VACUUM OVEN Model: VPX9-2 - Engineered Production Systems
Contents
1. 6 5 Power Turn the POWER switch to the ON position This controls all power to the unit including the convenience outlet and VACUUM switch Turn the High Limit Control to its maximum position clockwise in order that it not interrupt the setting of the Main Temperature controller and deactivate the power relay 6 6 6 7 6 8 6 9 Reset button As noted in section 5 5 the RESET button must be pushed to reset the power relay in order that power be available to the unit Apply Vacuum to the Chamber Close the VENT valve by turning it fully clockwise right Turn the VACUUM switch ON I and open the VACUUM valve by turning it fully counterclockwise left Watch the vacuum gauge display and when the desired vacuum is achieved close the VACUUM valve completely clockwise Then turn the VACUUM switch OFF Some applications may require that the vacuum pump stay on Note that ultimate vacuum levels may take some time This is especially true if the contents in the chamber have oil or moisture in them Set Main Temperature Control To enter the desired set point temperature press either the Up or Down arrow pad until the desired temperature appears in the lower digital display window of the controller Note the controller is configured in C The upper digital window displays the process temperature the temperature inside the oven Five to ten seconds after you change the temperature set point the controller will initiate the chang2. SHEL LAB VACUUM OVEN Model VPX9 2 Installation and Operation Manual Sheldon Manufacturing Inc P O Box 627 300 N 26 Avenue Cornelius Oregon 97113 EMAIL tech Shellab com www Shellab com 1 800 322 4897 503 640 3000 FAX 503 640 1366 TABLE OF CONTENTS SECTION 1 0 SECTION 2 0 SECTION 3 0 SECTION 4 0 SECTION 5 0 SECTION 6 0 SECTION 7 0 SECTION 8 0 RECEIVING AND INSPECTION INSTALLATION PRECAUTIONS GRAPHIC SYMBOLS CONTROLS OVERVIEW OPERATION MAINTENANCE PARTS LIST UNIT SPECIFICATIONS WIRE DIAGRAM REV 04 04 4861421 This is a general purpose vacuum oven for professional industrial or educational use where the preparation or testing of materials is done in a working environment that is at approximately atmospheric pressure and no flammable volatile or combustible materials are being heated This oven is not intended for hazardous or household locations or use RECEIVING AND INSPECTION Your satisfaction and safety require a complete understanding of this unit Read the instructions thoroughly and be sure all operators are given adequate training before attempting to put the unit in service This equipment must be used only for its intended application ANY ALTERATIONS OR MODIFICATIONS WILL VOID YOUR WARRANTY 1 1 1 2 1 3 1 4 Inspection The carrier when accepting shipment also accepts responsibility for safe delivery and is liable for loss or damage On delivery inspec
3. Cleaning the oven on a regular basis improves vacuum performance To prepare the oven for cleaning remove the shelves shelf slides and door gasket All of these components are autoclavable or clean as described below Be careful not to disturb the sensors located on the back wall any undue pressure may cause breakage and replacement will be necessary Disinfect with a solution that is suitable for your application Any oily residue or moisture in the chamber should be removed after each operation to ensure maximum performance Using a lint free rag wash the oven chamber and all parts with isopropyl or ethyl alcohol and dry thoroughly DO NOT use chlorine based bleaches or abrasives as this may damage stainless steel surfaces DO NOT use spray cleaners that might leak through openings and cracks and get on electrical parts or that may contain solvents that will harm the coatings When cleaning the gasket handle it carefully so as not to impair the positive seal WARNING Always disconnect the unit from the electrical service when cleaning and assure all volatile or flammable cleaners are evaporated and dry before reattaching the unit to the power supply Vacuum pump maintenance Refer to the operation manual supplied with your vacuum pump for detailed descriptions of recommended maintenance routines Oil levels replacement of sorbent charge and exhaust filter are typical areas for attention Contact your vacuum pump supplier if you do not
4. have an operation manual 12 PARTS LIST Section UNIT SPECIFICATIONS Weight 770 Ibs 492 Ibs Exterior WxDxH Interior WxDxH Dimensions 36x 44x62 28 x 24 x 24 Cubic Feet Capacity Uniformity Temperature i to 410 C 200 C 60 min to 100 C Volts Hz Amps Electrical 230v 50 60 hz 15A WIRING DIAGRAM l Main Power Switch ES Main Circuit E Areaker 204 High Linit Reset Switch High Linit Thernastot Heating Elenents Se al ee Watlow BB1 a falefefafele ae e ee Circuit Breoker a inp 395000 Vocuun Pump Dutlet 240 V 15A 15
5. is used and breakage should occur all spilled mercury must be completely removed from the chamber This oven IS NOT suitable for use in Class I Il or Ill locations as defined by the National Electrical Code NFPA 70 U S A Section GRAPHIC SYMBOLS Your oven is provided with a display of graphic symbols to help in identifying the use and function of the available adjustable components 2 3 2 4 2 5 2 6 2 7 This symbol indicates that you should consult your manual for further description of a control or user item Indicates AC Power Indicates Temperature Indicates Over Temperature Protection Indicates Vacuum Indicates Earth Ground Indicates Potential Shock Hazard CONTROLS OVERVIEW Figure 1 Main Vacuum High limit power a Pump switch control switch Reset button Watlow 981 temperature controller Vacuum gage 5 1 Main Power Switch The Main power I O on off switch is marked POWER and controls all power to the unit It must be in the I or ON position before any systems are operational including the vacuum pump The green pilot light in the switch will be on when the unit is energized 5 2 Vacuum Switch This I O on off switch is marked VACUUM and it controls power to the vacuum pump The green pilot light in the switch will be on when the pump is energized See section 6 1 for further discussion on connecting the vacuum pump 5 3 Main Temperatur
6. ad Please see section 8 Unit Specifications for weight information Units should only be lifted from their bottom surfaces Doors handles and knobs are not adequate for lifting or stabilization The unit must be completely restrained from tipping during lifting or 2 4 2 5 transport All moving parts such as shelves and trays should be removed and doors need to be positively locked in the closed position during transfer to prevent shifting and damage Cleaning The oven interior was cleaned at the factory but not sterilized Remove shelves and shelf slides if installed and clean with a disinfectant that is appropriate for your application Refer to section 7 1 for complete cleaning instructions WARNING Never clean the unit with alcohol or flammable cleaners with the unit connected to the electrical supply Always disconnect the unit from the electrical service when cleaning and assure all volatile or flammable cleaners are evaporated and dry before reattaching the unit to the power supply Shelf Placement Place shelves in the chamber at the desired location Section PRECAUTIONS NOTE THIS IS NOT AN EXPOLOSION PROOF OVEN 3 1 3 2 3 3 3 4 3 5 Do not place or use explosive combustible or flammable materials in the oven Do not use sealed containers in the oven chamber Disconnect the unit from electrical power source before attempting to make any repairs or component replacements If a mercury thermometer
7. cuum level in measurements of Torr and m Torr The gauge Display is ON when the Main Power switch is activated Please note although this gauge has the capacity to act as a controller as described in the enclosed Terranova Vacuum Control manual it has not been wired for these capabilities In this application it functions only as a gauge with a display Vacuum Valve This valve is located just below the control panel in a recessed box and marked VACUUM It controls the vacuum of the chamber when opened counterclockwise and the pump is operating Vent Valve This valve is adjacent to the Vacuum valve and releases vacuum in the chamber returning it to atmospheric pressure when the knob is turned counterclockwise This valve must be closed clockwise when evacuating the chamber Fuses These protective devices are located on the oven s outside rear panel next to the power input connections They protect the oven against accidental overload of the vacuum pump outlet This outlet is located in the vacuum pump area on the bottom of the control panel box If the fuse s are blown remove any plugs from the vacuum pump outlet locate the fault and replace the fuse s with the same type and rating Rating information is located on a label next to the fuses Section OPERATION This unit is not supplied with a vacuum pump however plumbing and KF25 connections are provided as well as mounting studs at the base of the cabinet This unit requ
8. e If heat is called for the LED next to L1 will light This is the main heater circuit When this light is on the oven is calling for heat The Watlow 981 programmable controller is capable of storing and running up to 24 steps of ramp and soak temperature profiles Refer to the Watlow 982 Users Manual for complete instructions on operating and programming this controller NOTE Slight vapor or smoke may occur in the initial heat up This is a normal occurrence when the oven is first brought up to temperature and protective coatings on the elements become hot Setting High Limit Controller As stated in section 6 5 the High Limit should be set to its maximum position to allow the Main control to be set without interruption Once the Main Temperature control is stable at the desired set point the High Limit needs to be adjusted To do this turn the control knob counterclockwise until the oven trips off Next turn the knob clockwise one or two increments on the scale the scale is in reference to the current setting only Push the RESET button to reactivate the power Now the High Limit Control is set at approximately 10 C above the Main Control If the Oven does not turn on the High Limit is not set higher than the Main Temperature set point and needs to be adjusted clockwise another increment MAINTENANCE NOTE Prior to any maintenance or service on this unit disconnect the service cord from the power supply 7 1 7 2 Cleaning
9. e Control This is a microprocessor based temperature time control with ramp and soak capabilities The Watlow 981 controller has digital displays and front panel controls for inputting set point temperature calibration and program configurations Detailed instructions are in the Watlow 982 Users Manual included with your instruction packet 5 4 5 5 5 6 5 7 5 8 5 9 High Limit Control This control is completely independent of the Main Temperature control and provides safety temperature protection for the oven If for any reason the oven temperature rises above the Main Temperature control s set point a properly adjusted High Limit control will limit the rise to approximately 10 C above the Main Temperature set point In addition to this safety feature there is a power relay that works in conjunction with the High Limit The power relay is deactivated if the High Limit set point is reached and incoming power to the heating elements and temperature controller will be cut off The High Limit Control is equipped with an adjustment knob that requires a flat edged tool when making adjustments This is to reduce the chances of accidental changes Reset Button This button is located just below the High Limit Control During initial start up power interruptions or after activation of the High Limit Control this button must be depressed to reset the main power relay Vacuum Gauge This is a digital gauge that shows the chamber va
10. etween 5 and 40 C at no greater than 80 Relative Humidity at 25 C and with a supply voltage that does not vary by more than 10 Customer service should be contacted for operating conditions outside of these limits 2 1 Power Source The electrical supply circuit to the vacuum oven must conform to all national and local electrical codes Consult the oven s data plate for the voltage cycle and amperage requirements before making connection VOLTAGE SHOULD NOT VARY MORE THAN 10 FROM THE DATA PLATE RATING This unit is intended for 50 60 Hz operation A separate circuit is strongly recommended to prevent possible loss of product due to overloading or failure of other equipment on the same circuit 2 2 Location When selecting a site for the oven consider all conditions that may affect performance such as extreme heat from radiators stoves other ovens autoclaves etc Avoid direct sun fast moving air currents heating cooling ducts and high traffic areas To ensure proper air circulation around the unit allow a minimum of 5cm between the oven and any walls or partitions that might obstruct free airflow Please note that once a location is chosen and the unit has been completely installed the castors at the base of the cart should be locked into place to provide optimum working and safety conditions 2 3 Lifting Handling This unit is heavy and care should be taken to use appropriate lifting devices sufficiently rated for this lo
11. ires a 220 volt pump to connect to the main power supply from the unit If you have a pump that you intend to use for this application all maintenance and instructional information should be obtained by the pump manufacturer and adhered to In the Parts List located at the back of this manual a pump assembly is listed as an available accessory This assembly is listed as a convenience but does not imply that it is the required pump for the unit as individual operating requirements may vary 6 1 Power Supply The oven power requirements are listed on the data plate THE POWER SUPPLY SHOULD NOT VARY MORE THAN 10 from this rating There is a convenience outlet located inside the cabinet at the top which is rated 220v 15amp This outlet is for connecting the power cord of the pump to the unit allowing the pump to be activated when the VACUUM switch is turned ON 6 2 It is important to use vacuum tubing for all the vacuum hookups Other types of tubing may collapse and prevent complete evacuation All plumbing connections to the pump must be solid and tight to eliminate possible leakage 6 3 When placing objects or samples within the chamber be mindful of the sensing probes mounted on the back wall Any pressure against them can cause breakage and replacement will be necessary 6 4 The door should be closed and latched by swinging the latching arm into place and turning the knob clockwise until it grabs and the door is snug against the body
12. t for visible exterior damage note and describe on the freight bill any damage found and enter your claim on the form supplied by the carrier Inspect for concealed loss or damage on the unit itself both interior and exterior If necessary the carrier will arrange for official inspection to substantiate your claim Return Shipment Save the shipping crate until you are sure all is well If for any reason you must return the unit first contact your customer representative for authorization Supply nameplate data including model number and serial number Please see the manual cover for information on where to contact Customer service Accessories Verify that all of the equipment indicated on the packing slip is included with the unit Carefully check all packaging before discarding The oven is equipped with three 3 shelves No vacuum pump is supplied with this unit Section INSTALLATION Local city county or other ordinances may govern the use of this equipment If you have any questions about local requirements please contact the appropriate local agency Installation of the 1495 requires hard wiring and is best performed by a qualified electrical technician A 20 amp circuit breaker may be used provided that all other requirements in article 422 of the National Electric Code USA are met Other areas may require a different installation Under normal circumstances this unit is intended for use indoors at room temperatures b
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