ECOsine™ Active Harmonics compensation in real-time
Contents
1. Gi Bi i o o ug o o o o 22 eu o o 412 239 9 253 364 604 O Q o VES EE 155 ECOsine Active 13 14 ECOsine Active AHF Viewer supports monitoring on a PC Commissioning as well as the selection and setting of individual parameters are very user friendly in all ECOsine Active versions thanks to a multi language menu based control panel and display These steps can also be conveniently per formed via a PC connection using the AHF Viewer software package The current network status can optionally be retrieved online and adjustments can be made in remote operation either via RS485 or Ethernet TCP IP Your partner for individual power quality The Schaffner worldwide customer sup port network2. Three phase neutral line filters Transformers Open frame filters Customized solutions EMC EMI chokes Feedthrough filters and capacitors Automotive components Customized solutions ECOsine Active 3 Consumers of electricity often suffer from poor power quality in their supply lines Reliability and efficiency are assessed as being important to business operation This includes reliable operation of machines manufacturing systems and office equipment Nevertheless this is frequently not the case and often there is no obvious reason despite the use of UPSs and back up generators I Distribution lines and networks cannot be fully utilized I High percentage of energy losses in the power lines I Increased wear and limited system availability Downtime for equipment and systems Power quality problems in the internal power network are often the reason Measurements and network analysis can detect the root cause of the problem ECOsine Active eliminates harmonics and reduces the cost for reactive power Whether for machinery welding equipment variable frequency drives or electric motors Almost all non linear consumers nowadays can cause substantial voltage distortion Voltage distortion 96 A 20 frequent occasional 0 gt gt Er ee 0 10 20 30 40 50 60 70 80 90 Use of power electronics
3. A clear tendency worldwide Voltage distortion increases along with the increasing use of power electronics Harmonic currents up to the 50th harmonic and expensive reactive power ECOsine Active eliminates both direct and reliable This improves power quality and reduces cost Savings in reactive power can be easily calculated However cost reduction due to less wear on equipment less troubleshooting or even prevented production downtime are more difficult to quantify Studies show that this amounts to billions in damages each year ECOsine Active is thus a good investment for all areas with system perturbation problems 4 ECOsine Active ECOsine Active digital technology offers great benefits As the latest generation of active harmonic filters ECOsine Active offers numerous additional advantages compared to traditional technology Faster smaller and more performance This makes power quality easier Power line supply Schaffner ECOsineTM Active Compensation current Load I Ultra fast ECOsine Active responds to disturbances in less than 300us and eliminates them before they can cause damage I Super compact The smallest 30A filter is handy small and easy to install and also the 300A cabinet unit provides the highest performance in the most compact package I Optimized for maintenance Thanks to its design the central modules in the 200 to 300A industrial models can be removed in less th
4. ECOsine Active Harmonics compensation in real time The compact fast and flexible solution for better Power Quality www myecosine com IINSCHAFFNET energy efficiency and reliability Li m I LI M u un m p p pei 1 ae NH The Schaffner Group is the international leader in development and production of solutions which ensure efficient and reliable operation of electronic systems The Group s broad range of product and services includes EMC EMI components harmonic filters and magnetic components as well as development and implementation of customized solutions Schaffner components are deployed in energy efficient drive systems and electronic motor controls in wind and photovoltaic systems rail technology machine tools and robotics as well as power supplies for numerous electronic devices in sectors such as medical technology or telecommunications Schaffner provides on site service to customers around the world through an efficient global organization and makes ongoing investments in research development production and sales to system atically expand its position as leader on the international market A global one stop shop EMC EMI filters Power Quality products E PCB filters Line reactors IEC inlet filters Power entry modules dv dt reactors and filters DC filters Sine wave filters Harmonic filters Single phase filters Three phase filters Regen reactors and filters
5. Kg m3 h Ph N FN 3420 50 200 3 50 200 240 10 200 240 10 1150 65 47 550 FN 3420 100 200 3 100 200 240 10 200 240 10 lt 2000 68 105 lt 1400 FN 3430 30 200 4 30 90 200 240 10 200 240 10 lt 900 63 70 lt 400 66 FN 3430 60 200 4 60 180 200 240 10 200 240 10 lt 1600 63 70 lt 600 C FN 3420 30 480 3 30 380 15 480 10 380 15 480 10 lt 900 65 47 lt 350 CE Als O FN 3420 50 480 3 50 380 15 480 10 380 15 480 10 lt 1300 65 47 lt 550 6 6 ALG FN 3420 100 480 3 100 380 15 480 10 380 15 480 10 lt 2200 68 105 lt 1400 6 6 Als O FN 3420 120 480 3 120 380 15 480 10 380 15 480 10 lt 2500 68 105 lt 1400 cec FN 3420 200 480 3 200 380 15 415 10 480 10 lt 5000 70 440 lt 2600 cec FN 3420 200 480 3 UL 200 380 15 415 10 480 10 lt 5000 70 440 lt 2600 CEOs s FN 3420 250 480 3 250 380 15 415 10 480 10 lt 6000 70 440 lt 3100 cec FN 3420 250 480 3 UL 250 380 15 415 10 480 10 lt 6000 70 440 lt 3100 C E Ds FN 3420 300 480 3 300 380 15 415 10 480 10 lt 7500 70 440 lt 3400 cec FN 3420 300 480 3 UL 300 380 15 415 10 480 10 lt 7500 70 440 lt 3400 C E Ds E FN 3430 30 400 4 30 90 380 15 415 10 380 15 415 10 lt 950 63 70 lt 400 cec FN 3430 60 400 4 60 180 380 15 415 10 380 15 415 10 lt 1800 63 70 lt 600 cec FN 3430 100 400 4 100 300 380 15 415 10 380 15 415 10 lt 3000 69 145 lt 1700 cec FN 3430 120 400 4 120 300 380 15 415 10
6. as well as internal liquid cooling for the power electronics with an integrated water air heat exchanger This is hi tech in a compact package ECOsine Active Minimal time to repair thanks to a modular design MTTR lt 15 minutes C UL US LISTED The ready for connection industrial cabinet unit with its modular design and IP54 protec tion class is especially advantageous and convenient The individual modules can be easily accessed and removed from the front of the cabinet An MTTR value of less than 15 minutes VAN with an MTBF value of up to 100 000 hours ensures shortest service times and long C US maintenance intervals E 110 Integrated heat exchanger water air Control electronics controller with a well lit energy saving display and large range of view Filter unit DC bus with power semiconductors Forced air cooling Fuse block fuses can be individually removed from the holder Self sealing hydraulic quick disconnect Control electronics are easy to remove Modules filter unit and power element Liquid cooling can be disconnected Modules can be popped out towards can be released from the front with just quickly and without any spilling using the front a few bolt plug connections quick release couplings 7 8 ECOsine Active ECOsine Active offers an intelligent solution for many applications There is a wide range of companies and institutions that can clearly improve t
7. data ECOsine Active 30 50A 288 8 358 2 e 1688 i oh 1 615 Mechanical data ECOsine Active 100 120A 3 wire 469 412 972 412 ej Lo 253 364 ECOsine Active 30 60A 60 O N Y 14 8 Yu 8 6 N st co ud Y 296 182 246 Mechanical data ECOsine Active 100 120A 4 wire 469 412 1460 2 2 N Mechanical data ECOsine Active 200 250 300A 760 2105 808
8. is available to assist you in finding the most suitable solution for optimum power quality in your installation and facilities Throughout all phases from consultation to network analysis and planning right up to implementation and after sales support ECOsine Active provides I Reliability Eliminates all relevant disturbance patterns in the power lines Cost savings Avoids reduces wear on electrical loads and over heating of cables and transformers Efficiency Prevents losses due to production downtimes I Flexibility Constantly adapts to the network topology Fast response time Compensates disturbances before they can cause damage Economy Lowers energy costs through reduced reactive power demand Compact dimensions Requires very little soace compared to traditional solutions Ruggedness Provides protection according to IP54 Plug and play Simple installation and intuitive operation E ECOsine Active 15 Schaffner more than just filters Schaffner ECOsine standard filters are available for different supply networks throughout the world They are UL listed CE marked and fulfill the requirements of the low voltage directive A broad selection of power current voltage and frequency ratings leaves the choice of filter up to the user However there are always occasions where different electric or mechanical requirements exist or where more than just products are needed for the job at hand
9. 380 15 415 10 lt 3000 69 145 lt 1700 cec FN 3430 200 400 4 200 600 380 15 415 10 lt 5500 70 525 lt 2800 cec FN 3430 250 400 4 250 750 380 15 415 10 lt 6300 70 525 lt 3300 cec FN 3430 300 400 4 300 750 380 15 415 10 lt 8500 70 525 lt 3600 cec ECOsine Active uses intelligent digital technology Derating parameters Its flexibility is obvious as it can be connected to the 30 40 C 40 55 C power line on the load or grid side with numerous current FN3420 xxx 200 3 no derating 3 K FN3430 xxx 200 4 3 K 3 K transformer ratios Once configured with just a few clicks FN3430 60 400 4 296 K 2 the present line current will be permanently measured and FN34xx 120 xxx x 1 2 K 2 K FN34xx others types no derating 2 K all harmonics and phase displacements are actively compen sated To do this ECOsine Active calculates the appropriate compensation currents within microseconds which are then generated and fed into the network This is possible due to More details can be found in the ECOsine Active full digital control and fast high performance computing user manual available at www schaffner com ff j F 1 gt M DULL LL TEE Ad L BSS ON Se ANITA UM VET CAU P MANT en A A A A A TE L 1 Ew TE e t i y ya Bun 12 ECOsine Active Mechanical
10. Schaffner is in the unique position of being able to support the user with problem analysis engineering advice testing and measurement support custom products and a worldwide customer service organisation Our goal is to ensure that you obtain the level of harmonics mitigation you actually need guaranteed Please contact your local Schaffner partner for comprehensive support More information can also be obtained from the Schaffner ECOsine user manual ECOsine Passive Schaffner is also technology leader for passive harmonic filters The load applied ECOsine advanced passive harmonic filters represent the ideal solution for three phase power electronics with 6 pulse rectifier front ends such as AC and DC motor drives ECOsine passive harmonic filters are available for 50 and 60 Hertz grids with different voltage levels up to 690 V They are able to reduce harmonic distortion caused by diode or thyris tor SCR rectifiers to 596 More information can be found at www myecosine com en 08 2012 EN Headquarters global innovation and development center Schaffner Group Nordstrasse 11 4542 Luterbach Schweiz T 41 32 681 66 26 F 41 32 681 66 30 infogschaffner com www schaffner com YEARS since 1962 To find your local partner within Schaffner s global network please go to www schaffner com Order Nr 611445 Merkur Druck AG August 2012 2012 Schaffner Group Specifications are subject to change
11. an 15 minutes MTTR I Suitable for industrial use With the IP54 protection class ECOsine Active is resistant to dust and other environmental influences I Numerous options The ECOsine Active range covers specifications from 30 to 300A and 200 to 480V in either 3 or 4 wire technology I Adaptive ECOsine Active compensates for individual disturbance patterns in a targeted manner and automatically adapts to changing network topologies Harmonics caused by non linear loads are reliably compensated with ECOsine Active and the THD is reduced F 8 EERE LLEI LELE LELI O MDI 1 83 9 3 8 gi MOD 1 5 DE COP E A 4d AA 12 48 15 ETE w w 158 Without ECOsine Active Harmonics and reactive power stress the electrical installation and lead to problems Fans SRA HHE 1 5 WE EPA 1 5 With ECOsine Active Reactive power and harmonics are actively compensated thus ensuring better power quality 6 ECOsine Active jul al TE ECOsine Active 30 50A 3 wire The compact and easy to install filter The smallest ECOsine Active version is ideal for the reliable compensation up to the 50th harmonic as well as reactive power in a targeted manner Thanks to its compact dimensions and low weight this filter can be easily installed in any environment For protection class requirements u
12. ds and limits 10 ECOsine Active Technical specifications Mains frequency 50 60 Hz 3Hz Filter performance Up to 50th order Parallel operation Up to 5 units Response time 300 us Overload capability 2 5x rated compensation current peak value 2x rated compensation current for FN 34xx 120 xxx x Cooling Type Forced air cooling FN 34xx 30 50 60 100 120 xxx x Forced air cooling internal liquid cooling for FN 34xx 200 250 300 xxx x 0 40 C with derating up to 55 C 0 30 C with derating up to 55 C for FN 3430 xxx 200 x and FN 34xx 60 120 xxx x For derating parameters please refer to the second table below Derating parameters Ambient conditions Pollution degree 2 Relative humidity 9596 non condensing 3K3 Temperature Ambient temperature EN 50178 Storage 25 C to 55 C 1K3 1K4 Transportation 25 C to 70 C 2K3 Interfaces Modbus RTU RS485 Modbus TCP IP Ethernet Altitude 1 000 m with derating up to 4 000 m 196 100 m Switching frequency 16 KHz Controller topology Digital with FFT analysis Current limitation Current transformer Nominal current 50 5 to 50 000 5 Protection class FN 34xx 30 50 60 100 120 xxx x Standard IP 20 optional IP 54 FN 34xx 200 250 300 xxx x IP 54 Filter Rated comp Mains voltage Mains voltage Power Noise level Weight Cooling air Approval Current 50Hz 60Hz loss requirements A VAC VAC IW dBA 1m
13. he power line quality of manufacturing systems or office facilities using ECOsine Active On the one hand this filter can be factored in during the planning and implementation phase of new systems On the other hand ECOsine Active is also an intelligent solution for existing installations and facilities with power quality problems I Automotive industry I Oil and gas exploration I Variable frequency drives I Building automation I Paper mills Water wastewater I Cement industry I Ship propulsion treatment Data and banking centers I Steel industry I Welding equipment I Elevators I Tunnel ventilation I Wind turbines I HVAC installations I Uninterruptible power I Machines and automation supplies UPSs ECOsine Active the best harmonic filter money can buy Most countries already have strict standards and limits for harmonic injection Companies and facilities that consume energy are forced to monitor their internal power lines and ensure compliance with these limits In critical cases the energy provider may cut the power Using ECOsine Active detected deviations can be reduced and brought back into the tolerance range again This provides much confidence The following standards specify limits for harmonics in networks units EN 61000 2 2 EN 61000 2 4 EN 61000 3 2 EN 61000 3 12 EN 61000 3 3 as well as EN 50160 TOR D2 IEEE 519 1992 G5 4 and D A CH CZ ECOsine Active is the easiest way to comply with these standar
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15. p to IP54 both wall and cabinet installation are possible Not only space saving it is also economical in terms of power loss with only 1300W With a response time of less than 300us in ultra fast mode it is also possible to optimally compensate dynamic loads This compact filter offers convincing technical features and an excellent mechanical design A higher power level can be easily attained by paralleling up to 5 units ECOsine Active 30 60A 4 wire The solution for building technology This ECOsine Active version mitigates harmonics also on the neutral wire and is particularly qualified for the reliable compensation of 3rd and triple harmonics up to the 50th order Low audible noise emissions make it the perfect solution for building technology banking data centers and hospitals ECOsine Active 100 120A The standard for 3 and 4 wire technology is always the perfect fit Only slightly larger and heavier than the 30 50 60A devices the 100 120A unit can deal with twice the current It is the perfect solution for those who need more performance right from the beginning and want to centrally connect it to their consumers ECOsine Active 200 250 300A The industrial model is a real power pack With up to 300A of compensation current this filter remains fully capable for the highest requirements and for large production facilities like those found in the heavy industry The cabinet version comes with forced air cooling
16. within notice The latest version of the data sheets can be obtained from the website All trademarks recognized Schaffner is an ISO registered company Its products are designed and manufactured under the strict quality and environnmental requirements of the ISO 9001 and ISO 14001 standards This document has been carefully checked However Schaffner does not assume any liability for errors or inaccuracies Sales and application centers China Schaffner EMC Ltd Shanghai 20 3 No 565 Chuangye Road Pudong New Area Shanghai 201201 T 86 21 3813 9500 F 86 21 3813 9501 02 cschina schaffner com www schaffner com Finland Schaffner Oy Sauvonrinne 19 H 08500 Lohja T4358 19 35 72 71 F 4358 19 32 66 10 finlandsales schaffner com France Schaffner EMC S A S 112 Quai de Bezons 95103 Argenteuil 33 1 34 34 30 60 F 33 1 39 47 02 28 francesales schaffner com Germany Schaffner Deutschland GmbH Schoemperlenstrasse 12B 76185 Karlsruhe T 49 721 56910 F 49 721 569110 germanysales schaffner com Italy Schaffner EMC S r l Via Galileo Galilei 47 20092 Cinisello Balsamo MI T 39 02 66 04 30 45 47 F 39 02 61 23 943 italysales schaffner com Japan Schaffner EMC K K Mitsui Seimei Sangenjaya Bldg 7F 1 32 12 Kamiuma Setagaya ku Tokyo 154 0011 T 81 35712 3650 F 81 3 5712 3651 japansales schaffner com www schaffnerjp Singapore Schaffner EMC Pte Ltd Blk 3015A Ubi Road 1 05 09 Ka
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