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~MLCS USER`S MANUAL~ Cast Iron Router Table Extension For

1. 5 x 1 1 2 M8 x 1 25 x 1 1 2 M8 x 1 25 x 1 M6 x 1 0 x 1 10mm 8mm 6mm 8mm 32mm x 25mm M8 x 1 25 M6 x 1 0 M6 x 1 0 M6 x 1 0 x 5 8 M5 x 0 8 x 2 4 x 1 2 M8 x 1 25 M6 x 1 0 RECOMMENDED ACCESSORIES Router Speed Control MLCS Item 9400 or 9410 Featherboards MLCS Item 9478 Push Sticks and Blocks MLCS Set 9167 or 9169 Copyright 2009 MLCS Quantity NONNA h DON OD FO VOX IMPORTANT GENERAL SAFETY TIPS NOTE Please read entire manual before using your Table Application specific safety information is included throughout this manual This manual is not intended as a general instruction guide for woodworking or use of power tools Appropriate guidance and training should be sought from other sources and use of this product should not be attempted without appropriate background knowledge 1 Do not stand or sit on your new router table 2 Properly secure and level your table and base prior to each use 3 Work area should always be clean dry and well lit 4 For safety always use bit guard dust collection and a router table fence or starting pin 5 Use a variable speed router or router speed control to reduce the speeds when cutting large diameter bits as follows 1 4 to 2 D bits 18 000 RPM 2 1 8 to 2 1 2 D bits 16 000 RPM 2 5 8 to 3 1 2 D Bits 12 000 RPM Bits with a carbide height greater than 1 1 2 should also be run at 16 000 RPM or less and it is EXTREMELY important to make mul
2. by adjusting the 4 Allen head leveling screws in the corners of the plate 13 Screw the fence hang hooks into the table about 3 8 Then use a 10mm wrench to tighten the M6 x 1 25 hex jam nuts 14 When not in use you should hang the fence on the 2 J hooks Fence Hang Hooks see step 13 TIPS FOR PROPER OPERATION 1 File Sharp Edges If your table saw has a bevel on the leading edge you may wish to file your router table to match 2 Dust Collection Dust collection is essential when operating your router table The port on your table accepts a 2 1 2 fitting as used on most Shop Vacs To ensure proper air flow over the router motor and to properly remove the most dust and chips a hose of 2 1 2 or larger is strongly recommended You may need an adapter not included for a hose larger or smaller than the standard 2 1 2 Copyright 2009 MLCS 6 3 Miter Gauge Usage The miter gauge slot is for use with a miter gauge and is compatible with standard 3 8 x 3 4 miter bars with or without the T bar Miter Gauge not included If you wish to adjust the fence perpendicular to the miter gauge you should position the miter gauge at 90 degrees and place it into the slot Loosen the T knobs and use a square to align it to the fence 4 Feed Direction The workpiece should always be fed AGAINST the cutter rotation see picture Feeding the workpiece with the cutter direction is called climb cutting and is extre
3. table is deeper than 27 you will need shims not included to fill the extra space 1 Detach your table saw s left extension wing 2 Install your router table using the included hardware NOTE Do not use the factory bolts from your table saw as they may not be the proper length or grade If the provided bolts are not the proper size for your table saw you should obtain your own Grade 5 bolts 3 Determine if your saw uses a 3 or 4 bolt pattern Tip Craftsman and Ridgid saws use four bolts Most other brands of saws use 3 a Four Hole Mounting Typically 5 16 bolts are used with a 4 hole mounting system In the 2 middle holes use the heavy rectangle washers Each bolt should be installed with 2 10mm flat washers 1 lock washer and 1 nut Some Ridgid models may have tapped rather than through holes If your table saw requires bolts other than 5 16 18 TPI you will need to obtain Grade 5 bolts on your own b Three Hole Mounting Always use the heavy rectangle washers on each bolt Delta table saws use 7 16 20 TPI x 1 1 2 hex bolts not included while most other imported models use M10 x 1 5 x 40 mm hex bolts If your table saw requires a different size you will need to obtain Grade 5 bolts on your own 4 Lift the router table into place This is a 2 person operation Snug the bolts while someone secures the table in position Both surfaces should be smooth and flat before attempting this Step 5 Secure
4. 1 800 533 wem e Gn DH Router Bits mme Ces Dep Woodworking Products MLCS USER S MANUAL Cast Iron Router Table Extension For 2391 2396 2397 9769 We appreciate your purchase This table can be mounted easily to a table saw cabinet or open steel stand If you wish to mount this table to the right of your saw blade not directly to the table saw s table a T square type rip fence with heavy steel rails will be needed to support the table Support legs will also be required You can make your own or modify existing legs WARNING Please read this manual fully and be sure you understand its instructions prior to operating or assembling this tool Inspect for damage and missing parts upon receipt Please contact MLCS Woodworking with any problems or questions Copyright 2009 MLCS l PARTS LIST amp CONTENTS Le E WS Gi Description Quantity Cast Iron Router Table 2 L Auminum Router Table Fence 1 Hardware see Hardware Parts list next page zech Copyright 2009 MLCS 2 Part H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 HARDWARE PARTS LIST Name Hex Head Bolt Hex Head Bolt Hex Head Bolt Hex Head Bolt Flat Washer Flat Washer Flat Washer Locking Washer Square Washer Hex Nut Hex Nut J Screw Hooks Machine Screw Machine Screw Self Tapping Flat Head Screw Threaded Through Knobs Threaded Through Knobs Specification M10 x 1
5. If the product is found not to be defective a nominal 10 restocking fee will be deducted from any credit to cover costs of shipping checking and repackaging the product Copyright 2009 MLCS 7
6. mely dangerous as the cutter will pull the workpiece out of your grasp Be sure you fully understand bit rotation and feed direction prior to operating your router in this table If you need assistance ask a router retailer call and speak to one of our woodworkers or refer to a Guide Book for router usage REMEMBER NEVER CLIMB CUT 5 Adjusting the Subfences Each MDF subfence can move along the main fence about 2 allowing an opening for your router bit from 0 to 4 MLCS THREE YEAR WARRANTY AND SATISFACTION GUARANTEE MLCS is dedicated to ensuring the quality and durability of every product we sell We guarantee to the purchaser that this product is free of defects in materials and workmanship for 3 years Guarantee is limited to repair replacement or refund at MLCS s discretion and does not cover any coincidental loss economic or otherwise Warranty Terms and Conditions Please contact MLCS within 30 days of discovering a problem Defects caused by misuse abuse negligence accidents or after purchase alterations will not be covered Using this item for other than its intended purpose will void the warranty Warranty Procedure Defective product must be returned to MLCS before a refund or replacement can be processed Please contact us at 1 800 533 9298 to have a return label sent to you Upon inspection of the returned product we will repair and return the product replace it or issue a credit at our discretion
7. the router table Tighten the bolts into place slowly and evenly A soft tipped mallet can be used to gently tap the table surfaces Paper or brass shims may be needed if the 2 tables edges are not flat 6 Install the miter t track with the 3 M6 x 1 0 x 5 8 flat head machine screws 7 Install the dust port Use M4 x 8mm screws to lock the dust port in position Use the 2 M5 x 0 8 x 2 round head machine screws to attach the dust port to the L Aluminum fence Miter Gauge Track Installation see step 6 Copyright 2009 MLCS 5 8 Attach the 2 MDF sub fences to the L Aluminum fence with 4 M6 x 1 0 x 1 hex bolts using the t tracks in the back face of the MDF fence face 9 Attach the L Aluminum fence to the cast iron table with 2 M8 x 1 25 x 1 hex bolts 2 M8 flat washers and 2 3 8 T Knobs 10 Pre assemble the bit guard with 2 M6 x 1 25 x 1 hex bolts and 2 M6 x 1 25 through knobs Both bolt heads then slide into the T Track in the MDF router fence to attach the bit guard 11 Mount your router to the MLCS All in One Router Plate 9338 or MLCS Aluminum Router Plate 9334 For most common routers the MLCS Aluminum Plate 9334 is pre marked The All in One Router Plate Kit Bit Guard Installation see step 10 9338 is not marked For either plate you will need to drill holes to mount your router 12 Insert your router and plate into the router tabletop You may need to make the plate flush
8. tiple passes with these router bits 6 Always choose an appropriate tool for the job Forcing a tool to due a job for which it was not designed can cause damage and injury 7 Featherboards clamps and vises should be used to secure your work when needed 8 Wear appropriate protective gear including face shield dust mask ear protection and safety glasses Standard eyeglasses do NOT provide appropriate protection in the workshop environment 9 Gloves jewelry and loose clothing should not be worn when operating power tools as they can become caught in the machine causing serious injury Long hair should also be tied back 10 Always keep your tools and accessories in good repair Inspect frequently for signs of wear misalignment breakage weakened mountings and other potential operating issues Damaged parts should be promptly repaired or replaced 11 Always disconnect the power before moving repairing or performing maintenance on machinery 12 Never allow those who may disregard safety into the work area especially children and pets 13 Never reach too far Always maintain your balance and footing when working with power tools 14 Pay careful attention to your environment and always use good judgment Copyright 2009 MLCS 4 ASSEMBLY INSTRUCTIONS These instructions are intended ONLY when directly mounting your table to a cast iron table saw A minimum 27 table depth is required for proper mounting If your

~MLCS USER`S MANUAL~ Cast Iron Router Table Extension For

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