started with the starter off let it turn for a few minutes before drawing the load Accelerate the machine by means of the right lever 16 when it is assembled ENGINE WITH NO ELECTRIC START Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Open the gasoline cock use the starter if the engine is cold and the temperature is low 9 Hold the starting handle firmly GE_ MS_ TS_ Pull the rope hard and fast Pull it all the way out Use two hands if necessary Then returning it slowly Once the engine is started with the starter off let it turn for a few minutes before drawing the load Accelerate the machine by means of the right lever 16 when it is assembled EMERGENCY START with rope In the versions with electric start in case of need it is possible to start the engine with the rope If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual
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