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MC102

1. If the motor works the eee is on the control board Pull it out and send it to our MOTORLINE technical services for diagnosis 5 If the motor doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 1 Check all motion axis and associated motion systems related with the motor and the gate to find out what is the problem 1 Check capacitors testing operator with new capacitors 2 If capacitors are not the problem disconnect motors from All MOTORLINE control boards have LEDs that easily allow to conclude which devices are with anomalies All safety devices LEDs DS in normal situations remain On START circuits LEDs in normal situations remain Off If LEDs devices are not all there is some security systems malfunction photocells safety edges etc If START circuits LEDs are turn On there is a control device sending permanent signal control board and test them by connecting directly to power supply in order to find out if they have problems see page 09 A A SECURITY SYSTEMS 1 Close with a shunt all safety systems on the control board check manual of the control board in question If the automated system starts working normally check for the problematic device 2 Remove one shunt at a time until you find the malfunction device 3 Replace it for a functional device and check if the motor works
2. MC102 oko USER INSTALLER MANUAL v2 2 REV 04 2015 00 CONTENT INDEX 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW 02 THE CONTROL BOARD TECHNICAL SPECIFICATIONS PROGRAMMING PRE RECOMENDATIONS 03 DIPPERS DIPPERS FUNCTION S BOARD 04 CONFIGURATION INSTALATION PROBLEM 05 COMPONENT TEST CAPACITATOR SCHEME 06 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS INSTRUCTIONS FOR SPECIALIZED INSTALLERS 07 WIRING DIAGRAM CONTROL BOARD COMPONENT CONNECTION 1B 2A 2B 3A 4A 5B 1A 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW ATTENTION To ensure the safety of people it is important that you read all the following instruc tions Incorrect installation or incorrect use of the product can cause physical injury and material damage e Keep these instructions a safe place for future reference This product was designed and produced strictly for the use indicated in this manual Any other use not expressly indicated here could compromise the good condition ope ration of the product and or be a source of danger ELECTROCELOS SA is not responsible for the improper use of the product or other use than that for which it was designed ELECTROCELOS SA is not responsible if safety standards were not taken into
3. 04 CONFIGURATION INSTALLATION PROCESS e TOTAL OPENING AND TRANSMITTER PROGRAMMING 01 Place all the dippers in OFF position down In case of not using safety device at 4 M2 terminal ex photocells place the Limit switches dipper 8 in ON to disable it spring 02 Unlock the engine place the gate in the middle position and re lock the engine 03 Connect the power to the control board check if the limit switches are activated correctly When wiring the limit switches at 01 and 02 terminals the FCH and FAP LEDs will re main lit When moving the spring manually towards closing position the LED must turn off and when moving it towards opening position the FAP LED must go off too If the LEDs are turning off switched FCH for opening and FAP for closing swap the wires from 01 and 02 terminals 04 a START with a help of a wire by connecting the and 7 terminals with the wire tips and check if the motor is running in the correct direction When the gate starts moving to one side move the limit switches spring towards the gate s movement direc tion and it should stop If it doesn t pull it the other way and it will stop Swap the motor wires 13 and 15 terminals from M1 connector to put in the right direction 05 When the gate is synchronized with the limit switch correct direction make a START again between 3 and 7 terminals The gate will begin to move to one side
4. 3 and 15 You should connect the capacitator between the outputs 13 and 15 03 DIPPERS 03 DIPPERS DIPPERS FUNCTION S BOARD NOTE The control board in standard mode has all the dippers OFF mode ON cima The SOFT STOP function is triggered only after the control board receives the limit switch signal It continues the movement for another 3 seconds Enables the SOFT START and SOFT STOP functions Enables the lightbulb and courtesy light output M1 terminal 11 and 12 Only during the motor s work time 4 5 Dip4OFF Dip5 OFF Step by step function with self closing During the opening accepts transmitter signals When the gate stops does the timing and automatically closes If it receives a transmitter signal during closing it reverses In pause time it anticipates the closing OFF baixo The SOFT STOP function is triggered 3 seconds before the control board receives the limit switch signal When it receives it immediately stops the automatism Disables the SOFT START and SOFT STOP functions Enables courtesy light output 1 terminal 11 and 12 during the work time pause time and an additional 3 minutes after closing 4 5 Dip40N Dip50ON Step by step function with self closing if the gate is stopped at the limit switch s end If the gate is stopped bya transmitter signal during the opening and closing course it
5. D lights up and wait for 15 seconds until it turns off Release the P1 and the LED will flash twice that signals the MEMORY RESET sucess PROGRAMMING THE WORKING TIME AND ENGINE S PAUSE 01 With the gate closed place the dipper 9 to ON press transmitter already pro grammed START and the gate will start to open 02 When the gate stops at the open position opening limit switch is enabled wait for the desired pause time and give a new START to close This waited time repre sents the time that the engine will wait between the end of the opening maneuver and the the automatic closure s start This automatic closure will only happen if the 4 and 5 dippers are in the selected positions to activate it see page 03 When the gate reaches the closed position change the Dipper 9 to OFF to finish pro gramming and CODE LED will blink and go off If the dipper is leaved ON the program ming won t be finalized 4B Motor ine FEN 04 CONFIGURATION INSTALLATION PROCESS If the control board blocks and a RESET is needed follow these steps 01 Turn off the control board s power 02 Put Dipper 9 to ON 03 Reconnect the control board to the power supply and put the dipper 9 to OFF PROGRAMMING THE PEDESTRIAN WORK TIME 01 With the gate in closed mode put the Dipper 9 ON 02 Press the button n 2 to start opening the gate Upon reaching the desired position press again the button t
6. D turns off with the opening signal Safety circuits 04 This circuit allows the connection of all types of safety devices such as photocells safety bands etc This device operates only in the gate closing and it reverses the automatism s movement when activated 06 This circuit allows the connection of all types of safety devices such as photocells safety bands etc This device acts as both the closing and the opening and it reverses the automatism s movement for 2 seconds when activated Light bulb 10 This is an intermittent output and must be used lightbulbs that do not have electrical circuit because the output itself is programmed to create a flashing effect on the bulb apply only a lightbulb witg socket and bulb It does quick flashes when it is opening it remains off when paused and it flashes slowly during closure If you want that during the pause time it remains lit continuously read the last paragraph on page 05A 12 Output for light bulb or courtesy light according to what is selected Dipper 3 see p 3A When used in lightbulb mode it must be equipped with an electrical circuit that transforms this continuous output in flashing mode This will only work during the automatism work time When used in courtesy light mode you should be aware of the light maximum consumption capacity because the output only supports 40W If the consumption is higher intersperse a power relay Capacitator 1
7. Let it reaches the closed position electrically 06 When the gate comes to a closed position press the P1 button located on the control board for 2 seconds until the CODE LED see connection diagram page 07 A stays lit Right away press the transmitter button you want to be the total opening key choose between 1 3 and 4 buttons shown in the images at the right NOTE When the transmitter button is pressed the CODE LED must blink indicating it is receiving the code 07 Release the first button and then press the button number 2 to memorize the pe destrian opening button Release it and wait for the CODE LED turns off Motor moe 4A oe FEN INSTALLATION PROCESS 03 NOTE If you select a button other than the n 2 for pedestrian opening the control board will recognize it as complete opening button which means it will override the first pressed button If the pedestrian opening is not wished do not press the n 2 but ton and wait for the CODE LED to turn off 08 The transmitter is now configured NOTE After setting up a transmitter type the control board will only accept transmit ters from the same type it means if the first transmitter is Rolling Code they must all be Rolling Code for the central to accept them To program other transmitters repeat the steps from n 6 e ERASE ALL THE TRANSMITTERS FROM THE CONTROL BOARD 01 With the gate closed hold the P1 button continuously The CODE LE
8. account when installing the equipment or for any deformation that may occur to it ELECTROCELOS SA is not responsible for the safety and proper operation when using components not sold by them Do not make any modifications to the operator components or their accessories Beffore installation unplug the automatism from the source of power The installer must inform the client how to handle the product case of emergency and provide this manual to user Keep remote controls away from children to prevent the automated system from being activated involuntarily The customer shall not under any circumstances attempt to repair or tune the auto matism Must call qualified technician only e Connect the automatism to a 230V plug with ground wire Control board for indoor use 1B Motor ine 02 THE CONTROL BOARD 02 THE CONTROL BOARD TECHNICAL SPECIFICATIONS 110V 230V Power supply AC 110V 50 60Hz AC 230V 50 60Hz Lightbulb s output AC110V 40W max AC230V 40W max Motor s output AC110V 750W max AC230V 750W max Auxiliary accessories output AC24V 8W max Working temperature 20 C a 50 C Incorporated Radio Receptor 433 92 Mhz OP Transmitters 12 bits ou Rolling Code Maximum memory capacity 200 C digos e CONNECTOR S DESCRIPTION 01 Closing limit swich input signal NC 02 Opening limit swich input signal NC 03 Open close transmit
9. and the Lightbulb must have a circuit board to make the lamp to blink tun ne 5A D FEN 05 COMPONENT TEST CAPACITATOR SCHEME To detect which components have problems during an sliding automatism installation sometimes is necessary to conduct tests with a direct connection to a 230V power su pply For this is necessary to interpose a capacitator on the connection to the motor can work check the capacitor type to be used in the product manual In the diagram below is shown how this connection must be made and how to merge the different component wires NOTE perform the tests its not needed to remove the automatism from the place becau se this way you can understand if the automatism directly connected to the power can function correctly The order of capacitator wires linked with the automatism wires are not important as long as the wires stay linked one to the Brown wire and the other to the Black common must always be connected to the power supply To reverse the automatism functioning direction swap the Black wire with the auto matism Brown wire 230V POWER AUTOMATISM SUPPLY FOR SLIDING z _ Common Blue 06 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS SPECIALIZED TECHNICIANS INSTRUCTIONS Procedure II Discovering the origin of the problem e Door doesn t Make sure you have work 230V power supply connected to control board and if it is working
10. correctly with all the other devices If you find another one 3 If the motors work the problem is from control board Pull it out and send it to our MOTORLINE technical services for diagnosis defective follow the same steps until you find all the problems B SISTEMAS DE START 1 Disconnect all wires from START terminal input terminal 3 of CN3 connector 2 e If the LED turned Off try reconnecting one device ata time until you find the defective device 4 Ifthe motors doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis NOTE In case procedures described in sections A and B don t result remove control board and send to our technical services for diagnosis 1 Check all motion axis and associated motion systems related with the gate to find out what is the problem 1 e Check capacitors testing with new capacitors 2 If capacitors not the problem disconnect motor from control board and test it by connecting directly to power supply in order to find out if it is broken 3 If the motor doesn t work remove it from installation site and send to our MOTORLINE technical services for diagnosis 4 If motor work well and move gate at full force during the entire course the problem is from controller Set force using trimmer on the board Make a new working time programming giving suffient time for opening and cl
11. o stop the engine Wait the desired pause time and give a new START to close This waited time represents the time that the engine will wait between the end of the pedonal s opening maneuver and the the automatic closure s start Nea ring the limit switch s end the engine will stop 03 The setting is completed place the dipper 9 in OFF to finalize and close the pedes trian programming FORCE AND SENSITIVITY REGULATION ANTI CRUSHING The control board has 2 trimmers rotary knobs RV1 Allows the engine sensitivity regulation increases sensitivity by rotating it in the clockwise direction RV2 Allows the engine power regulation increases the force by rotating in the clockwise direction Warning To use anti crush function recommended for small gates it is necessary to regulate first the engine s power with the trimmer RV2 and right after the sensitivity with trimmer RV1 If you change the engine s power after performing a Working Time and Engine Pause programming a new one is going to be needed ILUMINATED LIGHTBULB IN PAUSE TIME 10 AND 11 TERMINALS 01 If you wish to activate this function when programming work time and engine s pause page 04 B at the point 2 do the following operation from 5 the pedestrian transmitter button while the gate is paused between the ope ning and closing NOTE In case of using the 11 and 12 terminals for the lightbulb the DIP3 must be OFF
12. osing with appropriate force page 08 B 5 e If this doesn t work remove control unit and send it to MOTORLINE technical services services NOTE Setting force of the controller should be sufficient to make the gate open and close without stopping but should stop and invert with a little effort from a person In case of safety systems failure the gate shall never cause physical damaged to obstacles vehicles people etc 153034 LYVLS 19 NadO 1915 ZW 10l2auuo7 59 109 SA 10 Vwooes Cd O EW 40129UUOD 2 lt lt a U lt x N CONTROL BOARD COMPONENT CONNECTION
13. properly e Motor e Unlock motor and doesn t move move the gate by hand but makes to check for mechani noise cal problems on the movement e Unlock motor and move the gate by hand to closed position Lock motor again and turn off power supply for 5 seconds Recon nect it and send order to open gate using transmi tter e Motor opens but doesn t close Unlock motor and move gate by hand to check for mechanical problems on the gate e Gate doesn t make comple te route e Still not working Encountered problems e The gate moves easily Gate opened but didn t close again Encountered problems e The gate moves easily e Consult a qualified MOTOR LINE technician Consult an experienced gate expert Consult a qualified MOTOR LINE technician 1 Check if there is any obstacle in front of the photocells 2 Check if any of the control devices key selector push button video intercom etc of the gate are jammed and sending permanent signal to control unit 3 Consult a qualified MO TORLINE technician e Consult an experienced gate expert Consult a qualified MOTOR LINE technician 1 Open control board and check if it has 230V power supply 2 Check input fuses 3 Disconnect the motor from control board and test them by connecting directly to power supply in order to find out if they have problems ee page 11 A
14. ter button s input NA 04 Safety device input complete direction inversion NC 05 Pedestrian transmitter button s input NC 06 Safety device input 2 seconds inversion NC 07 Safety device input common STARTs 08 Power supply output for accessories OV 09 Power supply output for accessories 24V 8W 10 Light bulb connection s output AC230V 40W 11 Light bulb connection s output common AC230V 40W 12 Light bulb connection s output or courtesy light AC230V 40W 13 Motor s output Opening 14 Motor s output Common 15 Motor s output Closing 16 230V line input phase 17 Not used 18 230V line input neutral 19 Antenna mass input 20 Antenna hot pole input 21 Place Shunt for motors up to 500kg included 22 Remove Shunt for motors to 500kg PROGRAMMING PRE RECOMMENDATIONS Before proceeding to the control board configuration note the following points listed in the table below in order to better understand the control board function Limit switches 01 and 02 Make sure that the limit switches connections are synchronized with the FCH and FAP LEDs see explanation in page 4A at point 3 Test it by moving the automatism limit switch s spring by hand and see if the it lights up the FCH and FAP LEDs in the correct ways FCH LED turns off with a closing signal and the FAP LE
15. will be stopped until new order DIPPERS FUNCTION S BOARD 3B 4 5 Dip40FF Dip50N Normal Step by step function without automatic closure Gate opens or closes only if it receives transmitter signals The behavior will be open stop close stop open Disables the reading of the opening limit switch 4 5 Dip4ON Dip5 OFF Condominium function with automatic locking Transmitters aren t accepted during opening and during closing it reverses direction and stops only at the end of the course Transmitters are not accepted during the pause time Enables the reading of the opening limit switch NOTE The 6 and 7 dippers avoid shunt placement when the control board is applied in engines which don t use limit switches Disables the reading of the closing limit switch Disables the M2 04 safety device s reading Enables the reading of the closing limit switch Enables the M2 04 safety device s reading NOTE The dipper 8 avoids shunt placement when the control board is applied in engines which don t use safety devices connected to 04 terminal of M2 connector Programming the work and pause time Normal functioning NOTE The dipper 9 should only be used to trigger the work and pause time configuration function When the programming is complete put it in OFF mode Enables anti crushing function Disables anti crushing function 04 CONFIGURATION

MC102

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