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USE AND MAINTENANCE MANUAL

1. rernm 32 TABLES FOR CALIBRATING CANNONS 6400 455 TILTING HEAD 33 TABLE 1 3 TABLES OF DELIVERY OF NOZZLES FOR 34 TABLE 4 5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES 35 TABLE 8 PROBLEMS CAUSES AND 5 5 36 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE 36 TEST REPORT AA700 ENI 5 5 rasan sec eia 37 DECLARATION OF CONFIRMITY III I 38 N Composite handbook consult the specific files on the various components Thank you for having chosen UNIGREEN The product you purchased has been designed and built with the greatest attention to the safety of the operator and the environment nevertheless there are still some residual risks due to the nature of the product used For this reason we recommend reading all of this manual to avoid making mistakes in the first period of use and to get the most out of the working life of the atomizer in time doing the programmed maintenance at regular intervals 1 USING AND KEEPING THE USE AND MAINTENANCE MANUAL The manual is an integral part of the machine and should be keptin a safe place where it can be reached easily for consultation 1 1 COMPOSITION OF THE MANUAL This manual consists of various parts to make it easier to consult by subject and to avoid repeti
2. OJON t C Oloo r e F to oc C4 C oo I co w TR 80 03 ISO BLUE 7 10 12 15 18 20 TR 80 03 ISO BLUE 7 10 12 15 18 20 EN 7 15 20 5 7 10 12 15 18 20 5 LLI N N O cO G Ni N O O Q D gt Qn M S D SG RS D o G 5 D QU lt w O co st N O st N co Co co co st O Co co LO N st Y Co TT N O N Co cO 80 01 ISO GREEN TR 80 01 ISO GREEN 14 NOZZLE 14 4 17 1 18 9 21 0 23 0 24 3 24 5 29 0 34 7 38 1 42 6 46 6 49 1 V N O NF Q D gt 9 D Q D u O amp O Qj 509 605 720 79 a lug sing 0 76 0 9 1 07 1 52 1 53 1 81 2 17 2 38 2 66 2 91 3 07 lug sing 0 76 0 9 1 07 1 18 1 31 1 44 1 52 1 53 1 81 2 17 2 38 2 66 2 91 3 07 10 6 12 6 15 0 16 5 12 2 N B to calculate the different ranges it is sufficient to multiply the value I hectare by the corresponding TABLES FOR CALIBRATING ATOMISERS 6800 TGZ width indicated in the table and divide it by the new width see chapter 6 3 page 20 Pressure bar Pressure bar 30 TABLES FOR CALIBRATING CANNONS TABLES FOR CALIBRATING CANNONS 0450 2 NOZZLE AGRON Lt ha spreading rate table for Cannon Blower 450 2 NOZZLES wa Ceramic Nozzle 61
3. 18 Ar 18 ONL BEE Pr CM LA Tm 18 SPRAYING HB 19 DESCRIPTIOBLOF TYPE OPES avente rr tr er er rere tr tert cr eer re 19 DESCRIPTION OF TYPE OF NOZZLES5 uu u uu num RE komete Ke de Ma 19 NORMAL VOLUME CONICAL NOZZLES OVER 500L HA 19 LOW VOLUME CONICAL NOZZLES 150 500L HA 19 6 2 3 ANTI DRIFT NOZZLES ein 19 6 3 CALIBRATING AXIAL FAN 20 6 4 CALIBRATING CANNON 20 6 4 1 TREATMENTS ON TALL PLANTS et 20 6 4 2 TREATMENTS ON HERBACEOUS CULTIVATIONS 21 7 HAND LANCES re a 21 8 22 8 1 PROGRAMMED 22 8 2 ROUTINE 22 8 2 1 CLEANING 9 22 8 2 2 LUBRICATION onsas 22 8 2 3 MULTIPLIER LUBRICATION
4. total Mass Kg NOIROIN Branka Miljkovica 14 G Matejevac FIG 2 This symbol identifies the clean water tank on the machine used to wash your hands 3 2 NOISE LEVEL OF THE MACHINE Use earmuffs to protect your ears when using the machine below you will find the data on the maximum noise levels during work Atomizers with axial fan rotor ACOUSTIC POWER LEVEL emitted by the machine with axial fan rotor 113 5 and 118 5 dBA respectively in 1st and 2nd gear ACOUSTIC POWER LEVEL AT THE OPERATOR S POSITION emitted by the machine with axial fan rotor 89 0 and 89 5 dBA respectively in 1st and 2nd gear Atomizers with centrifugal fan rotor cannon ACOUSTIC POWER LEVEL emitted by the machine with axial fan rotor 111 5 and 117 0 dBA respectively in 1st and 2nd gear ACOUSTIC POWER LEVEL AT THE OPERATOR S POSITION emitted by the machine with axial fan rotor 94 0 and 97 0 dBA respectively in 1st and 2nd gear Readings taken in accordance with the following standards Machines Directive 98 37 CE 89 392 CE Dir re codified Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors Legislative Decree D Lgs 277 91 on the subject of the protection of workers against the risks deriving from exposure to chemical physical and biological agents 3 3 STANDARDS OF REFERENCE MACHINES DIRECTIVE 9
5. 6 TAKING PRECAUTIONS AGAINST FIRE HAZARDS 7 BEST M 7 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER 7 TEETR OR 5n NAS td 7 CHARACTERISTICS AND SPECIFICATIONS 7 TABLES OF FITTINGS ALLOWED uuu 7 NOISE LEVEL OF THE MACHINE uuu uuu uu Ta RUMP UU 8 STANDARDS OF REFERENCO E uuu uuu nasssisucuspassassqpassasustazqascisaasiuassuapaqsassassiaqsuskashaau 8 USER S INSTRUCTIONS 8 DESCRIPTION OF THE MACHINE u u E PUOI 8 HAND WASHING FANK G p tiaa 8 GIHEC cor 8 TRANSPORTING AND MOVING THE MACHINE 9 TOWED ATOMI El 9 TA YOR COUPLING E 10 ECCE MUCH 10 HYDRAULIC CONNECTION TO THE DISTRIBUTORS 10 SB pl 11 xb V 11 T Banana 11 PRESSURE REGULATOR uu u uuu E NEA
6. N B to obtain better agitation in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 121 select a maximum setting of 86 l min N B to calculate the different ranges extension it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 6 NOZZLE AGRON Lt ha spreading rate table for Cannon Blower 0455 6 NOZZLES Tilting Head DEED Ceramic Nozzle 01 8 Ceramic Nozzle 02 ct m Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 spraydistance 3 5 4 5 6 7 Liter ha 3 5 4 5 6 7 Velocity Km h n 3 5 Eu 4 516 ES 5 Is o 6 3 7 _Liter min 39 47 55 61 67 77 86 42 52 59 67 73 84 105 Tab 3215 0000F ug sing 6 44 7 85 9 10 10 20 11 10 12 80 14 40 7 00 8 60 9 90 11 10 12 10 14 00 17 45 N B to obtain better agitation in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 121 select a maximum setting of 86 l min 33 TABLE 1 3 TABLES OF DELIVERY OF NOZZLES FOR ATOMISERS TABLE OF DELIVERY IN LITRES MIN MEDIUM AND HIGH VOLUME 018 CONICAL NOZZLES FOR ATOMISER O NOZZLE 0 8 1 0 1 2 1 5 1 8 2 0 O SLINGER 1 0 1 0 1 2 1 5 1 8 1 8 PRESSURE 3400 0400F 3400 0401F 3400 0402F
7. B with pulleys are equipped with a neutral gear the multiplied ratio is 1 4 26 28 the rotation speed of the fan is 2 300 RPM FIG 17 You should periodically check the tension of the belts if they become too slack you should tension them again To do this for the models equipped with a specific system belt tensioning sys tem use the screw indicated to the side FIG 17 For all the other models use an adjustable wrench on the nut indicated in the figure to the side to move the base and tension the belts FIG 18 Belt tensioning system FIG 18 5 2 AXIAL BLOWER GROUP WITH MULTIPLIER The transmission of the drive from the pump to the fan is done through a multiplier with one or two neutral gears Normally the rotation speed of the fan is 1950 RPM in first gear and 2500 RPM in second in the multiplier with 2 gear ratios multiplied ratios 1 3 6 1 4 6 and 2 500 RPM in the multiplier with one gear ratio 1 4 6 with the power takeoff running at 540 RPM You can change from one gear to the next with the lever on the multiplier made accessible through the opening on the side in the rear left part of the machine or at a distance on the right side The lever has 2 or 3 positions depending on the number of gears and the central position is neutral to use only the pump without the fan There are two models of blower groups with rear suction Axial blower FIG19A used for treatments similar to traditional multiplier blower
8. USE AND MAINTENANCE MANUAL MOUNTED MISTBLOWERS AA 200L EN AA 300L EN AA 400L EN Vine AGRON DT DECLARATION OF WARRANTY 2 year I GENERAL CONDITIONS Company AGRON P T R in forward text gives warranty that the product will be functional in period of 2 year from the date of delivery goods to final customer With this warranty are included all parts that are produced in AGRON P T R which is duration time longer than two years and for which it s determined that they are unfunctional because of mistakes in materials bad production or wrong installation and all by assessment of authorized service For the buyers in Serbia AGRON P T R providing all legal rights from part 54 And 55 Of the customer protection act and for all foreign countries there will apply all legal rights in accordance with relevant legal rights for given state I OBLIGATIONS OF AGRON P T R with warranty AGRON P T R have duty that during the guarantee period without reimbursement replace or fix unfunctional parts if it s done by mistake in materials bad production or wrong installation Deadline for removing unfunctionality is mostly 45 days from report day Replaced parts are property of AGRON P T R for which one authorized servicer or distributor takes all responsibility II EXCEPTIONS AND LIMITS With this warranty are not covered 1 parts produced from wood 2 parts which are not produces by AGRON P T H tires plastic belts engines etc in
9. 4 5 6 7 77 JEZICI OO CD o 1 1050 Bid 1269 Co EAE EOE sort j sod gd sort sod 867 943 Oo OT O 15 COIN Liter ha C1 O Tew ha N B to calculate the different ranges it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 10 NOZZLE Lt ha preading rate able for Blower 9600 0650 10NOZZLE L TR80 015 GREEN I Larghezza di lavoro 291 343 411 446 503 549 E 46 514 m 674 ZU 869 ys 255 300 360 390 440 480 505 40 450 535 590 655 720 7605 oy 204 240 288 912 352 384 404 32 360 428 472 524 576 08 5 170 507 146 171 206 223 251 1274 289 23 257 306 337 374 411 434 WOLKIG VICI 219 25 309 334 377 411 34 386 206 a 2n a 456 380 326 125 150 ie 85 220 o0 asa 20 205 288 795 529 380 Las 309 175 B 247 267 302 329 T 27 309 E 405 494 52 153 180 216 234 264 288 303 24 270 321 354 393 432 456 22 144 173 187 211 230 242 19 216 257 283 314 3401 365 ME A AE AEC AEDT AEE EEEE E AEE Termin 5 37 60 72 78 ss os 103 o8 9o 10 718 13 1 144 182 Tab 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 01 E FTN REIR BRE ER TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMI
10. 801 930 1053 773 942 1092 1224 1332 1536 1728 sC ES 5 370 456 523 582 641 744 842 618 754 874 979 1066 1229 1382 E 6 308 380 436 485 534 620 702 515 628 728 816 888 1024 1152 a 7 264 326 374 416 458 531 602 441 538 624 699 761 878 987 10 m c 3 5 352 434 498 554 610 709 802 589 718 832 933 1015 1170 1317 5 4 308 380 436 485 534 620 702 515 628 728 816 888 1024 1152 sr 29 5 246 304 349 388 427 496 562 412 502 582 653 710 819 922 S 6 205 253 291 323 356 413 468 343 419 485 544 592 683 768 ii 7 176 217 249 277 305 354 401 294 359 416 466 507 585 658 15 m c 3 5 293 362 415 462 509 590 669 490 598 693 777 846 975 1097 5 si 4 257 317 363 404 445 517 585 429 523 607 680 740 853 960 sr 23 5 205 253 291 323 356 413 468 343 419 485 544 592 683 768 6 171 211 242 269 297 344 390 286 349 404 453 493 569 640 d 7 147 181 208 231 254 295 334 245 299 347 389 423 488 549 18 m Liter min 31 38 44 49 53 62 70 52 63 73 82 89 102 115 Tab 3215 0000F ug sing 3 85 4 75 5 45 6 06 6 67 7 75 8 8 644 7 85 9 10 10 20 11 10 12 80 14 40 N B to obtain better agitatio
11. Increase the engine speed until all of the liquid in circuit washer tank C has been sucked up g Turn the diaphragm pump off and turn deviator A to the work position TANK h Turn the main control to ON so there is pressure in the circuit i Start the diaphragm pump again and use the tank washing tap on the regulator or on pump P that supplies jet B j X After a few minutes you can close the tank washing tap k Distribute the washing residues over a portion of the field where it won t cause damage I After you have finished washing stop the diaphragm pump NB at the end of the washing cycle if there is the risk of frost pour roughly 500 grams of normal antifreeze for auto vehicles into the tank FIG 15 WARNING using the taps on the pump or in any case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care This symbol identifies the clean water tank on the machine used to wash the circuit 15 5 BLOWER GROUP All the atomizers have a high speed fan rotor You must take great care and beware of the effects that this can provoke such as the aspiration and projection of foreign bodies which although of a small size can be very dangerous especially for the eyes and face Belt tensioning system 5 1 AXIAL BLOWER GROUP WITH PULLEY The atomizers that have a drive transmission between the pump and fan
12. etis 22 8 3 EXTRAORDINARY 22 8 4 BEPAIBS alan asla 22 8 5 STORAGE IN A WAREHOUSE AND 23 8 6 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP 23 8 7 DEMOLITION AND 23 8 7 1 MATERIALS FOR DEMOLITION ec 23 8 7 2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE eere 23 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW 23 TABLES FOR CALIBRATING ATOMISERS 600 25 TABLES FOR CALIBRATING ATOMISERS 6 650 26 TABLES FOR CALIBRATING ATOMISERS 5 27 TABLES FOR CALIBRATING ATOMISERS 28 TABLES FOR CALIBRATING ATOMISERS 900 erre 29 TABLES FOR CALIBRATING ATOMISERS 6 30 TABLES FOR CALIBRATING ATOMISERS 30 TABLES FOR CALIBRATING CANNONS 0450 31 TABLES FOR CALIBRATING CANNONS 4O400 455
13. 14 NOZZLE L ha spreading rate table for Blower 2800 14 NOZZLES F u Ceramic Nozzle 61 0 Ceramic Nozzle 61 2 een Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 5 working width 0 3 5 1127 1290 1470 1633 1774 2023 2220 1517 1860 2130 2370 2610 3000 3300 4 5 6 7 89 909 1089 1143 1242114161554 1062 1302 1491 1659 1827 2100 2310 SS sss Toss ole see Toe a zs 1750 ros 41 6451 1 1032 OG 14191161811776 1214 1488 1704 1896 2088 2400 2640 903 1029 1143 722 823 914 9 THE os Toaz iala Tae S80 94 602 686 762 8 516 588 659 7 1089 1089 526 602 686 762 828 944 1036 708 868 994 1106 1218 140015407 438 502 572 635 690 787 863 590 723 828 922 1015 116711283 Tab 3215 0000F N B to calculate the different ranges it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 14 NOZ Lt ha spreading rate table for Blower 800 14NOZZLES TR80 015 GREEN ME C 1 3 5 4 5 213 252 303 327 369 402 423 33 378 450 495 549 606 639 6 7 234 3 5 346 374 422 4 213 252 303 327 369 402 423 33 378 450 495 549 606 639 5 6 7 122 144 1731 187 211 230 242 19 2161 2571 2831 314 346 365 3 5 203 240 289
14. E son eva etni ke oa 12 COMPONENTS OF THE PRESSURE REGULATOR 12 GENERAL INSTRUCTIONS Puede mpi Erin Ei NEUES 12 DELIVERY FILTERS ONLY EQUIPPED MODEL S 19 FILI TTE TANP fe u 14 TEST WITH 14 II E 14 PUTIN Ls I 15 PREMIXER ON COVER OPTIONAL Pe re 15 WASHING EHEATOMISEIT FERE IA ata pe Fare 15 CIRCUIT WASHER AND TANK WASHER 15 BLOWER GROUP ses 16 AXIAL BLOWER GROUP WITH 16 AXIAL BLOWER GROUP WITH MULTIPLIER 16 BLOWER GROUP WITH FRONT SUG FION 17 SINGLE SIDE BLOWER GROUP uu u ul u er en ee et tte Ter 17 AKIAL ROTOR 17 ESI 18 OPTIONAL DEFLECTORS AND ACCESSORIES 18 CANNON BLOWER GROUP 18 MANUALLY INCLINABILETIEAD uuu 18 riIYDRAULIC DRIVEN HEAD S uua year
15. TABLES FOR CALIBRATING ATOMISERS 0500 600 8 NOZZLE Lt ha spreading rate table for Blower 2500 2600 8 NOZZLES Ceramic Nozzle 01 0 Ceramic Nozzle 01 2 Ta Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 working width TE TG a E STT STT STT 3 5 4 1480 Tt 5 00 esel 7841 B72 948 10801 1184 soel gat i138 1264 13 6 7 Velocita T 500 579 653 727 790 900 987 673 827 947 1053116 623 677 771 846 577 709 811 903 994 840 934 1016 1157 1269 866 1063 1217 1354 149 888 606 744 852 946810 740 505 620 710 790 8 634 439 531 609 677 74 119 Go ara 470 529 569 648 710l 485 595 758 855 960 aco aa 992 aaf 474 sao Sz 404 18 S68 51 te 00 eo Velocit u 20002 1392 16007 1160 1333 14 994 1143 12 doriae 563 645 735 818 889 1013 1110 758 930 1065 1185 1305 1500 O44 120073 870 1000 1 746 857 9 4 1200 13 Velocit ETN N B to calculate the different ranges it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 8 NOZZLE Lt ha spreading rate table for Blower 0500 2600 8 NOZZLES M __ TR80 015 GREEN EN Y eS C F 234 274 391 354 400 440 463 _34 411 491 537 600 657 697 sal 207 31 269 26 23 18 15 216 258 EIE tis j 168 185 94 34 t8 eee 276293
16. WARNING Don t disperse the washing residues in the environment 11 Don t use the sprayer without having consulted the enclosed handbook 12 4 8 PRESSURE REGULATOR To use the pressure regulator follow the instructions in the enclosed handbook scrupulously The pressure regulator controls all of the most important spraying functions the thorough knowledge of its functions makes work easier and more precise The working pressure and the maximum pressure of the sprayer are determined by the pressure regulator which also protects the circuit from overpressure in any work conditions In serious but very rare cases if the connecting pipes get blocked the pressure relief valve lets the pressure off In some setups there may be a pump that can reach a pressure of 50 bar con trolled by a regulator designed for 20 bar In this case the maximum pressure that can be reached is 20 bars The regulators can be manual mounted on the sprayer or at a distance to make the controls easier to use or electrical with a control panel in the cabin There are also regulator versions with mechanical remote controls with a cable If the tractor has a waterproof cabin the use of electrical controls is obligatory 4 8 1 COMPONENTS OF THE PRESSURE REGULATOR Below you will find the indications for the main models fitted on Unigreen products A main ON OFF command open lets the fluid flow into the circuit in use closed empties the tank B maxim
17. coincides with the highest number All the filling systems fitted by Unigreen on their production machines or on request are antipollution and stop the liquid overflowing out of the tank a FILLING WITH THE SUCTION FILTER Fig 10 Fig 11 If the 3 way deviator isn t fitted you can fill the tank using the coupling on the cover of the suction filter Unscrew the rear wing nut of the filter and using a G1 1 2 threaded union connect pipe T with the floating filter to the coupling Also in this case the filling speed in liters minute is equal to the delivery of the pump b FILLING WITH THE ANTIPOLLUTION EJECTOR Fig 12 If you are filling with an antipollution hydro ejector mounted as standard on some models then you should proceed as follows put roughly 20 30 L of water in the tank and start the pump remove the cap of ejector E and insert filling pipe T place the other end of the hose on which you fitted filter G in the watering point open the tap that supplies the ejector on pump P or pressure regulator C increase the pressure until it reaches a value which is sufficient to suck up the liquid visually check the level of the liquid inside the tank and after filling disconnect pipe T from the ejector close the tap and replace the cap 4 11 TEST WITH CLEAN WATER It is good practice to do a test with clean water without chemical product in the tank before the first treatment to make sure the atomizer is working p
18. having consulted The pump can be identified by the ratings plate on the same the main data the enclosed handbook V on the pressure and delivery are easy to find on this plate Normally the pumps mustn t exceed 550 RPM a higher speed won t improve performance but there is a risk of compromising the life and safety of the pump There is a safety valve on the pump calibrated to prevent overpressure Don t tamper with this valve for any reason and don t block or obstruct the pipes connected to it in any way 4 7 SUCTION FILTER FIG 8 The sprayer is fitted with a suction filter with filter cartridges that have roughly a 50 gauge mesh which is equivalent to a hole of 0 4 at 0 35 mm An efficient filter lets the sprayer work properly You should periodically check that the filter cartridge is clean this check should be done more often if there are impurities in the liquid To inspect the filter cartridge wear rubber acid proof gloves as the liquid in the filter can come into contact with your hands when you open the filter Don t perform this operation with the pump running as the depression produced blocks the cover preventing the removal Before removing the cover of the filter make sure that the same is isolated from the tubing by unscrewing the relevant rear valve FIG N 8 After washing the cartridge reassemble the cover making sure you connect the same to the circuit again using the valves described above in the opposite order
19. or inadvertently Therefore we recommend that only suitably trained persons should use these products license and in any case only after having carefully read the instructions on the container 2 3 1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keep the machine in a suitable protected place with no access for children or strangers Handle the products with care wearing rubber acid proof gloves goggles face masks or filtering helmets overalls made of water repellent fabrics or TIVEK and boots made of rubber or similar materials f chemical products or mixtures of product come into contact with the eyes or are swallowed consult a doctor immediately taking the label of the product with you Wash all clothes that come into contact with the chemical whether diluted or undiluted thoroughly before using them again Don t smoke drink or eat when preparing or spraying the mix or near or in the fields treated DON T ENTER THE TANK the residues of a chemical product can cause poisoning and suffocation When spraying respect safe distances from residential areas water courses roads sports centers and public parks or paths Thoroughly wash the containers of plant protection products using the relevant accessories rinsing several times with clean water The liquids used for washing can be used for treatment Collect the washed containers and send them to the relevant co
20. product and equipping the atomizer with stainless steel pressure gauges 8 2 1 CLEANING THE NOZZLES Check the state of wear of the nozzles and replace them when the delivery is over 30 35 of the theoretical level If you notice even a partial blockage of a nozzle proceed as follows drain the pressure and stop the machine dismantle the screw or bayonet ring nuts holding the nozzles clean with a small brush or compressed air don t use nails punches or bradawls reassemble the nozzles and the ring nuts replacing the filters and seals 8 2 2 LUBRICATION The moving mechanical components must be lubricated to prevent wear and overheating This lubrication can be done with grease or oil oil allows significantly higher speeds in general grease is used to lubricate bearings with a vertical or inclined axis as it stays in the zone for longer 8 2 3 MULTIPLIER LUBRICATION The multiplier and disengaging boxes are normally lubricated in an oil bath in special cases NLGI n 0 grease is used The viscosity is an essential characteristic of a lubricant oil and this is indicated by the SAE SOCIETY OF AUTO MOTIVE ENGINEERS classification of the oils for gearboxes and differentials Special additives improve the capacity of the oil to maintain a lubricant film also at high pressures and temperatures We recommended using SAE 90 oil for the multiplier and disengaging boxes The quantity of oil is established by the level cap A greater qua
21. service so he can have rights by warranty V PROCEDURE FOR SETTLEMENT OF CLAIMS Customer and distributor seller have responsibility to fill the warranty correct and to 1 example send on official address of AGRON P T R This application must be sent in deadlike of 7 days from the date of purchase so warranty can be insured Unfunctionality of the product during the warranty limit have to be applied to authorized servicer no longer then 30 days from the problem appearance User must bring original bill and warranty so he can have all rights for servicing of the product SP AGRON PRODUCT INFORMATION USER INFORMATION for product name and surname serial number address 2014 Series year of production SP sells date Summary USING AND KEEPING THE USE AND MAINTENANCE MANUAL 4 COMPOSITION OF THE MANUAL u u u fani erit 4 CURRANTEE u c ot 4 PRODUCT HESPONSIBIEDT Y S u timed E EIN URSI NIAE 4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE 4 SAFETY REGULATIONS AND RESIDUAL RISKS 5 INTENDED U IM PT 6 PRORIBITED DJ Eu 6 USING GCHEMICAL PRODUC PS uuu er er rr herr eer rr eer Tere nt Rm 6 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS 6 i
22. specifications refer to environmental conditions with a temperature between 10 50 1450 122 F The working temperature limit of the box is 90 C 200 F established to prevent the ageing of the seals and guarantee a sufficient viscosity of the oil The heat makes the air in the box expand and therefore increases the pressure inside The correct use of the oil seals is guaranteed up to an internal pressure of 0 5 bar Boxes designed to be used for particularly heavy duty work are equipped with a breather cap that can be fitted on any cast iron box on request 5 3 BLOWER GROUP WITH FRONT SUCTION These models have front suction with delivery of the air obliquely to the rear of the machine This characteristic guarantees greater penetration into the vegetation see fig 20A 20B There are two models of blower groups with front suction Axial fan used for treatments similar to traditional multiplier blower groups with delivery of the air in a circular crown fig 20A B Tangential fan for use in small and medium espalier rows of vines There are pulley drive versions or multiplier versions adjustable jets can be mounted to spray the vegetation at various heights The vanes of these blowers have an inclination that can be adjusted by 5 with positions from 20 to 40 as standard this is set at 35 to adjust the inclination you have to order the appropriate adjustment discs This operation must only be performed by qualified p
23. to the symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Don t lubricate while running 4 Don t drink 5 Don t dispose of residue liquids in the environment 6 No smoking 7 Danger risk or injury don t get near the machine until the moving machine members have stopped 8 Danger of crushing don t get your hands near the moving mechanical machine members 9 Danger risk or injury caused by fluids under pressure 10 Don t climb on the machine during work or transfers 11 Don t climb on the tank 12 Don t enter in the tank 13 Wearing earmuffs is obligatory 14 Wearing a face mask is obligatory 15 Wearing safety footwear is obligatory 16 Wearing protective gloves is obligatory 17 Wearing protective overalls is obligatory 18 Use a working pressure under that indicated in red on the manometer 19 Don t get your hands near the moving cardan shaft 20 Make sure power takeoff of the tractor turns in the right direction and runs at the right speed 21 Don t remove the protecting device with fan moving 22 Material shooting off the machine stand at a safe distance dal 8 18 INDICATIVE POSITION OF THE WARNING SIGNS ON THE ATOMISER NB the position may vary on the basis of the characteristics of the model 2 1 INTENDED USE The sprayer in this series is built for agricultural use The materials used are resistant to normal che
24. 311 351 383 403 31 360 429 471 523 577 609 4 5 6 Tab 3215 0000F 008 090 1 07 118 1 31 1 44 1 52 TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS 60900 16 NOZZLE L ha spreading rate table for Blower 2900 16 NOZZLES LE Ceramic Nozzle 01 0 Ceramic Nozzle 01 2 Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 working width 1250 pera 7600 1 10 25 7 1746 2129 2434 2709 2983 P429 4771 5000 43 903 1055 176 1305 1122 1617 1776 12 5 1488 1704 1856 L75d sed 980 1088 r185 1348 148d 1013 1249 142d 158d 1740 2000 2206 5 1269 1491 lt Q lt o O O WY O DV gt Velocity Km h Ced eed se 1071 rib sro soe se 1254 1304 604 76 35 860 983 1120 1243 1354 1540 1691 1157 1417 1623 1806 1989 2286 2514 4 5 6 i B 7 704 1 602 688 784 870 948 1078 1184 810 992 1136 1264 1392 1600 17605 Liter min 30 1 34 4 39 2 43 5 47 4 53 9 59 2 40 5 49 6 56 8 63 2 69 6 80 0 88 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 N B to calculate the different ranges it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 16 NOZZLE Lt ha spreading rate table for Blower 2900 16 NOZZLES TR80 015 GREEN L M LLL 3 5 951 411
25. 3400 0403F 3400 0404F 3400 0405F TABLE OF DELIVERY IN LITRES MIN LOW VOLUME TXA CONICAL NOZZLES FOR ATOMISER NOZZLE TXA80 ISO LILLAC OLIVE ORANGE YELLOW DARK BLUE RED BROWN 005 0067 01 02 03 04 05 PRESSURE 3400 0611F 3400 0612F 3400 0613F 3400 0614F 3400 0615F 3400 0616F 3400 0617F 34 TABLE 4 5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR LEVER LANCE note standard 1 5 nozzle DIAMETER NOZZLE 81 0 81 2 015 0175 920 022 025 _ PRESSURE BAR JET CAPACITY Lt min cone direct jet cone direct jet cone direct jet cone direct jet cone direct jet cone direct jet TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR MITRA SPRAY GUN note standard 22 5 nozzle PDIAMETERNOZZLE 6010 O12 O15 O18 O20 025 O25 93 0 PRESSURE BAR JET CAPACITY Lt min cone 11 5 direct jet 18 4 cone 14 4 direct jet 24 1 cone 18 0 direct jet 28 2 cone 18 8 i direct jet 30 1 cone 20 9 TABLE 5 direct jet 33 0 TABLE7 TABLE OF PROGRAMMED MAINTENANCE OPERATION END OF SEASON Check the level and state of the oil x o Check the accumulator pressure _ j O C j 1 Check the suction hoses pipes unions r jJ C j j i Check and clean the suction and screws in general and change if necessar Check the suction delivery valves XX Check the pump screws and bolts are tight Check and clean the
26. 493 536 604 660 694 51 617 733 810 900 986 1041 4 5 246 288 345 375 423 462 486 36 432 513 567 630 690 729 6 7 268 3 5 394 429 483 528 555 41 494 586 648 720 789 833 4 246 288 345 375 423 462 486 36 432 519 567 630 690 729 5 6 z 141 165 197 214 242 2641278 21 247 2931 324 360 394 417 3 5 234 274 329 357 403 440 463 34 411 489 540 600 657 694 4 5 6 Z 117 137 164 179 201 220 231 17 206 244 270 300 329 347 _Liter min amp 2 96 11151 12 5 14 1 15 4 16 2 1 2 14 4 17 1 18 9 21 0 23 0 24 3 3215 0000F 0 08 0 90 1 07 1 18 1 31 1 44 1 52 29 TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS 0650 TGZ Tab 3215 0000F Tab 3215 0000F 16 NOZZLE working width 14 NOZZLE working width L1 OI TIKI AT LO COOIT IN O Niir r gt OO OO I LO O gt STC 1 r1 CO OO CO ILO CO CN Oo Ts 1 r1 CO O CO c Qi f e S Oiti iol oco T Y T 68 x t co oloo r T Y T CO OO O LO ees Ies eM EN F I O C O LO LO CN CO CN MOOR NINI iir CN CO CN LO CO co oco cdco co NINI CO O CO O CO0 CN CO OO F O CN eo CO LO CN IO O CO C Lo w i gt CO C o CO N O NILOINIOI oO
27. 5 Ceramic Nozzle 01 8 DPressueba 10 15 20 25 30 40 so 10 15 20 25 30 40 50 soray distance 3 5 4 E 5 6 264 326 374 416 458 531 602 441 538 624 699 761 878 987 3 5 4 5 6 7 Velocity Km h i 293 362 415 462 509 590 669 490 598 693 777 846 975 1097 55 D 5 Velocity Km h 257 317 363 404 445 517 585 429 523 607 680 740 853 960_ Liter min 31 38 44 49 53 62 70 52 63 73 82 89 102 115 Tab 3215 0000F ug sing 3 85 4 75 5 45 6 06 6 67 7 75 8 78 6 44 7 85 9 10 10 20 11 10 12 80 14 40 N B to obtain better agitation in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 71 select a maximum setting of 50 l min Velocity Km h Liter ha N B to calculate the different ranges extension it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 AGRON Lt ha spreading rate table for Cannon Blower 450 2 NOZZLES 2 side nozzles Ceramic Nozzle 61 5 Ceramic Nozzle 01 8 Pressure bar 10 15 20 25 30 40 50 f 10 15 20 25 30 40 5 spray distance c 3 5 528 651 747 831 915 1063 1203 883 1077 1248 1399 1522 1755 1975 5 i 4 462 570 654 728
28. 8 37 CEE 89 392 CE Dir re codified Directive 86 188 CEE risks deriving from exposure to noise implemented in Italy by Legislative Decree D L 277 1991 DPR 547 1955 Regulations for the prevention of accidents and hygiene at work Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors UNI EN ISO 12100 1 Apr 2005 Machinery safety Fundamental concepts general design principles Part 1 basic terminology methodology UNI EN ISO 12100 2 Apr 2005 Machinery safety Fundamental concepts general design principles Part 2 Technical principles UNI EN 294 July 1993 Machinery safety safe distances to avoid reaching hazardous areas with upper limbs UNI EN 349 June 1994 Machinery safety minimum spaces to prevent crushing of body parts UNI EN 907 Nov 1998 Agricultural and forestry machinery Sprayers and spreaders of liquid fertilizers Safety UNI EN 954 1 Dec 1998 Machinery safety Fundamental concepts general design principles UNI EN 982 July 1997 Machinery safety Safety requisites relevant to systems and their components for hydraulic and pneumatic transmissions Hydraulics UNI EN ISO 4254 1 June 2006 Agricultural machines Safety Part 1 General requisites ISO 11684 1995 Pictograms general principles 4 USER S INSTRUCTIONS 4 1 DESCRIPTION OF THE MACHINE The atomizers consist of a structural steel fr
29. A 16A pages 37 38 39 For verification use the formula shown here Non observance can result in a very dangerous situation as the tractor will lose steering sensitivity and can tip over when driving uphill or over bumps b Check the diameter of the elevator coupling pins If necessary position the double diameter pins correctly there are also appropriate adapter bushes available c Adjust the length of the third point tie rod correctly so the sprayer is perfectly vertical in normal working position d Check for the presence of the safety pins that stop the arms of the tractor jumping off the connecting pins 4 4 2 HYDRAULIC CONNECTION TO THE DISTRIBUTORS Machines that need a hydraulic connection to drive the movements of the cannon are equipped with 1 2 Push Pull quick fit male couplings You can connect the pipes by simply pushing them in making sure you do so only with the engine turned off lower any tools connected to the elevator of the tractor carefully clean the two parts that will be coupled Warning the hydraulic cylinders used are the Double Effect type Consult the use and maintenance manual of the tractor 4 5 CARDAN SHAFT In some models this is supplied on request The cardan shaft must bear the CE mark It must always have its own instructions that must be followed scrupulously and it should come with a cover bearing the mark integrated in every part You should have previously checked the
30. N Company directly or request withdrawal by the dealer in order to carry out correct disposal of the waste Commonly used spare parts p deron cote 24 single 18 non drip jet for atomizer with diaphragm 1 4 mount without nozzles double 218 non drip jet for atomizer with diaphragm 1 4 mount without nozzles double 15 018 non drip jet O for cannon with diaphragm 1 4 mount without nozzles ceramic conical nozzle high volume for 18 atomizer jet diffuser 018 mm for atomizer jet Clamp kit for fixing G1 4 jets on 21 2 booms TXA80 005 1805 0034F 1805 0050F Clamp kit for fixing G1 4 jets on 1 2 booms M8 F thread ISO nozzle ceramic conical with slinger OR TXA80 067 TXA80 01 TXA80 015 TXA80 02 TXA80 03 TXA80 04 TXA80 05 1224 0194F 1224 0195F 1224 0199F 3400 0394F 3400 0395F 3400 0396F 3400 0397F 3400 0398F 3400 0399F B1606 0011 B1606 0012 B1606 0013 B1606 0014 B1606 0015 1002 0110F iter for O18 je holes 0 8 Lj Ceramic conical nozzle kit Nozzle 20 8 if Filter 20 8 filter diffuser and seal Nozzle 21 0 if Filter 20 8 for 18 mm jet Nozzle 21 2 if Filter 21 0 Nozzle 21 5 if Filter 21 0 Nozzle 21 8 if Filter 21 0 Nozzle 22 0 if Filter 21 0 3400 0400F 3400 0401F 3400 0402F 3400 0403F 3400 0404F 3400 0405F 3400 0611F 3400 0612F 3400 0613F 3400 0614F 3400 0615F 3400 0616F 3400 0617F TABLES FOR CALIBRATING ATOMISERS
31. OZZLES OVER 500L HA Generally made of ceramics these nozzles consist of various parts the actual nozzle the stainless steel slinger and a series of seals They are particularly resistant to wear and are designed to work also at high pressure 25 45 bar producing drops of an average size with strong turbulence This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides There are various sizes and the capacities are indicated in table N 1 page 33 6 2 2 LOW VOLUME CONICAL NOZZLES 150 500L HA Made of two ceramic pieces with color coded plastic inserts they are available in various sizes identified by the color see tables 2 and 3 page 33 They have been specifically designed to obtain a large number of small drops with strong turbulence even at low pressures 2 3 bars This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides The nozzles of the TR Lechler and TXA Teejet series are in this category 6 2 3 ANTI DRIFT NOZZLES opecific anti drift nozzles are available from Unigreen The main characteristic of these nozzles is that they eliminate the fog effect caused by the presence of drops that are too small and are particularly sensitive to drifting For further information please contact Unigreen for the relevant instruction handbook APERTO EN OUVERT OFFEN ABIERTO CHIU
32. SERS 0700 750 AGRON 12 NOZZLE Lt ha spreading rate table for Blower 0700 0750 12 NOZZLES EE Ceramic Nozzle 01 0 Ceramic Nozzle 01 2 Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 working width 3 5 4 5 6 7 E 2400 26 0 2000 22 1 1491 1714 15 969 1106 1260 1521 1731 1903 1303 1594 1826 203122372571 848 968 1103 1223 1331 1515 1665 1140 1395 1598 1778 1958 2250 _ 678 774 882 978 1065 1212 1332 91211116 1278 1422 1566 1800 1 965 645 735 815 888 1010 1110 760 930 1065 1185 1305 1500 1 E j o mi idu 5 1790 2057 SEE Soe bih seal spat coat vei sei east rod eral 1 2829 2475 980 650 1414 2263 Liter ha N B to calculate the different ranges it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 12 NOZ Lt ha spreading rate table for Blower 0700 2750 12NOZZLES TR80 015 GREEN ILLE iene sR NEMETENETETET col ces con a as on en een canny ge ZE 71607 174 oats speed Velocity Km h NO IE 229 183 131 speed Velocity Km h ODO eo m d Liter min 61 72 8 amp 6 9 4 10 6 11 5 12 1 0 9 10 8 12 8 1442 15 7 17 3 18 2 Tab 3215 0000F 0 08 0 90 1 07 1 18 1 31 1 44 1 52 27 TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS 60800
33. SO CLOSED FERME zu CERRADO FIG 26 APERTO OPEN OUVERT DFFEM ABIERTO 19 8 sm sy NB for calculating a different space between rows simply multiply the liters hectare value by the corresponding width indicated in the table and divide it by the new width EXAMPLE in the table 907 Lt ha with a space between the rows of 3m 907x3 971 Lt ha with a space between 2 8 the rows of 2 8m 20 6 3 CALIBRATING AXIAL FAN ATOMISERS Tables on pages 25 30 The tables on pages 25 30 let you easily calculate the distribution in liters hectare of the atomizers with the standard fittings proceeding as indicated below a Choose the table relevant to the blower group of the atomizer in question the main reference is the number of jets b Find the distance between the rows of the vegetation and the diameter of the nozzles used ceramic plates TR or TXA c In the horizontal strip choose the working speed and the distribution in liters hectare and on the vertical scale find the pressure to use d Adjust the pressure to obtain the treatment required If the distance between the rows is different from that in the table you can easily calculate the distribution in proportion for example with a distance between the rows of 8 m divide the figure for the liters hectare of the distance between the 4 m rows by half with a distance between the rows of 2 5 m double the figure for the distance betw
34. ame and a polyester tank reinforced with fiberglass or high density polyethylene The frame is hot galvanized The tank is easy to empty and this makes it possible to use the machine even on hillsides The pumps are generally diaphragm pumps but in some cases they are fitted with pistons The accessories for completing the fitting non drip jets and ceramic nozzles make the UNIGREEN atomizer a highly qualified and efficient piece of equipment 4 1 1 HAND WASHING TANKS The atomizers are supplied with an auxiliary hand washing tank with clean water and a hand tap This tank must always be supplied with water and the inside must be clean so you can wash any parts of the body that come into contact with the chemical product used Never drink the liquid inside 4 2 PRELIMINARY CHECKS When you receive the machine check that it is complete and no parts are missing If there are any damaged parts inform your local reseller or UNIGREEN directly in good time When the machine is delivered make sure you ask a that the machine is delivered with all of its parts fitted and that the fitting meets the requisites in table N 14b 15b 16b pages 37 38 39 This procedure is necessary because for reasons of space during transportation the machine is often delivered partially dismantled b thatit is tested in your presence in particular checking that the suction filter and the inside of the tank are clean and free of work residues t
35. desired way FIG 23 Top deflectors can also be supplied on request to improve the regulation of the airflow towards the lateral zones without dispersing the product upwards To ad just these simply loosen the black lever shown in figure 24 position the deflectors and lock the lever again 5 7 CANNON BLOWER GROUP The cannon blower group is equipped with a multiplier similar to the normal axial blower groups and all of its operating characteristics are the same The main difference with respect to the axial blower groups is that the centrifugal fan rotor is made of galvanized steel the fan rotors in this type are fixed and can t be adjusted for the clutch see the previous paragraph This fan rotor can usually produce a delivery which is much higher with a very high speed airflow Fig 25 The cannon fan is mounted on a thrust block that can be adjusted by hand by unscrewing the relevant locking screw This adjustment must be done with the fan rotor stopped because the high speed of the air make the movement of the fan dangerous 5 7 1 MANUALLY INCLINABILE HEAD The cannon blower group can be equipped with a pivoting head max inclination 180 adjustable by hand FIG 25 Cn 180 5 7 2 HYDRAULIC DRIVEN HEADS O On request hydraulic pivoting inclination 90 roughly and rotating max sof rotation 270 heads are available 65 ACD 5 7 3 HYDRAULIC DRIVES The cannon fans can be equipped with hydraulic drives with the cyli
36. e end of the treatment Improper use The use the UNIGREEN machines are designed for is indicated in this manual any other use is forbidden and makes the guarantee void 1 3 PRODUCT RESPONSIBILITY UNIGREEN spa is not responsible if a During the working life of the machine the normal maintenance operations aren t performed and documented as indicated in this handbook in the en closed handbooks of the pumps motors regulators etc and in any case as is customary for the normal maintenance of mechanical machinery b The machine is equipped with non original accessories or components or parts that aren t acknowledged by UNIGREEN as their own c The machine is equipped with original accessories or components that are unsuitable in the measurements weight or version for the same Please consult the page of available and recommended fittings d Not following the instructions in the manual whether totally or partially e Modifications made to the machine that hasn t been authorized by UNIGREEN 1 4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE Below you will find all of the pictograms on the machine see FIG 1 for their position in order to illustrate the warnings the prohibitions and the correct method of use The operations that require particular attention are shown in the images beside the text Jet 2 SAFETY REGULATIONS AND RESIDUAL RISKS In relation to safety the following terms will be used Dangerous zones a
37. een the 5 m rows The last line of the table indicates the overall delivery of the fan If the atomizer is fitted with non standard nozzles the spraying tables of the single nozzles per atomizer are on page 34 To calculate the distribution in liters hectare use the following formula Vd 600 x Q Ix V where Vd volume to distribute L ha G sum of the nozzles delivery L min distance between the rows m V tractor speed Km h EXAMPLE Distance between the rows 5 m Speed 6 Km h Working air pressure 30 bar Fan 800 with 14 standard high volume nozzles O 1 0 Q total delivery of the nozzles Tab 1 page 34 2 96x14 41 44 L min Vd 600 x 41 44 829 L ha5x6 N B Depending on the season the vegetation may be more or less luxuriant bear this in mind before starting the treatment If the plants don t have much foliage you should diminish the quantity of liters per hectare using lower pressures or closing one or more jets of the fan 6 4 CALIBRATING CANNON ATOMISERS Tables on pages 31 33 Atomizers with a cannon blower group are mainly intended for treating forest trees or other tall plants that it is impossible to drive into with the sprayer for example tobacco or similar cultivations They are also frequently used in cultivation under mobile greenhouses When shooting the atomized chemical mix at distances that can even be over 40 m it isn t possible to verify with the exact distribution on the area
38. epts general principles EN 292 1 1991 I TI ss for design Part 1 Basic terminology methodology Safety of machinery Basic concepts general principles EN 292 2 1991 o V m for design Part 1 Technical principles and specifications Safety of machinery Basic concepts general principles EN 292 2 1991 A1 1995 WM B M for design Part 2 Technical principles and specifications Safety of machinery Safety distances to prevent danger EN 294 1992 m 9 zones being reached by the uppers limbs Earth moving machinery and tractors and machinery for EN 25353 1988 sa 1 agriculture and forestry seat index point ISO 5681 1992 Equipment for crop protection Vocabulary U Ni u dana BRANKA MILJKOVICA 14 GORNJI MATEJEVAC 18204 NIS SERBIA Tel 381 18 651 443 Fax 381 18 651 443 e mail aqronsrbija qmail com Descriptions indicative illustrations AGRON SERBIA reserves the right to make variations or modifications without prior warning
39. ersonnel respecting the position of the single vanes so as not to vary the dynamic balance of the fan unbalanced blowers can cause rapid wear of the multiplier and the fan rotor itself making the ma chine unsafe 5 3 1 SINGLE SIDE BLOWER GROUP The sprayer can be equipped with a single side blower group like the one shown in figure 21 The operating principle is similar to that of the blower group with front suction the only difference being that the treatment is only on one side 5 4 AXIAL ROTOR Generally the new models of rotors are fitted with 7 vanes made of aluminium or nylon fiberglass and the vanes have a variable inclination from 20 to 40 with step adjustment by 5 in some cases there are drilled reference discs FIG 22 The angular movement of all of the vanes if done correctly doesn t change the dynamic balance of the blower group To change the inclination of the vanes as standard this is set at 35 proceed as follows a Remove the protective grill b Unscrew screws A that hold the spinner central cover each vane has two blocking screws B at the side one on the right and one on the left Unscrew the two screws enough to turn the vane the degrees necessary replace the drilled discs when fitted To make the adjustment easier there are reference notches on blocking element C c After you have positioned the vane perform the same operation on the next one and screw the screws of the first in enough to block it
40. fs os rie TA 72 ies erat P 6 2 170177181 106 17 2186 94 10 5 11 5 122 Tab 3215 0000F 0 08 0 90 107 118 131 144152 Velocity Km h N aP o NIN o O N Co NO 46 e N cla N a O gt OO NIN O O NIN O IN NO oO NO CO hn5 ho5 65 lO IO Co CO IN Co 1 0O1 00 IN O I o o o O Co C2 NO CO I IN IN P OT P O0 CO 9 IN C2 Ol N IOIO 9 I 1 O gt CO Co OO CO OGOT CO CO O N NO Go COy OTM O5 PR O1 O C O no no TPO oO gt Q Co5 0O0 O1 O1 C CO oO O1 BH e S I o x Co Co I IN O IN I C O W O B IO o CV O1 lt E gt lt 6 o DV gt NO C1 NO I N cO C1 N IG 00 IN N IN N O O gt po O C1 N CO cO N 0 O C N N agp _ N IN IN C2 OO TABLES FOR CALIBRATING ATOMISERS TABLES FOR CALIBRATING ATOMISERS 0600 650 10 NOZZLE Lt ha spreading rate table for Blower 600 2650 10 NOZZLES Ceramic Nozzle 01 0 Ceramic Nozzle 01 2 Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 working width sSrae ar Isarr oO 35
41. groups with delivery of the air in a circular crown Tangential blower for use in small and medium espalier rows of vines FIG 19A There are pulley drive versions or multiplier versions adjustable jets can be mounted to spray the vegetation at various heights WARNING the gear change lever must only be used with the power takeoff disengaged and the fan stopped If it is difficult to engage turn the cardan shaft slightly by hand to find the right position of the lever make sure the tractor is turned off There are two deflectors one on the right and one on the left in the bottom part of the delivery outlet of the fan groups which define the direction of the airflow lower if the deflector is lowered and higher if the deflector is raised For the system to work properly it should be set up as follows the left deflector looking at the atomizer from behind raised and the right one lowered in machines with a multiplier vice versa in those with a pulley as the fan turns in the opposite direction For the maintenance of the multiplier see point 8 2 3 Multiplier Lubrication 16 WORK TEMPERATURE Heat is generated by the friction between the various moving components and on the basis of the power transmitted The temperature of the multiplier or disengaging box depends on the capacity to dissipate heat to the surrounding environment and therefore the surfaces involved in the heat exchange and the environmental conditions The
42. hat the connections are made correctly following the basic layout FIG N 16 page 15 that the hose clips and all the unions and connections are tightened properly that all of the protective covers are fitted solidly to the machine in particular the protective cover of the power takeoff of the pump thatthe multiplier is sufficiently supplied with lubricant oil that the zone where the fan turns hasn t been bent by knocks during transportation 4 3 TRANSPORTING AND MOVING THE MACHINE Every time you have to lift the machine before starting the operation always make sure the lifting gear and the relevant tools and equipment cables hooks etc are suitable for lifting the load and check the stability of the same It is forbidden to unhook and move the machine with the tank full The dry weight of the machine at the maximum level of fitting and with all the accessories allowed is stamped on the nameplate use slings and lifting gear with a adequate load bearing capacity FIG 3 Never lift or move the atomizers by hand if there is liquid in the tank The machine will weigh more and the movement of the liquid can change the centre of gravity causing uncontrolled movements We recommend using slings as shown in the figure the lifting points to use on the machine are indicated with the relevant symbol Don t lift the machine with the forks of a forklift truck because the machine can tip over due to the overhanging weight of t
43. he blower group Don t pass or stand under the machine when it is being lifted 4 31 TOWED ATOMISERS PARKING Don t stand the atomizer on unstable ground or steep slopes the machine is designed to be parked safely on compact ground with a slope of up to 8 5 MOVING To lift the machine follow the instructions above This symbol identifies the coupling points of the machine FIG 3 Only move and lift the machine with the tank empty ballast s overhang from the rear axle of the 10 Mxs lt 0 2Tx i 2Zx d 1 i tractor wheelbase d distance from the front axis and the operating machine T mass of the tractor operator 75kg Z ballast mass M sprayer mass 4 4 TRACTOR COUPLING The tractor must have 1 3 8 ASAE DIN 9611 A power takeoff that runs at 550 rom It must have a 3 point elevator suitable for safely supporting the weight of the atomizer Check this by consulting the table of allowed fittings N 14A 15A 16A pages 37 38 39 WARNING make sure there are no persons or things near the atomizer before starting the machine and while you are using it 4 4 1 THREE POINT COUPLING a We recommend carefully checking that the tractor is suitable for supporting the weight of the fully loaded sprayer safely The total weight of the sprayer with all of its accessories and fittings is indicated on the nameplate in FIG 2 and also in the version with the maximum fittings allowed in tables N 14A 15
44. he equivalent of a 0 25mm hole and another manometer is mounted after the cartridge to make fault finding easier At the end of each treatment cycle you should clean the cartridge turn the jets to the closed position put the command under pressure and open the tap under the filter to drain the tank for a few minutes You should clean the cartridge by hand periodically on the basis of the product used Stop the pump to clean Wear rubber gloves and the other personal protective equipment when cleaning 40 mesh HV 86 mesh GCP EL ilier 13 FIG 10 WARNING using the taps on the pump or in any case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care 14 FIG 12 4 10 FILLING THE TANK The machines for defensive crop treatments in consideration of the safety of persons animals and the protection of the environment must only be filled indirectly from open water courses and only by free falling water from the waterworks The pipe used for filling must never come into contact with the liquid inside the tank and therefore the water must always fall over the upper edge of the filling inlet and through the filter installed on it The tank is fitted with a transparent graduated band that shows the exact quantity of liquid inside This reading is precise if the tank is on flat ground the actual total capacity
45. in place d Repeat the operation on all the vanes and after you ve checked that all have the same angle reassemble the spinner and the protective grill The fan is balanced dynamically the different numbers of washers under the screws blocking the vanes are for balancing You shouldn t change the position of the washers or add or remove any Only tighten down the screws with moderate force as they have an aluminium thread U Tah Eod pen r rir Lr mak E T LE tia oe FIG 20A oe Cx K T Ee al E X PERS i g FIG 20B drilled reference disc only fitted models FIG 22 17 FIG 23 5 5 CLUTCH Big aluminium and nylon blowers have a centrifugal type clutch that makes it possible to engage the fan rotor gradually This prevents jerky starts due to the inertia of the fan rotor which can have a negative effect on the transmission For the centrifugal clutch to work properly the speed of the power takeoff mustn t be less than 450 rpm especially if you are using the first gear of the multiplier Generally clutches with shoes plates made of sintered material with a high coefficient of friction are fitted on some low power models rubber clutches may be fitted 5 6 OPTIONAL DEFLECTORS AND ACCESSORIES The atomizers are fitted with deflectors underneath for the optimal regulation of the airflow towards the zone to be treated To adjust these simply pull or push the deflector positioning it in the
46. ious types of jets are fitted with a single or double head Generally they have a non drip diaphragm and are made out of brass suitable for pressures up to 40 bar some models are nickel plated The jets can be equipped with different types of nozzles changing the locking ring nuts The jets used normally have high volume 218 ceramic plates and low volume conical nozzles Albuz ATR or Teejet T XB The jets for cannons have a jet holder with adjustable delivery and spray that has high volume ceramic plates 015 instead of 18 All the jets normally used have three positions FIG 26 a spray if the nozzle is pointing outwards away from the blower group parallel with the non drip valve b closed if the nozzle is at 90 with respect to the non drip valve or for the single jet if it is facing inwards towards the blower group c nozzle second spray when these are pointing towards the outside of the blower group parallel with the non drip valve 6 2 DESCRIPTION OF TYPE OF NOZZLES The nozzles are extremely important to obtain a correct distribution on the vegetation to be treated Poor quality or worn nozzles have a tendency to create unevenly treated strips The nozzles are produced in various sizes to work with a precise pressure range to create certain types of larger or smaller drops using nozzles for a purpose they are not envisaged for prejudices the precision and duration of the nozzles 6 2 1 NORMAL VOLUME CONICAL N
47. ister 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW The Italian government has adopted the European Parliament directives in the matter of the disposal of electrical and electronic waste EEAW 2002 95 CE and 2003 108 CE Directives with Legislative Decree n 151 July 25 2005 The measures in particular the decree established measures and procedures aimed at a forestalling the production of EEAW b promoting the re use recycling and other forms of EEAW recovery in order to reduce the quantity to send for disposal c improving in terms of the environment the actions of the subjects who participate in the life cycle of these apparatuses cele distributors consumers and operators directly involved in the treatment of EEAW 23 d reducing the use of dangerous substances in electrical and electronic apparatus The decree imposes the limitation and elimination of several substances present in EEAW lead mercury cadmium chrome hexavalent chrome polybrominated biphenyl polybrominated diphenyl and polybrominated diphenyl ethers The machine has been designed and created in conformity with this directive Follow the indications shown below The symbol to the side showing a barred garbage can on wheels indicates the separate collection of the electrical and electronic apparatuses of the machine The user of the present machine can contact the collection centers instituted by the Local Authorities or the UNIGREE
48. ld wash it with great care to remove any residues of chemical product follow the instructions in point 4 13 of the present handbook ATTENTION It is necessary to adopt appropriate Individual Protection Devices in manipulating waste The disposal of waste deriving from the demolition of the machine must be carried out respecting the environment avoiding soil air and water pollution Local legislation in force in the matter must be respected in any case Hemember that waste is understood as any substance or object that enters into the categories shown in attachment A in part IV of Legislative Decree 152 2006 that the holder has destroyed has decided or is obliged to destroy Waste deriving from the demolition of the machine is classifiable as special waste 8 7 1 MATERIALS FOR DEMOLITION Non dangerous special waste is that which can be recovered according to the February 1998 Ministerial Decree Iron aluminium stainless steel and copper materials Plastic materials Electronic cards Hydraulic oil Electrical plant 8 7 2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE The Correct management of special waste envisages stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorized carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorized collection centers allowed exclusively if you are enrolled in the Environmental Management Reg
49. length to avoid if itis too long DANGEROUS THRUST ON THE PUMP SHAFT iftoo short the POSSIBILITY OF DANGEROUS BREAKAGES FIG 6 THE MINIMUM OVERLAP OF THE TWO TELESCOPIC TUBES MUST NEVER BE LESS THAN 1 3 OF THE LENGTH OF THE TUBES The power that can be transmitted by the cardan shaft must be at least equal to that required to run the atomizer These power ratings are indicated in tables N 14A 15A 16A pages 37 38 39 a Hook any safety chains to solid anchor points b Check that the button or ringnut E FIG 6 is correctly engaged and blocked both on the pump side and on the tractor side c Don t exceed an inclination of 30 in any direction for any reason d With the machine stopped periodically grease the spiders and the pipes keeping the connecting zone particularly clean e Avoid letting the end of the cardan shaft come into contact with the ground with the machine stopped use the relevant support on some versions for this if your machine has no support hook the external safety chain to a part of the frame of the machine ex control unit support NEVER USE THE CARDAN TRANSMISSION IF THE FOLLOWING PROTECTIVE COVERS ARE MISSING TRACTOR POWER TAKEOFF PROTECTIVE COVER CARDAN SHAFT PROTECTIVE COVER FIXED PROTECTIVE COVER ON THE PUMP SHAFT 4 6 PUMP When using the pump scrupulously observe the instructions in the Don t use the sprayer enclosed handbook supplied by the manufacturer without
50. llection centers Never dispose of them in the environment and don t use them again for any other purpose It is good practice to knock a hole in the bottom of the tins so they can t be used again When you have finished spraying wash the sprayer thoroughly diluting the residues with a quantity of water at least 10 times that of the residues spraying the resulting mix over the treated field 2 4 RECOMMENDATIONS a Follow the instructions in this manual for the use and maintenance of the frame tank multiplier blower groups and cannon Refer to the enclosed handbooks for the use and maintenance of the pump and pressure regulator and any accessories or motors b Please contact the agent in your zone the nearest authorized workshop or UNIGREEN S p A directly for any repairs the user feels they aren t capable of performing alone see point 10 4 c Due to the complexity of the equipment and the variety of technologies used mechanical hydraulic oil pressure and electro technical operators must not dismantle or modify the equipment All of the relevant operations must be performed by specialized personnel authorized by UNIGREEN S p A 2 4 1 TAKING PRECAUTIONS AGAINST FIRE HAZARDS Don t use naked flames or heat sources near the machines The atomizers are made with many materials that derive from petroleum tanks tubes pipes and hoses wheels and plastic parts furthermore the presence of oils of various nature and residues of che
51. mical products make them potentially flammable 2 5 WEATHER CONDITIONS We recommend spraying in the early hours of the morning or late in the afternoon avoiding the hottest time of day Never do any spraying if it s raining or rain is forecast Don t spray in strong wind or in any case in winds above 3 5 m second If you have to spray in windy conditions use relatively low pressures to obtain quite large drops that are less sensitive to drifting being heavier the wind has less effect There are also special anti drift nozzles available from UNIGREEN S p A for information please contact our offices 2 6 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER There are versions of the machines designed only to be used with a hose reel for washing with cold clean water These machines cannot be used with chemical products as they don t have some of the devices or accessories that are needed to use these products safely These machines are identified by the word washing on the CE plate 2 7 DRIVING ON THE ROAD The towed atomizers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings to use and use tractors that meet the regulations in force 3 CHARACTERISTICS AND SPECIFICATIONS This handbook is valid for mounted atomizers with axial fans for phyto sanitary treatment i
52. mical products used in agricultural spraying or herbicides at the time of construction Any other use is not allowed and the manufacturer is not responsible for any damage caused by aggressive dense or sticky chemicals THE USE OF THE MACHINE BY PERSONS UNDER 18 YEARS OF AGE IS STRICTLY FORBIDDEN The use of liquid fertilizers in suspension is not allowed while the use of the same in a solution is possible if requested when the machine is ordered from Unigreen and in any case changing some of the parts described in the handbooks of the regulator such as the manometer stainless steel the nozzles large diameter ceramic and eliminating the fine mesh filters to prevent blockages 2 2 PROHIBITED USE Using the machine with the following products is strictly forbidden Paints of any kind and type Solvents or thinners for paints of any kind and type Combustibles or lubricants of any kind and type LPG or gas of any kind and type Flammable liquids of any kind and type Liquid foodstuffs whether for animals or humans Liquids containing granules or consistent solids Mixtures of various incompatible chemical products Liquid fertilizer or manure in suspension with lumps and or that is particularly dense Liquids with a temperature of over 40 C Any products that aren t suitable for the specific use of the machine 2 3 USING CHEMICAL PRODUCTS All pesticides or herbicides can be dangerous to humans and the environment if used erroneously
53. n in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 71 select a maximum setting of 50 l min 31 TABLES FOR CALIBRATING CANNONS TABLES FOR CALIBRATING CANNONS 0400 455 AGRON Lt ha spreading rate table for Cannon Blower 400 6 NOZZLES 4 2 side nozzles Ceramic Nozzle 61 5 Ceramic Nozzle 01 8 AM Pressure bar 15 20 25 30 40 50 10 15 20 25 30 40 50 spray distance 3 5 4 5 6 7 DIES Velocity Km h Liter ha mcr m i _Liter min 31 38 44 49 53 62 70 52 63 78 82 89 102 115 Tab 3215 0000F ug sing 3 85 4 75 5 45 6 06 6 67 7 75 8 78 6 44 7 85 9 10 10 20 11 10 12 80 14 40 N B to obtain better agitation in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 121 select a maximum setting of 86 l min Velocity Km h s eedp O P Liter ha N N B to calculate the different ranges extension it is sufficient to multiply the value l hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 AGRON Gu Lt ha spreading rate table for Cannon Blower 0455 6 NOZZLES 2 side nozzles NA Ceramic Nozzle 01 5 Ceramic Nozzle 01 8 Pressurebar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 s
54. n orchards and vineyards in any case for arboreal cultivation in rows of varying nature and type It is also valid for cannon atomizers for the phyto sanitary treatment of tall plants and forest trees such as poplars or similar The axial atomizers produce a mixed spray breaking the drops with the pressure and the speed of the air produced by the fan These atomizers produced by UNIGREEN SPA are identified by the CE plate FIG 2 bearing one of the marks indicated in the tables of the allowed fittings see the following paragraph 3 1 TABLES OF FITTINGS ALLOWED Tables N 14A 15A 16A let you identify the version of your machine indicating the basic equipment and all the possible fittings available optional You can also find the other fittings allowed or other versions to meet your requirements in the future THE EQUIPMENT DEFINED IN THE TABLES OF THIS HANDBOOK TAB 14A 15A 16A pages 37 38 39 SHOULD BE CONSIDERED BINDING FOR THE VALIDITY OF THE DECLARATION OF CONFORMITY Other fittings or setups of basic components and or options should be considered unsafe and therefore are not covered by the guarantee and aren t UNIGREEN s responsibility The same goes for fittings realized with components or accessories that aren t original UNIGREEN parts UNIGREEN accessories can easily be identified by the label with the yellow background ORIGINAL UNIGREEN ACCESSORY noci us Kg max press bar
55. nder fitted directly 30 inclination roughly or a motor with a pinion and chain 180 inclination roughly 5 7 4 OIL FEED FROM TRACTOR for hydraulic systems Connect the delivery and discharge quick fit coupling to the respective connections respecting the direction of flow The distributor inlet pipe is connected to the aluminum flow separator valve next to the distributor The flow separator must be adjusted correctly so it sends less than 4 5 L 1 to the distributor To prevent the cylinders moving at a dangerous speed adjust the relevant chokes near the cylinders If the registration ring nuts aren t visible then fixed chokes are fitted The chokes are fitted on the discharge line of the movement to slow Any impurities in the oil could block the chokes and as a consequence block the cylinder remove the dirt if necessary The maximum pressure valves of the distributors are regulated to a pressure of around 150 bars 18 To prevent the excessive heating of the oil we recommend supplying the distributor of the sprayer only when the cylinders are being used We recommend having qualified personnel do any adjustments Pay attention to the integrity and efficiency of the hydraulic components and in particular to the pipes to prevent the risk of bursting Do a full check on the pipes and components at least once a year we recommend replacing hydraulic pipes every 3 4 years 6 SPRAYING 6 1 DESCRIPTION OF TYPE OF JETS Var
56. ng hand lances bear in mind the following notes Dont direct the jet of liquid towards electric power lines or zones where there is electrical current houses or where people might pass Don t point the jet at people or animals The jet can cause serious injuries simply due to the mechanical force of the liquid under pressure Never block the spraying lever of the lance in an open position because if the lance falls it will be uncontrollable Atthe end of work after you have stopped the pump make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected jets when putting the lance away There are various types of lances with a lever mitra spray gun and pistol grip For further information please refer to the handbook in the package The lever lance is controlled by opening lever A which depending on how much it s pressed produces a conical spray or direct jet The standard nozzle is 1 5 The mitra spray gun can produce a direct jet or a conical spray and the type of spray is selected by pushing lever B forwards or backwards Use lever C to open the jet The standard nozzle is O 2 5 Replacement nozzles are available for all of the lances and the capacities are indicated in the tables TAB 4 and TAB 5 page 34 21 FIG 29 22 8 MAINTENANCE All of the maintenance operations and repairs must be carried out with the ma chine and cardan shaft stopped and the tank and circui
57. nozzles and the non drip diaphragm oO Check the wear of the nozzles 0 Check the hyaraulic oil level Check any failures or cracking of the welds especially on herbicide booms Grease the articulated joints and the wheel hubs NOTE 0 Operation to be carried out by the operator X Operation to be carried out by a specialized technician or in an authorized workshop 1 First oil change 2 Change at the same time a changing the diaphragm TABLE8 PROBLEMS CAUSES AND SOLUTIONS PROBLEMS CAUSES SOLUTIONS The pump won t charge Air suction Check the suction system Adjustment valve closed Position the lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles used are worn or have Replace holes that are too big Suction blocked Clean the cartridge of the filter or remove the blockage Irregular pressure with impulses Valves and or valve seats Replace or clean suction and delivery worn or dirty Air suction Check the suction system Excessive vibrations at delivery Pressure accumulator discharged Bring
58. ntity of oil doesn t improve the conditions of lubrication and can cause overheating in the box Changing the oil protects the parts from the dangers associated with wear and the presence of metallic particles that can be present especially in the first period of use We recommend replacing the oil after the first 50 working hours and then subsequently every 500 hours fon of oil needed is indicated on the sticker near the multiplier FIG 23 WARNING the oil used mustn t be dispersed in the environment and must be collected the relevant containers 8 3 EXTRAORDINARY MAINTENANCE At the end of a season of intense use or every two years of normal use it is a good idea to have a specialized service technician perform a general check on the machine 8 4 REPAIRS We recommend having the normal UNIGREEN assistance service available from our reseller perform any repairs or contact a specialized workshop During all of the repairs in particular when welding the machine and the circuit must be clean of any residues of chemical product If the machine has to be lifted for example to change a wheel follow the instructions in point 4 3 of the present handbook Also make sure the machine is stopped connected to the tractor and use the relevant chocks to block the wheel still on the ground If you use a jack manual or hydraulic make sure you use a jack that is suitable for the frame so it can t slip and put it in the right position The jack mu
59. ny zone inside and or near the machine where the presence of a person exposed constitutes a risk for the safety and health of the same person Person exposed any person who has their body or any part of their body in a dangerous zone Before starting the machine the operator must check for any visible faults in the safety devices and the machine itself Never start the machine until you have told anyone in the range of action of the machine to move away and they have done so The protective devices must not be removed or disabled when the machine is running It is obligatory to keep all the plates with danger and safety signs in perfect conditions If they get damaged or deteriorate replace them in good time Replace parts believed to be faulty with others indicated by UNIGREEN NEVER try makeshift or hazardous solutions Don t wear clothes jewellery accessories or anything else that can get caught in the moving machine members Pay the greatest attention to all the warning and danger signs on the machine Don t use the machine for any other purpose other than that indicated in the manual The machine has been designed and built with the appropriate devices to guarantee the safety of the user In any case there are some residual risks associated with the improper use of the machine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms Key
60. pour all of the chemical powder into the filter close the cover and open the supply tap until all of the powder has dissolved 4 13 WASHING THE ATOMISER After every treatment thoroughly clean the equipment washing it with water inside and out Dirty equipment is very dangerous for people and in particular for children Discharging the residues of washing in the environment without taking precautions is forbidden as this pollutes water courses Distribute the residues on the field or the crops where they won t cause any damage 4 13 1 CIRCUIT WASHER AND TANK WASHER Some machine models are fitted with a circuit washer tank FIG 16 This tank must be filled with clean water and used to rinse the entire circuit including the suction delivery pump pressure regulator jets and nozzles Thanks to the practical rotary nozzle it also rinses the inside surfaces of the tank NB To completely clean the tank and the pipes of any residues of the various active principles we recommend adding 2kg of soda to the washing liquid for every 100 L of water At the end of the treatment wash the circuit and the tank Stop the diaphragm pump disengaging the power takeoff Check you have filled the circuit washer tank C c Make sure the main control of the pressure regulator is OFF and that Il the boom sectors are closed Turn suction deviator A to the circuit washer position H20 Start the diaphragm pump by engaging the power takeoff f
61. praydistance 2 5 3 3 5 4 5 25 211 261 299 333 366 425 481 353 431 499 560 609 702 790 3 3 5 4 5 Liter ha 2 5 3 3 5 4 5 Lite min 31 38 44 49 53 62 70 52 63 73 82 89 102 115 Tab 3215 0000F ug sing 3 85 4 75 5 45 6 06 6 67 7 75 8 78 644 7 85 9 10 10 20 11 10 12 80 14 40 N B to obtain better agitation in the tank verify that the total l min spray delivery does not exceed 75 of the pump delivery For example with an APS 121 select a maximum setting of 86 l min 32 TABLES FOR CALIBRATING CANNONS TABLES FOR CALIBRATING CANNONS 0400 455 TILTING HEAD 6 NOZZLE AGRON SD Lt ha spreading rate table for Cannon Blower 04005 6 NOZZLES Tilting Head Pp s Ceramic Nozzle 01 8 Ceramic Nozzle 02 IN N Pressure bar 10 15 20 25 30 40 50 10 15 20 25 30 40 50 spray distance 3 5 441 538 624 699 761 878 987 480 590 679 761 880 960 1197 4 1386 471 546 612 666 768 864 420 516 594 666 726 840 1047 5 6 7 3 5 4 5 P 6 bc 7 Liter ha Velocity Km h s eedp u 35 4 5 6 7 Liter min 39 47 55 61 67 77 86 42 52 59 67 78 84 105 Tab 3215 0000F Liter ha Velocity Km h s eedp ug sing 6 44 7 85 9 10 10 20 11 10 12 80 14 40 7 00 8 60 9 90 11 10 12 10 14 00 17 45
62. roperly and to get to know the controls For instructions on how to proceed with the treatment see the chapter SPRAYING 4 12 MIXING The active principle can be mixed using the relevant stirrers before and during the treatment Correct mixing and stirring is the basis of the correct distribution on the crops We recommend some useful accessories such as the pre mixer for powders and liquids see the following paragraph To mix the product in the tank proceed as follows a high pressure machines from 30 to 60 bar FIG N 13 run the stirrer or ejector for roughly 10 15 minutes at the maximum pressure available b low pressure machines max 20 bar with a drilled pipe on the drain run the pump at roughly 540 RPM with the pressure regulator on drain for at least 10 15 minutes FIG N 14 with the stirrer on a delivery run the pump supplying the stirrer or ejector at the maximum pressure available for at least 10 15 minutes FIG N 13 Some models with very small tanks aren t equipped with mixers you should use the drain of the pressure regulator run the pump at roughly 540 RPM with the pressure regulator in the drain position for at least 10 15 minutes FIG N 15 4 12 1 MANUAL PREMIXING Dilute the active principle by hand before introducing it into the tank you must wear suitable protective clothing such as rubber gloves a mask or goggles overalls etc 4 12 2 PREMIXER ON COVER OPTIONAL Open the cover and
63. s relate only to examined samples This test report could be copied only in whole and only with writing permission of the head of accredited laboratory Nis 22 April 2010 Head of Laboratory f Z Z Dr Goran R denkovic assoc prof a AGRON Proizvodno trgovinska radionica AGRON sedi te Veliki Kr imir G Han Ispostava Branka Miljkovica 14 Nis Matejevac 18204 Mati ni broj 51095596 Sifra delatnosti 29320 Reg Broj 313 52 03 Pib 100992972 TEL FAX 018 651 443 DECLARATION OF CONFORMITY 2006 42 EC Declare under my sole responsibility that the machines TYPE SPRAYER WITH FAN MODEL AA 200 ENI AA 300 ENI AA 400 ENI ATEST NUMBER 612 22 83 1 10 YEAR OF PRODUCTION 2014 is manufactured in accordance with the Technical file kept in P T R AGRON in conformity with the conditions of established and maintained by the manufacturer quality management system TEST REPORT num 612 22 119 2 10 complies to the requirements of the Ordinance on the essential requirements and conformity of the machines SG issue 71 2008 introducing Directive 2006 42 EC of the European Parliament and the Council of 17 May 2006 on machinery and amending meets the safety requirements in accordance with following harmonized European standards DESCRIPITON STANDARD Agricultural and forestry machinery Sprayers and liquid EN 907 1998 I di i fertilizer distributor Safety Safety of machinery Basic conc
64. st be placed under the main frame of the machine near the wheel to change Make sure the ground is compact if necessary use wooden beams or other sufficiently resistant material to broaden the supporting base of the jack 85 STORAGE IN AWAREHOUSE AND TRANSPORTATION The sprayer must be kept in a closed place away from excessive humidity and protected from frost Especially if electrical pressure regulators electrical motors a spraying computer or similar components are fitted Before storing the machine after you have washed it apply a light coat of oil If the temperature might drop to below zero drain any residual liquid or add roughly 0 5 L of normal antifreeze for auto vehicles To transport the machine follow the instructions in point 4 3 of the present handbook 8 6 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP Before using the machine again after a long period of inactivity you should perform GARAGE some general checks following the instructions in point 4 2 and drain any antifreeze Never start the shaft of the pump if you think there may by ice inside To check this X X make sure you can turn the shaft by hand without connecting it to the tractor After you have connected the machine to the tractor see point 4 4 following the instructions in the present user s handbook and in the enclosures of the pump pressure regulator and accessories 8 7 DEMOLITION AND DISPOSAL When the sprayer will be put out of service you shou
65. stead of that they are covered with warranty from appropriate producer 3 parts that are normally spending when using of the product spending parts like lubrikants those parts are special marked in user manual for each product 4 normally service and keeping of the product is predicted by user manual Warranty do not cover lack of consequences which are appeared like 1 Force mejeure floods lighting earth quake and rest 2 disrespect and disregard of instructions given in the user manual and connected for right using settings maintenance service and storage of products 3 changing and amendment on the product which are not given from AGRON P T R 4 installing of non original parts or parts and lubricants which are not approved or suggested by AGRON 5 user omission to immediately report failure or opposition user for fixing the product immediately 6 non professional service of user or un authorized service IV RESPONSABILITY AND OBLIGATION OF USER User have duty to comply according the instructions listed in user manual and connected to right purpose settings maintenance servicing and storage of the products and the predicted actions connected to normal maintenance and servicing of the products do in authorized service In case of problems when using of the products user must immediately contact distributor from which one have bought the product Also user must bring original bill and warranty in authorized
66. t clean of any residues of chemical products The maintenance of the atomizer is essential for maintaining a high level of safety Also consult the single handbooks of the main components of the atomizer 8 1 PROGRAMMED MAINTENANCE TAB N 7 page 36 We recommend using a table of programmed maintenance to follow in time to keep the atomizer in an efficient working condition For major and important maintenance jobs we recommend using the normal UNIGREEN assistance service available from your reseller if necessary replacing parts using original spare parts only 8 2 ROUTINE MAINTENANCE After every treatment wash the inside of the tank and the entire circuit as indicated in paragraph 4 13 Periodically check that the suction and delivery filters are clean Check the oil level in the volumetric compensator of the pump The use of chemical products that are particularly damaging for a nitrile rubber mix can cause the diaphragm to break before time In these conditions check the state of the components more often There are diaphragms made of special materials viton and desmopan that are available on request When doing treatments with copper hydroxide you should take great care to thoroughly clean the system washing it after each treatment because hydroxides attack parts that aren t painted or protected by hot galvanizing To prevent chemical attacks we recommend spraying transparent paint on the parts that are most exposed to the
67. the air pressure back up to the right or incorrect air pressure value see pump handbook Noisiness and the level of the oil Blocked suction Check the suction system has dropped Water in the oil Breakage of one or more diaphragms Replace If the replacement isn t done immediately drain the water out of the pump and introduce clean oil without water also used or diesel to stop rust attacking the internal parts No liquid comes out of the nozzles Delivery filter dirty Clean Non drip filters dirty Nozzles blocked NOTE Only specialized technician 36 est Report Ne 612 22 83 1 10 Page ot 7 UNIVERSITY OF NIS FACULTY OF MECHANICAL ENGINEERING LABORATORY FOR MATERIALS AND MACHINE TESTING Serbia 18000 Nis A Medvedeva 14 fax 4381 18 588 199 tel 381 18 500 739 500 699 500 701 e mail zavod masfak ni ac rs TEST REPORT Ne 612 22 83 1 10 TESTING OF SPRAYER WITH FAN AA 200 300 400 EN Orderer P T R AGRON Mati ni broj 51095596 18204 Nis Matejevac PRODUCT DATA Made by P T R AGRON Matejevac mati ni br 51095596 Type AA 200 EN AA 300 EN and AA 400 EN Production year 2010 Nominal volume 200 7 300 and 400 Testing method In accordance to the standard EN 907 1998 Conclusion Tested sprayers with fan type AA 200 EN AA 300 EN and AA 400 EN are in accordance to the requirements of the standard EN 907 1998 Testing result
68. tions the following are part of the manual a pump handbook b pressure regulator handbook manual or electric c spraying computer handbook if fitted d optional accessories handbooks marker premix cardan shaft etc UNIGREEN reserves the right to make changes to the manual without prior warning and the normal printing cycles may vary slightly 1 2 GUARANTEE The enclosed card indicates the conditions of the UNIGREEN guarantee The UNIGREEN guarantee covers the repair or replacement of parts considered manufacturing flaws according to the unquestionable judgment of UNIGREEN only after the authorized agent for that zone has verified the fault Ambit of the guarantee The guarantee doesn t cover cases of normal wear negligent use poor maintenance and or improper use The following materials subject to normal wear are not covered by the guarantee gaskets and seals diaphragms seal rings tubes and pipes nozzles pressure gauges oil tires friction material of the clutches Evident cases of negligence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain power takeoff speed over 540 rpm and anything else indicated in the Use and Maintenance Manual Maintenance The guarantee is void if the maintenance indicated in the tables in this manual isn t respected regarding the period and deadline of the interventions washing the machine and the circuit at th
69. treated Due to the effect of the wind the presence of turbulence and the obstacle of the same plants being treated we don t recommend using cannons with chemical products that need to be distributed with great precision Don t use herbicides or similar products 6 4 1 TREATMENTS ON TALL PLANTS a Use the tables of pages 31 33 choosing the one relevant to the type of cannon to use and the number of jets b On the last line choose the delivery in L minute that goes with the chosen working pressure c Then spray the liters desired on the plant defining the necessary treatment time When treating a poplar grove or in similar situation there are photocells for the automatic management of the opening of the jet in the presence of the plant to treat available on request 6 4 2 TREATMENTS ON HERBACEOUS CULTIVATIONS a Use the tables of pages 31 33 choosing the one relevant to the type of cannon to use and the number of jets b Find the range and the diameter of the nozzles used ceramic plate or TR nozzles c In the horizontal strip choose the working speed and the distribution in liters hectare and on the vertical scale find the pressure to use d Adjust the pressure to obtain the treatment required Note the minimum range indicated in the table can vary significantly according to the adjustment of the single jets screwed in more or less To verify the exact delivery of the fan do tests with clean water 7 HAND LANCES When usi
70. um pressure valve adjusted by hand with the relevant knob drains the excess liquid when the set pressure is reached C jets section tap opens the corresponding jet boom or drains to the compensation regulator G D auxiliary tap can be used for various accessories it is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit liters nectare unchanged F self cleaning filter filters the delivery liquid G compensation regulators suitably regulated these make it possible to keep the pressure constant when one or more sections of jets is closed they don t influence treatments with the boom fully open H manometer indicates the working pressure Connections R1 supply union R2 drain union R3 volumetric drain union R4 jets section delivery union R5 auxiliary delivery union Control box for GCP ELETTRICO electrical regulators I1 main control valve switch I2 volumetric pressure valve switch proportional 13 jets section valves switches 4 8 2 GENERAL INSTRUCTIONS When using the pressure regulator scrupulously observe the instructions in the enclosed handbook below you will find generic indications for the major models fitted by Unigreen All the regulation and adjustment tests must be carried out with clean
71. usting the volumetric pressure with the volumetric pressure valve E adjust the pressure to the value the treatment will be done at the pressure is indicated on the nozzles tables on the basis of the tractor speed and liters hectare to spray Warning The working pressure must be adjusted with the volumetric valve and not with the maximum pressure valve In the case the working pressure is too near to the calibrated pressure of the maximum pressure valve the proportional valve may not be able to compensate the speed variations correctly Adjusting the compensated returns close only one tap of section C position OFF adjust the corresponding compensator G until you return to the pressure set previously displayed on the manometer open and close the tap of section C and check that the pressure remains constant repeat the above operations for all the section taps If the types of nozzles aren t changed the regulations carried out will guarantee a constant spraying of the liquid also per treatments that are done at different working pressures NB if the type of nozzle is changed then the calibrating will have to be done again 4 9DELIVERY FILTERS ONLY EQUIPPED MODELS This is particularly useful when using small nozzles low volume they are normally mounted on the jet booms and have a filter cartridge with a 40 gauge mesh the equivalent of a 0 4 mm hole In the RV version the standard cartridge has a 86 gauge mesh t
72. water Pressure regulators without a volumetric valve GCP3 way GRH RVA Adjusting the maximum pressure valve put main control A in the drain position OFF loosen the hand wheel of maximum pressure valve B completely anticlockwise start the pump by activating the power takeoff of the tractor at 540rom open main control A position the manometer will be activated open all of the section valves C position ON adjust maximum pressure valve B to the working value in any case less than the safe maximum pressure the system can reach Pressure regulators with a volumetric valve GCP ELETTRICO Adjusting the maximum pressure valve put main control A in the drain position OFF loosen the hand wheel of maximum pressure valve B completely anticlockwise open volumetric valve E completely start the pump by activating the power takeoff of the tractor at 540rom open main control A position ON the manometer will be activated open the drain tap on filter F slightly onlyn GCP ELETTRICO close volumetric valve E completely If the pressure rises over the maximum limit of the system make sure maximum pressure valve B is open see previous indications open all of the section valves C position ON adjust maximum pressure valve B to a value over that of the working pressure generally 10 14 bar and in any case lower than the safe maximum pressure that the system can reach Adj

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