iSeries User Manual
Contents
1. and laboratory use Installation of this instrument should be done by qualified personnel A N In order to ensure safe operation the following instructions must be followed and warnings observed This instrument has no power on switch An external switch or circuit breaker must be included in the building installation as a disconnecting device It must be marked to indicate this function and it must be in close proximity to the equipment within easy reach of the operator The switch or circuit breaker must comply with the relevant requirements of IEC 947 1 and IEC 947 3 International Electrotechnical Commission The switch must not be incorporated in the main supply cord Furthermore to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment an overcurrent protection device must be installed e Do not exceed the voltage rating on the label located on the top of the instrument housing e Always disconnect the power before changing the signal and power connections e Do not use this instrument on a work bench without its case for safety reasons e Do not operate this instrument in flammable or explosive atmospheres e Do not expose this instrument to rain or moisture e Unit mounting should allow for adequate ventilation to ensure that the instrument does not exceed the operating temperature rating e Use electrical wires with adequate size to handle mechanical strain and power requ2. 5 Volts 0 20 mA 4 20 mA 0 24 mA oUt2 is replaced by output type oUt3 is replaced by output type up to 6 on 1 8 DIN models Increase to SP1 i e heating Decrease to SP1 i e cooling Set timeout time for autotune Initiates autotune after StRt confirmation Manual Proportional Band setting Manual Integral Factor setting Manual Derivative Factor setting Low clamping limit for Pulse Analog Outputs High clamping limit for Pulse Analog Outputs Enable fuzzy logic adaptive tuning Disable fuzzy logic adaptive tuning Use SP1 not remote Setpoint Remote analog Input sets SP1 range 4 20 mA Note This submenu is the same for all RM SP ranges Sto IN Lo RS HI IN HI M RMP yES RMt SPRG M tRk SoAk CYCL tIM F Min Setpoint for scaled range Input value for RS Lo Max Setpoint for scaled range Input value for RS HI 0 24 mA 0 10 V 0 1 V Multi Ramp Soak Mode off Multi Ramp Soak Mode on M RMIP on start with digital input Select program number for M RMP program options 0 99 Guaranteed Ramp soak pnt must be reached in ramp time Guaranteed Soak soak time always preserved Guaranteed Cycle ramp can extend but cycle time can t Minutes Seconds time format for R S programs PLATINUM rm Series User s Guide Complete Menu Structure Level Level Level Level Level 2 3 4 5 6 SONES HH MM Hours Minutes time format for R S programs E ACt Stop running at the end of the program HOLd Continue to ho
3. 9999 to 9999 FF FF Reading format 99 99 to 99 99 F FFF Reading format 9 999 to 9 999 FPC Degrees Celsius annunciator F Degrees Fahrenheit annunciator NoNE No Temperature annunicator FLtR Readings per displayed value 8 16 16 32 32 64 64 128 128 1 2 2 3 4 4 ANN 1 Alarm 1 status mapped to 1 ALM 2 Alarm 2 status mapped to 1 oUt Output state selections by name ANN 2 Alarm 2 status mapped to 2 ALM 1 Alarm 1 status mapped to 2 oUt Output state selections by name NCLR GRN Default display color Green REd Red AMbR Amber bRGt High display brightness MEd Medium display brightness Low Low display brightness ECtN Excitation voltage 5 V 10 V 10 V 12 V 12 V 24V 24V OV Excitation off CoMM USb Configure the USB port Note This PRot submenu is the same for USB Ethernet and Serial ports PRot Waits for commands from other end CoNt Transmit continuously every sec yES Includes Alarm status bytes PLATINUM ym Series User s Guide Level Level Level Level Level Level 2 3 4 5 6 7 RdNG PEAk VALy UNIt yES ECHo yES No SEPR CR SPCE M bUS Rtu ASCI AddR EtHN PRot AddR 485 bAUd 9600 4800 2400 1200 57 6 115 2 PRty EVEN NoNE OFF 7blt 2blt AddR Complete Menu Structure Notes Includes process reading Includes highest process reading Includes lowest process reading Send unit with value F C V mV mA Appends line feed after each send Retransmits r
4. gt cE O For complete product manual www newportUS com pdf M5451N pdf PLATINUM Series MW NEWPORT A NEWPORT PV Pt3s2 Pt16 Pt16D Pt Pt PtsD Temperature amp Process Controllers The information contained in this document is believed to be correct but NEWPORT accepts no liability for any errors V hw EWPO i it contains and reserves the right to alter specifications gt without notice 2 ie 2 NEWPORT s policy is to make running changes not model mc Fic changes whenever an improvement is possible This ms affords our customers the latest in technology and engineering NEWPORT is a registered trademark of Newport Electronics Inc NEWPORT ELECTRONICS INC Copyright 2015 j NEWPORT ELECTRONICS INC All rights reserved This 2229 ysl ray SOAS PI k h oe aes m U S A document may not be copied photocopied reproduced z z translated or reduced to any electronic medium or Toll Free 1 800 639 7678 www newportUS com e mail info newportUS com machine readable form in whole or in part without the prior ISO 9001 Certified written consent of NEWPORT ELECTRONICS INC MQS5451 N 1115 PLATINUM rw Series User s Guide Introduction 1 Introduction The PLATINUM Series controller offers unparalleled flexibility in process measurement While the controller is extremely powerful and versatile great care has gone into designing a product that is easy to set up and use Automatic har
5. latch yES Alarm latches until cleared via front panel botH Alarm latches cleared via front panel or digital input RMt Alarm latches until cleared via digital input CtCL Output activated with Alarm N C Output deactivated with Alarm A P oN yES Alarm active at power on No Alarm inactive at power on dEoN Delay turning off Alarm sec default 1 0 dE oF Delay turning off Alarm sec default 0 0 ALM 2 Alarm 2 same menu structure as ALM 1 oUt1 oUt1 is replaced by output type Note This submenu is the same for all other outputs OFF Output does nothing Pid PID Control Mode oN oF Off when gt SP1 on when lt SP1 dRCt Off when lt SP1 on when gt SP1 dEAd ______Deadband value default 5 S PNt SP1 Either Setpoint can be used of on off default is SP1 SP2 Specifying SP2 allows two outputs to be set for heat cool ALM 1 Output is an Alarm using ALM 1 configuration ALM 2 Output is an Alarm using ALM 2 configuration RtRN Rd1 ________ Process value for oUt1 oUt Output value for Rd1 Rd2 ________ Process value for oUt2 oUt2 Output value for Rd2 RE oN Activate during Ramp events PLATINUM ym Series User s Guide Level Level Level Level Level 2 3 4 5 6 SE ON CyCL gt RNGE 0 5 0 20 4 20 0 24 oUt2 oUt3 dRCt A to ee AUto StRt GAIN A o LO _ HI OO AdPt dSbL RM SP oN Complete Menu Structure Notes Activate during Soak events PWM pulse width in seconds Analog Output Range 0 10 Volts 0
6. C unit 90 240 Vac The Safety European Standard EN61010 1 for measurement control and laboratory equipment requires that fuses must be specified based on IEC127 This standard specifies the letter code T for a Time lag fuse PLATINUM Series User s Guide Wiring Instructions a 3 3 Connecting Inputs The 10 pin input connector assignments are summarized in Table 1 Table 2 summarizes the universal input pin assignments for different sensor inputs All sensor selections are firmware controlled and no jumper settings are required when switching from one type of sensor to another Figure 4 provides more detail for connecting RTD sensors Figure 5 shows the connection scheme for process current input with either internal or external excitation Pin No Code Description 1 ARTN Analog return signal analog ground for sensors and remote Setpoint 2 AIN Analog positive input 3 AIN Analog negative input 4 APWR Analog power currently only used for 4 wire RTDs 5 AUX Auxiliary analog input for remote Setpoint 6 EXCT Excitation voltage output referenced to ISO GND 7 DIN Digital input signal latch reset etc Positive at gt 2 5V ref to ISO GND 8 ISO GND Isolated ground for serial communications excitation and digital input 9 RX A Serial communications receive 10 TX B Serial communications transmit Table 1 10 Pin Input Connector Wiring Summary Pin Process Process Thermo 2 Wire 3 Wire 4 Wire Ther Remote Number Voltage Current c
7. R downloads firmware update F dFt ENTER resets to factory defaults Pwd No required password for INIt Mode Set password for INIt Mode P Pwd No password for PRoG Mode Set password for PRoG Mode 5 2 Programming Mode Menu PRoG The following table maps the Programming Mode PROG navigation Level Level Level Level Level 2 3 4 5 6 nots Process goal for PID default goal for oN oF Setpoint 2 value can track SP1 SP2 is an absolute value dEVI SP2 is a deviation value ALM 1 Note This submenu is the same for all other Alarm configurations ALM 1 is not used for display or outputs AboV Alarm process value above Alarm trigger bELo Alarm process value below Alarm trigger HI Lo Alarm process value outside Alarm triggers bANd Alarm process value between Alarm triggers PLATINUM Series User s Guide Complete Menu Structure Level Level Level Level Level 2 3 4 5 6 Notes Ab dV Absolute Mode use ALR H and ALR L as triggers d SP1 Deviation Mode triggers are deviations from SP1 d SP2 Deviation Mode triggers are deviations from SP2 ALR H Alarm high parameter for trigger calculations ALRL _ Alarm low parameter for trigger calculations A CLR REd Red display when Alarm is active AMbR Amber display when Alarm is active GRN Green display when Alarm is active dEFt Color does not change for Alarm HI HI OFF High High Low Low Alarm Mode turned off oN _ Offset value for active High High Low Low Mode LtCH Alarm does not
8. dware configuration recognition eliminates the need for jumpers and allows the unit s firmware to automatically simplify itself eliminating all menu options that do not apply to your configuration Each unit allows the user to select the input type from 9 thermocouple types J K T E R S B C and N Pt RTDs 100 500 or 1000 Q with a 385 392 or 3916 curve thermistors 2250 Q 5K Q and 10K Q DC voltage or DC current The analog voltage inputs are bidirectional and both voltage and current are fully scalable to virtually all engineering units with a selectable decimal point that is perfect for use with pressure flow or other process inputs Control is achieved using the PID on off or heat cool control strategy PID control can be optimized with an autotune feature and in addition a fuzzy logic Adaptive Tuning Mode allows the PID algorithm to be continuously optimized The instrument offers up to 16 Ramp and Soak segments per Ramp and Soak program eight each with auxiliary event actions available with each segment Up to 99 Ramp and Soak programs can be stored and multiple Ramp and Soak programs can be chained creating unmatched ramp and soak programming capability Multiple Alarms can be configured for above below hi lo and band triggering using either absolute or deviation Alarm trigger points The PLATINUM rm Series controller features a large three color programmable display with the capability to change color every t
9. eceived commands Carriage Return separator in CoNt Space separator in CoNt Mode Standard Modbus protocol Omega ASCII protocol USB requires Address Ethernet port configuration Ethernet Telnet requires Address Serial port configuration Single device Serial Comm Mode Multiple devices Serial Comm Mode Baud rate 19 200 Bd 9 600 Bd 4 800 Bd 2 400 Bd 1 200 Bd 57 600 Bd 115 200 Bd Odd parity check used Even parity check used No parity bit is used Parity bit is fixed as a zero 8 bit data format 7 bit data format 1 stop bit 2 stop bits gives a force 1 parity bit Address for 485 placeholder for 232 PLATINUM rm Series User s Guide Complete Menu Structure Level Level Level Level Level Level Level Notes 2 3 4 5 6 7 8 SFty RUN s automatically on power up ENbL Power on OPER Mode ENTER to run RUN M ENTER in Stby PAUS StoP runs ENbL ENTER in modes above displays RUN SP LM OOO Low Setpoint limit SP HI High Setpoint limit LPbk Loop break timeout disabled ENbL Loop break timeout value MM SS o CRk Open Input circuit detection enabled dSbL Open Input circuit detection disabled t CAL Manual temperature calibration 1 PNt Set offset default 0 2 PNt R Lo Set range low point default 0 R HI Set range high point default 999 9 ICE P ok Reset 32 F 0 C reference value SAVE ee Download current settings to USB LoAd a Upload settings from USB stick VER N Displays firmware revision number VER U ENTE
10. ffered on 1 8 DIN models can add 1 or 3 additional isolated outputs with the numeric codes and connection positions shown in Table 4b Table 5 defines the abbreviated codes used in Tables 4a and 4b Please note that the SPST and SPDT mechanical relays have snubbers built in but only on the normally open contact side PLATINUM Series User s Guide Wiring Instructions e Code Output Type 1 3A Mechanical single pole single throw SPST mechanical relay 2 1A Solid state relay SSR 3 3A Mechanical single pole double throw SPDT mechanical relay 4 DC pulse for connecting to an external SSR 5 Analog current or voltage 6 Isolated Analog current or voltage only on output expansion board for 1 8 DIN models 7 Isolated DC pulse IDC only on output expansion board for 1 8 DIN models Table 3 Output Type Designations Power Output Pin Number Config Description 8 7 6 5 4 3 2 1 330 SPDT SPDT N O Com N C N O Com N C 304 SPDT DC pulse N O Com N C V Gnd 305 SPDT analog N O Com N C V C Gnd 144 SPST DC pulse DC pulse N O Com V Gnd V Gnd 145 SPST DC pulse analog AC AC N O Com V Gnd V C Gnd 220 SSR SSR or or N O Com N O Com 224 SSR SSR DC pulse DC DC N O Com N O Com V Gnd 225 SSR SSR analog N O Com N O Com V C Gnd 440 DC pulse DC pulse V Gnd V Gnd 444 DC pulse DC pulse DC pulse V Gnd V Gnd V Gnd 445 DC pulse DC pulse analog V Gnd V Gnd V C Gnd Table 4a 8 Pin Output Power Connector Wiring Summar
11. ime the Alarm is triggered Various configurations of mechanical relay SSR DC pulse and analog voltage or current outputs are available Every unit comes standard with USB communications for firmware updates configuration management and data transfer Optional Ethernet and RS 232 RS 485 Serial communications are also available The Analog Output is fully scalable and may be configured as a proportional controller or retransmission to follow your display The universal power supply accepts 90 240 Vac The low voltage power option accepts 24 Vac or 12 36 Vdc Additional features usually found only on more expensive controllers make these the most powerful products in their class Some additional standard features are remote Setpoint for cascaded control setups High high Low low Alarm functionality external latch reset external Ramp and Soak program initiation combination Heat Cool Control Mode configuration save and transfer and configuration password protection PLATINUM Series User s Guide Safety Considerations 2 Safety Considerations This device is marked with the international caution symbol It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC Electromagnetic Compatibility This instrument is a panel mount device protected in accordance with EN 61010 1 2010 electrical safety requirements for electrical equipment for measurement control
12. irements Install this instrument without exposing the bare wire outside the connector to minimize electrical shock hazards A N EMC Considerations e Whenever EMC is an issue always use shielded cables e Never run signal and power wires in the same conduit e Use signal wire connections with twisted pair cables e Install Ferrite Beads on signal wires close to the instrument if EMC problems persist Failure to follow all instructions and warnings is at your own risk and may result in property damage bodily injury and or death Omega Engineering is not responsible for any damages or loss arising or resulting from any failure to follow any and all instructions or observe any and all warnings PLATINUM Series User s Guide Wiring Instructions 4 3 Wiring Instructions 3 1 Back Panel Connections Ethernet Connector if EIP Option Installed Ethernet Communications Status LEDs if EIP Option Installed USB Connector on side shown with cable stub 8 Pin Power Base Outputs Connector 10 Pin Input Connector Figure 1a CN8Pt Models Back Panel Connections No Isolated Output Expansion Board Installed Optional Isolated Output Expansion Ethernet Connector if EIP Option Installed Connector 6 OUTPUTS 1 POWER z D 2 8 7 fal al STATUS arana mL E G ee 7 G ouTpuTts 1 Fefeketefekel o ff o V a 7 7 5 C eS mm e ISO ATED ETHERNET Ethe
13. ld at the last soak setpoint at program end LINk OO Start the specified ramp amp soak program at program end 1 to 8 Ramp Soak segments 8 each 16 total Select segment number to edit entry replaces below Time for Ramp number default 10 min Ramp events on for this segment Ramp events off for this segment MSP Setpoint value for Soak number MSt Time for Soak number default 10 min MSE Soak events off for this segment oN Soak events on for this segment 5 3 Operating Mode Menu oPER The following table maps the Operating Mode oPER navigation ti p Ee Normal Run Mode process value displayed SP1 in optional secondary display EOE oOo Shortcut to change Setpoint 1 current Setpoint 1 value in main display SP2 oOo Shortcut to change Setpoint 2 current Setpoint 2 value in main display MANL M CNt Manual Mode the RIGHT and LEFT buttons control output displays M M INP Manual Mode the RIGHT and LEFT buttons simulate the input for testing PAUS Pause and hold at current process value display flashes StoP Stop controlling turn off outputs process value rotating flash Alarms remain L RSt Clears any latched Alarms Alarms menu also allows digital input reset VALy Displays the lowest input reading since the VALy was last cleared PEAk Displays the highest input reading since the PEAK was last cleared Stby Standby Mode outputs and Alarm conditions disabled displays Stby Note For Warra
14. nty information see the complete product manual at www newportUS com pdf M5451N pdf
15. ouple RTD RTD RTD mistor Setpoint 1 Rtn x RTD2 RTD2 Rtn 2 Vin T C RTD1 RTD1 RTD1 TH 3 T C RTD2 TH 4 RTD1 RTD1 RTD1 5 V I In For Remote Setpoint with an RTD Pin 1 on the Output Connector must be used for the RtN instead of Pin 1 on the Input Connector Remote Setpoint is not available if you are using an RTD sensor and you have an SPDT Type 3 Output installed Requires external connection to pin 4 Table 2 Interfacing Sensors to the Input Connector PLATINUM Series User s Guide Wiring Instructions EUESEREAEI ERED AVAVAVAVAVAVAVAVAV LI RTD 100 Q 4 WIRE RTD 100 Q 3 WIRE RTD 100 Q 2 WIRE requires pin 1 to be jumpered to pin 4 ai gt D Figure 4 RTD Wiring Diagram 0 24 mA i internal ledeisbepel ele is isle ATAIIATLATATAIAIAIAIA ABPDEDEBIAE WWV WY YY iY WW WY IYI 1y External Jumper Excitation Figure 5 Process Current Wiring Hookup with Internal and External Excitation 3 4 Connecting Outputs The PLATINUM Series supports 7 different types of outputs with the model number numeric designations summarized in Table 3 Your unit comes preconfigured with up to 3 outputs up to 6 outputs with 1 8 DIN models Table 4a shows the base output connector connections for the different configurations offered Your base output configuration is the 3 numeric digits following the first dash in your model number The optional output expansion board o
16. rnet Communications Status LEDs if EIP Option Installed 4 _ USB Connector on side not visible here 8 Pin Power Base Outputs Connector 10 Pin Input Connector Figure 1b CN8Pt Models Back Panel Connections With Isolated Output Expansion Board PLATINUM Series User s Guide Wiring Instructions 8 Pin Power Outputs Connector 10 Pin Input Connector Ethernet Connector if EIP Ethernet Communications Status USB Connector on Side Option Installed LEDs if EIP Option Installed Shown with Cable Stub Figure 2 CN16Pt and CN32Pt Models Back Panel Connections 3 2 Connecting Power Connect the main power connections to pins 7 and 8 of the 8 pin power output connector as shown in Figure 3 EQUIVALENT AC POWER DC POWER 90 240 Vac 110 375 Vdc AIAIAIAIAIAIAIA 87 6 5 4 3 2 1 m6 5 4 3 2 SW Fuse 1 b e ar Use copper conductors only LOW VOLTAGE POWER OPTION for power connections Fuse 2 Eo O A a 24 Vac 12 36 Vdc Caution Do not connect power to your device until you have completed all input and output connections Failure to do so may result in injury Figure 3 Main Power Connections voltage input power units 90 240 Vac by using a Safety Agency Approved DC or AC source with For the low voltage power option maintain the same degree of protection as the standard high the same Overvoltage Category and pollution degree as the standard A
17. ss a set of menu choices at a given level down in the Section 5 menu structure tables The RIGHT button also scrolls numerical values up with overflow to O for the flashing digit selected The ENTER button selects a menu item and goes down a level or it enters a numerical value or parameter choice MMA E 4 2 Menu Structure The menu structure of the PLATINUM Series is divided into 3 main Level 1 groups which are Initialization Programming and Operating They are described in Section 4 3 The complete menu structure for levels 2 8 for each of the three Level 1 groups is detailed in Section 5 1 5 2 and 5 3 Levels 2 through 8 represent sequentially deeper levels of navigation Values with a dark box around them are default values or submenu entry points Blank lines indicate user provided information Some menu items include links to reference information elsewhere in this user manual The information in the Notes column defines each menu choice 4 3 Level 1 Menu Initialization Mode These settings are rarely changed after initial setup They include transducer types calibration etc These settings can be password protected Programming Mode These settings are frequently changed They include Setpoints OPER Operating Mode This mode allows users to switch between Run Mode Standby Mode Manual Mode etc Control Modes Alarms etc These settings can be password protected PLATINUM rm Series User s Guide Complete Men
18. u Structure 5 Complete Menu Structure 5 1 Initialization Mode Menu INIt The following table maps the Initialization Mode INIt navigation Level Level Level Level Level Level Level 2 3 4 5 6 7 8 INPt Lc Type K thermocouple Type J thermocouple Notes N Type T thermocouple Type E thermocouple Type N thermocouple Type R thermocouple Type S thermocouple Type B thermocouple Type C thermocouple Z rai JJ Rtd 3 wl 3 wire RTD 4 wi 4 wire RTD 2 wl 2 wire RTD A CRV 385 calibration curve 100 Q 385 5 385 calibration curve 500 Q 385 t 385 calibration curve 1000 Q 392 392 calibration curve 100 Q 3916 391 6 calibration curve 100 Q tHRM 2250 Q thermistor 5k 5000 Q thermistor 10k 10 000 Q thermistor PRoC Process input range 4 to 20 mA Note This Manual and Live Scaling submenu is the same for all PROC ranges MANL Low display reading IN 1 a Manual input for Rd 1 Rd 2 mn High display reading IN 2 a Manual input for Rd 2 LIVE Low display reading IN 1 Live Rd 1 input ENTER for current Rd 2 oe High display reading IN 2 _ Live Rd 2 input ENTER for current 0 24 Process input range 0 to 24 mA 10 Process input range 10 to 10 V 1 Process input range 1 to 1 V 0 1 Process input range 0 1 to 0 1 V PLATINUM rm Series User s Guide Complete Menu Structure Level Level Level Level Level Level Level vane 2 3 4 5 6 7 8 RdG Reading format 999 9 to 999 9 FFFF Reading format
19. y by Configuration Output Expansion Board Pin Number Config Description 6 5 4 3 2 1 006 Isolated Analog V C Gnd 776 IDC IDC Isolated Analog V Gnd V Gnd V C Gnd Table 4b 6 Pin Output Expansion Board Connector Wiring Summary by Configuration Code Definition Code Definition N O Normally open relay SSR load AC AC power neutral in pin Com Relay Common SSR AC power AC AC power hot in pin N C Normally closed relay load DC Negative DC power in pin Gnd DC Ground DC Positive DC power in pin V Load for DC pulse V C Load for analog Table 5 Definitions for Abbreviations in Table 4 PLATINUM Series User s Guide PLATINUMTM Series Navigation C 4 PLATINUM Series Navigation Alarm Annunciators _ jum lt Negative Sign D 1 f D I PE Process Value Temperature Units fr SV Setpoint Value m CTI Or Program Buttons Figure 6 PLATINUM Series Display CN8DPt Shown 4 1 Description of Button Actions The UP button moves up a level in the menu structure Pressing and holding the UP button navigates to the top level of any menu OPER PROG or INIt This can be a useful way of reorienting yourself if you get lost in the menu structure The LEFT button moves across a set of menu choices at a given level up in the Section 5 menu structure tables When changing numerical settings press the LEFT button to make the next digit one digit to the left active The RIGHT button acro
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