Home

PRODUCT BROCHURE - Alliance Safety Equipment

1. y 7 d d 4 4 E amp 4 ZC fy f l d ED F Ss i n bg T l p y E i a N Nite aa L F A A NI H N T L ANALL A AIN INJ A d i any SS A A l Se L See A SAYFA 1300 301755 SAYFA COM AU ei k g F e d 7 ra 7 Z Z Z d e S we dn eng PROPRIETARY FALL ARREST SYSTEM FOR SAFE WORK A AT HEIGHT 3 SIXTY ANCHOR FALL ARREST RATED AT 15kN 3 SIXTY FALL ARREST ANCHOR The 3 Sixty Permanent Anchor Point is ideally suited to maintenance personnel working at heights utilising a harness and lanyard fall protection system The 15kN fall arrest rated anchor point incorporates a unique energy absorbing swivel eye lanyard attachment point eliminating snap hook roll out and providing uniform load distribution to the anchor plate and allowing fixture to lighter structures and roof decks Simple quick installation Swivel eye prevents snap hook roll out Low aesthetic profile limiting visual impact Varied roof deck fixing options Uniform load distribution in the event of a fall Maintenance of gutters and edge flashings Roof mounted equipment inspection and maintenance Maintenance and cleaning of clerestory windows and skylights INSTALLATION USER SUPPORT Simple installation attaching to roof deck and Safe use and maintenance manuals provided with purlin structure each system Suit
2. 2 Never clean using acids or other chemicals that could damage the system components 3 The energy absorbing eyelet is subject to wear depending on frequency of usage Any signs of excessive wear will require the anchor to be replaced 4 The identification label must be completed confirming certification maintenace and recertification of the system 5 Harness gear and equipment must be maintained and stored in a dry protected area away from acids and ultra violet rays which cause material fibres to break down and reduce their safety and life expectancy Any deterioration or damage to the system or equipment must be reported to person in control of the workplace Maintenance inspections must be clearly documented Any non conformance must be clearly identified and tagged Do Not Use until corrective action by a competent person has been completed 15 16 MAINTENANCE The checklist below outlines key checking criteria required to ensure the safe use of this system Any item of concern not shown on the checklist must be noted on the maintenance report and brought to the attention of the workplace manager Items ticked PASS YES means they conform with the required checking criteria and are suitable for normal use until the next recertification date System data plates must be updated showing current check date and next check date Item ticked PASS NO means they do not conform to the required checking c
3. Se TOP MOUNT ANCHOR POINT Roof good condition 1 Roof Deck Structure Condition Roof Sheet fixings in good condition No rust or corrosion on roof sheet purlins or Minimum 0 42 base metal thickness nmi 2 Roof metal thickness Structurally sound ie no rust corrosion visible E damage PS Steel Purlin 150 x 2mm base metal thickness Purlin Timber 70 x 35 F7 with suitable truss lr 1 150x2mm MIN 3 Minimum Structural Requirements const n Al Cd Timber TEA 70x35 MN Minimum number of purlins battens Minimum quantity 3 purlins battens connected connected to roof deck Qty 3 o roof deck 5 Anchor plate alignment Fixing holes to be aligned with fall of roof Anchor plate screw fixed to structure Steel timber 14 gauge tek screw 6 Minimum 2 screw fixings per anchor any 2 holes Structural bulb tite rivet to attach anchor to roof deck g Anchor ID label Fixed on to anchor plate wit nn th all information noted D Remove all swarf abrasions from roof deck 11 INSTALLATION PROCEDURE INSTALLATION ON CLIP FIX ROOF DECKS A Clip fix roof decks a larger roof deck areas where roof pitch is often less than 5 The roof deck cl d to re common on larger roof deck ar of p clip is not designe prevent the roof deck from sliding or shifting under extreme load Th
4. Refer instruction manual IMPORTANT NOTE Failure to supply and or install proprietary product in accordance with above standards and codes specifications and instructions voids complete system certification and or warranty Designed and manufactured by Sayfa Group For all technical assistance contact Sayfa Group SAYFAGROUP 3 7 2014 MANUA CS SYSTEM OPERATION 15 S A FA i 1029 MOUNTAIN HWY T 1300 301755 FOR MORE INFORMATION BORONIA VIC 3155 F 1300 881092 VISIT SAYFA COM AU GROUP AUSTRALIA E INFO SAYFA COM AU THE SAYFA GROUP WE SAVE LIVES This is our Mission and it drives our Vision to BRING EVERY WORKER HOME SAFELY Sayfa Group leads the industry in the design installation and management of access fall protection and ground safety systems As an Australian owned company we engineer and rigorously test our proprietary systems to exceed national and international standards Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness and improved safety ensuring compliance with Occupational Health and Safety standards in the workplace OUR VALUES We are governed by the following principles in everything we do A Accountability Totally responsible and answerable for our actions L Loyalty Steadfast and dependable based on our values in our dealings with one another Integrity Honest and sincere we do what we say on time every time V Value Driven In
5. during installation such as platform ladders or scaffolding and fall protection anchorage points 11 In case of emergency access and fall arrest systems must be installed by a minimum of two persons 12 Do not tamper with modify or remove any part this system unless authorised by the manufacturer 13 Appropriate labels or markings must be attached to each system and include the following System for personnel use only Service entry date Next examination service due date Harness gear requirements and system compatibility Maximum designed load ratings Installer Certifier contact details Decorative coatings and coverings must be removed to ensure correct evaluation of structure prior to attachment of system 14 Documentation confirming correct use and maintenance of the system and equipment must be provided to the workplace manager on completion of installation See operation manual A Sayfa Group instructions and recommendations drawings and diagrams and all other documentation are copyright errors and omissions excepted and must be carefully read and implemented Any assistance or guidance given is without prejudice and Sayfa Group cannot be held responsible for any inaccuracy or misinterpretation whatever Failure to follow site installation requirements and warnings may result in serious injury or death Sayfa Group accepts no direct or indirect responsibility and or consequential liability whatever for any
6. ANCHOR KIT WITH ENERGY ABSORBING SWIVEL ATTACHMENT POINT TOP HAT PLATE 1SKN RATED Sayfa Group certifies that the 3 SIXTY top mount anchor kit is designed manufactured and tested in accordance with the following standards AS NZS 1891 4 INDUSTRIAL FALL ARREST SYSTEMS AND DEVICES SELECTION USE AND MAINTENANCE AS NZS 5532 MANUFACTURING REQUIREMENTS FOR SINGLE POINT ANCHOR DEVICE USED FOR HARNESS BASED WORK AT HEIGHTS LLI O Z lt QA O O O T Q O ad LL DISCLAIMER All Sayfa products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa requirements or the use of non Sayfa components will void all certification and warranties Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to ensure conformance Maintenance and usage of the system in accordance with Sayfa requirements is the responsibility of the owner or manager of the workplace Zz O lt VU TE Se aa Lu O IMIN GROUP 3 SIXTY TOP MOUNT ANCHOR 25 MOUNTAIN HWY BORONIA VIC 3155 AUSTRALIA T 1300 301755 3 SIXTY g s F 1300881092 FALL ARREST ANCHOR E SALES SAYFA COM AU AP 130 10 TOP MOUNT ANCHOR KIT
7. Approach anchorage system from a Safe Zone i e no risk of fall or injury STEP 4 Attach rope line lanyard to anchorage device and adjust rope line length evenly in the shortest distance to the fall edge A Ensure there is NO slack rope line SAFE USE PROCEDURE STEP 5 STEP 6 Ensure there is NO possibility of a pendulum fall from the fall edge Use diversion anchors to access corners or possible pendulum areas Attach rope line to diversion anchorage using karabiner User must remain in restraint at all times Limit access beyond the fall edge by correctly adjusting the rope line adjuster and do not allow slack in rope line STEP 7 STEP 8 Harness equipment must be stored in protective carry bag Proceed safely back to the roof access point provided and kept in a dry environment Follow the company reporting procedure on completion NAny damage to harness gear or anchorage system during use MUST be reported to the workplace manager and removed or tagged Out of Service until recertified by competent height safety inspector SAFE USE PROCEDURE CORRECT ROPE LINE LENGTH Rope line length must limit access beyond the fall edge Ka rf l SCH gt em ee SS Reg T i ETN ss tee te INCORRECT ROPE LINE LENGTH Slack rope line between user and anchor will result in a fall and could cause severe injury or death MAINTENANCE 1
8. As an Australian owned company we engineer and rigorously test our proprietary systems to exceed national and international standards Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness and improved safety ensuring compliance with Occupational Health and Safety standards in the workplace OUR VALUES We are governed by the following principles in everything we do A Accountability Totally responsible and answerable for our actions L Loyalty Steadfast and dependable based on our values in our dealings with one another Integrity Honest and sincere we do what we say on time every time V Value Driven Increase what s of value in view of a win win plan for all E Enthusiastic Motivated and inspired to continuously perform better COMMITMENT We are passionate about our work with every product a testament to our commitment of world class safety quality and performance Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind QAS INTERNATIONAL _ REGISTERED FIRM PRODUCT SOW Ww NED Welle SAV r FA CROUR THE SAYFA GROUP CONSISTS OF 3 SIXTY TOP MOUNT ANCHOR 3 SIXTY e FALL ARREST ANCHOR a d F K AP 130 10 L E TOP MOUNT ANCHOR KIT Zeg WITH ENERGY ABSORBING SWIVEL ATTACHMENT POINT UNIVERSAL PLATE all 1ISKN RATED SINGLE PERSON USE Sayfa Group ce
9. The 3Sixty anchor system needs to be checked and recertified by a competent height safety inspector every 12 months for non corrosive environments or 6 monthly for corrosive or harsh environments To be determined by specialist depending on severity of surrounding conditions 2 Never clean using acids or other chemicals that could damage the system components 3 The energy absorbing eyelet is subject to wear depending on frequency of usage Any signs of excessive wear will require the anchor to be replaced 4 The identification label must be completed confirming certification maintenace and recertification of the system 5 Harness gear and equipment must be maintained and stored in a dry protected area away from acids and ultra violet rays which cause material fibres to break down and reduce their safety and life expectancy Any deterioration or damage to the system or equipment must be reported to person in control of the workplace Maintenance inspections must be clearly documented Any non conformance must be clearly identified and tagged Do Not Use until corrective action by a competent person has been completed 10 MAINTENANCE The checklist below outlines key checking criteria required to ensure the safe use of this system Any item of concern not shown on the checklist must be noted on the maintenance report and brought to the attention of the workplace manager Items ticked PASS YES means they
10. conform with the required checking criteria and are suitable for normal use until the next recertification date System data plates must be updated showing current check date and next check date Item ticked PASS NO means they do not conform to the required checking criteria These items must be clearly tagged Do Not Use and the required corrective actions put in place The maintenance report must clearly document all non conforming criteria A This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system SYSTEM MAINTENANCE CHECKLIST COMPONENT INSPECTION CRITERIA One CORRECTIVE ACTION Ee EA Fixings to structure secure min 2 fixings to purlin 8 fixings to roof deck Screws into structure must be verified by removing and checking if uncertain Fixings to roof deck structure secure No evidence of penetration seal deterioration Ensure eyelet fixing connection to plate is secure max 5mm play between eyelet and plate No evidence of eyelet damage or deformation Ensure eyelet rotates freely Data label attached and clearly visible All relevant data filled out including last maintenance date Roof deck quality in good condition i e No visible rust or roof deterioration A record of system maintenance recertification and repairs must be kept by the workplace manager NOTES ANCHOR POSITIONING Ah Correct Anchor Positioning And
11. days of the appearance of the defect Incorrect installation or work done by a non accredited Sayfa system installer will void all warranty rights Systems that have been installed using non proprietary equipment will void all warranties System roof cladding penetration seals are not covered in this warranty Systems components that have not been maintained in accordance with manufacturer s legislative requirements will void warranty Systems used by incompetent persons or use with non compatible accessories ie harness gear lanyards travellers fall arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequency of use and is not covered by warranty All product specifications and technical descriptions recommendations and other information provided are given as general guidance and advice and are to be read in conjunction with Sayfa Group installation instructions and any other data available and applicable to each particular standard product or system Use of such data is however the user s sole responsibility taking into account the intended application and actual conditions existing on the particular worksite Consequent selection of the right product for any particular use remains the user s ultimate responsibility Sayfa Group is therefore not obligated or liable for any direct or indirect incidental
12. ensure conformance Maintenance and usage of the system in accordance with Sayfa Group requirements is the responsibility of the owner or manager of the workplace Sayfa Group maintains a policy of continuous improvement and development and therefore reserves the right to modify amend or otherwise alter product and system designs and specifications models and part numbers colours and pricing etc without prior notice Errors and omissions are excepted and Sayfa Group accepts no liability for incorrect information errors or omissions TECHNICAL SPECIFICATION SYSTEM e D 3 SIXTY FALL ARREST ANCHOR AP 100 TECHNICAL DATA COMPLIANCE MATERIALS Base plate profiled stainless steel Swivel eye profiled stainless steel DIMENSIONS Total height 50mm Overall size 290mm x 285mm WEIGHT 1 05kg excludes fixings FIXINGS Timber fixing 14g 75mm type 17 Tek screws Metal purlin fixing 14g 75mm self drilling Tek screws Metal roof deck fixing 8mm structural Bulbtite rivets Refer instruction manual WORKING LOAD LIMIT Single person use Support structure integrity suitability and fixing method to be assessed and determined by a competent person prior to installation 3 Sixty Anchor Point must be used in conjunction with an approved harness and lanyard system incorporating an energy absorber 3 Sixty Anchor Point is designed and manufactured in accordance with requirements of Australian Standard AS NZS
13. or consequential damages losses or expenses in connection with or by reason of the suitability and use of or otherwise any product or system for any purpose Implied warranties of merchantability or fitness for any particular purpose are specifically excluded All Sayfa Group products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to ensure conformance Maintenance and usage of the system in accordance with Sayfa Group requirements is the responsibility of the owner or manager of the workplace Sayfa Group maintains a policy of continuous improvement and development and therefore reserves the right to modify amend or otherwise alter product and system designs and specifications models and part numbers colours and pricing etc without prior notice Errors and omissions are excepted and Sayfa Group accepts no liability for incorrect information errors or omissions TECHNICAL SPECIFICATION SYSTEM CODE 3 SIXTY FALLARREST ANCHOR AP 100 TECHNICAL DATA MATERIALS Base plate pro
14. used for the test items as described herein 6 Test Report No MT 14 301 only indicates the results for the lifting beams in their state at the time of testing It should not be taken as a statement that all similar lifting beams in all states of repair would also be found to have similar results F bk i fd rA A L KE i MARK WILKIE LABORATORY TEST TECHNICIAN DATE 15 APRIL 2014
15. 1891 4 2009 and AS NZS 5532 2013 and relevant statutory OHS Codes of Practice Guidelines TESTING Testing and performance based on requirements of Australian Standard AS NZS 55322013 Dynamic load tested 15kN Static load tested 15kN PRODUCT WARRANTY 10 years from date of purchase subject to correct installation use and maintenance in accordance with manufacturer s specifications and recommendations INSPECTION AND MAINTENANCE Inspection and certification required every 12 months by competent height safety system inspector in accordance with manufacturer s specifications and requirements of Australian Standard AS NZS 1891 4 2009 Section 9 Refer instruction manual IMPORTANT NOTE Failure to supply and or install proprietary product in accordance with above standards and codes specifications and instructions voids complete system certification and or warranty Designed and manufactured by Sayfa Group For all technical assistance contact Sayfa Group SAYFAGROUP 2 9 2014 MANUA CS SYSTEM INSTALLATION 19 S A FA i 1029 MOUNTAIN HWY T 1300 301755 FOR MORE INFORMATION BORONIA VIC 3155 F 1300 881092 VISIT SAYFA COM AU GROUP AUSTRALIA E INFO SAYFA COM AU THE SAYFA GROUP WE SAVE LIVES This is our Mission and it drives our Vision to BRING EVERY WORKER HOME SAFELY Sayfa Group leads the industry in the design installation and management of access fall protection and ground safety systems
16. ION AND MAINTENANCE Inspection and certification required every 12 months by competent person in accordance with manufacturer s specifications and requirements of Australian Standard AS NZS 1891 4 2009 Section 9 Refer instruction manual IMPORTANT NOTE Failure to supply and or install proprietary product in accordance with above standards and codes specifications and instructions voids complete system certification and or warranty Designed and manufactured by Sayfa Group For all technical assistance contact Sayfa Group SAYFAGROUP 16 6 2014 PRODUCT SPECIFICATION PRODUCT CODE AP 130 10 DESCRIPTION 3 SIXTY ANCHOR CS PRODUCT BROCHURE BORONIA VIC 3155 F 1300 881 092 VISIT SAYFA COM AU S AN VFA 1029 MOUNTAIN HWY T 1300301755 FOR MORE INFORMATION GROUP AUSTRALIA E INFO SAYFA COM AU THE SAYFA GROUP WE SAVE LIVES This is our Mission and it drives our Vision to BRING EVERY WORKER HOME SAFELY Sayfa Group leads the industry in the design installation and management of access fall protection and ground safety systems As an Australian owned company we engineer and rigorously test our proprietary systems to exceed national and international standards Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness and improved safety ensuring compliance with Occupational Health and Safety standards in the workplace OUR VALUES We are governed by the following principles
17. L EYELET MULTIPLE FIXING LOCATIONS Ensures no snaphook roll out Suits varying roof deck pitch Large eye for easy attachment Suits screw and rivet fixing ay STAINLESS STEEL A PROFILED PLATE Suited for harsh environments Robust construction PROFILED DOME Ensures no interference with roof deck rib Allows free rotation of eyelet 8MM BULBTITE RIVET High pullout resistance Quality penetrations seal 14G TEKSCREW INTO STRUCTURE Positive attachment to roof structure steel purlin or timber structure BATCH IDENTITY NUMBER ENERGY ABSORBING EYELET Allows traceability and Reduces load on operator and roof identification structure in a fall situation Allows attachment to light grade structure 360 TOP MOUNT ANCHOR FOR MULTI DIRECTIONAL USE The rotational deforming eyelet provides significant load reduction in a fall situation minimising injury to the operator as well as excessive impact loads to the anchor structure As a result performance on lighter structures is enhanced whilst allowing maximum install flexibility PATENTS AND DESIGN REGISTRATIONS APPLY 4uNLV4s LONGOdd INSTALLATION REQUIREMENTS MUST BE READ PRIOR TO INSTALL 1 This system must only be installed by competent persons trained in the selection use and maintenance of fall arrest systems and hold a current Sayfa approved installer certificate 2 Persons installing this system are required to
18. LL PROTECTION SYSTEM FEATURES amp BENEFITS 360 ROTATIONAL EYELET MULTIPLE FIXING LOCATIONS Ensures no snaphook roll out Suits varying roof deck pitch Large eye for easy attachment Suits screw and rivet fixing ay STAINLESS STEEL A PROFILED PLATE Suited for harsh environments Robust construction PROFILED DOME Ensures no interference with roof deck rib Allows free rotation of eyelet 8MM BULBTITE RIVET High pullout resistance Quality penetrations seal 14G TEKSCREW INTO STRUCTURE Positive attachment to roof structure steel purlin or timber structure BATCH IDENTITY NUMBER ENERGY ABSORBING EYELET Allows traceability and Reduces load on operator and roof identification structure in a fall situation Allows attachment to light grade structure 360 TOP MOUNT ANCHOR FOR MULTI DIRECTIONAL USE The rotational deforming eyelet provides significant load reduction in a fall situation minimising injury to the operator as well as excessive impact loads to the anchor structure As a result performance on lighter structures is enhanced whilst allowing maximum install flexibility PATENTS AND DESIGN REGISTRATIONS APPLY 4uNLV4s LONGOdd OPERATION MUST BE READ PRIOR TO USE 1 Prior to use ensure all operating procedures have been read and properly understood 2 This fall arrest system is only to be used by competent persons who have experience and training
19. MER All product specifications and technical descriptions recommendations and other information provided are given as general guidance and advice and are to be read in conjunction with Sayfa Group installation instructions and any other data available and applicable to each particular standard product or system Use of such data is however the user s sole responsibility taking into account the intended application and actual conditions existing on the particular worksite Consequent selection of the right product for any particular use remains the user s ultimate responsibility Sayfa Group is therefore not obligated or liable for any direct or indirect incidental or consequential damages losses or expenses in connection with or by reason of the suitability and use of or otherwise any product or system for any purpose Implied warranties of merchantability or fitness for any particular purpose are specifically excluded All Sayfa Group products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to
20. Rope Length Is Critical To Avoid Pendulum Effect x Incorrect rope line length operator x Incorrect anchor layout allows could pendulum fall off roof dangerous pendulum fall off roof Te Correct anchor positioning and rope line length Te Correct anchor layout and rope line length with anti pendulum corner anchorages x Insufficient anchorages cause large dead zones requiring extended lanyard length which allows dangerous pendulum fall possibilities 12 TECHNICAL FALL CLEARANCE There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or another lower level hazard The clearance required is dependent on the following factors Elevation of anchorage Anchorage deflection Lanyard length Lanyard elongation on deceleration pull out personal energy absorber Operator height Fall distance residual clearance See AS NZS 1891 4 2009 Section 7 for a detailed explanation FALL DISTANCE CALCULATOR To be used as a guide only SYSTEM REQUIREMENTS The worker must wear a full body harness when connected to any fall arrest system including a personal energy absorber compliant with AS NZS 1891 2 2001 and AS NZS 1891 4 2009 limiting the force on the anchor and operator to a maximum of 6kN Harness connectors must support at least 15kN Non compatible connectors may unintentionally disengage roll out Karabiners supplied with proprietary systems must not be rem
21. SUMMARY GENERAL REQUIREMENTS OF AUSTRALIAN STANDARDS 15kN Min Figure 1 CORRECT Anchor loading in shear Figure 2 1500mm Min INCORRECT Anchor loading in tension Figure 3 2000mm Min CORRECT Anchor positioning NO risk of pendulum fall Diversion anchor Figure 4 INCORRECT Anchor position allows risk of pendulum fall WS 42PUn Primary anchor Figure 5 Load rating single person use 15kKN design load Figure 6 Angle of slope max 40 for fall arrest anchor Figure 7 Anchor positioning minimum 1500mm from edge if vertical height is over 5000mm See fall clearance page Figure 8 Anchor positioning minimum 2000mm from edge if vertical height is under 5000mm See fall clearance page Figure 9 Primary anchor required in safe zone Diversion anchor required in danger zone Figure 10 Anchor must include identification label confirming load rating and maintenance records and installer certifier details A This document does not in any way replace the full Australian Standard document which must be read and properly understood prior to installation of this system 10 INSTALLATION PROCEDURE STEP 1 PRE INSTALLATION CHECK Prior to installation the condition of the roof deck and structure must be checked for suitability Correct positioning of the anchor is critical to avoid a potential pendulum fall set up The checklist on page 14 will assist with critical
22. URCHASE All warranty claims must be made in writing within 14 days of Should you have a warranty claim as a result of a defect the the appearance of the defect lei e ILE ate eren Incorrect installation or work done by a non accredited Sayfa system installer will void all warranty rights Identify the following information y ye Systems that have been installed using non proprietary The product system name and code number equipment will void all warranties The date of purchase installation System roof cladding penetration seals are not covered in this warranty Installation company details hl Systems components that have not been maintained in The installation identification number accordance with manufacturer s legislative requirements will id ty The name of the company using this system ee warranty Systems used by incompetent persons or use with non compatible accessories ie harness gear lanyards travellers fall The periodic system maintenance report arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty A description of the defect warranty claim Forward the above information to sales sayfa com au or contact technical General wear and tear is expected and will depend on the helpline 1300 301 755 frequency of use and is not covered by warranty NEVER HAS SAFETY IN THE WORKPLACE HAD A HIGHER PRIORITY DISCLAI
23. URING REQUIREMENTS FOR SINGLE POINT ANCHOR DEVICE USED FOR HARNESS BASED WORK AT HEIGHT TEST COMMENTS The tests as reported herein confirm that the SAYFA swivel single point fixed fall arrest anchorage successfully passed the static and dynamic performance requirements as specified in AS NZS 5532 2013 for a 1SKN capacity anchor rating NOTES IS Melbourne Testing Services MTS Pty Ltd shall not be liable for loss cost damages or expenses incurred by the client or any other person or company resulting from the use of any information or interpretation given in Test Report No MT 14 301 In no case shall Melbourne Testing Services Pty Ltd be liable for consequential damages including but not limited to lost profit damages for failure to meet deadlines and lost production arising from Test Report No MT 14 301 This document shall not be reproduced except in full and relates only to the items tested 2 Itremains the responsibility of the client to ensure that the samples tested are representative of the entire product batch 3 MTS shall take no responsibility for the procurement and authenticity of the test product as described herein 4 Test Report No MT 14 301 is specific to the test items in their state at the time of testing It should not be taken as a statement that all products in all states of repair would also perform in the same manner 5 MTS shall take no responsibility for the assembly procedures or installation methods
24. WITH ENERGY ABSORBING SWIVEL ATTACHMENT POINT UNIVERSAL PLATE 15KN RATED SINGLE PERSON USE Sayfa Group warrants that for a period of 10 years from date of purchase that the product is free from all defects in materials or fabrication under normal use This warranty only applies to defects which have arisen solely from faulty materials or fabrication and does not apply to other defects including without limitation the following Incorrect installation accidental damage abuse misuse maltreatment abnormal stress or stain harsh or adverse treatment neglect corrosive or harsh environments and excessive use Warranty claims must include all details and should be made to Sayfa Group within 14 days of the appearance of the defect Under no circumstances do we accept any liability for consequential loss Sayfa Group requires this system be checked and re certified at least every 12 months by a qualified height safety inspector in accordance with relevant Australian Standards and manufacturers guidelines WARRANTY CLAIMS TERMS amp CONDITIONS Should you have a warranty claim as a result of a All warranty claims must be made in writing within defect the following procedure must be followed 14 days of the appearance of the defect Incorrect installation incorrect layout design or work done by a non accredited Sayfa Group installer will void all warranty rights Identify the following information Details of location where th
25. assessment criteria Do not proceed with installation of this system if any of the checking criteria does not meet the required standards Seek advice from the manufacturer regarding other options STEP 2 STEP 3 Once position of anchor is determined prepare area for Place anchor plate into position and fasten 2 x 14G screws through installation Remove roof screws if necessary and determine which roof sheet into structure Note Any 2 opposite holes can be used rows of holes in anchor plate will suit best for roof crest spacing to attach to structure Clean roof crest with rag to ensure good seal INSTALLATION PROCEDURE STEP 4 Drill remaining 8 holes through roof sheet using an 8 mm drill bit Remove swarf to prevent any staining or rusting STEP 6 Place identification label on anchor plate and complete details on label ZX This Anchor is only intended for single person fall arrest use This anchor is not suitable for abseil use A Ensure all swarf is removed from anchor and roof deck to prevent staining or rusting STEPS Insert and fix 8mm x Bulb Tite rivets Z IMPORTANT Push down firmly whilst riveting to ensure correct penetration of rivet d H tte STEP 7 Ensure swivel rotates freely There must no be more than a 5mm gap between swivel and plate Complete anchor installation check using checklist provided on page 14 INSTALLATION CHECKLIST 3 SIXTY BRAND NAME
26. be placed a sufficient distance behind the operator to limit angle on lanyard to 20 This is to avoid excessive tensile load on the anchor When positioning the anchor system it is important to ensure that there is no possibility of pendulum action should the operator accidentally fall as aresult of incorrect anchor spacing between fall edge and spacing between anchorages Primarily anchors must be positioned in the safe zone a minimum of 2 5M from fall edge of the roof area ensuring operator safety whilst connecting to the system prior to moving into the danger zone area Anti pendulum or diversion anchors must be provided to allow rope line extension into extreme corners preventing pendulum action in the case of a fall Any angle of roof pitch above 40 will require rope access anchorages for use as a work positioning system abseil in place of a fall arrest system Sufficient fall clearance is essential in order to ensure correct operation of the system in a fall situation see fig page 13 Should fall distance be less than 5 0M anchorage system must be positioned at least 2 0M or more from the fall edge to allow operator to work effectively in full restraint A This document does not in any way replace the full Australian Standard document AS NZS 1591 4 which must be read and properly understood prior to installation of this system Y Correct anchor positioning and rope line length x Incorrect rope line
27. bility of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to ensure conformance Maintenance and usage of the system in accordance with Sayfa requirements is the responsibility of the owner or manager of the workplace Ze LE lt LLI gt 2 KL L lt LE lt z ININ GROUP 3 SIXTY TOP MOUNT ANCHOR 25 MOUNTAIN HWY BORONIA VIC 3155 AUSTRALIA T 1300 301755 F 1300 881092 E SALES SAYFA COM AU 3 SIXTY FALL ARREST ANCHOR AP 130 20 TOP MOUNT ANCHOR KIT WITH ENERGY ABSORBING SWIVEL ATTACHMENT POINT TOP HAT PLATE 1ISKN RATED Sayfa Group warrants that for a period of 10 years from date of purchase that the product is free from all defects in materials or fabrication under normal use This warranty only applies to defects which have arisen solely from faulty materials or fabrication and does not apply to other defects including without limitation the following Incorrect installation accidental damage abuse misuse maltreatment abnormal stress or stain harsh or adverse treatment neglect corrosive or harsh environments and excessive use Warranty claims must include all details and should be made to Sayfa Group within 14 days of the appearance of the defect Under no circumstances do we accept any liability for consequential loss Sayfa Group requires this system be check
28. crease what s of value in view of a win win plan for all E Enthusiastic Motivated and inspired to continuously perform better COMMITMENT We are passionate about our work with every product a testament to our commitment of world class safety quality and performance Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind QAS INTERNATIONAL _ REGISTERED FIRM PRODUCT SOW Ww NED Welle SAV r FA CROUR THE SAYFA GROUP CONSISTS OF Delivery Address Postal Address 1 15 Pickering Road POBox 5111 Mulgrave Vic 3170 Brandon Park Vic 3150 Vis Telephone 61 3 9560 2759 Facsimile 61 3 9560 2769 a Email Address info melbtest com au MELBOURNE TESTING SERVICES Web Address www melbtest com au Mechanical Testing Tensile Compression Bend Flexure Proof Load Structures Fasteners Composites Concrete Fatigue A Scaffolds NATA Formwork VW ACCREDITED ron Force Calibrations COMPETENCE Melbourne Testing Services Pty Ltd rea W E Telephone 03 9560 2759 Facsimile 03 9650 2769 CS Web www melbtest com au MELBOURNE TESTING SERVICES Email info melbtest com au TEST CERTIFICATE FOR REPORT No MT 14 301 CLIENT SAYFA SYSTEMS 1029 MOUNTAIN HIGHWAY BORONIA VIC 3153 PRODUCT NAME Swivel Single Point Fixed Anchor For Harness Attachment STANDARD REFERENCE AS NZS 5532 2013 MANUFACT
29. e shorter the roof sheet the more likelihood there will be of slippage as there are less cli clips to hold the roof sheet 4 PURLINS OR LESS Qty fixings 6 x 14G screws 2 fixings through anchor into purlin 2 fixings through roof deck above anchor into purlin 2 fixings through roof deck below anchor into purlin 5 7 PURLINS 4 x 14G screws total are required to fix the roof deck to the purlins battens 2 x fixings through the anchor plate into the purlin then 2 above or 2 below the anchor points MORE THAN 7 PURLINS Only 2 fixings are required which go through the anchor and into the purlin beneat NOTES 14 INSTALLATION CHECKLIST Mm NO DIULGNC N lOlamwem AP1OO BRAND NAME S OIALY ERODUGr TOP MOUNT ANCHOR POINT INSPECTION CRITERIA COMPONENT TECHNICAL DIAGRAM Roof structure in good condition Roof sheet fixings in good condition No rust or corrosion on roof sheet purlins or structure 1 Roof deck structure condition Minimum 0 42mm base metal thickness Eege Roof metal thickness Structurally sound ie no rust corrosion visible ee a ae ae a damage Steel Purlin 150 x 2mm base metal thickness Purlin Timber 70 x 35 F7 with suitable truss 150 x2mm MIN Minimum structural requirements construction Structurally sound ie no rust corrosion split visible damage Timber Batten 70 x 35 F7 MIN connected to roof deck Q
30. ed and re certified at least every 12 months by a qualified height safety inspector in accordance with relevant Australian Standards and manufacturers guidelines WARRANTY CLAIMS TERMS amp CONDITIONS Should you have a warranty claim as a result of a All warranty claims must be made in writing within defect the following procedure must be followed 14 days of the appearance of the defect Incorrect installation incorrect layout design or work done by a non accredited Sayfa Group installer will void all warranty rights Identify the following information Details of location where this item is installed Systems that have been installed using non The product system name and code number proprietary equipment will void all warranties The date of purchase installation System roof cladding penetration seals are not Installation company details covered in this warranty The installation identification number Systems components that have not been Ea maintained in accordance with manufacturer s and A description of the defect warranty claim legislative requirements will void warranty Evidence of correct periodical maintenance Systems used by incompetent persons or use with non compatible accessories ie harness gear lanyards travellers fall arrestors etc will void Forward the above information warranty to sales sayfa com au or contact technical helpline 1300 301 755 Systems components used for purposes other than t
31. equired 12 All applicable Australian Standards OHS Acts amp Regulations and Codes of Practice amp Guidelines must be read and obeyed when using this safety system 13 The reading of this user manual does not replace the need for completing a recognised height safety training course by a Registered Training Organisation RTO Failure to follow all warnings usage and maintenance instructions may result in serious injury or death rf LIMITATIONS MUST BE READ PRIOR TO USE The 3Sixty anchor is suitable for single 1 person use and rescue in the case of a fall incident I5kN Only to be used by competent persons with proof of training by a Registered Training Organisation RTO in the use of height safety and fall protection systems Harness gear is susceptible to deterioration when exposed to chemicals or hazardous environments and must be approved by the manufacturer for use in these applications Operators of this system must be connected via a lanyard with a personal energy absorber in accordance to Australian Standard AS NZS 189111 Where slopes exceed 40 the 3 Sixty anchor must not be used as the energy absorbing eyelet may deform under constant load The Sayfa AP141 Xplora rope access anchor is recommended for this application when using a work positioning system with a safety rope line Do not exceed maximum number of users persons per system See specific system data plate for user conf
32. ere slopes exceed 40 the 3 Sixty anchor must not be used as the energy absorbing eyelet may deform under constant load The Sayfa AP141 Xplora rope access anchor is recommended for this application using a work positioning system with a safety rope line Do not exceed maximum number of users persons per system See specific system data plate for user configuration Do not tamper with or make alterations to system components without manufacturer s consent 10 This system is not to be used for tethering or lifting machinery or Ti equipment The safety system must be recertified by a competent height safety inspector as recommended Non corrosive mild environment 12 monthly Corrosive harsh environment 6 monthly more frequent inspection may be required A Sayfa recommends that persons using fall arrest systems do not work alone in case of an emergency and help is required Should any part of the system equipment have been subjected to abnormal loading use must be discontinued until replaced recertified by a competent height safety inspector DESIGN S LAYOUT MUST BE READ PRIOR TO INSTALL e The hierarchy of risk control must be followed at all times It is important to note that the lower the hierarchy of control the greater the skill of the operator required and therefore is least preferred compared with a higher hierarchy requiring minimal operator skill and less risk of operator injury as a result of inc
33. filed stainless steel Swivel eye profiled stainless steel DN SLO NS Total height 50mm Overall size 290mm x 285mm WEIGHT 1 05kg excludes fixings FIXINGS Timber fixing 14g 75mm type 17 Tek screws Metal purlin fixing 14g 75mm self drilling Tek screws Metal roof deck fixing 8mm structural Bulbtite rivets Refer instruction manual WORKING LOAD LIMIT Single person use Support structure integrity suitability and fixing method to be assessed and determined by a competent person prior to installation 3 Sixty Anchor Point must be used in conjunction with an approved harness and lanyard system incorporating an energy absorber COMPLIANCE 3 Sixty Anchor Point is designed and manufactured in accordance with requirements of Australian Standard AS NZS 1891 4 2009 and AS NZS 5532 2013 and relevant statutory OHS Codes of Practice Guidelines TESTING PRODUCT WARRANTY Testing and performance based on requirements of Australian Standard AS NZS 55322013 Dynamic load tested 15kN Static load tested 15kN 10 years from date of purchase subject to correct installation use and maintenance in accordance with manufacturer s specifications and recommendations INSPECTION AND MAINTENANCE Inspection and certification required every 12 months by competent height safety system inspector in accordance with manufacturer s specifications and requirements of Australian Standard AS NZS 1891 4 2009 Section 9
34. have a comprehensive knowledge of the Australian Standards codes of practice and industry guideleines that relate to the selection use and maintenance of fall arrest systems and equipment 3 Integrity and suitability of the structure to which this system is attached must be approved by a structural engineer unless it is clear to a competent person as to the suitability of connection to structure 4 Read installation and operating instructions carefully before commencing any work Consent to deviate from the installation guide must be obtained in writing from the manufacturer 5 Conduct an initial work risk assessment and take all reasonable precautions to eliminate or control potential hazards and risks during the installation of this product 6 Complete all necessary OH amp S documentation including a Job Safety Analysis and Work Method Statement and obtain consent from responsible person in workplace prior to commencement of work 7 Installers must be authorised and accredited by Sayfa Group and possess valid industry licenses be appropriately trained and comply with all relevant OHSS legislation prior to installation of this product 8 Do not modify or remove any element of the support structure without prior authorisation by a qualified engineer 9 Any re routing of electrical and or other services must be carried out by qualified or authorised personnel 10 Appropriate temporary access and safety equipment must be used
35. heir intended use will void warranty General wear and tear is expected and will depend on the frequency of use and is not covered by the manufacturer s warranty 0 90012005 Ze Z Q SS O A O G i Ze aa OI L DISCLAIMER All Sayfa products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa requirements or the use of non Sayfa components will void all certification and warranties Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to ensure conformance Maintenance and usage of the system in accordance with Sayfa requirements is the responsibility of the owner or manager of the workplace Ze LE lt LLI gt 2 KL L lt LE lt z SIXTY FALL ARREST ANCHOR SAYFA 1300 301755 SAYFA COM AU PROPRIETARY FALL ARREST SYSTEM FOR SAFE WORK AT HEIGHT MUST BE READ AND UNDERSTOOD PRIOR TO USE SYSTEM CONTENTS In Action 2 Features 3 Operation 4 Limitations 5 Safe Use Procedure 6 Maintenance 9 Anchor Positioning 12 Technical 13 Warranty 14 Specifications 15 AVN NTO AN CS SYSTEM OPERATION 3 SIXTY FOR PERSONNEL WORKING AI HEIGHT WHO USE A HARNESS AND LANYARD FA
36. iguration Do not tamper with system components This system is not to be used for tethering or lifting machinery or equipment The safety system must be recertified by a competent height safety inspector as recommended Non corrosive mild environment 12 monthly Corrosive harsh environment 6 monthly more frequent inspection may be required A Sayfa recommends that persons using fall arrest systems do not work alone in case of an emergency and help is required Should any part of the system equipment have been subjected to abnormal loading use must be discontinued until replaced recertified by a competent height safety inspector J Be Fa F j s eg A es F Kee Wa NA KA SAFE USE PROCEDURE STEP 1 Ensure a full body harness and suitable rope line lanyard is used with this system Z Harness gear must be certified to Australian Standards AS NZS 1891 1 Z Harness gear must be used with a tear web energy absorbing lanyard connected to fall arrest point of harness Ensure harness gear serviceability dates are current 15M ROPE LINE WITH 22KN SCREWGATE LENGTH ADJUSTER KARABINER HR 011 HR 030 MULTIPURPOSE FALL ENERGY ABSORBING LANYARD ARREST HARNESS WITH KARABINERS HR 020 HR 003 STEP 3 Inspect anchorage device for any damage or deterioration and check the device has been serviced and recertified Z Do not use if current date exceeds due service date STEP 2
37. in everything we do A Accountability Totally responsible and answerable for our actions L Loyalty Steadfast and dependable based on our values in our dealings with one another Integrity Honest and sincere we do what we say on time every time V Value Driven Increase what s of value in view of a win win plan for all E Enthusiastic Motivated and inspired to continuously perform better COMMITMENT We are passionate about our work with every product a testament to our commitment of world class safety quality and performance Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind QAS INTERNATIONAL REGISTERED FIRM PRODUCTIE RER TRE AFA GROUE THE SAYFA GROUP CONSISTS OF SAVFA GAP SAV FA SIXTY FALL ARREST ANCHOR 1300 301755 SAYFA COM AU PROPRIETARY ANCHOR DONT SrGIEMEOR SAFE WORK AT HEIGHT MUST BE READ AND UNDERSTOOD PRIOR TO INSTALLATION SYSTEM CONTENTS In Action 2 Features 3 Installation Requirements 4 Limitations 5 Design amp Layout 6 Tools amp Equipment 8 Australian Standards 9 Installation Procedure 10 Installation Checklist 14 Maintenance 15 Technical 17 Warranty 18 Specifications 19 YSTEM INSTALLATION gt 3 SIXTY FOR PERSONNEL WORKING AI HEIGHT WHO USE A HARNESS AND LANYARD FALL PROTECTION SYSTEM FEATURES amp BENEFITS 360 ROTATIONA
38. in the safe use of the system and associated equipment 3 Ensure all workplace OH amp S requirements are identified and understood A risk assessment with a safe work method procedure must be completed and approved by management prior to work commencing 4 This system requires periodic inspection and maintenance by a qualified height safety inspector The system MUST NOT be used if the service date is overdue 5 Arescue plan must be formulated and ready for implementation prior to using any fall arrest system 6 Authorisation to access any risk area must be obtained from the person in control of the workplace 7 Only approved full body harness gear and equipment with an energy absorber certified to Australian Standard AS NZS 1891 is to be used with this system 8 Visually inspect the system for damage prior to use The system must not be used if there is any deterioration or deformation of components or the structure to which the system is attached 9 If the safety system is damaged or has arrested a fall discontinue use until it has been fully inspected and recertified by a competent height safety equipment inspector 10 Ensure all fixings fittings and components are securely attached Any tightening adjustment or replacement of components must be carried out by a competent height safety inspector 11 Persons must not be allowed to work alone in fall arrest situations in case emergency rescue assistance or first aid is r
39. is item is installed Systems that have been installed using non The product system name and code number proprietary equipment will void all warranties The date of purchase installation System roof cladding penetration seals are not Installation company details covered in this warranty The installation identification number Systems components that have not been Ea maintained in accordance with manufacturer s and A description of the defect warranty claim legislative requirements will void warranty Evidence of correct periodical maintenance Systems used by incompetent persons or use with non compatible accessories ie harness gear lanyards travellers fall arrestors etc will void Forward the above information warranty to sales sayfa com au or contact technical helpline 1300 301 755 Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequency of use and is not covered by the manufacturer s warranty 80 9001 2008 Ze Z Q SS O Zz O G i Ze ad OI L DISCLAIMER All Sayfa products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa requirements or the use of non Sayfa components will void all certification and warranties Suita
40. length operator could pendulum fall off roof x Incorrect anchor positioning allows dangerous pendulum fall off roof DESIGN S LAYOUT ANCHOR LAYOUT ON SMALL ROOFS Roofs up to 20M in width Not more than 6M O O Primary anchor Reference anchor or first anchor to be installed 20M Primary anchor Reference anchor Notes s Never position an anchor more than 10M from the roof edge Further than this will require longer than standard 15M ropeline which is heavy and cumbersome to manage s Never allow more than 6M between anchors as this will create large dead zone areas at the roof edge causing a pendulm fall possibility e The primary anchor or reference anchor must always be placed such that the distance away from the gutter edge of the roof is the same as from the gable end of the roof ANCHOR LAYOUT ON LARGE ROOFS Roofs over 20M in width Lay out these anchors first Divide the last few anchors to get even spacing A For roof pitches above 15 Sayfa recommend that 100 attachment of the operator be maintained at all times TOOLS amp EQUIPMENT CORDLESS DRILL 8MM METAL DRILL BIT 3 8 NUT SETTER OPTION 1 GESIPA RIVETER OPTION 2 GESIPA RIVETER RAG OR BRUSH TO REMOVE SWARF BATTERY POWERED HAND OPERATED TAPE MEASURE ROOF MARKING PEN A Sayfa recommends that persons using fall arrest systems do not work alone in case of an emergency and help is required AUSTRALIAN STANDARDS
41. llowing maximum install flexibility PATENTS AND DESIGN REGISTRATIONS APPLY AuNLV4s LONGOdd TECHNICAL SPECIFICATION SYSTEM CODE 3 SIXTY FALLARREST ANCHOR AP 100 TECHNICAL DATA MATERIALS Base plate profiled stainless steel Swivel eye profiled stainless steel DIN SLO NBS Total height 50mm Overall size 290mm x 285mm WEIGHT 1 05kg excludes fixings FIXINGS Timber purlin fixing 14g 75mm type 17 Tek screws Metal purlin fixing 14g 75mm self drilling Tek screws Metal roof deck fixing 8mm structural Bulbtite rivets Refer instruction manual WORKING LOAD LIMIT Single person use Support structure integrity suitability and fixing method to be assessed and determined by a competent person prior to installation 3 Sixty Anchor Point must be used in conjunction with an approved harness and lanyard system incorporating an energy absorber COMPLIANCE 3 Sixty Anchor Point is designed and manufactured in accordance with requirements of Australian Standard AS NZS 1891 4 2009 and AS NZS 5532 2013 and relevant statutory OHS Codes of Practice Guidelines TESTING PRODUCT WARRANTY Testing and performance based on requirements of Australian Standard AS NZS 5532 2013 Dynamic load tested 15kN Static load tested 15kN 10 years from date of purchase subject to correct installation use and maintenance in accordance with manufacturer s specifications and recommendations INSPECT
42. ompetence e Professional guidance on the design and set out of this system should be obtained prior to installation e Certain environments produce acidic atmospheric conditions which are detrimental to steel structures and surfaces Any acidic environment must be assessed and certified by persons prior to installation of this system s Australian Standard AS NZS 5532 does require each sub structure type to which a fall arrest anchor system is attached to be individually tested and certified for safe use by the manufacturer e When designing or positioning fall arrest systems it is important to check the following Roof pitch over 15 will require constant user attachment Sub structure type will determine fixing method Number of persons required to work in the same area will determine preferred type of fall protection system provided Type of work to be done will determine preferred type of fall protection system provided How often area will need to be accessed will determine preferred type of fall protection system provided Safe access to the work zone will determine preferred type of fall protection system provided e Where possible anchorage systems should always be positioned above the operator to minimise unnecessary fall distance Drilled in or glued in anchors must not be positioned so as to allow tensile loads to be applied When connected to an anchorage system using a rope line lanyard the anchorage must
43. oved or substituted with any other component INSPECTION AND MAINTENANCE Inspection and recertification of fall arrest systems and equipment is required at least every 12 months by competent person in accordance with manufacturer s specifications and requirements of Australian Standard AS NZS1891 4 2009 Section 9 IMPORTANT NOTE Failure to supply and or install Sayfa proprietary products in accordance with above standards and codes specifications and instructions voids complete system certification and or warranty LINE DEFLECTION 500mm LANYARD LENGTH 2000mm ENERGY ABSORBER EXTENSION z O i HEIGHT OF PERSON TO ATTACHMENT 1800mm RESIDUAL CLEARANCE 1000mm 14 WARRANTY WARRANTY PERIOD ON THIS SYSTEM 10 YEARS FROM DATE OF PURCHASE Should you have a warranty claim as a result of a defect the following procedure must be followed Identify the following information The product system name and code number The date of purchase installation Installation company details The installation identification number The name of the company using this system A description of the defect warranty claim The periodic system maintenance report Forward the above information to sales sayfa com au or contact technical helpline 1300 301 755 NEVER HAS SAFETY IN THE WORKPLACE HAD A HIGHER PRIORITY DISCLAIMER TERMS amp CONDITIONS All warranty claims must be made in writing within 14
44. products and systems incorrectly installed or certified Sayfa Group cannot warrant the integrity or suitability of the structure to which the products may be attached Prior assessment must be made by a qualified structural engineer unless the structure is authorised or approved by a competent person LIMITATIONS MUST BE READ PRIOR TO USE Minimum structural requirements for attachment of 3Sixty anchors Steel purlin 150 x 2mm base metal thickness Timber truss 70 x 35 F7 structural grade Metal roof deck 0 42mm base metal thickness The 3Sixty anchor is suitable for single 1 person use and rescue in the case of a fall incident I5kN Only to be used by competent persons with proof of training by a Registered Training Organisation RTO in the use of height safety and fall protection systems Harness gear is susceptible to deterioration when exposed to chemicals or hazardous environments and must be approved by the manufacturer for use in these applications This system under normal use and environment has a life expectancy of up to 10 years A manufacturer s assessment and certification to confirm suitability for an additional 5 years use is recommended This will depend on location usage and scheduled maintenance as per manufacturer and legislative requirements Operators of this system must be connected via a lanyard with a personal energy absorber in accordance to Australian Standard AS NZS 18911 Wh
45. riteria These items must be clearly tagged Do Not Use and the required corrective actions put in place The maintenance report must clearly document all non conforming criteria A This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system SYSTEM MAINTENANCE CHECKLIST COMPONENT INSPECTION CRITERIA One CORRECTIVE ACTION Ee EA Fixings to structure secure min 2 fixings to purlin 8 fixings to roof deck Screws into structure must be verified by removing and checking if uncertain Fixings to roof deck structure secure No evidence of penetration seal deterioration Ensure eyelet fixing connection to plate is secure max 5mm play between eyelet and plate No evidence of eyelet damage or deformation Ensure eyelet rotates freely Data label attached and clearly visible All relevant data filled out including last maintenance date Roof deck quality in good condition i e No visible rust or roof deterioration A record of system maintenance recertification and repairs must be kept by the workplace manager TECHNICAL FALL CLEARANCE There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or another lower level hazard The clearance required is dependent on the following factors Elevation of anchorage Anchorage deflection Lanyard length Lanyard elongation on deceleration p
46. rtifies that the 3 SIXTY top mount anchor kit is designed manufactured and tested in accordance with the following standards AS NZS 1891 4 INDUSTRIAL FALL ARREST SYSTEMS AND DEVICES SELECTION USE AND MAINTENANCE AS NZS 5532 MANUFACTURING REQUIREMENTS FOR SINGLE POINT ANCHOR DEVICE USED FOR HARNESS BASED WORK AT HEIGHTS g Ki ISO 9001 2008 DISCLAIMER All Sayfa products must be installed and used by competent personnel trained in the selection safe use and maintenance of fall arrest systems and equipment by a registered training organisation RTO Installation not in accordance with Sayfa requirements or the use of non Sayfa components will void all certification and warranties Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a structural engineer or a site specific live load test done to ensure conformance Maintenance and usage of the system in accordance with Sayfa requirements is the responsibility of the owner or manager of the workplace IMA GROUP 1029 MOUNTAIN HWY BORONIA VIC 3155 AUSTRALIA T 1300 301755 F 1300 881 092 E SALES SAYFA COM AU LLI O Z lt QA O O O T Q O ad LL Zz O lt VU TE Se aa TT O IMA GROUP 3 SIXTY TOP MOUNT ANCHOR NENNEN BORONIA VIC 3155 AUSTRALIA T 1300 301755 F 1300 881092 E SALIESoGATEACOMALU 3 SIXTY FALL ARREST ANCHOR AP 130 20 TOP MOUNT
47. s multiple deck profiles DVD system induction available on line No on site assembly required Hands on system training of personnel provided All fixings and penetration seals provided System maintenance and recertification managed and provided by Sayfa Group 3 SIXTY FOR PERSONNEL WORKING AT HEIGHT WHO USE A HARNESS AND LANYARD FALL PROTECTION SYSTEM FEATURES amp BENEFITS 360 ROTATIONAL EYELET MULTIPLE FIXING LOCATIONS Ensures no snaphook roll out Suits varying roof deck pitch Large eye for easy attachment Suits screw and rivet fixing STAINLESS STEEL PROFILED PLATE Suited for harsh environments Robust construction PROFILED DOME Ensures no interference with roof deck rib Allows free rotation of eyelet 8MM BULBTITE RIVET High pullout resistance Quality penetrations seal 14G TEKSCREW INTO STRUCTURE Positive attachment to roof structure steel purlin or timber structure SERIAL IDENTITY NUMBER ENERGY ABSORBING EYELET Allows traceability and Reduces load on operator and roof identification structure in a fall situation Allows attachment to light grade structure 360 TOP MOUNT ANCHOR FOR MULTI DIRECTIONAL USE The rotational deforming eyelet provides significant load reduction in a fall situation minimising injury to the operator as well as excessive impact loads to the anchor structure As a result performance on lighter structures is enhanced whilst a
48. ty 3 to roof deck Anchor plate alignment Fixing holes to be aligned with fall of roof Anchor plate screw fixed to structure Steel timber 14 gauge tek screw SE S ees Minimum 2 screw fixings per anchor STRUCTURE ER ell any 2 holes Structural bulb tite rivet to attach 8mm structural bulbtite rivet anchor to roof deck Minimum 8 rivets fixings per anchor Minimum number of purlins battens Minimum quantity 3 purlins battens connected HARNESS ANCHOR POINT Gen C FALL ARREST USE kN Installer info EE Limitations of use hee enna Last certification date Se Next recertification date Rated for single person use 15kN ee PERSO NELL ONLY AN VED FULL BO DY HARNESS WITH ENERGY ABSORBER CERTIFIED TO LABEL 891 1 TO BE USED BY ANY PERSON CONNECTED TO THIS SYSTEM Anchor ID label fixed on to anchor plate with all information noted Am ICTLY MO BI 1891 4 E NZS Remove all swarf abrasions from roof deck A A record of system maintenance recertification and necessary repairs be kept by the workplace manager MAINTENANCE 1 The 3 Sixty anchor system needs to be checked and recertified by a competent height safety inspector every 12 months for non corrosive environments or 6 monthly for corrosive or harsh environments To be determined by specialist depending on severity of surrounding conditions
49. ull out personal energy absorber Operator height Fall distance residual clearance See AS NZS 1891 4 2009 Section 7 for a detailed explanation FALL DISTANCE CALCULATOR To be used as a guide only SYSTEM REQUIREMENTS The worker must wear a full body harness when connected to any fall arrest system including a personal energy absorber compliant with AS NZS 1891 2 2001 and AS NZS 1891 4 2009 limiting the force on the anchor and operator to a maximum of 6kN Harness connectors must support at least 15kN Non compatible connectors may unintentionally disengage roll out Karabiners supplied with proprietary systems must not be removed or substituted with any other component INSPECTION AND MAINTENANCE Inspection and recertification of fall arrest systems and equipment is required at least every 12 months by competent person in accordance with manufacturer s specifications and requirements of Australian Standard AS NZS1891 4 2009 Section 9 IMPORTANT NOTE Failure to supply and or install Sayfa proprietary products in accordance with above standards and codes specifications and instructions voids complete system certification and or warranty LINE DEFLECTION 500mm LANYARD LENGTH 2000mm ENERGY ABSORBER EXTENSION z O i HEIGHT OF PERSON TO ATTACHMENT 1800mm RESIDUAL CLEARANCE 1000mm 18 WARRANTY WARRANTY PERIOD ON THIS SYSTEM TERMS amp CONDITIONS 10 YEARS FROM DATE OF P

PRODUCT BROCHURE - Alliance Safety Equipment

Contents

Download Pdf Manuals

Related Search

Related Contents