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LevelPRO Measurement Systems

1. eere xiii oale XIII Warnings CAUTIONS A NOTES XIV Ror anne XV By WMD ED MUI UU Lu XV olandardiZatiO Em XV s Renee neato eee ARI TT P TE XVI Product Loon t as DR 1 1 RUE NR 1 1 T UT 1 2 De DUM MUI EM DE M 1 2 DStector TEan SHIN CLG usine iain ubt io adapt hano e 1 2 Communications amp Measurement Display sse 1 2 BIS E ER ER 1 2 Local Display Integrated DE isto ated rave idiota Rc 1 3 Display amp Keypad ae nores 1 3 D ASIN Ce Dd M eC IM d MIS EC E CLE 1 5 Ye UOA ZA ee pM eee 1 5 Instantaneous 1 5 MUNDE ae 1 6 ae eee ere A 1 6 Ss ach erence tenet 1 6 POCIIOMANIOCUMERES 1 6 EZ Cal Il Overv diepter A sse ttes 2 1 DE edu DUI DEL EDU ee te ALN AA 2 1 M IND DE LI Sue EU 2 2 he Measurement Display RTT RM NNUS 2 2 es etia deo
2. PHYSICAL I O mA 1 INPUT SOURCE mA 1 INPUT SOURCE INPUT TYPE CURRENT Vdc INPUT mA 2 MANUAL SETUP gt Not Used DIGITAL INPUT CURRENT OUTPUT Vdc 2 CALIBRATE gt Not Used Vdc 1 RANGE SETUP ENGINEER UNIT DET 1 DIAGNOSTICS FLOW TIME UNIT RTD 1 gt Not Used BACK EDIT mA 1 MANUAL SETUP INPUT SOURCE MANUAL SETUP MANUAL LIVE RANGE SETUP gt LIVE CALIBRATE MANUAL EU VALUE DIAGNOSTICS gt 12 00000 BACK EDIT mA 1 RANGE SETUP INPUT SOURCE MIN mA 4 000000 MANUAL SETUP MAX mA 20 00000 RANGE SETUP Min Value Min mA CALIBRATE gt 4 000000 DIAGNOSTICS Max Value Max mA gt 20 00000 BACK EDIT mA 1 CALIBRATION MENUS CALIBRATION POINTS INPUT SOURCE MANUAL SETUP CALIBRATION POINTS RANGE SETUP mA CALIBRATION CALIBRATION POINTS CALIBRATE RAW CALIBRATION gt 3PointCa DIAGNOSTICS BEGIN CALIBRATION BACK NEXT BACK EDIT CALIBRATION MENUS mA CALIBRATION 1 Min VALUE CALIBRATION POINTS gt 0 000000 mA CALIBRATION 2 mA Mid VALUE RAW CALIBRATION gt 2 00000 BEGIN CALIBRATION 3 mA Max VALUE gt 0 00000 NEXT BACK EDIT BACK CALIBRATION MENUS RAW CALIBRATION 1 RAW Min VALUE CALIBRATION POINTS gt 0 019 mA CALIBRATION 2 RAW Mid VALUE RAW CALIBRATION gt 1 991 BEGIN CALIBRATION 3 RAW Max VALUE gt 0 018 BACK NEXT BACK EDIT Figure A 6 Physical 1 0 Current Vdc Inputs Sheet 1 of 5 LevelPRO User Ma
3. No Comm Port Open TX 0 RX 0 3 31 2014 2 39 26 PM Figure 4 9 Commands Screen LevelPRO User Manual 4 15 Operation Commands Do nothing No action is executed This is the default selection When command is selected and submitted the action will be performed After the action is complete the value will return to Do Nothing Erase all RAM and set defaults Cold Start This is the same as a cold start Data in the active configuration will be reset to default values the remote backplane and all detectors will be reset Warm Start This is the equivalent of resetting the processor The main board and the Remote Backplane will be reset to a power on state Erase all CAL and STD data for all applications All of the data associated with the level calibration and standardization will be reset to default values Erase calibration data for all applications All of the data associated with the level calibration is reset to default values Calculate Slope Correction Factor for all applications Recalculates the slope correction factor if the second calibration point is not zero This operation is not applicable to level functions Perform Catch up function for all applications The filtered data counts are initialized to the raw data counts The response time of the filtered data counts to a sudden change in raw data counts is determined by the time constant When the raw data coun
4. diet re AA Tear 2 2 Chapter 3 Startup amp the Setup WIZard cccssssssesssssersesseeseesessseraeseseseraeseneseeaesenenanseeetenaesees 3 1 Ue ICY Mi NOs 3 1 Adjusting Contrast While Booting ss sec coeptae dani boten brian 3 kevelP ROT e obedece a este mi tud 3 1 Using the Keypad with the Menu Screens 3 1 Using the Keypad with the Edit Screens 3 Editing Fields with Dropdown MIBRIUS bed Cabe DU dade does 3 2 Menu Screens Keypad Display vs EZ Cal Il 3 2 Fast Osea CAE 3 2 Program the Man keto at 3 3 Upload 7 Downoad ance oou acon 3 5 Upload cca Stute usos 3 6 Downoad cick tates cites ois einai nahi seta Mics hath Roatan ease 3 6 Control BURON 3 6 User Modes NE M EE 3 Password Enty 3 8 em ee eR eR 3 9 The Se coe eoi edebat knee et cte Sp Ais adel 3 9 3 15 dee 3 18 Chapter 4 eee 4 1 NIG GLO B OE eee
5. The option to configure detector setup option to configure level application setup The option to flash application firmware to the detector s main board Access to a setup wizard for quick detector configuration Access to a calibration wizard to calibrate all physical inputs and outputs An option to upload configuration from a detector to the PC and save it to a file An option to download a file configuration from a PC to the detector The option to enter a special password for cold and warm start operation Thermo Scientific LevelPRO User Manual 2 1 EZ Cal Il Overview Startup 2 2 Startup The Measurement Display The Setup Wizard LevelPRO User Manual The option to display user interface menu text in the following languages e English e Chinese available in future releases e Portuguese available in future releases e Spanish available in future releases The option to change the password mode entry Connect the serial port on a PC Com A or Com B to the RS232 serial port of the LevelPRO detector This connection enables you to communicate with the detector from a PC running EZ Cal II software Table 2 1 RS232 Local Port Connection PC DB9 Main CPU J2A COMM Pin 3 TX RX Pin 2 RX TX Pin 5 GND GND The measurement display shows the process level along with any additional measurements that you define in the setup The measurement displa
6. LAST STANDARDIZATION gt 0 000000 BACK EDIT NEXT DENS MEASURE SETUP MEASUREMENT DATA SETUP MEASUREMENT VALUE STANDARDIZATION 1 0 00 g cc GAUGE CALIBRATION 2 0 00 g cc MEASUREMENT DATA 3 0 00 g cc TOTALS 4 0 00 g cc MORE EDIT NEXT DENS MEASURE SETUP TOTALS TOTALIZER 1 SETUP SELECTION DISABLE STANDARDIZATION TOTALIZER 1 INPUT MEASR1 TOTALIZER UNITS PULSE GAUGE CALIBRATION TOTALIZER 2 THRESHOLD UNIT gt 1 000000 MEASUREMENT DATA TOTALIZER 3 gt g cc TOTALIZER VALUE TOTALS TOTALIZER 4 THRESHOLD LIMIT gt 0 000000 Cubic me MORE gt 0 000000 BACK EDIT NEXT BACK EDIT NEXT Figure A 10 Detector Sheet 3 TOTALIZER 1 Thermo Scientific LevelPRO User Manual A 19 Keypad Display Menu Tree of LevelPRO Gauges DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE DETECTOR DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE Figure A 10 Detector Sheet 4 A 20 LevelPRO User Manual DENS MEASURE SETUP ACTION PROCESS ALARMS DENS MEASURE SETUP ACTION PROCESS ALARMS ACTION MEASUREMENT 1 ACTION MEASUREMENT 2 ACTION MEASUREMENT 3 ACTION MEASUREMENT 4 ACTION BACK NEXT ALARM SETUP ALARM 1 ALARM 2 ALARM 3 ALARM 4 MEASUREMENT 1 ACTION ALLOCATION Density HOLD LIVE LIVE HOLD VALUE 0 000000 CURRENT VALUE gt 0 00 UNIT g cc BACK EDIT NEXT ALARM 1 SETUP SETUP Dis
7. LevelPRO Measurement Systems Continuous Gamma Level System User Manual PN 1 0702 039 2014 Thermo Fisher Scientific Inc All rights reserved Microsoft and Windows are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries HART is a registered trademark of the HART Communication Foundation FOUNDATION FOUNDATION fieldbus and Fieldbus Foundation are registered trademarks of Fieldbus Foundation National Instruments is a registered trademark of National Instruments Corporation All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Scientific makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Scientific reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Scientific This page intentionally left blank Revision History Revision Level Comments 1 0 05 2014 Preliminary Draft Thermo Scientific LevelPRO User Manual This page intentionally left blank Contents Safety Information amp Guidelines
8. i Only the parameters related to the selected wizard type will be uploaded b Name the file and click Save c To download level setup parameters back to the detector click the Open file button and select the desired file i Only the parameters related to the selected wizard type will be downloaded d Click Download File to Gauge Thermo Scientific Thermo Scientific Startup amp the Setup Wizard The Setup Wizard 6 Click the Next button to proceed to the next screen P Thermo EZ Cal I Wizard Level Setup amp File View Functions Help mie 8 Ee EZ Cal Il Communication Setup System Control 9 System Status Welcome to the Wizard Maode Fault Aarm Setup Open file E File Mame Standardization Gauge Calibration t3 Application 1 L 3 Application 3 Hi v Offline Back Next i 3 Application 4 MoComm Port Open 0 0 3 31 2014 1 33 55 PM Figure 3 9 Wizard Type Selection 7 Select Level Setup P Thermo EZ Cal I Wizard Level Setup amp File View Functions Help Mf amp El EZ Cal Il Communication Setup System Control n 7 7 Sytem Sus Welcome to the Wizard 4 Mode Fault Alarm Setup x P Commands Source Head Geometry 5201 source head Isotope 5137 iw Offline Back Next MoComm Port Open TA 0 RAD O 3 31 2014 1 34 43 PM iy Application 4 n Figure 3 10 Sou
9. BACK EDIT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT PASSWORD VALIDATION COM A PASSWORD MODE gt DISPLAY COM B PASSWORD MODE gt DISPLAY Ethernet Password Mode gt DISPLAY BACK EDIT NEXT DIAGNOSTICS STATUS LIVE LIVE VALUE EU gt 0 001465 RAW VALUE MA gt 0 018 PresentValu 0 01685 BACK EDIT CALIBRATION POINTS CALIBRATION POINTS gt 3PointCa BACK EDIT EU CALIBRATION 1 EU Min VALUE gt 0 000000 2 EU Mid VALUE gt 50 00000 3 EU Max VALUE gt 100 0000 BACK EDIT NEXT RAW CALIBRATION 1 RAW Min VALUE gt 0 000000 2 RAW Mid VALUE gt 50 00000 3 RAW Max VALUE gt 100 0000 BACK EDIT BEGIN CALIBRATON ENTER CAL POINT 3PointCa OR PRESS NEXT TO START CALIBRATION BACK EDIT NEXT PASSWORD VALIDATION COM A PASSWORD MODE gt DISPLAY COM B PASSWORD MODE gt DISPLAY Ethernet PASSWORD MODE gt DISPLAY BACK EDIT NEXT LevelPRO User Manual A 13 Keypad Display Menu Tree of LevelPRO Gauges PHYSICAL I O DIGITAL INPUT CURRENT Vdc INPUT PHYSICAL I O
10. Keypad Display Menu Tree of LevelPRO Gauges MAIN MENU COMMUNICATION SETUP SYSTEM CONTROL SYSTEM STATUS Mode Fault Alarm Setup MORE A 4 LevelPRO User Manual SYSTEM STATUS SYSTEM STATUS SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE amp VRef BACK NEXT SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE amp VRef BACK NEXT SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE amp VRef BACK NEXT SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE amp VRef BACK NEXT DETECTOR STATUS COMPONENTS SYSTEM amp SOFTWARE Nal DETECTOR STATUS COMPONENTS SYSTEM amp SOFTWARE Nal DETECTOR STATUS COMPONENTS SYSTEM amp SOFTWARE Nal SYSTEM STATUS LAST SYSTEM START DATE 10 25 13 gt TIME 10 01 00 MAIN CPU COMPILE DATE Oct 24 2013 gt TIME 16 01 57 BACK NEXT PHYSICAL I O ANALOG CURRENT gt INPUT 4 gt OUTPUT DIGITAL RELAY gt INPUT gt OUTPUT BACK COMMUNICATION PORTS SERIAL PORT gt 2 USB HOST DEVICE PORT gt 1 ETHERNET PORT gt BACK TEMPERATURE amp VRef 4 096 V Ref gt 4 091785 3 000 V Ref gt 2 996655 DETECTOR COMPONENTS POWER SUPPLY TYPE gt ONE POWE PREAMP TYPE CPLD gt STATUS SW2 gt VERSION 1 BACK EDIT NEXT SYSTEM amp SOFTWARE IBP COMPILE DATE Jul 18 2013 gt TIME 14 10 49 IBP FIRMWARE gt
11. Engineer Mode Local and remote users have full read write access to the detector s database The password configuration is accessible from the following interface ports Com A Com B Ethernet USB Local Display Keypad Fieldbus Interface Only one port may have access to Engineer mode at any time The exception to this is the Fieldbus port which always has Engineering access regardless of the operational modes of the other ports The default operation mode is Display List If no activity is detected on the port for five minutes the unit will default back to Display List See System Timeout for additional information The following values are available for diagnostics purposes to be used in other processes and for display purposes Thermo Scientific Com A Password Mode Com B Password Mode Ethernet Password Mode USB Password Mode Remote Display Password Mode Current Password Mode Engineering Mode Count Operator Mode Count Technician Mode Count Invalid Password Count LevelPRO User Manual 3 7 Startup amp the Setup Wizard User Modes amp Passwords Password Entry Validation LevelPRO User Manual The following values shall be available for editing purpose when the detector is in engineering mode Engineering Password Technician Password Operator Password Engineering Mode Count Technician Mode Count Operator Mode Count To access the information on the Pa
12. Wizard Standardization File View Functions Help Met l wg EE EZ Cal Setup Wizard Communication Setup System Control 9 System Sidus Welcome to the Wizard ra ModeFaukt Alam Setup Commands Det1 Standardization Enter STD Condition STD Sample Time STD Density Standardization On Empty STD Sample Time sec 60 STD Level 1 3 e o Application 1 NoComm Port Open TA 0 0 3 31 2014 1 56 51 PM Figure 3 15 Standardization Condition Sample Time amp Density Thermo Scientific LevelPRO User Manual 3 15 Startup amp the Setup Wizard The Setup Wizard 3 16 LevelPRO User Manual This screen defines the standardization condition the standardization time and the level of the material in the pipe at standardization Standardization On The two options for the standardization condition are Empty or Not Empty STD Sample Time sec The standardization sample time is the amount of time in seconds that the detector will average the incoming signal Choosing an appropriate value for this parameter will depend on your process conditions In situations where the process level is quite steady and stable the vessel should not have any significant swings in the percentage and therefore the detector count should be stable Under these conditions a relatively short standardization time in the order of 60 to 300 seconds may be appropriate When standardizing on a changing
13. _ Measuvement R i eee eee ee eee ee eee eee ee ea ee eee ee ee a b Set Point 10 sec 10 sec Delay Alarm Figure 4 33 High and Low Alarms Alarm Functions The function of the process alarms is to provide a critical signal to the detector based on the user s configuration There are a total of sixteen alarms available per detector Each alarm can be set to trigger on any one of the four measurements The process alarms report high limit alarms and low limit alarms based on the set and clear point values and on the action delay time set by the user 1 Choose an operational mode from the Setup dropdown e Disable The alarm is disabled no alarm action is executed Thermo Scientific LevelPRO User Manual 4 53 Operation Application Screens 4 54 LevelPRO User Manual Enable The alarm is enabled The alarm action will be executed based on Set Point and Clear Point conditions Inhibit The alarm is temporary disabled An alarm action may change the setup of this alarm from Inhibit to Enable Assign the alarm to a measurement by making a selection from the Measurement ID dropdown The alarm will then monitor the selected measurement and trigger the alarm based on the set point and clear point The following selections are available in the Measurement ID dropdown None Measurement 1 Measurement 2 Measurement 3 Mea
14. Calibration a Thermo EZ Cal II Calibration JE File View Functions Help Click Start Calibrate to start Calibration Click Freeze Count after Raw Max Value 15 stable Enter New Max Value then Click Submit Click Next to Complete this Calibration Comm Status Ok Port Open 010 210 064 099 5002 TX 558 RX 512 1 23 2014 4 01 08 PM Figure 4 36 Input Calibration Maximum Point 8 Once the CAL Max Point data has been submitted click the Next button to complete the calibration and return to the Calibration Selection screen Thermo Scientific LevelPRO User Manual 4 59 Operation Calibration Outp ut Calibration 1 Select an output from the list The available outputs for calibration are e Current Output A e Current Output B e Current Output C 2 Choose a 2 point or 3 point calibration 3 Click the Next button to capture the calibration minimum point Note A digital multi meter must be connected to the output for accurate calibration JP Ele View Functions Help P ME MP EET Calibrate Calibrate Current Output A mA A System Status a Mode Faukt Alam Setup P Commands Physical 1 0 ef Cument Vde Input Start Calibrate eeze Cour Em Enter require Min mA then Click Start Calibrate Click Freeze Count after Output Raw Min Value is stable Enter Raw Min Value in Actual Raw Min then Click Submit Click Next to Calibrate Next Point Comm Status Ok Po
15. LOW HIGH FAULT ALM AO A FAULT HI ALM gt NO LevelPRO User Manual A 7 Keypad Display Menu Tree of LevelPRO Gauges MAIN MENU MAIN MENU COMMUNICATION SETUP SYSTEM CONTROL COMMANDS SYSTEM STATUS PHYSICAL I O Mode Fault Alarm Setup DETECTOR MORE PREV A 8 LevelPRO User Manual COMMON ACTION COMMON amp ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE COMMON ACTION COMMON amp ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE COMMON ACTION COMMON amp ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE COMMON ACTION COMMON amp ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE Figure A 5 Commands COMMON amp ALARM ACTION COMMON ACTION gt Do Nothi ALARM ACTION gt Do Nothi BACK EDIT COMMON amp ALARM ACTION HOLD CURRENT OUTPUT A gt Do Nothi HOLD CURRENT OUTPUT B gt Do Nothi HOLD CURRENT OUTPUT C gt Do Nothi BACK EDIT HOLD RELAY HOLD RELAY A gt HOLD OFF HOLD RELAY B gt HOLD OFF BACK EDIT HOLD VALUE Current Out A Hold Value gt 0 000000 Current Out B Hold Value gt 0 000000 Current Out C Hold Value gt 0 000000 BACK EDIT Thermo Scientific MAIN MENU COMMUNICATION SETUP SYSTEM CONTROL SYSTEM STATUS Mode Fault Alarm Setup MORE BACK EDIT NEXT Thermo Scientific MAIN MENU COMMANDS PHYSICAL I O DETECTOR PREV EDIT PHYSICAL I O MORE Keypad Display Menu Tree of LevelPRO Gauges NEXT
16. To access the information on the Detector RTD Input tab using only the remote detector keypad see Figure A 6 B Thermo EZ Cal II Detector 1 a File View Functions Help wm X4 2 8 Detector 1 Count Currentinput RTD Input Status Diagnosis Engineering Unit Input Type Minimum C Live Value EU Maximum C Raw Value C Manual Live j Manual Value EU RTD Wire Type Calibration Point 1 EU Min Value 0 1 Raw Min Value 2 EU Mid Value 50 2 Raw Mid Value 3 EU Max Value nn 3 Raw Max Value Calibration Points 3 Point CAL Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 TX 926 809 1 23 2014 5 04 08 PM Figure 4 20 RID Input Tab 1 Choose the type of input from the selections in the dropdown list e Not Used e Temperature application 2 Indicate the input units as degrees Fahrenheit or Celsius from the Engineering Unit dropdown 3 Define the input operating range by entering the Minimum C and Maximum C into the corresponding textboxes 4 The current inputs can operate in Live mode or Manual mode If Manual mode is selected enter a value in the Manual Value EU textbox 5 Select the RTD Wire Type from the dropdown The RTD input supports 3 or 4 wire RTDs 6 Additional fields on this screen which are listed below are for display purposes only and are not configurable by the user e Live Value EU This field displays the live
17. Warnings Cautions amp Notes The following admonitions are used throughout this manual to alert users to potential Warnings Ca uti ons amp manual can lead to injury or equipment damage Warning The triangular icon displayed with a warning advises the user about otes hazards or important information Failure to heed the warnings and cautions in this the type of hazard covered by the warning See the table below for the types of warning symbols used in this manual Table 1 Types of Warnings Description Notifies users of procedures practices conditions etc General which may result in injury or death if not carefully observed or followed Notifies users of procedures practices conditions etc Electrical Safety which involve electrical circuitry and may result injury or death if not carefully observed or followed Notifies users of procedures practices conditions etc where ionizing radiation may be present and may result in health issues or death if not carefully observed or followed lonizing Radiation Caution Cautions notify users of operating procedures practices conditions etc which may result in equipment damage if not carefully observed or followed Note Notes emphasize important or essential information or a statement of e company policy regarding an operating procedure practice condition etc xii L evelPRO User Manual Thermo Scientific Setup Standardization
18. value set by the Namur Standard b The alarm is cleared when the current output C value is below the maximum value set by the Namur Standard Thermo Scientific Operation Mode Fault Alarm Setup After selecting an operational mode the user may select an output source for the alarm action The actions available are Do Nothing Do not take any actions Relay Output A Relay Output B Current Output A Current Output B Current Output C Once an output source has been selected an alarm action can be selected on either the or Relay Outputs screens For further information on these screens see these respective sections As previously stated the System Status tab displays the alarms from the System tab and shows whether or not the alarms are currently in an active state System Status Tab To access the information on the Mode Fault Alarm Setup System Status tab using only the remote transmitter keypad see Figure A 4 Thermo EZ Cal II Mode Fault Alarm Setup a File View Functions Help mw o e Mode Fault Alarm Setup System ESystem Status Application 1 Application 2 Application 3 Application 4 Hold Mode Active Alm No Fieldbus Comm Failed Alm No RBP Comm Failed Alm No Enable Sys Fault Alm No AO A Min Alm No AO 4 Fault Low Alm No AO A Max Alm No AO 4 Fault Hi Alm Nos AO 8 Min Alm No AO B Fault Low Alm Io gt AO B Max Alm N
19. 27 wg Ele EZ Cal Il ac Detector 1 t Detector 2 ee s Start Calibrate DEL Submit Click Start Calibrate to start Calibration Click Freeze Count after Raw Min Value is stable Enter New Min Value then Click Submit Click Next to Calibrate Next Point Comm Status Ok Port Open 010 210 064 099 5002 TX 499 458 1 23 2014 3 54 37 PM Figure 4 35 Input Calibration Minimum Point 4 Click Start Calibrate to begin calibration 5 Once the raw minimum value stabilizes click Freeze Count to capture the data 6 Enter the new minimum value If the data captured as the raw minimum was 3 98 mA but it should be reading 4 mA enter 4 in the Enter new Min Value textbox a If there is a problem with the data the user has the option to abort the calibration by clicking the Abort CAL button and can return to the previous screen by pressing the Back button b To recalculate the point click Start Calibrate before clicking the Submit button c Ifthe point data is satisfactory click Submit to save and Next to move to the next point Ina 2 point calibration the next screen will calibrate the maximum values Ina 3 point calibration the next screen will calibrate the mid point values Submit that information and click the Next button to proceed to the maximum point value screen 7 Follow steps 4 6 to calibrate the remaining point s 4 58 LevelPRO User Manual Thermo Scientific Operation
20. DIGITAL INPUT DIGITAL INPUT 1 CURRENT OUTPUT DIGITAL INPUT 2 MORE DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS Figure 7 Physical 1 0 Digital Input A 14 LevelPRO User Manual INVERT INPUT gt BACK EDIT MANUAL SETUP MANUAL VALUE gt MANUAL LIVE gt BACK gt CLOSE CONTACT ACTION gt ACTION DESTINATION gt BACK EDIT CONTACT ACTION OPEN CONTACT ACTION EDIT Disabled OPEN LIVE Do Nothi Do Nothi NONE DIAGNOSTICS STATUS gt PRESENT VALUE gt BACK EDIT LIVE OPEN Thermo Scientific PHYSICAL I O Thermo Scientific PHYSICAL I O CURRENT Vdc INPUT BACK DIGITAL INPUT CURRENT OUTPUT MORE EDIT NEXT CURRENT OUTPUT CURRENT OUTPUT A CURRENT OUTPUT B CURRENT OUTPUT C BACK NEXT PASSWORD VALIDATION USER PASSWORD ENTRY gt 0 DISPLAY PASSWORD MODE gt DISPLAY INVALID PASSWORD gt COUNT 0 EDIT NEXT Keypad Display Menu Tree of LevelPRO Gauges CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS NEXT CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALAR
21. Disabled Do Nothi BACK EDIT NEXT BACK EDIT NEXT Figure A 4 Mode Fault Alarm Setup Sheet 1 of 2 A 6 LevelPRO User Manual Thermo Scientific Mode Fault Alarm Setup Thermo Scientific Mode Fault Alarm Setup MODE FAULT 1 MODE FAULT 2 STATUS Keypad Display Menu Tree of LevelPRO Gauges Mode Fault Alarm Setup Mode Fault Alarm Setup MODE ACTIVE X RAY MODE FAULT 1 COMMUNICATIONS MODE FAULT 2 SYSTEMS SENSORS Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS Mode Fault Alarm Setup MODE FAULT 2 MODE FAULT 1 MODE FAULT 2 Figure A 4 Mode Fault Alarm Setup Sheet 2 MODE ACTIVE STD MODE ACTIVE ALM gt NO CAL MODE ACTIVE ALM gt NO HOLD MODE ACTIVE ALM gt NO BACK XRAY MODE ENGAGED ALM gt NO COMMUNICATIONS RBP COMM FAILED ALM gt NO IBP COMM FAILED ALM gt NO FIELDBUSCOMMFAILED ALM gt NO BACK SYSTEMS ENABLE SYS FAULT ALM gt NO TOTALIZE OVERRUN ALM gt NO CAL ABORTED ALM gt NO BACK SENSORS SENSOR OVER RANGE ALM gt NO SENSOR Under Range ALM gt NO AO HA AO A MIN ALM MIN MAX ALM gt NO LOW HIGH FAULT ALM AO tt A MAX ALM gt NO AO HA AO A FAULT LOW ALM MIN MAX ALM gt NO
22. Quick Setup The procedures described in this section assume you will access the menu items directly The minimum data needed to make a level measurement is listed below Detector Length Minimum Span Maximum Span Level Type Before the detector can convert the measured radiation value to a measurement of the process level in the vessel the amount of radiation arriving at the detector must be measured for at least two known levels of the process material tank empty and tank full Normally the standardization measurement is performed with the vessel empty process level at or below the bottom of the detector when the maximum amount of radiation reaches the detector The standardization value establishes a reference measurement point that can be easily repeated latter to maintain the calibration of the detector Once the standardization 0 and calibration 100 measurements are complete the detector uses these values to convert the measured radiation into an indication of the process level This level indication may be adequate for many applications Quick Setup Calibration br ati on There are up to ten calibration points that can be performed on the process The ten calibration points allow you to have calibration points in the region of interest and can accurately achieve a good level reading in that region Any buildup on the vessel walls can also be calibrated to achieve accurate level readings Remember
23. a decimal point and a dash allow the user to input data into the detector using the keypad The arrow keys allow the user to scroll through information on the screens Additionally the up and down arrow keys are used to adjust the display contrast The F1 F2 and F3 keys provide different functionalities based on the information on display Some of the functionalities include moving the user back to the previous screen moving the user forward to the next screen selecting a field for editing and submitting newly input information The menu screens organize data collected by the LevelPRO T detector into categories and subjects designed to help direct the user to the correct data The organization of the display menu screens is very similar to that of the EZ Cal II software Using the up and down arrows allows the user to scroll through the menu items on the display screen until reaching the desired category of information Pressing the F1 key will bring the user back to the previous screen while the F3 key will move the user to the next screen associated with the selected menu Note The and down arrows only scroll through menu items when viewing the menu screens The contrast control function is not available The edit screens allow the user to analyze data interact with the detector and take action Edit screens run in a read mode and a write mode Read mode displays data to the user The screen continues to display
24. as the measurement value increases above the set point value The alarm stays active until the measurement value again goes below the clear point If the clear point value is greater than the set point then the alarm is a Low alarm In this case the alarm is activated as the measurement value goes below the set point The alarm stays active until the measurement value again goes above the clear point In the high alarm depiction below the measurement rises above the set point and remains there longer than 10 seconds the time entered in the Action Delay sec textbox Therefore after 10 seconds the alarm is triggered and continues until the measurement drops below the clear point In the second instance the measurement does not rise above the set point for 10 seconds so the alarm is not triggered In the low alarm depiction the measurement drops below the set point and remains there longer than 10 seconds the time entered in the Action Delay sec textbox Therefore after 10 seconds the alarm is triggered and continues until the measurement rises above the clear point In the second instance the measurement does not drop below the set point for 10 seconds so no alarm occurs Thermo Scientific Operation Application Screens High Alarm set Point f 8 Measutement Clear Point 10 sec 10 sec Delay Alarm Low Alarm Clear _
25. can range from 1 second to 65 535 seconds 4 48 LevelPRO User Manual Thermo Scientific Operation Application Screens 4 Enter a calibration level value The units displayed are those associated with the primary level measurement in cal level 5 The following commands are available for the detector calibration process Start CAL Begin the calibration cycle Abort CAL Abort or reject the calibration cycle before cycle completion When the user terminates the calibration cycle the value of the calibration counts and the level stored in the detector remain unchanged Accept CAL Accept the calibration value once the cycle completes When the user accepts the calibration value the values of the calibration counts and the density at the time of acceptance are stored in the detector Reject CAL Reject the calibration value after completion of the calibration cycle If the user rejects the calibration the value of the calibration counts and the level stored in the detector are unchanged 6 The fields listed below are for display purposes only and are not configurable by the user Time Remaining sec Detector Average Count Calibration Reference Latest Calibration Temperature Point Data Tab The Point Data tab displays the minimum and maximum of the level measurement span the level of each calibrated point as well as the point s count rate and Breakpoint Table Thermo Scientific calibration standardiza
26. configurable from 0 to 4 4 In each instance where the unit inputs are set to Not Used then Measurement 1 will be used on the Measurement Data tab The General setup screen allows the user to read and modify parameters associated with the system The LevelPRO detector will be read and will write any of these parameters as requested by the user To access the information on Application General Setup tabs using only the remote transmitter keypad see Figure A 2 m ee Thermo EZ Cal II Application 1 ad File View Functions Help f X Application 1 Setup STD Gauge Calibration Action Measurement Data Process Alarm SourceType Hi Voltage Control Radioactive Source Serial Number Radioactive Source Tag Number Radioactive Source Assay Date MM YY Radioactive Source Activity mCi Isotope Half Life year Detector Data Counts Hold Mode Detector Data Counts Hold Value Total Background Counts Detector under range limit cps Detector over range limit cps Cascade total Raw Data Count cps Cascade total Filtered Data Count cps No Comm Port Open TX 0 RX 0 3 31 2014 3 20 03 PM Figure 4 26 Application Screen General Setup Tab 1 Selecta source type from the Source Type Hi Voltage Control dropdown e Cs137 Cesium 137 e Co60 Cobalt 60 e Am241 Americium 241 Beryllium e Other 2 The user has the option of entering the requested information into the following textboxes e Radio
27. cycle will abort G g e Ca ration Gauge calibration is used to linerarize a non linerarized vessel for level accuracy To access the information on Application Gauge Calibration tabs using only the remote transmitter keypad see Figure A 3 Thermo EZ Cal Application 1 a File View Functions Help Action Measurement Data Process Alarm CAL Sample Time sec 8 CAL Point i yl Start CAL Time Remaining sec CAL Ref from Latest _Abort CAL 3 Dector Avg Count CAL Temperature No Comm Port Open TX 0 RX 0 3 31 2014 3 24 36 PM Figure 4 28 Application Screen Gauge Calibration CAL Data Tab CAL Data Tab In a level application the only CAL Method available is Breakpoint Table 1 2 Choose the point to be calibrated using the CAL Point field Initially the only selection available is 1 Once Point 1 has been calibrated and accepted Point 2 will become available for selection from the dropdown The CAL Point field will allow the user to calibrate up to 10 points Note When a standardization cycle is run and accepted on a vessel that is not empty the system uses this data as Point 1 for calibration purposes The user will then have the option of recalibrating Point 1 or calibrating Point 2 3 Calibration counts are averaged over a user defined period of time Enter a time period in seconds in the CAL Sample Time sec textbox The time
28. deae 4 1 Com Com B RS232 etos recae tatem vetet etie dis o EUR 4 1 BrE NNI NER E m 4 3 EIE see aem URN E EIE MUN E UE E CE 4 3 USB cate IM NEN ME DEUM ES 4 4 4 4 EE te eee mere ner on 4 4 OY SE SPs WNL SEED E EIC E IMMER IE 4 5 ETE EE 4 6 4 9 tubo tuere uM 4 12 NETTES NITORE RERO SOOO 4 12 Vill LevelPRO User Manual Thermo Scientific ete ene wean ORIN M m MEC I EM 4 14 CORONAE HOD AM LS D sade 4 14 ELON LE RETI du DIT RE ER 4 16 FLOM AC AY RE EN okt 4 16 TENE YA ENE cd 4 16 Sac E aei mu io estt 4 17 Analog Current amp Voltage cds 4 17 NOME INE T 4 17 EM M MIL EE D 4 21 BIOS MMOL ena E a 4 23 LE MEE UE 4 26 4 26 oH 4 28 NC AE E 4 31 BEE LER I EDU UE CLIE EE 4 32 SITE EH 4 32 Peteco UD E UI II ELE 4 3
29. dynamic tracking from the Dynamic Tracking Enable dropdown a Enabling dynamic tracking ensures rapid smooth filtered counts in response to significant changes in the process level The dynamic tracking system contains a slow filter and a fast filter Initially filter data counts use the slow filter The fast filter uses a normal averaging time constant The difference between the data counts of the slow and fast filters are monitored constantly When the difference exceeds the dynamic tracking threshold percentage which has a default value of 5 3 of filtered counts dynamic tracking is activated The output then switches to the faster filter with the fast signal using the value of slow signal as a starting point After one fast filter time constant the difference of the slow and fast filters is calculated If the difference falls below the threshold value dynamic tracking is de activated and the output switches back to the slow filter with the slow signal using the value of fast signal as a starting point b When Disable is selected no action will be taken LevelPRO User Manual 4 33 Operation Detector Screens 3 In the Dynamic Tracking Time sec textbox enter a length of time in seconds to perform dynamic tracking 4 In the Dynamic Tracking Threshold 96 textbox enter the dynamic tracking threshold in a percentage 5 Choose whether to enable or disable the X ray hold function by using the X ray Threshold Enable dropdo
30. e Present Value This field displays the real time current status either Open or Close of the digital input e Status This field displays either Live or Manual depending on the operational mode selected 6 Click the Submit button to save the current selections Click Refresh to update the system with the new information Click the Cancel button to exit the screen 4 26 LevelPRO User Manual Thermo Scientific Current Outpu Thermo Scientific Operation Physical Inputs amp Outputs t An analog output represents a measurement value in a 4 20 mA signal to an external process Analog outputs can be mapped to one of the four measurements Measurement ID available for a selected detector Input ID To access the information on the Digital Input tabs using only the remote transmitter rum see Figure A 8 Note Fach input ID Detectors 1 4 has four associated measurement IDs Measurements 1 4 The analog output provides the user with additional process information from the detector such as pressure and density in the form of an analog signal There is one current output on the main board labeled 4 20 Out A The two current outputs on the ISIO board are labeled 4 20 Out and 4 20 Out C In the EZ Cal II software select Current Output from the menu tree on the left to bring up the tabs containing the current output screens E Note Unless otherwise noted the information provided about the Current Output sc
31. each Cal Point must be higher level than the previous Cal Point xiv L evelPRO User Manual Thermo Scientific Introduction Thermo Scientific Chapter 1 Product Overview Note This manual provides user instructions for the LevelPRO and LevelPRO T detectors For the purposes of this manual LevelPRO will refer to the complete family of detectors unless otherwise specified Thermo Scientific designed the family of LevelPRO measurement systems to provide reliable accurate level measurements for a wide variety of challenging applications The level detector which mounts to the outside of the process vessel never contacts the process material and can measure the process level in any vessel Fach detector can convert the basic level measurement into a variety of output values as appropriate for specific applications The system consists of up to two basic elements the source head which contains the radioisotope source the detector which converts the incident radiation to a useable electronic signal optional transmitter which translates the detector s signal in to a Level value and displays the level value The radioisotope source emits gamma radiation which passes through the vessel wall and corresponding to the amount of radiation arriving at the detector The detector then measures the level of arriving radiation to determine the level of the process material The amount of radiation that reaches the detector varies inversely with t
32. either Acccept Cal or Reject Cal Click the Next button to advance through screens of level point data collected during the detector calibration 9 Save the file to the computer or save the file to the computer and download it to the LevelPRO detector Note To exit the Setup Wizard without saving the input data click the Cancel button Detector 1 has now been successfully set up for a level application Once the data has been saved click the Home button to return to the first screen of the Setup Wizard Once Detector 1 has been configured for a level application and saved there are additional parameters that can be programmed from the EZ Cal II software See the section regarding Application for further information Thermo Scientific Chapter 4 Operation Communication with the LevelPRO detectors is via an RS232 single drop serial port Commu ni cati on an RS485 multi drop serial port a USB cable or an Ethernet cable from a PC running Setup EZ Cal II software Once the detector is set up the primary measurement level can be viewed on the display and on the EZ Cal II software To communicate with the detector from a PC the PC must be running the Thermo Scientific EZ Cal II software To access the Communication Setup screens using only the detector display see Figure A 1 Com A Com B The serial port on a PC can connect directly to the detector s RS232 serial port Com Com 85232 To configure the
33. expected minimum analog input value provided by the user during calibration e 2 mA Mid Value This field displays the expected midpoint analog input value in a three point calibration provided by the user during calibration e 3 mA Max Value This field displays the expected maximum analog input value provided by the user during calibration e 1 Raw Min Value This field displays the measured minimum value read from the device e 2 Raw Mid Value This field displays the measured midpoint value read from the device e 3 Raw Max Value This field displays the measured maximum value read from the device e Calibration Points This field displays the number of points the current information used to calibrate the current input e Status This field displays Live or Manual depending on the operating mode selected as well as low and high alarm conditions All four of the current inputs can be calibrated using two or three calibration points The calibration process for the current inputs should be completed by selecting Calibration from the Functions menu or by clicking the fourth icon button the wrench Selecting either of these options will guide the user through the calibration process step by step For further information see Calibration LevelPRO User Manual 4 21 Operation Physical Inputs amp Outputs Voltage Tabs 10 access the information on the Voltage Input tabs using only the remote detector keypad see Fi
34. for any changes such as increased attenuation due to process material buildup on the vessel walls The detector can then adjust the calibration values based on the new standardization value The calibration values are adjusted automatically whenever a new standardization is performed Thus it is not necessary to repeat the calibration measurements Thermo Scientific Operation Application Screens ee Thermo EZ Cal II Application 1 ad File View Functions Help B Application 1 Setup STD Gauge Calibration Action Measurement Data Process Alarm Standardization On Empty STD Sample Time sec 8 STD Level Value gcc Start STD Time Remaining sec 0 Last STD Date Time 0 Detector Avg Count 0 Last STD Count 0 Refresh No Comm Port Open TX 0 RX 0 3 31 2014 3 21 58 PM Figure 4 27 Application Screen Standardization Tab 1 Select a condition from the Standardization On dropdown e Empty e Not Empty 2 Standardization counts are averaged over a user defined period of time Enter a time period in seconds in the STD Sample Time sec textbox The time can range from 1 second to 65 535 seconds 3 When the Standardization On field is set as Not Empty the STD Level Value textbox becomes available to the user Enter a standardization level value The units displayed are those associated with the primary level measurement 4 The following commands are available
35. for the standardization e Start STD Begin the standardization cycle e Abort STD Abort or reject the standardization cycle before cycle completion When the user terminates the standardization cycle the value of the standardization counts and the standardization date and time stored in the detector remain unchanged e Accept STD Accept the standardization value after the cycle completes When the user accepts the standardization value the date time and value of the standardization counts at the time of acceptance are stored in the detector e Reject STD Reject the standardization value after completion of the standardization cycle If the user rejects the standardization the value of the standardization counts and the standardization date and time stored in the detector are unchanged Thermo Scientific LevelPRO User Manual 4 47 Operation Application Screens 5 The sample time will count down in the Time Remaining sec field 6 When the sample time ends the result of the standardization will be displayed in the Detector Avg Count textbox 7 The Last STD Date Time and Last STD Count fields will autopopulate with information from the last accepted standardization 8 Click the Accept STD button to accept the standardization or the Reject STD button to reject the standardization and run a new sample Note The high voltage must be stable during the standardization cycle If the high voltage is unstable the
36. keypad see Figure A 10 Thermo EZ Cal I Applications a File View BR 27 wg EE EZ Cal Il Communication Setup System Control A System Status Mode Fault Alarm Setup Functions Help Application 1 Application 2 amv P Commands El Physical 1 0 ge Application 2 iJ Application 3 tJ Application 4 Figure 4 23 Application Configuration Screen Thermo Scientific Application Type Level Type Density Type Oilfield Unit Select Detector Detector 1 Length Unit Detector 1 Length Application 3 Application Type Level Type Density Type Oilfield Unit Select Detector Detector 3 Length Unit Detector 3 Length Level E General Density English Application Level Density Type Oilfield Unit Select Detector Detector Length Unit Detector Length Application 4 Application Type Level Type Density Type Oilfield Unit Select Detector Detector Length Unit Detector 4 Length Refresh General Density English Dete 2 General Level 0 ibm gt MoComm Port Open 0 0 3 31 2014 2 42 39 PM LevelPRO User Manual 4 41 Operation Application Application Screens Setup Tabs Level Setup 4 42 LevelPRO User Manual The Level Setup tab provides the user with a way to configure the primary measurement This can also be accomplished by using the Setup Wizard The Setup Wizard can be accessed th
37. level In these conditions it is desirable to use a much longer sampling time more in the order of 600 to 900 seconds STD Level Enter the standardized level of process in the vessel Click the Next button to view the Remaining Time Screen Thermo Scientific Thermo Scientific Startup amp the Setup Wizard The Setup Wizard Thermo EZ Cal II Wizard Standardization File View Functions me 5 Ig EL EZ Cal ll Setup Wizard Communication Setup System Control um iV System Status Welcome to the Wizard a Maode Fault Alarm Setup P Commands Time Remaining sec Last STD Date Time 90 00 00 00 00 00 Last STD Count Comm Status Ok Port Open 010 210 064 099 5002 TX 647 Ra 587 1 23 2014 4 47 30 PM Figure 3 16 Remaining Time This screen provides the user with a countdown of the time remaining standardization time as well as the date time and standardization count when the last standardization was performed When the standardization time ends the result of the standardization will be displayed in the Detector Avg Count textbox Click the Accept STD button to accept the standardization or the Reject STD button to reject the standardization and run a new standardization 2 Once the standardization parameters have been completed click the Next button to finish standardization 3 Save the file if desired and click the Next button once more to reach the Wizard T
38. tab using only the remote transmitter keypad see Figure A 2 Figure A 3 and Figure A 10 6B Thermo EZ Cal II Detector 1 ad File View Functions 5 x 8 e Detector 1 Setup Count Current Input RTD Input Status Diagnosis Last Hi Voltage 0 Control Last HV Control Time Constant Last CPLD Window Count Last Hi Voltage 0 Step Last Board Temp C Min CPLD Channel 1 Window Count Please Note Change these parameters may cause system unstable Force Hi Voltage 0 Hold Value CALISTD Control Status Force Hi Voltage 1 Hold Value o CAL STD Time Hi Voltage 0 Value Hi Voltage 1 Value Density Time Constant sec iz _ Dynamic Tracking Time Sec 16 Dynamic Tracking Enable Enable Dynamic Tracking Threshold LL 0074 X ray Threshold Enable Disable Safeguard Threshold PO X ray Threshold Min Hold Time sec Do How Tec Combi X ray Threshold Max Hold Time sec 7 _ Refresh Password Mode ENGINEERS Comm Status Sending Port Open 010 210 064 099 5002 901 RX 791 1 23 2014 5 01 59 PM Figure 4 17 Detector Setup Tab Many of the fields on the Detector Setup tab provide the user with the ability to set up the detector parameters based on application specific requirements 1 2 Enter the time constant in seconds in the Time Constant sec textbox Choose whether to enable or disable
39. the Parity dropdown 5 Choose the appropriate number of data bits either 7 or 8 6 Select 1 1 5 or 2 stop bits For most communications 1 stop bit should be appropriate 7 Port Mode a For Com A select from RS232 RS232 with RTS CTS and UART Logic Level b For Com select fromRS232 RS232 with RTS CTS 2 Wire RS485 and 4 Wire RS485 8 Indicate ASCII or RTU as the proper Modbus Protocol 9 Select the Floating Format either Normal or Reversed This selection determines the order in which bytes and words will be sent 10 The Rx Count Tx Count and Error Count fields will auto populate 11 After selecting the appropriate parameters click Submit to save the data Refresh to update the data throughout or Cancel to exit Communication Setup without saving 12 Repeat steps 1 11 to configure the Com B port if desired 4 2 LevelPRO User Manual Thermo Scientific Thermo Scientific RS485 Ethernet Operation Communication Setup To communicate with multiple detectors via RS485 party line each unit must be assigned a unique unit identification number so it can be addressed individually By default all detectors are assigned unit number one 1 1 Note Connecting a PC serial port COM to the RS485 port on the detector gt requires an RS485 RS232 converter To assign a unique unit number to each detector you must be able to communicate with each one individually Disconnect each detector from
40. the remote transmitter keypad see Figure A 6 The current inputs can operate in Live mode or Manual mode In the Manual mode the user may enter a value in the Manual Value EU textbox In Live mode the user does not have this option Once a value in engineering units have been entered into the Manual Value EU field the EZ Cal software will convert that value into milliamps and display that value in the Present Value field 1 Choose the type of input from the selections in the dropdown list e Not Used e Temperature Used for Density e Pressure Used for Level e Flow Used for Density e Density Used for Level Based on the input type selected the fields available for configuration and the information contained in the dropdown lists may change The following tables provide the units available for selection based on the various type of input Table 4 1 Temperature Input Engineering Unit Display Description Degree Celsius F Degree Fahrenheit Thermo Scientific LevelPRO User Manual 4 19 Operation Physical Inputs amp Outputs 4 20 LevelPRO User Manual Table 4 2 Pressure Input Engineering Unit Display Description PSI_G Pounds per square inch detector KPA G Kilopascal BAR G Bar PASCAL G Pascal Table 4 3 Flow Input Display Description US Gallon seconds UK Gallon Minutes Cubic cm Hours Cubic meter Days Cubic inch Weeks Cubic feet Months Cubic yard Years Custom Units Table 4 4 De
41. 2 Detector Ts T NER A 4 34 OO AUB 4 34 xci iode testa LLL NEN tet ary eerie 4 35 WOU Ez o PRENE EEEE SEE EE ICM DRE 4 36 rele Ud aA pO 4 37 EUM IEEE 4 36 Dagio 4 39 ADDICION uU EIE 4 40 RT S ELT 4 40 PIG AMO cecus 4 41 DEBIDO coetui iot Sepe p dM En RUM I dI UM cance te 4 41 EBD eL UL IEEE i 4 41 Additional Measurement Setup 4 43 b BU 4 44 Appendix A LevelPRO User Manual XS IRIS TRU IPAS ITIN a O 4 45 Using as a Default Calibration odit tote s bete teta 4 45 Detector ail QUOI di dox eate a CU SES av cage 4 47 Sip MEE NE 4 47 Point Data Tab Breakpoint Table e ina Etat tto te Editus 4 48 PUGH Ol N Nc DIL b Ne 4 49 JUST ES UST LETS E B chelate 4 49 4 50 PERS LOW tata EU cre ees 4 51 ZA TIRES CGE ONE 4 52 4 56 CINTA ON A S oeste LN 4 59 Keypad Display Menu Tree of LevelPRO Detectors A 1 Thermo Scientific Safety Considerations Safety Information amp Guidelines All persons installing using or maintaining this equipment must read and understand the information contained in this section Failure to follow appropriate
42. 41 BACK NEXT UNIT FLOW VOLUME UNIT E US GALLO FLOW TIME UNIT gt Seconds BACK EDIT NEXT UNIT DENSITY UNIT gt g cc TEMPERATURE UNIT gt DegF PRESSURE UNIT 3 BAR G BACK EDIT NEXT TEMP COMP SETTING TEMPERATURE at 4mA gt degC 4 000000 TEMPERATURE at 20mA gt degC 20 00000 BACK EDIT NEXT TEMP COMP SETTING Temp Comp Coeff gt A eq1 0 000000 gt B 1 0 000000 gt C 1 0 000000 gt D 1 0 000000 BACK EDIT NEXT Additional Measurement MATERIAL TYPE gt Slurry MEASUREMENT TYPE UNIT 2 Proppant g cc 3 Proppant g cc 4 Proppant g cc BACK EDIT NEXT Additional Measurement DECIMAL PLACES MEA 2 2 DECIMAL PLACES MEA 3 2 DECIMAL PLACES MEA 4 gt 2 BACK NEXT STANDARDIZATION BACK START STD CAL DENS POINT DATA CAL DENS POINT 1 gt 3 000000 CAL REF POINT 1 gt 1 003527 COUNT RATE POINT 1 gt 1138 000 BACK EDIT NEXT UNIT MASS FLOW UNITS MASS gt Pounds MASS FLOW UNITS TIME gt Seconds BACK EDIT NEXT UNIT VELOCITY UNIT gt ft s BULK SOLIDS FLOW UNIT gt Ib cu ft BLUK DENSITY VALUE gt 125 0000 BACK EDIT NEXT TEMP COMP SETTING Temp Comp Poly eq1 gt User Def Temp Comp Poly eq2 gt User Def BACK EDIT NEXT TEMP COMP SETTING Temp Comp Coeff gt 2 2 2 0 000000 0 000000 0 000000 EDIT NEXT Thermo Scientific DENS MEASURE S
43. 88 gt 26 60043 DIAGNOSIS Nal TEMPERATURE HIGH VOLTAGE HV MAIN BOARD DIAGNOSIS Nal TEMPERATURE HIGH VOLTAGE HV MAIN BOARD BACK NEXT BACK NEXT HIGH VOLTAGE HV HV CONTROL TC SEC gt 4 LAST HI VOLTAGE 0 HV MONITOR VOLTAGE 0 gt CONTROL 650 0000 gt 3 326960 gt STEP 0 800000 HV MONITOR VOLTAGE 1 STABLE HI VOLTAGE 0 gt 2 080314 gt STEP 0 800000 BACK NEXT BACK NEXT HIGH VOLTAGE HV HIGH VOLTAGE HV LAST HV CONTROL TC gt MIN CPLD 1 WINDOW COUNT 200 MAIN BOARD MAIN Err STATUS gt Sys None Syslnit None gt RUNTIME None BACK EDIT NEXT Figure A 3 System Status Sheet 2 HIGH VOLTAGE HV HV 0 VOLT AUTO CONTROL gt HV 1 VOLT AUTO CONTROL gt BACK LevelPRO User Manual 653 0000 0 000000 NEXT A 5 Keypad Display Menu Tree of LevelPRO Gauges MAIN MENU COMMUNICATION SETUP SYSTEM CONTROL SYSTEM STATUS Mode Fault Alarm Setup MORE Mode Fault Alarm Setup Mode Fault Alarm Setup MODE ACTIVE MODE ACTIVE MODE ACTIVE STD MODE ACTIVE ALM STD ACTION MODE FAULT 1 X RAY gt Disabled gt Do Nothi MODE FAULT 2 COMMUNICATIONS CAL MODE ACTIVE ALM CAL ACTION STATUS SYSTEMS gt Disabled gt Do Nothi SENSORS HOLD MODE ACTIVE ALM HOLD ACTION gt Disabled gt Do Nothi BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS XRAY MODE ENGAGED ALM X RAY ACTION SYSTEMS gt Disa
44. CAL Level CAL Paint Time Remaining sec No Comm Port Open TA 0 0 3 31 2014 2 00 55 PM Figure 3 18 Calibration Remaining Time amp Average Counts Thermo Scientific LevelPRO User Manual 3 19 Startup amp the Setup Wizard The Setup Wizard 3 20 LevelPRO User Manual Thermo EZ Cal II Wizard Gauge Calibration File View Functions Help B 0 ww 8 EE EZ Cal Il Setup Wizard Communication Setup A System Status Made Fault Alarm Setup ee Commands i Physical 1 0 bed Cument Vde Input CAL STD Ratio z Application 2 A o Application 3 Comm Status Ok Port Open 010 210 064 099 5002 TX 676 RA 611 1 23 2014 4 51 38 PM Figure 3 19 Calibration Point Data Screens 3 Enter the calibrated level in the CAL Level textbox and choose which calibration point to use from the CAL Point dropdown After point 1 is calibrated this dropdown list will give the user the option of selecting 1 or 2 points and so on Up to 10 points can be configured 4 Click Start CAL to begin the detector calibration 5 The Time Remaining sec indicator will count down the remaining sample time Should there be a need to stop the calibration before completion click the Abort CAL button 6 Once the calibration is complete the Detector Avg Count CAL Temperature and CAL Ref from Latest textboxes will auto populate with information gathered during the calibration 7 Click to
45. Com and ports select Communication Setup from the EZ Cal II menu tree F Thermo EZ Cal I NGN Communication Setup 43 File View Functions me wig Ela EZ Cal Il System Control A System Status Mode Fault Alarm Setup Port Mode Enabled ae Commands 1 El Physical 1 0 Unit ID Baudrate se o Data Bits 8 3 Detector 1 Stop Bits n tw Detector 2 Port Mode RS23003 1 gt LX Detector 3 R5232 Detector 4 Modbus Protocol RTU lication App Floating Format Mormal m Rx Count Comm Status Port Open 010 210 064 099 5002 TX 701 RX 632 1 23 2014 4 53 44 PM Figure 4 1 Communication Setup Com A Com B Thermo Scientific LevelPRO User Manual 4 1 Operation Communication Setup The default communication settings for the RS232 Com A and Com B ports of the detector and for the Thermo Scientific EZ Cal II are Port Mode Disabled Unit ID 1 Baud Rate 9600 Parity None Data Bits 8 Stop Bits 1 Modbus Protocol Floating Format Normal 1 Enable or disable the selected port 2 When configuring an RS485 port assign a unit identification number between 1 and 32 3 Select the appropriate baud rate from the dropdown list The dropdown contains options for 9600 19200 38400 57600 and 115200 The higher the baud rate the faster the data transfer 4 Select Even Odd or None from
46. E 9600 PARITY None DATA BITS 8 STOP BITS 1 BACK EDIT NEXT Com B SETTING PORT MODE Enabled UNIT ID 1 BAUD RATE 9600 PARITY None DATA BITS 8 STOP BITS 1 BACK EDIT NEXT Ethernet Setting IP ADDRESS gt 010 210 064 096 ETHERNET IP GATEWAY gt 010 210 054 001 BACK EDIT NEXT Com A SETTING PORT MODE RS232 MODBUS RTU FLOAT FRMT NORMAL RX COUNT 624 TX COUNT 624 ERROR COUNT 0 BACK EDIT Com B SETTING PORT MODE RS232 MODBUS PRTL RTU FLOAT FRMT NORMAL RX COUNT 624 TX COUNT 624 ERROR COUNT 0 BACK EDIT Ethernet Setting ETHERNET MAC ADDRESS gt 0050C24DF19A ETHERNET SUBNET MASK gt 255 255 254 000 BACK EDIT NEXT Figure A 1 Communication Setup Thermo Scientific PORT MODE Ethernet Setting Disabled ENCAPS PORT 5002 IP PORT NUM 502 MODBUS PRTL FLOAT FRMT Normal BACK EDIT LevelPRO User Manual A 1 Keypad Display Menu Tree of LevelPRO Gauges MAIN MENU SYSTEM CONTROL SYSTEM CONFIGURATION DATE TIME SETTING COMMUNICATION SETUP SYSTEM CONTROL CONFIGURATION DATE DISPLAY FORMAT SYSTEM STATUS PASSWORD ENTRY DATE TIME SETTING gt MM DD YY Mode Fault Alarm Setup DETECTOR CONFIG SYSTEM SETTING SYS DATE 10 30 13 MORE GENERAL SYS TIME 08 39 04 BACK EDIT NEXT SYSTEM CONFIGURATION SYSTEM SETTING DISPLAY SETTING LCD SCROLL TIME SEC gt INTERGRATE 10 DATE TIME SETTING DISPLAY SETTING gt REMOTE 0 SYSTEM SETTING SYSTEM START REMOT
47. E LCD SCREEN CONTRAST 20 TIMEOUT SEC 300 BACK EDIT NEXT SYSTEM SETTING SYSTEM START WARM START ENTER CODE TO PERFORM DISPLAY SETTING WARM START WARM START SYSTEM START COLD START gt WARM BACK EDIT START SYSTEM START COLD START ENTER CODE TO PERFORM WARM START COLD START COLD START gt COLD BACK EDIT START SYSTEM CONTROL PASSWORD ENTRY PASSWORD VALIDATION PASSWORD VALIDATION PASSWORD VALIDATION USER PASSWORD ENTRY ENGINEER MODE COUNT COM A PASSWORD MODE CONFIGURATION gt 0 gt 7 gt DISPLAY PASSWORD ENTRY PASSWORD VALIDATION DISPLAY PASSWORD MODE TECHNICIAL MODE COUNT COM B PASSWORD MODE DETECTOR CONFIG PASSWORD SETUP gt DISPLAY gt 0 gt DISPLAY GENERAL INVALID PASSWORD OPERATOR MODE COUNT Ethernet PASSWORD MODE COUNT 0 gt 0 gt DISPLAY BACK NEXT PASSWORD VALIDATION USB PASSWORD MODE gt DISPLAY SMART PASSWORD MODE gt DISPLAY CURRENT PASSWORD MODE gt DISPLAY BACK NEXT PASSWORD ENTRY PASSWORD SETUP ENGINEER PASSWORD PASSWORD ENGINEER gt 0 PASSWORD VALIDATION TECHNICIAN CHANGE TIMES PASSWORD SETUP OPERATOR gt 0 MODE COUNT gt 0 EDIT PASSWORD SETUP TECHNICIAN PASSOWRD PASSWORD ENGINEER gt 0 TECHNICIAN CHANGE TIMES OPERATOR gt 0 MODE COUNT gt 0 EDIT PASSWORD SETUP OPERATOR PASSWORD PASSWORD ENGINEER gt TECHNICIAN CHANGE TIMES OPERATOR gt MODE COUNT gt BACK EDIT Figur
48. ETUP SETUP STANDARDIZATION GAUGE CALIBRATION DETECTOR MEASUREMENT DATA TOTALS MORE GAUGE CALIBRATION CAL DATA POINT DATA Keypad Display Menu Tree of LevelPRO Gauges GAUGE CALIBRATION DENSITY CAL METHOD gt Polynomi CAL SAMPLE TIME SEC gt 120 BACK EDIT NEXT GAUGE CALIBRATION CAL DENSITY gt 0 000000 CAL POINT gt BACK EDIT NEXT GAUGE CALIBRATION BACK START CAL GAUGE CALIBRATION POINT DATA CAL DENS POINT DATA CAL DENS POINT DATA CAL DENS POINT 1 COUNT RATE POINT 1 POLYNOMIAL gt 0 000000 gt 0 000000 CAL DATA BREAKPOINT TABLE CAL REF POINT 1 LAST STD COUNT POINT DATA LAST STANDARDIZATION gt 0 000000 gt 0 000000 COUNT RATE POINT 1 LAST STD DATE TIME gt 0 000000 gt 00 00 00 00 00 00 BACK EDIT NEXT BACK NEXT CAL DENS POINT DATA LAST STD COUNT CAL DENS POINT DATA Slope Correction Factor gt 1 000000 gt 0 000000 Calculate Slope Corre ction Factor gt NO BACK EDIT NEXT BACK EDIT NEXT POINT DATA CAL DENS POINT DATA CAL DENS POINT DATA DENS BREAKPOINT COUNT RATE POINT 1 POLYNOMIAL 1 0 000000 gt 0 000000 BREAKPOINT TABLE 22 0 000000 LAST STD COUNT LAST STANDARDIZATION 23 0 000000 gt 0 000000 4 0 000000 LAST STD DATE TIME 5 0 000000 gt 00 00 00 00 00 00 BACK EDIT NEXT BACK NEXT POINT DATA POLYNOMIAL BREAKPOINT TABLE CAL DENS POINT DATA LAST STD COUNT gt 0 000000 BACK EDIT NEXT CAL DENS POINT DATA LAST STD COUNT
49. Figure 4 2 Communication Setup Ethernet 1 Enable or Disable the Ethernet port 2 Configure the Ethernet IP address Subnet Mask and Ethernet IP Gateway 3 For Modbus using TCP IP enter the Modbus encapsulated port number and IP port number in the indicated textboxes LevelPRO User Manual 4 3 Operation system Control 4 Select the Floating Format either Normal or Reversed This selection determines the order in which bytes and words will be sent 5 The MAC address should only be configured or changed by Thermo Scientific technical support personnel Note For help in establishing the correct information to input onto this screen please see your system administrator Once all information has been entered click Submit to save the data Refresh to update the data throughout or Cancel to exit Communication Setup without saving USB Po rt The Main CPU PCA includes a USB port which allows the user to connect to the system using a type A Male to Mini 5 pin Male USB cable Operators should ensure the area is non hazardous before connecting or disconnecting the USB cable The options under the System Control menu tree in EZ Cal are not identical to the System Co ntrol options available in the transmitter display screens of the LevelPRO T detectors This section covers the EZ Cal II System Control screen For the complete menu tree of the LevelPRO T remote unit see Figure A 2 From the EZ Cal II menu tree selec
50. LICATION SELECT SELECT TYPE OF APP X DENSITY BACK EDIT NEXT SOURCE SETTING SOURCE HEAD 5201 sou ISOTOPE Cs137 MATERIAL TYPE Slurry BACK EDIT NEXT MEASUREMENT UNITS SOLUTION TYPE Suc 0 10 PIPE UNIT in PIPE INSIDE DIAMETER 10 00000 BACK EDIT NEXT INPUT CONFIGURATION DYNAMIC TRACKING DYNAMIC TRACKING gt ENABLE Enabled TIME SEC 16 DYNAMIC TRACKING THRESHOLD gt 5 300000 BACK EDIT NEXT X RAY X RAY THRESHOLD ENABLE gt Disabled X RAY SAFEGUARD THRESHOLD gt 0 200000 BACK EDIT NEXT TIME DENSITY TIME CONSTANT gt SEC 128 FLOW TIME CONSTANT gt SEC 1 BACK EDIT NEXT DENSITY APP SUBTYPE SELECT DENISTY APP SUBTYPE gt GENERAL BACK EDIT NEXT GRAVITY ATTENUATION DENSITY g cc gt CARRIER 1 000000 SOLID 2 650000 ATTENUATION cm2 g gt CARRIER 0 086000 SOLID 0 077000 BACK EDIT NEXT POLY COEFS SOLUTION POLY A COEFF gt 1 000000 SOLUTION POLY B COEFF gt 1 000000 BACK EDIT NEXT INPUT CONFIGURATION DENISTY INPUT gt Not Used TEMPERATURE INPUT gt Not Used BACK EDIT NEXT Keypad Display Menu Tree of LevelPRO Gauges X RAY X RAY THRESHOLD MIN HOLD TIME gt 20 X RAY THRESHOLD MAX HOLD TIME gt 300 BACK EDIT NEXT MEASUREMENT UNITS PRIMARY MEASUREMENT gt Density DENSITY UNIT PRIMARY gt g cc DECIMAL PLACE MEA 1 gt 2 BACK EDIT NEXT POLY COEF
51. M ACTION CALIBRATE DIAGNOSTICS NEXT CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS NEXT CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS NEXT CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS NEXT PASSWORD VALIDATION ENGINEER MODE COUNT gt 7 TECHNICIAL MODE COUNT gt 0 OPERATOR MODE COUNT gt 0 EDIT NEXT CURRENT OUTPUT A MEASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS NEXT Figure 8 Physical 1 0 Current Output MEASUREMENT SOURCE INPUT ID gt NONE MEASUREMENT ID gt NONE BACK EDIT NEXT MODE AND HOLD MODE 5 NORMAL HOLD LIVE gt LIVE HOLD VALUE EU gt 0 000000 BACK EDIT RANGE SETTINGS MIN mA 4 000000 MAX mA 20 00000 Min Value Min mA gt 0 000000 Max Value Max mA gt 100 0000 BACK EDIT ALARM ACTION ALARM ACTION gt NONE BACK EDIT CALIBRATION MENUS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION CALIBRATION MENUS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION CALIBRATION MENUS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION PASSWORD VALIDATION COM A PASSWORD MODE gt DISPLAY COM B PASSWORD MODE gt DISPLAY Ethernet Password Mode gt DISPLAY BACK EDIT NEXT DIAGNOSTICS STATUS gt LIVE LIVE
52. NUAL SETUP DIAGNOSTICS STATUS LIVE LIVE VALUE EU RANGE SETUP gt 0 001465 CALIBRATE RAW VALUE MA DIAGNOSTICS gt 0 018 PresentValu 0 01685 BACK EDIT Figure 6 Physical 1 0 Current Vdc Inputs Sheet 4 Thermo Scientific PHYSICAL I O Thermo Scientific PHYSICAL I O mA 1 mA 2 Vdc 1 Vdc 2 DET 1 RTD 1 PASSWORD VALIDATION USER PASSWORD ENTRY gt 0 DISPLAY PASSWORD MODE gt DISPLAY INVALID PASSWORD gt COUNT 0 BACK EDIT NEXT Figure A 6 Physical 0 Current Vdc Inputs Sheet 5 Keypad Display Menu Tree of LevelPRO Gauges RTD 1 INPUT amp WIRE TYPE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS NEXT RTD 1 INPUT amp WIRE TYPE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS NEXT RTD 1 INPUT amp WIRE TYPE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS NEXT RTD 1 INPUT amp WIRE TYPE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS NEXT PASSWORD VALIDATION ENGINEER MODE COUNT gt 7 TECHNICIAL MODE COUNT gt 0 OPERATOR MODE COUNT gt 0 BACK EDIT NEXT RTD 1 INPUT amp WIRE TYPE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS NEXT INPUT SOURCE INPUT TYPE gt Temperat ENGINEER UNIT gt DegC FLOW TIME UNIT gt 3 Wire R BACK EDIT MANUAL SETUP MANUAL LIVE gt LIVE MANUAL EU VALUE gt 20 00000 BACK EDIT RANGE SETUP MIN degC gt 0 000000 MAX degC gt 100 0000
53. PT ensures there is no lag time in the system s response to significant changes in level When changes occur the DPT feature reduces the normal averaging time constant by a factor of eight ensuring a rapid smooth output response When the process stabilizes a longer time constant is applied to reduce the fluctuations inherent in radiation based measurements In this way process level changes are immediately reflected in the transmitter output while the effects of statistical variations in the radiation measurement are greatly reduced LevelPRO User Manual 1 5 Product Overview Function Multiple Readouts Extensive Alarms Output Signals Additional Documents 1 6 LevelPRO User Manual The LevelPRO detectors can provide a local readout of level parameters either by adding an optional local display to the LevelPRO or through the LCD display built into the transmitter of the LevelPRO T For those applications where it may be advantageous to display the level parameters in different units both types of display can accommodate up to four values Up to sixteen process alarms may be assigned in the system in addition to system fault alarms and warning alarms Any measurement can be assigned to the 4 20 mA current outputs or the measurement values can be sent to a remote terminal or host computer as serial data In addition to this guide the following documents must be read and understood by all persons installing using o
54. S SOLUTION POLY C COEFF gt 1 000000 SOLUTION POLY D COEFF gt 1 000000 BACK EDIT NEXT INPUT CONFIGURATION PRESSURE INPUT gt Not Used FLOW INPUT gt Not Used BACK EDIT NEXT LevelPRO User Manual A 17 Keypad Display Menu Tree of LevelPRO Gauges DETECTOR DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE Figure A 10 Detector Sheet 2 A 18 LevelPRO User Manual SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement BACK NEXT SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement BACK NEXT STANDARDIZATION ENTER STD LAST STANDARDIZATION STANDARDIZATION ENTER STD LAST STANDARDIZATION INPUT CONFIGURATION TEMP COMP SETTING TEMP INPUT SOURCE gt Not Used TEMPERATURE UNIT gt None TEMP HOLD CONSTANT 2 degC 32 00000 BACK EDIT NEXT TEMP COMP SETTING Reference Temperature 2 degC 20 00000 Temp Offset Correction gt 1 000000 USE TEMP COMP DURING 2 STD NO BACK EDIT NEXT Additional Measurement MEASUREMENT TYPE UNIT DECIMAL PLACES Additional Measurement MEASUREMENT TYPE UNIT DECIMAL PLACES STANDARDIZATION Standardization On gt Pipe Emp STD Sample Time Sec gt 120 STD DENSITY VALUE gt 0 000000 BACK EDIT NEXT CAL DENS POINT DATA COUNT RATE POINT 1 gt 1138 000 LAST STD COUNT gt 1134 000 LAST STD DATE TIME gt 10 28 13 12 07
55. Serial Ports 2 2 P Current Vde Input Main CPU Compile Date Time Jan 16 2014 091721 USB Ports 1 tome CPLD CPU Software Versi Det E P a Current Output re version 7 ectors z Relay Output CPLD CPU Board Version gt Ethernet Ports R r Main CPU Firmware Part Number 9 0700 003 1510 Boards D P0 LIAC ector ME RBP Firmware Version oo Detector 3 00 000 Analog Inputs 4 5 Detector 4 RBP Firmware Part Number Digital Inputs ers RBP Firmware Compile Date Time Pulse Inputs lo J gt Application 2 Power Supply Count None Current Outputs fee 9 Application 3 J gt Application 4 Fieldbus IO Type None 3 000 VR 3 005468 4 096 V Ref 4 102567 Auto Refresh Refresh 4 n Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 TX 725 RX 654 1 23 2014 4 55 13 PM Figure 4 4 System Status The system level information provides details related to the hardware version firmware version and the number of available peripherals in the detector The detector status gives details about firmware located in the The only action the user may take on this screen dictates how the data will be viewed 1 To capture new updated information click the Refresh button 2 To have the information constantly updating on the screen check the Auto Refresh checkbox 3 To exit the screen click the Cancel button The purpose of the mode fault
56. Specify an Isotope from the dropdown list e 137 e Co60 e Am241 e Other 3 Choose General Level or Cascade Level from the Level Type dropdown a If Cascade Level is selected as the Level Type the Select Cascade Level field will become operational i Choose Detector 1 Detector 1 and Detector 2 or Detector 1 Detector 2 and Detector 3 4 Enter the length and the unit of measure for Detector 1 a If Detector 1 and Detector 2 or Detector 1 Detector 2 and Detector 3 are selected in the Select Cascade Level dropdown the fields next to these detectors will become available 5 Select a unit of measure from the Level Unit dropdown The selection made on this tab will provide the unit information for the Action and Measurement Data tabs e 00 percentage e ft feet e in inch e yd yard e cm centimeter e m meter e Not Used 6 Next specify the level measurement span minimum and maximum 7 Finally indicate if Vapor Density Compensation will be used Thermo Scientific LevelPRO User Manual 4 43 Operation Application Screens Additional There are a total of four measurements available on a LevelPRO detector The detector t Set can convert the basic level measurement into a variety of output measurements easurement oetup appropriate for specific applications The purpose of providing additional measurements is to allow the user to configure a second third and forth measurement as appropr
57. TX 0 RX 0 3 31 2014 3 34 59 PM Figure 4 30 Application Screen Action Tab 1 Choose an operational mode from the Hold Live dropdown e Live e Hold If Hold is selected the Hold Value textbox becomes available to the user Enter a hold value for the measurement using the same units used in the measurement s configuration 2 The following fields utilize values from other processes These fields are not configurable by the user on this screen e Allocation Displays the type of measurement e Current Value Displays the current measurement value e Unit Displays the units associated with the measurement s configuration The Measurement Data tab displays the live measurement values and configured measurement units for Measurements 1 4 to allow for further analysis These fields are not configurable by the user To access the information on Application Measurement Data tabs using only the remote transmitter keypad see Figure A 3 Thermo Scientific Process Alarm Thermo Scientific Operation Application Screens B Thermo EZ Cal II Application 1 ad File View Functions Help Gauge Calibration Action f Measurement Data Measurement 1 Value Measurement Z2 Value Measurement 3 Value Measurement 4 Value Auto Refresh No Comm Port Open TX 0 RX 0 3 31 2014 3 35 30 PM Figure 4 31 Application Screen Measurement Data Tab The process alarms provi
58. Tab To access the information on the Mode Fault Alarm Setup System tab using only the remote transmitter keypad see Figure 4 ee Thermo EZ Cal II Mode Fault Alarm Setup ad File View Functions m o4 2 8 5 96 EZ Cal Il System Control 9 System Status B Mode Fault Alarm Setup Commands Help Mode Fault Alarm Setup System System Status Hold Mode Active Alm RBP Comm Failed Alm Fieldbus Comm Failed Alm Enable Sys Fault Alm D AO 4 Min Alm AO A Max Alm AO Min Alm poe AO B Max Alm E AO C Min Alm B AO C Max Alm AO A Fault Low Alm AO A Fault Hi Alm AO B Fault Low Alm AO Fault Hi Alm AO C Fault Low Alm AO C Fault Hi Alm Figure 4 6 Mode Fault Alarm Setup System Tab Alarms have three operational modes Application 1 Disable Hold Action RBP Action Disable Fieldbus Action Disable Sys Fault Action Disable AO 4 Min Action AO A Max Action Disable AO B Min Action AO Max Action Disable AO C Min Action AO C Max Action Disable AO A Fault Low Action AO A Fault Hi Action Disable AO Fault Low Action AO B Fault Hi Action Disable AO C Fault Low Action Disable v Fault Hi Action d No Comm Port Open TX 0 Application 2 Application 3 Application 4 il kd le i i i
59. VALUE EU gt 0 000000 PRESENT VALUE gt 4 0000 BACK EDIT LevelPRO User Manual MEASUREMENT SOURCE OUTPUT TYPE gt NONE SOURCE UNIT EU gt NONE BACK EDIT NEXT mA CALIBRATION 1 mA Min VALUE gt 4 000000 2 mA Mid VALUE gt 12 00000 3 mA Max VALUE gt 20 00000 BACK EDIT RAW CALIBRATION 1 RAW Min VALUE gt 4 000000 2 RAW Mid VALUE gt 12 00000 3 RAW Max VALUE gt 20 00000 BACK EDIT BEGIN CALIBRATON ENTER CAL POINT 3PointCa OR PRESS NEXT TO START CALIBRATION BACK EDIT NEXT PASSWORD VALIDATION USB PASSWORD MODE gt DISPLAY SMART PASSWORD MODE gt DISPLAY CURRENT PASSWORD MODE gt DISPLAY BACK EDIT NEXT A 15 Keypad Display Menu Tree of LevelPRO Gauges PHYSICAL I O CURRENT Vdc INPUT DIGITAL INPUT CURRENT OUTPUT MORE PHYSICAL I O PHYSICAL I O RELAY OUTPUT CONFIG SETUP RELAY OUTPUT HOLD SETUP PREV DIAGNOSTICS ALARM amp PROCESS DETECTORS amp TOTALS BACK NEXT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM amp PROCESS DETECTORS amp TOTALS BACK NEXT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM amp PROCESS DETECTORS amp TOTALS BACK NEXT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM amp PROCESS DETECTORS amp TOTALS BACK NEXT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM amp PROCESS DETECTORS amp TOTALS BACK NEXT Fig
60. VERSION 01 000a BACK EDIT NEXT Nal Nal FILTERED DATA gt COUNT 1135 Figure A 3 System Status Sheet 1 of 2 SYSTEM STATUS MAIN CPU FIRMWARE VERSION gt 01 000a MAIN CPU FIRMWARE PART NUMBER gt 9 0700 003 BACK NEXT PHYSICAL I O Fieldbus IO Type gt NONE ISIO BOARDS 0 PULSE INPUT 0 BACK EDIT NEXT DETECTOR COMPONENTS DAC OUTPUT 0 VOLT gt 4 567845 DAC OUTPUT 1 VOLT gt 0 000000 BATTERY VOLTAGE gt BACK 0 141935 NEXT EDIT SYSTEM amp SOFTWARE SYSTEM STATUS SUMMARY gt DYNAMIC CAL STD COUNT SEC gt 0 ANALOG INPUT RAW gt BACK 0 000716 NEXT EDIT PHYSICAL I O DETECTOR 1 POWER SUPPLY COUNT gt NONE BACK EDIT NEXT Thermo Scientific SYSTEM STATUS Thermo Scientific SYSTEM STATUS DIAGNOSIS Nal SYSTEM TEMPERATURE DETECTOR DIAGNOSIS HIGH VOLTAGE HV MAIN BOARD DIAGNOSIS Nal TEMPERATURE Keypad Display Menu Tree of LevelPRO Gauges Nal Nal COUNT OF Nal Nal TOP COUNT STABLE gt BASE gt 1 gt TOP LAST CPLD WINDOW gt DATA COUNT 1 gt CENTER BACK BACK CPU BOARD TEMP IBP BOARD TEMP CPU BOARD TEMP degC gt 29 50000 IBP BOARD TEMP degC LAST BOARD TEMP degC gt 30 92034 HIGH VOLTAGE HV MAIN BOARD 5 25 00000 IBP BOARD TEMP RTD RAW TEMP degC STABLE degC gt 232 34
61. abled ACTION gt Do Nothi DLAY SEC 0 SET POINT 0 000000 CLEAR POINT 0 000000 BACK EDIT NEXT ALARM 1 SETUP MEASUREMENT ID gt NONE UNITS gt NONE ALARM STATUS gt CLEAR BACK EDIT NEXT Thermo Scientific Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com
62. active Source Serial Number e Radioactive Source Tag Number e Radioactive Source Assay Date MM YY LevelPRO User Manual 4 45 Operation Application Screens 4 46 Standardization LevelPRO User Manual e Radioactive Source Activity mCi e Isotope Half Life years 3 The Detector Data Counts Hold Mode dropdown allows the user to operate in Live mode or Hold mode In the Hold mode the user may enter a value in the Detector Data Counts Hold Value textbox In Live mode the user does not have this option 4 The user has the option of entering values into the following textboxes e Total Background Counts e Detector under range limit cps e Detector over range limit cps e Total Raw Data Count cps e Total Filtered Data Count cps Standardization is defined as a process to correct minor errors caused by material buildup or wearing of the vessel walls This process also ensures confidence in the accuracy of the calibration curve The procedure is performed either with vessel empty or not empty The standardization measurement provides the detector with a standard configuration reference point During the standardization cycle the detector averages the detector signal The default cycle time lasts about two minutes This averaged detector signal provides a repeatable measurement of the signal produced in the standard configuration Once the standardization measurement is completed it can be repeated later to compensate
63. al II Detector 1 e ad File View Functions Help SEN 2 8 e E EZ ll Detector 1 icati Diagnosis System Status Is dee Mode Fault Alarm Set Input Type Not Used Present Value 0 15 C Engineering Unit Not Used d Min Value MinmA 0 ecd FlowTimeUnit MaxValuGMaxmA 0 f Curent Output Minimum mA 0 Live Value EU 0 Relay Output E i 2 Maximum 10 Raw Value mA 0 NE ector Detector 2 Manual Live Live Manual Value EU 0 3g Detector 3 Do m Detector 4 Calibration Point EA agam 1 mA Min Value 0 1 Raw Min Value 0 Application 2 2 mA Mid Value 0 2 Raw Mid Value 0 Application 3 Application 4 3mAMaxValue 0 3 Raw Max Value 0 Calibration Points 2 Point CAL Status Refresh 4 gt No Comm Port Open TX 0 RX 0 3 31 2014 2 40 17 PM Figure 4 19 Current Input Tab For information related to configuring these fields see Analog Current amp Voltage Inputs To access the information on the Detector Current Input tab using only the remote transmitter keypad see Figure A 6 4 36 L evelPRO User Manual Thermo Scientific RID Input Tab Thermo Scientific Operation Detector Screens The RTD Input tab is used primarily in density applications but is not applicable to level functions This tab however may be used as a display screen for level measurement applications
64. alarms is to detect change in the alarm status and drive the selected current or relay outputs based on the alarm action setup There are six Mode Fault Alarm tabs Note The Mode Fault Alarm Setup screens are organized slightly differently within the detector System and application alarm information are often together on the same display screen Reviewing the complete Mode Fault Alarm Setup map will aid in navigation of the keypad display The System tab shown in Figure 4 6 allows the user to configure system wide alarms The System Status tab shown in Figure 4 7 displays the alarms from the System screen and shows whether or not the alarms are currently in an active state The Application tabs 1 4 shown in Figure 4 8 allow the user to configure application specific alarms LevelPRO User Manual 4 7 Operation Mode Fault Alarm Setup 4 8 LevelPRO User Manual Alarms have three operational modes Disable The alarm is disabled and no alarm action is executed Enable The alarm is enabled The selected alarm action is executed based on the alarm set condition Inhibit The alarm is temporary disabled Another operation may change the mode of this alarm from Inhibit to Enable After selecting an operational mode the user may select an output source for the alarm action The actions available are Do Nothing Do not take any actions Relay Output A Relay Output B Current Output A C
65. alue Min mA CALIBRATE gt 4 000000 DIAGNOSTICS Max Value Max mA gt 20 00000 BACK EDIT DET 1 CALIBRATION POINTS INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION gt BEGIN CALIBRATION CALIBRATION POINTS 3PointCa BACK NEXT BACK EDIT CALIBRATION MENUS mA CALIBRATION 1 Min VALUE CALIBRATION POINTS gt mA CALIBRATION 2 mA Mid VALUE RAW CALIBRATION gt BEGIN CALIBRATION 3 mA Max VALUE gt 20 00000 NEXT BACK EDIT 4 000000 12 00000 BACK RAW CALIBRATION 1 RAW Min VALUE CALIBRATION POINTS gt 4 000000 EU CALIBRATION 2 RAW Mid VALUE RAW CALIBRATION gt 12 00000 BEGIN CALIBRATION 3 RAW Max VALUE gt 20 00000 NEXT BACK EDIT CALIBRATION MENUS BACK CALIBRATION MENUS BEGIN CALIBRATON CALIBRATION POINTS ENTER EU CALIBRATION CAL POINT RAW CALIBRATION OR BEGIN CALIBRATION PRESS NEXT TO START CALIBRATION BACK NEXT BACK EDIT NEXT 3PointCa PASSWORD VALIDATION PASSWORD VALIDATION PASSWORD VALIDATION ENGINEER MODE COUNT COM A PASSWORD MODE USB PASSWORD MODE gt 7 gt DISPLAY gt DISPLAY TECHNICIAL MODE COUNT COM B PASSWORD MODE SMART PASSWORD MODE gt 0 gt DISPLAY gt DISPLAY OPERATOR MODE COUNT Ethernet Password Mode CURRENT PASSWORD MODE gt 0 gt DISPLAY gt DISPLAY BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT DET 1 INPUT SOURCE MA
66. arm associated with the selected current output is triggered None Do not take any alarm action Set Output to minimum Sets the current output to the Min Current value Set Output to maximum Sets the current output to the Max Current value Set Output to fault low Sets the current output to the low value established by the Namur standard 3 8 mA Set Output to fault high Sets the current output to the high value established by the Namur standard 20 5 mA Hold Output at set value Sets the current output to the value designated in the Hold Value EU field Clear Hold value Sets the operational mode of the current output to Live Enter the HART ID in the appropriate textbox if a Hart Communication Protocol is connected to the detector This option is only available on the Current Output C tab Additional fields on these screens which are listed below are for display purposes only and are not configurable by the user Mode On the Current Output A tab this field always displays Normal at this time On the Current Output C tab this field displays whether the detector is connected to a Hart Communication Protocol Live Value EU This field displays the live calibrated value in engineering units in both Live and Manual modes Calibration Points This field displays the number of points the current information used to calibrate the current input 1 mA Min Value This field displays the expecte
67. ate and time of the LevelPRO system with that of the PC in use check the Use PC Date Time textbox 2 The LCD scroll time dictates the length of time information takes to scroll across the LCD screen If the system in use is an integrated system enter the desired scroll time in the Integrate Scroll Time sec textbox If the system in use is a remote system enter the desired scroll time in the Remote Scroll Time sec textbox 3 The LCD contrast can be adjusted on the Remote unit by adjusting the LCD Contrast value The value can range from 0 99 4 Click Submit to save Note At this time it is strongly recommended that configuration information be saved to your computer If the work has been completed off line connect to the level detector via one of the serial ports and upload the configuration file to the detector The System Status screen auto populates with information about the system status detector and diagnostics To access the information on the System Status screen using only the remote transmitter keypad see Figure A 3 Thermo Scientific Mode Fault Alarm Setup Thermo Scientific Operation system Status P Thermo EZ Cal II System Status bah a File View Functions Help F x 2 2 8 e eA System Control System E p ex Mode Fault Alarm Setup Last System Start Date Time 01 17 14 13 16 29 Relay Outputs 2 E Commands B P Physical 1 0 Main CPU Firmware Version 02 000
68. bit totalizer 3 i If totalizer 3 is in the enable state it will be placed in the inhibit state Enable totalizer 3 i If totalizer is in the inhibit state it will be placed in the enable state Zero totalizer 3 i Set the totalizer count to zero while the alarm is active The totalizer will start accumulating when the alarm condition clears Inhibit totalizer 4 LevelPRO User Manual 4 55 Operation Application Screens 4 56 Calibration LevelPRO User Manual i If totalizer 4 is in the enable state it will be placed in the inhibit state v Enable totalizer 4 i If totalizer 4 is in the inhibit state it will be placed in the enable state w Zero totalizer 4 i Set the totalizer count to zero while the alarm is active The totalizer will start accumulating when the alarm condition clears 5 Enter a set point value in the same units as the selected measurement in the Set Point textbox Enter a clear point value in the same units as the selected measurement in the Clear Point textbox 7 The following fields display values that are available to be used in other processes These fields are for display purposes and are not configurable by the user on this screen e Unit Displays the units of the selected measurement e Alarm Status Displays Set or Clear based on whether the alarm is active or not The LevelPRO detectors have the ability to calibrate all physical inputs and outputs To begin input o
69. bled gt Do Nothi SENSORS BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup COMMUNICATIONS ACTION MODE ACTIVE RBP COMM FAILED ALM gt Do Nothi X RAY gt Disabled IBP ACTION COMMUNICATIONS IBP COMM FAILED ALM gt Do Nothi SYSTEMS gt Disabled FIELDBUS ACTION SENSORS Fieldbus Comm Failed ALM gt Do Nothi gt Disabled BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup SYSTEMS SYSTEMS MODE ACTIVE ENABLE SYS FAULT ALM SYS FAULT ACTION X RAY gt Disabled gt Do Nothi COMMUNICATIONS TOTALIZE OVERRUN ALM TOTAL OVERRUN ACTION SYSTEMS gt Disabled gt Do Nothi SENSORS CAL ABORTED ALM CAL ABORTED ACTION gt Disabled gt Do Nothi BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup SENSORS SENSORS MODE ACTIVE X RAY SENSOR OVER RANGE ALM Sensor Over Range Action COMMUNICATIONS gt Disabled gt Do Nothi SYSTEMS SENSOR Under Range ALM Sensor Under Range Action SENSORS gt Disabled gt Do Nothi BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup MODE FAULT 2 AO AO HA MODE FAULT 1 AO A MIN ALM AO HA MIN ALM ACTION MODE FAULT 2 9MIN MAX ALM gt Disabled gt Do Nothi STATUS LOW HIGH FAULT ALM AO A MAX ALM AO A MAX ALM ACTION gt Disabled Do Nothi BACK EDIT NEXT BACK EDIT NEXT AO AO HA AO A FAULT LOW ALM AO A MIN ALM ACTION MIN MAX ALM gt Disabled gt Do Nothi LOW HIGH FAULT ALM AO A FAULT HI ALM AO A MAX ALM ACTION gt
70. calibrated value in engineering units in both Live and Manual modes e Raw Value C This field displays the live calibrated value in degrees Celsius in both Live and Manual modes LevelPRO User Manual 4 37 Operation Detector Screens 4 38 Calibration LevelPRO User Manual e 1 EU Min Value This field displays the minimum temperature value in engineering units that was applied by the user to the RTD input during calibration e 2 mA Mid Value This field displays the midpoint temperature value in engineering units that was applied by the user to the RTD input during calibration e 3 mA Max Value This field displays the maximum temperature value in engineering units that was applied by the user to the RTD input during calibration e 1 Raw Min Value This field displays the minimum temperature value read by the system during calibration e 2 Raw Mid Value This field displays the midpoint temperature value read by the system during calibration e 3 Raw Max Value This field displays the maximum temperature value read by the system during calibration e Calibration Points This field displays the number of points the current information used to calibrate the current input e Status This field displays Live or Manual depending on the operating mode selected as well as low and high alarm conditions RTD inputs can be calibrated using two or three points The calibration process for the RTD inpu
71. ctions Help BP 4 PM 8 Setup Wizard Vapor Density Compensation Cancel Home Iv Offline Back Next No Comm Port Open TA 0 0 3 31 2014 1 50 54 PM Figure 3 13 Vapor Density Compensation 14 Indicate whether vapor density compensation will or will not be utilized 15 Click Next to complete Level Setup Thermo EZ Cal II Wizard Level Setup iB File View Functions Help Ww 85 2 8 Bececcocoenoncncocod er 1 Save to file and Download to Save to file only Mo Comm Port Open TX 0 0 3 31 2014 1 52 19 PM Figure 3 14 Setup Completion 3 14 L evelPRO User Manual Thermo Scientific Startup amp the Setup Wizard The Setup Wizard 16 Once the level setup is complete the user may save the file to the computer or save the file to the computer and download it to the detector by clicking the appropriate button 17 Click the Next button to return to the Wizard Type Selection screen Figure 3 9 and complete the device configuration 18 The remaining detector setup parameters can be configured from the Wizard Type Selection screen by selecting Standardization or Gauge Calibration Note The Standardization and Gauge Calibration options only configure these parameters Configuring the parameters does not initiate any action Standard ization 1 Select Standardization and click the Next button to advance to the following screen Thermo EZ Cal Il
72. current tabs reference milliamps and the voltage tabs reference volts Within the EZ Cal II software select Current Vdc Input from the menu tree on the left to bring up the tabs containing the analog input tabs The Current Input 1 mA 1 tab will display by default Thermo Scientific Operation Physical Inputs amp Outputs P Thermo EZ Cal II Current Vdc RTD Input mi File View Functions Help 4 ATE ELE EZ Cal Il Communication Setup System Control mA 1 mA 2 1 2 System Status A Mode Fault Alarm Setup Current Input 1 x it Commands Physical 1 0 Input Type Not Used Present Value CS Jenaineering Unit iot Used Min Value Min mA 7 Digital Input P Current Output Flow Time Unit Not Used Max Value Max mA 2 7 Relay Output MiimmmA 4 Live Value EU El amp Detector Maximum m 20 Raw Value mA 0 020 Manual Live live Manual Value EU Calibration Point 1 Min Value 0 19 1 Raw Min Value 0 020 mA Mid Value 02 82 Raw Mid Value 0 020 os y Application 4 3 mA Max Value 0 21 3 Raw Max Value 0 070 Calibration Points 2 Point CAL Status Live Low Alarm Cancel Auto Refresh _Refresh Submit Comm Status Ok Port Open 010 210 064 099 5002 Tx 743 RA 672 1 23 2014 4 57 04 PM Ege Application Figure 4 11 Current Input Tabs To access the information on the Current Input tabs using only
73. d minimum analog input value provided by the user during calibration Thermo Scientific Calibration Relay Outputs Thermo Scientific Operation Physical Inputs amp Outputs e 2 mA Mid Value This field displays the expected midpoint analog input value in a three point calibration provided by the user during calibration e 3 mA Max Value This field displays the expected maximum analog input value provided by the user during calibration e 1 Raw Min Value This field displays the measured minimum value read from the device e 2 Raw Mid Value This field displays the measured midpoint value read from the device e 3 Raw Max Value This field displays the measured maximum value read from the device e Status This field displays one of the following Live Current output is being driven by the selected measurement ID Hold Current output is being driven based on the Hold Value EU ow Alarm The current output value is below the Min Current value High Alarm The current output value is above the Max Current value Fault Low Alarm The current output is below the value defined by the Namur standard Fault High Alarm The current output is above the value defined by the Namur standard Current outputs can be calibrated using two or three points The calibration process for the current outputs should be completed by selecting Calibration from the Functions menu or by clicking the fourt
74. de a signal to the external device when the process value goes above or below a set point value The detector provides sixteen process alarms The system can be configured to setup a process alarm based on one of the four measurements An alarm is activated when the measurement value reaches the specified set point The relative values assigned to the set point and clear point determines whether the alarm is a high alarm or low alarm The alarm condition must exist for at least the duration of action delay time for the alarm to trigger and take the selected action To access the information on Application Process Alarm tabs using only the remote transmitter keypad see Figure A 10 LevelPRO User Manual 4 51 Operation Application Screens High and Low Alarms 4 52 LevelPRO User Manual e Thermo EZ Cal II Application 1 ad File View Functions Help m o4 2 8 Application 1 KE Gauge Calibration Totals Action Measurement Data Process Alarm E Alm 1 2 Am 3 4 5 6 Am 7 8 Am 9 10 Am 11 12 13 14 Alm gt i Measurement ID PO Action Delay Sec i Clear Point Alarm Status ge Measurement ID Action Delay Sec Clear Point Alarm Status Refresh No Comm Port Open TX 0 RX 0 2 4 2014 2 21 13 PM Figure 4 32 Process Alarm Tabs If the set point value is greater than the clear point the alarm is a High alarm In this case the alarm is activated
75. e the relay output will be controlled by a mode fault alarm process alarm or totalizer If the relay has not been assigned to an alarm it will be set to the Default Relay Value b In Hold mode the relay will be held on or off based on the setting of the If Hold mode is selected indicate a hold value by using the Hold Value e Hold OFF The coil is de energized This is the default value Hold Value field 2 dropdown e Hold ON The coil is energized 3 Select either Process Alarm or Totalizers from the Process Function dropdown a IfProcess Alarm is selected the Alarm Action dropdown allows the user to designate what happens when an alarm associated with the selected relay output is triggered In this mode the relays can be configured to output a signal based on either mode fault or process alarm conditions Do Nothing Any alarm assigned to the relay has no effect on the relay s state Hold Relay ON When the alarm assigned to the relay is active the relay will be energized When the alarm assigned to the relay is inactive the relay will return to a de energized state Hold Relay OFF When the alarm assigned to the relay is active the relay will be de energized When the alarm assigned to the relay is inactive the relay will return to an energized state Thermo Scientific Thermo Scientific Operation Physical Inputs amp Outputs Clear Hold The Hold Live field wil
76. e 1 4 Boot Screen 3 When navigating the menus the keypad has the following functions a Fl allows the user to move back to a previous screen b 2 allows the user to edit the screen if applicable c allows the user to move to the next screen When editing information the keypad has the following functions a Fl cancels and returns to the previous screen without saving b F2saves and submits the newly input information into the detector c allows the user to move to the next screen Pressing the Exit Setup key allows the user to jump to one of the default screens If the platform is standardized the screen will default to the Measurement Data screen If the platform is not standardized the screen will default to the Application Select screen Pressing Back F1 will bring the user back to the previous screen Pressing the F1 key while the Measurement Data screen is displayed provides the user with instructions for contrast adjustment Pressing the F3 key while the Measurement Data screen is displayed provides the user access to the system data and time settings menu Inputs amp Outputs The LevelPRO detectors provide the user with numerous inputs and outputs which can be found in the table below Thermo Scientific Features Setup Wizard Instantaneous Response Thermo Scientific Product Overview Features Table 1 1 Inputs amp Outputs Inputs 4 20 mA inputs full scale 0 3
77. e A 2 System Control Sheet 1 of 2 A 2 LevelPRO User Manual Thermo Scientific SYSTEM CONTROL Thermo Scientific SYSTEM CONTROL CONFIGURATION PASSWORD ENTRY DETECTOR CONFIG GENERAL SYSTEM CONTROL CONFIGURATION PASSWORD ENTRY DETECTOR CONFIG GENERAL BACK EDIT NEXT Figure 2 System Control Sheet 2 DETECTOR CONFIG HI VOLTAGE SETTING CAL STD HV CONTROL PARAMETERS DETECTOR CONFIG HI VOLTAGE SETTING CAL STD HV CONTROL PARAMETERS DETECTOR CONFIG HI VOLTAGE SETTING CAL STD HV CONTROL PARAMETERS GENERAL Source Type HV CONTROL gt CS137 Isotope Half Life Year gt 30 07000 BACK EDIT NEXT Keypad Display Menu Tree of LevelPRO Gauges Hi VOLTAGE SETTING FORCE HV 0 HOLD VALUE gt NO HV 0 VALUE 650 0000 BACK EDIT NEXT DETECTOR SETTING CAL STD CONTROL gt STATUS NOT in C CAL STD TIME gt HV CONTROL PARAMETERS PLEASE NOTE CHANGE THESE PARAMETERS MAY CAUSE SYSTEM UNSTABLE BACK EDIT NEXT GENERAL RADIOACTIVE SOURCE SERIAL NUMBER gt 1111 TAG NUMBER gt 2222 BACK EDIT NEXT HI VOLTAGE SETTING FORCE HV 1 HOLD VALUE gt NO HV 1 VALUE 0 000000 BACK NEXT GENERAL RADIOACTIVE SOURCE ASSAY DATE MM YY gt 11 11 RADIOACTIVE SOURCE ACTIVITY MCI gt 0 000000 BACK EDIT NEXT GENERAL Reactor Data Count Hold gt MODE LIVE gt VALUE 850 0000 BACKGROUND COUNTS gt 3 000000 BACK EDIT NEXT LevelPRO User Manual 3
78. e EZ Cal II software the timeout period resets to five minutes During standardization and calibration the timeout function is inactive and will not occur Begin the level setup using the setup wizard To start the wizard click on the small blue wizard s cap on the task bar underneath the View menu option Thermo EZ Cal I Setup Wizard File View Functions Help System Status 4 Made Fault Alarm Setup m ud Commands El Physical L O Application Application f Application3 f Application4 E Application Detector exist when shows color in Green opi Application 1 gt Comm Status Sending Port Open 010 210 064 099 5002 Tx 596 543 1 23 2014 4 42 09 PM Figure 3 7 Detector and Application Type Selection 1 Click the indicator to select the appropriate detector and application 2 Next select an application for the detector from the dropdown list immediately to the right Selecting one of the applications in this case Level will preload a number of the detector parameters with factory defaults typical for the chosen type of application LevelPRO User Manual 3 9 Startup amp the Setup Wizard The Setup Wizard 3 10 LevelPRO User Manual Note For the purposes of setup in this manual the Level application will be used 3 Click the Next button to move to the Level Application Selection window b Thermo EZ Cal I Wizard Level Setup amp File View Funct
79. e button Select the cfg file to be downloaded and click Open The name of the file will appear in the File Name field To save the file as a shortcut for quick access in the future click the Save to List button Doing this will add the file to the Save Old Config Files list box Once a file has been saved to this list the user can set up the file for download to the detector by simply double clicking the file name and clicking the Download File to Gauge button e To delete a file from the list highlight the file and click the Delete button This will delete the file from the list but not from the computer In order to save the configuration to the detector permanently click the Write to Flash Again button This will ensure that the specified parameters are loaded each time the system boots e Sometimes it may be preferable to load parameters into the detector for only a short time such as while running a specific test In this instance once the parameters have been downloaded to the detector the process is complete Once the detector is shut down the configuration parameters will revert to the last configuration written to flash The following buttons are seen consistently throughout the EZ Cal II software Abort Stops the current process Auto Refresh Continuously refreshes the screen with data from the detector Back Moves the user to the previous screen Cancel Closes the current screen Home Returns t
80. ed e Temperature Used for Density e Pressure Used for Level e Flow Used for Density e Density Used for Level Based on the input type selected the fields available for configuration and the information contained in the dropdown lists may change See Table 4 1 Table 4 4 for units available based on input selection 2 Define the input operating range by entering the Minimum Volt and Maximum Volt into the corresponding textboxes 3 In the Min Value Min Volt textbox enter the minimum value in engineering units that corresponds to the value entered in the Minimum Volt textbox 4 22 L evelPRO User Manual Thermo Scientific Thermo Scientific Operation Physical Inputs amp Outputs In the Max Value Max Volt textbox enter the maximum value in engineering units that corresponds to the value entered in the Maximum Volt textbox Additional fields on this screen which are listed below are for display purposes only and are not configurable by the user Live Value EU This field displays the live calibrated value in engineering units in both Live and Manual modes Raw Value Volt This field displays the live calibrated value in volts in both Live and Manual modes 1 Volt Min Value This field displays the expected minimum voltage input value provided by the user during calibration 2 Volt Mid Value This field displays the expected midpoint voltage input value in a three point calibrat
81. figure below Thermo EZ Cal II Flash Application Firmware Select Firmware to Flash f Main Board Firmware 519 BP Board Firmware Hex 2 Commands File Name D Physical 1 0 PE Curent Vdc Input Show Protocol Retry times Time Qut sec is P3 Detector 1 Detector 3 35 Detector H4 Comm Status Ok Port Open 010 210 064 099 5002 TX 591 539 1 23 2014 4 39 08 PM Figure 3 3 Flash Application Screen Select the firmware to flash by clicking either Main Board Firmware 519 or IBP Board Firmware Hex Note If programming the IBP Integrated Back Plane board the Main Board must be removed from the integrated unit or the RS485 wire must be disconnected from the remote unit 7 Choose the correct S19 or hex file and click the Open button 3 4 L evelPRO User Manual Thermo Scientific Startup amp the Setup Wizard Upload Download Configuration Open 519 file to Flashs Look in MainBrd Fw a Recent Documents T Desktop My Computer Network File name Main_CRC_00 000a 19 Places Files of type 518 File 513 Cancel Figure 3 4 Open 519 or Hex File 8 Cycle the system power 9 From the Flash Application Screen click the Start Flash button to start programming the Main CPU 10 Once the application has flashed successfully close EZ Cal II 11 Cycle the system power The system is now ready fo
82. function When the dynamic tracking threshold is exceeded a faster time constant is used until the filtered data counts catch up to the raw data counts The Fast Catch up function can be used when dynamic tracking is enabled Inhibit totalizer 1 The value of totalizer 1 stops accumulating Inhibit totalizer 2 The value of totalizer 2 stops accumulating Inhibit totalizer 3 The value of totalizer 3 stops accumulating Inhibit totalizer 4 The value of totalizer 4 stops accumulating The values of all totalizers 1 through 4 stop Inhibit all totalizers accumulating Enable totalizer 1 Totalizer 1 is enabled Enable totalizer 2 Totalizer 2 is enabled Enable totalizer 3 Totalizer 3 is enabled Enable totalizer 4 Totalizer 4 is enabled Enable all totalizers All Totalizers 1 through 4 are enabled The value of totalizer 1 is set to zero The totalizer is Zero totalizer 1 still enabled The value of totalizer 2 is set to zero The totalizer is Zero totalizer 2 still enabled The value of totalizer 2 is set to zero The totalizer is Zero totalizer 3 still enabled The value of totalizer 2 is set to zero The totalizer is Zero totalizer 4 still enabled The value of all totalizers 1 through 4 are set to zero Clear all totalizers and the totalizers are disabled 4 Choose whether to Enable or Disable the Invert Input function 5 Additional fields on this screen are for display purposes only and are not configurable by the user
83. gered when a totalizer value goes above 1 000 000 b The alarm clears when the user takes action to clear the mode fault Tachometer Accumulation totalizer overrun flag 6 Calibration Aborted Alarm a alarm is triggered when the calibration is aborted b The alarm clears when the user restarts the calibration process 7 Detector Over Range Alarm a alarm is triggered when the IBP channel one data count is more then 150 000 b The alarm clears when the IBP channel one data count is less than 150 000 8 Detector Under Range Alarm a alarm is triggered when the IBP channel one data count is less than 200 b The alarm clears when the IBP channel one data count is more than 200 The system commands provide the user with the ability to directly control certain functions of the detector Once the desired command or commands have been selected click the Submit button to execute Click the Refresh button to reset the screen or the Cancel button to exit To access the information on the Commands tab using only the remote transmitter keypad see Figure A 5 The Common Actions dropdown provides the user a way to change a large group of parameters with one command e Thermo EZ Cal II Commands a File View Functions Help amp X 8 e Commands Hold Current Output B Hold Current Output C Hold Relay Output A Hold Relay Output B Do nothing Alarm Action Do nothir 19
84. gt 0 018 PresentValu 0 01685 BACK EDIT CALIBRATION POINTS CALIBRATION POINTS gt 2PointCa BACK EDIT VOLT CALIBRATION 1 VOLT Min VALUE gt 0 01900 2 VOLT Mid VALUE gt 0 01700 3 VOLT Max VALUE gt 0 01500 BACK EDIT RAW CALIBRATION 1 RAW Min VALUE gt 0 019 2 RAW Mid VALUE gt 0 017 3 RAW Max VALUE gt 0 015 BACK EDIT BEGIN CALIBRATON ENTER CAL POINT 2PointCa OR PRESS NEXT TO START CALIBRATION BACK EDIT NEXT PASSWORD VALIDATION USB PASSWORD MODE gt DISPLAY SMART PASSWORD MODE gt DISPLAY CURRENT PASSWORD MODE gt DISPLAY BACK EDIT NEXT LevelPRO User Manual A 11 Keypad Display Menu Tree of LevelPRO Gauges A PHYSICAL I O 12 LevelPRO User Manual PHYSICAL I O mA 1 mA 2 Vdc 1 Vdc 2 DET 1 RTD 1 PASSWORD VALIDATION USER PASSWORD ENTRY gt 0 DISPLAY PASSWORD MODE gt DISPLAY INVALID PASSWORD gt COUNT 0 EDIT NEXT DET 1 INPUT SOURCE INPUT SOURCE INPUT TYPE MANUAL SETUP gt RANGE SETUP ENGINEER UNIT CALIBRATE gt DIAGNOSTICS FLOW TIME UNIT gt Not Used BACK EDIT Not Used Not Used DET 1 INPUT SOURCE MANUAL SETUP MANUAL SETUP MANUAL LIVE RANGE SETUP gt LIVE CALIBRATE MANUAL EU VALUE DIAGNOSTICS gt 12 00000 NEXT BACK EDIT DET 1 RANGE SETUP INPUT SOURCE MIN mA 4 000000 MANUAL SETUP MAX mA 20 00000 RANGE SETUP Min V
85. gure A 6 Thermo EZ Cal II Current Vdc RTD Input ud File View Functions Help 2 2 7 8 Cal Il Communication Setup E System Status A Mode Fauk Setup SM RS Commands i Fl Physical 1 0 Detector 1 w Detector H2 Detector e a Detector 4 El Application J Application 1 Current Vdc Input Vdc Input 1 Input Type Engineering Unit Flow Time Unit Minimum Volt Maximum Volt Manual Live Calibration Point 1 Volt Min Value 2 Volt Mid Value 3 Volt Max Value Calibration Points Vdc 2 Not Used Present Value Mot Used Min Value Min Volt Mot Used Max Valuete Max Volt p Live Value EU 10 Raw Value Volt live Manual Value EU D 1 Raw Min Value 5 2 Raw Mid Value 10 3 Raw Max Value 3 Point CAL Refresh Submit Comm Status Sending Port Open 010 210 064 099 5002 TX 746 674 1 23 2014 4 57 26 PM Figure 4 12 Voltage Input Tabs The voltage inputs can operate in Live mode or Manual mode In the Manual mode the user may enter a value in the Manual Value EU textbox In Live mode the user does not have this option Once a value in engineering units has been entered into the Manual Value EU field the EZ Cal II software will convert that value into volts and display that value in the Present Value field 1 Choose the type of input from the selections in the dropdown list e Not Us
86. h icon button the wrench Selecting either of these options will guide the user through the calibration process step by step For further information see Calibration There are two relay outputs on the system that allow the user to provide additional process information from the detector to the outside world The function of a relay output is to provide alarm signal and or totalizer pulses to an external system for monitoring or processing purposes To access the information on the Digital Input tabs using only the remote transmitter keypad see Figure A 9 LevelPRO User Manual 4 29 Operation Physical Inputs amp Outputs 4 30 LevelPRO User Manual Thermo EZ Cal II Relay Output uz File View Functions Mir 8 EL a EZ Cal Il Communication Setup System Control Relay Output A System Status X Made Fault Alarm Setup Present Value ee Commands a v Physical Hold Live Hold Value Alarm Action EF He Detector Detector ID tm Detector 1 PO dae ow Dei ctor 2 Total Selection Pe Detector ia Cancel Relay Output B Jor Pulse Width 30 200ms 30 i Invert Output No None Process Function Process Alam Do nothing Detector 1 None Live Refresh Comm Status Ok Port Open 010 210 064 099 5002 755 RX 682 1 23 2014 4 58 29 PM Figure 4 15 Relay Outputs 1 Select an operational mode from the Hold Live dropdown a In Live mod
87. he level of the process material Detector transmitter Figure 1 1 LevelPRO Measurement System LevelPRO User Manual 1 1 Product Overview Function Function Source Detector Transmitter Communications amp Measurement Display Display Background 1 2 LevelPRO User Manual A Cesium Cs 137 radioisotope source is used for most applications and a Cobalt Co 60 source is available for applications requiring a higher energy source The radioisotope is bound in ceramic pellets and doubly encapsulated in a pair of sealed stainless steel containers The resulting source capsule is highly resistant to vibration and mechanical shock The source capsule is further enclosed in the source head a lead filled welded steel housing A shaped opening in the lead shielding directs the gamma radiation beam through the process material towards the detector Outside of the beam path the energy escaping the source head is very low and well within prescribed limits Closing the source shutter allows the beam to be turned off the shutter blocks the radiation during installation or servicing of the detector All source housings meet or exceed the safety requirements of the U S Nuclear Regulatory Commission NRC and Agreement State regulations Refer to the gamma radiation safety guide P N 717904 The transmitter function in the LevelPRO system is incorporated into the detector housing to create an integrated system while in
88. he X ray Safeguard Threshold textbox 9 The Flow Time Constant sec textbox is not used in level applications 10 The fields listed below are for display purposes only and are not configurable by the user a CAL STD Control Status b CAL STD Time 4 34 L evelPRO User Manual Thermo Scientific High Voltage Power Supply Parameters Thermo Scientific Count Tab Operation Detector Screens The detector parameters on the Detector Setup tab provide the user with the ability to view and configure high voltage power supply parameters for the detector The detector has the ability to read and write any of these parameters as requested by the user When the system is shut down the last stable high voltage control information will be used at the next startup Each detector can utilize up to two high voltage power supplies 1 The Force Hi Voltage 0 Hold Value dropdown provides the user with the option to place the detected high voltage power supplies in hold mode a If Yes is selected the system will hold the high voltage at the value designated in the Hi Voltage 0 Value textbox b If No is selected the system will use live system data as the Hi Voltage 0 Value 2 The following fields are intended for display only however the user has the ability to modify the values in these fields e last HV Control Time Constant e last CPLD Window Count e Last Board Temp C e Last Hi Voltage 0 Control e Last Hi Voltage 0 Set
89. he user to the Detector and Application Type Selection screen Figure 3 7 Next Moves the user to the next available screen Refresh Updates the screen with the latest information from the detector Submit Saves any information entered on the current screen to the detector e screen has multiple Submit buttons each button will apply to a separate portioned off area of the screen Thermo Scientific Startup amp the Setup Wizard User Modes amp Passwords User od es amp Password protection limits access to the detector s setup parameters based on the access level rights granted through the four user modes below Passwords Display List This is normal mode of operation The local display will scroll through a list of measurement data with no ability to view or modify the database via Remote Backplane RPB display keypad Remote read access to the database is available however no writes to are allowed Operator Mode The local display on the RBP will be running the user menu interface allowing a user to view the configuration of the detector Remote read access to the database is available however no writes to are allowed Technician Mode The local user can configure a small sub set of the database within the detector via the front panel menu system on the RBP Remote write access is also available to a small subset of the detector database so that calibration and standardization can be performed
90. i RX 0 2 4 2014 12 59 53 PM Disable The alarm is disabled and no alarm action is executed Enable The alarm is enabled The selected alarm action is executed based on the alarm set condition Inhibit The alarm is temporary disabled Another operation may change the mode of this alarm from Inhibit to Enable The following alarms are available for configuration on the System tab of the Mode Fault Alarm screen 1 Hold Mode Active Alarm a The alarm is triggered when any of the items listed below in hold mode i Analog output A or B or C Relay Aor B iil Measurements 1 2 3 or 4 b The alarm clears when all of the items listed above out of hold mode 2 RBP Communication Failed Alarm a The alarm is triggered when communication errors occurs b The alarm clears when the RBP communication errors are cleared 3 Fieldbus Communication Failed Alarm a This alarm has not yet been implemented but will be available in future releases 4 10 L evelPRO User Manual Thermo Scientific Operation Mode Fault Alarm Setup 4 System Fault Alarm a alarm is triggered when any of the following actions occur i Diagnostic error An Input Scan Error occurs and the detector has a problem reading any of the following devices Analog inputs Main Board Temperature Detector Analog input Detector RTD input b The alarm clears when the e
91. iate for a specific application To access the information on Application Additional Measurement Setup tabs using only the remote transmitter keypad see Figure A 10 Note The Analog Input Type must be configured correctly for each selection made on the Input Configuration Setup tab See the section Analog Current amp Voltage Inputs for additional details ad File View Functions Help Action Measurement Data Process Alarm Measurement Type Measurement 2 Unit Measurement 2 Minimum Span Number of Decimal Places Measurement 1 Measurement 2 Maximum Span Measurement 2 Measurement 3 Unit Measurement 3 Minimum Span Measurement 3 Maximum Span Measurement 4 Measurement 4 Unit Measurement 4 Minimum Span Measurement 4 Maximum Span Measurement 3 No Comm Port Open TX 0 RX 0 3 31 2014 3 16 47 PM Figure 4 25 Application Screen Additional Measurement Setup Tab 4 44 LevelPRO User Manual Thermo Scientific General Setup Thermo Scientific Operation Application Screens The Additional Measurement tab allows the user to assign measurement inputs to measurements two three and four 1 The user may choose the display units for Measurements 2 3 and 4 2 Additionally the user may enter a level measurement Minimum Span and Maximum Span for Measurements 2 3 and 4 3 Use the fields under Number of Decimal Places to determine the number of decimal places to display These fields are
92. ic Thermo Scientific Operation Application Screens When Clear all Holds is selected all Hold Live values are set to Live for the following items Measurements 1 through 4 Current Outputs A through m Relays A and B Clear all Alarms Not Applicable i No action is taken when sent to the detector This will be used in future applications to clear latching alarms Clear all Totalizers Do not enable i The value of totalizers 1 through 4 are set to zero and the totalizers are disabled Inhibit all Totalizers i Anytotalizer totalizers 1 through 4 in the enable state will be placed in the inhibit state Enable all Totalizers i Any totalizer in the inhibit state will be placed in the enable state Inhibit totalizer 1 i If totalizer 1 is in the enable state it will be placed in the inhibit state Enable totalizer 1 i If totalizer 1 is in the inhibit state it will be placed in the enable state Zero totalizer 1 i Set the totalizer count to zero while the alarm is active The totalizer will start accumulating when the alarm condition clears Inhibit totalizer 2 i If totalizer 2 is in the enable state it will be placed in the inhibit state Enable totalizer 2 i If totalizer 2 is in the inhibit state it will be placed in the enable state Zero totalizer 2 i Set the totalizer count to zero while the alarm is active The totalizer will start accumulating when the alarm condition clears Inhi
93. iew Functions Help Met wg EL EZ Cal Setup Wizard Communication Setup System Status ke Maode Fault Alarm Setup Detector 1 and Detector 2 Detector Length Unit Detector 2 Length Detector 1 Detector 2 Length Unit Detector 2 Detector 2 Lenath Detector 3 Length Unit ac Detector 3 Do tx Detector 4 EL p Application Application 1 Detectorz3 Length iw Offline n k NoComm Port Open TA 0 0 3 31 2014 1 41 07 PM Figure 3 11 Detector Length Unit 10 lick the Next button to move to the next screen Thermo Scientific Startup amp the Setup Wizard The Setup Wizard Thermo EZ Cal II Wizard Level Setup File View Functions Help ME NP EE ME EE EZ Cal Il Setup Wizard Communication Setup A System Status ke Maode Fault Alarm Setup 3 Commands Level Unit Minimum Span j i Detector 2 s Detector 4 NoComm Port Open TA 0 0 3 31 2014 1 43 27 PM Figure 3 12 Level Unit and Min Max Span 11 Select the level unit of measure The available options are e 00 e ft e e yd e cm e m e Not Used 12 Enter the minimum and maximum level measurement span 13 Click the Next button to move on to the Vapor Density Compensation screen Thermo Scientific LevelPRO User Manual 3 13 Startup amp the Setup Wizard The Setup Wizard Thermo EZ Cal II Wizard Level Setup File View Fun
94. ion allows the user to perform the Erase all process alarm assignments action and the Erase all mode fault alarm assignments action simultaneously This option is not available for individual applications LevelPRO User Manual 4 17 Operation Commands Physical Inputs Analog Current amp 4 18 amp Outputs Voltage Inputs Current Tabs LevelPRO User Manual The function of an analog input is to connect external signals such as pressure or density to the detector for conversion into a form to be used by the internal measurement process Further the analog input signal in the detector is mapped to an input type such as pressure or density and appropriate unit and measurement ranges are assigned The analog inputs offer a way for the user to provide additional process information to the detector This information may be used by the detector to provided additional types of measurements For a level application the analog inputs will be used to provide pressure and density information The pressure information may be used for high pressurized vessels calculation The density information may be used for vapor compensated density calculation Two types of analog inputs are available on the detector current inputs labeled 4 20 In 1 and 4 20 In 2 on the main board and voltage inputs labeled Vdc In 1 and Vdc In 2 on the main board Note All four of the Current Vdc Input tabs are essentially the same except the
95. ion provided by the user during calibration 3 Volt Max Value This field displays the expected maximum voltage input value provided by the user during calibration 1 Raw Min Value This field displays the measured minimum value read from the device 2 Raw Mid Value This field displays the measured midpoint value read from the device 3 Raw Max Value This field displays the measured maximum value read from the device Calibration Points This field displays the number of points the current information used to calibrate the voltage input Status This field displays Live or Manual depending on the operating mode selected as well as low and high alarm conditions LevelPRO User Manual 4 23 Operation Physical Inputs amp Outputs 4 24 Digital Inputs LevelPRO User Manual Digital inputs trigger the execution of functions associated with a selected detector s open and close contact actions configured by the user The two digital inputs available to the user can be accessed by selecting Digital Input from the EZ Cal II menu tree To access the information on the Digital Input tabs using only the remote transmitter keypad see Figure A 7 P Thermo EZ Cal I Digital Input ad File View Functions Help mit El EZ Cal Il Digital Input Communication Setup 2 System Control Digital Input 1 Digital Input 2 9 System Status 4 Mode Fault Alarm Setup Ai Commands ee P d Phy
96. ions Help Bow 4 8 1 6 EZ Cal ll Setup Wizard Communication Setup a System Control A System Status i Made Fault Alarm Setup l e P Commands 21 2 Physical 1 0 o Py Curent Vdc Input Level Type ew Relay Output General Level El 3s Detector vee Detector 1 j Detector 2 i Detector 3 iie Detector 4 ation P Application 1 5 Application 2 bes Application 3 mm pe Application 4 No Comm Port Open TX 0 RX 0 3 31 2014 1 29 03 PM Figure 3 8 Application Type Selection a General Level The most generic of the application selections this selection configures the detector for a typical process without any interference When in doubt this is a good default application The configuration is very similar to the default configuration found in our previous products b Cascade Level When two or more level detectors are cascaded together to act as a single detector 4 After selecting the type of application click the Next button to proceed to the Wizard Type Selection screen 5 Like the Upload Download Configuration screen the Setup Wizard allows the user to upload and download configuration files However while the Upload Download Configuration screen manages system wide detector parameters the buttons on this screen supply the user with a smaller more targeted set of parameters a save setup parameters to the computer for future reference click Upload CFG from Gauge
97. ity to access the configuration menus and system data information EXIT SETUP Contrast 4 icone Figure 1 3 Keypad 1 The display and keypad provide the user with the following The ability to configure communication ports A and B The ability to configure the Ethernet port The option to configure the system control setup The option to display the system status The option to configure the alarms and display the status of alarms The option to configure the execution of system commands The option to configure physical Input and Output setup and display the current status of each The option to configure detector setup The option to configure density or level application setup Access to a setup wizard for quick detector configuration Access to a calibration wizard to calibrate all physical inputs and outputs The option to enter a special password for cold and warm start operation The option to display user interface menu text in the following languages English Chinese available in future releases Portuguese available in future releases Spanish available in future releases The option to change the password mode entry When the user first starts up the system the display informs the user that the system is booting Product Overview Function 1 4 LevelPRO User Manual THERMO SCIENTIFIC MS2011 SYSTEM IS BOOTING Figur
98. l be set to Live mode when the alarm assigned to the relay is active and it will remain in Live mode once the alarm becomes inactive b If Totalizer is selected from the Process Function dropdown the Total Selection dropdown allows the user to select a totalizer i totalizer is selected from the Total Selection dropdown the relay remains at its default state ii When a totalizer is selected from the Total Selection dropdown the indicated totalizer associated with the detector designated in the Detector ID field will drive the relay Enter a pulse width value in the Pulse Width 30 200ms field Entering 0 will generate no relay pulse output b A value of 30 200 bases the relay pulse output on pulse width at 10 ms intervals Note If the process function is set to Totalizer the relays will operate at a maximum frequency with a period of twice the pulse width The detector outputs totalizer pulses on a relay as long as there are pulses available from the selected totalizer even when the relay pulses accumulate at a faster rate than they can be output Selecting No from the Invert Output dropdown maintains the output of the relay in its normal state Selecting Yes from the dropdown will invert the output of the relay Additional fields on this screen which are listed below are for display purposes only and are not configurable by the user e Present Value This field displays the current live status O
99. ld Relay Output B Alarm Action Cancel Refresh Submit Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 TX 739 RX 668 1 23 2014 4 56 43 PM Figure 4 10 Sample Selection Options for Common Action 4 16 L evelPRO User Manual Thermo Scientific Hold Current Output Hold Relay Output Alarm Action Thermo Scientific Operation Commands The final item on the Common Action dropdown list is Perform Self Test Currently this function is nonoperational It will be utilized in future versions of the EZ Cal II software Below the Common Action dropdown list on the Commands screen are the Hold Current Output A B and C dropdown lists Each of these lists contains the same options for holding the preferred current Do Nothing No action is taken when the submit button is pressed Hold at minimum The current output value is held at the minimum value entered Hold at maximum The current output value is held at the maximum value entered Hold at set value The current output value is held at the set hold value Hold at Fault Low The current output value is held at the Fault Low value A Hold at Fault High The current output value is held at the Fault High value Clear Hold value If the Hold Live value is set to Hold then it is reset to Live The Hold Relay Output A and B sections are for display purposes only and are not configurable by the
100. lt 10 00000 RANGE SETUP Min Value Min VOLT CALIBRATE gt 0 000000 DIAGNOSTICS Max Value Max VOLT gt 10 00000 BACK EDIT Figure 6 Physical 1 0 Current Vdc Inputs Sheet 2 A 10 LevelPRO User Manual Thermo Scientific PHYSICAL I O Thermo Scientific PASSWORD VALIDATION USER PASSWORD ENTRY gt 0 DISPLAY PASSWORD MODE gt DISPLAY INVALID PASSWORD gt COUNT 0 EDIT NEXT Figure 6 Physical 1 0 Current Vdc Inputs Sheet 3 Keypad Display Menu Tree of LevelPRO Gauges Vdc 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS PASSWORD VALIDATION ENGINEER MODE COUNT gt 7 TECHNICIAL MODE COUNT gt 0 OPERATOR MODE COUNT gt 0 BACK EDIT NEXT Vdc 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS CALIBRATION MENUS CALIBRATION POINTS VOLT CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS VOLT CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS VOLT CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT CALIBRATION MENUS CALIBRATION POINTS VOLT CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BACK NEXT PASSWORD VALIDATION COM A PASSWORD MODE gt DISPLAY COM B PASSWORD MODE gt DISPLAY Ethernet Password Mode gt DISPLAY BACK EDIT NEXT DIAGNOSTICS STATUS LIVE LIVE VALUE EU gt 0 001465 RAW VALUE MA
101. n or Off of the relay e Status This field displays Live or Hold depending on the selected operational mode LevelPRO User Manual 4 31 Operation Physical Inputs amp Outputs From the EZ Cal II menu tree click Detector to view all of the detector counts in a Detector graphic representation 1 Select the number of detectors to view on the graph by using the Detector indicator Each detector will be represented by a different color on the graph 2 The Update Period ms field allows the user to determine the update rate of the counts The entry in this field can range from 1 2000 ms Click Run Char to begin a real time graphic view of the detector counts Click Freeze Char to pause the detector count chart 4 Thermo EZ Cal I Detector aJ File View Functions Help amp xX Detector Detector Count E 01 0 00 45000 40000 35000 30000 25000 20000 15000 10000 5000 0 17 00 30 17 00 40 17 00 50 17 01 00 17 01 10 17 01 20 eo Password Mode ENGINEERS Comm Status Sending Port Open 010 210 064 099 5002 895 786 1 23 2014 5 01 27 Figure 4 16 Detector Count Screen 4 32 LevelPRO User Manual Thermo Scientific Detector Screens Setup Tab Detector Setup Thermo Scientific Operation Detector From the EZ Cal II menu tree click Detector 1 By default the Setup tab is displayed To access the information on the Detector Setup
102. nosis Tab All of the fields on this screen which are listed below are for display purposes only and are not configurable by the user However the data may be configurable by the user on other screens 4 40 LevelPRO User Manual High voltage Time Constant in seconds Data Count Top Count Center Count Base Count HV Monitor Voltage 0 HV Monitor Voltage 1 CPU Board Temperature C Last Board Temperature C RTD Raw Temperature C IBP Board Temperature C IBP Board Temperature Stable C Last CPLD Window Count Last Hi Voltage 0 Control Last Hi Voltage 0 Step Stable Hi Voltage 0 Step Top Count Stable High Voltage 0 Volt Auto Control Thermo Scientific Operation Detector Screens High Voltage 1 Volt Auto Control Last HV Control TC Min CPLD 1 Window Count Main System error status Main Runtime error status Main System initialization status Each set of Application screens relates to the Detector screens of the same number For Application instance information entered in the screens accessed by selecting Application 1 from the menu tree will be applied to Detector 1 whereas information entered on the Application 2 screens will be applied to Detector 2 The Application Configuration screen can be reached by selecting Application from Configuration the menu tree To access the information on the Application Configuration screen using only the remote detector
103. nsity Input Engineering Unit Display Description g cc grams per cubic centimeter Ib US gal pounds per US gallon Ib UK gal pounds per UK gallon Ib cu ft pounds per cubic foot ston cu yd short tons per cubic yard Iton cu yd long tons per cubic yard g l grams per liter oz cu m ounces per cubic meter Ib cu in pounds per cubic inch g cu in grams per cubic inch Ib cu yd pounds per cubic yd kg cu m kilograms per cubic meter deg API degrees API degBaum It degrees Baume light degBaum hv degrees Baume heavy degree Twaddle degrees Twaddle 2 Define the input operating range by entering the Minimum mA and Maximum mA into the corresponding textboxes 3 Inthe Min Value Min mA textbox enter the minimum value in engineering units that corresponds to the value entered in the Minimum mA textbox Thermo Scientific Thermo Scientific Calibration Operation Physical Inputs amp Outputs 4 In the Max Value Max mA textbox enter the maximum value in engineering units that corresponds to the value entered in the Maximum mA textbox 5 Additional fields on this screen which are listed below are for display purposes only and are not configurable by the user e Live Value EU This field displays the live calibrated value in engineering units in both Live and Manual modes e Raw Value mA This field displays the live calibrated value in milliamps in both Live and Manual modes e 1 mA Min Value This field displays the
104. nter require Max mA then Click Start Calibrate Click Freeze Count after Output Raw Max Value is stable Enter Raw Max Value in Actual Raw Max mA then Click Submit Click Mext to Calibrate Next Point Comm Status Ok Port Open 010 210 064 099 5002 TX 570 521 1 23 2014 4 33 48 PM Figure 4 38 Output Calibration Maximum Point 8 Once the CAL Max Point data has been submitted click the Next button to reach accept or reject the calibration on the CAL Point Completed Screen Thermo Scientific LevelPRO User Manual 4 61 Operation Calibration Thermo EZ Cal Calibration JB File View Functions Help mif 2 7 wg EZ Cal Il gf System Control Calibrate Current Output A mA A System Status ke Mode Fauk Alarm Setup P Commands i Detector 1 Comm Status Ok Port Open 010 210 064 099 5002 TX 565 518 1 23 2014 4 33 19 PM Figure 4 39 Output Calibration CAL Point Completed 9 Click Next to return to the Calibration Selection screen 4 62 L evelPRO User Manual Thermo Scientific Operation Calibration Thermo Scientific LevelPRO User Manual 4 63 Appendix A Keypad Display Menu Tree of LevelPRO Detectors MAIN MENU COMMUNICATION SETUP COMMUNICATION SETUP SYSTEM CONTROL Com A SYSTEM STATUS Com B Mode Fault Alarm Setup Ethernet MORE COMMUNICATION SETUP Com A Com B Ethernet COMMUNICATION SETUP Com A Com B Ethernet Com A SETTING PORT MODE Enabled UNIT ID 1 BAUD RAT
105. nual A 9 Keypad Display Menu Tree of LevelPRO Gauges CALIBRATION MENUS BEGIN CALIBRATON CALIBRATION POINTS ENTER PHYSICAL I O mA CALIBRATION CAL POINT 3PointCa RAW CALIBRATION OR BEGIN CALIBRATION PRESS NEXT TO START CALIBRATION BACK NEXT BACK EDIT NEXT PASSWORD VALIDATION PASSWORD VALIDATION PASSWORD VALIDATION PASSWORD VALIDATION USER PASSWORD ENTRY ENGINEER MODE COUNT COM A PASSWORD MODE USB PASSWORD MODE gt 0 gt 7 gt DISPLAY gt DISPLAY DISPLAY PASSWORD MODE TECHNICIAL MODE COUNT COM B PASSWORD MODE SMART PASSWORD MODE gt DISPLAY gt 0 gt DISPLAY gt DISPLAY INVALID PASSWORD OPERATOR MODE COUNT Ethernet Password Mode CURRENT PASSWORD MODE COUNT 0 gt 0 gt DISPLAY gt DISPLAY BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT mA 1 DIAGNOSTICS INPUT SOURCE STATUS LIVE MANUAL SETUP LIVE VALUE EU RANGE SETUP gt 0 001465 CALIBRATE RAW VALUE MA DIAGNOSTICS gt 0 018 PresentValu 0 01685 BACK EDIT PHYSICAL I O Vdc 1 INPUT SOURCE mA 1 INPUT SOURCE INPUT TYPE mA 2 MANUAL SETUP gt Not Used Vdc 1 RANGE SETUP ENGINEER UNIT Vdc 2 CALIBRATE gt Not Used DET 1 DIAGNOSTICS FLOW TIME UNIT RTD 1 gt Not Used BACK EDIT Vdc 1 MANUAL SETUP INPUT SOURCE MANUAL SETUP MANUAL LIVE RANGE SETUP gt LIVE CALIBRATE MANUAL EU VALUE DIAGNOSTICS gt 5 000000 BACK EDIT Vdc 1 RANGE SETUP INPUT SOURCE MIN Volt 0 000000 MANUAL SETUP MAX Vo
106. o AO Fault Hi Alm No AO Min Alm No AO C Fault Low Alm No gt AO C Max Alm No AO C Fault Hi Alm No gt MAAA Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 TX 730 RX 659 1 23 2014 4 55 43 PM Figure 4 7 Mode Fault Alarm Setup System Status Tab App li cati on Ta bs The Application tabs organized so that alarm s operational mode i in the left column with the options for action on the right The bottom of the tab includes information on the status of each alarm showing whether or not they are currently in an active state To access the information on the Mode Fault Alarm Setup Application tabs using only the remote transmitter keypad see Figure A 4 for the top half of the screen and Sheet 2 for the bottom half of the screen Thermo Scientific LevelPRO User Manual 4 13 Operation Commands ee Thermo EZ Cal II Mode Fault Alarm Setup ad File View Functions Help m o4 2 8 Mode Fault Alarm Setup i System System Status EApplication 1 Application 2 Application 3 Application 4 Application 1 P STD Mode Active Alm L CAL Mode Active Alm L X ray Mode Engaged Alm i IBP Comm Failed Alm Disable IBP Action Totalize Overrun Alm Disable Totalize Overrun Action a CAL Aborted Alm CAL Aborted Action Detector Over Range Alm Disable Detector Over Range Action ur Detector Under Range Alm Disable Detec
107. om open to closed The action items in both dropdown lists are the same Thermo Scientific Thermo Scientific Operation Physical Inputs amp Outputs Table 4 5 Digital Input Contact Action Items Action Do Nothing start STD and use results Finish STD Hold Current Out A hold value Hold Current Out AQ Min value Hold Current Out A Max value Hold Current Out AQ Fault Hi value Hold Current Out A Fault Lo value Clear All Alarms Clear All holds Hold Measurement 1 hold value Hold Measurement 2 hold value Hold Measurement 3 hold value Hold Measurement 4 hold value Enable all alarms Disable all alarms Clear relay and totalizers Fast catch up Description No Action is required Default 1 The standardization has to have been executed at least once from the user interface before using the discrete input 2 Start the standardization using the last values entered for standardize on empty not empty standardization time 3 After the standardization has finished accept the average counts during standardization The action Is ignored if the standardization has not been executed from the user interface Accept the average counts during standardization If standardization has not finished the standardization is stopped and the average counts in process are accepted Current output A is held at the hold value Current output A is held at the minimum value Current output A is held at the ma
108. ort Baudrate Party Databits X Mode Fault Alam Setup 1 TCP 9600 Mone 8 od Commands B Physical 1 0 Current Vdc Input Digital Input i y Curent Output TCP IP 9600 Ei zE Detector Data Bits ri i Detector 1 Detector 2 a Detector 3 ES Detector 4 A nc Stop Bits Time Qut sec Disconnect 4 n Save to list Delete Cancel 010 210 064 099 5002 IP Address IP Part Number Application 4 Password Mode ENGINEERS Comm Status Port Open 010 210 064 099 5002 TX 591 Rx 539 1 23 2014 4 38 16 PM Figure 3 1 Local PC Communication Setup Screen Program the Main CPU Thermo Scientific Use a three wire cable to connect PC to J2A of the Main CPU PCA The cable connections are shown in the Table 2 1 Open EZ Cal II and set the communications parameters as shown below e Name e Unit ID 1 e Port Select the associated Com port e Baud rate 57600 e Parity None e Data Bits 8 e Stop Bits 1 e Time Out sec 8 Click the green Connect button A Communication Fail pop up window will be displayed Click the OK button LevelPRO User Manual 3 3 Startup amp the Setup Wizard Flash Application Firmware Figure 3 2 Communication Fail Window 5 From the Functions dropdown on the menu bar select Flash Application Firmware to bring up the following screen This screen can also be accessed by clicking the second icon button circled in the
109. over operating temperature range fault high low detection Two 0 to 10 VDC voltage inputs full scale 0 3 over operating temperature range wo digital inputs DI provide contact input with internal 5 VDC wetting voltage emperature compensation circuitry with 100 ohm Platinum RTD 3 or 4 wire full scale 0 4 C over operating temperature Current outputs 4 20 mA output full scale 0 3 over operating temperature range e solated loop powered default e solated self powered output Optional Intrinsically Safe Input Output 4 20 mA output full scale 0 3 over operating temperature range temperature range e lsolated loop powered default e Isolated self powered output Contact closure relay Two relays DPDT fully sealed 8 A at 250 VAC outputs Serial outputs RS485 half duplex RS232 full duplex Fieldbus A LevelPRO detector s DD is available from the Fieldbus Foundation website The DD is a DD4 or DD5 interpreted by a host implementing DD FOUNDATION Services 4 x or 5 x eae JWE Pending D d COMMUNICATION Bea Pending The setup wizard enables you to quickly configure the detector by requiring you to enter all of the basic parameters Additional menu groups contain fields in which you can enter specialized parameters and commands allowing you to customize the detector for a wide variety of applications Thermo Fisher s Dynamic Process Tracking D
110. poses only and are not configurable by the user Filtered Data Count CAL STD Count sec IBP Firmware Version IBP Compile Date Time Analog Input Raw Power Supply Type DAC Output 0 Volt DAC Output 1 Volt Preamp Type CPLD Version Battery Voltage CPLD Status System Err Code 1 System Err Code 2 Software Err Code LevelPRO User Manual 4 39 Operation Application Diagnosis Tab The Diagnosis Tab displays values to the user for diagnostic purposes To access the information on the Detector Diagnosis tab using only the remote transmitter keypad see Figure A 3 OP Thermo EZ Cal II Detector 1 ad File View Functions Help 24 8 HV Control Data Count Top Count Center Count Base Count HV Monitor Voltage 0 HV Monitor Voltage 1 CPU Board Temp C Last Board None v Main Sys Err Status IBP Board Temp C 24 7931 2 IBP Board Temp Stable C 25 Last CPLD Window Count 1 Last Hi Voltage 0 Control Last Hi Voltage 0 Step Stable Hi Voltage 0 Step Top Count Stable HV 0 Volt Auto Control HV 1 Volt Auto Control Last HV Control TC Min CPLD 1 Window Count Main Runtime Err Status None Main Sys Init Err Status None High Voltage Control is not stable Cancel Refresh Password Mode ENGINEERS Comm Status Sending Port Open 010 210 064 099 5002 951 RX 833 1 23 2014 5 04 51 PM Figure 4 22 Detector Diag
111. r Menu Screens Keyp a d D ISp the purposes of this manual functionality will be primarily demonstrated through instructions on the operation of the EZ Cal II software A complete map of the VS EZ Cal LevelPRO T keypad display screens can be found in Appendix A Each section of instruction on the EZ Cal II software will provide the location of the corresponding keypad display screens in Appendix A FI a sh The first time you apply power to the detector the screen shown in Figure 3 1 should display If this screen does not appear the detector has been at least partially set up If Ap p i C ati yov are unsure about what settingsthat have been entered or if the detector has been _ moved to a new location it is recommended that the detector be reset to the factory Fi defaults and set up again To reset all entries in EZ Cal II including the communication settings to the factory defaults go to Commands Common Action Erase all Ram and set defaults Cold Start then click the Refresh button If access to this screen is desired at a later time it may be accessed by selecting PC Comm Setup from the Functions dropdown menu at the top of the screen or by clicking the first icon button which is circled in Figure 3 1 3 2 LevelPRO User Manual Thermo Scientific Startup amp the Setup Wizard Flash Application Firmware Thermo EZ Cal II PC Communication Setup Save Old Setup Parameters Unit ID P
112. r maintaining this equipment LevelPRO installation guide p n 1 0702 040 Gamma Radiation Safety p n 717904 Thermo Scientific Chapter 2 EZ Cal Il Overview The EZ Cal II PC user interface software provides a way for users to interact with the Features LevelPRO detectors The LevelPRO integrated units do not have a keypad or display screen This prohibits users from controlling and configuring the detector Connecting the integrated unit to a PC running the EZ Cal II software provides the user with these capabilities The LevelPRO T remote units include a keypad and display screen All of the operations available to the user through use of the detector s keypad are also available in the EZ Cal II software Using the software allows the user to be away from the detector and provides a more user friendly interface for interaction The EZ Cal II PC user interface software provides the user with The ability to connect to the detector via USB RS232 RS485 2 4wire and Ethernet The ability to configure communication ports A and B The ability to configure the Ethernet port The option to configure the system control setup The option to display the system status The option to configure the alarms and display the status of alarms option to configure the execution of system commands option to configure physical Input and Output setup and display the current status of each
113. r programming U lo d The Upload Download Configuration screen can be accessed either by selecting the p screen from the Functions dropdown menu at the top of the screen or by clicking the D own d second to last icon button which is circled in Figure 3 5 e Thermo EZ Cal II File Configuration Upload Download Configuration m s File Configuration Upload CFG from Gauge Browse file File Name c Save Old Config Files File Name _witetFash asin Det Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 591 539 1 23 2014 4 40 18 PM Figure 3 5 File Configuration Screen Thermo Scientific LevelPRO User Manual 3 5 Startup amp the Setup Wizard EZ Cal I Control Buttons Upload Configuration Download Configuration EZ Cal II Control 3 6 Buttons L evelPRO User Manual Uploading a configuration file provides the user with a way to save all configured parameters from the detector to the computer In the event of a cold start the file can then be downloaded back to the detector to reinstall the set parameters l m To save a file configuration from the detector to the computer click the Upload CFG from Gauge button Enter a name for the configuration file and click Save To abort the upload click the Abort button To download a previously saved configuration file back to the detector click the Browse Fil
114. r temperature and Source EU will automatically display the configured engineering units 3 Define the output operating range by entering the Min Current and Max Current 4 In the Min Value 2 Min Current textbox enter the minimum value engineering units that corresponds to the value entered in the Min Current textbox LevelPRO User Manual 4 27 Operation Physical Inputs amp Outputs 4 28 LevelPRO User Manual In the Max Value Max Current textbox enter the maximum value in engineering units that corresponds to the value entered in the Max Current textbox Choose an operational mode from the Hold Live dropdown Live The selected Measurement ID is currently driving the current output Hold Minimum The current output is set to the Min Current value Hold Maximum The current output is set to the Max Current value Fault Low The current output is set to the low value determined by the Namur Standard 3 8 mA Fault High The current output is set to the high value determined by the Namur Standard 20 8 mA Hold Value The current output is set to the value entered by the user in the Hold Value EU textbox Once a value in engineering units have been entered into the Hold Value EU field the EZ Cal II software will convert that value into milliamps and display that value in the Present Value field The Alarm Action dropdown allows the user to designate what happens when an al
115. rce Head Isotope amp Material Type Selection 8 Designate the source head type radioactive isotope and process material type by clicking the dropdown selections next to each respective option e Source Head Geometry The source head geometry option allows the program to include a very small correction factor in the single point calibration calculation The source head model number is stamped on the identification plate on the source housing If the model number of the source head is unknown or when using a head other than those on the dropdown list select the default 5201 LevelPRO User Manual 3 11 Startup amp the Setup Wizard The Setup Wizard 3 12 LevelPRO User Manual e Isotope The isotope option allows the program to select the appropriate half life for the radioactive material and to properly correct for the natural decay of the source over time The isotope is stamped on the identification plate on the source housing Almost all of the sources supplied by Thermo Fisher are Cesium 137 Cs 137 with a 30 year half life When the isotope is not known it is usually wise to select Cs 137 as the option Note Selecting the wrong isotope will not affect the initial calibration but will result in a small measurement error with time 9 After making the appropriate selections on this screen click the Next button to enter the detector s length and units Thermo EZ Cal II Wizard Level Setup File V
116. reens applies to the tabs for Current Outputs A B and C OP Thermo EZ Cal I Current Output ad File View Functions Help i 1 96 EZ Cal Il Current Output Communication Setup System Control Current Output A Current Output B Current Output C System Status Xx Mode Fault Alarm Setup Input ID None Measurement ID 36 Commands Output Type JA Min Value amp Min Current B a Physical 1 0 a Curent Vde Input Source WA Max Value Max Current Digital Input Present Value 4 000 Mode Ci j Live Value EU Q E 3 Detector Min Current 4 Hold Value EU i Detector 1 Max Current r Detector 2 20 Pe E Detector 3 Alarm Action 3r Detector 4 B A Application unn Application 1 Calibration Point Bu 1 mA Min Value 4 1RawMinValue 4000 i Jy Application 4 2 mA Mid Value 2 2 Raw Mid Value 113985 3 Max Value y 3 Raw Max Value Status Live Calibration Points Cancel Comm Status Port Open 010 210 064 099 5002 753 680 1 23 2014 4 58 14 PM Figure 4 14 Current Output Tabs 1 Select an Input ID and a Measurement ID from the indicated dropdowns The measurements in the Measurement ID dropdown are associated with the detector specified in the Input ID field 2 Basedon the selections in these two fields Output Type will automatically display the measurement type such as density pressure o
117. rent output C value is below the maximum set value Current Output A at Fault Low Alarm a alarm is triggered when the current output A value is below the minimum value set by the Namur Standard b The alarm is cleared when the current output A value is above the minimum value set by the Namur Standard Output A at Fault High Alarm a The alarm is triggered when the current output A value is above the maximum value set by the Namur Standard b The alarm is cleared when the current output A value is below the maximum value set by the Namur Standard Current Output B at Fault Low Alarm a The alarm is triggered when the current output B value is below the minimum value set by the Namur Standard b The alarm is cleared when the current output B value is above the minimum value set by the Namur Standard Output B at Fault High Alarm a The alarm is triggered when the current output B value is above the maximum value set by the Namur Standard b The alarm is cleared when the current output B value is below the maximum value set by the Namur Standard Current Output C at Fault Low Alarm a The alarm is triggered when the current output C value is below the minimum value set by the Namur Standard b The alarm is cleared when the current output C value is above the minimum value set by the Namur Standard Output C at Fault High Alarm a The alarm is triggered when the current output C value is above the maximum
118. rough the Functions dropdown menu or by clicking the blue wizard s cap icon near the top right corner of the screen To access the information on the Application Level Setup tabs using only the remote transmitter keypad see Figure A 10 Thermo EZ Cal Application 1 baba ad File View Functions Help B8 Action Measurement Data Process Alarm Select Cascade Level Detector Length Unit Source Head 5201 source head Detector 1 Length Unit Isotope 5137 Detector 1 Length Level Unit Detector 2 Length Unit Minimum Span Detector 2 Length Maximum Span Detector 3 Length Unit Detector 3 Length Vapor Density Compensation No Comm Port Open TX 0 RX 0 3 31 2014 2 45 08 PM Figure 4 24 Application Screens Level Setup Tab The primary measurement Measurement 1 is dedicated to level measurement The value and units of this measurement are determined by the Level Unit and Minimum and Maximum Span entered on the Level Setup screen The primary measurement can only be assigned to one input 1 Indicate the type of source head in use by using the Source Head dropdown list e 5176 source head e 5190 source head e 5193 source head e 5200 source head e 5201 source head e 5202 source head e 5203 source head e 5204 source head e 5206 source head Thermo Scientific Operation Application Screens e 5207 source head e 5208 source head e 5210 source head e 5211 source head e 6000 source head 2
119. rror condition is cleared 5 Current Output A at Minimum Alarm a alarm is triggered when the current output A value is below the minimum set value b The alarm is cleared when the current output A value is above the minimum set value 6 Current Output A at Maximum Alarm a The alarm is triggered when the current output A value is above the maximum set value b The alarm is cleared when the current output A value is below the maximum set value 7 Current Output B at Minimum Alarm a The alarm is triggered when the current output B value is below the minimum set value b The alarm is cleared when the current output B value is above the minimum set value 8 Current Output B at Maximum Alarm a The alarm is triggered when the current output B value is above the maximum set value b The alarm is cleared when the current output B value is below the maximum set value 9 Current Output C at Minimum Alarm a The alarm is triggered when the current output C value is below the minimum set value b The alarm is cleared when the current output C value is above the minimum set value Thermo Scientific LevelPRO User Manual 4 11 Operation Mode Fault Alarm Setup 4 12 LevelPRO User Manual 10 11 125 13 14 16 Current Output at Maximum Alarm a The alarm is triggered when the current output C value is above the maximum set value b The alarm is cleared when the cur
120. rs have been previously configured with passwords for Engineer Technician and Operator modes Currently Engineer and Display List are the only functioning modes Technician and Operator mode will be available in future software releases To keep passwords hidden by having them display as asterisks onscreen at key in enable the Display Password Mode field Disabling this field will show the information entered Enter the password into the User Password Entry textbox to enter Engineer mode Thermo Scientific System Timeout The Setup Thermo Scientific Wizard Startup amp the Setup Wizard system Timeout The fields representing the inputs will display the current operational mode of each port If the user connects to the detector through Com A and enters the Engineer mode password Com A Password Mode will display Engineer while the other port fields say Display List The Mode Count fields indicate how many times the detector has been accessed in each respective mode The passwords for the different access levels may be changed by manually changing them in the Password Setup section of this screen Note Passwords must be numeric only so as to be accessible when working at the keypad display If a user does not interact with the detector for five minutes the display will time out and begin showing the scrolling measurement screens Each time a button on the keypad is pressed or the user interacts with th
121. rt Open 010 210 064 099 5002 TX 561 514 1 23 2014 4 16 29 PM Figure 4 31 Output Calibration Minimum Point 4 Click Start Calibrate to begin calibration 5 Once the actual raw minimum current stabilizes on the multi meter click Freeze Count to capture the data 6 Enter the actual raw minimum current If the Required Min mA is 4 and the multi meter is reading 4 03 enter 4 03 in the Actual Raw Min mA textbox a If there is a problem with the data the user has the option to abort the calibration by clicking the Abort CAL button and can return to the previous screen by pressing the Back button b To recalculate the point click Start Calibrate before clicking the Submit button c Ifthe point data is satisfactory click Submit to save and Next to calibrate the next point 4 60 L evelPRO User Manual Thermo Scientific Operation Calibration Ina 2 point calibration the next screen will calibrate the maximum values Ina 3 point calibration the next screen will calibrate the mid point values Submit that information and click the Next button to proceed to the maximum point value screen 7 Follow steps 4 6 to calibrate the remaining point s a Thermo EZ Cal II Calibration JB File View Functions Help B 457 wg Eit EZ Cal Il Communication Setup f System Control Calibrate Current Output A mA A System Status Mode Fault Alarm Setup EAD WE Hom i Commands i Start Calibrate E
122. safety procedures and or inappropriate use of the equipment described in this manual can lead to equipment damage or injury to personnel Any person working with or on the equipment described in this manual is required to evaluate all functions and operations for potential safety hazards before commencing work Appropriate precautions must be taken as necessary to prevent potential damage to equipment or injury to personnel The information in this manual is designed to aid personnel in correctly and safely installing operating and or maintaining the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not be performed until appropriate actions can be taken to ensure the safety of the equipment and personnel The procedures in this manual are not designed to replace or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system Caution Using this equipment in a manner not specified by Thermo Scientific may impair the protective features provided by the product leading to equipment damage and or personnel injury Safety Information amp Guidelines
123. sical 1 0 Manual Live Live Present Value i Curent Vdc Input Manual Value Open Invert Input E E Curent Output Action Destination Nome ik Detector 1 Close Contact Action Nothi T w Detector 2 Detector 3 Status Comm Status Sending Port Open 010 210 064 099 5002 TX 747 Rx 674 1 23 2014 4 57 56 PM Figure 4 13 Digital Inputs 1 Select an operational mode from the Manual Live dropdown a In Live mode the digital inputs detect transitions from open to close and close to open and execute the selected open and close contact actions on the specified detector b Ifthe user selects Manual mode the Manual Value dropdown becomes available This allows the user to set the output to an open or closed state i When Open is selected the digital input terminal is not connected ii When Close is selected the digital input terminal is connected to ground Note Actions selected from the Open Contact Action and Close Contact Action dropdowns are not executed when operating the digital input in manual mode 2 Assign a detector from the Action Destination dropdown 3 Choose open and close contact actions from the appropriate dropdowns a Selecting an open contact action determines the operation to be performed when the digital input switches from closed to open b Selectinga close contact action determines the operation to be performed when the digital input switches fr
124. ssword Entry screen using only the remote detector keypad see Figure A 2 The Password Entry Validation screen can be accessed either by selecting the screen from the Functions dropdown menu at the top of the screen or by clicking the last icon button which is circled in Figure 3 6 ee Thermo EZ Cal II Password Entry o x File View Functio Help f X wm o4 24 8 e E EZ Cal Il Password Entry 5 System Control Password Validation x p User Password Entry Current Password Mode ENGINEERS Commands A Password Mode DISPLAY LIST Com B Password Mode DISPLAY LIST id 6 RS I c input Ethernet Password Mode ENGINEERS USB Password Mode DISPLAY LIST Digital Input Smart Password Mode DISPLAY LIST Display Password Mode DISPLAY LIST ae Engineer Mode Count 4 Technician Mode Count B k Detector Operator Mode Count 0 Invalid Password Count a Detector 1 boe Detector 2 be it Detector 3 Refresh 3 Detector 4 EJ Application Password Setup D Application H1 PO Application 2 Engineer Password 123 Technician Password 1234 gt Application 3 Operator Password 12345 Refresh Submit Need Engineer Mode to view and change Password lt n p Password Mode ENGINEERS Comm Status Port Open 010 210 064 099 5002 TX 594 RX 542 1 23 2014 4 41 23 PM Figure 3 6 Password Entry Screen The LevelPRO detecto
125. surement 4 The alarm is only triggered if the alarm condition exists after a user defined amount of time If the alarm condition does not exist for the designated time the alarm will not trigger Enter the desired wait time before the alarm triggers in the Action Delay Sec textbox Select an alarm action from the Action dropdown The available options are listed below Do Nothing No Action is taken Relay Output A At the Set Point action must be taken based on the Alarm Action setting located on the Relay Output A tab ii At the Clear Point relay operation is reset to Normal operation Relay Output B At the Set Point action must be taken based on the Alarm Action setting located on the Relay Output B tab ii At the Clear Point relay operation is reset to Normal operation Current Output A At the Set Point action must be taken based on the Alarm Action setting located on the Current Output A tab ii At the Clear Point Current Output is set back to normal operation Current Output B At the Set Point action must be taken based on the Alarm Action setting located on the Current Output B tab ii At the Clear Point Current Output B is set back to normal operation Current Output C i At the Set Point action must be taken based on the Alarm Action setting located on the Current Output C tab ii At the Clear Point Current Output C is set back to normal operation Thermo Scientif
126. t System Control Thermo EZ Cal System Control ad File View Functions Help amp x 2 8 e 1 System Control Configuration Date Display Format MM DDAY System Date 0123 14 System Time 165014 Integrate LCD Scroll Time sec 10 Remote LCD Scroll Time sec Remote LCD Contrast 24 Use PC Date Time Cancel Refresh Submit Comm Status Ok Port Open 010 210 064 099 5002 714 RX 643 1 23 2014 4 54 55 PM Figure 4 3 System Control Configuration ti The System Control Configuration screen provides the user with the ability to set up onrigurauon system parameters related to items such as the system clock and the LCD screen The detector should be able to read and write any of these parameters as requested by the user 4 4 LevelPRO User Manual Thermo Scientific Operation system Status To access the information on the System Control Configuration screen using only the remote transmitter keypad see Figure A 2 Thermo Scientific LevelPRO User Manual 4 5 Operation system Control 1 4 6 Set the system date and time a Choose the desired date format The available options are MM DD YY DD MM YY YY MM DD b In the System Date textbox enter the current date c Enter the current time in the System Time textbox using the format HH MM SS System Status L evelPRO User Manual To synchronize the d
127. t changes suddenly the filtered data counts may take a long time to reflect the average raw data count value When the Perform Catch up function is used the filtered data counts are initialized to the value of the raw data counts This function can currently be accomplished by changing the time constant back to the previous value Be aware that the dynamic tracking performs a similar function When the dynamic tracking threshold is exceeded a faster time constant is used until the filtered data counts catch up to the raw data counts The Perform Catch up function can be used even when dynamic tracking is enabled In addition to the common actions listed above which allow the user to apply the common action to the entire system the Common Action dropdown also allows the user to apply the same actions to individual applications ee Thermo EZ Cal II Commands ad File View Functions Help amp X WF 2 8 e Commands Common Action 1 function for all applications Calculate Slope Correction Factor for application 1 Hold Current Output A Perform Catch up function for application 1 Erase CAL and STD data for application 2 Hold Current Output B Erase calibration data for application 2 Calculate Slope Correction Factor for application 2 Perform Catch up function for application 2 didis ee Erase CAL and STD data for application 3 Hold Relay Output A Erase calibration data for application 3 Ho
128. the LevelPRO T system the transmitter is a separate enclosure The LevelPRO measurement system uses a PVT scintillation detector to measure the radiation reaching the detector from the source The detector consists of a PVT scintillator and a photomultiplier tube with the associated electronics When gamma radiation strikes the scintillation material small flashes of light are emitted As the level of the process material increases more gamma radiation is attenuated by the process material which allows fewer gamma rays to reach the detector and generates fewer light pulses The photomultiplier tube and associated detector electronics convert the light pulses into electrical pulses that are processed by electronics in the detector of the integrated unit or transmitter to determine the process material level and related measurement values Communication with the detector is via the RS485 and RS232 serial ports USB or Ethernet from a PC running EZ Cal II software Once the detector is set up the primary measurement level can be viewed on the display and on the EZ Cal II software The display on the LevelPRO units provides measurement data to the user MEASUREMENT DATA MEASUREMENT VALUE 1 0 00 82 0 00 3 0 00 0 00 EDIT Thermo Scientific Figure 1 2 Measurement Data Display amp Keypad Remote Unit Display The purpose of the display and keypad on the LevelPRO remote transmitter is to provide the user with the abil
129. the party line in turn and communicate with the disconnected detector directly Alternatively remove power from all detectors except one and assign a unit number to the powered detector Repeat this procedure for the remaining detectors If trouble arises when using another device on the RS485 chain verify that the device is properly terminated for its position on the chain To terminate a device connect a 120 ohm resistor between its RS485 data terminals Never terminate more than the first and last device in the chain Each LevelPRO unit includes a 10 Base T minimum Ethernet port on the Main CPU PCA Operators should ensure the area is non hazardous before connecting or disconnecting the Ethernet cable The Communication Setup screens also allow for configuration of the Ethernet port Thermo EZ Cal II NGN Communication Setup oJ File View Functions Help Wie 2 8 ELE EZ Cal Il Communication Setup Communication Setup System Control System Status M Mode Fault Alarm Setup Enabled 2 Commands IP Address B Physical 1 0 ess 010 210 064 099 Ethernet IP Gateway 010 210 064 001 Ethernet MAC Address 0050C24DF1AD Encapsulated Port ii Detector 1 PU Modbus Protocol RTU Floating Format Normal Modify MAC Address MAC Password t Application H4 MAC Address Cancel Refresh Comm Status Ok Port Open 010 210 064 099 5002 TX 713 RX 642 1 23 2014 4 54 40 PM
130. tion ratio P Thermo EZ Cal II Application 1 ad File View Functions Help Application 1 STD Gauge Calibration Action Measurement Data Process Alarm Minimum Span Maximum Span No Comm Port Open TX 0 RX 0 3 31 2014 3 29 47 PM Figure 4 29 Application Screen Gauge Calibration Point Data Tab Breakpoint Table LevelPRO User Manual 4 49 Operation Application Screens Action Measurement Data 4 50 LevelPRO User Manual Additionally this tab allows the user to view displayed point data to change the point data by manually entering new values and to submit or delete point data The Application Action tab provides the user the ability to hold the measurements configured on the Additional Measurement Setup tab at the desired value The following options apply to Measurements 1 4 To access the information on Application Action tabs using only the remote transmitter keypad see Figure A 10 B Thermo EZ Cal I Application 1 a File View Functions Help Wm 4 7 Application 1 Measurement 1 Allocation Hold Live Hold Value Current Value Unit Measurement 3 Allocation Hold Live Hold Value Current Value Measurement Data Process Alarm Measurement 2 Allocation Hold Live Hold Value Current Value Unit Measurement 4 Allocation Hold Live Hold Value Current Value Unit Unit No Comm Port Open
131. tor Under Range Action Application 1 Status STD Mode Active Alm CAL Mode Active Alm X ray Mode Engaged Alm Totalize Overrun Alm CAL Aborted Alm Detector Over Range Alm IBP Comm Failed Alm Detector Under Range Alm mu Refresh mit No Comm Port Open TX 0 RX 0 2 4 2014 1 03 37 PM Figure 4 8 Mode Fault Alarm Setup Application Tabs The following alarms are available for configuration on the Application tabs of the Mode Fault Alarm tab 1 Standardization Mode Active Alarm The alarm is triggered when the level process is in standardization mode b The alarm clears when i Standardization is aborted ii Standardization is accepted iii Standardization is rejected 2 Calibration Mode Active Alarm a alarm is triggered when the level process is in calibration mode b The alarm clears when i Calibration is aborted ii Calibration is accepted iii Calibration is rejected 3 X Ray Mode Engaged Alarm a alarm is triggered when X ray engaged is enabled b The alarm clears when X ray engaged becomes disabled 4 IBP Communication Failed Alarm a alarm is triggered when the detector is present and an IBP communication error occurs b The alarm clears when IBP communication errors are cleared 4 14 LevelPRO User Manual Thermo Scientific Commands Common Action Thermo Scientific Operation Mode Fault Alarm Setup 5 Totalizer Overrun Alarm a alarm is trig
132. ts should be completed by selecting Calibration from the Functions menu or by clicking the fourth icon button the wrench Selecting either of these options will guide the user through the calibration process step by step For further information see Calibration Thermo Scientific Thermo Scientific Status Tab The Status Tab displays detector status and information To access the information on the Detector Status tab using only the remote transmitter keypad see Figure A 3 P Thermo EZ Cal I Detector 1 ad File 24 8 Help Current Input Filtered Data Count IBP Firmware Version Aanlog Input Raw DAC Output 0 Volt DAC Output 1 Volt Battery Voltage CPLD Status System Status Summary System Err Code 1 System Err Code 2 Software Err Code aa 200 00008577767 RE 7 107419355 RTD Input Status Diagnosis CAL STD Count sec IBP Compile Date Time Power Supply Type Preamp Type CPLD Version Operation Detector Screens o Jan 10 2014 09 11 00 One Power Supply Transmission 34 sw2 1 of 4 dynamic tracking active 1 of 21 High Voltage Control is not stable Auto Refresh Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 TX 938 821 1 23 2014 5 04 29 PM Figure 4 21 Detector Status Tab All of the fields on this screen which are listed below are for display pur
133. up e Min CPLD Channel 1 Window Count AN Warning Making changes to these parameters may cause the system to become unstable The Count tab displays the specified detector counts in a graphic representation KE Thermo EZ Cal II Detector 1 ad File View Functions Help Detector 1 Setup Count Currentinput RTD Input Status Diagnosis ge Mode Fault Alam Setup Commands E1 Physical 1 0 b Curent Vdc Input 047 Digital Input b Curent Output Detector Count BD1 5960400 70000 60000 50000 40000 Count 30000 20000 10000 16 59 30 17 00 00 17 00 30 17 01 00 17 01 30 17 02 00 17 02 30 17 03 00 Cancel Update Period ms 1000 1 Freeze Chart Password Mode ENGINEERS Comm Status Ok Port Open 010 210 064 099 5002 908 RX 796 1 23 2014 5 03 19 PM Figure 4 18 Detector Count Tab 1 Enter a time in milliseconds in the Update Period ms field to establish an update rate for the counts The entry in this field can range from 1 2000 ms LevelPRO User Manual 4 35 Operation Detector Screens 2 Click Run Char to begin a real time graphic view of the detector counts 3 Click Freeze Char to pause the detector count chart Current Input Tab There is one available current input per detector Information regarding the current input can be found on the Current Input tab P Thermo EZ C
134. up to date information Pressing the F2 button will open the screen to write mode Note Once a screen has been opened for editing the up and down arrows regain contrast control functionality LevelPRO User Manual 3 1 Startup amp the Setup Wizard Menu Screens Keypad Display vs EZ Cal Il If the screen is opened in write mode and the user is not logged in the screen will change to the password screen so the user may log in with a password Only users with engineering access may submit changes to the information stored in the detector s database In writing mode the function keys perform different operations F1 will exit write mode without saving any changes F2 will submit and save the new data F8 will move the user through the different fields available for editing on the Screen T An arrow in front of a displayed field indicates a dropdown menu associated with that Ed jt ng Fields with field Once the field is selected the up and down arrow keys enable the user to explore D ropdown Menus the dropdown selections If a field contains more characters than the screen can display using the right and left arrows will shift the data provide visibility Once changes are complete press the F2 button to submit and save the data to the detector Because the LevelPRO integrated units do not include a keypador display it is recommended that the EZ Cal II software be utilized to achieve full functionality Fo
135. ure A 9 Physical 1 0 Relay Output A 16 LevelPRO User Manual CONFIG SETUP INVERT OUTPUT gt NO PULSE WIDTH 30 200 mS gt 30 BACK EDIT HOLD SETUP HOLD LIVE gt LIVE HOLD VALUE gt NONE EDIT BACK DIAGNOSTICS STATUS LIVE PRESENT VALUE gt OFF EDIT BACK ALARM amp PROCESS ALARM ACTION gt DO NOTHI PROCESS FUNCTION gt PROCESS BACK EDIT DETECTORS amp TOTALS DETECTOR ID gt DET 1 TOTAL SELECTION gt NONE BACK EDIT Thermo Scientific MAIN MENU COMMUNICATION SETUP SYSTEM CONTROL SYSTEM STATUS Mode Fault Alarm Setup MORE Thermo Scientific MAIN MENU COMMANDS PHYSICAL I O DETECTOR PREV DETECTOR CONFIG SETTING MEASURMNT amp APPLICATION DETECTOR CONFIG SETTING MEASURMNT amp APPLICATION DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE SELECT DETECTOR DETECTOR SETTING APPLICATION SELECT SELECT APPLICATION NUMBER gt BACK EDIT NEXT SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement BACK NEXT SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement BACK NEXT Figure A 10 Detector Sheet 1 of 4 DETECTOR SETUP DYNAMIC TRACKING X RAY TIME DETECTOR SETUP DYNAMIC TRACKING X RAY TIME DETECTOR SETUP DYNAMIC TRACKING X RAY TIME APP
136. urrent Output B Current Output C Once an output source has been selected an alarm action can be selected on either the or Relay Outputs screens For further information on these screens see these respective sections Thermo Scientific Thermo Scientific Hold Mode Active Alm RBP Comm Failed Alm Fieldbus Comm Faild Alm Enable Sys Fault Alm AO amp A Min Alm AO amp A Max Alm Min Alm AO amp B Alm AO amp C Min Alm AO amp C Max Alm AO A Fault Low Alm AO A Fault Hi Alm Fault Low Alm AO B Fault Hi Alm om AO Fault Low Alm AO amp C Fault Hi Alm STD Mode Active Alm CAL Mode Active Alm X ray Mode Engaged Alm IBP Comm Failed Alm Totalize Overrun Alm CAL Aborted Alm Detector Over Range Alm Detector Under Range Alm I1 O QL O 5 cn lt 2 O d gt Found on Application Tab Figure 4 5 Alarm Configuration Map Action Operation Mode Fault Alarm Setup a Relay Setup Relay Alarm Action eem Do Nothing r b RelayOutputA __ Hold Relay On RelayOutputB Hold Relay Off Clear Hold Current Output Setup Current Output Alarm Action ELM eren LIE 4 quem m qum m Found on Relay Output Screen Found on Current Output Screen LevelPRO User Manual 4 9 Operation Mode Fault Alarm Setup System
137. user The Alarm Action dropdown list allows the user to make changes to alarms as a group either system wide or by application Do Nothing No action is taken when sent to the detector Clear all alarms for all applications Currently this option is non functional and no action is taken upon its selection This option will be utilized in future versions of the EZ Cal II software Disable all alarms Any process alarm or mode fault alarm that is in an enabled state is changed to the inhibit state This option is available for all applications or individual applications Enable all alarms Any process alarm or mode fault alarm that is in the inhibit state is changed to an enabled state This option is available for all applications or individual applications Erase all process alarm assignments All configurations associated with setting up a process alarm are set to the default values These values include Measurement ID Action Action Delay Set Point Clear Point and the Enable Disable setting This option is available for all applications or individual applications Erase all mode fault alarm assignments All configurations associated with setting up a mode fault alarm are reset to the default value Enable Disable setting Action This option is available for all applications or individual applications Erase all alarm assignments all mode fault process alarms for all applications This opt
138. utput calibration select Calibration from the Functions dropdown menu at the top of the screen or click the fourth icon button the wrench To access the information on Input Output Calibration using only the remote transmitter keypad see Figure A 6 and Figure A 8 In Figure A 6 each Physical I O subsection has screens for calibration Thermo Scientific Operation Calibration a Thermo EZ Cal II Calibration J File View Functions Calibrate Current Input 1 mA E Sim Status T X EA ara Seton IN E B K poe Vo Calibrate on Input Fa Digtal Input Current Input 1 Current Input 2 Input 1 Input 2 Detector Current Input RTD Input Current Output Detector 2 Detector 3 Detector 4 Current Output m D C P s Current Output C Comm Status Ok Port Open 010 210 064 099 5002 TX 496 RA 455 1 23 2014 3 50 54 PM Figure 4 34 Calibration Selection Screen 1 Select an input from the list The available inputs for calibration are e Current Input 1 e Current Input 2 e Vdc Input 1 e Vdc Input 2 e Detector Current Input e RID Input 2 Choose a 2 point or 3 point calibration 3 Click the Next button to capture the calibration minimum point Thermo Scientific LevelPRO User Manual 4 57 Operation Calibration a Thermo EZ Cal II Calibration J File View Functions mii
139. wn a X ray safeguard calculated at a rate of 10 times per second computes the difference between the data counts filtered by the filter time constant and the counts filtered by the time constant divided by 16 If the difference is greater than the X ray safeguard threshold value and X ray Threshold Enable is enabled the X ray safeguard is active and the high voltage will hold at the last valid value The X ray Safeguard will be active for at least the amount of time entered in the X ray Threshold Min Hold Time sec textbox At the end of minimum hold time if the count is below the threshold the hold will be cleared If it is still above the threshold the system will stay in the hold condition for another cycle of the minimum hold time The system will continue to repeat cycles of the minimum hold time if necessary until the time entered in the X ray Threshold Max Hold Time sec is reached When the maximum hold time is reached the X ray safeguard will be disabled for one minute to allow the system to recover Once that minute is up the X ray Safeguard will activate again and respond to future events b When Disable is selected no action will be taken 6 Enter the X ray threshold minimum hold time in seconds in the X ray Threshold Min Hold Time sec textbox 7 Enter the X ray threshold maximum hold time in seconds in the X ray Threshold Max Hold Time sec textbox 8 Designate an X ray safeguard threshold value in t
140. ximum value Current output A is held at the fault high value Current output A is held at the fault low value No Action is taken All outputs in Hold mode shall be set to Live 1 Measurement 1 through Measurement 4 2 Current Outputs A through C 3 Relays A and B The value for measurement 1 Hold Live register is set to hold The value for measurement 2 Hold Live register is set to hold The value for measurement 3 Hold Live register is set to hold The value for measurement 4 Hold Live register is set to hold Any process alarm and mode fault alarm in the inhibit state Is set to the enable state Any process alarm and mode fault alarm in the enable state Is set to the inhibit state oet all the totalizers value to zero and zero any pending relay outputs The filtered data counts are initialized to the raw data counts LevelPRO User Manual 4 25 Operation Physical Inputs amp Outputs Table 4 5 Digital Input Contact Action Items Continued Action Description Note When a sudden change in raw data counts occurs the response time of the filtered data counts is determined by the time constant and may take a significant amount of time to reflect the average raw data count value The Fast Catch up function initializes the filtered data counts to the value of the raw data counts This can currently be accomplished by changing the time constant and setting back to the previous value Dynamic tracking performs a similar
141. y is shown continuously except when the setup menus are being accessed The displayed measurement values are updated approximately every second All measurements are updated even when they are not being displayed The setup wizard provides you with a step by step procedure for entering the data required for detector operation To start the wizard open the EZ Cal II software and click on the small blue wizard s cap on the task bar underneath the View menu option Thermo Scientific Booting the LevelPRO T Adjusting Contrast While Booting LevelPRO T Keypad Overview Using the Keypad with the Menu Screens Using the Keypad with the Edit Screens Thermo Scientific Chapter 3 Startup amp the Setup Wizard When power is applied to a LevelPRO T detector connected to the EZ Cal II software a message will be displayed on screen informing the user that the system is booting During the booting process the only keys on the detector s keypad that maintain functionality are the contrast keys represented by up and down arrows If the user adjusts the contrast during the booting process the detector will save the new contrast setting once booting is complete If no change in contrast is made the previously saved contrast setting will be applied to the display screen The keypad is a five by five membrane keypad comprised of input keys and operational keys The numeric keys 0 through 9 and the character keys representing
142. ype Selection Screen LevelPRO User Manual 3 17 Startup amp the Setup Wizard The Setup Wizard Gauge C bration 1 Select Gauge Calibration and click the Next button to advance to the following screen la Thermo EZ Cal II Wizard Gauge Calibration File View Functions Help m 457g ELE EZ Cal Il Setup Wizard Communication Setup Welcome to the Wizard Gauge Calibration CAL Method Breakpoint Table CAL Sample Time sec 60 rod Detector 1 Detector 2 ic Detector 3 Iw Offline Back Next NoComm Port Open TA 0 0 3 31 2014 1 59 45 PM Figure 3 17 Gauge Calibration This screen is used to specify the type of calibration to be performed and the calibration sample time in seconds e CAL Method The LevelPRO detector performs calibration using a breakpoint table e CAL Sample Time sec Like the standardization time the calibration time is a period measured in seconds during which the instrument will average the detector counts Again the CAL sample time should be based on process conditions Typical calibration sample times run between 300 and 900 seconds 2 Click the Next button to move to the Remaining Time Screen 3 18 L evelPRO User Manual Thermo Scientific Startup amp the Setup Wizard The Setup Wizard ad Thermo EZ Cal II Wizard Gauge Calibration File View Functions Help Mit 27 Ww Setup Wizard

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