Model DBC45 BLAST CHILLER/SHOCK FREEZER User`s Manual
Contents
1. UC AEN ER OE ERE P 25 Parts 8 C REI UERSUM MR poU re E DE E IDE 26 Dinex Warranty eu EN RENE Gat bee BE ae LES CDM EER EEE DORT RENTE de cohen Sas 27 INTRODUCTION You have just purchased the new Dinex Equipment Please read this manual for helpful guidelines on how to use your Equipment Should you have any questions concerning the Equipment please call the Dinex Hotline at 1 888 673 4639 Monday through Friday from 8 am to 5 pm Eastern Standard Time The Model DBC45 Blast Chiller Shock Freezer is used to rapidly chill cooked foods to temperatures suitable for refrigerated or frozen storage It has a capacity of 4 12 x 20 x 2 1 2 pans not included Model DBCA5 in Chiller mode is capable of lowering the core temperature of up to 45 lbs of food from 160 F to 40 F within 90 minutes In Shock Freeze mode it is capable of lowering the core tem perature of up to 27 lbs of food from 160 F to 0 F within 4 hours Model DBC45 includces UV sterilization as an option It employs a high velocity flow of cooled air to assure even cooling of the food product and to quickly bring the food temperature through the danger zone in which bacteria multiply rapidly This is done in accordance with HACCP FDA and all state regulations CONTROLLER FEATURES The electronic control system is solid state and is based on the latest microprocessor technolo2. o o o H3TIIHO NNOO Od 0 M M cd jeuiqeo 90 Jo 8 QU uo pajunow si 10109000 SIUL 01 NNOD Od pued 11 330 193076 0 44 THO Pana 95 PARTS LIST Part Number Description AC990074 Transformer 208V 24V 12V AC990101 Electronic Board BLUE SYS B AC990104 PC Connection Box AC990108 Air Probe Pt 100 AC990120 Compressor Aspera R404A Refrigerant AC990126 Condenser Fan Motor AC990135 Evaporator Fan Cast Aluminum AC990145 Food Probe Heated AC990147 Magnetic Door Switch AC990150 Relay 10A AC990154 Solenoid Danfoss AC990159 UV LAMP 6W AC990160 Compressor Starter Kit AC990178 AC Adaptor PC Connection AC991019 Condenser AC991023 Evaporator AC991025 Expansion Valve TES2 AC991028 Filter Drier AC991030 High Pressure Switch AC991032 Receiver AC991036 Orifice 00 AC991038 Sight Glass AC991041 Solenoid Valve EVR3 AC993021 Door Gasket 28 x 16 AC993028 Drip Pan AC990060 Relay 10 A Finder UV AC992087 Wine Shelf AC990191 Relay 30 A Finder Page 26 DINEX Warranty These Warranties cover the following Dinex International Inc Dinex equipment products the Warranted Products Rethermalization Equipment Products Induction Heating System Products excluding Induction Bases covered under separate warranty Milk
3. Cooler Products ce Cream Freezer Products Air Curtain Refrigerator Products Blast Chiller Products Hot Cold Food Counter Products Plate Rack and Tray Dispenser Products Plate Heater Products Base Heater Products Drying and Storage Rack Products Starter Station Products Conveyer Products Tray and Other Cart Products Warranted Products also includes any other Equipment System Products identified on Dinex s website www dinex com from time to time Standard Warranty Except as indicated otherwise below Dinex war rants that the Warranted Products will be free from defects in title material and workmanship under normal use and service and will per form substantially in accordance with Dinex s written technical specifi cations for the Warranted Products as such specifications exist on the date the Warranted Products are shipped the Product Specifications This warranty covers both parts and labor and is available only to end users the Customers that purchase the Warranted Products from Dinex or its authorized distributors For the purpose of these warranties a defect is determined by Dinex after its good faith investigation Dinex Software In addition to the other warranties set forth herein with respect to Dinex s licensed software Dinex warrants that it has the right to license or sublicense the software to Customer for the purposes and subject to the terms and conditions set forth in Din
4. OFF pressi V Vv UP DOWN for 10 seconds Ready To Go state in order to start a cycle If the controller is not OFF press O ON OFF once Page 7 PROGRAMMING 1 INITIAL PROGRAMMING NOTE Initial programming is preset at the factory Use this section only if changes are desired If no changes are to be amade skip to Page 8 2 Programming the cycles a With the display reading OFF press START STOP for a few seconds O b To change the language press A or KA SELECT LANGUAGE ENGLISH then press o c Enter the default password by pressing in order the INITIAL PROGRAMMING o o o o ENTER PASSWORD and buttons d If you do not wish to change the password press o CHANGE PASSWORD NO To change the default password press A or KA for YES then press o The password will always be a combination of three of the six available cycles o o o O E 0 SOFT HARD SHOCK DEF UV HEAT PROBE Type the new password then press o Be sure to remember the new passwora and keep a record of it in a safe place 2006 year e To change the year press A or KA then SET YEAR 2006 then press Blinks f To change the month press A or V SET 07 07 month then press Blinks 03 day SET DAY g To change the day press N KA 03 then press Page 8 Blinks h To set the hour press A or KA be sure to continue to press the buttons until the hour
5. blink MANUAL SOFT CYCLE PARAMETERS PROGRAMMING o PARAM PROGRAMMING ff Press The LED for SOFT will be ON MANUAL SOFT CYCLE After about 2 seconds the display will automatically change to LOW AIR TEMPERATURE ps 28 Blinks 28 F gg To change the temperature press A or V then press o A Page 14 hh To change the temperature press ii To change the time press A or V then press o a jj To change the temperature press AES V or VES press o A or CD inen press o kk To change the temperature press The display will show After about 2 seconds the display will automatically change to MANUAL HARD CYCLE PARAMETERS PROGRAMMING Il Press the o button The LED for HARD will be ON After about 2 seconds the display will automatically change to mm To change the temperature press then press JE ala nn To change the temperature press oo To change the time press A or pp To change the temperature press then press o then press DB Og o Y then press then press o then press qq To change the temperature press rr To change the time press A or lt ss To change the temperature press tt To change the temperature press then press DO 0 Page 15 o Y then press o e then press o HIGH AIR TEMPERATURE 35 F TOTAL TIME H 01 30 MIN HOLDING LOW TEMP 35 F HOLDING HIGH TEMP 42 F MANUAL SOFT CYCLE PROGRAMMING COMPLETE MANUAL MODE PROGRAMMI
6. f To change the temperature press A or then press g To change the temperature press N or KA then press h To change the temperature press A or V then press The display will show After about 2 seconds the display will automatically change to AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING i Press the o button The LED for HARD will be ON Page 11 PARAM PROGRAMMING ENTER PASSWORD AUTOMATIC MODE PROGRAMMING CYCLE PARAM PROGRAMMING AUTOMATIC SOFT CYCLE LOW AIR TEMPERATURE 28 F HIGH AIR TEMPERATURE 35 F FOOD TEMPERATURE 40F HOLDING LOW TEMP 35 F HOLDING HIGH TEMP 42 F AUTOMATIC SOFT CYCLE PROGRAMMING COMPLETE AUTOMATIC MODE PROGRAMMING CYCLE PARAM PROGRAMMING AUTOMATIC HARD CYCLE Blinks Blinks Blinks Blinks Blinks After about 2 seconds the display will automatically change to LOW AIR TEMP PART 1 9 0 F gt 0 9 j To change the temperature press then press k To change the temperature press A or HIGH AIR TEMP PART 1 10 F o Blinks then press 4 l To change the temperature press A or y et E as Blinks then press o m To change the temperature press A or V LOW AIR TEMP PART 2 28 F o Blinks then press n To change the temperature press A or V HIGH AIR TEMP PART 2 o 7 Blinks then press o To change the temperature press A or Y HARD FOOD TEMP 20 e o 40 F Blinks then press 4 p To change the temperature press A or K
7. lt de U E Li H L HIY 340 6 1003 d Q34 1Ha Y3LY3H A odd ET Page 22 WNOILLdO HOLON HOLON HOLOMN HOSSS3HdMOO Nei 38013000215 7 A YJLYYLS doo JAWA 0013 ZHO9 02 Page 23 Hd 0 0 181195 H3AMOd 21 Sp neuireu s 60 29119313 bar e 0 d y au 0 Di N Sub Qo O a at 4 y OO 008 2 2 u dr e mn 34 e 9 D H d 0 0 E Ko e e je e 2 5 ec ve 2130039026 60 211329 3 14 AWG BLACK WIRE 16 AWG RED WIRE Page 24 LWOD LHOd Y4ALNdWOI OL uoneoiunuuoo 24 pue pJeog 2iuoJ129 9 ay 9 1190 g 9 Y 1090000 0 saJ OM OMY 9 Lit 6 LON 191760 Jeau 91600 xog uornegoaiunuiuo2 9 oy o 931 91 OfYld VIAN VS A0ZL Ajddns 1amod Tu NNOO Od
8. A HOLDING LOW TEMP 35 F o Blinks then press q To change the temperature press A or V HOLDING HIGH TEMP 42 F Blinks then press o 4 The display will show AUTOMATIC HARD CYCLE PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to AUTOMATIC MODE PROGRAMMING CYCLE AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING button The LED for SHOCK will be ON PARAM PROGRAMMING AUTO SHOCK CYCLE After about 2 seconds the display will automatically change to LOW AIR TEMPERATURE s To change the temperature press or 25 F o Blinks then press r Press the Page 12 t To change the temperature press A or V then press 15 o u To change the temperature press 11 or Y li then press HIGH AIR TEMPERATURE 15 F FOOD TEMPERATURE 0 F F v To change the temperature press A or KA then press HOLDING LOW TEMP 4 Blinks Blinks Blinks w To change the temperature press N or KA then press AUTO SHOCK CYCLE The display will show After about 2 seconds the display will automatically change to UV LIGHT CYCLE PARAMETERS PROGRAMMING HOLDING HIGH TEMP 3 F PROGRAMMING COMPLETE AUTOMATIC MODE PROGRAMMING COMPLETE Blinks x Press the E button The LED for UV LIGHT will be ON After about 2 seconds the display will automatically change to y To change the time press A or KA then r O The display will show After about 2
9. DINEX REPA DINEX Model DBC45 BLAST CHILLER SHOCK FREEZER User s Manual a lt um il Wu E ll 01111122 For Service Information call 1 888 673 4639 Please provide following information Model number Serial number Part Description and number as shown in parts list Printed in the USA Manual No DBC45 Rev 03 08 DINEX INTERNATIONAL INC 628 2 HEBRON AVENUE GLASTONBURY CT 06033 WWW DINEX COM Index ett E sha dat 2 Introduction eu Bc hotest 3 Controller Features ee e epe eL ES pho IA SA MERI 3 Operating Modes ere tea endo E RAD eM ina ee RUE eS T On I Eas pv 3 Automatic Mode ED 3 3 Operating AER CH 3 Additional Cycles e A 3 PC Connection Optional EASES URBI e Ee Ed BE Fe n ee RON 3 Installation E dl 4 Warnings sito LL 4 Prep
10. LEANING THE CONDENSER For correct and efficient operation of the blast chiller it is necessary that the condenser be kept clean so that air can circulate around it freely and come into contact with the whole of its surface Figure 1 This operation to be performed every 30 days max can be accomplished using a brush non metallic to remove all the dust and dirt from the condenser fins Remove the finned grid to gain access to the condenser Page 21 CLEANING THE STORAGE COMPARTMENT Clean the inside of the storage compartment daily to avoid altering the taste and aroma of the food Clean the inside the grid supports and the grids with a mild detergent and then rinse thoroughly The storage compartment and its internal components have been designed to aid all clean ing operations Clean the outside surfaces regularly with a detergent for stainless steel and dry using a soft cloth Always defrost the unit see manual DO NOT USE ABRASIVES SOLVENTS OR GLASS WOOL Fig 3 Avoid using sharp implements and abrasives especially when cleaning the evaporator Fig 2 OS Figure 2 Figure 3 NOTE f additional refrigerant should be needed be certain to use the correct type and amount as shown on the nameplate ep NNOO g Od 311180 Td HOIMS N MOOQ AS HOIMS N HOOQ EL BOARD U Wl E U C U
11. NG CYCLE PARAM PROGRAMMING MANUAL HARD CYCLE LOW AIR TEMP PART 1 0 F HIGH AIR TEMP PART 1 10 F TIME 1 H 01 00 MIN LOW AIR TEMP PART 2 28 F HIGH AIR TEMP PART 2 35 F TIME 2 H 01 00 MIN HOLDING LOW TEMP 35 F HOLDING HIGH TEMP 42 F Blinks Blinks Blinks Blinks o Blinks Blinks 01 00 Blinks Blinks Blinks 01 00 Blinks Blinks Blinks i MANUAL HARD CYCLE The display will show PROGRAMMING COMPLETE 0 2 seconds the display will automatically MENURUMGDE PROGRAMMING CYCLE MANUAL SHOCK CYCLE PARAMETERS PROGRAMMING uu Press the o button The LED for SHOCK will PARAM PROGRAMMING be ON MANUAL SHOCK CYCLE After about 2 seconds the display will automatically LOW AIR change to Blinks vv To change the temperature press or then press or 20 JE 90 ww To change the temperature press then press HIGH AIR TEMPERATURE 15 F Blinks TOTAL TIME 04 00 xx To change the time press A or K re Dress o H 0 400 MIN inks HOLDING LOW TEMP AF Blinks HOLDING HIGH TEMP 3 Blinks The display will show MANUAL SHOCK CYCLE PROGRAMMING COMPLETE MANUAL MODE PROGRAMMING CYCLE yy To change the temperature press then press 009 o 9 e zz To change the temperature press A or then press After about 2 seconds the display will automatically change to I NOTE Programming for UV DEFROST and HEAT PROBE wi
12. THING OCCURRING AFTERTHE WARRANTY PERIOD ENDS DINEX S STANDARD WARRANTIES ONLY APPLY TO END USER PUR CHASERS LOCATED IN THE UNITED STATES AND CANADA ANY SALE TO END USER PURCHASERS OUTSIDE THE UNITED STATES AND CANADA WILL BE SUBJECT TO COMMERCIAL TERMS SPECIFICALLY AGREED BY DINEX AND THE END USER PURCHASER DINEX MAKES NO WARRANTY EXPRESS OR IMPLIED TO END USER PURCHASERS OUTSIDE THE UNITED STATES OR CANADA UNLESS OTHERWISE EXPRESSLY AGREED IN WRITING These warranties do not apply to and Dinex shall not have any obliga tion to Customer hereunder with respect to any warranty claim result ing from or arising out of i normal wear and tear ii damage caused by shipping or accident iii damage caused by improper installation repair or alteration not performed by Dinex iv the use of the Warranted Product in combination with any software tools hardware equipment supplies accessories or any other materials or services not furnished by Dinex or recommended in writing by Dinex v the use of the Warranted Product in a manner or environment or for any pur pose for which Dinex did not design or license it or inconsistent with Dinex s recommendations or instructions on use including but not lim ited to power supply requirements identified in Product Specifications vi any alteration modification or enhancement of the Warranted Product by Customer or any third party not authorized or approved in writing by Dinex vii Warr
13. aging the product not even on its surface SHOCK FREEZE CYCLE 160 F TO 0 F This cycle is recommended when you want to store food for several weeks or months at temperatures below 0 F Freezers are suited for storing ready frozen foods but not for freezing them During shock freezing the liquids con tained in the food are transformed into micro crystals that do not harm the tissue structure When the food is used and thawed its quality will be excellent It is especially suited for all semi processed food and raw products CONTROL PANEL FOR MODEL DBC45 BLAST CHILLER ON OFF Page 6 KEYBOARD KEYS ON OFF amp START STOP CYCLE KEYS SOFT CYCLE HARD CYCLE SHOCK CYCLE AUTOMATIC CYCLE MANUAL CYCLE UV LIGHT CYCLE SELECT o ENTER DEFROST CYCLE PRINT HEAT PROBE CYCLE o9 e d KEY COMBINATIONS gt Initial Programming state to initially set the device With the display reading OFF press and hold O START STOP for 5 seconds gt Cycles programming state to initially set the cycles With the display reading OFF eres ENTER for 1 second gt Recipe name programming state to enter recipe names With the display reading OFF press A for 10 seconds gt Load default values state to load the standard parameters With the display reading OFF press V UP for 10 seconds Clear events memory state to clear obsolete data With the display reading
14. ails for the drain pan using the screws sent with the unit The mounting inserts are already in place under the unit Slide the drain pan on the rails Plug the power supply cord into a proper outlet in accor dance with the chart below MODEL VOLTAGE 0845 208 1 PH Page4 Spaces Around The Cabinet At least 1 clear space is required on the right side of the cabinet for air flow and service At least 2 5 clear space is required on the left side of the cabinet for door opening and air flow At least 3 clear space is required on the rear of the cabinet for optimum air flow Enough space should be provided in front of the cabinet to fully open the door i t L 0 S USING THE DBC45 TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly Natural bacteria growth the main reason why food becomes stale takes place at an exponential rate between 140 F and 40 F However lower temperatures have a hibernating effect that increases as the temperature drops thereby gradually reducing bacterial activity until it stops altogether Only fast reduction of the temperature at the product s core allows its initial characteristics to be maintained intact The DBC45 blast chiller gets food through this high risk tem perature band rapidly cooling the core of the product to 40 F within 90 minutes This conserves fo
15. and AM or PM show correctly then press i To set the minutes press N or V then press The high air alarm temperature should be left at 140 F However if a change is desired j To change the temperature press A or V then press The low air alarm temperature should be left at 35 F However if a change is desired k To change the temperature press A or KA then press The high food alarm temperature should be left at 180 F However to make a change To change the temperature press A or KA then press The low food alarm temperature should be left at 35 F However to make a change m To change the temperature press A or KA then press n To change to YES or NO press A or V then press O To change to temperature press A or KA then press p To change to YES or NO press A or V then press q To change to YES or NO press A or V then press Page 9 SET TIME 10 25 AM SET TIME 10 25 AM HIGH AIR ALARM 140 F LOW AIR ALARM 35 F HIGH FOOD ALARM 180 F LOW AIR ALARM 35 F SHOCK FREEZE YES SHOCK FREEZE SE UV CYCLE NO DEFROST CYCLE YES 10 hours Blinks 25 minutes Blinks Blinks Blinks 180 Blinks Blinks Blinks Blinks Blinks Blinks r To change to YES or NO press A or V then press o For YES the display will show The P C baud rate should be left at 38400 However to make a change s To change
16. anted Product manufactured to meet cus tomer specifications or designs or viii any accessories or supplies or other equipment or products that may be delivered with the Warranted Product In addition these warranties do not cover i Any defect or deficiency including failure to conform to Product Specifications that results in whole or in part from any improper storage or handling failure to maintain the Warranted Products in the manner described in any applicable instructions or specifications inadequate back up or virus protection or any cause external to the Warranted Products or beyond Dinex reasonable control including but not limited to power failure and failure to keep Customer site clean and free of dust sand and other particles or debris ii the payment or reimbursement of any facility costs arising from repair or replacement of the Warranted Products iii any adjustment such as alignment calibration or other normal preventative maintenance required of Customer and iv expendable supply items DINEX DINEX INTERNATIONAL INC 628 2 HEBRON AVENUE GLASTONBURY CT 06033 1 888 673 4639 Page 28
17. arations eI Re ge Cie M a ERI DE UE EISE DU RM 4 Installation A EEN Ee EI EN 4 Dimensions ne o Eme ben A ES ehe EO ERBEN 8 4 LOCATION Eee 4 Using the DBC45 Technology NEE SR ERE RS E RU E ERR Uds RE E ERE CURA UO 5 Blast chilling eie eux Tee A ER NERO A E e eH EIER ERR 5 SHOCK Freezing Ee tk SES teu iaa Dau clea ead Eau Iam oC AE Md e PAAR EGER 5 5610 6101167616 Dx DEDE 5 Hard Chill Cycle HUE 5 Shock Freeze Cy Cle nas caste e Maladie den 5 Control Panel for Blast Chiller for Model DBC45 Blast Chiller ccc ccc ene II 6 Keyboard Keys ssi ei sant ELS SEG CURE Meena AEN AE Ee EE OD AUCH TES 7 ter s uk e INR SS SS RO E SEE RR its 8 T Initial Programmnifig an vetere tet RH oo dtt ib Nie ke ER aae S E pe UOTE ER IR Rv dtes 8 2 Programming the Cycles ure eh ehe e bU Ce A oe EE EE 180 GE Hea 10 Automatic Soft cycle Parameters Programming 6 cece cece cence ence eee he e hehe 11 Automatic Hard Cycle Parameters Programming lisse he he he hene hee 11 Automatic Shock Cycle Parameters Programming heme e h
18. des to Customer Customer s Page 27 exclusive remedy shall be the re performance of the services by Dinex The foregoing remedies are Customer s exclusive remedies and Dinex s sole liability for warranty claims under this warranty statement This exclusive remedy shall not have failed of its essential purpose as that term is used in the Uniform Commercial Code as long as Dinex remains willing to repair or replace defective Warranted Products with in a commercially reasonable time after being notified of Customer s warranty claim LIMITATIONS THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES WHETHER WRITTEN ORAL EXPRESSED IMPLIED OR STATUTO RY EXCEPT AS PROVIDED HEREIN NO EXPRESS OR IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE QUIET ENJOYMENT SYSTEM INTEGRATION AND DATA ACCURACY WILL APPLY THERE ARE NO WARRANTIES THAT EXTEND BEYOND THOSE DESCRIBED IN THIS DOCUMENT AND NO PRIOR STATEMENTS BY ANY OF DINEX S REPRESENTATIVES SHALL MODIFY OR EXPAND THESE WARRANTIES DINEX AND DINEX S AFFILIATES AND REPRESENTATIVES SHALL HAVE NO LIABILITY TO CUSTOMER FOR 1 ANY SPECIAL PUNI TIVE INCIDENTAL INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE WARRANTED PRODUCTS REGARDLESS OF WHETHER SUCH LIABILITY SHALL BE CLAIMED IN CONTRACT TORT EQUITY OR OTHERWISE 2 ANY ASSISTANCE NOT REQUIRED UNDER DINEX S QUOTATION OR 3 ANY
19. e RECIPE parameter is set to ON in the INITIAL PROGRAMMING To enter additional recipe names refer to Page 15 RECIPE NAME PROGRAMMING Page 17 The display will show 03 07 2006 10 28 READY TO START alternating with AIR 75 F Blinks e Press the START STOP button to start the cycle F CHICKEN 140 F The display will show 03 07 2006 10 28 00 01 ELAPSED TIME 00 01 alternating with Will AIR 75 F count up F CHICKEN 140 F The AUTOMATIC mode uses both the food probe and air probe temperatures to control the cycle When the food temperature has reached the final setting of 40 F the unit will automatically go into holding mode and a beep will sound for 5 seconds 03 07 2006 11 56 ELAPSEDTIME 01 28 The display will show alternating with AIR 34 F Blinks F CHICKEN 40 F alternating with AIR 34 F FOOD Ready The operator can now end this cycle by pressing the Q START STOP button The display will now show OPERATING MODE CHOOSE CYCLE 2 MANUAL MODE SOFT CHILL IF INSTEAD OF AUTOMATIC you wish to select a MANUAL cycle perform steps 1 a 1 b 1 c and 1 d above except in step 1 c press button 0 instead of button C The LED for MANUAL will then be steady ON The four readouts in those steps will be the same as before Cycle time can be changed only in Programming mode To change the programmed cycle time for any cycle see the instructions on Pages 8 to 14 e Press the O START STOP butto
20. e eh he e 12 UV Light Cycle Parameters Programming e ehh he eh heme ehh 13 Defrost Cycle Parameters Programming ehh e eene 13 Heated Probe Cycle Parameters Programming eee 14 Manual Soft Cycle Parameters Programming 4 14 Manual Hard Cycle Parameters Programming hehehe meh hene 15 Manual Shock Cycle Parameters Programming ccc cc nec hehehe e emen 16 3 Recipe Name Programming A rece e e C Re 17 Operation ehe RR DEPO EE 17 1 Automatic Mode Soft Chill weve hh ee RP ERES SEEN E wee ben YE Date EA e Rie de 17 2 Manual Mode Soft Chill us orent px ag sea Rer EN Ser LAN UE EA OE Pe dr VR VN 18 3 Hard chillGycle oes cete a DEE es ey edle bbs AASL RS E 19 A4 Shock Freeze Cycle ic ER da ESS saw ena Une 19 5 UV Sterilization Cycle reati er ra SA bL n E er N E ee 19 HR e 19 7 Heated Food POPE SS SEES pe ade had Ae ae O A 20 Maintenance and Cleaning ehh mere 21 Cleaning the Condenser iix ied sa uade er da Ee ie d E Z 21 Cleaning the Storage Compartment eee 21 Wiring Diagrams ES GREEK Chr E Ne ERES E 22 Computer Connections ne
21. erform a defrost cycle press Q DEFROST button DEFROST CYCLE b Open the door OPEN DOOR Page 19 c Press the O START STOP button to start the defrost cycle The display will now show After 5 minutes the display will show The controller will beep for a few seconds 7 HEATED FOOD PROBE 3 10 select the heated food probe press 0 HEATED PROBE If the food probe temperature is gt 30 F the display will show After a few seconds it will go back to reading If the food probe temperature is 30 F the display will show b Open the door c Press the Q START STOP button to start the cycle The display will now show After 5 seconds the display will show DEFROST CYCLE READYTO READY TO START Blinks 03 07 2006 12 15PM 02 59 DEFROSTTIME 04 59 E down to 00 00 03 07 2006 12 20PM DEFROST DEFROST COMPLETE Blinks OPERATING MODE CHOOSE CYCLE HEATED FOOD PROBE NOT NEEDED OPERATING MODE CHOOSE CYCLE HEAT FOOD PROBE OPEN DOOR HEAT FOOD PROBE READY TO TO READY TO START Blinks HEATING FOOD PROBE HEATING COMPLETE FOOD PROBE NOTE 10 stop any cycle before it has finished press O START STOP The controller will beep for a few seconds If you still want to stop the cycle press O START STOP again If you do NOT want to stop do nothing and the cycle will continue Page 20 UNIT IN PROCESS DO YOU WANT TO STOP MAINTENANCE amp CLEANING C
22. ex s standard terms and conditions Supplies and Accessories Dinex s warranty for its supplies and acces sories that are shipped with Warranted Products is covered by a sepa rate warranty statement which is available at www dinex com Services Dinex warrants that any service it provides to Customer will be performed by trained individuals in a workmanlike manner DURATION Dinex provides a one year warranty for the Warranted Products The war ranty period begins on the date the Warranted Products are shipped to Customer The warranty period for any Warranted Product or part fur nished to correct a warranty failure will be the unexpired term of the warranty applicable to the repaired or replaced Warranted Product REMEDIES If Customer promptly notifies Dinex of Customer s warranty claim and makes the Warranted Product available for service Dinex will at its option either repair or replace with new or exchange replacement parts the non conforming Warranted Product or parts of the Warranted Product With respect to Dinex licensed software Dinex will at its option either correct the non conformity or replace the applicable licensed software Warranty service will be performed with out charge from 8 00 a m to 5 00 p m EST Monday Friday excluding Dinex holidays and outside those hours at Dinex s then prevailing serv ice rates and subject to the availability of personnel With respect to Dinex s warranty for the services it provi
23. gy The display is VFD Industrial Type It displays 2 lines of 20 characters each and allows operator viewing from any angle The display is pro grammed to show clear step by step instructions and operating data It is capable of storing 250 sets of data and 150 recipes The unit has built in safety and self diagnostic systems The controller notifies the operator if various faults as listed below should occur Power supply failure Restoration of power Faulty air temperature probe Faulty food temperature probe High air temperature above 140 F Low air temperature below 35 F High food temperature above 180 F Low food temperature below 35 F Excessively high pressure As an option the unit can be operated by a PC The PC interface allows the operator to remotely program the unit operate it download the data and print the data OPERATING MODES The operator can choose from the following modes Automatic Mode This is the preferred mode in which the food probe is active and takes part in controlling the chilling or freezing processes The cycle will never proceed to its next step until the food probe has reached its set breaking temperature The operator needs only to select the recipe number of the food to be processed up to 150 recipes can be programmed then insert the probe into the food It is recommended that the operator remove the food when its temperature starts to flash and the display sho
24. indows 95 98 NT XP Maximum distance is 4000 ft Full instructions are supplied on a computer disc which is furnished when the computer connection is ordered INSTALLATION WARNING Read and carefully follow all of the instructions in this manual before you attempt to install this equipment NOTE Any changes made to the equipment without authorization from the factory will void the warranty PREPARATION Check the integrity of the unit once it is unpacked Check to make sure the floor is level Check that the available power supply Voltage of phases Hz Amps max fuse size corresponds to the ratings on the nameplate and that correctly rated electrical protection is provided VOLTAGE MUST BE WITHIN x 596 FROM THE NAMEPLATE VALUE INSTALLATION Dimensions Overall dimensions are 29 1 2 left to right 28 1 4 front to back 35 1 2 height With the door open 90 the front to back distance is 55 1 2 Location Ambient air temperature should be no greater than 90 F to ensure the rated performance Do NOT install the unit near a heat source in an area exposed to direct sunlight or in a closed area with high temperatures and insufficient air change Level the unit by rotating its adjustable feet ensuring that the weight of the unit is off the legs when doing so Make certain that the unit is correctly leveled correct functioning may be compromised if it is not Mount the r
25. ll be the same in manual mode as it is in automatic mode L Page 16 3 RECIPE NAME PROGRAMMING a With the display reading OFF press the C button and hold it for 10 seconds RECIPES PROGRAMMING b Enter your the password see page 6 then press ENTER PASSWORD A ENTER RECIPENO bi c Press or to change to the desired NAME Blinks recipe number from 1 to 150 then press o which will move you to the NAME line d Using A or KA type the letters or numbers ENTER RECIPE NO 1 NAME CHICKEN required then press o To confirm the recipe and go to the next one press o If a mistake is made in writing a recipe use o to go to the desired location and correct it using A or KA There is a blank space after number 9 It can be used to add a space or delete a letter Press o when the recipe is corrected To finish the recipe name programming press ON OFF OPERATION 1 AUTOMATIC MODE SOFT CHILL a With the display reading OFF press the ON OFF button b To select a cycle press the appropriate button o OPERATING MODE The LED for SOFT will be ON CHOOSE CYCLE c The LED s for AUTOMATIC and MANUAL are now blinking SOFT CYCLE CHOOSE MODE AUTO MAN To select an AUTOMATIC cycle press the button The LED for AUTOMATIC will now be steady ON ENTER RECIPE NO 1 d To choose your recipe press A or KA then press o CHICKEN This screen is shown only if th
26. n to start the cycle The display sh ill 03 07 2006 10 41AM 01 29 TERI UNO REMAININGTIME 01 29 c alternating with A AIR 72 F F CHICKEN The MANUAL mode uses time and the air probe temperature to control the cycle The default total time for a soft cycle is 90 minutes After the 90 minutes the unit will automatically go into holding mode Page 18 8 QUAM 03 07 2006 12 11PM REMAINING TIME 00 00 P ith Blinks alternating wit AIR 34 F F CHICKEN 40 F The operator can now end this cycle by pressing O START STOP The display will now show OPERATING MODE CHOOSE CYCLE 3 HARD CHILL CYCLE To perform a hard chill cycle follow steps 1 or 2 above EXCEPT in step 1 b above pres o instead of o 3 4 SHOCK FREEZE CYCLE To perform a shock freeze cycle follow steps 1 or 2 above EXCEPT in step 1 b above press eos instead of o 5 UV STERILIZATION CYCLE OPERATING MODE a To perform a UV cycle remove all food then ores y the UV LIGHT CHOOSE CYCLE button b Press th Q START STOP button to start the UV cycle UV CYCLE 6 READY TO START Blinks e 03 07 2006 11 43PM 29 59 The display will now show UVCYCLETIME 29 59 down to 00 00 After 30 minutes the display will show 03 07 2006 12 13PM The controller will beep for a few seconds UV CYCLE COMPLETE Blinks 6 DEFROST CYCLE The defrost cycle runs the evaporator fan for 5 minutes OPERATING MODE with the door open CHOOSE CYCLE a To p
27. od quality color and aroma while increasing its storage life After blast chilling the food can be preserved at 38 for up to 5 days SHOCK FREEZING For storage over the medium long term food has to be shock frozen to O F or below Freezing means converting the water contained in food into crystals Thanks to the high speed at which low temperature penetrates the food the DBC45 shock freezer assures the formation of small crystals micro crystals that do not damage the product in any way Uncooked raw materials semi processed food and cooked food can be treated safely When the food is thawed no liquids consistency weight or aroma will be lost and all its initial qualities will remain unchanged Page 5 SOFT CHILL CYCLE 160 F to 40 F This cycle is recommended for delicate light thin products or small piece sizes such as vegetables creams sweets fish products and fried foods Soft chilling lowers the food temperature quickly but extremely delicately so as not to damage the outside of the food This is the ideal cycle to chill any food quickly but delicately even in haute cuisine HARD CHILL CYCLE 160 F TO 40 F Hard chilling is suited for dense products and products with a high fat content in large pieces or those products typically more difficult to chill Careful chilling control ensures that the end temperature of 40 F is reached at the core of the product with no danger of freezing and dam
28. seconds the display will automatically change to z Press the button Q The LED for DEFROST will be ON Page 13 PARAM PROGRAMMING UV CYCLE UV CYCLE TIME H 00 30 MIN UV CYCLE PROGRAMMING COMPLETE AUTOMATIC MODE PROGRAMMING CYCLE DEFROST CYCLE PARAMETERS PROGRAMMING PARAM PROGRAMMING DEFROST CYCLE Blinks After about 2 seconds the display will automatically change to TOTAL TIME 05 MIN Blinks aa To change the time press A or V then press o E A DEFROST CYCLE The display will show PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to AUTOMATIC MODE PROGRAMMING CYCLE NOTE The defrost is done by running the evaporator fan for 5 minutes with the door open a HEATED PROBE CYCLE PARAMETERS PROGRAMMING u EH PARAM PROGRAMMING bb Press the 0 button The LED for HEATED PROBE will be ON HEATED PROBE CYCLE After about 2 seconds the display will automatically change to HEATING TEMPERATURE 30 Blinks cc To change the temperature press A or V then press o dd To change the time press A or VIS press o a r Blinks The display will show HEATED PROBE CYCLE PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to AUTOMATIC MODE PROGRAMMING CYCLE yr ON MANUAL MODE ee Press M to program the manual mode The M LED will be steady ON PROGRAMMING CYCLE and the 6 CYCLE LED S will all
29. the band rate press A or V then press t To change the number between 01 amp 32 press N or V then press o h u To change to YES or NO press A or KA then press o v To change the timing press A or KA then press o w To change to YES or NO press AW Y then press o x To change to YES or NO press AK QO then press y To change to YES or NO press es e then press The display will show PC CONNECTION NO PC BAUD RATE 38400 CHILLER NETWORK ID 01 PRINTER CONNECTION NO PRINT amp SAVE EVENTS EVERY 15 MIN PRINT DURING CYCLE NO RECIPES NO NAFEM COMMUNICATION NO INITIAL PROGRAMMING COMPLETE Blinks 38400 Blinks Blinks Blinks Blinks Blinks Blinks Blinks NOTE During programminc o ey can be used to return to the previous screen except at the steps 1h 1i and 3d when it has different functions ey is used to confirm the settings and advance to the next screen 2 PROGRAMMING THE CYCLES a With the display reading OFF then press o Page10 b Enter your password see page 7 then press o The LED for A will be ON The LED S for cycles will be blinking AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING c Press o The LED for SOFT will be ON After about 2 seconds the display will automatically change to d To change the temperature press A or V then press e To change the temperature press A or V then press
30. ws Ready The unit will automatically switch into holding mode cavi ty air temperature between 35 F and 42 F when the food has reached the end cycle programmed temperature Page 3 Manual Mode Operating time is set manually by the operator for the meal that has been chosen Air temperature is controlled by the air probe If the food probe has been inserted into the food it will provide temperature readouts only The unit will automatically switch into the holding mode at the end of the cycle OPERATING CYCLES The operator can choose from the following 3 operating cycles END FOOD TEMP For low density foods 38 F To 40 F Air temp is 28 F to 35 F 38 F To 40 F For medium and high density foods Air temp starts at 7 rises to 28 F to 35 F when food core temp reaches 60 F Freeze for longer storage Shock Freeze Air temp is held at 25 F to 15 F J NOTE All Chill and Freeze Cycles automatically go into u HOLDING MODE when the selected food core temperature is reached and remain there until the operator stops the cycle ADDITIONAL CYCLES Use after shock freezing cycle To defrost the evaporator not the food Use when desired To sterilize the cavity not the food Allows easier extraction from the food To heat the food probe PC CONNECTION OPTIONAL The unit can be programmed and operated from a remote PC via modem and software W
Download Pdf Manuals
Related Search