installation / user manual emergency stop switch
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1. COMMUNICATIONS Dr ASYL y Emergency Stop Switch p n P SW1 and P SW2 INSTALLATION USER MANUAL FOR EMERGENCY STOP SWITCH MODEL P SW1 MODEL P SW2 P SW1 P SW2 Note P SW1 Cable color may be different either white black gray or yellow This Document is available online at http www pasyl com docs sw1 sw2 pdf MODEL P SW1 IS COMPATIBLE WITH ALL MECHATRONICS STEPPER MOTOR DRIVERS ALL ZENBOT CNC CONTROL BOXES OTHER STEPPER MOTOR DRIVERS USING DISCRETE GROUNDS TO STOP AXIS MOVEMENTS MODEL P SW2 IS COMPATIBLE WITH ALL MECHATRONICS STEPPER MOTOR DRIVERS May need DC Power Adapters ALL ZENBOT CNC CONTROL BOXES USING 5 5mm x 2 5mm CONNECTORS All are as of Oct 2011 STEPPER MOTOR DRIVERS USING LAPTOP DC POWER SUPPLIES WITH 5 5mm x 2 5mm CONNECTORS UNITS WITH OTHER CONNECTORS WILL REQUIRE DC ADAPTERS First issue dated Nov 05 2011 Rev 01 Nov 11 2011 COMMUNICATIONS CUP AS YL i Emergency Stop Switch p n P SVV1 and P SW2 This page intentionally left blank First issue dated Nov 05 2011 Rev 01 Nov 11 2011 XP A S YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Table of Contents Page Models P SW1 and P SW2 cegurnegosasioammtsitesetiiatasmentenmemomyesi 2 Unpacking and Assembling the Unit 4 222442e4 ee 4 P SW1 Installation Zenbot CNC Control BOX o o e 62. ONICS Boards 1 Locate a good location to pass the cable through the enclosure if any 2 Drill a 31 64 inch diameter hole in the spot selected The hole must be exactly 31 64 inch diameter for the Strain Relief to fit correctly into the hole and hold the cable tightly First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 11 of 16 COMMUNICATIONS FE XP A S Y L 7 Emergency Stop Switch p n P SVV1 and P SW2 Fig 10 Hole drilling location Note Cable color may be different either white black gray or yellow 3 Insert the cable through the hole 4 Connect the wires of the unit cable to the terminal strips as follows a Unscrew the four terminal screws X Y X and COM b Connect the black wire to the COM terminal refer to Figures below and tighten the terminal screw c Connect the other wires to the LIMIT SWITCHES X Y and Z terminals and tighten the terminal screws If installing the switch on a 4 axis CNC driver install a jumper wire between one of the X Y or Z axis terminal to the A Terminal First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 12 of 16 PAS YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 TERMINAL SCREW Fig 11 X Y Z COM Terminals Note Cable color may be different either white black gray or yellow 5 Install the strain relief over the cable Fig 12 Strain Relief 6 Insert the strain relief inside the chosen hole You
3. P SW1 Installation MECHATRONICS Boards 11 LESUNG oroe ea e E a E 15 Start Stop Operation eemasadumemyssnmtimmetssissoemanimanzmssiyam s 15 First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 1 of 16 oP AS Y L COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Models P SW1 and P SW2 CAUTION Opening the Zenbot CNC Control Box May Void the Warranty Contact Zenbot and or Mechatronics if in doubt Note Model P SW2 Does not require installation jump to page 3 Model P SW1 3 Axis Movement Stop Ground Discretes The 4 wires are connected to the driver box terminals TERMINAL SCREWS Z COM Figure 1 P SW1 Emergency Stop Switch Minimum Wiring Required No soldering Note P SW1 Cable color may be different either white black gray or yellow This Stop Switch Assembly requires drilling a hole in the stepper motor driver enclosure i e Zenbot CNC Control Box and the connection of four wires to the terminals of the stepper motor driver circuit board A strain relief is included to secure the cable through an enclosure 31 64 inch diameter hole Zenbot uses Mechatronics boards Installation should take between 5 and 15 minutes No soldering is required There are only 4 wires to connect to a terminal strip on the circuit board Wires are secured to the terminal strip with screws You will require a miniature common screw driver First issue d
4. ated Oct 23 2011 Rev 01 Nov 11 2011 Page 2 of 16 COMMUNICATIONS aa x dd PASYL x J g Emergency Stop Switch p n P SW1 and P SW2 Model P SVV2 Power Switch Plug N Play DC Power IN From Power Supply 5 5mm x 2 5mm Metal Housing DC Power Jack DC Povver to the CNC Machine Driver Box 5 5mm x 2 5mm DC Coaxial Plug with 18 AWG Power Cord Figure 2 P SW2 Emergency Stop Switch No Wiring Required Plug n Play Power input through a 5 5mm x 2 5mm Metal Housing DC Power Jack and output through a 5 5mm x 2 5mm DC Coaxial Plug with 18 AWG Power Cord This Stop Switch Assembly does not require installation for the Zenbot CNC machines Simply connect the Zenbot power supply to the unit and the unit cable to the Zenbot CNC Control Box This unit cuts off power to the stepper motor driver when the switch in pushed in To reset you must turn the mushromm button clockwise until the button pops up Other DC powered stepper motor drivers may need DC adapters if not using 5 5mm x 2 5mm jacks and plugs First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 3 of 16 XP A S YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Unpacking and Assembling Unpacking and Assembling the Unit The Stop Switch Assembly may be shipped partially disassembled to minimize shipping costs assemble it as follows Refer to Figures 1 below 1 Remove the four screws 6 attachin
5. er 2 Remove the top cover 3 Inspect the back left side of the the Zenbot CNC Control Box to make sure drilling a hole will not cause any damage make sure there are no obstructions 4 Using a black marker draw a dot on the back plate of the Zenbot CNC Control Box where you want to drill the 31 64 diameter hole 5 Re Install the cover it is easier to drill the hole with the top cover installed 6 Drill the 31 64 inch diameter hole See Fig 4 and Fig 5 Below First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 6 of 16 FE DA COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Fig 4 Removing the four screws 7 Drill a 31 64 inch diameter hole centered approximately 3 8 inch from upper edge and approximately 1 2 inch from left edge on the back plate The hole must be exactly 31 64 inch diameter for the Strain Relief to fit correctly into the hole and hold the cable tightly First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 7 of 16 dP AS Y L COMMUNICATIONS Emergency Stop Switch p n P SW1 and P SW2 4 gt Os js hi a 1 2 inch 3 8 inch Edges to hole center Fig 5 Hole drilling location Note Cable color may be different either white black gray or yellow 8 Connect the wires of the unit cable to the terminal strips as follows a Unscrew the four terminal screws X Y X and COM b Connect the black wire to the COM terminal refer to F
6. g the lower cover 5 to the enclosure 2 2 Remove the mushroom button 4 black holding nut 3 and four screws 6 from inside the enclosure 2 Insert the switch 1 through the upper hole of the enclosure 2 Insert the switch black holding nut 3 over the threads of the switch 1 Hand tighten the black holding nut 3 Do not over tight Install the mushroom button 4 on the switch 1 by rotating clock wise NO oO fF W Attach the lower cover 5 with four included screws 6 First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 4 of 16 i COMMUNICATIONS i gt PP AS YL N J E Emergency Stop Switch p n P SW1 and P SW2 Figure 3 Assembly First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 5 of 16 Emergency Stop Switch p n P SVV1 and P SW2 Table 1 Tools Required Note Equivalent substitutes may be used XP A S YL COMMUNICATIONS Tool Name Possible Source Use Small Phillips Screw Driver Commercial Off the Shelf To attach bottom cover Miniature common screw driver Commercial Off the Shelf To secure wires to circuit board terminals 31 64 inch Drill bit Commercial Off the Shelf Make hole in stepper motor driver enclosure for cable stress relief and cable P SW1 Installation Zenbot CNC Control Box 1 Remove the four screws that attach the bottom cover of the Zenbot CNC Control Box to the top cov
7. igures below and tighten the terminal screw c Connect the other wires to the LIMIT SWITCHES X Y and Z terminals and tighten the terminal screws If installing the switch on a 4 axis CNC driver install a jumper wire between one of the X Y or Z axis terminal to the A Terminal First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 8 of 16 PAS YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 TERMINAL SCREW Fig 6 X Y Z COM Terminals 9 Install the strain relief over the cable Fig 7 Strain Relief Note Cable color may be different either white black gray or yellow First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 9 of 16 FE A COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 10 Insert the strain relief inside the back plate hole You may have the twist and rotate for the strain relief to go in 11 Install the four screws that attach the bottom cover of the Zenbot CNC Control Box to the top cover Fig 8 8 Strain Relief Will need twisting to go in Note Cable color may be different either white black gray or yellow First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 10 of 16 PAS YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Fig 9 Fully insert strain relief into 31 64 in dia Hole Note Cable color may be different either white black gray or yellow P SW1 Installation MECHATR
8. may have the twist and rotate for the strain relief to go in First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 13 of 16 MP A S YL COMMUNICATIONS i Emergency Stop Switch p n P SW1 and P SW2 TS Fig 13 Strain Relief Will need twisting to go in Note Cable color may be different either white black gray or yellow Fig 14 Fully insert strain relief Inside Drilled Hole 12 Attach any cover if removed previously removed First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 14 of 16 PAS YL COMMUNICATIONS Emergency Stop Switch p n P SVV1 and P SW2 Testing WARNING YOU MUST DO THESE STEPS TO ENSURE THAT ALL AXIS MOVEMENTS WILL STOP WHEN THE EMERGENCY SWITCH BUTTON IS PUSHED THESE STEPS ASSUME YOU HAVE MACH3 SOFTWARE RUNNING IF USING DIFFERENT SOFTWARE MAKE SURE THAT EVERY AXIS CAN BE STOPPED WITH THE SWITCH 1 Turn on the driver unit and start the CNC Software 2 Make sure that you can move the CNC machines with the computer keyboard left arrow right arrow up arrow down arrow page up and page down keys 3 Push in the Emergency Stop Switch 4 Make sure that the computer keyboard left arrow right arrow up arrow down arrow page up and page down keys do not cause the CNC machine to move CONGRATULATION YOU HAVE COMPLETED THE INSTALLATION Start Stop Operation CAUTION YOU MUST TEST THE UNIT BEFORE STARTING MACHINE OPERATION 1 Push down the mushroom button to st
9. op de energize the unit 2 Turn the mushroom button clockwise to turn on energize the unit NOTE The CAM software does not stop when the CNC machine is stopped with the Emergency Stop Switch The part being machined will most likely be lost and will need to be discarded Note This Document is available at http www pasyl com docs sw1 sw2 pdf First issue dated Oct 23 2011 Rev 01 Nov 11 2011 Page 15 of 16 COMMUNICATIONS FR PAS YL PASYL Communications llc WWW PASYL COM Copyright 2011
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