SMC Elevator Users Manual - Bulletin 150-E
Contents
1. This screw is intended to secure a prepared bonding conductor e g a bonding conductor with a crimped on lug or a suitable terminal for connection of an unprepared bonding conductor e g a bonding conductor with a stripped wire end This screw is not intended for a direct field wiring connection of an unprepared bonding conductor or equipment grounding conductor 10 Rockwell Automation Publication 150 0 0090 February 2011 Installation amp Wiring Chapter 2 Installation Precautions The following precautions are provided as guidance for proper installation of this controller As this product was designed to be used in a variety of applications not all precautions mentioned are relevant to your particular application In all cases the local codes and standards governing this type of product must be observed Motor Branch Protection and Disconnecting Means Thecontroller featues motor overload protection However it does not have means to protect itself from a short circuit condition Suitable branch circuit protection and coordination must be provided per the NEC or the equivalent local electrical code Electrical Noise Suppression Electrical noise can be generated from various sources connected to the same power as the controller Sources of noise include inductive loads relays and solenoids large motors and machinery Variable Frequency Drives and other high frequency devices2. 21 Input amp Output Timing oo ERR ETE 22 Chapter 4 oes bia Eas 23 Diagnostics Indication Re xor 23 Troubleshooting Steps voir IN ERR panies 25 rj cM 26 Chapter 5 Electrical ie S d T eU ead ipee Eque 27 org a ge Rechte Meecha ars ayau 29 Environmental su es tet 29 Dimensions amp Shipping Weights 30 Rockwell Automation Publication 150 UMO09D EN P February 2011 3 Table of Contents 4 Rockwell Automation Publication 150 UMO09D EN P February 2011 Chapter 1 Introduction This manual provides and overview of the installation set up and typical operation of the Allen Bradley hydraulic elevator and escalator starter This solid state starter solution is designed to operate 3 phase standard squirrel cage induction motors and can be connected to a 6 or 12 lead Wye Delta or standard 3 or 9 lead motors Through the use of LINE or INSIDE THE DELTA control the solid state solution can provide ultimate control of the motor The advantages of a solid state solution include the following Provides smooth motor starting Reduces current surges on weak electrical systems Reduces starting torque of the motor wich helps to reduce mechanical stress on system components Helps meet both l
3. Soft Start The voltage is ramped from an initial set point to full voltage over the programmed period of time This type of motor control produces a smooth start in less time than the current limit setting However the current is not restricted Soft Stop The voltage is ramped down from full voltage and applied to the motor over a programmed period of time The result is a smooth stop Diagnostics Overload Provides protection of the motor for over current conditions This feature offers a user selectable setting called the trip class which can be used to accommodate different applications and motor types When the motor draws more than the nominal value of current for a period of time the device will fault on a motor overload fault Over A built in self monitoring method for detecting a SCR over temperature condition If Temperature the internal temperature exceeds a design threshold the device will fault on SCR Overtemp fault Phase The user can select the phase relationship of the incoming power If this phase Reversal relationship changes the device will fault indicating a problem Phase Loss When any one of the incoming 3 phases are lost the controller will fault indicating Open Load a phase loss condition has occurred Phase When enabled will detect if a phase imbalance condition exists and fault the unit Imbalance A phase imbalance is defined as a 65 differential between the highest and lowest phase for more than 3
4. L1 111 lo L2 312 SMC 513 2m 472 6 73 3012 5 3 FC T6 14 T5 Te T4 T5 L1 L2 L3 B T1 T2 T3 L1 L2 ol ol ERE T6 T4 T5 2 1 3 T6 T4 T5 2 N 1 3 3 LEAD MOTOR CONNECTIONS STARTER TERMINALS MOTOR Rockwell Automation Publication150 UMO009D EN P February 2011 15 Chapter2 Installation amp Wiring Line Connection continued L1 L2 L3 L1 L2 L3 I mn OE I 8 E e e i Ti T2 T3 Lm T2 T3 L1 L2 L3 i l _ 2 13 __ es 884 Oz QF Ps _ Jo MN os sf 6 T4 T5 6 T4 T5 9 3 6 020 76 T4 T5 9 LEAD 230V LOW VOLTAGE MOTOR CONNECTIONS 9 LEAD 460V HIGH VOLTAGE MOTOR CONNECTIONS STARTER STARTER TERMINALS JUMPER STARTER ta 15 JUMPER MOTOR MOTOR 2 3 16 Rockwell Automation Publication 150 UM009D EN P February 2011 Installation amp Wiring Chapter 2 Delta
5. Power Pole 150 FPP135C Rockwell Automation Publication 150 UM0009D EN P February 2011 Electrical Specifications Table 19 Power Circuit Chapter 5 UL cUL CSA IEC Rated Operational Voltage 200 600V AC 200 500V Rated Insulation Voltage 600V AC 500V Di electric Withstand 2200V AC 2500V Repetitive Peak 200 600 AC 1600 500V 1600 Rated Impulse Voltage 6kV Overvoltage Category Number of Poles Equipment designed for 3 phase only Operating Frequency 50 60 Hz Controller Utilization Category 32 52 64 AC 53b 3 5 15 3585 74 104 147 AC 53b 4 5 30 1770 234 AC 53b 3 5 30 1770 Overlad Current Range Amps Line Delta 32 6 3 19 10 9 32 9 51 10 30 17 51 64 12 3 37 21 3 64 74 14 3 43 24 7 74 104 20 60 34 7 104 147 28 3 85 49 147 234 34 135 59 234 Rockwell Automation Publication 150 UMO09D EN P February 2011 21 Chapter 5 Specifications Table 20 Control Circuit UL cUL CSA IEC Rated Operational Voltage 100 120V AC 200 240V 120 240 Rated Insulation Voltage 300V Di electric Withstand 3000V Rated Impulse Voltage 3kV Operating Frequency 50 60 Hz Control Power Requirements 32 52 64 215 mA Q 120 180 mA Q 240 V AC 74 104 147
6. i e welders Electrical noise can enter the product through power and control wiring and cause damage to solid state components Mitigation of electrical noise can be accomplished through the following methods Proper wiring practices including grounding use of shielded cable where appropriate and separation of power control and signaling wires Use of surge suppression devices on inductive loads Use of isolation transformers for high frequency generators Power Factor Correction Capacitors PFCC PFCCs must always be used on the line side of the controller Use of PFCCs on the output side of the controller will damage the starter Rockwell Automation Publication150 UMO009D EN P February 2011 11 Chapter 2 Terminal Torque Specifications 12 Installation amp Wiring Table 3 Controller Information Power Terminals Controller Size Units Line Load Control 32 51 64 Wire size 14 4 AWG 14 6 AWG 24 14 ANG 2 5 25 mm 2 5 16 mm 0 2 2 5 mm Torque 20 25 Ib in 20 22 5 Ib in 44 8 lb in 2 3 2 8 Nm 2 3 2 6 Nm 0 5 0 9 Nm 74 104 147 Wire size 14 3 0 AWG 14 1 AWG 24 14 ANG 25 95 mm 2 5 50 mm 0 2 2 5 mm Torque 100 110 Ib in 100 110 Ib in 4 4 8 Ib in 11 3 12 4 Nm 11 3 12 4 Nm 0 5 0 9 Nm 234 Wire size 6 250 AWG 6 250 AWG 24 14 ANG 16 120 mm 16
7. 120 mm 0 2 2 5 mm Torque 275 b in 275 b in 4 4 8 Ib in 31 Nm 31 Nm 0 5 0 9 Nm Table 4 Fault Contactor Information Controller Power Terminals Size Units Line Load Control 32 51 64 Wire size 14 6 AWG 14 6 16 12 AWG 2 5 16 mm 2 5 16 mm 1 4 mm Torque 13 31 13 31 Ib in 8 9 13 Ib in 2 3 3 5 Nm 2 3 3 5 Nm 1 1 5 Nm 74 104 147 Wire size 14 2 AWG 14 2 AWG 16 12 AWG 2 5 35 mm 2 5 35 mm 1 4 mm Torque 31 52 Ib in 31 52 Ib in 8 9 13 Ib in 3 5 6 Nm 3 5 6 Nm 1 1 5 Nm 234 Wire size 6 300 AWG 6 300 AWG 2x 16 12 AWG 16 150 mm 16 150 mm 2x 1 4 mm Torque 250 Ib in 250 Ib in 12 20 Ib in 28 Nm 28 Nm 1 4 2 3 Nm Rockwell Automation Publication 150 UM009D EN P February 2011 Installation amp Wiring Chapter 2 Delta Connection Figure 5 Diagram Power amp Motor Wiring 1 2 Incoming Lines A2 A1 6 MOTOR 3 0 0 ma E 1 Contol Power L1 2 Contol Common L2 L1 T1 4 Start Enable 13 Up To Speed Indication FAN 112341 11 2341 110 120V 220 240 NF Incoming Line Connections L1 L2 L3 11 T2 13 T6 T5 G O0 1 L1 312 5 L3 3 6 2 4 SMC L1 L2 L3 1 5 999 6 LEAD MOTOR CONNECTIONS
8. Connected Controller Figure 7 Typical Control Wiring n SCPD SMC MOTOR power connections 9 L3 FC Ts L2 FC T4 L1 FC 9 H3 H2 E STOP GROUND zs TRANS START A ENABLE 9 2 ati INDICATIONI 9 1 2 IN2 997 98 713 914 T OVERLOAD AUX 1 FAULT UTS SMC CONTROL TERMINALS Customer supplied Rockwell Automation Publication150 UMO009D EN P February 2011 17 Chapter2 Installation amp Wiring Line Connected Controller Figure 8 Typical Control Wiring fives 1 Tt 2 027 L e 1273 1244 2 T FC L3 T5 19 5 736 SCPD SMC power connections H 9 H3 H2 E STOP GROUND I TRANS X1 X2 3 ENABLE 9 TER el UTS INDICATION 3 9 l 121 5 A1 A2 N1 2 97 98 13 14 OVERLOAD AUX 1 FAULT UTS SMC CONTROL TERMINALS Customer supplied 18 Rockwell Automation Publication 150 0 0090 February 2011 DIP Switch Settings Programming Chapter J The 150 E elevator
9. STARTER A1 2 IN1 ee 2m 472 6 73 oleo MOTOR EERE 1 2 3 4 5 Rockwell Automation Publication150 UMO009D EN P February 2011 13 Chapter2 Installation amp Wiring Delta Connection continued Incoming Lines Incoming Lines 4 lt OV MOTOR 4 MC SMC FC 6 MOTOR 8 5 6 3 ia GE FC 12 9 6 3 0 0 613 TO 12 9 gos T1 T2 T3 T6 T4 T5 Ti T2 T3 T6 T4 T5 N NN 9 12 2 10 2 4 8 10 0 7 11 Va ge ty 1 1 12 LEAD 460V HIGH VOLTAGE MOTOR CONNECTIONS STARTER m sm T4 PE 12 LEAD 230V LOW VOLTAGE MOTOR CONNECTIONS STARTER MOTOR 187 2 12 4 amp 10 5 amp 11 N A MOTOR 12 10 47 TERMINALS d 14 Rockwell Automation Publication 150 0 0090 February 2011 Line Connection A2 7 A1 Installation amp Wiring Chapter 2 Figure 6 Diagram Power amp Motor Wiring 97 98 13 SMC CONTROL WIRES 14 1 Contol Power L1 2 Contol Common L2 4 Start Enable 13 Up To Speed Indication ____ EN 94 te a 2 JUM Sa men Incoming Line Connections L3
10. coil The contactor should close when power is applied to the controller Verify voltage across the coil A1 to A2 e Check the resistance of the coil Replace if measured open e Verify internal contact of the controller terminals 97 98 are properly changing state Replac correctly e the controller if the contact does not operate Rockwell Automation Publication150 UMO0009D EN P February 2011 25 Chapter 4 Troubleshooting Repair Parts 26 Table 18 Repair Parts Panel Controller Contactor Fans Contactor Coil 150 E32NCE FC 150 E32NCD 00 C37D00 150 E51NCE FC 150 E51NCD 00 237000 TC473 150 EGANCE FC 150 E64NCD 00 C37D00 150 E74NCE FC 150 E74NCD 00 C43D00 TD473 150 150 E104NCD 00 C60D00 150 CF147 TE473 150 E147NCE FC 150 E147NCD 00 C85D00 473 150 2 Complete Device 150 E234NCD Control Module 150 ES1BX 100 0180 000 41391 801 03 TGE865 Power Pole 150 FPP135C 150 E32NCA FC 150 E32NCD 100 37 00 150 E51NCA FC 150 E51NCD 100 C37KA00 150 CF64 TC858 150 EGANCA FC 150 E64NCD 100 37 00 150 E74NCA FC 150 E74NCD 100 TD858 150 E104NCA FC 150 E104NCD 00 C60KA00 150 CF147 TE858 150 E147NCA FC 150 E147NCD 00 C85KA00 TE858 150 E234NCA FC Complete Device 150 E234NCD Control Module 150 ES1BX 100 D180EA00 41391 801 03 TGE866
11. controller is programmed through DIP switches located on the front of the controller functionality is defined by these settings The following tables define the settings available within the SMC controller Default settings are indicated by the shaded areas Table 5 Start Time Settings Switch 1 Switch 2 seconds 2 OFF OFF 5 ON OFF 10 OFF ON 15 ON ON This defines the time the controller will ramp or limit current to the motor The controller can determine when the motor is up to speed UTS therefore it may transition to bypass before this time expires If the motor does not reach speed before the time expires the controller will continue under SCR control and not close the bypass contactor Table 6 Start Mode Mode Setting Switch 3 Current Limit OFF Soft Start ON time In Current Limit mode a set level of current is applied to the motor over the start time In Soft Start mode the device will ramp the torque from the initial level to 100 over the start Table 7 Current Limit Initial Torque Level FLA 95 Torque Switch 4 Switch 5 150 15 OFF OFF The level indicated by this programming applies an initial level of current or torque to the motor for the 250 25 ON OFF start time For example if switch 3 is set to OFF SEXE the device will perform a current limit start at the 350 35 OFF ON level indicate
12. 200 mA Q 120 V AC 100 mA Q 240 V AC 234 200 mA Q 120 V AC 120 mA Q 240 V AC Fan Power Requrements 32 52 64 74 104 147 234 20VA Table 21 Short Circuit Capabilities Short Circuit Performance Type 1 Maximum Available Fault Device Current Rating Maximum Fuse Size amp Type Rating 70A RK5 5 kA 32 25 A 5 25 A RK5 5kA 200 A K5 0 kA 25 A RKO 5 KA 64 200 A K5 0 kA 50 A RK5 5 KA 74 250 A J 0 kA 200 A RK5 5 104 400A J 0 kA 250 A RK5 147 400A J 0 kA 400 A RK5 234 450 A K5 0 kA 28 Rockwell Automation Publication 150 UMO09D EN P February 2011 Specifications Chapter 5 Table 22 Auxillary Contacts Fault amp Aux 1 UL cUL CSA IEC Rated Operational Voltage 250V AC 30V DC 250V 30V DC Rated Insulation Voltage 250V 250V Di electric Withstand 4kV Rated Impulse Voltage 1500 V AC 2000V Operating Frequency 50 60 Hz Utilization Category D300 AC 15 DC Control Circuit Type Electro magnetic Relay Number of Contacts 1 Contact Type Normally Open 0 Current Type AC DC Rated Operational Current max 0 6 A 120 V and 0 3 A 240V Conventional Thermal Current Ith 1A Make Break VA 432 72 Mechanical Table 23 Mechanical Resistance to Vibration Operational 1 0 G Peak 0 15 mm 0 006 in displacment Non Operational 2 5 G Peak 0 38 mm 0 015 in displac
13. 5 Contzollgr s m RR dn VEU For pd eds 6 Failt CO RGAE Fortes rat k upan als 6 Function 22 7 Controle s one eee 7 DIAGNOSTICS as s as Rada DR EO EN aaa ELS at 7 Starter Select Oia us hd eae read 8 For 12 Lead Wye Delta Wound Motors 8 For 3 or 9 Lead Closed Delta Type 8 Chapter 2 ie 9 Mounting T e esi gud Tu muk a 9 nen ptr EE rescue E 9 Installation Precautions 11 Terminal Torque Specifications 12 Delta Connecction 13 Delta Connection continued 14 Jine i 15 Line Connection 16 Delta Connected Controller 17 Line Connected Controller 18 Chapter 3 DIP Switch Se thy oes saa sh petes nia a Qa uad 19 Motor FLA Reguitelnelits zioni ces terini e e xe 21 Motor Overload Trip Curves
14. User Manual Allen Bradley Elevator Panel Solution Bulletin 150 E Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of
15. can only be reset by pushing the Push to Reset button on the front of the controller In auto reset mode the unit will automatically reset when the unit determines the motor has cooled to 7596 of its thermal capacity Table 13 Aux 1 Setting Setting Switch 14 The operation defines the operation of the Auxiliary contacts Normal mode means that the contact will change state immediately when a Normal OFF start run command is given Up to Speed mode means that the contact ami will change state only when the controller is in bypass Aux 2 when p added will operate opposite of this programming Table 14 Motor Connection Type Setting Switch 15 Delta OFF Line ON In DELTA connection mode the device is designed to control a 6 or 12 lead motor In LINE connection mode the device is designed to control a 3 or 9 lead motor Table 15 Stop Delay Setting seconds Switch 16 When the delay is programmed the motor will continue to run 0 0 OFF for the programmed period of time after the run command is 075 ON removed from the controller 20 Rockwell Automation Publication 150 UM009D EN P February 2011 Motor FLA Requirements t sec Programming Chapter 3 The front of the SMC controller contains a dial which is used for setting the actual FLA of the motor The label is designed to accommodate motors connected in the LINE or DELTA mode To de
16. ctor or equipment grounding conductor Rockwell Automation Publication 150 UMO009D EN P February 2011 9 Chapter2 Installation amp Wiring Figure 3 Panel Dimensions for 74 104 amp 147 A Elevator Panels 9 45 ih 240 0 8 46 5 82 4X 0 260 Thru 215 0 66 49 CAT SER B H T J 0 grec aa 8 07 8 86 205 0 4 225 0 1 i cH 1 GSN __ O O Oa E i This screw is intended to secure a prepared bonding conductor e g a bonding conductor with a crimped on lug or a suitable terminal for connection of an unprepared bonding conductor e g a bonding conductor with a stripped wire end This screw is not intended for a direct field wiring connection of an unprepared bonding conductor or equipment grounding conductor Figure 4 Panel Dimensions for 234 A Elevator Panels 14 25 362 0 4 13 00 4X Q 0 343 thru 8 7 7 9 20 28 19 27 515 0 489 5 e e e jo 10 t
17. d by these switches 450 65 ON ON Table 8 Soft Stop Time Settings seconds Switch 6 Switch 7 OFF OFF OFF Soft Stop reduces the voltage applied to the motor over the programmed period of time The 1x start time ON OFF soft stop is complete when the soft stop timer has expired or the current measured drops below 2x start time OFF ON 50 of the FLA setting 3x start time ON ON Rockwell Automation Publication 150 UMO09D EN P February 2011 19 Chapter 3 Programming Table 9 Phase Rotation Setting Switch 9 ABC rotation OFF rotation ON The allowable phase rotation of the motor is defined by this switch Table 10 Phase Imbalance Setting Switch 10 OFF The controller has the ability to monitor for imbalance between phase currents This protection feature can be user disabled Disabled ON Table 11 Overload Trip Class Setting Switch 11 Switch 12 The controller incorporates as standard electronic OFF OFF OFF overload protection This motor overload protection is 10 ON OFF accomplished electronically with the use of internal current transformers on each of the three phases The controller s 15 OFF ON overload protection is programmable providing the user with flexibility 20 ON ON Table 12 Overload Reset Setting Switch 13 Manual OFF Auto ON In manual reset mode the fault
18. d in the U S A
19. deal for mounting in the same space previously occupied by legacy solid state starters and traditional Full Voltage starters The starter panel does not require mounting requirements beyond the basic footprint of the panel The product may incorporate a small cooling fan There are no additional cooling requirements for the product However it is good practice to leave at least 6 inches 15 24 cm of free space above and below the unit for ideal air flow Figure 2 Panel Dimensions for 32 51 amp 64 A Elevator Panels 7 01 178 0 6 50 4 56 165 1 115 7 5 9 ol XXXXXXXX SER B 5 D 2 2 950 5 00 r 5 67 127 0 440 U jJ i rra U D T4 15 _ A 4X 0 0 220 thru 5 6 This screw is intended to secure a prepared bonding conductor e g a bonding conductor with crimped on lug or a suitable terminal for connection of an unprepared bonding conductor e g a bonding conductor with a stripped wire end This screw is not intended for a direct field wiring connection of an unprepared bonding condu
20. et fault Allow device to cool overload or SCR over temp Reset fault Cycle power to device Motor fails to start after start command given LED Off Check control power Check control circuit connections LED ON Verify proper operation of fault contactor or isolation devices Check connections to the motor Verify line power and frequency are within specifications LED Flashing e Reference the LED Fault Indication amp Diagnostics Table for information related to specific fault codes Motor attempts to start after start command is given LED ON Verify proper operation of the fault contactor or isolation devices but fails to reach an up to speed condition Verify line power and frequency are within specifications ry increasing the initial torque or current limit setting LED Flashing Reference the LED Fault Indication amp Diagnostics Table for information related to specific fault codes Motor stops abruptly and fails to restart LED Off e Check for a blown fuse or tripped circuit breaker Ensure the control power and start command are present Verify proper operation of the fault contactor or isolation devices LED ON Verify proper operation of the fault contactor or isolation devices LED Flashing Reference the LED Fault Indication amp Diagnostics Table for information related to specific fault codes Fault contactor fails to close when power is applied All Conditions Verify wiring to the
21. if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret 5 Kar Plaza Ig Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 150 UMO009D EN P February 2011 40055 251 01 DIR 40055 251 Version 04 Supersedes Publication 150 UMO09C EN P August 2009 Copyright 2011 Rockwell Automation Inc All rights reserved Printe
22. ment Resistance to Shock Operational 156 Non Operational 55G Environmental Table 24 Environmental Operating Temperature 0 50 C 32 122 F Open 0 40 C 32 104 F Enclosed Altitude 2000 m 6560 ft Humidity 5 9596 non condensing Pollution Degree 2 Rockwell Automation Publication150 UMO009D EN P February 2011 29 Chapter 5 Specifications Dimensions amp Shipping Weights 30 Figure 12 Dimensions 4 4 D 4 9 XXXXXXXX SER es EO 6 d H CI O 0 291 as 00 6059 Oa EE SA T fs Table 25 Dimensions amp Shipping Weights Controller Size 4 Cc ai 32 52 64 14 104 147 234 A Width 178 240 362 7 01 9 45 14 25 B Height 144 225 515 5 67 8 86 20 28 C Depth 1157 147 9 216 4 4 56 5 82 8 52 D 165 1 215 330 2 6 5 8 46 13 0 127 205 489 5 5 8 07 19 27 4X Hole Dimensions 5 6 6 6 87 0 22 0 26 0 343 Approximate Weight 4 Ibs 2 kg 14 Ibs 6 kg 51 Ibs 23 kg NOTE Dimensions are in millimete
23. numbers that can be used with 3 or 9 lead closed delta type motors For proper operation the connection should be verified during installation Sample connection diagrams for LINE connected motors are included in the Installation and Wiring section found later in this manual Table 2 Cat Nos For Use with 6 or 12 Lead Closed Delta Type Motors Hp at Nominal Ratings Control Voltage Cat Nos 200V 240 480 575 Overload Range 120V 230V 5 5 10 15 6 3 19 150 E32NCE FC 150 E32NCA FC 1 5 10 20 25 10 30 150 E51NCE FC 150 E51NCA FC 10 10 25 30 12 3 37 150 EGANCE FC 150 EGANCA FC 10 15 30 40 14 3 43 150 E74NCE FC 150 E74NCA FC 15 20 40 50 20 60 150 E104NCE FC 150 E104NCA FC 25 30 60 75 28 3 85 150 E147NCE FC 150 E147NCA FC 40 50 100 125 34 135 150 E234NCE FC 150 E234NCA FC Motor FLA must fall within the specified range to operate correctly Rockwell Automation Publication 150 UMO09D EN P February 2011 Unpacking Mounting Dimensions Chapter 2 Installation amp Wiring Prior to installation unpack the starter panel from its packaging and perform a complete visual inspection of the panel Inspect all components including the controller wiring and fault contactor for damage related to shipping and handling Claims for damage must be made to the carrier as soon as possible after receipt of the shipment The small footprint of the starter panel makes it i
24. ocal and regional electrical codes when reduced voltage starting is a requirement Eliminates voltage and current spikes associated with traditional Wye Delta starters Maximizes the life of the motor with reduced electrical strain Reduces general system maintenance requirements for improved uptime Component Overview The starter is made up of two components the base controller and a fault contactor Figure 1 Bulletin 150 E Components Base Controller Fault Contactor Rockwell Automation Publication 150 UMO09D EN P February 2011 5 Chapter 1 Introduction Base Controller The base controller is a standard product that uses a number of intelligent features to provide advanced motor control and simple diagnostics base controller consists of the elements necessary to control the motor These elements include amain micro processor current sensing built in adjustable overload solid state power modules and clectro mechanical bypass contacts Through the use of simple DIP switch configuration the product can be configured for a variety of modes The default configuration uses the built in current sensing to limit current to the motor during starting Once up to speed the base controller transitions to the run mode by transitioning to internal bypass contactors and changing the state of the auxillary contact The internal bypass contactor provides decreased heating during run and
25. oltage is not the expected sequence Check power wiring Adjust dip switch 9 for desired sequence 4 Phase Loss Missing Supply Phase Check for open line i e open fuse Open Load Missing or unable to detect motor connection Check for incorrect wiring to load Verify proper operation of the fault contactor Verify connection type to motor LINE or DELTA Ensure product is sized correctly for motor 5 Phase Imbalance Unbalanced Phase Currents gt 65 differential Check motor current in each phase to verify imbalance ncoming line voltage problem Motor current imbalance can indicate potential motor problem 6 Shorted SCR Shorted SCR Verify connection type LINE or DELTA and verify setting Welded or latched bypass contactor Perform continuity check across power poles L1 T1 L2 T2 L3 T3 Measurements should exceed 10 k ohms For best results remove line and load motor connections e Cycle power to device and attempt to restart If fault persists replace device 7 Test ntended operation Reset fault 12 Check Sum e Internal software corruption Replace device 24 Rockwell Automation Publication 150 UM0009D EN P February 2011 Troubleshooting Chapter 4 Troubleshooting Steps Table 17 Troubleshooting Steps Control Device Status Solution Prestart no start command given but device is faulted LED Flashing Res
26. peed Open Rockwell Automation Publication 150 0 0090 February 2011 Chapter Troubleshooting Introduction The following topics are designed to assist in the troubleshooting and maintenance of the SMC controller The items mentioned in this section are not intended to be all inclusive and it is expected that these items should be used as reference only For safety of maintenance personnel as well as others who might be exposed to electrical hazards associated with maintenance activities follow the local safety related work practices i e the NFPA 70E Part II in the United States Maintenance personnel must be trained in the safety practices procedures and requirements that pertain to their respective job assignments A A SHOCK HAZARD Hazardous voltage is present in the motor circuit even when the 150 E controller is off To avoid shock hazard disconnect the main power before working on the controller motor and control devices such as Start Stop push buttons Procedures that require parts of the equipment to be energized during troubleshooting testing etc must be performed by properly qualified personnel using appropriate local safety work practices and precautionary measures ATTENTION Disconnect the controller from the motor before measuring insulation resistance IR of the motor windings Voltages used for insulation resistance testing can cause SCR failure Do not make any measurement
27. removes the SCRs from the circuit Fault Contactor The fault contactor is controlled through the fault contact of the controller When control power is applied to the controller the normally open fault contact closes and applies control power to the coil of the contactor The fault contact will open removing power from the fault contactor and thus disabling the motor during any one of the following events The power is removed from the controller The motor has developed a problem including overloading due to one of the following Mechanical or electrical reasons Ground faults or Motor short circuits The starter has detected an internal problem such as a shorted SCR or overtemperature condition Rockwell Automation Publication 150 UMO09D EN P February 2011 Introduct ion Chapter 1 Function Overview The Bulletin 150 E elevator panel provides solution to both advanced motor control and simple diagnostics The following information provides a brief overview of the basic product features Motor Control Current Limit Through the use of internal current sensors the SMC will regulate the current level applied to the motor over the programmed period of time This type of motor control produces a slow start and insures that the current does not exceed the programmed level This is the standard configuration of the device and aligns well with traditional applications
28. rs followed by inches unless otherwise specified Rockwell Automation Publication 150 UMO009D EN P February 2011 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However
29. s on the controller with an IR tester megger Diagnostics Indication The LED on the front of the product provides limited status information regarding the condition of the controller The conditions are as follows LED Off No control power or start command given LED On The device is active with starting running or stopping LED Flashes A fault has been experienced Refer to table below for additional explanation Rockwell Automation Publication150 UMO0009D EN P February 2011 23 Chapter 4 Troubleshooting Table 16 LED Fault Indication amp Diagnostics Flashes Fault Type Possible Fault Explanations Possible Solutions 1 Overload Motor overload condition present Check for motor overload condition FLA dial adjustment is not matched to motor type Verify actual motor current does not exceed FLA Verify reset the dial adjustment e Program modify the Overload setting for load or duty cycle required 2 Over Temperature e Controller ventilation blocked e Check for proper ventilation Controller duty cycle exceeded Verify duty cycle e Cooling fan not working Connect or replace cooling fan Ambient temperature exceeded Wait for controller to cool or provide external coolin Failed control module Over current condition with Overload disabled Replace control module 3 Phase Reversal Incoming supply v
30. seconds Shorted SCR Fach time the SMC initiates a start it checks to see if the SCRs are operating correctly If the controller is unable to properly turn on and off any one of the SCRs the device will fault on a Shorted SCR fault Rockwell Automation Publication 150 UMO09D EN P February 2011 Chapter 1 Starter Selection Introduction For 6 or 12 Lead Wye Delta Wound Motors The following table lists the catalog numbers that can be used with 6 or 12 lead Wye Delta motors For proper operation the connection should be verified during installation Sample connection diagrams for INSIDE THE DELTA connected motors are included in the Installation and Wiring section found later in this manual Table 1 Cat Nos For Use with 6 or 12 Lead Wye Delta Motors Hp at Nominal Ratings Control Voltage Cat Nos 200V 240 480V 575 Overload Range 120V 230V 10 10 20 30 10 9 32 9 150 E32NCE FC 150 E32NCA FC 15 15 30 40 17 51 150 E51NCE FC 150 E51NCA FC 20 20 40 60 21 3 64 150 EGANCE FC 150 EGANCA FC 20 25 50 60 24 7 74 150 E74NCE FC 150 E74NCA FC 30 40 75 100 34 7 104 150 E104NCE FC 150 E104NCA FC 40 50 100 150 49 147 150 E147NCE FC 150 E147NCA FC 75 75 150 200 59 234 150 E234NCE FC 150 E234NCA FC Motor FLA must fall within the specified range to operate correctly For 3 or 9 Lead Closed Delta Type Motors The following table lists the catalog
31. termine the proper setting look at the motor s nameplate and set the dial accordingly The dial setting can be modified depending on the service factor of the motor Figure 9 FLA Setting of Motor A 22 13 Service Factor __ Service Factor lt 1 15 0 9 X FLA Delta FLA A 11 A32 ne FLA Service Factor gt 1 15 10 19 OR Maximum Continuous Rated Motors Motor Overload Trip Curves The trip class should be set according to the motor s maximum permissible locked rotor time or the general thermal capabilities Consult the motor manufacturer for recommendations on setting the trip class Figure 10 Trip Class Class 10 Class 15 Class 20 1000 1000 1000 600 600 600 400 400 400 200 200 200 100 100 100 60 60 60 40 40 40 20 20 20 10 2 10 10 6 6 6 4 4 4 2 2 2 1 0 8 1 0 8 1 0 8 0 6 0 6 0 6 04 0 4 0 4 0 2 02 0 2 0 1 0 1 0 1 2 4 6 8 2 4 6 8 2 4 68 1 10 1 10 1 10 Multiple of FLA COLD START Rockwell Automation Publication 150 UM009D EN P February 2011 21 Chapter 3 Programming 22 Input amp Output Timing Figure 11 Input amp Output Timing Basic Timing Diagram No Soft Stop Control Power Off Fault Occurs Fault Reset On Start Enable 5 Off Fault Contact Closed Fault Contactor Open Possible Aux Contact Configuration Closed Up to S
32. the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP P IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Sofcware Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Introduction Installation amp Wiring Programming Troubleshooting Specifications Table of Contents Chapter 1 Em 5 Gompohcht y ue aspere hates ee ete uut
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