FAG Alignment Tools Top-Laser: SMARTY2
Contents
1. Angular misalignment Main applications Parallel misalignment Flat belts Vee belts Toothed belts Sprockets Angular misalignment parallel misalignment Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 Easy to use This allows simple documentation of the alignment process The FAG Top Laser SMARTY can be mounted in just a few seconds Aluminium pulleys The laser beam can be clearly seen Since the measuring instrument is on the target marks Once the laser so light the emitter and target beam is adjusted to coincide with marks can be easily attached to the slots in the target marks the non magnetic drive pulleys using machine is correctly aligned a strong double sided adhesive Nothing could be simpler tape Laser beam adjustment Target marks The laser beam emitted by the PEU The target marks are available in measuring instrument is adjusted FAGTop Laser SMARTY2 in operation optical and digital form In the case parallel to the magnetic holders of the digital target mark adjustment of the measuring instrument values are shown in real time in If a deviation is found this can be the display Angular misalignments checked locally on a flat surface are presented in degrees and the by the operator and readjustment parallel misalignment in mm carried out if necessary X Y X X KY HI KI Ka For drives with pulleys of dif2. FAG Alignment Tools Top Laser SMARTY2 TRUMMY2 INLINE2 SHIM SCHAEFFLER GROUP INDUSTRIAL Contents Tools for belt and chain drives 2 Tools for shaft couplings 000 Einen Shaft alignment device FAG Top Laser INLINE2 AM Accessories for alignment 15 sss Shims FAG Top Laser SHIM nn 15 an Comparison of ordering designations 17 PIS products services and training everything from a single source 18 This Technical Product Information contains the current ordering designations of Schaeffler Group Industrial Different designations may be used as appropriate in some countries please see the comparison on page 17 Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 FAG Top Laser SMARTY2 The FAG Top Laser SMARTY2 is an economical measuring device for the alignment of belt pulleys and chain sprockets Through the use of this device the wear of belts belt pulleys bearings and seals is reduced Less vibration is generated and the running time and reliability of the machinery is increased Features and advantages Parallelism and misalignment of both pulleys displayed Significantly quicker and more precise than other conventional methods Alignment of belt pulleys Suitable for both horizontally and vertically mounted machinery Only one person required for Types of misalignment alignment System can also be used on non magnetic sprockets or pulleys
3. The result is given as the amounts in mm inch by which the front or rear foot must be adjusted up or down by inserting or removing the shims FAG Top Laser SHIM see page 13 The horizontal alignment can be monitored and corrected in real time on the screen live view Finally correct alignment is checked by means of a verification measurement Entering machine dimensions No on ER N A kb FI E 3 Am E A Viewing measurement results 4 215 0 mm 450 0 mm Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 Technical data Transceiver Measurement method coaxial reflected laser beam Protection class IP67 dustproof immersion proof Protection against ambient light yes Storage 20 C to 80 C Operation O C to 55 C Dimensions W x H x D approx 107 mm x 70 mm x 49 mm Mass approx 177 g Laser Ga Al As semiconductor laser Wavelength typical 670 nm red visible Laser class 2 FDA 21CFR 1000 amp 1040 Beam power lt 1mW Interface USB 2 0 via adapter Max recommended distance 3m Measurement range 4mm Resolution 1 um Accuracy better than 2 Measurement range 0 to 360 Resolution less than 1 Reflector Type 90 roof prism Protection class IP67 dustproof immersion proof Accuracy betterthan 1 Storage 20 C to 80 C Operation 20 C to 60 C Dimensions W x H x D approx 100 mm x 41 mm x 35 mm Mass ap
4. compared with the specified nominal value Measurement using cableless measurement probe 6 Tools for belt and chain drives Belt tension measuring device FAG Top Laser TRUMMY2 Technical data Measurement range Digital sampling error Total error Operating temperature Housing Device dimensions Mass Display Input limits Free strand length Belt mass Power supply 10 Hz to 800 Hz lt 1 lt 5 10 C to 50 C ABS plastic 80 x 126 x 37 mm 300g 2 lines LCD 16 characters up to 9 990 m up to 9 999 kg m 9 Volt battery Ordering designation and scope of delivery Laser measuring device in plastic case incl 1 cableless measurement probe and 1 measurement probe with cable LASER TRUMMY2 Calibration It is recommended that the FAG Top Laser TRUMMY2 should be calibrated every two years to ISO 9001 2000 LASER TRUMMY CALI CHECK FAG Top Laser TRUMMY2 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 FAG Top Laser INLINE2 Application The FAG Top Laser INLINE2 is More than half of all unplanned The FAG Top Laser INLINE2 is a suitable for aligning coupled shafts machine downtime can be attributed PC based system for aligning in motors pumps ventilators and to misalignment and imbalance coupled shafts which can be gearboxes with rolling bearings These problems can also arise in used to significantly increase the the use of flexible couplings availability of machinery F
5. LASER SHIM32X2 00 a tu DM jo onde mia ae TC KIT TI os EOM OU prin ala LASER SHIMAAXO 10 i i eU II EM Aa rues LASER SHIMAaXO 20 B PR m a rr aoa m LASER SHIMAAXO so o g T Pm LASER siii 70 8 SU ana a LASER sima 00 i POM E NE Na ma Ha Comparison of ordering designations Current ordering designation EP1 LASER INLINE2 LASER INLINE ACCESS SET LASER INLINE BRACKET LASER INLINE2 USB ADAP CABLE LASER INLINE2 CASE LASER INLINE CASE ACCESSORIES LASER INLINE CHAIN300 600 1500 LASER INLINE MAGNET LASER INLINE2 USB ADAP LASER INLINE POST115 150 200 250 300 LASER INLINE REFLECT LASER INLINE SOFTW LASER INLINE TRANS LASER INLINE CALI RELIN LASER INLINE2 UPG USB LASER INLINE2 UPG WI LASER SHIM SET LASER SHIM15X0 05 0 10 0 20 2 00 LASER SHIM23X0 05 0 10 0 20 2 00 LASER SHIM32X0 05 0 10 0 20 2 00 LASER SHIM44X0 05 0 10 0 20 2 00 LASER SMARTY2 LASER SMARTY2 TARGET LASER SMARTY2 TARGET DIGITAL LASER SMARTY CALI CHECK LASER TRUMMY2 LASER TRUMMY CALI CHECK Old ordering designation Pxx LASER INLINE2 LASER INLINE ACCESS SET LASER INLINE BRACKET LASER INLINE2 USB ADAP CABLE LASER INLINE SUITCASE LASER INLINE ACCESS SUITCASE LASER INLINE CHAIN300 600 1500 LASER INLINE MAGNET LASER INLINE2 USB ADAP LASER INLINE POST115 150 200 250 300 LASER INLINE REFL LASER INLINE SOFTWARE LASER INLINE TRANS LASER INLINE CALI RELIN LASER INLINE2 UPG USB LASER INLINE2 UPG W
6. themselves If you have any further questions on our services please contact us direct or visit our website Lubrication E Customer training Notes 19 20 Notes MATNR 035582600 0000 TPI 182 GB D 200911 pdf only Schaeffler KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Phone 49 2407 9149 66 Fax 49 2407 9149 59 E Mail info fis services com Internet www fis services com Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the rightto make technical changes Schaeffler KG 2009 November This publication or parts thereof may not be reproduced without our permission TPI 182 GB D
7. 50872105 0 05 120 360 6 7 5m 4053239 OSOS O TUNES OS NOO SELO Accessories for alignment Shims FAG Top Laser SHIM Individual or replacement Individual parts and spare parts for FAG Top Laser SHIM parts Ordering designation Dimensions Number Mass As individual or spare parts A B C Thickness of shims we supply 10 shims each in one FAG mm g ofthe four sizes stated above rrr dimension C 15 23 32 or LASER SHIM15X0 05 55 50 15470 05 10 11 aaa man LASER SHIMiSXO 10 E PA O roni sip inns KAG LASER SHIMiSXO 20 d Ac non s M premens jen LASER SHIMiSXO so I a uc O E ka aa LASER SHIMiSXO 70 P nd FR M a Ane Ni Ordering examples LASER SHIM15X1 00 55 50 15 100 10 220 LASER SHIM15X2 00 55 50771577 2 00 10 440 i 10 shims of dimension C 15 mm FO RRR and 0 20 mm thickness LASER SHIM23X0 05 75 20082 5 00G 10 21 b SER SAOD LASER SHIM23XO 10 a eU Ta nd LASER SHIMDSXO 20 R ee e em PUR LASER SHIM23XO so I E NEUE g Medium pum and 6 00 rem thickness LASER SHIM23XO e gt rn WM eh ae LASER SHIMSRAXU dU LASER SHIM23Xi 00 D n E Ar os CU a anan pe LASER SHIM23XG o o IN LEE M T pem ll 10 shims of dimension C 23 mm MM 1010 RRR and 2 00 mm thickness LASER SHIM32X0 05 90 o0 2 0 05 10 29 ASER BIO 06 LASER SHIM32XO 10 E s c w aw UM de a pum LASER SHIM32Xo A ES GU a arianne iem LASER SHIM32XO 50 I Sone 1 EM ale KO LASER SHIM33XO yo We s www WM NA a garo LASER SHIMS2Xi 00 D va ae TE
8. I LASER SHIMS SET LASER SHIMS15 0 05 0 10 0 20 2 00 LASER SHIMS23 0 05 0 10 0 20 2 00 LASER SHIMS32 0 05 0 10 0 20 2 00 LASER SHIMS44 0 05 0 10 0 20 2 00 LASER SMARTY2 LASER SMARTY2 TARGET LASER SMARTY2 TARGET DIGITAL LASER INLINE CALI CHECK LASER TRUMMY2 LASER TRUMMY CALI CHECK 17 18 PIS products services and training everything from a single source FAG Industrial Services F IS is a full service supplier in the field of condition based maintenance With the sourcing of high quality F IS products the customer thus gains access to a range of product oriented services relating to rolling bearings from mounting through maintenance to reconditioning of rolling bearings see diagram Rolling bearing reconditioning Corrective consultancy ma i nte nance In the field of alignment F IS offers not only service products but also professional alignment as a service Where necessary the F IS service technician will take the necessary laser alignment system to the customer and carry out alignment of the machine in accordance with the manufacturer s specifications Successful completion of the work is then documented Condition monitoring On the basis of product presen tations we will be pleased to instruct our customers where necessary in the use and handling of alignment devices so that they are then in a position to carry out such alignment work
9. ble PC program for storage of machine dimensions and alignment conditions evaluation and printing of results Ordering designation LASER INLINE SOFTW Case Black plastic case with foam insert for safe transport of the device Ordering designation LASER INLINE2 CASE Calibration It is recommended to check the calibration of FAG Top Laser INLINE2 every two years to ISO 9001 2000 LASER INLINE CALI CHECK If the measurement results are out of tolerance relinearisation is necessary LASER INLINE CALI RELIN 11 12 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 Easy to use Before alignment eliminate any soft foot see page 8 Mount the chain clamping device at the same angle on both sides of the shaft coupling Mount the transceiver on the side of the shaft coupling defined as stationary pump ventilator Mount the reflector on the side of the shaft coupling defined as movable motor Connect the transceiver to the netbook using the USB adapter The FAG Top Laser INLINE2 software will start e Enter three machine dimensions see example Input data for coupling Enter position of transceiver and reflector relative to the coupling The laser beam is centred on the screen in accordance with the instructions see example Scan The deviations in the horizontal and vertical directions are measured by rotating the coupled shaft by at least 70 in any direction
10. crew foot connection The computer determines any foot movement The soft foot can then be eliminated using shims see page 13 Software with soft foot Accessories The possible applications ofthe basic device can be expanded with the aid of a comprehensive range of accessories The accessories can be ordered as a set in a handy robust case or individually compiled as individual parts Accessories Accessories for Scope of Ordering designation FAG Top Laser INLINE2 delivery Chain 600 mm long 2 pieces LASER INLINE CHAIN600 Chain 1500 mm long 2 pieces LASER INLINE CHAIN1500 Ur ne peee LASERONLINEPOSTIS 78 Post 200 mm long 4 pieces LASER INLINE POST200 Post 250 mm long 4 pieces LASER INLINE POST250 Post 300 mm long 4 pieces LASER INLINE POST300 O MG en TONI TT eu incl 4 posts 150 mm long s FEELERS OEIC un To ee as Contains all the items named above aaa IPIT AS iviece LASERINLINEZUPG WI 777 Chains For mounting of brackets on shafts e 600 mm long for max shaft diameter of 200 mm e 1500 mm long for max shaft diameter of 500 mm Posts For mounting of measuring components on clamping device e 150 mm long e 200 mm long e 250 mm long e 300 mm long Magnetic holders For rapid mounting and fine adjust ment of measuring components on narrow coupling flanges of shafts with a diameter of more than 500 mm Tools for shaft couplings Shaft alignment
11. device FAG Top Laser INLINE Transceiver Compact robust transceiver as source and recipient for visible laser beam red Ordering designation LASER INLINE TRANS Cable For supplying power to transceiver and exchanging data with control unit Ordering designation LASER INLINE2 USB ADAP CABLE USB adapter Adapter for connecting FAG Top Laser INLINE2 to the USB port on the netbook Ordering designation LASER INLINE2 USB ADAP Reflector Roof prism with compact housing mounted on clamping device by means of lever Ordering designation LASER INLINE REFLECT Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE Bracket Basic element of compact chain clamping device Ordering designation LASER INLINE BRACKET Chains available in lengths 300 mm 600 mm 1500 mm For max shaft diameters 100 mm 200 mm 500 mm for mounting of brackets on shafts Ordering designations LASER INLINE CHAIN300 LASER INLINE CHAIN600 LASER INLINE CHAIN1 500 Minimum order quantity 2 pieces each Posts available in lengths 115 mm 150 mm 200 mm 250 mm 300 mm For mounting of measuring components on clamping device Ordering designations LASER INLINE POST115 LASER INLINE POST150 LASER INLINE POST200 LASER INLINE POST250 LASER INLINE POST300 Minimum order quantity 4 pieces each Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 Software Windows compati
12. eatures and advantages e Easy to fit Error free handling even by untrained personnel due to automatic measurement and positioning process More precise alignment than with conventional methods dial gauge and straight edge Rapid measurement by continuous measurement mode at least 70 rotary motion is adequate for measurement any position and direction of rotation Optimised for commonly available netbook or laptop with USB interface j Optional wireless connection for user friendly handling without FAG Top Laser INLINE2 in operation troublesome tangle of cables Reduced vibration and friction losses Increased productivity through longer machine running times Significantly lower energy consumption Scope of delivery 1 transceiver incl 3 m cable 1 reflector 2 brackets 2 chains 300 mm 4 posts 115 mm Software manual help CD Case 8 USB adapter Ordering designation FAG Top Laser INLINE2 complete LASER INLINE2 N Mm UV ln UY N HE Scope of delivery of FAG Top Laser INLINE2 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 Actions before alignment Before any alignment operation any soft foot machine foot that lifts off the floor when slackened should be removed in order to avoid faulty measurements due to housing distortion The FAG Top Laser INLINE2 helps to quickly identify and eliminate the so called soft foot It is only necessary to loosen each individual s
13. ferent widths the marks should be moved within the target marks Alignment example using a belt drive Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 Technical data Laser emitter Belt pulleys Laser beam angle Laser class Measurement distance Batteries Battery life Output power Laser wavelength Housing Device dimensions WxHxD Mass Targets Measurement accuracy gt 60 mm 78 2 10m 1x R6 AA 1 5 V 8 h continuous c1 mw 635 670 nm ABS plastic aluminium 145 x 86 x 30 mm 2708 2 magnetic target marks better than 0 5 mm or 0 2 General rule for deviations depending on belt type less than 0 25 4 4 mm m Ordering designation and scope of delivery Laser measuring instrument complete including 2 target marks 2 batteries and user manual in padded case LASER SMARTY2 Replacement part 1 optical magnetic target mark LASER SMARTY2 TARGET Accessories 1 digital magnetic target mark incl 1 case for digital magnetic target mark and FAG Top Laser SMARTY2 LASER SMARTY2 TARGET DIGITAL Safety guidelines Do not look into the laser beam Do not point the laser beam into other persons eyes Calibration It is recommended that the FAG Top Laser SMARTY2 FAG Top Laser SMARTY2 should be calibrated every two years to ISO 9001 2000 LASER SMARTY CALI CHECK Digital magnetic target mark accessory Tools for belt and c
14. hain drives Belt tension measuring device FAG Top Laser TRUMMY2 FAG Top Laser TRUMMY2 The robust handy Top Laser TRUMMY2 is an optical electronic instrument for measuring and setting optimum belt tension strand force Through the use of this device the maximum output and and optimum life of belt drives bearings and seals can be achieved Features and advantages e Maximum life of belt drives can be ensured e Reduced wear of drive components e Reduced energy costs and increased cost efficiency e Absolutely reliable results due to new measurement method clock pulse light e Simple and easy to use e Multilingual operator interface Easy to use The user friendly FAG Top Laser TRUMMY2 can be used in many locations and comprises a cableless measurement probe a measurement probe with a cable for difficult to access locations and a handheld device that indicates relevant measurables for belt tension either as frequency Hz or force N By means of an impulse for example by striking the stationary belt the tensioned belt is excited to natural vibration The individual static natural frequency thus generated is measured within seconds by the FAG Top Laser TRUMMY2 sensor using clock pulse light and displayed In order to calculate the strand force of the belt drive the belt mass and length are entered in the FAG TRUMMY2 before measurement The device uses these to calculate the strand force which is then
15. prox 65 g 13 14 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE2 Carry case Material standard ABS black Dimensions W x H x D approx 460 mm x 380 mm x 170 mm Mass of components approx 3 7 kg Range of application Shaft diameter min 12 mm max 500 mm with standard chains Larger shaft diameters possible using magnetic holders USB adapter Connector USB 2 0 Wireless module optional Range 10m Power supply 2 x AA batteries rechargeable batteries can be used Software Operating system Windows 2000 XP System requirements Screen resolution optimised for 1024 x 576 Hardware See minimum requirements for Windows 2000 XP Accessories for alignment Shims FAG Top Laser SHIM FAG Top Laser SHIM Any vertical misalignment detected by the FAG Top Laser can be eliminated using shims FAG Top Laser SHIM These shims are available in seven thickness values 0 05 0 10 0 20 0 50 0 70 1 00 and 2 00 mm and four sizes dimension C 15 23 32 or 44 mm Scope of delivery of a set basic version The handy case contains 20 shims in each of 3 sizes C 15 23 and 32 mm and 6 thicknesses 0 05 to 1 00 mm i e a total of 360 shims plus 1 extraction hook Ordering designation LASER SHIM SET Scope of delivery of FAG Top Laser SHIM FAG Top Laser SHIM set Ordering designation Dimensions Total quantity Mass Set A B C Thickness Shims mm kg LASER SHIM SET 55
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