X5 line c - Ascon S.p.A.
Contents
1. Tab 1 Input type Tab 2 Engineering units Value Description la P Value Description Urn st Ec 0 600 C 32 1112 F noe None Ec P 0 1200 C 32 2192 F ar Degree centigrade Ec L 0 600 C 32 1112 F F Degree Fahrenheit ke 5 0 1600 C 82 2012 F nea mA te r 0 1600 C 382 2012 F nu mV Ec E 200 400 C 328 752 F 1 Volt Ec b 0 1800 C 382 8272 F tar bar Ec n 0 1200 C 1 32 2192 F P5 IPSI ker 1 0 1100 C 2 32 2012 F rh Rh telly 0 2000 C 82 8632 F PH Ph Ecl 0 2000 C 32 3632 F Hg Hertz Ec E 0 600 C 32 1112 F cust Custom range on request EJ 200 600C 328 1112F Notes rede 99 9 300 0 C 999 5720F 1 NiChroSil NiSil thermocouple dELE 50 0 50 0 C 580 1220F 2 Ni Mo thermocouple nsa 0 50 mV nagog 0 300 mV 5 0 5 Volt I amp 1 5 Volt Engineering 0 18 0 10 Vot units O 2 0 20 mA 4 20 4 20 mA Fr4t 0 2 000 Hz Frequency Fr 4H 0 20 000 Hz option 4 3 2 SETPOINT CONFIGURATION Il za do ex e L CUI Setpoint type see table 3 Stored Setpoint Tracking see page 43 na ENS Setpoint slope time units O S g P5Ec C4 an Par se aera e s s o o REMOTE gt INPUT ONLY2. Parameter Performed operation Function Notes value _ ee Off Le On None L F F Not used Set manual mode H n gr Automatic Manual With the keypad locked the commands from Keyboard lock Ct I E I Unlock Locked digital inputs and serial communications are still CEN operating PVmaasurelhold LICHE Normal PV is hold The value of PV is frozen at the time the digital D U LI operation input goes to the close state Setpoint slopes I1 1 Rate limiting Normal When the input is in the on state the Setpoint is inhibition 4L uU 1 is active operation changed in steps Er Normal Forced With ON command the output is equal to the Cuipubforcingimoda CJi k output output forced value see page 28 1st stored Setpoint Z m l Local ist SP The permanent closure forces the chosen stored value A J Setpoint modification is not possible It m The impulsive closure selects the stored value 2nd stored Setpoint mAN E Local 2nd SP Setpoint modification is allowed T TI If more than one digital input is selecting a Setpoint the 3th stored Setpoint 7 4 Local Sth SP last to be activated is the operating one see page 43 Set Remote mode I sis Local Remote Reactivation of L1 Q Blocking The blocking function is activated on closing Blocking LLrt Reactivation the command from digital inputs _ Ll Alarm The Alarms are acknowledged as soon as the Alarm Acknowledge rct Acknowledge digital in
3. RS485 Modbus Jbus Index SLAVE PROFIBUS DP C 2 7 8 1 7 _ 1 7 SLAVE address UI IC CI 21 communication os if option installed OFF 1 247 SLAVE baud rate ie oae HO J055 c nm A Jiu I Lt Communication protocol CoS Jb Ss MASTER communication protocol Tho Ss ubu Parity ooo E IE iu t P x d i 7 1 _ z PROFIBUS DP TZ Z address 3 124 4 Operation 4 5 PARAMETERS For a simpler use of the con troller its parameters have been organised in menu according to their functionality area 4 5 4 SETPOINT MENU ml HP I i L rr Setpoint Setpoint low limit LI Lan Fl high limit High and low limit of the Setpoint SP The minimum span S PL S PH must be greater than 100 digit ZI Setpoint JL lJ ramp up Setpoint E L i g ramp down This parameter specifies the maximum rate of change of the Setpoint Adjustable in digit s digit min and digit hour see page 27 When the parameter is UF F this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is reached according to the con figured rate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter see procedure at page 53 When Remote Setpoint is con figured we suggest to disabl
4. ASCON spa ISO 9001 Certified ASCON spa via Falzarego 9 11 20021 Baranzate MI Italy Fax 39 02 350 4243 http www ascon it e mail info ascon it Process controller with PROFIBUS DP 12 and Modbus Master Slave 1 3 DIN 48 x 96 X5 line User manual e M I U X5 5 09 09 Cod J30 478 1AX5 IE t Us LISTED Process controller with PROFIBUS DP and Modbus Master Slave 1 s DIN 48 x 96 X5 line CE stt nn 7 2 0 LI Information Ce NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY N Please read carefully these instructions before proceeding with the installation of the controller Class Il instrument real panel mounting This controller has been designed with compliance to the European Directives Consult Declaration of Conformity for further details on Directives and Standards used for Compliance Declaration of Conformity of the controller can be found in the file ASCON DC G2 zip downloadable from our web site www ascon it To downloadad the file Select Download Documentation and fill the table with Typology Manual Type All Language All Code GAMMA2 Click SEARCH and Download the file ASCON_DC_G2 zip The device has no user serviceable parts and requires special equipment and specialised engineers Therefore a repair can be hardly carried on directly by the user For this purpose the manufacturer
5. p t ALA alarm type HL Hj see table 11 lo S ma NOT AVAILABLE OFAL H OFF um E mm AL4 addressing LILI OP OF pg fj IX P 3 DFH pl AL4 latching na YES AL4 start up disabling na YES Disables AL4 if a sensor break occurs na YES l een OC aS LC s 4 Operation Tab 11 Alarm type HL d Value Description aL 5 HL 4 nee Not used or used by FF the program AL3 AL4 FSH Active High Absolute ESL Active Low input ELH Active High Deviation HELL Active Low input brg Active In Band brdo Active Out input DEH Active High Absolute geL Active Low Output Lbd Loop break alarm AL1 only Note MC Dc OF I1 OPL absolute alarm on output value full scale can be associated only to AL2 AL3 and AL4 4 Operation 4 3 6 AL1 AL2 AL3 AL4 ALARMS CONFIGURATION It is possible to configure up to 4 alarms AL1 AL2 AL3 AL4 see page 31 selecting for each of them A the type and the operating condi tion of the alarm table 11 page 31 B the functionality of the alarm acknowledge latching Leen C the start up disabling blocking bk oc D alarm inhibition on sensor break E the physical output of the alarm nio i mea Cott LIU LII C LU LIT The outputs can be used for alarms if they are not used as control outputs see par 3 3 7 page 20 It is possible to ro
6. CJ I 1 2 I 1 J 2L 7 Programmed Setpoint Program start Program hold Program reset 7 Programmed Setpoint 7 5 8 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION OPTION Parameter Performed operation Function Notes value Off o e On None Wee Not used Set manual mode Hilda Automatic Manual Lot With the keypad locked the commands from digital inputs and Keyboard lack iz i LI 1 Unpek necked serial communications are still operating PV measure hold rt Normal operation PV is hold The value of PV is frozen at the time the digital input goes to Lu the close state Setpoint slopes inhibition I6 o Jt uL Rate limiting is active Normal operation When the input is in the on state the Setpoint is changed in steps Output forcing Normal operation Forced output value Digital input ON means activation forcing output value see page 28 Z m CAJ 1st Program selection a rH Local 15t program d i a 71 d 7 2 Program selection rr zc Local an program Program selection by permanent closure 3 d Program selection Pr Local 3 d program of the digital input 4th Program selection P Ht Local 4th program Program Start Hold m H HOLD RUN When the input is in the On state the program is executed up to the end When off the program is forced in hold Program reset Normal operatio
7. Remote signal 10V 3 ab bias 20 ratio 0 1 ab bias 100 ratio 0 1 H Range 200 0 20 100 600 C LR a b b a HR Remote Setpoint span PV Process variable LR PV low limit HR PV high limit SR Remote Setpoint a a SR starting point b b SR ending point 4 Operation 4 5 1 SETPOINT MENU If SR starting point is lower then the ending point both expressed in engineering units b id5 starting point a be b HR LR E g b d5 20 t a 100 20 _ 80 _ 600 200 800 If SR starting point is higher then the ending point both expressed in engineering units b J5 starting point a big Da E g 5 d5 100 rt a 805 100 di 600 200 800 Working Setpoint SP as com bination of Local Setpoint SL and remote signal Setpoint L act table 3 page 27 SP SL c Emo REM b 05 44 Setpoint r EME table 3 page 27 SP REM r t mw SL 6 id SIGN Remote signal SPAN HR LR SIGN SPAN REM oo E g Local Setpoint SL with an external Trim with multiply ing coefficient of 1 10 Setpoint type Lact F t n 0 1 b i 520 Remote Setpoint SR with an internal Trim with multiplying coefficient of 1 5 Setpoint type r PIE r o 0 2 b 1J5 0 Remote Setpoint range equal to the Input range Setpoint type Lact r 1 b 1 5 LR 5L 0 4 5 2 ALARM MENU see also pages 32 and 33 tl Asymmetric UI J LI
8. Ceg Fastview _ parameters n Uu I s Isl LE ut os Y Z1 I IZ JU 23 THT f tl Jr oU A LI lt Y 1 OOo IF f fit J 5 EL c S CJ Operator mode Automatic mode One shot tune start a o 49 c2 Alarm 3 threshold high absolute alarm full scale Stored Setpoint Back to the Operator mode 5 Displays 5 2 FAST VIEW fast access to the parameters With this procedure simple and fast up to 10 parameters select ed through the fast view see par 4 6 page 52 are displayed and can be modified by the oper ator without requiring the stan dard parameter setting proce dure Press A in order to mod ify the parameters The value is entered by press ing 2 key On left side please find as an example a list of parameters on Fast view menu 6 Commands 6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways 6 1 KEYPAD 6 2 DIGITAL INPUTS 6 3 SERIAL see page 55 see page 58 COMMUNICATIONS see the manual on this topic Setpoint modification Manual mode Local remote selection Stored Setpoint display Tune Run Stop Program start stop see page 66 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION The Setpoint is directly modi fied with the A keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momen
9. If is selected at power on the program ends and goes back to local mode 7 Programmed Setpoint If is selected the execution of the program starts from the point reached at the power failure time In this case the programs con tinue with PV reaching SP with a ramp whose slope corre sponds to the one of the seg ment running at the power off Power off during a dwell 4 Power Off L Ci Power off during a ramp 4 Power Off 7 Programmed Setpoint 7 3 PARAMETERISATION PROGRAM MENU OPTION Ce se a ef mm ewww ww ww ww ww ww ww ww ww 711 Cl Operator Z Program l J CI mode l Ld aJ menu 4 Itc tc Ft Lr J SHE JL UL E So lm ee ee bi Program number Program status j No of segments i rn D jg 3 H rE5 reset 1 14 max CJ sg Hol d hold run start TER oc 1 Restart rn ga No of program rU IL antr apower otf L IC cycles o 1 Two digital outputs are pro o t ont continue os UFF 0 999 vided to be configured for 7 a Conr program purposes These withthe slope output are usually OP3 and OPA If this functionality isnot a E Time units required it can be inhibited LIU Jl PSE seconds LI I II UJ L allowed deviation by setting FF the corre O S FT ir minutes o DFF 0
10. Remote Setpoint input see table 4 not displayed if the frequency input is present Remote Setpoint Slope enable 1 nao YES 1 Not available with Setpoint Programmer option 4 Operation Tab 3 Setpoint type Value Description zPH Lac Local only r Efi Remote only L r Local remote only Lack Local trim renk Remote trim Pr J Programmed option Tab 4 Rem Setpoint r 5 Value Description 0 5 0 5 Volt 1 5 1 5 Volt D 14 0 10 Volt B et 0 20 mA 4 2 4 20 mA 4 Operation 4 3 8 OUTPUT CONFIGURATION P i Uu l Ct WITH OP5 ANALOGUE WITH OP6 ANALOGUE OUTPUT e H OUTPUT NOT USED AS MAIN H NOT USED AS SECONDARY e Cool output on OPS CONTROL OUTPUT i CONTROL OUTPUT Lar iet only narc J Em L SPT ms H i um t Vain bi H 1 retransmitted i lI ZI 2 retransmitted PEE valie 41009 H output selection e V l l output selection ama c Contrai Hoe nonb PUSR fio S non B PISPAU rc type M ERI ee E ain output f Oe see table 5 F i jt forcing value 1 retransmission H mM i 2 retransmission H DERE f output 1 LI I I output uam BF F 100 100 i icc ia d 5 p zx p y Main output t FIO E See table 8 FALLI Heat
11. D s qe TOU 5H 9t 8 see table 6 Split range 1 H 1 retransmission i I Jl 2 retransmission j split range only H low range i ELE low range GEF IEEE a Secondary H 5 0 95 0 whole range C3 whole range z r D p output Cool mcm Heat Cool or split o range see table 7 Split Range Control 1 retransmission i I 1 7I 2 retransmission action i high range 1 U LIE high range i split range only H whole range 194 whole range rEuld or H H e penn EE AS ee m PD 28 4 Operation RETRANSMISSION Tab 5 Control mode Tab 7 Secondary output Cool When OP5 and OP6 outputs Retransmission high range Value Description En 4 Value Description 5rgp ae not configured as control LH TE E Reverse action On OF ref Not used output they can retransmit the CLUJ Cf Direct action OF 2 Relay Trac Digital PV SP or OP linearised value LL Fidel Direct action _ pip Log Digital signal Retransmitted signals CEEC P d Reverse action 0 5 0 5 Volt Exempli lid r_ Direct action Modul 1 5 1 5 Volt L Main output Ur PL Reverse action valves T In 0 10 Volt S E LC D qo EVEL Ue d
12. is user configurable It can be set by means the configuration software 1 Notes 1 A Please read the user manual gammadue and deltadue controller series serial communication and configuration software 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION 2 LI Cl Pressing C2 oF kt Operator go back to the Operator mode 276 mode IE IPSE S i Press until i L Y iei SEDI Le J Access menu lt UEC i Enter password for access enable zi from 999 to 9999 11 default value from factory Ifthe password entered corre Fg sponds to the one stored in the SEA RFJ A parameter the YES 1 171 117 3 Fr c access configuration page is displayed NO J 1 With the level of access set to full all the related parameters are dis played I1 1 maon nu Le LII mf tl OLL E o eS A to all the levels Oat El l E i Execute MZ uy l B e the following l n IZ Mic i operations I LIII e ULE e o LI 1 1 7 A M enable JE ch o gpa a oe n E n ee A l IUG L4 CL Cc os ae Operator level Access Change the Configuration password 0 Enter the Configuration password m I2 dL LU JL T RN T c c A O ge Gg I Iac zc Ur c cs Access to the edit l
13. symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle lo 2 4 GENERAL DESCRIPTION IP 20 Terminal Block EN61010 1 IEC1010 1 Product code label Mounting clamps Sealing front panel gasket Panel surface Front panel IP65 protection EN 650529 IEC 529 2 1 4 DIMENSIONAL DETAILS 48 mm 110 mm in 10 mm max 0 39 in max VLLL 2 Installation 2 1 2 PANEL CUT OUT e 65 mm min 2 56 in min s Et E E oF N ov E Es eg ot NS e 4510 6 mm 1 78 0 023 in IN 2 Installation 2 2 ENVIRONMENTAL RATINGS Operating conditions Ad Altitude up to 2000 m Ic Temperature 0 50 C 1 Rh Relative humidity 5 95 non condensing Special conditions Suggestions a Altitude gt 2000 m Use 24Vac supply version C Temperature gt 50 C Use forced air ventilation Humidity gt 95 Warm up Conducting atmosphere Use filter Forbidden Conditions QS S Corrosive atmosphere UL notes e 1 Operating surrounding temperature WY Explosive atmosphere 0 50 C 8 2 3 PANEL MOUNTING 1 2 3 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket po
14. 1 00 gt 0 01 the overshoot generated by a Setpoint change is reduced The overshoot con trol doesn t affect the effective ness of the PID algorithm Setting 1 the overshoot control is disabled mM 212 Manual UL J reset This term specifies the value of the control output when PV SP in a PD only algorithm lack of the Integral term A _ Error Lie Ut Dead Band Inside this band for PV SP the con trol output does not change to pro tect the actuator output Stand by 4 Operation 4 5 4 TUNING MENU not shown for ON OFF main control output See page also 57 Two tuning method are provided e Initial one shot Fuzzy Tuning Continuous self learning Adaptive Tuning The Fuzzy Tuning determines automatically the best PID term with respect to the process behaviour The controller provides 2 types of one shot tuning algorithm that are selected automatically accord ing to the process condition when the operation is started STEP response SP Setpoint change i End of the tuning operating and setting of the new calculated terms Start of autotune RT operation PV variable Control output 4 Operation 4 5 4 TUNING MENU Cont Fuzzy Tuning is selected when atthe start of the autotune oper ation the PV is far from the Setpoint of more than 596 of the span This method has the big advantage of fast calculation with a reasonable accuracy in the term c
15. 7 Centigrade TE E 9 P h Ph INI I LIU Je FPE Se zy cS d 4 Operation 4 3 CONFIGURATION PROCEDURE Enter the configuration ES c me zE password 7111 CH Operator Z Configuration zs LF LLLI Mode _ wt iani mra from 999 9999 33 default from factory eu LPg5 z AMETS Must be equal to the ZS value of the parameter EPES see page 50 Q NO Back to the operator mode Yes Inputs Setpoint Output Digital inputs Alarm s Output Configuration Configuration Configuration configuration configuration Configuration P 5l 2 fore 2 Feed Fe M 0701 T HT LI Ta LEL SAMs wt L ves UJI lU L1 IL ErEALE I eens I5 ms uz Let L CI L CUI L cu C c C X see page 26 see page 27 see pages 28 e 29 see page 30 see page 31 rc I I I E f xls I ces HS L CUI L cu Com Ur 4 Operation 4 3 1 INPUTS CONFIGURATION SN gg 5 s Lee Input type see table 1 Engineering Units see table 2 jar Sey S r o a LINEAR INPUT ONLY No of decimals B 1I e 13 Low range from min range upto 5c H i High range from Seb a to max range Square root rf of na P5 Linear inputs characterisation na 85
16. DOUBLE ACTION DIGITAL DIGITAL CONTROL OUTPUT atelie 8 AVV ops ON C Heat load AG AV om S iy e Fuse Coil ofthe cool load contactor ce AV om im TEN Fuse Coil ofthe cool load contactor ce Static Bg Relay ILO ope YA y Cool load Notes for pages 17 18 19 OP1 OP2 Relay output e SPST Relay N O 24 250 Vac 4A 120Vac for resistive load Fuse 2AT at 250V AAT at 110V OP1 OP2 Triac output e N O contact for resistive load of up to 14 250 Vac max e Fuse 1AT Isolated digital outputs OP5 OP6 e 0 24Vdc 2096 30 mA max Isolated analogue outputs OP5 OP6 0 4 20mA 7500 15V max 0 1 5V 0 10V 5000 20mA max 1 Varistor for inductive load 24Vac only 3 Electrical Connections 3 3 6 F2 DOUBLE ACTION CONTROL OUTPUT 3 3 6 G MOTOR POSITIONER OUTPUT DIGITAL ANALOGUE RELAY TRIAC RELAY TRIAC Valve drive PID without potentiometer Static P Relay V mVmA 3 pole output with N O contacts 3 f20p increase decrease stop LL AM ops on OO os Oo Heat 49 21 load B 3 3 6 F3 DOUBLE ACTION CONTROL OUTPUT AV V opt Increase ANALOGUE DIGITAL BJH vao M Static A lA OP2 Decrease w mA mV V Relay ea toed UG ego np e VAM _ Cool load 3 3 6 F4 DOUBLE
17. If no keys are pressed for at least 30 seconds the controller switches back auto matically to the operator mode Alarm menu i Ut Fife n voc see page 37 PID menu mE Lr UL eS Z i l see page 38 Tuning menu I7 Lr UL see page 39 Input menu P0 Lr uu gm my see page 39 4 Operation After having selected the parameter or the code press A or to modify the value see page 24 The value is entered when the next parameter is selected by pressing the key Pressing C2 go back to the Operator mode Output Communication Access Configuration menu menu menu menu A s I rf i fpe far v fu LI LI I L cu Li Hi Emme meer L cul i m r0 mI U U JL vu U U U U see page 40 see page 41 see page 50 see page 25 4 Operation 5 p Setpoint menu C RET 4 4 1 PARAMETERISATION SETPOINT MENU I Loe ce o Ss iocaremote Depending on the configuration index shown on page 27 the enu Lac EN following parameters are present or not 1 The units of the slope parameters are digit s digit min digit h CJ gt Y LOCAL REMOTE LOCAL WITH TRIM OR
18. LOCAL ONLY REMOTE OR PROGRAMMED REMOTE WITH TRIM oo INDEX LL cic INDEX L c FEM Prod INDEX L ock EVIE U Stored Setpoint i Ratio Setpoint oe high limit selection ricini i 9 99 99 99 Uropa 5LOLIS55SP 1 I gape oS 1st stored Setpoint L N Zt Remote Slope up full scale l I II Setpoint bias DF F 1 9999 digit I os full scale rt I H l 2nd stored Setpoint I l Slope down full scale 1 I GE F n 9999 digit V rt 1 3th stored Setpoint l Slope setpoint d full scale l remote enable C3 i C3 e a un s E m 4 4 2 PARAMETERISATION ALARMS MENU 4 Operation 1 A code specifying the number mi Alarms and the alarm type that has been OL menu Alarm 1 hysteresis Alarm 3 hysteresis configured see page 31 is asymmetric upper asymmetric upper displayed At this point the user mm 0 5 Span 0 5 Span must enter the threshold value U TI in engineering units in engineering units according to the following table 2 Alarm 1 hysteresis Alarm 3 hysteresis Type and Number and Ln asymmetric lower asymmetric lower adj value Mode Parameter 0 5 Span 0 5 Span r 2 ms in engineering units in engineering units engan Active high 5H i rci Alarm threshold 1 Alarm 1 delay Alarm 3 delay on input Activelow PE 1 see table DF F 1 9999 LIF F 1 9999 Deviation Active high d amp HH full scal
19. OP4 OPS OP6 where OP1 OP2 Relay or Triac output OP3 OP4 Relay outputs OP5 OP6 Analogue digital control or retransmission outputs 3 3 6 A SINGLE ACTION RELAY TRIAC CONTROL OUTPUT Fuse v i 1 Coil of the heat load contactor AG 3 3 6 B1 SINGLE ACTION SSR DRIVE CONTROL OUTPUT AG E elay 8 m AVY ops pn Heat 49 load 3 3 6 B2 SINGLE ACTION ANALOGUE OUTPUT AG mA mV V Heat ea bad UG o OO 3 Electrical Connections 3 3 6 C DOUBLE ACTION RELAY TRIAC RELAY TRIAC CONTROL OUTPUT AG Fuse gt E jx n t 1 Coil of the heat AV OP2 1 LY load contactor f Fuse Coil of the cool load contactor 3 3 6 D1 DOUBLE ACTION RELAY TRIAC SSR DRIVE CONTROL OUTPUT Nice Fuse Static 4 Relay 59i Coll of the heat r7 load contactor AV V ops pn ca Cool 9 load 3 3 6 D2 DOUBLE ACTION CONTROL OUTPUT RELAY TRIAC ANALOGUE CONTROL OUTPUT AG mA mV V 1 Coil of the heat 8 load contactor pde ll e ops O Q 4e 3 Electrical Connections 3 3 6 E1 DOUBLE ACTION DIGITAL RELAY TRIAC CONTROL OUTPUT aa 8 AVY ops Dn Heat el load 3 3 6 E2 DOUBLE ACTION ANALOGUE RELAY TRIAC CONTROL OUTPUT mA mV V s os 9 Q Heat load P 3 3 6 F1
20. The controller selects automatically the best Step response method according to the process conditions Natural frequency Adaptive Tune self learning not intrusive analysis of the process response to perturbations and continuously calculation of the PID parameters Standard with bumpless function by keypad digital input or serial communications RS485 isolated SLAVE Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit s 3 wires RS485 isolated MASTER Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit s 3 wires RS485 asynchronous isolated PROFIBUS DP protocol from 9600 bit s at 12MB s selectable max lenght 100m at 12 Mb s 24Vdc 20 30mA max for external transmitter suppl Measure input Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety and forcing value 100 100 separately adjustable Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data Fast wiew Power supply 100 240Vac 15 10 50 60Hz or PTC protected 24Vac 15 25 50 60Hz and 24Vdc 15 25 Power consumption SW max Safety Compliance to EN61010 1 IEC 1010 1 installation class 2 2500V pollution class 2 instrument class II pct a Compliance to the CE standards see page 2 UL and
21. alarm that are configured to be different than LBA is possible to set the parameter dart disable on break Set no To maintain the alarm status when a sensor break is detected YES To disable the alarm intervention when a sensor break is detected Once the sensor has been changed the alarms that were active before the sensor break are activated again PV eH l 500 C F5H 300 C l Process Sensor Sensor variable PV break i replacement Ups 4 Operation LOOP BREAK ALARM LBA When the controller connection to the sensor is discontinued or other faults are detected in the control loop the AL1 alarm becomes active after a predefined time of 1 9999 s from the detection of the failure see page 37 When a sensor failure occours the LBA interventrion is immediate The alarm state ceases when the fault condition is no longer present M L I cu zl EFI 2 LJ An case of ON OFF control the LBA alarm is not active 33 4 Operation 4 4 PARAMETERISATION MAIN MENU m ae LF Ld 5 oo O Setpoint menu Z 171 J m nm voc Operator mode see page 36 Setpoint programmer menu if the option is installed gt 1 fxpe iz UE ES n e S Un D pa o Gg p I I A S i i 4 AS see pages 62 and 63 A The parameter setting procedure has a timeout
22. cUL Approval File 176452 Protection EN60529 IEC 529 IP65 front panel Dimensions 1 3 DIN 48 x 96 depth 110 mm weight 380 g max Warranty WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual ICONS TABLE Icons table Main universal input Digital input Digital input connected functions Thermocouple Isolated contact Auto Manual Pt100 RTD Pt100 NPN open collector TI Run Hold Reset and PA program selection Delta Temp 2x RTD I TTL open collector HOLD PV hold mA and mV Custom F Custom Setpoint Setpoint slopes Nd inhibition Frequency LOC Local Output Auxiliary input STAND Stand by w E SPST Relay Keypad lock Current transformer X Outputs lock 9 mA Remote setpoint T a ea Start up function Volt Remote setpoint gt s Timer function Tig Feedback Iga potentiometer Memorized z EM Remote Setpoint programmer z mE Worldwide sales network ENNE ASCON S WORLDWIDE SALES NETWORK SUBSIDIARIES FRANCE ASCON FRANCE Phone 33 0 1
23. or OP6 SPL A Physical output Main 100 output direct fic af i f Secondary direct 54 output Ud 5coP 9 SPLE 50 PID output 100 SPL a m Physical output 100 Main x reverse output f iSecondarj output x Sca t 5096 10096 gt PID output mia SPL a Physical output 100 reverse M SPLE 50 PID output 10096 reverse Secondary output SeaP 50 a direct 7 PID output 100 E g Cat SPL fi aP 4 20 OP5 St aP 4 20 OP6 SELE 3096 atc OP5 4 mA 096 PID output 20 mA 30 PID output OP6 4 mA 3096 PID output 20 mA 10096 PID output SPL I Physical i PL NA ae ficaP 3 Pid Secondary ioni NN 0 SPLE 3096 PID output 100 Split Range JU E Ll j 7 Control action split range only This parameter specifies the control action direct or reverse of the single action split range modes See table 5 at page 29 IER g Se uy Lab e SFL hu SRL 4 5 7 SERIAL COMMUNICATION MENU OPTION SLAVE address communication 1 247 SLAVE Profibus DP address 3 124 All the instrument connected to the same supervisor must have different addresses I 1 LE O C i ot LIZ OF If set GFF the serial comms is not active 1 SLAVE EIL T Baud rate L 1 r1 MASTER LI LIU wt Baud rate It provides the baud ra
24. provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the Nice sign at the side of the note Table of contents TABLE OF CONTENTS T INTRODUCTION 1 1 PRopucr CODING DISPLAYS ee tee ttes Dae OS COMMANDS he hh el page 54 6 1 COMMANDS FROM KEYBOARD page 55 6 2 COMMANDS FROM DIGITAL INPUTS page 58 6 3 COMMANDS FROM SERIAL COMMUNICATION PLEASE REFER THE ADDENDUM ON THE SERIAL COMMUNICATION PH INSTALLATION 2A DESCRIPTION 2 2 OPERATING CONDITIONS 2 3 INSTALLATION EM ELECTRICAL CONNECTIONS page 59 page 10 Ml SETPOINT PROGRAMMER oPTIONAL 3 1 TERMINATION UNIT 7 1 PROGRAM ORGANISATION page 59 3 2 CABLING LAYOUT se 7 2 OPERATING CONDITIONS page 60 3 3 EXAMPLE OF WIRING DIAGRAM page 12 7 3 PARAMETERISATION PROGRAM MENU page 62 7 4 PROGRAM STATUS DISPLAYING page 64 4 OPERATIONS hh A age 22 7 5 RuN SroP or A PROGRAM page 65 4 1 KEYS FUNCTIONS AND DISPLAY 4 2 DATA SETTING 4 3 CONFIGURATION FE TECHNICAL SPECIFICATIONS page 69 4 4 PARAMETERISATION 4 5 PARAMETERS 4 6 ACCESS LEVELS I 1 Introduction 1 INTRODUCTION POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES Congratu
25. span 10 Fine hours sponding parameter es Peewee 9 B ng 3 LI 5 O s a rc u Le A O s T v Segment 0 time 0 1 999 9 LI iE j Segment 0 Setpoint whole range Segment 0 Digital output 1 Lo closed OPa open UFF inhibited Segment 0 Digital output 1 Lo closed UPn open GFF c inhibited Segment 1 time 0 1 999 9 Uri iE j Segment 1 Setpoint whole range Segment 1 Digital output 1 Clio closed GF open GFF inhibited Segment 1 Digital output 1 Clio closed GF open GFF inhibited Nene ime em im m em ree Sooo Continue for all the 14 normal segments Back to the 1st parameter 7 Programmed Setpoint ni tr LU e C s End segment Setpoint whole range End segment digital output 1 Lo closed UPn open GFF inhibited End segment digital output 1 Clo closed UPn open GFF inhibited 63 7 Programmed Setpoint 7 4 PROGRAM STATUS DISPLAYING The function mode of the program as well its status is displayed clearly by means the and HLD leds as follows Function Status Led HLD Local Reset OFF OFF Program run Run ON OFF Program hold Hold ON ON Program hold for Hold nu PV outside Error band back ON FONZ HH Program end
26. time proportional only 0 2 100 0s not available in Heat Cool configuration 0 100 Control output high limit 0 100 Control output rate limit user enabled disabled UF F 0 01 99 99 s Control Output soft start value user enabled disabled OFF 1 100 Soft start function activation time 1 9999 s wee o o Control Output low limit pp Valve drive algorithm Motor travel time 15 600 seconds Minimum output step 0 1 5 0 Heat Cool Algorithm Dead band 0 0 5 0 Cool cycle time time proportional only 0 2 100 0s Cool control output high limit PID only 0 0 100 096 Cool output rate limit user enabled disabled LIF F 0 01 99 99 s roe L Let Serial min communication end PS D o BR RS485 Modbus Jbus Index C 5 Iz J SLAVE address communication if option installed OFF 11 247 SLAVE baud rate ie ad 2 ad SLAVE communication protocol Lc Lr Tw a Ldb a v ___ RS485 Modbus Jbus SLAVE MASTER 4B8B8 3888 200 pit 2 rate ed 4 4 7 PARAMETERISATION SERIAL COMMUNICATION MENU 4 Operation Depending on serial communication choosen see model code on page 5 there are the menu following parameters
27. 0 1 999 9 s os not displayed if G S OF F 0 1 999 9 s Heat Cool 1 Ls I 4 4 4 PARAMETERISATION TUNING MENU not shown for ON OFF control action E Zl Tunin cuo menu g y e JL FG es io p qn hitial Iz LI UII tune start 5 g 2 One shot tune nua 3t 3 c r ontinuous H e P L Tune start h Gg Ss Adaptive Tune A T maIe 2 OCO for AT t i i i i Calculated Proportional band 1 display only available when adaptive une is selected Calculated Integral time 1 display only available when adaptive une is selected Calculated derivative time 1 display only available when adaptive une is selected 1 These values are not automati cally stored on the PID menu parame ters Ph c i buch 4 4 5 PARAMETERISATION INPUT MENU Pe tl ust nc Uc 4 Operation Input menu Filter time constant user enabled disabled LIF F 0 2 99 9 seconds Measure bias 60 60 digit gs L Jt Sampling time 0 1 10 0 seconds EUN 4 Operation 4 4 6 PARAMETERISATION OUTPUT MENU LI LI i nt Lr vu Output menu ay Ov E o On Off Algorithm Cit LI We S DUDEN PID Algorithm Output hysteresis 0 5 Span in engineering units Cycle time
28. 64 30 62 62 Fax 33 0 1 64 30 84 98 AGENCE Sup Est Phone 33 0 4 74 27 82 81 Fax 33 0 4 74 27 81 71 USA ASCON CORPORATION Phone 1 630 482 2950 Fax 1 630 482 2956 DISTRIBUTORS ARGENTINA MEDITECNA S R L Phone 5411 4585 7005 Fax 5411 4585 3434 FINLAND amp ESTONIA THT CONTROL OY Phone 358 3 212 9400 Fax 358 3 212 9404 GERMANY Mesa INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 30 31 521 055 6 Fax 30 31 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 PORTUGAL REGIQUIPAMENTOS LDA Phone 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 34 94 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICE Phone 3493 3119811 Fax 34 93 311 93 65 Phone 34 918 969 111 Fax 34 918 969 112 SWITZERLAND CoNTROLTHERM GMBH Phone 41 44 954 37 77 Fax 41 44 954 37 78 TURKEY KoNrRoL SISTEMLERI LTD Phone 90 216 302 19 70 71 Fax 90 216 302 19 72 UNITED KINGDOM Eukero CoNrRoLs LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115
29. ACTION CONTROL OUTPUT OR SPLIT RANGE ANALOGUE ANALOGUE AE s mV V V MVmA p Heat Cool load VG Fi oO 06 or B 4210 3 Electrical Connections 3 3 7 OP1 2 3 4 ALARM OUTPUTS FNC Fuse E AL8 load o Vac o AL3 load AL4 load o Vac o A The relay triac output OP1 OP2 can be used as alarm outputs only if they are not used as control outputs Fuse AL1 load o Vac o AL2 load 3 3 8 OP5 AND OP6 OPTION ANALOGUE CONTROL OUTPUTS ANC c Cool 5 l load OP5 and OP6 outputs can be configured for control action or PV SP OP retransmission e Galvanic isolation 500Vac 1 min e 0 4 20mA 750Q 15Vdc max 0 1 5V 0 10V 5000 20mA max Notes 1 Varistor for inductive load 24Vac only 2 A Please read the user manual gammadue and deltadue con troller series serial communication and configuration software 3 3 9 SERIAL COMMUNICATIONS OPTION 2 Nc e MASTER C Galvanic isolation 500Vac 1 min Compliance to the EIA RS485 standard for Modbus Jbus Termination setting dip switches 3 3 10 PROFIBUS DP OPTION Galvanic isolation 500 Vac 1 min Compliance to the EIA RS485 standard for PROFIBUS DP Connecting cable twisted pair cable as per PROFIBUS specifications e g Belden B3079A Max lenght 100 m at 12 Mb s Termination resistors 220Q and 3900 4 W 5 for e
30. E ace in WEE Linear n an 0 20 mA utput range 4 mA WF TE Oil charas Hea uin DE L 4 Secondary Retransmitted signal PV on HE He Water charac ee output 800 1200 C range SFL Direct Direct Split Tab 8 Retransmission outputs coc EAU SEL 5PLg2 Direct Reverse sd Bc E 1 Output ranae SFL 3 IReverse Reverse 1 g Value Description f ri p 9 Ae yee dm PLI Reverse Direct l 1 g 5 0 5 Volt Oe C urs feret Ju i 5 1 5 Vor OU Tab 6 Main Output Heat 0 10 0 10 Volt i TE L c Value Description r1 JP H 2D 0 20 mA NEM l ger Not used u 3n 4 20 mA The following parameters define DP Relay Triac Digital LEE the low and high range Lag Digital signal Retransmission low range an qe TRE 0 5 0 5 Volt 5 1 5 Volt Be rEL o 10 10 10 Volt sianal 1 Not available with With r 1 greater than n 2n 0 20 mA g ft l Lig sz Dci M eUm Setpoint Programmer option CELE ceni itis possible to 4 20 4 20 mA EP E Y Prat obtain a reverse scale 4 Operation 4 3 4 DIGITAL INPUTS CONFIGURATION 4 3 5 ALARM S CONFIGURATION I Il Digital Inputs I or AL1 alarm type L Jd Tab 10 Functions rit ts see table 11 igre eels IL 1 wi s Ou Value Description i2 E UU LS NOT AVAILABLE GFF Not used
31. N E W thermocouple type Connect the wires with the polarity as shown Use always compensation cable of the correct type for the thermocouple used The shield if present must be connected to a prop er earth B For Pt100 resistance thermometer e f a3 wires system is used use always cables of the same diameter 1mm min maximum line resistance 20 Q line When using a 2 wires system use always cables of the same section 1 5mm min and put a jumper between terminals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15m using a cable of 1 5mm section pro duces an error on the measure of 1 C R1 R2 must be 3200 3 Electrical Connections AR Wire resistance Only for two wires sys tem put a jumper between terminals 11 and 12 Use wires of the same length and 1 5 mm t size Maximum line resis PIE tance 20 Q line 3 Electrical Connections 3 3 2 PV CONTROL INPUT 3 3 3 PV CONTROL INPUT IN2 FREQUENCY INPUT C For mA mV C1 With 2 wires transducer Using the frequency input IN2 the IN1 input is not yet avail 5V Transmitters able V mV mA TT i Low level oo Rj 0 2Volt 0 5mA max Hos y12 High level 3 24Volt 0 mA max Frequency range Input resistance 30Q per mA 0 2kHz 0 20kHz selec Input resistance gt 10MQ per mV table in configuration mode Use se
32. OFAL Is FF L r Local Remote ANa Auto Man l a SF 1 stored Setpoint ne ny fi ien input SF g 2 stored Setpoint DPI Dru m ect SF 3 8 stored Setpoint 1 OP1 and OP2 outputs can be y wr wem EEG Keyboard lock used as alarm outputs if they ALI latching Sto 5F slope disable are not used as control out nao SES Me cortal input HEJ Measure hold puts see table 10 F Out Output forcing mode Fe 1 program 2 OP3 and OP4 can be related Pe g 2 2 program up to to the program if option ALT Start up IL3 digital input p 33 3 program 3 installed na dP5 see table 10 Fe 34 4 program r H Program Run Stop rk Program reset Disables AL1 if a L m Reset blocki sensor break occurs Sr d na YES nE HE Next segment dct Alarm acknowledge ura ee AL2 alarm type I 1L s c see table 11 os NOT AVAILABLE OFAL e sl F moan AL2 addressing OZA OP OPE p L s OFF OF4 2 AL21 latching na YES 71 I pee i AL2 start up Loe disabling c oO Ss F na a TERN GE 1 X Disables AL2 if a IZ ICI UI sensor break occurs CJ 2 na 385 Z AL3 alarm type see table 11 NOT AVAILABLE FAL de OFF AL3 addressing OFT OF 2 a OFF OF4 2 AL3 latching na YES CJ so BS 71 2I m p RR AL3 start up Lj iji disabling C3 na YES TEN HM 1 nl Disables AL3 if a III UTI sensor break occurs e na YES
33. P N X5 3150 0000 CONF S N AOA 9919 0013 V L N 100 240V 50 60 Hz SW A a EAM CE Basic product code Aa ao X5 t dra Bn sim T Lic i 71 2H LI COC2 C3 04 AM A SZ 1 Introduction Line Basic model Accessories Model SM BHL Power Suppl Colour Outputs User manual Serial mathematical package i Setpoint Options Power supply EN Options D 100 240Vac 1596 1096 3 None 0 24Vac 25 12 or 5 Frequency input 1 24Vdc 15 25 2 SSR drive analogue output OP6 4 Outputs OP1 OP2 B Frequency input OP6 6 Relay Relay 1 Triac Triac 5 Setpoint Programmer 1 n Not fitted 0 Serial Communications 4 programs with 16 segments 4 None 0 Mathematical package MP 4 User manual In RS485 Modbus Jbus 5 Italian English std 0 SLAVE MP French English 1 RS485 Modbus Jbus 6 German English 2 SLAVE MASTER MP Spanish English 3 PROFIBUS DP SLAVE 7 MP Front panel colour I RS485 Modbus Jbus Dark std 0 SLAVE PROFIBUS MP Beige 1 2 Installation um INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illus trated in this manual and particularly the installation precautions marked with the
34. PLE OF SETPOINT PROFILE A C Setpoint a Maximum acr allowed deviation FETA 350 bdr eel FB 3 AA 300 IE L m l 250 Program m start 200 Y 150 _ 100 50 T 0 30 50 70 80 110 170 190 210 230 250 time Segment Initial we a Jary a 9 10 11712 13 14 Time to ti t2 ts i t4 t5 t9 t10 t2 jt13 t14 i rose OP3 digital output Pr l l l 7 14 OPA digital output Lic ri 60 7 2 SETPOINT PROGRAMMER 7 2 1 MAXIMUM ALLOWED DEVIATION bdnd If the PV controlled input value exceeds the band centred around the SP the segment time is extended of the same time the PV input stays out of the band The band width is defined in a parameter of the program seg ment The actual segment period is calculated as E c Ti OPERATION A Ramp Ld iz ce ci 7 2 2 RE START OF A PROGRAM AFTER A POWER FAILURE The parameter Spec ifies the behaviour of the pro grammer at power up see page 62 Selected between the fol lowing 3 choices Continue Reset Ramp If is selected the execution of the program starts from the point reached at the power failure time All the parameters like Setpoint and the remaining time are restored at the values they had at power off SP Power Off ta Power Off time
35. Vac 4A 120Vac for resistive load Galvanic isolation 500 Vac 1 min Control or PV SP OP Short circuit protected Analogue 0 1 5V 0 10V 50002 20mA max 0 4 20mA 750Q 15V max Digital 0 24Vdc 10 30mA max for solid state relay retransmission Resolution 12 bit Accuracy 0 1 96 Hysteresis 0 5 Span in engineering units Active high Action type Active low Deviation threshold range Band threshold 0 range Absolute threshold whole range Action Sensor break heater break alarm Special functions Acknowledge latching activation inhibit blocking Local 3 memorised Remote only Local and Remote Local with trim Remote with trim Connected to Timer or program if options installed only OP3 OP4 Up and down ramps 0 1 999 9 digit min or digit hour OFF 0 Low limit from low range to high limit High limit from low limit to high range Programmable If option installed Features at 25 C env temp Programmable Setpoint optional Tuning Auto Man station Serial comm option Auxiliary Supply Operational safety General characteristics Description 8 Technical Specifications 4 programs 16 segments 1 initial and 1 end From 1 to 9999 cycles or continuous cycling GF F Time values in seconds minutes and hours Start stop hold etc activated from the keypad digital input and serial communications Fuzzy Tuning type
36. Y Press until N Press until The command start stop is executed pressing the key When the controller is calculating the PID para meters the green led is ON rc L m to stop s ur IE CJ E After the execution of the tuning the calculated values are automatically presented in the PID menu Confirm to start Confirm ud to stop Adaptive Tune start up UU 1 m Hot t CJ sp amp g I1 A m E DICE S O se G UU Ff ele 6 Commands The command start stop is executed pressing the key When the controller is calculating the PID parameters the green led is flashing blinking nodacv i J 5 O When this function is in progress the calculated values are visible in the Tuning menu but cannot be modified 57 6 Commands 6 2 DIGITAL INPUTS COMMANDS A function is assigned through the configuration procedure to each IL1 IL3 and IL3 digital input see the parameters set ting at tab 10 at page 30 The configured function is acti vated when the digital input free voltage contact or open collec tor output is in the On state closed It is deactivated by set ting the input to the Off state open The activation of the function through the digital input has the highest priority than through the keypad or through the serial communication 6 2 1 DIGITAL INPUTS COMMANDS FOR LOCAL REMOTE SETPOINT
37. alculation Natural frequency tuning start PV variable End of the tuning operating and setting of the new calculated terms Control output Natural frequency is selected when the PV is close to the SP Setpoint This method has the advantage of a better accuracy in the term calculation with a reasonable speed calculation The Fuzzy Tuning determines automatically the best method to use to calculate the PID term according the process conditions The self learning adaptive auto tune is not intrusive It doesn t affect the process at all during the phase of calculation of the optimal terms parameters Continuous adaptive tune Perturbation New parameters Continuous adaptive tune is particularly suitable for con trolling process whose control characteristics change with time or are not linear in rela tion to the Setpoint values It doesn t require any operation by the user It is simple and works fine it samples continu ously the process response to the various perturbations deter mining the frequency and the amplitude of the signals On the basis of this data and their sta tistical values stored in the instrument it modifies auto matically the PID term parame ters It is the ideal for all applications where it is required to change continuously the PID terms para meters in order to adjust the PID to the changes of the process dynamic conditions In case of
38. e oninput Activelow _ ell Alarm 2 hysteresis Alarm 4 hysteresis Band Active inband tii uin pcd 2 asymmetric upper aet upper full scale Active out i ieee tile a 0 5 Span on input ofband Jue in engineering units in engineering units Absolute Active high gey full scale L Alarm threshold 3 Alarm 2 hysteresis Alarm 4 hysteresis on output Active low DPL 1 see table asymmetric lower asymmetric lower LBA 0 5 Span 0 5 Span 1 9999 Active high l lh da in engineering units in engineering units sis s Alarm threshold 4 Alarm 2 delay Alarm 4 delay Note a 1 see table OE F 1 9999 JE F 1 9999 DPH GFL absolute alarm OS e on output value full scale X ME RAM can be associated only to AL2 AL3 and AL4 4 Operation 4 4 8 PARAMETERISATION PID MENU not shown for ON OFF control action I gg Menu I gm PID lt iL vu ZS O vy BB EM Proportional Error p E L Proportional band band dead band dJ l Cool channel 0 5 999 9 c s GF F 0 1 10 0 digits oS 0 5 999 9 c s LI UU NS A Heat Cool YES mm ete t Integral cir Overshoot control Algorithm o ae a rc ed i time LiL Ll J LL Integral time OF F 1 9999 s as Moe e OFEN 9999 s es os not displayed if NO 3 T s Heat Cool 1 Derivative l1 circ Manual reset 1 Cool time_ ULI E Z OFF 100 output Z Z i Derivative time OF F
39. e 5L uj and 5L d parameters nite ue Example Target Setpoint 350 C Setpoint h mange JL uj 10 Initial digit minute Setpoint 250 C t 10 Ft 1st stored Jl J Setpoint Cf 2nd stored Il l Setpoint I rr 3th stored Il Setpoint Values of the three Setpoints that are activated by mean of logic inputs communication parameters and keyboard The Setpoint active is indicated by the 1 52 or 3 green led See also page 56 Remote Setpoint Slope enable To enable or disable slopes when the remote Setpoint is active Stored Setpoint tracking see chapter 4 3 2 at page 27 Two different operation mode can be set A Stand by mode The memorised Setpoint is active until its command is active too Then the controller goes back to the Local Setpoint which becomes the operating one B Tracking mode HE S Once the memorised Setpoint is active it remains operating also when it command is not active anymore The previous Local Setpoint value will be lost L _ Remote Ut JJ Setpoint Ratio Ratio is the coeff which defines the remote Setpoint span with respect to the input span L Remote LJ It I Setpoint Bias defines the starting point of analogue Remote Setpoint in eng units corresponding to the low limit current or voltage of the remote signal 4 Operation Remote Setpoint Bias and Ratio
40. e set It is applied in manual mode too m Z JOC Control output high limit Heat output maximum rate mZ Cool output rc L maximum rate This value specified in 96 sec onds with range from 0 01 to 99 9996 s provides the maxi mum rate of change of the out put When set to GFF this func tion is disabled Soft start of the control output It specifies the value at which the control output is set during the start up phase 4 Operation Soft start ime This value specifies the time the start up phase lasts The start up phase starts at power up of the controller OPA 1009 Soft Start UP phase Speed in HIS Start up SEUP Time time It provides the time required to the motor positioner to go from the 0 position to 100 1116 L1 Minimum UJU step It specifies the minimum allowed time f activation of the output to a motor positioner that produces a sensible effect It is related to the deadband of the positioner 47 4 Operation Heat Cool deadband This parameter specifies the width of the deadband between the Cool and the Heat channel Heat Cool Algorithm Heat 100 DFH DPEH 100 0 0 Heat output 10096 Cool output Split Range split range only The value set as SPL E represents the percent of PID output managed by the main output OP1 or OP5 The balance to 100 is managed by the secondary output OP2
41. eC Fork shape AMP 165004 5 5 mm 0 21 in DE Stripped wire L 5 5 mm 0 21 in PRECAUTIONS Despite the fact that the instru ment has been designed to work in an harsh and noisy environ mental level IV of the industrial standard IEC 801 4 it is recom mended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be rout ed away from the power cables Avoid to use electromagnetic contactors power Relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth 3 2 SUGGESTED WIRES ROUTING Conduit for supply and output cables A B A 3 Electrical Connections AR Conduit for low level sensor cables EDC A Supply B Outputs C Analog inputs D Analogue output E Digital input Serial Comm s 3 Electrical Connections 3 3 EXAMPLE OF WIRING DIAGRAM VALVE CONTROL Retransm Commands un Supervisory v L I Powe
42. etpoint The different phase are dis played in a chained way just for easing the understanding of the functionality Two different mode for starting and stopping a program are pro vided direct mode with the key see page 66 through the parameter menu see page 67 7 Programmed Setpoint 7 5 4 START STOP OF A PROGRAM BY DIRECT MODE WITH zd 7L II L J IH a3 rT UE SH Osa E ni Operator mode local Setpoint Program number dis playing J I ri MIN By Program selection m J rn IN FE a mm Vr Oa oO O s Eg Program start c a mi i m IL t Scl led continuously on Note To reset the program see pro cedure at page 67 Program hold zL511 Z J tU ie p m i lg and alternatively 2 FET Cora Gm m ontinue up to the E S program end 7 5 2 START HOLD STOP OF A PROGRAM THROUGH THE PARAMETER MENU Reset procedure Program selection I 1 MI Jue Operator Eo Jl mode 5 local Setpoint sb EU EE EN mms dE z i Press until gt Y r Cw rl Program irr mene JU n wr LJ D S c No of program E ze Pri m LJ aga Program running led continuously on Program hold led continuously on
43. etpoint value from 275 0 to 240 0 Press Ay or S momentar ily to change the value of 1 unit every push Continued pressing of As or changes the value at rate that doubles every second Releasing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the parameter In case of Setpoint modification press A or S once to dis play the local Setpoint instead of working Setpoint To evidence this change the dis play flashes once Then the Setpoint can be modified 24 2711 JVI a aA g c IId CJ CJ Operator mode working Setpoint displayed Local Setpoint display Decrease Setpoint modification Increase e after 2 s Setpoint entry The operation is acknowledged by one flash of the display 4 2 2 MNEMONIC CODES SETTING e g configuration see page 26 Press the Ay or amp to display the next or previous mnemonic for the selected parameter Continued pressing of Ay or S will display further mnemonics at a rate of one mnemonic every 0 5 s The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter ZI 7 Engineering IZ Degree l Units I Fahrenheit fi I Degree fied JUI IE LIU IL C3 f C3 ES 1 E3 2112 Degree no units l Fahrenheit Ud defined Centigrade m L Degree
44. evel Change the Access pass word Enter A the Access password 1 I E E C UI U mm Li mm R L UU EHE BE L Load the data from Memory chip n LIII E Confirm and return back to the During the up download of the data to from the Memory chip the controller display shows the segment clockwise rotation of the digits Download the data to Memory chip C s 7 Operator mode 4 Operation Calibrate the potentiometer if present The valve go to low scale When the indication the valve is stopped confirm the calibra tion value using A or The valve go to full scale 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION With the access level Edit the user defines which groups and parameters are accessible to the operator After selecting and confirming the access level Edit enter in the parameters menu The code of the access level is displayed on the front panel Press the AY keys to select the proper level Group of parameters Code Access level 7 1 1 rc Edd Visible K H dE Notvisible OUE D ES UE Group of parameters Code Access level rt p LI Visible and changeable rg n Ici r c r Cog Included in Fast view s Ebel ee Veo Visible only LJ
45. lations for having chosen these universal controllers They are the best result of our experience in designing and manufacturing of smart powerful and high reliable controllers The process controllers of the X5 series have been designed for the industrial environment are provided with a complete set of functions as a true universal instrument They can be used as Controllers Programmers with 4 Setpoint profiles of 16 segments A Resources ENERO Memory Chip Retransmission L Data copy Data store 4 option Main universal input Ei EL ES en i EB CN Auxiliary input 0P2 i E ES Dad 0P3 Digital input 1 OP3 OP4 BHE H T arena or oP Egi 6 F OP3 OP4 BE option 2 5 E Setpoint Fuzzy tuning with automatic selection Continuous tuning E m It aid One shot One shot a ii laptive Ln Auto tuning Natural Frequency Digital inputs IL1 IL2 or IL3 functions 3 4 ITE mn EX ae GN Zas pv HORE option Modbus RS485 Master link to other instruments option Modbus RS485 Slave Parameterization Supervision option 1 1 MODEL CODE The complete code is displayed on the instrument label The information about product coding are accessible from the front panel by mean of a partic ular procedure described at sec tion 5 1 page 53 Note 1 Not available with split range control mode Instrument label
46. n Program reset Digital input ON means program reset and control switching to Local setpoint Deactivation of blocking hh sop OLOoe Reactivation of blocking The blocking function is activated at the time the digital input goes to the close state Next segment mt EL Ot Skips to the next segment The program skips to the next segment of the program at the time the digital input goes to the close state 68 Features at 25 C env temp Total configurability see chapter 4 3 page 25 PV Input see pages13 14 and page 26 Description From keypad or serial communication the user selects the type of input TECHNICAL SPECIFICATIONS the type of Setpoint the type of control algorithm the type of output A D converter with resolution of 160000 points Update measurement time 50 ms 8 Technical Specifications the type and functionality of the alarms control parameter values access levels ad ti Sampling time 0 1 10 0 s Configurable characteristics Input shift 60 60 digit Input filter with enable disable 0 1 99 9 seconds Accurac 0 25 1 digits for temperature sensors Between 100 240Vac y 0 1 1 digits for mV and mA the error is minimal Resistance thermometer Max wire Res 20Q max 3 wires forAT R1 R2 must be Pt100Q a 0 C IEC 751 C F selectable 2 or 3 wires connection Burnout with any combination In
47. nsors with an NPN out put or a clean contact Input resistance 10kQ per Volt 1 Auxiliary power supply for exter nal transmitter 24Vdc 20 30mA max without short circuit protec tion 3 3 4 AUXILIARY INPUT A From Remote Setpoint Current 0 4 20mA Input resistance 300 Voltage 1 5V 0 5V 0 10V Input resistance 300kQ i d 00 19K Not available with frequency input AE B From Potentiometer for the measure of the position of the motor or the valve 10096 from 100Q to 10kQ max travel distance distance 100 0 3 3 5 DIGITAL INPUT e The input is active when the logic state is ON corre sponding to the contact closed e The input is inactive when the logic state is OFF corre sponding to the contact open 3 Electrical Connections NPN o c solated contact re rms M 3 Electrical Connections 3 3 6 OP1 OP2 OP3 OP4 OP5 OP6 OUTPUTS OPTION AG The functionality associated to Control outputs Alarms Retransmission each of the OP1 OP2 OP4 OP5 and OP6 output is defined Maln secondary AL1 AL2 AL3 AL4 PV SP OP during the configuration of the Heat Cool instrument Single OP5 OP6 The suggested combinations are action OP6 Split range OP5 OP6 Double OP6 action OP6 L Valve drive OP1 amp OP2 Y OP3
48. positioners Proportional band P 0 5 999 9 Integral time I 1 9999 s Derivative time D 0 1 999 9s OFF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 100 Cycle time Time proportional only 0 2 100 0s Min Max output limits 0 100 separately adjustable Control output rate limit 0 01 99 99 s Soft start output value 1 100 Time 1 9999 s DEF 0 Output safety value 100 100 Control output forcing value 100 100 Control output hysteresis 0 5 Span in engineering units ON OFF algorithm Dead band 0 0 5 0 Cool proportional band P 0 5 999 9 Cool integral time I 1 9999 s Hee Double action Cool derivative time D 0 1 999 9 s DEF 0 op algorithm Cool cycle time Time proportional only 0 2 100 0 s Heat Cool Control output high limit 0 100 Cool output max rate 0 01 99 99 s OFF 0 Motor travel time 15 600s Motor minimum Step to 0 1 5 0 kave ae i Feedback potentiometer 1002 10kQ 8 Technical Specifications Features at 25 C env temp OP1 0P2 outputs OP3 output OP4 output Analogue digital OP5 and OP6 option outputs AL1 AL2 AL3 AL4 alarms Setpoint Description SPST Relay N O 2A 250Vac 4A 120Vac for resistive load Triac 1A 250Vac for resistive load SPDT relay N O 2A 250Vac 4A 120Vac for resistive load SPST relay N O 2A 250
49. power off with the Adaptive Tune enabled the values of the PID terms para meters are stored in order to be reused at the next power on At power on the Adaptive Tune starts automatically 4 5 5 INPUT MENU r 1 Input a AIL filter Time constant in seconds of the RC input filter on the PV input When this parameter is DFF the filter is bypassed Filter response 100 63 2 PV Filter time gt 0 Time Measure inh Bias This value is added to the mea sured PV input value Its effect is to shift the whole PV scale of its value 60 digits EIJI Tene n9 Sampling time in seconds of the instrument This parameter is normally used when control ling slow process increasing the sampling time from 0 1 10 s 4 5 6 OUTPUT MENU Jff Control output hysteresis SP On hy The parameter can be set between zero and 596 of the configured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hyst 5 800 40 C Control output cycle time m 7 Cool L Jl cycle time It s the cycle time of the logic con trol output The PID control out put is provided by the pulse width modulation of the waveform Control Output low limit It specifies the minimum value of the control output signal It is applied in manual mode too f m LI LIU O if i1 Cool output IJ C i high limit It specifies the maximum value the control output can b
50. put drift 0 1 C 10 Ten lt 320Q lt 0 1 C 10Q Wire Res L J T K S R B N E W3 W5 Internal cold junction Line 15092 max IEC 584 compensation con NTC ere A S Thermocouple Rj gt 10MQ Error 1 C 20 C 0 5 C niput dritt E a C F selectable Burnout y Ire Res DC input current 4 20mA 0 20MA Rj 302 Burnout Engineering units 0 50mV 0 300mV Rj gt 10MQ conf decimal point position DC input voltage with or without V Input drift lt 0 1 20 C Tenv 1 5 0 5 0 10V Rj210kO Init Scale 999 9999 5yv 10O Wire Res Frequency option 0 2 0 0 20 0kHz Low level lt 2V High level 4 24V Full Scale 999 9999 min range of 100 digits 8 Technical Specifications Features at 25 C env temp Auxiliary inputs Digital inputs 3 logic Operating mode and Outputs Description Remote Current 0 4 20mA Rj 300 Bias in engineering units and range Setpoint Ratio 9 99 99 99 Notisolated Voltage 1 5 0 5 0 10V Rj 300kO caa Remote Senol accuracy 0 1 VAG 1 9 Vi 9 Uu TOV j Local Remote Setpoint Potentiometer 1000 10kQ Feedback valve position The closure of the Auto Man mode change Local Remote Setpoint mode change 3 Stored Setpoint activation keyboard lock measure external contact hold slope inhibit and output forcing produces any of the i following actions P
51. put is closed PROGRAMMED SETPOINT INTRODUCTION When the Setpoint programmer option mod X5 3 El is pre sent up to four programs are available MAIN CHARACTERISTICS 4 program 16 segments max program start stop hold etc com mands from the keypad time base in seconds min utes or hours continuous or up to 1 9999 time cycling of the program two digital outputs OP3 and OP4 related to the program e setting of the maximum allowed deviation from the Setpoint 7 1 PROGRAM STRUCTURE The program consists of a sequence of segments For each segment it is speci fied the Setpoint to reach the duration always of the segment present I E e the state of the OP3 output foe a a The program consists of e 1 initial segment named e 1 end segment named F 1 14 normal segments Initial segment Its main purpose is to define the value the process variable has to maintain before starting the program End segment F Its main purpose is to define the value the process variable has to maintain at the end of the pro gram and until further changes of Setpoint Normal segments These segments build up the profile program There are 3 types of segments 7 Programmed Setpoint Dwell 5P Target Setpoint E Duration Previous segment Current segmente Next segment 7 Programmed Setpoint EXAM
52. r H 4 supply ma switc RS485 T gt V Alarm 5 gt 5 EL 5 A 20mA T Servomotor Pt100 Transmitter Ig BH AG Notes 1 Make sure that the power supply voltage is the same indicated on the instrument 2 Switch on the power supply only after that all the electrical connections have been completed 3 In accordance with the safety regulations the power supply switch shall bring the identification of the relevant instrument The power supply switch shall be easily acces sible from the operator 4 The instrument is PTC protected In case of failure it is suggested to return the instru ment to the manufacturer for repair 5 To protect the instrument internal circuits use 2 AT fuse for Relay outputs 220 Vac 4 AT fuse for Relay outputs 110 Vac 1 AT fuse for Triac outputs 6 Relay contacts are already protected with varistors Only in case of 24 Vac inductive loads use model A51 065 30D7 varistors on request 3 3 1 POWER SUPPLY Nc Switching power supply with mul tiple isolation and PTC protection Standard version Nominal voltage 100 240Vac 15 10 Frequency 50 60Hz Low Voltage version Nominal voltage 24Vac 25 1296 Frequency 50 60Hz or 24Vdc 15 25 Power consumption 5W max PTC included E E Supply 3 3 2 PV CONTROL INPUT A L J K S R T B
53. remote selection Select remote Select local Back to the operator mode 56 ous n nl NS Setpoint JI UJ UL displays Iz tcl a NIE The selected Setpoint becomes operating pressing the When in Remote the green led is on Stored Back to the operator mode 6 1 4 STORED SETPOINTS SELECTION see also pages 42 43 The Setpoint is directly modified with the AY keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momen tarily the display with SP I1 oe At Lit f 1st stored r r P H The selected Setpoint Setpoint ren becomes operating I J cru pressing the T key 2nd stored i i The three Setpoint I S1 S2 3 l t leds flag the Setpoint 3th stored operating Setpoint A v E 6 1 5 TUNE RUN STOP This controller is provided with 2 different Tuning algorithm Fuzzy tune one shot tune for calculating the optimal PID terms parameters Adaptive Tune continuous tune for a continuous calculation of the PID terms parameters 7111 121 operator Cog M at GS tat eye ES ES O 4 press until d Press unti i V ED tons ER eld mi te Ou Fuzzy Tune start up LI I71 7 Confirm uc E I io start tunt S O se B Confirm ng
54. reset End ON OFF Iu X5 ALII 2 fs Id m ERI JL On program run mode each 3 s the display shows alternatively number of running program number of operating segment as well its status The control output value can be displayed during the program run using the procedure at page 53 n Number of running Program program No 3 Qo each 3 s Operating segment and its status l Jl l Segment No 12 ramp up JI V Segment No 12 ramp down Jl Segment No 12 dwell Ed End segment l Program end 7 5 START STOP OF A PROGRAM The various commands sup ported by the controller are dif ferent for each of the following operating phases A when in Local Setpoint mode B during the execution of a pro gram C when the program is in hold Commands supported by the controllers Type of Local Programmed Programmed operating setpoint Execution Hold Phase Start of a of a program of a program program A B Cc Supported Setting commands of Local setpoint Program Program Program start hold continuation When the program is ended it comes back to normal mode Program stop in local mode Program stop in local mode Program stop in local mode mum 1 7 Programmed S
55. rogram Hold Run if option installed Program Selection and Skip to Next Segment Control output Alarm Alarm Alarm Alarm Retransmission Main Secondary AL1 AL2 AL3 AL4 PV SP 0P1 0P2 OP3 oP4 OP5 OP6 Single Relay Triac Relay Triac Relay Triac Relay Triac Analog Digital Analog Digital action OP5 OP1 0P2 OP3 oP4 OP6 dandi Analog Digital Relay Triac Relay Triac Relay Triac Relay Triac Analog Digital single OP5 OPG 0P1 0P2 0P3 oP4 spint range or Split range Analog Digital Analog Digital Relay Triac Relay Triac Relay Triac Relay Triac PID loop or 0P1 0P2 OP3 oP4 OP5 OP6 ON OFF with Relay Triac Relay Triac Relay Triac Relay Triac Analog Digital Analog Digital 1 2 30r4 Doubl OP1 OP5 0P2 OP3 0P4 OP6 alarms Sue Relay Triac Analog Digital Relay Triac Relay Triac Relay Triac Analog Digital Heat Cool OP5 0P2 OP1 OP3 oP4 OP6 Analog Digital Relay Triac Relay Triac Relay Triac Relay Triac Analog Digital OP5 OP6 OP1 0P2 OP3 oP4 Analog Digital Analog Digitall Relay Triac Relay Triac Relay Triac Relay Triac Valve drive 0P1 0P2 OP3 oP4 OP5 OP6 Relay Triac Relay Triac Relay Triac Relay Triac Analog Digital Analog Digital Features at25 C env temp Control mode 8 Technical Specifications Single action PID algorithm Description Algorithm PID with overshoot control ON OFF PID with valve drive algorithm for controlling motorised
56. s CJ LI Ic Not visible and not changeable The parameters in the access level F dt are recalled on the front panel through the pro cedure of fast parameter access illustrated in par 5 2 page 53 The maximum number of fast parameters is 10 At the end of the parameter list of the selected group the con troller quits from the Edit access level Therefore the Edit level must be selected for each group of parameters The access level of groups and parameters is activated through MaD Lit Ll mot nc t os Access level operator Confirm m ah Uri zm E ES MAN i z etal a i c pH AL DISPLAYS Manual mode es 7 4_ Z Engineering SEs E J Z J LUD units I1 r Product S identification MA codes i umm m afi Main output Y 2 JL uring the program VITE Software nd run only uu release Lt I1 e CIEL sZ S CJ Em Zr riri Target Zl LI LJ LL Setpoint value Le n local mode only A B C D I 2 7 not displayed if the es Slopes are disabled d i 1 Base S2 P a0 product code a a see page 5 HE Virtual valve E o OE CJ position EGET ER n oL 0 10096 S2 D Li Ls E s K escas s dee um E de Back to the Operator mode c Sa L gt 2 5 1 STANDARD DISPLAY a E ESNE
57. sition 3 Insert the instrument through the cut out UL note 2 3 2 INSTALLATION SECURING 1 Fit the mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 2 3 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 1 For Use on a Flat Surface of a Type 2 and Type 3 raintight Enclosure 2 Installation 2 3 4 INSTRUMENT UNPLUGGING Nice 1 Push and 2 Pull to remove the instrument Electrostatic discharges can damage the instrument 1MO th Before removing the instrument the operator must discharge himself to ground 9 3 Electrical Connections ELECTRICAL CONNECTIONS B B m 35 E n fac 7 4 Por Bojc lops af E3lNC i Jose Belvo S ex BINO Jop B Jore Edc4 Ei _ option B3 NO Banc Bano b CHN RID B3 option Bac B JUUL BS 24V OUT AA E o P2 o P4 UL notes 1 Use 60 70 C copper Cu conductor only 2 Wire size 1 mm 18 AWG Solid Stranded 10 3 1 TERMINAL BLOCK 1 Rear terminal cover EXce 5 7 mm 0 22 in Cable size 1 mm 2 a 35 screw terminals M3 e Option terminals e Holding screw 0 5 Nm Positive screw driver PH1 Negative screw driver 0 8x4mm Terminals Pin connector 1 4 mm 0 055 in max
58. tarily the display with SP m LI Cl E J It ES B INEM C II A c3 2 Df DL J LO zc nri J 3 o o 2m T d EJ 2rnn L dAa O sg LJ Operator mode Example of Setpoint modifica tion from 275 0 to 350 0 Modified Setpoint value after 2 seconds Flash momentarily the SP value to confirm that it has become operating back to the opera tor mode 6 1 2 AUTO MANUAL MODE Select 711 1 manual Z J D C green r2 m I led on zt p CJ Modification of control output value The new value is immediately working without any confirm Modify m Z the output I J JAJ value 4 Ey i N g rt 2 a se cC Back to the operator mode mm a 6 Commands 7111 Z Operator IL J L mode I automatic ej E fm E II Ej ss The bumpless action is present Switching between AUTO MAN and vice versa AUTO OY MAN Cy AUTO 1009 int SP S d PMAN OPAUTO 4 Ml EXON change OP IY n et T s TN i with 0P x7 0 AP PAUTO OPMAN 0 100 output OP Ain case of power failure the AUTO MAN status and the output value remain stored in the controller memory 55 6 Commands 6 1 3 LOCAL REMOTE SELECTION ee E a IL aE a iE D SH 2 Jl n iL Ud GES ES x O Local
59. te in the range from 1200 to 19200 bit s II i Parit COC T May be set even Eu n or odd add If nome is set parity will be excluded Three serial comm s options are available A Modbus Jbus SLAVE The parameters value can be read and when possible modified B Modbus Jbus MASTER with Mathematical package Mathematical package The transmission and inquiry of parameters value to all the devices using Modbus Jbus SLAVE e g PLC etc is allowed The mathematical package can manipulate the received data by means the serial comm s XS Ru 5 MASTER RS485 aoe Modbus Jbus 4580 IK s80 SLAVE 1 PEF SLAVE 2 Example The MASTER X5 reads the process variable from SLAVE 1 C1 and SLAVE 2 X3 It com pairs the two values and send the higher to the SLAVE 3 PLC The available math operations are ti Ix xi i 51i To define the controller operations of this option the configuration software must be used 1 4 Operation C PROFIBUS DP SLAVE Process Field bus protocol Industrial standard for peripheral devices connection to a machine in a plant The protocol installed in this con troller offers the following advan tages against the standard normally supplied by other suppliers e Communications baudrate Up to 12 Mb s with electric isolation e The list of data transfer profile file
60. um gm SUC Dn s 34 oy e Over Under range range PV control input in engineering units Control output or Program status see page 64 SP operating Setpoint Local Remote or Stored Control output LEDs red gt OP1 OP4 ON Ge OP2 OP4 OFF Run stop Timer or a program Entry key for selection and value setting confirmation Setpoint setting Menu access 4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE A The parameter setting procedure has a timeout If no keys are pressed for at least 30 seconds the controller switches back automatically to the operator mode After having selected the para meter or the code press Ay and S to display or modify the value The value is entered when the next parameter is selected by pressing the key Pressing the back key or after 30 seconds from the last modification the value doesn t change From every parameter pressing the key the controller switch es to the operator mode X5 Parameter value JA fri Parameter mnemonic Back to the previous parameter Entry key for selection and value setting confirmation Value modification Access to the menu for Parameter setting Configuration Access selection 4 Operation 4 Operation 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the S
61. upper alarm hysteresis LI Asymmetric UI J C lower alarm hysteresis Example with high absolute alarm On Alarm threshold The parameter can be set between 0 and 5 6 of the con figured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 5 800 40 C For symmetrical hysteresis set LL LL eo 0 F ct Alarm k UI delay Delay time for alarm activation IE F alarm activated immediately 1 9999 alarm activated only if the condition persists for the set time 4 5 3 PID MENU Not present with On Off main output FV Proportional C Band I Cool Proportional liJ Lj Band This parameter specifies the pro portional band coefficient that multiplies the error SP PV L Integral IL I Time L Cool integral l J Lj Time It is the integral time value that specifies the time required by the integral term to generate an output equivalent to the proportional term When GFF the integral term is not included in the control algorithm Derivative Time L l LJ Cool Derivative L l lJ Lj Time It is the time required by the pro portional term P to reach the level of D When GFF it is not included oe Overshoot l l control Automatically disabled when the adaptive tune is running This parameter specifies the span of action of the overshoot control Setting lower values
62. ute up to 4 alarm to a single output OR of the alarms Alarm occurrence display This function can be enabled by the configuration software Please read the user manual gammadue and deltadue con troller series serial communica tion and configuration software The type of alarm is presented flashing on the front panel in alternation with the PV value 217 ig Lt 12 oraa gA TES C S2 O The red led of the activated alarm output is on A OPERATING CONDITIONS Absolute alarm On Active high oe FSH hyd hyu On Active low Fst amp ott ow range 1 High TT Alarm threshold Deviation alarm o SP i F Active high ok aen Active low C9 Alarm threshold Band alarm range range Active out bnd full scale Alarm threshold full scale B ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is pre sented on the display until to the time of acknowledge The acknowledge operation consists in pressing any key E e I8 LLLI B o O lt O After this operation the alarm leaves the alarm state only when the alarm condition is no longer present C START UP DISABLING ot oo Lt Lt Cl e C3 d e CJ ASP Disable SP SP A threshold SP range D ALARM DISABLING AT SENSOR BREAK For those
63. xternal mounting on the initial and end ing PROFIBUS stations only PROFIBUS A DG station PROFIBUS RDG stations R DP DN Ending PROFIBUS DG station VP 3 Electrical Connections AR To make the connections easier a D Sub type 9 poles connec tor model AP ADP PRESA DSUB 9P Must be used with a 9PIN male ERNI type part no 103648 or sim ilar connector Description according to X5 D SUB9poles Signal PROFIBUS specifications 1 3 RxD TxD P DP Peu data transmission 2 8 RxD TxD N DN eee Data transmission potential 3 5 DGND DG ground to 5V 4 6 VP VP Supply voltage of the termi nating resistance P P5V Detailed information concerning wiring and cables can be found on the PROFIBUS Product Guide or on Internet at http www profibus com online list 21 4 Operation ZH OPERATION Digital input status LEDs yellows 4 1 4 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE 1 IL1 active 2 IL2 active 1 3 113 active Status LEDs greens x5 Communications running Tuning running Manual operating mode Timer Program running Program Waiting Remote Setpoint active First stored Setpoint active Second stored Setpoint active Third stored Setpoint active BEBE L BE NNN one Alarm status LEDs reds WW 1 AL1 ON 2 AL2 ON 3 AL3 ON 4 AL4 ON Auto Man 3 q
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