Instruction Manual
Contents
1. 1 U Channel Water Tray 8 4 x 6 Knee Brace Bracket DWG 18 DWG ITEM 19 T2 3 8 2 13 x 10 Carriage Bolt DWG ITEM 28 4 gem nee c EA 4 Et c ag E 4 4 LE Z Z2 ELE E Ss Se 4 Se i oe EE EA o 24 75 13 x 12 Carriage Bolt 4 Post Mount Bracket ABE66 14 Lattice DWG ITEM 429 DWG 22 DWG 19 T3 4 5 8 8 Anchor Bolt DWG ITEM N A 4 G Channel VDCGC6 12 Hurricane Bracket H1 DWG 25 110 box No 10d Construction Nails PWG 27 DWG ITEM N A s 1 1 2 Joist Hanger Nail K5 DWG ITEM 15 aa 50 1 1 2 Barn Screw DWG ITEM N A 4 Joist Hanger Bracket LUS26 DWG 28 VE 48 2 13 Carriage Nut DWG ITEM 25 14 Screen DWG ITEM 29 R1 1 2 Carriage Bolt Washer 18 InsideOUT Panel UDC12 Page DWG ITEM 14 6 step 1 Layout Foundation Tools Needed Materials Needed 4x K3 Post Mount Bracket I E o le DP 11 8 7 8 1 1 1 1 1 1 EN 4 1 1 1 1 1 Layout the footprint of the Fresco 11 8 7 8 16 8 1 8 From cen2. zoning and building inspection departments for guidance on applicable building codes and or zoning requirements Wood is NOT flame retardant and will burn Grills fire pits and chimneys are a fire hazard if placed too close to a Fresco structure Consult user s manual of the grill fire pit or chimney for safe distances from combustible materials During installation follow all safety warnings provided with your tools and use OHSA approved safety glasses Fresco structures will require two or more people to install safely Check for underground utilities before digging or driving stakes into the ground General Information Wood components are manufactured with Southern Yellow Pine which is protected with factory applied water based stain Knots small checks cracks and weathering are naturally occurring and do not affect the strength of the product Annual application of a water based water repellent sealant or stain will help reduce weathering and checks Page Additional Information Tools Required o Tape Measure o 1 4 Hex Drive Bit o 6 Step Ladder o Tin Snips o Carpenters Level 0 Adjustable Wrench o Hammer o Standard or Cordless Drill o 5 8 Masonry Drill Bit o Staple Gun Phillips Bit O Hammer Drill Speed Square Keys To Assemble Success This identifies information that requires special Check that set or assembly is properly level attention Improper assembly could lead to an before proceeding unsaf
3. 5 2x8x12 rafters G flush with the bottom and equal distance from each end Fig 2 Nail every 12 inches using 10d nails Both end rafters will only have one 2x2 on inside surface at the angle of the other rafters Fig 2 Due to the slope of the ceiling you will need to angle the lattice supports on the two end rafters at the same slope All other rafters will have a 2x2 on both sides flush to the bottom edge Set each rafter assembly in the joist hangers aligning the ends for a consistant overhang Fig 4 Nail rafters into hurricane ties with 4 joist hanger nails each Rafters with only one 2x2 H lattice supports attached are to be assembled to the outside notches with the lattice support to the inside Materials Needed Page 15 step 10 Lattice Assembly Tools Needed Materials Needed cal i 14x T2 1 2 Lattice 14x TA Screen Cover IW 7x D 2x6x19 5 8 Center Support Down the center of the ceiling set 2x6 center supports J into place securing on each end through the rafters Fig 2 amp 3 with 10d nails Set the lattice between the joists resting on the 2x2 lattice supports Fig 1 Cut the screen down to 72 Place screen on top of lattice then secure with staples Fig 4 amp 5 Continue the process placing the lattice in positions one at a time This allows access from the bottom up through the rafters Fig 6 amp 8 Secure lattice and screen
4. View Raise this joist assembly into position aligning the bolt with the corresponding hole at the top of the post Pound one bolt through the post Raise the opposite end of the joist assembly and drive the bolts through the corresponding holes Install the second bolt on the first post Repeat above steps for opposite side of Pergola Fig 6 Note Do not attach washers at this time Drain Side step 5 Inside Support Rails Tools Needed Materials Needed A A 2x 2 x 6 x 146 3 8 Support Joist A e 16x 87 3 Barn Screws 4x K5 Joist Hanger Brackets Install 2x6x146 3 8 rail A to inside of post as shown on the bolts protruding through the posts from the previous step Fig 1 Complete on both ends Fig 2 Place washer W1 on the carriage bolt and start nut N1 but do not tighten with a wrench Repeat for other side of pergola Note Go to step 7 before tightening Fig 3 This will allow for easy install of the knee brace Assemble joist hanger brackets K5 onto 2x6 rail using 1 1 2 joist hanger nails B7 Joist hanger should be aligned with the inside surface of the post Fig 4 Align here gu Complete the above step at the opposite end of 2x6 rail and to 2 other locations on the opposite side Fig 5 Detail Drain Side Page 11 step 6 Detailed Support Rails Tools Needed Materials Needed UK 2x E 2x10x149 3 8 Support Rail s 1x C Outsid
5. footing must be below local frost elevations or 4 minimum slab with a 12 turned down perimeter plus W6 x 6 x 1 4 x 1 4 mesh Or provide minimum 18 diameter concrete filled Sonotube depth per local code requirements Page Step 3 Mounting Posts Tools Needed Materials Needed 8x K1 4x6 Knee Brace Brackets 4x K 6x6x103 Posts 24x B6 No 10d Construction Nails imm 16x B1 3 8 2 1 2 Lag Screws Fig 1 Fig 2 Obtain the knee brace brackets K1 and attach to the 6x6 post K as shown using lag screws B1 Do this while the posts are laying on the ground Fig 1 amp 2 Make sure the brackets face the inside of the pergola when standing the posts in position Fig 3 The two shorter posts need to be installed on the drain side Secure the post mount brackets to the 6x6 post by using No 10d construction nails 56 Fig 4 and Fig 7 Temporarily cross brace each post using the 2x2 lattice support Fig 8 Complete Z2 above for remaining three posts Verify the posts are all plumb Step 4 Outside Support Rails Tools Needed Materials Needed OK mw x 2 x 10 x 146 3 8 Inside Plain Joist mmm 1x E 2 x 10 149 3 8 Support Joist 8 54 1 13 x 12 Carriage Bolt Fig 1 Align one 2x10x146 3 8 inside plain joist F and one 2x10x149 3 8 support joist E next to each other Drive the 12 B4 carriage bolts through both boards flush with the inside Reverse
6. in place before moving to the next lattice for the remaining six sections on one half Fig 8 Then move on to the other half following the same procedure Fig 9 Notice that the screens are stapled to the lattice NOT the 2x2 supports Fig 6 amp 7 Page 16 Step 11 U and G Channel Installation Tools Needed Materials Needed 1x 1 U Channel 3x T3 G Channel Locate the U Channel T1 and three G Channels T3 On the drain side lay the U Channel 11 flat on the top of the 6x6 posts Fig 1 The top of these posts should be flush with the top edge inside 2x6 rail Screw the back of the U Chanel into the 2x10 joist behind it Do this every 3 feet along the back of the U Channel On the opposite side of the U Channel measure 1 25 down from the joist bottom to determine the top of the G Channel Fig 3 Secure this G Channel opposite the U Channel with screws into the joist behind it every 3 feet as well Install the two side G Channels by aligning them with the U and G Channels already installed On the non drainage side cut away enough of the face of the G Channel to get it to mitre into the one already installed opposite the U Channel On the drainage side cut away enough of the G Channel to fit it over the U Channel flush with the bottom Secure with screws every 3 feet Fig 3 Note Lattice and supports not shown Page 17
7. Instruction Manual quality edge Customer Support 1 888 784 0878 info quality edge com 2712 Walkent Dr NW Walker MI 49544 www insideoutunderdeck com InsideOut Fresco 12X12 Complete Pergola Room Kit Table of Contents Important Safety Notice 3 Additional Information 4 Materials List 5 Step 1 Layout Foundation 7 Step 2 Layout Foundation Continued 8 Step 3 Mounting Posts 9 Step 4 Outside Support Rails 10 Step 5 Inside Support Rails 11 Step 6 Detailed Support Rails 12 Step 7 Inside Support Rails 13 Step 8 Installing Knee Braces 14 Step 9 Mounting Top Joists 15 Step 10 Lattice Assembly 16 Step 11 U and G Channel Installation 17 Step 12 Carrier Rails 18 Step 13 Installing Panels 19 Page Important Safety Notice Fresco components are intended for privacy decorative and ornamental use only Product is NOT INTENDED for the following A safety barrier to prevent unsupervised access to pools hot tubs spas or ponds Safety railings for elevated platforms or decks As load bearing support for a building structure heavy objects or swings Used in structures that trap wind rain or snow that would create extra load on the product Permanent structures may require a building permit As the purchaser and or installer of this product you are advised to consult local planning
8. e Rail Hs 41 1x D Outside Rail 8 84 14 13 x 12 Carriage Bolt 8x W1 Washers Qo 8x N1 12 Nuts Fig 1 Locate one 2x10x149 3 8 Support Joist E and one 2x12 Outside Rail D Note This will be the drainage side and uses the 2x12 Outside Rail with 2 notches Align the boards and hole patterns Fig 2 Place a washer W2 on the 10 carriage bolt B3 and start one in each hole going through the longer joist first Fig 3 Push one 10 carriage bolt through both joists all the way The rest of the bolts insert flush with the inner 2x10 support joist per sketch Using a ladder raise one end to the top of a post and insert the bolt in the corresponding hole on the post leaving one end on the ground 1 2 Notches Move the ladder to the other post and swing the assembly up and insert the two bolts into the post Fig 4 Move back to the first post inserting the fourth bolt 2 Notches Repeat Steps 8 and 9 to other end of Pergola the non drainage side Fig 5 Drain Side Page 12 step 7 Inside Support Rails Tools Needed Materials Needed 1 ZX 2X B 2x10x132 3 8 Inside Support Joist 8x B6 No 10d Construction Nails Locate two 2x6x132 3 8 Inside support rails B Place the boards in the joist hangers previously installed as shown in Fig 1 Make sure they butt tight to the opposing 2x6 rails Secure 2x6 boards in place with B8 1 1 2 joist hanger nail
9. e or dangerous condition Use Level Use Use Help Help Where this is shown 2 or 3 people are required to safely e complete the step To avoid injury or damage to the Tighten Bolts assembly make sure to get help AOX Measure Check that assembly is square Square 41 Distance before tightening bolts Assembly This indicates time to tighten bolts but U not too tight Do not crush the wood Be ces M yan eee eau This may create splinters and cause proper location structural damage Time For a seasoned contractor installation will take 6 8 hours K2 Material List 2 2x 6 x 146 3 8 Inside Support Rail A DWG 2 2 2x 6 x 132 3 8 Inside Support Rail B DWG 3 1 2x 12x 164 3 8 Outside Joist Detailed HS DWG 6 1 2x 12 x 164 3 8 Outside Joist Detailed DWG 5 4 2 x 10x 149 3 8 Support Joist DWG 7 2 2x10x 146 3 8 Inside Joist Plain DWG 4 8 2 x 8 x 164 Detailed Rafter 1 DWG 8 14 2x 2 x 144 3 8 Lattice Support DWG 20 7 2x6 x 19 5 8 Center Support DWG 9 4 6x 6 x 103 Post DWG 23 8 4 x 6 Knee Brace DWG 17 16 1 1 4 x 6 Knee Brace Spacer DWG ITEM 12 Page B1 B2 B3 BA B5 B6 B8 B7 N1 Material List gt K1 16 3 8 2 1 2 Lag Screw DWG ITEM 24 T1 16 13 x 4 Carriage Bolt DWG ITEM 27
10. nt install the last panel against the G Channel and work backwards installing last three panels Fig 3 amp 4 Secure the last panel into the inside rim joist through the G Channel using barn screws before installing the remaining three panels Page 19 e quality edge www insideoutunderdeck com INSOFIG 08 2012
11. s Repeat on opposite side Page 13 Step 8 Installing Knee Braces Tools Needed Materials Needed A OK 8x M 4 x 6 Knee Brace ke 32x 36 3 Barn Screws m 16x K2 1 1 4 x 6 Knee Brace Spacer 4 12x K4 Hurricane Brackets 1 Obtain the knee braces and spacers Align them using the carriage B4 bolt through both holes Then attach spacers using 10d nails on each side The spacer should be placed at the opposite end of the cutout Fig 2 for the knee brace bracket Slide the end of the knee brace with the spacers up between the outer joist assembly and inner 2x6 rail Align the holes and inset bolts B4 through them Repeat this step for all 8 knee braces With one top carriage bolt B3 in place assemble the carriage bolts B2 through the knee brace brackets and secure with washer and nuts Fig 4 Install the second top bolt Verify all post are straight and level Tighten all nuts on carriage bolts at this time Align the K4 hurricane brackets with each notch along support joists E on both sides Nail in each bracket using B8 joist hanger nails on the inside surface of the 4 support joists Page 14 Step 9 Mounting Top Joists Tools Needed Materials Needed 14x H 2x8x12 Lattice Support m 7X G 2x2x144 Detailed Top Joist Grand 168x B7 3 Barn Screws Nail the Lattice Supports H on each side of the
12. step 12 Carrier Rails Tools Needed Materials Needed E e 6X R1 InsideOut Carrier Rails Pee 48x B7 3 Barn Screws Locate the five InsideOut Carrier rails R1 Bend the first two teeth of the carrier R1 outward 90 so that it will not interfere with the U or G channel when installed Fig 1 amp 2 Install the carrier every 24 Mark out the locations of each carrier rail on the joists as shown Align all the carriers with the top edge of the G Channel on one side When installing the carrier Fig 4 put a 3 barn screw through the end hole of the rail to make room for the panel to slide in and up into the 2x2 lattice support Put a barn screw through the carrier and up into each joist Fig 5 Do this for all five carriers Note Lattice and supports not shown Fig 5 Page 18 step 13 Installing Panels Tools Needed Materials Needed 18x R3 InsideOut Panels Locate the 18 panels R3 Snap in the first panel starting at one side Make sure to slide the panel into the G Channel as far as it will go Fig 1 amp 2 before locking the leading edge into the carrier Note Make sure that the panels are centered side to side in the pergola by checking the length of overhang on the outside 3 Continue installing panels until you have 4 R3 remaining Fig 3 Always install the leading edge first Make sure the panel locks in all three contact points within the carrier At this poi
13. ter to center on each side the anchor bolt locations are 11 8 7 8 apart and 16 8 1 8 along the diagonal Fig 1 E For reference the outside to outside dimensions of the brackets are 12 2 3 8 Measuring diagonal from outside to outside dimension should be 17 3 Fig 3 The diagonal of the Inside of bracket dimension should be 15 11 7 16 Determine which side of Pergola you would like the water to drain This is key to how the assembly process will start The two shorter posts are installed on the drainage side Drain Side Start Here 12 2 3 8 919H 19518 JO If this is your drainage side start assembly on the right or left side not across from it See step 4 for start of assembly process 12 2 3 8 Do not start assembly on drainage side or opposite Page step 2 Layout Foundation Continued Tools Needed Materials Needed 4 4x K3 Post Mount Bracket 4x W1 Carriage Washer 4x B5 Anchor Bolts g 4x N1 Carriage Nut Fig 1 Foundation requirements per drawing page below Drill holes for the anchors with a 5 8 masonry drill bit Secure post mount brackets K3 using anchor bolts B5 Fig 1 amp 2 Follow steps 1 and 2 from above to secure the other three brackets Verify brackets are in correct location per page 5 by measuring outside to outside and diagonal 5 8 anchor bolt with 8 embed 6X6X1 4X1 4 MESH Reference from drawing Base of
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