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Digital Temperature Controller

1. Nomenclature E5EC I f e Et Top View Temperature unit No 1 display 0 0 0 Oo No 2 display I Setup Tool port n on top panel No 3 display D T Operation indicators IT Down key PF Shift PF key Up key Lim m ra co Front Setup Mode key Tool port M emron ESEC Level key Dimensions Unit mm Controllers E5EC UL UL UL ais ja ja ie ODDO UD UL ODDO DD ODDO al O00 Mill Mill Waterproof Packing Accessory Mounting Adapter Accessory Mounted Separately Group Mounted 48 x number of units 2 5 2 pee D 4 Selections for Control Outputs 1 and 2 QQ QR RR or CC If you also specify 011 013 or 014 for the option selection and use group mounting the ambient temperature must be 45 C or less If the ambient temperature is 55 C maintain the following mounting spaces between Controllers 02705 m 60 min 45 98 a i I 120 min Group mounting does not l allow waterproofing 92 08 gas 120 min Y e Recommended panel thickness is 1 to 8 mm e Group mounting is not possi
2. Main I O Functions Sensor Input E e Thermocouple e Pt LS e Universal analog uuuusp B current voltage input T Control Output 1 e Relay output e Voltage output for driving SSR e Current output Indication Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 0 2 of FS Sampling Period e 50 ms Event Inputs Control Output 2 e None e Voltage output for driving SSR Auxiliary Outputs e 3 Transfer Output Em m m m e None e 1 e PF shift Key e Temperature status display e Simple programming e Independent heating and cooling PID control e Changed parameter display e Display brightness setting Remote SP Input e None mmmmm e 1 This datasheet is provided as a guideline for selecting products Be sure to refer to the following manuals for application precautions and other information required for operation before attempting touse the product E5CC E5EC Digital Controllers User s Manual Cat No H174 i E5CC E5EC Digital Controllers Communications Manual Cat No H175 E5CC Model Number Legend and Standard Models Model Number Legend E5cc O0 0O00 0 000 Example E5CC RX3A5M 000 0 000 2 4 No of i Model Control outputs ph Terminal Meaning auxiliary supply 1 and 2 outputs voltage ESC p LLL LLL 48 x 48 mm a a Control output 1 Control output 2 RX 77 0 LL LL
3. no polarity 001 003 004 005 006 007 Event Inputs 1 Communications Communications Event Inputs Event Inputs Event Inputs and 2 and CT1 RS 485 CT1 RS 485 and 1 to 4 1 and 2 and 1 and 2 and and CT2 Event Inputs 3 and 4 Transfer Output Remote SP Input 13 B B 2 RS 485 RS 485 D im EV1 A A EV1 EV1 EV2 19 EV2 EV2 CT1 s V 17 gt L_ 18 Au a mui Me P Note 1 The application of the terminals depends on the model 2 Do not wire the terminals that are shown with a gray background 3 When complying with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30 m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals Isolation Insulation Block Diagrams Models with 3 Auxiliary Outputs Sensor input CT inputs and remote SP input Communications and event inputs Voltage output for driving SSR current output and transfer output Relay output Auxiliary outputs 1 2 3 i Reinforced insulation Functional isolation Note Auxiliary outputs 1 to 3 are not isolated Power supply OMRON E5CC Nomenclature Temperature unit E5CC Top View JF indicators B d B 000 Se amp VA 06 OO OQ Omer m NS O Mode key Dimensions Unit mm Controllers E5CC Panel Cutout Mounted Separat
4. ut cj DMZ LIU VW V m u SP Tracking Manual MV Limit Enable PV Rate of Change Calculation Period Heating Cooling Tuning Method Minimum Output ON OFF Band PF Setting Monitor Setting Item 1 Monitor Setting Item 2 Monitor Setting Item 3 Monitor Setting Item 4 Monitor Setting Item 5 i GP PVISP 1 Display 4 Screen Selection PV SP 2 Display Screen Selection MV Display Selection PV Decimal Point Display PV Status Display Function SV Status Display Function Display Refresh Period Move to Calibration Level OMRON E5CC E5EC Safety Precautions Refer to Safety Precautions for All Digital Temperature Controllers CAUTION Do not touch the terminals while power is being supplied Doing so may occasionally result in minor injury due to electric shock Electric shock may occur Do not touch any cables or connectors with wet hands Electric shock fire or malfunction may occasionally occur Do not allow metal objects conductors cuttings from installation work or moisture to enter the Digital Temperature Controller or the Setup Tool port or ports Attach the cover to the front panel Setup Tool port whenever you are not using it to prevent foreign objects from entering the port OPI Do not use the Digital Temperature Controller where subject to flammable or explosive gas Otherwise minor injury from explosion m
5. 19 99 to 99 99 or 1 999 to 9 999 Setting number x OMRON Alarm type E5EC Each alarm can be independently set to one of the following 19 alarm types The default is 2 Upper limit see note Auxiliary outputs are allocated for alarms ON delays and OFF delays 0 to 999 s can also be specified Note In the default settings for models with HB or HS alarms alarm 1 is set to a heater alarm HA and the Alarm Type 1 parameter is not displayed To use alarm 1 set the output assignment to alarm 1 Set value Alarm type Alarm output operation When alarm value When alarm value X is positive X is negative Description of function 0 Alarm function OFF Output OFF No alarm iad Set the deviation in the set point by setting the alarm upper 1 Upper and lower limit 1 xd limit H and alarm lower limit L The alarm is ON when the E PV is outside this deviation range Ex exl lee Set the upward deviation in the set point by setting the alarm 2 Upper limit oe edes py Value X The alarm is ON when the PV is higher than the SP SE ud by the deviation or more ET mS Set the downward deviation in the set point by setting the 3 Lower limit xu BU Fd py alarm value X The alarm is ON when the PV is lower than SP SP the SP by the deviation or more Set the deviation in the set point by setting the alarm upper 4 MAP One un limit H and alarm lower limit L g The alarm is ON when the PV is inside th
6. 1 digit max 3 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max CT input 5 FS 1 digit max Remote SP input 4 196 FS 1 digit max Input sampling period Hysteresis 50ms Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 01 to 99 99 FS in units of 0 01 FS Proportional band P Integral time I Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 1 to 999 9 FS in units of 0 1 FS O to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D O to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Proportional band P for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling O to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D for cooling O to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Control period Manual reset value Alarm setting range 0 1 0 2 0 5 1 to 99 s in units of 1 s 0 0 to 100 096 in units of 0 196 1999 to 9999 decimal point position depends on input type Affect of signal source resistance Insulation resistance Dielectric strength Thermocouple 0 1 C Q max 100 max Platinum resis
7. 10 Q max 20 MQ min at 500 VDC 2 300 VAC 50 or 60 Hz for 1 min between terminals with different charge Vibration resistance Malfunction 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions 10 to 55 Hz 20 m s for 2 hrs each in X Y and Z directions Destruction Shock resistance 100 m s 3 times each in X Y and Z directions Malfunction Weight 300 m s 3 times each in X Y and Z directions Controller Approx 120 g Mounting Bracket Approx 10 g Degree of protection Front panel IP66 Rear case IP20 Terminals IPOO Memory protection Setup Tool Setup Tool port Non volatile memory number of writes 1 000 000 times CX Thermo version 4 4 or higher E5CC top panel An E58 CIFQ2 USB Serial Conversion Cable is used to connect a USB port on the computer with the port on the top panel of the E5CC 6 Approved standards UL 61010 1 CSA C22 2 No 611010 1 evaluated by UL Standards Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category II EMI EN61326 Radiated Interference Electromagnetic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 EMC ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 1
8. 2 3 oO 6 The indication accuracy of K thermocouples in the 200 to 1300 C range T and N thermocouples at a temperature of 100 C max and U and L thermocouples at any temperatures is 2 C 1 digit max The indication accuracy of the B thermocouple at a temperature of 400 Cmax is not specified The indication accuracy of B thermocouples in the 400 to 800 Crange is 8 C max The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 8 C 1 digit max The indication accuracy of W thermocouples is 0 3 of PV or 3 C whichever is greater 1 digit max The indication accuracy of PL Il thermocouples is 40 3 of PV or 2 C whichever is greater 1 digit max Ambient temperature 10 C to 23 C to 55 C Voltage range 15 to 10 of rated voltage K thermocouple at 100 C max 10 C max EU stands for Engineering Unit and is used as the unit after scaling For a temperature sensor the EU is C or F The unit is determined by the setting of the Integral Derivative Time Unit parameter External communications RS 485 and USB serial conversion cable communications can be used at the same time OMRON USB Serial Conversion Cable Applicable OS Windows 2000 XP Vista or 7 Applicable software CX Thermo version 4 4 or higher Applicable models E5CC E5EC and E5CB E5CC Current Transformer Order Separately Ratings Dielectric strength 1 000 VAC for 1 min USB
9. Adjustment Level jl Operation Level E Liv F1 Scaling Upper Limit Press the c Key less than 1 s 100 I _I_ Adjustment Level Display c5 Process Value Set AL i Alarm g Nit mee L J ILI LI Displayed only once when ME P Val H RO i g Point 1 Dn Value 1 o LIWTL Scaling Lower Limit entering adjustment level L i 3 Process Value OLTI pper Limit g 0 0 Input Shift 100 8 i a IK ce AU m ILI el co E 2 Process Value Set AL fH Alarm Value 4 iL I n Si fH Decimal Point i MEL U Point 2 n Upper Limit 1 2 gi Ht AT Execute Cancel L INI L PV Input Slope ob L MV Lower Limit L a For input type of analog GFF i002 Coefficient e se i D n 69 H N M Auto Manual Switch m n dal Val S ce i co PID 1 control only FIL IL asta ue D _ 11 Temperature Unit T MIHI DC C Remote SP Input Shift B MV Ch Pressi Added for A g LowerLimit1 d H Temperature for L ITIN Communications nada put Shi ONL e Wed Switch Display Addition i d C or F input type aFF Writing a0 a K i Key i i for af MTS EE Br Aem p mE Y 2 Setting n Value el JL 1 Gi Mcl SP Mode RGRE Remote eeinpot slope C MOCI Extraction of Square least 3 s gt 300 rd nm Coefficient IANI q co i a re L5 daniel g Root Low cut Point ic9 Limit the set point nc 9 ce Iv r Remote SP Monitor HL AH Alarm Value ET Yo 0B glUpperlimit2 AL 7L SP Lower Limit re H Proportional Band T
10. it is wired correctly not broken and not shorted Also check the input type If there are no problems in the wiring or input type settings cycle the power supply If the display remains the same replace the Digital Temperature Controller If the display is restored to normal then the probable cause is external noise affecting the control system Check for external noise Note For a temperature resistance thermometer the input is considered disconnected if the A B or B line is broken After the error occurs and it is displayed the alarm output will operate as if the upper limit was exceeded It will also operate as if transfer output exceeded the upper limit If an input error is assigned to a control output or auxiliary output theoutput will turn ON when the input error occurs The error message will appear in the display for the PV Note 1 The heating and cooling control outputs will turn OFF 2 When the manual MV MV at stop or MV at error is set the control output is determined by the set value Control continues and operation is normal The value will appear in the display for the PV Refer to the ESCC E5EC Digital Controllers User s Manual Cat No H174 for information on the controllable range LE LAII A D converter error Overcurrent There is an error in the internal circuits There is an error in the internal memory operation This error is displayed when the pea
11. shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The time for periodic replacement depends on the operating environment Be sure to confirm this point at your site Consider three years a rough standard OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement The Waterproof Packing does not need to be attached if a waterproof structure is not required Current Transformers E54 CT1 E54 CT3 2 36 dia postes 40 x 40 Two M3 depth 4 Hr Ef o E54 CT3 Accessory e Armature Connection Example Armature Approx 3 dia e Plug P Approx 6 dia qu a 22 gt OMRON Thru current lo vs Output Voltage Eo Reference Values E54 CT1 Maximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 1842 Q E bud Frequency 50 Hz 10 ui Distortion a 1kO factor iu z 10 D 1 3 9 196 100mV O 3 o 10 1000 1 RL 100 100V 10 1 10 100mA 1 10 100 1
12. 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 40042 Winding resistance 8 0 8 Q g V Frequency 50 Hz E E Distortion gt 10 factor ae 10 5000 3 o 1 1 S I gt 5 100mV El 1000 t S 500 10 RL 100 1 100yuV 10 1 10 100mA 1 10 100 1 000A Thru current lo A r m s E5CC e Adapter Y92F 45 Note 1 Use this Adapter when the Front Panel has already been prepared for the E5BBI 2 Only black is available 3 You cannot use the E58 CIFQ2 USB Serial Conversion Cable if you use the Y92F 45 Adapter To use the USB Serial Conversion Cable to make the settings do so before you mount the Temperature Controller in the panel Fixture Accessory 76 m 69 6 to 77 6 NNN p m 72 x 72 Il g c IL NEZ E ZZ l my S N 4 pl 67 x 67 87 ae RMX GHA W 04 Panel 1 to 8 mm 48 x 48 2 2 To back of the E5CC e Watertight Cover e Mounting Adapter Y92A 48N Y92F 49 Protective Cover Protect
13. 22 E54 CT1 Maximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 18 2 Q E 100 Frequency 50 Hz 10 26 Distortion 1kO factor u 1096 o 1 3 9 196 5 100mv Q 5 o 10 1000 1 RL 100 100V 10 1 10 100mA 1 10 100 1 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Q amp 100V Frequency 50 Hz E Distortion gt 10 factor e i 10 n 5000 3 o 1 1 D S gt 5 100mV 1000 9 500 10 RL 100 1 100uV 10 1 10 100mA 1 10 100 1 000A Thru current lo A r m s OMRON E5CC E5EC Operation Setting Levels Diagram This diagram shows all of the setting levels To move to the advanced function setting level and calibration level you must enter passwords Some parameters are not displayed depending on the
14. E5EC Input Ranges Thermocouple Platinum Resistance Thermometer Universal inputs Platinum resistance Infrared temperature Input type Thermocouple DROP thermometer p sensor Name Pti00 JPti00 K J T Ene U N R S B W PLI 7 12C 169 260 Em 2300 1800 ae ae 1700 1700 EAM M 1500 1400 1300 1300 S 1300 aL 1200 o NM NM NM NM S 2 1100 S 1000 L 900 gt 5 800 it 700 a 600 500 o 400 0 400 300 200 E U U U O 31 1 LEES GEM _ 00 100 0 0 0 100 200 199 9 200 Settin nas 14 15 16 17 18 19 20 21 22 23 24 __ Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S B JIS C 1602 1995 IEC 60584 1 JPt100 JIS C 1604 1989 JIS C 1606 1989 L Fe CuNi DIN 43710 1985 Pt100 JIS C 1604 1997 IEC 60751 U Cu CuNi DIN 43710 1985 PL Il According to Platinel Il electromotive force charts from BASF previously Engelhard W W5Re W26Re ASTM E988 1990 Analog input input type Voltage Input specification 4to20mA 0to20mA 1t05V Oto5V O0to10V Usable in the following ranges by scaling Setting range 1999 to 9999 199 9 to 999 9
15. Relay Output p i e i c r jin i la Li xeu i 013 014 CSEE Q 3 R 3 pO 6 event Inputs transfer Communications 4 event Inputs 4 el 4 H m output and remote SP input transfer output and remote SP input Be Eo a Fana pe SIE B SR fet Rett RS 485 7 16 Fa 6H ii18i y AC 28 2 Auxiliary Outputs J ilo E Auxiliary outputs 1 2 3 4 5 Sensor Temperature Analog Input aoe ai a 7 TC A Pt V 31 8 i output 4 22 z 22 5 22 22 undi i32 g eea oupas 23 fa m 23 23 EUM 33 10 L gt 24 24 a Y 424 34 1 Auxiliary output 2 V E ule Remote V 136 12 Auxiliary output 1 SP Ly 36 Note 1 The application of the terminals depends on the model 2 Do not wire the terminals that are shown with a gray background 3 When complying with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30 m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals Isolation Insulation Block Diagrams Models with 4 Auxiliary Outputs Sensor input CT inputs and remote SP input Communications and event inputs Voltage output for driving SSR current output and transfer output Relay output Auxiliary outputs 1 2 Auxiliary outputs 3 4 1 Reinforced insulation Functional isolation OMRON E5EC
16. Setti oni pn etting Item Display 3 PE A A Monitor Settin 5 g Item Display 4 E5CC E5EC Monitor Setting Item Display 5 Note The monitor setting items to be displayed is set in the Monitor Setting Item 1 to 5 parameters advanced function setting level Press the c3 Key for at least 1 s Alarm 2 Type Alarm 2 Hysteresis Alarm 3 Type Alarm 3 Hysteresis Alarm 4 Type Alarm 4 Hysteresis Control Output 1 Signal Type Control Output 2 Signal Type Transfer Output Type Linear output Transfer Output Upper Limit Transfer Output Lower Limit Event Input Assignment 1 Event Input Assignment 2 Event Input Assignment 3 Event Input Assignment 4 Event Input Assignment 5 E5EC only Event Input Assignment 6 E5EC only Extraction of Square Root Enable Move to Advanced Function Setting Level Displayed when initial setting communications protect is set to 0 Move by setting password 169 Parameter Initialization Number of Multi SP Points SP Ramp Time Unit Standby Sequence Reset N Auxiliary Output 1 5 Open in Alarm Auxiliary Output 2 Open in Alarm Auxiliary Output 3 Open in Alarm Auxiliary Output 4 Open in Alarm HB ON OFF Heater Burnout Latch Heater Burnout Hysteresis ST Stable Range Integral Derivative Time Unit AT Calculated Gain AT Hysteresis Limit Cycle MV Amplitude Input Digital Fi
17. can be independently set to one of the following 19 alarm types The default is 2 Upper limit see note Auxiliary outputs are allocated for alarms ON delays and OFF delays 0 to 999 s can also be specified Note In the default settings for models with HB or HS alarms alarm 1 is set to a heater alarm HA and the Alarm Type 1 parameter is not displayed To use alarm 1 set the output assignment to alarm 1 Set VELIT Alarm type Alarm output operation When alarm value X is positive X is negative When alarm value Description of function 0 Alarm function OFF Output OFF No alarm Eo Set the deviation in the set point by setting the alarm upper 1 Upper and lower limit 1 xd Bs 52 limit H and alarm lower limit L The alarm is ON when the E PV is outside this deviation range Ex exl lee Set the upward deviation in the set point by setting the alarm 2 Upper limit oe edes py Value X The alarm is ON when the PV is higher than the SP SE ud by the deviation or more ET mS Set the downward deviation in the set point by setting the 3 Lower limit xu BU Fd py alarm value X The alarm is ON when the PV is lower than BE d the SP by the deviation or more f dios Set the deviation in the set point by setting the alarm upper 4 SEDE ang One un limit H and alarm lower limit L The alarm is ON when the range 1 ELM dio PV is inside this deviation range 5 Upper and lower limit with A standby sequence is added
18. interface Conforms to USB Specification 1 1 Vibration resistance 50 Hz 98 m s Weight E54 CT1 Approx 11 5 g E54 CT3 Approx 50 g standard DTE speed 38400 bps Connector Computer USB type A plug specifications Digital Temperature Controller Setup Tool port Power supply Bus power Supplied from USB host con troller Power supply Accessories E54 CT3 only Armatures 2 Plugs 2 Heater Burnout Alarms and SSR Failure Alarms CT input for heater current detection Models with detection for singlephase heaters One input Models with detection for singlephase or three phase heaters Two inputs 5 VDC voltage Current 450 mA max consumption 4 7 0 2 VDC Output voltage Output current Supplied from USB Serial Conversion Cable to the Digital Temperature Controller 250 mA max Supplied from USB Serial Conversion Cable to the Digital Temperature Controller Maximum heater current Input current indication accuracy 50 A AC 5 FS 1 digit max Ambient operating temperature 0 to 55 C with no condensation or icing Heater burnout alarm setting range 1 0 1 to 49 9 A in units of 0 1 A Minimum detection ON time 100 ms 3 Ambient operating humidity 10 to 80 1 Storage temperature Storage humidity Altitude Weight 20 to 60 C with no condensation or icing 10 to 80 2 000 m max Approx 120
19. inverter temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50 60 Hz 8 To avoid inductive noise keep the wiring for the product s terminal block away from power cables carry high voltages or large currents Also do not wire power lines together with or parallel to product wiring Using shielded cables and using separate conduits or ducts is recommended Attach a surge suppressor or noise filter to peripheral devices that generate noise in particular motors transformers solenoids magnetic coils or other equipment that have an inductance component When a noise filter is used at the power supply first check the voltage or current and attach the noise filter as close as possible to the product Allow as much space as possible between the product and devices that generate powerful high frequencies high frequency welders high frequency sewing machines etc or surge 9 Use this product within the rated load and power supply 10 Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact If the voltage is applied gradually the power may not be reset or output malfunctions may occur 11 Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature disp
20. its natural bending radius or pull on the cable with undue force 21 Do not disconnect the Communications Conversion Cable or the USB Serial Conversion Cable while communications are in progress Damage or malfunction may occur 22 Do not touch the external power supply terminals or other metal parts on the Digital Temperature Controller 23 Do not exceed the communications distance that is given in the specifications Use the specified communications cable Refer to the E5CC E5EC Digital Controllers User s Manual Cat No H174 for information on the communications distances and cables 24 Do not bend the communications cables past their natural bending radius Do not pull on the communications cables 25 Do not turn the power supply to the Digital Temperature Controller ON or OFF while the USB Serial Conversion Cable is connected The Digital Temperature Controller may malfunction 26 Make sure that the indicators on the USB Serial Conversion Cable are operating properly Depending on the application conditions deterioration in the connectors and cable may be accelerated and normal communications may become impossible Perform periodic inspection and replacement 27 Connectors may be damaged if they are inserted with excessive force When connecting a connector always may sure that it is oriented correctly Do not force the connector if it does not connect smoothly 28 Noise may enter on the USB Serial Conversion Cable possibly cau
21. output 1 2 CC Linear current output near n puis A 4 auxiliary outputs 1 and 2 with same common and auxiliary 3 4 outputs 3 and 4 with same common A 100 to 240 VAC D 24 VAC DC Control outputs 1 and 2 5 Screw terminals with cover OT Mo Universal input Selectable Selectable Selectable Selectable HB alarm and CANE Event Remote Transfer HS alarm inputs SP Input output Option selection conditions i Selectable for 3 phase heaters Selectable Selectable Selectable Selectable 1 The options that can be selected depend on the type of control output 2 The control output cannot be used as a transfer output 3 A model with four auxiliary outputs must be selected Heating and Cooling Control Using Heating and Cooling Control D Control Output Assignment If there is no control output 2 an auxiliary output is used as the cooling control output If there is a control output 2 the two control outputs are used for heating and cooling It does not matter which output is used for heating and which output is used for cooling 2 Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics OMRON E5EC Optional Products Order Separately USB Serial Conversion Cable Model E58 CIFQ2 Communications Conversion Cable Model E58
22. protect level setting and the conditions of use Control stops when you move from the operation level to the initial setting level Press the Q and Protect Level Only when Manual Mode was Keys for at least 1 s used just before power OFF Used to set protection for operations Power ON Press the c9 Key or the Key for at least 1 s ped changes automatically Press the c3 and Keys for at least 3 s 2 Q C9 Key once Manual Control Operation Level Adjustment Level O Level i O Used for SP alarm values Used to change adjustment s to E and other basic settings parameters PID constants Q manually i and monitoring C Kayange adjustment sensitivity etc E y once Q C Keypressedforatleest3s 2 ATUS E or Key pressed for at least 1 s 1 while A M is displayed Press the c3 Key Press the c3 Key for at least 3 s 2 for at least 1 s m Press Key once models with communications only Initial Setting Level E Communications Used to set the input type imm Setting Level and other basic settings T S x Used to set communications ey once Release protection and then l enter the password 169 OD for the HM amp Move to Advanced Press the Key for at least 1 s m gt Setting Level parameter O O Advanced Function 8 Setting Level C Used to set application 3 functions Enter the password 12
23. temperature sensor 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Input impedance Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5 V Oto 5 V or O to 10V Current input 150 O max Voltage input 1 MO min Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF control or 2 PID control with auto tuning SPST NO 250 VAC 3 A resistive load electrical life 100 000 operations Relay output minimum applicable load 5 V 10 mA Control Voltage output 5 ee output for driving SSR Output voltage 12 VDC 20 PNP max load current 21 mA with short circuit protection circuit Current output 4 to 20 mA DC O to 20 mA DC load 500 max resolution approx 10 000 Number of outputs 3 Auxiliary Um output Output specifications N O relay outputs 250 VAC Models with 3 outputs 2 A resistive load Electrical life 100 000 operations Minimum applicable load 10 mA at 5 V Number of inputs 2 or 4 depends on model vant i Contact input ON 1 kO max OFF 100 kQ min TE put Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact T Number of outputs 1 only on models with a transfer output output Output specifications Contact output 4 to 20 mA DC load 500 Q max resolution approx 10 000 p p Linear voltage output 1 to 5 VDC load 1 kQ max resolution Approx 10
24. to the upper and lower limit standby sequence 1 alarm 1 6 Upper limit with standby ON v ON A m x 6 sequence OFF L py OFF L py A standby sequence is added to the upper limit alarm 2 6 T i x l y ENSE WISIS OD kd A standby sequence is added to the lower limit alarm 3 6 sequence OFF ES lt 8 Absolute value upper limit 9 Absolute value lower limit O z ot tl LE HC OFF o z The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point v lt The alarm will turn ON if the process value is smaller than the orp ey BRE PV alarm value X regardless of the set point 10 Absolute value upper limit ON TUA ON A standby sequence is added to the absolute value upper lim with standby sequence dE EM eer V it alarm 8 6 11 Absolute value lower limit ON manti ama ON A standby sequence is added to the absolute value lower limit with standby sequence CA PE RE V alarm 9 6 12 LBA alarm 1 type only 7 13 PV change rate alarm 8 14 SP absolute value ON oa ON LIX This alarm type turns ON the alarm when the set point SP is upper limit doe SP ij iB o P_ higher than the alarm value X 15 SP absolute value ON LIX ON ELS This alarm type turns ON the alarm when the set point SP is lower limit uidi SPEI BRE o F smaller than the alarm value X 16 MV absolute value ON LE ON BRL This alarm
25. whichever is greater 1 digit max 3 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max CT input 5 FS 1 digit max Remote SP input 1 FS 1 digit max 50 ms Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 01 to 99 99 FS in units of 0 01 FS Proportional band P Integral time I Derivative time D Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 1 to 999 9 FS in units of 0 1 FS 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Proportional band P for cooling Integral time I for cooling Derivative time D for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F 4 Analog input 0 196 to 999 996 FS in units of 0 196 FS 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Control period Manual reset value 0 1 0 2 0 5 1 to 99 s in units of 1 s 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Affect of signal source resistance Insulation resistance Dielectric strength Thermocouple 0 1 C Q max 100 Qmax Platinum resistance thermometer 0 1 C Q max
26. 000 Setting method Digital setting using front panel keys Remote SP input Indication method Current input 4 to 20 mA DC or 0 to 20 mA DC input impedance 150 Q max Voltage input 1 to 5 V O to 5 V or O to 10 V input impedance 1 MQ min 11 segment digital display and individual indicators Character height PV 15 2 mm SV 7 1 mm Up to eight set points SPO to SP7 can be saved and selected using event inputs key operations or Multi SP La serial communications Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burnout HB alarm including SSR failure HS alarm 40 AT 100 AT MV limiter input digital Other functions filter self tuning robust tuning PV input shift run stop protection functions extraction of square root Ambient operating temperature MV change rate limit simple calculations temperature status display simple programming moving average of input value and display brightness setting 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing You cannot select a relay output or current output for control output 2 OMRON E5CC Input Ranges Thermocouple Platinum Resistance Thermometer Universal inputs Platinum
27. 01 for the Move to Calibration Level parameter Calibration Level Used to calibrate the ESCC E5EC 1 To use a key procedure to move to Manual Control Level set the Auto Manual Select Addition parameter to ON and set the PF Setting parameter to Auto Manual 2 The No 1 display will flash in the middle when the keys are pressed for 1 s or longer OMRON E5CC E5EC Error Displays Troubleshooting When an error occurs the No 1 display or No 2 display shows the error code Take necessary measure according to the error code referring the following table Display Name Weaning Action Operation CCEE oat S S Input error Display range exceeded The input value exceeded the control range The input type is not set correctly The sensor is disconnected or short circuited The sensor is not wired correctly The sensor is not wired Control Range Temperature resistance thermometer or thermocouple input SP Lower Limit 20 C to SP Upper Limit 20 C SP Lower Limit 40 F to SP Upper Limit 40 F ESIB input Same as specified input range Analog input Scaling range 5 to 105 This is not an error It is displayed when the control range is wider than the display range and the PV exceeds the display range The PV is displayed for the range that is given on the left the number without the decimal point Below 1 999 Above 9 999 Check the wiring for input to be sure
28. Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 0 2 of FS Sampling Period e 50 ms Event Inputs Control Output 2 e Voltage output for driving SSR e Relay output e Current output Auxiliary Outputs e4 Transfer Output e PF shift Key e Setup Tool port on front panel e Temperature status display e Simple programming e Independent heating and cooling PID control Fu gt o None Remote SP Input e Changed parameter display e 1 e None wmmmi o Display brightness setting e 1 This datasheet is provided as a guideline for selecting products Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product E5CC E5EC Digital Controllers User s Manual Cat No H174 E5CC E5EC Digital Controllers Communications Manual Cat No H175 E5EC Model Number Legend and Standard Models Model Number Legend ESEC I 0O00 0 000 Example EBSEC RX4A5M 000 0 0000 0 4 6 i Meanin Control outputs Terminal Options ing 1 and 2 p 48 x 96 mm EE eee Control output 1 Control output 2 RX TT Relay output None Voltage output uae for driving SSR none 1 2 CX Linear current output None 4lQQ Voltage output Voltage output for driving SSR for driving SSR Voltage output 1 QR for driving SSR DIE ia 1 RR Relay output Relay
29. BERN ag IN CIN Work Bit 7 ON TNE Switches between le Delay zi CompoWay F and Modbus E ME co rip Operation Adjustment Protect i ce 4 ity E MV at PV Error TTE nni L Restricts displaying and modifying menus in LI M Communications Ua mw nr Work Bit 7 OFF operation adjustment and manual control levels Unit No Delay Co le T Initial Setting Communications Protect le Z COOL Je LIE This protect level restricts movement to the initial arne ee ee HET M setting communicationssetting and advanced hF 5 Communications GFF WLI RE Bit 8 ON _ Ia function setting levels g5 Baud Rate elay CompoWay F only ye IE PIL Setting Change Protect I Se 5 5PHRL SP Ramp Fall Value SEE Protects changes to setups by L EN Communications NAGE Work Bit 8 OFF Ji operating the front panel keys 1 Data Length Delay co HF PLE PF Key Protect y ce aFF Uh E Communications z Stop Bits yc TED 4 When the PF I LIT Display Changed Parameters ii Ee Setting parameter i Gi FRE H Communications Parity is set to A M EVEN EIME 1 Parameter Mask Enable 2 When the PF rea i doo em ve Setting parameter p 69 P i U di Send Data Wait Time is set to PFDP BRI HB Password to Move to Protect Level Password Password setting OMRON Monitor Setting Item Level cS Monitor Setting Item Display 1 PF Monitor Setting Item Display 2 PF Monitor
30. CIFQ2 E Note Always use this product together with the E58 CIFQ2 Terminal Covers Model E53 COV24 Waterproof Packing Model Y92S P9 Note This Waterproof Packing is provided with the Digital Temperature Controller Waterproof Cover Model Y92A 49N Note This Cover complies with IP66 and NEMA 4X waterproofing Front panel IP66 protection Front Port Cover Model Y92S P7 Note This Front Port Cover is provided with the Digital Temperature Controller Mounting Adapter Model Y92F 51 Two Adapters are included Note This Mounting Adapter is provided with the Digital Temperature Controller OMRON Current Transformers CTs Hole diameter Model 5 8 mm E54 CT1 12 0 mm E54 CT3 CX Thermo Support Software Model EST2 2C MV4 Note CX Thermo version 4 4 or higher is required for the E5EC E5EC Specifications Ratings Power supply voltage A in model number 100 to 240 VAC 50 60 Hz D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Models with option selection of 000 6 6 VA max at 100 to 240 VAC and 4 1 VA max at 24 VDC or Power consumption 2 3 W max at 24 VDC All other models 8 3 VA max at 100 to 240 VAC and 5 5 VA max at 24 VDC or 3 2 W max at 24 VDC Models with temperature inputs Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermometer Pt100 or JPt100 Sensor input Infrared temperatur
31. Control Period Cooling LEC edd urren L OO Dead Band H8 NI Work Bit 4 ON lc i 3 o Li nn UL II L ml r7 J S le Delay HIEN Soak Time Remain AL YE a co ic9 n Lower Limi DE HES e Manual Reset Value le zi d GRE Direct Reverse Operation nac a aane cr R Clear the offset during HL E A lc aR F Da 50 0 stabilization of P or PD inr EL H c Delay R 5 RUN STOP le ic control HIN ri MV Monitor RUN D G Heating DL I Z ie mL Alarm 1 Type 5P T i spo H H5 Hysteresis Heating WaT ce 2 io m 2 i Work Bit 5 ON v p i J i Hysteresis settings Delay L 0 MV Monitor d ye 8 0 Cooling c Key E tt 4 Alarm 1 EA A ALN I GP SP1 H5 Hysteresis Cooling EZ less than a 2 Hysteresis g T W GAF Work Bit 5 OFF 4 ico Delay S le es Z Press the and Keys Press the and Keys co 1 Clo T y ar ge SP 2 corti Soak Time HESR for at least 3 s for at least 1 s B f WEAN Work Bit 6 ON Dela j j j J le y Communications Setting Level op J SP3 We z h Wait Band ee Note The time ta ken to move to the protect level can be Note Displayed only for models with communications Changes EX SEF War E Work Bit 6 OFF adjusted by changing the Move to protect level time setting are effective after cycling power or after a software reset Dela rim Z 1 Move to Protect Level MI E co IIAV Displayed only when a password is set 2 iiv 3 ee ae 7 Restricts moving to protect level PSEL
32. Digital Temperature Controller E5CC ESEC The new standard in temperature control is higher in every respect E5CC 48 x 48 mm E5EC 48 x 96 mm Large White PV Display That s Easier to Read Easy to Use from Model Selection to Setup and Operation A Complete Range of I O Capacities Functions and Performance Handles More Applications BERE EE 48 x 48 mm 48 x 96 mm E5CC E5EC Digital Temperature Controller E5CC 48 x 48 mm Large White PV Display That s Easier to Read Wi E CE Easy to Use from Model Selection to Setup and Operation A Complete Range of I O Capacities Functions and Performance Handles More Applications e The white PV display with a height of 15 2 mm improves visibility e Easy setup with the CX Thermo sold separately e Only 48 x 48 mm C size and provides five keys As easy to operate as 48 x 96 mm E size models e High speed sampling at 50 ms AN Refer to Safety Precautions on page 30 e Models with up to 3 auxiliary outputs 4 event inputs a transfer output and remote SP input added to the lineup Complete selection of I O capacities e Short body with depth of only 60 mm e Easily connect the CX Thermo sold separately through a USB Serial Conversion Cable sold separately to a Setup Tool port on the top panel or on the front panel The Digital Temperature Controller receives the power required for setup from the computer through the USB bus power source
33. EET d D 200 LE Heater Current 1 Bn i IN Work Bit 1 ON V2 i g g5 Value Monitor Dela amp a y mM i LH M Set Point During SP H 2 AlarmVaue 3 ce udi MEE 9 NL PID ON OFF co g Ramp D LowerLimit2 LINLEL i 3B NGF LIL Heater Burnout L Integral Time Y e Detection 1 34 W lor L EE ico i SEN Fead o_o co PID settings LE I Heater Current 1 Value HL 7 zi Alarm 02 ic ye T DN le gg Monitor g Value 3 5 HL aati FL Olimestencurente rj Derivative Time EN eating Cooling BT Value Monitor a Weal SOEUR gt Delay ri 3 9 V Li E Heater Current 2 Value HL JH Alarm Value EL st ce x le g g Monitor p UpperLimit3 xd Forinput type of Hae Heater Burnout L P Proportional Band MAI naor le p z aN Rei cu nn Detection 2 Cooling INL LIT Delay rp EE n TET S ic control or PID Lien Cearage Curren ri a1 Alarm Value ic ic le ggl Monitor BllowerLimt3 amp PERN Re runi e EIB LER l j a SFF igni LL i Leakage Current L L Integral Time IIIZ Co i or control output to g 1 Monitor 233 Cooling WIN ei ON y ce ES je ON OFF output ic Va E R Leakage Current 2 HL 4 Alarm 2 nn i n Value 4 E rn HE BENI icu nins ie nn Mons 2 L F Control Period Heating 1 HS Alarm 1 LH eu uM g Cooling W JAF Work Bit 3 OFF ic i S Set the ON OFF S Ve Delay PRSE Program Start FL UH At vali ico output cycle co n er Limi D r 5 Wa ese Cren ae le iui n PUN L L P
34. INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof DIKI FE es CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased product DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability Note Do not use this document to operate the Unit Authorized Distributor
35. ITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of the product in the customer s application or use of the product Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to this product NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
36. L LLL Relay output None Voltage output for driving SSR NOTI 4 3 Linear current output 2 None Voltage output Voltage output for driving SSR for driving SSR 3 one common A 100 to 240 VAC D 24 VAC DC Screw terminals with cover Universal input HB alarm and Gannunications Event Remote Transfer HS alarm inputs SP Input output for 3 phase heaters a Provided Provided 1 Options with HB and HS alarms 001 and 003 cannot be selected if a current output is selected for the control output 2 The control output cannot be used as a transfer output 3 Option 004 can be selected only when CX is selected for the control outputs I I I N gt A NO Heating and Cooling Control Using Heating and Cooling Control D Control Output Assignment If there is no control output 2 an auxiliary output is used as the cooling control output If there is a control output 2 the two control outputs are used for heating and cooling It does not matter which output is used for heating and which output is used for cooling 2 Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics OMRON E5CC Optional Products Order Separately USB Serial Conversion Cable Model E58 CIFQ2 Terminal Covers Model E53 COV17 E53 COV23 Note The E53 COV10
37. MRON E5CC E5EC Operation Parameters The related setting items in each level are described below If you press the Mode Key at the last setting item the display will return to the first setting item in the same level Press the Key 2 Press the Key 2 me i i O1 Starting in manual mode Press the c9 Press the c9 Key for at least 3 s Other than the Auto Manual Switch display Initial Setting Level Starting in automatic mode Press the Key PID for at least 1 s 1 Control Key or the KPE Press the Press the Key less than 1 s only Key for at least C Key TO 18 1 for at least TTMES 9 LIN L Input Type Press the S Key less than 1 s ce
38. U di limit 7 Refer to the ESCC E5EC Digital Controllers User s Manual Cat No H174 SI c D eee tour Mesias for information on the PV change rate alarm Case 1 Case 2 base S UNWSYSTOER 8 Refer to the E5CC E5EC Digital Controllers User s Manual Cat No H174 1 L H lt 0 L 0 for information on the PV change rate alarm L H SP SPL H 9 When heating cooling control is performed the MV absolute upper limit H 0 L gt 0 H 0 L lt 0 H lt 0 L gt 0 alarm functions only for the heating operation and the MV absolute lower IH lt L IH gt ILI H LSP IH gt L limit alarm functions only for the cooling operation H gt 0 L lt 0 10 This value is displayed only when a remote SP input is used It functions in SPH L IHI 2 IL both Local SP Mode and Remote SP Mode OMRON E5EC Characteristics Indication accuracy at the ambient temperature of 23 C Thermocouple 0 3 of indicated value or 1 C whichever is greater 1 digit max 1 Platinum resistance thermometer 0 2 of indicated value or 0 8 C whichever is greater 1 digit Analog input 0 2 FS 1 digit max CT input 5 FS 1 digit max Transfer output accuracy 0 3 FS max Remote SP Input Type 0 2 FS 1 digit max Influence of temperature 2 Influence of voltage 2 Thermocouple input R S B W PL Il 41 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 196 of PV or 4 C whichever is greater
39. al Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction E53 COV17 Terminal Cover can be also attached Make sure that the UP mark is facing up and then attach the E53 COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller E53 COV17 E53 COV23 Adapter Terminal Cover E53 COV17 Sold separately Enlarged illustration of Terminal Section E5CC E5EC E5EC Slightly bend the E53 COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction ION CEN Slightly bend the oT E53 COV24 Terminal j Cover in the direction shown by the arrows to attach it to the terminal block Enlarged illustration of Precautions when Wiring e Separate input leads and power lines in order to prevent external noise e Use a shielded AWG24 to AWG18 cross sectional area of 0 205 to 0 8231 mm twisted pair cable e Use crimp terminals when wiring the terminals e Use the suitable wiring material and crimp tools for crimp terminals e Tighten the terminal screws to a torque of 0 43 to 0 58 Nem e Use the following types of crimp terminals for M3 screws K 5 8 mm max OMRON E5CC E5EC Three year Guarantee Period of Guarantee The guarantee period of the Unit is three years starting fr
40. ay occasionally occur Not doing so may occasionally result in fire Do not allow dirt or other foreign objects to enter the Setup Tool port or ports or between the pins on the connectors on the Setup Tool cable Minor electric shock or fire may occasionally occur Do not use any cables that are damaged Never disassemble modify or repair the product or touch any of the internal parts Minor electric shock fire or malfunction may occasionally occur CAUTION Risk of Fire and Electric Shock a This product is UL recognised as Open Type Process Control Equipment It must be mounted in an enclosure that does not allow fire to escape externally b More than one disconnect switch may be required to de energize the equipment before servicing the product c Signal inputs are SELV limited energy 1 d Caution To reduce the risk of fire or electric shock do not interconnect the outputs of different Class 2 circuits 2 gt Bl If the output relays are used past their life expectancy contact fusing or burning may occasionally occur Always consider the application conditions and use the output relays within their rated load and electrical life expectancy The life expectancy of output relays varies considerably with the output load and switching conditions gt OMRON Tighten the terminal screws to the rated torque of between 0 43 and 0 58 Nem Loose screws may occasionally result in fire Set the parameters of t
41. ble in the vertical direction Maintain the specified mounting space between Controllers e To mount the Controller so that it is waterproof insert the waterproof packing onto the Controller e When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications OMRON E5EC Accessories Order Separately USB Serial Conversion Cable E58 CIFQ2 2 110 LED RD USB connector type A plug Serial connector LED SD Conversion Cable E58 CIFQ2 E Conversion Cable Connecting to the E58 CIFQ2 USB Serial Conversion Cable 2110 1510 I ET E58 CIFQ2 Order Separately Conversion Cable Note Always use this product together with the E58 CIFQ2 Terminal Covers e Waterproof Packing E53 COV24 Three Covers provided Y92S P9 for DIN 48 x 96 2 38 S n The following degrees of protection apply The structure is not waterproof for any part for which the degree of protection is not specified or for any part with IPLJO protection Front panel IP66 Rear case IP20 Terminal section IPOO When waterproofing is required fit Watertight Packing on the backside of front panel Keep the Port Cover on the front panel Setup Tool port of the EBEC securely closed The degree of protection when the Waterproof Packing is used is IP66 To maintain an IP66 deg
42. bytes Communications 0 to 99 ms response wait time Default 20 ms The baud rate data bit length stop bit length and vertical parity can be individually set using the Communications Setting Level Electrical Life Expectancy Curve for ec Reference as 250 VAC 30 VDC resistive load coso 1 Switching current A OMRON E5CC External Connections E5CC Control output 1 E5CC LIL 3 LJ 5 M LILILI Relay output 1 2 3 4 5 6 250 VAC 3A 1 resistive load Voltage output os for driving SSR Auxiliary outputs 1 to 3 12 VDC 21 mA Control output 2 Relay outputs Current output Models with 3 auxili 0 to 20 mA DC Voltage output odels WI auxillary The E5CC is set for a K type thermocouple input type 5 by 4 to 20 mA DC for driving SSR outputs 250 VAC 2A default An input error s err will occur if the input type setting does Load 5000 max j 12 VDC 21 mA resistive load not agree with the temperature sensor Check the input type 1 Control outputs 1 2 a 2 Auxili uxiliary Outputs RX QX CX QQ epa id Models with Models with 1 Models with Models with 2 Auxiliary outputs 1 2 3 1 Relay Voltage Output 1 Current Voltage Outputs Output Output Auxiliary output 3 for Driving SSR for Driving SSR EA Auxiliary output 2 9 Auxiliary output 1 3 Input Power Supply 100 to 240 VAC 24 VACNDC
43. cannot be used Refer to page 11 for the mounted dimensions Waterproof Packing Model Y92S P8 Note This Waterproof Packing is provided with the Digital Temperature Controller Current Transformers CTs Hole diameter Model 5 8 mm E54 CT1 12 0 mm E54 CT3 Adapter Model Y92F 45 Note Use this Adapter when the panel has already been prepared for an EBBL Controller Waterproof Cover Model Y92A 48N Note This Cover complies with IP66 and NEMA 4X waterproofing Front panel IP66 protection Mounting Adapter Model Y92F 49 Note This Mounting Adapter is provided with the Digital Temperature Controller OMRON Front Covers Type Model Hard Front Cover Y92A 48H Soft Front Cover Y92A 48D CX Thermo Support Software Model EST2 2C MV4 Note CX Thermo version 4 4 or higher is required for the E5CC E5CC Specifications Ratings Power supply voltage A in model number 100 to 240 VAC 50 60 Hz D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Models with option selection of 000 5 2 VA max at 100 to 240 VAC and 3 1 VA max at 24 VDC or Power consumption 1 6 W max at 24 VDC All other models 6 5 VA max at 100 to 240 VAC and 4 1 VA max at 24 VDC or 2 3 W max at 24 VDC Models with temperature inputs Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermometer Pt100 or JPt100 Sensor input Infrared
44. e Places subject to vibration and large shocks 2 Use and store the product within the rated ambient temperatureand humidity Gang mounting two or more Digital Temperature Controllers or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers which will shorten their service life In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers 3 To allow heat to escape do not block the area around the Digital Temperature Controller Do not block the ventilation holes on the Digital Temperature Controller 4 Be sure to wire properly with correct polarity of terminals 5 Use the specified size of crimp terminals for wiring M3 width of 5 8 mm or less For open wired connections use stranded or solid copper wires with a gauge of AWG24 to AWG18 equal to a crosssectional area of 0 205 to 0 823 mm The stripping length is 6 to 8 mm Up to two wires of the same size and type or two crimp terminals can be connected to one terminal Do not connect more than two wires or more than two crimp terminals to the same terminal 6 Do not wire the terminals that are not used 7 Use a commercial power supply for the power supply voltage input to a Digital Temperature Controller with AC input specifications Do not use the output from an inverter as the power supply Depending on the output characteristics of the
45. e sensor 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Input impedance Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5V 0to5V or0to10V Current input 150 Q max Voltage input 1 MO min Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF or for any model with two control outputs 2 PID with autotuning control SPST NO 250 VAC 5 A resistive load electrical life 100 000 operations Relay output minimum applicable load 5 V 10 mA run Ps Voltage output Output voltage 12 VDC 20 PNP max load current 40 mA with short circuit protection circuit for driving SSR The maximum load current is 21 mA for models with two control outputs 4 to 20 mA DC O to 20 mA DC load 500 Q max resolution approx 10 000 Number of outputs 4 AUX Ary DES N O relay outputs 250 VAC Models with 4 outputs 2 A resistive load omen Electrical life 100 000 operations Minimum applicable load 10 mA at 5V Number of inputs 2 4 or 6 depends on model Event input External contact input Contact input ON 1 KQ max OFF 100 KQ min specifications Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact TT Number of outputs 1 only on models with a transfer output output Output specifications Current output 4 to 20 mA DC Load 500 Q max Resolution Approx 10 000 Linear voltage outpu
46. ely Group Mounted 48 x number of units 2 5 gast L5 me Group mounting does not allow waterproofing 4509 d 44 8x44 8 48 8 58 60 min Waterproof Packing Mounting Adapter Accessory Accessory Terminal Cevet a 45 06 E E53 COV17 Sold separatel P e Recommended panel thickness is 1 to 5 mm e Group mounting is not possible in the vertical direction Maintain the specified mounting space between Controllers e To mount the Controller so that it is waterproof insert the waterproof packing onto the Controller e When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications Accessories Order Separately USB Serial Conversion Cable E58 CIFQ2 2 109 1 87 LED RD 13 USB connector type A plug Serial connector LED PWR LED SD 0 Terminal Covers F 48 0 Terminal Covers E53 COV23 Three Covers provided E53 COV17 c2 5 o g i 48 8 UP A A l j 10 Terminal Cover es So 22 44 8 ir LL JY m d 9 1 OMRON E5CC e Waterproof Packing Order the Waterproof Packing separately if it becomes lost or damaged Y92S P8 for DIN 48 x 48 The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration
47. ent value 2 For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value 8 The value is 30 ms for a control period of 0 1 s or 0 2 s 4 The value is 35 ms for a control period of 0 1 s or 0 2 s Electrical Life Expectancy Curve for Relays Reference Values E5EC 250 VAC 30 VDC resistive load Switching current A OMRON E5EC External Connections E5EC E5EC OO 405 M OOO Control output 1 1 2 3 4 5 6 6 Options Relay output T 004 005 009 010 250 VAC 5A Terminal type Communications 4 event inputs Communications 2 event 4 event inputs isti Control output 2 i i i i resistive load p and 2 event inputs inputs and 2 CT inputs and 1 CT input Voltage output Relay output B PEN B T9 for driving SSR 250 VAC 5A RS 485 S p
48. g Use a high power port for the USB port 2 SSR failure alarm setting range 2 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection current value For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value Note A driver must be installed in the personal computer Refer to installation information in the operation manual for the Conversion Cable 8 The value is 30 ms for a control period of 0 1 s or 0 2 s 4 The value is 35 ms for a control period of 0 1 s or 0 2 s Communications Specifications Transmission line connection method RS 485 Multipoint Communications RS 485 two wire half duplex Synchronization method Start stop synchronization Protocol CompoWay F or Modbus Baud rate 19200 38400 or 57600 bps Transmission code ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity none even odd Block check character BCC with CompoWay F or CRC 16 Modbus Flow control None Interface RS 485 Retry function None Communications buffer 217
49. he product so that they are suitable for the system being controlled If they are not suitable unexpected operation may occasionally result in property damage or accidents A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs resulting in property damage To maintain safety in the event of malfunction of the product take appropriate safety measures such as installing a monitoring device on a separate line 1 An SELV circuit is one separated from the power supply withdouble insulation or reinforced insulation that does not exceed 30 V r m s and 42 4 V peak or 60 VDC 2 Aclass 2 power supply is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels Precautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product Not doing so may occasionally result in faulty operation 1 This product is specifically designed for indoor use only Do not use this product in the following places Places directly subject to heat radiated from heating equipment Places subject to splashing liquid or oil atmosphere Places subject to direct sunlight Places subject to dust or corrosive gas in particular sulfide gas and ammonia gas e Places subject to intense temperature change e Places subject to icing and condensation
50. ill not be performed properly and optimum control will not be achieved 4 When starting operation after the Digital Temperature Controller has warmed up turn OFF the power and then turn it ON again at the same time as turning ON power for the load Instead of turning the Digital Temperature Controller OFF and ON again switching from STOP mode to RUN mode can also be used 5 Avoid using the Controller in places near a radio television set or wireless installing These devices can cause radio disturbances which adversely affect the performance of the Controller OMRON Others 1 Do not connect or disconnect the Conversion Cable connector repeatedly over a short period of time The computer may malfunction 2 After connecting the Conversion Cable to the computer check the COM port number before starting communications The computer requires time to recognize the cable connection This delay does not indicate failure 3 Do not connect the Conversion Cable through a USB hub Doing so may damage the Conversion Cable 4 Do not use an extension cable to extend the Conversion Cable length when connecting to the computer Doing so may damage the Conversion Cable eMounting Mounting to a Panel E5CC There are two models of Terminal Covers that you can use with the E5CC Terminal Cover E53 COV17 Sold separately Adapter Terminal Cover E53 COV23 Water Proof Packing Panel 1 For wa
51. is deviation range 5 Upper and lower limit with A standby sequence is added to the upper and lower limit standby sequence 1 alarm 1 6 Upper limit with standb ON E gs l 6 SENE y e n us i gt y A standby sequence is added to the upper limit alarm 2 6 T i X ke di eL iud gt y A standby sequence is added to the lower limit alarm 3 6 sequence The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point O z ot HH SLE HE 8 Absolute value upper limit OFF v lt Y ON LI ON The alarm will turn ON if the process value is smaller than the a EE 2 Ns V alarm value X regardless of the set point Absolute value upper limit ON TUMOR ON A standby sequence is added to the absolute value upper 10 Bie yes PP with standby sequence Ee 7 EM OEE PV limit alarm 8 6 y seq 11 Absolute value lower limit ON manti ama ON A standby sequence is added to the absolute value lower limit with standby sequence CA PE RE PV alarm 9 6 12 LBA alarm 1 type only 7 13 PV change rate alarm 8 14 SP absolute value ON oa ON LIX This alarm type turns ON the alarm when the set point SP is upper limit doe SP ij iB o P_ higher than the alarm value X 15 SP absolute value ON LIX ON ELS This alarm type turns ON the alarm when the set point SP is lower limit uidi SPEI BRE o F smaller than the alarm value X 16 MV absol
52. ity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 1 The indication accuracy of K thermocouples in the 200 to 1300 C range T and N thermocouples at a temperature of 100 C max and U and L thermocouples at any temperatures is 2 C 1 digit max The indication accuracy of the B thermocouple at a temperature of 400 C max is not specified The indication accuracy of B thermocouples in the 400 to 800 C range is 3 C max The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit max The indication accuracy of W thermocouples is 0 3 of PV or 3 C whichever is greater 1 digit max The indication accuracy of PL II thermocouples is 0 3 of PV or 2 C whichever is greater 1 digit max 2 Ambient temperature 10 C to 23 C to 55 C Voltage range 15 to 10 of rated voltage 3 K thermocouple at 100 C max 10 C max 4 EU stands for Engineering Unit and is used as the unit after scaling For a temperature sensor the EU is C or F 5 The unit is determined by the setting of the Integral Derivative Time Unit parameter 6 External communications RS 485 and USB serial conversion cable communications can be used at the same time OMRON USB Serial Conversion Cable Applicable OS Windows 2000 XP Vista or 7 Applicable software CX Therm
53. ive Cover Y92A 48D Y92A 48H fs OMRON Digital Temperature Controller E5EC 48 x 96 mm Large White PV Display That s Easier to Read Easy to Use from Model Selection to l Setup and Operation As e CE A Complete Range of I O Capacities Functions and Performance Handles More Applications e A white LCD PV display with a height of approx 18 mm improves visibility e Easily connect the CX Thermo sold separately through a USB Serial Conversion Cable sold separately to a Setup Tool port on the top panel or on the front panel The Digital Temperature Controller receives the power required for setup from the computer 48 x 96 mm through the USB bus power source E5EC Settings can be made from CX Thermo or the front panel of the Digital Temperature Controller without wiring the power supply AN Refer to Safety Precautions on page 30 e High speed sampling at 50 ms e Models with up to 4 auxiliary outputs 6 event inputs a transfer output and remote SP input added to the lineup Complete selection of I O Capacities e Short body with depth of only 60 mm Main I O Functions Sensor Input e Thermocouple e Pt e Universal analog p current voltage input Three level Display PV SV and MV displayed at the same time 4 digit displays Control Output 1 e Relay output e Voltage output for driving SSR e Current output Indication
54. k current exceeds 55 0 A First cycle the power supply If the display remains the same the controller must be repaired If the display is restored to normal then a probable cause can be external noise affecting the control system Check for external noise First cycle the power supply If the display remains the same the controller must be repaired If the display is restored to normal then a probable cause can be external noise affecting the control system Check for external noise The control outputs auxiliary outputs and transfer outputs turn OFF A current output will be approx 0 mA and a linear voltage output will be approx OV The control outputs auxiliary outputs and transfer outputs turn OFF A current output will be approx 0 mA and a linear voltage output will be approx OV Control continues and operation is normal The error message will appear for the following displays Heater Current Value 1 Monitor Heater Current Value 2 Monitor Leakage Current Value 1 Monitor Leakage Current Value 2 Monitor HB or HS alarm If there is a HB or HS alarm the No 1 display will flash in the relevant setting level The No 1 display for the following parameter flashes in Operation Level or Adjustment Level Heater Current Value 1 Monitor Heater Current Value 2 Monitor Leakage Current Value 1 Monitor Leakage Current Value 2 Monitor However control continues and operation is normal O
55. lay 12 When executing self tuning turn ON power to the load e g heater at the same time as or before supplying power to the product If power is turned ON to the product before turning ON power to the load self tuning will not be performed properly and optimum control will not be achieved E5CC E5EC 13 A switch or circuit breaker must be provided close to the product The switch or circuit breaker must be within easy reach of the operator and must be marked as a disconnecting means for this unit 14 Do not use paint thinner or similar chemical to clean with Use standard grade alcohol 15 Design the system e g control panel considering the 2 seconds of delay that the product s output to be set after power ON 16 The output may turn OFF when you move to the initial setting level Take this into consideration when performing control operations 17 The number of non volatile memory write operations is limited Therefore use RAM write mode when frequently overwriting data during communications or other operations 18 Use suitable tools when taking the Digital Temperature Temperature Controller apart for disposal Sharp parts inside the Digital Temperature Controller may cause injury 19 Do not connect cables to both the front panel Setup Tool port and the top panel Setup Tool port at the same time The Digital Controller may be damaged or may malfunction 20 Do not place heavy object on the Conversion Cable bend the cable past
56. lter M DII str M Moving Average Count aFF MV Display MEI MEI MINIL Haid M DINI INL INL mm LILI Advanced Function Setting Level Automatic Display Return Time Display Brightness Alarm 1 Latch Alarm 2 Latch Alarm 3 Latch Alarm 4 Latch Move to Protect Level Time Cold Junction Compensation Method Alarm 1 ON Delay Alarm 2 ON Delay Alarm 3 ON Delay Alarm 4 ON Delay Alarm 1 OFF Delay Alarm 2 OFF Delay Alarm 3 OFF Delay Alarm 4 OFF Delay MV at Stop and Error Addition Auto Manual Select Addition Manual Output Method Manual MV Initial Value HS Alarm Use HS Alarm Latch HS Alarm Hysteresis LBA Detection Time LBA Level LBA Band Control Output 1 Assignment Control Output 2 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Auxiliary Output 2 Assignment Auxiliary Output 4 Assignment E5EC only Integrated Alarm Assignment Soak Time Unit Alarm SP Selection Remote SP Input Type Remote SP Enable Remote SP Upper limit Remote SP Lower limit e 9 ix E 0 LL Z DIE J LL ty LA 9 Ln gt C n
57. o version 4 4 or higher Applicable models E5CC E5EC and E5CB USB interface Conforms to USB Specification 1 1 standard DTE speed 38 400 bps Connector Computer USB type A plug specifications Digital Temperature Controller Setup Tool port Power supply Bus power Supplied from USB host controller Power supply 5 VDC voltage Current 450 mA max consumption 4 70 2 VDC Output voltage Output current Supplied from USB Serial Conversion Cable to the Digital Temperature Controller 250 mA max Supplied from USB Serial Conversion Cable to the Digital Temperature Controller Ambient operating temperature 0 to 55 C with no condensation or icing Ambient operating humidity 10 to 80 Storage temperature Storage humidity Altitude Weight 20 to 60 C with no condensation or icing 10 to 80 2 000 m max Approx 120 g Use a high power port for the USB port Note A driver must be installed in the personal computer Refer to installation information in the operation manual for the Conversion Cable Communications Specifications Transmission line connection method Communications Synchronization method RS 485 Multipoint RS 485 two wire half duplex Start stop synchronization Protocol CompoWay F or Modbus Baud rate 19200 38400 or 57600 bps io taal ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Erro
58. om the date the Unit is shipped from the factory Scope of Guarantee The Unit is guaranteed under the following operating conditions 1 Average Operating Temperature see note 10 C to 50 C 2 Mounting Method Standard mounting 1 Top a Bottom Note Average Operating Temperature Refer to the process temperature of the Unit mounted to a control panel and connected to peripheral devices on condition that the Unit is in stable operation sensor input type K is selected for the Unit the positive and negative thermocouple input terminals of the Unit are short circuited and the ambient temperature is stable Should the Unit malfunction during the guarantee period OMRON shall repair the Unit or replace any parts of the Unit at the expense of OMRON OMRON Read and Understand this Catalog Please read and understand this catalog before purchasing the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SU
59. r 5e RS 485 S i 12 VDC 40 mA resistive load m 14 14 7 14 War 14 mmm EV3 EV3 When There Is a Voltage output Auxiliary outputs 1 to 4 C 15 Aut 15 a 5 LES 15 Control Output 2 for driving SSR Relay output 7 46 16 16 16 21 MA 12 VDC 21 mA Models with 4 auxiliary m D 17 D 17 a Current output Current output outputs 250 VAC 2A EV1 _ EV1 EV1 EV1 _ 0 to 20 mA DC 0 to 20 mA DC resistive load Sed Ee te Eva Le Eva 8 4 to 20 mA DC 4 to 20 mA DC ne 19 cu 9 a Load 500 Q max J Load 500 O max j 3 Input Power Supply 7 20 20 und 20 20 100 to 240 VAC 24 VAC VDC 21 21 21 21 The E5EC is set for a K type thermocouple input 1 TINA m type 5 by default An input error s err will occur 1 1 if the input type setting does not agree with the 2 011 temperature sensor Check the input type 2 6 event Inputs 1 CT input l q no polarity j transfer output and remote SP input 1 Control output ES RX QX CX QQ Models with Models with 1 Models with 1 Models with 2 1 Relay Voltage Output Current Output Voltage Outputs 28 Output for Driving SSR for Driving SSR 1 d u PM cue e ri a SE toe BH s dug 30 4 pr de 4 i 44 7 E 731 AME MEN port Hr 4 Transfer V 5 OUT1 OUT E OUT1 5 1743 E onipun 32 6 6 6 6 Houn Las ias rj ES i OUT2 6 34 QR RR T Remote V ira 35 Models with Voltage Models with 2 Models with 2 8 NM 36 Output for Driving SSR Relay Outputs Current Outputs and
60. r detection Flow control Vertical parity none even odd Block check character BCC with CompoWay F or CRC 16 Modbus None Interface RS 485 Retry function None Communications buffer 217 bytes Communications 0 to 99 ms response wait time The baud rate data bit length stop bit length and vertical parity can be in Default 20 ms dividually set using the Communications Setting Level E5EC Current Transformer Order Separately Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s E54 CT1 Approx 11 5 g Weight E54 CT3 Approx 50 g Accessories E54 CT3 only Armatures 2 Plugs 2 Heater Burnout Alarms and SSR Failure Alarms Models with detection for singlephase heaters One input Models with detection for singlephase or three phase heaters Two inputs CT input for heater current detection Maximum heater current Input current indica tion accuracy Heater burnout alarm setting range 1 SSR failure alarm setting range 2 50 A AC 5 FS 1 digit max 0 1 to 49 9 A in units of 0 1 A Minimum detection ON time 100 ms 3 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 1 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection curr
61. ree of protection the Waterproof Packed and the Port Cover for the front panel Setup Tool port must be periodically replaced because they may deteriorate shrink or harden depending on the operating environment The replacement period will vary with the operating environment Check the required period in the actual application Use 3 years or sooner as a guideline If the Waterproof Packing and Port Cover are not periodically replaced waterproof performance may not be maintained If a waterproof structure is not required then the Waterproof Packing does not need to be installed 10 Setup Tool Port Cover for top panel Mounting Adapter Y92S P7 Y92F 51 for DIN 48 x 96 Order this Port Cover separately if the Port Cover on the front panel Setup Tool port is lost or damaged The Waterproof Packing must be periodically replaced because it may deteriorate shrink or harden depending on the operating environment OMRON Current Transformers E5EC E54 CT1 21 2 8 Faj 5 8dia Y fl 75 25 3 10 5 LI L 7 i E Two 3 5 dia Thru current lo vs Output Voltage Eo Reference Values E54 CT3 E54 CT3 Accessory e Armature Connection Example er Armature Approx 3 dia i Lead e Plug E s Approx 6 dia m
62. resistance Infrared temperature Input type Thermocouple put typ thermometer p sensor Name Pt00 JPt100 Ses J T EL U N R s B WPI 5 oo iof prep to pm 2300 E 1800 mn 1700 1700 E n B 1500 14 2 1300 1300 S 1300 aL 1200 o AM NM NEM NN 2 1100 1000 a e S uM MI M mu 850 900 M m M mu 5 800 Oooo U E O m T 700 D 600 2 600 500 o 400 0 400 400 0 400 300 ig Mm WM WM 200 _ i M NM uM UM UM UNUM UN UN M 1 LEM M EM DEM EM ED DEM o _ s 100 100 E i i 100 200 199 9 200 200 199 9 200 Settin sates 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 __ Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S B JIS C 1602 1995 IEC 60584 1 JPt100 JIS C 1604 1989 JIS C 1606 1989 L Fe CuNi DIN 43710 1985 Pt100 JIS C 1604 1997 IEC 60751 U Cu CuNi DIN 43710 1985 PL Il According to Platinel Il electromotive force charts from BASF previously Engelhard W W5Re W26Re ASTM E988 1990 e Analog input 4 to 20 mA 0 to 20 mA Input type Input specification Voltage Oto5V Oto 10V Usable in the following ranges by scaling 1999 to 9999 199 9 to 999 9 19 99 to 99 99 or 1 999 to 9 999 Setting range Setting number OMRON Alarm Outputs E5CC Each alarm
63. sections alone to avoid measurement errors Measurement Accuracy 1 When extending or connecting the thermocouple lead wire be sure to use compensating wires that match the thermocouple types 2 When extending or connecting the lead wire of the platinum resistance thermometer be sure to use wires that have low resistance and keep the resistance of the three lead wires the same 3 Mount the product so that it is horizontally level 4 If the measurement accuracy is low check to see if input shift has been set correctly e Waterproofing The degree of protection is as shown below Sections without any specification on their degree of protection or those with IPL JO are not waterproof Front panel IP66 Rear case IP20 Terminal section IPOO OG Operating Precautions 1 Ittakes approximately two seconds for the outputs to turn ON from after the power supply is turned ON Due consideration must be given to this time when incorporating Digital Temperature Controllers in a sequence circuit 2 Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display 3 When using self tuning turn ON power for the load e g heater at the same time as or before supplying power to the Temperature Controller If power is turned ON for the Temperature Controller before turning ON power for the load self tuning w
64. sing equipment malfunctions Do not leave the USB Serial Conversion Cable connected constantly to the equipment OMRON E5CC E5EC Precautions for Correct Use Service Life 1 Use the product within the following temperature and humidity ranges Temperature 10 to 55 C with no icing or condensation Humidity 25 to 85 If the product is installed inside a control board the ambient temperature must be kept to under 55 C including the temperature around the product 2 The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components Component service life is affected by the ambient temperature the higher the temperature the shorter the service life and the lower the temperature the longer the service life Therefore the service life can be extended by lowering the temperature of the Digital Temperature Controller 3 When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers When providing forced cooling however be careful not to cool down the terminals
65. t 1 to 5 VDC load 1 Q max Resolution Approx 10 000 Remote SP input Current input 4 to 20 mA DC or 0 to 20 mA DC input impedance 150 max Voltage input 1 to 5 V O to 5 V or O to 10 V input impedance 1 MQ min Setting method Digital setting using front panel keys Indication method 11 segment digital display and individual indicators Character height PV 18 0 mm SV 11 0 mm MV 7 8 mm Three displays Contents PV SV MV PV SV Multi SP or PV SV Remaining soak time Numbers of digits 4 digits each for PM SV and MV displays Up to eight set points SPO to SP7 can be saved and selected using event inputs key operations or Multi SP inde serial communications Bank switching None Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burnout HB alarm including SSR failure HS alarm 40 AT 100 AT MV limiter input digital Other functions filter self tuning robust tuning PV input shift run stop protection functions extraction of square root Ambient operating temperature MV change rate limit simple calculations temperature status display simple programming moving average of input value and display brightness setting 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing OMRON
66. tance thermometer 0 1 C Q max 10 Q max 20 MO min at 500 VDC 2 300 VAC 50 or 60 Hz for 1 min between terminals with different charge Vibration resistance 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions Malfunction 10 to 55 Hz 20 m s for 2 hrs each in X Y and Z directions Deen resistance 100 m s 3 times each in X Y and Z directions Malfunction 300 m s 3 times each in X Y and Z directions Weight Degree of protection Memory protection Setup Tool Setup Tool port Controller Approx 210 g Mounting Bracket Approx 4 g x 2 Front panel IP66 Rear case IP20 Terminals IPOO Non volatile memory number of writes 1 000 000 times CX Thermo version 4 4 or higher E5EC top panel An E58 CIFQ2 USB Serial Conversion Cable is used to connect a USB port on the computer with the port on the top panel of the E5EC 6 E5EC front panel An E58 CIFQ2 USB Serial Conversion Cable and E58 CIFQ2 E Conversion Cable are used together to connect a USB port on the computer with the port on the front panel of the EBEC 6 Senn Approved standards UL 61010 1 CSA C22 2 No 611010 1 evaluated by UL nbi Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category II EMI EN61326 Radiated Interference Electromagnetic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 EMC ESD Immunity EN 61000 4 2 Electromagnetic Field Immun
67. terproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the E5CC into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5CC 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 Nem E5EC Adapter Panel a Adapter J Terminal Cover E53 COV24 m dt Terminal Cover E53 COV24 Water Proof Packing 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the E5EC into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5EC 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 Nem Mounting the Terminal Cover E5CC Slightly bend the E53 COV23 Termin
68. the E5CC E5EC Digital Controllers User s Manual Cat No H174 3 Set value 4 Upper and lower limit range for information on the loop burnout alarm LBA Case 1 Case 2 Case 3 Always OFF 8 Refer to the E5CC E5EC Digital Controllers User s Manual Cat No H174 H lt 0 L lt 0 for information on the PV change rate alarm L H SP SPL H H SP L 9 When heating cooling control is performed the MV absolute upper limit H lt 0 L gt 0 H gt 0 L lt 0 n i H lt 0 L gt 0 alarm functions only for the heating operation and the MV absolute lower IH lt L IH gt L H LSP IH L limit alarm functions only for the cooling operation T 10 This value is displayed only when a remote SP input is used It functions in SIUE iHi iu both Local SP Mode and Remote SP Mode OMRON E5CC Characteristics Indication accuracy at the ambient temperature of 23 C Thermocouple 0 3 of indicated value or 1 C whichever is greater 1 digit max 1 Platinum resistance thermometer 0 2 of indicated value or 0 8 C whichever is greater 1 digit Analog input 0 2 FS 1 digit max CT input 5 FS 1 digit max Transfer output accuracy 0 3 FS max Remote SP Input Type Influence of temperature 2 Influence of voltage 2 Input sampling period Hysteresis 0 2 FS 1 digit max Thermocouple input R S B W PL Il 41 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 196 of PV or 4 C
69. type turns ON the alarm when the manipulated upper limit 9 OFF Mv OFF o variable MV is higher than the alarm value X 17 MV absolute value ON xX ON aes This alarm type turns ON the alarm when the manipulated lower limit 9 BET MM BP o V variable MV is smaller than the alarm value X 18 RSP absolute value ON Waaa ON The alarm will turn ON when the remote SP RSP is larger upper limit 10 OFF RsP OFF o than the alarm value X 19 RSP absolute value ON LX ON Eum The alarm will turn ON when the remote SP RSP is smaller lower limit 10 SR mo dep o RSP than the alarm value X 1 With set values 1 4 and 5 the upper and lower limit values can be set ndependently for each alarm type and are expressed as L and H 2 Set value 1 Upper and lower limit alarm Case 2 Case 3 Always ON 4 Set value 5 Upper and lower limit with standby sequence For Upper and Lower Limit Alarm Described Above 2 e Case 1 and 2 xod Always OFF when the upper limit and lower limit hysteresis overlaps H 0 L 0 L H SP SPL H H SP L e Case 3 Always OFF Bened ize FRAL H lt 0 L gt 0 5 Set value 5 Upper and lower limit with standby sequence i H LSP IH 2 L Always OFF when the upper limit and lower limit hysteresis overlaps PST Ae Es hep 6 Refer to the E5CC E5EC Digital Controllers User s Manual Cat No H174 SPH L Hi z i for information on the operation of the standby sequence m E 7 Refer to
70. ute value ON LE ON BRL This alarm type turns ON the alarm when the manipulated upper limit 9 OFF 3 Mv OFF o variable MV is higher than the alarm value X 17 MV absolute value ON xX ON aes This alarm type turns ON the alarm when the manipulated lower limit 9 BET MM BP o V variable MV is smaller than the alarm value X 18 RSP absolute value ON Waaa ON The alarm will turn ON when the remote SP RSP is larger upper limit 10 OFF RSP OFF 9 than the alarm value X pp 19 RSP absolute value ON xX ON Eum The alarm will turn ON when the remote SP RSP is smaller lower limit 10 DER men Sp o than the alarm value X 1 With set values 1 4 and 5 the upper and lower limit values can be set 4 Set value 5 Upper and lower limit with standby sequence T Bee 1 see adie e expressed as L and H For Upper and Lower Limit Alarm Described Above 2 Case 1 Case 2 Case 3 Always ON Case 1 and 2 on Lo H 0 L 0 Always OFF when the upper limit and lower limit hysteresis overlaps L H SP SPL H H SP L e Case 3 Always OFF H 0 L gt 0 H gt 0 L 0 H lt 0 L gt 0 5 Set value 5 Upper and lower limit with standby sequence HI Li HI i iL H LSP IH 2 L Always OFF when the upper limit and lower limit hysteresis overlaps H 0 L lt 0 6 Refer to the E5CC E5EC Digital Controllers User s Manual Cat No H174 SPH L IH P IL for information on the operation of the standby sequence ia Setvalue d

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