Operator`s Manual - TRUBLUE Auto Belay
Contents
1. 14 Precautions 14 Standards 14 Mounting 16 Ici EEUU 20 Operator Training 20 User Instruction 20 Climbing Harness 21 Operator Manual e 1 www autobelay com Carabiner Use 21 Inspection and Maintenance 1 4e oe rana nana nnn n unn u annua nan 23 Annual Recertification 23 Scheduled Maintenance 24 Weekly Inspection 24 Six Month Inspection 26 Nozzle Replacement 29 Line Replacement 31 Spare Parts amp Accessories 34 Trouble Shooting 34 Transportation 35 Manufacturers Details 14 eee 36 Address 36 Contact Details 36 Operator Manual 2 www autobelay com IMPORTANT SAFETY NOTICE CLIMBING IS A DANGEROUS ACTIVITY Failure by the operator to heed any and all instructions warnings and cautions for the correct installation operation care and maintenance of the TRUBLUE Auto Belay may result in serious injury and or death TruBlue Auto Belay Model TB150 12C and associated equipment is designed and specified for use in the recreational climbing industry as a controlled descent device Use of the TruBlue Auto Belay for any purposes other than that intended by the manufacturer is not permitted Owners and operators of the TRUBLUE Auto Belay are responsible for the safety and supervi2. Mounting Dimensions B www autobelay com OPERATION Owners and purchasers of the TRUBLUE Auto Belay are responsible for the safety and supervision of any person using this equipment and are required by the manufacturer to read understand and follow all instructions in this Operator Manual regarding the correct installation and operation of the Auto Belay prior to any use UNSAFE OPERATION Remove Auto Belay from service immediately if there is any concern over its correct operation or user safety Do not return Auto Belay to service until it has been inspected and completed a recertification inspection and test by an approved TruBlue Service Agent Operator Training All personnel involved in the operation of the Auto Belay must be trained and deemed competent in the following aspects of TRUBLUE Auto Belay operation e Transportation and storage e Installation use of attachment points and attachment methods and hardware e Inspection cleaning and scheduled servicing of the Auto Belay its component parts and associated attachment hardware User Instruction NEVER CLIMB WITHOUT BEING CORRECTLY ATTACHED Ensure the carabiner is attached to belay loop of the harness and the latch is fully closed and the gate engaged before starting to climb Failure to do so can result in serious injury or death Climbing is considered a strenuous activity If you have any physical or medical conditions th
3. 2 Pull out the Nozzle Pin 3 Holding on to the lower line to stop it retracting lift out the two half sections of the Nozzle 4 Fit a suitable pin in the loop of the webbing line to prevent it retracting back into the casing C Assembled Nozzle Step 1 Remove pin amp Step 2 Lift out top half Step 3 Remove lower half Note Webbing line not shown Operator Manual 29 www autobelay com To refit the Nozzle assembly 1 Refit the lower half of the nozzle assembly into the recess on the casing 2 Fitthe upper half of the nozzle assembly 3 Remove webbing pin and allow the webbing to slowly rewind into the casing until fully retracted 4 Check Auto Belay for correct operation 5 Complete the 6 month Inspection documentation 6 Return Auto Belay to service Step 1 Fit top half Step 2 Fit Bottom half Step 2 Fit Pin Assembled Nozzle Note Webbing line not shown 6 Month Inspection document templates are available for download at www autobelay com Operator Manual 30 www autobelay com Line Replacement If the lower webbing line shows signs of wear damage or contamination then it will need to be replaced Replace Line as follows Safety Precautions DO NOT ALLOW LINE OR DRUM LEAD TO RETRACT INTO HOUSING With nozzle removed take care not permit uncontrolled retraction of drum lead or webbing line into casing Uncontrolled retr
4. AUTO BELAY Model TB150 12C OPERATOR MANUAL NOTE TO INSTALLERS Always Read Instructions Before Use LEAVE THIS OPERATOR MANUAL ATTACHED TO THE AUTO BELAY THE OPERATOR MANUAL CONTAINS INFORMATION RELATING TO THE SAFE USE OF THE TRUBLUE AUTO BELAY AND INCLUDES ALL PRODUCT REGISTRATION AND WARRANTY INFORMATION THIS DOCUMENT MAY ONLY BE REMOVED BY THE END USER ENSURE USER MANUAL IS READILY AVAILABLE TO OPERATORS AT ALL TIMES CE01 94 EN 341 1992 1 997 Class 7001 001 04 TruBlue Auto Belay Operator Manual www autobelay com Contents Warranty Conditions e ie erae 4 Customer Responsibility 5 Certification 1 4 eerie rie rnn 6 Standards 6 Description U 7 Specifications Auto Belay Parts SAFETY INFORMATION 1 ee nnn enn u uua 9 Symbols Used in this Manual 9 Read Before Installation and Operation 10 Health and Safety 10 Site Rescue Plan 10 Location of Safety Labels 11 12 Precautions 12 Receipt of the Auto Belay 12 Unpacking the Auto Belay 12 Installation
5. e Smooth operation of the carabiner swivel 6 Slowly pull out the webbing from the unit As webbing is withdrawn inspect for e Damage cuts or abrasion to stitching e Cutting wear and abrasion to the surface of webbing e Discoloration fading or chalking of the surface e Heat and friction damage such as hard or shiny areas e Contamination from dirt or chemicals e Twisting or knotting Replace webbing if any signs of wear or damage are present 7 Allow the webbing to slowly retract into the casing checking the retraction action is strong and smooth 8 Complete and file Weekly Inspection documentation 1 Weekly Inspection document templates are available for download at www autobelay com resources Operator Manual e 25 www autobelay com 9 Return Auto Belay device to service Six Month Inspection The TRUBLUE Auto Belay requires an in depth six 6 month inspection by the Operator to maintain its safe and efficient operation For the six monthly inspections the unit must be dismounted and removed to a sturdy work table Safety Precautions HEAVY OBJECT 20 KG 44 1 LBS Ensure the Auto Belay is secured during service to prevent accidental damage or injury from dropping SPRING LOADED PARTS The webbing assembly is spring loaded and will rapidly return into the device if released This may result in damage or injury MAGNETIC PARTS The Auto Belay contains str
6. Belay must meet a minimum breaking load of 20 kN 4400 Ibs and comply with the relevant standards e secondary connectors must be of compatible size shape and strength to the mounting point to which they are attached e The Auto Belay is free to pivot in all directions and should not bind the mountings or be able to impact upon the surrounding structure Mounting Points USE ONLY THE DESIGNATED MOUNTING POINTS Use only the correct mounting points designated for single or double point mounting Use of incorrect points can result in equipment damage Ensure all mounting hardware is secure but free to pivot in mounting point The TRUBLUE Auto Belay is manufactured with a single central pivot mounting point an offset mounting point and formed handle located at the top of the casing These mounting points are located on the central plate and are located to ensure the unit hangs centrally and vertically with the line nozzle pointing down It is recommended that a minimum distance of 100 mm 4 in is maintained between the Auto Belay and any adjacent wall to minimize wear or damage to the Auto Belay s Side Covers The Side Covers are a sacrificial protective cover designed to prevent damage to both the device and any adjacent surface Should the covers become excessively worn damaged or aesthetically unpleasing they may be replaced by the user Details of replacement parts may be found in the Spare Parts amp Access
7. IRI LIE Ralave Ranictratinn InUDLUL Auto Delays negist uo MANDATORY RECERTIFICATION REQUIREMENT To ensure compliance with safety standards and maintain your warranty TRUBLUE Auto Belays must undergo an annual recertification We will send you annual recertification reminders Simply register your product at www autobelay com registration or complete and return the postcard below If registering by mail please tear this card along the perforation fill out with all needed information and return to us using required postage TRUBLUE Register your TRUBLUE at AUTO BELAY www autobelay com registration IMPORTANT Please register this product online or complete the form below and return this card to TRUBLUE Auto Belays We will use this information to send you re certification reminders and updates MODEL NUMBER SERIAL NUMBER PURCHASE DATE ADDITIONAL SERIAL NUMBERS OWNER DETAILS En aL 4 ORGANIZATION STREET ADDRESS CITY STATE PROV ZIP POSTAL CODE COUNTRY PHONE EMAIL ADDRESS
8. be carried out by an authorized TRUBLUE service agent The Certification expiration date is shown on the Certification Label located the side of the front casing Dismount the Auto Belay and return to the Manufacturer at the address shown at the back of this Manual or to an Authorized Service Center prior to the expiration date O TRUBLUE seria numsen 1 MANUFACTURE Do not use the Auto Belay after date shown here 5 www autobelay com Scheduled Maintenance The following inspection and service actions must be carried out by the operator or operator trained staff All personnel performing these actions must be trained in the correct procedures and deemed competent to do so NO UNAUTHORIZED SERVICING Do not attempt to carry out any maintenance repair or service actions not detailed in the User Manual Any unauthorized maintenance repair or modifications to the Auto Belay will compromise safety render the unit not fit for use and void the warranty provisions Note Service in a clean environment If Auto Belay has been removed from its operational location for service ensure that the service area is clean and free from contaminants Ensure unit is securely placed on a sturdy work table and plastic side covers are not subject to damage Weekly Inspection Safety Precautions prevent accidental damage or injury from dropping CAUTION SPRING LOADED PARTS HEAVY OBJECT 20 KG 44 1 L
9. information pertaining to the installation operation care and maintenance of the TRUBLUE Auto Belay system its component parts and all associated hardware Health and Safety Owners and operators must abide by all Standards International Federal State and Provincial laws and any specific health and safety regulations pertaining to the installation and use of this product Site Rescue Plan Operator Manual Owners and operators must have devised an emergency rescue plan for any climber in distress at all sites operating TRUBLUE Auto Belay devices Operators must inform Users of the Auto Belay of the procedure for rescuing a climber in distress prior to climbing 10 www autobelay com Location of Safety Labels INFORMATION LABEL Operator Manual SERIAL NUMBER SPECIFICATION LABEL MODEL TB150 12C RATED WORKING CAPACITY 30019199 222330 ta wot DESCENT HEIGHT MAXIWIM DESCENT LOAD 150 ng 330 4 MAXIMUM DESCENT AATE om IM specncanons Trnem Z5 mm 1 166 AM SC C 0194 TRUBLUE sem wen 1 RUE md mani DATE VON cond 8 COVER LABEL Both Sides 11 UNPACKING www autobelay com Precautions LEAVE THIS USER MANUAL ATTACHED TO THE AUTO BELAY UNTIL INSTALLATION IS COMPLETE The Operator Manual contains information relating to
10. the safe use of the TRUBLUE Auto Belay and includes all product registration and warranty information The Operator Manual document may only be removed by the end user Ensure this manual is readily available to Auto Belay users at all times DO NOT DISPOSE OF PACKAGING The cardboard box and internal packaging are required for the return of the Auto Belay for the annual Certification inspection Please keep packaging in a safe place until required Receipt of the Auto Belay The TRUBLUE Auto Belay is packaged in a recycled cardboard box and contains e 1x TRUBLUE Auto Belay Model TB150 12C e 1x 12 5 41 ft Nylon Webbing Lower Line e 1 Carabiner e 1x Operator Manual The Auto Belay is shipped with the line and carabiner attached and does not require any further assembly Unpacking the Auto Belay Operator Manual To unpack the Auto Belay 1 Upon receipt of Auto Belay inspect for signs of shipping damage or contamination If Auto Belay shows any signs of damage or mishandling contact your TRUBLUE distributor 2 Check all labels affixed to Auto Belay are present and legible 12 www autobelay com sii BUTS smawwen 5 1 MANUFACTURE RECERTIFICATION DATE NEX RECERTIFICATIO REQUIRE Do not use the Auto Belay after date shown here 3 Check the Certification Label for the Next Recertification Required date If the date shown has passed or the label is missing or illegib
11. the Auto Belay always check e All anchor points have a minimum load capacity of 20kN 4400 Ibs and conform to all federal and state requirements for such devices e The Auto Belay will hang vertically over the climbing route with the nozzle pointing down e All paths that can be used by the climber when connected to the Auto Belay are free of sharp edges and high friction surfaces that may damage the webbing line e Ensure that the descent path and landing area free of other climbers pedestrians or obstacles that may cause entanglement or restrict the climber s ascent or descent Outdoor Installations The TRUBLUE Auto Belay may be installed outdoors It is recommended that in wet or aggressive environments the Auto Belay is protected from the direct ingress of water or foreign objects Note Prolonged exposure to the elements will increase the risk of internal corrosion and degradation of the webbing line resulting in increased operation and servicing costs Mounting With a suitable location for the Auto Belay selected it can be mounted only using the methods and hardware described in this manual When mounting the Auto Belay be aware of the following precautions e Anchor point must be capable of withstanding a minimum load of 20 kN 4400 Ibs in expected direction of load application Operator Manual e 16 www autobelay com e All connectors hooks D rings and shackles used to mount the TRUBLUE Auto
12. BS Ensure the Auto Belay device is secured during service to The webbing assembly is spring loaded and will rapidly return into the device if released This may result in damage or injury MAGNETIC PARTS The Auto Belay contains strong magnets Always ensure working environment is free of loose ferrous materials Ingress of metal objects may compromise belay operation The TRUBLUE Auto Belay must be inspected weekly for correct operation and overall condition The weekly inspection may be carried with the unit in place or removed to a sturdy work table Operator Manual 24 www autobelay com Inspection Procedure Ensure adequate lighting and unrestricted access is available to permit a thorough inspection of all areas of the Auto Belay 1 Clean any dust dirt or contamination of the casing and fittings with a clean cloth DO NOT USE SOLVENTS OR ABRASIVES Clean with a cloth only Do not use any cleaners solvents or abrasives on any part of the Auto Belay or its associated equipment 2 Visually inspect the casing mounting holes and plastic covers for wear impact damage cracking deformation and corrosion Replace any damaged items or remove Auto Belay from service 3 Check all safety labels are in place and in good condition 4 Check date on Certification Label is current 5 Inspect the condition of the carabiner checking for e Wear and damage e Correct operation of the locking mechanism
13. RUBLUE Auto Belay must be carried out in accordance with the instructions in this manual Specifications Operator Manual Model TB150 12C Classification Class A Descent Control Device Dimensions 80 x 320 x 216 mm 15 x 12 6 x 8 5 in Net Weight 19 75 kg 44 16 Materials Casing Aluminium Alloy Internal parts Zinc plated steel Nozzle Modified Acetal plastic Line 20 mm Nylon Spectra webbing Max Line Extension 12 5 m 41 ft Other line lengths are available from the manufacturer Min Climber Weight 10 kg 22 Ibs Max Climber Weight 150 kg 330 Ibs Max Descent Speed 2 0 m s 6 5 ft s www autobelay com Auto Belay Parts MOUNTING POINTS CARIBINER Certification Labels TB150 12C SN0000000 Model number Year of manufacture Unit serial number 0194 ARS Notified body EN standard and for CE type device classification examination Operator Manual www autobelay com SAFETY INFORMATION Symbols Used in this Manual Operator Manual The following safety symbols are used throughout this manual to highlight potential dangers One or more precautions may associated with practices and procedures described within this manual Failure to adhere to any precautions highlighted can result in death serious injury and equipment damage Ensure that you read and understand all safety related procedures related to the working environment and t
14. action will result in internal damage and require repair by the manufacturer USE ONLY GENUINE TRUBLUE REPLACEMENT PARTS Line Replacement Procedure To replace the webbing line 1 Remove the Auto Belay from service and place securely on the work bench 2 Remove the Nozzle assembly Refer Remove Nozzle Assembly 3 While holding Auto Belay securely pull out the webbing line until and the end of the drum lead and the joining shackle are exposed 4 Locate the loop in the drum lead approx 150 mm 6 in past the link Place a suitable pin through the loop in the drum lead to prevent it retracting back inside the casing Operator Manual 31 www autobelay com Drum Lead Webbing Line Webbing Joining Shackle Webbing joining link parts 5 Unscrew the shackle pin 6 Remove webbing line and complete shackle assembly from the drum lead 7 new shackle supplied with the line Ensure the loop part of the shackle is fitted to the drum lead THREAD LOCKING COMPOUND A Ensure the factory applied thread locking compound is present on the shackle pin threads Fit the new line passing the threaded shackle pin 8 through the loop as shown Torque 2 Nm Correct shackle fitment Operator Manual 9 10 11 12 13 14 www autobelay com Tighten the shackle pin to 2 Nm 18 Ib in ensuring the threads are fully en
15. aging To order replacement parts or accessories contact your authorized TRUBLUE Auto Belay service agent or go online to www autobelay com Trouble Shooting Operator Manual Refer to online troubleshooting section at www autobelay com for up to date troubleshooting instructions or contact your authorized TRUBLUE service agent www autobelay com Transportation To ensure safe shipment of your auto belay it should only be shipped in an authorized TRUBLUE packaging box and packing material f you have misplaced your original packaging purchase replacement packaging from an authorized TRUBLUE Auto Belay service agent or online at www autobelay com You will be responsible for the cost of any damage and necessary repairs due to shipping your auto belay in unauthorized packaging Repackage Auto Belay as shown CARE FOR THE ENVIRONMENT Reuse the original packaging when shipping Auto Belay Operator Manual 35 www autobelay com MANUFACTURERS DETAILS Address Return the TRUBLUE Auto Belay to the Manufacturer at the address shown below for any Re certification or unscheduled Service or repairs TRUBLUE Auto Belays 1835 38th Street Boulder CO 80301 USA Contact Details Operator Manual Ph 877 565 6885 Ph 720 565 6885 international customers www autobelay com info autobelay com 36 TRUBLUE AUTO BELAY Designed for climbers engineered for safety TDI
16. at may affect your climbing ability consult a medical professional prior to participation Operator Manual e 20 www autobelay com Prior to clipping in all climbers must be instructed in the safe use of the Auto Belay Operators are to ensure all climbers are familiar with the site rescue plan in the event the climber becomes distressed Prior to climbing the user must be aware of and completely understand the following precautions e Check Auto Belay operation by pulling out a short section and allowing it to retract e Ifthe Auto Belay line fails to retract during climbing stop climbing immediately and request assistance e Checkthe climbing harness is correctly fitted and tightened e Check the carabiner from the Auto Belay line is connected to the designated loop on the climbing harness and the gate is properly closed e Ensure the carabiner latch gate is facing away from the climber e Never climb alongside or above the Auto Belay e Never start descent from above the Auto Belay e Prior to descent ensure descent path and landing area are free of people and obstructions e Always descend feet first using feet to fend off obstacles and prepare for landing Climbing Harness USE AN APPROVED HARNESS Always use a climbing harnesses complying with the standards specified in this manual Ensure the harness is appropriate for use in a serviceable condition and correctly fitted Always follow the harness man
17. gaged and the end of the pin is flush with the joining shackle as shown Remove the holding pin and allow the new line to slowly retract until drum lead and joining link is inside casing Refit nozzle assembly Refer Refit Nozzle Assembly Slowly retract the webbing line into the casing checking the action is smooth and adequate spring resistance is felt Once line is fully retracted pull out line a short distance using reasonable force and allow it to retract Repeat two to three times to ensure line is firmly wound onto the drum Return Auto Belay to service and check for correct operation 33 www autobelay com Spare Parts amp Accessories Your TRUBLUE Auto Belay is fitted with a number of user replaceable parts that may be refitted without the need to return the device to an authorized TRUBLUE service agent Always follow the manufacturers instructions as detailed in the User Manual and any Part Replacement Guide supplied when undertaking replacement of a part Note For optimal performance of your TRUBLUE Auto Belay only use genuine TRUBLUE spare parts and accessories When ordering replacement parts please specify the part number and description of the part Part Description 5001 000 Webbing Replacement Kit TB150 12C 5002 000 Nozzle Replacement Kit TB150 12C 5003 000 Side Cover Replacement Kit TB150 12C 0124 001 0101 001 x2 TRUBLUE Replacement Box and Pack
18. he task you are undertaking DANGER Indicates a hazardous situation exists that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in injury or equipment damage NOTE Indicates an action that must be taken to ensure personal safety and prevent damage to property or equipment CARE FOR THE ENVIRONMENT Take care to minimize impact on the environment when carrying out this procedure www autobelay com Read Before Installation and Operation A WARNING Failure by the operator to heed all instructions warnings and cautions for installation and use of the TRUBLUE Auto Belay can result in serious injury and or death Owners and operators of the TRUBLUE Auto Belay are responsible for the safety and supervision of any person using this equipment Owners and Operators are required by the Manufacturer to read understand and follow all instructions in this Operators Manual regarding the correct installation and operation of the Auto Belay prior to any use These instructions must be made readily available to the operators and users at all times Prior to installation and use all owners and operators must have read and shown to have understood all instructions labels markings and safety
19. ices Part 3 Fall arrest devices CSA 7259 2 3 99 Descent Control Devices e EN341 1992 A1 1997 Class A Personal protection equipment against falls from a height Descender devices e ANSI ASSE 7359 4 Safety Requirements for Assisted Rescue and Self Rescue Systems Subsystems and Components Notified body for CE type examination INSPEC International Ltd 56 Leslie Hough Way Salford Greater Manchester M6 6AJ United Kingdom Identification No 0194 Body controlling the manufacture INSPEC International Ltd 56 Leslie Hough Way Salford Greater Manchester M6 6AJ United Kingdom Identification No 0194 Operator Manual e 6 www autobelay com DESCRIPTION The TRUBLUE Auto Belay is a controlled descent device designed specifically for use in the climbing industry The TRUBLUE offers a maximum descent height of 12 5 m 41 ft and is suitable for climber weights ranging from 10 150 kg 22 330 Ibs The design of the TRUBLUE permits simple installation and removal and incorporates an advanced self regulating brake System and automatic line retraction The patented braking mechanism offers climbers a smooth descent with a minimal variation in descent rate of both children and adults There are no wearing parts in the brake mechanism ensuring reliability remains high while maintenance and operating costs are kept to a minimum To protect the longevity of the TRUBLUE installation care and use of the T
20. idered to be caused by non operation or servicing re certification down time of the equipment www autobelay com Customer Responsibility The following items are considered to be the responsibility of the Customer and are therefore are non reimbursable under the terms of the warranty Routine maintenance and inspection Normal replacement of service items Replacements required because of abuse misuse or improper operational habits of the operator Wearing parts such as nozzle webbing line and carabiner Normal deterioration due to use and exposure This warranty is subject to the following of the requirements of the Operator Manual supplied Manufacturer s instructions and the advice given by TRUBLUE service technicians Operator Manual www autobelay com CERTIFICATION Standards CAUTION If the Auto Belay is resold outside of the country of destination the reseller must provide instructions for use service maintenance and repair in the language of the country of use The TRUBLUE Model TB150 12C can be used as a climbing System device only in combination with other components It shall not be deemed suitable for use until it is ensured that the entire system complies with the requirements of appropriate regional state and federal directives standards TRUBLUE Auto Belay complies with the following prevailing Safety regulations e AS NZS 1891 Industrial fall arrest systems and dev
21. le the Auto Belay must not be put into service 4 Fill out Product Registration Card included with Auto Belay and return it to your TRUBLUE distributor or register online at www autobelay com registration PRODUCT REGISTRATION MUST BE COMPLETED The Product Registration must be completed either by filling out and returning the Product Registration Card or by registering online This is critical for receiving product notifications and up to date information for the safe use of the TRUBLUE Auto Belay 5 Read the Operator Manual and familiarize yourself with aspects of installation operation care maintenance Storage If the Auto Belay is to be left unused for longer than two weeks ensure the unit is clean and dry and line is fully retracted into the unit When returning the Auto Belay to duty after and an extended period of inactivity always carry out a full inspection and operational check DO NOT STORE IN WET CONDITION After exposure to water or damp conditions thoroughly clean and dry the Auto Belay Ensure Auto Belay is not left with wet webbing line retracted inside the casing Always store in a clean and dry environment Operator Manual www autobelay com INSTALLATION Precautions ALWAYS USE DESIGNATED MOUNTING POINTS Never install the Auto Belay using any part of the device apart from the designated mounting points Incorrect mounting can result in serious inj
22. lt in soft or weak fibres color change or flaking of the surface e Heat or friction damage indicated by hard fibres or glazing of the surface e Contamination from dirt grit sand or rust e Twisting knotting or permanent deformation of webbing Replace the webbing if any signs of damage or deterioration are present Inspect the webbing joining shackle Ensuring that e 27 www autobelay com e shackle pin is secure and straight do not attempt to tighten P NOTE The shackle pin is secured with thread locking compound and any attempt to turn will compromise its security e shackle is undamaged and the correct orientation e webbing around the link is not worn or damaged Webbing Retaining Pin 5 Remove the pin and allow the upper line to slowly retract into the casing Inspecting the webbing as it retracts 6 Refit the nozzle assembly Operator Manual 28 www autobelay com Nozzle Replacement If the nozzle assembly shows signs of excessive wear damage or poor fitment it must be replaced USE ONLY GENUINE TRUBLUE REPLACEMENT PARTS ALWAYS REPLACE NOZZLE AS A PAIR If nozzle requires replacement always replace as a matched pair Do not mix worn and new nozzle pieces To remove the nozzle assembly 1 Place the Auto Belay unit FRONT side down taking care not to damage the plastic side covers Ensure it is secure and cannot fall
23. oints are not to be used by other devices or as attachments for hardware not associated with the Auto Belay installation e Anchor points should be of a suitable size to correctly install any mounting hardware Harness All harnesses used in conjunction with the TRUBLUE Auto Belay must comply with following standards e 361 Personal protective equipment for prevention of falls from a height Full body harness e 813 Personal protective equipment for prevention of falls from a height Sit harness e EN 12277 Type A Full Body Harness e EN 12277 Type B Small Full Body Harness e 12277 Type C Sit Harness Harnesses must be of the correct size and fitment and be in serviceable condition Secondary Connectors All secondary connectors and hardware used in the installation of the TRUBLUE Auto Belay must conform to the requirements of e 362 Types of connectors for personal protection e EN 12275 Types of connectors for mountaineering All connectors hooks D rings and shackles used to mount the TRUBLUE Auto Belay must meet a minimum breaking load of 20kN 4400 Ibs and be of compatible size shape and strength for the mounting point to which they are attached Operator Manual 15 www autobelay com Selecting a Location The TRUBLUE Auto Belay is to be mounted at the top of the climbing route with the nozzle and webbing line pointed down When selecting a location to mount
24. ong magnets Always ensure working environment is free of loose ferrous materials Ingress of metal objects may compromise belay operation Inspection Procedure 1 Dismount the Auto Belay refer to Installation Instructions 2 Clean auto belay using a clean cloth 3 Carry out Steps 1 through 6 of the Weekly Service 4 Remove the Nozzle Refer Nozzle removal 5 Inspect Nozzle Assembly for the following Operator Manual 26 Operator Manual www autobelay com e Excessive wear to slot e Splitting cracking and deformation e Correct fitment in housing Check nozzle for excessive wear around slot Nozzle Wear Webbing Inspection 1 With Nozzle assembly removed pull out the webbing the complete webbing line including approx 100 mm 4 in of the drum lead Place a suitable pin through the loop in the drum lead above the joining link to prevent it retracting back into the unit Inspect both the upper drum webbing and the webbing line by passing the webbing slowly through your hands under a good light Inspect the webbing for e Damage to stitching cuts or abrasion e Cuts to webbing especially to edges e Abrasion across the surface of the webbing wear and fraying especially to the edges and the webbing loops e UV degradation although difficult to detect visual indications are discoloration fading and chalking of the webbing surface e Chemical attack this can resu
25. ories section of this manual Single Point Mounting Single point mounting is the preferred method of mounting your auto belay to maximize webbing life For single point mounting the Auto Belay is installed using the central mounting point as shown with a longer non loaded secondary mount utilizing the offset mount or handle mounting points Operator Manual e 17 Operator Manual www autobelay com For Single Point mounting use only the central mounting point as shown Ensure mounting hardware is secure and the unit is free to pivot in all directions Double Point Mounting For Double Point mounting use only the Offset mounting point and Handle as shown Ensure mounting hardware is secure but free to pivot in the mounting point Note When Double Point mounting as shown ensure that the attachments are equalized so that the load is shared equally between the anchor points and the Auto Belay hangs vertically and is symmetrical about its centre Single Point Double Point 18 Operator Manual www autobelay com Orientation Always mount the Auto Belay with the round covers parallel to the face of the climbing wall Mounting in this direction will allow the Auto Belay to swing laterally and minimize the wear on the webbing line nozzle assembly and mounting points Min 4 in 100 mm Recommended Maximum installation height 42 ft 12 8 m Line swing to minimize webbing and nozzle wear
26. sion of any person using the TRUBLUE Auto Belay and are required to undergo training in the correct installation and operation of the Auto Belay prior to any use These instructions must be made readily available to the operator at all times Prior to installation and use all owners and operators must have read and shown to have understood all instructions labels markings and safety information pertaining to the installation operation care and maintenance of the TRUBLUE Auto Belay system its component parts and all associated hardware Failure to do so can result in death serious injury and equipment damage Operator Manual www autobelay com WARRANTY CONDITIONS Operator Manual This TRUBLUE Auto Belay Device is warranted against factory defects in materials and workmanship excluding Specific Field Replaceable Wear Parts see below for a period of two 2 years from date of purchase This warranty applies only to the original purchaser and is contingent upon the owner operator maintaining and using the device in accordance with TRUBLUE Auto Belays TRUBLUE instructions including the requirement to continue to maintain annual re certification as described in the Operator s Instruction Manual This Warranty is in lieu of all other warranties express or implied The sole remedy for breach of this warranty or for any claim in negligence or strict liability in tort is the repair or replacement of any defecti
27. ufacturer s instructions for fitment care and use Carabiner Use A self closing self locking carabiner is supplied as an integral part of the descent line The carabiner must be checked and be in serviceable condition before any use Ensure the carabiner is only loaded along its vertical direction Operator Manual e 21 www autobelay com complete descent line must be replaced Use only genuine Q Note If the carabiner is damaged or unserviceable the lt TRUBLUE replacement parts Operation The carabiner is opened by rotating the gate s collar and pushing the gate open towards the center of the carabiner e Attach the carabiner to the correct loop on the harness with the latch facing away from the user e Allow the latch to snap shut ensuring the collar has rotating back and is locked Ensure that no clothing webbing or other objects are obstructing the gate or latch Double check that the latch is secure Step 1 Twist Step 2 Depress Step 3 Release Carabiner Operation Operator Manual 22 www autobelay com INSPECTION AND MAINTENANCE Annual Recertification DO NOT OPERATE AFTER THE DATE SHOWN ON THE CERTIFICATION LABEL Operation of the TRUBLUE Auto Belay without a current Certification Label visible will render the unit not fit for use and void all warranty Operator Manual The TRUBLUE Auto Belay requires an annual service and recertification inspection to
28. ury or death Dropping of or hard impacts to the Auto Belay can result in serious damage to mounting points and internal parts and may compromise safety of operation If Auto Belay is subject to a hard impact remove it from duty and return to the service agent for inspection HEAVY ITEM 20 KG Take care when lifting the Auto Belay Take care not to drop the device as this may result in serious injury or equipment damage ALWAYS MOUNT VERTICALLY HARD IMPACTS MAY RESULT IN STRUCTURAL DAMAGE Always mount the Auto Belay vertically with the nozzle pointing downwards and the line exiting the bottom of the device Failure to do so will result in incorrect operation and compromise User safety Standards Prior to installation all Operators must be familiar with the requirements of all relevant Standards for anchor points hardware and equipment used with the Auto Belay Anchor Points All anchor points and connectors used with the TRUBLUE Auto Belay must conform to any federal state requirements for such devices Operator Manual 14 www autobelay com Minimum requirements for anchor points must conform to the requirements of e EN 12572 Climbing wall anchor points e EN 795 Anchor Devices The location and anchor points for the TRUBLUE Auto Belay should comply with the following e Minimum load capacity of the anchor point s 20 kN 4400 Ibs in expected directions of application e Anchor p
29. ve parts by TRUBLUE Upon notice in writing TRUBLUE will promptly repair or replace all defective items TRUBLUE reserves the right to have any defective equipment returned to its plant transportation pre paid for inspection before making a repair or replacement This Warranty is null and void if parts other than genuine parts are used or if any modifications or services have been performed on the device by anyone other than an authorized TRUBLUE servicing agent This warranty does not cover any damages resulting from abuse to the device damage in transit or any other damage beyond the control of TRUBLUE TRUBLUE makes no warranties in respect to trade accessories or component parts which are not made by TRUBLUE TRUBLUE expressly excludes from this Warranty the replacement of Specific Field Replaceable Wear Parts which include the nozzle the webbing line kit carabiner and or any anchors supplied with the product No person agent or Distributor is authorized to give any warranty other than the one herein expressed on behalf of TRUBLUE or to assume for it any liability pertaining to such products TRUBLUE expressly disclaims any implied guarantee of merchantability or claim as to whether the device is suited for a particular purpose Purchaser agrees that TRUBLUE shall not be held liable to Purchaser Operator for damages of any kind including but not limited to lost or projected profits equipment down time or any losses cons
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