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1. 4 v _ MOTOR C START 13 14 8 9 10 Il 12 4 5 LCD shows filling parameters and function mode to be set Power On Off Motor On Off Start Stop to fill Stop also for canceling the Test number Connector to Pedal Switch Up Down keys for the filling parameters on the Left in LCD Up Down keys for the function mode on the Right in LCD Thousands digit Increase Decrease the number Hundreds digit Increase Decrease the number lens digit Increase Decrease the number Ones digit Increase Decrease the number Lights indicating Start Stop of filling action F1 Record the test no amp change to Manual mode F2 Reset Sum in LCD Filler 08 Assembling Procedure Please note Assemble the machine only in Power Off condition 1 Place the Drop outs Pad on the Transmission Fixture Place Transmission Tube Nuts through the Tubes Then put Transmission Tubes ends onto the Fixture Use the Nut Fixing Tool to tighten the Nuts Make sure the Tubes ends are tightly adhered on the Fixture Drop out Pad Transmission Tube Transmission Tube Nut 2 Set the Fixture onto the machine with its bolts to keep in correct position Then use wrench and screws 1 2 provided to tighten the Fixture Filler 09 3 Connect Transmission Tube Cover as shown below with its bolt and rotate it counterclockwise to hold the Tubes Then fasten the Ring 3 be
2. Actual filling feasibility is subject to all other factors not mentioned herein e g evaporation speed material weight physical form change due to temperature change etc Note 3 The error range is only 0 2 0 3 while average industrial error at 1 Note 4 This machine can handle liquid viscid material kept in the Hopper with temperature up to 90 degree Centigrade The Transmission Fixture and Transmission Pipes have no problem to transmit the warm hot material intended However please note that there will be a temperature change number of degrees changed are subject to factors such as surrounding environment nature of the material itself etc the moment material is extruded from the Extrusion Pipe There are some material types that their physical form is quickly changed within an extremely short period of time frame due to temperature change for example some wax based cosmetics products this machine is definitely not made to handle them Please contact us for custom made order that can handle such for instance a heating jacket and an automatic stirring stick etc will be added into the features Filler 02 Diagrammatic Structure Hopper with Cover Control Panel Input Gate Clamping Ring nr ae iiit J so hae CES EE 0 ban MURAT r 5 E a E 1 ere 4 p ae M CAL an mumxcukmm 5 O 02 r na ua t Pump Output Gate Height adjustable Workin
3. Filling speed ranges from 10 ml up to 200 ml per second Materials are metered precisely by computerized control system digitalized setting of parameters LCD display and AC servo motor Note 3 Patent non piston filling operation peristaltic pump ensures zero percent material transformation during process Able to transmit materials of liquid or viscid form at room temperatures or warmer Note 4 Medical food grade Transmission Tube guarantees contamination free transmission Top grade industrial stainless steel no 306 is utilized for all major parts and accessories e 3 Different sized Extruding Pipes are provided to fill bottles with different sized openings easily Interchangeable use of Test Manu Auto and Pedal Switch functions optimizes production Filler 01 Connecting with peripheral device completely achieves automatic process and labor saving 10 minutes cleaning procedure totally eliminates excess labor Motor switch in addition to Power switch guards against unexpected incidents during operation An ideal liquid viscid material filling machine to be used for industries such as foods cosmetics and pharmacy Note 1 Single phase 220V 10 acceptable is required to operate this machine Operating on low volt wire may cause great danger such as short circuit or fire Note 2 Range of viscosity is to be used as a general reference only
4. mode in LCD a few times before formal and continual operation takes place 7 Remember to record the numbers you ve set for each parameter based on different materials or for different size of jars Keep all records in one place e g one notebook for future reference 8 After turned off and restart the filling machine will memorize all parameters except the MODE which will be in Manual in last operation You can use these setting to continue filling task or reset any parameters Since the machine memorize only one latest setting please still keep necessary records as above 7 Filler 22 Using Intake Hose and Filter Set Note The filter cloth is meant to filter LIQUID type material ONLY not for lotion or cream type viscid material 1 Please refer to page 11 b for proper connection of Intake Hose 2 Using the Filter Fixture and Filter Cloth Cut a small piece of Filter Cloth and put in between the Filter Fixture as shown below Put them together and connect them with the Intake Hose Assembly of Intake Filter Set Note We added three tiny feet on the bottom of the Filter Fixture With the feet facing out this feature helps ensure a clean and smooth suction when using Intake Hose to suck liquid material from a container other than the Hopper Filler 23 lt D p D D O D JJ D O O Q Y E D D em Date Maintenance Item Signature Filler 24 Two 2 Years Limited Warran
5. button being released All functional buttons except the Stop Test as well as the Pedal Switch are subject to this design in order to achieve maximum precision LCD Monitor Intrv 1 st Filling Volume ond SuckBk Speed 1 Speed 00 19 00 gives minimum speed at 10ml per second and 19 gets maximum 200 ml per second In between the output quantity increases 10ml while the number goes up by each 1 unit When speed is high the liquid material may cause some bubbles and splashes Therefore we recommend you using the 2nd speed to avoid The 2nd speed can be set slower than 1st one For cream material we suggest you slow down the 1st speed to let the container be brimmed the material completely 2 interval 0 9 Under the Auto mode only this parameter indicates the time interval between each fills when continual automatic action Number 0 gives minimum interval at 0 5 second Each 1 unit represents 0 5 second The maximum of time interval is 4 5 seconds Operator please set proper time period for changing or replacing vessels Filler 17 3 Suck Back 00 99 This design helps to prevent unnecessary dripping to ensure precise volume filled and keep the workplace clean 00 is good for liquid type material as such is light enough not to let gravity pull any drops down When filling the heavy and viscid materials please try setting the number from lower level then increase until there s no
6. dripping in end of each fills 4 Volume filling quantity 0000 9999 Please note the volume number is not equal to the ml This number is only an arbitrary reference unit Therefore the calibration for your first bottle is recommended 1 Move the function mode to Test Measure the desired volume then memorize this number by F1 After finishing the parameter setting start the filling task Details please refer to the later paragraph 6 Test We recommend this kind of calibration 2 Machine s built in computer program takes 2 5 as the factor to convert the desired actual output volume ml into a figure capable of telling machine to act based on minute difference Actual output can be achieved by using below equation Actual Output Volume ml x 2 5 The Number to be Set Here For example to obtain 20ml of cream extruded from the machine use the equation 20 x 2 5 50 you may set the Number at 0050 and do some adjustment since the exact output may depends on both material properties and speed setting The output quantity increases 0 4ml while the number goes up by 1 also depends on above factors 3 How to set up the 1st and 2nd Volume and Speed This function is designed for the deceleration when the filling process may cause some splashes and bubbles in high speed First calculate the number of volume filling quantity by method 1 or 2 Set this number to 2nd volume that is the total quanti
7. of anticipated savings loss of business loss of opportunity loss of goodwill loss of reputation loss of damage to or corruption of material or any indirect of consequential loss or damage howsoever caused including the replacement of equipment and property any costs of recovering programming or reproducing any material stored filled transmitted handled washed clamped or used with Filler Co s products In practical terms 1 We warrant this machine with quality of performing steady operation in normal use based on existing industrial standard according to its design for two years counting from the date of purchase 2 Parts that are considered consumables such as Filling Pipe Hand held extension Pipe Intake Pipe etc are not covered under this warranty 3 Parts amp labor will be charged additional if the breakdown of machine is due to following Unauthorized disassembling of the machine Unauthorized operation based on instructions NOT included in User s Manual Inappropriate power supply voltage applied Damage from rats insects poor working condition and natural disasters Accident caused by failure in following instructions on assembling disassembling and cleaning procedures for example sinking soaking machine into water Filler 25 Proof of Purchase Owner s Name Mess o REC ES Purchase Date 1 We warrant the quality of this machine in normal use for two years from the date of
8. setting please still keep necessary records in your log or note book Filler 20 Important Tips for Effective Operation 1 Carefully clean all parts that have direct contact with transmitted material such as the Hopper and its cover Clipped Rubber Gasket Transmission Fixture Transmission Tube Extruding Pipe Hand held Extension Tube and Hand held Extruding Pipe Pipe Buckle Washer Stainless Steel Joint Intake Hose and Filter Fixture Generally an experienced staff may need only 10 15 minutes effort to clean all above mentioned items We prepared three special sized and easy to handle of brushes in the package for you Suggest using the largest brush for the Transmission Fixture the medium one for the Transmission Tube and the small one for the Extruding Pipe 2 Always thoroughly clean the Transmission Tube right after it s been used for a set cycle of operation and machine is shut down to rest Let it be completely dry before using it again Avoid letting it sit under direct sunlight as the sunray may weaken its strength Under proper care a Transmission Tube can last up to 20 30 days based on a continual 8 hours usage per day We ve also provided 60 pieces of spare tubes for your replacing 3 Above mentioned parts that need to be cleaned after use are generally dishwasher safe Hot water with temperature up to 100 degree Centigrade is generally acceptable for washing them 4 The Hand held Extruding Pipe set is designed to he
9. Computerized Quantitative Filling Machine opecification amp User s Manual BAL 2003 2 0E version Filler Company Limited TEL 886 2 2593 1616 FAX 886 2 2586 4587 http www filler com tw E mail filler filler com tw Content Specification Technical Capability Diagrammatic Structure List of Accessories Warnings and Emergency Measures Control Panel Introduction Assembling Procedure Disassembling Procedures Operation Procedures eese oetting Up Filling Parameters and Function Mode Important Tips for Effective Operation Using Intake Hose amp Filter Set Maintenance Record Sheet Warranty and Proof of Purchase Specification Technical Capability Specification A Dimensions L x W x H 60 x 42 x 104cm Including Cart Weight of main machine 58 kg Voltage single phase 220V 50 60Hz Note 1 h Technical Capabilities Interlocking double pump is designed for enhancing the filling capability and reducing the impulse Filling capacity ranges from 0 4 ml up to 4000 ml per fill Capable of handling liquid and viscid materials with viscosity from O up to 100 000 cp Note 2
10. ase 220V electricity ONLY 10 acceptable since this machine is equipped with high precision of serve motor and driver 2 Please carefully read through instructions given in this User s Manual before operating the machine 3 Connect the ground wire along with the plug properly before use Never attempt to dismantle the ground wire 4 Avoid any careless operation at all time 5 Turn off the Power while it s not in use for a long time 6 Disassembling the main body of machine is strictly prohibited Action of such automatically results in warranty to be totally voided 7 Transmission tube silicon tube is a consumable material which may easily cause the elastic fatigue if in long time using It s good to change the tube every month 8 hours per day 8 The filling temperature is limited to 90 C below If the material should be filled with high temperature please contact us for custom made order 9 The intake hose and hand held extruding pipe set are suitable for the liquid filling When the viscidity of material is high we suggest using the hopper for intake and fixed nozzle for output Emergency Measures Immediately unplug the power in case of any abnormal output continually performed by the machine Contact us right away for further assistance Filler 07 Control Panel Introduction B m tea m d JS LL Ll ll fF oN Filler Co Ltd Computerized Quantitative Filling Machine BAL 2001 POWER
11. d and filled into the vessel 8 Repeat step 6 and 7 for next filling Note 1 Under normal condition according to general industrial practice machine s Serve Motor is powerful enough to suck liquid and viscid materials from containers other than attached Hopper However factors such as weight texture and evaporation speed of the materials all play important roles deciding whether the suction can be performed by this machine Please send us sample material s for free testing Before your purchase decision is made we ll provide confirmation that this machine is able to perform expected filling functions Such confirmation is necessary to obtain the Warranty set forth in this User s Manual Filer 16 Setting Up Filling Parameters and Function Mode on LCD Please note a All the figures set for the parameters LCD are to be used as indicators to achieve desired precision b With built in time delayed protection mechanism machine will restart in 15 seconds after being shut down c We purposely design this machine to begin operating only after the action initiating button being released since all buttons on this Machine are action sensitive In another words you will see i any number changes made on the parameters or cursor s movement between functional choices e g Test Auto Manual amp Sum in LCD ii actions initiated by the Start button will take place only after the change initiating or action initiating
12. g Table Wheel with Brake Filler 03 List of Accessories Hopper with Cover FM H50 50 Liter ME Clipped Rubber FM L03 5 Pieces Inner Diameter Gasket 1 inch Clamper FM LO1 Stainless Steel Transmission CBF 01 1 Set Fixture To B BEN Transmission CBF 07 4 Units Tube Nut m RL Filler 04 Item O CO O gt O1 A DS f N Illustration Code Transmission CBF 10 Tube Cover Input gate plug CBF 09 Extruding Pipe CF 51 Pipe Buckle CF 26 Washer 90 Stainless FM L02 Steel Joint Stainless Steel FM L06 Joint Intake Hose FM T04 Transmission CBF 08 Tube O Ring 12x1 5 O Quantity 1 Set 1 Set 3 Pieces 1 Piece 1 Piece 1 Piece 5 Feet 60 Pieces Pieces Large 9 5mm Medium 7mm Small 5mm Dia 3 4 Attached on Intake hose already Dia 3 4 Vacuum Pipe 26 5cm in length Spare Filler 05 Item O0 NO 4 N O NO NO NO NO CO DO co z A 2 LL 2 He i k i sat eil er PEEL i r i i e Hexagon FM A01 1 Piece 6 mm Wrench o EMEN B bog Cleaning Tools FM CO01 1 Set Brushes 3 pieces i 7 bl o 7 MEN Hand Held CBF 15 IN 1 5 Meter Extruding Pipe Set User s Manual FM 1 Copy B2003 Filler 06 Warnings amp Emergency Measures Warnings 1 Use single ph
13. low the Cover and tighten screws 1 2 4 Two alternative intakes are selectable By Hopper or by Intake Hose a By Hopper Place the Clipped Rubber Gasket and Hopper on the Input Gate shown below Then lock them together with the Clamper Filler 10 b By Intake Hose Use the 909 Stainless Joint 2 to connect the Intake Hose 5 and Input Gate 1 as shown below Use the Clipped Rubber Gaskets 3 for each connections Also use the Clampers 4 to fix the connections Use the Intake Filter if applicable To the materials 5 Two alternative output methods are selectable for filling task a By Extruding pipes 3 sizes provided Place a Clipped Rubber Gasket between the Output Gate and Extruding Pipe Use the Clamper to fasten them Filler 11 b By Hand Held Extruding Pipe Set Is recommended only for filling of liquid type materials not ideal for viscid ones Place a Clipped Rubber Gasket between the Output Gate and Hand Held Extruding Pipe Set already assembled Use a Clamper to fasten them Clamper LE Rubber Gasket or 6 Check again for all assembly and connections to make sure that they are firm and proper Filler 12 Disassembling Procedures Note Disassembling procedure can only be performed while machine is shut off 1 Make sure there s no material left in the Hopper or the Intake Hose Otherwise empty them by action under Test mode Lo
14. lp ease the workload of filling very small bottles or bottles with small openings especially for the liquid type material For example there are 5 rows of 3 ml bottles with 10 bottles on each row that are firmly positioned on a working table and ready to be filled with skin toner We can use the Hand held Extruding Pipe set to manually fill them within a surprisingly short period of time However if the material to be filled is thicker or heavier adjustments of the settings on parameters in LCD are necessary to achieve a desired result Besides cleaning of the Hand held Extension Tube may need some artful efforts Filler 21 5 This machine can handle material kept in the Hopper with temperature up to 90 degree Centigrade The Transmission Fixture and Transmission Pipes have no problem to transmit the warm or hot material intended However please be aware that there will be a change the number of degrees are subject to surrounding environment and actual condition in temperature the moment the material is extruded from the Extruding Pipe There are some material types that their physical form will be changed within a very short period of time due to temperature change for example some wax based cosmetics products this machine is definitely NOT made to handle them The Hopper with Heater and Temperature adjustable Controller is available please contact us 6 Always try out setting different levels for the parameters and under Test
15. onal cursor is automatically moved to Manu mode Now the calibration is accomplished You may stay at this Manu mode to fill jars bottles one at a time or further move the functional cursor Auto and start a continual operation Under both modes following jars bottles will be filled with exactly equal volume Please Note When the Speed has been significantly changed during operation the output Volume may be slightly shifted too Re calibration on volume may be therefore needed Filer 19 7 Manu Selecting this function mode gives a one time filling action every time when you either 1 press the Start key on the Control Panel or 2 tap the Pedal Switch Please use this mode to handle small quantity of filling or to settle practice before a large number of automatic fillings Auto mode starts Note Under Manu mode certain numbers must be set for Speed Suck Back and Volume to make machine operate 8 Auto Selecting this function will enable machine to automatically repeat filling action according to previously set parameters of Speed Interval Volume and Suck Back Press Start Stop key on the Control Panel to begin or end the automatic operation After turned off and restart the filling machine will memorize all parameters except the MODE which will be in Manual in last operation You can use these setting to continue filling task or reset any parameters Since the machine memorizes only one latest
16. osen the Clamper locking the Input Gate with Hopper or the Stainless Joint connected with Intake Pipe Clamper Rubber Gasket 2 Loosen the Clamper that fastens the Output Gate and Extruding Pipe Filler 13 3 Loosen the screws 1 2 on the Transmission Tube Cover and relax Ring 3 and rotate the Transmission Tube Cover clockwise to allow removing it from pump tube and machine 4 Loosen the screws 1 2 on the Transmission Fixture and remove it from machine Filler 14 5 Loosen the Transmission Tube Nuts with Nut Fixing Tool Then use the Drop Out Tool to push it out disconnect from the Transmission Fixture Transmission Tube Nut Drop Out Tool Nut Fixing Tool Filler 15 Operation Procedures Remember to always turn the Motor off when you re away from the machine 1 Double check if all parts are properly assembled according to the Assembling Procedures 2 Carefully pour intended material into the Hopper If extension Intake Hose is used make sure the material is positioned in a level that allows smooth suction flow performed by machine s Serve Motor Note 1 3 Turn the Power On 4 Adjust Filling Parameters amp Function Mode Please see Setting Up Filling Parameters on page 17 20 5 Turn the Motor on 6 Properly place vessel under Extruding Pipe The height of work table on the Cart is adjustable 7 Press the Start button and intended material will be metere
17. purchase Consumables are not under warranty 2 Under warranty partial material costs and service charges are necessary to repair the breakdown owing to a Irregular use against the User s Manual b Unauthorized disassembling c Inappropriate power supply voltage applied d Private modification e Disasters rats and insects f Personal factors sinking soaking into water to cause severe damage Filler 26
18. ty Worldwide Filler Co warrants their standard products against defects in their operation and non consumable materials under normal use for a period of Two 2 YEARS from the date of purchase by the original purchaser Warranty Period When a non consumable hardware defect arises within the Warranty Period a claim written in detail is to be received by Filler Co within 30 days of the date the defect was discovered At its option Filler Co will either 1 repair the hardware defect at no charge using new or refurbished replacement parts or 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product This Limited Warranty does not apply to the damage caused by failure to either 1 follow instruction relating to the product s use or 2 handle fill transmit wash clamp and or manufacture the materials that are feasible and agreed upon through product testing beforehand and under general industrial acceptance Except as provided in this Warranty and to the extent permitted by law Filler Co shall not be liable for any direct special incidental or consequential damages of any kind including but not limited to any expenses for removal or reinstallation resulting from a defect loss of use loss of revenue loss of actual or anticipated profits including loss of profits on contracts loss of the use of money loss
19. ty is set to 2nd volume For example 1st Volume 800 with Speed 10 and 2nd Volume 1000 with Speed 7 Therefore the machine will fill 800ml by speed 10 and then fill the residual 200ml by speed 7 Filer 18 5 Sum This number shows how many times the extrusion of material have been performed by the machine Therefore in actual working it represents the bottles number already filled To re zero press F2 key We ve added a small safety feature here The machine will not operate while the cursor on the right hand side of LCD is pointing the Sum In another words machine only starts taking command Start or Stop while the cursor is clearly pointing at Test Manu or Auto 6 Test This mode provide easy calibration for your first jar bottle Only the 2nd speed is set for speed adjustment in this Test function First move the cursor pointing at Test in LCD set approximate levels for Speed 2nd speed and Suck Back leave Volume at 0000 Note Under Manu and Auto mode machine will not operate when Volume is left at 0000 You can start extruding material into a jar bottle by pressing the Start button or Pedal Switch This action can be stopped and still continue until the jar bottle is filled at the level you desired You can weight the filled bottle for precise quantity The total volume filled will be shown on the LCD as well Then press F1 key to memorize this number Then the functi

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