INSTALLATION and USER MANUAL
Contents
1. diio GrowerSELECT GROW DISK HSCD 100 chain Disk Control INSTALLATION and USER MANUAL HOG SEAT f gs Hog Slat Inc Newton Grove NC USA January 2015 m mun FAT GROW DISK Feed System Table of Contents DESCRIPTION 3 FEATURES 3 INSTALLATION INSTRUCTIONS 4 STATUS DISPLAY 9 USING THE INTERFACE 12 CONTROLLER SETUP 13 CONTROLLER PARAMETER VALUES 16 OPERATION MODE 17 FEED CYCLES 18 LANGUAGE 19 HISTORICAL VALUES 19 ALARM CONDITIONS 19 RECORD OF USER SETTINGS 21 wr f see Poll ity Hog Slat Inc Newton Grove NC USA January 2015 mun Poutrmy e GROW DISK Feed System DESCRIPTION The HSCD 100 is a livestock feed system controller used to control a chain disk and auger motor with feed drop tubes The user can define up to 12 feed cycle start and dump times over the course of a normal day A proxy switch is used to detect feed in the last drop tube or at the end of the feed line A toggle switch can be connected to manually stop the system without generating an alarm The system features a current sensor input used for overload protection on the feeding system FEATURES dfe LCD display the front panel allows you to monitor controller status glance X Historical feed cycle times stored over 60 days e 12 feeding cycles day e Manual automatic operation e Chain disk motor output fe2. which are described below When an alarm occurs the user must acknowledge the alarm condition to reset the controller and resume operations When an alarm condition occurs press the right arrow key Press the up arrow key to acknowledge the alarm then press the right arrow key once again to confirm acknowledgement The controller includes a trouble light output that is activated in case of an alarm condition and can be connected to an alarm signalling mechanism 5 GEORGIA Hog Slat Inc Newton Grove NC USA January 2015 HUGS FAN Poutrmy GROW DISK Feed System ALARM CONDITION PARAMETERS MEANING ACTION TAKEN MAXIMUM RUN TIME Max Run Time Time elapsed is greater System shuts down and OCCURRED than the time normally requires alarm taken to fill the system acknowledgement then waits until next feed cycle CURRENT OVERLOAD Maximum Amps Maximum current System shuts down and OCCURRED Overcurrent Delay exceeded on chain disk requires alarm motor for a set period of acknowledgement then time waits until next feed cycle CRITICAL AMPERAGE Critical Amps Critical current load System shuts down and Critical Amp Delay exceeded on chain disk motor for a set period of requires alarm acknowledgement then time waits until next feed cycle ACTUATOR IS NOT OPENED Security Switch Actuator security switchis System shuts down and still activated after opening requires al
3. Use the up and down arrow keys to scroll the display When the cursor is on the last line the display scrolls to the next screen Quick access keys In addition the user interface uses push buttons for quick access to various functions j Status The Status button displays the current cycle operation on the chain disk Operation The Operation mode button allows the user to define the parameters to operate the chain disk in automatic or manual mode mode The Feed cycles button is used to define feed cycle start and dump times Feed cycles Language The Language button switches between English and Spanish display messages History The History button displays the last cycle operating time the daily total for the current day and the daily total for the past 60 days Setup The Setup button is used to configure the controller To return to a previous menu When not in edit mode you can return to a previous menu by pressing the left arrow key Time units Parameters preceded by an H character are in hours and minutes e g 01 30 1 hour 30 minutes Parameters preceded by an M character are in minutes and seconds e g M15 30 15 minutes 30 seconds E GeoRGIA Poll iy Hog Slat Inc Newton Grove NC USA January 2015 n mun Poutrmy M GROW DISK Feed System CONTROLLER SETUP The user must configure the controller for a specific application using the setup menu Pre
4. Valve Dump TIME 1 Dump TIME 2 Dump TIME 3 Dump TIME 4 Dump TIME 5 Dump TIME 6 Dump TIME 7 Dump TIME 8 Dump TIME 9 Dump TIME 10 Dump TIME 11 Dump TIME 12 Hog Slat Inc Newton Grove NC USA January 2015 Pan GROW DISK Feed System PARAMETER DEFAULT VALUE ACTUAL FIELD SETTINGS Open Time 3 min Actua Valve Delay 1 min Clean Dumps No Yes No Clean Open Time 3 min Secu Switch NOpen Normally Open Normally Closed Aft ToggleS Stop Stop Continue Hog Slat Inc Newton Grove NC USA January 2015 mU f gu 77 GROW DISK Feed System Hog Slat Limited Warranty Hog Slat warrants products to be free from defects in material or workmanship for a period of twenty four 24 months from the date of original purchase Hog Slat will credit repair or replace at its option any product deemed defective within this time period Labor costs associated with the replacement or repair of the product are not covered by the Seller Manufacturer Conditions and Limitations 1 The product must be installed by and operated in accordance with the instructions published by the Seller Manufacturer or Warranty will be void 2 Warranty is void if all components are not original equipment supplied by the Seller Manufacturer 3 This product must be purchased from and installed by an authorized retailer distribut
5. those terms expressly stated above An officer of Hog Slat must authorize any exceptions to this Warranty in writing The Seller Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models NENNEN f see Poll ity Hog Slat Inc Newton Grove NC USA January 2015 mun Poutrmy M diio This equipment must be installed in accordance with all State and Local Codes and applicable Regulations which should be followed in all cases Authorities having jurisdiction should be consulted before installations are made EASTERNESHORE Bow Poultry EQUIPMENT CO GrowerSELECT Hog Slat Inc PO Box 300 Newton Grove NC 28366 Phone 910 594 0219 Fax 910 594 1392 www hogslat com Copyright 2015 by Hog Slat Inc Part Number HSManual 048 Rev A1 HSART 367 Market Hog ww C f see Poll ity Hog Slat Inc Newton Grove NC USA January 2015 Poutrmy
6. 15 n mun Poutrmy GROW DISK Feed System 10 11 12 13 14 15 16 17 18 19 the system shuts down and the controller goes into alarm mode The next parameter is the current Auger Delay This timer is used to delay starting the auger motor after chain disk startup The next parameter is the current Maximum Run Time This timer is started at the beginning of each feed cycle If it is elapsed and no feed has been detected by the proxy switch the system shuts down and the controller goes into alarm mode The next parameter is the Feed System Bypass FS Bypass This delay is used to run the chain disk and purge the line before activating the auger motor The proxy switch status is ignored during this delay The next parameter is the Number of Cycles Up to 12 cycles can be programmed in the unit Set the parameter to Cont for continuous operation of the chain disk The next parameter is the Time Format Set the parameter to 24H for 24 hour format or 12H for 12 hour format The next parameter is Current Time Press the right arrow key to set the hours The hours value flashes on the display Use the up and down arrow keys to set the hours to the correct value Press the right arrow key to set the minutes etc The next parameter is Current Date Press the right arrow key to set the day The day value flashes on the display Use the up and down arrow keys to set the day to the correct value Pre
7. Auger motor output e Feed dump mechanism be configured for actuator or electric valve operation e Alarm output e Chain disk motor overload protection e ko Proximity switch X S Security switch indicates feed dump mechanism is closed X S Maximum fill time monitored e Memory card allows user to save parameter settings for specific applications N Ww Trouble Light output 7 Georcia Poultry Hog Slat Inc Newton Grove NC USA January 2015 GROW DISK Feed System INSTALLATION INSTRUCTION 1 General Installation Notes Make sure that power is disconnected from system prior to servicing Installation of this equipment and related OEM equipment should be in accordance with these instructions OEM s installation instructions and local codes if applicable Failure to follow specified instructions may cause damage to equipment and or personal injury or death Take special note of any Warnings or Safety Decals on the equipment and in manuals Always wear protective clothing and any applicable Personal Protective Equipment Safety Glasses and or Ear Plugs when working with the equipment Discarded materials equipment and boxes should be recycled in accordance with local and national codes Note Chain Disk Controller is to be wired in accordance with all applicable local and national electrical wiring codes All wiring sizes and fuse ca
8. Chain Disk Current Max Current This is the maximum allowable current on the chain disk motor If the current exceeds this value the auger motor is shut down The auger motor is restarted when the current value drops below this value by an amount equal to the Window Size parameter see 6 below The next parameter is the current Shutdown Delay Shutdown D This timer is started after feed has been detected for 5 seconds and the auger motor is stopped At the end of this delay the Chain Disk motor is stopped The next parameter is the current Window Size This is the difference in current below which the auger motor is restarted after the m motor The next parameter is the current Overcurrent Delay OverCurr D When maximum current is exceeded on the chain disk motor a timer starts counting If the timer exceeds the overcurrent delay while the current still exceeds the maximum value the controller goes into alarm mode The next parameter is the current Critical Amperage Draw Cri Amp Draw When this critical value is exceeded on the chain motor load the system is shut down and the controller goes into alarm mode This parameter is used with the Critical Amperage Delay see 9 below The next parameter is the current Critical Amperage Delay Cri Amp Del When the critical current is exceeded on the chain disk motor for the duration of this delay ww B GroRGIA fili Hog Slat Inc Newton Grove NC USA January 20
9. DISK Feed System 20 21 22 23 parameter settings for operating the electric valve The Electric Valve Delay is the time the electric valve remains open The Clean Dump parameter specifies whether the feed dumps need cleaning at the start of each feed cycle If this is set to yes the controller operates three open close cycles on the electric valve at the start of each feed cycle The next is the After Toggle Switch parameter This specifies what action to take when the toggle switch is activated manually if such as switch is connected to the unit Set the parameter to Stop to stop the feed cycle and wait for the next feed cyc e Set the parameter to Cont to continue the cycle where it left off The next parameter is the Calibrate Proxy function This allows the user to calibrate the operation of the proxy switch The value ranges from 0 to 1000 Set the parameter to the value that corresponds to the sensitivity required on the chain disk The next parameter is the Transfer menu function This allows the user to save the parameter settings on the memory card and reload them into the controller when required The memory card must be inserted on the inside top cover of the controller before using this function Use the Load Data function to load the memory card parameter values into the controller Use the Save Data to save the current controller parameter settings to the memory card Use the Resto
10. N ONLY Feed is being dumped Feed dump progress AUTOMATIC OPERATION ONLY LINE 3 of status display Interpretation Current Amp Chain disk current draw during operation Cri Amp Draw Amp flashing Critical amperage draw attained when chain disk in operation Max Current Amp flashing Maximum current is attained when chain disk in operation Opening flashing Dumpers are opening actuator driven AUTOMATIC OPERATION ONLY Closing flashing Dumpers are closing actuator driven AUTOMATIC OPERATION ONLY Delay 55 Remaining opening delay for actuator or electric valve AUTOMATIC OPERATION ONLY E f GeoRGIA Poll iy Hog Slat Inc Newton Grove NC USA January 2015 n mun Poutrmy M GROW DISK Feed System LINE 4 of status display Interpretation Run Time MM SS HH MM Indicates the chain disk motor run time MM SS up to 1 hour then HH MM USING THE INTERFACE To modify a parameter value The gt cursor symbol identifies the current parameter to be edited Use the up and down arrow keys to position the cursor on the desired parameter Press the right arrow key to enter edit mode The parameter will begin flashing on the display Use the up and down arrow keys to change the parameter value exit edit mode press the right arrow key The parameter will stop flashing and the new value will be saved To scroll the display
11. NEN f see Poll ity Hog Slat Inc Newton Grove NC USA January 2015 um uim Poutrmy diio ShutDown D MM SS When proxy switch detects feed for 5 seconds auger motor stops and countdown begins to shut down the chain disk Toggle Switch flashing Toggle switch activated Animals are eating When proximity switch is installed in last feed tube and while it detects feed this indicates the animals are feeding CONTINUOUS OPERATION ONLY Feed Delay HH MM Indicates the Continuous Feed Delay is counting down with time remaining CONTINUOUS OPERATION ONLY Interval HH MM Indicates the time remaining between two cycles AUTOMATIC OR CONTINUOUS OPERATION ONLY Next Cycle at HH MM Indicates the next feed cycle start time AUTOMATIC OPERATION ONLY Next Cycle in MM SS Indicates the time remaining before the next cycle start time 5 minutes countdown AUTOMATIC OPERATION ONLY Cleaning Dumps Indicates cleaning of dumpers is in progress AUTOMATIC OPERATION ONLY Feed Dump at HH MM Indicates time of feed dump AUTOMATIC OPERATION ONLY E f GeoRGIA Poll iy Hog Slat Inc Newton Grove NC USA January 2015 n mun Poutrmy M Pa Feed Dump in MM SS Indicates time remaining before feed dump 5 minute countdown AUTOMATIC OPERATION ONLY Waiting for manual dump When dumper is in manual mode indicates that the system is ready for a feed dump AUTOMATIC OPERATIO
12. aced in a temperature controlled environment It must NOT be located outside or in an area where the temperature may go outside the recommended range Heating or air conditioning may be required to ensure this condition is met Do not install the controller in the room with the animals 3 Mounting the controller on the wall It is recommended to mount the controller on an interior wall in the service area The LCD screen should be at eye level The enclosure measure approximately 10 x 7 09 x 3 5 deep It is recommended to leave a 6 gap on the left side of the controller and a 12 on the right side to allow the door to open sufficiently for wiring Use 1 4 x 1 1 2 lag screws to attach the controller to the wall The mounting holes are located in the four corners of the box and can be found by opening the cover 4 Cleaning and Maintenance Wipe the controller with a damp cloth Do not use solvents or high pressure washer to clean the controller 7 Georcia Poultry Hog Slat Inc Newton Grove NC USA January 2015 um uim Poutrmy GROW DISK Feed System gt NO user serviceable part inside Please refer to certified electrician 5 Electrical connection and specifications Warning All wiring must be done by a certified electrician according to national and local wiring codes The controller must be permanently connected Disconnect power before opening the enclosure All wiring must enter fr
13. ain Disk Motor N N CAUTION HIGH VOLTAGE Current Sensor D 9 CHAIN ACTUATOR ALARM o z x E 23 lt 608 Blow Fuse 5A Slow ACTUATOR OR ELECTRIC VALVE WIRING L1 Open ACTUATOR TROUBL 9 LIGHT ELECTRIC VALVE Fuse 2A Slow Bi Fuse 4A Slow Blow INOV 1135 HSCD 100 WIRING DIAGRAM SLA n Hog Slat Inc Newton Grove NC USA January 2015 GROW DISK Feed System STATUS DISPLAY The LCD screen on the front panel is used to HIPIDISIFA a interface with the user By default it displays the current controller status The charts below give a line by line explanation of the various status messages LINE 1 of status display Interpretation MANUAL Cycle Manual cycle as determined by the user with current time of day AUTO Cycle X HH MM Automatic operation based on user defined feed cycle number X with current time of day CONT Cycle HH MM Automatic operation based on a continuous cycle with current time of day LINE 2 of status display Interpretation Cycle Completed End of manual cycle FS Bypass MM SS Feed sensor bypass with delay countdown Auger Delay MM SS Auger delay countdown NO FEED No feed detected by proxy switch AUGER ON OFF Auger motor status during filling Detecting Feed Proxy switch detects feed for 2 consecutive seconds NEN
14. arm time has elapsed acknowledgement then waits until next feed cycle ACTUATOR IS NOT CLOSED Security Switch Actuator security switch System shuts down and not activated after closing requires alarm time has elapsed OR acknowledgement then actuator security switch waits until next feed cycle not closed at start of feed cycle CHAIN DISK SAFETY Security Switch The chain disk safety System shuts down and SWITCH switch has been activated requires alarm acknowledgement then waits until next feed cycle Hog Slat Inc Newton Grove NC USA January 2015 oe LA GEORGIA End GROW DISK Feed System RECORD OF USER SETTINGS PARAMETER DEFAULT VALUE ACTUAL FIELD SETTINGS Proxy Switch NOpen Normally Open Normally Closed PS Droptube No Yes No Feed Delay 1 hour Max Current 6 0 Amps Shutdown D 10 sec Window Size 1 0 Amps OverCurr D 4 min Cri Amp Draw 8 0 Amps Cri Amp Del 10 sec Auger Delay 15 sec Max Run Time 1 hour 30 min FS Bypass 30 sec of Cycles Cont SET FEED DELAY ABOVE of Cycles 1 12 Cycle 1 START Cycle 2 START Cycle 3 START Cycle 4 START Cycle 5 START Cycle 6 START Cycle 7 START Cycle 8 START Cycle 9 START Cycle 10 START Cycle 11 START Cycle 12 START Time Format 12H 12 Hour 24 Hour Feed Dump None None Actuator Electric
15. ed Cycles button on the front panel The controller displays the cycle start times and dump times Note that if no feed dump mechanism is connected to the feed tubes i e electric valve or actuator dump times are not used Use the up and down arrow keys to step to the cycle to be adjusted Press the right arrow key to adjust the cycle start and dump time values The hours value starts flashing Use the up and down arrow keys to adjust the hours to the desired value Press the right arrow key to set the value The minutes value starts flashing Use the up and down arrow keys to adjust the minutes to the desired value Press the right arrow key to save the value 7 Georcia Hog Slat Inc Newton Grove NC USA January 2015 um uim Poutrmy GROW DISK Feed System LANGUAGE The controller can be operated in English or Spanish Press the Language button on the front panel The current language setting is displayed Press the right arrow key to change the setting The value flashes on the display Use the up and down arrow keys to set the parameter to the desired value Press the right arrow key to save the setting HISTORICAL DATA The controller displays the last cycle operation time Press the History button on the front panel to display historical data values Use the up and down arrow keys to scroll through the available dates ALARM CONDITIONS The controller monitors many possible alarms conditions
16. er settings In manual mode the user manually starts and stops a feed cycle in real time The user can operate both the feed cycle and feed dump functions in manual mode In this mode the feed cycle stops once feed is detected or when the user manually stops the feed cycle The user can also operate the feed cycle in automatic mode while manually controlling the dump function Note that if no feed drop mechanism is used i e actuator or electric valve no manual feed dump operation is allowed 1 Press the Operation Mode button the front panel The current operation modes are displayed Use the up and down arrow keys to select the function to adjust feed cycle or feed dump Press the right arrow key to change the setting play p automatic operation Set the parameter to Manual for manual operation The manual cycle starts the feed cycle The cycle stops once feed is detected or if the user manually stops it 2 If manual operation is selected on the feed cycle press the down arrow key to select Manual Feed Cycle then press the right arrow key to begin manual operation The manual cycle is initially stopped Press the up arrow key once to start a feed cycle The controller operates the feed system accordingly and displays Running next to the Start command To end the feed cycle press the down arrow key The controller stops the feed cycle and displays Stopped next to the Stop command Press the left arro
17. ll wiring must be done 230Vac 2HP max by a certified electrician according to national and local wiring codes Contactor Lugs 40 16 DO NOT DRILL THE Cu 75C Only TOP OR THE SIDES OF THE UNIT CONTROL All wiring must enter from the BOTTOM of the enclosure d 1 Toggle Switch DISK Connect both terminals together if a toggle switch is not required The switch is Normally Closed 2 Proximity Sensor Canfigurable for Normally Open 3 3 8 Normally Closed z z z z 1 1 a a 2 3 Chain Disk Safety 5 lt 5 lt Sensor Chain Disk E E E E The switch is Normally Closed Motor Power Supply a a a L 230Vac 2HP max 230Vac 1HP 9 0 4 Actuator Security Switch Cenfigurable for Normally Open or Normally Closed NC 115Vac 0 5 USING EXTERNAL CONTACTOR FOR AUGER MOTOR Installation of a good quality alarm system is Extermal IT IS RECOMMANDED TO strongly suggested to warn of L1 S or Towar USE AN EXTERNAL power failure and system alarms corditions External Contator L2 N 230Vac 1HP CONTACTOR FOR AUGER 115Vac 0 5HP MOTOR surge USE CSA CERTIFIED AND protection from the power 1 SEALED CONTACTOR supply to the controller and from the controller to the sensors Consult a certified electrician if required Auger Motor L2 N Power Supply TOGGLE PROX SAFETY ACTUATOR SWITCH SWITCH SWITCH SWITCH and Ch
18. om the BOTTOM of the enclosure You must NOT drill any holes on the side or the top of the enclosure Doing so may allow water to enter into the enclosure and cause electrical damage to circuits Use the recommended fuse sizes with the appropriate agency approvals Do NOT use fuses with higher amp capacity as this will void the warranty and reduce the lifetime of the system If a load is too high and blows the fuse regularly use an external contactor with appropriate rating for the Refer to the wiring diagram for connections 7 Georcia Poultry Hog Slat Inc Newton Grove NC USA January 2015 Poutrmy GROW DISK Feed System 6 Technical Specifications Operating conditions 10 to 40 C 50 104 F 0 95 RH non condensing Indoor use only Storage temperature 20 to 50 C 4 to 120 F Altitude Up to 2000 m 6560 ft Enclosure IP66 NEMA 4X Supply 230 VAC 20 10 2HP 50 60 Hz Control Power supply fuse 0 3A 250 VAC fast blow Internal Contactor 230 VAC 2HP max FLA 13A max LRA 170A Auger Motor 1HP 230 VAC 0 5 115 VAC Actuator Electric valve 115 230 VAC 5A max Alarm Relay output 2A max 24V AC DC Trouble Light 115 230 VAC SOOW max Insulation Class 5 7 f gs Hog Slat Inc Newton Grove NC USA January 2015 c 2r 95 L1 wa e e 68 m e Control Power Supply A
19. or or certified representative thereof or the Warranty will be void 4 Malfunctions or failure resulting from misuse abuse negligence alteration accident or lack of proper maintenance shall not be considered defects under the Warranty 5 This Warranty applies only to components systems for the care of poultry and livestock Other applications in industry or commerce are not covered by this Warranty 6 This Warranty applies only to the Original Purchaser of the product The Seller Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product Consequential or Special Damages as used herein include but are not limited to lost or damaged products or goods costs of transportation lost sales lost orders lost income increased overhead labor and incidental costs and operational inefficiencies THIS WARRANTY CONSTITUTES THE SELLER MANUFACTURER S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER Hog Slat Retailers Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for GrowerSelect products in addition to
20. pacities are to be sized according to applicable electrical code specifications or other regulations Safety Instructions Read all safety messages in this manual and on equipment safety decals Follow recommended precautions and safe operating practices Ground all electrical equipment for safety Ground all non current carrying metal parts to guard against electrical shock Always keep safety decals in good condition and replace missing or damaged decals 2 Symbols and Definitions Warning Failure to follow these instructions will void the warranty and may cause significant damage such as fire or animal loss Danger Failure to follow these instructions may create an electrical hazard and may cause damage and or personal injury or death Pay Attention Take the time to read and understand this as it may save you time later P P wr Pol ity Hog Slat Inc Newton Grove NC USA January 2015 mun Poutrmy M GROW DISK Feed System Do not place control boxes near water lines Shut off all power to the controller before servicing A switch or circuit breaker must be included in the installation Place controller in a suitable and easily reached location The Toggle Switch does NOT cut the power to the chain disk controller or Chain disk system Disconnect power before servicing Recommended operating temperature range is between 10 C and 40 C 50 104 F The control must be pl
21. re Default function to restore controller parameters to their factory settings The last parameter displayed is the controller software version Refer to this number when speaking with Customer Service 7 Georcia Hog Slat Inc Newton Grove NC USA January 2015 GROW DISK Feed System CONTROLLER PARAMETER VALUES PARAMETER DEFAULT VALUE WORDING MIN MAX Proxy Switch NOpen NOpen NClose PS Droptube No Yes No Feed Delay 1 hour H00 01 H12 00 Max Current 6 0 Amps 1 0 Amps 14 0 Amps Shutdown D 10 sec M00 00 M10 00 Window Size 1 0 Amps 0 5 Amps 3 0 Amps OverCurr D 4 min M00 30 M15 00 Cri Amp Draw 8 0 Amps 6 0 Amps 15 0 Amps Cri Amp Del 10 sec M00 01 M02 00 Auger Delay 15 sec M00 00 M60 00 Max Run Time 1 hour 30 min H00 01 H04 00 FS Bypass 30 sec M00 00 M30 00 of Cycles Cont 1 12 Time Format 12H 12H 24H Feed Dump None None Actua EValve Open Time 3 min M00 00 H02 00 Actua Valve Delay 1 min M00 00 M60 00 Clean Dumps No Yes No Clean Open Time 3 min M00 00 M60 00 Secu Switch NOpen NOpen NClose no Aft ToggleS Stop Stop Cont www C Hog Slat Inc Newton Grove NC USA January 2015 f gm Poultry GROW DISK Feed System OPERATION MODE The controller can be operated in automatic or manual mode In automatic mode the controller operates the feed system according to the feed cycles defined by the paramet
22. ss the Setup button on the front panel to access the setup menu Use the up and down arrow keys to scroll to the desired parameter Use the right arrow key to enter edit mode In edit mode use the up and down arrow keys to set the parameter value After modifying a parameter press the right arrow key to exit edit mode and scroll to a new parameter 1 Press the Setup button on the front panel The first parameter displayed is the Proxy Switch Circuit Configuration Proxy Switch Press the right arrow key to change the setting It flashes on the display N Open is for normally open circuits while NClose is for normally closed circuits The next parameter is the Proxy Switch Location PS Drop Tube Set the parameter to yes if the proxy switch is located inside the last drop tube to be filled Set the parameter to no if it is located on the Chain Disk line after the last drop tube and before the fill hopper The next parameter is the current Continuous Feed Delay Feed Delay This parameter is only used in continuous feeding mode When the proxy switch is located in the last feed drop tube this delay indicates the time remaining before starting the next cycle and is calculated as soon as feed is no longer detected When the proxy switch is located on the feed line after the last drop tube this delay is an estimate of the time needed for the animals to complete feeding The next parameter is the current Maximum
23. ss the right arrow key to set the month etc The next parameter is the Feed Dump Option This is the mechanism used to drop feed down the feed tubes The options are Actua for actuator EValve for electric valve and None S The actuator feed dump option is selected the controller displays a set of parameter settings for operating the actuator The Actuator Open Time Open Time is the time required to fully open actuator controller feed dumps The Actuator Delay Actua Delay is the time the feed dumps remain open Once this delay is elapsed the actuator closes for twice the duration of the Actuator Open Time or until the actuator security switch is closed This switch must be closed before the start of the next feed cycle otherwise the controller goes into alarm mode The Clean Dump parameter specifies whether the feed dumps need cleaning at the start of each feed cycle If this is set to yes the controller operates actuator opening time during cleaning dumps The Security Switch Secu Switch parameter defines the three open close cycles on the actuator at the st type of safety switch being used Options are NOpen for normally open switches NClose for normally closed switches and no if no switch is being used If the electric valve feed dump option is selected the controller displays a set of 7 m Hog Slat Inc Newton Grove NC USA January 2015 12 Poutrmy GROW
24. w key to return to the previous menu 3 If manual operation is selected on the feed dump press the down arrow key to select Manual Feed Dump then press the right arrow key to begin manual operation Press the up arrow key to open the feed dump mechanism Press the right arrow key to stop the feed dump mechanism Press the down arrow key to close the feed dump mechanism Note that this function is available only if the feed ERE dump mechanism is an actuator Press the left arrow key to return to the previous menu i 7 Georcia Hog Slat Inc Newton Grove NC USA January 2015 um uim Poutrmy GROW DISK Feed System FEED CYCLES The user must define the start times for each feed cycle These values apply when the controller is in automatic mode If a feed drop mechanism is used such as an actuator or electric valve the user must also define a dump time The following diagram illustrates one feed cycle operation Note that the Feed Switch Bypass and Shutdown Delay parameters are defined in the Setup procedure see page 13 FEED CYCLE OPERATION SYSTEM PARAMETERS m SYSTEM ACTION Cycle Start Time Start chain disk TIME Feed Switch Bypass Purge line Auger Delay a Turn on auger motor Proxy switch detects feed for 5 sec Stop auger motor Shutdown Delay Shut down chain disk Dump Time Adjusting the parameter settings 1 Press the Fe
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