User Manual Robot Pusher JOR With buffer belt
Contents
1. 1 oe a a Exit Pot Type Pot Tray dimensions Transport distance Pots Counter delay Overshoot 1st pot tray Save By pressing this button this screen will be closed Please note the changed settings are not saved Pot screen for program settings appears Pot or Tray selection Dimensions of pots or trays Distance of transport before pushing out Sensor delay Compensation for the number of mm that the first pot or tray extending to the 2nd pot Save all changes Version 2015 1 21 AVO te Partner in Growing User Manual Javo JOR with buffer belt Below you can see in the picture which settings should be done Blue light gray track surfaces indicate which setting is meant These numbers are used throughout this manual to make clear which setting belongs al u a a i a a a 2 G 5 a g 5 5 E d E 2 F E 3 E a g E i a E yl mk p3 EN hi by i k z z5 a ii E a i g ia a T m ki ry 3 3 3 E 3 a a amp Trigger botoon On the next pages are examples of how you can set blocks Watering is always set in the software however this is an option so this does not have to be mechanically installed The numbers to the institutions can be found on Screen gt Application settings w Watergee darpoule m Watergeel tijd Version 2015 1 22 TAVO User Manual Javo JOR with buffer belt Partner in Growing genen N2. a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the electric pneumatic and hydraulic power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company Before the machine can be moved the conveyor belt must be removed The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 10 TAVO wy Partner in Growing User Manual Javo JOR with buffer belt 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface w
3. EELSE E O PEET E E E EET 7 3 4 MACHINE WOK Ca COM a E E E 7 3 5 CONU cng a E E E A E T E E E E E A A E E 8 TA ANS OU a E EE N 10 Mounting installation and commissioning sessessssessssesessesesosossseossosoesssoesoesssoeosssessssessssesssosossseoesssssesesee 11 5 1 POCE er E E E E E E E enneh 11 5 2 Facilities to take care of bythe USO nnee ntenamnttektdeetnnenn EN ENEA 11 5 3 Mountine COINS CU NS ses etc ras ia rn Ern E E ounce TEE 11 5 4 Cheek FO ta tiO hi QIN SCH OM E vacates ceansvuven cate ccuoiouene menu eessucrore dn E E 12 on Check CONVEVOT HOTS IO IN ereen etensresten denderen EESE 12 5 6 FE Cie SOT ee Se UNS E PE osacnce stores bacehaancetica N EAEE N PEN 12 OU EIN rigs smeerske nee seusesOseuabasiaeseraccenienciis penta staasecctensen 13 6 1 Se a P see eens tetsu eenen neen eenen sanne oenen Enea E oee enn 13 6 2 SOT GS a E reste eae tes conn ven enters cepevvas E E A E E A E E A 14 6 2 1 Tom T OE E E E E EE E 14 6 2 2 DS SU a AEAT A E A PE AE EA E O A E OEE O E E 14 6 2 3 Sr UDS E oneness E E E E S E 14 6 2 4 eE SE a E EE E T E E E E E E E E EE E E E EA 15 6 2 5 Se NSS SCPC ic A E A E A E E E A E E sd 16 6 2 6 PROS Fa e E ee E E 17 6 2 7 BIOK Status SC iia menen eta ea E E 25 6 2 8 BoysieMolgorde ingg erg Gree eet een ee ere eee et ee eer eee a ree 25 6 2 9 GOD DOET SCPEEN mennen teen benedenstad dondn bne 26 62 10 Remove DROP Fal SC CC Ni mmniet meten 28 GALL IVAN SCO CI sense srunedenrondemnnitventerosuarsandunnentedsaverval
4. Name text of the program in which the copy should be saved Please note that once a program is copied the old program if it exists is overwrited Buttons A Exit By pressing this button this screen will be closed B Arrow down Decreases the program number you want to copy C Program number This is an entry field if you press it a window will appear where you can fill in the required program number to copy D Arrow up Increases the program number you want to copy E Copy By pressing this button the choosen program will be copied Version 2015 1 26 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt Buttons A Exit F Program name B Arrow down C Program number D Arrow up E Save By pressing this button this screen will be closed This is an entry field if you press it a window will appear where you can fill in the required program number to save Decreases the program number you want to save This is an entry field if you press it a window will appear where you can fill in the required program number to save Increases the program number you want to save By pressing this button the choosen program will be saved with name Version 2015 1 27 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 10 Remove program screen After pushing the Remove button in the Settings screen this screen appears I E n u ET Witter Werwijder alle Pr
5. air caused by a clogged cooling Ensure proper inlet and outlet of the cooling air air passage The motor hums much power Fuses are blown Belt is not moving Pretension of the belt is too low belt slips Adjust belt tension motor or drive is not operating Check motor and drive mechanism check input 06 channel O The light should lit underneath If this is not the case then there may be a cable broken in one of the cables contact Javo The pulse counter of the conveyor belt is not Make sure the sensor is attached well the working properly The sensor may have failed or sensor must be in a distance up to 2 mm of the is not properly adjusted pulse wheel If it is too far from the wheel too The pulse counter of the conveyor belt is not few pulses may be counted working properly by missing pulses the Make sure that the sensor is attached well the conveyor belt cannot function properly The sensor is located on the rear side of the motor sensor may have failed or is not properly of the infeed conveyor adjusted Sensor end exit conveyor is exited see section 7 4 Sensor side exit conveyor is exited Sensor pot counter is exited too long A pot is fallen of for collecting belt or fallen Remove the TET if it is for the sensor then eseina me machine move in position do not function properly Machine does not Emergency stop button not reset Red light is lit Pull Emergency Stop button and reset the ese start continuously
6. change settings of the current program By pressing this button you will navigate to the screen where you can load programs that where saved earlier By pressing this button you will navigate to the screen where you can copy an earlier saved program to an empty program By pressing this button you will navigate to the screen where you can remove saved programs By pressing this button the machine will function as a conveyor Please note that the pots are not counted and not pushed By pressing this button the language selection screen appears It contains languages such as Dutch English and German Additional languages are available as options By pressing this button the Blok Status screen appears It displays the status of the block If an error occurs the block can be reset here By pressing this button the Reset Counters screen appears It contains the row and pot counters that can be reset By pressing this button a small screen appears To this is displayed the date and time it can be adjusted By pressing this button the Javo Menu screen appears This menu is meant only for employees of Javo and therefore it is password protected Version 2015 1 16 TAVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 6 Program settings After pushing the Program Settings button in the Settings screen this screen appears Pottenaanvoer vanaf Tijd vrijgave afvoerband Pottenafvoer vanaf Tijd
7. circuit by PEES the reset button Emergency stop button not reset Red light is lit Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem Cable length too large causing voltage loss Reduce cable length Voltage fluctuations caused by other devices on Ensure the correct voltage Turn off other the same group devices A second machine in line is not ready Check second machine Version 2015 1 34 TAVO 7 Partner in Growing User Manual Javo JOR with buffer belt 7 3 Sensor pusher broken The sensors which detect whether the pusher is in position do not function properly The sensors must react within a certain period of time If this is not the case the sensor may be defect or no longer properly adjusted Procedure 1 Stop the machine 2 Switch off the main switch 3 Check if the sensors are adjusted properly a Maximum distance between sensor and steel frame of the pusher is 3 mm 7 4 Sensor end of exit belt is exited The end of exit belt conveyor sensor which checks whether the belt is free to transport is exited This may be because the belt is full of plants Also the sensor may be defective or is not properly adjusted Procedure 1 Stop the machine 2 Switch off the main switch 3 Check if the sensor reacts properly a This can be done by moving your hand across the sensor The light on the top o
8. 4121 Safety of machinery Risk assessment Part 2 2 2010 Practical guidance and examples of methods Version 2015 1 37
9. E EE eenden nnn indi enden B NA WE VET EL EV EE we Programma Instellingen Pal maal gt 100 mm i Verstekmaal 75mm i Aantal rijen blok 7 5 rijen Aantal potten per rij 7 potten Rij Centreer alduwpostie 150 mm i Hartafstand tussen rijen 100 mm Pol transportafstand gt 150 mm i Aantal rijen biok 1 5 njen i Hartatstand tussen blokken 200 mm Verstek instelling Normaal l 8 8 d d f A a E DO O O oe OO Q Q oe QO z C O Version 2015 1 23 TAVO h User Manual Javo JOR with buffer belt Partner in Growing SA olles ZZ Programma Instellingen A i i Pat maat 100 mm i Verstekmaat gt 5 mm Aantal rijen blok 2 5 rijen Aantal potten per rij patten Rij Centreer atduw positie 150 mm i Hartatstand tussen nijen 100 mm Pot transportatstand 150 mm Aantal rijen blok 1 5 rijen i Hartafstand tussen blokken 200 mm ei a puepje podsues d PUES ye podsueiy jog apsodsnpje Jaaa Iny PP LUNs ISA 10 Hartafstand tussen blokken 7 Hartafstand tussen rijen Version 2015 1 24 TAVO ar Partner in Growing User Manual Javo JOR with buffer belt 6 2 7 Blok Status screen After pushing the Blok Status button in the settings screen this screen appears In this screen the following will be visible 1 Exit By pressing this button this screen will be closed Please note
10. Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant 3 3 Operation This machine is designed only to push pots or trays automatically from a conveyor to a buffer belt The pots are supplied from a machine that processes pots or trays after which they are put in blocks on the buffer belt The number of pots or trays that will be put in a block can be adjusted via software 3 4 Machine workstations There are no workplaces at this machine Version 2015 1 7 TAVO wr Partner in Growing User Manual Javo JOR with buffer belt 3 5 Controls Operation of the machine can be done by means of the pushbuttons that are mounted on the upper side of the control cabinet Reset noodstop 1 Emergency stop button 2 Reset emergency stop blue 3 Start machine green 4 Stop machine red 5 Speed of movement discharge unit la Snelheid af due er A Noodstop Jha stop machine ka Start machine el This button causes the machine to stop abruptly Use it only in case Of emergency The machine has more than one emergency stop button they are placed on the side of the buffer belt When the emergency has been active on the machine the emergency stop relay the relay which switches the machine safely has to be reset in order to ensure that the machine can safely start This button allo
11. User Manual Original document version 2015 1 Robot Pusher JOR With buffer belt Machine nr a Javo BV Postbus 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV AVO 7 Partner in Growing User Manual Javo JOR with buffer belt Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by Javo BV Dealer stamp J
12. avo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt Table of contents 1 Technical specifications and tolerances ssssesessesessessssesesseossssossoesssossssossssossssoesssoesssoesssossssosssesssososssesseseo 4 1 1 AY 6 E c E E E S E A EE I ETE E E E E E EE ETA 4 2 SA V A E A nanne nenten neder 5 2 1 FO WISN WG trossen ternonehrteeneera E E hensen nsenbetee genante shape E E dennen 5 2 2 Explanation er ICONS and SVM 00S menens adenine E 6 3 Description of the MACKING sisccscinsssencevesurwsesssdceuebsveusensnacieievianss besten uoanetiseevasevsennsusenenteneeevesssWunsnedierebenesieaneees 7 3 1 WUE Tol RNE OVE VIEW osn stane een nt ner ne ee er E ee eee 7 3 2 oid urns tree seronne vac gancatea E teas tedaneuenerdabuctedanidenousiens tocanaaexo 7 3 3 GCAO Manehnnechtonecanenleicheacuercnate PEETI E TEE
13. ber of counted pots trays when the machine is in operation Number of counted rows block Current number of counted rows in a block when the machine is in operation Total counted number of pots trays when the machine is in operation Approximate number of pots or trays per hour Status of the machine precollecting center row push off etc By pressing this button the screen Settings appears This shows the program and other displayed options By operating this button the machine will complete the current block Pots trays are centered on the conveyor belt and pushed over It will then transport the block and start a new one By pressing this button the machine will turn off at the same time screen Manual appears By pressing this button the screen fault messages appears This screen shows which faults are active Also displayed is the time of the occurrence of the fault Version 2015 1 15 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 5 Settings screen After pushing the setings button in the main screen this screen appears Buttons A B C D E F G G H J Exit Change current Load Copy Remove Transit Languages Block Status Reset Counters Date amp Time Javo Menu Programma opties By pressing this button this screen will be closed By pressing this button you will navigate to the screen where you can
14. bserved Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 5 7TAVa 7 Partner in Growing User Manual Javo JOR with buffer belt 2 2 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine al
15. cececeececscecscescecscnceseecececesescececes 37 Version 2015 1 3 TAVO wy Partner in Growing User Manual Javo JOR with buffer belt 1 Technical specifications and tolerances This machine is designed only to push pots or trays automatically from a conveyor to a buffer belt This machine is designed for the processing of pots and other materials described in this user manual Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption 3 KW ex Buffer belt Weight Depending on
16. ces of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be o
17. configuration of the buffer belt Length 2840 3340 5330 5830 6330 7820 8320 8820 9350 10310 10810 of 12310 mm Other possible in consultation gt gt gt gt 1 1 Type plate The type plate is placed onto the main cabinet door C E Partn er in Growing Westeinde 4 2211 XP Noorwijkerhout Nederland Www javo eu info javo eu Tyee UC Machine nr JC Gow Cv w EKE JA ee Version 2015 1 4 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Toleran
18. el before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired before use Touch screen Day Clean the screen Use a soft dry cloth If the dirt is firmer you can clean with a damp cloth Do not use a wet cloth Check tension See section Mounting installation and commisioning Test the safety circuit See section Test safety circuit Version 2015 1 33 AVO 7 User Manual Javo JOR with buffer belt Partner in Growing 7 2 Fault list Problem Possible cause Action Solution Motor fault mains voltage deviates more than 10 of the Provide the correct voltage rated motor voltage Too high cooling air temperature Poor cable connection check the cable connection and repair if necessary Replace fuse Too little cooling
19. ery indication PLC battery is almost empty this battery is crucial for correct functioning of the PLC Make sure this battery is replaced 6 3 Stop Stop procedure 1 Push the red stop button 2 Switch off the main switch 6 4 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved 2 Pull the red emergency stop button to reset 3 Press the reset button 4 Press the green button on the control panel to start the machine Version 2015 1 32 TAVO C Partner in Growing User Manual Javo JOR with buffer belt 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personn
20. f the sensor would have to blink If this is not the case it may be that the sensor mirror which is mounted on the other side of the conveyor belt is not in line with the sensor 4 Unscrew the sensor 5 Align the sensor with the mirror 6 Tighten the sensor If the problem is not resolved please contact Javo 7 5 Sensor side of exit belt is exited The side of exit belt sensor which checks whether the belt is free for transport is exited This may be because there is something on the side of the belt potting soil pots fallen plant forklift Also the sensor may have failed or is not properly adjusted Procedure 1 Check if the sensor reacts properly This can be done by moving your hand across the sensor 2 The light on the top of the sensor would have to blink If this is not the case it may be that the sensor mirror which is mounted on the other side of the conveyor belt is not in line with the sensor Stop the machine Switch off the main switch Unscrew the sensor Align the sensor with the mirror 7 Tighten the sensor If the problem is not resolved please contact Javo a Version 2015 1 35 TAVO nf Partner in Growing User Manual Javo JOR with buffer belt 7 6 Sensor pot counter is exited too long The sensor for the pot counter is exited too long The sensor may be polluted or the sensor is not adjusted properly a WS Procedure 1 Check if the sensor reacts properly This can be done by
21. in pusher D Stop cylinder E Pusher high speed F Next screen Buttons A Exit B Pusher forwards C Pusher backwards D Exit conveyor broad belt E Water valve F Next screen Version 2015 1 Aanvoerband in afduwer o Stopcilinder Afduwer Hoogtoeren By pressing this button this screen will be closed By pressing this button the pre collecting belt starts moving By pressing this button the entry conveyor belt starts moving By pressing this button the stop cylinder is activated By pressing this button the pusher will move in high speed This can be used for determining the correct stop place of the pusher By pressing this button the next screen appears Afduwer Vooruit Atduwer Achteruit Afveerband brede band Klep Watergeven ed By pressing this button this screen will be closed By pressing this button the pusher will move forward until the sensor pusher forward is exited Note because the pusher moves through a crankshaft it may be that the pusher goes backwards first until the sensor pusher backward is exited By pressing this button the pusher will move backwards until the sensor pusher backward is exited Note because the pusher moves through a crankshaft it may be that the pusher goes forward first until the sensor pusher forward is exited By pressing this button the exit conveyor will start moving By pressing this button the water valve will open By
22. ith sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities power etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2015 1 11 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 5 4 Check rotation di
23. moving your hand across the sensor 2 The light on the top of the sensor would have to blink If this is not the case it may be that the sensor mirror which is mounted on the other side of the conveyor belt is not in line with the sensor Stop the machine Switch off the main switch Unscrew the sensor Align the sensor with the mirror 7 Tighten the sensor If the problem is not resolved please contact Javo LS Se 7 7 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 8 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 9 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 10 Customer support and advice Our technical department will answer your other question
24. off When blocks are placed in absentia block 2 begins with miter if this option is enabled Save all changes x Comet ee Version 2015 1 19 TAVO 7 Partner in Growing User Manual Javo JOR with buffer belt C sok IC Basis 1 IC Basis2 Gaag Rij centreer afduwpositie eee mm Aantal mm hoogtoeren centreren eae mm Verstek Gaag mm Hartafstand tussen rijen afvoerband 666 0 mm eer eee je bed Le In this screen the following will be visible 1 P at A sh Exit Row Pots per row Row center push position High speed cent Miter Centre distance betw rows Save By pressing this button this screen will be closed Please note the changed settings are not saved Row screenvan for program settings appears Number of pots from which a row is built up Number of mm that the row is to be moved before it may be pushed on the discharge conveyor so the blocks of rows can be placed on the right or left side of the discharge conveyor A distance that centering takes place at high speed Distance 1 off or each row off Centre distance between rows at the exit conveyor Save all changes Version 2015 1 20 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt LC rij sok JL Basisa Basis 2 Pot Tray maat Transportafstand Pottenteller vertraging Overshoot eerste Pot Tray eef eee je bed Le In this screen the following will be visible
25. ogramma 5 In this screen the following will be visible ETET Er 1 Program name Name of the program that has to be removed Buttons A Exit By pressing this button this screen will be closed B Arrow down Decreases the program number you want to remove C Program number This is an entry field if you press it a window will appear where you can fill in the required program number to remove D Arrow up Increases the program number you want to remove E Remove By pressing this button the chosen program will be removed F Remove all programs By pressing this button all program will be removeds Note These actions can not be undone Password screen After pushing the Javo Menu button in the Settings oe j T screen this screen appears A T Taim A WO Pd sour 4 This menu is meant only for employees of Javo and therefore it is password protected In this screen the following will be visible A Password By filling out the password mechanics of Javo can change hardware Settings Buttons B Exit By pressing this button this screen will be closed Version 2015 1 28 7TAVa 7 Partner in Growing 6 2 11 Manual screen After pushing the Javo Menu button in the Settings screen this screen appears User Manual Javo JOR with buffer belt This menu is meant only for employees of Javo and B Vaorverzamelband therefore it is password protected Buttons A Exit B Pre collecting belt C Entry conveyor
26. p Lal Srelhest aldaer La stop machine 4 Start machine La Version 2015 1 13 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 Software 6 2 1 Touch screen The display which is built in to the control box is a touch screen Do not press too hard on the keys If you do this the screen may become damaged and not functioning properly Do not use sharp objects to press keys 6 2 2 Quick Setup To set the machine properly follow these steps 1 Press the Settings button bottom left of the display 2 Press the change current button top left of the display in the Settings screen 3 Next you need to complete all the parameters that are displayed on the screen Please note there are 3 screens where parameters must be completed Go to the next screen through the arrow at the bottom right 4 If you have entered the parameters you must save it Do this by pressing the Save button at the bottom middle of the screen a The screen where you can fill in the name and the program number will appear Increase or decrease the program number by using the arrow keys Touch the empty text field to add a name or text to the program Press the save button bottom middle of the screen The program that you set has been taken into operation by the machine ao 6 2 3 Startup screen After starting the machine this screen appears This screen is followed by the main screen after a fe
27. pe of machine b Touch the screen to go to the main screen of the machine 2 Check the software settings see section Software Version 2015 1 12 SAVE Partner in Growing User Manual Javo JOR with buffer belt 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly 6 1 Start Start procedure 1 Switch on the main switch at the main cabinet 2 Wait for the software to start up a The first screen that appears is the start up screen It displays information about the type of machine b Touch the screen to go to the main screen of the machine 3 Push the blue reset button 4 Set the software settings see section Software 5 Push the green button to start the machine a The light in the knob will lit when the machine is started Reset noodsto
28. pressing this button the next screen appears 29 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 12 Reset counters screen After pushing the Reset Counters button in the settings screen this screen appears Actueel aantal getelde Potten HORE Actueel aantal rijen blokl Ga AE o l ajetin aantal rijen Blok mid Aantal Potten per uur 99999999 Aantal Potten per sport Totaal Hob GHE06 Aantal Potten Totaal HERE Buttons s A Exit By pressing this button this screen will be closed B Actual number counted pots By pressing this button the pot counter is reset C Actual number rows block1 By pressing this button the row counter for block 1 is reset D Actual number rows block2 By pressing this button the row counter for block 2 is reset E Number of pots per hour By pressing this button the pot counter per hour is reset The calculation of the number of pots per hour is calculated back from that point again F Number of pots per variety total By pressing this button the pot counter per veriety is reset G Number of pots total By pressing this button the pot counter total is reset 6 2 13 Fault messages screen Hessage Message Hessage Hessage Message Message Message In this screen the following will be visible 1 Alarm time This is the time when an alarm fault occurred 2 Alarm message This is the alarm or failure that has occurred such as for example 14 30 Sensor side bel
29. rection Check the rotation direction before you start working with the machine Procedure 1 Connect the power cable 2 Start the conveyor a Turn on the main switch Check the direction of rotation Stop the machine Turn off the main switch When rotation direction is incorrect a Turn the reversing switch if this option is installed Otherwise follow points b and c b Remove the plug from the socket c Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel Ou i Note All the conveyors with the exception of the trough belts can work with both a pulling and with a pressing drive With a pulling drive more weight can be moved and the belt will be less likely to slip 5 5 Check conveyor tension Check the conveyor belt tension before you start working with the machine Procedure 1 Check the conveyor belt tension The correct tension is obtained when the belt in the middle deflects just a little dependent on the length of the belt 2 Adjust the belt tension if necessary a The tension can be adjusted by simultaneously turning the bolts on both sides of the belt A 5 6 Check software settings Check the software settings before you start working with the machine Procedure 1 Switch on the main switch and wait until the software is started a The first screen that appears is the start up screen It displays information about the ty
30. s about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories Version 2015 1 36 TAVO wy Partner in Growing User Manual Javo JOR with buffer belt 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A C Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine JOR with buffer belt Type Transport system is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized SRE Harmonized ae definition definition European standard European standard Safety of machinery Basic concepts general principles for design Part 1 NEN EN ISO 12100 2010 i Basic terminology methodology Safety of machinery Electrical NEN EN IEC 60204 1 equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester March 2015 Director NPR ISO TR 1
31. sible 1 ie ae Exit Basic 2 Water startposition Water time Water options Collector Stop cylinder active Save By pressing this button this screen will be closed Please note the changed settings are not saved Basis 2 screen for program settings appears Position of the spraybeem in mm This should be measured from the start point of the belt Amount of seconds of watering with the spraybeem when a row is in position Mitre Stop belt Steps mechanical stop cylinder on off active after a set distance Save all changes p TAUT p a a hd FN Version 2015 1 18 TAVO 7 Partner in Growing User Manual Javo JOR with buffer belt Aantal rijen blok 1 HOGG Aantal rijen blok 2 6608 Hartafstand tussen blokken 66 6 mm Begin blok 1 met verstek rij Begin blok 2 met verstek rij elhel Le In this screen the following will be visible 1 tS a Exit Block Amount of rows block 1 Amount of rows block 2 Centre between blocks Start block 1 with miter Start block 2 with miter Save By pressing this button this screen will be closed Please note the changed settings are not saved Blok screen for program settings appears Number of rows from which a block is constructed Number of rows from which a block is constructed Centre between blocks 1 and 2 On off When blocks are placed in absentia block 1 begins with miter if this option is enabled On
32. so safety gloves and protective clothing Warning A Important points and or instructions regarding safety and or injury prevention are marked with this warning sign iN Dangerous electrical voltage ATA Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Trespassing a Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Symbols that may be present on this machine Direction of movement Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 6 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 3 Description of the machine 3 1 Machine overview 1 Pre collection belt a Conveyor that provides pots or trays from for example a potting machine of plant line 2 Belt pusher supply belt a The supply belt is a belt which places pots or trays into the correct position for the pusher When a row is pushed onto the buffer belt the row will be positioned correctly for the chosen pattern 3 Pusher a The pusher pushes a row of pots or trays onto the buffer belt 4 Buffer belt a The buffer belt is the belt on which rows of pots or trays are placed correctly to take off by a forklift truck or for manual take off Bufferband Afvoerband 3 2
33. t interrupted Buttons A Exit By pressing this button this screen will be closed Version 2015 1 30 AVO wy Partner in Growing User Manual Javo JOR with buffer belt 6 2 14 Date amp Time screen After pushing the Date amp Time button in the Settings screen this screen appears Buttons A Exit By pressing this button this screen will be closed B Date By pressing this button you can adapt the date C Time By pressing this button you can adapt the time 6 2 15 Language selection screen After pushing the Languages button in the Settings screen this screen appears In this screen the following will be visible 1 Exit By pressing this button this screen will be closed Please note the changed settings are not saved 2 Taalkeuze By pressing this button the software language will be adapted to the chosen language all text in the touch screen Note The ability to set multiple languages is optional and should be installed at the factory Possibly also implementing later by a Javo mechanic Version 2015 1 31 TAVO nf Partner in Growing User Manual Javo JOR with buffer belt 6 2 16 Battery indication screen BATTERIJ VAN DE PLC IS SLECHT U WORD VERZOCHT OM CONTACT OP TE NEMEN MET JAVO nn STORING KAN HIERDOOR VOORKOMEN WORDEN In this screen the following will be visible 1 Exit By pressing this button this screen will be closed Please note the changed settings are not saved 2 Batt
34. the changed settings are not saved 2 Start with blok The choice is block 1 or 2 there will always be started with the selected block 3 Exchange miter next row The miter of the next row can be changed This may be necessary if there is an error Then the miter will again be determined by the machine 6 2 8 Load programm screen Pres PE En val After pushing the Load button in the settings rater cums 4 ACE a screen this screen appears PP Laad Programma 6 18705715 12 20 In this screen the following will be visible 1 Exit By pressing this button this screen will be closed Please note the changed settings are not saved 2 name text Here you can see the name text of the program you have select 3 Arrow down Decreases the program number you want to load 4 Program number This is an entry field if you press it a window will appear where you can fill in the required program number to load 5 Arrow up Increases the program number you want to load 6 Load By pressing this button the selected program will be loaded Version 2015 1 25 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 9 Copy program screen After pushing the Copy button in the settings screen this screen appears PAPPIA A A A sta late Te Kopieren programma 1 63716 13 65 In this screen the following will be visible o 1 Program to copy Name text of the program to copy 2 Copy to program
35. tia tevecves E E E E EE 29 OZ RO ECO UIUC S TEE enaties deter 30 OZ a cre LLG messdeeS Cr EG een etn ae ene eee ere eer ey nee nee eee ae ere eee eee ere 30 SA Dates TNE SC i neen teen ce cote settee annen Gaetan a bennen beenhanedtinakean 31 DAS Pam WA CS selechon TE scarcer oe ncrseingc E th re ud once de atone se once on oss ect nie eae ve anne scout event 31 6 2410 Battery Lae Ore LM g SCEE Nenetsen nahe a ee er 32 Version 2015 1 2 AVO 7 8 9 Partner in Growing User Manual Javo JOR with buffer belt 6 3 OD a a A E E E E E 32 6 4 EMEC OE eera A E E E E E 32 MANTENE E siriana E E E 33 7 1 Proventive MaintenaN E eere E EA EE EEE E E EE E EE 33 7 2 FR e E E E E E E E E N E 34 7 3 Sensor PAE ON e E E E vee ndeukebecotesececdeale scaniewasectaukesaeuteeeeanteale 35 7 4 Sensor end of exit belt is exited aerrcnsssin E E OSS 35 7 5 Sensorside of ext Delt ISMET antennen eeen ini veeddeasuepanaaveoncwenuieds 35 7 6 Sensor pot counter iS exted OO ONB mmniet beent denntetninenentenntetsend 36 7 7 Drawings and SCHEMES ennssnebnerieterson n a EE EEEE EE EEE 36 7 8 PED U a ee oer E E E E E E E 36 7 9 AVONS Cee ee eee eee A T eneen 36 7 410 CUSTOMER SUD DONE and AAVICS aenesneeneeeeteeennne 36 Disposal Of Machine or machine parts cscecsccscscecsccccscsccccccscsccccececscscecsececsceceececscsceccecscsceccecececsceseesecces 37 EG conformity STATEMENL ccceccccscsceccccscsceccccscnceccececncscsceececscncescececscescece
36. verzamelaar vol stop band avo B sec Startpositie afduwer eae mm In this screen the following will be visible 1 Exit By pressing this button this screen will be closed Please note the changed settings are not saved 2 Basic 1 Basis 1 screen of the progam settings screen 3 Potssupply from Pots are supplied from the left or right side of the machine The conveyor moves in the opposite direction and other photocells are used for counting and security 4 Time release exit conveyor Time the photocell on the side of the belt must be free before pots are pushed off again or may be transported normally about 5 sec 5 Pot discharge from Pots are discharged from the left or right of the machine the conveyor moves in the opposite direction and other photocells are used for counting and security 6 Time collector full stop belt Time the photocell on the side of the belt must be free before pots are pushed off again or may be transported normally about 5 sec 7 Start position pusher Position in mm in which the pusher must start this setting is only important if the pusher has a belt drive instead of a crankshaft 8 Save Save all changes Version 2015 1 17 AVMO nf Partner in Growing User Manual Javo JOR with buffer belt Y MAF a ere eender a MSTENMBEN atergeef startpositie 6666 mm Watergeef tijd BRA B sec Stopcilinder actief ur na jaco o mm elhe Le In this screen the following will be vi
37. w seconds En nn JAVO HOLLAND n this screen the following will be visible 1 The company logo of Javo Javo Ove rduw Ro bot 2 The name ofthe machine 3 The address of Javo Westeinde 4 P O Box 21 2210 AA Noordwijkerhout Tel 31 252 343121 Fax 31 252 377423 By touching the screen you will navigate to the main screen Version 2015 1 14 AVO 7 Partner in Growing User Manual Javo JOR with buffer belt 6 2 4 Main screen After starting the machine this screen appears after a few seconds l ka Hoofdscherm 1 LOO RR Aantal Potten per rij HAAHEAAR cic Aantal rijen blok 1 HEBERESE Aantal rijen Blok 2 BEEEE0G8 Actueel aantal getelde Potten Gad EAGR Actueel aantal rijen blok Gad EAAR Aantal Potten per uur 99999999 Aantal Potten per soort Totaal HES08008 o a e e Standby nii 2 EEZ In this screen the following will be visible 1 Program 2 Number of pots per row 3 Number of rows block 1 4 Number of rows block 2 5 Number of counted pots 6 7 Total amount of pots 8 Number of pots per hour 9 Status machine Buttons A Settings B Change of kind C Manual D Error Messages The program that is active at the time number and name The number of pots trays per row which is set in the program Actual number of rows of block 1 that is set in the program Actual number of rows of block 2 which is set in the program Current num
38. ws the machine starts This is allowed only if the emergency stop of the machine is not running and the emergency stop relay is reset The LED in the button lights up when the machine is started and flashes if the machine is stopped by another machine external stop This button causes the machine to stop Use it when you are finished using the machine or if there is a fault The LED in the button lights up when the machine is stopped Flashes then there is a malfunction See section software This rotary knob controls the speed at which the customer puts Sets the speed of the discharge unit The speed can be controlled from a minimum of 10 Hertz up to 50 Hertz Version 2015 1 TAVO nf Partner in Growing User Manual Javo JOR with buffer belt Local controls at the end of the buffer belt Lever button Emergency stop button Stop button Start button ld i on Reducing valves There are two reducing valves placed at the buffer belt when you have chosen the pneumatic version The first valve left controls the incoming air pressure This is also the pressure set for the outgoing movement of the cylinders The second valve right controls the back pressure on the ingoing movement of the cylinders Version 2015 1 9 TAVO wy Partner in Growing User Manual Javo JOR with buffer belt 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine
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