Si2035 hardware manual
Contents
1. INW 9d In0 NI YOLOW IV a A I 4444 gt panday al 10304 4915 1 9 lt 10 INW 9d 1n0 NI 90100 uaMod 3v C e 211 dadd 5 paida al 410304 do1S GEO 1 9 7 Technical Specifications Amplifier Dual microstepping bipolar recirculating H bridge pulse width modulated switching at 20 kHz 0 2 2 0 amps phase output current software pro grammable 50 watts maximum output power Automatic idle current reduction Min motor inductance 1 mH Power Supply 110 or 220 VAC input switch selectable 50 60 Hz 75 W max DC voltage at nominal line voltage 28 VDC full load 40 VDC no load Digital Inputs 8 optically isolated 2200 ohms input 12 24 VDC Digital Outputs 4 Optically isolated uncommitted open collector open emitter darlington photo transistor 30V 100 mA max Physical Constructed on black anodized aluminum heat transfer plate Covered by heavy gauge ventilated steel housing 1 75 x 4 0 x 6 8 inches overall Power on status LED See drawing on back cover for more information Ambient temperature range 0 50 C Fuse 1A UL rated fast acting TR5 style Available from Digikey 800 DIGIKEY as part number WK3048BK Mating Connectors and Accessories Mating Connectors Motor Mating connector included Phoenix P N2. Digital Input Connection Examples Connecting Limit Switches Si2035 LimitInput diagrami rur doa ene ches Fe ERR x Wiring a Mechanical Limit uo Wiring a Limit Connecting to Analog Input Programmable Outputs 2 e rer bn Ee eR Mesi et apex Hase eA yea gus Sua Eee Recommended AMP Motors Mounting th Mechanical Outline E Minimum Spacing and Clearance TeGhniGal SpecitiGatiOns AM Mating Connectors and Accessories a aE aE Safety Instructions Only qualified personnel are permitted to transport assemble commission and maintain this equipment Properly qualified personnel are persons who are familiar with the transport assembly installation commissioning and operation of motors and who have the appropriate qualifications for their jobs The qualified personnel must know and observe the following standards
3. 502 5 Hardware Manual Applied Motion Products Safety Instructians 3 Introduction eem S 4 SI2085 Features iei allena 4 BIOCK 4 Start d p 5 Status LED amp 00065 4 455 54 54545454841 swe 4 14 4 44 eni 5 Connecting to the PC using RS 232 6 Connecting the AC Power Input 7 110 7 ZUM cm PLE 7 Installing an AC ioiii iia aaa 7 Connecting the Motor 8 Connecting Input Signals c 9 Single Ended i 9 Whatis EE 9 IN OUT Connector Diagfaim 8
4. 1753075 AC Power Phoenix P N 1832536 Included with drive IN OUT DB 25 female Mating connector included NORCOMP P N 171 025 202 001 Shell Kit AMP P N748678 3 included Accessories Breakout Box for IN OUT Connector BOB 2 includes cable Screw Terminal Connectors that mate directly to the IN OUT connector on the front panel of the drive Phoenix Contact P N 2761619 This connector is not available from Applied Motion You must purchase it from a Phoenix distributor Mating Cable for IN OUT connector with flying leads Black Box P N BC00702 This cable is not available from Applied Motion You must purchase it from Black Box Useful for custom wired applications This shielded cable has a DB 25 connector on each end If you cut one end off it will provide a 6 foot DB 25 to flying lead cable for the IN OUT connector It ll be easier to wire if you get the cable color chart from Black Box s web site Surge Protector with Line Filter For 120VAC Leviton 51010 WM For 220VAC Leviton 51240 WM 512035 Hardware Manual pmd 2 8 06 Applied Motion Products Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 www applied motion com
5. Optional man machine interface MMI allows operator to enter distances speeds cycle counts and more Block Diagram 120 240 VAC IN1 IN2 IN3 INA IN5 CWJOG IN6 CCWJOG IN7 CWLIM IN8 CCWLIM STEP MOTOR to PC or MMI Status LED Getting Started To use your 512035 motor control you will need the following w a line cord for connecting to 110 or 220 volts AC a compatible step motor see page 14 for recommended motors a small flat blade screwdriver for tightening the connectors an Applied Motion Products screwdriver suitable for this purpose is included with your drive wa personal computer running Windows 98 2000 or NT or XP with a 9 pin serial port or USB serial adapter w the Si Programmer software that came with your drive on the CD the programming cable that came with your drive Si Programmer software manual on the CD that came with your drive The manual and context sensitive help are available in the Si Programmer software You can get software updates and additional literature at www applied motion com The sketch below shows where to find the important connection and adjustment points Please examine it now SI 2035 Programmable Step Motor Driver Filid AD Products T Rate eee mi Nc AC POWER MOTOR IN OUT Power Motor Status PC MMI Connector Connector LED Connector Status LED 8 Error Codes The Si2035 includ
6. used only in SCL mode The analog input can be read back to the Host using the immediate type and RA buffered type commands Readings are Volts 5 volt DC is provided for powering potentiometers A 1000 to 10000 ohm potentiometer is recommended and should be connected as shown below A 0 to 5 volt analog signal may also be used Usually this signal comes from a PLC a PC with data acquisition card or a motion controller Connections are shown below The 5V terminal is an output Do not connect it to a power supply I I 15 o os LAM d speed signal N i N e o signal return Q Qc Connecting an Analog Input to Connecting an Analog Input to a Active Signal Potentiometer Programmable Outputs The Si2035 has four programmable outputs tronic devices like PLCs and counters On the IN OUT connector outputs both the collector and emitter 2 pins This allows you to configure each output for current 23 Do not connect the outputs to more than 30VDC The current through each output terminal must not exceed 100 mA 12 24 VDC Power Supply 5 24 VDC Power Supply OUT i2035 OUT 5 24 VDC Power Supply 18 QUT These optically isolated photodarlington outputs can be garmin used to drive LEDs relays and the inputs of other elec 20 80128 terminals of each transisto
7. NP input signals then you will want to connect COM to ground power supply If you are using sinking NPN signals then COM must connect to power supply Note If current is flowing into or out of an input the logic state of that input is low or closed If no current is flowing or the input is not connected the logic state is high or open The following diagrams show how to connect the inputs to various commonly used devices The maximum voltage that can be applied to an input terminal is 24 volts DC Never apply AC voltage to an input terminal Maximum current is 20 mA per input IN OUT Connector Pinout Diagram inside BLU Si NVV i 2200 E 2200 AV 6 IN4 DR 2200 vw C CWJOG INS Na 8C 00 9 CCCWJOG ING DA Digital Input Connection Examples VDC switch or relay Si2035 Power closed logic low Supply Connecting Limit Switches The CWLIMIT and CCWLIMIT inputs are used for connecting end of travel sensors These inputs are differential which allows you to use signals that are sinking NPN sourcing PNP or differential line driver By connecting switches or sensors that are triggered by the motion of the motor or load you can force the motor to operate within certain limits This is useful if a program or operator error could cause damage to your system by travel ing too far The limi
8. ad motors can also be connected in two ways series and parallel As with six lead motors series operation gives you more torque at low speeds and less torque at high speeds series operation the motor should be operated at 30 less than the rated current to prevent over heating The wiring diagrams for eight lead motors are shown below Orange BIk Wht Org Wht La 24 BIk Wht Org motor motor fe Black Yel E low Red Rea var Yel Yellow p Wht Wh B wre Red Wht 8 Leads Series Connected 8 Leads Parallel Connected Connecting Input Signals Single Ended Inputs The Si2035 includes 6 single ended optically isolated input circuits that can be used with sourcing or sinking signals 12 to 24 volts This allows connection to PLCs sensors relays and mechanical switches Because the input circuits are isolated they require a source of power If you are connecting to a PLC you should be able to get power from the PLC power supply If you are using relays or mechanical switches you will need a 12 24 V power supply This also applies if you are connecting the inputs to the programmable outputs of another Si product from Applied Motion What is COM Common is an electronics term for an electrical connection to a common voltage Some times common means the same thing as ground but not always In the case of the Si2035 if you are using sourcing P
9. and regulations IEC 364 resp CENELEC HD 384 or DIN VDE 0100 IEC report 664 or DIN VDE 0110 National regulations for safety and accident prevention or VBG 4 To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and it is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation are in compliance with the latest revision of these codes Equipment damage or serious injury to personnel can result from the failure to follow all appli cable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation Read all available documentation before assembly and commissioning Incorrect handling of products in this manual can result in injury and damage to persons and machinery Strictly adhere to the technical information on the installation requirements t is vital to ensure that all system components are connected to earth ground Electrical safety is impossible without a low resistance earth connection The Si2035 contains electrostatically sensitive components that can be damaged by incorrect handling Discharge yourself before touching the product Avoid contact with high
10. e to observe these precautions could result in serious bodily injury damage to the equipment or operational difficulty Introduction Thank you for selecting an Applied Motion Products motor control We hope our dedication to performance quality and economy will make your motion control project successful If there s anything we can do to improve our products or help you use them better please call or fax We d like to hear from you Our phone number is 800 525 1609 or you can reach us by fax at 831 761 6544 You can also email support 9 applied motion com Si2035 Features Programmable step motor driver in complete fully featured package Built in 30 volt DC power supply Drive connects to a 120 or 240 Volt AC input single phase 50 60 Hz 8 optically isolated digital inputs for connecting end of travel limits sensors etc 4 optically isolated programmable outputs for coordinating external equipment Motor current from 0 2 to 2 0 amps phase 0 5V analog input currently supported by SCL only microstepping to 50 800 steps per revolution Powerful flexible easy to use indexer Connects by a simple cable to your PC for programming cable included Microsoft Windows M based software for easy setup and programming In Si mode operates stand alone running internally stored programs In SCL mode accepts real time commands and queries from a host PC or PLC Compact 1 75 x 6 8 x 4 inch overall dimensions
11. es a bi color red green LED to indicate status Normal status is indi cated by a solid green LED If the LED changes to red an error has occurred The errors are indicated by combinations of red and green flashes as follows LED Pattern Code Description 1 red no green program halted due to unexpected end of travel limit 1 green subroutine stack overflow 2 red green subroutine stack underflow 1 0 user program eeprom memory error bad Si opcode 00000000 7 red 1 green communication error incoming RS 232 data has overrun the buffer Locate your computer within 6 feet of the drive Your drive was shipped with a communication cable Plug the large end into the serial port of your PC and the small end into the PC MMI jack on your drive Secure the cable to the PC with the screws on the sides If your PC does not have a serial port you should purchase a USB Serial Converter We have had good results with the Port Authority USB Serial DB9 Adapter from CablesToGo com and with the SW1301 from SewellDirect com For laptops a PCMCIA converter card is a good choice Our applications engineers use the SSP 100 from Sewell Direct Never connect an Si2035 to a telephone circuit It uses the same connector as telephones and modems but the voltages are not compatible 6 1 RJ11 Connector Front View on Si2035 5 GND 2 Drive RX 4 Drive TX 3 5 Volt o
12. insulating materials artificial fabrics plastic film etc Place the product on a conductive surface During operation keep all covers and cabinet doors shut Otherwise there are deadly hazards that could possibility cause severe damage to health or the product In operation depending on the degree of enclosure protection the product can have bare components that are live or have hot surfaces Control and power cables can carry a high voltage even when the motor is not rotating Never pull out or plug in the product while the system is live There is a danger of electric arcing and danger to persons and contacts After powering down the product wait at least ten minutes before touching live sections of the equip ment or undoing connections e g contacts screwed connections Capacitors can store dangerous voltages for long periods of time after power has been switched off To be safe measure the contact points with a meter before touching Be alert to the potential for personal injury Follow the recommended precautions and safe operating practices Safety notices in this manual provide important information Read and be familiar with these instructions before attempting installation operation or maintenance The purpose of this section is to alert users to possible safety hazards associated with this equipment and the precautions that need to be taken to reduce the risk of personal injury and damage to the equipment Failur
13. lack white and green wires or brown blue green The AC power plug that was shipped with your Si2035 might be one of two types The old style is shown below on the left The new style shown on the right comes with an insulating rubber boot Make sure you follow the proper sketch for your connector style 9 To Earth Ground 9 To Neutral To Line Hot Old Style AC Power Plug New Style AC Power Plug Connecting the Motor Never connect the motor to the driver when the AC power is on Secure any unused motor leads Never disconnect the motor while the AC power is on Never connect motor leads to ground or to a power supply You must now decide how to connect your motor to the drive Red 4 Four lead motors can only be connected one way Please AE lead follow the sketch at the right motor Blue Six lead motors can be connected in series or center tap In series mode motors produce more torque at low speeds but Yellou i White cannot run as fast as in the center tap configuration In B4 B series operation the motor should be operated at 30 less than the rated current to prevent overheating Winding dia 4 Leads grams for both connection methods are shown below NC means not connected Gm Wht A p IHE White 6 lead A lead motor motor Greens NE Green om reap t Red Red B NC B B B NC 6 Leads Series Connected 6 Leads Center Tap Connected Eight le
14. r are available on the connector 2 sourcing or sinking 24 1 Diagrams of each type of connection follow A inside Si2035 ny ny ny Recommended Motors Motor Winding Max Torque Number Connection oz in HT1 012 1 1 1 1 1 32 Pans wa For information including speed torque curves please visit www applied motion com You should mount the 512035 the heat transfer plate as shown below Use 88 or 10 Screws The amplifiers in the drive generate heat Unless you are running at 1 amp or below you may need a heat sink To operate the Si 2035 continuously at maximum power you must properly mount it on a heat sinking surface with a thermal constant of no more than 4 C watt Often the metal chassis or enclosure of your system will work as an effective heat sink Never use your drive in a space where there is no air flow or where the ambient temperature exceeds 50 C 120 F Never block the vent holes Never put the drive where it can get wet Never allow metal particles near the drive PUNAN Applied Motion Products G LI 2035 Programmable Step Motor Driver DE PRIMER INW 9d s12npo4d uonow paddy 40 lt 1n0 NI OV o RO 4444 ata all 1030W deis 5 4 00 gt
15. t inputs are optically isolated This allows you to choose a voltage for your limit circuits of 12 to 24 volts DC This also allows you to have long wires on limit sensors that may be far from the drive with less risk of introducing noise to the drive electronics The schematic diagram of the limit switch input circuit is shown below 512035 Limit Input diagram 2300 inside 812035 100 WLIM Y 12 CCWLIM 1 CW LIMIT 1 CCW LMT I 2 CEWLIMIT 512035 I I Wiring a Mechanical Limit Switch You can use normally open or normally closed limit switches Either way wire them as shown here SUPPLY LIMIT Wiring a Limit Sensor 71111 Some systems use active limit sensors that produce a voltage output rather than a switch or PET 1 relay closure These devices must be wired differently than switches I I I ro Si2035 I Sensor i If your sensor has an open collector output or a ud 1 4 sinking output wire it like the example left If the sensor output goes low at the limit select the option closed in the software If the output is open or high voltage choose open Other sensors have sourcing outputs That means that current can flow out of the sensor output but not into it In that case wire the sensor this way le ETRO I Sensor M PR Connecting to the Analog Input The analog input can be
16. utput for MMI amp HUB Connecting the AC Power Input 110 Volts The Si2035 is set for 110 volt operation at the factory All you need to do is install a power cord and plug it in If you want to direct wire the Si2035 to AC power you must consult a qualified electrician and observe all building and electrical codes You can install the AC cord yourself but be careful AC power can be dangerous 220 Volts The Si2035 is set for 110 volt operation at the factory In order to use 220 volts you ll need to remove the cover and slide the switch to the 220V setting First disconnect all power from the system Next remove all four of the green connector plugs from the front panel Then using your small Phillips screwdriver remove the five screws that hold the cover on plus the two jack screws that secure the IN OUT connec tor The cover will slide off easily once all of the screws are removed You should see a black switch near the AC POWER connector right next to the big transformer Push the switch to the 220V side Now put the cover back on and replace all screws tightening them carefully N Never operate the drive with the cover off Installing an AC Line Cord Remove about 5 mm 3 16 inches of insulation from each of the three wires of your line cord That s right three wires For safety always use a three wire power cord on anything with a metal case Depending on where you got your power cord it may have b
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