i-33/X-32/X-33 Indicate System Quick Start Guide
Contents
1. ie CAN LL d m 7 R Sec External lt Radio Serial Modem Figure 6 i 33 Components Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 10 Features amp Functions Component Functions The X 32 X 33 and i 33 components constantly communicate with each other to provide accurate real time measurements Each component has a specific function which provides the operator with control graphical job site displays or GNSS measurements for quick and easy grading Topcon Menu Button The Topcon Menu Button is located at the top right File Control Tools corner of the GX 30 Control Box When pressed 3D displays a list of four menus File Control Tools and View Figure 7 The menus disappear if not used for ten seconds View Figure 7 Topcon Logo Menus Features amp Functions P N 1003052 01 11 File and Control Menus The File menu Figure 8 contains all of the functions needed to create new and edit existing 3D MC project files The Control menu contains options for machine setup blade control and as built functions To access the File or Control menus press the Topcon Menu Button and tap either File or Control on the screen Projects lt gt Control Layers Blade control lt gt Points Surfaces2. TOPCON Raf Serial pst g Figure 4 X 32 Components Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 6 X 33 Machine Configuration si e e e GX 30 Control 715 13 Tilt Sensors x4 e Radio Antenna e GPS Antennas x2 e MC i3 GNSS Receiver Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 TS i3 Tilt Sensors Main Aux Radio IHE 4 emm T HHE ar Antenna Body Boom Stick Bucket Antenna Antenna si e e 7 5 Amp In Line Fuse Required GX 30 CAN ipe 5l 2 D Radio Serial Modem Figure 5 X 33 Components Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 8 1 33 Machine Configuration GPS Antennas si o en e e e 30 Control Box e Radio Antenna e GPS Antennas Dual GPS Optional e MC i3 GNSS Receiver GX 30 Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 9 Main Optional Aux Radio GPS GPS Antenna Antenna Antenna 3 et an en 7 5 Amp In Line Fuse Required GX 30
3. Figure 20 Position Details Screen Indicate Grading Application P N 1003052 01 26 Changing Radio Channels If needed you can use the control box to change the radio channel of Digital UHFII and other types of radio modems The MC i3 GNSS Receiver stores radio settings including the radio channel Follow the steps below to set up or change the radio channel settings A D zl mal OQ rt Cy E D 1 Press the Topcon Menu Button and ta GNSS Radio setup Tools Configure Radios 2 On the GNSS Radio Setup screen select your Radio type Topcon aal EAE radio type and tap Configure if available to run Port Serial Port B the radio setting program Fi 21 Th ar ap Baud rate 38400 configuration screen for your board type appears Format RTCM 3 x Figure 21 Configuring Your Radio Channel Indicate Grading Application P N 1003052 01 27 It may take anywhere from few seconds to a few minutes to connect to the radio module and check the Sa current setting When the current setting is confirmed the radio s channel and frequency information displays 3 Onthe configuration screen tap the Channel drop down list box and select the desired channel number The frequency of the channel changes automatically depending on the selected channel Figure 22 A D zl mal OQ rt Cy E D FHS15 Configuration Radio Mode Power Output Link
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5. exit 3DMC Figure 8 File Menu and Control Menus Machine setup Component Functions P N 1003052 01 12 D CU et D go m Tools and View Menus With the Tools menu Figure 9 you can configure the radio check the machine position connect to Sitelink3D OAF option and perform data logging OAF option The View menu lets you change what is displayed on the left and right of the screen of the control box as well as enter authorization codes To access the Tools or View menus press the Topcon Menu Button and tap either Tools or View on the screen D CU et D go ET 4 Positioncheck Leftwindow 4B Data logging 4 About 3DMC Figure 9 Tools and View Menus Component Functions P N 1003052 01 13 T Elevation Control Key et C D Hi A sitelink3D Connection go 0 00 0 00 a a c A ct GPS Status Displays the current cut fill offset Continuously updates to display the current e Radio Status cut fill readong or distance from finish grade V Elevation Control Key Sensor Status Color Key The Background color changes to indicate sensor status Pressing Green suitable for grading this key displays the Adjust elevation dialog box for information and Orange low GNSS accuracy configurations Red error Figure 10 Elevation Control Key Component Fun
6. rt Cy E D Adjust elevation Elevation bucket Elevation set point Eoo Set bs Ok Cancel Figure 35 Zero to Bucket Referencing P N 1003052 01 41 Reverse Slope Direction To reverse the slope direction tap Tools Reverse slope direction Figure 36 File Control Figure 36 Reversed Slope Direction Reverse Slope Direction P N 1003052 01 Tools 42 M M ee a be ee ee m 4 d m E 4 E 4 RS d A s d Dod e e m e a u e o o e Te ua amp H LM NN NN M M E M M Seer u uu uma maa s d m d ww EJ dm d stems Para rw m a a a u a LS UNUS T z 740 Na iD D anas eem TUE ee se 0 tional sist Ream a 7 d A M E m L3 MN E E HM Ri oe ee 2 d dem 1 a See Se ee Se ee ee ee u d E A M M 4 m a n a a a n a a a 1 Fg LN NJ a ositionin Tt Sa i dee E RN ANRE aded aa a zx L uL s 3 y E BER Esau ss m m m mu as m m E mu RRR RRR M R A E M M M g E E E E d TS mu M LAN NEG E m Mx M E M M B E M B NR M E di Ss us
7. A D ct sua OQ rt Cy E D Loading a Linework from a Project Layer Press the Topcon Menu Button and tap File gt Layers Select a layer file from the Project Layers screen and tap Import In the Import Project Data screen select Linework from project file TP3 and 3DMC folder from the What and Where drop down lists Indicate Grading Application P N 1003052 01 30 4 Select the desired file from the Project files list and tap OK Figure 24 Project Layers Layer Name Import Project Data 07678 Linework from project file HIGHWAY Sewer Points Lii DMC folder i ISTEEP SLOPE Proiect files HILLSIDE Cir ENTRANCE ROAD _ D 2 ojo an Training Site Nov 2012 Figure 24 Importing a Linework from a Project Layer 5 From the Linework s screen select All polylines and tap Next the Summary screen displays the number of polylines imported Indicate Grading Application P N 1003052 01 31 6 7 On the Summary screen tap Finish to return to the Project Layers screen Figure 25 Linework s None All polylines E Selected polylines only Polyline s 70 Polylines by layer Figure 25 Importing Linework and Polylines On the Project Layers screen tap OK to return to the main screen Indicate Grading Application P N 1003052 01 32 Steering to Polyline 1 Toselect
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9. Projects A D ct sua OQ rt Cy E D 2 3 Onthe Project Files screen tap Copy The Copy files screen appears 4 In the From drop down menu select F to 3DMCi folder Note that the letter of the flash drive may be different Figure 14 on page 19 Creating a Machine Configuration File X 32 X 33 Only P N 1003052 01 18 Project Files Name Modified Copy files irt eT 7 4 AE SIRE Training Site Nov 2012 08 21 13 11 1 ae SONIC folder eng 08 02 13 11 8 39 11 A D ct mal OQ rt Cy E D Name Modified Figure 14 Copying Files From a Flash Drive 5 Select the desired files to copy and tap OK 6 When the Project Files screen appears tap OK to return to the main screen Creating a Machine Configuration File X 32 X 33 Only P N 1003052 01 19 Blade Control The blade control function selects the point on the blade that will be the cutting edge Note that the Automatic best fit selection is not active for i 33 systems Setting Blade Control A D ct mal OQ rt Cy E D You can set the blade control point using either the Section view or the Blade Control menu To change the blade control point using the Section view follow the steps below 1 Press the Topcon Menu Button and tap View gt Left window P Section The Section view appears on the left side of the screen Press and hold the edge of the blade for one second 3 Ont
10. the sensors for the frame stick dog bone and bucket and tap Next The Excavator Buckets screen appears Configuration name type Configuration name Machine type Sensor type GPS and eD M eT odia Te e Te 14 e body x Units of measure Next Cancel Figure 12 Machine Configuration P N 1003052 01 16 Bucket Calibration 1 Tap New to begin creating a new bucket The ear AIT Ta Ts Excavator Bucket Setup screen appears Xcavator BUCKET SETUP Figure 13 Bucket 2 Input the dimensions of the bucket tap Width 1 3 28 D mF mal OQ rt Cy ct D Next 3 Calibrate the bucket edge and base and tap Len 2 4 92 Finish The Excavator Buckets screen appears Tilt bucket Select your bucket and tap Next 5 Setup the GPS information 6 the Configuration Complete screen tap Finish Your machine configuration file is now finished Figure 13 Excavator Buckets Creating a Machine Configuration File X 32 X 33 Only P N 1003052 01 17 Copying Files You can copy any of the 3D MC file types to and from a flash drive The examples below use the Project Files screen but any control point surfaces alignment linework points or machine configuration file can be copied 1 Insert a flash drive into the USB slot on the back of the control box and power on the unit Press the Topcon Menu Button and tap File gt
11. to change the unit spacing Figure 18 Changing On grade and Extents Indicate Grading Application P N 1003052 01 24 D mF OQ rt Cy E D Checking the Blade Position The position check option provides a daily benchmarking tool to verify that the calculated elevation and position are repeatable 1 To check the position of the blade press the Topcon Menu Button and tap Tools Position check 2 On the Position Check screen select the Point left middle or right and tap Measure Figure 19 the Measuring dialog box displays Position Check Point Blade left i Measuring North 15 624 Number of sats used East 393 763 H Precision Elev 3 50 V Precision Fill to design surface 6 952 Alignment station 3 93 763 Measurements Alignment offset 2 420 Wessure Save Tene Duration secs Figure 19 Checking the Blade Position Indicate Grading Application P N 1003052 01 25 3 When finished the Position Check screen displays the point on the job of the selected edge of the blade Tap Save the Position Details Layer screen appears Figure 20 PAD POINTS 4 Select the appropriate options from the Layer and Point Description drop down lists and tap Polnt description OK the Position Check screen appears 25 offset O Ol 5 Tap Cancel to return to the main screen C O e EE Position Details oq VA rae Q t b
12. 1 33 X 32 X 33 Indicate System ZS TOPCON 1 33 X 33 X 32 Quick Start Guide Part Number 1003052 01 Rev A Copyright Topcon Positioning Systems Inc October 2013 All contents in this manual are copyrighted by Topcon Positioning Systems Inc All rights reserved Terms and Conditions Thank you for buying this Topcon product This manual has been prepared to assist you with the care and operation of the product and its use is subject to these Terms and Conditions and those more fully set forth in the Operator s User s Manual Usage and Safety This product is designed for use by professionals Always use safety precautions when operating this or any Topcon product See Safety Warnings on page x for details Copyrights and Trademarks The information in this manual is a copyright of Topcon and is for use only with the product i 33 X 33 X 32 3D MC GX 30 and Topcon are trademarks or registered trademark of Topcon Positioning Systems Inc Windows and the Windows CE icon are registered trademarks of Microsoft Corporation Other product and company names mentioned herein may be trademarks of their respective owners Disclaimer of Warranty and License Agreement Please see the Operator s User s Manual for detailed information on warranties and the license agreement which may apply to the Product Except for such warranties and licenses provided with the product this manual and the product are provid
13. Rate RTS CTS Channel FHS15 Configuration ode 1 Jutput te mS Taner Protocol Protocol Advanced NECS Figure 22 Setting the Channel number Indicate Grading Application P N 1003052 01 28 4 Tap Advanced select the country appropriate to your project and tap OK Figure 23 FHS15 Configuration Advanced Settings F guration FHSIS Conti US Canada Australia or SES ed Country 15 Canada Cance Figure 23 Setting the Country for the Project 5 Tap Set to activate and save the new radio channel setting It may take anywhere from a few seconds to a few minutes to complete the process If you have difficulty connecting to the radio module when changing radio configurations disconnect the radio 225 antenna cable at the MC i3 The base station radio can interfere with the machine radio when making changes P N 1003052 01 29 Indicate Grading Application Steering and Grading to Polyline Polylines are part of a linework which are contained in layer files The polyline represents features or objects such as building pads curbs sidewalks top and toe of slopes or any boundary on the project The control box can control a machine to steer and cut to a polyline You can select three dimensional information at each transition point of a polyline to steer the machine to a particular area Polylines can also represent design elevation to control the cutting edge
14. a polyline for steering press and hold on the desired polyline on the main screen a pop up menu appears Figure 26 A D ct mal OQ rt Cy E D Polyline 2 1 0 00 0 00 Figure 26 Polyline Indicate Grading Application P N 1003052 01 33 2 On the pop up menu tap Polyline Steer to graphical cross lines display along the selected polyline Figure 27 Direction of travel Polyline A D ct mal OQ rt Cy E D Layer 4 1 Toe i Steer to offset Extend grade Isolate surface E Move machine here Display text i i Machine image j Set points 0 00 10 00 Figure 27 Selecting and Steering to a Polyline Indicate Grading Application P N 1003052 01 34 3 Tochange the steering indication press the Topcon Menu Button and tap Control gt Steer steer Indication indication enter the desired changes and tap Alignment Polvline alignment OK Figure 28 j Point of interest 4 Toselect another polyline repeat steps 2 and 3 HEU aa d 5 To change the alignment file press the Topcon E TICUH IRE Logo Button and tap File Active Alignment Alignment feature The current polyline displays in the list with a check next to it A D zl mal OQ rt Cy n D Additional steer offset O OOO Match 6 To choose a new alignment select i
15. ctions P N 1003052 01 14 Adjust Elevation Displays the elevation of the blade s left edge Displays the elevation of the blade s right edge Displays the current cut fill offset Sets the current design surface to the cutting edge elevation Displays the GPS information dialog box DES a Component Functions Adjust elevation 0 063 rari 113 0 0 mug ser Elev gain raise Elev gain lower P Salute ad to 3 500 Set TES Figure 11 Adjust Elevation Screen P N 1003052 01 Sets the Elevation set point value o zero MC i3 units with either FH915 or Digital UHF2 will not have the second GPS info button 15 D et D go y o Creating a Machine Configuration File X 32 X 33 Only The following briefly describes creating a machine configuration file and calibrating a bucket for X 32 and X 33 systems only For a detailed procedure see the 3D MC Reference Guide P N 7010 0911 Machine Setup 1 Getting Started On the GX 30 press the Topcon Menu Button and tap Control Machine setup in 3D MC Tap New to begin creating a machine configuration file The Configuration name type screen appears Set up the machine name and type and tap Next Figure 12 Set up the position and sensor inputs of the machine and tap Next Configure the antenna mounting position and heights and tap Next Set up
16. easured Slope 2 Set the bucket teeth on the slope to be measured and tap OK at the prompt to measure the first point 3 Move the bucket teeth to another location on the slope and tap OK at the prompt to measure the second point Slope Profiles X 32 X 33 Only P N 1003052 01 39 D ct mal OQ Un rt Cy D Complex Slope On the GX 30 press the Topcon Menu Button and tap Tools Complex Slope Name the slope and tap Add Figure 33 Enter the slope element values and tap OK Figure 34 pe e pe Repeat steps 1 3 to add more slope elements A D ct mal OQ rt Cy E D Complex Slope V Dist Grade 0 000 0 0 0 000 0 0 Slope Clement 1 Horizontal distance 6 562 2 Vertical distance 3 Grade 30 000 4 Slope distance 6 562 em un 0 000 0 0 Cancer Figure 33 Add a Complex Slope Figure 34 Enter Slope Elements Normal to Surface To indicate a surface cut fill that is perpendicular normal to the surface model of an excavator tap Control Elev Reference Normal to surface Slope Profiles X 32 X 33 Only P N 1003052 01 40 Referencing Zero to Bucket 1 In 3D MC tap the Elevation Control Key The Adjust Elevation screen appears 2 Tap Zero to Bucket Figure 35 The bucket teeth are now used as the height reference for Known Measured and Complex Slope profiles A D ct mal OQ
17. ed AS IS Topcon and its distributors shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material or the Product Use of any computer programs or software supplied by Topcon or downloaded from the Topcon website in connection with the Product implies acceptance of the Terms and Conditions here and in the Operator s User s Manual Introduction Getting to know the i 33 X 32 X 33 Systems Topcon s X 32 and X 33 systems for excavators are indicate grading systems providing 2D X 32 and 3D X 33 elevation grade control The 3D system uses GNSS technology to precisely locate the bucket position or cutting edge of the machine in real time anywhere on the construction site The 2D system uses a compass to achieve similar results Both systems reduce the need for costly stakeout and survey Topcon s i 33 system provides similar 3D functionality for dozers and scrapers and is available in two configurations single and dual GPS The Single GPS configuration uses one GPS antenna and the dual GPS configuration uses two GPS antennas System Components Table 1 lists the components of the X 32 X 33 and i 33 systems Table 1 X 32 X 33 i 33 Components Machine Components GNSS Components GX 30 Control Cables MC i3 GNSS Receiver Mounting Hardware GNSS Antenna and Radio TS
18. he pop up menu tap Move control left or Move control right The blade control arrow moves accordingly Figure 15 Display text Move control right A Isolate surface 17 Surface names 0 00 9 0 00 Figure 15 Setting the Blade Position With Section View Blade Control P N 1003052 01 20 To change the blade control point using the Blade Control screen follow the steps below 1 Press the Topcon Menu Button and tap r Control Blade control Blade Control 2 Select Control using single point on blade and press and hold the slider button Best fit whole blade 3 Move the slider button left or right to select the Control using single point on blade Left FII3 a3 69 Right point from the side of the blade Figure 11 4 Tap OK to apply this point to the machine file Figure 16 Blade Control Menu 22 For 1 33 systems the Best fit whole blade option will appear on the screen but will not be selectable Blade Control P N 1003052 01 21 D ct mal OQ Un rt Cy D Indicate Grading Application Once you have your system set up most grading operations remain the same While grading you can copy files e change cut fill offsets e change the grade indicator scale A D ct sua OQ rt Cy ct D e check the blade position e change radio channels e Steer and grade to a polyline e change the display uni
19. i3 Tilt Sensors X 32 X 33 Only Compass X 32 Only Introduction P N 1003052 01 1 GX 30 Control Box The GX 30 Control Box Figure 1 is the operator s interface as well as the primary control for the system components It is acomputer graphic display in a single rugged unit that provides three dimensional stakeless GNSS control ain Screen opcon Menu Buttton ower Switch USB Ports x Figure 1 Front and Back View of the GX 30 Control Box e The high resolution bright touch screen display easily adapts to a variety of machine applications providing the operator with easy to view graphical information e Amounting bracket and one side clamp secure the Control Box in the cab or you can mount system with suction cup The clamps provide easy attachment at the beginning of the day and easy removal for storage in the carrying case at the end of the day e One cable is attached in the back and can be easily removed with quick disconnect connectors Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 sj et my MC i3 GNSS Receiver The MC i3 GNSS Receiver Figure 2 attaches to the machine with shock isolated magnetic mounts It can be easily removed at the end of each day for storage The MC i3 combines Topcon s GNSS receiver module and a radio module into a single rugged housing When used in conjunction with a base transmitter this combinati
20. mes select either Cubic meters or Cubic Coordinates North ast lev 1 yards e Coordinates select either North East Elev East North Elev or X Y Z To set the type of units used in the job press the Figure 30 Changing the Display Units Topcon Menu Button and tap View Display options Display units The Display Units screen appears Figure 30 Indicate Grading Application P N 1003052 01 37 Slope Profiles X 32 X 33 Only The following section is a brief description of how to enter slope profiles in 3D MCi for X 32 and X 33 systems Fora detailed description see the 3D MC Reference Guide P N 7010 0911 Known Slope A D ct sua OQ rt Cy ct D 1 On the GX 30 press the Topcon Menu Button and tap Tools Known Slope 2 Enter the Grade percentage or the Rise and Run values and tap OK Figure 31 on page 39 Known Dual Slope 1 On the GX 30 press the Topcon Menu Button and tap Tools Known Dual Slope 2 Enter the X Y Slope percentage or the X Y Rise and Run values and tap OK Figure 32 on page 39 Slope Profiles X 32 X 33 Only P N 1003052 01 38 Simple Slope 0 0 Grade skela ek Rise Figure 31 Setting a Known Slope Measured Slope Dual Slope XO 0 YO 0 Male IdO OOO096 X Slope moo o oo Y Rise Y un or Figure 32 Setting a Known Dual Slope 1 On the GX 30 press the Topcon Menu Button and tap Tools M
21. on provides the control box and operator with Real Time Kinematic RTK measurements The control box processes these real time measurements to compute grade and graphical mapping si e me information Figure 2 MC i3 GNSS Receiver Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 3 PG S3 GPS Antenna For GNSS indicate applications the PG S3 GPS Antenna Figure 3 can be affixed to the top of the mounting pole The rugged antenna is specially designed to perform on earth moving equipment si e me Figure 3 PG S3 Antenna With and Without Mount Getting to know the i 33 X 32 X 33 Systems P N 1003052 01 4 X 32 Machine Configuration e GX 30 Control 715 13 Tilt Sensors x4 e Compass e Radio Antenna e MC i3 GNSS Receiver Getting to know the i 33 X 32 X 33 Systems zl et e en Boom O Sensor Radio Antenna Stick Sensor Bucket Sensor P N 1003052 01 Sensor TS i3 Tilt Sensors Terminator TE p Pu q EE 3l 4 si e e D Radio Stick Bucket Antenna 7 5 Amp In Line Fuse f a at Required CAN gt gt Compass
22. t from the list Override machine direction or Figure 28 Changing the Steer Indication Indicate Grading Application P N 1003052 01 35 Grading to Polyline 1 Toselect a polyline for grading press and hold on the desired polyline on the main screen a pop up menu appears 2 Tap Polyline Extend grade graphical cross lines display along the selected polyline Figure 29 D rt 2 an Move Steerpoint to Right E Direction of travel j ei Polyline Layer 4 1 Toe 1 A Isolate surface gt Steer to Move machine here Steer to offset ssc Display text faa Extend grade __ 45 Machine image Setpoints 0 00 70 00 Figure 29 Grading to Polyline Indicate Grading Application P N 1003052 01 36 Changing the Display Units On the Display Units screen you can change the zi type of units displayed on the screen or update eje preset units in the files currently being used without Display Units Y affecting grade accuracy You can choose among the CU Ni following Distances US Survey feet 3 d p D e Distances select either Meters US survey feet or International feet ngies e Angles select either DD2 MM SS NDD9 Grades Percent MM SS or Gons e Grades select either Percent 96 or Run Rise Stations 1 00 000 e Stations select either 100 000 1 00 000 or Volumes Cubic yards 10 0 000 e Volu
23. ts Changing the Cut Fill Offset The cut fill offset can be manually adjusted on the fly relative to the design surface After each pass the cut fill offset can be updated as necessary while approaching the final design surface Indicate Grading Application P N 1003052 01 22 Changing the Grade Indicator Scale The grade indicator acts as an infinitely scrolling grade tape displaying the amount of cut or fill in regards to the design surface To view the grade indicator press the Topcon Menu Button and tap View Left window gt Grade indicator Figure 17 e A D zl OQ rt Cy E D File Control Tools View T Main window None Profile Right window Section Li Lower window Grade Indicator 3 Display options 3B About 3DMC LI I I L 1 1 L I I Li 0 000 Figure 17 Grade Indicator Indicate Grading Application P N 1003052 01 23 To change the On grade green zone or Extents unit spacing press and hold the Grade indicator for one G rade d isplay second then tap the desired menu option Figure 18 e displays the current on grade zone On grade O 200 width Tap to display the numeric pop up keyboard to change the on grade zone e Extents displays the current scale for the grade H Exte nts OOO 1 indicator Tap to display the numeric pop up Invert colors keyboard
24. u aw m Nm LE Hn mum mu x 7 E D TT W La N NN MON NM M M ME PP PRP Se A MN Se e a e e e ee VE ana ara a anaa a a arala ana e a n ara a a a a e a a a ana a a ala a a a a a a a a a a a a se e e a a a e n s sla y m http www topcontotalcare com i 33 X 32 X 33 Quick Start Guide P N 1003052 01 RevA 2013 Topcon Positioning Systems Inc All rights reserved No unauthorized duplication
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