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1. AUTO HEAT Freeze Sentinel OFF j HGH COOL a LOW FAN AUTO HEAT Freeze Sentinel ON HIGH COOL LOW FAN LI AUTO mm HEAT Heat Sentinel OFF HIGH COOL D LOW FAN AUTO m HEAT Heat Sentinel ON pe Po Lt Constant Constant Fan OFF Fan ON a HIGH m COOL cm LOW FAN AUTO HEAT Temperature Limiting Cool Limit 2 ra HIGH COOL q 7 LOW FAN AUTO m HEAT Temperature Limiting Heat Limit 3 pag rr Live Ll Class 2 OFF Class 2 ON MODE 7 MODE 8 Duct Mode The default setting for Mode 7 is OFF This setting is used when the unit is installed using a duct adapter kit If the unit is ducted the Duct Mode needs to be set to ON This increases the fan speed to ensure proper circulation Press MODE until a 7 appears in the first digit of the display Press the up or down arrow keys to set this switch to OFF Lu or ON r a This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode All Electric Heat AZ6100 only The default setting for Mode 8 is OFF This electric heat option functions only on the 6100 model When this option is ON 1 heat pump operation is locked out causing the unit to provide only electric resistance heat To set All Electric Heat option press MODE until an 8 ap2. lt N K S 3 Consumer Support Auxiliary controls on your Zoneline MODE 3 MODE 4 MODE 5 MODE 6 Freeze Sentinel Heat Sentinel In the default setting for Mode 3 Heat Sentinel is off Freeze Sentinel is on Press MODE until a 3 appears in the first digit of the display for Freeze Sentinel mode The COOL LED light on the main control will be on Press MODE again to change to the Heat Sentinel The HEAT LED a on the main control will be on Press the down arrow for OFF LI or the up arrow for ON rm This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions When Freeze Sentinel is activated it automatically provides heat without user interface This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41 F and OFF at 46 F When Heat Sentinel is activated it automatically provides cooling without user interface This helps to prevent an excessively hot room by turning the air conditioner ON at 85 F and OFF at 80 F NOTE These functions are active whenever the unit is plugged in even if the unit is in the STOP position Constant ON Fan The default setting for Mode 4 is OFF Press MODE until a 4 appears in the first digit of the display to set the fan to run continuously at high speed even if the unit is in the STOP posi
3. 3 30 3 20 KW RAK4307 30 Amp Time Delay Fuse or Breaker 4 70 4 53 KW 265 Volt Heater Wattage Power Supply Kits Circuit Protective Device 265 Volts RAK5157 15 Amp Time Delay Fuse or Breaker 2 40 KW RAK5207 20 Amp Time Delay Fuse or Breaker 3 40 KW RAK5307 30 Amp Time Delay Fuse or Breaker 4 80 KW Not approved for use on 7000 BTUH units 16 Installation Instructions INSTALLING THE ZONELINE INSTALL THE WALL CASE AND EXTERIOR GRILLE The RAB71A series or RAB77A4 wall case must be properly installed per instructions packed with the case e Remove the corrugated stiffener and the outdoor protective panel Use the slit in the outdoor panel as a handhold and push out Protective Slit panel Stiffener e Install the exterior grille from the room side following instructions packed with the grille Insulated Wall Case This unit is designed to be installed in a GE plastic or an insulated steel wall case This minimizes condensation from forming on the room side of the case The RAB71A series wall cases are insulated Insulation kit RAK901L is available for use with RAB77A4 or existing uninsulated wall cases when needed NOTE For installation with a subbase or duct adapter see the instructions packed with those kits 17 PREPARE THE UNIT e Carefully remove shipping tape and foam shipping blocks from the room cabinet compressor and vent door There may be multiple blocks and pieces of shi
4. REV VAL COMP Y AUX HEAT COMMON c b z 2 gt g 3 COMP gt o 24 VAC FAN LO FAN HI REV VAL AUX HEAT COMMON L Red 24 V AC only Green Low Speed Fan Green High Speed Fan Black Solenoid Yellow Compressor White Heater Common A CAUTION Damage to a wall thermostat or to the Zoneline electronics can result from improper connections Special care must be used in connecting the wires No line voltage connections should be made to any circuit Isolate all wires in building from line voltage o o c z a 5 gt tz 24 VAC FAN LO FAN HI REV VAL AUX HEAT COMMON U O Indoor Frost Control Yes Y es Freeze Sentinel Auto Fan Speed Po NON Electronic Temperature Limiting No NT Switch to Resistance Heat Based Determ On Indoor Temperature Remote T Yi Reverse Cycle Defrost Yes ined by N A hermostat Switch to Resistance Heat Based es N A On Outdoor Temperature en O Simultaneous Resistance Heat N A with Heat Pump Resistance Heat Lockout Yi es Smart Fan Fan Cycle Fan ON AUTO Set On Fan ON AUTO Set On Remote Thermostat Remote Thermostat Coa Ua Gr a Care and cleaning Room Cabinet and Case Turn the Zoneline off and disconnect the power supply Outdoor Coils The coils on the outdoor side of the Zoneline should be checked regularly If they are clogged with dirt or soot they may be professional
5. blown circuit breaker is tripped e Check the house fuse circuit breaker box and replace the fuse or reset the breaker The unit is waiting for the compressor overload protector to reset e This is normal The Zoneline will start again after it resets Power failure e If power failure occurs set the mode control to STOP When power is restored set the mode control to the desired setting e There is a protective time delay up to 3 minutes to prevent tripping of the compressor overload For this reason the unit may not start normal heating or cooling for 3 minutes after it is turned back on The current interrupter device is tripped Indoor airflow is restricted e Press the RESET button located on the power cord plug or the box near the plug e If the RESET button will not stay engaged discontinue use of the Zoneline and contact a qualified service technician e Make sure there are no curtains blinds or furniture blocking the front of the Zoneline Outdoor airflow is restricted or recirculated e Make sure the rear grille is not restricted This can cause the unit to cycle off due to the compressor overload protector Outdoor grille must have a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The temp control may not be set properly e Turn the control to a lower or higher setting NOTE The temperatu
6. the branch circuit fuses or turning the circuit breakers off at the panel ZONELINE COMPONENTS Appearance may vary _ SSS SS Zoneline unit NNN Room cabinet WM M E NTNT Shipped with the Zoneline unit Check the Essential Elements list on the unit located on front of the base pan Installation Instructions REPLACING AN EXISTING UNIT Check the Essential Elements label for important information Ta wa im MMT mi il ee ie ene ml mu wil iene il I il iat Hut iat it i i TG cana f Use the correct wall case This unit is designed to be installed in a GE plastic or insulated metal wall case This minimizes condensation from forming on the room side of the case If the current wall case is not insulated you can reduce the possibility of condensation forming by installing insulation kit RAK9O1L available where you purchased the unit NOTE There are several extra holes in the unit side flanges for installation in wall cases other than GE To avoid damaging the flange insulation the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws Use the correct outdoor grille You should use the outdoor grilles shown on the Essential Elements label on the base pan If an existing grille is not replaced capacity and efficiency will be reduced and the unit may fail
7. to operate properly or fail prematurely A deflector kit RAK40 may be used with grilles that were not designed for your new GE Zonelines The RAK40 contains air deflectors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 65 minimum free area Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation that can cause the unit to short cycle and lead to premature component failure Use the correct power cord Local codes may require the use of arc fault or leakage current detection devices on 230 208 volt installations 12 Replacing a ducted unit New ducted installation If this unit is to be installed in a new ducted application using a duct adapter kit the kit must be installed before the unit is placed in the wall case The installation instructions are packed with the kit Duct kits available RAK6052 RAK601 602 Mounting rl plate 3 Existing ducted installation Replacement of an existing ducted unit may require different components Request this information from your sales representative e Replacing 230 208 volt units See page 13 e Replacing 265 volt units See page 14 When using a duct kit you must always turn Mode 7 to ON mm See Mode instructions on page 7 rir Duct Mode Shown ON Installation Instructions 230 208 VOLT EL
8. water from dripping onto external building walls we recommend the use of RAD10 Drain Kit External Drain See the Installation Instructions in the RAD10 kit Alternate 6 long 1 2 0 D straight copper tube 63 1 2 0 D drain w Square drain holes Neoprene sponge E Steel mounting plate Se we lt Type A screw for metal case or Type B screw for molded case Internal Drain See the Installation Instructions in the RAD10 kit Z The drain is located under the cabinet Square drain holes Neoprene sponge gasket i Steel mounting plate a Se yg e Type A screw for metal case or Type B screw for molded case 19 Operating Instructions Safety Instructions Care and Cleaning nn Q o fo O lt N aS Me 3 Consumer Support Before you call for service Troubleshooting Tips Save time and money Review the charts on the service Quan pages first and you may not need to call for Problem Zoneline does not start Zoneline does not cool or heat as it should Burning odor at the start of heating operation 20 Possible Causes The unit is unplugged What To Do e Make sure the Zoneline plug is pushed completely into the outlet The power cord is not firmly attached e Remove the room cabinet and make sure that the yellow connector on the end of the power cord is firmly engaged The fuse is
9. AUX SET button to confirm the selection Smart Fan Cooling Heating The default setting for Mode 1 is as follows Cooling Continuous ON Heating Cycle OFF Press MODE until a 1 appears in the first digit of the display for Smart Fan cool mode The COOL LED light on the main control will be on To change to heat mode press MODE again The HEAT LED light on the main control will be lit Press the down arrow to set the indoor fan to cycle on off when the unit is heating or cooling Lu Press the up arrow to set the indoor fan to run continuously m This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions verify airtemperature in the room In cyclic heating mode the fan will continue to operate for 90seconds after the heating function has stopped in order to increase unit efficiency MODE 2 Load Shedding Central Desk Control The default setting for Mode 2 is OFF This feature is active only if the unit is connected to a CDC and the CDC has control Press MODE until a 2 appears in the first digit of the display for Load Shedding mode Press the down arrow for OFF LJ or the up arrow for ON 1 This is shown in the second digit of the display When this mode is on only the indoor fan can be turned ON or OFF with the unit controls When this mode is off all operation is disabled except Heat Freeze S
10. E L Duct Mode OFF Duct Mode ON Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions ri ri Line Li All Electric All Electric Heat OFF Heat ON To set Heat Boost press MODE until a 9 appears in the first digit of the display Press the up or down arrow keys to set this switch to OFF LU or ON m This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode par rir L l Heat Boost OFF Heat Boost ON The owner is responsible for making all connections and setting the appropriate AUX SET mode A CAUTION Improper wiring may damage the Zoneline electronics No common busing is permitted Damage or erratic operation may result A separate wire pair must be run from each separate controlling switch to each individual Zoneline cDC 24 VAC R FAN LOG FAN HIG REV VAL B COMP Y UX HEAT W OMMON C External Fan Common White Heater Yellow Compressor Black Solenoid AZ61 only Green High Speed Fan ir Central Desk Control Green Low Speed Fan 7 Red 24 V AC only suoljonijsu A aj0S e Q ct 3 Z a paj S fe ct fa 77 bulupajD pud 103 sdi bulyooysajqnosy yioddns sawnsuoz Operating Instructions Safety Instructions Care and Cleaning N 2 D O O lt N K S 3 Consumer Support Aux
11. ECTRICAL CONNECTION OPTIONS HOW TO CONNECT 1 Remove the room cabinet 2 Connect to electrical power 3 Review the following steps for applicable supply voltages 4 Reinstall the room cabinet POWER CORD CONNECTION A power supply kit with LCDI must be used to supply power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical connection and the amperage of the branch circuit Power supply kit Connections of 208 or 230 volt circuits may be with a power supply kit or a junction box kit All wiring including installation of the receptacle must be in accordance with the NEC and local codes ordinances and regulations Codes require the use of an arc fault or leakage current detection device on the power cord except direct connect Be sure to select the correct cord for your installation Tandem Perpendicular Large Tandem 15 Amp 20 Amp 30 Amp 230 208 volt receptacle configuration Branch Circuit and Proper GE Power Cord Unit Amperage Rating with LCDI Device 15 RAK3153A 20 RAK3203A 30 RAK3303 Not approved for use on 7000 BTU models Power cords may include an arc fault interruption or a leakage current detection interruption device A test and reset button is provided on the plug case or the inline case The device should be tested on a periodic basis by first pressing the TEST button and then the RESET button If the TEST button does not
12. ION BOX e Reinstall the junction box by engaging the left tabs on the lower right face of the unit aligning the screw holes at the top and bottom and driving the two screws until secure Be sure that all wire leads are inside the box and not pinched between the box and the unit The green insulated ground wire from the unit MUST be connected to the branch circuit ground wire Make all wire connections by using appropriate UL listed electrical connectors and techniques black to black white to white and green to green 5 REINSTALL JUNCTION BOX COVER 1 Carefully tuck all wires and connections back inside the junction box Be sure there are no loose connections or stray uninsulated wires exposed 2 Place the junction box cover in place Replace the two screws removed earlier and tighten securely Installation Instructions POWER CONNECTION CHART Power Cord Connections 230 208 Volt Power Supply Kits with Current Leakage Wall Plug Heater Wattage Detection Device Configuration Circuit Protective Device 230 208 Volts RAK3153A Tandem 15 Amp Time Delay Fuse or Breaker 2 40 2 32 KW RAK3203A Perpendicular 20 Amp Time Delay Fuse or Breaker 3 30 3 20 KW RAK3303 Large Tandem 30 Amp Time Delay Fuse or Breaker 4 70 4 53 KW Direct Connections 230 208 Volt Heater Wattage Power Supply Kits Circuit Protective Device 230 208 Volts RAK4157 15 Amp Time Delay Fuse or Breaker 2 40 2 32 KW RAK4207 20 Amp Time Delay Fuse or Breaker
13. LIED WARRANTIES Your sole and exclusive remedy is product repair as provided in this Limited Warranty Any implied warranties including the implied warranties of merchantability or fitness for a particular purpose are limited to one year or the shortest period allowed by law This warranty is extended to the original purchaser and any succeeding owner for products purchased for use within the USA and Canada If the product is located in an area where service by a GE Authorized Servicer is not available you may be responsible for a trip charge or you may be required to bring the product to an Authorized GE Service location for service In Alaska the warranty excludes the cost of shipping or service calls to your site Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages This warranty gives you specific legal rights and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 23 suo1 2N1 SU JOS xe Q co 53 Q 5 D g O T Oo 3 N Bulupa D pub 403 sd bulzooysajqnoly yioddns sawnsuo Consumer Support GE Appliances Website GEAppliances com Have a question or need assistance with your appliance Try the GE Appliances Web
14. Zoneline ioners Air Condit GEAppliances com Safety Instructions 2 Operating Instructions Air Direction 0000000 4 Auxiliary Controls 5 8 Controls socsckcedtoncaaaed Seoee banites 3 To Remove the Room Cabinet 4 Ventilation Control 0 4 Care and Cleaning Air Filters 0 00 00s 10 Base Pan 0 cece 9 Outdoor Coils 0 0 0 2 2 9 Room Cabinet and Case 9 Ventilation Filter 0000 00000 9 Installation Instructions Electrical Connection 13 16 Installing the Zoneline 17 18 Optional Drain Kit aaaaaaa 19 Preparation 60 cece eee 11 Replacing an Existing Unit 12 Troubleshooting Tips 20 21 Normal Operating Sounds 22 Consumer Support Consumer Support Back Cover Wardt 225s stieide aiita peas 23 Write the model and serial numbers here Model Serial Find these numbers on a label behind the room cabinet on the base pan Owner s Manual and Installation Instructions Heat Cool Model 4100 Heat Pump Model 6100 Espanol For a Spanish version of this manual visit our Website at www zoneline com literature Para consultar una version en espanol de este manual de instrucciones visite nuestro sitio de internet www zoneline com literature Fran ais For a French version of this manual visit our Website at www zon
15. disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any servicing be performed by a qualified individual Vile S _READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY os Q SAVE THESE INSTRUCTIONS About the controls on your Zoneline GEAppliances com ee HIGH COOL ee LOW AUTO FAN HEAT MODE SLEEP OPERATION TEMP CONTROL FAN MODE amp SLEEP OPERATION Controls Temp Control The temp control is used to maintain the room temperature The compressor will cycle on and off to keep the room at the same level of comfort Press the A pad to raise the temperature Press the W pad to lower the temperature NOTE The display shows the set temperature not the room temperature Sleep Press to set the air conditioner to run for 8 hours before it automatically returns to the previous setting When in the cooling mode and the sleep timer is set the set temperature will automatically increase 2 F after the second hour then 1 F each hour over the next two hours Also the fan speed will change to low When in the heating mode the set temperature will decrease in the same manner To cancel the sleep mode press the MODE pad or the SLEEP pad a second time About Your Heat Pump 6100 Series only Heat pumps can save money by removing heat from the outside air even when the outside temperature is below f
16. e available from your salesperson GE dealer GE Service and Parts Center or authorized Customer Care servicers Installation Zoneline Air Instructions Conditioners Questions Call 800 GE CARES 800 432 2737 or visit our Website at GEAppliances com BEFORE YOU BEGIN IMPORTANT ELECTRICAL Read these instructions completely and carefully SAFETY READ CAREFU LLY IM PORTANT Save these instructions for A CAUTION local inspector s use Follow the National Electrical Code NEC or local IM POR TAN l Observe all governing codes and ordinances codes and ordinances For personal safety this Zoneline must be properly Note to Installer Be sure to leave these grounded instructions with the owner Protective devices fuses or circuit breakers Note to Owner Keep these instructions for acceptable for Zoneline installations are specified future reference on the nameplate of each unit Proper installation is the responsibility of the installer Do not use an extension cord with this unit Product failure due to improper installation is not Aluminum building wiring may present special covered under the Warranty problems consult a qualified electrician When the unit is in the OFF position there is still voltage to the electrical controls TOOLS YOU WILL NEED Disconnect the power to the unit before servicing by E 1 Removing the power cord if it has one from the wall receptacle Phillips screwdriver OR 2 Removing
17. eline com literature Pour un version fran ais de ce manuel d utilisation veuillez visiter notre site web l adresse www zoneline com literature TINSEA576JBRZ 49 7612 1 12 10 GE Operating Instructions Safety Instructions Care and Cleaning N 2 D S 4 O O T N 2 S 3 Consumer Support IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING A WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage personal injury or loss of life S SAFETY PRECAUTIONS o NS H This Zoneline must be properly installed W These R410A air conditioning systems N in accordance with the Installation require contractors and technicians to Instructions before it is used See the use tools equipment and safety Installation Instructions in the back standards approved for use with this of this manual refrigerant DO NOT use equipment E Replace immediately all electric service certified for R22 refrigerant only cords that have become frayed or otherwise damaged A damaged power supply cord must be replaced with a For details see the Installation Instructions new power supply cord obtained from in this manual the manufacturer and not repaired Do not use a cord that shows cracks or abrasion damage along its length or at either the plug or connector end Replacing an existing unit E Unplug or
18. entinel Mode 3 Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions GEAppliances com Auxiliary Set Button Access Cover Press AUX SET TI rw FAL First Digit Lf Second Digit Press Mode Press A V Smart Fan Hear Ly ove II _ continue a Sentinel eat Load Shedding m Ta 7 ot On COOL HEAT 0 60F 85F 0 60F 65F 1 64F 85F 1 60F 70F 2 66F 85F 2 60F 72F 3 68F 85F 3 60F 74F I case 4 70F 85F 4 60F 76F 17 Mode 5 72F 85F 5 60F 78F 6 74F 85F 6 60F 80F 7 76F 85F 7 60F 85F LI Constant 7 Fan Temperature imit HEAT Stoo I4 Duct Mode I IEA All 12R Mode FEV Az61 Only of m7 Ii Boost Heat LI Z AZ61 Only On HIGH COOL to LOW FAN AUTO HEAT Cooling Cycle HIGH COOL fof LOW FAN AUTO HEAT Cooling Continuous HIGH COOL Lt LOW FAN AUTO m HEAT Heating Cycle se HIGH COOL H a eo LOW FAN AUTO mm HEAT Heating Continuous pari r La Ll L Load Load Shedding Shedding OFF ON suoljonijsu A aj0S e Q ct 3 a a S fe ct fa 77 bulubajD pub 103 sd bulzooysajqnosy yoddns J wnsuoJ Operating Instructions Safety Instructions Care and Cleaning N 2 D O O
19. fan runs continuously when the unit is operating in the cooling mode unless the Smart Fan Auxiliary Control is set to cycle This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start There are times when the fan on the unit will run even when the unit is not heating or cooling If the system is set up to be in continuous fan the indoor fan will run regardless if the unit may be cooling or heating Other times the fan will run longer than the heating cooling cycle or kick on occasionally This is normal and is done to improve room comfort and balance You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in restart protector for the compressor that causes a 3 minute delay During the defrost cycle both indoor and outdoor fans stop and the compressor will operate in the cooling mode to remove frost from the outdoor coil After defrost the unit will restart in electric heat to quickly warm the room to the desired comfort level To protect the compressor and prevent short cycling the unit is designed to run for a minimum of 3 minutes after the compressor starts at any thermostat setting Zoneline Warranty All warranty service provided by our Factory Service Centers oran authored toner Care BT To schedule service Staple your
20. he top rail 1 Push the tabs 1 Then lift up 2 inward at the bottom until it snaps into place 2 D 5 2 O 3 S 5 L 5 O y wn 2 D anf z mJ E 0 2 S 3 Air Direction To change the air direction remove the room Remove the room cabinet and flip the louver cabinet Remove the 7 louver screws that hold insert to change the air direction the louver insert in place Flip the louver insert 180 replace the screws and the room cabinet Louver screws Default position Consumer Support RVA 4 Louver screws Auxiliary controls on your Zoneline MODE 1 Note In cyclic cooling mode the indoor fan will activate occasionally to Auxiliary Controls Aux Set Button The auxiliary set controls are located behind the room cabinet below the control panel Remove the room cabinet See the To Remove the Room Cabinet section The owner is responsible for ensuring the auxiliary controls are set to the desired function There are 9 different modes that can be set using the auxiliary set button To change modes press AUX SET AU appears on the display Press the mode button on the control pad until the first digit in the display shows the number corresponding to the mode you are choosing and the correct HEAT COOL LED is lit Press the up or down arrow shown in the second digit of the display to make the mode setting selection where applicable Press the
21. iances com If you are not satisfied with the service you receive from GE contact us on our Website with all the details including your phone number or write to General Manager Customer Relations GE Appliances Appliance Park Louisville KY 40225 Register Your Appliance GEAppliances com Register your new appliance on line at your convenience Timely product registration will allow for enhanced communication and prompt service under the terms of your warranty should the need arise You may also mail in the pre printed registration card included in the packing material Printed in China
22. iliary controls on your Zoneline External Fan Obtained locally When connected an auxiliary or external fan can be controlled with the indoor fan motor on the Zoneline Connections provide 24 V AC to energize a remote relay turning on the external fan Central Desk Control When connected the unit can be turned ON or OFF with a switch located at the Central Control Panel A separate wire pair must be run from each separate controlling switch to each individual Zoneline Refer to MODE 2 on page 5 for fan setting options Remote Thermostat When connected to a remote thermostat the indoor air temperature sensing is shifted from the unit to the remote thermostat For this reason the units will operate slightly differently when connected to a remote thermostat The following chart shows the unit operation when connected to a remote thermostat NOTE The Class 2 Mode setting Mode 6 must be set to ON m for the unit to operate with a Class 2 Remote Wall Thermostat See the installation instructions supplied with the remote thermostat and Mode instructions on page 7 rr bi Class 2 Shown ON IMPORTANT the zoneline thermostat connections provide 24 V AC only If using a digital electronic wall thermostat you must set it to the 24 V AC setting See the Installation Instructions for the wall thermostat BREE aE External Fan COCCCCCCCCC RRAHEE Central Desk Control gt z i g 24 VAC FAN LO FAN HI G
23. imited additional warranty you will be responsible for any labor or on site service costs What GE Will Not Cover E Service trips to your site to teach you how to use E Failure of the product resulting from modifications the product to the product or due to unreasonable use including E Improper installation delivery or maintenance failure to provide reasonable and necessary maintenance E Failure or damage resulting from corrosion due to installation in a coastal environment except for models treated with special factory applied anti corrosion protection as designated in the model number E Damage to product caused by improper power supply voltage accident fire floods or acts of God E Failure or damage resulting from corrosion due to E Incidental or consequential damage to personal property installation in an environment containing corrosive caused by possible defects with this air conditioner chemicals E Damage caused after delivery E Replacement of fuses or resetting of circuit breakers E Product not accessible to provide required service If you have an installation problem or if the air conditioner is of improper cooling capacity for the intended use contact your dealer or installer You are responsible for providing adequate electrical connecting facilities E in commercial locations labor necessary to move the unit to a location where it is accessible for service by an individual technician EXCLUSION OF IMP
24. lower than 25 F heat is provided by the electric heater in the air conditioner instead of by the heat pump The electric heating elements use much more electricity than heat pumps and cost more to operate 5 suon su bunosado suo1 2N14 SU JOS bulubajD pup 103 S M n gt S 3 a ml 5 77 yoddns sawnsuo Other features of your Zoneline Closed position Ventilation Control Open OsItion NOTE Two shipping screws must be removed p from the vent door before use See the Installation Instructions in the back of this manual If you do not plan to use the ventilation feature leave these two screws in place Safety Instructions The ventilation control lever is located at the middle left side of the Zoneline unit behind the room cabinet When set at the closed position only the air inside the room is circulated and filtered When set at the open position some outdoor air will be drawn into the room This will reduce a si the heating or cooling efficiency middle position Remove two shipping screws if operation is Energy Tip Keep the vent control in the closed desired position The room air will be filtered and circulated Operating Instructions LS To Remove the Room Cabinet Additional controls are located behind the room cabinet To remove Pull out at the bottom to release it from To replace Place the tabs over t
25. ly steam cleaned You will need to remove the unit from the wall sleeve to inspect the coils The dirt buildup occurs on the fan side of the outdoor coil Base Pan In some installations dirt or other debris may be blown into the unit from the outside and settle in the base pan the bottom of the unit Ventilation Filter If the vent door is open access requires the removal of the unit from the wall sleeve Clean the vent filter twice a year or as required Turn the Zoneline off and unplug before cleaning See Remove two shipping screws if operation is desired To clean use water and a mild detergent Do not use bleach or abrasives Some commercial cleaners may damage the plastic parts AAI WU EA AA AA p B eee o xe Q co 53 Q 5 D g O pm ph O 3 Wn AI Coil A oils Grille Clean the outside coils regularly t In some areas of the United States a naturally occurring gel like or slime like substance may be seen in the base pan Check it periodically and clean if necessary To clean the vent filter IMPORTANT This filter is not removable Trying to remove this filter will damage the unit E Use a vacuum to remove debris from the filter E Use a damp rag to wipe down the filter and surrounding area after vacuuming suoljonsjsu A aj0S Bulupa D pub aip5 sdi Buljooy
26. nable a quick disconnect inside the junction box Installation Instructions MAKE ELECTRICAL CONNECTION TO THE UNIT REMOVE JUNCTION BOX 1 Remove the junction box cover by removing the front two screws 2 Remove the junction box by removing the top and bottom rear screws Note how the tabs on the lower left side of the junction box serve to hold the side in place This will help when the box is being reinstalled Unit connector Junction Junction box box cover CONNECT THE CORDSET Plug the connector provided in the Direct Connect Kit fully into place in the unit mating connector Be sure the locking tabs at the sides are engaged a Connector n NOTE Order Kit RAK4002CW to enable a quick disconnect inside the junction box 15 3 ATTACH CONDUIT 1 Use the round knockout at the bottom of the junction box to attach conduit coming from the branch circuit Remove the knockout attach the conduit and bring wires into the junction box Leave 6 of wire free at the end of the conduit to allow connections to be made a If a fuse and fuseholder are to be used the knockout at the top of the box is for mounting a Buss fuseholder Be sure the fuse and fuseholder are of the same rating as the branch circuit Leadwires at the fuse can be either soldered in place or attached using UL listed 1 4 female receptacle crimp connectors Follow local codes REINSTALL JUNCT
27. not permitted by code These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired Use the POWER CONNECTION CHART on page 16 to determine the correct kit required One of the following installation methods A or B must be used A FOR SUBBASE INSTALLATION Electrical subbase kits are available to provide a flexible enclosure for direct connection Power Supply Kit Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204E15 RAK5172 20 RAK204E20 RAK5202 30 RAK204E30 RAK5302 Not approved for use on 7000 BTU models The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes 14 B FOR DIRECT CONNECT INSTALLATION If an electrical subbase is not used direct connection to branch circuit wiring inside the provided junction box must be done in accordance with the following steps Order the following Kit for 265 volt direct connection as required Power Supply Kit Branch Circuit and Unit Amperage Rating 15 RAK5157 20 RAK5207 RAK5307 Not approved for use on 7000 BTU models Proceed to the MAKE ELECTRICAL CONNECTION TO THE UNIT section NOTE Order Kit RAK4002CW to e
28. pears in the first digit of the display Press the up or down arrow keys to set this switch to OFF LU or ON ra This is shown in the second digit of the display MODE 9 Heat Boost AZ6100 only The default setting for Mode 9 is OFF When Heat Boost is ON and outer temperatures are between 25 F and 46 F heat pump only operation is ocked out This setting is used to provide supplementary heat to the heat pump operation by electric resistance heat in conditions where the heat pump only operation is not sufficient to maintain a consistent comfortable room temperature NOTE Temperature Boost option should not be used with remote thermostat operation This will cause the unit to switch to resistance heat when the outdoor temperature is 46 F Auxiliary Controls Terminal Connections The auxiliary controls are located behind the room cabinet beneath the access cover Fiia off and unplug the unit Remove the room cabinet See the To Remove the Room Cabinet section Ej Remove the screw from the access cover ZG make wiring connections insert the wires into the bottom of the terminals and tighten screws securely After all desired connections have been made replace the access cover and room cabinet Access Cover GEAppliances com For Model AZ6100 press MODE to continue setting other functions Pressing MODE on Model AZ4100 will return you to AUX SET mode and an AU will appear in the display vi D
29. pping tape that need to be removed Shipping tape Locations may vary e Remove the room cabinet by pulling it out at the bottom to release it 1 then lift it up to clear the rail along the unit top 2 CS one Ie A ie ks a In i iA ls AR e If vent door is to be operational remove shipping screws from the front side of the vent door if present Remove two shipping screws if operation is desired Installation Instructions INSTALLING THE ZONELINE cont INSTALL THE UNIT INTO THE WALL CASE Slide the unit into the wall case and secure with four screws through the unit flange holes NOTE There are several extra holes in the unit side flanges for installation in wall cases other than GE To avoid damaging the flange insulation the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws 18 REPLACE THE ROOM CABINET Reinstall the room cabinet by hooking the top over the rail along the unit top 1 then pushing it in at the bottom 2 vs Installation Instructions OPTIONAL DRAIN KIT INSTALLATION Dry Air 25 Series models are designed to improve dehumidification by 25 Since more moisture will be removed from the air there is a greater possibility that water will drip from the wall case than with a standard unit To prevent this
30. re limiter may be limiting the temperature range The air filter is dirty e Clean the filter at least every 30 days See the Operating Instructions section The room may have been hot or cold e When the Zoneline is first turned on you need to allow time for the room to cool down or warm up Outdoor air is entering the room Dust is on the surface of the heating element Set the vent control to the closed position e This can cause a burning odor at the beginning of the heating operation This odor should quickly fade Problem The air is not always cool or hot during operation The air does not feel warm enough during heating operation The unit is not blowing out air The electric heating feature does not work Temperature display flashes Possible Causes The heat pump is not producing hot air GEAppliances com What To Do e This is normal The heat pump will produce warm air but not as hot as air produced when the higher cost electric heat is used The Smart Fan Auxiliary Controls may be set to continuous fan The heat pump alone produces air that feels cooler than desired The Smart Fan Auxiliary Controls may be set to cycle The power cord is not firmly attached The compressor may have failed e This causes the fan to blow room temperature air even when the compressor or heater cycles off The continuous air movement provides better overall temperature con
31. reer t here on line visit us at GEAppliances com or call 800 GE CARES Proof of the original purchase 800 432 2737 For service in Canada contact Gordon Williams date is needed to obtain service Corp at 1 888 209 0999 Please have serial number and model under the warranty number available when calling for service For The Period Of GE Will Replace One Year Any part of the Zoneline which fails due to a defect in materials or workmanship During this From the date of the limited one year warranty GE will also provide free of charge all labor and related service to original purchase replace the defective part Five Years Any part of the sealed refrigerating system the compressor condenser evaporator and all From the date of the connecting tubing which fails due to a defect in materials or workmanship During this original purchase four year limited additional warranty GE will also provide free of charge all labor and related service to replace the defective part Five Years For the second through the fifth year from the date of original purchase GE will replace From the date of the certain parts that fail due to a defect in materials or workmanship Parts covered are fan original purchase motors switches thermostats heater heater protectors compressor overload solenoids circuit boards auxiliary controls thermistors frost controls ICR pump capacitors varistors and indoor blower bearing During this four year l
32. reezing and releasing that heat indoors To get the best performance from your heat pump don t change the room thermostat very often Raising the heat setting 2 3 degrees will cause the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly Fan Mode and Operation Control FAN Sets the fan operation for HIGH LOW or AUTO speed When set at AUTO it automatically switches between LOW and HIGH as room temperature changes MODE COOL For cooling FAN For fan only operation HEAT For heating OPERATION ON STOP Turns the unit on or off Power remains connected to the Zoneline The Freeze Heat Sentinel features still function if active See the Freezer Heat Sentinel section on page 6 NOTE The temperature display will flash to indicate a possible unit malfunction Set operation contro to STOP and then restart the unit If the flashing light reappears within 30 minutes call for service Quick Heat Recovery Activates each time the thermostat is switched from STOP or COOL mode to HEAT mode Electric heaters are energized until the thermostat set point is reached On heat pump models the heat pump operation will resume at the next call for heat There is a 3 minute minimum compressor run time at any setting to prevent short cycling The indoor fan motor starts before the compressor and stops after the compressor cycles off When the outdoor temperature is
33. sajqnody yoddns sawinsuoj Operating Instructions Safety Instructions Care and Cleaning N Q D O O lt N K S 3 Consumer Support Care and cleaning To maintain optimum performance clean the filters at least every 30 days 10 Air Filters FRONT Clogged filter Greatly reduces cooling heating and airflow Dirty filter Needs cleaning Turn the Zoneline off before cleaning The most important thing you can do to maintain the Zoneline is to clean the filter at least every 30 days Clogged filters reduce cooling heating and air flow Keeping these filters clean will E Decrease cost of operation E Sove energy E Prevent clogged heat exchanger coils E Reduce the risk of premature component failure To clean the air filters E Vacuum off the heavy soil E Run water through the filters from the back side E Dry thoroughly before replacing NOTE The air filters are interchangeable and will fit in either the right or left side To remove the air filters 2 Air filters Push down y A CAUTION vo not operate the Zoneline without the filters in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filters in place or with damaged filters will allow dirt and dust to reach the indoor coil and reduce the cooling heating airflow and efficiency of the unit Replacement filters ar
34. site 24 hours a day any day of the year For greater convenience and faster service you can now download Owner s Manuals order parts or even schedule service on line Schedule Service GEAppliances com Expert GE repair service is only one step away from your door Get on line and schedule your service at your convenience any day of the year Or call 800 GE CARES 800 432 2737 during normal business hours Real Life Design Studio GEAppliances com GE supports the Universal Design concept products services and environments that can be used by people of all ages sizes and capabilities We recognize the need to design for a wide range of physical and mental abilities and impairments For details of GE s Universal Design applications including kitchen design ideas for people with disabilities check out our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover procedures to be performed by any user Other servicing generally should be referred to qualified service personnel Caution must be exercised since improper servicing may cause unsafe operation Contact Us GEAppl
35. tion Press the down arrow for OFF Lu or the up arrow for ON 11 This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions Temperature Limiting The default setting for Mode 5 is as follows Cool 0 60 F to 85 F Heat 7 60 F to 85 F Press MODE until a 5 appears in the first digit of the display for Temperature Limiting cool mode The COOL LED light on the main control will be lit To change to heat mode press MODE again and the HEAT LED light on the main control will be lit To set the temperature limits press the up or down arrow keys The second digit of the display will be between 0 and 7 depending on the es want to set The chart shows the limits available Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions Remote Thermostat Class 2 The default setting for Mode 6 is OFF Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall Thermostat Press MODE until a 6 appears in the first digit of the display for Class 2 mode Press the down arrow to turn the option OFF LU Press the up arrow to turn this option ON 1 This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode or press MODE to continue setting other functions HIGH m COOL LOW FAN I
36. trip or if the RESET button will not stay engaged discontinue use of the Zoneline and contact a qualified service technician ELECTRICAL SUBBASE CONNECTION 230 208 volt models may be installed using one of the following electrical subbases Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204D15P 20 RAK204D20P 30 RAK204D30P Not approved for use on 7000 BTU models Electrical subbases provide an enclosure for direct connection or enclosed receptacles The subbase kit includes the power cord The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes DIRECT CONNECTION Order the following Kit for 230 208 volt direct connection as required Branch Circuit and Power Supply Power Unit Amperage Rating Accessory Supply Kit 15 RAK4002A RAK4157 20 RAK4002A RAK4207 30 RAK4002A RAK4307 Not approved for use on 7000 BTU models Skip to the MAKE ELECTRICAL CONNECTION TO THE UNIT section Installation Instructions 265 VOLT ELECTRICAL CONNECTION OPTIONS A WARNING Connection of this 265 V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electrical Code Plugging this unit into a building mounted exposed receptacle is
37. trol in the cool mode See Smart Fan Cooling Heating on page 5 e Use the Electric Heat Option This turns off the heat pump and warms with electric heat only NOTE Use of this option will result in increased energy consumption e See Smart Fan Cooling Heating on page 5 e Remove the room cabinet and make sure that the yellow connector on the end of the power cord is firmly engaged e Set the operation control to STOP and then restart the unit If the flashing light reappears within 30 minutes call for service 21 suoljanijsu JOS QO S Q 3 Q 3 n m x lt Q e 3 n bulupaj gt pub albD sdi 1 Buljooysajqnoly yioddns sawnsuo Operating Instructions Safety Instructions Care and Cleaning Q pan o fo O lt N 2 Ke 3 Consumer Support Things that are normal Normal Operating Sounds PING POP SAA CLICK DRIP w A AY ays SILEN COMPRESSOR PROTECTION You may hear a pinging noise caused by water being picked up and thrown against the condenser on rainy days or when the humidity is high This design feature helps remove moisture and improve efficiency You may hear relays click when the controls cycle on and off or are adjusted to change the room temperature Water will collect in the base pan during high humidity or on rainy days The water may overflow and drip from the outdoor side of the unit The indoor
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