PROFIBUS-DP Heads NX5110, NX5210
Contents
1. Altus S A PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 B Setup Redundant PROFIBUS DP Network The redundant PROFIBUS DP network configuration allows to maintain the redundant system operating even occurring a failure in a redundant slave s head interruption in data transmission or line failure in one of the Master Interfaces This type of configuration consists of a CPU connected to two PROFIBUS DP Master Interfaces NX5001 These interfaces make up networks A and B each with their heads NX5210 In the example below the bus consists of a CPU NX3030 and two Nexto PROFIBUS DP NX5001 Masters NXS00T NAST a A uf Wi A A m e NAS52 10 NASZ 10 Altus S A 8 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 C Setup Redundant PROFIBUS DP Network Allows to maintain the operation of the system even in a failure in of a redundant slave s head a disruption of data transmission lines in one of the Interfaces or in one of the masters This type of configuration consists of two Master s PLCs each connected to two Master PROFIBUS DP Interfaces In the example presented each CPU is composed of a NX3030 and two Nexto PROFIBUS DP NX5001 Masters NX3030 NX4010 y A Z NX3030 NXSZI1IO NAS2Z10 Network A Network B 5 uf TE Sl E Z Z Altus S A 9 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Software Features The Ne2. Expansion I O modules without the need to disable the network hot expansion Ethernet interface for firmware update Local advanced diagnostic service Diagnoses and States of local operation via LEDs and display in the Panel One Touch Diag Free of moving parts fans coolers etc Ordering Information Included Items The product package contains the following items NX5110 or NX5210 module e 6 Terminals Connector Installation Guide Product Code The following codes should be used to purchase the product NX5110 PROFIBUS DP Head NX5210 PROFIBUS DP Redundant Head Altus S A 1 PROFIBUS DP Heads NX5110 NX3210 Nexto Series Doc Code CE114908 Related Products The following codes should be used to purchase the product CPU with 1 Ethernet port 1 serial channel support for expansion bus and NX3004 integrated power supply High speed CPU 1 Ethernet port 2 serial channels memory card NX3010 i interface and support for bus expansion High speed CPU 2 Ethernet ports 2 serial channels memory card NX3020 l interface and support for bus expansion NX3030 High speed CPU 2 Ethernet ports 2 serial channels memory card interface support the expansion bus and support for redundancy AL 2601 PROFIBUS DP Derivador Connector AL 2602 PROFIBUS DP Termination Connector AL 2605 Terminator With Supply Diagnostic AL 2303 PROFIBUS Network Cable A Type AL 2431 Optical Repeater FOCOS PROFIBUS AL 2432 Optic
3. MU214305 Manual del Usuario UCPs Serie Nexto Spanish MU299609 MasterTool IEC XE User Manual English MU299048 Manual de Utiliza o MasterTool IEC XE Portuguese MU299800 Manual del Usuario MasterTool IEC XE Spanish MU299026 Manual de Utilizac o da Rede PROFIBUS Portuguese z Manual de Utilizac o do Repetidor Otico FOCUS PROFIBUS Portuguese Adherence to PROFIBUS DP Redundancy Standard The Altus Redundancy System is based on PROFIBUS DP Slave Redundancy Standard reference below The Altus Redundancy system respects the most significant items of the standard cited below 2 PROFIBUS DP connections 2 interfaces communicating PROFIBUS DP independents 1 redundancy channel for communication A single redundant system implementation for all types of network topology Fast system recovery from failure occurrence The points of the standard that are not met are the following e The addresses of the slaves are determined using rotating switches There is no differentiation between Primary and Standby slave addresses e No acyclic communication between the Master and its slaves with the exception of diagnostic communication For more information about the PROFIBUS DP Redundancy Standard see Guideline Order No 2 212 Specification Slave Redundancy Version 1 0 January 2000 Altus S A 15
4. connector for PROFIBUS DP fieldbus network without internal termination It can be used to connect any PROFIBUS DP equipment in a position in which the termination is not required e AL 2602 is a connector for PROFIBUS DP fieldbus network with internal termination It should be used on PROFIBUS DP equipment located at the ends of the fieldbus network Altus also offers a second option for requirements where reliability and availability are key requirements For these cases a connector AL 2605 should be used at each end of the field network and all modules PROFIBUS DP without internal termination connectors should be used with AL 2601 More information about the AL 2605 module can be found in document CE104705 The use of two network PROFIBUS DP terminations is obligatory Each termination should be positioned at each end of the network fieldbus 5 The grounding from the external power source is connected to the terminal amp Use 0 5 mm cables 6 The power supply is connected to terminal 0 v Use 0 5 mm 2 cables 7 The power supply is connected to terminal 24 v Use 0 5 mm cables 8 The power supply feeds the internal circuit directly 9 Local data bus 10 The module feeds the other modules of the Nexto Series through rack connection 11 The grounding of the module is done via the Nexto Series rack Altus S A 12 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Mechanical Assembly The mechanical Assembly for thi
5. FIBUS DP heads NX5110 and NX5210 of Nexto Series have two LEDs and an LED to indicate diagnoses LED DG another LED to indicate the occurrence of watchdog WD LED More information about diagnostic LEDs can be found in Status and diagnostic Indicators section Graphical Display PROFIBUS DP heads NX5110 and NX5210 of Nexto Series have a graphical display used to show the status and diagnosis of the entire system including the additional module specific Diagnostics More information about how to use the graphical display can be found in the user Manual of the PROFIBUS DP Head Nexto MU214608 VO Capacity NX5110 A remote PROFIBUS DP with the NX5110 module has its limited capacity by the following values e total number of modules in the same backplane rack 22 e maximum number of bytes to be transmitted over the network 240 input bytes and 240 output bytes NX5210 A remote PROFIBUS DP with the NX5210 module has its limited capacity by the following values e total number of modules in the same backplane rack 20 e maximum number of bytes to be transmitted over the network 238 input bytes 2 redundancy control bytes and 238 output bytes 2 redundancy control bytes O Modules The maximum number of points depends on the type of points used For example the threshold for digital is 640 points 20 modules But for analog the limit points are 96 points 12 modules The maximum number of a mixed configuration is limited by the maxim
6. Normal Operation 3 Lower Blinking 1x Software Watchdog Watchdog generated by software On O Hardware Watchdog Damaged Module 1 Higher Notes Software Watchdog To remove the indication of watchdog it s necessary to unplug and reconnect the module This watchdog occurs when the runtime of the internal software is longer than one second If this error manifests itself with frequency contact should be carried out with the technical support of Altus Hardware Watchdog To clear any indication of watchdog as the WD LED or tDetailed Reset bWatchdogReset operand it is necessary to disconnect and reconnect the module Graphical Display The NX5110 and NX5210 Nexto Series modules have a graphical display used to show the status and diagnostic system including the additional module specific Diagnostics More information about how to use the graphical display can be found in the User Manual of Nexto PROFIBUS DP Head MU214608 Diagnostics via Variables Altus S A All diagnoses of the modules NX5110 and NX5210 can be accessed through variables that can be manipulated by the user or application even forwarded to a supervisory using a communication channel There are two different ways to access the user application Diagnostics using the AT in symbolic variables or variables of direct representation Altus recommends the use of symbolic variables More information on how to access the Diagnostics through variables can be found in your
7. PROFIBUS DP Heads NX5110 NX5210 Nexto Series A Doc Code CE114908 Product Description The Nexto Series is a powerful and complete series of Programmable Controllers CP with unique and innovative features Due to its flexibility intelligent design advanced diagnostic capabilities and modular architecture Nexto series can be used to control systems in medium and large applications Due to its compact size high density of points for modules and superior processing capability the Nexto can also be applied in smaller automation systems with high performance requirements such as manufacturing and industrial applications The Nexto Series presents a wide variety of modules for communication with networks with features to suit different types of application The NX5110 and NX5210 modules are devices of type head slave for PROFIBUS DP networks allowing the user to use all modules I O Series Nexto Its main features are e PROFIBUS DP Protocol for communication of I O data e High communication speed baud rate up to 12 Mbits s e Compatible with any PROFIBUS DP master equipment following the standard EN 50170 PROFIBUS DP network addressing in the front Ability to use up to 22 I O modules in a single rack Redundancy support using two heads NX5210 Support hot swap only NX5210 Support hot swap I O modules Auto parameterization and configuration of the I O modules via PROFIBUS DP master class 1 Automatic baud rate detection
8. User Manual for the PROFIBUS DP Head Nexto MU214608 14 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Manuals For the correct application and use see the User Manual of Nexto PROFIBUS DP Head MU214608 For further technical details configuration installation and programming of the Nexto Series the table below should be consulted The table below is just a guide of some relevant documents that may be useful during use maintenance and programming of Nexto Series PROFIBUS DP heads The complete and updated table containing all the documents in the Nexto Series can be found in the Nexto Series User Manual MU214600 Code CE114000 Nexto Series Technical Characteristics English CT114000 S rie Nexto Caracteristicas T cnicas Portuguese CS114000 Serie Nexto Especificaciones y Configuraciones Spanish MU214600 Nexto Series User Manual English MU214000 Manual de Utilizac o S rie Nexto Portuguese MU214300 Manual Del Usuario Nexto Spanish MU214608 Nexto PROFIBUS DP Head Utilization Manual English MU214108 Manual de Util Cabe a PROFIBUS DP Nexto Portuguese MU214308 Manual de Util Cabega PROFIBUS DP Nexto Spanish MU214601 NX5001 PROFIBUS DP Master User Manual English MU214001 Manual de Utilizac o Mestre PROFIBUS DP NX5001 Portuguese MU214301 Manual del Usuario Maestro PROFIBUS DP NX5001 Spanish MU214605 Nexto Series CPUs User Manual English MU214100 Manual de Utiliza o UCPs S rie Nexto Portuguese
9. al Repeater FOCOS PROFIBUS with Two Optical Ports AL 2433 PROFISwitch Coupler for Redundant Profibus Network NX5001 PROFIBUS DP Master Interface PO4053 PROFIBUS DP Master Interface AL3406 PROFIBUS DP Master Interface MT8500 MasterTool IEC XE Notes AL 2601 the derivador connector for PROFIBUS DP network is a connector type DB9 with standardized pinout according to EN 50170 and without termination It is suitable for connection to PROFIBUS DP devices mounted on intermediate positions in the PROFIBUS DP network i e physically not mounted at the ends of the network This connector has input and output connection of the cable network enabling disconnection be done without disrupting the continuity of the physical network AL 2602 PROFIBUS DP terminator connector is a connector type DB9 with standardized pinout according to EN 50170 and termination It is suitable for connection to PROFIBUS DP devices mounted on the ends of the physical network beginning and end AL 2605 the terminator with diagnosis of font is used in the extremes of redundant networks where is needed to make the exchange of devices without losing the endings AL 2303 cable for data communication on PROFIBUS DP network AL 2431 e AL 2432 optical repeaters for interconnection between any PROFIBUS DP equipment through optical fiber The module AL 2432 has redundancy of optical transmission by adding increased availability to the system NX5001 PROFIBUS DP Master Ne
10. enabled has 11 bytes of output Baud rate The baud rate is detected in the following communication speeds 9 6 kbits s 19 2 Kbit s 93 75 Kbit s 187 5 Kbit s 500 Kbit s 1500 3000 Kbit s Kbit s Kbit s 6000 and 12000 Kbit s Network redundancy support his implementation is described in the System Settings section Isolation In order to identify the different circuits and component sets that have isolation on the product the term logic is the name given the internal interfaces as memories and interfaces with the rack Max Current Provided to the Bus The modules NX5110 and NX5210 have an integrated power supply that can provide to the bus 3 A of current to power the I O modules Conformal Coating The coating of electronic circuitry protects the internal parts of the product against humidity dust and other harsh elements to electronic circuits Altus S A 4 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 ATTENTION The modules NX5110 and NX5210 do not have network terminators requiring the use of external termination modules Power Supply 92 24 Vdo Maximum input voltage Isolation Input to Output 1000 Vac 1 minute Input to Earth Protection 1500 Vac 1 minute Input to Functional Earth A 1500 Vac 1 minute Reverse polarity protection Yes Internal Resettable fuse Yess Short circuit protection on the output Over Current Protection Diagnostics LEDs PRO
11. h density of I O points along with complex modules such as CPUs fieldbus masters and power supply modules IF Product Design Award 2012 Nexto Series was the winner of iF Product Design Award 2012 in industry skilled trades group This award is recognized internationally as a seal of quality and excellence considered the Oscars of the design in Europe product design award Product Features Specific General Features NX5110 NX5210 PROFIBUS DP Fieldbus Module Type PROFIBUS DP Fieldbus Head Redundant Head Communication Protocol PROFIBUS DP standard EN 50170 Sync Freeze Support Backplane Rack Occupation 2 Sequential Positions n Maximum Number of Modules 22 238 data bytes 2 bytes regarding the head status 238 data bytes 2 bytes of User Commands Input Capacity 240 input bytes Output Capacity 240 data bytes Automatic Baud rate detection from 9 6 to 12 000 Kbit s 10 100 Mbps Display web page and LEDs No Yes No Yes O I O Hot Swap Support Yes One Touch Diag OTD Electronic Tag on Display ETD PROFIBUS GUIDE LINE ORDER no 2 212 Attended Standards PROFIBUS SPECIFICATION SLAVE REDUNDANCY version 1 0 Altus S A 3 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 PROFIBUS European Norm EN 50170 IEC 61131 2 2003 chapters 8 and 11 CE directives for electromagnetic compatibility EMC and low voltage E ROHS 2002 95 EC See ge
12. iagnostic button After pressing the Head will show the module Diagnostics More information on One Touch Diag can be found in the user Manual Series Nexto MU214600 Status and diagnostic Indicators The modules NX5110 and NX5210 have graphical display containing status and information of interest to the user such as operating mode of the interface with network redundancy enabled IP address of the Ethernet interface Sync mode indication and or Freeze Additionally it also provides Diagnostics related to interface and PROFIBUS DP network LED DG A second LED is used to indicate the occurrence of watchdog WD LED DG Diagnostic Green Red Description JO ses Priory Cyclical data are exchanged with Communication with PROFIBUS DP y 5 Lowe master master was established ey at Some bus module including the head oe i l PROFIBUS DP master has not yet sent IS om Vinou conNgUTaton the parameterization and configuration Blinking 1x Configuration or Hardware error on Configuration Parametrization Error o bus Check diagnosis structure iso PROFIBUS DP network cable faulty No di Meee Network cable not connected 1 PROFIBUS DP termination error Fatal hardware Problem Head s hardware error Error in memory of PROFIBUS DP O Higher coprocessor Altus S A 13 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 WD WatchDog Green Red Description Causes Off Off No Watchdog indication
13. neral features of the series ALT _ OEDD GSD ALT OEDE GSD Isolation PROFIBUS Interface to Logic 1000 Vac 1 minute PROFIBUS Interface to Earth Protection Pres dle Logic to Earth Protection S 1250 Vac 1 minute 5 a 96 non condensing Conformal Coating Yes A O MA ss Notes Maximum Number of Modules The maximum number of modules is related to greater backplane rack available in Series Nexto with 24 positions two positions are occupied by the NX5110 module allowing the use of a maximum of 22 modules in this frame There are still other limits that are to be taken into consideration such as the consumption of each I O module and also the number of bytes of input and output that each module has In this way this limit may be reduced in the light of these other requirements Input Capacity Each PROFIBUS DP remote s ability to convey the master module the limit of 240 bytes of input thus it is necessary to consult the user Manual of the Nexto PROFIBUS DP Head MU214608 the number of bytes of each module entry consumes For example the HSC NX1001 module module NX1001 counter mode enabled has 16 bytes of input Output Capacity Each PROFIBUS DP remote has the ability to receive the master module the limit of 240 bytes of output thus it is necessary to consult the user Manual of the Nexto PROFIBUS DP Head MU214608 the number of bytes of each module output consumes For example the HSC NX1001 module module NX1001 counter modes
14. s module is described in the user Manual Series Nexto MU214600 There is no special point about the installation of this module Parametrization The parameterization of the head and the connected modules is made by the PROFIBUS DP master The parameters of the head are transmitted via the PROFIBUS DP network without the need for additional configuration The parameters of the head are described in its Manual The parameterization of the modules is described in the CEs GSD File All head s configurable options and the modules are defined in a file named PROFIBUS DP GSD standard This file follows the programmer MasterTool IEC XE To use the head with other master manufacturers the file can be obtained at www altus com br or with the support of Altus Maintenance Altus recommends that all modules connections be checked and that all dust or any kind of dirt located at the module s enclosure be removed at least every 6 months The NX5110 and NX5210 modules offer four important features to assist the user during maintenance One Touch Diag Diagnostics and Status Indicators and Diagnostics mapped in internal memory One Touch Diag One Touch Diag is an important feature that allows the user the option to verify the diagnoses related to a given module directly in the graphical display of the head One Touch Diag is an easy to use functionality To verify the diagnosis of a given module just a short press less than 1 second on the d
15. security state that sustains the parameterizable time outputs if the redundancy system has no communication with the Master e Allows hot swap of any of the NX5210 heads without affecting the application This operation is possible provided that the two heads are in Active or Standby status respectively e Through master s commands it is possible to request the return of Active standby state switchover to redundant system Altus S A 10 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Physical Dimensions Dimensions in mm NANA NU MMM Le i ee i 127 79 fA Ahh ed 41414114 NAC XI o N O LO O Altus S A 11 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Installation Electrical Assembly The installation in rack rack backplane can be seen in the figure below NX5110 NX5210 D or Q O G Bus A C C K P L A N E R A C K gt 58 OF O QO o a 14042501A Diagram Notes 1 2 The address of the PROFIBUS DP Slave is set by key x 1 and x 10 so that the unit is set in the key x 1 and the dozen is set in the key x 10 As an example the rack with address 15 must have 5 in x 1 and 1 in x 10 3 Standard Ethernet interface 10 100Base TX to access the Diagnostics and Firmware update through Web page 4 Use the cable AL 2303 for PROFIBUS DP fieldbus network and one of the following connectors e AL 2601 is a
16. tem consists basically of two fieldbus network heads NX5210 connected via backplane rack of Nexto Series I O modules These heads are each connected in a Master PROFIBUS DP interface One of these heads called Active is responsible for reading and writing in input and output modules The other head called Standby has the function of monitoring When the Active Head presents some problem the Standby head takes over the control of Nexto Series backplane rack without any damage to the application being executed The redundancy system has the following features according to PROFIBUS DP Redundancy Standard e NX5210 modules can be connected individually on PROFIBUS DP networks In this case the modules must have the same network address e The redundancy system can be implemented by masters who do not possess the characteristics of redundancy For this it is necessary that the application on CPU to implement redundancy algorithm described in the Nexto Head PROFIBUS DP User Manual e The redundancy system can be implemented with a master that suits the way of implementation of the NX5210 module NX5001 PROFIBUS DP Master for example e Redundancy informations are controlled by a virtual module and accessed by master in the same way as an ordinary I O module e The Standby Head is identified in the display e An expansion can be made of nodes modules without disabling the PROFIBUS DP network Hot expansibility through the redundancy system e Owns a
17. um number of total bytes depending on the model of the PROFIBUS DP head used The density in bytes of the I O modules can be seen below Altus S A 5 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 16 points digital modules 2 bytes Digital module NX1001 in HSC mode 16 input bytes and 11 output bytes Digital Module NX1005 in HSC mode 15 input bytes and 12 output bytes 8 points Analog Modules 16 bytes For further details see the User Manual of Nexto PROFIBUS DP Head MU214608 Integrated Power Supply Capacity NX5110 and NX5220 heads have integrated power supply with a maximum current capacity of 3 amps This feature allows feed I O modules without the need for additional modules on bus However you should consult the consumption of each I O module in their respective technical specifications CEs to the proper system configuration In the redundant head NX5210 the fact of existing source redundancy does not increase the ability of bus modules Altus S A 6 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 System Settings A Setup Single PROFIBUS DP Network The PROFIBUS DP network configuration allows simple connection between a master and slave devices through a single network The following figure illustrates this connection by using Nexto Series PROFIBUS DP Master NX5001 however this same link can be applied with other PROFIBUS DP master F 4 pe zZ Z
18. xto Series PO4053 PROFIBUS DP Master Ponto Series AL3406 PROFIBUS DP Master AL Series MT8500 MasterTool IEC XE is available in four different versions LITE BASIC PROFESSIONAL and ADVANCED For more information please consult the user Manual of the MasterTool IEC XE MU299609 Altus S A 2 PROFIBUS DP Heads NX5110 NX5210 Nexto Series Doc Code CE114908 Innovative Features The Nexto Series brings users various innovations in use Supervision and maintenance of the system These features were developed focusing on a new concept in industrial automation The list below shows some of the features that the user will find NX5110 and NX5210 modules One Touch Diag One Touch Diag is an exclusive feature that Nexto Series brings to PLCs With this new concept user can check diagnostic information of any module present in the system directly on CPU s graphic display with one single press in the diagnostic switch of the respective module OTD is a powerful diagnostic tool that can be used offline without supervisor or programmer reducing maintenance and commissioning times DHW Double Hardware Width Nexto Series modules were designed to save space in user cabinets or machines For this reason Nexto Series delivers two different module widths Double Width two backplane rack slots are required and Single Width only one backplane rack slot is required This concept allows the use of compact I O modules with a hig
19. xto Series brings to the user the MasterTool IEC XE a powerful tool that provides a complete interface for programming of all modules of Nexto Series This means that there is no need for other software to perform the configuration of the PROFIBUS DP Slave All configurations are done in the same software used for programming the Nexto Series CPUs Another important point is that all the parameterization of PROFIBUS DP Slave is sent to the NX5001 module through the Nexto Series CPU not needing special cables to the module s configuration Compatibility with Other Products NX5110 The following table provides information concerning the compatibility between the NX5110 module with the programming tool IEC MasterTool XE and other Nexto Series Modules Software Version Software Version NX5001 cornet MT8500 NX5210 The following table provides information concerning the compatibility between the NX5210 module with the programming tool IEC MasterTool XE and other Nexto Series Modules Software Version Software Version NX5001 1 2 0 0 or above MT8500 Redundancy Capacity NX5210 head has the ability to be linked to other NX5210 share the same I O modules forming a redundant System which provides greater reliability to the fieldbus network The redundant system implemented is the Altus redundancy System based on the European standard of PROFIBUS DP Redundancy Altus Redundancy System Implementation The redundancy sys
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