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1. Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP PH IRefrigerant type 2 0 24 135 146 RAW 39 0 R22 5 R507A 10 R744 15 R413A 20 R245Fa 1 R134a 6 R290 11 15728 16 R422A 21 R407F 2 R404A R600 12 R1270 17 RA23A 22 R32 3 R407 C 8 R600a 13 R417A 18 R407A 23 HTRO 4 R410A 9 R 1 14 RA22D 19 IR427A 24 HTRO2 PrE Main regulation type 2 1 4 1357 148 RAW 39 1 centralized cabinet cold room 3 perturbated cabinet cold room 2 self contained cabinet cold room 4 subcritical CO cabinet cold room PO EVD Modbus address 198 1 247 134 145 R W 39 P3 Superheat setpoint 10 72 324 K A 44 35 RW 39 P4 Proportional gain 15 0 800 A 36 27 RAW 39 Pa Integral time 150 0 999 sec A 148 159 RAW 39 P6 Derivative time 2 0 800 sec A 37 28 RW 39 P7 LowSH threshold low superheat 3 2 324 K A 45 36 RW 39 P8 Low Superheat protection integral time 600 0 800 sec A 38 29 RAW 39 P9 LowSH low superheat alarm delay 600 0 999 sec A 150 161 RAW 39 PL1 _ LOP threshold for low temperature of evaporation 50 6 392 A 64 41 RAW 39 PL2 integral time 600 0 800 sec A 39 30 RAW 39 PL3 LOP low evaporation temperature alarm delay 600 0 999 sec A 151 162 RAW 39 cP1 Open valve startup percentage 50 0 100 A 146 157 RW 39 Pdd Post defrost delay only for single driver 10 0 60 min A 147 158 RA
2. Key Tc Spoon B1 B5 Analogue inputs 1 5 DI1 Door switch DI2 DI3 Digital inputs 2 3 maj PT1000 B2 maji CAREL NTC PT1000 Y1 0 10 V analoque output B1 CAREL NTC PT1000 GND Grounding for signals YI analog output 0 to 10 Vdc 5VREF Ratiometric pressure ES tcm CARELNTG analog input 0 to 10 Vdc robe power supply OUT 55 analog Vdc Active probe supply input humidity V 4to20mA CMP DO1 __Compressor 9 01 DEF DO2 Defrost FieldBus BMS 0 4 FAN DO3 Evaporator fan to graphic Door switch LIGHT DOA Light terminal display AUX1 DO5 Auxiliary output 1 AUX2 DO6 Auxiliary output 2 UltraCella Control LN power Supply Fieldbus Fieldbus Serial BMS BMS Serial R5 R6 Digital outputs display in the EN60730 1 1200A multifunction module see chap 3 UL 873 12 A res 2HP DEF 12FLA 72 LRA 66 88 R4 10A res Sfo vul EN60730 1 5 3A XX LIGHT UL 873 10 A res 5FLA 7 18 LRA AUX R1 R2 T EN60730 1 v 8 0 ANO Do e UL 873 8 Ares 2FLA 2 2 9 AUX S e E L N 230 V 20 A max Fig 2 e 11 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 2 4 Expansion modules assembly Dimensions mm Layout If more than one expansion modules it is to assemble use the arrangement of figure to optimize the wiring
3. Fig 2 Connect auxiliary UltraCella output AUX1 or AUX2 relay to digital input DI1 of EVD Evo and set parameters in this way H1 7 for AUX1 or H5 7 for AUX2 gt second delayed compressor e C11 0 gt delay activation second compressor 0 In this way auxiliary output is set like free contact cooling request suitable to be connected to digital input DI1 of EVD Evo driver No setting is requested in UltraCella EVD Evo driver commissioning by UltraCella Connect UltraCella to EVD module by serial cable in according with following wiring diagram e refer to below parameters table about EVD Evo driver commissioning If its connected by serial cable driver parameters can be displayed only not modifiable by local EVD Evo display Once driver is abled by UltraCella parameter P121 its parameters are ones communicated and set by UltraCella in according with below parameters table modifiable by UltraCella only parameters eventually previously set by EVD Evo display will be lost ULTRACELLA CONTROL to remote terminal display to LED display board X XY X XY GND G Z O 2 48 47 46 45 4443 pud 49 5051 525354 wi GND FieldBus BMS SSS SSSSSSQSSQS to graphic terminal display mj CARELNTC PT1000 B2 s wmi CARELNIC PT1000 B1 CAREL NTC PT1000 p
4. 47 5 O C n zi N i a ah 9 i nt st 32 100 Fig 2 a Fig 2 b Mounting A with DIN rail B without DIN rail 1 b Make 4 holes 4 5 mm according to the drilling template and insert the dowels mm x 2 a Remove the frames loosen the screws 1 and open the panel 2 b Remove the frames 9 UltraCella 0300083EN rel 1 6 31 10 2015 3 a Mark on the wall the positions of the lower holes remove the panel and perform the drills 4 5 mm insert the plugs Replace the panel on the DIN guide and fix it fastening the lower screws ale ele SSSess r d gi A 0001950 i2 1 E gt
5. UA ans L 9 UltraCella Control Power Module EVD Module 5 S F 3 drilling template 032 n ex 4 5 475 2 to EN 128 103 WMOOENSOOO WMOOENNIOO WMOOENSIOO Fig 2 f Overall drilling template mm If UltraCella and expansion modules have to be mounted at the same time use the overall drilling template 916 e mMm Q UltraCella Expansion N Module N 4 5 mm 156 24 103 Fig 2 g Mounting 1 Use a hole saw to drill the panel in correspondence with the predrilled 2 Remove the faceplates Unscrew the screws 3 and open the holes steps A B If present fasten the DIN rail for the module UltraCella control UltraCella 0300083EN rel 1 6 31 10 2015 12 eli x B mH D OD sae o gt ui ing eo s oto E 3 Raise the cover or remove the faceplates and unscrew the screws to 4 Put the module close to UltraCella control and insert the coupling remove the panel and open the mod
6. ON CMP OFF FO 0 Evap fan Do PWM mod Sd Sv F1 oN EE _ A _ A L Sv F1 Frd 2 FO 1 Evap fan WM mod Fig 6 n Key CMP Compressor PWM mod PWM modulation F1 Fan activation threshold Frd Fan activation differential Evap fan Evaporator fan t Time Sv Virtual probe Sd Defrost probe The fan can be stopped when the compressor is off parameter F2 during defrost parameter F3 6 9 2 Variable speed fans The installation of variable speed fans may be useful to optimise energy consumption In this case the fans are powered by the mains while the control signal is provided by UltraCella by analogue output Y1 0 10 Vdc The maximum and minimum fan speed can be set using F6 and F7 parameters in percentage respect range 0 10V If using the fan speed controller F5 represents the temperature below which the fans are activated with a fix hysteresis of 1 C Par Description Def Min Max U o M FS Evaporator fans cut off temperature 15 50 200 hysteresis 1 C F6 Maximum fans speed 100 F7 100 F7 Minimum fans speed 0 0 F6 96 To enable the algorithm it s necessary to select variable speed fans mode FO 2 and set analogue output 0 10 Vdc HO1 2 Par Description Def Min U o M FO Evaporator fans management 0 0 2 2 variable speed fans Output Y1 0 10 V confi
7. O O O gt I O CI CO IN O The following alarms are generated by the functions e alarm relating to function AA e GA2 alarm relating to function AA2 To associate the generic alarm to a digital input DI2 or DI3 set parameter A5 or A9 Par Description Def Min Max U o M A5 Digital input 2 configuration DI2 0 0 15 15 alarm from generic function 9 Digital input 3 configuration 013 0 0 15 15 alarm from generic function To use outputs AUX1 AUX2 for the generic alarms set parameters H1 H5 Par Description Def Min Max U o M H1 AUX1 output configuration 0 0 17 10 2 generic alarm 1 GA1 11 2 generic alarm 2 GA2 H5 AUX2 output configuration 0 0 17 10 2 generic alarm 1 GA1 11 2 generic alarm 2 GA2 Example AUX1 active for alarm from digital input DI3 with N C logic delay 15 minutes Der e AA2 0 gt Alarm 2 associated with digital input DI3 2A 1 gt NC logic e Ad5 15 gt delay 15 minutes 9 15 gt DI3 for alarm from generic function e H1 11 gt AUXI for generic alarm 2 UltraCella 0300083EN rel 1 6 31 10 2015 60 CAREL CAREL 7 PARAMETERS TABLE Type of variable A analogue integer D digital Par Description Def Min M
8. 5 D 4 lt lt lt lt lt minimum recorded temperature Note the Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D MAX gt Max temp recorder scrolling 36 9 gt Max 13 Y gt year 11 M gt month e 22 d gt day gt hour 34 m gt minute O Note by pressing UP you will cancel both the maximum and the 3 5 4 Input output status display After entering the multifunction menu see previous par select with UP DOWN the message 7 0 Procedure 1 Press Set the message b1 appears regarding the probe B1 2 PressSetonce again the value read on probe B1 willappearalternating with the message b1 3 Press Prg to return to upper level 4 Press UP DOWN and repeat steps 1 3 to display the inputs outputs indicated in table 5 Pressone or more times Prg to return to standard display Text Description Text Description b1 Analogue input 1 do5 Digital output 5 b2 Analoque input 2 do6 Digital output 6 b3 Analogue input 3 Y1 Analog output 1 b4 jAnalogue input 4 ESu EVD EVO suction temp b5 jAnaloque input 5 ESA EVD EVO evap temp dil Digital input 1 ISu EVD ICE suction temperature di2 Digital input 2 ISa EVD ICE evaporation temperature di3 Digital input 3 U1 Defrost probe Sd1 3PH model dol
9. ma zo Ee m DEFROST PROBE DEFROST AUX PROBE CONDENSER PROBE J2 2 06 J2 GND Q O O al t t L gt e Z 2 TS2 EVAPORATOR FANS 0 10VDC J2 U7 J2 U8 J2 U9 J2 U10 J2 GND MACHINE LIMIT Fig 10 UltraCella 0300083EN rel 1 6 31 10 2015 87 EN LL x lt 10 2 5 Auxiliary circuit Ultra 3PH I O module J9 5VREF J9 GND J11 VDC RED RED 4 D8 4 D8 BELDEN MACHINE LIMIT RS485 FIELDBUS TO ULTRACELLA Fig 10 k 88 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 10 2 6 Connection for Pump Down or thermostat working Connections for pump down controlled by pressure with compressor shutdown due to low pressure If the pump down procedure needs to be performed controlled by pressure via a pressure switch connected to the Ultra 3PH Full three phase module rather than UltraCella and the compressor shuts down due to low pressure the connections are as shown in the following diagram NO N N N N V NE i cc OO gt gt nn TO g v 5 5 5 o un un un un DO Lw O c Se O E Fig 8 a With this configuration when there is no cooling request from UltraCella Sv lt St the solenoid valve terminals 126 127 opens while the compressor KM3 remains on until the pressure switch meas
10. e Py L sp xn KM2 4 KM2 6 QF1 8 terminal block XP1 NO n ES EIC C 04 C KR2 11 KR2 14 e wj Z Z N 2 AIO Z e Z Xx CN lt OZ a PRIVATI fic Het fANCALAATCE t0 8 ru TE Oop Se Sh SS terminal block XAT n co c N e MO ce Le N m mm 4 Z gt OQ ANY Q n Q Q E E N I FF Q mn Q Q 6 gt gt S 5 lt lt EP ou lt lt D TL a lt gt e e Z 2 gt U TEL C C G G G x x Q O O lt 5 SA o ofa 6 Id 2 a c 2 O n nA A VY G gt gt P J 4 O O O E BU S RL La 6 00 92255 S S S oO s e 25 G ve Pree OV ee 255 35855 XI x Qus ge w am EV 28 ces c 2 gt gt O LU o oc c i 4 O O U U Notes Normally closed If active open evaporator fans are off and it s not notified in UltraCella Normally closed If active open evaporator fans are off and it s not notified in UltraCella To supply UltraCella Fieldbus connection to UltraCella Tab 10 a 83 UltraCella 0300083EN rel 1 6 31 10 2015 EN LL x lt 10 2 Electrical wiring 3PH FULL Module ircui Power
11. ON ION automatic jus EPO Sd1 probe fault 3PH module time only 71 UltraCella 0300083EN rel 1 6 31 10 2015 EP1 Sd2 probe fault 3PH module ON ON automatic s EP2 Sc probe fault 3PH module ON ON automatic EPn_ 3PH module configuration fault ON ON automatic OFF OFF OFF OFF EPM Motor protector alarm 3PH module ON ON manual OFF OFF OFF OFF EPU High low pressure or Kriwan alarm 3PH module ON ON manual OFF OFF OFF AUH High humidity alarm ON ON automatic s a AUL Low humidity alarm ON ON automatic i GH1 High generic alarm stage 1 ON OFF generic function ON ON automatic i GL1 Low generic alarm stage 1 ON OFF generic function ON ON automatic i a GH2 High generic alarm stage 2 ON OFF generic function ON ON automatic GL2 Low generic alarm stage 2 ON OFF generic function ON ON automatic s s GH3 High generic alarm modulating output generic function ON ON automatic Low generic alarm modulating output generic function ON ON automatic GA Generic alarm alarm 1 generic function
12. UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Fig 1 g Three phases expansion Modules Ultra 3PH Evaporator Modules are expansion modules to control three phase evaporators They have to be combined with UltraCella controls P Ns WB000S or WB000D and have inside high power actuators to handle directly three phase loads of the evaporator Ultra 3PH Full Modules are expansion modules to control three phase condensing and evaporator units They have to be combined with UltraCella controls P Ns WB000S or WB000D and have inside high power actuators to handle directly three phase loads of the condensing and evaporator units Code Description WTOOE600NO Ultra 3PH module Evaporator 6kW WTOOE900NO Ultra 3PH module Evaporator 9kW WTOOFABONO Ultra 3PH module Full 4HP WTOOF7CONO Ultra 3PH module Full 7 5Hp Tab 1 d Fig 1 h Fig 1 i UltraCella Service Terminal cod PGDEWBOFZO The UltraCella control can be connected to an external terminal without having to open the unit for easy commissioning and programming of the control parameters to be used with the controls having LED display When connecting the UltraCella Service Terminal the LED interface is temporarily disabled Fig 1 CAREL 2 INSTALLATION 2 1 Assembly and sizes mm The control system has holes on the lower and right side in which the installer can insert the cable glands 30
13. je1souueu Aun es je1souueu Aun es U23IMS ainssaid U23IMS ainssaid 1 1e u ase yueJ5 Jojeau ese xueJ5 7 suey J8suapuo2 7 suey J8suapuo5 JBSUBPUOD u 3IMs uonezijenued JBSUBPUOD u23IMs uonezijerued Suej JasUapUOD Suej Jesuepuo2 Fig 10 1 Jossaidwos Jossaidwos Jossaidwos 13 29Y 1s0JJap 13 L9Y 150JJap 19 edY 150JJap SJ9je2U 150JJop sue Joyeiodena sue Joyeiodena sue Joyeiodena Note Number and description Term 5m D J 5 D c s XD D e c un ge E 5 te dc O D N a y O 9 hz E O o Q 2 U 5 wm D D T Q O un ao E 6 gt 2 D O LL mx oO ES J SE D Y 2 3 UO Oo gt 5 gt gt 5 w amp T 5 Z n O O 1 1 1 1 1 Pd Z 1 1 og 1 c O 4 N 5 o 2 TDI 5 C oz b D P 100 DI u C e 5 SS D a SE gt lt nem Q o O 5 o o c To ba e OJA AE Z s UO O Q A c c c T o N Z 2
14. Door Door open Door Close Door open and door alarm active Compressor On Off Waiting for activation pen wis ne compressor is delayed by safety times Fan On Off Waiting for activation i si ALI me compressor is delayed by safety times On if a scheduled defrost is Clock requested Celsius Temperature visualization in degrees Celsius degrees I Farenheit Temperature visualization in degrees Farenheit degrees xg OBUSO 5 REI Humidity visualization Tab 3 b 3 2 Keyboard Key Normal operation Blink Pressing the individual key Combined pressure with other keys x Pressed for 2 s turns the control OFF 1 Pressed for 2 s turns the control ON On Off ESCfunction return to higher level Prg Set if pressed at the same time for 2 Uhr Pressed for 2 s enters the programming menu s allow access to the multifunction menu X In case of alarm mutes the audible alarm buzzer and Available only in case of alarm deactivates the alarm relay ALARM Pressed for 2 s reset the manual reset alarms S Turns the light on off 1 Turns auxiliary output 1 on off Flashing for 5 seconds attempt to activate AUX auxiliary output 1 from button yet output has different configuration 2 Turns auxiliary output 2 on off Flashing for 5 seconds attempt to activate AUX auxiliary output 1 from button yet output has different configuration Activates deactivates m
15. FSL min external temperature Fig 6 t To activate the floating condensing temperature function as well as setting FCt 1 B3 parameter A3 or B4 parameter A4 needs to be configured as an outside temperature probe SA Par Description Def Min U o M A3 Probe3 configuration 0 0 5 4 out temp probe SA A4 Probe 4 configuration 0 0 4 1 2 out temp probe SA Note if the outside temperature probe SA is not configured or if the probe hasan error E2 for B3 E3 for B4 thefloating condensing temperature algorithm will be disabled and the control set point will be fixed FCS The algorithm allows for the floating condensing temperature set point to vary between a minimum parameter FSL and a maximum parameter FSH and based on the outside temperature SA an offset is added parameter FSO For details on these parameters see the datasheet for the condenser used Par Description Def Min U o M FSL Floating condensing temp set point 50 100 0 FSH C F min value FSH Floating condensing temp set point 250 1 FSL 2000 CIT max value FSO Floating condensing temp set point 50 1500 500 EF offset 6 11 Duty setting In the event the alarm rE virtual control probe fault the parameter c4 is used to ensure the operation of the compressor until the fault is resolved The compressor cannot be activated according to the te
16. Fig 4 h 3 Press DOWN until reaching the Wizard menu Parameters Categ 12712 16 Door Light li Recipez 12 Wizard Fig 4 i 4 Confirm by selecting Set Param Cat Wizard Do you want to use the Wizard to configure the cold room Fig 4 5 Press Up and SET to enter the guided commissioning procedure 4 6 Main function commissioning 4 6 1 and differential The reference output is the compressor output CMP The set point and differential determine the compressor activation and deactivation temperatures The control probe is the virtual probe Sv At start up it corresponds to probe B1 If the temperature inside the cold room is not uniform the control can be set by placing 4 0 to regulate on a virtual probe obtained from the average of two measurement points probes B1 and B2 CMP ON OFF Fig 4 k Key St Set point Sv Virtual probe rd Differential CMP Compressor Note see par 6 3 Set point for the options related to the regulation of the control set point UltraCella 0300083EN rel 1 6 31 10 2015 4 6 2 The UltraCella controls have a maximum of 5 analog inputs of which 3 can be configured as temperature probes NTC probes NTC high temperature probes PT1000 the fourth as temperature probe or input O 10V the fifth can be configured as input 4 20 mA or 0 5 Vrat Probes configuration Analo
17. J zm ul DEFROST DEFROST AUX FANS EVAPORATORE 0 10VDC MACHINE LIMIT Fig 10 d 80 UltraCella 0300083EN rel 1 6 31 10 2015 LL cz lt 10 1 5 Auxiliary circuit AP1 Ultra 3PH I O module RED RED 4 08 4 08 485 ULTRACELLA MEN J9 5VREF J9 GND J11 VDC BELDEN MACHINE LIMIT Fig 10 UltraCella 0300083EN rel 1 6 31 10 2015 81 10 1 6 Connection for operation with power to solenoid valve If the solenoid valve requires power the 230 Vac power supply available at terminals 128 129 can be used as shownin the following wiring diagram gt 49 gt 5 UltraCella 0300083EN rel 1 6 31 10 2015 82 CAREL CAREL 10 1 7 Terminal units 223 T 2 lt EEE _ 2 2 2 x sss 5 6 6 222 8648 Fig 10 f Terminals Number and description 2 Evaporator fans 3 XP1 Defrost heaters 8 PE Ground terminal 109 110 AUX1 relay x Safe thermostat evaporator fans a Clicson rator fans 120 icson evapo D Power supply 230Vac for UltraCella n Defrost probe NTC 1 Defrost probe NTC aux evaporator 146 0 10V for evaporator fans signal 147 0 10V for evaporator fans GND p Condensing unit enabling Solenoid valve 160 RS485 161 RS485 162 RS485 GND PE PE2 Ground terminals PE3 z N LL Q C sb c N e e N gt gt x lt O
18. N PRG E dL Z AUX AUX 4 3 Press UP and enter the password 22 O N PRG YY UN Sec 1 z e X AUX AUX 5 Press Set the first parameter is displayed 21 ET PRG YY 3 3 1 AUX 7 x N 7 Press Set to set the value of the parameter see settings in the parameter table 9 Press Set to confirm and return to the parameter code The new value has now been saved on the controller UltraCella 0300083EN rel 1 6 31 10 2015 1 z e VEY Aux AUX x 10 Press UP to move to parameters 2 A5 make any required settings O N PTN PRG SET YS y 1 z 09 VEY AUX AUX 12 Press UP to move to category CtL and follow the previous steps to set St and the following parameters LE 1 D 4 11 Press Prg to return to the parameter categories 4 4 Double digit display models cod WB000D commissionin UltraCella with double row display L J PRG LL SET ori V dep VEM lt NALE AUX AUX de Fig 4 b 1 First switch the controller OFF press ON OFF 2 Press Prg for 2 sec the second row of the display will show PASS password required 62 s EK 3 Press UP DOWN to enter the password 22 I UC I A
19. c O v 19 D ol G Qu el ne bai n QD 2 Q gt gt 9 022 Ge _ El O Q c Fai O Q hz Bu gt Z o Oo 3 O wu 5 5 DB 5 Vel usu c S lt c tf EIE e n O O 4 Q la D O ISO O n in S o Qi D z D 3 gt QD O O O gt pus m 5 O S 0 A U UO O A SE O M T Va g A a A O 7 NII CN OO NO I gt CO OV O NI O SF LEO WOT RY OIA O STILO WTP CO ON O I NIN OLR O C I OC LUI CO OO CO CO O O CO CO CO CN ICNICONION ON CN CN S T STI STI SP a lt gt lt gt lt Tab 10 b UltraCella 0300083EN rel 1 6 31 10 2015 91 11 1 Software release table Manual release 1 1 Availability date 28 02 2014 Functions Basic cold room management compressor defrost evaporator fans light 2xAUX relays Single digit display management Commissioning UltraCella through both built in LED display and pGD1 UltraCella Service Commissioning through wizard on pGD1 Upload Download parameters via USB key Defrost schedule by RTC HACCP alarms Maximum and minimum temperature recording Diagnosis I O status visualization Second step compressor with automatic rotation Evaporator fans in PWM mode on off with compr
20. 0 T e MOCC s e O Lm FIJI Fr gb s 8 3 V V amp y y ZTE E MEL wy X we wo e a AE e T E ca O Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WBOOOD as well as the message indicated during navigation the display shows with a scrolling message parametercode and description tce enable data modification 3 3 5 Example2 setthe scheduled defrosting periods Procedure 1 accessthe parameters modification menu as described in the relative paragraph 2 enter category rtc 3 press UP and select the parameters ddi i 1 8 to select the frequency of the ith defrost based on the indications in the table below n 4 press UP and pass to the defrost hour and minute Il 5 pressonceormoretimesPrgtosaveandreturntostandard visualization C C CJ 4 mm m 0 ith defrosting disabled w O E 15357 Monday Sunday V V 8 From Monday to Friday 9 From Monday to Saturday Am 22 s AE a dy XS 10 Saturday and Sunday 11 Daily O Note in the parameters or set point modification procedures the new value is saved every time the Set key is pressed m YY X gt A V A V Note if no key is pressed after about 120 s the control m gt 04 2 4 36 C a
21. display view during defrost Date time set See example 2 in chap 3 Analogue probes measuring stability It defines the filter coefficient used to stabilize the temperature measurement Low values assigned to this parameter allow a prompt response of the sensor to temperature variations but the reading becomes more sensitive to disturbance High values slow down the response but guarantee greater immunity to disturbance that is a more stable and more precise reading Par Description Def Min Max U o M 21 Stability measuring probe 1 4 0 9 22 Stability measuring probe 2 4 0 9 23 Stability measuring probe 3 4 0 9 24 Stability measuring probe 4 4 0 9 25 Stability measuring probe 5 4 0 9 Display view On models with single row display P Ns WB000S it is possible to show a single characteristic selectable through t1 parameter On models with two rows P Ns WB000D and on the UltraCella Service terminal it is possible to show two different characteristics the first selectable through t1 parameter and the second through t2 parameter Par Description Def Min Max U o M Display variable 1 1 0 13 None Bl Virtual probe 8 B2 Outlet probe 9 B3 N2 C 3 Intake probe 10 B4 4 Defrost probe 11 B5 5 Defrost probe2 12 Sc 6 Set point 13 Variable speed condenser fans set point UltraCella 0300083EN rel
22. Aie i al TE i connextom E a ge gt tt yptituels D HIJO modules o te accessoires L3 t 6 di iE o Hile qlowentatjryplycoonppesseor sorudees ventilateufa agdiotuators edlityiab inpnrt riques 4 Use the holes and mount the cable glands to connect on the lower side supply cables probes actuators N on the right side cables for the connection of accessory Caution separate the power cables supply actuators from the signal cables modules probes digital inputs 5 Close the panel fastening the screws 2 Note use a hole saw to drill the knock outs A 2 2 Structure Models with single digit display cod WB000S Key 1 Keyboard 2 Display 3 Wall mounting holes 4 Locking screws 5 Connector for UltraCella Service 6 Green LED 7 RedLED 8 USB Port Visible after removing the bottom frame UltraCella 0300083EN rel 1 6 31 10 2015 10 CAREL Models with double digit display cod WB000D Key 1 Keyboard 2 Display 3 Wall mounting holes 4 Locking screws 5 Connector for UltraCella Service 6 Green LED 7 Red LED 8 USB port Visible after removing the bottom frame 2 3 Wiring diagram to remote terminal display
23. can be viewed only on UltraCella Sevice Terminal or on the controller with double row display P Type B1 to B3 0 0 2 20 59 34 0 NIC Standard range 50 90 1 NIC extended range 0T150 C 2 PT1000 A2 B2configuration 1 0 3 2 60 34 0 Absent 1 Defrost probe 1 Sd1 2 Intake probe Sr 3 Generic function on probe 2 A3 B3configuration 0 0 5 22 61 RAW 34 0 Absent 1 Defrost probe 2 Sd2 2 Condenser probe Sc 3 Defrost probe 1 Sd1 4 Ambient temperature probe SA 5 Generic function on probe 3 P4 B4type 0 0 2 i 23 62 R W 34 0 NIC Standard range 50 90 57 1 NIC Extended range 0T150 C 2 Oto10V A4 B4 configuration 0 0 4 2 24 63 RAW 34 O Absent 57 1 Ambient temperature probe SA 2 Humidity probe 3 Probe 4 generic temperature 4 Probe 4 generic humidity P5 B5 type 0 0 I 25 64 RAW 34 0 4 to 20 mA 57 0 to 5 Vrat 61 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP A5 5 configuration 0 0 5 26 65 RAW 34 O Absent 57 1 Humidity probe 2 Probe 5 generic temperature 3 Probe 5 generic humidity 4 Probe 5 generic pres
24. A 93 203 RW 59 0 0 1000 rH 200 0 999 bar psi rc1 Modulating control differential 2 0 0 1 200 C F A 94 204 RW 59 rH bar psi rM1 Modulating control modulation range between SL1 and max SH 2 0 0 1 400 C F A 95 205 RW 59 rH bar psi SL1 Modulating control min modulating output value cut off 0 0 0 0 SHI A 125 235 RW 59 SH1 Modulating control max modulating output value 100 0 SLI 100 0 A 124 234 RAW 59 AL3 Modulating control absolute low alarm threshold 0 0 500 2000 CPE A 96 206 RW 60 0 0 1000 rH 200 0 999 bar psi Modulating control absolute high alarm threshold 0 0 50 0 2000 C F A 97 207 R W 60 0 0 100 0 rH 200 0 999 bar psi Ad3 Modulating control alarm delay 0 0 250 min A 126 236 R W 60 AA1 Alarm 1 select source 0 0 11 A 127 237 RW 60 0 DI2 with A5 15 6 jProbe S5 fault E4 1 Virtual probe Sv fault rE 7 pressure alarm LP 2 Probe S1 Sm fault EO 8 Immediate external alarm IA 3 Probe S2 fault E1 9 jLow temperature alarm LO 4 Probe 3 fault E2 10 High temperature alarm HI 5 Probe SA fault T ci condenser temperature alarm Alarm 1 logic 0 0 1 D 165 54 R W 60 0 1 normally open normally closed Ad4 Alarm 1 delay 0 0 250 min A 129 239 RW 60 AA2 Alarm 2 select source 0 0 11 A 128 238 RW 60 0 DI3 with A9 15 6 S5 fault E4 1 Virtual probe Sv fault rE 7 Low pressur
25. EX ON ION automatic GA2 Generic alarm alarm 2 generic function ON ION automatic IA1 EVD ICE Probe S1 fault ON ON automatic OFF OFF IA2 EVD ICE Probe 52 fault ON ION automatic OFF OFF OH IET EVD ICE MOP protection ON ION automatic OFF OFF OFF IE2 EVDICE LOP protection ON ION automatic OFF OFF IE3 EVD ICE Low superheat protection ON ION automatic OFF OFF OFF IE4 EVD ICE low suction temperature alarm ON ION automatic I I IE5 EVD ICE valve in emergency closing Ultracap ON ON automatic OFF OFF OFF IE6 EVD ICE control from dig input if offline ON ON automatic OFF OFF OFF IE7 EVD ICE Ultracap module powered with low voltage or low _ ON LON ava _ _ _ _ _ _ charge level 8 EVD ICE incomplete valve closing ON ON automatic OFF OFF IEE EVD ICE operating and or parameter EEPROM error ON ION automatic OFF OFF ILE EVD ICE EVDICE offline ON ON automatic OFF ga OD D gt Tab 7 c 8 8 Alarm parameters High and low temperature alarm and activation parameters Key AL AH allows you to determine the activation temperature for low high LO Low temperature alarm temperature alarm LO HI The set value AL AH is always compared with HI High temperature alarm the value detected by the control probe The parameter Ad represents SV Adjustment probe th
26. In order to activate HACCP alarm monitoring set parameter HCE 1 Sv St HA alarms The HA alarm is generated if during normal operation it is noted that the temperature read by the control probe exceeds the high temperature threshold for the time Ad Htd herefore compared to the normal high temperature alarm already signalled by the control HACCP alarm type HA is delayed by a further Htd time specific for HACCP recording ON ALARM OFF Par Description Def Min Max U o M TAP t HCE Enabling HACCP 0 0 1 0 1 No Yes Fig 8 c Htd__ HACCP alarm delay 0 0 250 min Key Sv Virtual probe AH High temperature alarm threshold AH ALARM HACCP alarm HF type Sv 5t Set point t Time St ON ALARM OFF x 8 10 High condenser temperature alarm aes You can monitor the temperature of the condenser to signal the high Fig 8 b temperature probably due to situations of clogging The signalling Key follows the figure below Sv Virtual probe Par Description Def Min Max UM St Set point AC High condenser temperature alarm 70 50 0 200 C F t Time threshold AH High temperature alarm threshold High condenser temperature alarm 0 0 250 min ALARM HACCP alarm HA type delay Ad Delay time for low temperature and high temperature alarms Htd HACCP alarm delay 02monitoring disabled Ac 10 S
27. Open valve startup Percentage 50 0 100 Postdefrostdelay only for single driver 10 0 60 min PSb position in stand by 0 0 100 step PMP Enable manual positioning 0 0 l PMu Manual valve positioning Jo 0 999 step Pnr Reset EVD setting 0 gt 1 Reset all EVD EVO 0 0 1 parameters 39 4 10 Avviamento EVDice Connect UltraCella to the EVD ICE driver via the serial line as shown in the wiring diagram in Figure 2 0 and then refer to the following parameter table for configuring the EVD EVO driver EVD ICE will be active when activated on UltraCella setting parameter rej Par Description Def Min Max U o M IPE Enable EVD ICE communication 0 0 1 EVD ICE module enabled Once connected to UltraCella via the serial line the EVD ICE driver parameters can only be displayed and not modified on the driver s own display Once connected and enabled IPE 1 its parameters will be sent by UltraCella in accordance with the following parameter table only modifiable on UltraCella any parameters previously configured on the EVD ICE local display will be lost Note in the event where the system features both the EVD ICE driver and the Ultra 3PH three phase module Evaporator or Full the EVD ICE serial address needs to be modified as on both devices the default address is 1 1 Set on EVD ICE using the built in display parameter n1 to a value other tha
28. Par Description Def Min Max U o M AL3 Modulating control absolute low 0 0 50 0 2000 C F alarm threshold 0 0 100 0 rH96 20 0 999 bar psi Modulating control absolute 00 500 1 2000 high alarm threshold 0 0 100 0 rH96 20 0 999 bar psi Ad3 Modulating control alarm delay 0 0 250 min The following alarms are generated by the functions GL3 alarm when exceeding low threshold AL3 e GH3 alarm when exceeding high threshold Example 0 to 10 V modulating control based on pressure input B5 4 to 20 mA with direct action control set point 10 bars differential 1 bar modulation range 8 bars minimum output 2 V maximum output 8 V Set e P5 0 gt input B5 to 4 to 20 mA e A5 4 gt generic pressure probe 5 e AMI 14 gt generic pressure probe 5 e 1 0 gt direct action SM1 10 gt control set point 10 bars e rc1 1 gt differential 1 bar 8 gt modulation range 8 bars 511 20 0 gt minimum output 2 V 5H1 80 0 gt maximum output 8 V HO1 1 gt 0to 10V output for generic modulating function 6 18 3 Generic alarms UltraCella can manage up to two generic alarms associated with alarms that are already featured for example CHt high condenser temperature alarm or LP low pressure alarm or to digital inputs D12 DI3 which therefore need to be specifically configured The source of the alarm is defined by para
29. analog output 0 to 10 Vdc emm _ CAREL NTC analog input 0 to 10 Vdc 5 OUT M V B5 analog input 4 to 20 mA Door switch ll Oi 18 24 Vac O UltraCella Control Ee je R5 R6 G ST EN60730 1 _ 12 10 A UL873 12Ares2HP R5 Fig 2 k UltraCella 0300083EN rel 1 6 31 10 2015 14 CAREL 2 6 Ultra Power module Mounting with DIN rail 5 a Mark the positions of the bottom holes A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A 1099199999019 ss s es M o ole o olo o ojo o ojo o ojo Connect electrically the mudule wiring according to the diagram ULTRACELLA CONTROL 48 47 46 45 4443 Mounting without DIN rail 5 b Mark on the wall the positions of the 4 holes A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm depending on drilling template and insert the anchors Place again the module mount the
30. day 0 0 11 days 103 110 116 123 RW 48 hhi Defrost i i 1 8 hour 0 0 23 hours 111 118 124 131 RW 48 nni Defrost i i 1 8 minute 0 0 59 min 119 126 132 139 RW 48 don AUX activation by time band day 0 0 11 days A 105 215 R W 56 hon AUX activation by time band hours 0 0 23 hours A 107 217 R W 56 Mon AUX activation by time band minutes 0 0 59 min A 109 219 R W 56 hoF AUX deactivation by time band hours 0 0 23 hours A 108 218 R W 56 MoF AUX deactivation by time band minutes 0 0 59 min A 110 220 R W 56 H8 Enable AUX activation by time band 0 0 1 D 160 49 RW 56 0 1 disabled enabled dSn Set point variation by time band day 0 0 11 days A 111 22 RAW 45 hSn Start set point variation by time band hours 0 0 23 hours A 113 273 R W 45 MSn Start set point variation by time band minutes 0 0 59 min A 115 225 RW 45 hSF End set point variation by time band hours 0 0 23 hours A 114 224 R W 45 MSF End set point variation by time band minutes 0 0 59 min A 116 226 R W 45 H9 Enable set point variation by time band 0 0 1 D 161 50 R W 45 0 1 disabled enabled doL c12 Compressor safety time for door switch 5 0 5 min 64 103 R W 36 0 disable door management d8d Compressor restart time for door switch 30 c12 240 min 65 104 RAW 36 A3 Disable door microswitch 0 0 1 D 138 45 RW 35 0 door microswitch enabled 1 2 door microswitch disabled tLi Light on with door open 120 0 240
31. 16A AC3 3PH 16 20A AC3 3PH Oil compressor heater Carter 100W 0 5A 1PH 100W 0 5A AC1 1PH Condensing fans O 8kW 4A AC15 1PH O 8kW AC15 1PH Defrost heaters 6kW 9A AC1 3PH 13A AC1 3PH Evaporator fans 0 55kW 1 5A AC23 3PH 2kW 5 7A AC23 3PH 0 10Vdc 0 10Vdc AUX1 output 16A AC1 1PH 16A AC1 1PH Solenoid valve Present Present Rating with cos 0 5 9 0 With different power factor to calculate the rating consider the formula P 400 43 cosq where P is the power in W UltraCella 0300083EN rel 1 6 31 10 2015 76 POWER SUPPLY 3P N T 400V 50 60HZ x N 4 A1 D _ O 4 1 LLLA Ll N_ _ i 4 B1 Br __ S j PERUNA CORRETTA INSTALLAZIONE ELETTRICA SI RACCOMANDA DI INSTALLARE A MONTE DEL SEZIONATORE PRESENTE SUL QUADRO UNA PROTEZIONE MAGNETOTERMICA DIFFERENZIALE FORTHE RIGHT INSTALLATION IS RECOMMENDED A DIFFERENTIAL ZJ J J J TEES Ras RE 10 ELECTRICAL WIRING 3PH MODULES BREAKER SWITCH MOUNTED UPSTREAM THE GENERAL ISOLATOR OF THIS PANEL OD en n ud en n 1 AE NE KM2 M E 5 D4 E 5 D3 E n O LLI 2 E Pg ali 5 lt LLI A id n XP1 m MACHINE LIMIT C fe da po mS ES EN CN omm gt 5 z MV1 RRI Mz o gt EVAPORATOR FANS DEFROS
32. Digital input 1 status on the second row 3 5 5 Parameters upload download Preliminary operations 1 remove the lower frame and insert the USB memory key 2 setthe control to OFF USB memory key Fig 3 d After entering the multifunction menu see previous par select with UP DOWN the message USD Procedure Press Set the following commands will appear by scrolling UP DOWN press Set to confirm EXt press Set to exit press Set the control saves inside the key the 10 parameters set rro e uPd press Set the control loads from the key the 10 parameters set r01 r10 O Note the parameters are saved in a text file type txt which can be viewed on the computer for information regarding the switching of the LEDs see chapter 2 10 UltraCella 0300083EN rel 1 6 31 10 2015 28 CAREL lt lt lt lt lt lt Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message recipes in USB device on the second row Download saved alarms Starting from software release 1 5 the last 64 alarms activated and saved on UltraCella can be downloaded to a USB flash drive in order from the most recent to
33. Display LED display 3 and 4 digits display from 99 to 999 operating status indicated by LEDs and icons formed on the polycarbonate applied to the plastic Keyboard 10 keys on keyboard in polycarbonate membrane applied to the plastic Clock with buffer battery Available depending on the model Buzzer Available on all models Clock Depending on the model installed Accuracy 100 ppm Battery button type with lithium code CR2430 voltage 3Vdc sizes 24x3 mm Serial 3 types of available serials BLAN BMS Fieldbus PLAN Driver HW RS485 telephone jack available only on few models and screw terminals BMS Driver HW RS485 screw terminals Fieldbus Driver HW RS485 screw terminals USB Type Host A connector 5Vdc supply maximum absorption 100mA low power devices Operating conditions Only board 10T65 C 9096 U R non condensing With plastic container 10T50 C 9096 U R non condensing Relay identification type and maximum resistive current to operating temperature Relay Associated load Type of Relay Max resistive current applicable R1 AUX2 8A 8A R2 AUXI 8A 8A R3 LIGHT 16A 10A R4 FAN 16A 10A R5 DEF 30A 12A R6 COMP 30A 12A NOTE The sum of the loads currents COMP DEF FAN accessed at the same time should not exceed 20A Storage conditions 20T70 C lt 90 U R non condensing Front protection rating With plastic con
34. Instead the alarm counters HAn HFn after reaching 15 they stop Example HA alarm triggered Thursday at 13 17 with detected temperature of 36 8 C A A V V A A V V A A V V lt lt lt lt lt lt Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message HACCP Alarms on the second row 3 5 2 Continuous cycle For explanation of continuous cycle see chapter 6 In order to activate the continuous cycle e the control must be on the value of the parameter cc must be gt 0 Par Description Def Min U o M cc Continuous cycle duration 0 0 15 hour After entering the multifunction menu see previous par select with UP DOWN the message cc ACTIVATION Procedure 1 press Set the message OFF will appear continuous cycle disabled 2 press UP DOWN the message ON appears 3 after about 1 s the control returns to standard display and the compressor icon appears to show the activation of the function O A O A LI 8 y 1 FaN Le Fa T D AUX AUX C n A A V V m fg Logi CIN TN EN EN mm 1 2 e X 1 z Me AUX AUX O AUX Note the figure refers to the scre
35. OFF EO Probe B1 fault ON ON automatic duty setting c4 dutysetting c4 OFF E1 Probe B2 fault di EX ON ION automatic E2 Probe B3 fault 77S ON ON automatic E3 Probe B4 fault ON ION automatic E4 Probe B5 fault ON ION automatic LO Low temperature alarm ON automatic E I _ High temperature alarm ON ON automatic F 2 _ IA Immediate alarm from external contact ON ON automatic duty setting A6 duty setting A6 OFF OFF Pd Maximum pump down time alarm ON ON automatic LP Low pressure alarm ON ON automatic OFF OFF ORF AtS Autostart in pump down ON ON autom man CHt_ High condenser temperature alarm pA ON ON manual OFF OFF i dor Door open too long alarm ON ON automatic Etc Real time clock is broken ON ION automatic EE EEprom error unit parameters Or ON ON automatic EF Eeprom error operating parameters ON ION automatic ES Defrost ended by timeout HA HACCP alarm HA type PS ON ON manual HF 77 ON ON manual HACCP alarm HF type LoG Download recorded temperature fault OFF automatic uPL Parameters upload fault OFF ON automatic dnL Parameters download fault OFF ION automatic I SOF Software update fault OFF ON automatic SHA EVD EVO Low superhe
36. a am G PRG Moe i SET I lJ _J_J V ON I_ id 4 PRG rl L SET I I cu V ON TN OSN 4 Press Set the second row of the display will scroll the name of the first category of parameters Probes UltraCella 0300083EN rel 1 6 31 10 2015 5 Press Set the second row of the display will scroll the code and description of the first parameter in the category 21 Probel meas stab the first row of the display will show the current value of the parameter NA C ZC X3 PRG Ji SET V Press Set and UP DOWN to set the desired value of the parameter 9 Press UP to move to parameters A2 A5 make any required settings 6 Press UP repeatedly until reaching parameter P The second row of the display will scroll the code and description of the parameter P type B1 to B3 the first row of the display will show the current value of the parameter A O ere D V Xx 1 lt de XVm VAUX VAUX 8 Press Set to confirm The new value entered is now saved on the controller 10 Press Prg to return to the categories of parameters 11 Press UP to move to category CtL the second row scrolls the name of the second category of parameters Control and follow the previous steps to set St and the subsequent parameters as
37. e P4 2 e A4 2 Humidity probe with 4 to 20 mA output gt connect the probe to input B5 and set P5 0 A5 1 6 17 2 Display humidity reading on UltraCella On models with single row display P Ns WB000S the humidity can be displayed instead of the cold room temperature selecting e Humidity probe with to 10 V output gt t1 10 B4 e Humidity probe with 4 to 20 mA output gt t1 11 B5 Par Description Def Min Max U o M k Variable 1 on the display 1 0 13 5 10 B4 11 55 On models with double row display P Ns WBOOOD the humidity can be displayed on the second row as the second process selecting e Humidity probe with to 10 V output gt t2 10 B4 e Humidity probe with 4 to 20 mA output gt t2 11 B5 Par Description Def 2 Variable 2 on the display second row 6 Min Max U o M 10 B4 11 5 6 17 3 AUX1 AUX2 auxiliary output configuration and basic humidity control logic To activate the humidifier connected to UltraCella configure one of the auxiliary outputs AUX1 or AUX2 for humidity control Par Description Def Min Max U o M H1 AUX1 output configuration 1 0 1 15 humidity output 5 AUX2 output configuration 1 0 17 15 humidity output 57 Basic humidity control logic if the humidity measured is less than the set point StH the relay activates the externally connected humidifier REVERSE action standar
38. on humidity compressor on compressor on controlled by temperature temperature and off during on and on on and on control and off during and on during temperature and off and off defrost during defrost during defrost defrost defrost and off during during humidity humidity control during defrost defrost control defrost r01 r04 05 r06 r08 ro9 r10 4 0 0 0 0 0 0 0 0 0 t2 6 4 4 4 4 4 4 4 4 A2 0 A3 0 0 0 0 0 0 0 0 0 A4 0 0 0 0 0 0 0 0 0 A5 0 0 0 0 1 1 0 0 0 St 0 0 5 0 4 4 22 3 20 rd 2 2 2 2 2 2 2 2 2 StH 90 90 90 90 95 95 90 90 90 rdH 5 5 5 5 5 5 5 5 5 5 r1 50 5 5 5 0 0 5 25 0 25 r2 60 10 10 10 10 10 15 15 10 10 r3 0 0 0 0 0 0 1 0 0 0 c11 4 4 4 4 4 4 4 4 4 4 dO 0 0 0 0 0 2 0 0 0 0 dl 8 12 La 12 24 24 8 15 13 15 dt1 4 20 15 10 8 4 4 15 10 15 dP1 30 60 60 60 45 30 30 60 90 60 AL 0 4 4 4 4 5 5 10 4 10 AH 0 5 5 10 5 5 5 6 5 6 Ad 120 60 60 120 60 60 60 60 60 60 5 0 0 0 0 0 0 0 0 0 0 9 0 0 0 0 0 0 0 0 0 0 FO 0 1 1 1 0 0 0 0 0 1 F1 3 8 0 0 5 5 5 5 5 22 F2 30 30 30 30 15 15 10 30 30 30 F3 0 0 0 0 F4 H1 1 0 0 0 0 0 0 0 0 0 H5 2 2 2 15 15 15 3 2 3 HO1 0 0 0 0 0 0 0 0 0 0 c12 5 5 5 5 5 5 5 5 5 5 d8d 30 30 30 30 30 30 30 30 30 30 tLi 120 120 120 120 120 120 120 120 120 120 A4 0 0 0 0 0 0 0 0 0 0 Tab 3 e For all other parameters not included in this table the default values will be used for all configurations as shown in chap 7 Parameter table Ultra
39. the starting of the compressor hot gas defrost and the activation of the defrost relays on the main and auxiliary evaporators In the hot gas defrost the delay d3 is useful for ensuring a sufficient amount of hot gas before activation of the hot gas valve d4 determines whether to activate or not the defrost at the controller start up he defrost at start up request has priority over the activation of the compressor and the continuous cycle Force a defrost at controller start up may be useful in special situations Example frequent power drops inside the plant In case of lack of voltage the tool resets the inner clock that calculates the period of time between two defrosts starting from zero If in an extreme case the frequency of the power failure were greater than the defrost frequency e g a power failure every 8 hours against a defrost every 10 hours the controller would never perform a defrost In a situation of this type it is preferable to activate defrost on start up above all if the defrost is controlled by temperature probe on the evaporator therefore avoiding unnecessary defrosts or at least reducing the running times In the case of systems with a large number of units if selecting defrosts at start up after a power failure all the units will start defrosting thus causing a voltage overload This can cause power overload To overcome this the parameter d5 can be used It adds a delay before the defrost and this de
40. 1 6 31 10 2015 2 Display variable 2 6 0 23 O None 12 rd 1 Virtualprobe 13 superheat EVD EVO 2 Outlet probe 14 valve opening 96 EVD EVO 3 Intake probe 15 valve opening step EVD EVO Defrost probe 1 16 Sc Defrost probe 2 17 Sd1 3PH mod Set point 18 Sd2 3PH mod B 19 Sc 3PH mod B2 20 Variable speed condenser fans set point 9 B3 21 Superheat EVDice 10 B4 22 Apertura valvola 96 EVDice 11 B5 23 Step valve opening EVDice Serial address parameter HO HO assigns an address to check for serial connection to a supervision system and or remote assistance Def Min 193 0 Max U o M 247 Par Description HO Serial Address Starting from software release 1 5 both CAREL and Modbus protocols are available on the BMS serial port selected by parameter H7 Note HO maximum value is 207 for CAREL protocol and 247 for Modbus protocol Par Description Def Min Max U o M H7 BMS serial protocol 0 0 1 0 CAREL protocol 12 Modbus protocol Note to make the changes active switch the unit off and on again Temperature unit of measure and decimal point display The control allows e choosing the temperature measuring unit between Celsius and Fahrenheit F degrees to enable disable the display of the decimal point and buzzer Par Descripti
41. 150 C measuring error 1 5 C in range from 0 C to 115 C 4 C in range from 115 C to 150 C PT1000 std CAREL 1000 at 0 C range from 50 C to 90 C measuring error 3 C in range from 50 C to O C 5 C in range from 0 C to 90 C Probe power supply Vdc 12 V 30 25 mA max 5VREF 5V 2 Relay output Applicable ratings based on the relay type Type of Relay EN60730 1 250 V UL 873 250 V AUX1 AUX2 8 4 A on N O 6 QA on N C 2 2 A on N C and N O 100000 8A resistive 2FLA 12LRA C300 30000 cycles cycles 16A LIGHT FAN 10A resistive 5 3 A 100000 cycles 10A resistive 5FLA 18LRA 30000 cycles 30A COMP DEF 12 10 A 100000 cycles 12A resistive 2HP 12FLA 72LRA 30000 cycles NOTE he sum of the loads currents COMP DEF FAN accessed at the same time should not exceed 20A Insulation for low voltage reinforced 6 mm in air 8 superficial 3750 V Insulation between independent relay outputs reinforced 3 mm in air 4 superficial 1250 V Connections Section of conductors for analog inputs and outputs digital inputs serial from 0 5 2 5mm02 from 20 to 13 AWG Section of supply and loads cables from 1 5 to 2 5 mm2 from 15 to 13 AWG Serial connections use shielded cables Maximum length of the cables 10m Container Plastic sizes 200 x 100 X 190 mm Assembly On wall with plastic container using fastening screws for front board
42. 2015 72 O Notes The alarm LO and are alarms with automatic reset AO determines the hysteresis between the value of the activation and deactivation of the alarm if you press the Alarm button when the measurement is above a threshold the buzzer and the alarm relay immediately turn off and an indication of the alarm code will remain active until the measure falls within the activation threshold Parameter A6 has similar meaning as parameter c4 duty setting If an external alarm occurs the compressor works for a time equal to the value set for parameter A6 while it remains OFF for a fixed period of 15 minutes n case of relative alarms A12 0 both AL and AH are considered as absolute values e g AL 10 is considered as AL 10 High and low humidity alarms parameters If either input B4 or B5 is configured for a humidity probe On high AUH and low humidity alarms AUL can also be enabled with absolute thresholds UHL and ULL The alarms are activated in the following conditions If Su gt UHL gt high umidity alarm AUH f Su lt ULL gt low umidity alarm AUL Par Description Def Min Max UM ULL Absolute low umidity alarm threshold 0 O 1000 96rH O alarm disableq UHL Absolute high umidity alarm threshold 1000 0 1000 rH 100 alarm disableq AdH Humidity alarms AUH AUL delay 120 0 250 min CAREL 8 9 HACCP Alarm parameters and monitoring activation AH
43. 31 86 EVDice daltronde 70 42 Parameters to De set TOF TNE COMMISSIONING 31 Ou BETA module AT 71 43 Single digit display models cod WB000S commissioning 31 8 8 Alarm parameters 72 44 Double digit display models cod WB000D commissioning 32 8 9 HACCP Alarm parameters and monitoring activation 73 45 Commissioning with UltraCella Service Terminal 35 8 10 High condenser temperature alarm 73 46 Main function Commissioni 3 Zu LUI 37 9 TECHNICAL SPECIFICATIONS 74 48 Other configuration parametersS ne 37 9 1 UltraCella technical characteristics 4 49 Ultra EVD EVO module commissioning 38 9 2 EVD Modules technical characteristics 5 340 2 n MO EYDI T 29 9 3 Power Modules technical characteristics 75 4 11 Ultra 3Ph Evaporator module 41 94 3PH EVAPORATOR Modules technical characteristics 75 4 12 Ultra 3Ph Full module commissioning 41 95 3PHFULL Modules technical 76 5 OUTPUTS CONFIGURATION AND PROTECTIONS 43 10 ELECTRICAL WIRING 3PH MODULES 77 Dil ANAGNI ail enna 43 10 1 Electrical wiring 3PH EVAPORATOR 77 52 Lie 43 10 2 Blectrical wiring SPA FULL MOQUIB u uu u tiec 84 11 SOFTWARE RELEASE 92 11 1 Software re
44. 6 3 1 Set point variation from digital input With UltraCella the control set point can be changed using digital inputs DI2 and DI3 This function may be useful in applications where the control set point can be increased when the store is not open to the public for example at night thus guaranteeing energy savings and the certainty that the product is ready for display and sale when needed Digital input DI2 is associated with parameter A5 while digital input DI3 is associated with parameter 9 To enable set point variation from digital input set A5 7 for DI2 or 9 7 for DI3 Par Description Def Min Max U o M 5 Configuration of digital input 2 012 0 0 15 set point variation A9 Configuration of digital input 3 DI3 0 0 15 set point variation When the digital input is active closed the control set point will be the sum of the values of parameters St and r4 when the digital input is not active open the control set point will be the value set for parameter St normal operation DI2 013 not active open gt control set point St e DI2 DI3 active close gt control set point St r4 Par Description Def Min Max U o M r4 Offset set point 30 20 0 200 C F Note when set point variation is enabled the SET button flashes to indicate that the control set point is no longer the value set for parameter St Note if the second row of the display sho
45. Description Def Min UOM cH1 3PH module serial address 1 1 247 cH2 3PH module offset serial address 0 0 232 cH3 of three phase module 0 0 1 0 Evaporator 1 Full cA 591 probe connection 0 0 1 0 in UltraCella 1 in 3PH module CA2 Sd2 probe connection 0 0 1 in UltraCella 1 3PH module Sc probe connection 0 0 Full module only in UltraCella 1 in 3PH module cEn Enable 3PH mod 0 0 1 0 disable enable Tab 4f 41 4 11 3 Function Ultra 3PH Evaporator Module has to be combined with UltraCella controls P Ns WB000S or WB000D Module has inside high power actuators to handle directly three phase loads of the evaporator but logic and regulation algorithms are inside UltraCella In the table below details of where probes and loads can be connected Note e Although three phase loads have to be physically connected to Ultra 3PH Evaporator module UltraCella maintains its standard configuration of relays Connected UltraCella Ultra 3PH Evaporator Input module Ambient probe cAl 0 Defrost probe 91 I efrost probe TUE x cA2 0 Defrost probe auxiliary v evaporator Sd2 2 1 x Ultra 3PH Evaporator Output UltraCella module Compressor command 7 7 Condensing unit enabling Solenoid valve EIS IPH Defrost heat d 4 efrost heaters PH 3PH Evapora
46. Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency UltraCella 0300083EN rel 1 6 31 10 2015
47. Light management 0 0 1 0 Door switch light key 1 Light key Note if the control is OFF the light output is controlled only by the light key If the control is set to ON the light is controlled by a door switch light key or just light key according to the setting of the parameter A4 4 7 1 Door switch light key If A4 1 the light is on off only using the light key The open closed status of the door is ignored If A420 when the cold room door is opened the light is always on When the door is closed the light can be turned on or off using the light key Once turned on the light will automatically turn off after the time set in parameter tL i LIGHT CONTROL FROM DOOR SWITCH AND LIGHT KEY A4 0 ON Light K a a a OFF OP Door sw CL ON Li OFF 37 Key Light k Light key Li Light Door sw Door switch tLi Light turn off delay t Time 4 8 Other configuration parameters The configuration parameters must be set during the commissioning of the controller and concern date time set measurement stability of the analogue probes display of the decimal point on control serial address for monitoring network connection e ithe type of protocol on the BMS serial port for connection to the supervisor network e temperature C F and pressure bar psi measurement unit disabling of keyboard keys and buzzer
48. Max U OM FCS Variable speed condenser fans set point 15 0 100 0 200 0 C F FCd Variable speed condenser fans 2 0 041 100 C F differential Example 1 extended output range 0 to FCL 0 FCH 100 Analog output FCH Max capacity 10096 max output value 10V Cn min capacity 0 FCL min output value OV Sc differential differential _ AEG FCd FCd P FCS setpoint Fig 6 q In this example the minimum modulation capacity FCn is 0 therefore the range of modulation of the 0 to 10 V output is FCS FCd lt Sc lt FCS FCd UltraCella 0300083EN rel 1 6 31 10 2015 52 Example 2 extended output range 0 to 10 V FCL 0 FCH 100 minimum modulation capacity 6096 Analog output FCH Max capacity 10096 output max value 10V FCL FCn InputmaX min capacity 60 Set capacity Sc differential differential H bed FCd FCd 5 setpoint Fig 6 r In this example the range of modulation of the O to 10 V output is FCS 0 2 FCd lt Sc lt FCS FCd Example 3 limited output range 2 to 10 V FCL 20 FCH 100 minimum modulation capacity 60 Analog output max capacity 100 output max value 10V Cn min capacity 6096 output min value 2V Set capacity Sc differential I differential condensing FCd lt Fcd temperature FCS setpoint Fig 6 5 In this example the range of mod
49. REQ2 OFF t ON ali x CP1 OFF t ON i o OFF CP2 OFF t ON x OFF Key t REO request 1 Fig 6 y REQ2 request 2 t time CP1 compressor 1 CP2 compressor 2 UltraCella 0300083EN rel 1 6 31 10 2015 54 CAREL 6 15 Control with dead band As well as the control output in direct mode cooling compressor on UltraCella one of the two auxiliary outputs AUX1 AUX2 can be selected in reverse mode heating by electric heater other actuators This type of control features an area in which the selected output is not active called the dead band parameter rn Parameter rr represents the differential for the output in reverse mode Par Description Def Min Max U o M m Dead band 0 0 60 rr Differential for control with dead band 2 0 0 1 20 To activate heating cooling control with dead band set e m gt O0 e 16 for AUX1 or H5 16 for AUX2 Par Description Def Min Max U o M H AUX1 output configuration 1 0 17 16 output in reverse mode for control with dead band H5 AUX2 output configuration 1 0 17 16 output in reverse mode for control with dead band The figure shown below refers to heating cooling control with dead band for a compressor direct with one capacity step m rd F IT DIRECT REVERSE dead band St e Fig 6 ac The following figure on the other hand refers to
50. activate various functions such as alarm enable start defrost low pressure etc Caution in order to ensure the safety of the unit in the event of serious alarms all the electromechanical safety devices required to guarantee correct operation must be fitted on the unit Operation of the digital inputs DI2 DI3 PARAMETERS A5 A9 Selection Contacts OPEN CLOSE NEM a Not active 1 Immediate external alarm active not active 2 Do not select 3 Enable defrost not enabled enabled 4 Start defrost not active active 5 Do not select 6 Remote On Off OFF ON Do not select x 8 Low pressure switch low pressure status normal status 9 Do not select 10 Do not select I 11 Do not select 12 AUX activation deactivated activated 13 Do not select 14 2 Continuous cycle activation contact opening contact closing deactivation activation active not active active not active Tab 4 c 15 Alarm from generic function Below are indicated the parameters used to explain the selections for A5 and A9 1 2 Immediate external alarm Application external alarm that requires immediate activation for example high pressure alarm or compressor thermal overload The activation of the alarm 1 shows the message on the display IA e activates the buzzer if enabled activates the alarm relay if selected 2 involves
51. cycle regardless of duration a count is started If the dl time is exceeded without performing any defrost the defrost is automatically activated The counter remains active even if the controller is off Example in case of failure for example at RTC the scheduled defrost by td3 dd3 hh3 nn3 is not made after the safety time dl starts a new defrost Fig 6 m Key dl Maximum interval of time between consecutive defrosts dd1 dd3 Scheduled defrosts DEF Defrost Time O Note if the interval dl expires when the controller is OFF when it is started again a defrost is performed to ensure regular defrosts the interval between defrosts must be greater than the maximum defrost duration plus the dripping time and post dripping time if setting dl 0 the defrost is performed only if activated from keyboard or by setting the scheduled defrosts ddi UltraCella 0300083EN rel 1 6 31 10 2015 6 8 2 Other defrost parameters Par Description Def Min Max U o M d3 Defrost activation delay 0 0 250 min d4 Defrost at start up 0 0 1 0 1 No Yes d5 Defrost delay at start up 0 0 250 min d8 High temperature alarm delay after 1 0 250 hour defrost and door open dor Defrost priority over continuos cycle 0 0 1 0 1 No Yes d3 determines the time that must elapse when the defrost is activated between the stopping of the compressor electric heater defrost or
52. min 66 105 RW 37 A4 Light management 0 0 1 D 18 7 RAW 37 0 door switch light key 1 light key rcP see chapter 3 the procedure for setting parameters to default values GEF 51 ON OFF control 1 control variable configuration 3 0 14 5 A 119 229 RW 58 0 Sm 8 probe 2 generic temperature 1 Sd 9 probe generic temperature 2 Sr 10 probe 4 generic temperature 3 Sv 11 probe 5 generic temperature 4 Sd2 12 probe 4 generic humidity 5 SC 13 probe 5 generic humidity 6 SA 14 probe 5 generic pressure 150 r1S ON OFF control 1 mode 0 0 1 D 162 5 R W 58 0 1 direct reverse SS1 ON OFF control 1 set point 0 0 50 0 2000 C F A 85 195 RW 58 0 0 100 0 rH 200 0 999 _ bar psi rS1 ON OFF control 1 differential 2 0 0 1 200 C F A 87 197 R W 58 rH bar psi ALT ON OFF control 1 absolute low alarm threshold 0 0 500 2000 C F A 89 199 R W 59 0 0 100 0 rH96 200 0 999 bar psi AH1 ON OFF control 1 absolute high alarm threshold 0 0 50 0 2000 C F A 91 201 R W 59 0 0 100 0 rH 200 0 999 bar psi ON OFF control 1 alarm delay 0 0 250 min A 121 23 RW 59 AS2 ON OFF control 2 control variable configuration 2 0 14 A 120 230 R W 58 0 Sm 8 robe 2 generic temperature 1 Sd1 9 probe 3 generic temperature 2 Sr 10 probe 4 generic temperature 3 Sv 11 probe 5 generic temperature 4 Sd2 12 probe 4 generic humidit 5 SC 13 probe 5 generic humidity
53. next time the alarms are downloaded successfully or when restarting the controller Example alarms saved starting 2 April 2014 at 10 30 00 The alarm log was downloaded to the USB flash drive at 16 22 45 on the same day Start alarm activated Stop alarm reset TIME 2014 04 02 110 30 00 00 00 2014 04 02 116 22 454 00 00 ID INAME EVENT VARI 11 ALARM Ed1 Active Start 11 ALARM Ed1 Active Stop VAR2 CAREL 3 5 6 Information In the information menu you can view the software release After entering the multifunction menu see chapter 3 4 select with UP DOWN the message INF O po cl o IF c IFIT LJCT c IU es gt es y gt es Fig 3 e Procedure 1 press Set the message appears regarding the software revision 2 press Set once again the software revision will appear e g 1 6 3 press one or more times Prg to return to standard display Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Application version on the second row 3 5 7 Data logging function UltraCella introduces the data logging function to cold room control offering the possibility to record the temperature or the humidity read by two probes How to download the file with variables re
54. selected using parameter r3 direct with defrost direct without defrost Par Description Def Min U o M St Set point 0 r1 r2 F rd Differential 20 01 20 CEE r1 Minimum set point 50 50 2 CRE r2 Maximum set point 60 r1 200 CAT r3 Operating mode 0 0 1 O Direct with defrost 1 Direct without defrost CMP ON OFF rd SV St Fig 6 b Key ot Set point rd Differential Sv Virtual probe CMP Compressor If you have activated the second compressor output H1 H5 13 14 on AUX output the activation of the compressor is at St rd 2 and that of the auxiliary compressor AUX in St rd according to the figure below SE Fig 6 c Key St Set point rd Differential Sv Virtual probe CMP Compressor AUX Auxiliary output The control set point in normally operating conditions is indicated by parameter St This value may however change based on other algorithms Set point variation from digital input St r4 Set point variation by time band St r4 Set point variation by ramp variable set point with the following priority Priority Function Control set point value 1 Set point variation from digital input St r4 A5 A9 7 2 Set point variation by time band St r4 3 Set point variation ramps Variable according to parameters PS1 PS2 PS3 and PHI PH2 PH3 4 Set point by parameter St St CAREL
55. state of the art product whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL product in relation to its advanced technological level needs a phase of definition configuration programming commissioning so that it can function at its best for the specific application The lack of such phase of study as indicated in the manual can cause the final product to malfunction of which CAREL cannot be held responsible Only qualified personnel can install or carry out technical assistance interventions on the product The final client must use the product only in the manner described in the documentation related to the product itself Without excluding proper compliance with further warnings present in the manual it is stressed that in any case it is necessary for each CAREL product Not allow the electronic circuits getting wet Rain humidity and all types of liquids or condensate contain corrosive mineral substances that can damage the electrical circuits In any case the product should be used and stored in environments that respect the temperature and humidity limits specified in the manual Not to install the device in a particularly hot environments Temperatures that are too high can shorten the duration of the electronic devices damaging them and distorting or melting the parts in plastic In any case the p
56. switch 0118 24 _ 10117 X R6 8 CMP R5 R6 EN60730 1 250 V 12 10 A UL 873 12A res 2HP R5 gt V DEF 12FLA 72 LRA N 46 FAN IW eo R3 R4 N R4 10A res T E OX EN60730 1 3 A 7 lt LIGHT ULS73 220 i9 res SFLA R3 H 7 18 LRA J e R2 t 1 EE 1 AUX RT R2 C lo EN60730 1 250V 8 4 A N O tx 5 UL 873 8 A res 2FLA I 8 2 A Mi n ol He e 5 verde green GND marrone brown L o nero black Tx Rx blu blue N ui bianco white Tx Rx l nero black DI Fig 2 0 2 8 Ultra 3ph module EVAPORATOR 1 Following drilling template drill 4 6 holes on the wall N Unscrew 6 fixing screws of frontal cover Important Remove frontal cover Separate the power cable power supply actuators from the signal Fix panel to the wall by using screws with suitable length to wall cables probes digital inputs and serial cable thickness use cable with section suitable to current rating they have to carry Drill side surface of expansion module where it s necessary and fit connect clamp marked with PE to the ground of power supply system cable glands to connect power supply cables serial cable probes and power cables for loads 2 Connectthree phase expansion to UltraCella by shielded serial cable AWG 22 3 Close frontal by screwing the 6 screws 4 Power on UltraCella 230 Vac and expansion three phase mod
57. the oldest in csv format When the 64th alarm is saved the next one will overwrite the oldest Alarms that have been saved and are no longer active can only be displayed on the UltraCella Service terminal but can be downloaded both from the terminal and the LED interface Alarm log file name AlarmLog csv 1 remove the bottom frame and plug in the USB flash drive The red and green LEDs on the side of the key will come on individually in sequence to indicate that the unit recognises the USB flash drive press Prg and Set for 2 sec the first menu is displayed HcP press UP 4 times until reaching the USB menu item press Set the first submenu is shown rcP press UP to access the ALG submenus n gt w PS G 89 T a m 4 m q x DL ALIX AUX N EK 6 press SET to confirm the download of the saved alarms The message ALG will flash during the download procedure at the ALG will stop flashing and the green LED next to the USB port will come on indicating the end of the procedure if for some reason the procedure is not successful the alarm icon 479 will be shown on the display unplug the key to exit the ALG menu press PRG twice Q Note If for some reason the procedure is not successful when exiting the menu as well as the alarm icon 47 on the display the error message ALM will be displayed The error message will be cleared the
58. using outputs AUX1 AUX2 1 modulating control function using to 10 V output Y1 e 2 alarms using outputs AUX1 AUX2 The generic ON OFF or 0 to 10 V modulating control functions can be associated with an input that also has other functions for example Sv control probe or Su humidity probe or to a free input that therefore needs to be configured specifically Par A2 Description Def Min Max U o M Probe 2 configuration 0 0 3 3 2 generic temperature probe 2 Probe 3 configuration 0 0 5 generic temperature probe 3 Probe 4 configuration 0 0 4 I 3 generic temperature probe 4 4 generic humidity probe 4 Probe 5 configuration 0 0 5 2 generic temperature probe 5 3 2 generic humidity probe 5 4 generic pressure probe 5 A3 5 A4 5 UltraCella 0300083EN rel 1 6 31 10 2015 The generic alarm functions can be associated with an alarm already featured on UltraCella for example CHt high condenser temperature alarm or LP low pressure alarm or to digital inputs 012 013 which therefore need to be configured specifically Par Description Def Min U o M A5 Configuration of digital input DI2 0 0 15 15 alarm from generic function 9 Configuration of digital input DI3 0 0 15 15 alarm from generic function 6 18 1 ON OFF control UltraCella can manage 2 ON OFF control functions with direct or reverse action and settable control set
59. 0 FCL 100 A 131 241 R W 52 FCL Variable speed condenser fans min output value 0 0 FCH A 132 242 R W 52 FCn Variable speed condenser fans min capacity 0 0 FCH A 133 243 RAW 52 FCS Variable speed condenser fans set point 150 100 0 200 0 C F A 134 244 RAW 52 FCd Variable speed condenser fans differential 2 0 0 1 100 C F A 135 245 RAW 52 FCt Variable speed condenser fans fixed or floating set point 0 0 1 D 167 56 RW 53 0 1 FCS fixed floating FSH_ Floating condensing temp set point max value 250 FSL 2000 C F A 136 246 R W 53 FSL Floating condensing temp set point min value 50 1000 FSH F A 137 247 R W 53 FSO Floating condensing temp set point offset 50 50 0 50 0 A 138 248 RAW 53 dEF dO of defrost 0 0 3 41 80 R W 36 O Heater by temperature 48 1 Hot gas by temperature 2 Heater by time 3 Hot gas by time dl Max interval between consecutive defrosts 8 0 250 hours 42 81 RAW 49 0 defrost not performed UltraCella 0300083EN rel 1 6 31 10 2015 62 CAREL Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP dtl defrost temperature main evaporator 40 500 2000 C F
60. 0 digital input DI1 already configured as the door switch is enabled When the door is open the evaporator fans are turned off if configured at fixed speed F0 0 1 otherwise operate at minimum speed defined by parameter F7 if F7 50 if set as variable speed fans FO 2 the compressor continues to operate for the time c12 then turns off Once passed the period of time d8d from door opening compressor and evaporator fans are running again and the error dor is displayed Min Max U o M c12 Compressor safety time door switch 5 0 5 min 0 disabled door management Compressor restart time for door switch 30 c12 240 min Par Description Def dad Special cases refer figure 4 n and 4 0 to disable door alarm set d8d 0 If d8d 0 c12 is also considered 0 to keep only phase 2 figure in which the compressor is on and to eliminate phase 3 in which the compressor evaporator fan is off set d8d2c12 to keep only phase figure c12 0 during phase 3 the compressor may be on if 1 pump down is activated 2 hotgas defrost is activated Note If the door switch digital input DI1 is disabled A321 e Parameters C12 and d8d have no meaning as the controller cannot know whether the door is open or closed The door open icon will always be off Compressor on before door opening Compressor off before door opening open open Door switch Door switch clo
61. 0 1 oy 5 3 A UL873 10A res SFLA b 181RA 1 DECEDERE AUX Rea RI R2 EN60730 1 4 UL 873 8 Ares 2FLA 2 di AUX LD SSTCOEBRLLSSSSSSERSS x x gifs 2825383 55950555 S 0 EE SSS pene eee ae a3 9 9 9 s i cc e cda f VU o 230V oo S O A 20A n BE S S 585 LN Sess oo SSE 8 Sao partialization pressure switch conden partialization pressure switch conden Ive Ive pump down pump down liquid v liquid v N Important separate the power cable power supply actuators from the signal cables probes digital inputs and serial cable use cable with section suitable to current rating they have to carry connect clamp marked with PE to the ground of power supply system after powering on three phase expansion check the correct rating current absorption on the loads 2 Connectthree phase expansion to UltraCella by shielded serial cable AWG 22 lt lt RE Ins ee SOS Fee m EE Y vuus 5 5 rolle rolle rolle 2 2 0 6 de SES con con con temp conden
62. 2 PROBES AND 2 EVAPORATORS x L CMP Key E1 2 Evaporator 1 2 Condenser V1 2 Thermostatic expansion valve 1 2 LL Liquid Receiver B2 B3 defrost probe 2 3 CMP Compressor F Filter drier S Liquid indicator UltraCella 0300083EN rel 1 6 31 10 2015 6 14 Second compressor with rotation Second compressor output with double step control with rotation the ON compressors will be turned on as follows REO1 e alternately for single step requests as in example 3 OFF the first to be turned on will be the first to be turned off for the 2 steps requests as in examples 1 2 and 4 Example 2 Fig 6 z Example 3 Fig 6 aa Example 4 Fig 6 ab CAREL Par Description Def Min Max U o M MEOS H1 H5 Configuration of output AUX1 AUX2 1 0 17 in 14 second compressor with rotation management ON zd CP1 St rd OFF St rd 2 St ON i CP2 g b aka OFF CP1 OFF t amas 1 CP2 OFF ON Fig 6 w REQ1 2 Oh ON REQ2 CP1 OFF OFF ON ET d Sv B OFF St Fig 6 x Key ON SV Virtual probe 2 CP1 Compressor 1 CP2 Compressor 2 rd Differential t time St Set point Operation examples NOTE REQ1 Sv gt St rd 2 REQ2 Sv gt St rd REQ1 1 OFF ON vr OFF
63. 4 12 ExDansibp u ela 8 Gur WIPE s E 44 2 INSTALLATION 9 Nd deor PCT 44 A PIRRO 46 2 GRO SIZES MM iran 9 6 5 Autostart in pump dOWh ui 47 Clicca 10 Ina 47 4 Rana 11 67 Door switch control 47 24 Expansion modules assembly e 12 68 48 25 Ultra EVD UNE isinai 14 Lira 50 20 Vita POWE TOTU ian 15 6 10 amp ttti 5 2 E 16 6 11 Duty setting 53 28 Ultra SPN MOGUIE EVAPORATOR 16 ARI 53 2 9 Ultra 3ph Module FUL RR RR 17 6 13 Defrostino with 2 6 RAR O 53 Era 18 6 14 Second compressor with rotation 54 2 1 Connectonin superni onno NENO uuu ua S tad sasaqa 18 0 15 Contro WAT ACT Gand ian 55 2 12 UltraCella Service terminal seen 19 6 16 AUX output activation by time band 55 2 13 Upload download parameters USD memory key 19 6 17 Humidity management ttt 56 3 USER INTERFACE 20 5 19 Generic TUNO S io 57 ANE calata 20 7 PARAMETERS TABLE 61 SVEME vini aio 21 gt Li aa 22 8 SIGNALS ANDALARMS 1 69 ST MEE NR 24 ONE occae 69 3 5 TAIT NC OWN VU cea 26 02 DEUS NNUS 69 36 Message language lt 30 B Estetica 69 84 HACCP alarms and display a rin ierra 69 Bo Ev EC l IT etic aS 70 4 1 First commissioning sui
64. 5 260 RW 40 IC5 MOP protection threshold 50 S 200 C A 156 261 RW 40 IC6 MOP protection integral time 20 0 800 sec A 157 262 RAW 40 IC7 MOP protection disable threshold 30 85 200 36s A 158 263 R W 40 IC8 Low suction temperature alarm threshold 50 85 200 ES A 159 264 R W 40 IIA Enable operating mode modification 0 0 1 2 250 R W 40 0 1 enabled not enabled lU Enable manual valve positioning 0 0 1 I D 182 58 R W 40 0 1 enabled not enabled IU2 Manual valve position 0 0 999 step 128 141 RW 40 IU3 Valve control steps 1 2 480 960 step 1 1 2 195 184 RAW 40 IU4 Valve opening at start evaporator valve capacity ratio 50 0 100 96 173 254 R W 40 In1 Serial address 192 1 192 133 144 R W 40 IPE Enable EVDice 0 0 1 D RW 39 0 1 not enabled enabled Ultra 3PH Module commissioning cH1 3PH module serial address 1 1 247 185 177 RAW 41 42 cH2 3PH module offset serial address 0 0 232 186 178 RAW 41 42 cH3 Type of three phase module 0 0 1 187 179 RW 41 0 Evaporator 42 amp Full 67 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP CAT Sd1 probe connection 0 0 1 D 130 40 RW 41 0 in UltraCella 42 1 in 3PH module CA2 Sd2 probe con
65. 6 SA 14 probe 5 generic pressure 7 150 r25 ON OFF control 2 mode 0 0 D 163 52 R W 58 0 1 direct reverse SS2 ON OFF control 2 set point 00 500 2000 A 86 196 RAW 58 0 0 100 0 rH96 200 0 999 _ bar psi rS2 control 2 differential 2 0 0 1 200 C 9F A 88 198 R W 58 rH bar psi AL2 ON OFF control 2 absolute low alarm threshold 00 50 0 200 0 C F A 90 200 RW 59 0 0 100 0 rH96 200 0 999 _ bar psi AH2 ON OFF control 2 absolute high alarm threshold 0 0 50 0 200 0 C F A 92 202 RW 59 0 0 100 0 rH96 200 0 999 bar psi Ad2 ON OFF control 2 alarm delay 0 0 250 min A 122 232 RW 59 65 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP AM1 Modulating control control variable configuration 3 0 14 A 123 233 RAW 59 0 Sm 8 probe 2 generic temperature 1 Sd 9 probe3 generic temperature 2 Sr 10 probe 4 generic temperature 3 Sv 11 probe 5 generic temperature 4 Sd2 12 probe 4 generic humidity IDG 13 probe 5 generic humidity 6 SA 14 probe 5 generic pressure Su riM Modulating control mode 0 0 1 D 164 53 RW 59 0 1 direct reverse SM1 Modulating control set point 0 0 50 0 2000 C F
66. A 17 10 R W 36 48 012 End defrost temperature auxiliary evaporator 40 500 2000 C F A 18 11 RW 48 dP1 Maximum defrost duration 30 1 250 min 43 82 RW 36 48 dP2 I Maximum defrost duration auxiliary evaporator 30 1 250 min 44 83 RW 45 dd Dripping time after defrost 2 0 30 min 45 84 R W 36 d3 Defrost activation delay 0 0 250 min 46 85 R W 50 dpr Defrost priority over continuous cycle 0 0 1 D 15 4 R W 50 0 1 no yes d4 Defrost at start up 0 0 1 D 14 3 RW 50 0 1 d5 Defrost delay at start up 0 0 250 min 47 86 R W 50 d Terminal display during defrost 1 0 2 49 88 R W 48 O _ Temperature alternated with dEF 25 1 jLast temperature shown before defrost 2 dEF d8 High temperature alarm delay after defrost and door open 1 0 250 hours 48 87 R W 50 ALM AO Alarm and fan differential 2 0 0 1 20 0 A 19 12 RW 52 73 A1 Alarm thresholds AL AH relative to set point or absolute 0 0 1 D 16 5 RAW 73 0 1 relative absolute AL Low temperature alarm threshold 0 0 500 2000 CPF A 20 13 RW 73 If A120 AL 0 alarm disabled If A121 AL 50 alarm disabled AH High temperature alarm threshold 0 0 500 2000 C F A 2 14 RAW 73 If A1 0 AH 0 alarm disabled If A1 1 AH 200 alarm disabled Ad __ High low temperature alarm delay 120 0 250 min 50 89 RAW 73 A5 Digital input 2 DI2 configuration 0 0 15 21 90 R W 0 Notactive 8 Low pressure switch 35 1 Immediate ex
67. Cella 0300083EN rel 1 6 31 10 2015 24 CAREL 3 4 2 Parameters set to default values In order to set all parameters sets to the factory values default 1 from parameters modification menu access the category rcP and press Set the message rOi will appear where i indicates the currently active configuration press UP DOWN and display the message bnr press Set the message no will appear press UP DOWN the message Std will appear press set the control system brings all parameters sets to default values press one or more times Prg to return to standard display n DV P S Note in this manner all the modifications are erased and the original factory values are restored to the default ones indicated in parameters table 3 4 3 Defrost In order to activate the defrost by temperature the defrost probe must detect a temperature lower than the temperature relative to defrost end par dt1 The defrost by time is activated setting dl parameter to a value gt 0 Procedure 1 press DEF There can be 3 cases 2 ifthe defrost probe detects a temperature greater than the value of the defrost end temperature the control displays the message no and the defrost is not activated 3 if there are protections in progress the control waits before entering the defrost The DEF button blinks and when conditions permit the control enters the defrost 4 control comes into defrost it shows the messag
68. DUMORO and a terminating resistor of 120 O to be placed on the terminals connected to the last control Connect RS485 converter to the controls as shown in the figure For assigning the serial address see the parameter HO See the instruction sheet of the converter for further information UltraCella 1 MOM STON cn CN rN NNN NNN N T P IN toBMS b d b o Converter cnp p Sf GND n EJ E T UltraCella n says sa NE SE 5 2 i ls A toBMS T mM 1200 I GND port E M nh 3 2 Rx Tx L GND Fig 2 t UltraCella can be connected to both PlantVisor and PlantWatch via BMS port RS485 Carel protocol Starting from 1 5 release software both CAREL and Modbus protocols are available from BMS port selectable by H7 parameter H7 OCAREL protocol H7 1 Modbus protocol O Note To make the change active switch on and switch off the unit CAREL 2 12 UltraCella Service terminal The UltraCella Service Terminal has to be connected via a dedicated connector that can be accessed after removing the lower frame Using the UltraCella Service Terminal you can e during the first commissioning insert the first configuration parameters following the guided procedure wizard e during normal operation 1 displaytheactiveloadsand the main variables tem
69. Digital output 1 U2 Auxiliary defrost probe Sd2 3PH model do2 Digital output 2 Condenser probe Sc 3PH model do3 Digital output 3 dU4 Motor protector 3PH model do4 Digital output 4 dU5 High low pressure switch or Kriwan alarm 3PH model Tab 3 f Note the opened digital inputs outputs are displayed along with the message oP open those closed with cLo closed Example 1 probe B1 measures the temperature of 1 0 O ir h T IFL I W Sg V x V 9 O I s DJ s e Js T e Gw es v sg v Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Probe status on the second row fy 5 uL AUX AUX 54 L AUX AUX X96 27 UltraCella 0300083EN rel 1 6 31 10 2015 Example 2 digital input 1 is closed O gt sgile LJ I zl es v es v ZA V 3A AA Xy 1 z En D 2 Ww aD ux acm AA A e GA 1 2 We 9 AUX Aux na x Note the figure refers to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message
70. ED will turn on 8 extract the key The LED turns off The file is txt type and it can be displayed on the computer JJ C ix gt lt PRG SET gt a V TS 2 CAN AUX AUX A I7 PRG SET gt n EX V FN AN LAN fax Q di ce O FEN PRG SET gt 3x lt STF ve Note the figure refers to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message recipes in USB device on the second row 19 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 3 USERINTERFACE The front panel contains the display and keyboard made up from 10 or 11 keys depending on the model which pressed individually or together allow to perform all of the controller programming operations The accessory UltraCella Service terminal accessory terminal allows the commissioning of the control system via a guided procedure Wizard and also programming the parameters with a contextual help that explains the various functions 3 1 Display On the LED display is shown the temperature range from 50 C 58 F to 150 C 302 F The resolution of the tenth for temperatures in the range 19 9 99 9 In case of alarm the value of the probe is displayed in alternance with the codes of the acti
71. IVATION Press keys AUX1 AUX2 Light message On will appear and the control activates the relative output O A1 LJ JI amp i CH es V es V 2 V ES CI DEACTIVATION Press keys AUX1 AUX2 Light message Off will appear and the control deactivates the relative output O fl O fl 1 L e LEFT s Yama et ki gt o V V Bg GA gt EA gt A DD Note if output AUX1 2 was not enabled by setting H1 H5 2 the relative key blinks to signal that the output is not active However the messages On and Off will appear Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message On and Off appear on the second row of the display 3 4 5 On Off In order to turn off the control from keyboard e press On Off for 2 s The display will alternate Off to the standard display The key On Off lights up and any active output relay will be deactivated Ir r B s EFT s e 5 gt V V TTT PTZ Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message On and Off appear on the second row of the display UltraCell
72. OFF functions set parameters H1 H5 UltraCella 0300083EN rel 1 6 31 10 2015 58 CAREL Par Description Def Min U o M H1 AUX1 output configuration 0 0 12 8 Generic ON OFF control function 1 9 Generic ON OFF control function 2 H5 AUX2 output configuration 0 0 17 8 Generic ON OFF control function 1 9 Generic ON OFF control function 2 Direct stage r1S 0 Regulation variable Reverse stage r1S 1 Regulation variable SS1 Fig 6 ah For each ON OFF control function two alarm absolute thresholds and an alarm notification delay can be set Par Description Def Min Max U o M AL1 ON OFF control 1 absolute low 0 0 50 0 200 0 C F alarm threshold 0 0 100 0 rH 20 0 999 bar psi control 1 absolute high 0 50 0 2000 C F alarm threshold 0 0 100 0 rH 20 0 999 bar psi Ad1 control 1 alarm delay 0 0 250 min AL2 ON OFF control 2 absolute low 0 0 50 0 2000 C F alarm threshold 0 0 100 0 rH 20 0 999 bar psi AH2 ON OFF control 2 absolute high 0 500 2000 alarm threshold 0 0 100 0 rH 20 0 999 bar psi Ad2 ON OFF control 2 alarm delay 0 0 250 min The following alarms are generated by the functions GL1 GL2 alarms when exceeding low thresholds AL1 AL2 GH1 GH2 alarms when exceeding high thresholds AH1 AH2 E
73. R FAN 800W MAX TC1 XA1 O O O Lui N e c mq 5 3 8 5 Q x Q Q Q A ec ec ec ec 23 7 C1 22 7 C1 25 5 D1 24 5 E1 CRANKCASE HEATER Carter UltraCella 0300083EN rel 1 6 31 10 2015 85 EN LL cz lt Ultra 3PH I O module J10 J11 J12 J10 NO1 J10 C1 2 J10 NO2 J11 NO3 J11 C3 4 5 J11 NO4 J11 C3 4 5 J11 NO5 J12 NO6 J12 NC6 J12 C6 Q Q p p Q O O p 86 AI A2 KR2 5 D7 l c TE T 4 E8 MAX 16A ACT i ES Co T N D 1 XAI XA XA m Fa 9 99 n oF m co Q _O 5 5 8 MACHINE LIMIT O LLL L x s rapa s j ES Jasadi oe 77 TSI SP3 z lus BA 4 Z 2 VEDI PG 9 e s co gt lt TK1 L J L J L J gt lt KRIWAN PRESSURE SWITCH SECURITY THERMOSTAT EVAPORATOR CLICSON PUMP DOWN MOMIR VANE SENE m 2 x D LL cz lt t lary circul 10 2 4 Auxil Ultra 3PH I O module J2 U1 J2 U2 J2 U3 J2 GND J2 U4 J2 U5 RED RED 3 12 14 3 B4 5 D2 e e e e e e ec ec ec ec ec ec E C S 3 X npn nnannnna STI sm sm
74. T HEATERS Via e I lt e UltraCella 0300083EN rel 1 6 31 10 2015 77 Fig 10 a LL x lt ircui 10 1 2 Powerc 1 WHITE 3 A8 4 CYAN 3 B8 z Qa AX 1 E z 1 O Di a a a a 14 7 C1 13 7 C1 16 5 D1 15 5 E1 MACHINE LIMIT Fig 10 b 78 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL iary circui 10 1 3 Auxil 4 D8 4 E8 Ultra 3PH I O module J10 J10 NO1 RED RED SECURITY THERMOSTAT J10 C1 2 J10 NO2 J11 NO3 J11 C3 4 5 Q o EVAPORATOR CLICSON ULTRACELLA UltraCella 0300083EN rel 1 6 31 10 2015 79 12 14 ORANGE 11 ORANGE XA gt 109 AUX MAX 16A AC1 Fig 10 c MACHINE LIMIT J11 J12 J11 NO4 J11 C3 4 5 J11 NO5 J12 NO6 J12 NC6 J12 C6 Q KR3 KR2 5 D5 5 D7 5 DO lt XAI E SOS 2 N AUX2 CONSENT UNIT XM XM CONDENSING mi SI t t SP3 EF AP3 J LL x lt uit iary circ 10 1 4 Auxil Ultra 3PH I O module J2 UL J2 U1 J2 U2 J2 U3 J2 GND J2 U4 J2 U5 J2 U6 J2 GND J2 U7 J2 U8 J2 U9 J2 U10 J2 GND Q Q Q O O O O O Q Q XA1 XA1 XA1 XA1 XA1 XA1 Q Q e E 3 I I iaia een SS SS SS S uir STI 50 a i TS2
75. UltraCella mi pee Electronic contrc Ultrac Gita Lu tracel Os MH User manual LEGGI E CONSERVA QUESTE ISTRUZIONI READ AND SAVE THESE INSTRUCTIONS well POWER i B amp SIGNAL Ll iss CABLES V TOGETHER READ CAREFULLY IN THE TEXT High Efficiency Solutions CAREL WARNING CAREL developed its products thanks to the several years of experience in the HVAC field continuous investment in technological innovation of the product rigorous quality procedures and processes with in circuit and function tests on 10096 of its production as well as the most innovative production technologies available on the market CAREL and its branch offices affiliates do not guarantee in any case that all the aspects of the product and the software included in the product will respond to the demands of the final application even if the product is built according to state of the art techniques The client builder developer or installer of the final equipment assumes every responsibility and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and or equipment CAREL in this case through specific agreements can intervene as consultant for the positive result of the final start up machine application but in no case can it be held responsible for the positive working of the final equipment apparatus The CAREL product 15 a
76. W 39 PSb Valve position in stand by 0 0 100 step A 169 174 RAW 39 PMP Enable manual positioning 0 0 1 D 103 38 RAW 39 PMu Manual valve positioning 0 0 999 step 162 173 RAW 39 Pnr Reset EVD setting 0 gt 1 Reset all EVD parameters 0 0 1 139 46 39 ICE IrE 1 Multiplexed cabinet cold room 1 1 6 196 185 R W 40 2 Air conditioner chiller with plate heat exchanger ED Air conditioner chiller with tube bundle heat exchanger select 4 Air conditioner chiller with finned coil heat exchanger only from 5 Reserved pibe _ 6 Reserved pGD IP3 Superheat set point 11 Cl 55 K A 150 255 RAW 40 PH o R22 5 R507A 10 R744 15 20 R245Fa 2 0 22 135 146 RW 40 1 R134a 6 R290 11 728 16 R422A 21 R407F 2 R404A R600 12 RT270 17 R423A 22 R32 3 R407C 8 R600a 13 R417A 18 407 4 R410A 9 R717 14 RA22D 19 IR427A IST 51 probe type 3 1 11 1 249 R W 40 1 1 4 2 barg 7 10 45 barg 2 104 93 barg 8 1 12 8 barg 3 1 933 barg 9 0 20 7 barg 4 0 173 barg 10 1 86 43 0 barg 5 0 85 342 barg 11 reserved 6 0 34 5 barg ICP PID proportional gain 15 0 800 A 151 250 R W 40 Iti PID integral time 150 0 999 sec 171 252 RW 40 ICI LowSH protection threshold 5 5 IP3 K A 152 257 R W 40 IC2 LowSH protection integral time 15 0 800 sec A 153 258 R W 40 IC3 LOP protection threshold 50 85 C5 154 259 R W 40 IC4 LOP protection integral time 0 0 800 sec A 15
77. X i R1 R2 EN60730 1 8 ANO N ULs73 29V 3A res 2FLA 2 to connector AUX I I oar Op a I I L N 230V x f 20 Aeman Note highlighted wires and 3hp relay supplied with the module code Fig 2 n 15 WMOOPO003N UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 2 7 EVDice For details on assembling EVD ICE on the evaporator see the user manual 0300037EN Connect UltraCella to the EVD ICE driver via the Fieldbus serial line RS485 Modbus protocol as shown in the following wiring diagram and refer to the parameter table for the driver configuration x omo to LED display board TEHE NI 0 48 47 46 45 44 43 j JCRELNTC PT1000 Noni di pu 31 2 B2 ml j CAREL NTC PT1000 ULTRACAP CSS x ER Do not remove the protection cap Ft 495051 525354 2 ml CAREL NTC analog input 0 to 10 Vdc C ZEEZEE 2 A LA Ed e OUT B5 analog CARELEV EV a x o gj x GND iE rH oto 5 vac M input unipolar valve EI 7 rage o s V 4to 20 mA 0 2 DI1 5 to graphic FieldBus iiis e DIE 4 0 DI3 terminal e af Door
78. a 0300083EN rel 1 6 31 10 2015 In order to turn on the control from keyboard press On Off for 2 s On will appear on the display and then control returns to the standard display The output relay will be re activated tj A e UD e V V Note The Figures refer to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D the message On and Off appear on the second row of the display 3 5 Multifunction menu The multifunction menu allows you to access e HcP HACCP alarms display type HA and HF alarms and reset e CC continuous cycle activation deactivation display maximum and minimum temperature cancellation and re start recording I O input output displaying the temperature read by the probe and digital input status e USB USB key INF information Log datalogging function SOF UltraCella software update Par Description Def Min Max U o M cc Continuous cycle duration 0 0 15 ora Procedure 1 press Prg and Set for 2 s the first menu will appear HcP 2 press UP DOWN to view other entries 3 pressSettoenter followthestepsdescribedinthefollowingsectionsfor the relative explanations 4 Pressone or more times Prg to return to standard display Note the figure refers to the screens on models with single row display P Ns WB000S I
79. a Ultra 3PH Full module Zx Zx Compressor command 1PH 3PH Defrost heat u d efrost heaters 1PH 3PH E tor f E d vaporator fans 1PH 3PH Light id 9 1PH AUX1 id d 1PH 1PH AUX2 1 Tab 4 h CAREL 5 OUTPUTS CONFIGURATION AND PROTECTIONS 5 1 Analogue output It is available analog output Y1 to drive the evaporator fans designed to be operated with input 0 10 V See the chapter 6 9 Par Description Def Min Max U o M HO1 Configuration output Y1 0 0 3 Not active 1 Modulating output generic function 2 Variable speed evaporator fans set on Sd probe 3 Variable speed condenser fans 5 2 Digital Outputs 5 2 1 Delay start for compressor output Par Description Def Min Max U o M cO j Compressor fan start delay at power on 0 0 15 min CO from the moment in which the control is powered up turning on the compressor and the evaporator fan is delayed by a time in minutes equal to the value assigned to this parameter This delay helps to protect the compressor against repeated starts in the case of frequent power failures Note for the other protection parameters c2 c3 see chapter 4 5 2 2 Safety devices for outputs with different relays Par Description Def Min U o M C11 Second compressor start delay 4 0 250 S e c11 sets the activation delay between the first and the second compressor or between the first and
80. aCella AUX1 or AUX2 electrically to digital input DIT on the EVD EVO and set the parameters as follows H1 7 for AUX1 or H5 7 for AUX2 gt delayed second compressor e C11 0 gt second compressor activation delay 0 Par Description Def Min Max U o M H1 AUX1 output configuration 1 0 17 7 Delayed compressor H5 AUX2 output configuration 1 0 17 Delayed compressor C11 Second compressor start delay 4 0 250 sec 0 instant start with main compressor output In this way the auxiliary output will be configured as a voltage free contact to control the compressor suitable to be connected to digital input DI on the EVD EVO driver No configuration is required on UltraCella 2 Configuring the EVD EVO driver from UltraCella Connect UltraCella to the EVD EVO module via serial as shown in the wiring diagram in Figure 2 k and refer to the following parameter table for configuration of the EVD EVO driver The module will become active when enabled by UltraCella setting P1 1 If connected via serial the driver parameters can only be displayed not modified on the EVD EVO local display Once the driver has been enabled parameter P1 1 its parameter settings will be sent by UltraCella in accordance with the parameter table below only modifiable from UltraCella any parameters previously configured on the EVD EVO display will be overwritten Par Description Def Min U o M P1 Enable c
81. al display during defrost 1 0 0 Temperature alternated with dEF 1 2 Last temperature shown before defrost J UE 50 200 C F 2 UltraCella 0300083EN rel 1 6 31 10 2015 48 CAREL Sd dtl dt1 1 t ON d0 0 1 DEF OFF 1 t ON d0 2 3 DEF OFF dP1 Fig 6 h Key t Time dt End of defrost temperature dP1 Maximum defrost duration Sd Defrost Probe dO Type of defrost DEF Defrost 1 electric heater defrost dO 0 2 operating cycle The operating cycle refers to default values of the parameters F2 and F3 T c n bo w POST REFRIG PUMP DEF DRIP DRIP REFRIG DOWN REF dd Fd ON I i C8 OFF ON OFF ON OFF F3 1 ON 7 RES x OFF t Fig 6 j Key CAREL CMP Compressor Refrig Refrigeration PDV Pump down valve Pump down _ Pump down phase FAN Evaporator fan Def Defrost RES Resistance defrost heater Drip Drip E Evaporator Post drip Post drip C Condenser V2 Thermostatic expansion valve F Dehydrator filter t Time B3 Defrost probe L Liquid receiver S Liquid indicator Note in pump down the fan activation is determined by FO in defrost the fan activation is determined by 2 hot gas defrost dO 1 3 operating cycle The operating c
82. ans set on Sd probe 60 3 Variable speed condenser fans H7 BMS protocol selection 0 0 1 188 180 R W 18 0 Carel 38 1 Modbus tr First temperature to be recorded 0 0 8 189 181 RW 29 No log 51502 150 6 Sc 2 Sm ISA 3 Sr 8 Su 4 Sd1 tr2 Second temperature to be recorded 0 0 8 190 182 RW 29 No log 5 Sd2 1 Sv 6 Sc 2 Sm ISA 3 Sr 8 Su 4 Sdl trc Sample time temperature recording 5 2 60 min 191 183 R W 29 HcP HCE Enable HACCP 0 0 1 D 22 11 RW 74 0 1 No Yes Htd HACCP alarm delay 0 0 250 min 71 110 R W 74 rtC tcE Enable data modification 0 0 1 D 24 13 R W 23 tcT Date time change 0 0 1 B D 25 14 R W 23 Action on variation 0 10 1 90 y I Date time year 0 0 2 98 111 RW 23 M Date time month 1 1 12 99 112 RAW 23 d___ Date time day of month 1 1 3 100 113 R W 23 h Date time hour 0 0 23 101 114 RW 23 n Date time minute 0 0 59 102 115 R W 23 UltraCella 0300083EN rel 1 6 31 10 2015 64 CAREL Par Description Def Min Max UOM Type CARELSVP Modbus R W page SVP tcL Hours minutes visualization on the second row for models with two rows 0 0 1 I D 72 29 R W 66 display 0 1 ddi Defrost i i21 8
83. anual defrost Awaiting activation 6 DEF Set point setting Prg Set if pressed at the same time for 2 Indicates that the set point is not that Value setting s allow access to the multifunction menu the value set for parameter St but rather defined by one of the following algorithms Set point variation from digital input St r4 Set point variation by time band St r4 Set point ramps variable set point A N e Value increase decrease UP DOWN Tab 3 c To activate outputs AUX1 AUX2 by button set H1 H5 2 If parameters are not set if AUX1 AUX2 key are pressed they blink for 5 seconds 21 UltraCella 0300083EN rel 1 6 31 10 2015 3 3 Programming The parameters can be modified using the keyboard Access to the configuration parameters is protected by a password that prevents unwanted modifications or access by unauthorised persons With the password you can access and change all the parameters of the control Note in the LED display model the keys are illuminated according to the menu where the user is operating in order to facilitate navigation 3 3 1 Changing the set point In order to change the set point St default 0 C 1 the control system displays the standard display visualization 2 pressSetfor2s onthedisplay appears the current value of the set point 3 press UP DOWN to reach the desired value 4 press Set to confirm the new set point value The control returns
84. arg 10 1 86 to 43 0 barg 11 Reserved Advanced I51 PID proportional gain 600 Advanced ICP PID integral time 999 Advanced Iti LowSH protection threshold IP3 Advanced ICI LowSH protection integral time 300 Advanced IC2 LOP protection threshold Advanced IC3 LOP protection integral time 300 Advanced IC4 MOP protection threshold 200 Advanced IC5 MOP protection integral time 300 Advanced IC6 MOP protection disable threshold 200 Advanced 7 Low suction temperature alarm threshold 200 Advanced IC8 Enable operating mode modification 0 1 enabled not enabled Advanced IIA ENSE ESL ETE ES SES Enable manual valve positioning 0 1 enabled not enabled Advanced 01 Manual valve position 999 step Advanced 02 Valve control steps 1 2 480 960 step Advanced IU3 Valve opening at start evaporator valve capacity ratio 50 100 Advanced 04 A x SS Serial address 192 192 Advanced In Note as EVD ICE has a two digit display when its parameters are displayed on UltraCella the letter S1 gt 151 Enable EVD ICE 1 not enabled enabled Avanzato sk IPE SS has been added to every parameter code e g O Note all EVD ICE parameters are visible both on the LED user interface an
85. at protection ON ON automatic OFF OFF OFF LOA EVD EVO LOP protection ON ION automatic OFF OFF OFF MOA EVD EVO MOP protection ON ON automatic OFF OFF Orr EEA EVD EVO Valve motor fault ON automatic OFF OFF OFF LSA EVD EVO Threshold and timeout exceeded ON ION automatic Hit EVD EVO High condensing temperature protection activated ON ION automatic ES1 EVD EVO Probe 51 fault or set point exceeded ON automatic OFF OFF ES2 EVD EVO Probe S2 fault or set point exceeded ON ON automatic OFF OFF OH ES3 EVD EVO Probe 53 fault or set point exceeded ON ION automatic a ES4 EVD EVO Probe 54 fault or set point exceeded RX ON automatic bAt EVD EVO Battery discharged or faulty or electrical connection w ON automatic interrupted EEE EVO Operating and or parameter EEPROM error ON ION automatic OFF OFF EIC EVD EVO Valve not closed completely ON ION automatic EEC EVD EVO Valve closed in emergency ON ION automatic OFF OFF GHI EFu_ EVD EVO FW compatibility error gt 5 0 ON ION automatic ECn EVD EVO Configuration error ON ION automatic ELE EVD EVO EVD offline ON ION automatic OFF OFF OFF ALM Download log allarmi non riuscito OFF automatic EPE Off line 3PH module ON ON automatic OFF OFF OFF
86. ater defrost by temperature placed near the evaporator hot gas defrost by temperature electric heater defrost by time hot gas defrost by time O Note Ed1 and Ed2 indicate that the defrost ended due to time uec O Note Ed1 and Ed2 alarms can be disabled by A8 parameter Par Description Def Min Max U o M A8 Ed1 Ed2 enable 0 0 1 s 0 12 disabled enabled The end of the defrost cycle can be by temperature and in this case it is necessary to install the defrost probe Sd to select between B2 and B3 or by time In the first case the defrost ends if the probe Sd measures a value greater than the value of dt1 or dP1 time has elapsed in the second case if the defrosting phase exceeds the maximum time dP1 At the end of the defrost the controller can enter in dripping status present if dd 0 in which the compressor and the fans are turned off and subsequently in the state of post dripping if present Fd 0 in which the control resumes with fans off You can choose the display on the user terminal during defrost using parameter d6 Max U o M 3 Par Description Def Min do Type of defrost 0 0 O Heater by temperature 1 Hot gas by temperature 2 Heater by time 3 Hot gas by time dt End defrost temperature main 4 evaporator dt2 defrost temperature auxiliary 4 359 200 OZ evaporator dP1 Maximum defrost duration 30 1 250 min dP2 Maximum defrost duration auxiliary 30 1 250 min evaporator d6 Termin
87. ax UOM Type CARELSVP Modbus R W page SVP Pro 21 Probe measurement stability probe 1 4 0 9 12 5 RAW 37 22 Probe measurement stability probe 2 4 0 9 13 52 RW 37 23 Probe measurement stability probe 3 4 0 9 14 93 RW 37 24 measurement stability probe 4 4 0 9 15 54 R W 37 25 Probe measurement stability probe 5 4 0 9 16 58 RAW 37 4 Virtual probe composition 0 0 100 17 56 RW 44 0 probe B1 1002 probe B2 5t Temperature unit of measure 0 0 1 18 57 38 5P Pressure unit of measure 0 0 1 19 58 38 0 1 bar psi 6 Display decimal point 0 0 1 D 19 8 38 0 1 2 yes no 1 Display variable 1 1 0 13 67 106 38 0 None 7 BI 57 Virtual probe Sv 8 B2 2 Outlet probe Sm 9 B3 3 Intake probe Sr 10 B4 4 J Defrost probe 1 Sd1 11 B5 5 jDefrost probe 2 Sd2 12 Condenser probe Sc 6 Set point 13 Variable speed condenser fans set point t2 Display variable 2 6 0 23 68 107 38 0 None 12 57 1 Virtual probe Sv 13 Superheat EVO 2 Outlet probe Sm 14 Valve opening 96 EVO 3 Intake probe Sr 15 Valve opening step EVO 4 jDefrost probe 1 Sd1 16 Condenser probe Sc 5 Defrost probe 2 Sd2 17 probe 3ph model 6 Set point 18 U2 probe 3ph model 7 B1 19 U3 probe 3ph model 8 B2 20 Variable speed condenser fans set point Y1 9 B3 21 Superheat EVDice 10 B4 22 Valve opening 96 EVDice 11 B5 23 Step valve opening EVDice
88. c 10 2 1 POWER SUPPLY L1 L2 L3 N PER UNA CORRETTA INSTALLAZIONE ELETTRICA SIRACCOMANDA DIINSTALLARE A MONTE DEL SEZIONATORE PRESENTE SUL QUADRO UNA PROTEZIONE MAGNETOTERMICA DIFFERENZIALE FOR THE RIGHT INSTALLATION IS RECOMMENDED A DIFFERENTIAL BREAKER SWITCH MOUNTED UPSTREAM THE GENERAL ISOLATOR OF THIS PANEL MACHINE LIMIT 3P N T 400V 50 60HZ Tams qe 7 Q Bela al B XP1 PE KM3 5 D5 GRAY LU BROWN MV2 COMPRESSOR 1 2 5 D4 N 5 D3 N N N Lu Lu gt lt gt e 2 Oo XP1 XP1 O O T e n N tns alati nn SS do i gt MV1 RR1 EVAPORATOR FANS DEFROST HEATERS 4 A1 4 81 Fig 10 0 84 UltraCella 0300083EN rel 1 6 31 10 2015 LL cz lt ircui 10 2 2 Powerc 3 A8 3 B8 MACHINE LIMIT WHITE CYAN QF2 520 N1 WHITE N2 KM3 KM3 5 D5 5 D5 N Q s mg gi z a g Sip EN i BP mnb 1 2 PE 1 2 RR2 SP1 MV3 PF MV4 CONDENSER FANS 1 L J CONDENSER FANS 2 PARTIALIZATION PRESSURE SWITCH CONDENSE
89. c HF alarms di The HACCP alarm type HF is generated as a result of a power failure for a long time gt 1 minute when after mains voltage restore the temperature i read by the adjustment probe exceeds the high temperature threshold ON CHT OFF t Acd Fig 8 0 t Time Acd High condenser temperature alarm delay SC Condenser probe AC High condenser temperature alarm threshold CHT High condenser temperature alarm 73 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 9 TECHNICAL SPECIFICATIONS 9 1 UltraCella technical characteristics Power Supply Model 230V Voltage 230 V 10 15 50 60 Hz Power 18 VA 100 mA max Model 24V Voltage 24 V 10 15 50 60 Hz Power 18 VA 1A max Insulation ensured Insulation for low voltage reinforced 6 mm in air 8 mm superficial 3750 V by 230V power supply Insulation for relay outputs reinforced 3 mm in air 4 mm superficial 1250 V Analog inputs B1 B2 B3 NIC PT1000 3 B4 NTC 0 10Vdc 4 396 B5 0 5Vdc ratiometric 4 396 4 20MA 3 Analog output Y1 0 10 Vdc 10mA 5 Note When installing keep the supply and loads connections away from the cables of the probes digital inputs and monitoring device Probe Type NTC std CAREL 10 at 25 C range from 50 C to 90 measuring error 1 C in range from 50 C to 50 C 3 C in range from 50 C to 90 C NIC HT 50 at 25 range from O C to
90. condensing PTI of insulating materials printed circuits 250 plastic and insulating materials 175 Tab 9 b 9 3 Power Modules technical characteristics Power supply voltage 230 V 10 15 50 60 Hz power 4 5kW max NOTE The maximum simultaneous current draw by all the loads connected to the controller and the expansion modules must not exceed 20 A Residual current circuit breaker Power relay In 20 A 930 1d2300 mA Rating 30 A resistive 240 Vac 3HP 240 Vac Classification according to protection against electric shock Class Il Case plastic dimensions 128x290x110 mm Front protection rating with plastic case IP65 Fire resistance category Category D Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 rH non condensing Tab 9 c 9 4 3PH EVAPORATOR Modules technical characteristics Power supply voltage 400V 4 10 1 596 50 60Hz 3PH N T Imax 25A Classification according to protection against electric shock Class Case plastic dimensions 452x380x186 mm Weight 8 7 Kg Front protection rating with plastic case IP65 Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096
91. corded by UltraCella 1 remove the bottom frame and insert the USB flash drive The red and green LEDs next to the flash drive will come on once in sequence to indicate the that unit has recognised the USB flash drive 2 press Prg and Set for 2 s the first menu will be displayed HcP press UP or DOWN until reaching the LoG menu item 4 press SET to confirm the download of the recorded variables log file to the USB flash drive The message LoG will flash during downloading at the end LoG will stop flashing to indicate that the download has been completed if the procedure fails for some reason the alarm icon E 7 sx will be shown on the display 5 remove the flash drive to exit the LoG menu press PRG and or SET 9 A FON FTN PRG SET Y Xx CS V See 1 2 CB AUX AUX Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message recorder on the second row O Note if the procedure fails for some reason when exiting the menu as well as the alarm icon 47 the error message LoG will also be shown on the display The message error will be cleared after the next correct download or when restarting the controller When the probes to be recorded are suitably configured through the parameters tr1 and tr2 and the sample time through th
92. coupling clamps B and fasten the screws A o BssBss eO BE Bis Bis gle M S gt de Simo aeo i Fugen Fig 2 m ULTRA POWER MODULE Power Module B lolo m CARELNTC PT1000 i 29 82 ef CARELNTC PT1000 SOO OSS La 10 28 Bi CAREL NTC PT1000 34 27 Y1 analog output 0 to 10 Vdc PWM 495051 525354 3 26 B4 maj NTC analog input 0 to 10 Vdc C Opposg lola I I 53535633 GND lola eu vc QUT gg analog input I I eG 073 1 37 10 23 SVREF 98501 0 Oto5Vdc M 4 to 20 mA I I 1 38 lol de e ee 1 39 loja f oi i FieldBus BMS 40 BE D DI f LA v3 A NE I I Circuit to graphic B oor swltc Breaker terminal display BLACK I I BLUE UltraCella Control WHITE actus elay 3Hp D U EN60730 1 12 10 A BROWN UL 873 12 A res 2HP DEF 6 3 12FLA 72 LRA d I I imas Qe FAN I 5 2 I R3 R4 l 10 A res vy EN60730 1 oy 50 70 uen UL873 10 A res 181 1 or ern S pee a AU
93. d ON OFF with differential Humidity output AUX1 AUX2 rdH B5 StH Fig 6 ag Key StH Humidity set point Humidity differential B5 Probe B5 configured as 4 to 20 mA humidity probe Par Description Def Min Max U o M StH Humidity set point 900 00 1000 rH rdH Humidity differential 50 01 20 0 rH O Note 6 If the temperature inside the cold room is less than 2 C virtual control temperature Sv humidifier activation AUX1 AUX2 relay is always disabled with a fixed hysteresis of 1 C Humidity control can be disabled during the defrost parameter F4 F4 0 gt humidity control enabled based on humidity set point StH F4 1 gt humidity control not enabled during defrost the external humidifier will not be activated 8 Humidifier activation AUX1 AUX2 relay is always disabled in the event of an alarm that immediately stops the compressor Examples e CHT alarm LP alarm after 3 times IA alarm when A620 Par Description Def Min U oM F4 Humidifier relay during defrost 1 0 1 0 relay enabled in defrost based on StH 1 relay not enabled in defrost 6 18 Generic functions With UltraCella a number of generic functions can be configured and associated with configurable inputs and outputs that have not already been configured for other uses The following functions are available e 2 ON OFF control functions
94. d for parameter t1 alternating with the OFF message The digital input can be used to switch the controller on off setting parameter A5 A9 to 6 The activation state of ON OFF from digital input has priority over the one from the supervisor and keyboard Origin Priority Notes Digital input 1 Disable On Off from keypad and supervisor Keyboard 2 Supervisor 3 Tab 6 a 6 2 Virtual probe The control output of the controller is the compressor output The control probe is the ambient probe B1 default setting while the probes B2 B3 B4 B5 may be associated with the functions of defrost probe 1 2 outlet probe intake probe condenser probe If the cold room is very large you should also use a second probe to control the temperature of the room The controller will activate the compressor based on the requirements of the virtual probe Sv obtained from weighed average of the 2 probes B1 B2 Par Description Def Min Max U o M 4 Virtual probe composition 0 0 100 0 probe B1 100 2 probe B2 The 4 parameter is used to determine the virtual probe Sv as a weighted average of the control sensor probe B1 and B2 according to the formula B1 100 4 B2 4 100 Sv Fig 6 a Key BI Outlet probe B2 Intake probe UltraCella 0300083EN rel 1 6 31 10 2015 44 6 3 Set point The reference output is the compressor CMP The controller can operate in two different modes that can be
95. d on the UltraCella Service terminal pGD UltraCella 0300083EN rel 1 6 31 10 2015 40 CAREL 4 11 Ultra 3Ph Evaporator module commissionin Ultra 3PH Evaporator module has to be configured by UltraCella 1 Please make sure that inside Ultra 3PH Evaporator module dip switches of I O expansion are set as per following figure default setting TUE Re L_ Address LeaudtProt J6 BMS OOO 1 00H80 2 10 3 BOMB 11 08004 EEOC 12 00 19 2 K 13 om 9 6 K mama mwithoffset 384 mCAREL no offset ENSE OMS ON E NE E oFFLIEILIE O Address Ext Baud Prot Fig 4 r which corresponds to following configuration e Address 1 e No offset e Baudrate 19200bit sec e Protocol Modbus 2 In UltraCella access to parameter category 3PH 3 Make sure that first two parameters are set as follows Carel default setting 1 Address e cH2 0 Offset 4 For 3PH Evaporator module set Carel default setting opns 5 f defrost probe and auxiliary evaporator defrost probe have to be connected to Ultra 3PH Evaporator module set CA1 1 e CA2 1 For Ultra 3PH Evaporator module dont consider parameter cA3 6 Enable 3PH Evaporator module by setting e cEn 1 4 11 2 Parameters UltraCella UltraCella has a subset of parameters dedicated to Ultra 3PH Evaporator module configuration Category 3PH Par
96. d using the display and the keyboard based on the procedure described in chap 3 parameters change Alternatively you can connect the remote graphic terminal UltraCella Sevice Terminal and enter the wizard menu for first commissioning wizard USB memory key put the control on OFF and load the programming parameters from USB memory key uPd command UPLOAD see Chapter 3 e supervisor in order to facilitate the launch of a large number of controls UltraCella using only the supervisor you can limit the operation of the first commissioning to the serial address setting The configuration is postponed to a later time using the supervisor After the configuration you can enable the control of the cold room by pressing the ON OFF key 4 2 Parameters to be set for the commissioning Par Description Categ Def Min Max U o M St Set point CtL 0 r1 e p AAT rd Differential CtL 20 COT 20 EE P__ Type B1 to B3 Pro 0 0 2 A2 B2 configuration Pro 1 0 3 A3 B3 configuration Pro 0 0 5 P4 Type B4 Pro 0 0 2 A4 B4 configuration Pro 0 0 4 P5 B5 Pro 0 0 1 5 B5 configuration Pro 0 0 5 A5 Digital input configuration 2 012 ALM 0 0 15 A9 Digital input configuration 3 013 ALM 0 0 15 dO Type of defrost dEF 0 0 3 dtl defrost temperature main 4 0 50 0 200 0 C F evaporator dP1 Maximum defrost duration dEF 30 1 250 min dd Drippin
97. disabled 6 5 Autostart in pump down As seen in the previous paragraph once you reach the set point the control closes the pump down valve and then the pressure switch changes and signals low pressure If due to problems of sealing of the valve the pressure switch changes again you can reactivate the compressor with the Auto start function signalled by the message Ats This message is erased on the next correct pump down cycle Par Description Def Min U o M c9 Autostart in pump down 0 0 1 whenever pump down valve closes 1 whenever pump down valve closes amp every request of low pressure switch without regulation request 47 ON CMP FAN OFF ON VPD OFF ON Pressure switch OFF ON AtS OFF Sv St Fig 6 g O Note low pressure pressure off open Key CMP FAN Compressor fan t Time VPD Pump down valve AtS Autostart in pump down St Set point Pressure switch Pressure switch Sv Control probe O Notes at compressor autostart the safety times respected e the message AtS is reset automatically on the next correct pump down cycle cl and c2 not c3 are 6 6 Continuous cycle To activate the continuous cycle by keyboard see Chapter 3 parameter value cc 0 During operation in a continuous cycle the compressor continues to operate regardless the control for the time to lo
98. e after the replacement of a faulty probe at the end of the alarm for high temperature etc For those with manual reset it is necessary to first remove the cause that generated them and then press the Alarm button for entire restore Example display and manual restore alarm condenser high temperature V i 2 e DOO es V Z lt V Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the display shows the alarm messages on the second row 8 4 HACCP alarms and displa In order to activate monitoring see par 8 6 HACCP Hazard Analysis and Critical Control Point HACCP can only be activated on the controllers with the RTC option fitted and allows control of the operating temperature and the recording of any anomalies due to power failures or increases in the operating temperature due to various causes breakages severe operating conditions operator errors etc There are two types of HACCP events HA alarms high temperature during operation HF alarms high temperature after power black out The alarm causes the blinking of HACCP icon the display of the relative alarm code on the display storage of the alarm and activation of the buzzer Example display after HF error and restore of the alarm condition A A SET gt SET E
99. e On The DEF key is lit and the defrost output is enabled The display depends on parameter d6 Par Description Def Min Max U o M d Terminal display during defrost 1 0 2 0 Temperature alternated with dEF 1 Last temperature shown before defrost 2 2 dEF ACTIVATION MANUAL DEFROST O _ fl e L J C38 V Request a manual defrost Of _ ja fio aps s IJJ L J E E C89 V V y SUP z z z g Z ES AY X Or d Or d O c LJ 98 V V V SUP Case 1 Case 2 Case 3 Note The Figures refer to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D the message no and On appear on the second row of the display 25 DEACTIVATION MANUAL DEFROST Press DEF message Off will appear and the control ends the defrost FLA armi fo Lev FA fa fo ATA FETA 1 2 na 1 2 C y AUX VAUX Vy VAUX VAUX J Note The Figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the message Off appears on the second row of the display 3 4 4 AUX1 AUX2 Light In order to activate deactivate the digital outputs AUX1 AUX2 auxiliary mode outputs from keyboard set the parameters H1 H5 2 The light output is fixed and cannot be configured ACT
100. e alarm LP 2 Probe S1 Sm fault EO 8 lmmediate external alarm IA 3 Probe S2 fault E1 9 Low temperature alarm LO 4 Probe S3 fault E2 10 High temperature alarm HI Probe S4 fault E3 High condenser temperature alarm 5 11 CHt r2A Alarm 2 logic 0 0 1 E D 166 55 R W 60 0 1 normally open normally closed Ad5 Alarm 2 delay 0 0 250 min A 130 240 R W 60 EVO P1 Enable communication with EVD EVO module 0 0 1 D 0 27 RW 39 0 1 no yes Pit 51 probe type 0 0 3 139 150 RW 39 0 RAZ 0 5 V 2 4 20 mA remote 1 4 20 mA 4 20mA external PIM Max value of S1 probe 128 20 200 C F E 22 RAW 39 Pin Min value of S1 probe 20 200 A 30 21 RAW 39 PVt Valve type 1 1 22 B 136 147 RW 39 1 CAREL EXV 12 Sporlan seh 100 2 Alco ex4 13 Sporlan seh 175 3 Alco ex5 14 Danfoss ets 12 5 25b 4 Alco ex6 15 Danfoss ets 50b 5 Alco ex7 16 Danfoss ets 100b 6 Alco ex8 330hz CAREL recommended 17 Danfoss ets 250 7 Alco ex8 500hz Alco specification 18 Danfoss ets 400 8 Sporlan sei 0 5 1 1 19 2 CAREL EXV connected together 9 Sporlan ser 1 5 20 20 Sporlan ser i g j k 10 Sporlan sei 30 21 Danfoss ccm 10 20 30 11 Sporlan sei 50 22 Danfoss ccm 40 UltraCella 0300083EN rel 1 6 31 10 2015 66 CAREL
101. e alarm activation delay in minutes the low temperature alarm LO activates only if the temperature is lower than threshold AL for period of time greater than Ad The thresholds can be relative or absolute depending on the value of parameter 1 In the first case A1 0 the value AL indicates the deviation regarding the set point and the low temperature alarm activation point is set point AL If the set point differs the activation point will automatically differ In the second case A121 the value AL indicates the low temperature alarm threshold An active low temperature alarm is indicated via internal buzzer with the code LO on display and with the activation of the alarm relay The same occurs for high temperature alarm HI considering AH instead of AL Def UM Description Min Max Alarm and fan differential 0 1 200 Alarms threshold AL AH relative to set 0 0 1 point or absolute 0 1 relative absolute Low temperature alarm threshold 0 If A12 0 AL 0 alarm disabled If A12 1 AL 50 alarm disabled High temperature alarm threshold 0 If Al 0 AL 0 alarm disabled If A12 1 AL 200 alarm disabled Delay time for low temperature and high temperature alarms Stop compressor from external alarm 0 0 0 compressor always off 100 compressor always on AL 20 0 1 200 SCIT AH 500 200 C F Ad 120 0 250 min A6 100 min Fig 8 a UltraCella 0300083EN rel 1 6 31 10
102. e parameter trc the unit starts recording the variables every trc minutes sample time for a maximum period of 2 years each After the second year the controller overwrites the oldest data saved The variables log is available as a csv file via USB flash drive which can be analysed in Excel or other widely available programs 29 USB key Fig 3 f To activate the data logging function the probe probes to be recorded must be configured up to max 2 through the parameters tr1 and tr2 The sample time for both the variables is selectable between 2 and 60 minuts default 5 Par Description Def Min Uo M First temperature to be 0 0 8 tr recorded selection 0 no log l SV 2 Sm sonda letta da B1 3 Sr 4 Sd1 5 Sd2 6 SC 7 SA 8 Su humidity probe tr2 Second temperature to be 0 0 recorded selection 0 2 no log 1 5 2 Sm sonda letta da B1 3 Sr 4 Sd1 5 Sd2 6 SC 7 SA 8 Su humidity probe trc Sample time temperature 5 2 60 recording min e Channels recorded two probes selected through tr1 and tr2 parameters e Start logging as soon as parameter tr1 tr2 is set to a value gt 0 The instant the setting is confirmed is recorded in the log under event name Start e Sample time trc minutes for both the variables Logging period 2 years from recording the first sample After this period the controller overwrites the oldest sam
103. e ramps The ramps need to be enabled by setting parameter Pon 1 Par Description Def Min Max U o M Pon Enable set point ramps 0 0 1 1 ramps enabled 1 Set Pon 1 2 The evaporator fans are activated for 3 minutes fan relay ON and analogue output at the maximum value corresponding to parameter F6 if enabled 3 Initial ramp set point Sv virtual control probe which coincides with the current cold room temperature 4 The controller adjusts the control set point based on parameters PS1 PS2 PS3 and PH1 PH2 PH3 During each phase the control set point is recalculated every 12 hours 5 Atthe end of the phase duration PH3 the ramps are automatically disabled Pon 0 and the control set point is once again the value of St Note when the ramps are enabled and throughout their duration the SET button flashes to indicate that the control set point is no longer the value set for parameter St Note if the second row of the display shows the set point t2 6 on models where featured the value displayed will be the effective control set point Note to restart the ramps reset Pon 1 Note the ramps are always disabled if set point variation from digital input time band is active Note the ramps can be activated even when UltraCella is OFF Note to skip a specific phase of the ramp set PHi 0 i21 2 or 3 OG CO 6 4 Pump down UltraCella 0300083EN rel 1 6 31 10 2015 46 CAREL The pump d
104. e the probes with the vertical bulb upwards so as to facilitate drainage of any condensate Remember that the thermistor temperature probes NTC have no polarity so the order of connection of terminals is not important Caution in order to ensure the safety of the unit in the event of serious alarms all the electromechanical safety devices required to guarantee correct operation must be fitted on the unit UltraCella 0300083EN rel 1 6 31 10 2015 18 CAREL HACCP CAUTION When the temperature measurement is relevant for Food Safety see will be used only temperature probes suggested by Carel The standards in force may require the compilation and preservation of appropriate documentation as well as periodic checks on instrumentation and sensors If in doubt consult the person in charge of food safety or the manager of the plant 2 11 Connection in supervisoring network Warnings properly fix the converter to avoid disconnections perform the wiring without power supply keep the cables of the converter CVSTDUMORO separate from power cables supply and relay outputs The RS485 converter allows you to connect to the UltraCella control network to the monitoring network for complete control and monitoring of controls connected The system provides a maximum of 207 units with a maximum length of 1000 m For the connection it is requested the accessory standard RS485 USB converter cod CAREL CVST
105. ection against electric shock Class Case plastic dimensions 452x380x186 mm Weight 98 Kg Front protection rating with plastic case IP65 Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non condensing Materials frontal cover in polycarbonate retro box in technopolymer Tab 9 f 9 5 1 Electrical characteristics Ultra 3PH Full module 4HP Ultra 3PH Full module 7 5HP Code WTOOFABONO WTOOF7CONO General Main switch general protection 4 poles magnetothermic 16A 6kA D 4 poles magnetothermic 25A 6KA D Loads power suppl 400V 10 50 60Hz 3PH N T 400V 10 50 60Hz 3PH N T Insulating transformer PRI 230 Vac PRI 230 Vac SECI 230 Vac 40VA SECI 230 Vac 40VA SEC2 24 Vac 35VA SEC2 24 Vac 35VA Protection SEC by fuses Protection SEC by fuses Status and alarm indication By UltraCella By UltraCella Regulation range of compressor current rating 10 16A AC3 3PH 16 20A 3PH Input Main defrost probe NIC 10kQ NIC 10kQ Auxiliary evap defrost probe NTC 10kO NTC 10kO Condensing probe NIC 10kO NIC 10kO Partial condenser Present Present Pump down Present Present High Low pressure Present Present Kriwan compressor Present Present Clicson evaporator Present Present Thermostat evaporator Present Present Output Compressor 10
106. ed with low voltage or low A ON ON Automatic charge level IEB Emergency closure is completed A ON ON Automatic IEE Operating and or parameter I EEPROM error PS ON Automatic ILE EVDICE offline PAN Automatic Tab 8 c CAREL 8 7 3PH module alarms c D ES o gt 77 S e gt i amp 29 O t S fet pa E fax N v 2 5 n E o sco s lt lt l 9 EPE 3PH Module off line PS ONI ON Automatic EPO EX ON ON Automatic module Sd2 probe fault 3PH EP1 Module A ON ON Automatic EP2 ci IUSR A I ON ON Automatic 3PH module ET A ON ON Automatic Motor protector alarm Mi PX on jon Manual High low pressure EPU jor Kriwan alarm 3PH PS ON ON Manual module Tab 7 b ALARM TABLE gt e c 3 c S di o 6 S a S 6 A S 9 9 d 5 2 oc S E o S 2 E c gt o x 23 lt O e Y Ou 3 5 Ag 2 9 aA O S o u D rE Virtual control probe fault ON ON automatic duty setting c4 duty setting c4
107. ens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Continuous cycle on the second row DEACTIVATION Follow the same activation steps and set OFF Note the activation of the continuous cycle function does not appear on display in standard mode 3 5 3 Maximum and minimum temperature monitoring The control allows you to continuously record the minimum and maximum temperature measured by the control probe The monitoring is always active The values can be reset as described below After entering the multifunction menu see previous par select with UP DOWN the message Procedure 1 press Set the message MAX will appear maximum registered temperature in order to see the maximum temperature registration date and time pass to point 3 or 2 press UP DOWN the message Mlin appears minimum temperature registered 3 pressSet the maximum minimum recorded temperature will appear along with the date time of record y year m month d day h hour m minutes Press UP to cancel both temperatures appears RES and the control exits the menu or press Prg for more than once and exit the display Example maximum registered temperature 36 9 C on 22 11 2013 at 9 34 bh O A V 2 V asp e due i Ga es
108. ental actual punitive exemplary special or consequential damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL or its subsidiaries are warned of the possibility of such damage DISPOSAL INFORMATION FOR THE USERS REGARDING THE CORRECT HANDLING OF WASTE ELECTRIC AND ELECTRONIC EQUIPMENT WEEE With reference to European Parliament and Council Directive 2002 96 EC issued on 27 January 2003 and the related national implementation legislation please note that WEEE cannot be disposed of as municipal waste said waste must be collected separately the public or private waste collection systems defined by local legislation must be used Moreover the equipment can be returned to the distributor at the end of its working life when buying new equipment this equipment may contain dangerous substances improper use or incorrect disposal of such may have negative effects on human health and on the environment the symbol crossed out wheeley bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately inthe event of illegal disposal of electrical and electronic waste the penalties are specified by local waste disposal legislation Mate
109. erature protection PS ON ON Automatic activated Probe S1 fault or set point ES si A ON ON Automatic Probe S2 fault or set point ES2 n we A ON ON Automatic Probe S3 fault or set point E53 A ON ON Automatic ES4 5 PS I ON Automatic Battery discharged bAt jor faulty or electrical A I ON Automatic connection interrupted Operating and or I in parameter EEPROM error ON OR s EIC de RX a ON ON Automatic completely 2 1 EEC yee pe Cue KR i ON ON Automatic emergency 1 EFu FW compatibility error IX I ONE oil Arena gt 5 0 7 ECn Configuration error PS ON Automatic ELE EVD offline PX ON ON Automatic Tab 8 b 8 6 EVDice alarms If an EVDice driver is connected via Fieldbus UltraCella will be able to signal the following alarms which depend solely on the status of the driver gz E E gt ERE E E 5338 B g E D 5 E E 2 5 5 D ES GSS S lt a IA1 S1 fault EX lt VOKON age IA2 Probe S2 fault X lemon Automate IET MOP protection ONTON Automatic IE2 LOP protection EX s CONTON Automatic Low superheat protection PS _ On ONE Autornatie IE4 Low suction temperature PS _ ON ON Automatic alarm Za IE5 Valve emergency closing i Ultracap A ON ON Automatic IE6 Regulation by digital input in i c toam A ON ON Automatic IE7 Ultracap module power
110. essor off Auxiliary evaporator management Smart light management by door switch Bowl heater activation Condenser fan activation by temperature Pump down management Humidity probe reading Pre charged configurations recipes Software update through pGD1 UltraCella Software release 1 1 CAREL 11 SOFTWARE RELEASE Notes UltraCella single digit display 30 06 2014 Double digit display management Data logging function one temperature Humidity ON OFF output Serial connection UltraCella EVD EVO only start command Service menu on pGDI diagnosis Navigation improvements on both LED and pGD1 Added alarm indication on USB functions in case of bad working Commissioning EVD EVO via UltraCella Defrost by dl fixed interval time enable with RTC defrost set too Limit and default parameter setting change HO t2 dd Fd 0 10V output for variable speed evaporator fans Bugfixing Input B5 Humidity reading High low temp alarm delay EVD communication in manual OFF status UltraCella double digit display software release 1 2 availability in production 11 04 2014 UltraCella software 1 3 availability in production 30 06 2014 UltraCella software 1 4 availability in production 03 11 2014 30 01 2015 3PH expansion module management one to one Data logging 2 selectable temperatures variable sampling time Log of stored alar
111. f phase 1 6 0 10 days A 102 212 R W 45 PH2 j Ramps duration of phase 2 2 0 10 days A 103 215 RAW 45 PH3_ Ramps duration of phase 3 10 0 10 days A 104 214 R W 45 Pdt Ramps maximum set point variation after blackout 200 100 300 A 106 216 R W 46 Pon Enable set point ramps 0 0 1 D 159 48 R W 46 0 1 ramps disabled enabled CMP cO Compressors fan start delay at power on 0 0 15 min 3 70 RW 43 cl Minimum time between compressor starts 6 0 30 min 32 71 RW 37 c2 Minimum compressor off time 3 0 15 min 33 72 RAW 37 c3 Minimum compressor on time 3 0 15 min 34 re RW 37 c4 Compressor running time in duty setting 0 0 100 min 35 74 R W 53 CC Continuous cycle duration 0 0 15 hours 36 7 R W 47 c6 Low temperature alarm delay after continuous cycle 2 0 250 hours 37 R W 47 C7 Maximum pump down PD time 0 0 900 S 38 77 RW 46 0 Pump down disabled c8 Compressor start delay after opening of pump down valve 5 0 60 S 39 78 R W 46 c9 Autostart in pump down 0 0 1 D 13 2 RW 47 0 1 whenever pump down valve closes whenever pump down valve closes amp every request of low pressure switch without regulation request c10 Pump down by time pressure 0 0 1 D 12 1 RW 47 0 1 pressure time C11 I Second compressor start delay 4 0 250 S 40 79 R W 43 FCA Condenser fan deactivation temperature 40 0 50 0 2000 C F A 16 9 RAW 52 FCH Variable speed condenser fans max output value 10
112. f the compressor and solenoid valve and without a pressure switch the connections are as shown in the following diagram 126 127 2 Fe liquid valve Fig 8 e With this configuration when there is no cooling request from UltraCella Sv lt St the solenoid valve terminals 126 127 and the compressor KM3 are simultaneously deactivated ON CMP FAN Fig 8 f Q Nota Do not enable pump down on UltraCella set c7 0 H1 5 H5 5 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Connections for timed pump down If the pump down procedure needs to be performed based on a time setting with the solenoid valve connected to the Ultra 3PH Full three phase module rather than UltraCella the connections are as shown in the following diagram liquid valve Fig 8 0 On UltraCella configure e H1 5 output AUXI terminals 109 110 for pump down valve e c10 1 timed pump down e c7 0 pump down time With this configuration when there is no cooling request from UltraCella Sv lt St the solenoid valve terminals 109 110 output AUX1 on UltraCella opens while the compressor KM3 remains on for the time defined by parameter c7 ON CMP FAN OFF ON Liquid valve OFF Fig 8 h 3d LOL GND dV dV dV LL Lu 9N criii EVL LWX OND CE 22 ener Lv LL VX SV L LYX ever v LLVX LO CP LE CV CHM C V L VX LELVX 9DN CL ZE 6C UA VX eN EWM ce
113. fan evaporatore 0 temp conden fan evaporatore 0 Fig 2 5 UltraCella 0300083EN rel 1 6 31 10 2015 w Close frontal by screwing the 6 screws 4 Atthe first start up of the unit it s suggested to calibrate motor circuit breaker on effective compressor absorption rating 5 Power on UltraCella 230Vac and expansion three phase module 400Vac 6 Activate magnetothermic switch and motor circuit breaker 2 10 Installation Proceed as follows for installation making reference to the wiring diagrams in the previous paragraphs 1 Connectthe supply and probes the probes can be remote controlled up to a maximum distance of 10 metres from the controller as long as cables with minimum section of 1 mm are used 2 Program the control as indicated in chapter Commissioning and User interface 3 Connect the actuators the actuators should only be connected after having programmed the controller It is recommended to carefully evaluate the maximum capacities of the relays indicated in table Technical specifications 4 Connectiontotheserial network if present all controlsarefitted with a serial connector for connection to the supervisory network Warnings avoid installing UltraCella control system in environments with the fol
114. g time after defrost fans dEF 2 0 30 min off Fd Post dripping time fans off Fan 1 0 30 min F3 Evaporator fan during defrost Fan 1 0 1 0 1 on off c12 Compressor safety for door switch doL 5 0 5 min 0 disable door management d8d Compressor restart time for door doL 30 c12 240 min switch Disable door microswitch doL 0 0 1 O enabled 1 disabled tLi Light on with door open doL 120 0 240 min 4 Light management doL 0 0 0 door switch light key 1 light key c1 Minimum time between compressor starts c2 Minimum compressor off time c3 Minimum compressor on time CmP 6 0 30 min CmP 3 0 15 min CmP 3 0 15 min Tab 4 a 31 4 3 Single digit display models cod WBOOOS commissionin UltraCella with single row display Sms CEN UT PRG SET SY V gt 4 P E 0 mn m 4 4 2 Press Prg for 2 sec the password prompt is displayed PAS de 1 z C VEY AUX AUX 4 Press Set the first category is displayed Pro Probes y gt m m 4 2 Ji s rl q fao 43 Fg US 1 2 AUX AUX up del 6 Press repeatedly UP to reach the parameter P U m 16 4 1 2 7 VS AUX AUX O 8 Press UP to modify the value 4 5 gt zg G is 99
115. gory rcP and i press Set the message bni will appear press Set again the message e 4 A roi will appear where roi ranges from 1 to 10 and indicates the ers currently active configuration on UltraCella y E 2 press UP DOWN to select the parameters set to be loaded you can choose between r01 r10 for example r02 figure E TERE a Ta E 3 Press Set to confirm The control system loads the chosen parameters set 4 Press once or more times Pro to return to standard display O 3 d Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message bni recipe index now active on the second row Param Recipes config urations CAREL tropical fruit fresh food Heater Heater Heater defrost Heater defrost Timed defrost No defrost Heater defrost Heater defrost Heater defrost defrost with probe with probe by stopping evap fans with probe with probe defrost with probe with probe evap fans evap fans compressor on with evap fans evap fans with probe evap fans evap fans controlled by on with evap fans on compressor on with on with evap fans controlled by controlled by temperature compressor with compressor
116. gue Inputs Type BI NTC10 a 25 C range 50T90 C B2 NTC extended range NTC50 a 25 C range 0T150 C B3 PT1000 1000 a 0 C range 50190 C B4 NTC10 a 25 range 50T90 C NTC extended range NTC50 25 range 0T150 C 0 10V B5 4 20 0 5Vrat Tab 4 b Below the parameters with the selection Par Description Def Min Max U o M AP Type B1 to B3 0 0 2 0 NIC Standard Range 50T90 C 1 NIC Enhanced Range 0T150 C 2 PT1000 PA Type B4 0 0 2 0 NIC Standard Range 50T90 C 1 NIC Enhanced Range 0T150 C 2 0to 10V P5 lType B5 0 0 1 0 4t020mA 1 0to 5 Vrat 4 6 3 Probes function assignment B1 B2 B3 B4 B5 The control inside the cold room can use the probes outlet e intake e defrost placed the evaporator preferably where the ice resides most e condenser used to protect the compressor due to high discharge temperature associated with fowling of the condenser or fan failure Probe B1 is configured as environment probe and its function cannot be changed Def Min Configuration B2 1 0 Absent 1 Defrost probe 1 Sd1 2 Intake probe Sr 3 Generic temperature probe 2 Configuration B3 0 0 5 O Absent Defrost probe 2 Sd2 Cond probe Sc Defrost probe 1 Sd1 Ambient probe SA Generic temperature probe 3 onfiguration B4 0 0 Absent Ambient temperature probe SA Humidity probe Generic temperature probe 4 Generic humidity probe 4 onfigurati
117. guration 0 0 3 2 variable speed fans regulated on Sd CAREL F5 1 F5 F1 F1 Frd F6 FAN F7 0 Fig 6 0 Evaporator Fan analog output FO 2 Key Sd Evaporator probe FO Evaporator fans management F1 Fan start temperature Frd Fan activation differential O Note if two evaporator probes are configured Sd1 and Sd2 speed fans is calculated in relation to probe which is measuring higher temperature to limit hot air flow if Sd1 gt Sd2 gt regulation on Sd1 if Sd1 Sd2 regulation on 502 In case of defrost probe failure speed fans is fixed to maximum value defined by parameter F6 f F0 2 and HO1 2 speed fan is calculated in according to Figure Anyway if speed fan is higher than 0 FAN relay is ON anyhow closed if speed fan Y1 gt OV FAN relay ON closed if speed fan Y1 OV FAN relay OFF open IfFO 0 1 fixed speed fans by FAN relay analogue output is set to 0 Y120V Inside modulation interval F1 Frd lt Sd lt F1 speed fan is modulated in proportional way e g Sd F1 Frd 2 Y1 correspond to F6 F7 2 percentage Because of mechanical inertia of motor some EC fans cannot start with a low speed set by parameter F7 To overcome this fans can be started with maximum speed set by parameter F7 for a peak time defined by parameter F8 irrespectively of Sd temperature On
118. gurazione del modulo Ultra 3PH Full Par Description Def Min Max Uo M cH1 3PH module serial address 1 247 cH2 3PH module offset serial address 0 232 cH3 of three phase module 0 1 0 Evaporator 1 Full Sd1 probe connection 0 0 in UltraCella 1 in 3PH module Sd2 probe connection 0 0 in UltraCella 1 in 3PH module Sc probe connection 0 0 Full module only in UltraCella 1 in 3PH module Enable 3PH mod 0 0 1 0 disable 1 2 enable C IO CA CA2 CA3 cEn 4 12 2 Function Ultra 3PH Full Module has to be combined with UltraCella controls P Ns WB000S or WB000D Module has inside high power actuators to handle directly three phase loads of the condensing and evaporator units but logic and regulation algorithms are inside UltraCella In the table below details of where probes and loads can be connected Nota e Although three phase loads have to be physically connected to Ultra 3PH Full module UltraCella maintains its standard configuration of relays UltraCella 0300083EN rel 1 6 31 10 2015 42 CAREL Connected Input UltraCella Ultra 3PH Full module Ambient probe Y cA 0 Def be Sd E efrost probe amm Zx cA2 0 Defrost probe auxiliary Y evaporator Sd2 2 x 0 Condensi beS ondensing probe Sc i Zx Uscita UltraCell
119. heating cooling control with dead band for a compressor with two capacity steps Direct two steps dead band St rr rn 2 rn 2 rd 2 rd 2 Fig 6 ad Note the second compressor step with or without rotation and control with dead band both refer to the auxiliary outputs AUX1 AUX2 If both are enabled configure for example H1 14 AUX1 second compressor step and H5 16 AUX2 output in reverse mode heating with dead band 6 16 AUX output activation by time band With UltraCella auxiliary outputs AUX1 AUX2 can also be activated by time band using the RTC fitted on the device When the time band is active the AUX output H1 for AUX1 H5 for AUX2 configured will be active ON relay closed Time band not active gt AUX output not active OFF relay open Time band active gt AUX output active ON relay closed Par Description Def Min Max U o M H1 AUX1 output configuration 1 0 17 17 2 output managed by time band H5 AUX2 output configuration 1 0 17 J 17 output managed by time band To activate an auxiliary output by time band a time band needs to be enabled by setting the following parameters Par Description Def Min U o M don AUX activation by time band day 0 0 11 days 0 disable 1 2 7 Sunday Monday Saturday 8 Monday to Friday 9 Monday to Saturday 10 Saturday amp Sunday 11 every day hon AUX activation by time band
120. hours 23 hours 0 0 Mon AUX activation by time band minutes 0 0 59 min hoF AUX deactivation by time band hours 0 0 23 hours MoF AUX deactivation by time band minutes 0 0 59 min 0 0 H8 Enable AUX activation by time band 0 1 disabled enabled Example to activate auxiliary output AUX1 from Monday to Friday from 07 30 to 20 00 set e H1 17 don 8 e hon e Mon 30 s hoF 20 e MoF 0 e H8 1 gt if H820 the time band will never be active Note the auxiliary output is activated based on the time band even when UltraCella is OFF Note Ithe status of the AUX output if configured as active by time band is also retained after a blackout UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 6 17 Humidity management UltraCella can interact with CAREL humidification systems managing the humidity level in combination with cooling control The humidity must be read from UltraCella configuring an analogue input B4 or B5 as a 0 to 10V or 4 to 20 MA input for humidity probes The controller can display the humidity read by the probe and by suitably configuring one of the auxiliary outputs AUX1 or AUX2 activate an external CAREL humidifier to adjust the humidity level accordingly Carel Humidification systems are compatible with UltraCella SD humiSonic mc multizone humiDisk Fig 6 ae Wiring diagram between UltraCella and humiSonic Connection between UltraCe
121. l LED board with bright display with 3 digits with decimal point and icons that indicate the operating status e integration of the keys in the front panel LED board to ensure a high degree of protection IP65 and safety during operation and cleaning e availability of 10 sets of parameters recipes preloaded by CAREL but modifiable corresponding to the same number of parameters configurations to adapt the control to the specific conservation needs required by the cold room navigation on intuitive user interface with contextual backlight keyboard e defrost can be driven using the keyboard digital input and supervisor various types of defrost managements on one or two evaporators natural with stop compressor resistance hot gas e control of compressors with up to 2 Hp or up to 3 Hp with the accessory power module temperature control with virtual adjustment probe digital inputs that can be configurated for alarm activation enabling or activating defrost door switch auxiliary output on off etc control of 1 compressor with double step or of two compressors even with rotation keyboard safety operation of the single keys can be disabled to avoid tampering light management by door switch or dedicated key e alarm buzzer HACCP function temperature monitoring and adjustment in case of alarm due to high temperature during operation or after black out RS485 network connection for rem
122. l LVX LV EIWM ON LLICZZ9C L LYX S v VUE LV LW CON OLf LV CIWM LON OLf c LV L8 VL ULVX SLULVX LLULVX 8CL 1VX CA 14 V LM LELVX Cchd VIC LIC 901 LYX CEN COL LVX 80 LL VX VOL LVX SOL LYX VUEIWM LOLLVX 90L L VX CN CJO EOL LYX EWJ VEN CEN 8 130 9 CW CINI LN C3O 8 13O 9 CLAN 10 2 7 Terminal units LL c lt terminal block XA1 ui zh C n J d i e YU i I r Ti ere LT cr terminal block XP1 CIC EE s o LI gt uU lt Il L s e Ll EE II NETTE L x M L TI QND 9f LdV OND t 9f LdV m 9f LdV QN5 LdVZ N A LdV A ELS ELS c1S c1S 115 115 N VT13DVu11n TVTI3 2Varin LAA LAA DL DL Ji N a nn N a vi cav CLXNV ci lt LIS x 5 lt da cdd CVAW LAW LdS 145 5 CEAN TI MANN ATAW Ldd Ldd Lud Lud o WLAW ALAN PF LAW DD 043 UO9 01 U02 Suey Suey eqoJd 1esuepuo eqoJd 1esuepuo dena Ayeyixne eqoud 3 dena Keine aqoid 1504Jap 1soJjep qo d 1solJ p e o eayn e o eagn pinbi pinbi UOS23I 2 JO3e10deA2 UOS2I 2 1
123. lay must obviously be different for each unit d5represents the time that elapses between the start of the controller and the start of the defrost at start up dd is used to force the stop of the compressor and the evaporator fan after a defrost cycle in order to facilitate the evaporator dripping e d8 indicates the time of exclusion of the high temperature alarm signalling from the end of a defrost if dor 0 the defrost and the cycle have the same priority if dpr 1 if the continuous cycle is in progress and a defrost request intervenes the continuous cycle ends and the defrost starts 6 9 Evaporator Fans 6 9 1 Fixed speed fans The status of the fans depends on the compressor status When the compressor is on the fan can also be on FO 0 or activated based on the evaporator temperature virtual probe Sv based on the formula if Sd lt Sv F1 Frd gt FAN ON if Sd gt Sv F1 gt FAN OFF off the fan is controlled by a PWM that has duty cycle with a fixed period of 60 minutes duty cycle F2 y Cy 60 Par Description Def Min Max U o M FO Evaporator fan management 0 0 2 a 0 always on with compressor on 1 activation depends on Sd Sv F1 Fan activation temperature 5 50 200 CFF F2 Fanactivation time with CMP off 30 0 60 min Output Y1 configuration 0 0 3 0 not active UltraCella 0300083EN rel 1 6 31 10 2015 50 CAREL
124. lease table 92 5 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 1 INTRODUCTION Ultracella is a family of products consisting of a control system for the basic functions of a cold room to which can be added further modules for accessory functionalities e g electronic valve power relays etc The user interface ensures ease in use and it consists depending on the models of wide led display on which can be viewed the operating temperature and the active loads a graphic terminal with text strings in multiple languages which guide the user during commissioning wizard It is also equipped with contextual help menus accessible during programming that provide an accurate description of the alarms The graphic terminal is also available as a service tool which is useful when the control has the only LED interface UltraCella has a port for the insertion of a USB memory key to e load the languages for the graphic terminal during the first commissioning parameters upload download other operations reserved for the service centre e g software update download log of temperature recorded When mounting the optional modules are matched to the right of the main control system and connected to it with watertight coupling to ensure the IP degree of protection of the assembly Main characteristics 6relay outputs compressor defrost fan light AUX1 AUX2 e assembly on guide DIN or wal
125. lla and humiSonic humiSonic mmi CAREL NTC PT1000 zl e B2 mm CAREL NTC PT1000 _ 12 B1 CAREL NTC PT1000 _ 2 2 27 Y1 EE analog output 0 to 10 Vdc 49 5051 52 53 54 lilo 10 26 B4 mm CAREL NTC analog input 0 to 10 Vdc OPPOPPIP 25 B5 dI 5 33 2 l2 24 GND B5 analog input TS 12 23 5VREF 4 to 20 MA eo vec 12 21 pl FieldBus BMS i 2llo gt i JOMoe o pis 2 Door switch UltraCella Control R5 R6 EN60730 1 12 10 A UL8S73 V 12A res 2HP Ss 12FLA 72 LRA 54 88 R3 R4 10 A res _ vL 1 DE EN60730 1 S 3 A 70 LIGHT Supervisione UL 873 10 A res 5FLA Supervision 1 GND Tx Rx AUX R1 R2 60730 1 _ 8 4 ANO ULS73 299 res 2FLA L N 230 V 20 A max Fig 6 af UltraCella 0300083EN rel 1 6 31 10 2015 56 CAREL 6 17 1 Analogue input configuration for humidity probes Either analogue input B4 or B5 needs to be configured a humidity probe input Par Description Def Min Max U o M P4 B4 configuration 0 0 2 2 0t010V P5 B5 configuration 0 0 1 0 4 to 20mA Par Description Def Min Max U o M A4 B4 configuration 0 0 4 2 humidity probe Su 5 B5 configuration 0 0 5 1 humidity probe Su Example Humidity probe with 0 to 10 V output gt connect the probe to input B4 and set
126. lowing characteristics relative humidity over 9096 non condensing strong vibrations or knocks exposure to continuous jets of water e exposure to aggressive and polluting atmospheric agents e g sulphur and ammonia gases saline mist smoke to avoid corrosion and or oxidation e high magnetic and or radio frequency interference e g near transmitting antennas e exposure of the control system to direct sunlight and atmospheric agents in general The following recommendations must be respected when connecting the controllers Warnings incorrect connection of the power supply may seriously damage the control system use cable ends that are suitable for the terminals Loosen every screw and fit the cable end next tighten the screws and gently pull the cables to check their tightness If using an automatic screwdriver adjust the torque to a value less than 0 5 N m Separate as much as possible by at least 3 cm the probe signal and digital input cables from inductive loads and power cables to avoid any electromagnetic disturbance Never lay power cables and probe cables in the same cable conduits including those for the electrical panels Do not install the probe cables in the immediate vicinity of power devices contactors circuit breakers or other Reduce the length of the sensor cables as much as possible and avoid spirals around power devices e only use IP67 guaranteed probes as end defrost probes plac
127. lowing drilling template drill 4 6 holes on the wall Unscrew 6 fixing screws of frontal cover Remove frontal cover Fix panel to the wall by using screws with suitable length to wall thickness Drill side surface of expansion module where it s necessary and fit cable glands to connect power supply cables serial cable probes and power cables for loads 290 lt 300 Fig 2 r ery to remote terminal display igo 9 to LED display board Sz lt e Ee zr 5 2 5 g TE i na 30 83 CAREL NIC PT1000 xx x x p X o aL 29 82 1 CAREL NIC PT1000 595555848 F HRP Pos eegyH d c zcocccoecctlaazcec acorxox c 28 B1 sem CAREL NTC PTI000 Q S S S 8 G C G S q SS z n analog output 0 to 10 Vdc PWM zo5zzzz z SSeressse a 289882 Eu s 49 50 51 52 53 54 26 CAREL NTC analog input 0 to 10 Vic 222 22 95 ap ID V our 33 alGNDE Leg ay 313 PA FE G 23 TERE Oto SVdc m 9 terminals 2 input L l IIS om as V quna FieldBus BMS e on 20 0211 o 19 03 2 KM3 A2 XA1 129 212 NC6 XA1 113 127 KR2 A2 KM3 A1 XA1 122 22254 R6 NR5 R6 N e EN60730 1 12 10 A 112 Ares 2HP R5 Ne DEF TRA T2IRA 8 w R3 R4 10Ares p Sa EN6073
128. lt v lt V TX UltraCella 0300083EN rel 1 6 31 10 2015 e Jig s gt Ge o V Yt 8 V ae VY uS ty tes ae Note the figures refer to the screens on models with single row display P Ns WBOOOS In models with two rows P Ns WB000D the display shows the alarm messages on the second row Display and cancel HACCP alarms Access the multifunction menu see chap 3 and choose HcP In the multifunction menu you can see the date and time of the last 3 alarms HA and HF After entering the multifunction menu see previous par select with UP DOWN the message HCP Par Description Def Min U o M HA Date time of last HA alarm HA1 Date time of second last HA alarm 0 HA2 Date time of third last HA alarm 0 HAn Number of HA alarms 0 0 15 HF Date time of last HF alarm 0 HF1 Date time of second last HF alarm 0 HF2 Date time of third last HF alarm 0 HFn Number of HF alarms 0 0 15 Hcr HACCP alarms cancelling 0 0 1 Action on variation 010 1 0 Procedure 1 PressSetandthen UP DOWNtodisplaythe parameters ofthe following table 2 Press Set to display the alarm date and time 3 Press Prg until you return to standard display 4 To cancel all HACCP alarms change the value of the parameter Hcr Each alarm is displayed with scrolling text which contains
129. m 9 ON OFF control output 2 43 1 Normally deenergized alarm 10 Alarm 1 output 46 2 Activation by AUX1 key or DI 11 Alarm 2 output 52 3 Bowl resistance activation 12 Do not select 4 Auxiliary evaporator defrost 13 Second compressor step 54 5 Pump down valve 14 Second compressor step with 55 rotation 56 6 Condenser fan 15 Humidity output Delayed compressor 16 Reverse mode output 8 ON OFF control output 1 17 Output managed by time band H4 Buzzer 0 0 1 D 21 10 R W 38 0 1 enabled disabled H5 AUX2 output configuration 1 0 17 62 101 R W 38 O Normally energized alarm 9 ON OFF control output 2 43 1 Normally deenergized alarm 10 Alarm 1 output 46 2 Activation by AUXI key or DI 11 Alarm 2 output 59 3 Bowl resistance activation 12 Do not select 53 4 Auxiliary evaporator defrost 13 Second compressor step 54 5 Pump down valve 14 Second compressor step with 55 rotation 56 6 Condenser fan 15 Humidity output 7 Delayed compressor 16 Reverse mode output s 8 ON OFF control output 1 17 Output managed by time band H6 Terminal keys block configuration 0 0 255 70 109 R W 38 0 all keys enabled 1 Set point modification 2 Defrost 4 E 8 AUX1 output 16 PRG SET menu 32 AUX2 output 64 ON OFF management 128 J jLight management 255 all keys disabled Output configuration 0 0 3 63 102 RAW 43 O Not active 51 1 Modulating output 1 generic function 52 2 Variable speed evaporator f
130. m temperature read Op Open cLo Closed EXT Exit menu Hcr Reset HACCP alarms VEr Software release LOG Temperature recorded download ALG Alarms recorded download Tab 8 a 8 2 Alarms There are two types of alarms e System alarms e g Eeprom alarms communication interrupted alarms high HI and low LO temperature alarms high AUH and low AUL humidity control alarms e g pump down ended by time out Pd low pressure LP The auxiliary digital outputs AUX1 AUX2 can be configured to signal the alarm status as normally energised or normally de energised See chapter 5 The control indicates the alarms triggered due to faults in the control itself in the probes or in the network communication You can also activate an alarm from external contact immediate type See chapter 4 On the display the message IA appears and at the same time the bell icon blinks and the buzzer activates If more errors occur they will appear in sequence on the display 69 Example display after alarms rE and EO Note in order to deactivate the buzzer and the relay alarm press the Alarm key Note the figures refer to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D the display shows the alarm messages on the second row 8 3 Resetalarms Alarms with automatic reset automatically reset when the cause that generated them for exampl
131. meter AA1 AA2 the notification delay by parameter Ad4 Ad5 If the generic alarm is associated with digital input DI2 for AA1 or DI3 for AA2 the operating logic can be selected normally open normally closed r2A 0 gt NO logic gt alarm if DI2 013 is closed active rIA 2A 1 gt NC logic gt alarm if DI2 013 is open not active UltraCella 0300083EN rel 1 6 31 10 2015 Par Description Def Min Max U o M AAT Alarm 1 select source 0 0 11 DI2 with A5 15 Virtual probe Sv fault rE Probe S1 Sm fault EO Probe S2 fault E1 Probe S3 fault E2 Probe S4 fault E3 Probe S5 fault E4 Low pressure alarm LP Immediate external alarm IA Low temperature alarm LO High temperature alarm HI High condenser temperature alarm CHt Alarm 1 logic 0 0 1 0 1 normally open normally closed Ad4 Alarm 1 delay 0 0 250 min AA2 Alarm 2 select source 0 0 11 DI3 with A9 15 Virtual probe Sv fault rE Probe S1 Sm fault E0 Probe S2 fault E1 Probe S3 fault E2 Probe S4 fault E3 Probe S5 fault E4 Low pressure alarm LP Immediate external alarm 1 Low temperature alarm LO High temperature alarm HI High condenser temperature alarm CHt 2 Alarm 2 logic 0 0 1 0 1 normally open normally closed Ad5 Alarm 2 delay 0 0 250 min O JW oj ur u NIC
132. mperature due to the faulty probe it is activated cyclically with a time of operation ON equal to the value assigned to c4 and a switch off time OFF fixed at 15 minutes CMP Fig 6 u Par Description Def Min Uo M cA Compressor running time in duty min setting 53 6 12 Bowl resistance The resistor is used to heat the collection tank after the defrosting phase to prevent the ice from blocking the passage of water The resistance is activated for 3 minutes before the programmed defrost or simultaneously with a manual defrost The resistance is always off after the defrost phase Par Description Def Min U o M H1 Configuration of output AUX1 1 0 17 3 bowl resistance activation H5 Configuration of output AUX2 1 0 17 3 bowl resistance activation 6 13 Defrosting with 2 evaporators You can configure up to 2 defrost probes and up to 2 evaporator outputs The control recognizes the configuration based on the following table probe 1 is the control probe and cannot be configured DEFROST PROBES AND EVAPORATORS OUTPUT CONFIGURATION Case Defrost Evaporator Notes probes outputs B2 acts on the evap 1 Evap 1and2 B2actson the evap 1 B2 and B3 B2 and B3 act on evap 1 start and end of defrost based on the minimum value probe B2 acts on the evap 1 and B3 act on evap 2 Evap 1 4 B2 and B3 Evap 1 and 2 Tab 6 b CASE 4
133. ms BMS serial line Modbus Carel protocols selectable Software update by built in LED display Addition of pGD texts in German and French New default A2 1 defrost probe configured in B2 New default settings for EVD module push from UltraCella Door switch disabling new question in wizard and new parameter A3 UltraCella software 1 5 availability in production 22 12 2014 UltraCella 0300083EN rel 1 6 31 10 2015 92 CAREL 31 10 2015 0 to 10V output for variable speed condenser fans managed by pressure temperature floating condensing algorithm Heating cooling control with dead band EVDice configuration from UltraCella Generic functions Auxiliary output activation by time bands Set point variation by time bands from digital input Set point ramps Humidity data logging High low humidity alarm management Possibility to disable alarms Ed1 Ed2 parameter A8 Additional pGD texts in Spanish Alarms on high low humidity levels AUX1 AUX2 icon on active display when corresponding relay output active PMU variable 96 valve opening in manual mode for EVD EVO visible on built in LED display UltraCella software 1 6 availability in production 27 07 2015 93 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL UltraCella 0300083EN rel 1 6 31 10 2015 94 CAREL CAREL INDUSTRIES S p A Via dell
134. n 1 e g n1 2 2 Set UltraCella parameter In1 to the same value as n1 e g In1 2 3 Setthe other parameters on EVD ICE as shown in the table below UltraCella 0300083EN rel 1 6 31 10 2015 CAREL EVD ICE parameter table The following parameters correspond to the EVD ICE driver and are configured on UltraCella Category ICE Max U o M Present in wizard UltraCella Service pGD Present on UltraCella Service pGD Parameter name on UltraCella LED display Parameter name Description Def Min on EVD ICE Type Operating mode 1 Multiplexed cabinet cold room 2 Air conditioner chiller with plate heat exchanger 3 Air conditioner chiller with tube bundle heat exchanger 4 Air conditioner chiller with finned coil heat exchanger 5 Reserved 6 Reserved 6 modes 2 3 4 5 and 6 can only be selected on UltraCella service pGD Initial configuration IrE v v Superheat Superheat set point C 55 Initial configuration IP3 Type of gas 0 R22 1 R134a 2 R404A 3 R407C 4 R410A 5 R507A 6 R290 7 R600 8 R600a 9 R717 10 744 11 R728 12 R1270 13 R417A 14 R422D 15 R413A 16 R422A 17 R423A 18 R407A 19 R427A 20 R245FA 21 R407F 22 892 22 Initial configuration PH 51 Type of probe S1 1 1 to 42 barg 2 04 to 9 3 barg 3 1 to 9 3 barg 4 0 to 17 3 barg 5 0 85 to 34 2 barg 6 0 to 34 5 barg 7 0 to 45 barg 8 1 to 12 8 barg 9 0 to 20 7 b
135. n models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Menu on the second row 3 5 1 alarms display For explanations regarding HACCP alarms consult chapter Alarms In the multifunction menu you can see the date and time of the last 3 alarms HA and HF After entering the multifunction menu see previous par select with UP DOWN the message HcP Procedure 1 pressSetandthenUP DOWNtodisplaytheparametersinthefollowing table you can see the number of alarms the relative date and you can also cancel the alarms 2 pressSet to display the alarm date and time 3 press Prg until you return to standard display UltraCella 0300083EN rel 1 6 31 10 2015 26 CAREL Par Description Def Min Max U o M HA Date time of last HA alarm 0 HA1 Date time of penultimate HA alarm 0 HA2 Date time of third from last HA alarm 0 Han Number of HA alarms 0 0 15 HF Date time of last HF alarm 0 HF1 Date time of penultimate HF alarm 0 HF2 Date time of third from last HF alarm 0 HFn Number of HF alarms 0 0 15 Hcr HACCP alarms cancelling 0 0 1 Action on variation 031 or 1 0 Each alarm is displayed with scrolling text which contains the day of week hour minute and the temperature that caused the alarm This is a list FIFO in which are stored only the last 3 alarms
136. necting a pressure probe 4 to 20 mA 0 to 5 Vrat to input B5 as a condensing pressure probe Scp P5 0 4 20mA 1 0 5Vrat A5 3 Scp gt the pressure value will be converted to a temperature Sc based on the type of refrigerant defined by setting the parameter PH Par PH Def Min Max U O M 2 0 24 Description R22 9 R717 18 R407A 1 R134A 10 R744 19 R427A 2 R404A 11 R728 20 R245FA 3 R407C 12 1270 21 RAO7F 4 R410A 13 R417A 22 R32 5 R507A 14 RA22D 23 HTROT 6 R290 15 R413A 24 HTRO2 7 R600 16 R422A 8 R600A 17 R423A CAREL Def Min Max FCH Par FCn Description Variable speed condenser fans min 0 capacity percentage To activate analogue output Y1 for condenser fan control set parameter HO1 Description Def Min Max U O M Output Y1 configuration 0 0 3 3 variable speed condenser fans Par HO The maximum and minimum fan speed can be set using parameters FCH and FCL as a percentage of the range from 0 to 10 V Par Description Def Min Max U O M FCH Variable speed condenser fans max 100 FCL 100 96 output value FCL Variable speed condenser fans min 0 0 FCH 96 output value The 0 to 10 V output is activated in direct proportional mode centred around the condenser fan control set point FCS and differential FCd Par Description Def Min
137. nection 0 0 1 D 131 41 RW 41 0 in UltraCella 42 1 in 3PH module Sc probe connection 0 0 1 D 132 42 RW 4 Full module only 42 in UltraCella 1 in 3PH module cEn Enable 3PH mod 0 0 1 D 133 43 RW 41 0 disable 42 1 enable HACCP alarms MULTIFUNCTION MENU HA Date time of last HA alarm day 1 giorno __ 72 29 R 69 Date time of last HA alarm hour 1 23 ora 73 30 R 69 Date time of last HA alarm minute 1 59 min 74 31 R 69 Date time of second last HA alarm day 1 7 giorno __ 75 32 R 69 Date time of second last HA alarm hour 1 23 ora 76 33 R 69 Date time of second last HA alarm minute 1 59 min 77 34 R 69 HA2 Date time of third last HA alarm day B 1 7 giorno 78 35 R 69 Date time of third last HA alarm hour 1 23 ora 79 36 R 69 Date time of third last HA alarm minute 59 min 80 37 R 69 HAn Number of HA alarms 15 96 53 R 69 HF Date time of last HF alarm day 1 7 giorno __ 81 38 R 69 Date time of last HF alarm hour 1 23 ora 82 39 R 69 Date time of last HF alarm minute 1 59 min 83 40 R 69 Date time of second last HF alarm day 1 7 giorno __ 86 43 R 69 Date time of second last HF alarm hour 1 23 ora 87 44 R 69 Date time of second last HF alarm minute 1 59 min 88 45 R 69 HF2 Date time of third last HF alarm day 1 7 giorno __ 9 48 R 69 Date time of third last HF alarm hour 1 23 ora 92 49 R 69 Date time of third las
138. neric functions 4 6 6 of defrost UltraCella allows you to manage the following types of defrost depending on parameter dO O electric heater defrost by temperature 1 hot gas defrost by temperature 2 electric heater defrost by time 3 hot gas defrost by time For further explanations please see chap 6 Par Description Def Min U o M dO Type of defrost 0 0 3 0 heater by temperature 1 hot gas by temperature 2 heater by time 3 hot gas by time 011 End of defrost temperature main 40 50 0 200 0 C F evaporator dP1 Maximum defrost duration 30 1 250 min 4 6 7 Evaporator Fans During the dripping periods parameter dd 0 and post dripping periods parameter Fd 0 the evaporator fans are always off This is useful to allow the evaporator to return to normal temperature after defrost There is the possibility to force the start of the evaporator fans during control parameter F2 and during defrost parameter F3 See chap 6 Par Description Def Min Max U o M dd Dripping time after defrost fans off 2 0 30 min F2 Fan activation time with compressor OFF 30 0 60 F3 Evaporator fan during defrost 1 0 1 0 1 on off Fd jPost dripping time fans off 1 0 30 min UltraCella 0300083EN rel 1 6 31 10 2015 36 CAREL 4 6 8 Door opening If the door is left open the signalling control is made via the door switch if A3
139. ng on whether or not the time band is active 6 3 3 Set point ramps Very large cold rooms used to preserve food at below zero temperatures freezers may for logistics or constructional reasons require concrete floors Initially the cold room and thus its floor which are initially at ambient temperature if cooled to the set point in the shortest possible time pull down cracks may form in the floor causing significant damage For this reason in these types of cold rooms ramps of variable duration and intensity are used to bring the cold room to the set point over a time that is suitable for the concrete floor On UltraCella ramps can be configured that are divided into three phases The slope of the ramp depends on the final temperature set point and the duration of each phase Phase 1 typically this is an initial cooling ramp from ambient temperature to a final temperature around 0 lasting several days default 6 days Phase 2 typically this is a phase in which the temperature reached in phase 1 is maintained lasting several days default 2 days Phase 3 this is the second and final cooling ramp to the final temperature set point for storing the frozen food and being the most critical phase typically lasts longer default 10 days Par Description Def Min Max U o M PS1 Ramps final set point phase 1 O 5500 12000 CAF PS2 jRamps final set point phase 2 Q 1559002000 CF PS3 Ramps final set point
140. ommunication with EVD EVO 1 0 module 1 EVD EVO module enabled CAREL EVD EVO parameter table The following parameters corresponding to the EVD EVO driver can be configured from UltraCella Category EVO Par Description Def Min Max U o M Enable communication with EVD module prn 0 1 Pit 51 probe type 0 RAZ 0 5 4to 20mA 1 Max value of 1 probe bar psi Pin Min value of S1 probe Bar psi 3 2 4to 20mA REMOTE 3 4to 20mA EXTERNAL Sporlan sei 30 11 Sporlan sei 50 12 Sporlan seh 100 13 14 15 16 17 18 19 20 2 Sporlan seh 175 Danfoss ets 12 5 25b Danfoss ets 50b Danfoss ets 100b Danfoss ets 250 Danfoss ets 400 two CAREL exv connected together Sporlan ser i g j Danfoss ccm 10 20 30 A 22 Danfoss ccm 40 PH Refrigerant type 2 R32 HTRO PrE Main regulation type centralized cabinet cold room self contained cabinetcold room perturbated cabinet cold room subcritical CO2 cabinet cold room PO P3 K P4 P5 ntegrltme 50 0 999 sec P6 Dervatvetime 0 800 sec P7 K P8 Superheat protection integral time 600 0 BOO sec PO LowSH lowsuperheatalarm delay 600 0 999 sec PL1 LOP threshold for low temperature of evaporation PL2 LOP integral time 600 10 800 low evaporation temperature alarm pP p sec dela
141. on B5 0 0 Absent Humidity probe Generic temperature probe 5 Generic humidity probe 5 Generic pressure probe 5 Condensing pressure probe Scp Max U o M 3 Par A2 Description A3 w N Olalla A4 nllo A5 4 For probe B4 if configured as a 0 to 10 V input P4 2 and for probe B5 the logical control values corresponding to the physical end scale values can be configured UltraCella 0300083EN rel 1 6 31 10 2015 34 CAREL Par Description Max U o M AL Probe 4 minimum value only for 0 10V input AH Probe 4 maximum value only for 0 10V input 5L Probe 5 minimum value 5H Probe 5 maximum value Example if input B5 is connected to a pressure sensor with 4 to 20 mA output and a range of 1 to 93 bars set sib Spe 9 3 In this case when the probe reads a value of 12 mA the value associated with the reading of B5 will be 4 1 middle of the scale 4 6 4 Probes reading correction The values read by the probes can be corrected by adding removing an offset from the measure with the parameters c1 c5 Par Description Def Min Max U o M c Offset B1 Q 200 200 F C2 Offset B2 O 1 200 209 CF t3 Offset B3 O 20 0 200 CF c4 Offset B4 O 20 0 200 C F 96rH c5 Offset B5 O 200 200 C F rH ba
142. on Def Min Max U o M 5t Temperature unit of measure 0 0 ore C T SP Pressure unit of measure 0 0 0 1 bar psi 6 Display decimal point 0 0 1 0 1 yes no H4 Buzzer 0 0 0 1 enabled disabled Disable keypad You can inhibit some functions relating to the use of the keypad for example the modification of the parameters and the set point if the unit is accessible to the public Par Description Def Min Max U o M H6 Terminal keys block configuration 0 0 255 0 all keys enabled 255 all keys disabled Configuration table FUNCTION par H6 UltraCella 0300083EN rel 1 6 31 10 2015 38 CAREL Set point modification 1 Defrost 2 4 AUXloutput 8 PRG SET menu 16 AUX2 output 32 On Off management 64 Light management 128 Tab 4 e Example to disable the activation functions of the outputs AUX1 and AUX2 set H6 84 32 40 4 9 Ultra EVD EVO module commissioning WMOOENNIOO Connect UltraCella to the EVD module via serial as shown in the wiring diagram in Figure 2 k and refer to the following parameter table for configuration of the EVD EVO driver The module will become active when enabled by UltraCella setting P1 1 Par Description Def Min U o M P1 Enable communication with EVD EVO 0 0 module 1 EVD EVO module enabled WMOOENSIOO amp WMOOENSOOO 1 Using the EVD EVO display to configure the driver Connect an auxiliary output on Ultr
143. or electronic timer to the digital input You can connect multiple units at the same timer and set different values for the parameter d5 defrost delay from multifunction input to avoid simultaneous defrosts ON Timer OFF ON UNIT 1 Defrost OFF ON UNIT 2 Defrost OFF ON UNIT 3 Defrost OFF dP 1 d5 2 dP 2 d5 3 Fig 4 m Key dP Maximum defrost duration UNIT 1 3 Unit 1 3 d5 Defrost delay form digital input t Time 5 Donot select 6 On Off remote The digital input can also be programmed as a remote ON OFF switch When the control is set to OFF the temperature is displayed alternately with the message OFF the internal timer relative to the parameter dl is updated If dl expires when the unit is OFF a defrost is performed when the unit is switched on again the auxiliary relays remain active set as an auxiliary output and light the other auxiliary outputs are off the buzzer and the alarm relay are off thecontrol does not perform the control functions defrosts continuous cycle temperature alarm signalling and all the other functions the compressor protection times are respected At control restart all functions are reactivated except defrost at start up compressor and fan delay at start up Note he ON OFF from external digital input has priority over the keypad and the supervisor 7 Do not select 8 Low pressure switch B
144. ote monitoring and supervision sytems The accessory modules allow e the installation of the electronic expansion valve using the module with CAREL EVD Evolution driver dedicated to the control of superheat compressor control with power relay of up to 3 Hp e the use of a single phase circuit breaker switch in addition to the power relay Fig 1 a 1 1 Codes Codes Description WBOOOS FO UltraCella led display with single row WBOOOD FO UltraCella led display with double row Tab 1 a Ultraca Ultrata f Wey UltraCella 0300083EN rel 1 6 31 10 2015 1 2 Expansion modules EVD Module cod WMOOE 00 Expansion module containing the supply transformer and the driver EVD Evo to control the electronic expansion valve Codes Description WMOOENSOOO Ultra EVD Module without EVD display WMOOENSIOO Ultra EVD Module with EVD I E display WMOOENNIOO Ultra EVD Module blind commissioning through UltraCella Tab 1 b Fig 1 d Fig 1 e Fig 1 f Power module cod WMOOPOO0 N Expansion module that contains the circuit breaker switch and 3 Hp relay for compressor control There is also a version without relay to give way to the installer to insert devices suitable for the application contactors safety devices etc Codes Description WMOOPO0003N Ultra Power Module main switch and 3HP relay WMOOPOOONN Ultra Power Module main switch Tab 1 c
145. own has the aim to completely empty the evaporator of the refrigerant at each stop of the compressor After this phase you can safely turn off the compressor so that the liquid is not present the next time the compressor is started When the set point is reached the control closes the pump down valve to stop the flow of refrigerant to the evaporator and after a certain time the compressor In the application diagram there are the pump down valve and the low pressure switch When the control requires turning on the compressor if the safety periods c1 and C2 have passed the pump down valve is opened and after the time set in parameter c8 the compressor is activated Par Description Def Min Max U o M cZ Maximum pump down time PD 0 0 900 S 0 Pump down disabled c8 Compressor start delay after opening of 5 0 60 S pump down valve PD H1 Configuration of output AUXI 1 0 5 pump down valve H5 Configuration of output AUX2 1 0 17 5 pump down valve Os ma Uter Fig 6 d Key CMP Compressor s Condenser L Liquid receiver P Low pressure switch F Dehydrator filter E Evaporator S Liquid indicator V2 Thermostatic expansion valves PDV Pump down valve Note time c8 is ignored when pump down is disabled c7 0 In this case the pump down valve H1 5 or H5 5 can be used to control a solenoid valve whose operation always matches the compre
146. pdate ap1 file needed to perform the update from the UltraCella LED interface must only be supplied by CAREL personnel 1 Create an upgrade folder in the main directory on the USB flash drive Copy the update ap1 file to the new folder 2 remove the bottom frame and plug in the USB flash drive The red and green LEDs on the side of the key will come on individually in sequence to indicate that the unit recognises the USB flash drive 3 press Prg and Set for 2 sec the first menu is displayed HcP press UP or DOWN until reaching the SOF menu item 5 press SET to confirm the software update The message SOF will flash during the update at the end SOF will stop flashing indicating the end of the procedure if for some reason the procedure is not Je successful the alarm icon 27 will be shown on the display 6 unplug the key to exit the SOF menu press PRG and or SET 9 A TT TT PRG SET X CS V 89 6g O Note The figure refers to navigation on models with single row display WB000S On models with double row display WB000D as well as the message described above during the update the message Software update also scrolls on the second row O Note If for some reason the procedure is not successful when exiting the menu as well as the alarm icon on the display the error message SOF will be displayed In this case UltraCella retains the previously installed soft
147. peat steps from 4 to 8 to access the category and change other parameters press one or more times Prg to exit the parameters modification procedure and return to standard display visualization 40 O ss O 2 9 443109 e e CL e TX V PS V va 1 2 oo 1 2 c CSE QX AUX Ey AUX AUX g UltraCella 0300083EN rel 1 6 31 10 2015 22 CAREL A A oem d i gt V EX V 89 4 i EK 89 2 Gg EK Note in the parameters or set point modification procedures the new value is saved every time the Set key is pressed Category Text Category Text Probes Pro Clock rtc Control CtL Door and light doL Compressor CMP Recipes rcP Defrost dEF Generic functions GEF Alarms ALM EVD EVO EVO Fan FAn EVDice ICE Configuration CnF Three phase modules 3PH HACCP HcP Tab 3 d Note if no key is pressed after about 120 s the control automatically returns to standard display 3 3 3 Modification of the parameters for models with double digit display cod WB000D Procedure 1 to modify the parameters first switch the controller OFF press ON OFF button 2 press Prg for 2 sec the second row of the display will show PASS password required 3 press UP DOWN to enter the password 22 4 press Set the second row of the display will scroll
148. perature humidity 2 perform the control programming facilitated by contextual help Fig 2 u 2 13 Upload download parameters USB memory key The USB memory key must be placed in the connector accessible after removing the lower frame Using the USB memory key you can 1 download the parameters set r01 r10 control saves inside the key the 10 parameters set 2 upload the parameters set r01 r10 control loads from the key the 10 parameters set USB key Fig 2 v Procedure 1 remove the lower frame and insert the USB memory key The red and green LED beside the key will light up once in sequence to indicate the recognition by the unity of the USB memory key 2 bringthecontrolto OFF to upload to copy the configurations from the USB key to the controller to download to copy the configurations from the controller to the USB key the controller can be in ON status 3 press at the same time Prg and Set for 2 sand access the multifunction menu the message HcP will appear 4 press UP until reaching the entry USD 5 press Set 6 choose whether you want to DOWNLOAD the parameters dnL to UPLOAD them uPd or to exit the page EXt press Set the green LED will light up and will remain lit to indicate that the upload download of parameters occurred if for some reason the procedure should not be successful the red L
149. phase 3 300 590 200 0 CPF PH1 Ramps duration of phase 1 6 0 10 days PH2 Ramps duration of phase 2 2 0 10 days PH3 jRamps duration of phase 3 10 0 10 days Example ramp starting from an ambient temperature of 30 the first phase reaches 0 in 6 days phase 1 maintained at 0 C for 2 days phase 2 and final cooling ramp to the set point of 30 C over 10 days phase 3 REFRIGERATION CURVE FOR COLD ROOMS Par dSn Description Set point variation by time band day 0 disable 1 2 7 Sunday Monday Saturday 8 Monday to Friday 9 Monday to Saturday 10 Saturday amp Sunday 11 every day Def 0 Min 0 Max U o M 11 days hSn MSn Start set point variation by time band hours Start set point variation by time band minutes 23 59 hours min NSF End set point variation by time band hours 23 hours MSF End set point variation by time band minutes 59 min H9 Enable set point variation by time band 0 1 disabled enabled Example to have a control set point of 4 C from Monday to Saturday internal temperature 15K 12h 30 C I I I NS SS NS NS NS NS NS NS NS US SS SS uS QS uS I QS M ANC NN AM AM QA GE QA aM Ue Fu a Wr a a a a o y 4 9 VU N NV o N x Note when the ramps are ac
150. ples saved Data extraction any USB flash drive available on the market can be used Extracted log file names Log UltraCella 1 csv for the first variable selected through the parameter tr1 Log UltraCella 2 csv for the second variable selected through the parameter tr2 Other events as well as the Start event the log also records Stop events tr1 0 or tr2 0 and Boot starting or restarting the controller Log data format the data is organised in columns date in standard ISO 8601 format type of event value of the variable specify as Src1 first variable and Src2 second variable Example recording temperature probe Sv started on 2 April 2014 at 17 19 49 The data were extracted by USB flash drive at 18 10 on the same day TIME EVENT Sv Probe 2014 04 02T1 7 19 494 00 00 boot 0 2014 04 02T1 7 24 49 00 00 252 2014 04 02T1 7 29 494 00 00 25 0 2014 04 02T1 7 34 49 00 00 24 6 2014 04 02T1 7 39 49 00 00 24 1 2014 04 02T1 7 44 49 00 00 21 9 2014 04 02T1 7 49 49 00 00 18 8 2014 04 02T1 7 54 49 00 00 15 1 2014 04 02T1 7 59 49 00 00 12 7 2014 04 02T18 04 494 00 00 10 1 2014 04 02T18 09 494 00 00 Z Tab 3 g UltraCella 0300083EN rel 1 6 31 10 2015 3 5 8 UltraCella software update from LED display interface Starting from software release 1 5 the UltraCella software can also be updated from the LED interface as well as from the UltraCella Service terminal The u
151. point and differential The control variable is defined by parameter AS1 52 Par Description Def Min Max U o M AS1 ON OFF control 1 control variable 3 0 14 configuration O Sm 8 generic temperature probe 2 1 Sd 9 generic temperature probe 3 2 Sr 10 generic temperature probe 4 3 Sv 11 generic temperature probe 5 4 Sd2 12 generic humidity probe 4 5 Sc 13 generic humidity probe 5 6 SA 14 generic pressure probe 5 7 5 15 ON OFF control 1 mode 0 0 1 0 1 direct reverse 551 ON OFF control 1 set point 0 0 50 0 200 0 C F 0 0 100 0 rH 20 0 999 bar psi r ON OFF control 1 differential 20 1 901 200 rH bar psi AS2 ON OFF control 2 control variable 3 0 14 a configuration O Sm 8 generic temperature probe 2 1 Sd1 9 generic temperature probe 3 2 Sr 10 generic temperature probe 4 3 Sv 11 generic temperature probe 5 4 Sd2 12 generic humidity probe 4 5 Sc 13 generic humidity probe 5 6 SA 14 generic pressure probe 5 7 Su r25 ON OFF control 2 mode 0 0 1 0 1 direct reverse 552 ON OFF control 2 set point 0 0 50 0 200 0 C F 00 100 0 rH 200 999 bar psi 52 ON OFF control 2 differential 20 91 200 C F rH bar psi To enable the function set AS1 AS2 to a value greater than 0 To use outputs AUX1 AUX2 for generic ON
152. probe 4 5 Sc 13 generic humidity probe 5 6 SA l4 generic pressure probe 5 7T Su riM Modulating control mode 0 0 1 0 1 direct reverse SM1 Modulating control set point 0 0 50 0 200 0 C F 0 0 100 0 rH 20 0 999 bar psi rc Modulating control differential 20 01 200 C F rH bar psi rM1 Modulating control modulation range 2 0 0 1 400 C F between min 511 and max SH1 rH96 bar psi The maximum and minimum values can be set using parameters SH and SL1 cut off as a percentage of the range from 0 to 10V Par Description Def Min Max U o M SLI Modulating control min modulating 0 0 0 0 SHI output value cut off SHI Modulating control max modulating 100 0 SL1 1000 output value To enable the function set AM1 to a value greater than 0 To use the 0 to 10 V analogue output Y1 for the generic modulating function set parameter HOT Def Min Par Max U o M Description HO1 Configuration of output Y1 0 0 3 1 modulating output 1 generic function 4 SH1 MAX _ direct modulation r1M 0 SL1 MIN cut off regulation variable Fig 59 reverse modulation r1M 1 SH1 MAX SL1 MIN cut off gt regulation variable SM1 Fig 6 aj Also for modulating control two alarm absolute thresholds and an alarm notification delay can be set
153. r H non condensing Materials frontal cover in polycarbonate retro box in technopolymer Tab 9 d 9 4 1 Electrical characteristics Ultra 3PH Evaporator module 6kW Ultra 3PH Evaporator module 9kW Code WTOOE60NO0 WTOOE90NOO General Main switch general protection 4 poles magnetothermic 16A 6kA D 4 poles magnetothermic 25A 6KA D Loads power supply 400V 10 50 60Hz 3PH N T 400V 10 50 60Hz 3PH N T Insulating transformer PRI 230 Vac PRI 230 Vac SEC1 230 Vac 40VA SEC1 230 Vac 40VA SEC2 24 Vac 35VA SEC2 24 Vac 35VA Protection SEC by fuses Protection SEC by fuses Status and alarm indication By UltraCella By UltraCella Input Main defrost probe NIC 10kQ NIC 10kQ Auxiliary evap defrost probe NIC 10kO NIC 10kO Clicson evaporator Present Present Thermostat evaporator Present Present Output Condensing unit enabling Solenoid valve 2A AC23 1PH ACT 2A AC23 1PH Defrost heaters 6kW 9A AC1 3PH 9kW 13A AC1 3PH Evaporator fans 0 55kW 1 5A AC23 3PH 2kW 5 7 A AC23 3PH 0 10Vdc 0 10Vdc AUXI output 16A AC1 1PH 16A AC1 1PH Tab 9 e Rating with cos 0 5 With different power factor to calculate the rating consider the formula P 400 V3 where P is the power in W 75 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 9 5 3PHFULL Modules technical characteristics Power suppl voltage 400V 10 15 50 60Hz 3PH N T Imax 25A Classification according to prot
154. r psi The offset may need to comply with HACCP requirements In this case the offset should be calculated using a calibrated instrument Setting these parameters affects the measurement and the value shown on the display and consequently may not be allowed If in doubt contact the food safety manager or site manager max min Fig 4 1 Key T1 Temperature measured by the probe 2 Temperature measured by the probe after offset correction A Offset value min max jMeasurement range HACCP CAUTION The modification of these parameters influencing the measurement and display may not be allowed in some applications or might require special approval because it may affect the operation of HACCP systems If in doubt consult the person in charge of food safety or the manager of the plant 4 6 5 Digital inputs O Note the digital input 1 DI1 is suited for door switch and is not programmable If the door switch is not used input DI1 can be disabled and will no longer be available for other functions by setting A3 1 Par Description Def Min Max U o M A3 Disable door microswitch 0 0 1 0 enabled 1 disabled If A3 0 and the door microswitch is not connected the controller will activate the door open icon To prevent incorrect messages being displayed set A321 or short circuit pin 21 011 to one of the GND pins You can link multiple contacts to multifunction digital inputs to
155. rials warranty 2 years from the date of production excluding consumables Type approval the quality and safety of CAREL S P A products are guaranteed by the design system and ISO 9001 certified production HACCP CAUTION The Food Safety programs based on HACCP procedures and on certain national standards require that the devices used for food preservation are periodically checked to make sure that the measuring errors are within the allowed limits of the application of use Carel recommends compliance with the indications of European standard Temperature recorders and thermometers for transport storage and distribution of chilled frozen deep frozen quick frozen food and ice cream PERIODIC VERIFICATION EN 13486 2001 or subsequent updates or similar standards and prescriptions applicable in the country of use The manual contains further indications regarding technical feature proper installation and configuration of the product TOGETHER READ CAREFULLY IN THE TEXT WARNING separate the probe cables and the digital input cables as much as possible from the inductive load and power cables to prevent possible electro magnetic interference Never introduce power cables and signal cables including those of electric control board into the same cable troughs UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Content 1 INTRODUCTION 7 6 CONTROL 44 EEG c u P 6 51 Switching the controller ON and OFF urine 4
156. roduct should be used and stored in environments that respect the temperature and humidity limits specified in the manual Not to try to open the device in any way different than that indicated in the manual Not to drop hit or shake the device because the internal circuits and mechanisms could suffer irreparable damage Not to use corrosive chemical products aggressive solvents or detergents to Clean the device Not to use the product in application environments different than those specified in the technical manual All the above reported suggestions are also valid for the control serial boards programming keys or however for any other accessory in the CAREL product portfolio CAREL adopts a continuous development policy Therefore CAREL reserves the right to carry out modifications and improvements on any product described in this document without prior notice The technical data in the manual can undergo modifications without forewarning The liability of CAREL in relation to its products is specified in the CAREL general contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL its employees or subsidiaries be liable for any lost earnings or sales losses of data and information costs of replacement goods or services damage to things or people downtime or any direct indirect incid
157. se close ON ON Evaporator Evaporator fan f an OFF OFF ON ON CMP CMP OFF OFF ON ON Door Door alarm alarm OF OF t c12 PM c12 Le PILECE 98d Fig 4 n Fig 4 0 Key t lime Door sw door switch Evap fan Evaporator fan CMP Compressor Dor alarm Door alarm dor Note to render the time settings operational the control must restart Otherwise the settings will be used only at the next use when the inner timers are set 4 6 9 Compressor management c1 determines the minimum time between two consecutive starts of the compressor C2 sets the minimum turn off time for the compressor C3sets the minimum running time for the compressor CAREL Def Min Par Description Minimum time between two successive starts of the compressor Compressor minimum switch off time Compressor minimum switch on time Max U o M ON Step1 OFF ON Step2 OFF Power ON Fig 4 p Note c2 parameter used to ensure the balance of the pressure after the compressor stop and to avoid blocking at the next reboot of those compressors that do not have sufficient starting torque 4 7 Light management The light can be managed from door switch if A320 and or light key only from light key Below are indicated the involved parameters Par Description Def Min Max U o M tli Light on with door open 120 0 240 min A4
158. ser fans With UltraCella the condenser fans can be managed by one of the auxiliary relays AUX1 AUX2 in ON OFF mode or by analogue output Y1 0 to 10 V 6 10 1 Fixed speed fans The condenser fans are activated based on parameters FC4 and 0 after configuring the digital output AUX Par Description Def Min Max U o M FCA Condenser fan deactivation 40 50 200 C F temperature Alarm and fan differential 20 01 20 Par Description Def Min Max U o M H1 AUX1 output configuration 0 0 17 6 condenser fans H5 AUX2 output configuration 0 0 17 6 condenser fans FC4 A0 F f N FC4 ON FAN OFF t Fig 6 p Key 5 Condenser probe FAN Condenser fans 4 Turn off temperature t lime Differential Note if an alarm triggers at condenser probe the output condenser fan is always on UltraCella 0300083EN rel 1 6 31 10 2015 6 10 2 Variable speed fans It may be useful to manage the fans at variable speed in order to optimise energy consumption In this case the fan is powered by the mains while the 0 to 10 Vdc control signal is supplied by UltraCella via output Y1 To activate this mode the condensing temperature needs to be determined This can be done in two ways Using an NIC PT1000 temperature probe connected to input as a condensing temperature probe Sc A3 2 Sc e Con
159. shown in the previous table and in the parameter table CAREL 4 5 Commissioning with UltraCella Service Terminal UltraCella ith LED displ Wi Ispiay UltraCella Service terminal Fig 4 c If the UltraCella controller has never been configured as soon as the terminal is connected the wizard is shown automatically The Wizard menu can also be accessed to repeat the guided commissioning procedure before the first commissioning Fig 4 d Remove the bottom faceplate and connect the UltraCella Service Terminal to the controller 4 5 1 First start When starting for the first time once the Service Tool is connected the wizard is shown automatically Set Yes to change the set point and then answer the questions to set the other parameters Param Cat Wizard Do you want to modify the main set point MES Fig 4 e 4 5 2 Repeated commissioning procedure The commissioning procedure can be repeated by accessing the Wizard menu 21215 Setpoint 8 8 Fig 4 f 1 Switch the controller OFF press DOWN and select the On Off icon press Set twice and then UP to switch the controller OFF press Esc twice to exit 33 Parameters Modification Password 1254 Fig 4 9 2 enter programming mode Press Pro and enter the password 1234 Parameters Categ 1 2 1 Probes 2 Control 2 Conpressor
160. ssor output c8 is also ignored when pump down is enabled c7 gt 0 and the compressor OFF time is 0 c2 0 You can select the pump down on pressure pressure switch mandatory once the pump down valve closes the compressor continues to operate until reaching the low pressure value contact opened At this point the compressor is turned off If the pressure switch does not change within the time c7 alarm triggers pump down ended due to time out The Pd alarm is reset automatically if in the next pump down low pressure is reached within the time c7 on time pressure switch optional after the valve closes the compressor operates for the time c7 The Pd alarm Pump down ended by time out is deactivated C10 2 0 Pressure pump down Pressure switch changes within c7 Pressure switch changes after c7 CAREL ON CMP FAN OFF ON PDV OFF ON Pressure switch OFF ON Alarm Pd OFF Sv St Fig 6 e Fig 6 f Key CMP FAN Compressor fan PDV pump down valve Pressure switch Pressure switch Sv Virtual probe C7 Pump down maximum time Pd Pump down alarm t Time Set point St O Note if during the pump down there is a new demand for cooling the pump down procedure terminates and the pump down valve is opened the compressor is already on from the previous pump down phase in case of Pd alarm the auto start function is
161. sure 5 Scp Condensing pressure probe AL Probe 4 minimum value 0 50 0 AH A 98 208 RAW 34 AH Probe 4 maximum value 100 4L 200 a A 99 209 RAW 34 5L Probe 5 minimum value 0 50 0 5 3 A 100 210 R W 34 5H Probe 5 maximum value 100 5L 999 A 101 211 R W 34 C1 Offset B1 0 200 200 C F 7 0 R W 34 C2 Offset B2 0 20 0 200 A 8 1 RAW 34 C3 Offset 0 200 200 CF A 9 2 R W 34 CA Offset B4 0 20 0 200 C F A 10 3 R W 34 rH C5 Offset B5 0 20 0 200 CAFI A 11 4 R W 34 96rH bar psi CtL St Set point 0 r1 2 CE 12 5 RW 44 rd Differential 20 0 1 20 C F A 13 6 RAW 44 r1 Minimum set point 50 0 500 2 C F A 14 7 RAW 44 2 Maximum set point 60 0 r1 200 A 15 8 RAW 44 3 Operating mode 0 0 1 D 11 0 R W 44 O direct with defrost 1 direct without defrost m Dead band 30 1 200 200 C F A 80 190 RAW 55 rr Differential for control with dead band 2 0 0 1 20 A 81 191 RAN 55 r4 Offset set point 60 0 r1 200 C F A 82 192 RAW 45 StH Humidity set point 900 00 100 0 96rH A 28 19 RAW 58 rdH Humidity differential 5 0 0 1 20 0 9orH A 29 20 R W 58 PS1 I IRamps final set point phase 1 0 50 0 2000 C F A 77 187 R W 45 PS2 Ramps final set point phase 2 0 50 0 2000 G F q A 78 188 RAW 45 PS3 jRamps final set point phase 3 30 0 50 0 200 0 A 79 189 RAW 45 PH1 Ramps duration o
162. t HF alarm minute 1 59 min 93 50 R 69 HFn Number of HF alarms 15 97 54 R 69 Hcr Reset HACCP alarms 0 0 1 D 23 12 RW 69 Tab 6 a UltraCella 0300083EN rel 1 6 31 10 2015 68 CAREL 8 SIGNALS AND ALARMS 8 1 Signalling The signals are messages that appear on the display to notify the user regarding the performance of control procedures such as defrost or confirmation of controls from keyboard Code Description It appears at controller start up Probe not enabled Parameters categories Pro Probes CtL Control CMP Compressor dEF Defrost ALM Alarm Fan Fan CnF Configuration HcP HACCP rtc Clock doL Door and light rcP Recipes GEF Generic functions EVO EVD EVO module ICE EVDice 3PH Three phases Module 3PH Messages that appear during navigation PAS Password HA HACCP alarm HA type HF HACCP alarm HF type rES Reset alarms with manual reset Reset HACCP alarms Reset temperature monitoring CC Continuous cycle Ed1 Defrost on evaporator 1 ended by time out Ed2 Defrost on evaporator 2 ended by time out On Switch ON OFF Switch OFF AUX Auxiliary output switch on request Temperature registration no Operation not executed uPd Parameters upload dnL Parameters download bni Menu parameters set bn r01 r10 Recipe 1 10 MAX Maximum temperature read MIN Minimu
163. tainer IP65 Environmental pollution 2 normal situation PTI of the isolating materials Printed circuits 250 plastic and insulation materials 175 Resistance to fire class Category D Protection against overcharging class Category Il without PE terminal Category with PE terminal Type of action and disconnection Relay contact 1 B micro disconnection Control system manufacture Incorporated electronic control device Classification according to protection against electric shock Class Il by means of appropriate incorporation Device intended to be hand held or built into equipment NO designed to be hand held Class and structure of the software Class A Control front cleaning Only use neutral detergents and water Tab 9 a UltraCella 0300083EN rel 1 6 31 10 2015 74 CAREL 9 2 EVD Modules technical characteristics Power supply voltage 230 V 10 15 50 60 Hz power 4 5kW max NOTE The maximum simultaneous current draw by all the loads connected to the controller and the expansion modules must not exceed 20 A Classification according to protection against electric shock Class Case plastic dimensions 128x290x110 mm Front protection rating with plastic case IP65 Fire resistance category category D Cleaning the module front panel only use neutral detergents and water Operating conditions 10T40 C 9096 r H non condensing Storage conditions 20T60 C 9096 r H non
164. ternal alarm 9 not select 45 2 Donotselect 10 Do not select 47 3 Enable defrost 11 Do not select 58 4 Start defrost 12 AUXI activation 60 5 not select 13 Do not select 6 Remote ON OFF 14 Continuous cycle activation 7 Donotselect 15 Alarm from generic funcion Stop compressor on external alarm 0 0 100 min 53 92 RW 73 A7 _ Low pressure LP alarm delay 1 0 250 min 54 93 R W 36 A8 Enable Ed1 and Ed2 alarms 0 0 1 D 168 57 RW 48 0 1 disabled enabled alarms A9 Digital input 3 DI3 configuration 0 0 15 52 91 RAW 35 O Notactive 8 Low pressure switch 45 1 Immediate external alarm 9 Do not select 47 2 Do not select 10 Do not select 58 3 Enable defrost 11 Do not select 60 4 Start defrost 12 AUX2 activation 5 Do not select 13 Do not select 6 Remote ON OFF 14 Continuous cycle activation 7 Change set point 15 Alarm from generic funcion A10 Low pressure alarm delay LP compressor running 3 0 60 min 55 94 R W Ac High temperature condenser alarm threshold 70 0 50 0 2000 C F A 22 15 RW 74 IHigh temperature condenser alarm delay 0 0 250 min 56 95 R W 74 ULL Absolute low umidity alarm threshold 0 0 100 0 rH A 84 194 RW 73 0 alarm disabled UHL Absolute high umidity alarm threshold 100 0 0 100 0 rH A 83 193 RW 73 100 alarm disabled Humidity alarms AUH AUL delay 120 0 250 min A 227 RW 73 Fan FO Evaporator fan management 0 0 2 174 265 RW 50 0 always on wi
165. th compressor on 51 1 activation depends on Sd Sv 2 variable speed fans F1 Fan activation temperature 50 50 0 2000 PF A 23 16 R W 50 Frd Fan activation differential 2 0 0 1 200 C F A 24 17 RAW 50 F2 Fan activation time with compressor off 30 0 60 min 57 96 R W 50 51 F3 Evaporator fan during defrost 1 0 1 D 17 6 R W 36 0 12 ON OFF Fd Post dripping time 1 0 30 min 60 99 R W 36 F4 Humidity output during defrost 1 0 1 D 71 28 RW 51 0 1 2 ON OFF 58 F5 Evaporator fans cut off temperature hysteresis 1 C 15 50 200 C F A 25 18 RAW 5 F6 Maximum fan speed 100 EZ 100 96 58 97 R W 5 F7 Minimum fan speed 0 0 F6 96 59 98 RAW 5 63 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL Par Description Def Min Type CARELSVP Modbus R W page SVP F8 Fans peak time 0 0 240 S 176 175 R W 5 0 disabled function F10 Evaporator fans forcing time at maximum speed 0 0 240 min We 176 RW 51 0 disabled function CnF HO Serial address 193 0 247 69 108 R W 38 In Type of unit 0 0 0 R H1 AUXI output configuration 1 0 17 61 100 R W 38 O Normally energized alar
166. the day of week hour minute and the temperature that caused the alarm The buffer in which are saved can contain the data of up to 3 alarms Once full the new alarm will replace the oldest one Instead the alarm counters HAn HFn after reaching 15 they stop Example HA alarm triggered Thursday at 13 17 with detected temperature of 36 8 C A A V V A A V V A A V V lt c lt lt Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message HACCP Alarms on the second row UltraCella 0300083EN rel 1 6 31 10 2015 70 CAREL 8 5 EVD EVO alarms If an Ultra EVD module P N WM00E is connected by Fieldbus UltraCella will be able to signal the following alarms which only depend on the status of the EVD EVO controller fitted on the module gt 5 Ez 8 _ E g 5 m es E 9 Gc Tv Sc tc e BS IS lt 5090 ca SHA Low superheat protection 4 A ON ON Automatic LOA protection A ON ON Automatic MOA MOP protection A ON ON Automatic EEA Valve motor fault A ON ON Automatic LSA i u PS ON ON Automatic High condensing Hit temp
167. the following actions on the actuators compressor operates depending on the values assigned to parameter A6 stop compressor on external alarm e fans continue to operate according to the fan parameters O Note when stopping the compressor the minimum ON time c3 is ignored if more than 1 input is configured on immediate alarm the alarm is generated when one of the inputs is opened 2 Do not select 3 Enable defrost Application Any defrost request arriving when the contact is open will remain pending until the contact closes A5 A9 3 Contacts Defrost Open Not enabled Closed Enabled defrost start is still determined by the control Close with active when the digital input is opened the defrost is defrost immediately stopped and the unit restarts normal operation without performing the dripping or post dripping phases The LED starts flashing to indicate that the defrost request is pending waiting for the next enabling signal closing of the contact when the defrost will be performed completely Tab 4 d 35 Note this function is useful to prevent defrosts on the units accessible by the public during openino times 4 Start defrost from external contact Application this feature is usefulin case you need to perform synchronized defrost across multiple units or otherwise manually controlled by an external contact To perform the defrosts connect a cyclical mechanical
168. the name of the first category of parameters Probes see the previous table and the parameter table 5 press Set the second row of the display will scroll the code and description of the first parameter in the category 21 Probe1 meas stab the first row of the display will show the current value of the parameter 6 press Set the value on the first row of the display flashes to indicate that the value can be modified press UP DOWN until reaching the desired value press Set to confirm the new value the value will stop flashing press UP DOWN to scroll the other parameters repeat steps 6 to 9 to modify other parameters press Prg to return to the top level of parameter categories or UP DOWN to move the next category CtL Control Then repeat steps from 5 to 9 to access the category and modify other parameters 12 press Prg once or more than once to exit the parameter setting procedure and return to the standard display Se O Par Description Def Min Max U o M I tcE Enabling date modification procedure 0 0 C B A 0 1 No Yes tcT Date time change 0 0 1 a III Action on change 031 or 130 ___ Date time year 0 0 37 __ Date time month 1 1 12 ove v d d Date time day of the month 1 1 31 h Date time hour 0 0 23 n Date time minute 0 0 59 1 7 O
169. the other hand if fans operates for too long time at a reduced speed ice can form on the blades To avoid this at interval of F10 minutes fans are forced to maximum speed for peak time defined by F8 Par Description Def Min Max U o M F8 Fans peak time 0 0 240 S 0 function disabled F10 Evaporator fans forcing time at 0 0 240 min maximum speed 0 function disabled speed fans defined by Sd 51 Note Cyclic time at maximum speed determined by both F8 anq F10 is not allowed when door is open 6 993 Evaporator fans during defrost There is the possibility to force the start of the evaporator fans durino control parameter F2 and during defrost parameter F3 During the dripping periods parameter dd gt 0 and post dripping periods parameter Fd 0 the evaporator fans are always off This is useful to allow the evaporator to return to normal temperature after defrosting thus avoiding forcing hot air on evaporator dd is used to force the stop of the compressor and the evaporator fan after a defrost cycle in order to facilitate evaporator dripping Par Description Def Min U o M F2 Fan activation time with CMP off 30 0 60 min F3 Evaporator fans during defrost 1 0 1 0 1 on off Fd jPost dripping time fans off 1 0 30 min FA Humidity output during defrost 1 0 1 0 1 ON OFF dd __ Dripping time after defrost fans off 2 0 30 min 6 10 Conden
170. the second step of the compressor ON Step1 OFF ON Step2 OFF Power ON Fig 5 a Key Step Step 1 compressor Step2 Step 2 compressor t Time 5 2 3 Output operation AUX1 AUX2 The AUX1 and AUX2 outputs can be associated with different functions such as alarm auxiliary output controlled by AUX button the pump down valve condenser fan compressor second compressor with rotation For further explanations please consult chapter 3 2 Par Description Def Min Max U o M H1 Configuration of output AUX1 1 0 17 0 Normally energized alarm 1 Normally deenergized alarm 2 Activation by AUX1 key or by Digital Input 3 Bowl resistance activation 4 Auxiliary evaporator defrost 5 Pump down valve 6 Condenser fan 7 Delayed compressor 8 Control output 1 ON OFF 9 Control output 2 ON OFF 10 2 Do not select 11 2 Do not select 12 2 Do not select 13 2 Second compressor step 14 2 Second compressor step with rotation 15 humidity output 16 2 reverse mode output heat 17 auxiliary output managed by time bands H5 Configuration of output AUX2 1 0 17 See H UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 6 CONTROL 6 1 Switching the controller ON and OFF The state ofON OFF can be controlled by more than one source keyboard digital input and supervisor When the controller is off the display will show the temperature selecte
171. tive and throughout their duration the control set point is no longer the value indicated by parameter St but is automatically recalculated depending on the values set for parameters PSi and PHi every 12 hours Note in the event of a blackout when a ramp is in progress when power returns the ramp resumes from where it was interrupted if UltraCella 0300083EN rel 1 6 31 10 2015 the temperature in the cold room during the blackout has not increased by a value greater than parameter Pdt from the set point reached just before the blackout if set point before blackout current cold room temperature lt Pdt gt brief blackout resume ramp from the phase where it was interrupted with a new starting set point equal to the temperature reached by the cold room and the phase lasts the remaining duration as if the blackout had not occurred if set point before blackout current cold room temperature gt Pdt extended black out the temperature has increased too much restart the ramp from the beginning phase 1 PS1 PH1 This aims to avoid damage to the floor due to an excessively fast pull down Par Pdt Def 20 0 Min 10 0 Max U o M 30 0 CPE Description Ramps maximum set point variation after blackout Note At the end of the third phase the control set point returns to the value set for parameter St gt to avoid abrupt variations it is recommended to set PS3 St Enabl
172. to standard display visualization lt aaa gum O 7 FH s ww LJ gt T LI EX V 5 V TTT gt da ae NAJA AUX AUX 46 CF AUX Aux X94 3 Ol MI 4 CL amp es v FA TN 5 Aap TAN TN OG xy y 1 2 3h 30 1 2 Note the figure refers to the screens on models with single row display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows the scrolling message Setpoint on the second row 3 3 2 Modification of the parameters for models with single digit display cod WB000S Procedure 1 tomodifythe parameters first switch the controller OFF press ON OFF button 2 press Prg for 2 s on the display appears the message PAS password request 3 pressUP DOWNandinsertthe password 22 IfyoupressSet thecodeof the first parameters category will appear Probes see the following table and parameters table press Set the first parameter of the category will appear 21 press UP DOWN until reaching the parameter to be modified press Set key to display the parameter value press UP DOWN to reach the desired value pressSettoconfirmthenewvalueandreturntoparametercodedisplay repeat the operations from 5 to 8 to change other parameters 0 pressPrgtoreturn to higher level ofthe parameters categories and UP DOWN to pass to the next category CtL Re
173. tor f d d vaporator fans 1PH 3PH Light d S 1 AUXI E 1PH AUX2 1 Tab 4 0 4 12 Ultra 3Ph Full module commissioning Ultra 3PH Full module has to be configured by UltraCella 1 Please make sure that inside Ultra 3PH Full module dip switches of I O expansion are set as per following figure default setting TUE L_ Address ext LBaud Prot J6 BMS OOO 1 O00802 10 BOMB 11 4 NND 12 19 2 K 5 13 om 9 6K Tama mmmm j mwithoffset 384 m CAREL munus E no offset o_o Modbus NBER E NE HN or ggu LIE L Address Ext Baud Prot Fig 4 5 UltraCella 0300083EN rel 1 6 31 10 2015 which corresponds to following configuration e Address 1 No offset e Baudrate 19200bit sec e Protocol Modbus 2 In UltraCella access to parameter category 3PH 3 Make sure that first two parameters are set as follows Carel default setting e 1 Address e cH2 0 Offset 4 For3PH Full expansion module set Chis 5 f defrost probe and auxiliary evaporator defrost probe have to be connected to Ultra 3PH Full module set cCAl 1 CA2 1 6 f condenser probe has to be connected to Ultra 3PH Full module set 1 7 Enable 3PH Full module by setting cEn 1 4 12 1 Parameters UltraCella UltraCella ha un sottoinsieme di parametri dedicati alla confi
174. ulation is still FCS 0 2 FCd lt Sc lt FCS FCd for starting the fans and FCS FCd lt Sc lt FCS FCd for stopping the fans stop when the condensing temperature is less than FCS FCd Note if a condensing temperature pressure probe error occurs E2 for Sc or E4 for Scp the analogue output will take the maximum value indicated by parameter FCH except in the following events e CHt high condenser temperature alarm if configured EPM motor protector alarm 3PH module if present and configured high low pressure or Kriwan alarm 3PH module if present and configured 6 10 3 Floating condensing temperature set point The control set point for variable speed condenser fans parameter FCS may be either fixed or variable floating condensing temperature The type of set point is selected using parameter FCt Max U o M 1 Par FCt Description Def Min Variable speed condenser fans fixed 0 0 variable set point 0 1 fixed FCS floating The purpose of the floating condensing temperature function is to lower the condensing temperature based on the outside temperature SO as to preserve correct compressor operation The floating condensing temperature set point algorithm requires an outside temperature probe CAREL SA usually located near to the condenser so as calculate the reference control value as shown in the following figure floating set point FSH max FSO __ offset
175. ule 400 Vac 5 Activate magnetothermic switch 290 300 Fig 2 p UltraCella 0300083EN rel 1 6 31 10 2015 16 to connector board ne PPP P p P P P CAREL NTC PT1000 CAREL NTC PT1000 CAREL NTC PT1000 analog output 0 to 10 Vdc PWM CAREL NTC analog input 0 to 10 Vdc 1912 85 85 i HS DET La a OUT CE all GND i 1 Oto 5Vdc 0 terminals e input S leas ds aan VJ 4to 20 mA FieldBus BMS il SI D Log d I tes a EN60730 1 12010 UL873 12 Ares 2HP LAVRLAT2ARA DEF FAN R3 R4 10 res ENS EN60730 1 _5 3 F LIGHT UL873 10A res SFLA 18 LRA 1 AUX e MAS R1 8 4 AN O 8 Ares 21 I2LRA to connector board ezzsz sss defrost UltraCella UltraCella Clicson evaporatore Clicson evaporatore termostato di sicurezza termostato di sicurezza Y defrost ventilatore evaporatore 0 10 Vdc GND defrost aux defrost aux ventilatore evaporatore 0 10 Vdc e e o consenso unita motocondensan consenso unita motocondensan GND AP1 J6 GND O o control control control Fig 2 q 2 9 Ultra 3ph module FULL Fol
176. ule clamps supplied as standard 13 UltraCella 0300083EN rel 1 6 31 10 2015 2 5 Ultra EVD module Mounting with DIN rail 5 a Mark the positions of the bottom holes on the wall A remove the coupling clamps B extract the module C Drill the corresponding holes 4 5 mm and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A PRI 230V Fig 2 i WMOOENNIOO Connect UltraCella to EVD module by serial cable in according with following wiring diagram e refer to below parameters table about EVD Evo driver commissioning WMOOENSIOO and WMOOENSOOO 1 Driver commissioning by EVD Evo display CAREL Mounting without DIN rail 5 b Mark the positions of the 4 holes A remove the coupling clamps B extract the module C Drill the corresponding holes 0 4 5 mm depending on drilling template and insert the anchors Place again the module mount the coupling clamps B and fasten the screws A PRI 230V
177. ures the low pressure threshold TK1 terminals 124 125 ON CMP FAN OFF Fig 8 b Q Note as the pressure switch is connected to the Ultra 3PH Full three phase module do not enable pump down on UltraCella set c7 0 H1z5 H53555 89 Connections for pump down controlled by pressure with simultaneous activation of the compressor and solenoid valve If the pump down procedure needs to be performed controlled by pressure via a pressure switch connected to the Ultra 3PH Full three phase module rather than UltraCella with simultaneous actvation and deactivation of the compressor and solenoid valve the connections are as shown in the following diagram it n N N PH gt With this configuration when there is no cooling request from UltraCella Sv lt St the solenoid valve terminals 126 127 and the compressor KM3 are simultaneously deactivated In normal operation when the pressure switch measures measures the low pressure threshold the compressor is shut down bridge low pressure switch liquid valve pump down pressure switch 1 co c ON CMP FAN Fig 8 d Q Nota Do not enable pump down on UltraCella set c7 0 H1 5 H5 5 UltraCella 0300083EN rel 1 6 31 10 2015 Connections for pump down with simultaneous activation of the compressor and solenoid valve If the pump down procedure needs to be performed with simultaneous actvation and deactivation o
178. utomatically returns to standard display PRO kaita a O Note the figure refers to the screens on models with single row 3 3 4 Example 1 current date time setting display P Ns WB000S In models with two rows P Ns WB000D as well as the message indicated during navigation the display shows with a Procedure scrolling message parameter code and description dd1 defrost1 day 1 access the parameters modification menu as described in the relative paragraph 2 enter category rtc select parameter tcE and set it to 1 to enable the date exchange 4 press UP 2 times and then set the parameters regarding the year Y month M day of the month d hour h minutes n see table below 5 press UP select tct parameter and set it from 0 to 1 or from 1 to O to perform the data time change 6 select again parameter tcE and set it to 0 press one or more times Prg to save the date time and return to standard display E 23 UltraCella 0300083EN rel 1 6 31 10 2015 CAREL 3 4 Procedures 1 3 4 1 Parameter set selection gt z The control can work with 10 sets of parameters pre set in the factory Y by Carel but modifiable to suit your requirements indicated with r01 r10 TI E E LZ recipe 1 recipe 10 In order to select the current parameters set control in OFF 1 from parameters modification menu access the cate
179. ve alarms During programming it displays the codes that identify the parameters and their value Note you can select the standard display by properly configuring parameter t1 t1 and t2 for double digit models Front panel for single row display models Front panel for double row display models cod WB000S cod WB000D UltraCella Service Terminal accessories JI L L ps ne LJ Fig 3 a Fig 3 b Fig 3 c Icons table on models with single row display P Ns WB000S Icon Function Aran s on Note OFF Flashing Or Technical Alarms for example alarm due to EEprom Serious problem detected Please contact support or probe fault technical service HACCP HACCP function enabled HACCP alarm saved HA and or HF Door Door open Door Close Door open and door alarm active Compressor On Off Waiting for activation Jus ne compressor is delayed by safety times Qo Fan On Off Waiting for activation s a compressor is delayed by safety times Clock On if a scheduled defrost is requested Tab 3 a UltraCella 0300083EN rel 1 6 31 10 2015 20 CAREL Icons table on models with two rows display P Ns WB000D Normal operation ON OFF Flashing pete Technical Alarms for example alarm due to EEprom Serious problem detected Please contact support or probe fault technical service HACCP HACCP function enabled HACCP alarm saved HA and or HF
180. ware The error message will be cleared the next time the software is updated successfully or when restarting the controller UltraCella 0300083EN rel 1 6 31 10 2015 30 CAREL 3 6 Message language selection The only messages that change according to the selected language are those shown on the UltraCella Service terminal screens PGDEWBOFZO Selecting the language 1 Onthe UltraCella Service terminal access the multifunction menu by pressing the UP button 2 The HACCP icon is displayed Press UP or DOWN until reaching the i icon information 3 Press SET to access the language setting 4 Select the desired language in software release 1 6 the languages available are Italian English German French and Spanish by pressing UP or DOWN Press SET to confirm The change is effective immediately 5 Press ESC twice to exit the language selection menu and return to the main screen CAREL 4 COMMISSIONING 4 1 First commissioning After wiring the electrical connections and the power supply see installation chapter the operations required for commissioning the UltraCella control system depend on the type of interface used Refer to some parameters such as 1 Set point and differential 2 Probes and digital inputs configuration 3 Selection of the type of defrost and fans operation 4 Cold room light management Types of interfaces e board with LED display parameters configuration is performe
181. wer the temperature even below the set point The continuous cycle is stopped after the time cc or when reaching the minimum specified temperature corresponding to the minimum temperature alarm threshold AL If after the end of the continuous cycle the temperature falls below the minimum temperature threshold the low temperature alarm signal can be ignored by suitably setting the c6 parameter the alarm bypass delay time after continuous cycle Par Description Def Min Max U o M cc Continuous cycle duration 0 0 15 hour C6 Low temperature alarm delay after 2 0 250 hour continuous cycle A5 Digital input configuration 2 012 0 0 15 14 Continuous cycle activation A9 Digital input configuration 3 013 0 0 15 14 Continuous cycle activation 6 7 Door switch control See chap 4 UltraCella 0300083EN rel 1 6 31 10 2015 6 8 Defrost Introduction These parameters dd1 dd8 can be used to set up to 8 defrost events linked to the system clock RTC Max U o M 11 Par dd1 8 Description Def Min Defrost 1 8 day 0 0 0 Disabled 1 7 Monday Sunday 8 From Monday to Friday 9 From Monday to Saturday 10 Saturday and Sunday 11 Daily hh1 8 8 hour 0 0 23 Defrost 1 hour nn1 8 Defrost 1 8 minute 0 0 59 min UltraCella allows you to manage the following types of defrost depending on parameter dO O electric he
182. ws the set point t2 6 on models where featured the value displayed will be the effective control set point therefore either St or St 4 r4 depending on the status of the digital input 6 3 2 Set point variation by time band With UltraCella the control set point can also be changed based on time bands using the RTC fitted on the device The function is similar to the one described in the previous paragraph however this is more useful when needing to change the set point repeatedly at fixed times When the time band is active the control set point will be the sum of the values of parameters St and r4 ime band not active control set point St ime band active control set point St r4 Par Description Def Min Max U o M r4 Offset set point 30 200 20 0 C F To activate set point variation by time band a time band needs to be enabled by setting the following parameters 08 30 to 18 30 and 9 C at all other times set St 4 e 4 5 e dSn 9 e hSn 8 30 hSF 18 e MSF 30 e H9 1 gt se H9 0 the time band will never be active Note when set point variation is enabled the SET button flashes to indicate that the control set point is not the value set for parameter St Note if the second row of the display shows the set point t2 6 on models where featured the value displayed will be the effective control set point therefore either St or St 4 r4 dependi
183. xample 1 ON OFF control 1 based on pressure input B5 4 to 20 mA with direct action via AUX1 Control set point 15 bars differential 3 bars Set P5 0 input B5 to 4 to 20 mA A5 4 generic pressure probe 5 AS 14 generic pressure probe 5 15 0 gt direct action 551 15 gt control set point 15 bars rS1 3 gt differential 3 bars 1 8 gt output AUXI for ON OFF control 1 Example 2 ON OFF control 2 based on humidity input B4 O to 10 V with reverse action on AUX2 Control set point 7596 rH differential 1096 rH Set 2 gt input B4 to 0 to 10V A4 4 generic humidity probe 4 AS2 12 generic humidity probe 4 r2S 1 reverse action SS2 75 control set point 7596 rH rS2 10 gt differential 10 rH H5 9 gt output AUX2 for ON OFF control 2 CAREL 6 18 2 Modulating control UltraCella can manage a modulating control function using a 0 to 10 V analogue output with direct or reverse action and settable control set point and differential The control variable is defined by parameter AMT the control range by parameter rM1 Par Description Def Min Max U o M AM1 Modulating control control variable 3 0 14 configuration O Sm 8 generic temperature probe 2 1 541 9 generic temperature probe 3 2 5r 10 generic temperature probe 4 3 Sv 11 generic temperature probe 5 4 Sd2 12 generic humidity
184. y setting A5 A9 8 you can manage the low pressure switch The low pressure alarm LP is signalled when the low pressure switch is triggered during normal regulation with active compressor and pump down function is disabled 7 0 UltraCella 0300083EN rel 1 6 31 10 2015 with pump down function enabled c7 0 if the pump down valve is opened and the compressor is active The low pressure alarm signal is delayed by the time set for parameter A7 The low pressure alarm LP stops the compressor 5 _ 2 o 1 LU e o LI e A lt es v cE Ge TS 4 I I Pia e Ri te eae AUX XA X46 CES AUX AUX 9 10 11 Do not select 12 Auxiliary output Setting H1 H5 2 the corresponding output AUX1 AUX2 is activated by the key AUX1 AUX2 or from DI if set Besides it is possible to use alternatively one digital input DI2 or DI3 set A5 or A9 12 to drive output AUX2 or AUX3 In this case the key and the digital input have the same priority as regards the switch on 13 Do not select 14 Continuous cycle activation Activation passage of the contact from opened to closed Deactivation passage of the contact from closed to opened 15 Alarm from generic function Digital inputs DI2 and DI3 can be associated with special alarms using the generic functions and can be activated with the input open or closed see the paragraph on Ge
185. ycle refers to default values of the parameters F2 and F3 Fig 6 k Note the defrost output DEF is used for command of the hot gas valve V def DRIP POST REFRIG DRIP REFRIG DEF hot gas 49 Key CMP Compressor Refrig Refrigeration FAN Evaporator fan Def Defrost V def Hot gas valve Drip Drip E Evaporator Post drip JPost drip C Condenser B3 Defrost probe V2 Thermostatic expansion valve L Liquid receiver F Dehydrator filter 3 Liquid indicator t Time The defrost is activated upon priority from keyboard using the defrost key from clock setting the event and the starting mode with maximum 8 defrosts a day parameters dd1 dd8 e setting the cyclic range dl e from digital input from supervisor The defrost is disabled e defrost by temperature when the defrost probe detects a temperature greater than the defrost end temperature dt1 e defrost by time in the absence of the defrost probe the defrost ends after the maximum time set by parameter dP1 6 8 1 Maximum period of time between consecutive defrosts Par Description Def Min Max Uo M di Maximum interval between 8 0 250 hour consecutive defrosts 0 defrost not performed The parameter dl is a security parameter that allows cyclical defrosts every dl hours even in the absence of the Real Time Clock RTC At the beginning of each defrost

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