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TM-10-8415-236-10 - Liberated Manuals

1. WP 0011 Components of End Items and Basic Issue Items Lists WP 0012 Table 1 Components of End Item List COEI 0012 3 Table 2 Basic Issue Items List BII 0012 17 Expendable and Durable Items Lists WP 0013 Table 1 Expendable and Durable Items List 0013 2 TM 10 8415 236 10 v HOW TO USE THIS MANUAL HOW TO OBTAIN TECHNICAL MANUALS When a new system is introduced to the Army inventory it is the responsibility of the receiving units to notify and inform the Unit Publications Clerk that a Technical Manual is available for the new system Throughout the life cycle of the new system the Distribution Center DOL W will also provide updates and changes to the Technical Manual To receive new Technical Manuals or change packages to existing Technical Manuals TM for fielded equipment provide the Unit Publications Clerk the full Technical Manual number title date of publication and number of copies required The Unit Publications Clerk will justify the request through the Unit Publications Officer When the request is approved the Unit Publications Clerk will use DA Form 12 R to order the series of Technical Manuals from the Army Publishing Directorate APD Instructions for Unit Publications Clerk Obtain DA Form 12 R and request a publications account from the APD Web site at http www apd army mil Once on the Website cli
2. 0004 6 Figure 6 Static Levels 1 4 6 0004 7 Figure 7 Static Levels 2 3 5 7 0004 8 Figure 8 Static Levels 2 3 5 7 0004 9 Operation Under Unusual Conditions WP 0005 Chapter 3 Troubleshooting Procedures Troubleshooting Procedures WP 0006 Chapter 4 Operator Maintenance Instructions Replace Hardware WP 0007 Fabric Repair WP 0008 Figure 1 Straight Stitch 0008 1 Figure 2 Edge Sew 0008 1 Figure 3 Turn Edge Under and Sew 0008 1 Figure 4 Sew Rip or Tear in Trousers 0008 2 TM 10 8415 236 10 iv TABLE OF CONTENTS Continued WP Sequence No Page No Cleaning WP 0009 Preventative Maintenance Checks and Services WP 0010 Table 1 Preventative Maintenance Checks and Services 00010 2 Chapter 5 Supporting Information References
3. WP 0001 Equipment Description and Data WP 0002 Figure 1 Light Weight Cold Weather Undershirt and Drawers 0002 2 Figure 2 Mid Weight Cold Weather Shirt and Drawers 0002 3 Figure 3 Fleece Cold Weather Jacket 0002 4 Figure 4 Wind Cold Weather Jacket 0002 5 Figure 5 Mid Weight Cold Weather Jacket and Trousers Soft Shell 0002 7 Figure 6 Extreme Cold Weather Wet Weather Jacket and Trousers 0002 8 Figure 7 Extreme Cold Weather Parka and Trousers 0002 9 Table 1 Physical Data for the ECWCS GEN III 0002 10 Theory of Operation WP 0003 Chapter 2 Operator Instructions TM 10 8415 236 10 iii TABLE OF CONTENTS Continued WP Sequence No Page No Operation Under Usual Conditions WP 0004 Figure 1 Active Levels 1 2 5 0004 2 Figure 2 Active Levels 1 4 0004 3 Figure 3 Active Levels 1 5 0004 4 Figure 4 Active Levels 2 5 7 0004 5 Figure 5 Static Levels 1 3 5 6
4. 2 Thumbloop 3 Drawers Figure 2 Mid Weight Cold Weather Shirt and Drawers 1 3 2 TM 10 8415 236 10 0002 0002 4 DESCRIPTION OF MAJOR COMPONENTS INSULATION LAYER S Cont Fleece Cold Weather Jacket Insulation or Outer Shell Layer The Fleece Cold Weather Jacket Figure 3 is foliage green and acts as a primary insulation layer for use in moderate to cold climate It is worn underneath shell layers or worn as an outer garment for mild cool days It has a hook and loop fastening system for name tag rank and US Army emblem placement as well as a full length zipper on center front Figure 3 Fleece Cold Weather Jacket TM 10 8415 236 10 0002 0002 5 DESCRIPTION OF MAJOR COMPONENTS OUTER SHELL LAYER S Outer Shell Layer s The outer shell layer s Figures 4 thru 7 are the external layers that protect you from the elements in your environment They are made of a highly water and wind resistant material that provides greater moisture vapor transfer over current hard shell garments Their main function is to keep you dry In addition they provide additional volume for trapping body heat Increased breathability improves performance of the insulation layers by decreasing saturation due to moisture vapor accumulation These layers should be worn comfortably loose The Wind Cold Weather Jacket Figure 4 Soft Shell Jacket and Trousers Figure 5 Extreme Cold Wet Weather Jacket and Trousers Figure 6 and the Extreme Cold
5. 538 8468 8415 01 547 8684 8415 01 538 8472 8415 01 547 8698 8415 01 538 8474 8415 01 538 8477 8415 01 538 8482 8415 01 538 8486 8415 01 547 8728 8415 01 547 8747 8415 01 547 8749 8415 01 547 8755 DRAWERS LIGHT WEIGHT SILK WEIGHT COLD WEATHER DESERT SAND GEN III PGC 03629 GL PD 06 14 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 4 2 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 3 8415 01 545 7672 8415 01 545 7676 8415 01 545 7717 8415 01 538 8727 8415 01 545 7768 8415 01 538 8730 8415 01 545 7810 8415 01 538 8745 8415 01 538 8747 8415 01 538 8750 8415 01 538 8751 8415 01 545 7960 8415 01 545 7965 8415 01 545 7966 8415 01 545 7968 DRAWERS MID WEIGHT COLD WEATHER DESERT SAND GEN III PGC 03261 GL PD 06 15 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A Ea 1 TM 10 8415 236 10 0012 0012 5 3 1 Illus Number 2 National Stock Number NSN and Illustra
6. ECWCS GEN III As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of COEI are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items BII These essential items are required to place the ECWCS GEN III in operation operate it and to do emergency repairs Although shipped separately packaged BII must be with the ECWCS GEN III during operation and when it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items Explanation of Columns in the COEI List and BII List Column 1 Illus Number Gives you the reference number of the item listed Column 2 National Stock Number NSN and illustration Identifies the stock number of the item to be used for requisitioning purposes and provides an illustration of the item Column 3 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The stowage location of COEI and BII is also included in this column The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses TM 10 8415 236 1
7. INITIAL SETUP Materials Parts Revivex WP 0013 Item 2 Nikwax TX Direct Wash in WP 0013 Item 3 CLEANING This work package provides instructions for cleaning the ECWCS GEN III WARNING DO NOT store in plastic bags that could trap moisture When laundering refrain from using fabric softener or bleach CAUTION Pressing Starching Dry Cleaning Bleaching or the use of Fabric Softener will degrade the ECWCS GEN III Follow the instructions carefully NOTE Clean ECWCS GEN III clothing items regularly when in use Dirty clothes wear out quickly because dirt cuts textile fibers and retains moisture from perspiration Prior to laundering and drying make sure all the draw cords are tied together all zippers are zipped and all snaps and hooks are fastened Securing these items will result in a better laundered garment TM 10 8415 236 10 0009 0009 2 Field Care NOTE These are easy things you can do to keep your ECWCS GEN III in top notch shape If you do this it will be ready for you to use 1 Brush off all dirt and debris during use 2 Store in patrol packs or rucksacks to protect while transporting 3 Clean your clothing items regularly Dirty clothes wear out quickly because dirt cuts fibers and retains moisture Refer to procedures detailed under home laundering paragraph 4 When required use items listed in Table 1 to restore water repellency to the outer shell layer See paragraph Restoring Water Repellency to the
8. Items CTA 50 909 Field and Garrison Furnishings and Equipments or CTA 8 100 Army Medical Department Expendable Durable Items Explanation of Columns in the Expendable Durable Items List Column 1 Item No This number is assigned to the entry in the list and is references in the narrative instructions to identify the item e g Use brake fluid WP 0098 item 5 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item include as applicable C Crew O Service AMC F Field ASB H Below Depot D Depot Column 3 National Stock Number NSN This is the NSN assigned to the item which you can use to requisition it Column 4 Item Name Description Part Number CAGEC This column provides the other information you need to identify the item The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 5 U I Unit of Issue U I code shows the physical measurement or count of an item such as gallon dozen gross etc END OF WORK PACKAGE Table 1 Expendable and Durable Items List 1 Item No 2 Level 3 National Stock Number NSN 4 Item Name Description Part Number CAGEC 5 U I 1 C 8315 01 222 0680 Kit Sewing A A 55190 58536 EA 2 C GSA Supply Catalog Spray Revivex 5 or 10 oz EA 3 C Local Purchase Nikwax TX Direct Wash IN 10 oz BT 0013 2 TM 10 8415
9. LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 7 5 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 6 8415 01 546 8657 8415 01 546 8667 8415 01 546 8745 8415 01 538 6057 8415 01 546 8758 8415 01 538 6067 8415 01 546 8809 8415 01 538 6074 8415 01 538 6082 8415 01 538 6080 8415 01 538 6089 8415 01 546 8820 8415 01 546 8828 8415 01 546 8829 8415 01 546 8834 JACKET WIND COLD WEATHER UNIVERSAL CAMOUFLAGE PATTERN GEN III PGC 03249 GL PD 06 04 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 8 6 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 7 8415 01 546 8888 8415 01 546 8890 8415 01 546 8953 8415 01 538 6808 8415 01 546 8954 8415 01 538 6813 8415 01 547 6251 8415 01 538 6819 8415 01 538 6823 8415 01 538 6825 8415 01 538 6831 8415 01 546 8991 8415 01 546 9197 8415 01 546 9198 8415 01 546 9201 JACKET SOFT SHELL COLD WEATHER UNIVERSAL CAMOUFLAGE PATTERN GEN III PGC 03254 GL PD 06 05 81337 X SMALL SHORT X SMALL
10. Outer Shell Layers END OF TASK Home Laundering CAUTION Solvents lubricants can bind and ruin silicones on soft shell These guidelines apply for all items and their layers 1 Machine launder using the delicate gentle fabric cycle or by hand Use lukewarm water 90 F 32 C and cold water laundry detergent 2 Rinse in clean cold water 3 Tumble dry wet garments at temperatures not exceeding 130 F 54 C as degradation of the component materials will result 4 Avoid over drying 5 To drip dry place on a rust proof hanger END OF TASK TM 10 8415 236 10 0009 0009 3 4 Blank Restoring Water Repellency to the Outer Shell Layers Repeated washings will reduce the effectiveness of the water repellency of the ECWCS GEN III outer shell layer Water will be absorbed and the fabric will wet out instead of beading on the surface When this happens the water repellency will need to be restored Table 1 below lists approved waterproofing and waterproof restoring compounds authorized for use on the outer shell layer Follow manufacturer s recommended directions on the container Table 1 Approved Waterproofing and Waterproof Restoring Compounds for Outer Shell Layer Item U I Source Spray Revivex 5 or 10 oz bottle GSA Nikwax TX Direct Wash in 10 oz bottle Local Purchase END OF TASK END OF WORK PACKAGE TM 10 8415 236 10 0010 OPERATOR MAINTENANCE PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS 0010 1 INT
11. Unwanted gaps will allow air to penetrate outer guard CORRECTIVE ACTION Replace system with one of correct size END OF TASK SYMPTOM Clothing size is too small MALFUNCTION System will collapse and be unable to properly repel unwanted air intrusion CORRECTIVE ACTION Replace system with one of correct size END OF TASK TM 10 8415 236 10 0006 0006 2 SYMPTOM Clothing hook and loop fastening system contains debris MALFUNCTION May cause lack of adhesion between the two connecting hook and loop surfaces CORRECTIVE ACTION Use special hook and loop combing tool to clean clear the strip area of debris and other entanglements END OF TASK SYMPTOM Zipper is jamming due to stickiness MALFUNCTION Zipping unzipping will be difficult if not impossible CORRECTIVE ACTION Rub a thin coating of wax or lead pencil graphite on each side of the track and work zipper back and forth a few times The wax or graphite lubricates the zipper and allows it to open or close more easily END OF TASK SYMPTOM Zipper is damaged MALFUNCTION Zipping unzipping is impossible CORRECTIVE ACTION Turn in to central issue facility CIF and obtain a replacement END OF TASK END OF WORK PACKAGE TM 10 8415 236 10 0007 0007 1 2 Blank CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III HARDWARE REPLACE REPLACE This work package provides instructions for replacing the hardware in the E
12. hardware slide fasteners slide fastener thongs tape hook and loop and binding Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop and binding Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 6 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 17 18 During After Wind Jacket Wind Jacket 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock and canon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and l
13. lock snap fasteners and cannon clip Refer to higher Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged TM 10 8415 236 10 0010 0010 15 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 33 34 After Before Extreme Cold Parka Extreme Cold Trousers maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged TM 10 8415 236 10 0010 0010 16 Table 1 Preve
14. or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged TM 10 8415 236 10 0010 0010 10 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 24 25 After Before Mid Weight Trousers Soft Extreme Cold Wet Jacket cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level mainte
15. thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged TM 10 8415 236 10 0010 0010 14 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 31 32 Before During Extreme Cold Parka Extreme Cold Parka 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel
16. 0 0012 0012 2 Column 4 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Column 5 U I Unit of Issue U I Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 2 Column 6 Qty Rqr Indicates the quantity required Table 1 Components of End Item List COEI 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 1 8415 01 547 6577 8415 01 547 6580 8415 01 547 6680 8415 01 538 7780 8415 01 547 6681 8415 01 538 7785 8415 01 547 6691 8415 01 538 7786 8415 01 538 7787 8415 01 538 7791 8415 01 538 7795 8415 01 547 6789 8415 01 547 6800 8415 01 547 6815 8415 01 547 7008 UNDERSHIRT LIGHT WEIGHT SILK WEIGHT COLD WEATHER DESERT SAND GEN III PGC 03628 GL PD 06 01 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 3 1 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 2 8415 01 547 8674 8415 01 547 8675 8415 01 547 8683 8415 01
17. 0004 9 TM 10 8415 236 10 0004 1 2 3 5 6 7 4 8 9 TM 10 8415 236 10 0004 0004 10 DECALS AND INSTRUCTION PLATES Tags located on the item would be of the Care and Maintenance variety placed in specific spots on each of the items END OF WORK PACKAGE TM 10 8415 236 10 0005 OPERATOR MAINTENANCE OPERATION UNDER UNUSUAL CONDITIONS INITIAL SETUP Not applicable 0005 1 2 Blank INTERIM NUCLEAR BIOLOGICAL AND CHEMICAL NBC DECONTAMINATION PROCEDURES While it is not possible to prepare for all unusual conditions the ECWCS GEN III will be exposed to the following information should be helpful during unusual climatic conditions WARNING If the ECWCS is exposed to any nuclear biological or chemical NBC elements then dispose of in accordance with FM 3 11 3 END OF WORK PACKAGE TM 10 8415 236 10 0006 0006 1 CHAPTER 3 TROUBLESHOOTING PROCEDURES FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III TROUBLESHOOTING PROCEDURES INITIAL SETUP Not applicable This work package lists troubleshooting tasks for each component of the ECWCS GEN III along with the appropriate repair procedure NOTE The proper combination of sizes per component is incorporated into the general size of the system itself There is no mixing and matching necessary TROUBLESHOOTING PROCEDURE EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III SYMPTOM Clothing size is too big MALFUNCTION
18. 15 01 547 6224 8415 01 547 6226 8415 01 547 6229 JACKET EXTREME COLD WET WEATHER UNIVERSAL CAMOUFLAGE PATTERN GEN III PGC 03256 GL PD 06 06 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 11 9 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 10 8415 01 547 3662 8415 01 547 3674 8415 01 547 4171 8415 01 538 6672 8415 01 547 4177 8415 01 538 6680 8415 01 547 4194 8415 01 538 6677 8415 01 538 6679 8415 01 538 6681 8415 01 538 6683 8415 01 547 4234 8415 01 547 4248 8415 01 547 4250 8415 01 547 4303 TROUSERS EXTREME COLD WET WEATHER UNIVERSAL CAMOUFLAGE PATTERN GEN III PGC 03257 GL PD 06 17 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 12 10 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 11 8415 01 545 8544 8415 01 54
19. 236 10 0013 TM 10 8415 236 10 By Order of the Secretary of the Army GEORGE W CASEY JR General United States Army Chief of Staff Official JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0816202 DISTRIBUTION To be distributed in accordance with the initial distribution number 256967 requirements for TM 10 8415 236 10 These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028 The subject line must be exactly the same and all fields must be included however only the following fields are mandatory 1 3 4 5 6 7 8 9 10 13 15 16 17 and 27 From Whoever whomever avma27 army nil To TACOMLCMC DAForm2028 us army mil Subject DA Form 2028 1 From Joe Smith 2 Unit home 3 Address 4300 Park 4 City Hometown 5 St MO 6 Zip 77777 7 Date Sent 19 OCT 93 8 Pub no 55 2840 229 23 9 Pub Title TM 10 Publication 04 JUL 85 11 Change Number 7 12 Submitter Rank MSG 13 Submitter FName Joe 14 Submitter MName T 15 Submitter LName Smith 16 Submitter Phone 123 123 1234 17 Problem 1 18 Page 2 19 Paragraph 3 20 Line 4 21 NSN 5 22 Reference 6 23 Figure 7 24 Table 8 25 Item 9 26 Total 123 27 Text This is the text for the problem below line 27 TM 10 8415 236 10 PIN 084917 000 This fine document Was brought to you by me Liberated Manuals free army a
20. 36 10 0010 0010 18 TM 10 8415 236 10 0011 CHAPTER 5 SUPPORTING INFORMATION FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III SUPPORTING INFORMATION REFERENCES 0011 1 2 Blank SCOPE This work package lists related field manuals forms technical manuals and miscellaneous publications MISCELLANEOUS PUBS FORMS AR 700 138 Army Logistics Readiness and Sustainability CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipments CTA 8 100 Army Medical Department Expendable Durable Items DA Form 2028 Recommended Changes to Publications and Blank Forms DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual FM 3 11 2 Multiservice Tactics Techniques and Procedures for Chemical Biological and Nuclear Contamination Avoidance FM 4 25 11 First Aid Information SF 368 Product Quality Deficiency Report END OF WORK PACKAGE TM 10 8415 236 10 0012 COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEMS BII LISTS 0012 1 INTRODUCTION Scope This work package lists COEI and BII for the ECWCS GEN III to help you inventory items for safe and efficient operation of the equipment General The COEI and BII information is divided into the following lists Components of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the
21. 5 8566 8415 01 545 8642 8415 01 538 6278 8415 01 545 8661 8415 01 538 6289 8415 01 545 8724 8415 01 538 6300 8415 01 538 6308 8415 01 538 6312 8415 01 538 6315 8415 01 545 9542 8415 01 545 9579 8415 01 545 9582 8415 01 545 9610 PARKA EXTREME COLD WEATHER LOFT URBAN GRAY ECWCS GEN III PGC 03258 GL PD 06 07 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 13 11 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 12 8415 01 545 9907 8415 01 545 9914 8415 01 545 9955 8415 01 538 6720 8415 01 545 9958 8415 01 538 6695 8415 01 546 0019 8415 01 538 6704 8415 01 538 6706 8415 01 538 6707 8415 01 538 6709 8415 01 546 0040 8415 01 546 0117 8415 01 546 0118 8415 01 546 0119 TROUSERS EXTREME COLD WEATHER LOFT URBAN GRAY GEN III PGC 03259 GL PD 06 18 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 14 12 1 Illus Number 2 National Stoc
22. CWCS GEN III DRAW CORDS 1 Replace missing or defective elastic draw cords in length to match original 2 If barrel lock is broken tie ends of draw cords into large knots until a new cord can be obtained from the organizational supply unit END OF TASK END OF WORK PACKAGE TM 10 8415 236 10 0008 0008 1 OPERATOR MAINTENANCE FABRIC REPAIR INITIAL SETUP Materials Parts Sewing Kit WP 0013 Item 1 REPAIR This work package provides instructions for repairing the fabric of the ECWCS GEN III Base Layer 1 To mend a ripped seam Overlap the two edge and sew with straight and small stitches Figure 1 Straight Stitch 2 To repair a tear Place the two edges together on the inside and sew together Figure 2 Edge Sew 3 To mend a frayed edge Turn the frayed edge under and sew Figure 3 Turn Edge Under and Sew END OF TASK TM 10 8415 236 10 0008 0008 2 Parka Trousers NOTE The following procedures represent field expedient or temporary measures 1 Stitch Loosely stitch the rip or tear keeping the seam as flat as possible 2 Field Tape a Turn the garment inside out keeping the rip or tear as flat as possible b Cut the appropriate size of tape to cover the rip or tear c Round the edge of the tape to reduce fraying d Place the tape over the rip or tear and press firmly Figure 4 Sew Rip or Tear in Trousers END OF TASK END OF WORK PACKAGE TM 10 8415 236 10 0009 0009 1 OPERATOR MAINTENANCE CLEANING
23. ION UNDER USUAL CONDITIONS 0004 1 INITIAL SETUP Not applicable OPERATING PROCEDURES Keep ECWCS GEN III Clean Clothing keeps you warm by trapping warm air against your body and in the pores of the clothing itself If these pores become filled with dirt sweat or other grime the clothing will not be able to do its job efficiently Therefore your clothes should be kept as clean as possible to keep you as dry as possible Refer to WP 0008 Avoid Overheating During Activity The key is not to be hot or cold but comfortably cool Sweating is a sign that your body wants and needs to cool down Let the environment cool you down naturally to avoid sweating This may be as simple as opening buttons or unzipping the underarms of the soft shell parka instead of removing a whole layer of clothing Once you stop your work or feel yourself getting cold bundle up again just enough to keep cool Wear ECWCS GEN III Clothing Loose and Layered Clothes should fit loosely for comfort The more layers used the more warm air will be trapped Tight clothing will also prevent air from being trapped between your body and your clothing It is the trapped air that keeps you warm not the clothes Several thin layers working together will work better than one thick layer alone i e wear both the Light Weight and Mid Weight base layers with a Fleece Jacket insulation layer and the Soft Shell Jacket and Trousers outer shell layer Keep Clothing Dry Clothing must b
24. K PACKAGE TM 10 8415 236 10 0003 0003 1 2 Blank THEORY OF OPERATION THEORY OF OPERATION This work package discusses theory of operation of the ECWCS GEN III Extended Cold Weather Clothing System Generation III ECWCS GEN III is a breathable multi layered versatile insulating system that allows the soldier to adapt to varying mission requirements and environmental conditions The system is designed to maintain adequate environmental protection between 40 F and 60 F 4 C and 51 C The ECWCS GEN III system uses moisture management principles to transfer perspiration away from your skin so you will remain dry and warm Under certain conditions such as high work activity followed by inactivity the use of wool or wool cotton clothing items with ECWCS GEN III will reduce the level of environmental protection provided by ECWCS GEN III In cold wet and arctic environments it is recommended that you use only clothing items listed in the COEI list Cotton undergarments and ACUs cotton blends are not recommended for use with the GEN III ECWCS ECWCS GEN III is not cumbersome in weight and bulk the total system weighs approximately 13 pounds ECWCS GEN III is easy to maintain both in field and garrison environments if the special use and care instructions are carefully followed END OF WORK PACKAGE TM 10 8415 236 10 0004 CHAPTER 2 OPERATOR INSTRUCTIONS FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III OPERAT
25. REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 9 7 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 8 8415 01 546 9484 8415 01 546 9498 8415 01 546 9706 8415 01 538 6764 8415 01 546 9707 8415 01 538 6766 8415 01 546 9724 8415 01 538 6771 8415 01 538 6773 8415 01 538 6875 8415 01 538 7008 8415 01 546 9883 8415 01 546 9912 8415 01 546 9917 8415 01 546 9921 TROUSERS SOFT SHELL COLD WEATHER UNIVERSAL CAMOUFLAGE PATTERN GEN III PGC 03255 GL PD 06 16 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 10 8 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 9 8415 01 547 5739 8415 01 547 5741 8415 01 547 5763 8415 01 538 7001 8415 01 547 5765 8415 01 538 7012 8415 01 547 5797 8415 01 538 7761 8415 01 538 7764 8415 01 538 7767 8415 01 538 7769 8415 01 547 6146 84
26. RODUCTION General Preventive maintenance checks and services PMCS are performed to keep the ECWCS GEN III in operating condition The checks are used to find correct and report problems The operator is to do the PMCS tasks shown in PMCS Table 1 PMCS is to be done before during and after use of the ECWCS GEN III Before you use the ECWCS GEN III perform PMCS During use of the ECWCS GEN III periodically perform PMCS After you have used the ECWCS GEN III perform PMCS PMCS Column Description Column 1 ITEM NO The order the PMCS should be performed Column 2 INTERVAL Tells when the check should be performed Column 3 ITEM TO BE CHECKED OR SERVICED Tells which items to perform the PMCS procedure on Column 4 PROCEDURE Tells which procedure is to be performed If item cannot be repaired it must be replaced Column 5 EQUIPMENT NOT READY AVAILABLE IF Tells what conditions render the ECWCS GEN III unfit to perform the mission Table 1 Preventive Maintenance Checks and Services ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 1 2 3 4 Before During After Before Light Weight Drawers Light Weight Drawers Light Weight Drawers Light Weight Undershirt Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level
27. TM 10 8415 236 10 TECHNICAL MANUAL OPERATOR S MANUAL FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III DISTRIBUTION STATEMENT A Approved for Public Release Distribution is Unlimited HEADQUARTERS DEPARTMENT OF THE ARMY 30 JUNE 2008 TM 10 8415 236 10 a WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to personnel Also included are explanations of safety and hazardous material icons used within the technical manual For first aid information refer to FM 4 25 11 EXPLANATION OF HAZARDOUS MATERIALS ICONS GENERAL SAFETY WARNINGS DESCRIPTIONS WARNING Pressing starching dry cleaning or the use of fabric softener will degrade the ECWCS GEN III Failure to following these instructions could result in harm to the soldier WARNING DO NOT store in plastic bags that could trap moisture BIOLOGICAL biohazard symbol means that contact with nuclear or biological material can cause harm to the equipment or the user CHEMICAL drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue FIRE flame shows that a material may ignite and cause burns TM 10 8415 236 10 b WARNING If the ECWCS is exposed to any nuclear biological o
28. Weather Parka and Trousers Figure 7 are the components that make up the outer shell layer TM 10 8415 236 10 0002 0002 6 DESCRIPTION OF MAJOR COMPONENTS OUTER SHELL LAYER S Cont Wind Cold Weather Jacket Outer Shell Layer The Wind Cold Weather Jacket Figure 4 is made of a lightweight wind resistant and water repellant material It acts as a minimum outer shell layer improving the performance of moisture wicking of the insulation layers when combined with Body Armor and or Army Combat Uniform Use for wind stop protection during windy cool days This layer features a simpler collar instead of a hood a hook and loop fastening system for name tag rank and US Army emblem placement as well as pockets designed with mesh linings to aide in ventilation Figure 4 Wind Cold Weather Jacket TM 10 8415 236 10 0002 0002 7 DESCRIPTION OF MAJOR COMPONENTS OUTER SHELL LAYER S Cont Soft Shell Jacket and Trousers Outer Shell Layer Soft Shell Jacket Jacket Figure 5 features a storable hood shoulder pads with a hook and loop fastening system for name tag rank and US Army emblem placement adjustable cuffs underarm zippers pockets designed with mesh linings to aid in ventilation and an extended tail on the jacket to provide overlap to prevent snow from entering the system Soft Shell Trousers Trousers Figure 5 feature detachable suspenders compatible with all trousers front pockets with flap drop seat capability thig
29. ck on the Orders Subscriptions Reports tab From the dropdown menu select Establish an Account then select Tutorial and follow the instructions in the tutorial presentation Complete information for obtaining Army publications can be found in DA PAM 25 33 OVERVIEW This manual contains operating instructions and maintenance procedures for the Extended Cold Weather Clothing System Generation III ECWCS GEN III TO ORDER THIS TECHNICAL MANUAL FOLLOW THE LINK BELOW https www logsa army mil etms online htm This manual is divided into the following major sections Front Cover Provides information about the equipment covered by the TM Warning Summary Provides a summary of all warnings that apply throughout the manual Table of Contents Lists chapters and work packages in order of appearance TM 10 8415 236 10 vi Chapter 1 General Information Equipment Description and Data and Theory of Operation Provides descriptions equipment data and theory of operation information Chapter 2 Operator Instructions Provides sizing information donning information and operating instructions in both usual and unusual conditions Chapter 3 Troubleshooting Procedures Provides troubleshooting procedures for the ECWCS GEN III Chapter 4 Operator Maintenance Instructions Provides instructions on hardware replacement pad suspension replacement cleaning the ECWCS GEN III and PMCS Chapter 5 Supporting Information Provides refere
30. cuts frays or other damage to TM 10 8415 236 10 0010 0010 4 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 13 14 Before During Fleece Jacket Fleece Jacket Refer to higher level maintenance for repair 2 Check for sticky or damaged slide fastener Apply wax or graphite to sticky zipper or refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop and binding Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair the fabric or stitching Excessive damage to the slide fastener Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 5 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 15 16 After Before Fleece Jacket Wind Jacket 2 Check for cracked worn or otherwise damaged
31. e kept dry from the outside such as putting on Extreme Wet Cold Weather Jacket and Trousers during wet conditions and from the inside such as taking a layer off when you start to sweat Once your clothes are wet the water or sweat starts to evaporate drawing warmth away from your body 25 times faster than when dry NOTE Clothing combinations shown in Figures 1 through 8 represent both recommended and optional configurations Figure 1 Active Cold 0 to 30 F LEGEND Items to be Worn at this Temperature Cold 0 to 30 F 1 2 Light Weight Cold Weather Undershirt and Drawers 3 4 Mid Weight Cold Weather Shirt and Drawers 5 6 Soft Shell Jacket and Trousers 5 6 0004 2 TM 10 8415 236 10 0004 1 2 3 4 Figure 2 Active Wet Intermittent Wet 40 F 10 LEGEND Items to be Worn at this Temperature Wet Intermittent Wet 40 F 10 1 2 Light Weight Cold Weather Undershirt and Drawers 3 Wind Cold Weather Jacket 4 Soft Shell Trousers 0004 3 TM 10 8415 236 10 0004 1 2 3 4 Figure 3 Active Cold Wet 35 to 45 F LEGEND Items to be Worn at this Temperature Cold Wet 35 to 45 F 1 2 Light Weight Cold Weather Undershirt and Drawers 3 4 Soft Shell Jacket and Trousers 3 4 0004 4 TM 10 8415 236 10 0004 2 1 Figure 4 Active Extreme Cold 25 to 0 F LEGEND Items to be Worn at this Temperature Extreme Cold 25 to 0 F 1 2 Ligh
32. ecks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 28 29 Before During Extreme Cold Wet Trousers Extreme Cold Wet Trousers 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 13 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 30 After Extreme Cold Wet Trousers maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener
33. ent maintenance will be those prescribed by DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual DA PAM 738 751 or AR 700 138 Army Logistics Readiness and Sustainability REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your ECWCS GEN III needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance If you have Internet access the easiest and fastest way to report problems or suggestions is to go to https aeps ria army mil aepspublic cfm scroll down and choose the Submit Quality Deficiency Report bar The Internet form lets you choose to submit an Equipment Improvement Recommendation EIR a Product Quality Deficiency Report PDQR or a Warranty Claim Action WCA You may also submit your information using an SF 368 Product Quality Deficiency Report You can send your SF 368 via e mail regular mail or facsimile using the addresses facsimile numbers specified in DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion or degradation problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items Corrosion specifically occurs wi
34. essive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 3 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 10 11 12 Before During After Mid Weight Shirt Mid Weight Shirt Mid Weight Shirt maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for sticky or damaged slide fastener Apply wax or graphite to sticky zipper or refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for sticky or damaged slide fastener Apply wax or graphite to sticky zipper or refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive damage to the slide fastener Excessive cuts frays or other damage to the fabric or stitching Excessive damage to the slide fastener Excessive
35. h cargo pockets articulated knee adjustable ankle cuff and side zips on the lower leg to provide access when donning and doffing boots Legend 1 Storable Hood 2 Suspenders 3 Trousers 4 Jacket Figure 5 Soft Shell Jacket and Trousers 1 4 2 3 TM 10 8415 236 10 0002 0002 8 DESCRIPTION OF MAJOR COMPONENTS OUTER SHELL LAYER S Cont Extreme Cold Wet Weather Jacket and Trousers Outer Shell Layer The Extreme Cold Wet Weather Jacket and Trousers Figure 6 is a waterproof layer for use in prolonged and or hard rain and cold wet conditions It is best used when temperatures are alternating between freezing and thawing which creates mud and slush on the ground Suspenders can be used with trousers if desired Extreme Cold Wet Weather Jacket Features a storable hood and pass thru pockets Extreme Cold Wet Weather Trousers Features side zips on the lower legs to provide access when donning and doffing boots Legend 1 Storable Hood 2 Jacket 3 Trousers Figure 6 Extreme Cold Wet Weather Jacket and Trousers 1 2 3 TM 10 8415 236 10 0002 0002 9 DESCRIPTION OF MAJOR COMPONENTS OUTER SHELL LAYER S Cont Extreme Cold Weather Parka and Trousers Outer Shell Layer The Extreme Cold Weather Parka and Trousers Figure 7 provide superior warmth with high compactability low weight and low volume It is highly water and wind resistant providing wind and moderate moisture protection It is sized to fit ove
36. k Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 13 HOOD STORABLE COMPONENT PART OF THE MID WEIGHT COLD WEATHER AND EXTREME COLD WET WEATHER JACKETS REFERENCE ONLY NON PROCURABLE ITEM N A N A N A 14 8440 01 563 7025 8440 01 563 7026 8440 01 563 7027 8440 01 563 7029 SUSPENDERS TROUSER SOFT SHELL COLD WEATHER GEN III GL PD 08 73 81337 SIZE LENGTH IN INCHES SHORT 47 5 REGULAR 49 5 LONG 51 5 X LONG 53 5 N A ea 1 TM 10 8415 236 10 0012 0012 15 13 14 TM 10 8415 236 10 0012 0012 16 1 Table 2 Basic Issue Items BII END OF WORK PACKAGE 1 Illus Number 2 National Stock Number 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 QTY Rqr 1 N A TECHNICAL MANUAL TM 10 8415 236 10 OPERATOR S MANUAL EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III N A ea 1 TM 10 8415 236 10 0012 0012 17 18 Blank TM 10 8415 236 10 0013 EXPENDABLE AND DURABLE ITEMS LISTS 0013 1 INTRODUCTION Scope This work package lists expendable and durable items that you will need to operate and maintain the ECWCS GEN III This list is for information only and is not authority to requisition the listed items These items are authorized to your by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic
37. maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 2 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 5 6 7 8 9 During After Before During After Light Weight Undershirt Light Weight Undershirt Mid Weight Drawers Mid Weight Drawers Mid Weight Drawers Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair Check for cuts frays or other damage to the fabric or stitching Refer to higher level Exc
38. nance for repair 2 Check for cracked worn or otherwise damaged hardware Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise TM 10 8415 236 10 0010 0010 11 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 26 27 During After Extreme Cold Wet Jacket Extreme Cold Wet Jacket slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 12 Table 1 Preventive Maintenance Ch
39. nces information Components of End Items COEI Basic Issue Items BII Lists Expendable and Durable Items List and Additional Information for the ECWCS GEN III NAVIGATION This TM is in work package format All of the work packages contained within the TM are listed in the table of contents in the order they appear by chapters The work package sequences number e g WP 0001 is listed for each work package in the table of contents The work package sequence number is at the top of the first page of the work package and is also a part of the page number for each work package e g 0001 1 The page numbers appear at the bottom of each page OPERATION AND MAINTENANCE Before you use the Extended Cold Weather Clothing System Generation III ECWCS GEN III familiarize yourself with the assembly and fitting instructions and the operating instructions Chapter 2 Perform maintenance procedures Chapter 3 on a regular basis Always follow the WARNINGS and CAUTIONS TM 10 8415 236 10 0001 0001 1 CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III GENERAL INFORMATION SCOPE This manual covers the basic fitting and use instructions for the Extended Cold Weather Clothing System Generation III ECWCS GEN III hereafter referred to as the ECWCS GEN III MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipm
40. nd government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
41. ntive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 35 36 During After Extreme Cold Trousers Extreme Cold Trousers barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked TM 10 8415 236 10 0010 0010 17 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock snap fasteners and cannon clip Refer to higher maintenance for repair worn or otherwise damaged END OF WORK PACKAGE TM 10 8415 2
42. ommercial and Government Entity Code COEI Components of End Item COLD Clean Overheating Loose and Layered Dry CPC Corrosion Prevention and Control CTA Common Table of Allowances DA Department of the Army DoD Department of Defense F Fahrenheit ECWCS Extended Cold Weather Clothing System GEN III Generation Three JTA Joint Table of Allowances MTOE Modified Table Of Organization and Equipment NBC Nuclear Biological and Chemical NSN National Stock Number PGC Procurement Group Code TM 10 8415 236 10 0001 0001 3 4 Blank LIST OF ABBREVIATIONS ACRONYMS Continued TAMMS The Army Maintenance Management System TDA Table of Distribution and Allowances TM Technical Manual TOC Table of Contents TOE Table of Organization and Equipment U I Unit of Issue UOC Usable on Code UV Ultra Violet WP Work Package END OF WORK PACKAGE TM 10 8415 236 10 0002 0002 1 EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES The ECWCS GEN III allows you to dress to adapt to varying missions and environments It is important for you to have ECWCS GEN III components that fit you properly The ECWCS GEN III is made up of variable layers Modularity of the system allows you to adapt the components to your mission and environment The ECWCS GEN III helps the soldier retain body heat remain dry and provides ventilation The ECWCS GEN III is a multi layered insulating system The ECWCS GEN III provide
43. on and to aid in the transfer or moisture Legend 1 Undershirt 2 Thumbloop 3 Drawers Figure 1 Light Weight Cold Weather Undershirt and Drawers 3 1 2 TM 10 8415 236 10 0002 0002 3 DESCRIPTION OF MAJOR COMPONENTS INSULATION LAYER S Insulation Layer s The insulation layer s Figures 2 and Figure 3 are the intermediate layer s They provide volume to enable you to trap warm air between your body and the outer garments In addition the insulation layer s help wick away any excess moisture These layers should be comfortably loose to trap a sufficient volume of air The Mid Weight Cold Weather Undershirt and Drawers Figure 2 and Fleece Cold Weather Jacket Figure 3 make up the insulation layers The Fleece Cold Weather Jacket can also be used as an outer layer Mid Weight Cold Weather Shirt and Drawers Base or Insulation Layer Long sleeve top and full length bottom garments constructed out of polyester grid fleece Figure 2 The shirt is equipped with a zippered neck and thumb loops at the ends of the sleeves to aid in donning outerware over the shirt Provides light insulation for use in mild climates as well as acting as a layer for colder climates During movement provides an increase in surface area for the transportation of moisture away from the wearer It may be worn over the Light Weight Cold Weather Undershirt and Drawers as an insulating layer or next to the skin as a base layer Legend 1 Shirt
44. oop barrel lock and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 7 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 19 20 Before During Mid Weight Jacket Soft Mid Weight Jacket Soft 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged Excessive cuts f
45. r chemical NBC elements then dispose of in accordance with FM 3 11 3 TM 10 8415 236 10 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 30 JUNE 2008 i TECHNICAL MANUAL OPERATOR S MANUAL FOR EXTENDED COLD WEATHER CLOTHING SYSTEM GENERATION III ECWCS GEN III REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual If you find any mistakes or if you know of a way to improve the procedures please let us know Mail your letter or DA Form 2028 Recommended Changes to Publications and Blank Forms located in the back of this manual directly to TACOM Life Cycle Management Command ATTN AMSTA LC LMPP TECH PUBS 1 Rock Island Arsenal Rock Island IL 61299 7630 You may also send in your recommended changes via electronic mail or by fax Our fax number is DSN 793 0726 and commercial number 309 782 0726 Our e mail address is TACOMLCMC DAForm2028 us army mil A reply will be furnished to you DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TM 10 8415 236 10 ii TABLE OF CONTENTS WP Sequence No Page No WARNING SUMMARY a HOW TO USE THIS MANUAL i Chapter 1 General Information Equipment Description and Data and Theory of Operation General Information
46. r the Body Armor during movement or static activities Trouser design incorporates full side zips to allow for rapid donning and doffing over soft shell trousers For extreme cold weather and climates the outer most layer for last layer of protection Legend 1 Parka 2 Trousers Figure 7 Extreme Cold Weather Parka and Trousers 1 2 TM 10 8415 236 10 0002 0002 10 EQUIPMENT DATA The following table provides information pertaining to the physical data for the variable layers of the ECWCS GEN III NOTE Weights listed in Table 1 are approximate due to variations in individual sizes Table 1 Physical Data for the ECWCS GEN III Maximum Values for All Models Clothing Item Layer Weight LBS KG Qty Light weight Cold Weather Undershirt Base 0 35 0 16 2 Light weight Cold Weather Drawers Base 0 3 0 14 2 Mid weight Cold Weather Shirt Base or Insulation 0 7 0 32 1 Mid weight Cold Weather Drawers Base or Insulation 0 6 0 27 1 Fleece Jacket Insulation or Outer 1 05 0 48 1 Wind Cold Weather Jacket Outer 0 75 0 34 1 Soft Shell Jacket Outer 1 5 0 68 1 Soft Shell Trousers w suspenders Outer 1 6 0 73 1 Extreme Cold Wet Weather Jacket Outer 0 75 0 34 1 Extreme Cold Wet Weather Trousers Outer 0 85 0 39 1 Extreme Cold Weather Parka Outer 2 3 1 05 1 Extreme Cold Weather Trousers Outer 2 1 0 95 1 TOTAL SYSTEM WEIGHT KG 12 85 5 84 END OF WOR
47. rays or other damage to the fabric or stitching TM 10 8415 236 10 0010 0010 8 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 21 After Mid Weight Jacket Soft maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock and cannon clip Refer to higher maintenance for repair 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn or otherwise damaged hardware slide fasteners slide fastener thongs tape hook and loop barrel lock eyelet grommet and cannon clip Refer to higher maintenance for repair Hardware is cracked worn or otherwise damaged Excessive cuts frays or other damage to the fabric or stitching Hardware is cracked worn or otherwise damaged TM 10 8415 236 10 0010 0010 9 Table 1 Preventive Maintenance Checks and Services Continued ITEM NO INTERVAL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF 22 23 Before During Mid Weight Trousers Soft Mid Weight Trousers Soft 1 Check for cuts frays or other damage to the fabric or stitching Refer to higher level maintenance for repair 2 Check for cracked worn
48. s insulation to reduce the loss of body heat and help wick moisture away from your body The ECWCS GEN III is made up of layers that increase air space allow you to easily adjust to your activity level and is wind water proof repellant The ECWCS GEN III can be ventilated in order to release unneeded heat and allow moisture to escape TM 10 8415 236 10 0002 0002 2 DESCRIPTION OF MAJOR COMPONENTS BASE LAYER S The Base Layer Base layer Figure 1 are those adjacent to your body and should be worn comfortably loose The main purpose of these garments is to wick excess moisture away from your body The Light Weight Cold Weather Undershirt and Drawers silk weight make up the base layer The Mid Weight Cold Weather Undershirt and Drawers Figure 2 can be used as either a base or insulating layer Light Weight Cold Weather Undershirt and Drawers Base Layer Long sleeve top and full length bottom garments constructed out of Silk weight moisture wicking polyester Figure 1 The undershirt has a crew neck with long sleeves and is equipped with thumb loops at the ends of the sleeves to aid in donning outer ware over the shirt Flat seam construction reduces chafing Material aids in the movement of moisture from the skin to the outer layers both while the wearer is moving or static The drawers have an elastic waistband and standard front fly opening It is worn next to the skin or with the Mid Weight Cold Weather Shirt Drawers for added insulati
49. t Weight Cold Weather Undershirt and Drawers 3 4 Mid Weight Cold Weather Shirt and Drawers 5 Fleece Cold Weather Jacket 6 7 Soft Shell Jacket and Trousers 0004 5 TM 10 8415 236 10 0004 1 2 5 6 7 3 4 Figure 5 Static Cold Wet 30 to 45 F LEGEND Items to be Worn at this Temperature Cold Wet 30 to 45 F 1 2 Light Weight Cold Weather Undershirt and Drawers 3 Fleece Cold Weather Jacket 4 5 Extreme Cold Wet Weather Jacket and Trousers 0004 6 TM 10 8415 236 10 0004 1 3 2 4 5 Figure 6 Static Wet Above 45 F LEGEND Items to be Worn at this Temperature Wet Above 45 F 1 2 Light Weight Cold Weather Undershirt and Drawers 3 Mid Weight Cold Weather Shirt 4 5 Extreme Cold Wet Weather Jacket and Trousers 0004 7 TM 10 8415 236 10 0004 1 2 3 5 4 Figure 7 Static Cold 0 to 30 F LEGEND Items to be Worn at this Temperature Cold 0 to 30 F 1 2 Mid Weight Cold Weather Shirt and Drawers 3 4 Soft Shell Jacket and Trousers 5 Extreme Cold Weather Parka 4 3 0004 8 TM 10 8415 236 10 0004 1 2 5 Figure 8 Static Extreme Cold 50 to 0 F LEGEND Items to be Worn at this Temperature Extr Cold 50 to 0 F 1 2 Light Weight Cold Weather Shirt and Drawers 3 4 Mid Weight Cold Weather Shirt and Drawers 5 Fleece Cold Weather Jacket 6 7 Soft Shell Jacket and Trousers 8 9 Extreme Cold Weather Parka and Trousers
50. th metals It is an electrochemical process that causes the degradation of metals It is commonly caused by exposure to moisture acids bases or salts An example is the rusting of iron Corrosion damage in metals can be seen depending on the metal as tarnishing pitting fogging surface residue and or cracking Plastics composites and rubbers can also degrade TM 10 8415 236 10 0001 0001 2 CORROSION PREVENTION AND CONTROL CPC Continued Degradation is caused by thermal heat oxidation oxygen solvation solvents or photolytic light typically UV processes The most common exposures are excessive heat or light Damage from these processes will appear as cracking softening swelling and or breaking SF Form 368 Product Quality Deficiency Report should be submitted to the address specified in DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Not Applicable to the ECWCS GEN III PREPARTION FOR STORAGE OR SHIPMENT Do not store the ECWCS GEN III in a compressed manner for it tends to lose some of its thermal capability when stored this way To properly prepare for storage or shipment make sure that the system s components are loosely folded and are not wrapped in plastic LIST OF ABBREVIATIONS ACRONYMS Abbreviation Acronym Name AAL Additional Authorization List ACU Army Combat Uniform ATTN Attention BII Basic Issue Items C Celsius CAGEC C
51. tion 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 4 8415 01 546 0124 8415 01 546 0128 8415 01 546 0160 8415 01 538 8598 8415 01 546 0166 8415 01 538 8614 8415 01 546 0305 8415 01 538 8621 8415 01 538 8701 8415 01 538 8705 8415 01 538 8711 8415 01 546 0362 8415 01 546 0369 8415 01 546 0370 8415 01 546 0374 SHIRT MID WEIGHT COLD WEATHER DESERT SAND GEN III PGC 03260 GL PD 06 02 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE LONG XX LARGE X LONG N A ea 1 TM 10 8415 236 10 0012 0012 6 4 1 Illus Number 2 National Stock Number NSN and Illustration 3 Description Part Number CAGEC 4 Usable on Code 5 U I 6 Qty Rqr 5 8415 01 546 6712 8415 01 546 6713 8415 01 546 6722 8415 01 538 6739 8415 01 546 6721 8415 01 538 6742 8415 01 546 7444 8415 01 538 6747 8415 01 538 6752 8415 01 538 6754 8415 01 538 6768 8415 01 546 7504 8415 01 546 7536 8415 01 546 7550 8415 01 546 7662 JACKET FLEECE WEIGHT COLD WEATHER FOLIAGE GREEN GEN III PGC 03253 GL PD 06 03 81337 X SMALL SHORT X SMALL REGULAR SMALL SHORT SMALL REGULAR SMALL LONG MEDIUM REGULAR MEDIUM LONG LARGE REGULAR LARGE LONG X LARGE REGULAR X LARGE LONG X LARGE X LONG XX LARGE REGULAR XX LARGE

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