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ÿþM i c r o s o f t W o r d - B 5 0 1 u s e r m a n u a l . d o c

1. 2 The S curve time can be set by 4 sectors and be set by Cn 41 Cn 44 parameter respectively Voltage input frequency command gain Voltage input frequency command bias Current input frequency command gain Current input frequency command bias Current input frequency command gain Bn 05 Bn 06 Bn 07 Bn 08 Bn 09 10 Multi function analog input gain Bn 10 e Setting the gain and bias according to he corresponding voltage input frequency command current input frequency command and multi function analog respectively command value Max output gain frequency 100 Max output bias frequency 100 OV 4 mA Input voltage Input current If current command is used 10V 20 mA Fig 4 2 Analog Input Gain and Bias Adjutment 4 5 11 Auto torgue boost gain Bn 11 e The inverter can increase the output torque to compensate the load increase automatically through the auto torque boost function Then the output voltage will increase As a result the fault trip cases can be decreased The energy efficiency is also improved In the case that the wiring distance between the inverter and the motor is too long e g more than 100m the motor torque is a little short because of voltage drop Increase the value of Bn 11 gradually and make sure the current wil Inot increase too much Normally no adjustment is required Output voltage Base frequency Fig 4 3 Auto Torque Boost Gain e If the
2. Hz 0 153 BO 180 Constant capacity run deceleration a T fae O or 5 or O _ fae a O 5 5 4 T lt Nae D 5 J ON DH ae O O D a EAN W N i m i c in oa J 1 The voltage and frequency characteristic of motor 2 Max speed of motor 2 Select high starting torque only in the following conditions 4 46 1 The power cable length is long gt 150m 2 Voltage drop at startup is large 3 AC reactor is inserted at the input side or output side of the inverter 4 A motor with capacity smaller than the maximum applicable inverter capacity is used 3 Operation situation setting Sn 03 e Locked Sn 03 0 or 1 Whether the parameter can be monited or setting is subject to Sn 03 fo Ann Sno AnBmSnCn e Initialized factory setting of parameter Sn 03 7 12 e Initialized factory setting An L Bn U L Sn LILI except for Sn 01 02 and Sn 61 according to the use of different power supply 220V 440V 60Hz 200V 415V 50Hz_ or 200V 380V 50Hz also set terminal to 2 wire or 3 wire operation mode according the difference of Sn 03 setting value 4 Run command selection Sn 04 The input setting method of run command eWhen set the external terminal input Sn 04 1 and run source setting is 2 wire operation set by the Sn 03 run command is FWD STOP REV STOP If run source set is 3 wire operation set
3. Inverter overheat warning ON blink display overheat FJOG command ON forward jog run RJOG command ON reverse jog run PID integral reset ON reset PID control integral PID control invalid ON PID function invalid External fault A contact input External fault ON external fault input A contact External fault B contact input External fault OFF external fault input B contact Multi function analog input Analog input valid ON multi function analog ue AUX valid input DC braking command braking ON DC braking applied when command output frequency less than DC braking start frequency 2 p N Speed search command 1 Max fre speed ON speed search is performed search from max output frequency command Speed search command 2 Setting fre speed ON speed search is performed search from setting frequency command 4 53 Setting Function Description ee LOCAL REMOTE control 1 Operator control OFF Sn 04 Sn 05 determine run com and fre command input method ON local control operator control LOCAL REMOTE control 2 External terminal OFF Sn 04 Sn 05 determine control run com and fre command input method ON local control external terminal control RS 485 communication control Communication PLC application extension application control use Please refer to RS 485MODBUS PROFIBUS application Manual 26 No PG speed control PG invalid ON no PG speed control m Reset PG speed control integral PG time
4. Name PG speed control function Operation selection at PG Open Circuit Operation PG at large speed deviation Operation PG at overspeed detection deviation Operation Mode Selection During Auto _ Run 4 38 LCD display English Sn 40 0 PG invalid Sn 41 0 PG invalid Sn 42 0 Ist Dec Stop Sn 43 0 Ist Dec Stop Sn 44 0 Auto Run Invalid Cg 3 Continue to run 0 No control 1 Speed control accel and speed decel no integral control 2 Speed saccel and control decel integral control Q Deceleration to stop Bn 02 1 Stop free 2 Deceleration to stop Bn 04 3 Continue to run Q Deceleration to stop Bn 02 1 Stop free 2 Deceleration to stop Bn 04 3 Continue to run Q Deceleration to stop Bn 02 1 Stop free 2 Deceleration to stop Bn 04 3 Continue to run QO Auto Run mode not effective 1 Auto Run mode for one single cycle continuing running from the step if restarting 2 Auto Run mode be unfinished performed Factory setting Parameter LCD display ee Factory Function Name Description English setting Auto _Run Mode Operation Selection 1 4 39 periodically continuing running from the unfinished step if restarting 3 Auto Run mode for one single cycle then hold the speed of final step to run continuing running from the unfinished step if restarting 4 Auto Run mode for one single cyc
5. C of the ambient temperature 2 2 2 Ambient Temperature In order to improve the inverter s reliable running please install it in a good ventilated place if using in a close box please instal a cooling fan or air conditioner to maintain the temperature below 40 C 2 2 3 Measures In installation please take the dustproof cover to the inverter due to some metal chips which are easy to fall down to the inside of inverter Please take away the dustproof cover when finished the installation 2 3 The Way and Space of Installation The series inverter are installed cooling fan to force the cool wind To make it good you must install the inverter in a vertical way and keep enough space all around please refer to the followed picture 2 1 120mm min a Lt LT SSS a 150mm min 120mm min 150mm min ATR Fig 2 1 BDF B501 The Way and Space of Installation 2 4 Connection Requirements and Notes Please confirm turn off the input power supply before wiring terminals Please ask the electrician do the wiring terminals Always connect the ground lead E to ground When the urgency terminal get through please note that the action is effective Please don t touch the output terminal and connect it to the shell of motor CAUTION Please confirm the AC main circuit power supply is same to the inverter s related voltage Please don t perform a withstand voltage test to the inverter Please do the brake resistor and brake un
6. External PG Feedback power supply _ cy signe i may OPEN gt se R 5 485 Communication contact lle Q ll ahs PL om OF PELL WP ee fi ti 9 A t PG signal inpukt 4 group pulse Frequency command l iC Fig 2 17 The Inverter Connection Diagram Equal or Less Than 15KW Specification Remark Install MC is mainly used for avoiding Fault restart or drop power restart so the Fault output B terminal should connect to the MC control circuit a t j i 2 Shield wire Shield twisted wire 3 The terminal can be set as SINK or SOURCE interface when setting SINK interface the short jumper of TP2 must be set to SINK position and when setting SOURCE interface the short jumper of TP2 must be set to SOURCE position I 2 16 2 7 4 The Inverter Connection Diagram equal or over 18 5KW Specification External Braking Unit E a MCCB sec MB re P am j i j a a 7 mU R ine E i l vG i a j i Y ee BDF B901 A e E WG A eo N Fi ak gt ai The third ground Foward RunStop at 1 Close Foward Run 4 1 t z Reverse Run Stop Lalo Close Reverse Run AUT Py External Fault Pi Ary m Analog signal zg P output 1 2 Fault Reset int A PES nalog output Mme 0 10 1 ne Multi step Speed command 1 AE CND E d a i Multi step Speed command 2 i CE ki i Multi Function contact input g Jog command mi L CT i
7. SBEVPrUrilhL AC MOTOR SPEED CONTROLLER Q B501 Series user manual Sensorless current vector frequency inverter to oo 3 p g e i oe e pee y AA a a x p SPEF BDF B501 CAUTION A High voltage inside A CAUTION ngh votage muge A mmn l power Disconnect all power Seniste before open the cover a B501 4005 Please read the operation ual before instatation SS manual before installation Never connect AC power Spee ACS40V 8 7 1o output tormina iU V yy RURUS 13 74 Never connect AC gate 7 s to output terminais U 3 PREFACE Thank you very much for using BEDFORD B501 series high performance sensorless vector Read this instruction manual thoroughtly before installation operation maintenance and inspection of the inverter BDF 501 series high performance sensorless vector have high start torque auto torque and slippery difference compensation function stable operation without noises which also within PID simple PLC time function and impulse output it can be used in different aspects With LCD operator monitoring two parameters at the same time displaying chinese english and the copy of parameter function which save the time of debugging the outside terminal function is flexible all kinds of method control many kinds parameter monitor and adjust on line with standard RS 485CMODBUS communication fuction PROFIBUS c
8. Sn 24 1 frequency command is input at AIN 4 20mA Sn 24 2 frequency command is input at VIN and AIN that is the addition of VIN AIN Sn 24 3 frequency command is input at VIN and AIN that is the difference of VIN AIN However if VIN AIN lt 0 the frequency command is 0 25 Multi function input terminal function selection Sn 25 26 Multi function input terminal function selection Sn 26 27 Multi function input terminal function selection Sn 27 28 Multi function input terminal function selection Sn 28 The setting of multi function input function is shown below table Table 4 10 Multi function input setting LCD Setting Function f Description display English 00 FWD REV command 1 2 wire operation s STOP 2 wire STOP key 2 wire key operation mode command 4 52 display English 02 Multi speed command 1 Multi speed Multi speed frequency command 1 command switch 03 Multi speed command 2 Multi speed 04 Multi speed command 3 Multi speed Multi speed command 4 Multi speed s Acc amp dec switch command Acc amp dec switch OFF the first stage accel amp decel time Bn 01 Bn 02 ON the second stage accel amp decel time Bn 03 Bn 04 External baseblock command External baseblock ON inverter output baseblock External baseblock command External baseblock OFF inverter output baseblock Inhibit acc amp dec command Inhibit acc amp dec ON inhibit acc amp dec keep
9. and pulse frequency command Acc amp Dec time 0 0 6000 0s Acc amp Dec time can be set respectively Braking torque About 20 additional braking resistance can reach up to 125 Voltage Frequency 15 preset V F patterns optional and any V F characteristic setting patterns Main control function Immediately restart PID control auto torque compensation slip compensation RS 485 communication function speed feedback control simple PLC function 2 group analog analog output contact Other function Power tiime and run time cumulation record 4 groupsfault record and the latest fault record energy saving function setting Up Down operation MODBUS communication format pulse multiple output any unit display Local Remote switch key SINK SOURCE input interface optional Motor overload OL1 Electronic heat relay overload curve protection Overcurrent OC and Over 200 of rated output current N O sf aD O S ae O B g Q output short circuit SC protection Inverter overload OL2 Rated output about 150 for 1 minute stop 150 for 2 minute can 8 10 Protection function po feustom made S Overvoltage OV Main circuit DC voltage is about over 410V 220V class and 820V 440V class motor run and stop Under voltage UV Main circuit DC voltage is about under 200V 220 class and 400V 440 class motor run and stop Input phase protection Input phase loss protection operation motor coast t
10. hot protection characteristics Frequency command characteristics Selection at extern input terminal O voltage O 1OV VIN ees 4 20mA AIN 2 voltage 0 10V VIN AIN Sate current signal VIN AIN eee iesse ese see ss start overload alanalog signal curren tsignal of signal addition subtraction of Terminal factory setting 1S multi speed command 1 Terminal factory setting 1S multi speed command 2 Terminal factory setting is jog command Terminal factory setting 1S acc and dec time switch Multi functio 00 i Parameter LCD display D Factory Function Name l Description NO English setting input AUX function l 7 Multi funct ion output signal Multi funct ion analog output selection selection Multi function terminal R1A R1B R 1C function selection Multi function terminal DO1 functio n selection Multi function terminalDO2 R2A R 2C function selection Multi function analog output A01 selection Multi function analog output AOQO2 selection 4 36 Auxiliary fre command Sn 30 13 Sn 31 00 Sn 32 01 Sn 33 00 TerminalAO 1 frequency command Sn 34 01 Terminal A02 output frequency O Iin analog input terminal Aux 5 factorry setting auxiliary frequency command 0 Terminal 0 RIA RIB R 1C setting factory 1S N N fault output Ter
11. ASR proportion gain 2 Cn 49 Output frequency 100 s ASR proportion gain see Fig 4 20 44 ASR integral time 2 Cn 50 Output frequency 100 s ASR integral time see Fig 4 20 4 26 Proportion gain Cn 49 Cn 47 Da Output frequency 100 Integral time Cn 50 Cn 48 Oe Output frequency 100 Fig 4 20 The Relationship Between Output Frequency Proportion Gain and Integral Time 45 ASR upper bound Cn 51 46 ASR lower bound Cn 52 About the upper bound and lower bound please refer to the Fig 4 35 47 Excessive speed deviation detection level Cn 53 e Setting excessive speed deviation detection level is on the unit of Cn 02 100 1 e The disposal method of excessive speed deviation detection please refer to the parameter Sn 42 PG excessive speed deviation disposal 48 Overspeed detection level Cn 54 e Setting overspeed detection level is on the unit of Cn 02 100 1 e The disposal method of overspeed detection please refer to the parameter Sn 43 The disposal of overspeed deviation 49 PID integral upper bound Cn 55 50 PID primary delay time constant Cn 56 e Please refer to the Fig 4 4 PID control pane e PID integral upper bound Cn 55 When in PID control s integral upper bound setting rangeO 109 max output frequency is 100 for using there is no need to adjust the setting value If increasing the setting value of Cn 55 which can improve the integral s control if can t adjust
12. Output frequency lt Min output frequency Cn 07 e Frequency agree Setting value 02 Setting frequency agree Setting value 03 e Output frequency detection Setting value 04 e Output frequency detection Setting value 05 Please refer to frequency detection function Inverter run ready Setting value 06 e Low voltage detection Setting value 07 The DC voltage of main circuit is lower than low voltage detection level Cn 39 output contact ON e Output baseblocked Setting value 08 e Run command mode Setting value 09 The operator s REMOTE SEQ light when in Remote mode Sn 04 1 or2 or multi function input terminal setting Local Remote control 1 or Local Remote control 2 when the terminal is OFF The REMOTE SEQ is OFF when run command is set by operator in Local mode Sn 04 0 or multi function input terminal setting Local Remote control 1 when the terminal is ON e Frequency command mode Setting value 10 The operator s REMOTE SEQ light when in Remote mode Sn 05 1or2 or multi function input terminal setting Local Remote control 1 or Local Remote control 2 when the terminal is OFF The REMOTE SEQ is OFF when run command is set by operator in Local mode Sn 05 0 or multi function input terminal setting Local Remote control 1 when the terminal is ON e Overtorque detection Setting value 11 Please refer to the overtorque detection function 4 65 e Frequency command inval
13. by Sn 03 the run command is FORWARD STOP FWD REV 5 Frequency command selection Sn 05 The input setting method of frequency command 6 Stop method selection Sn 06 e There are 4 stop methods can be set 1 Deceleration to stop Sn 06 0 2 Coast to stop Sn 06 1 On ON K Dec time Output frequency K Output frequency Viri A injection beginnig DC injection braking time The inverter output is shut off when the stop requency Cn 16 command is input Cn 14 Fig 4 21 Deceleration to Stop Fig 4 22 Coast to Stop 3 Whole range DC injection braking stop Sn 06 2 4 47 OM OFF Run command if Dec time Cn 16 10 i DC injection braking time at stop Cn 16 awy Buryesg uoalu Jag Min baseblock time Cn 37 DC injection braking time 10 speed 100 speed Fig 4 23 Whole Range DC Injection Braking Stop e After stop command the min baseblock time Cn 37 it begins DC injection braking The DC injection braking time depends on the output frequency of run command baseblock and DC injection braking time Cn 16 stop e If whole range occurs DC injection braking OC overcurrent pleae delay min baseblock time Cn 37 After turn off the power of motor the counter electromotive force generated by the residual magnetic field in the motor can cause an overcurrent to be detected when DC injection braking stop is applied 4 Coast to stop with timer Sn 06 3 Run command Dec time Ti
14. control compensat ion PID control input PID control output 1 LCD display English Un 10 100 Terminal A02 analog Un 11 000 00000 Input terminal status Un 12 000 00000 Output terminal status Un 13 100 Un 14 10 0 Un 15 100 PID input Un 16 30 0 0 PID output Multi function analog output 10V 100 0 Open l Close input terminal 1 input terminal 1 input terminal 2 L ath input terminal 3 F x P input terminal 4 aoe input terminal 5 input terminal 6 input terminal 4 sr input terminal i r oar input terminal 4 5 0 Open 1 Close ojojoj m ej e o ol Relay contact Ri4 Ric Photo contact 001 DO Relay contact R2A R2C Reserved Reserved Reserved Reserved Reserved 100 0 Max output frequency frequency 10V Max o 100 0 Max output frequency utput frequency 10V Max o 100 0 Max output frequency utput frequency 10V Max o 100 Max output frequency utput frequency 4 75 Multi function LCD Function display Description analog Parametr No English output level a a a ee Un 17 100 PID of 10V Max o Un 17 control l utput PID output output 2 J frequency Overcurrent Fault Un 18 Fault message 1 message 1 Overcurrent Fault Un 19 Fault message 2 message 2 Overheat Fault Un 20 Fault message 3 message 3 Inverter Un 21 Fault overload Fault message occurred
15. e Motor rev unstable increase Cn 40 setting value 35 S curve characteristic time at acceleration start Cn 41 36 S curve characteristic time at acceleration end Cn 42 37 S curve characteristic time at deceleration Start Cn 43 38 S curve characteristictime at deceleration end Cn 44 e Adjust the S curve time during acceleration and deceleration it can prevent the machinery overload start and impact appearance e S curve characteristic time can be set respectively for beginning acceleration ending acceleration beginning deceleration and ending deceleration The relation between these parameters is shown Fig 4 19 4 25 Run OFF command Output frequency Fig 4 19 S Curve e Ater S curve time is set the accerleration time and deceleration time are shown below Cn 41 Cn 42 Acel time Acel time 1 or 2 _ _ 2 Cn 43 Cn 44 Decel time Decel time 1 or 2 HW___ 39 PG parameter Cn 45 It is the number of coder pulase rotating in one circle and the setting unit is 0 1P R 40 Motor pole Cn 46 The parameter is set in the unit of pulse The factory setting is 0 1 P R Cn 45 and Cn 46 should be satisfy the followed condition otherwise an error messenge will display input error Cn 46 41 ASR proportin gain 1 Cn 47 The ASR proportion gain of output frequency 0 see Fig 4 20 42 ASR integral time 1 Cn 48 The ASR integral time of output frequency 0 see Fig 4 20 43
16. 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command13 Freq Cmd 13 An 14 Frequency An 14 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 14 Freq Cmd 14 An 15 Frequency An 15 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command15 Freq Cmd 15 An 16 Frequency An 16 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command16 Freq Cmd 16 An 17 Frequency An 17 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 17 Freq Cmd 17 1 The displayed Setting Unit can be changed through the parameter Cn 28 2 At the factory the value of Setting Unit is 0 01Hz 4 1 4 2 The Parameter Can be Changed during Running Bn L UO Table 4 2 Under DRIVE mode the parameter group can be monitored andmodified during running Parameter LCD display Setting Factory Name i Setting range NO English Unit Setting l Bn 01 0010 0s Bn 01 Acceleration Time 0 0 6000 0s O 1s 10s Acc Time 1 Bn 02 0010 0s Bn 02 Deceleration Time 0 0 6000 0s O 1s 10s Dec Time 1 l Bn 03 0010 0s Bn 03 Acceleration Time 2 0 0 6000 0s O 1s 10s Acc Time 2 l Bn 04 0010 0s Bn 04 Deceleration Time 2 0 0 6000 0s 0 1s 10s Dec Time 2 Analog Frequency Bn 05 0100 0 Bn 05 l _ 0 0 1000 0 0 1 100 0 Cmd Gain Voltage Voltage Cmd Gain Analog Frequency Bn 06 000 0 Bn 06 l l 100 0 100 0 0 1 0 0 Cmd Bias Voltage Voltage Cmd Bias Analog Frequency Bn 07 0100 0 Bn 07 l _ 0 0 1000 0 0 1 100 0 Cmd Gain Current Current Cmd Gain Analog Frequency Bn 0
17. 200 V 380V 12 3 wire initialization 200 V 380V 13 15 reserved tHe tenoten seet 4 29 i Parameter LCD display a Factory Function Name l Description NO English setting Selection Control Mode Selection Frequency Command Selection Stop method selection Operator STOP function selection Inhibit REV setting Output frequency UP DOWN function 4 30 Run resouce Operator Sn 05 0 Ref Cmd Operator Sn 06 0 Dec Stop Sn 07 0 Stop Key Valid Sn 08 0 Allow Reverse Sn 09 0 Inhibit UP DOWN 0 Operator 1 s Control terminal 2 RS 485 communication Frequency Command 0 Operator 1 Control circuit terminal 2 RS 485 communication 0 Deceleration to Stop 1 Coast to Stop 2 Whole_range braking stop 3 Coast to Stop with Timer restart after time Bn 02 If operation command from control ter minal or RS 485 communication port 0 operator stop key effective l operator stop key not effective Q reverse run enabled 1 reverse run disabled QO Reference frequency 1S changed through the key UP DOWN pressing later followed by Function Parameter LCD display Name y NO English Sn 12 Frequency Sn 10 0 n Ref Cmd Fwd Char Command Characteristics Selection Sn 11 0 Scan Time 5 Scanning Times At InputTerminal ms Overtorque Sn 12 0 Detection Overtorqu
18. 33 e Overtorque detection function Setting the overtorque detection function valid Sn 12 1 e After acceleration the output fre reaches the dectection agree level during acceleration Cn 29 and within fre agree detection width agree fre output is ON Set Sn 30 Sn 32 03 During acceleration output fre lt fre agree detection level duing acceleration Cn 29 and output fre detection 1 signal is ON During deceleration output frequen lt fre agree detection level during deceleration Cn 30 and output fre detection signal 1 is ON Set Sn 30 Sn 32 04 During acceleration output fre fre agree detection level duing acceleration Cn 29 and output fre detection 2 signal is ON During deceleration output frequen fre agree detection level during deceleration Cn 30 and output fre detection signal 2 is ON Set Sn 30 Sn 32 05 4 When overload leading fault the inverter can detect the motor current if inverter output current overtorque detection level Cn 32 and last time over the overtorque time Cn 33 mutlti function output terminal external terminal R1A R2B R1C DO1 or R2A R2C can output the overtorque detection signal Motor current Hysteresis width 5 Cn 32 Overtorque detection signal Cn 33 Cn 33 Fig 4 17 Overtorque Detection Function e Use parameter Sn 12 and set only on the way of frequency agree detect overtorque or detect during running and
19. 7 1 3 Replace the accessories regularly To make inverter long and reliable operation do regular maintainance for the use lifetime of inverter s inside electronic accessories The inverter electronic accessories using lifetime is different according to ambient enviroment and using condition For general continuing use replace according to the followed stipulation also consider the using enviroment load status and the current situation of inverter and so on Table 7 3 showned is only provided for the maintainace and maintainance period of user as a reference Table 7 3 The Replacing Time of Inverter s Accessories Electrolytic condenser Printing circuit board 7 2 Storage and Safekeeping No use immediately when purchasing inverter need long turn or temporary storage should do several as follows 1 Put inverter to the stipulated temperature humidity range and no moist dust metal dust and have good air site 2 It needs make power test if no use over 1 year for the sake of resetting main circuit electrolytic condenser s characteristics During in charge using pressure regulator adjust inverter s input voltage to rated voltage slowly and the in charge time should be 1 2 hours at least 3 The aboved test should be done one time per year at least 7 3 Appendix Appendix 1 Exterior Dimension and Installation Dimension v 21 DRIVE FAD REV B pu BDF E501 Fig A Digital Operator Exterior Dimension Fig B Th
20. Acceleration Stall Prevention During Comm Fault detection Display Operator Unit Display Unit Cn 16 00 5s DC Braking Stop Cn 17 00 0s DC Braking Start Time Cn 18 100 Freq Cmd Bound Cn 19 000 Freq Cmd Low Bound Up 0 109 0O 109 Frequency Cn 20 000 0Hz 0 0 oS Cn 20 0 1Hz 0 0Hz Jump Point 1 Freq Jump 1 400 0Hz Cn 21 000 0Hz Freq Jump 2 0 0 E 0 1Hz 0 0Hz 400 0Hz Frequency Cn 22 000 0Hz 0 0 oy Cn 22 0 1Hz 0 0Hz Jump Point 3 Freq Jump 3 400 0Hz Cn 23 01 0Hz Freq Jump Width oN gt 30 200 0 39999 Cn 24 00 Retry Times Cn 25 170 Acc Stall Cn 26 160 Run Stall 30 200 Cn 27 01 0s Comm Fit Det Time Cn 28 00000 Operator Unit Disp f Parameter LCD Setting Seting Function Name No display English range Unit Freq Agree Detection Level During Accel Freq Agree Frequency Detection Level Agree During Decel Detection Frequency Agree Detection Width Overtorque Over Detection Level torque Detection Overtorque Detection Time Carrier Carrier frequency Frequency tthe Speed Search Control Time V F Curve in Speed Search Low Low Alarm Voltage Detection Detection Level Slip Slip Compensation Cn 40 Comp Primary Delay Time S curve S curve Characteristic Cn 41 time Time at Accel Start 1 Speed Search Cn 35 i Detection Level
21. Change to REY Deceleration to Stop DL l Fress 3 times E PL Press 4 times a gt eS ENTER G3 Press 4 times Niy RUN a RESET ENT ERY Fao REV STOP 3 6 An O1 Fre command 1 n 01 Input voltage Cr Oiemy 40 bY Input voltage Cn 01 330 0Y Fre corn 00G Mfz BDF l Fre com 00 ve z BDF Fre com 015 Diez BDF Entry Accepted Output com 0 00Hz Fre command 15 00Hz Gutput fre 15 00Hz Fre command 15 00Hz Fre com 015 ute gt BOF Entry Accepted Output Fre 50 00Hz Fre command 50 00Hz Output Fre 50 00Hz Fre command 50 00Hz Mutput Fre O O0Hz Fre command 50 00Hz LED OFF Display 0 5 sec Confirm the display LED ON LED FWD ON Display 0 5 sec Confirm the display LED ON Display 0 5 sec Confirm the display LED ON p gpltstoe ON Blinking while t decel erun Example of operator operation use A and Vv key to display monitored contents Operator Display Display frequency Fre cmd 050 00Hz BDF command p psz mz rr gt gt E Display monitored contents Fre cmd 50 00Hz fre putput 50 00Hz Display output current Fre cmd50 00Hz ou tput current 2 5A Display output voltage pay Ome amp Fre cmd 50 00Hz output vol 380V Fre cmd 50 00Hz D C vol 510V Display DC voltage Fre cmd50 00Hz ou tput vol 380V lt gt Display output voltage Fre cmd50 00Hz ou
22. EEEE E E Fre command F Ap 07 penn es ane eee eee eee m m a e e a e e m e Fre command D i An Ob BE nE DAEA RE HENE Enn ee nA REN EEEE n aana EN nN ENEE E fre i command 5 ine 05 SSS SSS ee SSE TETTI LITTIETIETAETE Fre command 4 i An O4 a a a Se EEELE Fre command 3 i An IEF SS se ee eee ee ee ee T y r CALE Ladi a EES a I i i l l TA i H An 16 An 01 H i l t i i i I E Terminal i j i Time i ania F H ATT FWD running com T i i p ONY OF a L i P FF E ON i Multi speed com 1 5 H E E d 7 p I OFF f on f Multi speed com 2 E i E Multi speed com 3 gt i OFF os ON i a i i H i i i l orp ON Jog command iy i i Urr i ON W i i i i Fig 4 32 16 Step Speed Running Control 1 When Sn 05 0 main speed frequency command is determined by An 01 however when Sn 05 1 main frequency is input by analog main speed command terminal VIN AIN 2 When Sn 29 0 secondary frequency as Fig 4 32 s second frequency setting is analog input by terminal AUX if Sn 2940 secondary frequency is set by An 02 Acc amp dec time switch setting value 07 e Two speed acc amp dec time switch control please refer to 4 4 page two speed acc amp dec time setting External baseblock A contact Setting value 08 External baseblock B contact Setting value 09 e Use external terminal as control inverter baseblock e During running As
23. Measure main overvoltage DC voltage is too operation circuit DC blinking high while on ouput voltage if too of inverter high adjust power voltage Alarm overheat The overheat alarm No e Overload e Check cooling blinking signal input of operation Cooling fan fault fan filter and external terminal e Ambient temperature ambient is too high temperature e Clogged filter Alarm The inverter output No e Machine operation Check machine overtorque current is bigger than operation fault operation blinking overtorque detection Set proper level Cn 26 and verload detection 5 4 LCD display Fault contents Fault Error causes Action to be taken contact continue to run after Pp level Cn 32 setting Sn 12 to Acc amp Dec time are Adjust acc amp dec overtorque detection Acceleration stall External blinking Alarm RS 485 baseblock blinking Alarm baseblock blinking fault prevention function command simultanedouly detected by a period of stop according to the method setting Sn 04 MODBUS communication fault but continue to run digital operator External input operation stop output motor coast to stop 500ms inverter inverter baseblock signal inverter and No operation too short e Heavy load e Excessive load impact occurs while operating No operation No operation Communication Transmission fault of No operati
24. Motor motor OOrpm Feedback is set speed speed Motor speed e Frquency command Un 01 e Output frequency Un 02 e Output current Un 03 e Output voltage command Un 04 e The main circuit DC voltage Un 05 Through the setting of Sn 33 Sn 34 the aboved contents can be displayed by the multi function analog output terminal AO1 A02 output O 1OV voltage signal External analog command VIN Un 06 The parameter can monitor external analog command VIN terminal voltage O 100 0 10V and the external analog command voltage is also can be output by multi function analog output terminal A01 or A02 Sn 33 05 or Sn 34 05 The analog command is PID feedback when PID control is enable Please refer to page 4 7 PID control pane and appendix 3 PID wiring diagram External analog command AIN Un 07 The parameter can monitor external analog command AIN terminal current O 100 4 20 mA and the external analog command voltage is also can be output by multi function analog output terminal A01 or A02 Sn 33 07 or Sn 34 07 The analog command is PID feedback when PID control is enable Please refer to page 4 7 PID control pane and appendix 2 PID wiring diagram e Multi function analog input command AUX Un 08 The parameter can monitor multi function analog input command AUX terminal voltage O 100 0 10V which is also can be output by multi function analog output terminal AOI or A02 Sn 33 07or Sn 34 07 The analog com
25. RST UVW 35 P PINE Remark If the connection line is bigger 30m you should choice more bigger first gear about the 2 BDF B501 4025 R S T U V W O PNE BDF B501 4030 R S T U V W O PNE B 2 2 5 A 4 10 10 16 16 5 5 35 35 connection specifications 2 6 3 The Instruction of Main Circuit Input power supply R S T Ground terminal E DC generatrix P N Connection brake resistance Motor connection U V W 2 6 4 The Function of Main Circuit Please connect correctly according to the corresponding function the table is as follows Table2 2 The Function of Main Circuit Terminal Terminal Function Connect AC power supply input terminal to 3 phase or 1 phase AC power _ supply Connect 3 phase AC motor to inverter output terminal 2 5 2 6 5 The Composing of Main Circuit Control Control l L Cooling Fan Cooling Fan a ES SS SS ee ee iS SS ee l 1 5 15kWF 18 5 45kW a inaie E l F me i Power Contral supply circuit J i l Os Cooling Fan e SS ee ee soon ei aims mt amis ec enim an tee ec Fig 2 8 the Main Circuit Board of Inverter 2 6 2 6 6 The Standard Connection Diagram External braking unit External braking resistance External nie reactor External braking unit Fig2 9 the Main Circuit Standard Connection of Inverter 2 7 2 6 7 The Connection Methods of Main Circuit The section are mainly introduce the input output of th
26. Speed Search Cn 36 02 0s Cn 36 j 0 1 25 5s Time Sp Search Time Cn 37 0 5s l l 0 5 5 0s 0 Min B B Time Min Baseblock Voltage Factory Setting Cn 29 000 0Hz Acc Det Level Cn 30 000 0Hz Dec Freq Det Level Freq 0 0Hz 0 0Hz 0 0 oes 0 1Hz 400 0Hz 0 0 Co 0 1Hz 400 0Hz 0 1 25 5Hz 30 200 rom s ace Cn 31 02 0Hz F Agree Det 2 0Hz Width Cn 32 160 Tq Over Det Level Cn 33 00 1s Over Tq Det Time Cn 34 6 Carry_Freq Setting Cn 35 150 150 Sp Search Level N 1 0 1s 2 0 1s 5 0 Cn 38 100 Sp search V F 10 100 100 Gain Cn 39 200V Low Volt Det 400V Level Cn 40 02 0s Slip Filter N 2 Q 1s Cn 41 0 0s 0 0s S1 Curve Time f Parameter LCD Setting Seting Factory Function Name A No display English range Unit Setting S curve Characteristi Cn 42 0 0s Time at Accel S2 Curve Time End S curve Characteristic Cn 43 0 0s Cn 42 Cn 43 Cn 44 Cn 47 Cn 49 Torque feedback control Cn 50 Cn 53 control Cn 56 Time at Decel S3 Curve Time start S curve Characteristic Time at Decel S4 Curve Time Cn 45 0000 0 0 0 Cn 45 PG parameter 0 1P R 0 0P R PG parameter 3000 0P R Pole of Cn 46 04P pole Cn 46 27732 motor no of motor Cn 47 0 00 SET l 0 00 2 55 l ASP gain 1 gain ASR integral Cn 48 01 0s l 0 1 10 0s 0 Is 1 0s time 1 ASR gain 1 ASR Cn
27. according to the setting value of Sn 35 e Example If Sn 35 0 the pulse outpout is 50 pulse second duty 50 when inveter output 4 67 frequency is 50Hz e Please refer to page 4 50 pulse signal output e Sn 35 setting pulse multiplication is as follows 12F 12X inverter output frequency 1 28 180 0Hz 36F 36X inverter output frequency 0 5 60 0Hz 36 Inverter address Sn 36 37 RS 485 communication baud rate setting Sn 37 38 RS 485 communication parity setting Sn 38 39 RS 485 communication fault stop method Sn 39 e The BDF B501 inverter has a built in RS 485 port for monitoring inverter status and reading the parameter setting Unde rthe remote mode operation the inverter status and the parameter settings can be monitored Moreover the user can change the parameter ssetting to control the motor operation e BDF B501 series will use MODBUS protocol to communicate with external units by means of the cable line form RS 485 port The parameter definition is as follows Sn 36 Inverter address set the range 1 31 Sn 37 0 1200bps data communication speed bit sec 1 2400bps 2 4800bps 3 9600bps Sn 38 0 no parity even parity 2 odd parity Sn 39 0 Deceleration to stop In RS 485 communication fault according to Bn 02 1 Coast to stop 2 Deceleration to stop in deceleratino time 3 Continue to run Stop if press STOP key e Every data stream has a data length of 11 bits 1 start bit 8 amp 8 data bits 1 parity bit
28. after dectecting overtorque continue to run or leave off output 28 Carrier wave frequency setting Cn 34 Lower the carrier frequency can decrease the noise interference and leakage current Its setting 1s range 1 6 2 5kHz 15kHz shown below Carrier wave frequency kHz 2 5kHz Cn 34 setting Cn 34 1 2 3 4 5 e 2 5 kHz 15 kHz ao Carrier wave frequency F factory setting Audio noise oe louder insensible e Usually the carrier wave frequency doesn t need to be adjusted except for the wiring distance is long between inverter and motor please decrease the carrier wave and leakage current according to the below table Wiring distance 30m 30m S0m 100m Carrier lt 15kHz lt 10kHz lt 55kHz 2 5kHz frequency Cn 34 29 Speed search detection level Cn 35 30 Speed search time Cn 36 31 Min baseblock time Cn 37 4 23 32 Speed search V F curve gain Cn 38 e Speed search function The speed search function will search the speed of a frequency coasting motor from the frequency command or max frequency downward And it will restart up smoothly from that frequency or max frequency It is effective in situations such as switching from a commercial power supply to an inverter without tripping occurred e Speed search operation sequence as follows lt 0 5 Sec ed FW Dior REV run command speed search command ee Max output frequency Synchronous speed dectect
29. and 1 stop bit If Sn 38 0 the parity bit is1 e There are three different commands used for communication between inverter and external units 1 Read command External controller can read inveter inside data 2 Write command External controller can write memory data to inverter to control inverter operation 3 Circuit test command Test the communication circuit wiring situation between external controller and inverter e Change the setting value of Sn 36 Sn 37 Sn 38 will be effective in the next start time after turning off the inverter 4 68 e Do not make the DRIVE PRGM mode while writing the data into inverter e For more details of RS 485 please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement 40 PG speed control function selection Sn 40 e Sn 40 0 No speed control function 1 Enable PG feedback speed control no integral control in ACC amp DEC 2 Enable PG feedback speed control integral control in ACC amp DEC 41 Operation selection at PG opens Sn 41 ot41 0 Deceleration to stop Bn 02 1 Coast to stop Display PG OPEN Faulk message 2 Decele ration to stop Bn t Sorte to nm 42 The disposal of PG speed deviation over Sn 42 Sr 42 0 Deceleration to stop Br U2 Display Speed Dewiat Over Faulk message Coast to stop 2 Deceleration to stop Bn O 4 3Contnue to nm Blinking display Speed Deviat Over warning message 43 PG overspeed detection Sn 43 Sn 43 0 Dece
30. by 20 character Ti a Fi j Keysi Key functions are defined m Table3 1 Fig 3 1 BDF B501 Operator 3 1 e Remote Local switch function key Local operation mode run command is controlled by operator input SEQ LED extinguished frequency command is controlled by operator input REF LED extinguished Remote operation mode run command is controlled by external terminal Sn 04 1 or RS 485 communication interface Sn 04 2 input SEQ LED light frequency command is controlled by external terminal Sn 05 1 or RS 485 communication interface Sn 05 2 input REF LED light Table3 1 Operation key function PRGM DRIVE Switches over between program mode PRGM and drive Key mode DRIVE DSPL Key Display operation status ica JOG Key Enable jog operation from LCD digital operator in operation DRIVE FWD FWD REV Key Select the rotation direction from LCD digital operator REV M 5 RESET Key Set the number of digital for user constant settings Also it i e ee INCREMENT Select the menu items groups functions and user constant DECREMENT Select the menu items groups functions and user constant key d name and decrement set values ENTER Key Select the menu items groups functions and user constants name and set values EDIT After finishing the above action press the key ENTER is used The LED will light STOP Key Stop B501 series operation from LCD digital operator The STOP key can be enabled or disabled
31. j starting frequency I I Cn 17 Cn 16 DC injection braking at start DC injection braking at stop Fig 4 12 DC Braking Function 12 Frequency command upper bound Cn 18 13 Frequency command lower bound Cn 19 e Output frequency can be set upper bound and lower bound e When making the run command if the frequency command is bigger than the command upper bound the output frequency should restrain the upper bound value if the frequency command is less than the command lower bound the output command should restrain the lower bound lower bound Cn 19 gt 0 e Setting frequency upper lower bound is on the base of max output frequency Cn 02 100 If setting upper lower Cn 19 gt Cn 18 will display frequency restrain setting wrong 4 18 Output frequency Cn 19 frequency command 100 Fig 4 14 Frequency Jump Control 14 Frequency jump 1 Cn 20 15 Frequency jump 2 Cn 21 16 Frequency jump 6 Cn 22 17 Frequency jump width Cn 23 e To avoid the machinery inherently libration frequency produced resonance it can set jump frequency to avoid resonant frequency Output frequency T Cn 202 Cn 212 Cn 22 set frequency command Fig 4 14 Frequency Jump Control e The motor can t be stable speed run in frequency jump interzone but if accelerate speed the output frequency can be stable through the interzone according to the accel decel time e Frequency jump 3 Cn 20 Cn 22 setting value is 0 0Hz the f
32. last three n message 4 Fault e message 4 The parameter of time Un 22 240 period l OHr Last After fault will reset accumulated Un 22 btween fault run time will be cleared last fault time and the nearest fault Un 23 240 OHr Frequency Run command Un 23 accumulate while fault d when occurred occurs fault Un 24 60 0 OHz Output Frequency command while fault Un 24 frequency occurred when occurs Parametr No re m Un 25 Un 32 Function Output current while fault occurs Output voltage while fault occurs DC voltage while occurs fault Input terminal status while fault occurs Output terminal status while fault occurs Time elapsed After power on Run accumulat ed time Soft version number LCD display English Un 25 12 5 A Output current when occurs fault Un 26 400 OV Output voltage while occurs fault Un 27 520 OV Un 28 000 00000 Input terminal status Un 29 000 00000 Output terminal while fault Un 30 100 Hr Un 31 2Hr Run accumulate d time Un 30 000 0l Same as Un 11 display terminal status Display total time elapsed after power ON Accumulated inverter run time Manufacturing use 4 77 Multi function Multi LCD function Function display Description analog Parametr No English output level Feedback Un 33 000 Display motor speed while PG 10V
33. leration to stopi EBn 02 1 Coast to stop Display Oyver Speed 2 Decele ration to stop Bn 0 4 SContine to nin Blinking display Overspeed warnning message 44 Auto run mode selection Sn 44 45 Auto run mode setting Sn 45 Sn 60 e Auto run mode selection and run use multi speed frequency command 1 16 An 01 An 16 and auto run mode time parameter Bn 21 Bn 36 to work in auto run mode selection Sn 44 which can be used simply PLC running operation mode The speed running direction used parameter Sn 45 60 e When set in auto run mode the run direction is set by operator multi function input terminal or RS 485 is ineffective e When set in auto run mode the multi speed command 1 4 of multi function input terminal 6 frequency UP DOWN are ineffective but input FJOGRJOG command the JOG has priority of others refer to Sn 25 28 e The examples of all kinds of auto run mode are as follows 4 69 a Single cycle running Sn 44 1 4 The inverter finishes a cycle according to the setting run mode and then stop running eg Sn 44 1 or 4 Sn 45 47 FWD Sn 48 2 REV Sn 49 60 0 An 01 15Hz An 02 30Hz An 03 50Hz An 04 20Hz Bn 21 20s Bn 22 25s Bn 23 30s Bn 24 40s An 05 16 0Hz Bn 25 36 0s Frequency j 1 e eea An U2 SUH 2 H Loz i 3 0s 255 30s 40s Bn 21 Bn 272 Bn 3 Bn 2 4 a b Periodic running Sn 44 2 5 The inverter finishes a cycle according to the setting run mode the
34. light is OFF e The LOCAL REMOTE switch only under the situation of inverter stop mode RS 485 communication control application Setting value 25 e When use RS 485 communication control multi function input terminal can replace PLC application s expansion contact Please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement No PG speed control Setting value 26 Reset PG speed control integral value Setting value 27 e Whether accept adscititious PG control compensation capacity using external terminal control which also can clean integral value out frequency tar output freg command P i limiter optional Cr 4 49 PG speed feedback detected ramp rotor speed Gn 51 52 Integral time Cr 48 50 Fig 4 35 PG Speed Control Pane Frequency UP DOWN function Setting value 28 The inverter can use either operator and external multi function input terminal terminal and 8 as output frequency UP DOWN control please refer to the output frequency UP DOWN function e Firstly setting run command and frequency command external terminal input Sn 4 1 Sn 5 1 after resetting Sn 28 28 terminal change to frequency UP function automatically the primary function invalid then entering into external input terminal and as output frequency UP DOWN control e Operation sequence is as follows External terminal UP ON OFF OFF ON function External terminal DOWN OFF ON OFF ON funct
35. s input feedback capacity and frequency command s error value 4 Positive pattern referenced frequency plus PID control output differential controller s input feedback capacity 5 Converse pattern differential controller s input is feedback capacity and frequency command s error value 6 Converse pattern differential controller s input is feedback 7 Converse pattern referenced frequency plus PID control output differential controller s input feedback capacity and frequency command s error value 8 Converse pattern referenced frequency plus PID control input differential controller s input is feedback capacity 21 Auto run mode time Bn 21 Bn 36 e In auto run mode the time for individual step is refer to the Sn 44 Sn 60 the selection and setting of auto run mode 22 Timer function ON delay time Bn 37 23 Timer function OFF delay time Bn 38 e Multi function input terminal parameter setting Sn 25 28 19 and multi function output terminal parameter setting Sn 30 32 21 is set to timer function s delay time It can eliminate the interference of ordinary inspective machine and switch action when setting the ON OFF delay time Bn 37 Bn 38 properly e When the timer function input ON times is longer than the value set for Bn 37 the timer function output turns ON e When the timer functon input OFF timers is longer than the value set for Bn 38 the timer function output turns OFF as sh
36. the shell in power If the inverter has set the function of restart when power off please don t close to the machine equipment due to if power on the inverter will restart all of a sudden Never touch the brake resistor when the two sides s high voltage discharge lead to high temperature Before operation be sure the motor and machine s using 1s within the allowed range In operation never check the signal All the parameters of the inverter have been preset at the factory Do not change the settings unnecessarily 3 1 Operator Display and Handling BDF B501 series inverter take use of LCD Chinese and English display operator which has two model DRIVE mode and PRGM mode when the interver is stopped DRIVE mode or PRGM mode can be selected by PRGM pressing the key In DRIVE mode the operation is enabled Instead in the PRGM mode the parameter settings for operation can be changed but the Operation is not enabled The component names and function are shown as below operation mode mdicators DRIVE cht when m DRIVE mode MW cht when there is a forward ran command input EY Jit when there is a reverse run command input SEG sit when the nan command is enabled from the control circuit terminal or Ra 483 port REMOTE mode lit when the frequency reference from the control circuit terminals VIN or AIH or RS 425 port is enabled l REMOTE mode LCD display Chinese display 2 line by amp character English display 2 line
37. time Output frequency Bn 02 or Bn 04 ee Input stop command inverter stop i output motor run freely Output 100 speed frequency Output frequency at run command OFF Fig 4 24 Coast to Stop with Timer e After the stop command is executed no accept the run command ON or OFF within T1 time The T1 time depends on the output frequency when run command OFF and the deceleration time Bn 02 or Bn 04 7 Operator STOP function selection Sn 07 e When run command is come from external terminal or RS 485 communication port while the operator STOP valid invalid setting Sn 07 0 valid when external terminal or RS 485 communication port run press STOP key during running and the LED light of STOP key motor stop according to Sn 07 setting Sn 07 1 when external terminal or RS 485 communication port run press STOP key invalid during running 8 Prohibition of REV setting Sn 08 The motor can t REV when setting prohibition REV Sn 08 1 9 Output frequency UP DOWN function Sn 09 e Output frequency is operated by output frequency UP DOWN directly 4 48 Sn 09 0 After alter frequency command by the operator increasing decreasing AJ i required to press ENTER key and the output frequency will change Sn 09 1 Output frequency can be operated as UP DOWN by increasing decreasing key directly If Press ENTER key turn off the power supply and recall the power supply it still can record the frequency command before turnnin
38. voltage is limited 1 V F output voltage is not limited 0 invalid Too much a torque 1 i Parameter LCD display a Factory Function Name l Description NO English setting Function Selection eristic selection Stall Prevention 60 15 during i Function Selection Stall prevention Sn 16 during run function selection Fault Retry Sn 17 Setting Operation Selection Sn 18 At Power Loss Zero Speed Selection Sn 15 1 Dec Stall Valid Sn 16 1 Run Stall Valid Sn 17 0 Retry No O P Sn 18 0 PwrL_to ON Stop O P may cause the stall 1 valid stop acceleration if current exceeds Cn 25 setting 0 invalid installed with external brake unit 1 valid no external brake unit used O invalid 1 valid deceleration time for Stall prevention during running no external brake unit used 1 2 valid Deceleration time2 for Stall prevention during running no external brake unit used 0 Do not output fault retry Thef ault contact doesnot operate 1 Output fault retry The fault contact operates O stop running 1 continue to run Zero command braking function 0 Invalid Parameter Function NO 4 34 LCD display English Sn 20 0 Terminal 3A contact Sn 21 0 All Time Ext Fault Sn 22 1 Ext Fault Free run Sn 23 1 Cold Start Overload External Fault contact Sn 20 terminal 8 selection External Fault Sn 21 te
39. wiring to the main circuit wiring separating other high power lines Use the twisted pair or shield twisted pair cables for control circuits to prevent operating faults Process the cable ends as shown in Fig 2 19 The max wiring distance should not exceed 50 meter Shield sheath Armor sheath terminal E Insulated with tape connect here Fig 2 19 Processing the Ends of Twisted pair Cables When the digital multi function output terminals connect serially to an external relay an anti parallel freewheeling diode should be applied at both ends of relay as Fig 2 20 shown below 90 mA max 48V max lt free wheeling diode 100V gt 100mA external wiring circuit Fig 2 20 The Optical couplers Connect to External Inductive Load Never connect the shield reticle to other signal line and equipment cover you can use the insulating tape seal the naked shield reticle The output terminal RIA R1B R1C R2A R2C should be wired to terminal respectively 2 8 Wiring Inspection Please note that checking the wiring after finishing the connection Check the wiring is wrong or not Whethr some left screw and wire thread residue inside of the equipment Whether the screw is loose Whether terminal part s nake line short circuit to other terminal 2 18 Chapter 3 Handing and Running J WARNING You can close the input power supply after confirming it has install the terminal shell do not dismantle
40. 0 0s Sth_Step Time Under Bn 25 0000 0s Auto_Run Mode Time 5 6th_Step Time Under Bn 26 0000 0s Auto_Run Mode Time 6 7th_Step Time Under Bn 27 0000 0s Auto_Run Mode Time 7 8th_Step Time Under Bn 28 0000 0s Auto_Run Mode Time 8 9th_Step Time Under Bn 29 0000 0s Auto _Run Mode Time 9 10th_Step Time Under Bn 30 0000 0s Auto_Run Mode Time 10 11th_Step Time Under Bn 31 0000 0s 12th_Step Time Under Bn 32 0000 0s Auto _Run Mode Time 12 Setting range O 1 00s O 109 Setting range 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 13th_Step Time Under Bn 33 0000 0s Auto _Run Mode Time 13 14th_Step Time Under Bn 34 0000 0s 15th_Step Time Under Bn 35 0000 0s Auto _Run Mode Time 15 16th_Step Time Under Bn 36 0000 0s Auto _Run Mode Time 16 Timer Function Bn 37 0000 0s On_Delay Time ON_delay Setting 4 3 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s 0 0 6000 0s Setting Unit 0 018 1 Setting Unit Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Q 1s Factory Setting 0 00s 0 Factory Setting 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s etting Factory Unit S
41. 10 0y 10V Multi Function analog input Multi Function analog input 7 Sn 29 06 S Sn 29 07 T g cL 10 100 z ri T uN i o oV 1y 10V NV 10 TE Multi function analog input aa WIIPUnCHOn analog npu Multi Function analog input ACC GC tinetBn 01 04 Real 40C amp DEC tine Deduction coefficient TK 9 Sn 29 08 10 Sn 29 09 i Od y Terminal 4U used as PID control reference input 0 10 Please refer to 4 7 appendix 3 SPIO control signal input jaaa UOQUaAaId EIS j i z j ov 1 5 Loy Multi Function analog input 11 Sn 29 10 12 Sn 29 11 f a Max output frequency Max output Frequency T Cn 02 Cn 02 pi J g i lt 100 c 100 m mm gm z T mm a 5 Ov 10V OV 10V Z Multi Function analog input Multi function analog input 13 Sn 29 12 RS 485 communication application used as analog input signal reading Please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement 30 Multi function output terminal RIA RIB R1C function selection Sn 30 4 63 31 Multi function output terminal DOI DOG function selection Sn 31 32 Multi function output terminal R2A R2C function selection Sn 32 The setting of multi function output terminal function is shown below Table 4 12 Multi function output terminal function Setting Function LCD display Description a ON Frequency command Cn 31 lt 02 Frequency agree Frequency agree Output frequency Sfrequenc
42. 28 6 333 6 333 6 333 2 735 1 776 1 776 1 151 1 151 0 634 0 634 0 436 0 436 0 308 resistance Q Core loss torque Factory Cn 13 108 142 142 142 208 252 252 285 285 370 370 471 471 425 compensation W setting Cae frequency kHz Min baseblock Cn 37 i oo 0 5 0 5 0 5 0 5 0 5 0 7 0 7 0 7 107 0 7 0 7 0 7 O 7 0 7 ime s ena vee o for for for for for fa for fo for a for fo for Table 4 6 440V Class Inverter Capacity Selection Sn 01 setting value e 18 185 Inverter rated capacity KW Inverter rated current A eo a setting current A Cn 12 Motor line to line 0 308 0 239 0 239 0 239 0 164 0 133 0 133 0 133 0 110 0 074 0 074 0 074 i a a a al alfa Cn 13 Core loss torque 425 582 582 582 536 641 641 641 737 790 790 790 me ee Cn 34 Carrier 10 10 10 10 10 10 10 10 moto OPE YM YP YFP Cn 37 Min baseblock 0 5 time s 1 Use the variable torque patterns when there is a quadratic or cubic relationship between the speed and load such as in fan or pump applications The user can properly choose the desired V f patterns Sn 02 04 05 06 or 07 based upon the load torque characteristics 2 VIE curve selection Sn 02 e Before selecting V F curve please confirm the input voltage Cn 01 e Sn 02 00 14 V F curve fixed Sn 02 15 V F curve can use Cn 01 Cn 08 setting freely Table 4 7 0
43. 49 0 02 proportional 0 00 2 55 0 01 0 02 ASR gain 2 gain 2 Cn 50 01 0s ASR integral ASR integral time 0 1 10 0s time 2 upper Cn 51 05 0 Cn 51 10 0 0 1 5 0 bound ASR upper bound lower Cn 52 00 1 Cn 52 0 1 10 0 0 1 0 1 bound ASR lower bound Excessive Cn 53 10 speed deviation Exc Sp Deviat lev 1 50 10 detection level Overspeed Cn 5 Cn 54 110 1 120 110 detection level Cn 55 PID PID integral upper bound Cn 55 100 O 109 1 100 setting PID primary Cn 56 0 0s delay PID delay 0 2 5s O 1s 0 0s constant capacity Parameter LCD Setting Seting Factory Function Name No display English range Unit Setting Setting 0 001 aa 0 001 Q as per 60 000 22 capacity Setting 0 001 aa 0 001 Q as per 60 000 Q l capacity Motor line to line resistance R1 Motor equivalent rotor resistance Sensorless Motor leakage vector inductance control Motor mutual inductance Slip compensation gain Cn 57 4Q Motor line to line resistance Cn 58 0 Motor rotor_R Cn 59 mH Motor leakage_X 01 Setting 0 01mH as per 200 00mH capacity Setti 04 etting O lmH as per 6553 5mH capacity 0 00 2 55 1 00 Cn 60 Mh Motor mutual_X Cn 60 1 00 Slip gain The setting range is 10 200 of the inverter rated current 1 Input voltage Cn 01 e Set inverter voltage to match power supply voltage at input side 2 The V F
44. 75 1 5KW 220V Inverter V F Curve 440 class voltage doubleness value speci Sma Vawve soe Sm Vane 50Hz Y 50Hz Low wv i starting 2 F torque L4 i Large on starting O 152 5 torque o 60Hz 60Hz 60Hz Low O l l staturation D starting O torque D g Large O staturation be starting oN torque 50Hz Three p E times A S decreasing 5 curve a 2 E 2 Two times 5 A decreasing Hz 2 oD r a i D S L e is J O 5 curve 2 60Hz Three ny a times 5 decreasing 5 curve 2 5 g 5 Ti A g Two times R ee 8 Z Fed i H l l Z 5 decreasing L p iz 8 D curve ee A 4 45 Table 4 8 2 2 30KW 220V Class Inverter V F Curve 440V Class Voltage doubleness value is fit for 2 2 55KW Spec sa Vcwve Spee Sn VF are 50Hz 50Hz Low starting torque Large starting torque 60Hz 60Hz 01 15 60Hz Low starting torque Large starting torque 180Hz 1 y 11 15 2 14 6 rae 11 7 6 Sstaturation 10 50Hz HZI 0415 3 60 staturation Gernery purpose oD 5 op on ao N on om am N 72Hz 60 30 times decreasing curve Two times l 0153 6010 decreasing curve 60Hz Three times decreasing 50Hz Three g 02 03 04 05 7 curve Two times 0 decreasing curve 1 When select V F curve please consider the following notes
45. 8 000 0 Bn 08 100 0 100 0 0 1 0 0 Cmd Bias Current Current Cmd Bias Multi Function Bn 09 0100 0 Bn 09 l 0 0 1000 0 0 1 100 0 Analog Input Gain Multi_Fun Gain Multi Function Bn 10 000 0 Bn 10 l 100 0 100 0 0 1 0 0 Analog Input Bias Multi_Fun Bias Auto Torque Boost Bn 11 0 5 Bn 11 0 0 2 0 0 1 0 5 Gain Auto_Boost Gain Bn 12 01 Bn 12 Monitor 1 Display 1 18 1 1 Freq Cmd l Bn 13 02 Bn 13 Monitor 2 i 1 18 l 2 Display O P Freq Bn 14 1 00 Bn 14 Analog _ 0 01 2 55 0 01 1 00 Output AO Gain Output AOI Gain Multi Function Bn 15 1 00 Bn 15 _ 0 01 2 55 0 01 1 00 Analog Out AO2 Gain Output AO2 Gain Bn 16 01 00 PID Bn 16 PID Detection Gain 0 01 10 00 0 01 1 00 Cmd Gain PID Proportional Bn 17 01 00 0 01 10 00 Bn 17 l 0 01 1 00 Gain PID P_gain Bn 18 10 00s Bn 18 PID integral time l 0 00 100 00s 0 01s 10 00s PID L_Time 4 2 Multi Function Parameter NO Bn 19 Bn 20 Parameter NO Bn 21 Bn 22 Bn 23 Bn 24 Bn 25 Bn 26 Bn 27 Bn 28 Bn 29 Bn 30 Bn 31 Bn 32 Bn 33 Bn 34 Bn 35 Bn 36 Bn 37 LCD display Name English tee Bn 19 0 00s PID Differential Time PID D_Time PID Bias Bn 20 0 PID Bias LCD display Name English Ist_Step Time Under Bn 21 0000 0s 2nd_StepTime Under Bn 22 0000 0s 3rd_Step Time Under Bn 23 0000 0s Auto_Run Mode Time3 Ath_Step Time Under Bn 24 000
46. Braking resistor protection invalid 1 Braking resistor protection valid O Auto tuning invalid 1 Auto tuning valid Co rere rere 4 42 i Parameter LCD display a Factory Function Name l Description NO English setting Selection CNTRL mode include MODE SEL V F control with pulse generator feedback 1 Sensorless Vector Control Mode 1 Output phase lose protection function valid 0 Output phase lose protection function invalid 1 Reserved 0 Reserved Bit3 function is available for 30 16 and later Sn 68 0000 Sn 68 Control selection Control Haa ee 10V ane voltage input function is valid 0 10V analog voltage input function 1S invalid l Frequency Up Down hold function valid Q Frequency Up Down hold function invalid 4 43 1 Inverter capacity setting Sn 01 e The inverter capacity has been set at the facotry according to the following tables about Sn 01 e When the setting value Sn O01 has been changed the inverter system parameter settings should be changed based upon the constant torque CT load setting of Sn 61 0 or variable torque VT load Sn 61 1 032CT Sn 61 0 VT Sn 61 1 CT VT CT VT CT VT CT VT CT VT CT VT CT VT 1 5 2 Inverter rated capacity KW meman a a ar ffs a l EAE x o x Motor rated Cn 09 2 9 7 3 10 2 10 2 12 6 12 6 18 6 18 6 24 8 24 8 31 1 current A Motor line to line 9 6
47. Common Point Locate the short jumper of TP2 in SINK position No Source Common Point Locate the short jumper of TP2 in SOURCE position Connection to Shield Signal Lead Frame Ground 12V IN AIN Speed setting for power VIN Master speed Voltage Reference 0 10V Master speed Current Reference 4 20mA AUX AuxiliaryAnalog Input Auxiliary frequency Command Frequency Gain Frequency Bias Overtorque Detection lt Output Voltage Bias ACC DEC Ramp DC Brake Current Stall Prevention Current Level during Running Mode PID Control Lower Bound of Frequency reusis Jndul sojeuy Command Frequency Jump 4 etc GND Analog Signal Common IP12 IG12 A A External Power Source For PG Feedback Use Phase ASignal Input of PG gt yoeqpaay Jd Analog Multifunction Output Port Frequency Command Output Frequency Output A02 Current Output Voltage DC Voltage PID Controlled Value Analog Command Input of VIN AIN orAUX 2mA Max ndjno sojeuy Q Z J GND Common Lead forAnalog Port Same a gt eS z Relay Contact Output A Multi function output terminal Relay Contact Output B Multi function output terminal function as D01 D02 RIC Relay Contact Common 2 14 Digital Multi Function Open Collector Output During Running Zero speed Agreed frequency A gree frequency setting Frequency Output Inverter Operation Ready R2C Undervoltage Detection Base BlockOutput Run Source Freq
48. F Lo Resistance RB or braking pa unit UB Output noise filter MF Fig 6 1 Peripheral Equipment Wiring Diagram 6 2 The Function Instruction of Peripheral Equipment 6 2 1 AC reactor AC reactor can restrain inverter input current high disturbance and improve the power FCT factor so you are suggested to use AC reactor for the followed status The proportion between power capacity and inverter capacity should be over 10 1 Connect the controlling silicon load or power FCT factor compensation device with switch control The big difference balance of 3 phase voltage 23 Table 6 1 The General Specification AC Reactor Power Current Inductance Power Current Inductance Voltage V KW A mH KW A mH 185 340 200 385 420 Volt V Power Current Inductance Power Current Inductance oltage 3 KW A mH KW A mH o 4o 50 Oa f o os as O os Cs 96 ss 660 6 2 2 Lifeward Brake Unit and Brake Resistance The series machines are set lifeward braking function below 15KW if need increase braking torque only connect braking resistance outside However over 18 5KW machines which have no such function if need increase braking torque it need to connect braking resistance outside which including control department drive department and release power resistance About the control department please adjust according to the inverter s overvoltage protection operation If installing overheat p
49. Frquency command 15 00Hz Set Bn 12 01 display Output freauencv00 00Hz Bn 40 02 e Bn 40 01 18 parameter description is same with the Bn 12 Bn 13 please refer to the page 4 7 Table 4 3 monitor items setting 26 Pulse input parameter setting Bn 41 Bn 44 e Setting Sn 05 3 before starting the pulse input function please refer to the Sn 05 relevant setting please refer to the picture below Lipper Linit Ws Hated Pulse mipil pper iini l3rt Piila lipet Delay Conmami Valve l Upper Lumi DOW n 43 rs Ada CHp Freu b i l ee LEJ E Cermmand Vashae EEE Us l t Inar Frog Max Qutpad Ereg gt lt iN Fig 4 8 Pulse Input 4 10 4 3 Control Parameter Cn O L Parameter LCD Setting Seting Factory Function Name 2 i No display English range Unit Setting Cn 01 380 0V Cn 01 Input Voltage 300 510 0V 0 1V 380 0V Input Voltage Max output Cn 02 050 0Hz 50 0 Pee Cn 02 0 1Hz 50 0Hz frequency Max O P Freq 400 0Hz Max output Cn 03 380 0Hz Cn 03 0 1 510 0V 0 1V 380 0V voltage Max Voltage Max voltage Cn 04 frequency Middle outpu Cn 05 frequency Voltage V F Pattern setting Cn 06 middle output frequency Min output Cn 07 frequecy Voltage at Cn 08 min output frequency Motor related current Cn 09 No load current of Motor Related Slip of Motor Cn 10 Motor Parameter Line To Line Cn 12 Resistance Of Mo
50. ID target t YIN Ref cormand Sn 24 0 PID feedback AIN Ref command Sn 24 1 Fig E PID wiring diagram 4 About PID relevant parameter setting please refer to page 4 8 4 9 8 4 Appendix 4 PG Feedback Wiring Circuit Diagram The BDF B501 has a built in PG interface no external PG feedback option is needed But an independent feedback interface power supply IP12 IG12 should be provided from external source BOF B501 Encoder AC 2002409 0 60Hz Fig F PG Feedback Wiring Diagram Note T 1 i Isolated twisted cable wire 2 The instruction of PG wiring terminal PG signal input input level H 4 12V L S1V A Max input frequency lt 32767Hz Gi External PG control power 12V 10 max 40mA IG12 Power supply 12V 10 min 0 5A Grounding terminal Coder PG only can use open collector or complementary interface When use open collector coder the TP1 jump should be set in PULL UP location factory standard setting However when use complementary coder the TP1 jump should be set in OPEN position 5 Use twisted cable wire between PG and inverter and the wiring distance should be less than 50m 8 5 Appendix 5 Example for RS 485 Communication Interface Wiring e BDF B501 communication port terminal S S communicate with external adopting MODBUS communication agreement The PROFIBUS DP communication is possible if use external PROFIBUS option card BDF B501 SP card The communicat
51. Purrchasine INSOCCU Oi ss scesvesscecadessicescesaccccsseccenssasecseusesnccossassceoaedacasvascsseseasesacsosscseccecs 1 1 1 1 Inspection Items isisscsvaiscsccectsscecnedoroasesinsiasentsnatsuadssvedeoiaveenahistinsenisneisendstbadaedoenadeadsdiatendietes 1 1 I2 Nameplate ID AUT sos thasaresasnascenesuodaunsacanenasduanouisanancemnseesexiaduwaasnaduonasaasnopoubsiuesaxeessausvaadeoncebssee 1 1 1 2 1 Pan ap opcaic geen tea Cite eeeancat E ead been tnna neers a ash aun aaa nes 1 1 2 2 Insthucwom of Inverter Mode leirene nnd an nenen ITANE aarin 1 2 1 3 Parts Instruction eeeneneeeesssssssssseeeereerresssssssssssssecetrreresssssssssssseecetrrrresssssssssssssererrrreesssssss 1 2 Chapter2 Installation and Wiring ssccccsceecccssssssssececcccccoccccosssssesecccececccescssssssssssscccececeessssssssse 2 1 2 1 Exterior Dimension and Installation Dimension Please refer to the appendix 1 2 1 2 2 The requirements and Managements of Installation Site cc eeeesssssseeeeeeeeeeeeeeeeaaes 2 1 221 aee E aE T L E A T A N E T A 2 1 pe Ambient Temperature crossers ian a EE a Ea 2 1 2 2 3 DVM ASN Sta gw cS Scns nin isc as inches a inc tee Sse sa eecse een 2 1 23 The Way mnd Spaceof Installation ss s1asacanstancsaectsrcianatendoanesaaaconatanaroiargeacatacseanaiauasasetanes 2 1 2 4 Connection Requirements and Notes ccccccsssssssssssseececcceeeeeeeeceaaaeeeeseseseeeeeeeeeeeeeeeeaaas 2 2 25 The Connection of Pernpheral Equipment s
52. RIVE mode PRGM mode Factory setting l gt 2 When in DRIVE mode the parameter groups Sn Cn can be only monitored if the key and key are to be pressed simultaneously 3 After a few trial and adjustment the setting value Sn 03 is set to be 1 so as not be modified at random 3 4 Operator Handling and Running Notes Before operation Control parameter Cn O1 value must be set as the AC input voltage value For example Cn 01 380 if the AC input voltage value is 380 This example will explain the operating of B501 Series according to the following time chart ON i SET INPUT FREGUET REQ REF a VOLTAGE SETTING VALUE CHANGED Z Fig 3 2 Operator Operation Example of operator operation 3 5 Operator Display Remark 1 Display Frequency command Select PRGM mode Input voltage setting Select control parameter e g Input voltage is 3804 FD JOG x r 43 Frequency Setting on Maa 6 Frequency command 6 change REY Run REY Run Display Cn 01 setting value Input voltage setting is 33804 Select DRIVE mode Select output Frequency displayed Select direction When power on initially default FWE JOG Run operation Select frequency command displayed Change command Set new command Select output frequency displayed Run operation Select Frequency command displayed Change command Sek new command Select Frequency command displayed
53. ad protection disable e Motor overload protection is according to the rated current Cn 09 setting value for overload time protection level 4 51 e When one inverter drive several motor motor overhot protection setting is invalid Sn 23 0 e When use power supply frequently please set the hot machinery start protection characteristic Sn 23 2 or 4 e Please set standard motor protection characteristic Sn 23 1 or 2 when there is no forced cooling fan motor due to the heat dissipation capability is lower when in the low speed operation e For the motor with forced cooling fan the heat dissipation capability is not dependent upon the rotating speed The setting is special for motor protection characteristic Sn 23 3 or 4 HON ope High Speed ee gt 60 Hz lt a Cold Start Hot Start Motor Load Current 100 150 200 C09 100 Fig 4 28 Motor Overload Protection Curve e For protect motor overload of the inverter s electronic heat relay please set parameter Cn 09 UILU SWI 801d PEONSAC tr ir according to the motor nameplate 24 External analog frequency command function selection Sn 24 e When frequency command setting is input by external terminal input Sn 05 1 the main frequency command is input by analog command input terminal VIN O 10V and AIN 4 20mA input if according to Sn 24 also can select different combination Sn 24 0 frequency command is input at VIN O 10V
54. an external baseblock signal is detected the operator will display a B B Alarm Then the inverter output is blocked After the baseblock signal is cleared the motor will resume running according to its then reference signal e During deceleration An external baseblock signal is detected the operator will display a B B Alarm and the output frequency is reduced to O motor run freely After external signal baseblock the inverter will in stop mode Acc amp dec ramp hold Setting value 10 e Input acc amp dec baseblock command stop acc 7 dec operation and the output frequency maintained at that time If running command OFF release from acc amp dec prohibition the inverter decel to stop 4 56 OFF ON E F ON FW D STOP w al on at commend command B a EA Gian or oD Fig 4 33 Acc amp Dec Prohibition Operation Inverter overheat warning Setting value 11 e When input inverter overheat warning signal operator will display Overheat Warning the inverter still can run When overheat warning signal is OFF operator return to the primary contents no need to press RESET key FWD JOG FJOG command Setting value 12 REV JOG RJOG command Setting value 13 e FWD REV jog run Setting value 12 FJOG command ON inverter FWD with jog frequency command An 17 Setting value 13 RJOG command ON inverter REV with jog frequency command AN 17 During running when input FJOG or RJOG command which have priori
55. be disabled if the speed search command is enacted from the Max frequency and the setting frequency eg Sn 25 20 Sn 26 21 and multi function input terminals is used at the same time 2 Make sure that the FWD REV command must be performed before or at the same time with the 4 24 speed search command A typical operation sequence is shown below Speed search command RVWD REV run command 3 When the speed search and DC braking are set set the Min baseblock time Cn 37 For the Min baseblock time set the time long enough to allow the motor s residual voltage to dissipate If an overcurrent is detected when starting a speed search or DC injection braking raise the setting Cn 37 to prevent a fault from occurring As a result the Cn 37 setting can not be set too small 33 Low voltage detection level Cn 39 e In priciple there is no need to alter the low voltage detection level Cn 39 e If an external AC reactor is used it need to decrease the main circuit low voltage detection level use the parameter Cn 39 to adjust the setting value is main circuit DC voltage 34 Slip compensation delay time Cn 40 Slip compensation control function one delay time setting unit is 0 01s e Usually there is no need to change the parameter setting when the slip compensation response too slow or the motor rev is unstable ajust the Cn 40 setting value properly Slip compensation response too slow decrease Cn 40 setting value
56. by setting the parameter Sn 07 when operating from the control circuit terminal RUN STOP indicator lights or blinks to indicate the 3 operating status 3 2 Son amp punk OFF 3 2 Display contents in DRIVE mode and PRGM mode CrOa monitor set Bn OO monitor set oSPL 4 22 Sn O0 monitor DSPL Cn 0 monitor 3 3 R PRGM 1 When power on the inverter system immediately enters into DRIVE mode Press the Drive DRIVE Key the system will switch into PRGM mode If the fault occurs press the Tr 7 DRIVE Key and enter into DRIVE mode to monitor the corresponding Un LJL contents If a fault occurs in the DRIVE mode the corresponding fault will be displayed Press the RESET Key and reset the fault 2 The monitored items will be displayed according to the settings of Bn 12 and Bn 13 3 When in the DRIVE mode press the key and key at the same time the setting values of Sn and Cn LJL will only be displayed for monitoring but not for changing or setting 3 3 Parameter Instruction All parameters of B501 have 4 groups of user parameters Parameter groups can be changed during running System parameter groups can be changed only after stop Control parameter groups can be changed only after stop The parameter setting of Sn O3 operation status will determin if the setting value of different parameter groups are allowed to be changed or only to be monitored as shown below Sn 03 D
57. cccosossssecscccccceceesessosssssssecececeecessssssssee 3 1 3 1 Operat r Display and Handling se a as ae den cea chee Anne iniia tana dee ton a 3 1 3 2 Display contents in DRIVE mode and PRGM mode s nennsssssssssssseeeerrssssssssssssssseeeeereee 3 3 3 3 Parametr M RNC IO asana E EEA 3 4 3 4 Operator Hand ling and RONMING sesparta or ara ar ra Eana 3 4 Chapter 4 Parameter Setting and Instruction sssseccececocccossssssseccceecccceoccssssssssssecececeeesssssssssee 4 1 4 1 Frequency command in multi speed operation Ann UO s nnesssnnnnnesssssnneenesssssesseeesse 4 1 4 2 The Parameter Can be Changed during Running Bn LI I oo cccceeeeesseeeeeees 4 2 4o Control Parameter ChL eg ge EE E a 4 11 4A Wy Stet Parameter Si O Cl sector cuisdascadeastiaulateviededaa casdanetenis odatsGnaoanineess aa 4 29 4 5 Monitoring parameter Un LI1 sssseesenessssssseeeeessssssseeesssssssreresssssssserresesssserrresssssserene 4 74 Chapter5 Fault Display and Troubleshooting ssssssssssscccccccccccccssssssssssssscssscesccscosssees 5 1 5 1 ct esse vate oes oe secina oh cc ee oe wee ets ce ee pe oe eee ee se eee 5 1 5 2 Error Message and Troubleshooting c ccc essssssssseeececeeceeeeeeeceaaaaeeeeseseeeeeeeeeeeeeeeeeaaas 5 1 Chapter 6 The Peripheral Equipment cccsccccosssssccossscsssssssevesscssovesccsccocscccsssesssesssessoosscsscoosees 6 1 6 1 Peripheral Equipment and Connection Diagram ccccccccccccccccce
58. ction at fault contact during fault retrying Sn 17 During fault retrying fault contact operation no operation setting e Fault retrying function please refer to Cn 24 18 Operation selection at power loss Sn 18 e Set power momentary restart to run function when power loss occurs within 2 s Sn 18 0 After stop power soon and restart stop run Sn 18 1 After stop power soon and restart continue to run e If power loss time exceeds 2s it will produce low voltage fault and fault output contact operation motor coast to stop 19 Zero command braking function Sn 19 e When run command and frequency command setting is input by external terminal input Sn 04 1 Sn 05 1 and input frequency command OV and the run signal is ON use the DC braking method to make the motor produce locked torque e As shown below zero command braking function is effective Sn 19 1 the DC braking current Cn 15 is restrained 0 20 Operation sequence is as follows Run Stop signal OFF 0N OFF external terminal Frequency command external terminal i i i DC braking Max 20 a Fig 4 27 Zero Command Braking Function 20 External fault contact terminal selection Sn 20 21 External fault terminal detection selection Sn 21 22 External fault operation selection Sn 22 External fault contact terminal fault operation run method disposal selection 23 Motor overload protection selection Sn 23 e Electronic overlo
59. curve parameter setting Cn 02 Cn 08 e When V F curve select parameter Sn 02 15 any V F mode setting the required V F pattern at random in Cn 02 Cn 08 factory setting standard is regular linearity V F curve pattern that is Cn 05 Cn 07 Cn 06 invalid as shown below Fig 4 9 Voltage Voltage Factory Setting N ee Cn 03 Cr O8 Cn 06 a 13 0 Tran op ay ue gt Fred Cr 07 Cr 05 Cr 04 Cno2 FTe4 pale a Cn O Cn 05 Cn O4 Cn 02 Fig 4 9 V F Curve Adjustment e In low speed operation lt 3Hz a large torque can be generated by increasing the V F curve voltage however the motor will be hot due to over exci tation Based upon the applied load properly adjust the V F curve according to the magnitude of monitored current into the motor e The V F curve setting value should satisfy the followed relationship otherwise V F curve setting invalid will display Max frequency Base frequency Mid frequency Min frequency Cn 02 gt Cn 04 gt Cn 05 2 Cn 07 Max voltage 2 Mid voltage Min voltage Cn 03 Cn 06 gt Cn 08 e When mid frequency Cn 05 min frequency Cn 07 the mid voltage Cn 06 invalid 3 Motor rated current Cn 09 e Electronic overload thermal reference current e The factory setting value depends on the capacity of the inverter e The setting range is 10 200 of the inverter s rated output current e Set the rated current according to the motor s nameplate if not using the 4 pole mo
60. d for S1 S2 S3 to use self sustaining switch after SI ON FWD runing and need S3 ON then stop running same with S2 FWD_RUN STOP REV_RUN STOP a b Fig 4 31 The Difference Operation Methods of 2 wire Running Note 1 For the other setting value except 00 01 the external operation mode is defaulted as 2 wire mode and no self sustaining function 2 When use two or more than 2 wire operation connection if with terminal O at the same time it will display Input error and deceleration to stop When get rid of this it will return to normal Multi speed command I setting value 02 Multi speed command 2 setting value 03 Multi speed command 3 setting value 04 Multi speed command 4 setting value 05 Jog frequency selection setting value 06 e Use multi speed command 1 4 and jog frequency selection can set Max 16 speed running e Multi speed command 1 4 and jog frequency select multi speed frequency as follows Terminal Terminal Terminal Terminal Multi speed Multi speed Multi speed Multi speed frequency An O1 Fre command 2 An 02 Fa i 1 eee o l1 1 e 0 O Frecommand5 An05 o 0 1 e o l1 0 e o l1 1 e 0 Terminal OFF 1 Terminal ON e The following picture is multi speed command and jog frequency selection operation diagram Frequency command Fre command g i An 8 A ENNEN DEEH TE HE EEEE EE EE EEEE EEE TEEEEE NET EHE
61. display 65 00 2000 29999 XX XX Cn 28 26500 100 speed will display65 00 60 speed will display 39 00 3000 39999 X XXX 100 speed will display 2 555 Cn 28 32555 23 Frequency agree detection level during acceleration Cn 29 Set the decimal point position using the value of the fifth digit pew value rs Display proportion 100 speed will be displayed 0200 900109999 KK Cn 28 00200 100 speed will display 200 0 00040 39999 24 Frequency agree detection level during deceleration Cn 30 25 Frequency agree dectection width Cn 31 e Frequency dectection function Multi function output terminal external terminal RIA RIB R1IC DOlor R2A R2C set frequency agree any frequency agree and output frequency detection signal output e Frequency detection operation is as Table 4 5 Frequency freq command e When output freq is agree within freq command speed agree freq Detection width eee Cn 31 frequency agree output is ON e Set Sn 30 Sn 32 to be 02 for the freq agree Cn 3lsetting of freg agree frequency agree output Frequency detection operation Setting frequency agree Output frequency detection 1 Output frequency 2 output freq agree freq signal output output freq detection 1 signal ON OFE ON OFF ON y output freq detection 2 signal OFF ON OFF OFF 26 Overtorque detection level Cn 32 27 Overtorque detection time Cn
62. driven motor capacity is less than the inverter s capacity Max appliacable motor capacity raise the Bn 11 setting value a little If the motor generates excessive oscillation lower the Bn 11 setting value 12 Monitor 1 Bn 12 13 Monitor 2 Bn I13 e Under DRIVE mode 2 inverters input out status can be monitored at the same time other monitor items can be set through Bn 12 and Bn 13 For detailed situation please refer to the Table4 1 Example 1 Bn 12 02 Display Output frequency 15 00Hz Bn 13 01 Frequency command 15 00Hz 2 Bn 12 03 Display Output current 21 0A Bn 13 05 DC voltage 311V 3 Bn 12 11 Display Input terminal 00101010 Bn 13 12 Output terminal 00010010 4 6 A ng M Remark While monitoring use and key to show the next lower row displayed But the setting of Bn 13 doesn t change Table 4 3 Monitor items setting Setting Monitoring contents Setting Monitoring contents Bn 12 01 Bn 12 02 Bn 12 03 Bn 12 04 Bn 12 05 Bn 12 06 Bn 12 07 Bn 12 08 Bn 12 09 Bn 12 10 Bn 12 11 Bn 12 12 Bn 12 13 Bn 12 14 Bn 12 15 Bn 12 16 Bn 12 17 Bn 12 18 Frequency command Output frequency Output current Output voltage DC voltage Terminal VIN Terminal AIN Terminal AUX Analog output AQ1 Analog output AQ2 Input terminal Output terminal Speed feedback Speed compensation PID input PID output Un 16 PID output Un 17 Motor speed Bn 13 01 Bn 13 02 Bn 13 03 Bn 13 04 Bn 13 05 Bn 13 06 Bn 13 07 B
63. e 4 31 and then this output freq will be acknowledged 1 reference frequency will be acknowledged immediately after the key UP DOWN pressing 30 16 or before version Sn 68 0 O0 Reference set command has forward characteristics 0 10V or 4 20mA 0 100 1 Reference command has reverse characteristics 10 0V or 20 4mA 0 100 O scan and confirm once per 5 ms 1 continuously scan and confirm twice per 10 ms Q Overtorque detection function is not effective 1 Overtorque is ne Factory Description setting key ENTER pressing i Parameter LCD display a Factory Function Name i Description NO English setting Sn 13 0 Output Voltage eit Sn 13 nae V Limit Limit Selection Invalid Protection Charact Sn 14 Stall Prevention Sn 14 1 During Acc Acc Stall 4 32 detected only at frequency_agree the motor will sustain operation even after the overtorque has been detected 2 Overtorque is detected only at frequency_agree the motor will stop after the baseblock time when the overtorque has been detected 3 Overtorque is detected during running ACC DEC included The motor will sustain operation even after the overtorque has been detected 4 Overtorque is detected during running ACC DEC included The motor will stop after the baseblock time when the overtorque has been detected Q V F output
64. e ae Upper limit 1 09 gt WJ riit i QA uii function anaiog input termina Aux So 29 9 PF MT ee ee m PI aE 1 n j Main sprod instrustian Teminat Fini 1 OV Cn 55 rAlnseztaa SOl D Sn 64e1 3 5 7 When PID control ic availabia i Dh PID Control output 1 EEF Debeclior Wahab 1 Sn 64 468 Un 16 Sn 64 2 4 0 8 5n 64 2 3 4 Sn 64 3 4 7 8 Upper Limits 2 00 Target Value Upper Limii 9 p FRE Quercy Garnimand Sn 64 6 7 8 PID Sonto gupita olf sert Un 17 Fig 4 4 PID Control Pane e Deviation target value detected valueX Bn 16 P s output Deviation X Bn 17 e I s output through integral time Bn 18 I s output value is same to the deviation value as the differential time I value increase and its upper limit is controlled by the Cn 55 Bn 19 Smsec D s output difference X Deviation Target value Deviation Detected value P E Deviation D E gt 20 msec Fig 4 5 Response of PID Control for STEP shape deviation Input Remark Whether the PID controller mode is valid or not is subject to the parameter Sn 64 its instructions are as followed 0 invalid 1 Positive pattern the differential controller s input feedback capacity and frequency command s error value 2 Positive pattern the differential controller s input is feedback capacity 4 8 3 Positive pattern referenced frequency plus PID control output differential controller
65. e Exterior Dimension and Installation Dimension Equal or Less than 30K W BDF B501 Table of exterior dimension and installation dimension equal or less than 30K W wi w w wo mw p p 168 uo 32 301 197 t6 238 30 366 352 235 t8 170 554 538 265 C8 8 1 pa Fig 3 The Exterior Dimesion and Installation Dimession Equal or Less than 37K W L BDF B501 Table of exterior dimesion and installation dimession equal or less than 37KW swem w w wm n m p a Cabinet Appendix 2 The Ajustment Methods of PID Parameter Use the following procedure to activate PID control and then adjust it while monitoring the response a Adjust PID control parameter 1 Start PID control function 2 Increase the proportion gain P Bn 17 setting value as far as possible without creating oscillation 3 Decrease the integral time I Bn 18 setting value as far as possible without creating oscillation 4 Increase the derivation time D Bn 19 setting value as far as possible without creating oscillation 8 2 b The parameter inching adjustment of PID e After selecting PID parameter and then do inching adjustment Response If overshoot occurs shorten the derivative time D and lengthentheintegraltime 1 ee femi e To rapidly stabilize the control conditions even when overshooting occurs shorten the integral time I and lengthen the derivative time D Time If oscillation occurs with a longer cycle than
66. e The cumulative operation time setting Un 22 The cumulative run time before the latest fault occurred the cumulative time range 0 65535hr The frequency command while fault occurred Un 23 e The output frequency while fault occurred Un 24 The output current while fault occurred Un 25 The output voltage while fault occurred Un 26 e The DC voltage while fault occurred Un 27 The input terminal status while fault occurred Un 28 The output terminal status while fault occurred Un 29 The above parameters will display the inverter status when the fault occurred lately The contents of parameters Un 15 21 will be cleared after the faults have been cleared and the system reset again e The cumulative time whenever the input power is ON Un 30 The parameter will record the cumulative operation time from power on to power off Its value is 0 65536 Hr If the value exceed 65536 it will restart from 0 again e Cumulative operation time Un 31 The parameter will record the cumulative operation time from power on to power off Its value is 0 65536 Hr If the value exceeds 65536 it will restart from O again Soft version number Un 32 4 79 The parameter is used for refering the inverter s soft version The motor speed while PG feedback Un 33 The parameter can monitor coder feedback s motor speed when on PG control 4 80 Chapter 5 Fault Display and Troubleshooting 5 1 Gerneral The BDF B501 Se
67. e main circuit board and the connection way of grounding terminal and some notes The secund line of main circuit board The Installation of Breaker Please install proper MCCB to the inverter 1 The capacity of MCCB should be 1 5 2 times than inverter s raleted current 2 The time pattern of MCCB should meet the overheat protection of inverter 150 of rated output current for 1 minute 180 of rated current for 2 seconds 3 If MCCB work together with two or over tow inverters connect it with the Fig2 10 please turn off the power supply when connect the fault output relay of the inverter to the power supply contactor BDF B501 Fig 2 10 Connect Input Breaker The installation of Electric leakage breaker Due to the inverter output is high frequency PWM signal so that it will come into being high frequency Electric leakage current please choose the sensitive current is over 30 MA Y2 delay Electric leakage breaker If use ordinary Electric leakage breaker please choose Electric leakage breaker sensitive current is over 20 MA and its action time is over 0 1 seconds The connection of terminal line Input power supply s ordinal is no relevant to the terminal s you can connect it at random The setting of AC reactor or DC reactor When input power suppy connect a capacitive load the grid will produce high aiguille current if don t take measures the aiguille current may damage the rectifier and function model of the inverter Wh
68. en the grid exist much high aiguille current please connect lateral the 3 phase AC reactor on the inverter s power suppy input optional or install the DC reactor on the DC reactor terminal It not only restrains the aiguille current but also improve the power factor 2 8 The setting of surge suppresser When there is geist load all around electromagnetic contactor electromagnetic valve electromagnetic loop electromagnetic breaker and on on please install the surge suppresser The setting of power supply noise filter The power supply can restrain the influence of the grid input noise at the same time it also can restrain the harmful to the grid s The inverter needs special noise filter due to ordinary noise filter s effects is not good The correct setting picture and wrong setting picture are listed as Fig 2 11 and Fig 2 12 respectively Special noise BDOF B5S01 filter Inverter Other control equipment Ordinary noise filter Other control equipment Ca BOF BS01 Inverter Other control equipment Ordinary noise filter b Fig 2 12 the Wrong Noise Filter Setting 2 9 The main circuit output lateral wiring The wiring between inverter and motor The inverter s output terminal U V W should be connected to the input terminal U V W Be sure the forward run command the motor do forward run when in running If the motor is on the reverse run please take arbitrary two lines of t
69. esesssseseseeeeeeeeeeeeeeeeeaaas 6 1 6 2 The Function Instruction of Peripheral Equipment cccccccccssssssesseseeeeeeeeeeeeeeeeeaaas 6 1 6 2 1 AE e216 0 eet ee eee 6 1 6 2 2 Lifeward Brake Unit and Brake Resistance cccccecccccccceeceececeeeeeeeeeeeeeeeeees 6 2 6 2 3 Electric leakage Prove CtOe si dscscsuncrsceandssnsconcnsnoumeninanincnsndnenesdnccdaeraeweeataacenanandienss 6 2 Chapter WAAC ANIA ss aisccicccccccteccwsecicecvacencccuccascocusestcocwscsscecvavetescvavaveecvesslioccusestcecuccuseeduceaueeauss 7 1 7 1 IYI TVA CC E A A A A 7 1 TAA Pa PVT ALVIN n E E E 7 1 7 1 2 Regular Maintaimance cccccccccccccccccceeessseesseeseeccceeeeeeeeeeaaeaaesssseeeeeeeeeeeeeeeeeaaaas 7 2 7 1 3 Replace the accessories regularly a iscciscscicatisevsseissavsiabeentinatanertbebiriniecbncieseabanioneees 7 3 72 oree and Sallie KCC PING sea EE 7 3 Appendix _ Appendix 1 Exterior Dimension and Installation Dimension ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeees 8 1 Appendix 2 The Ajustment Methods of PID Parameter iccssseseesseeeeeeeeeeeeeeeeeeaesaeeeeeeees 8 2 Appendix 3 The Complementarity Instruction of PID Control Pane Chart eee 8 4 Appendix 4 PG Feedback Wiring Circuit Diagram ccccccccccsssssesseeseeeeeeecceeeeeeeeesaaaaaeeenees 8 5 Appendix 5 Example for RS 485 Communication Interface Wiring ccccceeeeeeeeeeeeeeeeeees 8 6 Appendix 6 Example for SINK SOURCE Terminal I
70. essies Ea EAE ee 2 3 2 6 Th Main Circuit Connec ke 1 meee mere pnts ee Neen ne ee rn ne nen ee et 2 3 2 6 1 The Arrangement of Main Circuit Terminal ccccccsssesesessseeeeeceeeeeeeeenaaas 2 3 2 6 2 The Cable Dimension and Terminal of the Main Circuit cccccccceeeeeeeeeees 2 4 2 6 3 The Instraction oF Main Cir Cu esiseina n a aari 2 5 2 6 4 The Fonction of Main Circi eesrreniineniiraiian eiri i E 2 5 2 6 5 The Composing of Main Cir Cut lt 1cc0 ccsncscesvaustanausessatansuateaasoeonanawaessenasasanahonsastonds 2 6 2 6 6 The Standard Connection Diagram ccccccccceceeeeceeceeeeaeesssseseeeeeeeseeeeeeaeaaas 2 7 2 6 7 The Connection Methods of Main Circuit cccccccccccccssssssesssseseeeeeceeceeeeeeeaaas 2 8 2 1 The Connection of Exterior Terminal griicsscecacsastansesaatersediaceesedanduasel abt auasvotacerisadousetaodss 2 13 2 71 The Cable Dimension and Terminal of the Control Circuit ees 2 13 2a The Function of Exterior Terminal ccccccccccceececceeeaeeeesssseseeeeeeeeeeeeeeaeaas 2 13 215 The Inverter Connection Diagram equal or less than 15KW Specification 2 16 2 7 4 The Inverter Connection Diagram equal or over 18 5KW Specification 2 17 ZIAD Connection Notes of Control Circuit ccccccccccceccceeececeeeaeaeeeesseeseeseceeeeeeeees 2 18 2 8 NV ITS PC CIO A E E EE E A A A 2 18 Chapter3 Handing and Running eseecceeeeeoccssssssseececccccco
71. etting Parameter LCD display Name Setting range NO English Timer Function Bn 38 0000 0s Bn 38 l 0 0 6000 0s 0 On_Delay Time OFF_delay Setting 0 0s Bn 40 00 Bn 40 Monitor 3 O 18 Display Set_Freq Bn 41 1440Hz Pulse input upper Bn 41 Loa l Pulse_Mul _Up_B 1000 32000Hz 1440 limit setting ound Bn 41 100 0 Bn 42 Pulse input gain 0 0 1000 0 0 1 100 0 Pulse_ Mul Gain Bn 41 000 0 Bn 43 Pulse input Bias 100 0 100 0 0 1 000 0 Pulse _Mul_Bias S l Bn 39 0000 0s Bn 39 Energy_Saving Gain l l 50 150 1 Eg Saving Gain 7 1 1 1s HZ 4 4 1 Accel Time 1 Bn 01 2 Decel Time1 Bn 02 3 Accel Time 2 Bn 03 4 Decel Time2 Bn 04 e Set individual acceleration and deceleration times e Accel time the time required to go from 0 to 100 of the maximum output frequency e Decel tme the time required to go from 100 to 0 of the maximum output frequency The Accel and Decel time can be set two sector switched via multi function input terminal It also an be switched as two sector accel decel time during running Output frequency an Control circuit terminals 8 AN Open select the 1st sector Acc Dec time N i Parameters Bn O1 Bn O2 set Close select the 2nd sector ACC DEC time Parameters Bn O3 Bn O4 set Time Bn 04 Fig 4 1 Acceleration Deceleration Time Remark 1 To set S curve time please refer to Cn 14 Cn 44 parameter instruction 5 6 7 8 9
72. etting Please refer to Sn 01 The capacity setting of inverter 47 LCD operation language selection Sn 62 e LCD digital operator can be set Chinese Sn 62 1 and English Sn 62 0 48 Parameter copy Sn 63 e Except the inverter s operation and display of the BDF B501 LCD operator the operator can be used for inverter s parameter copy and data storage function for inside EEPROM memorizer Besides for BDF B501 inverter used as parameter data storage download and upload e LCD operator also can test inveter main control board s EEPROM 4 7 e Sn 63 0 No action Sn 63 1 Data upload operator inveter during data pass time operator LED run as deasil Sn 63 2 Data download inveter gt operator during data pass time operator LED run as widdershins Sn 63 3 Inspect the operator inside EEPROM memorizer is fault or not the operator LED grouding blinks during the inspection Sn 63 4 Inspect the operator inside EEPROM memorizer is fault or not the operator LED is OFF during the insection e For the modification of different inverter please according to the followed steps to avoid the parameter copy failure 1 Firstly inspect the operator inside EEPROM memorizer Sn 63 3 and then inspect the Sn 63 4 to see the memorizer between them is right or not 2 Copy the inverter parameter data to LCD operator Sn 63 2 3 Upload and copy the parameter settings of LCD digital operator to other inverter s EEPROM Sn 63 1 49 PID
73. function valid jinvalid setting Sn 64 e For PID function valid invalid can use multi function terminal parametr Sn 25 28 15 to control except for using the parameter Sn 64 50 Braking resistance protection valid finvalid setting Sn 65 e Sn 65 0 Protection disable Protection enable e When use high frequency braking resistance please set braking resistance protection valid Sn 65 1 51 Motor parameter auto autotuning Sn 66 e The AUTOTUNE feature can be used to identify and store the motor s parameters e Sn 66 0 Autotuning 1 Start autotuning 52 Control mode Sn 67 e Setting inverter control mode e Sn 67 0 V F control mode 1 Sensorless vector control mode 53 Control selection Sn 68 The function setting is adopt byte edit mothod every byte Y represent one function if byte Y setting is zero reprent the function invalid and if the setting is 1 represent the function valid e Byte 1 Y is corresponding to the setting of output lack of phase protection function if set 1 the inverter will stop to output in producing lack of phase fault in output side e Byte 2 Y reservation set it will be no action e Byte 3 Y reservation set it will be no action e Byte 4 Y can be set or not after power off memory frequency UP DOWN function s output 4 72 frequency is in HOLD If set 1 1t will keep the output frequency of last memory before power off If set Ono memory About frequency UP DOWN f
74. g ability parameter Un 11 confirm fault to singal terminal e Detect the input terminal fault situation Reset EEPROM by running Sn 03 e Replace the board fault be control if the can t cleared s Confirm ASR level and relevant paramter e Check PG wiring Confirm ASR level and relevant parameter Delay dec time e Use high frequency braking resistance MODBUS communication fault e Check all 5 3 LCD Fault contentS Fault Error causes Action to be display contact taken RS 485 Excessive parameter interrupt vibration impact including e Communication Sn 01 Sn 02 cable contact Restart if improper still fault please contact to us e Check the communicatio n cable whether the contact 1S good or not B Warning and self diagnose function LCD display Fault contents Fault Error causes Action to be taken contact Alam inverter Inverter e Inverter overload reset Inverter overload overload overload inside timer operation less than 5 minutes reset alarm release blinking action after automatically and resetting protection powern on 5 inverter minutes in STOP Alarm DC Detect main circuit No e Power voltage drop Use voltage voltage DC voltage is too operation meter measure the over low low whlie no output main circuit DC blinking of inverter voltage if too low adjust the power voltage Alarm Detect main circuit No Power voltage rise e
75. g off the power supply e Output frequency is not only operated by the operator as UP DOWN but also the external multi function terminal terminal as UP DOWN 10 Frequency command setting Sn 10 Analog frequency command 0 10V 4 20mA forward reverse characteristics As shown below Analogy voltage current Analogy volkage current input input V 7 mA 10V 20mA er OV 4A ogy Output frequency OV 4mA Output frequency Forward input characteristic Reverse input characteristic 11 Input terminal scan times Sn 11 Set input terminal FWD REV multi function terminal s response speed Sn 11 0 Scan 5ms time Sn 11 1 Scan 10ms time 12 Overtorque detection selection Sn 12 e When overtorque detection is enabled be sure to set the value of the overtorque detection level Cn 32 and the overtorque detection time Cn 33 An overtorque condition us detected when the current exceeds the overtorque detection level for Longer than the over torque detection time Table 4 9 Sn 12 setting value i LCD operator display Sn 12 Instruction content CE Overtorque detection disabled S Detect only during frequency agree Continue operation after l l overtorque blinks detection Detect only during frequency agree Stop output after 2 l overtorque display detection 4 49 Detect overtorque during running continue to run after 3 overtorque blinks detection Detect overtorque during r
76. ge Selection Parameter Copy 3 70 PID Function 0 4 4 LCD display os Description English Auto Run Stop Sn 62 0 Language En glish Sn 64 0 PID Invalid O constant torque 1 variable quadrati c torque 0 English 1 Traditional Chinese O not loaded copied 1 upload from digital operator to inverter 2 download from inverter to digital operator 3 inspect the EEPROM of digital operator 4 inspect the EEPROM of inverter Before version 30 18 0 PID invalid 1 PID valid After 30 18 0 PID invalid 1 Forward characteristics version Deviation D controlled 2 Forward characteristics Feedback value is D controlled 3 PID forward Factory setting Parameter LCD display Factory Function Name Description English setting 2 Sensorless Vector Control Sn 66 Brake Resistor Protection Motor Parameters Autotuning Selection Protect Invalid Sn 66 0 AUTO TUNE SEL control frequency reference PID output D control of deviation 4 PID forward control frequency reference PID output D control of feedback 5 Reverse characteristics Deviation D controlled 6 Reverse characteristics Feedback value is D controlled 7 PID reverse control frequency reference PID output D control of deviation 8 PID reverse control frequency reference PID output D control of feedback 0O
77. he output terminal U V W interchanged which can change the motor s swerve Use the JOG terminal confirm the forward and reverse Never connect he power supply line to the output terminal Never connect the power supply line to the output terminal When input power supply to the output terminal it will damage inner parts of inverter Never take the output terminal short circuit or grounding Never contact the output terminal directly or short circuit the output connection to the cover of inverter or it will lead to the danger of Electric shock and short circuit Besides never short circuit to the output line Never use the phase shift capacitance Never connect the electrolytic condenser in output circuit or LC RC filter or it will cause the damage of inverter Never use electromagnetic switch Never connect the electromagnetic switch in the output circuit and the electromagnetic contactor or the surge current of inverter will cause the overcurrent protective action and even damage the inner parts of inverter The installation of the output lateral noise filter When connecting the noise filter on the output side of inverter it can reduce the conduction interference and the radio frequency interfere The conduction interference the electromagnetic induction make the signal conduct noise so that other cntrol equipment do the wrong action at the the same grid The radio frequency interfere the inverter and cable will radiate high fre
78. he setting speed increasing the slip compensaton gain Cn 16 on the contrary if motor fact speed is higher than setting speed decreasing the slip compensation gain Cn 16 8 9 5 If speed is unstable and the load is big increasing the slip compensation dalay time Cn 40 on the contrary when load is small decreasing the slip compensation delay time Cn 40 Appendix 8 BDF B501 Technology Specifications Specifications Rated output voltage Max output voltage is same with power supply input voltage Applica motor power 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 KW Rated oupuccumenn a 4 48 87 i2 1s 28 s2 40 28 oe 30 100 constant 150 minute 180 2 seconds Voltage frequency 3 phase 380 415V 50 60Hz Allowed changed voltage 10 15 Operation method LCD operator Chinese English display and paramter copy function Control method SPWM control V F PG control sensorless vector control Frequency control range 0 1 400Hz Frquency accuracy Digital command 0 01 10 C 40 C temperature changing Analog command 0 1 25 C 10 C Output Power rate Speed control accuracy 0 1 V F PG feedback 0 5 sensorless vector control Setting frequency Digital command0 01Hz analog command 0 05Hz 50Hz resolution Output frequency 0 01Hz resolution Oveload capacity 150 of rated output current for 1 minute Frequency setting signal O 10V 20KQ 4 20mA 250Q
79. hen do maintainance and inspection 4 Never do maintainance and inspection for curbstone technician A 1 Pleaae pay special attention to the operator control circuit and drive circuit board which install CMOS integrated circuit 2 In power please don t alter the connection and dismantle the terminal connection 3 Please don t check the signal during operation 7 1 Maintainance Due to inverter is the product integrated with electric and electronic technology and micro electronics so has the two characteristics of industry equipment and micro electronics equipment The change of ambient enviroment such as temperature humidity smog and so on also the inside electric accessories aging of inverter factor will lead to all kinds of fault of inverter So for long and better using the product please do daily inspection and regular maintainace one time six month is necessary 7 1 1 Daily maintainance Please confirm the followed items before start the inverter Whether the motor has fault sound or viabration Whether overheat fault of inverter and motor Whether ambient temperature is too high Whether the load current mteter is same with before Whether run normal of inverter s cooling fan Table 7 1 Daily Inspect Contents and Notes Number Inspection Inspection depart Inspection item Standard een ee 1 Display LED monitor Whether display fault or Confirm according mea not to the using status Cooling Wind turbine Whet
80. her running flexible No fault system or not or whether has fault voice Entity Temperature rise fault No fault 7 1 E voice different flavour Using Ambient Humidity temperature dust According to the enviroment enviroment poisonous gas stipulation of 2 2 clause 5 Voltage Input Output Input Output voltage According to the terminal appendix technolog specification Load Motor Temperature rise fault No fault 7 1 2 Regular Maintainance Be sure turn off the power supply and wait the monior no display and main circuit power supply black out up to 5 minutes when do regular maintainance and then do inspection to avoid the capacitor remainder power of inverter hurt maintainanceman The checking contents is shown in Table 7 2 Table 7 2 Regular Checking Contents Inspection item Inspection content Countermeasure Main circuit terminal control Whether the screw is loosen or Tighten the screws circuit terminal screw not Radiator Dust or not Blow off the dust with 4 6kg cm2 pressure PCB printing circuit Dust or not Blow off the dust with 4 6kg cm2 pressure Cooling fan Whether running flexible or has Replace the cooling fan fault voice and vibration Power accessories Dust or not Blow off the dust with 4 6kg cm2 pressure Electrolytic condenser Whether change color different Replace electrolytic condenser flavor bubbling leakage liquid and so on During inspection do not disassemble o
81. hing is right switch inverter operator to PRGM mode Input according motor nameplate motor rated voltage Cn 03 and motor rated frequency Cn 04 Set the start autotunning mode Sn 66 1 Switch operator to DRIVE mode again and then press RUN key In normal cases inverter enters into motor parameter autotunning mode the motor will stop running after 25 seconds and the RUN key LED is ON the STOP key LED blinking stop with pressing STOP key If fault during the process in motor parameter autotunning press the STOP key terminate autotunning Press the STOP key finally and return to the normal mode the inverter will measure the motor paramter Cn 57 Cn 58 Cn 60 and record it for sensorless vector control Sensorless vector control opeartion steps and adjustments 1 Confirm inverter capacity and motor paramter is correct or not firstly if initial operation can be used as autotunning to get motor parameter or known motor parameter can be set according to parameter motor rated voltage Cn 03 motor rated frequency Cn 04 motor line to line resistance Cn 57 motor rotor resistance Cn 58 motor equal leakage induction Cn 59 motor equal induction Cn 60 2 Set Sn 67 1 that is enter into sensorless vector control mode If the motor low speed is not big enough increase the motor line to line resistance on the contrary if low speed torque is too big decrease the line to line resistance Cn 57 If motor fact speed is lower t
82. hown below 4 66 Input terminal 5 Output terminal ON delay OFF delay Bn 3 Bn 38 Fig 4 38 Timer Function Input Output Signal e RS 485 communication control application Setting value 22 The multi function output terminal can be used to replace PLC application expansion contact if using RS 485 communicaiton control Please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement 33 Multi function analog output A01 Sn 33 34 Multi function analog output A02 Sn 34 e Multi function analog output there is 11 items of monitored content as follows Sn 33 Sn 34 l Monitored content setting Input Output 220 class 0 400V 440 class 0 800V VIN analog command O 10V O 10V 06 AIN analog command 4 20mA AUX analog command O 10V oB o PID input capacity 0 Max frequency O 09 PID output capacity 1 0 Max frequency PID output capacity 2 O Max frequency 11 ir Communication contol 0 100 Note 1 The multi function analog output A01 A02 is controlled by external controller if set Sn 33 34 11 please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement e Use multi function analog output gain Bn 14 and Bn 15 to adjust multi function analog the output voltage of A01 A02 respectively 35 Pulse output multiplication gain selection Sn 35 When set multi function D01 to pulse output Sn 31 14 Change output pulse frequency to the multiplication of inverter output frequency
83. i i ice 11 Ao LILA External Baseblock rp I TP2 Oe 240G SINK common RIB a SOURCE SINK L 24 SOURCE common Multi function contact output Z200 AC 14 En 2W Cy E lt 30 DC 14 m RDA Be py t 1 Frequency setting power B supply 124 20me WIN Master speed com De 10V C20k0 Hal pmj T So AIN Master speed com z0m 2500 a Maur Multi Function analog input O10 3 20kKe2 Multi Function output 1 2 GND Analog signal common fcollector open 48v 50m HOG Pip ca a P1 TD s i Al gt sco RS 485 Communication contact Pl to A i 1 i EEN PG signal inpukiA group pulse Frequency command At 0 External PG Feedback power supply Fig 2 18 The Inverter Connection Diagram equal or over 18 5KW Specification Remark 1 Same as 15 KW or below 2 P1 and P have been used the electric line short circuit at the factory if need DC reactor out you should remove the electric line 18 5kw 45kw no P1 terminal 3 55kw machine no main circuit PB terminal which only can connect brake unit outside 4 ii i l E F 4 Shield wire Shield twisted wire 2 17 5 The terminal can be set as SINK or SOURCE interface when setting SINK interface the short jumper of TP2 must be set to SINK position and when setting SOURCE interface the short jumper of TP2 must be set to SOURCE position 2 7 5 Connection Notes of Control Circuit Connect control circuit
84. id Setting value 12 Run command ON and frequency command value is 0 output contact ON e Fault Setting value 13 When inverter detection fault output contact ON but output contatct no operation if the inverter communication fault e Pulse signal output Setting value 14 Only multi function terminal DO1 DOG setting parameter Sn 31 used as pulse signal output Dol is the output contact of Open Collector photo couple and its pulse output frequency is set by parameter Sn 35 Its wiring is shown below HELA or 244 Pulse duty T1 T2 T wr h T DOG Fig 4 37 Pulse Signal Output e Low voltage warning Setting value 15 Output contact ON when the main circuit DC voltage is lower than low voltage detection level Low voltage warning level 400VDC Inverter overheat Setting value 16 Output contact ON when inverter overheat e Motor overload Setting value 17 Output contact ON when motor overload e Inverter overload Setting value 18 Output contact ON when inverter overload e Fault restart Setting value 19 Please refer to fault restart function Cn 24 Output contact ON when restart e RS 485 communication fault Setting value 20 Timer function output terminal Setting value 21 If the multi function input terminals are set as the timer input terminals Sn 25 28 19 the signal will be output through the corresponding multi function output terminals with the specified ON delay and OFF delay as s
85. ime Install braking resistance Check cooling fan filter ambient and temperature e Measure the temperature rise of motor the e Decrease the output load e Set proper motor current Cn 09 e If reset testing it easy damage rated run 1S to the inverter before fault removed Check machine operation e Set proper overload detection level Cn 26 5 2 LCD Fault contentS Fault Error causes Action to be display rr taken 8 8 0 0 fault signal input external fault 3 Fault external fault 5 Fault external fault 6 Fault external fault 7 Fault external fault 8 Fault EEPROM fault EEPROM ioe number insuffici Fault A D CPU inside A D fault PG overspeed ii Fault speed Spee deviation over External fault of terminal a External fault of terminal External fault of terminal External fault of terminal 8 Fault PG overspeed Fault open deviat over Fault braking Low frequency braking resistance overheat resistance overheat Operation e Disturbance of external noise e Excessive impact and vibration e ASR parameter setting improper Overtorque detection level setting incorrect PG wiring contact improper or open circuit e ASR parameter setting improper e The load side produce much energy exceeds the low frequency braking resistance s brakin
86. in Bn 05 Bn 07 XFGAIN Frequency command Total Command bias 1 bias 1 FBIAS1 bias Bn 06 Bn 08 FBIAS1 Frequency command Total Command bias 2 bias 2 FBIAS2 bias Bn 06 Bn 08 FBIAS2 Overtorque level according to analog input voltage level O 10V the Cn 32 invalid Output Total output voltage V F curve Output voltage voltage VBIAS voltage VBIAS Change overtorque detection level Overtorque detection Setting Description Output the 100 Function LCD display value contents of 10V Shorten Acc amp dec coeff acc amp dec time TK DC braking current DC braking current Stall prevention level Run still level during running PID control reference PID command input 10 Frequency command Frequency command lower limit lower limit Jump frequency 11 l Frequency jump 4 setting 4 RS 485 12 communication Communication control control application Frequency command 13 Command gain 2 gain 2 FGAIN Frequency command 14 Command bias 3 bias 3 FBIAS1 Frequency command 15 Command bias 4 bias 4 FBIAS2 Real acc amp dec time Acc amp dec time Bn 01 04 TK Adjust DC braking current O 100 according to analog input voltage O 10V The inverter rated current 100 and DC braking current Cn 15 invalid Adjust stall prevention operation level during running 30 200 according to analog input voltage 1 5V 10V The inverter rated rated current 100 and the Cn 26 invalid Multi function analog inpu
87. in circuit print board directly The big capacity machine is installed on the machine 2 3 box its terminal quantity and array location is changed as the difference of function and capacity Detailed pictures are as follows elelele E R Ss I N N P P PE U V W Fig2 4 5 5 7 5KW Standard Main Circuit Terminal E R S T P N BUVI Fig2 5 11 15KW Standard Main Circuit Terminal R S T NuU v W E Fig2 6 18 5 45KW Standard Main Circuit Terminal R Ss I P PI N U V W E Fig2 7 55KW Standard Main Circuit Terminal 2 6 2 The Cable Dimension and Terminal of the Main Circuit Determine the wire size for the main circuit so that the line voltage drop is within 2 of the rated voltage If there is the possibility of excessive voltage drop due to wire length use a larger wire larger diameter suitable to the required length Line voltage drop V 3 xwire resistance Q km x wire length m x current A x 10 2 4 Table 2 1 The Cable Dimension of the Main Circuit and Screw Terminal Specifications Terminal Cable Line R Cable Line Terminal Model Terminal Code Code Spec Spec Screw BDF B501 4002 R S T U V W M4 BDF B501 4003 R S T U V W BDF B501 4005 R S T U V W BDF B501 4007 R S T U V W TuVW 25 PEP O M TUVW 4 PE PB Line spec half of R BDF B501 4020 R S T U VW 10 P NE PB BDF B5014040 RST UVW Crne BDF B5014050 RST UVW Crne BDEBSOr 4060 RST UVW 35 PNE BDEB501 4075
88. invalid ON reset PG control integral Frequency UP DOWN function UP DOWN function Only Sn 28 can set terminal to UP command terminal down command 29 Force operation signal Force operation Only Sn 28 can set signal Note If have the following combination from Sn 25 Sn 28 it will display Input error e The setting value didn t arrange in alphabetical order e The setting value 21 22 will be set at the same time both speed search command FWD REV switch setting value 00 e Operation setting is 3 wire Sn 03 8 10 or 12 multi function input terminal function selection setting is 00 it can be 3 wire operation mode as shown below the setting terminal FWD REV command switch Sn 25 00 Stop Run rite gt 50 ms B calla A pies Run Command RUN cmd ON or OFF 2 ON run OFF j Stop Command stopemd ee OFF stop FWD REV___ OFF Ew ON REV FWD REV Cmd cmd multi func input terminal Motor speed STOP FVD REV STOP FWD Fig 4 29 3 wire Operation Connection Diagram _ Fig 4 30 3 wire Operation Sequence Diagram 2 wire operation STOP command setting value 01 e The standard 2 wire operation connection diagram as Fig 4 3l a When SI ON FWD 4 54 running SI OFF stop running when S2 ON REV RUN S2 OFF stop running When Sn 25 1 2 wire operation has self sustaining function which need other STOP command then stop FWD REV running operation As Fig 41 b shown there is no nee
89. ion Run status Acc UP Dec c DOWN Constant HOLD Constant HOLD 4 59 terminal Oor FWD REV 4 terminal UP S OO terminal DOWN upper limit a Ce ee l output freq y Nyo lower limit i oa a i DIHU H DH y H DASO ToN U UP ACC status U1 bounded from upper_limit while ACC D DOWN DEC status D1 bounded from lower_limit while DEC H HOLD Constant status Fig 4 36 Frequency UP DOWN Control e Only Sn 28 can set frequency UP DOWN function eWhen setting frequency UP DOWN function input FWD REV command even if no UP DOWN command the inverter run according to the lower limit Cn 19 e If set the forth value to 1 of Sn 68 in HOLD status when power supply OFF it can memory HOLD output frequency After restarting power supply and the run command is ON the memory output frequency run e UP DOWN run invalid in auto run mode e In UP DOWN running if input jog command which have priority than others e In UP DOWN running PID function disabled 29 Multi function analog input function selection Sn 29 Use Sn 29 to select multi function analog input terminal AUX function As table shown below Table 4 11 Multi function Analog Input Function Setting Description Output the 100 Function LCD display value contents of 10V Auxiliary frequency Auxiliary frequency Max output frequency command command Frequency command Total Command gain 1 gain FGAIN ga
90. ion or running frequency while the speed search is being performed Output frequency 3 Min baseblock time voltage at speech search retuen to voltage at ouput voltage normal operation seed search operation Fig 4 18 Speed Search Operation Sequence The speed search command can be set through multi function contact input terminal D input can be set by Sn 25 Sn 26 Sn 27 Sn 28 When set Sn 25 28 21 speed search operation is affected by the max frequency When set Sn 25 28 22 speed search operation is affected by the setting frequency e In inverter output baseblock firstly input speed search command and then input run command about mix baseblock time Sn 37 and try to start to search the actural speed of the motor e In speed search when the inverter output current is larger than the speed search operation level set by parameter Cn 35 and lower the inverter output frequency however when the inverter output current less than the speed search operation Cn 35 and judge the output frequency value is the motor s actural rev the inverter will accelerate or decelerate to the set frequency according to the acceleration or deceleration time e In speed search to prevent the inverter over current protection operation decreasing the V F Cn 38 of speed search a little but usually no adjustment e Speed search V F normal run V F X Cn 38 Remark 1 The speed search operation will
91. ion system application wiring between MODBUS and PROFIBUS DP is as follows a The wiring of MODBUS communication agreement RS 485 interface a RS 485 i i E 2300 1 RS 455 RS 2 32 Coversion CET Q DATA H O Controller ODATA Oo RS 232 interface Fig G MODBUS Communication Wiring Diagram Note 1 Connect B501 RS 485 communication interface directly if system controller has RS 485 interface But if no RS 485 interface only has RS 232 interface need RS 485 RS 232 conversion card and then has the communication of RS 485 interface 2 A MODBUS Host Controller can drive the network with no more than 31 drivers connected using MODBUS communication standard If the driver e g B501 Series drive is at the end of the network 8 6 it must have the terminating resistors 220Q at both terminals 3 Please refer to BDF B501 RS 485 communication agreement b Example for PROFIBUS communication agreement wiring For PROFIBUS DP communication need external PROFIBUS conversion card the MA SP card can be installed the main control circuit board directly using BDF B501SP card which need DC24 power supply Controller E PROFIBUS DP B50 ADF 8401 SP Fig H PROFIBUS Communication Wiring Diagram Note 1 An BDF B501 SP will consume 24W 24V 100mA Choose the proper DC24V power supply to meet system capaicty based upon the station number 2 A MODBUS Host Controller can drive the network
92. it according to the wiring diagram Please tighten the terminal with proper screw Never connect the main circuit terminals U V W to AC input main power supply Never connect the capacitance and LC RC noise filter to the input circuit Please don t connect the electromagnetism switch and electromagnetism connector to the output circuit Please switch motor or industry frequency power supply after stopping the output If Sn 03 is 7 9 11 2 wire mode or is 8 10 13 3 wire mode except parameter setting of Sn 01 and Sn 02 the other parameter setting will return to their initial setting at factory If the inverter is initially operated in 3 wire mode Sn 03 8 10 12 the motor will rotate in CCW sense after setting changed to 2 wire mode Sn 03 7 9 11 Be sure that the terminals 1 and 2 are OPEN so as not to harmful to personal or cause any potential damage to machines 2 2 2 5 The Connection of Peripheral Equipment The Standard Connection Diagram of B501 Series Inverter and Peripheral Equipment Power supply amp Breaker or electric leakage switch Electromagnetic contactor DC reactor BDOF B501 Inverter zero phase core Output noise filter Motor Fig 2 2 The Connection of B501 Inverter and Peripheral Equipment 2 6 The Main Circuit Connection 2 6 1 The Arrangement of Main Circuit Terminal The main circuit terminal is located on the front inferior And the medium and small capacity machine are put on the ma
93. lay Load fail EEPROM fault Upload incorrect Download incorrect Alarm auto tun error Fault contents Error during upload and download Operator s EEPROM fault Data incorrect during communication from the inverter Operator to Data incorrect during communication from the inverter Under vector operator to sensorless control mode motor parameter autotuning error Error causes setting incorrect Fault contact No operation Bad communication during operatorand inverter The connector is not properly connected No e Operator EEPROM operation fault No e Incorrect data format operation Communication noise e Communication noise No operation No operation e Inverter and motor capacity are not matched e Motor load unbalance 5 7 Action to be taken parameter e Check f the connector is not properly connected Disable load function of operator e Download the data to the operator firstly e Check connector if the 1S properly connected e Check if the connector IS properly connected e Check if the motor and inverter capacity is same e Check motor load wiring and Status Chapter 6 The Peripheral Equipment 6 1 Peripheral Equipment and Connection Diagram p a MECE L gt Electronmagnetic i contactor lt ss MC ss 5 _ _ AC reator po ae ie a ACL ko o m Input noise filter N
94. le starting a new cycle if restarting 5 Auto Run mode be performed periodically starting a new cycle if restarting 6 Auto Run mode for one single cycle then hold the speed of final step to run starting a new cycle if restarting O Stop Bn 02 1 Forward 2 Reverse NO E Sn 59 Name Operation Selection 2 Auto_Run Mode Operation Selection 3 Auto_Run Mode Operation Selection 4 Auto_Run Mode Operation Selection 5 Auto_Run Mode Operation Selection 6 Auto_Run Mode Operation Selection 7 Auto_Run Mode Operation Selection 8 Auto _Run Mode Operation Selection 9 Auto _Run Mode Operation Selection 10 Auto _Run Mode Operation Selection 11 Auto_Run MOode OpOeration SeleOction 12 AutoO_ Run Mode Operation Selection 13 Auto _Run Mode Operation Selection 14 Auto _Run Mode Operation Selection 15 Auto _Run Mode Sn 60 0 4 40 Auto Run Stop Sn 47 0 Auto Run Stop Sn 48 0 Auto Run Stop Sn 50 0 Auto Run Stop Sn 51 0 Auto Run Stop Sn 52 0 Auto Run Stop Sn 53 0 Auto Run Stop Sn 54 0 Auto Run Stop Sn 55 0 Auto Run Stop Sn 56 0 Auto Run Stop Sn 57 0 Auto _ Run Stop Sn 58 0 Auto Run Stop Sn 59 0 Auto Run Stop LCD display DES Description English Factory setting Function Other Parameter N Sn 61 Sn 62 Sn 63 Sn 64 Name O Operation Selection 16 Applied Torque Mode Langua
95. ls The installation is shown as Fig 2 15 BDF B501 Inverter a9ue sIsa1 Buel Fig 2 15 The Installation of Brake Resistance 2 7 The Connection of Exterior Terminal 2 7 1 The Cable Dimension and Terminal of the Control Circuit The torque relationship between control circuit connection terminal dimesion and screw tighten as shown Table2 4 below Table2 4 The terminal connection line dimension Lead wire eave n ee Ee Torque N m MB gt 4 T 07535 5 1 15 1 es 5 2 3 p85 2 7 2 The Function of Exterior Terminal The terminal arrangement is shown as below Fig 2 16 ttt otoit itt Es ee PAO ELLE LE Fojo fo S Fig 2 16 Exterior Terminal Arragnement 2 13 JN CAUTION Exterior terminal VIN AIN please refer to Sn 24 Terminal 15V 12V s output current is 20Ma Multi function analog output AO1 A02 is special connect to the ammeter please don t make it as reactive control to analog output signal Table 2 5 External terminal function Terminal Terminal function Forward operation STOP signal Reverse operation STOP signal External fault input Fault reset Multi function 3 wire operation Local Remote control Multi speed select ACC DCC choice ACC DCC Halting Base block Overheat Warn PID control DC braking Speed search Up Down function PG speed control External input terminal yndul peusis YMG fault Timer function Multi function analog input setting 24VG AV Sink
96. mand is PID control target value when PID control is enable Please refer to page 4 7 PID control pane and appendix 3 PID wiring diagram External analog A01 A02 output Un 09 Un 10 The parametr can monitor multi function analog output AOI and A02 terminal voltage O 10V And the output gain can be adjusted by Bn 14 or Bn 15 adjust the gain of AO1 or A02 respectively About he output item please set according to Sn 33 Sn 34 set AO1 A02 respectively Input terminal status Un 11 4 78 Be used to monitor input terminal 8 ON OFF status e Output terminal status Un 12 Be use to monitor output terminal R1 A R1C D0O1 DOG or R2A R2C s ON OFF status e PG speed feedback and PG speed control compensation Un 13 Un 14 The parameter Un 13 Un 14 will monitor PG feedback control signal including speed feedback and speed compensation and so on if PG feedback control e PID control input Un 15 e PID control output 1 Un 16 e PID control output 2 Un 17 Please refer to page 4 7 PID control pane use Un 15 16 17 to monitor the change besides it also can use multi function analog output AO1 A02 Please refer to the setting of Sn 33 Sn 24 e Fault message 1 Un 18 e Fault message 2 Un 19 Fault message 3 Un 20 Fault message 4 Un 21 These parameters are used to display the fault messages whenever the fault occurred The user can take proper action for trouble shooting based upon the displayed message
97. minal DO1 DOG factory O 2 setting 2 output signal during running 0 Terminal 0 R2A R2C factory 2 setting 1S 2 zero speed output signal 0 Frequency command 1OV max output frequency 1 Output frequency 10V m ax output frequency 2 Output current 10V rated current 3 Output voltage 10V inpu t voltage Cn 01 4 DC voltage 10V 800 Parameter LCD display Function Name i NO English Pulse Output Sn 35 1 Multiplier Pulse mult 6 Selection Inverter address Sn 36 01 RS 485Comm Baud Rate Setting Sn 37 1 Baud rate communica RS 485Comm Trans mission Sn 38 0 Reversed bit tion function Parity Setting RS 485 Comm Fault Stop Sn 39 0 l Fault dec stop Selection S Factory Description setting V 5 External analog command VIN 10V 10V 6 External analog command AIN O TOVA 20mA 7 Multi function analog command Aux 10V 10V 8 PID control input 9 PID contriol output 10 PID control output 2 11 Communicatio n control When multi function output terminal DO1 is j set as pulse signal output O 1F 1 6F 2 10F 3 12F 4 36F Inverter address can be set as 1 31 0 1200bps 1 2400bps 2 4800bps 3 9600bps 0 No parity 1 Even parity 2 Odd parity 0 Deceleration to stop Bn 02 1 Coast to stop 2 Deceleration tos top Bn 04 Function PG speed control Auto Run Mode Parameter NO Sn 40 Sn 44
98. n 13 08 Bn 13 09 Bn 13 10 Bn 13 11 Bn 13 12 Bn 13 13 Bn 13 14 Bn 13 15 Bn 13 16 Bn 13 17 Bn 13 18 Frequency command Output frequency Output current Output voltage DC voltage Terminal VIN Terminal AIN Terminal AUX Analog output AQ1 Analog output AQ2 Input terminal Output terminal Speed feedback Speed compensation PID input PID output Un 16 PID output Un 17 Motor speed 14 Multi function analog output AOI gain Bn 14 15 Multi function analog A02 gain Bn 15 Multi function analog output A01 and A02 can be set their individual voltage level respectively Multi function analog output A01 Terminal A01 l 10 0V Bn 14 Sn 33 select its output content Multi function analog output A02 Sn 34 select the output content 16 PID inspection gain Bn 16 17 PID proportion gain P setting Bn 17 18 PID integral time I setting Bn 18 19 PID differential D setting Bn 19 20 PID bias OFF SET adjustment Bn 20 e The proportion gain P integral time I and differential D can be adjusted respectively so as to 10 0V Bn 15 Terminal A02 control system 4 7 e Please refer to the APPENDIX 2 about the adjustment method of PID parameter to make the control possible to achieve required load response e Please refer to the Fig4 4 PID control pane If both target value and output signal are set to 0 adjust the inverter output frequency to zero PTD Control input Uin 1 5 ra
99. n repeat the same periodic eg Sn 44 2 or 5 An 01 16 Bn 21 36 Sn 45 60 fixed value is same with a Frequency An Q2 An O1 tf An 04 4 20s 25s 1 30s As 20s 258 Ss 405 Bn 21 Bn 22 Bn 2 3 Bn 24 Bn 71 Bn 27 Bn 23 Bn 24 c When a single cycle over continue to run as the last speed The inverter finshing a cycle according to the setting run mode continue to run as the last speed Eg Sn 44 3 or 6 Sn 45 48 1 FWD Sn 49 60 0 An 01 16 Bn 21 36 the setting value is same with a 4 70 Frequency in 2 SUH An 04 20Hz 15Hz e Set Sn 44 1 3 restart after stop it will continue to run from the unfinished step according to the setting of Sn 44 Set Sn 44 4 6 restart after stop it will begin a new cycle and continue running according to the setting of Sn 44 Run Command in stop ain Command run stop run Output Output Frequency ee begin a new cycle QO ge z T 2 T lt Continue running from unfinished step e Auto run mode ACC amp DEC time according to Bn 01 Bn 02 If the setting value of Bn 21 Bn 36 is zero the auto run mode disabled 46 Use load Sn 61 e According to different sites the BDF B501 can be set constant torque load CT Sn 61 0 and variable torque VT Sn 61 1 Select the corresponding relevant parameter according to different setting load without manual method s
100. nterface Connection eee 8 8 Appendix 7 The study of Motor Parameter and the Operation Steps of Sensorless Vector Control P PEIE IE TE E E TE TEIE EIEE ET E N EE TA E TE T NA N A T N EN Te 8 9 Chapter 1 Purchasing Inspection CAUTION 1 Please don t install the damage and missing parts inverter The products has been test strictly at the factory however due to the transportation and other beat all the situation please kindly note checking carefully after purchasing the products 1 1 Inspection Items Please confirm the followed items after getting the products Table 1 1 Confirmation Item Confirmation Item Confirmation method It is same to the product Please confirm the BDF B501 lateral nameplate Check the screw is loose or not Use the screwdriver to tighten if necessary The manual qualification and other parts BDF B501 instruction manual and its parts If there are some exceptional situation please contact the supplier and our sales department Whether have some damage parts and places Check the whole shell to see if it is damage 1 2 Nameplate Data 1 2 1 Nameplate Inverter Module gt B 5 0 l 4007 Input Power Supply Spec AC400V 18A Rated output Rated THP 5 5 KW 1 1 1 2 2 Instruction of Inverter Model B501 4 007 007 7HP 5 5SKW MOTOR 4 400 V 2 200V 1 3 Parts Instruction Installation aperture Keyboard Model case in Front cove
101. o stop loss IPL Output phase protection Output phase loss protection operation motor coast to stop loss OPL Coder Built in PG card interface open collector interface and complementary optional PROFIBUS communication card aD gt ia
102. ommunication card optional and meet the users s all kinds of requirements Energy saving operation can improve maximum the motor power factor and the efficiency of motor It also can improve the speed precision within standard PG card and close loop control If the inverter which need to be used in CE standard and other similar standard stipulated operation condition it must install the wireless noise filter If meet some unsettlements in the process of using please contact our dealers representatives or us directly Remark Please hand the instruction manual to the end users it will be of great help for their daily operation mantenance inspection and troubleshooting The safe operation depends on correct transportation installation and maintenance please kindly note before beginning to work i N Indicates a potentially hazardous situation which if not heeded could possibly result in death or serious injury JN Indicates a potentially hazardous situation which if not heeded may result in moderate or minor injury and damage to the product or faulty operation NOTE FOR SAFE OPERATION CONFIRM WHEN GETTING THE PRODUCT 1 Please don t install the damage and missing parts inverter INSTALLATION N cation In convey please hand the bottom of the whole machine If just take the panel board it has the danger of downfall of the whole machine Please install the inverter to the metal and apyrous board If in
103. on No operation No operation No operation No operation Alarm PG open PG open continue to No blinking run operation Alarm speed Excessive speed deviation over deviation Continue to run No operation 5 6 e KVA data setting Setting proper unconformity KVA noto the difference between 220V class and 440V class e The value of Set these values Sn 25 Sn 28 is not in by order the value ascending order Ex of Sn 25 must be Sn 25 05 Sn 28 02 smaller than those those are improper of Sn 26 27 28 setting e Command 21 and e Set speed search 22 can not be set on command of 21 and 22 two simultaneously multi function input contacts simultaneously e The setting value Adjust the setting Cn 02 Cn 08 do not value satisfy Fmax FA gt FB 2 Fmin Upper limit and low Adjust the setting limit setting incorrect value don t satisfy Cn 19 lt Cn 18 e Start PID and the Setting Sn 29 9 frequency command is provided by external terminal but for no setting PID target is provided by AUX terminal Eg Sn 05 1 Sn 64 1 but Sn 29F 1 ASR parameter Confirm ASR setting improper level and relevant e QOvertorque detection parameter level setting incorrect PG wiring contact Check PG wiring improper or open circuit ASR _ parameter Check ASR and setting improper speed deviation e Speed deviation level level and relevant LCD disp
104. on No operation 5 5 e Run procedure set improper 3 wire 2 wire selection improper e Disturbance of external noise e Big vibration impact e Communication cable contact improper Comm between digital operator and inverter has not been established after system starts for 5 seconds e Communication is established after system but transmission for 2 starts fault seconds Occurs e External baseblock input terminal terminal 3 s operation external signal time e Check the load Status e Check the system circuit wiring the system parameter Sn 25 Sn 28 again Confrim setting e Check all the parameter including Sn 01 Sn 02 e Restartif still fault please contact to us Check communication cable whether the contact is good or not the connector of digital Re plug operator Replace the control board External baseblock removed inverter signal excutes speed search function LCD display Fault contents Fault Error causes Action to be taken contact input Alarm incorrect Alarm overspeed blinking Inverter capacity setting Sn 01 improper Multi function input terminal setting incorrect Sn 25 Sn 28 V F curve parameter setting incorrect Cn 02 Cn 08 Parameter setting incorrect Cn 18 Cn 19 PID settting improper Excessive speed operation remains No operation No operati
105. otor manufacturer 54 Motor mutual inductance Lm Cn 60 e Set standard 4 pole motor at factory about motor Y equivalent inductance e It can be gained from motor parameter auto studying function Sn 66 or the motor manufacturer 55 Slip compensation gain Cn 61 It is used for adjusting the slip compensation e Usually the parameter must change the setting value if slip compensation is not allowed adjust the setting value properly Increase the setting when motor rev is lower than setting rev e Decrease the setting when moror rev is higher than setting rev Note The induction motor Y equivalent model R1 Ls WATT 4 28 4 4 System Parameter Sn UO LJ Parameter LCD display EN Factory Function Name f Description NO English setting Capacity Seni Inverter Capacity Sn 01 001 Inverter capacity n Setting Setting 220V IHP selection 0 14 15 fixed l Sn 02 01 V F curve pattern V F Curve Sn 02 V F Curve Selection V F Curve 15 arbitrary V F pattern selection 0 An L LJ Bn OO Can U O Sn LJ LI setting amp reading enabled 1 An OLO setting amp reading enabled Bn LJ LI Cn L O Sn O reading only 2 5 reserved 6 clear fault message 7 2 wire Operation initialization ets Sn 03 Operator Display nal i 220V 440V Setting Valid 8 3 wire initialization 220V 440V 9 2 wire initialization 200V 415V 10 3 wire initialization 200V 415V 11 2 wire initialization
106. own below Timer function input Timer function output I I I I l l I I I i j l I j I I i l i I l I I I l I i 3 I I j l I I l Bn 37 Bn 38 Bn 37 Bn 38 Fig 4 6 Timer Function 24 Energy saving gain Bn 39 e Energy saving coefficient proportion is on the unit 1 50 150 is its setting range e Factory setting value is 100 now the energy saving is invalid e When the setting value is unequal to 100 the energy saving is valid Here the output voltage will decrease or increase according to the energy saving gain proportion for the aim of energy saving however 1f the setting value too low to out of the peed for the motor e The energy saving function is disabled in the PID close loop control and during acceleration and deceleration 4 9 fo Run command i V f Cn 02 amp Cn 08 Bn 39 0 1 sec 0 1 sec Output voltage Fig 4 7 Energy saving Operation 25 Monitor setting 3 Bn 40 e The parameter is mainly for displaying the monitored contents as power on e When Bn 40 0 inverter powe on the first line will display the frequency command while the second line display characters BDF as shown below Frequency command 015 00Hz BDF e When Bn 40400 that is Bn 40 01 18 as power on it will display the monitored items the first line displayed contents is subject to the Bn 12 setting value while the second line displayed contents is subject to the Bn 40 setting value as shown below l
107. quency electromagentic wave it will exert an interfere to the nearby wireless equipment lead to the noise during the process of accepting signals The output lateral noise filter is as follows Fig 2 13 2 10 7 nae BDF 501 Inverter Conduction Radio interference frequency interference Singal wire Panira equipment 4M receiver Fig 2 13 The Output Lateral Noise Filter The conduction interference countermeasure To restrain the output lateral produce conduction interference except the method of setting noise filter aboved besides you can take all the output line to the grounding metal tube The interval should be bigger than 30cm between the output connection line and signal line so the conduction interference will be reduced accordingly Metal tube BDOF B501 Inverter Signal wire Control equipment Fig 2 14 Conduction Interference Countermeasures The radio frequency interfere countermeasure The input output connection line and inverter will proudce the radio freqeuncy interfere by themselves if setting the noise filter two sides of the ouptut and shield with iron vessel it can reduce the radio frequency interfere The connection line of the inverter and motor should be as short as possible Fig 2 15 Metal case Metal tube Noise E BDF B501 Noise filter Inverter The connection distance of inverter and motor The connection line distance of inverter and motor is long the carrier wa
108. r Fig 1 1 BDF B501 SERIES INVERTER Chapter 2 Installation and Wiring 2 1 Exterior Dimension and Installation Dimension Please refer to the appendix 1 2 2 The requirements and Managements of Installation Site CAUTION In convey please hand the bottom of the whole machine If just take the panel board it has the danger of downfall of the whole machine Please install the inverter to the metal and apyrous board If install it on the flammable meterial it has the danger of fire When mounting units in an enclosure install a fan or other cooling device to keep the intake air temperature below 40 C If too heat t will arose the fire or other accidents Please install BDF B501 inverter to the followed application site and maintain a proper condition 2 2 1 Installation Site Locale installation should meet the followed conditions Good ventilated indoor Ambient temperature 10 C 40 C naked inverter temperature is 10 C 50 C Install it free from high temperature and aquosity the humidity should lower 90 RH and no rain Never install it on imflammable Install it free from sunlight directly No imflammable caustic gas and liquid No dust and metallic powder No vibration and firm installation base Install it without excessive oscillation and electromagnetic noise The altitude is 1000m below please decrease the related output in high altitude or it the altitude increase 100m it is allowed fall down 0 5
109. r off please don t close to the machine equipment due to if power on the inverter will restart all of a sudden Please connect the urgency stop switch stop key press is available only on the way of operator operation setting J caution Never touch the brake resistor when the two sides s high voltage discharge lead to high temperature Before operation be sure the motor and machine s using is within the allowed range In operation never check the signal All the parameters of the inverter have been preset at the factory Do not change the settings unnecessarily MAINTAINANCE AND INSPECTION warn ING Please don t tough the connection terminal of the inverter it has high voltage Before connection please note it has install the shell of terminal when dismantle the shell be sure turn off the power Cut off the main circuit be sure that the irradiance diode is extinct and then do maintainance and inspection Never do maintainance and inspection for curbstone technician Pleaae pay special attention to the operator control circuit and drive circuit board which install CMOS integrated circuit In power please don t alter the connection and dismantle the terminal connection Please don t check the signal during operation OTHERS 1 Never change it by yourself 2 Wrong connection improper using and change on one s own lead to the damages are charged by the users CONTENTS Chapter
110. r sway the electronic accessories at random never draw connecting insert at random or it may lead to inverter can t work on the rails or display fault status even lead to accessories fault or the damage of main switch accessories IGBT The user should be note that different meters may measure big different results in measuring You are recommend to use moving and iron voltage meter to measure input voltage and use bridge voltage meter to measure output voltage Measure input output current with princer amperemeter and power with dynamoelectric watt meter If condition is not available adopt the same meter to measure and take notes for the sake of comparing If make undee testing you are suggested to use oscillograph which scan frequency is over 40MHz if make transient undee it would be better if use over LOOMHz oscillograph Also be sure the insulation of power and air 7 2 Due to the product has done electric insulating and power intensity test so there is no need for user do such test Moreover every such test on inverter will reduce the level of product s insulating and compression resistance ability improper test will lead to fault of inverter If indeed do such test please operate by the skilled technician Prohibit using megameter to test but can use multimeter high resistance to test For 380V class product s grounding insulating resistance no less than 4MQ the contro circuit s grounding insulating resistance no less than IMQ
111. requency jump function invalid e Frequency jump 3 setting sequence should be according to the followed principle Frequency jump 1 Cn 20 Frequency jump 2 Cn 21 Frequency 3 Cn 22 if not setting in this sequence it will display setting error Frequency jump interzone Cn 23 setting value is 0 01Hz frequency jump function invalid 18 The no of Abnormity restart Cn 24 During in run when produce abnormity situation the inverter can diagonose the abnormity type and restart automatically The no of restart is subject to the parameter Cn 24 setting max is 10 4 19 times if setting O there is no abnormity type restart auto function e Producing such abnormity Cn 24 setting value can restart auotmatically over current grounding over voltage e When producing abnormity restart counter add 1 automatically But if producing any followed situation abnormity restart counter reset is O that is abnormity restart times is count from 0 a There is no any abnormity jump more than 10 minutes b After abnormity action reset press RESET key or fault reset terminal B action c After turn off the power supply e Use the multi function output terminal terminal RI A R1IB RIC DO1 or R2A R2C which can set the signal output in abnormity restart If unnecessory do not use the abnormity restart function freqeuntly so as not inverter fault 19 Stall prevention level during acceleration Cn 25 20 Stall prevention level during
112. ries have the protective and warning self diagnostic functions The fault message is displayed into two types 1 Fault 2 Waring and self diagnostic function When occurs fault the fault reason will be displayed on operator and the fault contact output terminal R1A R1IB R1C DO1 or R2A R2C action at the same time the inverter stop to output However if occurs warning function action and the operator blinks displaying the warnng contents except some cases the fault contact output terminal action 5 2 Error Message and Troubleshooting A Error message Fault contentS Fault Error causes Action to be aoe contact taken Fault Occur output lack of phase Operation output Check output fault fault the output motor wiring terminal motor output terminal broken circuit wiring broken motor wiring circuit e Check the e Current sensor current sensor fault is fault or not e IGBT fault e Check IGBT is fault or not Fault DC The main circuit vol is lowen Operation e Power capacit is Check vol low than the low vol too samll power voltage e Voltage drop due and wiring to wiring resistance Check e A motor of large power capacity capacity connected and power to the same power system system has been started Defective electromagnetic contractor Fault The inverter output current Operation e ACC time is too Delay acc overcurrent becomes approx 200 and short time above the inverter rated current e Inve
113. rminal Detection selection External Fault Sn 22 operation selection Motor Overload Sn 23 Protection Selection 4 special motor ae Factory Description setting 0 a contact input valid normally open 1 b contact input valid normally open 0 detect all time 1 detect only during operation 0 dec to stop upon dec time Bn 02 l coast free run to stop 2 dec to 1 stop upon dec time1 Bn 04 3 continue operating Electronically motor overload protection selection 0 electronically motor overload protection invalid l standard motor cold start overload protection characteristics 2 standard motor hot start overload protection characteristics 3 special motor cold overload Start protection characteristics Parameter NO Function Analog frequency command Sn 24 l Characteristic function f Selection select Multi function terminal function selection Sn 28 Multi function terminal function Multi funct selection ion input contact selection l l Multi function function selection Multi function function selection Multi function analog Sn 29 00 4 35 Name External Analog input Frequency Command LCD display English Sn 24 0 Analog command VIN Sn 25 02 Multi speed command 1 Sn 26 03 Multi speed command 2 Sn 27 06 Jog command Sn 28 07 Acc and Dec Switch na Factory Description setting
114. rotection for release power department you are suggested to connect the control contact to main control circuit When general braking torque is 100 please refer to the followed braking resistance and power Resistance Resistance power power 6 2 3 Electric leakage Protector Due to the inside of inverter motor and input output wire have grounding static electricity capacitor and the series inverters are low noise for using high carrier wave So inverter s grounding electric leakage is big and more obviously for big capacity machine sometimes even lead to wrong operation protection circuit If meet the above questions decrease the carrier wave proper and shorten the wire besides install electric leakage protector Several notes if install and use electric leakage protector Set the electric leakage protector to inverter input side and put it to the back of MCCB would be proper The electric leakage protector s operation current should be 10 times than that under industry frequency power no use inverter leakage current the amount of connection wireless noise filter motor and electric leakage current 6 2 Chapter 7 Maintainance WARNING 1 Please don t tough the connection terminal of the inverter it has high voltage 2 Before connection please note it has install the shell of terminal when dismantle the shell be sure turn off the power 3 Cut off the main circuit be sure that the irradiance diode is extinct and t
115. rter output Check short circuit and output wiring grounding e Motor capacity is bigger than inverter s capacity e Drive special 5 1 Action to be taken LCD Fault contentS Fault Error causes display contact motor ea Fault grounding Check the motor Inverter output grounding Operation e Motor dielectric grounding current approx 50 strenth 1S wiring resistance Check the short and above the inveter rated insufficient circuit current Fault overvoltag e Fault overheat Fault motor overload Fault inverter overload Fault overtorque In DC Overvoltage protection decelerationsmain circuit voltage is too high Radiator overheat Overload detection protection of electronic heat relay motor inverter s inside The electronic thermal sensor detects inverter overload while the output current exceeds 112 of protection rated value inverter Overtorque detection protect machinery output current The setting value Cn 26 overtorque detection Operation e Load wiring is insufficient e Dec time is too short e Power voltage is too high e Cooling fan fault Ambient temperature is too high e Clogged filter e Overload low f requency run long time e Improper V F curve selection e Set motor rated current Cn 09 improper e Machine load fault output terminal wiring Delay dec t
116. running Cn 26 If load too large the inverter will adjust the output frequency automatically to prevent the motor speed stall e Stall prevention function can be divided into stall prevention during acceleration and stall prevention during running e Stall prevention during acceleration when current over Cn 25 setting value in motor acceleration it will accelerate to run automatically Please refer to the Fig 4 16 Load Load current current Cpe Cn 26 ime Time Output 3 Output frequenc frequency Deceleration time upon Bh 02 Bn 04 The output frequency is Time Time controlled to prevent stalling The output frequency decreases to prevent stalling Fig 4 15 Acceleration Stall Prevention Function Fig 4 16 Run Stall Prevention Function e Cn 25 and Cn 26 setting value on the level of inverter rated current 100 21 Communication fault detection time Cn 27 e Please refer to BDF B501 RS 485 MODBUS PROFIBUS communication agreement 4 20 22 Operator display unit Cn 28 e Frequency command and display unit setting its setting range 0 39999 and instructions as Table 4 4 Table 4 4 Frequency command and display unit setting Cn 28 settin Setting Displayed contents 0 01Hz Unit 0 01 Unit 1 30 Rpm unit Cn 28 setting value is motor pole even Rpm 120Xfrequency command Hz Cn 28 1000 19999 XXX X Cn 28 12000 100 speed will display 200 0 60 speed will display 120 0 100 speed will
117. s for torque compensation control function the factory setting is vary according the the frequency capacity 8 DC braking starting frequency Cn 14 9 DC braking current Cn 15 4 17 10 DC braking time at stop Cn 16 11 DC braking time at start Cn 17 The DC braking function decelerates by applying a DC current to the motor This happens in the 2 cases a DC braking time at stop It 1s used to prevent coasting by inertia when the motor is not completely stopped by normal deceleration when there is a large load Lengthening the DC braking time Cn 16 or increasing the DC injection braking current Cn 15 can shorten the stopping time b DC braking time at start It is effective for temporarily stopping and then restarting without regeneration a motor coasting by inerti e DC braking function as shown Fig 4 12 e DC braking current Cn 15 setting value is on the base of inverter s rated current 100 e When DC braking starting frequency Cn 14 setting value is lower min output frequency Cn 07 and take the min output frequency Cn 07 as braking starting frequency e Setting 0 0s when DC braking time at stop do not execute DC braking the inverter output stop when the output frequency is lower the DC braking starting frequency Cn 14 e Setting 0 0s when DC braking time at start and don t execute the DC braking function but accelerating by the min output frequency Cn 07 n Cn 14 DC injection braking
118. stall it on the flammable meterial it has the danger of fire When mounting units in an enclosure install a fan or other cooling device to keep the intake air temperature below 40 C If too heat it will arose the fire or other accidents WIRING WARNING Please confirm turn off the input power supply before wiring terminals Please ask the electrician do the wiring terminals Always connect the ground lead E to ground When the urgency terminal get through please note that the action is effective Please don t touch the output terminal and connect it to the shell of motor N cation Please confirm the AC main circuit power supply is same to the inverter s related voltage Please don t perform a withstand voltage test to the inverter Please do the brake resistor and brake unit according to the wiring diagram Please tighten the terminal with proper screw Never connect the main circuit terminals U V W to AC input main power supply Never connect the capacitance and LC RC noise filter to the input circuit Please don t connect the electromagnetism switch and electromagnetism connector to the output circuit Please don t dismantle the front shell just only dismantle the terminal shell when wiring TRIAL OPERATION warn ING You can close the input power supply after confirming it has install the terminal shell do not dismantle the shell in power If the inverter has set the function of restart when powe
119. t terminal AUX used as PID reference input Set input O 10V please refer to 4 5 page PID control pane Adjust frequency command lower limit O 100 according to analog input voltage O 10V the max output frequency Cn 02 100 Real frequency command lower limit according Cn 19 or the bigger frequency command lower limit of multi function analog input Set jump frequency 4 use the function set the forth jump frequency except Cn 20 Cn 23 according to analog input voltage 0 10V The analog value of AUX 0 1024 0 10V can be read Through RS 485 communication Adjust analog frequency command gain and bias according to the setting of Bn 05 06 or Bn 07 08 e Multi function analog input AUX can provide two group Gain Bias that is Sn 29 1 3 and 13 15 the following is the gain and bias diagram Analog Frequency command Bn 06 UX FRBIASI Frequency command Bn 05 UP Analog Frequency command he ye Frequency command Bn l6b UST quency e Multi function analog input characteristic 1 Sn 29 00 2 Sn 29 01 13 T a G 100 2 00 je FGAIN 5 pgAIN2 t YY ii g U a k gt av 10V oy OV 10V Multi Function analog input Multi Function analog input 3 Sn 29 02 14 4 Sn 29 03 15 100 f 10 FBAIS1 FBAIS2 FBIAS3 FBIAS4 0 Loy 10h Multi Function analog input ov 10V Multi Function analog input 5 Sn 29 04 6 Sn 29 05 4 62 200 100 VBAIS 0 IV java ndana anbo asc
120. the integral time Bn 18 or primary delay time Cn 56 for decreasing the system vibration it must reduce the setting value of Cn 55 If Cn 55 too low it s impossible for the feedback signal to catch the target setting signal e PID control primary delay time constant Cn 56 When in PID control increasing primary delay time increase the setting value of Cn 56 can reduce the system vibration after PID control s 4 27 frequency command output delay time setting but the response time will be slow If the abrasion is too big incresing the setting value of Cn 56 to avoid oscillation 51 Motor line to line resistance RI Cn 57 e Set standard 4 pole motor at factory about motor line to line including the external wiring s resistance value e It can be gained from motro parameter auto studying function Sn 66 or the motor manufacturer e Increase the setting when the generating torque is not large enough at low speed e Decrease the setting when the generating torque is extremely high or over current at low speed 52 Motor rotor equivalent resistance R2 Cn 58 e Set standard 4 pole motor at factory about motor Y equivalent wiring e It can be gained from motor parameter auto studying function Sn 66 or the motor manufacturer 53 Motor leakage inductance Ls Cn 59 e Set standard 4 pole motor at factory about the motor leakage inductance capacity e It can be gained from motor parameter auto studying function Sn 66 or the m
121. the integral time I setting it means RESPONSE erensererseernneeennghiTED that the integral operation is strong The oscillation will be reduced as the integral time I is lengthened Time e If oscillation cycle is short and approx the same as the derivative time D setting it means that the derivative operation is strong Response The oscillation will be reduced as the derivative tme D is shortened If even setting the derivative time D to 0 00 cannot reduce oscillation then either decrease the proportional gain P or raise the PID primary delay time constant Time 8 3 Appendix 3 The Complementarity Instruction of PID Control Pane Chart The complementarity of PID control pane is shown bellow PID control Frequency Target command Feedback signal Fig D PID Control Pane Instruction 1 Target signal is come from digital operator and can be set by RS 485 communication port or multi function analog input terminal AUX parameter Sn 05 If target signal is provided by analog input terminal AUX not only set Sn O5 1 but also need set Sn 29 9 otherwise it will display Input error 2 The detection value can be input by VIN terminal Sn 24 0 voltage command 0 10V or AIN terminal Sn 24 1 current command 4 20mA 3 Target signal is come from AUX terminal and the wiring diagram is as follows Sn 05 1 Sn 29 09 154 Power supply AUX Multi function analog input Sn 29 09 for P
122. tion valid Sn 64 1 the function invalid Timer function input terminal Setting value 19 DC injection braking command Setting value 20 e DC injection braking is used to prevent the motor from rotating due to inertia or external forces when the inverter is stopped e The DC injection braking will be performed and the inverter will be stopped if the DC injection braking input is ON If a run source or jog command is input the DC injection braking will be cleared and the motor will begin to run e DC injection braking operation is shown Fig 4 34 Pun command DC injection braking command Output Frequency DC braking t Min output Frequency 7 i DC braking Cn 0F DC braking start Frequency Cn 14 Fig 4 34 DC Injection Braking Operation Can be An External Fault Input Terminal Speed search l Setting value 21 Speed search 2 Setting value 22 e Please refer to 4 21 page about speed search function LOCAL REMOTE control I Setting value 23 REMOTE control Run command and frequency command is performed by Sn 04 and Sn 05 input at external terminal or RS 485 communication conatct The operator REMOTE REEF and SEQ LED light is ON e The LOCAL REMOTE switch only under the situation of inverter stop mode LOCAL REMOTE control 2 Setting value 24 __ REMOTE REF and SEQ LED light is ON ON LOCAL control run command and frequency command are controlled by operator at the same time REMOTE REF and SEQ LED
123. tor 4 Motor no load current CN I10 e Motor no load current is used in slip compensation control Setting range 0 99 the motor rated current Cn 09 is 100 e When the inverter output current is bigger than the motor no load current Cn 10 the inverter compensate the output frequency e As shown below Fig 4 10 the slip compensation function output frequency f1l f2 s speed changed as the load changed 4 16 motor rate slip x output current motor no load current Output frequency compensation value motor rated current Cn 09 motor no load current Cn 10 Load torque f2 larger load i f1 smaller load Load torque speed Fig 4 10 Slip Compensation Control 5 Motor rated slip Cn 11 e The setting is used as a reference Fig 4 10 slip compensation control e The setting rangeO 0 9 9 on the base frequency Cn 04 If in constant power range the slip will increase linearity multiple please refer to the Fig 4 10 If setting Cn 11 to 0 0 the is no response of output frequency there is no slip compensation in the cases when the frequency command is less than the Min output frequency or during regeneration WIotor rated frequency Hz rated reviypm x motor pole pi 120 Nlotor rated slip Cr llsetting value lt 100 Base frequency Cn U 4 Cn 02 Cn 04 Cn 04 Cn 02 Fig 4 11 Slip Compensation 6 Motor line to line resistance Cn 12 7 Motor tron core loss Cn 13 e It i
124. tor Torque Cn 13 compensation of Core Loss DC DC Braking injection Braking Cn 14 Function Starting Frequecy DC current braking Cn 15 O pd p lt Max Volt Frequency Cn 04 050 0Hz T l 0 1Hz 50 0Hz 400 0Hz t Cn 05 002 5Hz 0 1 ed 0 1Hz 2 5Hz Middle O P Freq 400 0Hz at Cn 06 024 1V Middle Voltage ae 0 1 feed 0 1Hz 1 3Hz a 0 99 Cn 07 001 3Hz Min O P Freq Cn 08 012 9V Min O P Freq Setting Cn 09 A Motor Rated I as per capacity Setting Cn 10 1 Motor No Load I Cn 11 0 0 O 9 9 Motor Rated Slip O0 65 5350 O 65535W 1W 0 1 10 0Hz 0 1 Cn 12 Q Motor Line R 0 001 Q as per capacity Setting Cn 13 W Core Loss as per capacity Cn 14 01 5Hz DC Braking Start F 0 1Hz Cn 15 050 DC Braking Current 0 100 1 f Parameter LCD Setting Seting Factory Function Name No display English range Unit Setting DC Braking Time Injection DC Braking Injection Time At Start Frequency Command Frequency Upper Bound Limit Frequency Command Lower Bound Frequency Frequency 1 ump Jum i Point 2 Frequency Jump Jump Frequency Width Number of Auto Restart Attempt Cn 26 Running Communicatio n Cn 27 Fault Detection Time LCD Digital Cn 28 Retry Function Stall Prevention During Stall Prevention
125. tput current 2 5A lt Select output current 1 The monitor contents can be selected by the setting of Bn 12 and Bn 13 3 7 Chapter 4 Parameter Setting and Instruction 4 1 Frequency command in multi speed operation An L UO Table 4 1 Under DRIVE mode it can be monitored and modified the setting value in running Parameter LCD Display Setting Factory Name Setting Range i No English Unit Setting An 01 Frequency An 01 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 1 Freq Cmd 1 An 02 Frequency An 02 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command2 Freq Cmd 2 An 03 Frequency An 03 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command3 Freq Cmd 3 An 04 Frequency An 04 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command4 Freq Cmd 4 An 05 Frequency An 05 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command5 Freq Cmd 5 An 06 Frequency An 06 000 00HZ 0 00 400 00Hz_ 0 01Hz 0 00Hz Command6 Freq Cmd 6 An 07 Frequency An 07 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command7 Freq Cmd 7 An 08 Frequency An 08 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Commands Freq Cmd 8 An 09 Frequency An 09 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command9 Freq Cmd 9 An 10 Frequency An 10 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 10 Freq Cmd 10 An 11 Frequency An 11 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 11 Freq Cmd 11 An 12 Frequency An 12 000 00HZ 0 00 400 00Hz 0 01Hz 0 00Hz Command 12 Freq Cmd 12 An 13 Frequency An 13 000
126. ty over other frequency commands e The inverter will stop running according to the setting of Sn 06 when FJOG and RJOG are both for more than 500ms PID integral reset Setting value 14 PID control use multi function input terminal parameter Sn 25 28 setting value 14 which can reset integra to 0 PID control invalid Setting value 15 OFF PID control valid close loop PID control invalid open loop e The function can be a try running switch Cancel PID function when multi function input terminal is ON as open loop run or jog running after finishing as system adjustment marking in PID control function again Besides when there is problem of PID control feedback signal users can use the function cancel PID control If PID control invalid use frequency command as aim signal e Whether PID control is disable or not it also can be set by Sn 64 External fault A contact Setting value 16 External fault B contact Setting value 17 4 57 External fault input will display External fault input eg set terminal external fault when external fault input will display Error external fault 6 Terminal terminal can be exteranl fault input terminal e After occuring external fault the inverter output baseblock and motor coast to stop Multi function analog input setting Setting value 18 e Multi function analog input AUX terminal valid or not both can be control by external terminal When PID func
127. uency command Overtorque Detection Frequency Command Invalid Fault Undervoltage Overheat Motor Overload Inverter Overload During Retry Communication Fault CT ees DOG Common Terminal of Open Collector Transistor RS 485 Communication interface JTUNUIUIOD 2 15 2 7 3 The Inverter Connection Diagram equal or less than 15KW Specification External Braking Resistance pes ii i e i a 7 I MCCB eae N ee a I I i a a i A a i io l g I i I u G g i i 5 k i 3 t i BDF B301 aN oo L T a i H Bee EL i T pa The third ground Foward Run Stop ity 1 Close Foward Run Cy TL1 iol l Reverse Run stop J oe REV close Reverse Run aoii Ay External Fault A mE Analog signal a Na output 1 2 Fault Reset OCT IESE mc 010v i i i j TO EWY Multi step Speed command 1 a rf fol i a Multi step Speed command 2 aaa Ss OCE owe i i Multi Function contact input Jog command m s 7 tt AET RIAT External Baseblock Ty t I I ised 240G SINK common RIR E sone SNK LA 24V SOURCE common Multi Function contact output oe 2504C 14 Le E lt 30 DC 14 p RIA T ey tev Frequency setting power j supply 12 204 1 YIN Master speed com O 10 20k Het J D a S AIN Master speed com 4 20m4 2500 F b Multi Function analog input O10 3 zoka t Multi Function output 1 2 f SND Analog signal common collector open 484 50rm4
128. unction please refer to Sn 28 28 parameter setting instruction 4 73 4 5 Monitoring parameter Un LI Un 09 Parametr No Fre comm and Fre comm and Outp curre nt Outp volta ge Main cuicuit DC voltage External analog command VINO 10V External analog command AIN 4 20mA Multi func tion analog input command AUX External analog input command LCD display English Un 01 60 0 OHz Fre comman d Un 02 60 0 OHz Output fre Un 03 12 5 A Output current Un 04 440 OV Output vol Un 05 510 OV DC voltage Un 06 100 Vol analog com Un 07 100 current analog command Un 08 100 Multi functi on analog com Un 09 100 Terminal AOI analog Display frequency command the displayed unit is determined by Cn 28 Display output frequency the displayed unit is determined by Cn 28 Display inverter s output current Display inverter s output voltage Display inverter s main circuit DC voltage 4 74 Multi function analog output level 10V Max o utput frequency 10V Max o utput frequency 10V Inverte r rated current 10V 220V or 440V 10V 400V or SOOV 10V 100 20mA 100 10V 100 10V 100 Parametr No Un 10 Un 11 Un 12 Un 13 Un 14 Un 15 Un 16 Function External analog A02 output Input terminal Output terminal PG speed feedback PG speed
129. unning stop run after detection overtorque display 13 Output voltage limitation selection Sn 13 e In low speed region if setting V F curve output voltage too high the inverter will be driven into fault so the user can set upper bound of output voltage Output frequency in u a a kl a a Sa ir ee a a a a ai i An U4 Cn 04 4 Output frequency at max olkage Fig 4 25 Output Voltage Limitation 14 Stall prevention selection during acceleration Sn 14 e Please refer to Cn 25 stall prevention level during acceleration 15 Stall prevention selecion during deceleration Sn 15 e When there is no external braking resistance it can provide 20 regenerative braking torque if load too large and exceed the regenerative braking torque which need set stall prevention function during deceleration valid Sn 15 1 or delay deceleration time Bn 02 or Bn 04 to avoid over voltage jump e Be sure to set disable Sn 15 0 when add external braking resistance otherwise braking resistance function invalid As shown below is the stall prevention operation function during deceleration Output Frequency Deceleration time is extended Pa to avoid overvoltage trip time Deceleration Time setting value 4 50 Fig 4 26 Stall Prevention Operation Function during Deceleration Sn 15 1 16 Stall prevention selection during running Sn 16 Please refer to Cn 26 stall prevention operation level 17 Operation sele
130. ve frequency will be high and its cable s high wave leakage current will increase causing the bad influence to the inverter and its nearby equipments so reduce the leakage current as far as possible The relationship between the connection distance of the inverter and motor and the carrier wave is table 2 3 as shown below Table 2 3 The connection distance and carrier wave frequency of inverter and motor Cable length 5om som SOm 100m Cn 34 6 Cn 34 4 Cn 34 2 Cn 34 1 Grounding 1 Connect the ground terminal E to the grounding 220V class the third grounding a ground resistance less than 100Q 380V class special for the third grounding a ground resistance less than 10Q 2 Do not share the ground wire with other devices such as welding machines or power tools 8 Always use a gound wire that complies with the technical standards on electrical equipment and minimize the length of ground wire 4 When using more than one inverter be careful and don t loop the ground wire in a circuit as shown below Fig 2 14 BDF Ba01 BDF B901 BDF B01 OK BDF B301 BDF B301 Fig 2 14 The method of a ground wire 2 12 The installation of brake resistance To carry out the soon brake of motor it is allowed to install the brake resistance of the B501 series 15kw below and the setting is ascending brake is available The P and PB terminal is connect to the brake resistance please do not connect it to other termina
131. with no more than 31 drivers connected using 8 7 MODBUS communication standard If the driver e g B501 Series drive is at the end of the network it must have the terminating resistors 220Q at both terminals 3 Please refer to BDF B501 RS 485 communication agreement Appendix 6 Example for SINK SOURCE Terminal Interface Connection e The BDF B501 terminal terminal can be set SINK or SOURCE interface a SINK wiring TP2 jump to SINK position e Using audion open collector as operation signal standard wiring TP2 b SOURCE interface wiring TP2 jump to SOURCE position e Use audion open collector as operation signal standard wiring 8 8 e Use PNP SOURCE to detect as operation signal standard wiring Appendix 7 The study of Motor Parameter and the Operation Steps of Sensorless Vector Control BDF B501 control mode can be divided into V F control mode Sn 67 0 and sensorless vector control N NM BW WN mode Sn 67 1 At first confirm inverter capacity is matched with motor power when use sensorless vector control mode If it is the initial operation can do motor parameter autotunning to get correct motor parameter The motor autotunning steps are shown as below Detect and confirm the inverter capacity is equivalent to the motor power the difference should be less than 2 class and whether the motor load is removed or not the wiring of inverter and motor is correct or not After confirming everyt
132. y command Cn 31 Setting frequency Setting frequency ON Cn 29 Cn 31 S Output Output frequency Frequency detection 1 ON While ACC Cn 29 Output frequency Cn 29 detection 1 While DEC Cn 30 Output frequency Cn 30frequency detection width Cn 31 Output frequency Frequency detection 2 ON While ACC Output 2 ae Under Low vol detec ON Low Next a aee 08 Output baseblocked Output baseblocked ON Output baseblocked Run command mode Run command ON Run command is controlled by Penner copa equmrgeal may Fre command mode Main speed command ON Fre command is controlled by fp se one pees CEE signal output Pulse signal output a by Sn 31 terminal DO1 P ce Low voltage warning Low voltage warning ON Low voltage warning Inverter overheat Inverter overheat ON Inverter overheat 20 RS 485 RS 485 fault ON RS 485 communication fault ee Gee 21 Timer function output Timer function Signa delay output terminal v s a fe a ee 4 64 Setting Function LCD display Description value RS 485 Communication Output contact expansion communication control application Please refer to control application BDF B501 RS 485 MODBUS PROFIBUS communication agreement e Running Setting value 00 OFF Run command OFE inverter is no voltage output Run command ON or OFF but residues output exsits Zero speed Setting value 01 OFF Output frequency Min output frequency Cn 07

ÿþM i c r o s o f t W o r d - B 5 0 1 u s e r m a n u a l . d o c

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