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SINUS K LIFT USER MANUAL

1. 1 0122504 300 240 190 55 200 100 260 135 80 18x7 28 Connection terminal board M M 4 ilg 9 9 9 x Dod ni od gu 6 30 t C Fastening hole Pa 4 lt wu in P u HE J 00267 Connection terminals M M Terminals for 335A Flat 230 5 Terminals for 520A Flat 240 5 30 40 1 F 15 7115 20 20 I E say sy ae x I 81 i if fe Hole 29 N Hole 212 i wo E53 wie b M6 x 30 Terminals 780A Flat 50 5 J 50 B 25 125 Fastening hole i T Hole 210 gt d e E P uu e ip i G J M00779 A Fig 4 8 Overall dimensions of L4 reactance 75 189 15P0095B6 USER MANUAL 2 ELETTRONICASANTERNO 4 4 1 4 14 SINGLE PHASE REACTANCE RATINGS Power loss 6 198 B 00275 Fig 4 9 Overall di
2. SINUS K LIFT Fig 1 5 Through panel assembly and piercing templates for SINUS 15 520 S50 Front and rear Slot size for Inverter size projection through panel Templates for fastening Thread and assembly holes fastening Screws 51 52 X1 Y X2 Y2 Y3 MX S15 256 75 207 420 185 18 449 4 x M6 520 256 76 207 558 250 15 593 4 x M6 530 257 164 270 665 266 35 715 4 x M8 28 189 SINUS K LIFT 47 SINUS 40 15P0095B6 USER MANUAL For the through panel assembly of this inverter size remove the bottom mounting plate The figure below shows how to disassemble the mounting plate screws on one side of the inverter To disassemble the mounting plate remove 8 screws Figure 1 6 shows 4 Fig 1 6 Removing the mounting plate from SINUS 540 for the through panel assembly The piercing template shown in Figure 1 7 is to be made on the mounting panel see relevant measures The figure also shows the side view of the equipment through panel assembly The air flows and the front and rear projections are highlighted as well with relevant measures i d 10 du so 1 7 Through panel assembly and piercing templates for SINUS KS40 29 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO SINUS 5
3. H 4 10 3 DISPLAY AND INDICATOR LEDS itt reet erret er eee a PE a rie etr rei eee YE s 4 TTSERNALCOMMUN ICAT ON re V i ei t vut 4 ie E 4 TRAE DIRE TU SS RTU PROTOCOL 4 11 3 GENERAL FEATURES AND EXAMPLES tera er ree 4 EAS c I e ed 4 T T 9 2 Bit Parameters e RR eanal 4 T2 PARAMETERS SENT VIA SERIAL EIN x ns tactic rtt trt ones Ques vent urs vant Seis rar UR a e nagd 4 12 1 MEASURE PARAMETERS Mxx Read eee nee nennen 4 1251 1 Measure Meno MOX MU 4 1212 Menu tates 4 12 2 PROGRAMMING PARAMETERS Read Write sse eene 4 12 2 1 Acceleration Menu POX PV os de tt tee epe ee 4 12 2 2 Menu tk dle vce salsa cle vce select e ue x wane Gelade 4 12 2375 peed Men PA PAX ceste s apr iter te qp p p ee e gc Pg tret Oo eyes 4 12 2 4 Speed Sx uu esos eg tovt Fenton Mean tows ug tse Rap cog tt 4 1 2 2 5 Digital Outputs Menu P6x PZX oe de e ett bete elus il vae Mu He ve 4 12 3 CONFIGURATION PARAMETERS Cxx Read Write with inverter disabled Read Only with inverter in RUN fete sete tue ctae ERN demde 4 12 321 Carrier Freq
4. OUTPUT FILTER MOTOR SUPPLY OPTIONAL CONTACTOR NVERTER SINUS K LII SERIAL LINE CONNECTOR ANALOG OUTPUTS 4l DIGITAL INPUTS THERMAL MOTOR PROTECTION DIGITAL PID INPUT OUTPUTS CURRENT REFERENCE oak oT INPUT Functionality of digital inputs 7 9 and 11 depends on parameter C21 programming Functionality with C21 single speed factory setting is out of brackets functionality with C21 dual speed is in brackets The wiring diagram relates to the factory setting Connection terminals of the braking resistor from Size 505 to Size 20 terminals 47 and 48 Size S30 terminals 50 and 48 Connection terminals of the external braking module Size 540 terminals 51 and 52 Size S50 terminals 51 and 49 Terminals for inverter power supply trom DC source terminals 47 and 49 31 189 15P0095B6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO 1 4 2 CONTROL TERMINALS Term Description Jumper LIFT Features Param CMA OV Control NOT USED WITH LIFT SW board zero volt 2 VREF1 0 10V analog input Vmax NOT USED WITH LIFT SW 10V 3 VREF2 0 10V analog input Rin 40kQ NOT USED WITH LIFT SW Resolution 10 bits 4 10V Power supply for external potentiometer 0 NOT USED WITH LIFT SW Imax 10mA 6 ENABLE Active input inverter enabled Optois J10 C59 Inact
5. D C link 7 21 M06 V Depending on the inverter class Value of DC link voltage 7 OUT 8 21 M07 POUT kW Depending on the inverter size Value of active power delivered to the load Term Brd 9 21 M08 k k Condition of digital inputs in the terminal board display order terminals 6 7 8 9 10 11 12 13 If an input is active the number of the relevant terminal in hexadecimal notation is displayed Otherwise O is displayed 09 T B Out 10 21 M09 Condition of digital outputs in the terminal board display order terminals 24 27 29 If an output is active the number of the relevant terminal is displayed Otherwise O is displayed M10 Speed 11 21 MIO Ref rpm 4000 Motor speed reference expressed rpm 124 189 SINUS K LIFT 2 ELETTRONICASANTERNO 15P0095B6 USER MANUAL M11 Speed 12 21 M11 Nout rom 4000rpm Motor speed value expressed in rom M12 Lift 13 2 M12 Ref m s 2 5 m s Displays cage speed reference expressed in m s M13 Lift 14 21 MI3 Speed m s 2 5 m s Displays cage speed expressed in m s M14 PID 15 21 M14 Out 96 20 Expresses speed regulator correction over the output fre
6. C60 and C61 are effective only if C22 is set to YES If C22 is set to NO alarms 15 and 6 are locked C62 STOP 9 12 C62 SWITCH mm 0 200mm 0 Max distance covered by the cage after the stop switch Set C62 O to disable this function This function is effective only if the ENCODER is installed C63 Slowing 10 12 C63 Down d 0 4000 ms ms Acquisition delay of slowing down command C64 Auto Rs 11 12 C64 No Yes Yes Enables stator resistance autotuning Stator resistance autotuning is performed whenever DC braking occurs M 157 189 15 009586 SINUS LIFT USER MANUAL Z ELETTRONICASANTERNO C65 Current 12 12 C65 96 0 100 PEE O F Voltage limit to start the C24 allarm when one digital output divres the brake The value O enables the allarm 158 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 2 7 MOTOR THERMAL PROTECTION The Motor Thermal Protection submenu determines the parameters relating to the software thermal protection of the motor See section 2 8 MOTOR THERMAL PROTECTION for more details Access page Menu Mot ther pr Ent Nxt Press PROG to enter the Motor Thermal Protection submenu Press 4 and to scroll through the other submenus of the Configuration menu First page Thermal prot Esc Nxt PROG s
7. of the output voltage at intermediate frequency with a constant frequency voltage 12 ME O 100 90 PEE 50 FREQ BOOST Frequency expressed as a percentage of 05 for which increment voltage is equal to the value set in C13 UEM ME 100 400 DES 3 MEE Couple compensation at intermediate frequency C12 Determines the increase 152 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 2 3 OPERATION METHOD SUBMENU The Operation Method submenu determines the inverter control mode and the speed sensor ratings First page Menu Oper method Ent PROG W cave Press PROG to enter the Operation Method submenu Press 4 and T to scroll through the other submenus of the Configuration menu First page Oper method 1 4 Esc Nxt PROG YW A save Press PROG to quit the Operation Method submenu Press and to scroll through the parameters PARAMETERS OF THE OPERATION METHOD SUBMENU C21 Standard 2 4 P C21 Speed Single Double Double A Single MEE STANDARD SPEED Selects between single contractual speed P41 and dual contractual speed standard speed P41 and low speed P42 this parameter is useful for low interfloors C22 ENCODER 3 4 UM C22 NO YES YES NO DES NO Enables speed sensor reading and speed regulator operation If set to YES param
8. Wat Mean power to be Max duration of continuous Type 9 Degree of dissipated operation for 380 500Vac protection mm mm 9 W s 195 174 500 IP33 550 2 25 max value to be set for parameter Brake Enable C57 Set Brake Disable C56 so as not to exceed the mox power to be dissipated by the braking resistor Set Brake Disable 0 and Brake enableyO not to limit the operation of the built in braking module 66 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 1 5 3 MODELS 1100W To 2200W 00619 0 Fig 4 3 Overall dimensions and mechanical features for braking resistors from 1100W to 2200 W Mean Max duration of power to continuous operation p 5 Wet Degree of be protection dissipated 380 200 mm mm mm mm mm 9 500Vac 240Vac W s s 15O0hm 1100W RE3083150 not applic 6 oo 95 30 320 240 1250 IP55 950 not applic 8 50Ohm 1100W RE3083500 m 10Ohm 1500W RE3093100 not applic 4 5 39Ohm 1500W 107 RE3093390 120 40 320 112 240 2750 IP54 1100 m bs 50Ohm 1500W RE3093500 25Ohm 1800W 107 RE310250 120 40 380 112 300 3000 IP54 1300 3 12 50Ohm 2200W 8 RE3113500 177 not 75Ohm 2200W UNS cae 89 182 2100 rest
9. at Start s EE O 1 50s DES 0 55 MI Determines DC braking time before the acceleration ramp 162 189 SINUS K LIFT C84 DCB Freq 6 9 Ul C54 at STOP Hz 0 10 Hz DES 0 50 Hz F Determines the output frequency for DC braking at stop 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO C85 DCB Curr 7 9 WEM 85 Idcb 40090 Important the maximum programmable value is equal to Imax Imot 100 see Table T5 section 9 3 DES 140 Determines DC braking intensity expressed as a percentage of the motor rated current C86 DCB START 8 9 87 Curr MAX E O 400 Important the maximum programmable value is equal to Imax Imot 100 see Table T5 section 9 3 DES 140 Determines the intensity of DC braking at start expressed as a percentage of the motor rated current C87 DCB Curr 9 9 EM COO Rot prevent EE 0340 O Determines a command locking the motor rotation after a stop command The preset value is the intensity of this manoeuvre This parameter is effective only if DC braking at stop is enabled C80 YES and C85 is different from zero 163 189 15P0095B6 USER MANUAL 2 ELETTRONICASANTERNO SINUS K LIFT 9 2 10 SERIAL NETWORK SUBMENU The Serial Network submenu determines the parameters relating to the serial link Access page Menu Serial
10. 12 Fig 6 4 Carrier frequency with the recommended setup for four 800 Hz 111 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 6 6 SLIP COMPENSATION This function allows to compensate for the decrease of the asynchronous motor speed when the mechanical load is increased slip compensation The inverter calculates slip frequency based on the estimated motor torque The following parameters are used for slip compensation C74 Motor rated power used to compute rated torque Cnom C75 No load power C78 Stator phase resistance estimated by the inverter during DC braking C77 Slip ratio at rated frequency C76 Slip ratio at approach frequency Parameters C75 and C78 are used to calculate mechanical power based on electrical power supplied The inverter is then capable of estimating output motor torque Cmot and slip frequency fs Slip value is determined by the interaction of C76 and C77 SLIP C77 C76 gt f M00472 0 Fig 6 5 Slip compensation based on the produced frequency Because stator resistance is estimated during DC braking DC braking must always be performed at least 150 200 ms If no adequate DC braking at stop is possible enable DC braking at start C81 YES and C83 0 2 ms 112 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 6 7 DC BRAKING DC application is used to stop the connected motor This can be automatica
11. 145 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO Hyst Freq Fout P70 P72 P74 LEVEL P69 P71 P73_ _ _____ I I 1 TE I ON DELAY OFF DELAY 1 1 DO P63 P65 P67 P64 P66 P68 1 1 1 1 1 1 Fout i 1 ON OFF Figure 9 8 Characteristics of a digital output programmed as Fout O K characteristics of the frequency reference characteristics of the output frequency and characteristics of the difference between reference and output frequency with respect to time Parameters used P63 MDO ON delay P64 OFF delay P65 RLI ON delay P66 RLI OFF delay P67 RL2 ON delay P68 RL2 OFF delay P69 level P70 Hyst P71 RL1 level P72 RLI Hyst P73 RL2 level P74 RL2 Hyst 146 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO lout 4 Hyst LEVEL P70 P72 P74 P69 P71 P73 i t 1 1 1 1 1 1 1 1 1 1 1 1 ON DELAY 1 bo Bs OFF DELAY P64 P66 P68 Current level i Figure 9 9 Characteristics of a digital output programmed as Current level and characteristics of the output frequency with respect to time Parameters used P63 ON delay P64 OFF delay P65 RLI ON d
12. 5 ENCODER parameters only if a speed transducer is used Set C22 ENCODER to YES and C23 ENCODER PULSES equal to the pulse rev number of the connected ENCODER CAUTION Whenever C22 is switched trom YES to NO and viceversa parameters 7 9 P42 P43 P44 are automatically restored to the default value to C22 ENCODER provided or not Therefore parameter C22 should be programmed before setting the other parameters Before starting the motor always check that PO7 ACCELERATION DECELERATION RAMP DOWN JERK P42 LOW SPEED P43 MAINTENANCE SPEED and P44 RATED SPEED have the desired values 6 Operating mode selection if the operating mode is single commercial speed and approach speed go to step 7 the operating mode is dual commercial speed and approach speed access the OPERATION METHOD menu and set parameter C21 Standard Speed as double or doubleA 7 Speed setting access the Speed menu and calculate the motor synchronous speed 05 120 pole 0 C05 motor rated frequency Calculate the max cage speed Vmax corresponding to synchronous speed n and set it in parameter P44 Rated Speed Rated Speed means the cage speed with th motor roating at its syncro speed _ fmot C05 60 s pole C72 52 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO N son P44 3 14 o 60 C
13. m Nae O 10m START SPACE Distance covered by the cage while accelerating from speed 0 to commercial speed P41 P44 100 M23 STOP TIME 4 5 Za M23 Tstp 5 Na O 20sec STOP TIME Time period of the cage deceleration from commercial speed P41 P44 100 to speed 0 M24 Stop Sp 5 5 M24 Sstp NE O 10m Mil STOP SPACE Distance covered by the cage while decelerating from commercial speed P41 P44 100 to speed 0 126 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 1 3 KEY PARAMETER Key parameter PO M 0 1 DES only parameter may be altered is always set to at power on 1 all parameters may be altered parameters included in the Configuration menu can be altered only if the inverter is disabled 9 1 4 ACCELERATION SUBMENU The Acceleration submenu includes the quantities defining speed models obtained while accelerating and decelerating and relating to each operating condition Access page Menu Accel Ent Nxt Press PROG to enter the Acceleration submenu Press f and Y to scroll through the other submenus First page Menu Accel 1 9 Ent Nxt PARAMETERS OF THE ACCELERATION SUBMENU 5 Acceler 2 9 MAN m s M POS EE 0 1 2 55 m s DEM 0 6 m s MEE ACCELERATION RAMP Acceleration ramp in Maintenance op
14. 8 240 260 LIF LIF LIF K 375 480 189 189
15. PARAMETERS OF THE CARRIER FREQUENCY SUBMENU carr 2 5 WE CO Freq kHz EE 0 6 kHz CO2 Column Carrier def in configuration table for LIFT SW parameters T5 section 9 3 Minimum value of PWM modulation frequency 2 Max carr 3 5 WE CO2 Freq kHz EE 1 Column Carrier max in configuration table for LIFT SW parameters T5 section 9 3 Column Carrier def in configuration table for LIFT SW parameters T5 section 9 3 Moximum value of PWM modulation frequency Pulse 4 5 WE number NEM 12 24 48 96 192 384 DES 24 Number of pulses generated by PWM modulation when switching from the minimum frequency of PWM modulation freq to the maximum frequency of PWM modulation 149 189 15P0095B6 USER MANUAL NOTE NOTE 150 189 9p SINUS K LIFT ELETTRONICASANTERNO An increase in carrier frequency determines an increase in the inverter leakage The carrier increase with respect to the default value may cause the inverter protection to trip Carrier should be increased in the following cases only uneven operation output current lower than rated current supply voltage lower than maximum voltage ambient temperature lower than 40 C See section 6 5 for more details Carrier Frequency SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONIC
16. 19497 ZT 4 did 2 4 peeds yr ELW A9 118 1 4 jeu un ZUN c ash OQW 0 4 peeds LLW 19481 OQW 694 338 peeds OLW 44O ZT 894 ddy 046 854 60W oeg NO ZIY 94 095 64 Ed 1929 9d Zld quel koad 44O LTH 99d 964 9 d 114 d ZOW NO 594 045 654 dO SEd 14 014 ANN 90W V z 440 OQW v9d dois 11 045 794 dS Calva vd AO 64 dOIS 14 604 SUON GOW NO OGW 9d 995 94 045 ESd dS INIVW Erd IOJ d 73030 L4 80d dS 9045 PZW ANO FOW 1 380 294 O3INI GdS 254 4531674 JOA 1900 1411 104 dois EZN 17 194 dOWd AdS 194 145 QNVIS 174 ZNOWALNO 184 NVW Q 904 95 HOIS CCW 3 O ZOW 190 OQW 094 ONITdWVS 054 dS ddV Ord LNOWdLNO 084 NVW V S0d WL POIS LOW 3393 LOW 1104110 dOO1 3345 03345 NOW LAdLNO 1390Y Hd 38S V3W 375 V 23 tl H N a INdLNO 4 03345 NOW LNdLNO 4 AJA JANSYIW m 119 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 8 LIST OF MENUS 8 1 COMMANDS MENU Enables factory setting restoring 8 1 1 RESTORE DEFAULT and the storage of all inverter parameters 8 1 2 SAVE USER S PARAMETERS First page COMMANDS Ent Prv Nxt PR
17. 650 530 710 550 375 40 P23 16000 58 not limited 4 or E 530 710 750 375 54 P23 24000 62 not limited 2680 530 710 990 375 68 P23 32000 62 not limited 60 48kW ES 650 530 710 750 730 101 P23 48000 90 not limited 50 64kW Reap ee 650 530 710 990 730 128 P23 64000 106 not limited max value to be set for parameter Brake Enable C68 IFD SW or C60 VTC SW Set Brake Disable C67 IFD SW or C59 VTC SW so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable O and Brake enableyO not to limit the operation of the built in braking module 70 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 2 BRAKING MODULE A braking module is available to be connected to terminals and see section 1 4 Wiring of the inverter for sizes S40 to S70 Braking modules can be used when a high braking torque is needed particularly when a prompt braking is needed for high inertial loads e g fans 4 3 REMOTING KIT The inverter keypad may be remoted A special kit is supplied which includes the following mounting plate for the keypad fastening to the cabinet door remoting wire length 5m For any details on the keypad remoting see section 1 5 Operating and Remoting the Keypad 4 4 REACTANCE 4 4 1 INPUT INDUCTANCE We suggest that a three phase inductance be insta
18. 77 189 SINUS K LIFT 15P0095B6 9px USER MANUAL ELETTRONICASANTERNO Always use an output inductance for gt 10 pole motors or parallel connected motors controlled by a single inverter Output inductance NOT required inductance REQUIRED INVERTER SINUS K M00299 0 Output inductance wiring L2 inductance may be used when the inverter output frequency does not exceed 60 CAUTION Hz For a higher output frequency a special inductance for the max allowable operating frequency must be used Please contact Elettronica Santerno S p a 78 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 5 ENCODER BOARD 5836 Board for incremental bidirectional encoder to be used as a speed feedback for inverters of the SINUS K PENTA series Jumper for power supply 107M0F lll 91060050 8 IEE 29 Hu B Trimmer for voltage adjustment 4 Configuration dip switch Fig 4 10 Encoder board ES836 DESCRIPTION ID NUMBER COMPATIBLE ENCODERS POWER SUPPLY OUTPUT Encoder board ES836 ZZ0095832 5V 12V or 24V LINE DRIVER PNP NPN PUSH PULL 79 189 15P0095B6 USER MANUAL 2 ELETTRONICASANTERNO 4 5 1 ENVIRONMENTAL REQUIREMENTS SINUS K LIFT Operating temperature to 50 ambient temperature contact Elettronica Santerno for higher ambient temperatures
19. ELETTRONICASANTERNO Screened cables allow both signal sensitive cables and perturbator cables to run in the same raceway When using screened cables 360 screening is obtained with collars directly bolted to the ground support 5 1 4 INPUT AND OUTPUT FILTERS The inverters of the SINUS K series may be delivered with incorporated input filters in that case models are marked with Al A2 B in the ID number If built in filters are fitted disturbance amplitude ranges between allowable emission limits see section 5 Provisions As for devices of group 1 class B for standard EN55011and VDE0875G just install an additional output toroid filter e g type 2xK618 on the models with incorporated filter Al Make sure that the three cables between the motor and the inverter go through the core The figure shows the wiring diagram for the line the inverter and the motor Ground R T L Output MESA toroid filter 2xK618 Wiring the toroid filter for the inverter of the SINUS K series NOTE Install the output filter near the inverter to comply with the standards in force leave a minimum clearance for the cable connections follow the instructions given for the connection of the ground terminals and the terminals of the filter the motor and the inverter see section 5 1 1 Install the toroid filter by leading the connection cables between the motor and the inverter inside the toroid 96 189 SINUS K LIFT
20. Part 1 1 Specifications of basic requirements EN 6014 60146 2 2000 02 Semiconductor convertors Part 2 Self commutated semiconductor converters including direct d c I MEE converters EN 61800 2 1998 04 Adjustable speed electrical power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency a c power drive systems CINES TEE Safety of machinery Electrical equipment of machines _ Part 1 General requirements EN 60204 1 Electrical equipment of industrial machines Modifica 1 1988 08 Part 2 Item designation and examples of drawings diagrams tables and instructions EN 60529 1991 10 Degrees of protection provided by enclosures IP Code 50178 1997 10 Electronic equipment for use in power installations FOLLOWING THE PROVISIONS OF LOW VOLTAGE DIRECTIVE 73 23 EEC AND SUBSEQUENT AMENDMENT 93 68 EEC LAST TWO DIGITS OF THE YEAR IN WHICH THE CE MARKING WAS AFFIXED 03 PLACE AND DATE OF ISSUE Casalfiumanese 07 05 2003 98 189 SINUS K LIFT 9px 15P0095B6 USER MANUAL ELETTRONICASANTERNO MANUFACTURER S DECLARATION Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER DECLARE UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FOR LIFTS OF SINUS K LIFT TYPE TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN T
21. 15 10 Supply frequency Hz tolerance 50 60Hz 10 Environmental Requirements Ambient temperature 0 40 C no derating 40 to 50 derating 296 of rated current every degree beyond 40 Storage temperature 25 70 Humidity 5 95 non condensing Altitude Up to 1000m a s l For higher altitudes derate the output current of 296 every 100m beyond 1000m max 4000m Vibrations Lower than 5 9m sec 0 6G Installation environment Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping if not protected by an adequate degree of protection Do not install in salty environments Operating atmospheric pressure 86 106kPa Cooling system Forced air cooling 55 189 15P0095B6 USER MANUAL 9p SINUS K LIFT ELETTRONICASANTERNO Cuntrel methd IFD LIFT Space vector modulation vectorial modulation PWM with V f curve Vector Torque Control Sensorless vectorial direct torque control Frequency speed setting Digital reference 0 1 Hz IFD SW 1 rpm VIC SW XE Analog reference 10bit 0 01 resolution of maximum output frequency speed with respect 24 5 Open loop 0 5 of speed 2 for IFD SW and LIFT Closed loop with encoder lt 0 5 of max speed Overload capaci
22. Active any NOT mainten USED 32 189 SINUS K LIFT 9p 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO Term Name Description Jumper LIFT Features Param 8 RESET Active input the inverter operation is reset after an Optois J10 C50 C51 alarm trip if the cause responsible for the alarm digital input NPN C52 C53 has disappeared PNP 9 MULTIFUNCTION Optois J10 C21 P40 Terminal 10 Param Function digital input NPN P41 condition C21 PNP setting inactive single CONT ACC Active input contractual speed P41 is selected Normal speed inactive input approach speed is selected P40 operation default setting inactive dual SELI Along with terminal 7 SEL1 it determines the Normal speed operating mode and the active reference based operation on the table below inactive terminal 1 active terminal SELO SELI State and reference 0 stop 1 O running at approach speed P40 0 1 running at low speed P42 1 1 running at contractual speed P41 With this configuration dual speed the running direction depends on terminal 11 UP DOWN inactive dual SELI Along with terminal 7 SELO it determines the Normal speed active reference based on the table below operation inactive terminal 1 active terminal SELO SEL1 Reference 0 approach speed P40 O contractual speed P41 0 1 low speed P42 no active reference Wi
23. 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 Ao Fout Level F69 1 1 lS fay Hyst P70 P72 or P74 1 1 1 1 1 1 1 1 1 1 1 i Delay 6 P65 or P67 1 DO i Idc Freq Level i ICE 1 Off Delay P64 P66 or P68 1 1 1 1 gt Figure 9 11 Characteristics of a digital output programmed as IDL Freq Level with respect to output current variations and output frequency variations in time Parameters used P63 ON DELAY P64 MDO OFF DELAY P65 on delay ON DELAY P68 OFF DELAY P69 LEVEL P70 MDO HYST P71 RL1 LEVEL P72 HYST P73 RL2 LEVEL P74 RL2 HYST C86 DCB Start CURR 148 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 2 CONFIGURATION MENU CONFIGURATION Esc Nxt PROG YW save 9 2 1 CARRIER FREQUENCY SUBMENU The Carrier Frequency submenu determines the frequency for PWM modulation generated by the inverter Access page Menu Carrier Fr Ent Nxt PROG VY 4 save Press PROG to enter the Carrier Frequency submenu Press 1 and to scroll through the other submenus First page Carrier freq 1 4 Esc Nxt PROG YW A save Press PROG to quit the Carrier Frequency submenu press 4 and to scroll through the parameters
24. 10 15 for asynchronous modulation Note that asynchronous modulation occurs with constant carrier independently on output frequency synchronous modulation occurs with constant pulse number carrier frequency output frequency pulse number is equal to Carrier Frequency C02 MAX CARRIER Synchronous modulation Factory setting oe Asynchronous modulation C01 MIN CARRIER gt four C01 C02 C03 M00159 A Fig 6 3 Carrier frequency based on output frequency For four lt fi carrier frequency is kept constant and equal to CO1 independently on output frequency up to fi C01 For fi fov lt carrier frequency increases a linear way because the pulse number is constant carrier frequency is fc four For four gt f2 carrier frequency is kept constant and equal to C02 A decreasing carrier frequency improves the motor performance at low rpm but implies a louder noise Because carrier frequency fc can never exceed 16 000 Hz if a high output frequency is required set 12 to obtain synchronous modulation when maximum output frequency is attained The diagram shows an example of the carrier frequency recommended to obtain a maximum output frequency of 800 Hz C02 is expected to be 10 000 Hz factory setting 110 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9600 C01 8000 666 800 four f f C01 8000
25. 4 5 6 ENCODER WIRING EXAMPLE The figures below show how to connect and configure the dip switches for the most popular encoder types CAUTION A wrong encoder board connection may damage both the encoder and the board In all the figures below dip switches SW2 1 SW2 4 and SW1 1 are in position ON NOTE ie 77 band limit is on If a connected encoder requires a higher output frequency set dip switches to OFF board ES836 See the encoder ratings Dip switch SW1 6 is not shown in the figures because its setting depends on the supply voltage required by the encoder See previous sections of this manual NOTE Zero notch connection is optional and is required only for particular software applications However for those applications that do not require any zero notch its connection does not affect the inverter operation See SINUS PENTA S Programming Manual for any detail NOTE The max length of the encoder wire depends on the encoder outputs not on encoder NOTE Differential LINE DRIVER or PUSH PULL encoder Fig 4 14 LINE DRIVER or PUSH PULL encoder with complementary outputs 84 189 SINUS K LIFT PUSH PULL single ended 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO Fig 4 15 PUSH PULL encoder with single ended outputs N CAUTION NOTE Because settings required for a single ended encoder dip switches SW2 1 SW2 5 SW 1 2 closed deliver a reference voltage
26. 4 68 m External thermal power dissipated by the enclosure Pte metallic enclosure only Ple 5 5 x Atx 5 128 W Pdiss left Pdiss Pti Pte 2022 W To dissipate Pdiss left provide a ventilation system with the following air delivery Q Q At x 3 5 1415 m h with reference to ambient temperature of 35 C at 1000m above sea level 20 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 3 3 SIZE WEIGHT AND DISSIPATED POWER 1 3 3 1 MODELS STAND ALONE IP20 AND IPOO Dissipated Size MODEL Wat al nom SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K SINUS K 15P0095A1 F002 21 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 1 3 3 2 MODELS STAND ALONE IP54 Dissipated PS pasaron SINUS K 0005 SINUS K 0007 505 SINUSK 0009 214 577 227 SINUS K 0011 SINUS K 0014 SINUS K 0016 SINUS K 0017 SINUS K 0020 250 623 SINUS 0025 SINUS 0030 SINUS 0035 SINUS 0038 15 SINUS 0040 288
27. 771 303 Noen SPOS Inverter condition 772 304 0 24 2 Note 10 SP03 Configuration bit address 770 302 hex _ H 40 ACCELERATION LIM 8 Disabled Enabled 42 RUNNING LM 9 Enabled Note 11 5 04 Configuration bit address 771 303 hex eee Note 12 Inverter condition address 772 304 hex INVERTER OK A30 Link Overvoltage 2 A31 D C Link Undervoltage 3 19 Fan Fault 4 1422 Motor overheated nverter overload 6 05 Eprom reading error EEPROM absent 35 Searching overcurrent 40 Serial comm Error A28 Accelerating overcurrent SW A29 Decelerating overcurrent SW A15 Encoder failure A16 Speed error A14 Continuous dec lim A24 Motor not connected 2 o 15P0095B6 USER MANUAL 187 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 12 5 SPECIAL PARAMETERS SWxx Read Only Addr Addr Description dec hex Min Max K SW 1 Software version 475 1DB Note 13 pop Noel O index of T001 20 100 Deceleration filter Note 13 Decimal number corresponding to the inverter firmware version Example Response 1000 version V1 000 pue L oor epe ws Model 478 IDE 0 26 indexofTOO2 n a po 20 100 Note 14 ASCII code corresponding to LK 4C4Bh 12 6 SPE
28. 91 4 Acceleration Subm nD n E 4 9T 5 Output Monior SUbmiehi 4 91 6 Speed SUBMENU p ei en ee a 4 9 T F SPeed LOOP 4 9 1 8 Digital Output SUBMENU lees SE istis 4 9 2 4 9 21 Carriek Frequency 5 set eet pertes ete edes e CLER Eu tnn 4 0 22 N E eng Roue 4 9 23 Operation Method Submenu sci oes uate peated RE 4 D2 A kinas OSA SIMU eee serra 4 OD SAMGTOLESET SUbImienUss sos n Meat 4 9 2 0 9 Funcion SUMEN 4 Motor Thermal ON de ue 4 92 8 Slip COMPENSATION SUBMENU cec cate 4 9 2 9 D C Braking SUBMENU 4 9 2 10 Seal 4 9 3 CONFIGURATION TABLE FOR LIFT SW PARAMETERS 4 DIA GING STIS 4 INVERTER OPERATING CONDITIONS sicco rs n Pee tes ORC MER 4 OR EA IER CMM
29. 9p SINUS K LIFT ELETTRONICASANTERNO CO7 pat 5 11 C07 Fomin Hz 0 1 5Hz 0 1 Hz Minimum output frequency relating to the pattern Minimum frequency generated at the inverter output can be altered only after contacting Elettronica Santerno C08 6 11 C08 Vmot V 5 500V class 2T 4T 5 690V class 5T 6T 230V for class 2T 400V for class 4T 575V for class 5T 690V for class 6T Motor rated frequency relating to the V f pattern Determines output voltage at motor rated frequency AI Bee C09 V f 7 11 C09 BOOST 100 400 50 Torque compensation at low rom Determines output voltage increment at low output frequency with respect to a constant V f ratio ILLE 8 11 C10 PREBOOST 96 7 0 0 5 0 2 5 for 505 530 0 5 for 540 570 Torque compensation at low rpm Determines output voltage at OHz V A 9 11 Auto bst MEME 0 0 10 0 2 5 AUTOBOOST variable torque compensation expressed as a percentage of the motor rated voltage C08 The value set for C11 represents the voltage increment when the motor runs with the rated torque C12 patt 10 11 Freqbst 96 C13 11 11 mf
30. MEE C58 R NO YES PE NO MEME Stores any alarm relating to mains failure A30 and A31 causing the equipment power off When power supply is restored send a RESET command o reset the alarms tripped C59 ENABLE 6 12 NO YES power on or after a few seconds a RESET command is sent NO ENABLE command deactivated at power on or after RESET if terminal 6 is closed and a speed reference other than 0 is sent that starts the equipment the motor does not start at power on or after an alarm RESET until terminal 6 is opened and closed again When this occurs the display shows TO START OPEN AND CLOSE TERM 6 see Section 1 WEE 59 HE NO YES PEE NO Operation of ENABLE command terminal 6 at power on or when a RESET command is sent YES ENABLE activated at power on if terminals is closed and a speed reference other than O is sent that starts the equipment the motor starts at 2 DANGER Setting parameter C59 to YES may start the motor as soon as the inverter is turned on C60 Encoder 7 12 C60 err thr 96 0710096 096 Maximum ratio of the difference between expected speed and measured speed for Encoder failure alarm A15 trip Set C60 0 to disable alarm A15 C61 Speed 8 12 C61 err thr rpm 0 4000rpm 0 Determines the speed value for alarm A16 Speed error trip Set C61 0 to disable the alarm Els
31. SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 3 4 STANDARD MOUNTING AND PIERCING TEMPLATES Fixing templates mm Size standard mounting X X Y 01 02 Fastening screws 505 156 321 4 5 4 510 192 377 6 12 5 5 515 185 449 7 15 M6 S20 175 593 7 15 530 213 725 9 20 M8 S40 540 270 857 9 20 M8 S50 560 280 975 11 21 M8 M10 25 189 USER MANUAL 15P0095B6 9p SINUS K LIFT ELETTRONICASANTERNO 1 3 5 THROUGH PANEL ASSEMBLY AND PIERCING TEMPLATES SINUS 505 For this inverter size the air flow of the power section is segregated from the air flow of the control section through the installation of two optional mechanical parts to be assembled with five self forming screws M4 see Figure 1 1 T a gt Fig 1 1 Mounting the accessories SINUS 505 through panel assembly The equipment height becomes 488 mm with the two additional components see figure on the left Figure 1 2 also shows the piercing template of the mounting panel including four holes M4 for the inverter mounting and two slots 142 x 76 mm and 142 x 46 mm for the air cooling of the power section Fig 1 2 Piercing template of the mounting panel for SINUS 505 through panel assembly 26 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT SINUS K 10 A through panel assembly is provi
32. and 18 and PID regulator feedback value expressed as a percentage NELLE 9 1 6 SPEED SUBMENU The Speed submenu determines values and configurations of the speed references that can be output through multifunction digital inputs Access page PROG YW save Press PROG to enter the Speed submenu Press and 4 to scroll through the other submenus 133 189 15P0095B6 USER MANUAL SINUS K LIFT 2 First page Menu Speed 1 6 Esc Nxt Press PROG to quit the Output Monitor submenu Press and to scroll through the parameters PARAMETERS OF THE SPEED SUBMENU P40 Approach 2 6 P40 Speed 1 120 10 APPROACH SPEED Cage speed expressed as a percentage of rated speed P44 during the floor approach stage P41 Standard 3 6 P4 Speed 1 120 100 STANDARD SPEED Contractual speed cage speed expressed as a percentage of rated speed P44 while moving from one floor to another P42 Lower 4 6 P42 Speed 1 120 6796 with no speed sensor 32 with a speed sensor LOWER FLOOR SPEED Low speed cage speed expressed as a percentage of rated speed P44 when moving among low floors P43 Mainten 5 6 P43 Speed 1 120 40 with no speed sensor 20 with a speed sensor MAINTENANCE SPEED Cage speed expressed as a percentage of rated speed P4
33. draw particular attention to the cabinet doors opening and cable paths A Use a seam welded metal frame ensuring electrical continuity Provide an unpainted reference grounding support on the frame bottom This steel sheet or metal grill is to be connected to the metal frame which is also connected to the ground mains of the equipment All components must be bolted directly to the grounding support B Hinged parts or mobile parts i e doors must be made of metal and capable of restoring electrical conductivity once closed C Segregate cables bases on the type and intensity of electrical quantities and the type of devices which they are connected to components that may generate electromagnetic disturbance and components that are particularly sensitive to disturbance high sensitivity analog inputs and outputs voltage reference and current reference sensors and measurement circuits ATs and VTs DC supply 10V 24V low sensitivity digital inputs and outputs optoisolated commands relay outputs low perturbation filtered AC supply high perturbation power circuits in general inverter non filtered AC supply contactors inverter motor wires Measures to take when wiring the cabinet or the system Sensitive signals and perturbator signals must never exist within a cable Avoid that cables carrying sensitive signals and perturbator signals run parallel at short distance whenever possible paths of cables carry
34. speed correction if any is sent to the frequency reference SLIP COMPENSATION C74 C75 C76 C77 C78 C79 GENERATOR OF CAGE SPEED Frequency MODELS Frequence ENES ein ANDS E INVERTER gt 05 06 07 P05 P06 C08 C09 C10 P09 P10 C11 P11 P12 P40 P41 P42 P43 P44 C21 M11 SPEED READING a Em P58 22 23 12 C23 M12 EET Section relating to the inverter operation using an encoder M00764 A Figure 6 1 Block diagram of the speed regulator 102 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 6 2 COMMERCIAL SPEED SINUS LIFT inverters allow to use two different values of commercial speed high speed or contractual speed parameter P41 factory set to 100 of the rated speed low speed factory set to 67 of the rated speed if no speed transducer is used or factory set to 32 if a speed transducer is used Default values may be altered where required required This section details the conditions when both speed values recommended or Commercial speed to be used depends not only on traffic demand but is also affected by the stroke length and the selected acceleration and jerk values One commercial value only is not sufficient for several interfloors or proper speed acceleration and jerk values even with constant interfloor distance single speed may be used if the commercial sp
35. 189 15P0095B6 9px SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO QUERY RESPONSE Slave address Slave address Function 03h Function 03h Register address high Register address low Register No high Register No low 10h Preset Multiple Register Allows to set the state of multiple registers for the slave device In broadcast mode address O the state of those registers is set in all connected slave devices Additional parameters are the basic register address the number of registers to be set the relevant value and the number of bytes used for the data items QUERY RESPONSE Slave address Slave address Register addr Hi Register addr Hi Register addr Lo Byte number Error correction Hi Lo Register value Error correction Register value Hi Error Messages If a message error is detected the inverter will send a message to the master Slave address Function MSB 1 Error code Error correction The error code meaning is the following Code Name Meaning 01 ILLEGAL FUNCTION The function is not implemented in the slave device 02 ILLEGAL DATA ADDRESS The address specified in the relevant field is illegal for the slave device 03 ILLEGAL DATA VALUE The value is not allowable for the specified location 174 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 11 3 GENERAL FEATURES AND EXAMPL
36. 25G 1800W RE3103250 SINUSK 0030 BA2X2 25G 1800W RE3103250 SINUSK 0035 4T BA2X2 25G 1800W RE3103250 SINUSK 0038 4T BA2X2 15G 4000W RE3483150 15 SINUSK 0040 AT BA2X2 15G 4000W RE3483150 SINUSK 0049 4T BA2X2 159 4000W RE3483150 SINUS K 0049 AT BA2X2 159 4000W RE3483150 SINUS K 0060 AT BA2X2 15G 4000W RE3483150 S20 SINUSK 0067 4T 2 2 109 8000W RE3763100 SINUS K 0074 AT BA2X2 109 8000W RE3763100 SINUS K 0086 AT BA2X2 10 8000 763100 SINUS 0113 AT 2 2 6 6 69 12000W RE4022660 530 SINUS K 0129 AT BA2X2 6 6 69 12000W RE4022660 SINUS K AT BA2X2 5 6 6G 12000W RE4022660 SINUS K 4T BA2X2 5 6 6G 12000W RE4022660 SINUSK 0179 AT XA2X2 E 10G 10G 8000W note 1 2 RE3763100 540 SINUS K 0200 AT XA2X2 E 6 6G 6 6G 12000W note 1 2 SINUSK 0216 AT XA2X2 E 6 6G 6 6G 12000W note 1 2 SINUSK 0250 AT XA2X2 E 6 6G 6 6G 12000W note 1 2 SINUSK 0312 AT XA2X0 6 6G 6 6G 6 6G 12000W note 1 3 S50 SINUSK 0366 AT XA2X0 E 6 6G 6 6G 6 6G 12000W note 1 3 SINUSK 0399 AT XA2X0 E 6 6G 6 6G 6 6G 12000W note 1 3 note 1 For the connection of MFI and braking resistors see manual relating to MFI braking module 2 DANGERII Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 10 of the connected motor rated power Use a proper air cooling system Do not install braking resist
37. 5 0 5 Q 4000W RE3482500 SINUS K 0074 2T BA2X2 4 2 5 Q 4000W RE3482500 SINUS K 0086 2T BA2X2 4 2 5 Q 4000W RE3482500 SINUS K 0113 2T BA2X2 3 3 3 Q 8000W RE3762330 530 SINUS 0129 2T BA2X2 3 3 3 Q 8000W RE3762330 SINUS K 0150 2T BA2X2 2 5 3 3 Q 8000W RE3762330 SINUS K 0162 2T BA2X2 2 5 3 3 Q 8000W RE3762330 SINUS K 0179 2T XA2X2 2 MFI E 2T 45 3 3 Q 3 3 8000W note 3 2 RE3762330 540 SINUS 0200 2T XA2X2 2 MFI E 2T 45 3 3 Q 3 3 8000W note 3 2 RE3762330 SINUS 0216 2T XA2X2 2 MFI E 2T 45 3 3 Q 3 3 8000W note 3 2 RE3762330 SINUS 0250 2T XA2X2 2 MFI E 2T 45 3 3 Q 3 3 8000W note 3 2 RE3762330 SINUS 0312 2T XA2XO 3 MFI E 2T 45 3 3 O 3 3 O 3 3 O 8000W note 3 3 RE3762330 550 SINUS 0366 2T XA2XO 2T 45 3 3 Q 3 3 3 3 8000W note 3 3 RE3762330 SINUS 0399 2T XA2XO 3 MFI E 2T 45 3 3 Q 3 3 Q 3 3 Q 8000W note 3 3 RE3762330 note 1 Two parallel connected resistors 560Ohm 350W note 2 Two parallel connected resistors 150hm 1100W note 3 For the connection of MFI and braking resistors see manual relating to MFI braking module 2 DANGERII Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 10 of the connected motor rated power Use proper air cooling system Do not install braking resistors near heat sensitive equipment or
38. 5 MODELS Box RESISTORS IP23 4KW 64KW OVERALL DIMENSIONS Eyebolts for powers over 24 000W Z P2 E included Nameplate Grounding bolt M8 j i _ 8 CS Lo Y NL 7 Grill panel Grill panel A fastening fastening screws screws IE m 2 wa 7 Fastening hole positions Fastening hole positions L Fig 4 5 Box resistors IP23 WIRING Connection terminals Connection terminal detail N AN Screws 8x20 vi J N vA 7 X _ G s sw s ws A e gt E L gt Fig 4 6 Position of electrical connections in box resistors Remove grids to gain access to wiring terminals Important Figure shows resistor 20Ohm 12kW For certain models remove both panels to gain access to wiring terminals 69 189 15P0095B6 9px SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO Max duration of Mean power continuous operation s P P1 P2 L H Wot to be RESISTOR etal dissipated mm Kg W 240Vac 500 4KW 650 530 710 320 375 20 23 4000 30 not limited 500 8KW 650 530 710 380 375 23 P23 8000 50 not limited 650 530 710 460 375 34 P23 12000 50 not limited ed
39. 715 SINUS 0049 SINUS 0049 SINUS 0060 20 SINUS K 0067 339 842 SINUS K 0074 SINUS K 0086 SINUS K 0113 530 SINUS K 0129 359 1008 SINUS 0150 SINUS 0162 22 189 SINUS K LIFT 1 3 3 3 MODELS BOX IP54 MODEL 2 ELETTRONICASANTERNO power at Inom SINUS BOX K 0005 SINUS 0007 SINUS _ 0009 400 SINUS 0011 SINUS 0014 SINUS 0016 SINUS 0017 SINUS 0020 500 SINUS 0025 SINUS 0030 SINUS 0035 SINUS 0038 SINUS BOX K 0040 600 SINUS 0049 SINUS 0049 110 3 950 SINUS BOXK 0060 110 3 1050 5208 SINUS BOX K 0067 600 1412001 400 110 3 1250 SINUS 0074 112 3 1350 SINUS 0086 112 3 1500 Size and weight may vary depending on optional components required AVAILABLE OPTIONAL COMPONENTS Line magnetic circuit breaker with release coil Line contactor in Front control through key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor fan cooling circuit Anticondensation resistance Additional terminal board for input output wires 1
40. Autoreset Ent Nxt PROG YW save Press PROG to enter the Autoreset submenu Press and T to scroll through the other submenus of the Configuration menu First page Autoreset 1 5 Esc Nxt PROG V A save Press PROG to quit the Autoreset submenu Press and to scroll through the parameters PARAMETERS OF THE AUTORESET SUBMENU C50 Autores 2 5 UM C50 NO YES NO YES PEE NO Activates or deactivates the autoreset function C51 Attempts 3 5 Number C51 1 10 4 Determines the number of automatic reset operations performed before locking the autoreset function Autoreset count starts from after a time period longer than the one set in C52 C52 Clear fail 4 5 C52 count time s 1 999s 300s Determines the time interval clearing the autoreset count if no alarm trips C53 PWR 5 5 C52 Reset R NO YES NO Sct to YES to automatically reset an alarm by switching off and on the inverter 155 189 15P0095B6 USER MANUAL 2 ELETTRONICASANTERNO SINUS K LIFT 9 2 6 SPECIAL FUNCTION SUBMENU The Special Function submenu includes the following storage of mains failure alarm if mains failure causes the equipment power off operating mode of built in braking module if any operating mode of the ENABLE command page displayed at power on Access page Menu spec funct Ent Nxt Press
41. C12 50 C13 depending on the starting couple needed Besides forcing a compensation depending on operating frequency voltage may be increased decreased depending on actuated torque sign with respect to the motor stress This compensation derives from AV SUO 100 Tn 108 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO Where T is the motor torque and Tn is the motor rated torque calculated as follows Pn 74 73 2 Nm 2m f 2 C05 C74 Motor rated power C73 Motor pole number C11 AutoBoost variable torque compensation expressed as a percentage of the motor rated voltage The value set for C11 is the voltage increment when the motor runs at rated torque 109 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 6 5 CARRIER FREQUENCY Carrier frequency may be programmed based on output frequency as shown in Fig 6 3 Adjust parameters in the Carrier Freq submenu Configuration menu C01 MIN CARRIER Minimum value of PWM modulation frequency C02 CARRIER Maximum value of PWM modulation frequency CO3 PULSE NUMBER Number of output pulses produced when switching from the minimum value to the maximum value Factory setting is dependent on the inverter size but is always C02 24 Always do the following never exceed the maximum allowable carrier frequency automatically actuated by the inverter not set a low pulse number
42. Fig 9 10 Thermal protection inactive output with motor thermal protection trip Power Level active output if the generated power is lower than the one given by the nominal power of the motor C74 Motor Contact output for motor contactor command output activated as soon as the inverter starts the motor start is delayed by ton delay time Ide Freq Level Active output when the braking direct current at start reaches the value set in C86 This output deactivation is similar to Frequency Level operation 4 NOTE NOTE Use parameter P72 to set a hysteresis for the commutation of a digital output Select INV OK OFF to activate a digital output in the case of emergency protection trip inverter switched off when in emergency mode inverter turned on with ENABLE contact terminal 6 closed and parameter C59 set to If INV OK OFF is selected the digital output may be used to control an indicator light or send emergency signals to the PLC If Inv run trip is selected the digital output activates only if the inverter enters the emergency mode due to a protection trip Turn off and on the equipment in emergency mode to deactivate the digital output n this operating mode the digital output may be used to control a relay activating a contactor installed on the inverter supply line 139 189 15P0095B6 USER MANUAL NOTE 9p SINUS K LIFT ELETTRONICASANTERNO Set C81 YES to
43. LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 6 3 OPERATION BASED ON THE SELECTED SPEED PATTERN C21 6 3 1 SINGLE SPEED OPERATING MODE Parameter C21 Operation Method Menu Standard Speed Parameter value Single In Single speed operating mode Normal operation and Maintenance operation are separate no common input contact In Normal operation two contacts select the lift cage running direction and a third contact selects the lift cage speed between contractual speed and approach speed P41 and P40 respectively In Maintenance operation the lift cage running direction is determined by two additional contacts and the lift cage speed is maintenance speed P43 A separate contact selects Normal Maintenance operation The table below shows digital input operation in Single speed operating mode MAN NORMAL FWD REV CONT ACC FWD_MAN Term 10 Term 7 Term 11 Term 9 Term 12 Term 13 Stop Upstroke at approach speed P40 0 Upstroke a Normal contractual speed operation P41 Downstroke a approach speed P40 Downstroke contractual P41 Stop Maintenance Mainten speed operation upstroke P43 Mainten speed downstroke P43 Any position 105 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 6 3 2 DOUBLE SPEED OPERATING MODE Parameter C21 Operation Method Menu
44. Name Description dec hex meas R W is C56 BrakeDisab disabling time 1296 510 _ 30000 o 6400 1 ms pee Brake enabling time 30000 EI 65400 ErrThres Error threshold for 1 lencoder alarm 61 ErrThres Error threshold for C65 Current thr di corrente per allarme A24 Special Functions Menu C5x Bit Parameters Addr Addr Addr Name Description dec hex dec hex WRITE WRITE READ READ 58 LOSS loss storage 523 20B 1770 111302 11 alc ENABLE terminal operation 770 15 302 15 m C64 Res Stator resistance autotuning enabling 513 201 770 1 3021 o o 12 3 7 MOTOR THERMAL PROTECTION MENU C7x Addr Addr Unit of Name Description dec hex Def Min Max meas RAW FRO hermal protection enabling 1302 o 3 s C71 MOT CUR uy C 72 TH C Motor thermal constant 1 1304 518 600 5 3600 List for parameter C70 184 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 12 3 8 SLIP COMPENSATION MENU C7x Addr Addr Name Description dec hex R W IC73 POLES Motor pole number 1305 75 Q z 2 z C74 M SLIP Motor rated power 1306 51A 51B HIGH SLIP Motor slip at rated speed 51 STAT RES Stator resistance SLIP FILT Filter over sli
45. P Cfg Cm Srv PROG V SAVE Press PROG to access the menu the first page of the Configuration menu is displayed CONFIGURATION Esc Prv Nxt PROG V SAVE From the first page press and 4 to access the access pages of the different submenus Press PROG to return to the main menu Press PROG from the first page of the Configuration menu to access another main menu e g Measure Parameter The display shows INVERTER OK M P Cfg Cm Srv PROG WW SAVE Press T and J to select M P and press PROG to access the M P menu 117 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 7 2 SUBMENUS Press T and 4 from the first page of main menu to scroll through the submenu access pages Press PROG to access the page displayed The first page of the submenu appears Press T and 4 to scroll through the parameters of the submenu To alter a parameter value set key parameter PO1 to 1 select the parameter to alter and press the PROG key a flashing cursor appear press and Y to increase or decrease the parameter value Press SAVE to store the new value press PROG to store the new value until the inverter is turned off To quit the submenu scroll the different parameters up to the first page of the submenu or simultaneously press PROG and 4 press PROG to access the submenu level Example Programming parameter P44 cage rated speed Access the M P menu Measure Parameter the first page of the
46. P60 MDO opr 2 16 P POO ON INV OFF Inv RUN Trip Reference Level Frequency Level Forward Running Reverse Running Fout O K Current Level Limiting Motor Limiting Generator Limiting Frequency Level2 Thermal prot Power Level Motor Contact Idc Freq Level Thermal prot Determines the configuration of Open Collector digital output terminals 24 and 25 Press 4 and to select the inverter condition to be associated to the digital output nv O K ON active output the inverter is ready to run Inv O K OFF active output the inverter is in emergency mode any condition locking the RUN command see note at the end of the description of parameter P60 Inv run trip active output if inverter in emergency mode due to a protection trip Reference Level active output speed reference at the inverter input is higher than the one set with P69 see Fig 9 6 Frequency Level active output the inverter is generating a higher frequency than the one set with P69 independently of the motor direction of rotation see Fig 9 7 Forward Running active output the inverter is generating a higher frequency than the one set with P69 positive reference see Fig 9 7 Reverse Running active output the inverter is generating a higher frequency than the one set with P69 negative reference see Fig 9 7 Fout O K active output the absolute value of the difference between the frequency reference and the o
47. PID regulator derivative term It is expressed as a multiple value of the sampling time Set Deriv Time 0 to override derivative action Bae P56 Freq 8 10 P56 Thresh Hz 720 0800 Hz for 505 530 02120 Hz for 540 570 10 Hz Inverter output frequency determining the activation of PID regulator integral term P57 SPD PG 10 10 57 Appz 0 31 999 0 35 Multiplicative constant of PID regulator integral term used during the approach stage Edad P58 I T APP 10 10 P58 Stop Tc 371024 Tc NONE 200 Tc Constant dividing PID regulator integral term used during the approach stage Set Integr Time NONE value following 1024 to override integral action Time NONE value following 1024 to override integral action us 136 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 1 8 DIGITAL OUTPUT SUBMENU The Digital Output submenu determines the parameters relating to digital outputs Access page Menu Digital Out Ent Nxt PROG V save Press PROG to enter the Digital Output submenu Press and 4 to scroll through the other submenus First page Dig output 1 16 Ent Nxt PROG V SAVE Press PROG to quit the Digital Output submenu Press and 4 to scroll through the parameters PARAMETERS OF THE DIGITAL OUTPUT SUBMENU
48. PROG to enter the Special Function submenu Press and 7 to scroll through the other submenus of the Configuration menu First page Spec funct 1 12 Esc Nxt PROG A save Press PROG to quit the Special Function submenu Press and f to scroll through the parameters PARAMETERS OF THE SPECIAL FUNCTION SUBMENU C55 Brake U 2 12 WE COD NO YES HEME YES NO YES ga Braking module enabling or disabling built in or external braking module C56 Brake 3 12 wee C56 Disab ms EE O 65400 ms 50000 ms OFF time of the built in braking module 56 0 means that the braking module is always ON if also C57 0 the braking module is always OFF C57 Brake U 4 12 ll C57 Enable ms EE O 65400 ms 50000 ms time of the built in braking module 57 0 means that the braking module is always OFF regardless of C56 programming NOTE Use the external braking module for applications requiring higher levels than the levels allowed by parameters C56 and C57 and by the inverter model see section 4 1 BRAKING RESISTORS in the Installation manual DANGER Do not exceed values stated in section 4 1 BRAKING RESISTORS in the Installation Manual for the programming of C56 and C57 156 189 SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO C58 Mains l m 5 12 NO YES
49. Relative humidity 5 to 95 non condensing Max operating altitude 4000 a s l 4 5 2 ELECTRICAL FEATURES Value Connection to encoder Min Typ Unit of m Encoder supply current 24V protected with self resetting fuse 200 mA Electronically protected encoder supply current 12V 350 mA Electronically protected encoder supply current 5V 900 mA Adjustment range for encoder supply voltage 5V mode 4 4 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 3 120 17 3 V Input channels Three channels A B and zero notch Z Type of input signals Differential or single ended Voltage range for encoder input signals 4 24 V Pulse max frequency with noise filter setting on 77kHz 1024imp 4500rpm Pulse max frequency with noise filter setting off 155kHz 1024imp 9000rpm Input impedance in NPN or PNP mode auxiliary pullup or pulldown resistors 15k Q required Input impedance in line driver mode or push pull mode 3600 ISOLATION The encoder supply line and inputs are galvanically isolated from the inverter control board grounding for a 500VAC test voltage for 1 minute Encoder supply grounding is in common with control board digital inputs available in the terminal board 80 189 SINUS K LIFT EE 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO 4 5 3 INSTALLING THE ENCODER BOARD ON THE INVERTER 1 Tur
50. Standard Speed Parameter value Double Operating mode at two speed values plus approach speed value Normal operation and Maintenance operation are separate no common input contact In Normal operation two contacts select the cage speed and the cage stop selectable speed values P40 Approach speed P41 Contractual speed P42 Low speed and a contact Up Down selects the cage running direction In Maintenance operation only one cage speed is available P43 and two contacts determine the cage running direction A separate contact selects Normal Maintenance operation The table below shows digital input operation in Double speed operating mode MAN NORMAL Up Down FWD MAN REV MAN Term 10 Term 11 Term 12 Term 13 Stop Upstroke at approach speed P40 Upstroke at low speed P42 Upstroke at Normal contractual speed P41 Downstroke at approach speed P40 Downstroke at low speed P42 operation Downstroke at contractual speed P41 Stop Maintenance Maintenance speed operation P43 Downstroke at Maintenance speed P43 Upstroke at SI Any position 106 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 6 3 3 DOUBLE A SPEED OPERATING MODE Parameter C21 Operation Method Menu Standard Speed Parameter value Double A Operating mode at two speed values plus approach speed
51. active any NOT USED Maint 12 MULTIFUNCTION J10 terminal 10 par Function NPN condition C21 PNP setting inactive single NOT USED Normal operation speed default setting inactive dual NOT USED Normal operation speed inactive dual FWD Along with terminal 13 REV it determines the Normal operation speed A operating mode and running direction based on the table below 0 inactive input 1 active input FWD REV Reference 0 stop 1 upstroke 0 1 downstroke 1 1 stop Reference depends on terminals 7 SELO and 9 SEL1 active any FWD Active input inverter in upstroke maintenance maint MAN condition reference set through par P43 is active inactive input frequency reference is reset motor stops during ramp up 34 189 SINUS K LIFT 9p 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO Term Name Description I O Features Jumper LIFT Param 13 MULTIFUNCTION J10 NPN C21 terminal 10 par Function PNP condition C21 setting inactive single NOT Norma speed USED operation default setting inactive dual NOT Norma speed USED operation inactive dual REV Along with terminal 12 FWD it Norma speed A determines the operating mode and operation running direction based on the table below 0 inactive terminal 1 active terminal FWD REV Reference 0 stop O upstroke 0 1 downstroke 1 1 stop Reference depend
52. ce es M23 Stop time Cage deceleration time 1052 4IC o O 20 100 s 24 Stop space Cage deceleration distance 1053 41D O O 999 100 m 178 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 12 2 PROGRAMMING PARAMETERS Pxx Read Write 12 2 1 ACCELERATION MENU POx P1x Addr Addr Unit of Name Description dec hex Max meas Eo an 06 01 6500 prer peat tenen node 6500 Deceleration in Normal slowing down m s2 stage Deceleration in Normal stop stage Jerk in Normal operation P11 Lift Red Strt Jerk reduction in Norm start stage P12 Jerk Predeceleration Jerk increase 7 7 2 6500 96 12 2 2 OUTPUT MONITOR MENU P3x Name Description dec hex meas rei v OMNI Analog output 1 iE output DUM o output current 500 500 500 1000101 output voltage output power 500 ES 500 19990 Constant for analo NUM MEN LU output speed i KOR Constant for analog bus Output PID output 179 189 15P0095B6 9px USER MANUAL lt ELETTRONICASANTERNO List for parameters P30 and P31 Addr Addr Name Description dec hex SR E 40 fApproachSpd Approach speed 16 10 P41 Standard Spd Contractual speed 0 349 EE mue U E au Oo Ulu 4 1 STOP ntegr
53. enable 191 Freq Level operating mode If C81 is not set to Yes operation in ldl Level mode is the same as Frequency level P62 RL2 opr 4 16 uM 62 nah NEM ON INV OFF Inv RUN Trip Reference Level Frequency Level Forward Running Reverse Running Fout Current Level Limiting Motor Limiting Generator Limiting Frequency Level2 Thermal prot Power Level Motor Contact Idc Freq Level Frequency level used to control the electromechanical brake Configuration of relay digital output RL2 terminals 29 30 and 31 Use and to select the inverter condition to be associated with the digital output condition Inv O K ON active output the inverter is ready to run Inv O K OFF active output the inverter is in emergency mode any condition locking the RUN command see note at the end of the description of parameter P62 Inv run trip active output if inverter in emergency mode due to a protection trip Reference Level active output speed reference at the inverter input is higher than the one set with P73 see Fig 9 6 Frequency Level active output the inverter is generating a higher frequency than the one set with P73 independently of the motor direction of rotation see Fig 9 7 Forward Running active output the inverter is generating a higher frequency than the one set with P73 positive reference see Fig 9 7 Reverse Running active output the inver
54. etn ders Pn e Pee Pe ders n Oe Pee Pee dec D e oe e 4 4 5 ENCODBER BOARDB 836 deeds se ae ate ate addu es 4 4 5 Environmental 4 45 2 Bl cirical Feat res s eee eee eee eem 4 4 5 3 Installing the Encoder Board on the Inverter sssssssssssss eee 4 AUS As iEncoder Board Os Mosi d E en E E E D tme m 4 AA nt III III III 4 45 6 Enicoder Wiring EXIM ples A tst E D D DEDE DE 4 4 S NORMATIVE REEBREINGES C a a a 4 5 1 RADIOFREQUENCY DISTIRBAN GE 2 rinier riip r raip e e a r a a nr a in r reia ri r nn piia air Sia 4 S TO 4 5 1 2 Output Filters 4 Cabinets Ad ek s set teas CMS dapi ipi dei ted teli tbe 4 5 144 ie MARA 4 5 2 EUROPEAN UNION DIRECTIVES AND CONFORMITY 4 SECTION 2 Programming Instructions 4 6 PROGRAMMABLE FUNCTIONS le 4 6 1 USING THE TRANSDUCER ENCODER 4 682 GCOMMERGIAL SPEED 4 6 3 OPERATION BASED ON THE SELECTED SPEED PATTERN 21 4 63 15 modes a s D E E E D 4 6 9 2 Double Speed operatingmode EDU ee be dne 4 6 3 3 Double A speed operating mode REN NR NN NNI REN RARE ERR 4 6
55. is in emergency mode any condition locking the RUN command see note at the end of the description of parameter P61 nv run trip active output if inverter in emergency mode due to a protection trip Reference Level active output speed reference at the inverter input is higher than the one set with P71 see Fig 9 6 Frequency Level active output the inverter is generating a higher frequency than he one set with P71 independently of the motor direction of rotation see Fig 9 7 Forward Running active output the inverter is generating a higher frequency than he one set with P71 positive reference see Fig 9 7 Reverse Running active output the inverter is generating a higher frequency than he one set with P71 negative reference see Fig 9 7 Fout O K active output the absolute value of the difference between the frequency reference and the output frequency is lower than the value set with P71 RL1 Level see Fig 9 8 Current Level active output the inverter output current exceeds the value set with P71 RLI Level see Fig 9 9 Limiting active output inverter in limiting stage Motor limiting active output the inverter is limited by the motor Generator lim active output limit during regeneration stage Frequency Level2 like Frequency Level but with a hysteresis in the reversed deactivation level thus allowing to unlock the electromechanical brake at a lower frequency than the brake locking frequency see
56. net Ent Prv Nx PROG V SAVE Press PROG to enter the submenu Press 4 and f to scroll through the other submenus of the Configuration menu First page Serial netw 1 5 Ent Prv Nxt PROG V SAVE Press PROG to quit the Serial Network submenu Press and to scroll through the other pages of the submenu PARAMETERS OF THE SERIAL NETWORK SUBMENU C90 Serial netw 2 5 UEM C90 Address Wl 247 Determines the address assigned to the inverter networked through RS485 C91 Serial 3 5 Delay ms C91 0 2000 ms ms Determines the inverter response delay after a master query over link RS485 C92 Time 4 5 Out ms C93 0 2000 ms ms When the inverter is ready to receive a message if no character is sent for the preset time period the message sent from the master device is considered as complete EE C93 Baud Rate 5 5 uM 22 Rate baud iS 1200 2400 4800 9600 baud 9600 baud F Sets the baud rate expressed in bits per second 164 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 9 3 CONFIGURATION TABLE FOR LIFT SW PARAMETERS Imot Inom Imax Carrier Carrier C74 C74 41 43 C7
57. notch inverse polarity 7 VE Encoder supply output 5V 12V 24V 8 GNDE Encoder supply grounding 9 GNDE Encoder supply grounding For the encoder connection to the encoder board see wiring diagrams following pages Encoder board ES836 is provided with two dip switch banks to be set up depending on the type of connected encoder Dip switches are located in the front left corner of encoder board ES836 and are adjusted as shown in the figure below TERMINAL BO ARD Fig 4 13 Position of dip switches 82 189 SINUS K LIFT 15P0095B6 Z USER MANUAL Dip switch functionality is detailed in the table below Switch OFF open ON closed SW2 1 Channel Z with no band limi Channel Z with band limi SW2 2 Channel Z differential Line driver Channel Z single ended SW2 3 Channel Z type NPN or PNP Channel Z Line driver or Push Pull SW2 4 Channel B with no band limi Channel B with band limi SW2 5 Channel differential Line driver Channel B single ended SW2 6 Channel B type NPN or PNP Channel B Line driver or Push Pull SW1 1 Channel A with no band limi Channel A with band limi SW 2 Channel A differential Line driver Channel A type single ended SW1 3 Channel A type NPN or PNP Channel A type Line driver or Push Pull SW1 4 Not used Not used SW1 5 Not used Not used SW1 6 S
58. objects CAUTION Do not connect any braking resistor with an Ohm value lower than the value stated AN in the tables 63 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 4 1 4 BRAKING RESISTORS FOR HEAVY DUTY CYCLE AND 200 240VAC SUPPLY VOLTAGE ee Heavy duty cycle cage speed x 1 m s starts h gt 120 stop number gt 8 applied to Degree of protection the inverter IP54 or IP55 up to 250 1800W Code Q IP20 for higher ratings SINUS K 0005 2T BA2X2 25 0 56Q 350W RE2643560 SINUS 0007 2T BA2X2 25 0 100Q 100Q 350W note 1 2 RE2644100 S05 SINUS K 0009 2T 2 2 25 0 56 2 56 0 350W 2 RE2635560 SINUSK 0011 2T 2 2 25 0 56 2 560 350W 2 RE2635560 SINUS 0014 2T BA2X2 25 0 100Q 100Q 1000 100Q 350W note 2 4 RE2644100 SINUS 0016 2T BA2X2 25 0 100 1000 100 1000 350W note 2 4 RE2644100 SINUS K 0017 2T BA2X2 25 0 1000 1000 1000 1000 350 note 2 4 RE2644100 S10 SINUS K 0020 2T BA2X2 25 0 25Q 1800W RE3103250 SINUS K 0025 2T BA2X2 10 0 75 75 75 75 75 75 550 note 3 6 RE3063750 SINUS K 0030 2T BA2X2 10 0 75 75 75 75 75 75 550 note 3 6 RE3063750 SINUS K 0035 2T BA2X2 10 0 75 75 75 75 75 75 550 note 3 6 RE3063750 SINUS K 0038 2T BA2X2 7 5 25 250 1800W note 4 2 RE3103250 1
59. of low trequency components The better way is to increase low frequency impedance by installing an inductance Power drive systems with no mains side inductance generate larger harmonic currents than power drives which do have an inductance Unlike DC inductance AC inductance suppresses most harmonic currents and protects the rectifier from supply voltage peaks For gt 500kW drives a 12 pulse inductance is normally used This suppresses the lowest harmonic current in the supply line In a 12 pulse inductance the lowest harmonics are the 11th and the 13th followed by the 23th the 25th and so on with their relevant low levels The supply current shape is very similar to a sinusoid 71 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO Harmonic currents 60 With an inductance 50 With no inductance 40 30 20 10 Des m 5th 7th 11th 13th 17th 19th 23rd 25th Sequence Input reactance L2 and 14 are available having a different inductance value The sections below detail the inductance ratings based on the inverter size 72 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 4 1 1 INDUCTANCE RATINGS MH INVERTER INVERTER CURRENT IM0100354 1 0100354 3x 1 0100354 3x 1 0100354 1 0100354 1 0122104 5 1 0122104 5 1 0122104 5 1 012210
60. orP68 Level ON OFF Figure 9 6 Characteristics of a digital output programmed as Reference level and characteristics of the frequency reference with respect to time Parameters used P63 ON delay P64 MDO OFF delay P65 RLI ON delay P66 OFF delay P67 RL2 ON delay P68 RL2 OFF delay P69 level P70 Hyst P71 level P72 RL1 Hyst P73 RL2 level P74 RL2 Hyst 144 189 Frequency Level SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO Hyst Bag ar 70 72 p74 a cete wa P t T Ld P70 P72 P74 P69 P71 J NE hone P73 i i 1 1 ON DELAY 1 DO P64 P66 P68 1 Forward Running ON OFF Reverse Running ON OFF Figure 9 7 Characteristics of a digital output programmed as Frequency level as Forward Running and as Reverse Running of the output frequency with respect to time A negative output frequency reverses the direction of rotation Parameters used P63 MDO ON delay P64 OFF delay P65 ON delay P66 RLI OFF delay P67 RL2 ON delay P68 RL2 OFF delay P69 level P70 Hyst P71 RLI level P72 RL1 Hyst P73 RL2 level P74 RL2 Hyst
61. resolvers thermoregulators thermocouples weighing systems loading cells PLC or NC inputs outputs photocells or magnetic proximity switches Disturbance is mainly due to high frequency currents flowing in the grounding mains and the machine metal components Disturbance occurs in the sensitive sections of components optical transducer magnetic transducer capacitive transducer Disturbance may also occur in appliances installed on machines with the same grounding or metal and mechanical interconnections 92 189 SINUS K LIFT 15P0095B6 Z USER MANUAL a HETRONCASANTERNO 0000000000000000000 possible solution is to enhance the inverter motor and cabinet grounding as high frequency currents flowing in the grounding between the inverter and the motor capacity distributed to the ground of the motor cable and casing may cause a strong difference of potential in the system 5 1 1 THE MAINS Disturbance and radiated interference occur in the mains Limiting disturbance results in weakening radiated interference Disturbance on the mains may interfere with devices installed on the machine or devices installed even some hundred meters far from the machine and which are connected to the same mains The following appliances are particularly sensitive to disturbance computers radio receivers and TV receivers biomedical equipment weighing systems machines using thermoregulation telephone syst
62. that the inverter bearing surface is not heat sensitive gt gt gt 1 3 1 ENVIRONMENTAL REQUIREMENTS FOR THE EQUIPMENT INSTALLATION STORAGE AND TRANSPORT Operating ambient temperatures 0 40 C with no derating from 40 C to 50 C with a 2 derating of the rated current for each degree beyond 40 C Installation environment Pollution degree 2 or higher Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install salty environments Altitude Up to 1000 m above sea level For higher altitudes derate the output current of 2 every 100m above 1000m max 4000m Operating ambient humidity From 5 to 95 from 1g m to 25g m non condensing and non freezing class 3k3 according to EN501 78 Storage ambient humidity From 5 to 95 1g m to 25g m non condensing and non freezing class 1k3 according to EN50178 Ambient humidity during transport Max 95 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 From 86 to 106 kPa classes 3k3 and 1k4 according to EN50178 From 70 to 106 kPa class 2k3 according to EN50178 t CAUTION Ambient conditions strongly affect the inverter life Do not install the equipment in places that do not have the above mentioned ambient conditions 19 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 1 3 2 AIR COOL
63. the following settings Reference Level Frequency level Frequency level2 Forward Running Reverse Running Current Level O K Level enabling brake unlocking 142 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO P74 RL2 16 16 P P74 hyst ME 200 PEE 0 1 When relay digital output RL2 is set as Reference Level Frequency level Forward Running Reverse Running Current level Fout O K this parameter determines the digital output hysteresis range If the hysteresis is other than 0 the value set with when the quantity set with P62 increases determines the output commutation when the output decreases commutation occurs when the value set P73 P74 is reached Example Set P62 Frequency level P73 5096 P74 1096 the digital output activates when 5096 of the preset maximum output frequency is reached and deactivates when 40 is reached If P74 0 commutation occurs when the value set in P73 is reached Hysteresis disabling brake unlocking The figures below show characteristics of a digital output for particular settings 143 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO Hyst P70 P72 orP74 LEVEL P69 P71 or P73 P69 P71 or P73 DO 4 ON DELAY P63 P65 orP67 OFF DELAY Reference P64 P66
64. the V f patterns submenu Configuration menu V C08 Vmot C10 preboost C07 C12 fBOOST C05 C06 f fomin fmot fomax Fig 6 2 Parameters relating to voltage frequency pattern Considering Figure 6 2 the configurable parameters for the pattern are the following CO5 motor rated frequency determines switching from constant torque operation to constant power operation C06 fomax maximum output frequency produced by the inverter C07 fomin minimum output frequency produced by the inverter always contact Elettronica Santerno before altering this value C08 Vmot motor rated voltage this is the voltage obtained with the motor rated frequency C09 BOOST determines the variation of the output rated voltage at low frequency Boost O determines an increase in the output voltage to increase the starting torque C10 PREBOOST increases the output rated voltage at O Hz C11 AUTOBOCST increases voltage with respect to motor torque C12 FREQ BOOST determines the frequency level expressed as a percentage of CO5 for voltage increase set in C13 C13 BOOST determines the changing of the nominal output voltage C12 Boost gt 0 determines an increase of nominal output voltage Example 1 Programming the V f pattern of a 380V 50Hz asynchronous motor to be used up to 80 Hz C05 50 Hz C06 80 Hz C07 0 5 Hz c08 380 V C09 depending on the required starting torque C10 2 5 C11 5 0
65. the law ELETTRONICA SANTERNO Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casaltiumanese BO Italy Tel 39 0542 668611 Fax 39 0542 668600 After Sales Ser vice Tel 39 0542 668610 Fax 39 0542 668623 Sales Department Tel 39 0542 668611 Fax 39 0542 668600 www elettronicasanterno it sales elettronicasanterno it 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO OVERVIEW Inverters V V V F of the SINUS K series equipped with LIFT SW are designed for the control of pulling motors for cable lifts They are specifically designed for lifting applications and are not suitable for general purpose applications The special software ensures the best comfort with an excellent floor approaching system as well as easy startup and maintenance The sophisticated hardware includes IGBT modules of the latest generation and vectorial modulation thus dramatically reducing both energy consumption and contractual power Current absorbed while accelerating and power dissipated by the motor are considerably reduced motor rotation is noiseless motor overheating is not remarkable SINUS K LIFT inverters can be connected to motors with power ratings ranging from 1 3 kW to 1200 kW with no transducer tacho generator encoder or resolver for cage speed ratings up to 1 2 m s For cage speed values up to 5 m s an encoder is required Inverters of the SINUS K LIFT series can also be used to modernize existing l
66. the motor power supply To adjust the motor speed the voltage frequency of the motor power supply must be adjusted accordingly nverters are voltage generators capable of adjusting both the voltage value and the relevant frequency value at a ime To enhance the motor operation at any speed value the simultaneous variation of voltage and supply frequency must be obtained with particular criteria in order not to alter the torque characteristics of the torque produced by he connected motor 4 189 SINUS K LIFT 15P0095B6 2 USER MANUAL ELETTRONICASANTERNO Inverters manufactured by ELETTRONICA SANTERNO fully meet these adjustment and control requirements and incorporate a wide range of the latest technologies to fit any application requirement Available SINUS K models range from 1 3kW to 1 200kW AVAILABLE SINUS K MODELS e enclosures shown in the picture The proportion of one enclosure to the other is NOTE It is possible to change some technical features and to customize the inverter shown as an example and is not binding 5 189 USER MANUAL 15P0095B6 9p SINUS K LIFT ELETTRONICASANTERNO PRODUCTS COVERED IN THIS MANUAL This Instruction Manual covers all inverters of the SINUS K series provided with LIFT software size SO5 to S70 supply voltage 200VAC to 690VAC This manual includes two main sections SECTION 1 Installation Instructions includes the following e Feature list and rating
67. to terminals 2 4 6 the latter are not to be connected Failures will occur if terminals 2 4 6 are connected to encoder conductors or to other conductors Only push pull single ended encoders may be used with an output voltage equal to the supply voltage Only differential encoders may be connected if their output voltage is lower than the supply voltage 85 189 SINUS K LIFT 15P009586 EE USER MANUAL ELETTRONICASANTERNO ES836 55585 LLI LLI TEE Fig 4 16 PNP or NPN encoder with single ended outputs and load resistors with external wiring 86 189 SINUS K LIFT 15 009586 Z USER MANUAL ELETTRONICASANTERNO 51 Fig 4 17 PNP or NPN encoder with single ended outputs and incorporated load resistors 47000 AN NOTE NPN or PNP encoders are provided with outputs requiring resistive pull up pull down load towards the power supply or the common Load resistors are to be externally connected because their ratings are defined by the encoder manufacturer Connect the resistor common to the mains for a NPN encoder or to the common for a PNP encoder Incorporated load resistors may be used only if the encoder can operate with 47000 resistors Their wiring is shown in Figure 4 16 NPN or PNP encoders cause pulse distortions because ramps up and ramps down are different Distortion depends on the load resistors ratings and the wire stray capacitance PNP or NPN
68. 00 4 5 1995 03 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test EN 61000 4 6 1996 07 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances inducted by radio frequency fields FOLLOWING THE PROVISIONS OF ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89 336 EEC AND SUBSEQUENT AMENDMENTS 92 31 EEC 93 68 EEC AND 93 97 EEC PLACE AND DATE OF ISSUE SIGNATURE Casalfiumanese 07 05 2003 President 7 1 Ing Sergio 97 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO EC DECLARATION OF CONFORMITY Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER DECLARE UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FOR LIFTS OF SINUS K LIFT TYPE TO WHICH THIS DECLARATION RELATES CONFORMS TO THE FOLLOWING STANDARDS OR NORMATIVE DOCUMENTS _ 81 1 1998 08 Safety rules for the construction and installation of lifts Electric lifts IEC 61800 5 1 2003 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC 22G 109 NP 2002 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EN 60146 1 1 1993 02 Semiconductor convertors General requirements and line commutated convertors
69. 097025 34001 O vTc SINUS K 0049 4T BA2K2 34002 LIFT input AC3PH 380 500V 10 15 50 60Hz 80 0 A size 520 output AC3PH 0 500V 0 800Hz nom A 80 Imax A 96 UL ratings 500Vac 69 0 max drive 54 0 72 Hp motor Short Circuit Rating 10000 Arms 500Vac Aux Contact Ratings 5A 250Vac resistive 3A 250Vac SA 30vdc FOR FURTHER DETAILS SEE USER MANUAL Fuse 100 Girc breaker 100 Cont AC1 100 Wire size 25 AWG4 application table p IND CONT EQ motor voltage light standard heavy strong 2YF1 C US 380 415V 45 37 30 25 60 50 0 40 35 E195081 LISTED 50 45 37 30 440 460V 650 60 50 40 57 50 43 37 480 500 78 0 58 0 50 0 MADE IN ITALY 18 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 1 3 INSTALLATION The inverters of the SINUS K series degree of protection IP20 are capable of being installed inside another enclosure Only models with degree of protection IP54 may be wall mounted The inverter must be installed vertically The ambient conditions the instructions for the mechanical assembly and the electrical connections of the inverter are detailed in the sections below Do not install the inverter horizontally or upside down CAUTION Do not mount any heat sensitive components on top of the inverter to prevent them from damaging due hot exhaust air CAUTION The inverter bottom may reach high temperatures make sure
70. 1 6 2 DIRECT CONNECTION Electrical standard RS485 may be connected directly to the computer if this is provided with a special port of this type In case your computer is provided with a serial port RS232 C or a USB port an RS232 C RS485 converter or a USB RS485 converter is required Elettronica Santerno may supply both converters as optional components Logic 1 normally called a MARK means that terminal TX RX A is positive with respect to terminal TX RX B viceversa for logic normally called a SPACE 1 6 3 NETWORK CONNECTION The inverters of the SINUS series may be connected to a network through electrical standard RS485 allowing a bus type control of each device Up to 247 inverters may be interconnected depending on the link length and baud rate Each inverter has its own ID number that can be set in the Serial network submenu PC master PORT PORT Addr 247 A B Direct connection Multidrop line RS 485 Screened twisted duplex cable 00780 50 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 6 4 CONNECTION For the connection to the serial link use the 9 pole male D connector located on the control board sizes 505 515 or on the inverter bottom besides the terminal board sizes S20 The D connector pins are the following PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional depending on standard RS485 Positive polarity with respect to pi
71. 1 or P42 Describes the speed model adopted for normal start and is linked with an model according to Jerk parameter fout C05 P41 C05 100 42 05 100 Run command P44 P07Acceleration Fig 9 3 Frequency produced durino the starting up un normal operatin mode Lift 5 9 ME POS Dece l m s EE 0 1 m s with no speed sensor 0 17 2 m s with a speed sensor 0 6 m s with no speed sensor 1 0 m s with a speed sensor CAGE DECELERATION Deceleration in Normal slowing down Max deceleration of the cage for approach speed P40 Describes the speed model adopted for normal slowing down and is linked with an S model according to Jerk parameter 129 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO fout Sowing down switch opening C05 P41 C05 100 P42 C05 100 Slowing down Approach 40 05 100 P44 P08 Deceleration Figure 9 4 Frequency produced during the slowing down in normal operating mode Lift 6 9 uM Stop m s EE O 1 1 m s with no speed sensor 0 1 2 m s with a speed sensor 0 6 m s with no speed sensor 1 0 m s with a speed sensor MEM CAGE STOP Deceleration in Normal stop Max deceleration of the cage while stopping from approach speed P40 Describes the soeed model adopted while stopping at the end of the a
72. 15P0095B6 47 USER MANUAL 5 2 EUROPEAN UNION DIRECTIVES AND CONFORMITY EC DECLARATION OF CONFORMITY Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italia AS MANUFACTURER DECLARE UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FOR LIFTS OF SINUS K LIFT TYPE AND RELATED ACCESSORIES TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL CONFORMS TO THE FOLLOWING STANDARDS OR NORMATIVE DOCUMENTS EN 12015 1998 05 Electromagnetic compatibility Product family standard for lifts escalators and passengers conveyors eae Emission E 12016 1998 05 Electromagnetic compatibility Product family standard for lifts escalators and passengers conveyors _ Immunity EN 61000 4 2 1995 03 Electromagnetic compatibility Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Basic EMC Publiaion GERNE PES bes EN 61000 4 3 1996 09 Electromagnetic compatibility EMO 4 Testing and measurement techniques Section 3 Radiated radio frequency electromagnetic field uH a immunity test LEE EN 61000 4 4 1995 03 Electromagnetic compatibility Part 4 Testing and measurement techniques Section 4 Electrical fast transient burst immunity test Basic EMC 1 Sh eer net EARN eee tht EN 610
73. 2 RE4022330 SINUS 0150 4T BA2X2 5 10 Q 10 12000W note 2 2 RE4023100 SINUS K 0162 4T BA2X2 5 10 10 12000W note 2 2 RE4023100 SINUS 0179 AT XA2X2 2 MFI E 4T 90 6 6 6 6 12000W note 3 2 RE4022660 bun SINUS 0200 4T XA2X2 2 MFI E 4T 90 6 6 6 6 12000W note 3 2 RE4022660 SINUS K 0216 AT XA2X2 3 MFI E 4T 90 6 6 6 6 6 6 12000W note 3 3 RE4022660 SINUS K 0250 AT XA2X2 3 MFI E 4T 90 6 6 6 6 6 6 12000W note 3 3 RE4022660 SINUS 0312 4T XA2XO 4 MFI E 4T 90 6 6 Q 6 6 6 6 Q 6 6 12000W note 3 4 RE4022660 550 SINUS 0366 4T XA2X0 4 4T 90 6 6 Q 6 6 6 6 6 6 12000W note 3 4 RE4022660 SINUS 0399 4T XA2XO 4 MFI E 4T 90 6 6 6 6 6 6 Q 6 6 12000W note 3 4 RE4022660 note 1 Two series connected resistors 3 3Ohm 8 000W note 2 Two parallel connected resistors 100hm 12 000W note 3 For the connection of MFI and braking resistors see manual relating to MFI braking module DANGERII Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 20 of the connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect any braking resistor with an Ohm value lower than the value stated in the tables gt gt gt 62 18
74. 25 110 150 124 169 215 270 SINUS K 0162 65 90 110 150 132 180 137 186 240 290 SINUS 0179 75 100 120 165 150 200 160 218 300 340 540 SINUS 0200 80 110 132 180 160 220 175 237 345 365 SINUS 0216 90 125 150 200 185 250 204 277 375 430 SINUS 0250 100 135 185 250 220 300 231 314 390 480 SINUS 0312 132 180 220 300 260 350 289 393 480 600 550 SINUS K 0366 150 200 250 340 300 400 326 443 550 660 SINUS 0399 160 220 280 380 330 450 348 473 630 720 Inverter power supply 00 240 eci eon 380 500Vac 530 705Vdc Available from September 2004 Legend Inom continuous rated current of the inverter Imax max current the inverter can deliver for 120 sec every 20 min up to S30 for 60 sec every 10 min for S40 and higher 58 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 3 2 CARRIER FREQUENCY SETTING AND PEAK CURRENT SETTING The continuous current generated by the inverter in continuous operation type 1 at 40 C depends on the carrier frequency Do not exceed the carrier values stated in the table below Carrier values may be set through parameters CO1 and Max recommended carrier frequency parameters CO1 and Penk current C02 C02 Carrier Frequency submenu H 16 N o NI NI NAL NI NI NI DNA NI NIN CO CO CO AILI CO NI CO NI CO CO CO CO CO CA CO C
75. 4 5 1 0122104 5 IM0122104 0038 65 0 3 M0120254 0 045 IM0122104 515 0040 72 0 3 M0120254 0 045 1 0122104 0049 80 0 18 M0120304 0 03 IM0122154 0049 80 0 18 M0120304 0 03 1 0122154 0060 88 0 18 M0120304 0 03 1 0122154 520 0067 103 0 18 M0120304 0 03 1 0122154 0074 120 0 18 M0120304 0 03 1 0122154 0086 135 0 12 M0120354 0 02 IM0122204 0113 180 0 09 M0120404 0 015 1 0122254 Go 0129 195 0 09 M0120404 0 015 IM0122254 0150 215 0 09 M0120404 0 015 IM0122254 0162 240 0 062 M0120504 0 01 IM0122304 0179 300 0 062 M0120504 0 01 1 0122304 40 0200 345 0 04 M0120604 0 0062 1 0122404 0216 375 0 04 M0120604 0 0062 1 0122404 0250 390 0 04 M0120604 0 0062 1 0122404 0312 480 0 04 M0120604 0 0062 1 0122404 50 0366 550 0 025 M0120704 0 0045 1 0122604 0399 630 0 025 M0120704 0 0045 1 0122604 CAUTION Always use L2 inductance under the following circumstances mains instability converters installed for DC motors loads generating strong voltage variations at startup mains power exceeding 500 KVA 73 189 15P0095B6 USER MANUAL 2 ELETTRONICASANTERNO 4 4 1 2 L2 REACTANCE RATINGS AL B CLE G THI M0120204 170 105 15 125 70 175 90 40 145 5 so 35 1150 011 Not 1 0120304 100 180 145 40 150 80 160 109 60 14x7 1 0120354 170 1240 185 43 200 110 205 145 80 1 amp 7 17 1 0120404 170 240 1
76. 4 in Maintenance operating mode It is selected by closing terminal FWD MAN or REV MAN NOTE Maintenance speed is limited to 0 67 m s P44 Rated 6 6 EZ Speed m s E 0 15 1 5 m s with no speed sensor 0 15 2 5 m s with a speed sensor DES 1 2 m s with no speed sensor 2 5 m s with a speed sensor RATED SPEED Cage rated speed when the motor rotates at rated synchronous speed fmot C05 60 pole pairs C72 t CAUTION Whenever parameter C22 ENCODER programming is changed trom Yes to No and viceversa parameters 7 PO9 P42 P43 P44 are automatically restored to their default values as for C22 programming with or without an encoder First program C22 then alter the other parameter values 134 189 SINUS K LIFT 15P0095B6 Z USER MANUAL a 9 1 7 SPEED LOOP SUBMENU The Speed Loop submenu includes the parameters relating to speed regulator adjustment NOTEII Parameters of the Speed Loop submenu are activated only if a speed sensor is provided Access page Menu Speed Loop Ent Nx PROG YW save Press PROG to enter the PID Regulator submenu Press T and 4 to scroll through the other submenus First page Speed Loop 1 10 Esc Nxt Press PROG to quit the Speed Loop submenu Press and to scroll through the parameters PARAMETERS OF THE SPEED LOOP S
77. 4 Supply voltage 2 power supply 200 240VAC 280 340VDC 4 power supply 380 500VAC 530 705VDC 5 power supply 500 575VAC 705 810VDC 6 power supply 660 690VAC 930 970VDC 5 Type of power supply T three phase S single phase available by request 6 Braking module X no braking chopper optional external braking chopper B built in braking chopper 7 Type of EMC filter no filter EN50082 1 2 Al integrated filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C2 EN55011 gr 1 cl A for industrial and domestic users EN50081 2 EN50082 1 2 EN61800 3 A11 A2 integrated filter EN 61800 3 issue 2 SECOND ENVIRONMENT Category EN55011 gr 2 cl A for industrial users EN50082 1 2 EN61800 3 A1 1 B integrated input filter type AT plus external output toroid filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C1 EN55011 gr 1 cl B for industrial and domestic users EN50081 1 2 EN50082 1 2 EN61800 3 11 8 Control panel X without control panel K with control panel back lit 16x2 characters LCD display 9 Degree of protection 0 IPOO 2 1 20 1 24 5 1 54 If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in Section 1 3 Installation The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages due to the inverter tra
78. 4 VIE PATTERN s oro tote tote to te Pee be deeds ede ete tva dede Puis Pete Pete aoe e tete etn ete arte eed de ded 4 CARRIER FREQUENG Vas I Seki ae Mes Rte N ae 4 6 6 SLIPISSOMPENSATIION 4 4 o aL fathom RR IRI IN GINE EIUIE oer aes 4 657 20D braking atu tints lapi 4 6 9 MOTOR THERMAL PROTECTION 51 5 m m m ha SA kaa eG Ae eae BASHA SHA eae seaman 4 7 PROGRAMMING 4 7 3 MENUS 2 tite tete tese nana eden d e ede ete Pete dete Pete ders eee ed 4 V2 SUBMEBNUS CES Aen ne seen bir Lars bis hb des bte 4 7 3 MENU AND SUBMENU TREE STRUCTURE erret ERR ERR XEM 4 sa 4 8 1 COMMANDS 4 sty edd Ds tal ak d s 4 8 1 2 Save user s parametrs SUBMENU 4 BAIN VERT ERO RATINGS Rak Re ce 4 SW PARAMETERS occ ace SREB Gann ete ous ni 4 OTe MEASURE PARAMETERS cd cd d cd db eho eli 4 9 1 Measire Submenb veh E USTED 4 8 189 SINUS K LIFT 9p 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO O12 Pati SUBMEMU et sc 4 EA Saa E ata TE A 4
79. 5 SINUS K 0040 2T BA2X2 7 5 250 25QO 1800W note 4 2 RE3103250 SINUS K 0049 2T BA2X2 5 0 5Q 4000W RE3482500 SINUS K 0049 2T BA2X2 5 0 50 4000 482500 SINUS 0060 2T BA2X2 5 0 5Q 8000W RE3762500 20 SINUS K 0067 2T BA2X2 5 0 5Q 8000W RE3762500 SINUS K 0074 2T BA2X2 4 2 50 8000W RE3762500 SINUS K 0086 2T BA2X2 4 2 50 8000W RE3762500 SINUS 0113 2T BA2X2 3 0 3 30 12000W RE4022330 530 SINUS K 0129 2T BA2X2 3 0 3 30 12000W RE4022330 SINUS 0150 2T BA2X2 2 5 3 30 12000W RE4022330 SINUS K 0162 2T BA2X2 2 5 3 30 12000W RE4022330 SINUS 0179 2T XA2X2 FI E 2T 45 3 30 3 30 8000W note 5 2 RE3762330 S40 SINUS 0200 2T 2 2 MFI E 2T 45 3 30 3 30 8000W note 5 2 RE3762330 SINUS 0216 2T XA2X2 MFI E 2T 45 3 30 3 30 12000W note 5 2 RE4022330 SINUS 0250 2T XA2X2 FI E 2T 45 3 30 3 30 12000W note 5 2 RE4022330 SINUS 0312 2T XA2XO MFI E 2T 45 3 30 3 30 3 30 12000W note 5 3 RE4022330 550 SINUS 0366 2T XA2XO MFI E 2T 45 3 30 3 30 3 30 12000W note 5 3 RE4022330 SINUS 0399 2T XA2XO MFI E 2T 45 3 30 3 30 3 30 12000W note 5 3 RE4022330 note 1 Two parallel connected resistors 100Ohm 350W note 2 Four parallel connected resistors 1000Ohm 350W note 3 Six parallel connected resistors 75Ohm 550W note 4 Two parallel connected resistors 25Ohm 1800W note 5 For the connection of MFI and braking resistors see manual rel
80. 50 For the through panel assembly of this inverter size remove the bottom mounting plate Figure 1 8 shows how to disassemble the mounting plate Fig 1 8 Removing the mounting plate from SINUS 550 for the through panel assembly To disassemble the mounting plate remove 6 screws M8 the figure shows the three screws in one side of the inverter ANNU The piercing template shown in the Figure 1 9 right is to be made on the mounting panel see relevant measures The figure also shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well with relevant measures ae o aom E E a M M Fd mn 8 ee Ex a aha eo dat T i Fig 1 9 Through panel assembly and piercing templates for Sinus K 50 30 189 SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO 1 4 WIRING 1 4 1 WIRING DIAGRAM spot BRAKING RESISTOR Sr OPTIONAL m BRAKING MODULE pias M OPTIONAL INPUT REACTANCE Bu OUTPUT REACTANCE Optional fee ee C S1 9 5 OPTIONAL 3 rozaa R 41 44 E 2 E C vvv c 4 vy 2 m 4 4 x Xp PR 461W ae LS TL1 TL2 THREE PHASE POWER SUPPLY
81. 5P0095B6 USER MANUAL 23 189 15 009586 USER MANUAL Z ELETTRONICASANTERNO MODEL 1 3 3 4 MODELS CABINET IP24 AND IP54 SINUS CABINET K 0049 SINUS CABINET _ 0060 S20C SINUS CABINET K 0067 600 2000 450 SINUS CABINET K 0074 SINUS CABINET K 0086 H Weight Inom SINUS K LIFT Dissipated Power at SINUS CABINET K 0113 SINUS CABINET K 0129 SINUS CABINET K 0150 SINUS CABINET K 0162 530 600 2000 600 157 188 192 SINUS CABINET K 0179 SINUS CABINET K 0200 SINUS CABINET K 0216 SINUS CABINET K 0250 540 1000 2000 600 248 SINUS CABINET K 0312 SINUS CABINET K 0366 SINUS CABINET K Size and weight may vary depending on optional components required AVAILABLE OPTIONAL COMPONENTS Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor Front control through key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Additional terminal board for input output wires Output toroidal filter Motor fan cooling circuit Braking module for size 540 Anticondensation resistance Devices PT100 for motor temperature control Optional components by request 24 189 257 348
82. 7 RL2 ON DELAY Relay output RL2 enabling delay 38 26 o o 6 iof s P68 RL2 OFF DELAY Relay output disabling delay 39 27 0 2 0 60 10 P69 MDO LEVEL outputenablinglevel 40 28 o 0 200 1101 P70 output disabling hysteresis 41 29 0 o 200 1101 P71 RLI LEVEL Relay output RLI enabling level 42 2 o 01 200 io o P72 RLIHYS Relay output disabling hysteresis 43 2B 10 200 10 P73 RL2 LEVEL RL2 enabling level 44 2C 02 of 200 10 P74 2 HYS Relay output RL2 disabling hysteresis 45 2D 10 200 io List for parameters P60 P61 and P62 8 Current level 7 Fout 10 Motor limiting 181 189 15P0095B6 SINUS K LIFT USER MANUAL 2 12 3 CONFIGURATION PARAMETERS Cxx Read Write with inverter disabled Read Only with inverter in RUN mode 12 3 1 CARRIER FREQUENCY MENU COX Addr Addr Unit of R W R W 0 carrier frequency 1281 501 Tooo con Lis COSPULSE N Pulse number 1282 502 0 5 J ls 4 2 0 kHz 8 6 0 kHz 9 8 0 kHz 11 12 8 kHz 12 16 0 kHz List for parameter Addr Addr Unit of Name Description dec hex Def Min Max K meas R W R W OT CUR Motor rated current 1 TOO2 0 TOO2 1 Motor rated curent _ 5 0 1 1 2 5 0 1 1 AutoBoost 12 FreqBoost_ F
83. 8 GRANDEZZA MODELLO A A A def max def 4T def 2T def def kHz kHz kW kW S05 0005 6 5 10 5 11 5 10 16 3 1 7 150 2 5 S05 0007 8 5 12 5 13 5 10 16 4 2 3 150 2 S05 0009 10 5 16 5 17 5 10 16 4 7 2 7 150 1 3 S05 0011 12 5 16 5 21 10 16 5 5 3 1 150 1 05 0014 16 5 16 5 25 10 16 7 5 4 3 150 0 7 10 0017 20 30 32 10 16 9 2 5 3 150 0 7 10 0020 24 30 36 10 16 11 6 3 150 0 5 10 0025 30 41 48 10 16 15 8 6 150 0 4 510 0030 36 5 41 56 10 16 18 5 10 6 150 0 35 510 0035 41 41 72 3 16 22 12 6 150 0 3 15 0040 48 72 75 10 16 25 14 4 150 0 3 S20 0049 59 80 96 10 12 8 30 17 3 150 0 25 S20 0060 72 88 112 10 12 8 37 21 3 150 0 2 S20 0067 80 103 118 10 12 8 45 25 9 147 0 1 520 0072 88 120 144 10 12 8 48 27 7 150 0 05 520 0086 103 135 155 10 12 8 55 31 7 150 0 05 530 0113 135 180 200 10 10 75 43 2 148 0 05 530 0129 155 195 215 10 10 85 49 0 138 0 02 530 0150 180 215 270 5 5 100 57 7 150 0 02 530 0162 195 240 290 5 5 110 63 4 148 0 02 540 0179 215 300 340 4 4 120 69 2 150 0 02 540 0200 240 345 365 4 4 132 76 1 150 0 02 540 0216 260 375 430 4 4 140 80 8 150 0 02 540 0250 300 390 480 4 4 170 98 1 150 0 02 550 0312 375 480 600 4 4 215 124 0 150 0 02 550 0366 440 550 660 4 4 250 144 2 150 0 02 50 0399 480 630 720 4 4 280 161 6 150 0 02 T5 Configuration table for LIFT SW parameters 165 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 10 DIAGNOSTICS 10 1 INVERTER OPERATING CONDITIONS When the inverter ru
84. 9 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 1 3 BRAKING RESISTORS FOR STANDARD DUTY CYCLE AND 200 240VAC SUPPLY VOLTAGE Standard duty cycle cage speed lt 1m s starts h lt 120 stop number x8 Min resistor to be connected to the inverter Degree of protection Q IP54 or IP55 up to 500 2200W IP20 for higher power ratings SINUS K 0005 2T BA2X2 25 0 560 350W RE2643560 SINUS K 0007 2T BA2X2 25 0 56 Q 350W RE2643560 05 SINUS 0009 2T 2 2 25 0 569 56 Q 350W note 1 2 RE2643560 SINUS K 0011 2T BA2X2 25 0 56 56 Q 350W note 1 2 RE2643560 SINUS 0014 2T BA2X2 25 0 569 56 Q 350W note 1 2 RE2643560 SINUS K 0016 2T BA2X2 25 0 569 56 Q 350W note 1 2 RE2643560 SINUS 0017 2T BA2X2 25 0 569 56 Q 350W note 1 2 RE2643560 510 SINUS 0020 2T BA2X2 25 0 569 56 350W note 1 2 RE2643560 SINUS K 0025 2T BA2X2 10 0 15 Q 1100W RE3083150 SINUS K 0030 2T BA2X2 10 0 15 Q 1100W RE3083150 SINUS K 0035 2T BA2X2 10 0 15 Q 1100W RE3083150 SINUS K 0038 2T BA2X2 7 5 15 Q 15 Q 1100W note 2 2 RE3083150 515 SINUS K 0040 2T BA2X2 7 5 15 Q 15 Q 1100W note 2 2 RE3083150 SINUS K 0049 2T BA2X2 5 0 5 Q 4000W RE3482500 SINUS K 0049 2T BA2X2 5 0 5 Q 4000W RE3482500 SINUS K 0060 2T BA2X2 5 0 50 4000W RE3482500 520 SINUS 0067 2T BA2X2
85. 95 39 200 120 205 155 80 18x7 moroso neo so 260 170 100 265 55 1 0120604 300 300 230 60 250 130 290 170 100 24 9 53 20704 aro 360 265 55 300 310 200 120 249 lt e Connection terminals M M Terminals for 335 Flat 30 5 4 30 pem ta er MEE me Pa bod p S b jd EL P Hole 29 M6 x 30 meni peel tl b Terminals for 520A Flat 40x5 Lo 4 Fas
86. AMETERS Key parameter to 1 The inverter must not be in RUN mode First page Save user s par Esc Save PROG V SAVE Press PROG to quit the Save User s Parameters submenu press SAVE for a few seconds to save all parameters Square brackets indicate that parameters are being saved to Eeprom when square brackets disappear after a few seconds parameter saving is over 121 189 15P0095B6 SINUS LIFT USER MANUAL lt ELETTRONICASANTERNO 8 2 INVERTER RATINGS Displays the main ratings of the inverter Sinus K xT yyyy LIFT w www Dz zzz PROG W 4 SAVE Field x supply voltage 2 200 240VAC 4 380 500VAC 5 500 575VAC 6 600 690VAC Field yyyy size 0005 0831 Field w www FLASH software version user interface Field z zzz DSP software version motor control IMPORTANT If software version w www of the human interface is incompatible with software version z zzz for the motor control alarm AO1 Wrong Software trips Press MENU to quit the submenu 122 189 SINUS K LIFT 15P0095B6 Z USER MANUAL 9 LIST OF SW PARAMETERS Each parameter includes the following items Parameter number Allowable programmable range Factory setting default setting Function 9 1 MEASURE PARAMETERS MENU The Measure Parameter menu includes the operating variables and the parameters that can be altered when the inverter is running Always set 1 to enable parameter alteratio
87. ASANTERNO 9 2 2 V F PATTERN SUBMENU The V f pattern submenu determines the V f characteristic for the inverter operation For more details see section 2 4 Voltage Frequency Pattern Access page Menu pattern Ent Nxt Press PROG to enter the V F Pattern submenu Press and T to scroll through the other submenus of the Configuration menu First page V f pattern 1 11 Esc Nxt Press PROG to quit the V F Pattern submenu Press 4 and to scroll through the parameters PARAMETERS OF THE V F PATTERN SUBMENU C04 V f patt 2 11 AW CO4 mot A MEE 1 Column Inom in configuration table for LIFT SW parameters T5 section 9 3 Column Imot in configuration table for LIFT SW parameters 5 section 9 3 Rated current of the connected motor C05 patt 3 11 Fmot Hz C05 12 64 800 Hz for 505 530 12 6 120 Hz for 540 570 50 Hz Motor rated frequency relating to the v f pattern Determines switching from the inverter operation at constant V f to the inverter operation at constant V C06 V f patt 4 11 Fomax Hz C06 3 5 800 Hz for 505 530 3 54 120 Hz for 540 570 60 Hz Maximum output current relating to the voltage frequency pattern Inverter output frequency at maximum reference value 151 189 15P0095B6 USER MANUAL
88. CIAL PARAMETERS SPxx Write Only Addr Addr Description dec hex K SPOS SPO Restore default Note 17 Any writing with any data item forces the inverter to store to EEPROM all new parameter values Note 18 Any writing with any data forces the inverter to restore default programming factory setting Table TOOO index SW3 to address 477 1DDh BI IE OWN NE CHE 8 tenths of A freq out carrier carrier Preboost _ _ Took Fo 39 2 23 amp amp 3 ids 8 39 2 23 19 8 39 2 23 F w 86 39 3 3 89 30 3 25 s 19 95 HERREN RENE DEI DT Ea ix 38 6 i 95 75 9 3 4 93 Da 39 3 1 95 188 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT Table 001 index SW5 to address 479 1 DFh S99 DESEA Table T002 index SW4 to address 478 1DEh indi in 400V 230V Stat Res Too2 0 1002111 1002121 T002 3 roo2j4 1002151 o kmo es 105 n5 3 17 75 165 165 6 KURT 0020 24 KT L L L L 65 165 2 F 2 s kurrooo 36s 41 58 Fs kurrooss 4 1 F 5 7 8 80 96 s mz K LIFT 0049 EUN EA 09 1 88 3 3 4 4 4 7 8 1 0 0 4 0 1 8 9 2 98
89. D REF on when a speed reference is sent Flashing when inverter enabled Flashing with RUN LED when inverter stopped LED REM if on commands are sent from serial link inactive with LIFT SW LED RUN on when inverter running Flashing with REF LED when inverter stopped Down arrow scrolls through the menus and decrements parameter values Up arrow scrolls through the menus and increments parameter values PROG allows to enter and quit the submenus Enables parameter alteration SAVE saves each parameter MENU allows to access RESET resets the the main menu alarms tripped START starts the motor STOP stops the motor inactive with LIFT SW inactive with LIFT SW 47 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO The keypad includes the following keys PROG T SAVE MENU RESET START STOP They are detailed below PROG allows to enter and quit the menus and submenus and enables altering the inverter parameters when switching trom parameter display to parameter programming the cursor starts flashing down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order During programming it decrements the parameter value T up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in ascending order During programming it increments the parameter value
90. D ne 4 1 4 6 Analog Output Features Terminals 17 and 18 eene 4 14 7 Power Terminals Arrangement ete deed edt tedden ed t esse 4 1 4 8 Cross sections of Power Connection Wires and Size of Protection 4 1 5 PERATINGZAND REMQOTIING TEIE KE YPAD 4 15 1 Remoting 4 156 SERIAL G COMMUNICATIO iios oa 4 12621 Gen raliteatur ss 4 ELINAN EEEE OMM AR ME D 4 156 3 Network COnNECHOR 4 136 4 ss ome oe oS ce 4 1 6 5 Thie soltwdre i ons ERE REC 4 1 6 6 Commbunicati ntalibgss s ES 4 4 S TECHNICAL SREGIRIGATIONS 3 4 31 CHOOSING THE PRODUGT i 4 3 1 Technical Sheet for HEAVY Applications Overload up to 1759901 4 3 2 CARRIER FREQUENCY SETTING AND PEAK CURRENT SETTING 22 4 ASA CGESSORIES t Oot ith ue tex ee oit cot se 4 4 1 eiie reb 4 4 1 1 Braking resistors for standard duty cycle and 380 500Vac su
91. DD HL 992 SYOLNV 79D 150089 12 ONIMO TS 692 15008 219 1 94 HOLIMS 4015 292 15 1 112 SGNVWWOD OW YANO 82 982 Wan ans 6 2 WHLW3 03346 195 15008384 012 WNO 820 582 34 8 2 WHLHIION3 095 15009 602 9015 9384 994 85 915 045 2 318VN3 655 13539 ESD Wn IOWA 802 34 3 69 vis 1v 31 820 885 915 095 MOT 9 9 86 INNOD Pii NANY 575 NIWO 02 LNO NLA 260 dOLS LV AWIL 820 289 MOd OVOTON S 2 ISNOO WHIHL W 6 5 34938 ZSD 1V4 AYTO ZSO WI S3S104 2N3 EZO 900 9804 05 AVTIG VINIS 162 19 15 629 182 83 04 LOW 7 2 138315 1 5 952 WAN WALIV 162 YYND WITDOV 1 0 33000N3 ZZO LOW GOD xow 200 A ssauaay Vias 062 4015 800 089 709 LOW 29 0 2 LINN 8 SSD S3A ON 062 WIT DOV 075 GdS QNVIS 142 woul 00 102 1 435 dWOD 415 dd WildH L LOW 45 13 38O10V GOHLIW dO NililLlvd 394 Will vo 1 Re 50 50 1 50 1 50 50 1 504 1 5084 50 1 50 1 ONDAVY LOW 2345 LASTYOLNVY GOHLAW dO m OIX Avoa QO um AVZ 2 IV YS OZW c V Ul 61W PIE BL PUZ ZIW aun tM
92. ES Parameters are queried along with the reading performed through the inverter keypad and display Parameter alteration is also managed along with the inverter keypad and display Not that the inverter will always use the latest value set sent both via serial link or from the inverter itself When writing 10h function Preset Multiple Register the inverter will check value ranges only if failures may occur If illegal ranges are detected the inverter will respond with the error message ILLEGAL DATA VALUE see table above The same error message is displayed if the user attempts to change a locked parameter particularly if they try to write a Read Only parameter or the CONFIGURATION parameters of Cxx type when the inverter is in RUN mode Data are read written as 16 bit full data words based on scaling factors K stated in the tables below 11 3 1 SCALING The scaling constant K is as follows true value value read by MODBUS K value written to MODBUS true value Addr Addr Unit Name Description dec Un Def Min of meas 29 Re DANT pene too Eme Because K 10 a reading of address with a value equal to 250 dec is to be intended as acceleration equal to 250 100 2 5m s Vice versa to set a deceleration value equal to 0 20 m s send value 0 20 100 20 dec to address 1 via serial link Some variables related to the inverter size current
93. G 109 NP CE Mark Yes 56 189 SINUS K LIFT 15P0095B6 Z USER MANUAL a 000000000 3 1 CHOOSING THE PRODUCT The inverters of the SINUS K series are dimensioned based on allowable current and overload Each inverter model may be connected to 4 different motor power sizes depending on load performance Four types of torque current overload are available their duration is 120sec every 20min up to S30 and 60 sec every 10min from S40 to 570 LIGHT overload up to 12096 may be connected to light loads with constant quadratic torque pumps fans etc STANDARD overload up to 140 may be connected to standard loads with constant torque conveyors mixers extruders etc HEAVY overload up to 175 may be connected to heavy loads with constant torque lifts injection presses mechanical presses translation and lifting of cranes bridge cranes mills etc STRONG overload up to 200 may be applied to very heavy loads with constant torque mandrels axis control etc The SINUS series is dimensioned with 2 current values current Imot for the stated torque overload and current Inom representing the max deliverable continuous current The rated current of the connected motor should be lower than Inom tolerance 5 In case of the connection of multiple motors the sum of the rated current values must not exceed Inom an output inductance is recommended in that case Only Heavy ove
94. HE USER S MANUAL CONFORMS TO THE FOLLOWING STANDARDS OR NORMATIVE DOCUMENTS EN 60204 1 1997 12 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60204 1 Modifica 1 1988 08 Electrical equipment of industrial machines Se a Part 2 Item designation and examples of drawings diagrams tables and instructions AND MUST PUT INTO SERVICE UNTIL THE MACHINERY INTO WHICH IT IS TO BE INCORPORED HAS BEEN DECLARED IN CONFORMITY WITH THE PROVISIONS OF MACHINERY DIRECTIVE 89 392 EEC AND SUBSEQUENT AMENDMENTS 91 368 EEC 93 44 EEC AND 93 68 EEC PLACE AND DATE OF ISSUE SIGNATURE Casalfiumanese 07 05 2003 resident Zan ng Sergid 99 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO MANUFACTURER S DECLARATION Elettronica Santerno S p A Via G Di Vittorio 3 40020 Casalfiumanese BO Italy AS MANUFACTURER DECLARE UNDER OUR SOLE RESPONSABILITY THAT THE DIGITAL THREE PHASE AC INVERTER FOR LIFTS OF SINUS K LIFT TYPE TO WHICH THIS DECLARATION RELATES APPLIED UNDER CONDITIONS SUPPLIED IN THE USER S MANUAL IS TO BE INCORPORED INTO THE LIFT IN CONFORMITY WITH THE PROVISION OF CHAPTER 1 ARTICLE 4 SUBCLAUSE 2 OF DIRECTIVE 95 16 EC AND MUST NOT BE PUT INTO SERVICE UNTIL THE LIFT INTO WHICH IT IS TO BE INCORPORED HAS BEEN DECLARED IN CONFORMITY WITH THE PROVISIONS OF DIRECTIVE 95 16 EC PLACE AND DATE OF ISSUE Casalf
95. ING Make sure to allow adequate clearance around the inverter for the free circulation of air through the equipment The table below shows the min clearance to leave with respect to other devices installed near the inverter The different sizes of the inverter are considered A side clearance B side clearance mm between two inverters mm The air circulation through the enclosure must avoid warm air intake Make sure to provide an adequate air cooling through the inverter The technical data related to dissipated power are shown in the ratings table The air delivery required may be calculated as follows air delivery Q Pdiss At 3 5 m h Pdiss is the sum of the values expressed in W of the power dissipated by all components installed in the enclosure At is the difference between the temperature measured inside the enclosure and the ambient temperature temperatures are expressed in degrees centigrade Example Enclosure with no other component installed SINUS K 0113 Total power to be dissipated within the enclosure generated by the inverter Pi 2150W generated by other components OW Pti Pi Pa 2150 W Temperatures Max internal temperature desired Ti 40 C Max external temperature Te 35 Difference between Ti and Te At 580 Size of the enclosure meters width L 0 6m height H 1 8m depth P 0 6m Free external surface of the enclosure S Lx H Lx H Px H Px H Px L
96. K LIFT 2 15P0095B6 USER MANUAL ELETTRONICASANTERNO 3 TECHNICAL SPECIFICATIONS Power Range kW connected motor voltage range 1 5 400kW 200 240Vac 3phase 2 2 630kW 380 415Vac 3phase 3 0 780kW 440 460Vac 3phase 3 7 852kW 480 500Vac 3phase 230 1010kW 575Vac 3phase 270 1210kW 660 690Vac 3phase Degree of protection size STAND ALONE 1 20 from Size 505 to Size S40 IPOO from Size S50 to Size 570 IP54 from Size 505 to Size 530 BOX 1 54 CABINET IP24 and IP54 Motor Specifications Motor voltage range precision 0 Vmains 2 Current torque to motor time 105 200 for 2min every 20min up to 530 105 200 for 1 min every 10min from 540 Starting torque max time 240 for a short time Output frequency resolution 0 800Hz 120Hz for VTC SW resolution 0 01 Hz Braking torque DC braking 30 Cn Braking while decelerating up to 20 Cn with no braking resistor Braking while decelerating up to braking resistors Adjustable carrier frequency with silent random modulation SW LIFT 505 515 0 8 16kHz 20 0 8 12 8kHz 530 0 8 10kHz 5kHz for 0150 and 0162 gt 540 0 8 4kHz 150 with Mains VAC supply voltage tolerance 200 240VAC 3phase 15 10 380 500VAC 3phase 15 10 500 575VAC 3phase 15 10 660 690VAC 3phase 15 10 VDC supply voltage tolerance 280 360VDC 15 10 530 705VDC 15 10 705 810VDC 15 10 930 970VDC
97. M P menu is displayed MEAS PARAMETER Esc Nxt PROG V SAVE use T Nxt and Prv to scroll the submenus up to the access page of the Speed submenu Menu Speed Ent Nxt PROG WV SAVE Press PROG to access the submenu The first page of the submenu appears Speed 1 6 Ent Pry Nxt PROG V SAVE Press T Nxt and 4 Pry to scroll through the parameters up to parameter P44 P44 Rated 6 6 Speed xxx m s PROG V SAVE Press PROG the flashing cursor appears and allows to alter the parameter value Press T and 4 to increase or decrease the parameter value Press SAVE to store the new value to non volatile memory Press PROG to store the new value until the inverter is turned off At next power on the inverter will use the last value saved to non volatile memory 118 189 15P0095B6 USER MANUAL SINUS K LIFT ELETTRONICASANTERNO 504 2 tL 33 3301534 35 435 504 2 11 INJMI
98. MEME 50 400 Important the maximum programmable value is equal to Imax Imot 100 See configuration table for LIFT SW parameters 15 section 9 3 DES Column C41 Default in configuration table for LIFT SW parameters T5 section 9 3 Current limit while accelerating expressed as a percentage of the motor rated current C42 NO YES YES Enables current limit at constant frequency C42 Run Lim 4 6 No YES C43 50 400 Important the maximum programmable value is equal to Imax Imot 100 See configuration table for LIFT SW parameters 15 section 9 3 PEE Column C41 Default in configuration table for LIFT SW parameters T5 section 9 3 MEE Current limit while accelerating expressed as a percentage of the motor rated current Run Lim 5 6 Curr ps 154 189 SINUS K LIFT 9p 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO C44 Dec Lim 6 6 UEM C44 NO YES EE NO YES YES ge Enables voltage current limit while decelerating If current exceeds the value set in C43 or DC bus voltage exceeds a given value voltage class function the deceleration ramp will be longer 9 2 5 AUTORESET SUBMENU The Autoreset submenu enables the automatic reset of the equipment in case of alarms Autoreset attempts may be set in a given time interval Access page Menu
99. O 901 59 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 4 ACCESSORIES 4 1 BRAKING RESISTORS From size 505 to size S30 included SINUS inverters are supplied with a built in braking module The braking resistor is to be incorporated in the inverter and connected to terminals B and see section 1 4 Wiring For IFD SW and LIFT SW only the braking module is enabled through programming parameter C55 Special Functions submenu Two duty cycles are possible 1 STANDARD DUTY CYCLE Cage speed under 1 0 m sec starts hour lower than or equal to 120 starts h 90 120 max stop number ranging 6 to 8 A standard duty cycle is ideal for not very crowded buildings 2 HEAVY DUTY CYCLE Cage speed equal to or higher than 1 0 m sec starts hour over 120 starts h 180 240 stop number higher than 6 8 A heavy duty cycle is ideal for very crowded buildings such as hotels hospitals etc Kinetic energy stored while decelerating is to be dissipated in the form of heat A different braking resistor dimensioning is then needed for the two types of duty cycles standard and heavy to avoid overheating A well dimensioned braking resistor will always reach working temperatures higher than ambient temperatures Therefore braking resistors should be placed outside the control panel in a protected and ventilated location thus avoiding accidental burning The following pages contain application tables stating
100. OG V SAVE Press PROG to return to the page for the selection of the main menus press T and to scroll through the submenus 8 1 1 RESTORE DEFAULT SUBMENU The Restore Default submenu allows the default parameters of the MEAS PARAMETER menu and the CONFIGURATION menu to be automatically restored Access page Restore default Ent Prv Nxt PROG SAVE Press PROG to access the submenu press T and Y to scroll through the other submenus of the Commands menu To access the Restore Default submenu set parameter 1 MEAS PARAMETERS Key parameter to 1 The inverter must not be in RUN mode First page Restore default Esc Rstr PROG V SAVE Press PROG Esc to quit the Restore Default submenu Press SAVE Rstr for a few seconds to automatically restore the default parameters Square brackets indicate that parameter restoration is occurring when square brackets disappear after a few seconds parameter restoration is over 120 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 8 1 2 SAVE USER S PARAMETERS SUBMENU The Save User s Parameters submenu allows to store all active parameters to non volatile memory EEPROM Save user s par Ent Nxt Access page PROG V SAVE Press PROG to enter the Save User s Parameters submenu Press 1 and to scroll through the other submenus NOTE To access the Restore Default submenu set parameter 1 MEAS PAR
101. Radiated Radio frequency Electromagnetic Field Immunity Test Electromagnetic Compatibility 89 336 CEE and following EN61000 4 4 IEC1000 4 4 Electromagnetic Compatibility EMC Part 4 amendments 92 31 CEE Testing and Measurement Techniques 93 68 CEE and 93 97 CEE Section 4 Electrical Fast Transient Burst Immunity Test Basic EMC Publication EN61000 4 5 IEC1000 4 5 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 5 Surge Immunity Test EN61000 4 6 IEC1000 4 6 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 6 Immunity from Radiofrequency Fields Induced Disturbance ELETTRONICA SANTERNO certifies all its products in compliance with immunity standards in force All classes are provided with CE Declaration of European Conformity according to Electromagnetic Compatibility 89 336 CEE 92 31 CEE 23 68 CEE 93 97 CEE see Section 5 2 90 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO EN81 1 Safety requirements for the manufacture and installation of lifts and hoists Electrical lifts IEC61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC 22G 109 NP Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EN60146 1 1 IEC146 1 1 Semiconductor convertors General Requirements and
102. SAVE in programming mode this key saves to non volatile memory EEPROM the value of the parameter being altered This prevents any parameter modification from being cleared in case of mains loss MENU if pressed once allows to access the main menu if pressed twice allows to return to the prior condition RESET resets the alarms tripped START NOT USED WITH LIFT SOFTWARE STOP NOT USED WITH LIFT SOFTWARE RETURN TO THE FIRST PAGE OF A SUBMENU simultaneously press PROG and 4 NOTE The inverter operation is affected by the active parameter set The parameter being altered with T and immediately replaces the prior parameter value even if the SAVE key is not pressed The new parameter value will be cleared at power off The keypad also includes the LEDs below LED RUN If on and not flashing indicates that the inverter is running the inverter is enabled Enable is closed and the cage upstroke or downstroke is selected If flashing along with LED REF indicates that the inverter is stopping LED REF indicates a speed reference other than 0 If flashing along with LED RUN indicates that the inverter is stopping If flashing indicates that the inverter is enabled ENABLE CLOSED and no cage operating mode is selected LED TRM indicates that the START commands and the commands relating to multifunction digital inputs MDI1 MDI5 are sent from terminal board only this operating mode is possible with LIFT SW LED REM
103. T where Cr derating ratio of the winchCr 1 T Number of cable transmission Diameter of the winch pulley m Once the max cage speed is defined the available speed values are the following factory setting Commercial speed P44 Second commercial speed low speed 0 67 x P44 or 0 32 x P44 if the ENCODER is used Approach speed 0 1 x P44 Maintenance speed 0 4 x P44 or 0 2 if the ENCODER is used If these values are correct go to step 8 if not alter speed parameter s as follows to obtain the desired speed values Set approach speed in parameter P40 Approach Speed as a percentage of the maximum speed approach speed P40 P44 100 Set the desired commercial speed in parameter P41 Standard Speed speed P41 100 P44 Set the second commercial speed if any in parameter P42 Lower fl speed secondspeed P42 P44 100 Set the desired maintenance speed in parameter P43 Maint speed _ Maintenance speed P43 P44 100 8 Positioning the slowing down microswitch access the Path menu parameter M23 Stop sp indicates the expected stop distance If the stop distance is too long increase acceleration and jerk parameters 7 P10 Note that high values in these parameters may affect comfort Place slowing down microswitches at the distance indicated by M23 increased by 10 20 cm slowing down stroke and additionally increased by 10 Position sto
104. UBMENU P50 Sampling 2 10 Tc uM POO NEM 0 002 45 0 0025 PID regulator duty cycle e g set 0 0025 to execute PID regulator every 0 0025 P51 SPD Prop 3 10 Gain P 8 031 999 DES 0 35 mae Multiplicative constant of PID regulation proportional term PID regulator output 96 is equal to the difference between reference and feedback expressed as a value percent multiplied by P51 135 189 15 0095 6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO P52 SPD Integ 4 10 52 3 1024 Tc NONE DES 200 ul Constant dividing PID regulator integral term It is expressed as a multiple value of the sampling time Set Integr Time NONE value following 1024 to override integral action P53 SPD PG 5 10 P53 Stop 0 31 999 Multiplicative constant of PID regulator proportional term used during the stop stage Set Integr Time NONE value following 1024 to override integral ERO action P54 SPD I T 6 10 P54 Stop Tc 3 1024 Tc NONE 50 Constant dividing PID regulator integral term used during the stop stage Ponendo Integr Time NONE value following 1024 to override integral 066 action P55 Deriv 7 10 P55 Time Tc 0 4Tc OTc Constant multiplying
105. al time during stop stage REQ TH ntegral unlocking threshold AVVICIN Proportional term during approach 28 stage AWICIN Integral time during approach stage 200 5 5 Addr Addr Name Description dec hex Def Min BM NM E 1055 Note 06 53 KP STOP Proportional term during stop stoge 24 18 1 0 31 099 1024 SINUS K LIFT Unit of meas 500 1025 Nore 06 1 10 31 999 1024 E 1025 Note 06 Note 06 Integral time and derivative time are expressed as multiple values of sampling time P50 For example real time is P50 P52 upper value is 1024 1025 disables integral regulation 180 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 12 2 5 DIGITAL OUTPUTS MENU P7x Addr Addr Unit of Name Description dec hex Def Min Max K meas R W R W sag OP output operation st F 13 fof 16 Puit P61 RLI OP Relay output RLI operation ee ce P62 2 OP Relay output RL2 operation 9 9r 34 22 0 60 10 put enabling delay P64 OFF output disabling delay 35 23 10 DELAY P65 RLI ON DELAY Relay output RLI enabling delay 36 2 o 0 iof s P66 RLI OFF DELAY Relay output disabling delay 37 235 o Jof o iof s P6
106. ameter C40 write 1 to address 520 dec write O to the same address to reset C40 For peculiar reading writing refer to Notes in the following tables 176 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 12 PARAMETERS SENT VIA SERIAL LINK 12 1 MEASURE PARAMETERS Mxx Read Only 12 1 1 MEASURE MENU M2x Addr Addr Unit Name Description dec hex Min Max of measure READ an FREF Current reference 10271 17 10 Moz 0 3 OUT So 655567 TOOOTOT 1307 NOUT 073 65352828 E VMN Mins S 404 512 11 fog Nc ios T ane SRRFESESU TOOOGFSS73 amp emm Weer oe peed ference oa 1 WITZ Speed Rel Cage seed reference poss 408 ed Cone red Oot Speed regulotor conection V V RW EE em m s ms _ M15 JOP T Work time 038 40E 1041 411 04 1043 413 Note 04 e 1045 415 Note 04 1047 417 Note 04 M20 5thalarm Trip log 5 1048 418 5 1049 419 Note 04 Note 01 State of digita
107. and or class voltage are grouped as follows Table TOOO index SW3 to address 477 1DDh full scale max def max C10 def tenths of A freq out carrier carrier Preboost 1000 10001 TOOO 2 TOOO 3 TOOO 4 ae 2 a 175 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO Table reading Addr Addr Unit Name Description dec hex Min Max of measure READ READ IOUT Output current 1026 402 50 65536 7000 0 1307 Because 50 65536 000 0 1307 do the following to convert current reading to A 1 read address 477 dec for full scale I the result is the index of array TOOO For this parameter consider column 000 0 as other columns refer to different parameters One reading is sufficient 2 read address 1026 dec If address 477 reading returns 2 65A and if address 1026 returns 1000 output current will be equal to 1000 1000 50 65536 T000 0 1307 1000 50 65536 65 1307 25 9 A 11 3 2 Bir PARAMETERS Bit parameters are different in reading and writing Addr Addr Addr Addr Name Description dec hex dec hex WRITE WRITE READ READ face LIM Enabling current limit while 520 208 770 8 302 8 CES accelerating To read parameter C40 just read address 770 dec and parse bit 8 of the returned value 0 LSB 15 To set par
108. ange of voltage values and power values for the electrical motor to be connected to any single inverter size Stand alone model up to 1200kW cabinet from 37 up to 1200kW MODEL LIGHT STANDARD HEAVY STRONG 51 0025 4TBA2X2 22kW 18 5kW 15kW 11kW Built in filters for the whole SINUS range in compliance with regulation EN61800 3 issue 2 concerning emission limits No line contactor included The new hardware configuration is standard supplied with safety system including redundant contacts for the inhibition of firing pulses in the power circuit in compliance with the latest requirements of the safety regulations in force However respect the specitic rules of the field of application Beyond performance enhancement the new series of SINUS models are more compact than the prior models The overall dimensions have been reduced up to 5096 in order to install the inverter in small sized light weight control panels compact book like structure allows an easy side by side installation The SINUS may be installed in cabinets and its system design offers a better price performance ratio Automatic control of the cooling system up to Size S30 The ventilation system activates only when required and indicates any failures of the cooling fan This ensures a greater energy saving a lower wear of the cooling fans and a weaker noise In case of equipment failure it is possible to adjust the system spe
109. ating to MFI braking module DANGERII Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 20 of the connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect any braking resistor with an Ohm value lower than the value stated in the tables gt gt gt 64 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 1 5 AVAIBLE MODELS BRAKING RESISTORS 4 1 5 1 MODEL 56 1000HM 350W M00265 0 Fig 4 1 Overall dimensions resistor 56 100Q 350W Max duration of Mean power to be Degree of ie continuous operation for dissipated Type protection 200 240VAC a 56Ohm 350W RE2643560 IP55 350 3 5 1000hm 350W RE2644100 IP55 350 3 5 max value to be set for parameter Brake Enable C57 Set Brake Disable C56 so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable O and Brake enableyO not to limit the operation of the built in braking module 65 189 15P0095B6 9px SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO 4 1 5 2 MODEL 75OHM 1300W 2 5 le P gt 94 8 68 I 300 L 13 Fig 4 2 Overall dimensions and ratings for braking resistor 75Q 1300W
110. ave Press PROG to quit the Motor Thermal Protection submenu Press and to scroll through the parameters PARAMETERS OF THE MOTOR THERMAL PROTECTION SUBMENU C70 Thermal p 2 4 NO YES YES A YES DES NO Activates the motor thermal protection NO Motor thermal protection disabled YES Motor thermal protection enabled with pick up current independent of output frequency YES A Motor thermal protection enabled with pick up current depending on output frequency with forced air cooling system YES B Motor thermal protection enabled with pick up current depending on output frequency with a fan keyed to the motor shaft C71 Motor 3 4 C71 current 1 120 105 Determines the pick up current expressed as a percentage of the motor rated current C72 Therm 4 4 const s C72 5 3600s 600s Determines the motor thermal time constant 0 159 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 9 2 8 SLIP COMPENSATION SUBMENU The Slip Compensation submenu determines the parameters relating to the slip compensation function For more details see section 2 6 SLIP COMPENSATION Access page Menu Slip comp Ent Nxt PROG W cave Press PROG to enter the Slip Compensation submenu Press and T to scroll through the submenu
111. ay be activated both to zero volt NPN type command and to 24 Volts PNP type command The figure below shows the different control modes based on the position of jumper J10 Auxiliary power supply 24 VDC terminal 15 is protected by a self resetting fuse 6 R 13 4 fuse wz J10 NPN command active to zero Volt through voltage free contact 6 R DIGITAL 13 OUTPUT i gt LL o 10 615 E gt 24 fuse NPN command active to zero Volt sent from a different device PLC digital output board etc Fig 1 10 Digital input control modes 16 R 113 Y P N 614 J10 015 pteav fuse PNP contact active to 24V through voltage free contact 16 R 113 t Y jDIGITAL 4 IOUTPUT lig PIN poo T 12 ony 015 pte4v fuse PNP command active to 24 Volt sent from a different device PLC digital output board etc NOTE Terminal 14 CMD digital input zero volt is galvanically insulated from terminals 1 20 AN 1 4 4 1 ENABLE TERMINAL 6 22 CMA control board zero volt and from terminal 25 MDOE emitter terminal of multifunction digital output ENABLE input is always to be activated to enable the inverter operation independ
112. bmenus from the main menus first page of a submenu allowing to quit a submenu and to access the upper level of the tree structure from within a submenu the first page of a submenu allows to access the different submenus forming a main menu Two shortcuts are available Press T and 4 or the MENU key to access directly to the main menu access page press or MENU again to return to the previous page press PROG and 4 at a time to access directly to the first page of the submenu 116 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 7 1 MAIN MENUS Main menus are the following measure parameter relates to the values displayed and to the parameters that can be altered when the inverter is running configuration includes those parameters that cannot be altered when the inverter is running commands includes the pages relating to the inverter operation managed through the keypad Srv service the Service menu cannot be accessed by the user At power on the access page to the main menus is displayed this is the factory setting programming if no failure occurs INVERTER OK M P Cfg Cm Srv PROG V SAVE The active menu is in square brackets Use the arrow keys T and 4 to select a different menu Press the PROG key to access the selected menu Example Select the Cfg configuration menu with T and 4 the inverter display shows INVERTER OK M
113. celeration and jerk values may be set via keypad Factory setting is 0 6 m s2 acceleration and 0 6 m s3 with no encoder feedback if encoder feedback is used acceleration is set to 1 0 m s2 and jerk is set to 0 8 m s3 These parameters ensure an excellent comfort for speeds up to 1 2 m s Factory set acceleration and jerk values may be customized to fit specific requirements Other factory set values are the following second speed low speed floor approach speed and maintenance speed Preset values relate to the cage rated speed Vn as follows WITH ENCODER WITHOUT ENCODER FEEDBACK FEEDBACK Low speed Vb 0 67 x Vn Vb 0 32 x Vn Approach speed Va 0 1 x Vn Va 0 1 x Vn Maintenance speed Vm 0 4 x Vn Vm 0 2 x Vn Commercial speed Vc 1 x Vn Vc 1 x Vn 3 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO Example If rated speed is 1 2 m s with no ENCODER feedback the following values are obtained Vb 0 8 m s Va 0 12 m s Vm 0 48 m s Ve 1 2 m s NOTE The speed values above as well as acceleration and jerk values are preset for an AN easier startup thus allowing to select only commercial speed values However all parameter values may be altered via keypad The keypad display also shows the expected slowing down distance for any preset speed This allows the best accuracy in positioning slowing down indicators for the lift cage Slowing down indicators will match w
114. correctly performed may cause serious injury or death due to electrical shock CAUTION ndicates operating procedures that if not carried out may cause serious equipment failure NOTE ndicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT NOTE Always read this instruction manual before starting the equipment NOTE The ground connection of the motor casing should follow a separate path to avoid possible interferences DANGER ALWAYS PROVIDE A PROPER GROUNDING OF THE MOTOR CASING AND THE INVERTER FRAME DANGERII The inverter may generate an output frequency up to 800Hz IFD SW this may cause a motor rotation speed up to 16 sixteen times the motor rated speed never use the motor at a higher speed than the max allowable speed stated on the motor nameplate DANGERII ELECTRICAL SHOCK HAZARD Never touch the inverter electrical parts when the inverter is on always wait at least 5 minutes after switching off the inverter DANGER Never pertorm any operation on the motor when the inverter is on DANGER Do not perform electrical connections on the motor or the inverter if the inverter is on Electrical shock hazard exists on output terminals U V W and resistive braking module terminals B even when the inverter is disabled Wait at least 5 minutes after switching off the inverter before operating on the electrical connection of the mo
115. ded for this inverter size A special kit is to be assembled on the inverter see figure below No 13 self forming screws are used for this type of assembly Fig 1 3 Mounting the accessories for SINUS K S10 through panel assembly The overall dimensions of the equipment including the through panel assembly kit is 452 x 238 mm see Figure 1 4 The figure shows the piercing template of the mounting panel including four holes M5 and a rectangular slot 218 x 420 mm as well as the equipment side view with two air flows air flow A for the control section and air flow B for the power section 45 B 453 1 Od 1 9 pod Fig 1 4 Piercing template of the mounting panel for SINUS 10 through panel assembly 27 189 15P0095B6 USER MANUAL SINUS 515 520 530 No additional mechanical component is required for the through panel assembly of these three SINUS K sizes The piercing template shown in the figure below is to be made on the mounting panel Measures are shown in the table The figure below also shows the side view of the through panel assembly of the equipment The air flows and 2 ELETTRONICASANTERNO the front and rear projections are highlighted as well see measures in the table
116. default C91 address ms End of message timeout configurable between and 2000 ms default C92 address ms 51 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 2 STARTUP PROCEDURES DANGER Before changing the equipment connections shut off the inverter and wait at least 5 minutes to allow for the discharge of the heatsinks in the DC link DANGER At startup if the connected motor rotates in the wrong direction send a low frequency reference and check to see if the direction of rotation is correct DANGER When an alarm message is displayed find the cause responsible for the alarm trip before restarting the equipment Follow the instructions below to startup the equipment 1 Connection Install the equipment as stated in sections CAUTION STATEMENTS INSTALLATION and ACCESSORIES 2 Power on Link to terminal 6 inverter disabled is to be open when the inverter is started 3 Parameter alteration Set parameter to 1 4 Motor parameters Inverters of the SINUS LIFT series are capable of starting lift cages pulled by 400V 50Hz three phase asynchronous motors If the connected motor is a 400V 50Hz three phase asynchronous motor set the motor rated current in parameter C04 and go to step 5 Otherwise set the motor rated frequency in parameter 5 set a frequency value equal to C05x1 2 in parameter 6 Fomax and set the motor rated voltage in parameter C08 Vmot
117. e 15 0095 6 SINUS LIFT FULL DIGITAL INVERTER USER MANUAL Installation and Programming Instructions Upd 30 06 04 R 03 English SW Vers 1 20x This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual Elettronica Santerno is responsible for the information contained in the original version of the Italian manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to
118. ection in the Programming Manual is recommended Restart the equipment only after removing he cause responsible of the alarm trip CAUTION Do not perform any insulation test between the power terminals or the control erminals CAUTION Make sure that the fastening screws of the control terminal board and the power erminal board are properly tightened 1 CAUTION Do not connect single phase motors CAUTION Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor t CAUTION Respect the environmental requirements for the equipment installation CAUTION The bearing surface of the inverter must be capable of withstanding high temperatures up to 90 C CAUTION The inverter electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges 14 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 EQUIPMENT DESCRIPTION AND INSTALLATION 1 1 BASIC FEATURES OF THE SINUS K SERIES The inverters of the SINUS series are full digital inverters for the speed regulation of asynchronous motors up to 1 200 kW The inverters of the SINUS series are designed and manufactured in Italy by the technicians of Elettronica Santerno they incorporate the most advanced features offered by the latest electronic techn
119. ed in order not to stop the equipment and to limit dissipated power Built in braking module up to Size 530 Noiseless operation ensured by a high modulation frequency programmable up to 16kHz LIFT SW IFD SW Integrated motor control through a PTC input Control panel with LCD display showing full words for an easier comprehension of the operation parameters Managing and programming panel provided with eight function keys Window structured programming menu for an easy and quick control of each functionality Preset parameters for the most used applications 11 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO PC interface for WINDOWS environment with REMOTE DRIVE software in five foreign languages PC compiled software for the programming of more than 20 application functions Serial communication RS485 MODBUS RTU for serial links to PC PLC and control interfaces Optional field buses of any type Profibus DP Can Bus Device Net Ethernet etc 12 189 SINUS K LIFT 15P0095B6 Z USER MANUAL CAUTION STATEMENTS This section contains safety statements The non observance of these safety instructions may cause serious injury or death and equipment failure Carefully read the instructions below before installing starting and operating the inverter Only competent personnel must carry out the equipment installation SYMBOLS DANGER ndicates operating procedures that if not
120. eed and check the M10 parameter Speed Ref Of the Menu Measure with the parameter Speed Nout of menu Measure You can have the following situation 1 M11 M10 Encoder wiring OK 2 M11 0 It lacks one or more channels 3 M11 M10 Wiring of the encoder reversed ch ange the A with 13 Settino the slip compensation at high speed Perform some upstrokes downstrokes use a rev counter to read the motor speed of rotation increase or decrease the value set in C77 to obtain the same speed for the two running directions If a speed transducer is provided parametet M10 Speed Ref e M11 Speed Nout of Measure Menu ca be used 14 Adjusting slip compensation at low speed access the Speed menu and decrease commercial speed parameter P41 to obtain a long approach distance and to easily measure the motor speed of rotation Perform some upstrokes downstrokes and measure the approach speed Use parameter C76 Low speed slip in the Slip Comp menu to obtain the same approach speed values 15 Restore commercial speed at the desired value parameter P41 16 Restore parameters P51 P50 and P57 of the ment Speed Loop 17 Adjust the position of the stop microswitches to obtain the desired floor approach distance 18 If the cage does not run smoothly decrease acceleration and jerk parameters PO7 PO8 PO9 and make sure that slowing down distance M23 is correct If the ENCODER is used adjust speed loop parameters P51 P58 54 189 SINUS
121. eed is low enough the distance between the floors is constant and acceleration and jerk values are properly chosen Following is a series of example applications where acceleration and jerk values are factory set for the inverter operation with no speed transducer 0 6 m sec and 0 6 m sec These speed values are the most suitable for stop distance optimisation Note that choosing one or two commercial speed values depends on the commercial speed the distance between two contiguous floors and the minimum start and stop distance Long strokes between two distant floors are not affected by those factors For symmetry the start distance value is equal to the stop distance value The start distance value is the distance that the cage covers from starting up to the commercial speed The stop distance is the distance covered by the cage from slowing down to stop following the slowing down pattern It is now possible to check the minimum distance the cage can cover for different commercial speed values The minimum distance is the sum of the start and stop distance this occurs when commercial speed is reached but is not maintained because the cage begins slowing down The following examples show how to determine min distance for different commercial speed values Vc 1 2 m sec P41 100 P44 1 2 m s Parameter M23 indicates the expected stop distance Da 1 8 Supposing to use an approach speed of 0 15 m and an increasing total stop di
122. elay P66 RLI OFF delay P67 RL2 ON delay P68 RL2 OFF delay P69 level P70 Hyst P71 level P72 RLT Hyst RL2 level P74 RL2 Hyst Hyst P70 P72 P74 OFF DELAY P64 P66 P68 DO 4 Frequency Level P67 Hyst m POG P70 P72 P74 P73 D ee aS eS t T gt P70 P72 P74 xau REESE CREAR MONROE S SM D d P73 1 1 1 i 1 DELAY 1 l P63 P65 1 1 1 1 I 1 ON OFF Frequency Level2 ON p OFF Figure 9 10 Characteristics of a digital output programmed as Frequency level compared to Frequency Level2 programming with respect to output frequency variation in time A negative output frequency reverses the direction of rotation For Frequency Level2 the digital output deactivates at a frequency level higher than the freq level for the activation of the quantity defined in the hysteresis parameter Parameters used P63 MDO ON delay P64 OFF delay P65 RLI ON delay P66 OFF delay P67 ON delay P68 RL2 OFF delay P69 level P70 Hyst P71 level P72 RL1 Hyst P73 RL2 level P74 RL2 Hyst 147 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO out C86 1
123. ems Mains disturbance may be limited by installing a mains filter to reduce RFI ELETTRONICA SANTERNO adopted this solution to suppress RFI 93 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO UNPRINTED 0 0 REAR PANNEL Relais SIGNAL CABLES SEGREGATED FROM POWER CABLES POSSIBLE PERPENDICULAR ARRANGEMENT INVERTER TERMINAL BOARD FILTER INVERTER WIRES AS SHORT AS POSSIBLE Counters LiL2L3 U W OUTPUT TOROID FILTER for class B only SCREENING FOR GROUND ST INPUT WIRE TO THE INVERTER AS NEAR AS POSSIBLE TO THE OUTPUT TOROID INDUCTANCE AND SWITCH TO THE MOTOR Sar x 0 fina 7 S __ L mains power control wires supply 94 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 5 1 2 OUTPUT TOROID FILTERS Ferrite is a simple radiofrequency filter Ferrite cores are high permeable ferromagnetic materials used to weaken cable disturbance in case of three phase conductors all phases must go through ferrite in case of single phase conductors or 2wire line both phases must go through ferrite incoming and outcoming conductor cables that are to be filtered must go through ferrite See section 5 2 4 for the selection of the output toroid filter to weaken radiofrequency interference 5 1 3 THE CABINET To prevent input and output of electromagnetic emissions to and the cabinet
124. encoders should not be used for applications with an encoder output frequency exceeding a few kHz dozens For such applications use encoders with Push Pull outputs or better with a differential line driver output 87 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 4 5 7 WIRING Use a screened cable to connect the encoder to the board Screening should be grounded to both ends of the cable Use the special clamp to fasten the encoder wire and ground the cable screening to the inverter Fig 4 18 Wiring the encoder cable Do not stretch the encoder wire along with the motor supply cable Connect the encoder directly to the inverter using a cable with no intermediate devices such as terminals or connectors Use a model of encoder suitable for your application as for connection length and max rev number Preferably use encoder models with complementary LINE DRIVER or PUSH PULL outputs Non complementary PUSH PULL PNP or NPN open collector outputs offer a lower immunity to noise The encoder electrical noise occurs as a difficult speed adjustment or uneven operation of the inverter in the worst cases it can lead to the inverter stop due to overcurrent conditions 88 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 5 NORMATIVE REFERENCES Electromagnetic Compatibility 89 336 CEE and following amendments 92 31 CEE 93 68 CEE and 93 97 CEE In most systems the processing control also r
125. ent when the DC BRAKING AT START function is active Use the following parameters to program this function C81 Function enabling C83 Braking time C85 Braking current intensity Stator resistance is estimated during DC current application stage 114 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 6 8 MOTOR THERMAL PROTECTION MOTOR THERMAL PROTECTION The Motor Thermal Protection function protects the motor against possible overloads Motor Thermal Protection is activated through parameter C70 the Motor Thermal Protection submenu Four functions for the motor cooling systems are available They can be selected through parameter C70 No The function is locked factory setting YES The function is active pick up current is independent of the operating frequency YES A function is active pick up current is depending on the operating frequency with a special derating for motors provided with forced air cooling YES The function is active pick up current is depending on the operating frequency with a special derating for motors provided with a fan keyed to the shaft The heating of a motor where constant current flows depends on time and current intensity a KI where T is the motor thermal time constant C72 The motor heating is proportional to I delivered current K 1 2 T is the curve slope in the origin The Motor thermal protection trips if the current flowing
126. ential circuit breakers Connect the power supply line to supply terminals only The connection of the power supply line to any other terminal will damage the inverter Connect the power supply line to supply terminals only The connection of the power supply line to any other terminal will damage the inverter Always make sure that the supply voltage ranges between the limits stated in the inverter nameplate Always connect the ground terminal to avoid electrical shock hazard and to limit disturbance The user has the responsibility to provide a grounding system in compliance with the regulations in force After connecting the equipment check the following all wires must be properly connected no link is missing no short circuit is occurring between the terminals and between the terminals and the ground Do not start or stop the inverter using a contactor installed over the inverter power supply line The inverter power supply must always be protected by fast fuses or by a thermal magnetic circuit breaker Do not apply single phase voltage Always mount antidisturbance filters on the contactor coils and the solenoid valve coils 45 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 1 4 8 CROSS SECTIONS OF POWER CONNECTION WIRES AND SIZE OF PROTECTION DEVICES Wire Cross Fast Fuses Inverter Terminal section Magnetic A Rated Cross 9 Mains Side Disconnecting Switch Con
127. ently of the control mode If ENABLE input is disabled the inverter output voltage is set to zero so the motor performs a cost to stop If the ENABLE command is active at power on the inverter will not start until terminal 6 is opened and closed again This safety measure may be disabled through parameter C59 4 NOTE When the ENABLE command is active alarms 11 Bypass Failure A25 Mains Loss A30 DC OverVoltage and A31 DC UnderVoltage are enabled as well 39 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 1 4 4 2 RESET TERMINAL 8 If an alarm trips the inverter stops the motor performs a coast to stop and the display shows an alarm message see section 6 DIAGNOSTICS Open the reset input for a while or press the RESET key to reset the alarm This happens only if the cause responsible for the alarm has disappeared and the display shows Inverter OK If factory setting is used enable and disable the ENABLE command to restart the inverter If parameter C59 is set to YES the inverter is reset and restarts Factory setting does not reset alarms at power off Alarms are stored and displayed at next power on and the inverter is locked To reset the inverter turn it off and set parameter C53 to YES CAUTION If an alarm trips see the Diagnostics section and reset the equipment after detecting the cause responsible for the alarm DANGER Shock hazard persists even when the invert
128. equal to 3 0 m with Vc 1 2 m sec and slowing down signal set at 2 15 m from the stop point if lift is called from a contiguous floor the lift cage will be sent the slowing down signal covering a 0 85 m distance from the start point before reaching the preset speed value n that case the cage will slow down without reaching the preset speed and will stop to respond to the call The stop distance must be higher than the previous distance because the lift cage will cover a distance with a decreasing acceleration but with an increasing speed before slowing down in order not to alter acceleration and jerk values If the slowing down signal may be sent anywhere in the starting pattern so even at the end of a constant acceleration stage the expected stop distance will be increased by the following VA 1 S JR E t where acceleration J jerk and V speed In the example above if So is So 1 1 m the slowing down expected distance from the stop point must become equal to 1 8 1 1 2 9 m This allows to adopt either solutions depending on the logic of the control panel When the slowing down signal is acquired during the acceleration stage the speed model may be adjusted by changing the jerk value when switching from acceleration to slowing down parameter P12 and by setting a delay time for the slowing down signal acquisition while accelerating only parameter 104 189 SINUS K
129. equires additional devices such as computers sensors and so on that are usually installed one next to the other thus causing disturbance Low frequency harmonics High frequency electromagnetic interference EMI High frequency interference High frequency interference is disturbance or radiated interference with gt 9kHz frequency Critical values range from 150kHz to 1000MHz Interference is often caused by commutations to be found in any device i e switching feeders and drive output modules High frequency disturbance may interfere with the correct operation of the other devices High frequency noise produced by a device may cause malfunctions in measurement systems and communication systems so that radio receivers only receive electrical noise This may cause unexpected faults Two fields may be concerned immunity EN50082 1 2 EN61800 3 A11 and following EN 61800 3 issue 2 and emissions EN 55011group 1 and 2 cl A EN 55011 group 1 cl B EN61800 3 A11 and following EN 61800 3 issue 2 Standards EN55011 and 50082 as well as standard EN61800 3 define immunity and emission levels required for devices designed to operate in different environments Drives manufactured by ELETTRONICA SANTERNO are designed to operate under the most different conditions so they all ensure high immunity against RFI and high reliability in any environment Emission Limits For lift applications standard UNI EN 12015 relating to electromagnet
130. er but can also be installed on the inverter The installer can install the keypad on the control board but the keypad should be used for the equipment startup and maintenance NOTE The same keypad may be used for any inverter size The keypad allows to setup and adjust the equipment enter the motor parameters select kinematic variables acceleration and jerk speed display failure or error messages The equipment may be set up also through the serial interface and a computer equipped with the Remote Drive programming software available by request Comfort depends on acceleration and jerk values Acceleration values determine the maximum allowable constant acceleration obtained during the start stage or the stop stage straight line in the S shaped curve while jerk values determine acceleration deceleration variations curve lines in the S shaped curve See following sections for more details Two different commercial speed values are available along with a floor approaching speed and a maintenance speed All these values may be programmed via keypad This allows to obtain the most suitable speed for different interfloors in case of low intertloors the inverter will adjust its speed based on the lift plant requirements If the inverter is sent slowing down signal before reaching the preset speed it will slow down with the preset acceleration and jerk values but with a cage speed allowing to obtain a proper stop distance Ac
131. er is locked on output terminals U V W and on the terminals used for the connection of resistive braking devices gt gt 40 189 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 1 4 5 DIGITAL OUTPUT FEATURES An OPEN COLLECTOR output is available on terminals 24 collector and 25 common terminal The OC output is galvanically isolated from zero volt of the control board and is capable of driving a load up to 50mA with 48V power supply The output functionality is determined by parameter P60 in the Digital Output submenu The output enabling disabling delay may be programmed through the parameters below P63 MDO ON Delay P64 MDO OFF Delay The factory setting is the following Motor thermal protection trip the transistor activates if the inverter locks due to the motor thermal protection trip 12 48 12 48 D MDOC a 24 T Y MDOE Y MDOE CONTROL CONTROL BOARD LET BOARD NPN CONNECTION PNP CONNECTION The figure shows an example of a relay connected to the output Fig 1 11 Connecting a relay to the OPEN COLLECTOR output CAUTION Always use freewheeling diode D for inductive loads e g relay coils CAUTION Never exceed max allowable voltage and max allowable current values NOTE Terminal 25 is galvanically insulated from terminals 1 20 22 CMA control board z
132. erating mode Cage acceleration from speed 0 to maintenance speed P43 model without solution of continuity Describes the speed model adopted while starting when terminal FWD MAN or REV MAN closes 127 189 15P0095B6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO fout 4 C05 Sess sess 43 05 100 t Operating mode 44 05 Figure 9 1 Fig 9 1 Frequency produced during the start up in maintenance mode P06 Deceler 3 9 ee POS D MAN m s 0 1 2 55 m s 2 5 m s ge DECELERATION RAMP Deceleration ramp in Maintenance operating mode Cage deceleration when stopping from speed P43 model without solution of continuity Describes the speed model adopted while stopping when terminal FWD MAN or REV MAN closes fout RUN MAN or REV MAN opening C05 e 7 PA3 CO5 100 on t 44 06 Fig 9 2 1 Frequency produced during the slowing down in maintenance mode 128 189 SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO POZ Lift 4 9 P PO7 Accel m s EE 0 1 1 m s with no speed sensor 0 1 2 m s with a speed sensor 0 6 m s with no speed sensor 1 0 m s with a speed sensor CAGE ACCELERATION Acceleration in Normal operating mode Max speed of the cage while accelerating from O to preset speed for P4
133. ero volt and from terminal 14 CMD digital input zero volt NOTE As an auxiliary power supply voltage at terminal 15 24V and terminal 14 CMD control terminals may be used Max allowable current 100mA gt gt gt gt 41 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 1 4 5 1 RELAY OUTPUTS Two relay outputs are available terminals 26 27 28 relay RL1 reverse contact 250 VAC 3A 30 VDC 3A terminals 29 30 31 relay RL2 reverse contact 250 VAC 3A 30 VDC 3A Parameters P61 1 and P62 RL2 in the Digital Output submenu affect the relay output functionality Relay energizing and de energizing may be delayed through the following parameters P65 Delay ON P66 Delay OFF P67 RL2 Delay ON P68 RL2 Delay OFF Factory setting is as follows RL1 relay ready terminals 26 27 28 energizes when the inverter is ready to supply the motor At power on the equipment takes some seconds before initializing the relay energizes when an alarm trips The alarm trip locks the inverter RL2 frequency speed threshold relay terminals 29 30 31 energizes when the output frequency attains the level set through the Digital Output menu parameters P73 RL2 level P74 RL2 Hyst Factory setting the contacts of this relay may be used to unlock the electromechanical brake t CAUTION Never exceed max voltage and max current values allowed by relay c
134. essages and data are sent by means of standard protocol MODBUS in RTU mode This standard protocol performs control procedures using an 8 bit binary representation In mode a message begins with a silence interval equal to 3 5 times the transmission time of a character If the character transmission stops for a time equal to 3 5 times the transmission time of a character the controller will consider this time interval as the end of the message Similarly a message starting with a shorter silence time is considered as a part of the previous message Message Address Function Data Error control End of message beginning T1 T2 T3 TA 8 bit 8 bit n x 8 bit 16 bit T1 T2 T3 TA Use parameter C92 to increase the silence time interval up to max 2000ms Address The address field acknowledges any value ranging from 1 to 247 as the address of the slave peripheral device The master device queries the peripheral device specified in the address field the peripheral device will respond with a message containing its address to let the master device know the slave source of the response A master device query with a O address is addressed to all slave devices which will not respond at all broadcast mode Function The function related to the message may be chosen within the legal field ranging from O to 255 A response of the slave device to a message of the master device will simply return the function code to the master d
135. eter C22 enables ENCODER alarms A15 Encoder Failure and A16 Speed Error CAUTION Whenever C22 15 set from YES to NO and viceversa parameters 7 PO9 AN P10 P42 P43 P44 are automatically restored to their default value relating to C22 programming encoder installed or not installed Parameter C22 is always to be programmed first Before starting the motor always make sure that 7 ACCELERATION 8 DECELERATION PO9 STOP RAMP P10 JERK P42 LOW SPEED P43 MAINTENANCE SPEED and P44 RATED SPEED set at the desired value C23 ENCODER 4 4 PULSES ppr a 100 10000 ppr DES 1024 ppr Encoder pls rev 153 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 9 2 4 LIMITS SUBMENU The Limits submenu determines current limit operation while accelerating and at constant frequency and determines the voltage limit operation while decelerating Access page Menu Limits Ent Nxt PROG YW A save Press PROG to enter the Limits submenu Press and 7 to scroll through the other submenus of the Configuration menu First page Limits 1 6 Esc Nxt Press PROG to quit the Limits submenu Press and f to scroll through the parameters PARAMETERS OF THE LIMITS SUBMENU C40 Acc Lim 2 6 C40 NO YES NO YES YES Enables current limit while accelerating 1 Acc Lim 3 6 UM C41 96
136. evice if no error took place otherwise the most significant bit in this field is set to 1 Functions O3h and 10h are allowed only see following sections Data The data field contains any additional information for the function being used Error Control The error control is performed with the CRC Cyclical Redundancy Check method Thel6 bit value of the relevant field is computed when the message is sent by the transmitter and is then re computed and checked by the receiver Register CRC is computed as follows 1 Register is set to FFFFh 2 Exclusive OR is executed between register CRC and the first 8 bits of the message the result is saved to a 16 bit register 3 This register is right shifted of one place 4 If the right bit is 1 exclusive OR is executed between the 16 bit register and value 1010000000000001 b 5 Steps 3 and 4 are repeated until 8 shifts are performed 6 Exclusive OR is performed between the 16 bit register and the next 8 bits of the message 7 Steps 3 to are repeated until all message bytes are processed 8 The result is a CRC that is attached to the message by sending the less significant byte as the first byte Supported Functions Read Holding Register Allows to read the register state of the slave device This function does not allow the broadcast mode address Additional parameters are the address of the basic digital register to be read and the output number to be read 173
137. g alarm messages detailed in section 11 2 may be displayed Factory setting the inverter shuts off but the alarm is not cleared as it is stored to AN EEPROM The alarm tripped is displayed at next power on and the inverter is still locked Close reset contact or press the RESET key Alarm reset is also possible by turning off and on the inverter and by setting parameter C53 to YES 167 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 10 2 ALARM MESSAGES 1 Wrong Software The software version of FLASH memory human interface is incompatible with DSP version motor control SOLUTIONS Try to reset the alarm If the problem persists please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE for a new programming of control board ES778 EEPROM absent EEPROM is not installed is blank or damaged EEPROM memory contains all customized parameters SOLUTION Check to see if EEPROM is properly installed U45 in board ES778 and if jumper J13 is positioned correctly pos 1 2 for 28C64 pos 2 3 for 28C16 If so control board ES778 is to be replaced Please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE A05 NO imp opcode A06 UC failure Microcontroller failure SOLUTION Reset the alarm If the alarm condition persists please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE A11 Bypass circ failure Faulty relay or contactor for the short circuit of precharge resistors for DC l
138. he equipment exceeds by 20 the rated value during dynamic braking LED L5 IMLIM current limiting activation during acceleration or due to overload conditions on if the motor current exceeds the values set in C41 and C43 Limits submenu during acceleration and at constant frequency respectively This Led is on even when the torque needed exceeds the value set in C42 Limits submenu LED 16 green RUN Inverter enabled on when the inverter is running or is enabled only fluxed motor 1 green 5V control board 5V power supply on LED L2 green 15V control board 15V power supply on LED L4 green 15V control board 15V power supply on 1 4 3 2 JUMPERS AND DIP SWITCH 3 J4 i 15 s 03 17 e J8 J10 US SW1 n 38 189 4 20mA on AO2 0 20mA on AO2 V on on AO2 4 20mA on AO 0 20mA on AO 4 20mA 0 20 Von AOI mA on 4 20mA on AO 0 20mA on AO PNP inputs NPN inputs bias resistors and termination on RS485 enabled bias resistors and termination RS485 disabled SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO 1 4 4 DIGITAL INPUT FEATURES TERMINALS 6 TO 15 All digital inputs are galvanically isolated with respect to zero volt of the inverter control board ES778 Consider power supply on terminals 14 and 15 before activating the inverter digital inputs Depending on the position of jumper J10 signals m
139. hen 50 of the preset maximum output frequency is reached and deactivates when 40 is reached If P70 0 commutation occurs when the value set P69 is reached P71 RLI 13 16 71 Level 0 0 200 0 0 0 fo Determines the value for the activation of relay digital output RL1 for the following settings Reference level Frequency level Frequency level2 Forward Running Reverse Running Current level Fout O K P72 RLI 14 16 P P72 hyst 96 O 0 200 0 0 0 F When digital output relay is set as Reference Level Frequency level Forward Running Reverse Running Current level Fout O K this parameter determines the digital output hysteresis range If the hysteresis is other than 0 the value set with P71 when the quantity set with P61 increases determines the output commutation when the output decreases commutation occurs when the value set in P71 P72 is reached Example Set P61 Frequency level P71 50 P72 10 the digital output activates when 50 of the preset maximum output frequency is reached and deactivates when 40 is reached If P72 0 commutation occurs when the value set in P71 is reached P73 RL2 15 16 P73 level 96 0 200 0 2 ae Determines the value for the activation of relay digital output RL2 for
140. ic compatibility requires incorporated 1 type filters for currents under 25A and incorporated A2 type filters for currents over 25A Standard EN 12015 defines allowable emission levels for lift applications The diagram below shows emission limits according to standard EN 12015 Disturbance Limits for Product Family standard for Lifts Escalators and Passenger Conveyors 140 Quasi Peak gt 100 120 Mean Value I gt 100A 100 23 Quasi Peak gt 25 e lt 100A gt 80 Mean Value gt 25 A e gt 100A 60 Quasi Peak lt 25 A Valore Medio lt 25 A 20 n de ae 0 T 1 0 1 1 10 100 log f MHz 89 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO Immunity Electromagnetic disturbance is caused by harmonics semiconductor commutations voltage variation fluctuation dissymmetry mains failures and frequency variations Electrical equipment must be immune from electromagnetic disturbance According to standard EN12016 immunity is provided by the following tests Immunity EN61000 4 2 IEC1000 4 2 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 2 Electrostatic Discharge Immunity Test Basic EMC Publication EN61000 4 3 IEC1000 4 3 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 3
141. ical components installed inside a cabinet may occur as conduction radiation inductive coupling or capacitive coupling Emissions disturbance can be the following a Radiated interference from electrical components or power wiring cables inside the cabinet b Disturbance and radiated interference trom outgoing cables feeder cables motor cables signal cables The figure shows how disturbance takes place Ground Ground pie U Radiated Radiated interference interference Disturbance and radiated interference M00110 0 Disturbance sources in a power drive system equipped with an inverter The measures to be taken to suppress disturbance include grounding enhancement changes made to the cabinet structure installation of mains filters on the line and installation of output toroidal filters on the motor cables optimization of the wiring and cable screening Always restrict as much as possible the area exposed to disturbance so as to limit interferences with the other components in the cabinet Grounding Disturbance occurring in the grounding circuit affects the other circuits through the grounding mains or the casing of the connected motor Disturbance may interfere with the following appliances which are installed on the machines and which are sensitive to radiated interference as they are measurement circuits operating at low voltage UV or current signal levels uA transducers tachos encoders
142. ifting systems They offer the following benefits Low operating costs Low purchase costs Enhanced performance accuracy and comfort Simple installation and maintenance High reliability nverters of the SINUS K LIFT series have been developed designed and manvfactured according to Low Voltage Directive and EMC Directive and are provided with CE marking In particular they comply with the following EN81 1 Safety regulations for the manufacture and installation of lifts and hoists Electrical lifts EC61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EC 22G 109 NP Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EN60146 1 1 Semiconductor convertors General requirements and natural commutation convertors Part 1 1 Specifications of basic requirements EN60146 2 Semiconductor convertors Part 2 Self commutated convertors with semiconductors incorporating direct DC convertors EN61800 2 Adjustable speed electrical power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems EN60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN60529 Degrees of protection provided by enclosures IP Code EN50178 Electronic equipment for power systems EN12015 Electromagnetic compatibilit
143. in the motor determines a higher temperature than the allowable asymptotic value Tex YESA YES B 2 71 uF TR 0 9C71 287 1 77 woe K lo1 A 0 6 71 7 a C71 1 gt t 0 3 05 Puoi t MTP Trip dA L te T C72 Fwor Figure 6 8 Motor heating with two different constant current values and pick up current It of the motor thermal protection with respect to the frequency speed depending on the configuration of parameter C70 f motor thermal protection trips multifunction digital output set as Thermal prot default MDO activates If no digital output is set as Thermal prot alarm A22 trips f thermal time constant T is not known enter a value equal to 1 3 of the time interval needed to obtain a constant motor temperature Use the following parameters to program this function C70 Function enabling C71 Pick up current C72 Motor thermal time constant 1 CAUTION Always provide the motor with a thermal protection use the inverter thermal protection or install a thermistor in the motor 115 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 7 PROGRAMMING PARAMETERS Operating parameters and variables are included in four main menus Main menus include a tree structure of submenus Submenus also include access pages allowing to access the different parameter levels for example access pages allow to access the su
144. inactive with LIFT SW 48 189 SINUS K LIFT 15P0095B6 2 USER MANUAL ELETTRONICASANTERNO 1 5 1 REMOTING KEYPAD The REMOTING KIT is required to remote the keypad The remoting kit includes Keypad mounting jig Remoting wire length 5m Front view Rear view Disassemble the jig by disconnecting the wire connecting the keypad to the control board Pierce the holes as shown in the figure template 138 x109 mm Fix the keypad using the special jig supplied by Elettronica Santerno Connect the keypad to the inverter using the special wire T CAUTION Never connect and disconnect the keypad when the inverter is on 49 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 1 6 SERIAL COMMUNICATION 1 6 1 GENERAL FEATURES The inverters of the SINUS K series may be connected to peripheral devices through a serial link This enables both reading and writing of all parameters normally accessed through the display and the 4 keys see Programming Manual Two wire RS485 is used which ensures a better immunity to disturbance even on long cable paths thus limiting communication errors The inverter will typically behave as a slave device i e it only answers to queries sent by another device A master device typically a computer is then needed to start a serial communication The inverter may be connected directly to a computer or a multidrop network of inverters controlled by a master computer see diagram below
145. ines de energizing delay of relay P67 RL2 ON 9 16 P67 delay s 0 0 60 0 0 0 Determines energizing delay of relay RL2 electromechanical brake unlocking P68 RL2 OFF 10 16 P68 delay s 0 0 60 0 0 25 Determines de energizing delay of relay RL2 electromechanical brake locking P69 MDO 11 16 P69 Level 0 0 200 0 0 0 Determines the value for the activation of Open collector digital output for the following settings Reference level Frequency level Frequency level2 Forward Running Reverse Running Current level Fout O K 141 189 15P0095B6 USER MANUAL 9p SINUS K LIFT ELETTRONICASANTERNO P70 MDO Fr 12 16 P70 hyst 0 0 200 0 p 0 0 F When Open Collector digital output is set as Reference Level Frequency level Forward Running Reverse Running Current level Fout O K this parameter determines the digital output hysteresis range If the hysteresis is other than 0 the value set with P69 when the quantity set with P60 increases determines the output commutation when the output decreases commutation occurs when the value set P69 P70 is reached Example Set P60 Frequency level P69 50 P70 10 the digital output activates w
146. ing sensitive signals and perturbator signals should be reduced to a minimum The distance between segregated cables should be proportional to the cable length Whenever possible cable crossing should be perpendicular Wires connecting the motor or load mainly generate disturbance Disturbance is important in inverter power drive systems or the devices installed on the machine and could interfere with local communication circuits located near the inverter radiotelephones mobile phones Follow the instructions below to solve these problems Provide for a motor cable path as short as possible Screen the power cables to the motor ground screening both to the inverter and to the motor Excellent results are obtained using cables in which the protection connection yellow green cable is external to the screening this type of cables are available on the market with a cross section up to 35mm per phase If no screened cable having a suitable cross section is available segregate power cables in grounded metal raceways Screen signal cables and ground screening on the inverter side Segregate power cable from signal cables Leave a clearance of at least 0 5m between signal cables and motor cables Series connect a common mode inductance toroid approx 1 OOUH to the inverter motor connection Limiting the disturbance in the motor cables will also limit mains disturbance 95 189 15P0095B6 SINUS K LIFT USER MANUAL Z
147. ink capacitors SOLUTION Reset the alarm If the alarm condition persists please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE A14 Continuous dec Lim The inverter slowing down or stopping has been blocked in voltage limit while decelerating DEC LIM xxxHz sul display for more than 4sec SOLUTION Decrease the couple compensation parameter C09 C10 C11 patternmenu if the limit was due to high voltage verify the the brake resistance if the limit was due to a intermediate voltage or to high voltage A15 Encoder Failure Alarm A15 is active only when parameter C22 ENCODER is set to YES Alarm 15 trips if the encoder is faulty disconnected or its phases are reversed SOLUTION Check the signals sent from the ENCODER and compare the value displayed for M10 with the real motor rpm Check to see if the ENCODER phases are reversed if it is faulty or is not properly connected If the encoder is not faulty adjust parameter C60 Enc Err Thr A16 Speed Error Speed exceeds the maximum allowable value set through parameter C61 SOLUTIONS Make sure that the preset threshold is not too close to the lift cage expected speed Alarm A16 trips only if C22 ENCODER is set to YES Factory setting Alarm 16 is disabled A17 Wrong Command Has been set up the inverter from Normal mode to Maintenance mode while the inverter was working 168 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO A19 Fan fa
148. ith the distance from the lift stop position which is obtained by increasing the expected length by the desired approach distance Example if commercial soeed 1 2 m sec parameter P44 parameter M23 displays the expected stop distance of 1 8 m If a 0 15 m approach distance is set the slowing down indicator will be fixed at a distance equal to or higher than 1 95 m from the stop position The slowing down signal will be set at a distance exceeding 1 95 m theoretical value in order to avoid any error due to a delay time or a hysteresis affecting the slowing down signal The longer the distance the better the accuracy of the slowing down signal Increasing the slowing down signal distance with respect to the theoretical value increases the floor approach time As a result a long distance will have adverse effects on the time spent for a lift stroke A cautious increase in the theoretical distance is then recommended The best performance is obtained by increasing the slowing down signal theoretical distance by a value ranging trom 5 to 20 In the example above if the slowing down signal is increased by 10 the stop position including the approach speed the slowing down signal will be set at 2 15 from the stop position 1 8 0 15 1 1 1 95x1 1 2 15 nverters are electronic devices capable of driving asynchronous motors at adjustable speed The speed of rotation of asynchronous motors depends on the voltage frequency of
149. iumanese 07 05 2003 100 189 15 009586 SINUS K LIFT Z e ELETTRONICASANTERNO SECTION 2 Programming Instructions 101 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 6 PROGRAMMABLE FUNCTIONS 6 1 USING THE TRANSDUCER ENCODER The inverters of the SINUS LIFT series may operate either with or without a transducer ENCODER A transducer is recommended when the cage speed exceeds 1 2 m sec In that case optional control board ES836 must be installed See section 4 5 Section 1 for the control board description The number of pulse rev may range 100 to 10 000 but the input max allowable frequency 150 kHz must never be exceeded The signal frequency of the encoder is calculated as follows fmax pulse rev nmax 60 e g fmax 1024pls rev 3000rpm 60 51 200 Hz After installing the ENCODER program relevant parameters C22 ENCODER and C23 ENCODER PULSES and adjust speed regulator parameters when required see Speed Loop Menu Speed regulator is used for frequency reference compensation NOTE Change parameter C22 ENCODER programming from NO to YES to alter the cage speed acceleration and jerk parameters First define the operating mode then enter speed and acceleration values Figure 6 1 shows a block diagram for the speed regulator The diagram demonstrates that a speed transducer ensures a high accuracy for the cage speed because the required speed is compared to the real speed and the
150. ive input inverter disabled motor stops in digital input NPN neutral PNP 7 MULTIFUNCTION Optois J10 C21 P40 Terminal Par Function digital input NPN P41 P42 10 C21 PNP condition progr Inactive Single FWD Active input upstroke reference selected through Normal speed terminal 9 condition is active parameters P40 operation default approach speed and P41 contractual speed setting Inactive input frequency reference is reset motor stops during ramp up With this configuration single speed disable terminal 7 and enable terminal 11 REV to obtain ordinary ramp down Inactive Dual SELO Along with terminal 9 SEL1 it determines the Normal speed operating mode and the active reference based on operation the table below 0 inactive terminal 1 active terminal SELO SELI State and reference 0 O stop 1 running at approach speed P40 0 1 running at low speed P42 1 running at contractual speed P41 With this configuration dual speed the running direction depends on terminal 11 UP DOWN Inactive Dual SELO Along with terminal 9 SEL1 it determines the active Normal speed A reference based on the table below inactive operation terminal 1 active terminal SELO SEL Reference 0 approach speed P40 contractual speed P41 0 1 low speed P42 1 1 no active reference With this configuration dual speed A the running direction and operating mode depend on terminals 12 FWD and 13 REV
151. l inputs in the terminal board 1 active input based on the table below TERM 9 ema Note 02 State of digital outputs in the terminal board 1 active output based on the table below 177 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO Note 03 Work time is represented by a double word 32 bits It is sent using two addresses formatted as follows most significant word to higher address 1039 less significant word to lowest address 1038 Note 04 Trip log is sent using two addresses formatted as follows higher address e g 1041 Alarm number Time instant bit 16 23 lower address e g 1040 Time instant bit 0 15 Time instant relating to the alarm number is a 24 bit value with a 0 2s basic time Its most significant portion bit 16 23 can be read in the lower byte of the word to the higher address whereas its less significant portion bit 0 15 can be read in the word to the lower address The higher byte of the word to the higher address includes the alarm number coded as in Note 12 inverter state see Note 12 The last alarm displayed in parameter M12 is the alarm with the longest time period The other alarms are displayed up to M16 with the shortest time period 12 1 2 PATH MENU M2x Addr Addr zh Name Description dec hex Min Name READ s measure M21 Btorfime Cage acceleration time 1050 0 fo 100 os etes cient posa
152. line commutated convertors Part 1 1 Specifications of basic requirements Low Voltage Directive EN60146 2 IEC1 800 2 Semiconductor convertors 73 23 CEE and following Part 2 Self commutated convertors amendment 93 68 CEE with semiconductors incorporating direct DC convertors EN61800 2 IEC 1800 2 Adjustable speed electrical power drive systems Part 2 General requirements Rating specitications for low voltage adjustable frequency AC power drive systems EN60204 1 IEC204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN60529 IEC529 Degrees of protection provided by enclosures IP Code EN50178 Electronic equipment for power systems ELETTRONICA SANTERNO is capable of providing Declaration CE of Conformity according to the requirements of LOW VOLTAGE DIRECTIVE 73 23 CEE 93 68 CEE see Section 5 2 ELETTRONICA SANTERNO is also capable of providing a Manufacturer s Declaration according to the MACHINES DIRECTIVE 89 392 CEE 91368 CEE 93 44 CEE and a Manufacturer Declaration according to Article 4 Paragraph of the Decree of the President of the Republic 30th April 999 162 see section 5 2 91 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 5 1 RADIOFREQUENCY DISTURBANCE Radiofrequency disturbance may occur where the inverter is installed Electromagnetic emissions produced by the electr
153. llation Storage and 4 r3 27A m des ila ts Re Randers sell fp 4 1 3 3 5 Weight and Dissipated Power ena ebrei Geese 4 1 3 3 1 Models STAND ALONE IP20 and IPOO eme ener nere 4 153 3 2 Models STANDALONE IPS A ii 5 5 2 Pete tt Pee Pete Pese Ped dese e de tote Pea e he Pe E e e Pe ed 4 153 3 8Models BOXIP5A S s ns cs cubi on Pon Pon on fr s dr Pss 4 1 3 3 4 Models CABINET IP24 ndIP54 PERIERE 4 1 3 4 Standard Mounting and Piercing Templates eene 4 1 3 5 Through panel Assembly and Piercing templates 4 4 LAT Wiring 4 Ds Contre cs s at tM pec ME M EU EU EU ED Cu E OE 4 1 4 3 Signals and programming on Control Board 778 4 WAS 8 1 Indisdiors leds bats nb Eds 4 1 4 3 2 J mpers and dip switchz 4 1 4 4 Digital input features Terminals 6 to 15 nennen 4 12424 4 TAC tras sat se ts a iad iU 4 1245 dean de 4 RELAY pe
154. lled on the supply line to obtain the following benefits limit input current peaks and improve input current shape reducing supply harmonic current increasing power factor thus reducing line current increasing the duration of line capacitors inside the inverter Harmonic current The shapes of the different waves current or voltage may be expressed as the sum of the basic frequency 5O or 60Hz and its multiples In balanced three phase systems only odd harmonic current exists as even current is neutralized by symmetrical considerations Harmonic current is generated by non linear loads absorbing non sinusoidal current Typical sources of this type are bridge rectifiers power electronics switching feeders and fluorescent lamps Three phase rectitiers absorb line current with a harmonic content n 6K 1 with K 1 2 3 e g Sth 7th 11th 13th 17th 19th etc Harmonic current amplitude decreases when frequency increases Harmonic current carries no active power it is additional current carried by electrical cables Typical effects are conductor overload power factor decrease and measurement systems instability Voltage generated by current flowing in the transformer reactance may also damage other appliances or interfere with mains synchronized switching equipment Solving the problem Harmonic current amplitude decreases when frequency increases as a result reducing high amplitude components determines the filtering
155. lly done at stop and or start or through a command sent via terminal board All parameters relating to this function are included in the DC BRAKING submenu Configuration menu DC intensity is determined by the value of C85 constant as a percentage of the motor rated current 6 7 1 DC BRAKING AT STOP To activate this function set parameter C80 to YES DC braking occurs after sending a ramp stop command if output frequency is other than when the command is sent C84 tic 0 4 1 5s Run condition ON OFF Figure 6 6 Output frequency speed and DC braking current when the DC BRAKING AT STOP function is enabled Use the following parameters to set this function C80 Function enabling C82 Braking time period C84 Output frequency determining DC braking C85 Braking current intensity Time interval t between the end of the deceleration ramp and the beginning of DC braking depends on the inverter size 4 Stator resistance is estimated during DC current application stage 113 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 6 7 2 DC BRAKING AT START Set C81 to YES to activate this function DC braking is activated sending a START command independently of the running direction with a frequency speed reference other than zero and before the acceleration ramp is performed DC Braking t ON OFF Run command Figure 6 7 Output trequency speed and braking DC curr
156. m EE 0 3 5 0 PEE C78 in contig table for LIFT SW parameters T5 section 9 3 Stator resistance stator phase resistance may vary during autotuning C79 Slip 8 8 uM C79 filter EE 20 100 10 Slip filter Number of samples per digital filter over estimated motor torque 161 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 9 2 9 D C BRAKING SUBMENU The D C Braking submenu includes the parameters relating to direct current braking For more details see section 2 7 DIRECT CURRENT BRAKING Access page Menu D C braking Ent Nxt PROG V A save Press PROG to enter the D C Braking submenu Press 4 and to scroll through the other submenus of the Configuration menu First page D C braking 1 8 Esc Nxt PROG W cave Press PROG to quit the D C Braking submenu Press 4 and f to scroll through the parameters PARAMETERS OF THE D C BRAKING SUBMENU C80 DCB STOP 2 9 uM COO NO YES EE NO YES DEM YES MI Determines if DC braking is enabled at the end of the deceleration ramp C81 DCB Start 3 9 Co YES EE NO YES DES NO MI Determines if DC braking is enabled before performing the acceleration ramp C82 DCB time 4 9 uM 82 at STOP s EE 1 50 DES 15 ME Determines DC braking time after the deceleration ramp C83 DCB time 5 9 uM
157. mensions of single phase reactance 14 76 189 SINUS K LIFT SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 4 2 OUTPUT REACTANCE Installations requiring a longer distance between the inverter and the motor may cause overcurrent protections to frequently trip This is due to the wire parasite capacity generating current pulses at the inverter output These current peaks may be limited by an inductance installed on the inverter output Screened cables even have a higher capacity and may have problems with a shorter length L2 input inductance may also be installed on the inverter output see previous section The max distance between the motor and the inverter is given as an example as parasite capacity is also affected by the type of wiring path and wiring system For instance when several inverters and their connected motors are networked segregating the inverter wires trom the motor wires will avoid capacitive couplings between the wiring of each motor In that case a reactance should be installed on the output of each inverter Motor wiring with unscreened cables 2 4 6 pole MOTORS kw 7 5 22 45 90 160 250 gt 315 10 20 30 40 50 gt 50 mt 8 pole MOTORS kw 7 5 22 45 90 160 250 gt 315 k 10 20 30 40 50 gt 50 Mt Motor wiring with screened cables 2 4 6 pole MOTORS 10 20 30 40 50 gt 50 mt 8 pole MOTORS kw 7 5 22 45 90 160 250 2315 10 20 30 40 50 gt 50 mt
158. mergency protection trip inverter switched off when in emergency mode inverter turned on with ENABLE contact terminal 6 closed and parameter C59 set to NO If INV OK OFF is selected the digital output may be used to control an indicator light or o send emergency signals to the PLC If Inv run trip is selected the digital output activates only if the inverter enters the emergency mode due to a protection trip Turn off and on the equipment in emergency mode to deactivate the digital output n this operating mode the digital output may be used to control a relay activating a contactor installed on the inverter supply line Use parameter P74 to set a hysteresis for the commutation of a digital output SINUS K LIFT NOTE 15 009586 lt USER MANUAL ELETTRONICASANTERNO Set C81 YES to enable Idl Freq Level operating mode If C81 is not set to Yes operation in Idl Frq Level mode is the same as Frequency level P63 ON 5 16 P delay s HM O 0 60 05 PEE 0 05 Determines activation delay of Open Collector digital output P64 MDO OFF 6 16 P64 delay s 0 0 60 0 Os Determines deactivation delay of Open Collector digital output P65 RLI ON 7 16 P65 delay s 0 0 60 0 0 05 Determines energizing delay of relay RL1 P66 RLI OFF 8 16 P66 delay s 0 0 60 0 0 0s Determ
159. n First page Press PROG to return to the main menu selection page press and J to scroll the submenus All parameters are included in different submenus except for key parameter and the parameters relating to the inverter ratings Scroll the submenus to directly access these parameters MEAS PARAMETER Esc Nxt PROG V SAVE 9 1 1 MEASURE SUBMENU The Measure submenu contains the variables displayed when the inverter is running Access page Menu Measure Ent Nxt Press PROG to access the first page of the Measure submenu Press and 4 to scroll through the submenus First page Menu Meas 1 21 Esc Nxt Press PROG to return to the Measure submenu access page Press and Y to scroll through the parameters 123 189 15P0095B6 USER MANUAL 9p SINUS K LIFT ELETTRONICASANTERNO PARAMETERS OF THE MEASURE SUBMENU 2 21 MOI Fref Hz 800 Hz Value of the inverter input frequency reference MO2 Out Freq 3 21 MO2 Fout Hz 800 Hz Output frequency value Out curr 4 21 MO3 lout Depending on the inverter size Output current value MO4 Out volt 5 21 M04 Vout V Depending on the inverter class Output voltage value 5 Mains 6 21 MO5 Vmn V Depending on the inverter class Mains voltage value
160. n off the inverter and wait at least 5 minutes 2 Remove the cover allowing to gain access to the inverter control terminals The mounting columns for the encoder board and signal connector are located on the left Fastenin columns Fig 4 11 Position of the slot for the encoder board installation 3 Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the metal columns using the screws supplied 4 Configure dip switches and the jumper located on the encoder board based on the connected encoder Check that the supply voltage delivered to the terminal output is correct 5 Turn on the inverter and set the parameters relating to the encoder feedback see Programming Manual Fig 4 12 Encoder board fastened to its slot 81 189 15P0095B6 9x SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO 4 5 4 ENCODER BOARD TERMINALS A 9 pole terminal board is located on the front side of the encoder board Terminal board pitch 3 81 mm in two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and features CHA Encoder input channel A true polarity 2 CHA Encoder input channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 CHB Encoder input channel B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity 6 CHZ Encoder input channel Z zero
161. nalog outputs Do not exceed max allowable CAUTION current 43 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 1 4 7 POWER TERMINALS ARRANGEMENT LEGEND 41 R 42 5 43 T input for three phase power supply the phase sequence is not binding 44 U 45 V 46 W output for motor three phase supply Terminals 505 510 515 520 Important Terminals 47 and 48 B connect the braking resistor Terminals 47 and 49 may be used for the inverter DC voltage supply Terminals S30 Important Terminals 50 and 48 B connect the braking resistor Terminals 47 and 49 may be used for the inverter DC voltage supply Terminals 540 Important Terminals 51 and 52 connect the bus to the external braking module Terminals 47 and 49 may be used for the inverter DC voltage supply Terminals S50 IMPORTANT Terminals 47 and 49 may be used both for DC voltage supply of the inverter and for the connection of the braking module 44 189 SINUS K LIFT gt gt gt DANGER DANGER CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO Before changing the equipment connections shut off the inverter and wait at least 5 minutes to allow for the discharge of the heatsinks in the DC link Use only B type differ
162. ns 2 4 for one MARK 2 4 TX RX Ditferential input output bidirectional depending on standard RS485 Negative polarity with respect to pins 1 3 for one MARK 5 GND control board zero volt 6 7 8 connected 9 5 NOTE The line terminator of the farthest inverter from the master computer or the only inverter in case of a direct connection to the master computer shall be enabled dip switch SW1 selector switches 1 and 2 in position ON default setting The line terminator of the other inverters in intermediate positions shall be disabled dip switch SW1 selector switches 1 and 2 in position OFF 1 6 5 THE SOFTWARE The serial communication protocol is MODBUS RTU standard Parameters are queried as they are read using the keys and the display Parameter alteration is also managed along with the keypad and the display Note that the inverter will always consider the latest value set either via serial link or by the inverter 1 6 6 COMMUNICATION RATINGS LIFT SW Param Baud rate configurable between 1200 9600 bps C93 default 9600 bps Data format 8 bits Start bit Parity NO Stop bit 2 Protocol MODBUS RTU Supported functions 03h Read Holding Registers 10h Preset Multiple Registers Device address configurable between 1 and 247 default C90 address 1 Electrical standard RS485 nverter response delay configurable between O and 2000 ms
163. ns smoothly the following messages are displayed in the main menu page 1 if the output frequency is equal to zero INVERTER OK M P Cfg Cm Srv PROG wv A SAVE This occurs if the inverter is disabled or no run command is sent or the frequency reference is equal to zero 2 If the equipment is enabled when the ENABLE input is closed and parameter C59 is set to NO the following message is displayed TO START OPEN AND CLOSE TERM 6 3 If the output frequency is constant other than zero and equal to the reference RUNNING Hz Cfg Cm Srv PROG wv A SAVE 4 If the inverter is accelerating ACC Hz M P Cfg Cm Srv PROG v y Y SAVE 5 If the inverter is decelerating DEC Hz M P Cfg Cm Srv PROG wv A SAVE 166 189 15P0095B6 Z USER MANUAL SINUS K LIFT ELETTRONICASANTERNO 6 If the output frequency is constant while accelerating due to current limit activation while accelerating A LIM Hz Cfg Cm Srv PRoo W SAVE 7 If the output frequency is under the reference value for current limit activation at constant frequency LIMIT Hz M P Cfg Cm Srv 8 If during deceleration current or DC bus voltage activate limit while decelerating i e a longer deceleration ramp D LIM Hz M P Cfg Cm Srv PROG wv A SAVE If failures occur the display will show INVERTER ALARM Cig Cm Srv PROG y SAVE The display LEDs start flashin
164. nsportation or unpacking The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the inverter operation at values exceeding the inverter ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting trom the date of delivery 16 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 2 1 Inverter Nameplate Example of a nameplate placed on a 2T Sinus K inverter r 32000 O IFD 220097025 32001 O SINUS K 0049 2T BA2K2 32002 LIFT input 200 240 10 15 50 60Hz 80 0 size 20 output AC3PH 0 240V 0 800Hz nom 80 Imax 96 UL ratings 500Vac 69 0 max drive 54 0 72 Hp motor Short Circuit Rating 10000 Arms 500Vac Aux Contact Ratings 5A 250Vac resistive 3A 250Vac 5A 30vdc FOR FURTHER DETAILS SEE USER MANUAL Fuse 100 Girc breaker 100 Cont AC1 100 size 25 AWG4 application table rid IND CONT EQ motor voltage light standard heavy strong 2YF1 C US 220 240V 25 22 18 5 15 35 30 250 20 E195081 LISTED GCE 17 189 15P0095B6 9x SINUS K LIFT USER MANUAL lt Example of a nameplate placed 4T Sinus inverter 34000 IFD 220
165. of this User Manual Check wiring and antidisturbance filters on contactor and solenoid valve coils installed in the cabinet if any A28 SW Accel overcurrent A33 Accelerating overcurrent Instant current limit while accelerating See alarm A32 Alarm A33 may also trip when a too short acceleration ramp is programmed If so decrease acceleration PO5 7 ACCELERATION submenu and decrease BOOST and PREBOOST when required parameters C10 and C11 V F PATTERN submenu A29 SW Decel overcurrent A34 Decelerating overcurrent Instant current limit while decelerating SOLUTION This alarm trips if a too short deceleration ramp is programmed If so set longer deceleration time periods 6 ACCELERATION submenu and decrease BOOST and PREBOOST V F PATTERN submenu parameters CO9 or C10 Not recognized failure Unknown alarm SOLUTION Reset the alarm If the alarm condition persists please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE 170 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 10 3 DISPLAY AND INDICATOR LEDS Additional failures may occur that are indicated by the keypad and the indicator Leds located on control board ES778 The inverter display shows POWER ON and no LED is flashing failure in the microcontroller of the control board The inverter display shows POWER ON and the VL Led is flashing communication failure between microcontroller and control board DSP The in
166. ologies SINUS K inverters fit any application thanks to their advanced features among which 16 bit multiprocessor control board vectorial modulation power control with the latest IGBTs high immunity to radio interference high overload capability Any value of the quantities required for the equipment operation may be easily programmed through the keypad the alphanumeric display and the parameter menus and submenus The inverters of the SINUS K series are provided with the following standard features power supply from 380 500VAC mains 15 10 up to 690VAC for for models up to SINUS K 250 EMC filters for industrial environment incorporated in any inverter Size EMC filters for domestic environment incorporated in Sizes 505 and 510 possibility of AC power supply built in braking module up to Size 530 serial interface RS485 with communications protocol according to standard MODBUS degree of protection IP20 up to Size S40 possibility of providing IP54 up to Size 530 analog inputs O 10VDC 0 4 20mA 8 optoisolated contigurable digital inputs NPN PNP 2 configurable analog outputs 0 10V 4 20mA 0 20mA 1 static open collector digital output optoisolated 2 relay digital outputs with reverse contacts A comprehensive set of diagnostic messages allows a quick fine tuning of the parameters during the equipment starting and a quick resolution of any problem during the equipment
167. ontacts Use antidisturbance filters for AC inductive loads 1 CAUTION Use freewheeling diode for DC inductive loads 42 189 15P0095B6 USER MANUAL SINUS K LIFT EE ELETTRONICASANTERNO 1 4 6 ANALOG OUTPUT FEATURES TERMINALS 17 AND 18 Two analog outputs are located on terminal 17 and terminal 18 Analog outputs may be used to connect additional devices or to generate a signal to be sent to other devices Some particular configuration jumpers located on control board ES778 allow to select the type of output signal 0 10V 4 20mA or 0 20 Terminal 17 AO Terminal 18 2 Output Contiguration Jumper Contiguration Jumper J7 J5 J8 J7 Q 10V pos 2 3 pos 2 3 4 20 1 2 1 2 1 2 pos 1 2 0 20 pos 1 2 pos 2 3 pos 1 2 pos 2 3 X any position Through the OUTPUT MONITOR menu set the quantity for the analog output and the ratio between the value of the output signal and the measured quantity The ratio between the output signal and the measured quantity is expressed as the ratio between the quantity value and the relevant voltage value on the analog output e g Hz V When setting the jumpers to configure the output as 4 20mA or 0 20mA multiply by 10 the value set to obtain the quantity value when the output delivers 2 e g if P322 1OHz V the analog output will deliver 20mA when the inverter delivers 100Hz Never deliver input voltage to a
168. operation The inverters of the SINUS K series have been designed and manufactured in compliance with the requirements of the Low Voltage Directive the Machine Directive and the Electromagnetic Compatibility Directive 15 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 1 2 INSPECTION UPON RECEIPT OF THE GOODS Make sure that the equipment is not damaged and complies with the equipment you ordered by referring to the nameplate located on the inverter front part The inverter nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible SINUS K 0005 4 T B A2 X 2 1 2 3 4 5 6 7 8 9 Product line SINUS stand alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet 2 type of control with three types of software installed IFD Space vector modulation for general purpose applications vectorial modulation PWM with curve NOT COVERED IN THIS MANUAL Vedor Torque Control for high torque demanding applications Sensorless vedorial control with dired torque contro NOT COVERED IN THIS MANUAL LIFT Space vector modulation with a special software for lift applications vectorial modulation PWM with curve 3 Inverter size
169. ors near heat sensitive equipment or objects CAUTION Do not connect any braking resistor with an Ohm value lower than the value stated in the tables 61 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 4 1 2 BRAKING RESISTORS FOR HEAVY DUTY CYCLE AND 380 500VAC SUPPLY VOLTAGE Min resistor Heavy duty cycle cage speed 1 m s starts h 120 stop number to be gt 8 connected to Degree of protection the inverter IP54 or IP55 up to 250 1800W included Code Q IP20 for higher power ratings AT BA2X2 50 Q 1100W RE3083500 4T BA2X2 50 Q 1100W RE3083500 4T BA2X2 50 Q 1100W RE3083500 4T BA2X2 50 Q 1500W RE3093500 4T BA2X2 50 Q 2200W RE3113500 4T BA2X2 50 Q 2200W RE3113500 4T BA2X2 50 Q 2200W RE3113500 4T BA2X2 50 Q 4000W RE3483500 4T BA2X2 25 Q 4000W RE3483250 4T BA2X2 25 Q 4000W RE3483250 4T BA2X2 25 Q 4000W RE3483250 4T BA2X2 15 Q 4000W RE3483150 4T BA2X2 15 Q 4000W RE3483150 4T BA2X2 10 Q 8000W RE3763100 SINUS K 0049 4T BA2X2 10 10 Q 8000W RE3763100 SINUS K 0060 4T BA2X2 10 10 Q 8000W RE3763100 20 SINUS 0067 4T BA2X2 10 10 Q 12000W RE4023100 SINUS K 0074 4T BA2X2 8 5 10 Q 12000W RE4023100 SINUS K 0086 4T BA2X2 8 5 10 Q 12000W RE4023100 SINUS K 0113 AT BA2X2 6 3 3 Q 3 3 Q 12000W note 1 2 RE4022330 580 SINUS K 0129 AT BA2X2 6 3 3 3 3 12000W note 1
170. p compensation Addr Addr Unit of Description dec hex meas R W i 1312 7 R W Ce2 DCB 5 DCB at STOP fime period 1312 520 25771 314 522 523 5 at STOP starting frequency H IC85 DCB CUR DCB current 1315 52 140 MIN TOO2 2 ee ee Een 100 604 400 C86 DCB Start DCB at START current 1316 524 100 MIN TOO2 2 i TR RR E ai C87 CUR RotPr Prevention ofshaftcounterrotation 1317 525 o o 50 gt e iile PININ S alala Queer gt D C Braking Menu C8x Bit Parameters Addr Addr Addr Addr WRITE WRITE READ READ 8 AT STOP DCB at STOP enabling 525 200 77013 30213 0 o 1 C81 AT START DCB at START 526 20E 770 14 302 14 0 o 1 12 3 10 SERIAL LINK MENU C9x Addr Addr Unit of Name Description dec hex Def Min Max K meas R W R W Inverter address Dori ADDRESS Inverter address S DELAY Response delay 1319 527 o 2000 005 ms C93 BaudRate Serial link baud rate 1321 529 3 o 3 Ls 185 189 SINUS K LIFT USER MANUAL 15 0095 6 9px ELETTRONICASANTERNO List for parameter C92 o po 186 189 SINUS K LIFT Es 47 ELETTRONICASANTERNO 12 4 SPECIAL PARAMETERS SPxx Read Only Adar Addr Description dec hex Min Max K pru SPO4 Configuration bit
171. p microswitches If the cage is running in the wrong direction remove voltage from the inverter and reverse two of the motor phases If startup fails access the V F Pattern menu and increase parameters CO9 boost and C11 autoboost To alter acceleration deceleration parameters in maintenance mode access the Ramps menu and change parameters PO5 and 9 Firt programming of compensation and sliding parameters Access the Slip comp menu and set in C74 Motor Power the power of the motor in C75 No load Power set the loadless motor power 2 590 of the nominal power in C76 Low speed slip and in C77 High speed slip set the motor nominal sliding as follows C77 x 100 Ntarga No 53 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 10 If a speed transducer is provided reset parameters P51 P53 P57 in Speed Loop Menu 11 Check of the foward gear Start up the cage at the approaching speed check that the frequency on the display is positive and that the forward gear of the cage is really up If the frequency on the display is negative check the commands of the terminal board using parameter MO8 Term B of the Measure Menu If the frequency is positive but the forward gear is down stop the invertr and after few minutes change the fase of the terminals U V W 12 Check the encoder wiring If there is not the speed trasducer go to point 13 otherwise Spart up the cage at approaching sp
172. ply voltage is not over 240VAC 1096 for class 2T 480VAC 10 for class 4T 515VAC 10 for class 5T 630VAC 10 for class 6T A highly inertial load and or the deactivation of the braking module may activate A30 Increase deceleration ramp time A31 D C Link Undervoltage Supply voltage has dropped below 200VAC 25 for class 2T 380VAC 35 for class 4T 500VAC 15 for class 600VAC 15 for class 6T SOLUTION Make sure that voltage is supplied to all three phases terminals 32 33 34 and that the measured value is not under the above mentioned voltage values A31 may trip even if supply voltage temporarily drops below 200VAC e g load direct connection If voltage values are normal please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE 169 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO A26 SW Running overcurrent A32 Running overcurrent Instant current limit at constant speed This alarm trips in case of sudden load variations output short circuit or ground short circuit disturbance and radiated interference SOLUTION Make sure that no short circuit is present between two phases or a phase and the grounding connection at the inverter output terminals U V W for a quick inspection disconnect the motor and operate the inverter in no load condition Make sure that command signals are sent to the inverter through screened cables where required see section WIRING in Section 1
173. pply voltage 4 4 1 2 Braking resistors for heavy duty cycle and 380 500Vac supply 4 4 1 3 Braking resistors for standard duty cycle and 200 240Vac supply voltage 4 15P0095B6 9px SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO 4 1 4 Braking resistors for heavy duty cycle and 200 240Vac supply 4 41 5 Avaible models Braking resistors 1 eet er eter Pre Pre bei rere E eR ERR 4 41 5 TModel 56 100Ohm 350W rte te EN d 4 4 1 5 2 Model Z5G9hmy T300W uen CHR CORP 4 4 1 5 9 Models T1100W 10 2200M e Va telat 4 4 1 5 4 Models 4EW 8kWs A T e too eoe e ere er Galea es 4 4 1 5 5 Models Box Resistors IP23 AKW 64KkW sssssssssee eem 4 4 2 BRAKING MODULES eroe te ie De ee temp Pede Pete Pee ute Pee voe Pede ie Pete Pete Phe Pe t te De Peto Oe te Pec de e eO fe d 4 REM COTIING IET 4 TA iti RE nba Iba 4 ZA M Inpubiidetdrces s sve debes ee eee 4 Inductance 4 441 2 2 Reactance ratings 4 4 4o LA Reactance ralings i Prae St t dtd 4 4 4 1 4 L4 Single phase reactance ratings sssssssssssssseee eee 4 4 4 2 Output t dcldncez octets fee duis Pe dese
174. pproach stage fout 1 Stop switch opening COS Paes ASS SSS E ee See Approach 40 05 100 44 Stop 09 Fig 9 5 Frequency produced durino the stopping in normal operatin mode 130 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO P10 Lift 7 9 UM Jerk m s HE 0 15 1 27 m s 0 6 m s with no speed sensor 0 8 m s with speed sensor CAGE JERK Derivative of the cage acceleration while accelerating decelerating in Normal operating mode P11 Jerk red 8 9 atst EE Pl ae 0 5 DES gt MEME Jerk reduction at start in normal mode raised to the second power Real jerk at starting will be equal to Jerk PLY ni P12 Pre decel 9 9 Jerk DEM 2 Jerk increase for early deceleration raised to the second power Real jerk will be equal to Jerk P1027 131 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 9 1 5 OUTPUT MONITOR SUBMENU The Output Monitor submenu determines the quantities for multifunction digital inputs terminals 17 18 Access page Menu Output mon Ent Nxt PROG V 4 save Press PROG to enter the Output Monitor submenu Press and 4 to scroll through the other submenus First page Output monitor 1 9 Esc Nxt PROG V 4 save Press PROG to quit the Output Monitor
175. quency M15 Oper 16 21 M15 Time h 0 238 000 h Time period of the inverter operation in RUN mode M16 1st al 17 21 M16 h A03 A40 Stores the last alarm tripped and relevant M15 value M17 2nd al 18 21 M17 A h A03 A40 Stores the penultimate alarm tripped and relevant M15 value M18 A03 A40 Stores the last but two alarm tripped and relevant M15 value M19 A03 A40 Stores the last but three alarm tripped and relevant M15 value M20 5th al 21 21 M20 AFE h A03 A40 Stores the last but four alarm tripped and relevant M15 value 125 189 15P0095B6 SINUS K LIFT USER MANUAL 2 LLL HERONCAANTERNO 9 1 2 PATH SUBMENU The Path submenu contains the expected start stop distance and start stop time intervals Access page Press PROG to access the first page of the Path submenu press and to scroll through the submenus Menu Path Ent Nxt First page Path 1 5 Ent Nxt Press PROG to return to the Path submenu access page Press 1 and to scroll through the parameters PARAMETERS OF THE PATH SUBMENU M21 Start TM 2 5 AZ M21 Tst 5 Nl O 20sec START TIME Time period of the cage acceleration from speed to commercial speed P41 P44 100 M22 Start SP 3 5 M22 Sstt
176. rent during speed search IFD Alarms SW only auxiliary trip from digital input serial communication failure Eeprom 5 failure control board failure precharge circuit failure inverter overload conditions for long duration unconnected motor encoder failure SW and LIFT SW only overspeed VTC SW only NVERTER OK INVERTER ALARM acceleration constant rpm deceleration Warnings current torque limiting POWER DOWN SPEED SEARCHING IFD SW only DC braking autotuning VTC SW only Frequency torque speed reference output frequency motor speed required orque generated torque current to motor voltage to motor bus DC voltage lt motor absorbed power digital input condition digital output condition trip log e last 5 alarms operating time auxiliary analog input value PID reference PID Operating data eedback PID error value PID regulator output PID feedback with programmable multiplying factor cage speed reference cage speed cage acceleration time length covered by the cage while accelerating cage 5 deceleration time length covered by the cage while decelerating SW 2 only Standard incorporated 5485 multidrop 247 drops gt MODBUS RTU communication protocol AB Communicator optional MODBUS field bus converter Profibus DP Can Bus Field bus Device Net Ethernet etc Each device may control up to 4 inverters SAFETY EN 61800 5 1 EN50178 EN60204 1 IEC 22
177. req for torque comp activation 1322 52 13 Boost mf _ Boost a frequenza intermedia 1323 528 3 5 182 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 12 3 3 OPERATION METHOD MENU 1 C2x Addr Addr Name Description dec hex Def R W R W 21 election of dual contractual speed 22 res Encoder provided 537 219 0 i C23 1291 10000 List for parameter C21 List for parameter C22 12 3 4 MENU C4x WAA NC EUER Description dec hex Def Min Max meas R W R W so 0009200 current 100 C04 150 100 C05 400 ee lim MIN TOO2 2 MIN TOO2 2 1 enabling 100 C04 150 100 C05 400 Limits Menu 4 Bit Parameters Addr Addr Addr Addr Name Description dec hex dec hex WRITE WRITE READ READ 4 Acceleration limit enabling 2 RUN LIM Constant freq limit enabling 1 44 Deceleration limit enabling 303 7 12 3 5 AUTORESET MENU 5 Name Description dec hex i Max R W R W 0 CS2 CLFAILT _ Attemptresettime 1295 sor 300 1 999 50 s Autoreset Menu C4x Bit Parameters Addr Addr Addr Addr Name Description dec hex dec hex Def WRITE WRITE READ READ C50 50 303 3 183 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 12 3 6 SPECIAL FUNCTIONS MENU 5 Addr Addr Unit of
178. requency reference V P32 Out mon 4 9 Hz V 9 132 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO P33 Out mon 5 9 UEM POS KOI A V MEE Depending on the inverter size Depending on the inverter size ge Ratio between inverter output current and output voltage at terminals 17 and 18 P34 Out mon 6 9 uM P324 KOV 20 100V V DEM 100 V V MEME Ratio between inverter output voltage and output voltage at terminals 17 and 18 P35 Out mon 7 9 P35 KOP kW V Depending on the inverter size Depending on the inverter size Ratio between power delivered by the inverter and output voltage at terminals 17 and 18 P36 Out mon 8 9 uM P36 KON rpm V HE 10 10000 rpm V DES 200 rpm V MEE Ratio between motor RPM and output voltage at terminals 17 and 18 NOTE That speed value is given by the product between output frequency Fout multiplied by constant 60 x 2 C58 Poles in the Special function submenu without considering the motor slip P37 Out mon 9 9 P37 KOR V 2 5 50 V V Ratio between output voltage at terminals 17 amp 18 and PID regulator output expressed as a percentage and ratio between output voltage at terminals 17
179. ricted RE3113750 H wire standard length 300mm max value to be set for parameter Brake Enable C57 Set Brake Disable C56 so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake enableyO not to limit the operation of the built in braking module 67 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO 4 1 5 4 MODELS 4kW 8kW 12kW Cable bushing PG 11 Mean Max duration of power to continuous operation RESISTOR Ii ery Wek i o tae eon ol dissipated 500Vac 240Vac W s s 5O4KW RE3482500 not applic 10 1504KW RE3483150 5 100 2504kW RE3483250 620 600 100 250 40 5 5 IP20 4000 20 60 not limited 5004kW RE3483500 3 30 8kW RE3762330 not applic 5 620 600 160 250 60 10 6 IP20 8000 not applic 40 100 8kW RE3763100 2 100 3 3 O 12kW RE4022330 not applic 70 6 60 12kW RE4022660 620 600 200 250 80 13 7 IP20 12000 5 200 dud 12 not limited max value to be set in parameter Brake Enable C57 Set Brake Disable C56 so as not to exceed the max power to be dissipated by the braking resistor Set Brake Disable 0 and Brake enableyO not to limit the operation of the built in braking module 68 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 1 5
180. rload litt applications sheet is contained in this manual 57 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 3 1 TECHNICAL SHEET FOR HEAVY APPLICATIONS OVERLOAD UP 0175 240Vac 240 415 41 5 460Vac 460Vac 500Vac 500Vac kW HP kW HP kW HP kW HP 1 8 2 5 3 4 3 5 4 5 6 1 2 2 3 4 5 5 4 5 6 5 5 7 5 SINUS 0005 10 5 11 5 SINUS K 0007 12 5 13 5 05 SINUS 0009 3 4 4 5 6 5 5 7 9 7 3 9 9 16 5 17 5 SINUS 0011 3 7 5 5 5 7 5 7 5 10 8 8 12 0 16 5 21 SINUS 0014 4 5 6 7 5 10 9 2 12 5 10 8 14 6 16 5 25 SINUS 0016 5 5 7 5 9 2 12 5 11 15 13 1 17 8 26 30 SINUS 0017 5 5 7 5 9 2 12 5 11 15 13 9 18 9 30 32 S10 SINUS 0020 7 5 10 1 15 15 20 15 8 21 5 30 36 SINUS 0025 9 2 12 5 15 20 18 5 25 21 28 41 48 SINUS K 0030 15 18 5 25 22 30 24 32 41 56 SINUS 0035 12 5 17 22 30 25 35 28 38 41 72 SINUS 0038 15 20 25 35 30 40 34 47 65 75 515 SINUS K 0040 15 20 25 35 30 40 34 47 72 75 SINUS 0049 18 5 25 30 40 37 50 43 58 80 96 SINUS K 0049 18 5 25 30 40 37 50 43 58 80 96 SINUS K 0060 22 30 37 50 45 60 51 69 88 112 520 SINUS 0067 25 35 45 60 50 70 56 76 103 118 SINUS 0074 30 40 48 65 55 75 69 93 120 144 SINUS K 0086 32 45 55 75 65 90 74 100 135 155 SINUS 0113 45 60 75 100 75 100 93 126 180 200 530 SINUS 0129 50 70 80 110 90 125 100 135 195 215 SINUS K 0150 55 75 90 1
181. s e Accessories e Instructions for the inverter mechanical and electrical installation and the equipment startup SECTION 2 Programming Instructions includes the following e Inverter functions and relevant parameters e Programming via keypad and display of all available parameters e Remote programming via serial link 6 189 SINUS K LIFT 9px 15P0095B6 lt USER MANUAL ELETTRONICASANTERNO TABLE OF CONTENTS PRESENTAZIONE OVERVIEW Gees shee bathe hone ee tee ettet hide eae dy ce ey decree 2 FEATURES SINUS K EIFT INVERTIERS e eret tene tee ere tees 3 PRODUGTS COVERED IN THIS MANUAL 4 TABEESOE CONTENTS S M LU a 4 SECTION 1 INSTALLATION 1 5 5 enne eren eee re nennen nens 4 FEA TORE LIS sedo deed edo feed eed 4 CAUTION STATEMENTS teats Ar Bin aA HRS suia 4 1 EQUIPMENT DESCRIPTION AND 1 5 4 Ll BASIG FEATURES OF THE 4 1 2 INSPECTION UPON RECEIPT OF THE GOODS eene nenne 4 12 Inverter Nameplate 4 Te SeINSTALELATIOIN Mes aU 4 1 3 1 Environmental Requirements for the Equipment Insta
182. s of the Configuration menu First page Slip comp 1 8 Esc Nxt PROG W A cave Press PROG to quit the Slip Compensation submenu Press 4 and to scroll through the parameters PARAMETERS OF THE SLIP COMPENSATION SUBMENU C73 Motor 2 8 C73 Poles 2 4 6 8 10 12 14 16 4 Number of the motor poles It determines the motor rated speed in conjunction with the rated frequency peque C74 Motor 3 8 Power kW C74 0 400 kw Colonna Pnom in Table T5 section 9 3 Motor Power motor rated power Determines the rated torque in conjunction with the rated frequency C05 Bis C75 No Load 4 8 C75 Power kW 0 400 kW O 0kW No load power No load power of the motor running at rated frequency In conjunction with Joule loss estimated based on stator resistance C78 and stator current detection it allows mechanical power estimation BED C76 Low speed 5 8 UM 76 slip 96 M Oo 17 596 IDEM 0 MIU Low speed slip rated current slip at approach speed P40 160 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO C77 High speed 6 8 UM C Sleep 96 MEM O 17 5 DES 0 MI High speed slip rated slip slip at rated current and rated frequency C05 C78 Stator 7 8 P 78 Res Oh
183. s on terminals 7 SELO and 9 SEL1 active any REV Active input Downstroke maintenance maint MAN mode reference set through par P43 is active inactive input frequency reference is reset motor stops during ramp down 14 CMD OV optoisolated digital inputs If jumper J10 Optois digital J10 NPN is set to NPN close a digital input to inputs zero volt PNP terminal 14 to activate it 15 24V Auxiliary supply for optoisolated digital 24V J10 NPN inputs if jumper is set to PNP close an Imax PNP input to terminal 15 to activate it 17 AO Multifunction analog output 1 Factory 0 10V J5 J7 J8 P30 P32 P33 setting Fout Imax 4mA voltage P34 P35 P36 4 20mA or O current P37 20mA Resolution 7 bits 18 AO2 Multifunction analog output 2 Factory 0 10V J3 J4 J6 P31 P32 P33 setting lout Imax 4mA voltage P34 P35 P36 4 20mA or 0 current P37 20mA Resolution 8 bits 19 INAUX Auxiliary analog input Vmax 10V P21 P22 NOT USED Rin 20kQ C29 C30 Resolution 10 factory setting bits PID regulator feedback 20 CMA OV for auxiliary analog input Control board NOT USED zero volt 35 189 15P0095B6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO Term Description Jumper LIFT Features param 21 IREF Current input 0 20mA 4 20mA Rin 1000 NOT USED Resolution 10 bits 22 CMA OV for current inpu
184. stance by 10 min distance value Dmin is obtained 1 8 1 8 0 15 1 1 3 95 Similarly the following values are obtained 1 0 m sec Dmin 1 34 1 34 0 15 x 1 1 2 98 Vc 0 8 m sec Dmin 0 94 0 94 0 15 1 1 2 14 0 6 m sec Dmin 0 60 0 60 0 15 x 1 1 1 43 Examples above show that if min distance must not exceed the distance between two contiguous floors in case of constant interfloor distance only one commercial speed under 1 0 m sec may be used for an interfloor distance over 3 0 m 103 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO By contrast using 1 2 m sec commercial speed with a constant interfloor distance ranging from 2 8 to 3 3 m wo speed values are required i e high speed for strokes between non contiguous floors and low speed for strokes between contiguous floors E g 1 2 m sec Vb 0 8 m sec Using two different speed values is required for different interfloors Set parameter C21 as Double or Double A to enable both commercial speed values f both speed values cannot be used e g they cannot be managed by the lift control panel the inverter will respond to the slowing down signal it receives before reaching the preset speed value without changing acceleration or jerk values i e without altering parameters relating to comfort n a plant with a constant interfloor distance
185. submenu Press and to scroll through the parameters PARAMETERS OF THE OUTPUT MONITOR SUBMENU P30 Output 2 9 Monitor 1 P30 Fret Fout lout Vout Pout Fout Nout PID O PID FB Fout Selects the quantity for the first multifunction analog output terminal 17 among Fret frequency reference Fout output reference lout output current Vout output voltage Pout output power Fout_r frequency reference after ramp reference Nout rom PID frequency reference connection after ramp expressed as a percentage of the motor rated frequency PID motor speed read by the encoder and expressed as a percentage of the motor rated speed 9 P31 Output 3 9 Monitor 2 P31 Fref Fout lout Vout Pout Nout PID O PID FB lout Selects the quantity for the second multifunction analog output terminal 18 among Fret frequency reference Fout output reference lout output current Vout output voltage Pout output power frequency reference ramp reference Nout rpm PID frequency reference connection after ramp expressed as a percentage of the motor rated frequency PID motor speed read by the encoder and expressed as a percentage of the motor rated speed P32 1 5 100 Hz V 10 Hz V Ratio between output voltage at terminals 17 18 and output frequency and ratio between output voltage at terminals 17 18 and f
186. t Control NOT USED board zero volt 24 MDOC Programmable digital output Open collector NPN PNP P60 P63 collector terminal open P64 P69 Factory setting motor thermal protection trip collector P70 25 MDOE Programmable digital output Open collector Vmax 48V emitter terminal Imax 5 26 RLI NC Programmable relay digital output 1 NC contact 250 Vac 3A P61 P65 Factory setting energized relay with inverter ready 30 Vdc P66 P71 27 RL1 C Programmable relay digital output 1 common P72 contact 28 RLI NO Programmable relay digital output 1 NO contact 29 RL2 C Programmable relay digital output 2 common 250 Vac 3A P62 P67 contact 30 Vdc 3A P68 P73 Factory setting energized relay for brake unlocking P74 30 RL2 NO Programmable relay digital output 1 NO contact 31 RL2 NC Programmable relay digital output 1 NC contact 36 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 4 3 SIGNALS AND PROGRAMMING ON CONTROL BOARD ES778 SW 5V BLIM Voltage limiting L2 15V on IMLIM Current limiting L4 15V on RUN Inverter enabled m s 47 a a 13 14 16 coeelccoccloeoco lt DO OO J5 J7 J8 37 189 15P0095B6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO 1 4 3 1 INDICATORS LEDS LED L3 red VBLIM voltage limiting activation during deceleration on when VDC within t
187. tactor Current section switch Side 16 NUS K 0038 NUS K 0040 NUS K 0049 NUS K 0049 NUS K 0060 NUS K 0067 NUS K 0074 NUS K 0086 NUS K 0113 NUS K 0129 NUS K 0150 NUS K 0162 NUS K 0179 NUS K 0200 NUS K 0216 NUS K 0250 SINUS K 0312 480 Bar 3 2x150 800 630 550 S50 SINUS 0366 550 Bar 3 2x210 800 800 600 SINUS K 0399 630 Bar 3 2x240 800 800 700 CI NUS K 0005 10 1 2 1 5 2 5 16 25 NUS K 0007 10 1 2 1 5 2 5 16 25 NUS K 0009 10 1 2 1 5 4 25 NUS K 0011 10 1 2 1 5 4 25 NUS K 0014 10 1 2 1 5 4 30 SINUS K 0016 26 0 5 10 10 2 1 5 10 40 40 45 SINUS K 0017 30 0 5 10 10 2 1 5 10 40 40 45 510 SINUS K 0020 30 0 5 10 10 2 1 5 10 40 40 45 SINUS K 0025 4 0 5 10 10 2 1 5 10 63 63 55 SINUS K 0030 41 0 5 10 10 2 1 5 10 63 63 60 SINUS K 0035 41 0 5 10 10 2 1 5 10 100 100 100 15 15 15 46 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 1 5 OPERATING AND REMOTING THE KEYPAD For the parameter programming and view a keypad is located on the front part of SINUS K inverters The keypad includes 4 LEDs an LCD display and 8 function keys During the inverter operation the display shows the parameter values the alarm messages if any and the value of the measures processed by the inverter LED TRM if on commands are sent from terminal board LE
188. tening hole 20 40 20 TM Juat me x3 4 Rl Hole 10 ZZ i uj Terminals for 76A Flat 50x5 RE bu i 25 25 e 4 p 4 25 LM dy U Hole 212 c IIs J M00269 A E gt Connection lug M M Connection terminal board Cj EHHH H He e e I 4 0 3 d di M5 x 15 CO ai AS i o M6 x 30 4 ll i amp 4 J J z E L B j Fastening hole 4 224 0 pares 0 ao lt w lt m 4 ia lt mE G J J 00264 00267 Fig 4 7 Overall dimensions of 12 reactance 74 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO SINUS K LIFT 4 4 1 3 L4 REACTANCE RATINGS SIZE weet 1 0122104 25 150 105 29 125 135 76 50 1 0122154 25 150 125 35 125 75 135 90 50 14 a5 io peo 180 s neo 95 10122254 60 180 150 55 150 65 160 95 60 14 1 0122304 90 1801 130 35 150 65 160 95 60 140 iwo122404 180 240 1200 200 250 140 ez 22 Wa e k g a 5201 0 55
189. ter is generating a higher frequency than the one set with P73 negative reference see Fig 9 7 Fout O K active output the absolute value of the difference between the frequency reference and the output frequency is lower than the value set with P73 RL2 Level see Fig 9 8 Current Level active output the inverter output current exceeds the value set with P73 RL2 Level see Fig 9 9 Limiting active output inverter in limiting stage Motor limiting active output the inverter is limited by the motor Generator lim active output limit during regeneration stage Frequency Level2 like Frequency Level but with a hysteresis in the reversed deactivation level thus allowing to unlock the electromechanical brake at a lower frequency than the brake locking frequency see Fig 9 10 Thermal protection inactive output with motor thermal protection trip Power Level active output if the delivered power is lower than a threshold expressed as a percentage of the motor rated power C74 Motor Contact output for motor contactor command output activated as soon as the inverter starts the motor start is delayed by ton delay time Idc Freq Level Active output when the braking direct current at start reaches the value set in C86 This output deactivation is similar to Frequency Level operation NOTE 4 NOTE 140 189 Select INV OFF to activate a digital output in the case of e
190. th ENABLE contact terminal 6 closed and parameter C59 set to If INV OK OFF is selected the digital output may be used to control an indicator light or o send emergency signals to the PLC If Inv run trip is selected the digital output activates only if the inverter enters the emergency mode due to a protection trip Turn off and on the equipment in emergency mode to deactivate the digital output n this operating mode the digital output may be used to control a relay activating a contactor installed on the inverter supply line Use parameter P70 to set a hysteresis for the commutation of a digital output Set C81 YES to enable ldl Freq Level operating mode If C81 is not set to Yes operation in ldl Level mode is the same as Frequency level SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO P61 opr 3 16 PO Tm ON INV OFF Inv RUN Trip Reference Level Frequency Level Forward Running Reverse Running Fout O K Current Level Limiting Motor Limiting Generator Limiting Frequency Level2 Thermal prot Power Level Motor Contact Ide Freq Level DES Inv ON Configuration of relay digital output terminals 26 27 and 28 Use and 7 select the inverter condition to be associated with the digital output condition nv O K ON active output the inverter is ready to run nv O K OFF active output the inverter
191. th this configuration dual speed A the operating mode and the running direction depend on terminal 12 FWD and 13 REV respectively active any NOT USED maint 10 MAN NORMAL Active input Maintenance mode is selected Optois J10 C21 P43 terminals 12 FWD MAN and 13 REV MAN digital input NPN selected and the reference set through par P43 is PNP selected nactive input Normal mode is selected depending on C21 programming C21 single speed terminals 7 FWD 9 CONT ACC 11 REV are active C21 dual speed terminals 7 SELO 9 SEL1 11 UP DOWN are active C21 dual speed A terminals 7 SELO 9 SEL1 12 FWD and 13 REV are active 33 189 15P0095B6 9p SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO Term Name Description Jumper Features Param 11 MULTIFUNCTION C21 P40 terminal 10 par Function and P41 condition C21 setting inactive single REV Active input downstroke reference selected Normaloperation speed through terminal 9 condition is active inactive default input frequency reference is reset motor stops setting during ramp down inactive dual UP DOWN Active input downstroke selection inactive Normal operation speed input upstroke selection operating mode and inverter condition are selected through terminals 7 and 9 inactive dual NOT USED Normal operation speed A
192. the resistors to be used depending on the inverter size the application requirements and the supply voltage The braking resistor power is stated as an approximate value A correct dimensioning of the braking resistor is based on the equipment duty cycle and the power regenerated during the braking stage For more details on the connection and features of the external braking module refer to the braking module instruction manual 60 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 4 1 1 BRAKING RESISTORS FOR STANDARD DUTY CYCLE AND 380 500VAC SUPPLY VOLTAGE Standard duty cycle cage speed lt 1m s starts h x 120 stop number lt 8 Min resistor to be connected to Degree of protection Q IP54 or IP55 up to 250 1800W included IP20 for higher power ratings SINUS K 4T BA2X2 75Q 550W RE3063750 SINUSK 0007 4T BA2X2 75G 550W RE3063750 SINUSK 0009 4T BA2X2 75G 550W RE3063750 SINUSK 0011 2 2 75G 550W RE3063750 SINUSK 0014 4T 2 2 50G 1100W RE3083500 SINUSK 0016 4T BA2X2 50G 1100W RE3083500 SINUSK 0017 4T BA2X2 509 1100W RE3083500 510 SINUS 0020 AT BA2X2 50G 1100W RE3083500 SINUSK 0025 4T 2 2
193. tor or the inverter DANGERII MECHANICAL MOTION The inverter determines mechanical motion It is the operators responsibility to ensure that this does not give rise to any dangerous situation DANGERII EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fumes Do not install the inverter in places exposed to explosion and fire hazard even if the motor is installed there CAUTION Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits gt PP PPP 13 189 15P0095B6 9px SINUS K LIFT USER MANUAL lt ELETTRONICASANTERNO CAUTION Do not connect the equipment power supply to the output terminals U V W to the resistive braking module terminals B and to the control terminals The equipment power supply must be connected only to terminals R S T CAUTION Do not short circuit terminals and and terminals and B do not connect any braking resistors with lower ratings than the required ratings t CAUTION Do not start or stop the motor using a contactor over the inverter power supply CAUTION Do not install any contactor between the inverter and the motor Do not connect any power factor correction capacitor to the motor 1 CAUTION Operate the inverter only if a proper grounding is provided CAUTION n case of alarm trip a comprehensive review of the Diagnostic s
194. ty Up to 2 times rated current for 120sec Starting torque Up to 200 Cn for 120sec and 240 Cn for a short duration Torque boost Programmable for a rated torque increase Operation method Operation through terminals keypad serial communication 4 analog inputs 2 voltage sum inputs resolution 1 Obits 1 current input resolution 1 Obits 2 1 voltage input resolution 1 Obits Analog 0 10VDC 10VDC 0 4 20mA Ez Digital from keypad serial communication amp 8 NPN PNP digital inputs 3 fixed inputs ENABLE START RESET and 5 2 amp Digital inputs programmable inputs IFD 15 programmable frequency sets 800Hz 2 7 programmable speed sets 9000 P LIFT 4 programmable speed sets O 2 5m sec Ramps 4 4 accel decel ramps to 6500sec possibility to set user defined curves 3 configurable digital outputs with setting of internal timers activation deactivation delay 5 2 relay outputs with reverse contacts 250VCA 30VDC 3A Ps 1 open collector output NPN PNP 5 48VDC 50mA max amp Auxiliary voltage 24VDC 5 100mA Potentiometer voltage 10Vdc 0 2 10mA Analog outputs 2 configurable analog outputs 0 10VDC and 0 4 20mA resolution 8bits Inverter thermal protection motor thermal protection mains failure overvoltage undervoltage overcurrent at constant speed or ground failure overcurrent while 2 accelerating overcurrent while decelerating overcur
195. uency Menu 4 12352 Patter Menu oh ee ae RE OU ut 4 1 22323 Operation Method Menu Ds 2x Jute t 4 12 3 4 limits em heo PH C T ce s PUE ce ET e Po RR odes 4 12 Aresek Menu CSX qr 4 12 3 6 Special F nctions Menu ata Pb Pb e P 4 12 3 7 Moter Thermal Protection e RR NEAR RIEN NES SR RENS SEN ERRORES 4 12 3 8 Slip Compensation e e ete Dee ees tese detener ete eder Dt 4 12 39 DC Braking Menu ERIS I 4 12 3 10 Serial Link Menu e ii VER 4 TZA SPECIALSPARAMETERS SPX Read s ii aee t P P EUR E he WA ae EP Ads 4 12 5 SPECIAL PARAMETERS SWxx Read Only itp ert ete e me Rep RR 4 12 60 SPECIAISPARAMETERS SPxx Write ONY e renia aunn t ceca dean 4 9 189 15P0095B6 SINUS K LIFT USER MANUAL Z ELETTRONICASANTERNO SECTION 1 INSTALLATION INSTRUCTIONS 10 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO FEATURE LIST One product three functions gt vectorial modulation LIFT software for lift applications in compliance with EN 81 1 and lift directive curve Wide range of supply voltage 200VAC 500VAC for stand alone models and up to 690VAC for models up to SINUS 0250 Standard power supply 280VDC 705VDC 970VDC for models up to SINUS 0250 Wide r
196. ult Faulty air cooling system SOLUTION Check to see if fans are locked and or if they are properly connected A20 Inverter Overload Output current exceeds the inverter rated current persistent condition Imax 20 for 3 seconds Imax for 60 seconds S40 S70 Imax for 120 seconds 505 530 See column Imax Table 5 in section 5 3 SOLUTION Check the inverter output current under normal operating conditions par MEASURE submenu and any mechanical condition of the load overload or load locked during duty cycle A21 Heatsink Overheated Overheating of the power heatsink SOLUTION Make sure that the ambient temperature in the location where the inverter is installed is under 40 C A22 Motor Overheated Software thermal protection of the connected motor tripped Output current has been exceeding the motor rated current for a long time SOLUTION Check the load mechanical conditions A22 trip depends on programming of parameters C70 C71 C72 Make sure that these parameters were properly set at the inverter startup see section 2 8 MOTOR THERMAL PROTECTION A24 Motor not connected While starting the cage with one of the digital output working for the brake the voltage measure is less than the measure settled in C 5 in Special function menu SOLUTION Verify the wiring between inverter and motor A25 Moains loss Mains failure A30 D C Link Overvoltage DC link overvoltage SOLUTION Make sure that sup
197. upply voltage 12V Supply voltage 5V Two position jumper J1 installed on control board ES836 allows to set the encoder supply voltage Set jumper J1 to position 1 2 to select non tuned 24V encoder supply voltage Set jumper J1 to position 2 3 to select tuned 5 12V encoder supply voltage Supply values of 5V or 12V are to be set through dip switch SW1 6 see table above 4 5 5 TRIMMER Trimmer RV1 installed on board ES836 allows to adjust the encoder supply voltage This can compensate voltage drops in case of long distance between the encoder and the encoder board or allows to feed an encoder with intermediate voltage values if compared to factory set values Adjustment procedure 1 put a tester on the encoder supply connector encoder side of the connecting cable make sure the encoder is on 2 rotate the trimmer clockwise to increase supply voltage Trimmer is factory set to deliver 5V and 12V depending on the dip switch selection to the power supply termination lugs For a power supply of 5V supply may range from 4 4V to 7 3V for a power supply of 12V supply may range from 10 3V to 17 3V Output voltage cannot be adjusted by trimmer RV1 if 24V power supply of is NOTE delivered d CAUTION Power supply values exceeding the encoder ratings may damage the encoder Always use a tester to check voltage delivered from board ES836 before wiring 83 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO
198. utput frequency is lower than the value set with P69 MDO Level see Fig 9 8 Current Level active output the inverter output current exceeds the value set with P69 MDO Level see Fig 9 9 Limiting active output inverter in limiting stage Motor limiting active output the inverter is limited by the motor mu 137 189 15P0095B6 USER MANUAL 9p SINUS K LIFT ELETTRONICASANTERNO Generator lim active output limit during regeneration stage Frequency Level2 like Frequency Level but with a hysteresis in the reversed deactivation level thus allowing to unlock the electromechanical brake at a lower frequency than the brake locking frequency see Fig 9 10 Thermal protection inactive output with motor thermal protection trip Power Level active output if the delivered power is lower than a threshold expressed as a percentage of the motor rated power C74 Motor Contact output for motor contactor command output activated as soon as the inverter starts the motor start is delayed by ton delay time Idc Freq Level Active output when the braking direct current at start reaches the value set in C86 This output deactivation is similar to Frequency Level operation NOTE NOTE NOTE 138 189 Select INV OK OFF to activate a digital output in the case of emergency protection trip inverter switched off when in emergency mode inverter turned on wi
199. value Each running direction is selected by a dedicated input The Upstroke input enables the cage upstroke at a speed selected by a combination of other inputs the Downstroke input enables the cage downstroke at a speed selected by a different combination of the same inputs Normal operation and Maintenance operation are no longer separate One input is used to select one of the two operating modes whereas the inputs for the selection of maintenance upstroke and maintenance downstroke in Single and Double speed modes in Double A mode enable the cage upstroke and downstroke in Normal operation as well The table below shows digital input operation in Double A speed operating mode MAN NORMAL FWD REV SEL 1 Term 10 Term 12 Term 13 Term 9 Stop Upstroke at approach speed P40 0 Upstroke at contractual speed P41 Normal Upstroke at low speed P42 operation Downstroke at approach speed P40 Downstroke at contractual speed P41 Downstroke at low speed P42 Stop Maintenance Upstroke at Maintenance speed operation P43 Downstroke at Maintenance speed P43 Any position 107 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 6 4 V F PATTERN The voltage frequency pattern produced by the inverter may be customized based on application requirements All relevant parameters are included in
200. verter display shows POWER ON and IL Led is flashing failure of the control board RAM The inverter display shows POWER ON and both VL and IL Leds are flashing human interface FLASH is not programmed with the same SW as the motor control DSP The inverter display shows LINK MISMATCH no communication link between the inverter and the keypad check wiring cable as well Do the following Turn off and on the inverter If the alarm conditions persist please contact ELETTRONICA SANTERNO s AFTER SALES SERVICE to replace control board ES778 171 189 15P0095B6 SINUS K LIFT USER MANUAL 2 ELETTRONICASANTERNO 11 SERIAL COMMUNICATION 11 1 GENERAL FEATURES Inverters of the SINUS K series may be connected to other devices through a serial link This allows reading download and writing upload the parameters accessed through remotable keypad Elettronica Santerno also supplies the RemoteDrive software package for the inverter control through a computer connected via serial link RemoteDrive offers the following functionalities image copy keypad emulation oscilloscope functions and multitunction tester history data table compiler parameter setting and data reception transmission storage trom and to a computer scan function for automatic detection of the connected inverters up to 247 connected inverters 172 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO 11 2 MODBUS RTU PROTOCOL M
201. y Product family standard for lifts escalators and passenger conveyors Emission EN12016 Electromagnetic compatibility Product family standard for lifts escalators and passenger conveyors Immunity t CAUTION Read and understand this manual before installing the inverter 2 189 SINUS K LIFT 15P0095B6 Z USER MANUAL ELETTRONICASANTERNO FEATURES OF SINUS K LIFT INVERTERS Ratings mounting and installation instructions programming and startup are detailed in the next sections of this manual This section describes the mains features of the inverters of the SINUS K LIFT series The inverter frame is made of painted steel sheet This robust small sized frame with degree of protection IP20 may be mounted to a panel The inverter frame always includes a braking module up to Size 530 included An input EMC filter may be installed by request For inverter sizes higher than size S30 a separate braking module is supplied Auxiliary circuit interfaces are power terminals and signal terminals but each inverter is also provided with a serial interface to be connected to a computer a modem etc Inverters of the SINUS K LIFT series are provided with forced air cooling and can operate at ambient temperatures ranging trom to 40 C no derating and up to 50 C derating allowable relative humidity ranges from 5 to 95 non condensing The human interface is a remotable keypad The keypad is separate from the invert

SINUS K LIFT USER MANUAL

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