Bedienanleitung ECO-Jack Englisch.qxd
Contents
1. An anual safety inspection of the jack should be carried out operation mThe user is responsible for condition of all warning labels These instructions are guide lines and you should always refer to the operating manual if in doubt In all circumstances consider SAFETY FIRST 2003 HTS GmbH Always make sure that bystanders and children are away from the work area Cordon off a No Go area with cones or tape etc The NO GO area must be the area of the load plus a radius around the load of at least 1 5 times the highest dimension of the load This is the operators responsibility A Make sure that the load is supported during the lifting and lowering process B Under load the jack should never be left unattended and should stay in No Go the same position for only a short period of time Maintanance and Storage for bystanders Grease all assigned areas at least Open C clip D and remove the legs once per year depending on the not necessary if you have grease use of the jack We recommend an nipples on legs Open the oilscrew annual oil change This should be E incl valve and if necessary take carried out as part of the yearly out valve F Recycle the old oil If the load is lifted and you need to work on the load always release the pressure from the jack and lower to load onto wooden supports Never put arms legs head etc safety inspection according to local envrionment2. A quality product made in Germany by HTS The ECO Jack enables you to lift heavy loads machines and other items safely You may move them easily by using the HTS ECO Skate Load Moving Systems call your HTS supplier for details S Series ECO Jack s are universal hydraulic claw jack s with capacities from 3 000 to 25 000kgs these jacks have an integrated hand pump G FLT Series ECO Jack is a specially designed fork truck jack with an extended claw available with 5 000kgs capacity XR Series ECO Jack s are light weight universal claw jack s for use with external hand or electric pump Capacities from 4 500 to 50 000kgs The follwoing HTS claw jacks are available Type Capacity Weight Dimensions Height of Pressure req Oil Part No kgs kgs LxWxH mm claw mm bar Itr EJ30 3S 3 000 15 0 198x207x250 12 520 0 30 010305010 EJ60 4S 6 000 19 0 216x228x252 15 520 0 40 010504010 EJ100 3S 10 000 28 0 271x277x250 20 520 0 50 011003110 EJ150 3S 15 000 50 0 345x328x316 25 520 0 70 011503110 EJ250 3S 25 000 72 0 388x387x330 30 520 0 90 012503110 EJ50 3G FLT 5 000 22 0 282x237x262 25 520 0 40 010513010 EJ45 4XR 4 500 13 5 161x228x252 15 700 0 10 010454101 EJ100 3XR 10 000 23 0 194x277x283 20 700 0 30 011003101 EJ150 3XR 15 000 40 0 245x328x316 25 700 0 40 011503101 EJ250 3XR 25 000 60 0 267x287x330 30 700 0 60 012503101 EJ500 3XR 50 000 165 0 375x540x405 35 700 1 20 015003101
3. Table of contents Introduction Product details page 1 Operating instructions page 2 Safety warnings page 3 Maintanance and storage page 3 Trouble shooting page 3 Spare part list page 4 Declaration of conformity and Quality Test certificate Extra page 1 ECO Jack s cartr x User Manua Machine Claw Jack Eo Before you start using your new ECO Jack please check the follwing To lift and lower loads with the XR Series you have to use an external pump the weight you have to lift A center of gravity which claw height fits best B Please check with table on page 1 The area where the jack is positioned should be even for the whole base area including the the support legs This operating is carried out by connecting the pump hand or power to the ECO Jack with a high pressure hose A then lift up the load moveing the lever as described in 3 B The same is valid to lower the load Open the valve from the external pump in the direction is given Prior to disconecting the jack from the pump ensure that the jack is in the lowest position In cases where the swiveling legs have no space you should consider the following spread the legs to the outside never to the back and lift the load above the height of the legs Place a piece of wood underneath the load A and lower the load onto the wooden block
4. These instructions are guide lines and you should always refer to the operating manual if in doubt In all circumstances consider SAFETY FIRST your HTS supplier 2003 HTS GmbH Yearly recurrence inspection Date Result Work done Test pressure Capacity Signature
5. on the welding or cast radius of the claw Fast stroke SH starting at EJ150 3S with 3 times the speed of the regular stroke NH lifts the claw very fast in the required position under the load without moving the claw itself To lift the load the fast stroke is unsuitable A Use the regular stroke to lift the load as described in 3 B Move the lever as described before C Never lower a load from a crane or fork lift onto the ECO Jack This could cause overload and seriously damage the jack A Lift up the load only on heavy parts such as frames never on sheetmetal covers because they could get damaged B To lower the lifted load turn the valve carefully and slowly anti clockwsie to open the valve A and put the lever away if necessary B If you work with external pumps on a S Series ECO Jack you must close the valve as described in point 3 Use the valve of the gt a pump to lower the load C To avoid damage to the guides and extend the lifetime of the jack please make sure that the lowering speed is slow S Series used with external pump ECO Jack S G FLT XR User manual Machine Claw Jack m Safety warnings maintanance Please read and comply with all of the following Safty Warnings this is for everyones safety Before you start working you should fully understand that lifting and shifting heavy loads brings different risks and is dangero
6. 2 990193009 4 990193009 6 Joint nut 2 990198001 4 990198001 7 Distance washer 1 990112001 2 990112001 8 Nut M18x1 1 951059200 2 951059200 9 Jointbox 1 951057300 2 951057300 10 Pin 1 990114001 2 990114001 11 Pump Ram NH 1 951059300 1 951059300 Spare parts specific 12 Ram seal 1 991005000 1 991005000 Pos Description Qty EJ30 EJ45 60 EJ100 EJ150 EJ250 EJ50G 13 Screwed socket ram 1 951059100 2 951059100 Diagram 3 14 O Ring pump 1 991004002 2 991004002 40 Pumpj cylinder S G FLT1 950320000 950620000 951020000 951520000 952520000 950520000 15 Cylinder pump NH 1 951059400 1 951059400 Cylinder XR 1 991103045 991103100 991103150 991103250 16 copper seal 2 990176001 4 990176001 41 Screw cylinder S G FLT4 990191019 990191019 990179007 990179006 990179006 990191020 17 Safety valve 1 991200520 2 991200520 Screw cylinder XR 2 990191022 990191023 990191024 990191025 21 SH pump ram 1 952559300 42 Frame S G FLT 1 950310101 950610101 951010101 951510101 952510101 959510101 22 SH piston 1 952559500 Frame XR 1 950610101 951110101 951510101 952510101 23 SH piston guide 1 991001251 43 Swiveling leg 2 950510201 950610201 951010201 951510201 952510201 24 SH U seal 1 991003251 44 C Clip Nut washer leg2 990147007 990147007 990147006 990147002 990147004 25 SH C clip 1 990147008 45 Lifting unit S G FLT 1 950330000 950630000 951030000 951530000 952530000 959530000 26 SH Cylinder pump 1 952559400 Lifting unit XR 1 950630000 951130000 951
7. 530000 952530000 27 SH Cylinder adapter 1 952559600 46 Screw lifting unit 1 990179007 990179008 990179006 990179001 990179001 990179008 Diagram 2 47 Claw 1 950340000 950640000 951040000 951540000 952540000 959540000 30 Valve 1 951058000 1 951058000 483 Lever 1 951057400 951057400 951057400 951057400 951057400 951057400 31 Stargrip 1 990063100 1 990063100 Diagram 4 32 O ring valve 1 991004001 1 991004001 50 Piston rod 1 950350300 950650300 951050300 951550300 952550300 950550300 33 Oil screw 1 990055001 1 990055001 51 Piston 1 950350200 950650200 951050200 951550200 952550200 950550200 34 wheel 2 110521101 52 Pistion guide 1 991001030 991001050 991001100 991001150 991001250 991001050 35 wheel washer 4 990112001 53 U Seal piston 1 991003030 991003050 991003100 991003150 991003250 991003050 36 wheel screw 2 990193011 54 C Clip piston 1 990147007 990147002 990147005 990147009 990147010 990147002 37 Stud coupling S G FLT 1 991102007 1 991102007 55 Piston head 1 950350100 950650100 951050100 951550100 952550100 950550100 Stud coupling XR 1 991102006 1 991102006 56 Piston head guide 1 991002030 991002050 991002100 991002150 991002250 991002050 38 Male hose coupler 1 080270001 1 080270001 57 C Clip securing plate 1 990147007 990147006 990147002 990147006 Diagram 3 Screw securing plate 1 990179005 990179005 48 Lever pump 1 951057400 1 951057400 58 Securing plate S G FLT1 950350400 950550400 951050400 951550400 952550400 950550400
8. ECO Jack S G FLT XR User manual Machine Claw Jack ME www eco jack com Please read and comply with this user IAN WARNING manual and the safety anne ee IMPROPER USE OF ECO JACK CLAW JACKS CAN RESULT IN SERIOUS INJURY to the use of these claw jack to TO AVOID INJURY E Always make sure that the load is fully supported by the claw or top plate p rotect yo u an d oth ers E Jack to rest on soild ground in VERTICAL position Jack only with the pivoting feet facing towards the load E Never exceed maximum lifting capacity No side load permissible E Keep body parts from beneath the load and all moving parts at all times Bystanders should keep clear of the load to a min of 1 5 times the highest point of the load Support the load with suitable supports E Lift on fixed Th IS equ l pment m ust not be used parts of the load Do not use the jack if it is damaged or without a valid inspection certificate BAlways 1 use recommended lubricants m Always use genuine HTS replacement parts Periodically check to carry or lift personnel lubricant level W Read the user manual provided with the jack and follow all instructions before operation mThe user is responsible for condition of all warning labels These instructions are guide lines and you should always refer to the operating manual if in doubt In all circumstances consider SAFETY FIRST 2003 HTS GmbH Thank you for choosing an ECO Jack Hydraulic Claw Jack
9. Extended Piston XR 1 950550410 951050410 951550410 952550410 Machine Claw Jack ima We hereby declare that the hydraulic claw jack ECO Jack Type EJ ECO Jack S G FLT XR Quality Test Certificate EC Declaration of Conformity EC Declaration of Conformity in accordance with Machinery Directiv 98 37 ECC Appendix II A of the European Parlament and Council CE EJ30S EJ60S EJ100S EJ150S EJ250S EJ50G FLT EJ45XR EJ100XR EJ150XR EJ250XR EJ300XR EJ500XR starting 980600 to lift heavy loads complies with the following EC Machinery Directive EC Machinery Directive i d F Transposed harmonised Standards in particular 91 363 EEC Appendix Nr 1 EN292 Part 1 EN292 Part 2 The validity of this declaration will cease in the case of unauthorised modification without prior written agreement from the manufacturer Furthermore validity of this declaration will cease in case of the equipment not being correctly used and maintained in accordance with the supplied user manual HTS GmbH A Ringstr 28 phone 49 0 711 3426679 0 id j y l4d 70736 Fellbach fax 49 0 711 3426679 99 sailed Germany www hts direct de January 2002 Michael Koch ee jack Quality Test Certificate Type Capacity Test pressure o EJ30S 3 000kg 520 bar Serial No 98 O EJ60S 6 000kg 520 bar O EJ100S 10 000kg 520 bar We hereby declare that the claw jack with the above stated serial number was o EJ150S 15 000kg 520 bar te
10. al under lifted loads A laws Fill with the amount of oil wear protective footwear B Procedure for oil change stated on page 1 into the tank but Lift up the jack a little and release not more than a maximum of 2 3 wear a helmet if necessary C ee the retaining screw B Open the cm between the top and the oil wear safety glasses if needed D wear gloves if necessary E valve and push the lifting unit level wear a hair net if you have long back to the lowest position Take hair and fix loose cloth i e ties fout the lifting unit Storage always store in the Release the four screws on the upright position and bottom of the jack C which in a dry area loosens the cylinder and pump in oder to fully extract warnings and other safety signs Comply with all other safety inthe working area The jack will not lift loads above the rated capacity due to the built in safety valve A Trouble shooting What if Reason How to solve Load can be To littel oilin Refill oil see above only partly the Tank If you use more than one jack you should support the load gradually step by step see right to prevent an unbalance load lifted with different loads on each Load can not Valve Close jack Failure to do so could cause be lifted at open overload on one jack and the all Capacity not Use additional or stronger ECO Jack load might tip B sufficie
11. nt model Safety valve Tighten Pumpscrew loose Ball on valve Press ball into bottom close valve very does not seal tightly if necessary by using pliers support The ground support should be Safety valve Take out and clean or replace kg m equal to the force which is dirty distributed through the base area of the jack Overload could Safety valve Take out and replace damage the surface of the damaged ground which could result in a tip of the load A Head seal Take out and replace Never put your arms and hands pump into under moving parts of the damaged _ ____ jack if loaded or unloaded B Load lowers Safety valve Take out and clean or replace The XR Series has a pull back with valve dirty or system closed damaged Attention Be aware of the dangers Seal damaged Take out and replace of moving parts and the mE risk of injury to the hands Please supply with your order the correct part number quantity required and description as well as the type of the ECO Jack s carx User manua Machine Claw Jack a Spare part list jack and serial number If a repair has to be carried out by HTS please send only the defective parts Thank you Spare parts universal Pos Description Qty J30 100S Qty J150 250 Diagram 1 1 Pump joint 1 1 951057100 1 951057100 2 Pump joint 2 1 951057200 1 951057200 3 Spring pressure ball 1 990061501 2 990061501 4 Nut for 3 1 990193010 2 990193010 5 Joint screw
12. s Then swing the legs to the front and continue the lifting process B When using the ECO Jack you always put the swiveling legs to the front of the jack A then loacate the lifting claw in the correct position B To do this you have to lift up the claw pull it out and push it back into the desired position and lower the claw until it cannot go down any further Where there is sufficient height under the load you can also use the top plate head of the jack to lift A Use the ECO Jack only on even floors never on inclined floors otherwise the claw jack including the load could tip B Never use the ECO Jack on uneven or rough surfaces This could cause damage to the jack and the surface of the floor C Determine the position you want your ECO Jack at the base of the load The load must not be positioned on the welding or cast radius of the claw Position the handle in the slot of the pump head A close the valve clockwise B then pump the lever up and down for regular stroke NH and fast stroke SH C If you lift one side of a top heavy object the load could tip over A Watch carefully the angle of the load and if you see problems lower the load and use more than one or centrally conrtolled jacks The load must never be placed on the front area of the claw B Always place the jack in a position that maximises claw contact but never
13. sted with the marked test pressure All Parts were tested and put through a O EJ250S 25 000kg 520 bar quality control system You must not exceed the capacity of the jack O EJ50G FLT 5 000kg 520 bar Please read and comply with the provided user manual O0 EJ45XR 4 500kg 700 bar l O EJ100XR 10 000kg 700bar _ Site of test Fellbach TS O0 EJ150XR 15 000kg 700 bar l quality O J250XR 25 000kg 700bar Pate of test _____ seal Oe kg ___ bar stamp Signature of Tester Please put your invoice date here N WARNING IMPROPER USE OF ECO JACK CLAW JACKS CAN RESULT IN SERIOUS INJURY TO AVOID INJURY E Always make sure that the load is fully supported by the claw or top plate E Jack to rest on soild ground in VERTICAL position m Jack only with the pivoting feet facing towards the load Never exceed maximum lifting capacity No side load permissible W Keep body parts from beneath the load and all moving parts at all times Bystanders should keep clear of the load to a min of 1 5 times the highest point of the load E Support the load with suitable supports W Lift on fixed parts of the load amp Do not use the jack if it is damaged or without a valid inspection certificate BAlways use recommended lubricants m Always use genuine HTS replacement parts Periodically check lubricant level WE Read the user manual provided with the jack and follow all instructions before operation mThe user is responsible for condition of all warning labels
14. us Therefore please follow this manual ensuring that everyone who is using this equipment has fully read AS WARN l NG and understood this manual and the safety warnings Nobody should use this equipment without reading this IMPROPER USE OF ECO JACK CLAW JACKS manual CAN RESULT IN SERIOUS INJURY Think about what you want to do and how you want to do TO AVOID INJURY E Always make sure that the load is fully supported by the claw or top plate the job prior to starting so that everybody involved knows E Jack to rest on soild ground in VERTICAL position Jack only with the pivoting feet facing towards the load E Never exceed maximum lifting capacity E No side load permissible E Keep body parts from what is going on beneath the load and all moving parts at all times m Bystanders should keep clear of the load to a Do not operate this equipment if you are ill feeling sick or min of 1 5 times the highest point of the load E Support the load with suitable supports E Lift on fixed parts of the load Do not use the jack if it is damaged or without a valid inspection certificate E Always tired or under the influence of alcohol or drugs When you use recommended lubricants m Always use genuine HTS replacement parts Periodically check work under such condition you might harm yourself and lubricant level Read the user manual provided with the jack and follow all instructions before others or even cause life threatening injuries
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