Fourteen Page Manual Outlining Installation
Contents
1. Nominal 125mA 18 to 30VDC 170mA Max Operating Temperature 20 Deg C to 60 Deg C Storage Temperature 40 Deg C to 80 Deg C Humidity 10 to 90 Non condensing LED Indicators Power QoS Ethernet Data Link Ethernet Ports 4 RJ45 Ports Communication Rate 10 100 Base T Ethernet Latency 2 5ms typical between Ethernet devices Ethernet Jitter ims maximum between Ethernet devices Reliability Reliability MTBF 50 000 hours Air P Operati Ir pressure RO Air pressure operation 800 hPa 1080 hPa up to 2000 m 6562 ft Topologies Supported Point to Point Point to Multipoint Star Multi Drop Trunk Max Link Up to 2000 Feet Mounting Type Din Rail Shock IEC 60068 2 27 15G 11ms 3 Axis Operational IEC 60068 2 27 30G 11ms 3 Axis Non Operational Vibration IEC 60068 2 6 5G 10Hz to 150Hz 4 IX1600 P User Manual Revision 1 0 3 2 DEVICE DIMENSIONS 8 mm 0 34in 98 0mm 3 89in 10 2mm 0 40in 3 3 FRONT PANEL Ethernet Ports 1 4 RJ45 IX1600 P User Manual Revision 1 0 ETHERNET v O h a m Di DU K 51 5mm 2 03in pe ez 155 0mm 6 10in ETHERNET 24VDC Power Input Connector Trunk I O Connector Power Indicator LED Trunk QoS Status LED Ethernet Port Data Link LED 3 4 CONNECTION SPECIFICATIONS 24VDC Power Input Connector Operating Voltage 18 to 30VDC Rated Current 170mA 18VDC 125mA 24VDC Rated Frequency D2. C Connection Pluggable Terminal Block with Screw Down Flange Conductor Size 05 3 mm 30 12 AWG Pinout 1 V 2 V Trunk 1 0 Connector Data Rate Up to 200Mbps Raw Phy Rate Duplex Half Transmission Range Dependent on conductor quality distance and environment Protection Overvoltage Overcurrent Isolation to Power Connection Pluggable Terminal Block with Screw Down Flange Conductor Size 05 3 mm 30 12 AWG Pinout 1 Trunk Data 1 2 Optional Trunk Shield 3 Trunk Data 2 See Performance Estimated for more information Ethernet Ports 1 4 RJ45 Ethernet Standard IEEE 802 3 Data Rate 10 100Base T Ethernet Duplex Full or Half Transmission Range 100m 328ft Isolation to Power Connection RJ45 x4 Ports 3 5 LED INDICATORS Power Indicator Off No Power Connected On Green Power Connected Trunk QoS Status Off No Trunk Link Green Best QoS gt 75 Orange Better 75 gt QoS gt 40 Red Good 40 gt QoS Flashing Any Color Trunk Data Communication Ethernet Port Data Link Off No Ethernet Link On Green Ethernet Link Established Flashing Green Ethernet Data Communication 6 IX1600 P User Manual Revision 1 0 3 6 MOUNTING The IX1600 P comes equipped with a DIN rail mounting bracket for use with 35mm DIN rail To install position the module with the top slightly tilted toward the DIN rail Next set the top of the mounting bracket on the top of th
3. Devi oa 8 A O O A 9 4 1 TEN TAPA o a do re es 9 4 1 1 POMt tO P OM een ea esata enamel NO 9 4 1 2 Pointto M mtpomnt OP SA RSS A RS Ne Rd re 9 4 1 3 Multidrop Or LING OF BUS nda a ed 10 4 2 TYDI Peor INCE RUN Ne SR RS RSR NS DR RS A an qe 11 5 Regulatory APPO Si as 12 6 Declaration OF Cont misil is 13 IX1600 P User Manual Revision 1 0 3 3 DEVICE OVERVIEW The InterMax 1X1600 P is an Industrial Ethernet extender with a built in four port Ethernet switch The IX1600 P is designed to repurpose existing copper infrastructure to transport 10 100BaseTX network traffic The IX1600 P is compatible with many different kinds of copper infrastructure cabling including but not limited to copper unshielded twisted pair UTP shielded twisted pair STP discrete conductors multi conductor coaxial and twinaxial cables and slip rings including cabling types and infrastructure equipment used in RS 485 cabling RS 422 cabling Cat3 7 network cable Belden 9463 Blue Hose RG 6 RG 58 HVAC telephone systems power distribution systems power must be disconnected before repurposing security systems and automation systems The ruggedized IX1600 P is designed to operate in harsh environments and can be used in industrial applications 3 1 KEY SPECIFICATIONS Product Part IX1600 P Peer Dimensions 2 0 x 6 1 x 4 1 inches 51 5 x 155 0 x 104 7 mm Weight 1 lb 4 oz 0 567 kg Power 24 VDC Nominal 18 to 30VDC Current Load 24VDC
4. MENT INCLUDING ELECTRICAL BUSINESS EQUIPMENT AS NZS CISPR 22 2009 A1 2010 FCC 47 CFR PART 15 SUBPART B ICES 003 ISSUE 5 EN 55022 2010 AC 2011 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 2 2008 EN 61000 6 2 2005 EN 6100 6 4 2007 A1 2011 IEC 60068 2 6 Sine Vibration 10 150Hz IEC 60068 2 27 Shock Test Operational 15g IEC 60068 2 27 Shock Test Non Operational 30g IEC 60068 2 1 Cold Operational 20 C IEC 60068 2 1 Cold Storage 40 C IEC 60068 2 2 Dry Heat Operational 60 C IEC 60068 2 2 Dry Heat Storage 80 C IEC 60068 2 30 Damp Heat 25 C to 40 C 95 RH IX1600 P User Manual Revision 1 0 6 DECLARATION OF CONFORMITY Pending IX1600 P User Manual Revision 1 0 13 O Copyright 2015 PCN Technology Inc 1123 Wilkes Boulevard Suite 400 Columbia MO 65201 Phone 573 397 6086 Fax 573 397 6087 info pcntechnology com www pcntechnology com All rights reserved Reproduction adaptation or translation without prior written permission from PCN Technology Inc is prohibited except as allowed under copyright laws The information contained in this document is subject to change without notice PCN Technology Inc makes no warranty of any kind with regard to this material including but not limited to any implied warranties of merchantability or fitness for a particular purpose Under no circumstances shall PCN Technology Inc be liable for any incidental special indirect or consequential damag
5. e DIN rail Applying a slight downward pressure push the bottom of the module towards the DIN rail until a click is heard indicating successful mounting To remove the module pull the bottom of the module away from the DIN rail while applying a slight downward pressure until the module becomes free of the DIN rail 3 7 GROUNDING THE DEVICE For the best noise immunity and emissions the chassis of the IX1600 P should be connected to Earth ground The device can be grounded via two methods 1 via the grounding screw on the back of the unit or 2 via the attached DIN rail mounting bracket If the DIN rail mounting bracket is used as the primary means of grounding then it must also be confirmed that the attached DIN rail is also grounded to Earth ground Grounding Screw Grounding Screw 0 047uF Trunk I O SH Terminal DIN Rail Mounting Bracket DIN Rail Mounting Bracket The shield terminal of the Trunk 1 0 Connector labeled SH is capacitively connected to the main chassis via a 0 047uF capacitor This provides a low impedance shunt to ground for high frequency noise on shielded cables while helping to reducing DC ground loops In some situations it may be necessary to connect the shield at only one end of the cable to further eliminate ground loops through the shielded cable IX1600 P User Manual Revision 1 0 7 3 8 APPLYING POWER Power is applied via the 24VDC Power Inp
6. een devices connected to the RJ 45 Ethernet ports on the IX1600 P devices Each IX1600 P features in embedded four port Ethernet switch Ethernet devices connected to the ports on the same IX1600 P will have the best bandwidth and latency performance as the bridge network is not used for connections between the ports on the same embedded four port Ethernet switch Ethernet devices connected to Ethernet ports on different IX1600 P devices will have variable bandwidth depending on the trunk cable type trunk cable condition number of IX1600 P devices connected to the trunk and other environmental conditions such as noise Ethernet devices connected to different IX1600 P devices will also have an average round trip latency of approximately 2 5ms or less This added latency is due to the time required for transportation of the 10 100BaseTX network traffic over the bridge network 4 1 SYSTEM TOPOLOGIES The InterMax system allows for several wiring topologies to be used These wiring topologies include Point to Point Point to Multipoint or Star and Multi Drop or Line or Bus 4 1 1 Point to Point The Point to Point topology consists of exactly two IX1600 P devices connected via a shared trunk cable 4 1 2 Point to Multipoint or Star The Point to Multipoint or Star topology consists of more than two IX1600 P devices connected via individual spur lines tied together at a common connection point This common connection point can exi
7. es whatsoever included but not limited to lost profits arising out of errors or omissions in this manual or the information contained herein For more information about PCN Technology Inc visit www pcntechnology com Protected by US amp Intl Patents 7167081 20120226920 14 IX1600 P User Manual Revision 1 0
8. m PCN Technology Inc CN 1123 Wilkes Boulevard Suite 400 Columbia MO 65201 InterMax IX1600 P Industrial Ethernet Peer User s Manual Revision 1 0 September 2015 PCN Technology Inc 1 SAFETY CONSIDERATIONS AN Read this manual completely before installing the device Make sure that all safety considerations are fully understood This device should only be installed by qualified personnel This device should be installed in a tool only accessible enclosure or cabinet suitable for the environment This device uses convection cooling Avoid obstructing the air vents on the top and bottom of the device Do not operate the device with the enclosure covers removed this could cause a shock or fire hazard Do not attempt to disassemble the device There are no user serviceable parts inside Do not expose the device to any kinds of liquids rain beverage etc The device is not water proof The input connectors should be screw secured to the device prior to operation 2 IX1600 P User Manual Revision 1 0 2 CONTENTS L Salet Com ideraUOS aa 2 2 CMS O E E E N T O S 3 O a E E era eN IRAN 4 3 1 KEN O a de D bee Da dr ne 4 3 2 Device DIMENSIONS O A AS Re is ne nn ai 5 3 3 A O O te da dt An wae dale ad dde a te tete 5 3 4 CONNecUION Spec gl ers 8 6 g cues Neer ae tas a 6 3 5 ED LA T0 los e TEE SEERE SERENE ER ae 6 3 6 MOUSE NS 7 3 7 GOUNA METRES DEVICE sirsie ios 7 3 8 ADDIVIRB POWER os 8 3 9 Connecting the
9. s to the system topology number of device connected cable degradation and changes to the environment such as noise fluctuations An example of bandwidth performance over trunk length for 22 AWG shielded twisted pair is provided below Ethernet Bandwidth over Trunk Length SS Ethernet Bandwidth Mbps oint to Point 2 Peers d Y IT 4408 N Line 4 Peers a MERE NUI DN NS ll mr EE NE ER mu a EU Baz PA at ae 2 8 AS es HS II E INDIE AR Line 8 Peers NH 1000 1200 1400 1600 1800 2000 SE S RT Me a a ans HDD TO yr a_i ut NN NS ZN AO a re a ane CI OX an a SEE a EE E SN me men ZN ms us an x TE SNG TE Trunk Length FT IX1600 P User Manual Revision 1 0 11 5 REGULATORY APPROVALS Safety EMC Environment 12 UL 60950 1 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS Edition 2 Revision Date 2014 10 14 IEC 60950 1 2005 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS Edition 2 Issue Date 2005 12 01 EN60950 1 2006 A1 2010 A11 2009 A12 2011 A2 2013 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS Edition N A Revision Date 2013 10 01 CSA C22 2 NO 60950 1 07 AMD 1 AMD 2 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PT 1 GENERAL REQUIREMENTS Edition 2 Revision Date 2014 10 14 Classification NWGQ INFORMATION TECHNOLOGY EQUIP
10. st near to one of the IX1600 P devices or somewhere more centrally located In some instances it may be possible to join the spur lines directly at the Trunk 1 0 Connector terminal block see connection specifications for the permissible conductor sizes In most instances a junction box or terminal strip must be used to join the multiple spur lines IX1600 P User Manual Revision 1 0 9 4 1 3 Multi drop or Line or Bus The Multi Drop or Line or Bus topology consists of more than two IX1600 P devices connected via a shared trunk cable with exactly two end points One IX1600 P device is connected to each end of the cable and one or more IX1600 P device s are connected at one or more midpoint s When possible the midpoint connections should be made directly at the Trunk 1 0 Connector terminal block If this is not possible T Taps may be used The T Tap length should be kept as short as possible keep length as short as possible Mid point 1X1600 P Device 10 IX1600 P User Manual Revision 1 0 4 2 TYPICAL PERFORMANCE Ethernet devices communicating via the InterMax bridge network will see bandwidth performance which varies with the trunk cable type trunk cable condition number of IX1600 P devices connected to the trunk and other environmental conditions such as noise Once installed the performance should have little variability except with changes caused by external factors such as change
11. ut Connector on the front of the device Unscrew and remove the 24VDC Power Input Connector terminal block from the device Install the DC power wires observing the polarity indicated on the device Plug in the 24VDC Power Input Connector terminal block and screw secure Once powered the LED indicators will flash momentarily as the boot up process completes During and after the boot process the Power LED should remain lit indicating stable power 3 9 CONNECTING THE DEVICE The IX1600 P is connected to other IX1600 P devices in the network via the Trunk I O Connector All Trunk I O Connectors in the system should be connected in the same polarity 1to 1 2 to 2 The optional Shield mark SH should be connected to the drain wire of the cable if available In some installations it may be necessary to connect the Shield on only one end of the cable see Grounding the Device ETHERNET ETHERNET TL TRUNK SH H 2 TS Power O O o O Port1 Port2 Port3 Port4 0 v ITT oj U ER aaa aes n ET r Power O o O ETHERNET Port1 Port2 Port3 Port4 IX1600 P User Manual Revision 1 0 4 SYSTEM OVERVIEW An InterMax IX1600 P System consists of more than one IX1600 P devices interconnected via a common Trunk cable forming a bridge network This bridge network is used to transparently transport 10 100BaseTX network traffic betw
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