E5AK-AA2-500
Contents
1. omron Dimensions Unit mm inch E ESAK Panel Cutouts he 110 min 96 3 78 x 96 3 78 B88 RMT RSP MANU SUBI SUBZ OUTI OuT2 STOP AT Oo Qa a QUDUUOU0 120 min 92 798 hd Leal Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Panel Cutouts 48 1 89 60 min P 2B85 V RMT ASP MANU SUB1 SUB2 0o oOo g o OUTI OUT2 STOP AT o o Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally 58 2 28 53 2 09 x 53 2 09 Er E EAE A OUT2 MANU STOP RMT_AT OMRON ESCK Panel Cutouts 44 8 1 76 x 44 8 1 76 _ 65min Note 1 Recommended panel thickness is 1 to 5 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted either vertically or horizontally 60 min 45 oe gt 45 i N A 128 Digital Process Controller ESLIK OMRON E E5CK 302 The E5CK 302 model has the same dimension and cutouts as the E5CK WE Accessories Order Separately Terminal Cover for E5AK Terminal Cover for E5EK E53 COV08092. EN61010 1 IEC1010 1 Conforms to VDE0106 part 100 Finger Protection Note Indication Accuracy Of the K1 T and N thermocouples at a temperature of 100 C or less 2 C 1 digit maximum Of the U L1 and L2 thermocouples at any temperature 2 C 1 digit maximum Of the B thermocouple at a temperature of 400 C or less unrestricted Of the R and S thermocouples at a temperature of 200 C or less 3 C 1 digit maximum Of the W thermocouple at any temperature 0 3 of the indicated value or 3 C whichever is greater 1 digit maximum Of the PLII thermocouple at any temperature 0 3 or 2 C whichever is greater 1 digit maximum A 124 Digital Process Controller ESLIK OMRON E Option Board Ratings and Characteristics Event inputs Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max Communications Interface RS 232C and RS 485 RS 422 for E5AK and ESEK only Transmission Half duplex method Synchronization Start stop synchronization asynchronous method method 1 272 4 4 8 9 6 19 2 Kbps Transfer output 4 to 20 mA Permissible load impedance E5AK and E5EK 600 Q max E5CK 500 Q max Resolution E5AK and E5EK approx 2 600 steps E5CK approx 2 600 steps RS 232C Peer to peer only maximum cable length 15 m 49 2 feet RS 422 and RS 485 32 controller maximum to host computer maximum cable length 500 m 1640 feet
3. Goods by Omron Electronics LLC and its subsidiary companies Seller Seller hereby objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Please contact your Omron representative to confirm any additional terms for sales from your Omron company Prices All prices stated are current subject to change without notice by Seller Buyer agrees to pay the price in effect at time of shipment Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Seller s payment terms and ii Buyer has no past due amounts owing to Seller Orders Seller will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Goods Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture production sale delivery importation consumption or use of the Goods sold hereunder including customs duties and sales excise use turnover and license taxe
4. only in this mode monitor the Execute AT auto tuning set alarm values set the control period and set PID parameters Set parameters for limiting the manipulated variable and set point switch between the remote and local modes set the Level 0 Mode For normal operation process value ramp SP and manipulated variable Level 1 Mode For adjusting primary control parameters Level 2 Mode For adjusting secondary control parameters loop break alarm LBA alarm hysteresis and the digital filter value of inputs Setup Mode For setting the basic specifications Set parameters for input type scaling output assignments and direct reverse operation Expansion Mode For setting expanded functions Set ST self tuning SP setting limiter Select advanced PID or ON OFF control Specify the standby sequence resetting method Initialize parameters and set the time for automatic return to the monitoring display Option Mode For setting option functions Set the communications conditions transfer output and event input parameters to match the type of Option Board installed in the Controller This mode will be accessible_only when an option board is installed in the controller Calibration Mode For calibrating inputs and transfer output Calibrate the selected input type Transfer output can be calibrated only when the Communications Unit E53 CKF has been installed in the Controller Digital Process Controller ESLIK A 127
5. 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wir ing refer to Chapter 6 Using the Communications Function in your User s Manual A 140 Digital Process Controller ESLIK OMRON E5EK Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function Connect the event inputs as follows Bye p 20 SD SDB By EV1 E O EV o C RDA 9 ag EV2 19 lt O EV2 ee 4 to 20 mA Qe OT on SG Option type RS 232C RS 422 RS 485 Event input 1 and 2 a mdg Transfer output Part number E53 AK01 E53 AK02 E53 AK03 E53 AKB E53 AKB E53 AKF Use event inputs under the following conditions ON 1 kQ max OFF 100 kQ min ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Communications Terminal numbers 18 to 20 31 and 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chapter 6 Using the Communications Function in your User s Manual E5CK Terminal numbers 1 13 and 14 are valid only when the Option Board is set in the Controller The following four connections are possible depending on the model of the Option Board S 8 Eo G oo Om a Option type RS 232C RS 485 Event input Transfer output Part number E53 CK01 E53 CK03 E53 CKB E53 CKF Digital Process Controller
6. E53 COV08 432 1 70 Zi E63 COV08 i ane fy i all gt cove 4 KKJ i 89 3 50 O O O z D O JQ O O Terminal Cover for E5CK E53 COV07 Current Transformer E5AK and E5EK only for Heater Burnout Alarm E54 CT1 E54 CT3 21 0 83 2 8 15 0 59 0 41 laa as TL l i 3 Baa LA T E 40 1 57 Scan 30 1 18 2 36 dia Digital Process Controller ESLIK A 129 OMRON Installation E Remove Controller From Rear Housing E5AK and E5EK To pull out the internal mechanism from the housing use a Phillips screwdriver matching the screw on the lower part of the front panel 1 Turn the screw counterclockwise while pressing the hook on the upper part of the front panel 2 Carefully pull out the internal mechanism while holding the left and right sides of the front panel Hook E5CK Terminals First while pressing the hooks on the left and right sides of the front panel pull the internal mechanism from the housing Input Type Jumper Connector Option Board A 130 Digital Process Controller ESLIK E Settings OMRON Note Always turn off the power supply to the Digital Controller before changing any switch settings On a standard model set up the Output Modules for control outputs 1 and 2 before mounting the Controller On a position proportional model the Relay Output Module is already set Do not change that set up parameter Do not replace
7. figure below Menu Display shows all modes in the order that they are displayed Some parameters are not displayed depending on the protect mode setting and the option boards used Menu Display To Access Protect Mode Press and hold the A M Key and the Display Key for more than 1 second To Return to the Main PV SP Display from the Protect Mode Press and hold the A M Key and the Display Key for more than 1 second To Access Manual Mode Press and hold the A M Key for more than 1 second To switch parameters within a mode use the Display Key Press the display key for less than one second to move between parameters Note 1 In Level O mode Level 1 mode and Level 2 mode The controller will maintain control of the process 2 In Setup mode Expansion mode Option mode and Calibration mode Control of the process is not maintained The outputs are inactive 3 Option Mode will be accessible only when an option board is installed in the controller E Parameters And Menus For Setting The Controller Protect Mode Limits use of the menu and A M Keys The protect function prevents unwanted modification of parameters and can also be used to prevent switching between the auto and manual operation Manual Mode Sets the controller to manual operation mode You can only manually adjust the manipulated variable MV in this mode Change the set point during operation and start or stop Controller operation and
8. mA 0 to 20 mA Voltage input 1 to 5V 0 to 5V 0to 10V Mean Time Between Failure 15 4 years 135 000 hours Control output Relay SPST 3 A at 250 VAC resistive load See Note 1 Mechanical life expectancy 10 000 000 operations min Electrical life expectancy 100 000 operations min Voltage pulse 20 mA at 12 24 VDC with short circuit protection 20 mA at 24 VDC with short circuit protection Permissible load impedance 1 KQ min Resolution Approximately 2600 steps Permissible load impedance 500 Q max Resolution Approximately 2600 steps Permissible load impedance 500 Q max Resolution Approximately 2600 steps 3 A at 250 VAC resistive load 3 A at 250 VAC resistive load E5CK 1A at 250 VAC resistive load Control method See Note 2 ON OFF Advanced PID Control with auto tuning or Self tuning Setting method Digital setting using front panel keys or communications features Indication method 7 seg digital display and LEDs E5AK PV 15 mm SP 10 5 mm E5EK PV 14 mm SP 9 5 mm 0 to 10 VDC Linear voltage Linear current 4 to 20 mA 0 to 20 mA Auxiliary output SPST NO E5CK PV 12 mm SP 8mm Potentiometer for valve positioning 100 Q to 2 5 kQ for ESAK PRR and E5EK PRR only 1 kQ max 100 kQ min residual voltage 1 5 V max Event input Contact input No contact input leakage current 0 1 mA max Transmission output 4 to 20 mA permissible load impe
9. platinum resistance thermometer inputs set the internal jumper to a common position TC PT as the temperature input A 136 Digital Process Controller ESLIK OMRON W Control Output E5AK Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Modules and their internal circuits T E a Oo lod los z tog R GND DO e e a al E53 R E53 S E53 Q E53 Q4 E53 Q3 T Les SSR PNP DOP POE POT NINI POT POT NIN qe B Q3 sla zala sla zala EDGE 4 to 20mA 0 to 20mA O to 10V 0 to 5V E53 C3 E53 V34 E53 C3D E53 V35 E5EK Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Modules and their internal circuits Ja 8X6 PE 7X5 tags GND Lee SSR E53 R E53 S E53 Q R E53 Q3 8X6 mA TDO 4 to 20mA 0 to 20mA Oto 10V 0 to 5V E53 C3 E53 V34 E53 C3D E53 V35 With E53 V_JLJ Output Modules approx 2 V is output for one second after the power is interrupted E5AK PRR2 E5EK PRR2 Controllers The E5AK PRR2 and E5EK PRR2 Controllers are supplied with relay output This relay output is not compatible with any other module When replacing the Output Module use the E53 R The following diagrams show the relationship between terminals
10. upper and lower parts in small increments alternately and equally until the ratchet start to slide A 133 E Mounting Terminal Cover E5AK and E5EK 1 Fasten the terminals covers as follows by using the plastic pins Plastic pins are provided with the terminal covers YY y N SS N INS Ol Dis Bd Nis JN AeA ESAK Vas S SN A E53 COV0809 E53 COV08 E Wiring Terminals for E5AK E5AK Terminal Arrangement AC100 240V Bs 110 opro A30 31 32 2 OPTION to Ly SENSOR INPUT ee ee i a ee ee NM wl an oso TRSF Transfer output EV1 to 4 Event input PTMR Potentiometer RSP Remote SP input OMRON E5CK 1 The E5CK AA1 500 Controller is provided with a Terminal Cover E53 COV07 Fasten the Terminal Cover as fol lows by using the plastic pin E53 COV07 Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input power to terminal numbers 9 and 10 Power specifications are as follows 100 to 240 VAC 50 60 Hz approx 16 VA 30 sjelalelo e RE pra pea para fi Era pen LINIO AINIIN MINI NI NINININ AINO ALOT OIN B Q A 134 Digital Process Controller ESLIK Wiring Terminals for ESEK E5EK Terminal Arrangement AC100 240V 50 60 Hz TRSF output EV1 2 Event input PTMR Potentiometer RSP Remote SP input E W
11. with other Output Modules Setting Up and Removing the Output Module Setting Up the Output Module When setting up the Output Modules pull out the internal mechanism from the housing and insert the Output Modules into the sockets for control outputs 1 and 2 Setting Up the Option Output Board E5AK 1 Remove the Power Board and Option Boards in the order shown in the following diagram Removing the Output Module To replace the Output Module use a flat blade screwdriver to push up the Output Module 2 Insert the Option Boards into the sockets for options 1 to 3 The following diagram shows the relationship between the Option Boards and mounting positions Option 1 E53 AKB Event inputs 1 2 E53 AK01 RS 232C E53 AK02 RS 422 E53 AK03 RS 485 E53 AKF Transfer output AN 3 Mount the option boards and the power board in the order shown Digital Process Controller ESLIK A 131 E5EK 1 Remove the Power Board in the order shown in the following diagram E5CK 1 Two rectangular holes are provided on the Power Board right side of Controller Fit the two protrusions of the output board into these two holes 2 With the output board fitted into the Power Board fit the output board into the connector on the control board left side of Controller qy lt OMRON 2 Insert the Option Board into the socket for option 1 The following diagram shows the r
12. A
13. CONNECTED WITH THE GOODS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Seller exceed the individual price of the Good on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Seller its affiliates and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Seller is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Goods Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Good made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller Notwithstand ing any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Seller All information and materials supplied by Seller to Buyer relating to the Goods are confidential and propri etary and Buyer shall limit distribution there
14. ESLIK A 141 OMRON E Connection Example of Digital Controller And SSR Digital Controller SSR Load Voltage output terminal for driv Power supply ing SSR for load Connectable Power SSR ES5AK E5EK Digital Controller with Voltage Output 12 VDC 40 mA max E5CK Digital Controller with Voltage Output 12 VDC 20 mA max Appearance Model G3PA G3PB G3NA G3NE z I Ks a D x q SSRs E5AK E5EK 8 pcs E5AK E5EK 5 pcs E5AK E5EK 2 pcs connected E5CK 4 pcs E5CK 2 pcs E5CK 1 piece in parallel Rated 5 to 24 VDC 5 to 24 VDC input voltage Features Thin SSR with built in heat sink Standard model with screw termi Compact low cost model with tab 1 phase and 3 phase models nals terminals A 142 Digital Process Controller ESLIK Precautions OMRON E Precautions when Wiring e Use wire ducts to separate input leads and power lines in order to protect the Controller and its lines from external noise e Solderless terminals are recommended when wiring the Con troller Power Blocks e Tighten the terminal screws using a torque no greater than 0 78 N m or 8 kgf cm max Take care not to tighten the terminal screws too tightly The E5AK E5EK has independent power supplies for each of the terminal blocks shown below E5AK E5EK E5CK Uses same internal power supply Note Terminals 21 and 22 of the E5EK belong to the B block when a transfer output is set to opt
15. N e MANU Lit when the manual operation mode is being used e STOP Lit when control operation has been stopped e RMT Lit during remote communications operation AT Flashes during auto tuning Auto tuning is completed when this LED stops flashing e RSP for E5AK and E5EK only Lit during remote SP operation Bar Graph for E5AK only On a standard model E5AK AA2 this bar graph indicates the manipulated variable heat in 10 increments per single segment On a position propor tional model E5AK PRR2 this bar graph indicates the valve opening in 10 increments per single segment No 1 Display Displays the process value or parameter symbols No 2 Display Displays the set point set point during SP ramp manipulated variable or parameter settings A M Key Press to select the auto operation or manu al operation Up Key Down Key Press to increase or decrease the value on the No 2 display Display Key Press quickly for less than 1 s to shift the display to the next parameter When this key is pressed for 1 s or more the menu screen will be displayed in any case e AT Press key for automatic tuning e AM This feature is located in level one Replaced AT feature in level one A 126 Digital Process Controller ESLIK OMRON Operation E Operating Parameters Mode Selection Press the Display Key for 1 sec min to switch to modes other than the manual or protect mode The
16. OMRON Digital Process Controller Series ESUK Advanced Process Digital Controllers with Fuzzy Logic e Field configurable outputs options e 100 ms sampling for analog input e Advanced PID or fuzzy self tuning e Conforms to UL CSA and CE standards e Water resistant front panel meets IP66 NEMA 4X e Remote set point with optional event input board e Set point ramp z e Serial communications available i POK e Front panel programming e Heat only or heat cool control e Auxiliary outputs SPST standard two for ESAK E5EK one for E5CK e 3 year warranty Ordering Information Stock Note Shaded models are normally stocked Note Order Control Output Boards and Option Boards separately below description OOO f DN size Supply vonage moa TADIN ESAK AA2 500 AC DC24 ESAK PRR2 500 AC DC24 18 DIN AED 4848 mm ESCK AAT 500 AC DC24 Non standard model with built in quick auto tune button E5CK AA1 302 See Nomenclature section for details Note 1 When using the heater burnout alarm function with a standard model the Linear Output Module cannot be used for the control outputs heat The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at 4 to 20 mA for the current outputs 2 E5EK PRR2 E5AK PRR2 controllers are supplied with dedicated relay output 3 Position proportional models are intended for motorized values not 4 20 mA modu
17. UIREMENTS OF THEIR INTENDED USE Seller further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Goods or other wise of any intellectual property right c Buyer Remedy Seller s sole obliga tion hereunder shall be to replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Good or at Seller s election to repay or credit Buyer an amount equal to the purchase price of the Good provided that in no event shall Seller be responsible for warranty repair indemnity or any other claims or expenses regarding the Goods unless Seller s analysis confirms that the Goods were properly handled stored installed and maintained and not subject to contami nation abuse misuse or inappropriate modification Return of any goods b Buyer must be approved in writing by Seller before shipment Seller shall not be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty Damage Limits Etc SELLER SHALL NOT BE LIABLE FOR SPECIAL INDI RECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRO DUCTION OR COMMERCIAL LOSS IN ANY WAY
18. W Current Transformer Ratings e Aro SQ a SG accessories E Note 1 Use within the max heater current rating of controller table shown below E Heater Burnout Alarm Single phase 50 A AC Heater current value display 5 FS 1 digit max accuracy Heater burnout alarm setting range 0 1 to 49 9 A in units of 0 1 A See Note 1 Min detection ON time 190 ms See Note 2 Note 1 The heater burnout alarm is always OFF if the alarm is set to 0 0 A and always ON if the alarm is set to 50 0 A 2 No heater burnout detection or heater current value measurement is possible if the control output heat is ON for less than 190 ms Digital Process Controller ESLIK A 125 Nomenclature OMRON E ESAK No 1 display Operation Indicators No 2 display A M Key Display Ke Up Key Down Key No 1 display SV No 2 display RMT RSP MANU SUBI a Operation Indicator rae oO O 0 QO Up Key Down Key No 1 display Operation No 2 display Indicators A M Key Aray ney Up Key Down Key E E5CK 302 No 1 display Operation No 2 display Indicators AT Key a a Up Key Down Key Operation Indicators e OUT Lit when control output 1 turns ON e OUT2 Lit when control output 2 turns ON SUB1 Lit when the output function assigned to auxiliary output 1 turns ON e SUB2 for E5AK and E5EK only Lit when the output function assigned to auxiliary output 2 turns O
19. and open close relay settings sO a Le Open Close Digital Process Controller ESLIK A 137 OMRON E5CK Control Output Terminal numbers 11 and 12 are for control output 1 OUT1 The five output types and internal circuits are available according to the Output Board be 8 oe Io reo fe j Output type Relay NPN Oto 10 V 4 to 20 to 20 mA a Part number E53 R4R4 E53 Q4R4 E53 Q4HR4 E53 V44R4 E53 C4R4 E53 Q4Q4 E53 Q4HQ4H E53 C4DR4 Terminal numbers 9 and 10 are for control output 2 OUT2 The three output types and internal circuits are available according to the Output Board w 10 to lo Sod Output type Relay CD Part number E53 R4R4 E53 V44R4 E53 Q4Q4 E53 Q4HQ4H E53 Q4R4 E53 C4R4 E53 Q4HR4 E53 C4DR4 E Auxiliary Output E5AK E5EK Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the following diagrams show the internal equalizing circuits for the auxiliary outputs auxiliary outputs Auxiliary output 2 Output specifications are as follows SPST NO 3 A at 250 VAC Output specifications are as follows SPST NO 3 A at 250 VAC E5CK Terminal numbers 2 and 3 are for auxiliary output 1 SUB1 The internal equalizing circuit for
20. auxiliary output 1 is as follows A 138 Digital Process Controller ESLIK OMRON E CT Input Potentiometer for E5AK and E5EK only E5AK CT Input Potentiometer When using the HBA function on the ESAK AA2 Controller connect Current Transformer input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESAK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows CT input qs ot E Potentiometer ABREEReREE For details on CT inputs refer to Appendix About Current Transformer in your User s Manual For details on the potentiometer refer to the Instruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 KQ E5EK CT Input Potentiometer When using the HBA function on the E5EK AA2 Controller connect Current Transformer input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESEK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows Potentiometer For details on CT inputs refer to Appendix About Current Transformer in your User s Manual The potentiometer cannot be used simultaneously with remote SP input For details on the potentiometer refer to the nstruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 kQ E Remote Set Po
21. dance 600 Q max resolution Approximately 2600 steps Remote SP input Current 4 to 20 mA Input impedance 150 Q for ESAK and E5EK only input Current Transformer input for ESAK and E5EK Connect only an Omron Current Transformer E54 CT1 or E54 CT3 only Other functions Standard Manual output heating cooling control SP limiter loop burnout alarm SP ramp MV limiter MV change rate limiter input digital filter input shift run stop protect functions Multiple SP run stop selection transfer output functions auto manual Communications RS 232C RS 422 or RS 485 Loop Break Alarm and Transfer Output Standards UL File No E68481 CSA CE File No LR59623 File No EN50081 2 EN50082 2 IEC 1010 1 Note 1 All control outputs are insulated from the input circuit 2 Fuzzy self tuning is available only when using the Digital Controller in standard control operation with temperature input Digital Process Controller ESLIK A 123 OMRON E Characteristics Indication accuracy See Note Thermocouple 0 3 of indication value or 1 C whichever is greater 1 digit max Platinum resistance thermometer 0 2 of indication value or 0 8 C whichever is greater 1 digit max Analog input 0 2 of indication value 1 digit max Hysteresis 0 01 to 99 99 FS in units of 0 01 FS Proportional band P 0 1 to 999 9 FS in units of 0 1 FS integral reset time Derivative rate time D Alarm s
22. elationship between the Option Board and mounting position Option 1 E53 AKB Event inputs 1 2 E53 AK01 RS 232C E53 AK02 RS 422 E53 AK03 RS 485 E53 AKF Transfer output 3 Mount the option boards and the power board in the order shown Set up the Option Board 1 Place the bottom of the Controller facing up fit the board horizontally into the connector on the power board right side of controller 2 With the Power Board connected fit the board vertically into the connector on the control board left side of Controller A 132 Digital Process Controller ESLIK E Mounting Controller E5AK and E5EK 1 Insert the controller into the panel s mounting hole at the position shown in the figure below 2 Fit the mounting bracket accessory into the mounting slots on the top and bottom of the rear case i RX RSNI BSN SS Mi Vf Oil E5CK 1 Insert the E5CK Controller into the cutout on the panel as shown in the figure here 2 Push the adapter along the Controller body from the ter minals up to the panel and fasten temporarily 3 Tighten the two mounting screws on the adapter When tightening screws tighten the two screws alternately keeping the torque to approximately 0 29 to 0 39 N m or 3 to 4 kgf cm Adapter OMRON KKK y NJ OO Digital Process Controller ESLIK 3 Tighten the mounting bracket screws on the
23. er c All sales and shipments of Goods shall be FOB shipping point unless oth erwise Stated in writing by Seller at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer Delivery and shipping dates are estimates only Seller will package Goods as it deems proper for protection against normal handling and extra charges apply to special conditions Claims Any claim by Buyer against Seller for shortage or damage to the Goods occurring before delivery to the carrier must be presented in writing to Seller within 30 days of receipt of shipment and include the original transporta tion bill signed by the carrier noting that the carrier received the Goods from Seller in the condition claimed oa 12 13 14 15 16 Warranties a Exclusive Warranty Seller s exclusive warranty is that the Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller or such other period expressed in writing by Seller Seller disclaims all other warranties express or implied b Limitations SELLER MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE GOODS WILL SUITABLY MEET THE REQ
24. etting range 1 999 to 9 999 or 199 9 or 999 9 decimal point position dependent on input type Sampling period Temperature 250 ms scan rate input Analog 100 ms scan rate input Insulation resistance 200 MQ min at 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance 10 to 55 Hz 10 m s2 approx 1G for 10 min each in X Y and Z directions 10 to 55 Hz 20 m s approx 2G for 2 hrs each in X Y and Z directions 200 m s2 min approx 20G 3 times each in 6 directions 100 m s approx 10G applied to the relay 300 m s2 min approx 30G 3 times each in 6 directions 10 C to 55 C 14 F to 131 F with no icing with 3 year warranty period 10 C to 50 14 F to 122 F Storage Operating _ 35 to 85 RH bracket ESCK Adapter Emission Enclosure EN55011 Group 1 class A Emission AC Mains EN55011 Group 1 class A Immunity ESD EN61000 4 2 4 kV contact discharge level 2 8 kV air discharge level 3 Immunity RF interference ENV50140 10 V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz Immunity Conducted Disturbance ENV50141 10 V 0 15 to 80 MHz level 3 Immunity Burst EN61000 4 4 2 kV power line level 3 2 kV I O signal line level 4 Shock resistance Ambient temperature Operating Standards Approvals UL1092 CSA22 2 No 14 CSA22 2 No 1010 1 Conforms to EN50081 2 EN50082 2
25. int Input for ESAK and E5EK only E5AK Remote SP Input Connect the input RSP to be used as the remote SP to terminal numbers 21 and 22 Only 4 to 20 mA inputs can be connected Connect the input as follows 10 4 to 20 mA 10 EJ 8 6 WERNI POT POP POT POT DOT N Eee CO O1 OD Ny OO E5EK Remote SP Input Connect the input RSP to be used as the remote SP to terminal numbers 15 and 16 However note that the potentiometer cannot be used simultaneously with remote SP input Only 4 to 20 mA inputs can be connected Connect the input as follows 4 to 20 mA Digital Process Controller ESLIK A 139 OMRON E Option Board Wiring E5AK Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 and event events 3 and 4 EV3 4 to terminal numbers 24 to 26 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function Connect the event inputs as follows APEERE Sele eq SD SDA RD SDB SG RDA RDB 1 en O EV3 O 30 awe 9 0 EV4 Q O 4 to 20 mA a com 22 Re R oO Event input 1 and 2 Event input 3 and 4 Option type RS 232C RS 422 RS 485 no contact no contact Transfer output Part number E53 AKO1 E53 AK02 E53 AK03 Use event inputs under the following conditions ON 1 kQ max OFF 100 kQ min ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Communications Terminal numbers 18 to 20 31 and
26. ion 1 and to the C block for other Option Boards E Operating Environment e Keep within the rated ambient operating temperature ambi ent operating humidity and storage temperature ranges e Use the Unit according to the vibration resistance shock resistance and enclosure ratings e Do not use the Unit in places with corrosive gas or excessive dust e Do not use the Unit near machines generating high frequen cy noise E Correct Use Mounting e The dimensions of the Digital Controller conform to DIN 43700 e Recommended panel thickness is 1 to 8 mm e Mount the Unit horizontally Connection e To reduce inductive noise influence the lead wires connect ing the input type to the Digital Controller must be separated from the power lines and load lines e Use the specified compensating conductors for thermocou ples Use lead wires having a small resistance for platinum resistance thermometers Connection Example e Wire the terminals of the Unit using solderless terminals e The tightening torque applied to the terminal screws of the Unit must be approximately 0 78 N m or 8 kgf cm Use the following type of solderless terminals for M3 5 screws F 7 2 mm max Digital Process Controller ESLIK A 143 E Operation For models with alarm functions The alarm outputs of a mod el with an alarm function may not turn ON properly when the model malfunctions The use of alarm equipment with the model i
27. iring Terminals for E5CK E5CK Terminal Arrangement 100 240VAC OPTION OMRON Power supply Input power to terminal numbers 9 and 10 Power specifications are as follows 100 to 240 VAC 50 60 Hz approx 15 VA Wiring Precautions e To protect the Controller and its lines from external noise use the wire ducts to separate input leads and power lines e Use solderless terminals when wiring the Controller e Tighten the terminal screws using a torque no greater than 0 78 N m or 8 kgf cm max DO NOT tighten the terminal screws too tightly Power Supply Input 100 to 240 VAC to terminal numbers 4 and 5 Digital Process Controller ESLIK A 135 OMRON E Input Wiring E5AK Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type 64 O Ga G Om oF et o4 aro Om o e 6 resistance thermometer E5EK Connect the sensor input to terminal numbers 11 to 14 and 23 as follows according to the input type 84 6 Ga B Or oF Ee Qs er 6 O Qm S o resistance thermometer E5CK Connect the sensor input to terminal numbers 6 to 8 as indicated here according to the input type TOQ OG POU mO O Input type Thermocouple Platinum resistance Ta input Current input thermometer RTD Internal jumper setting TC PT Match the inputs with the internal jumper settings for each input type For thermocouple or
28. lating valves These use two relays open and close which will turn a motor clockwise or counter clockwise thus opening or closing the valve 4 Part numbers ending in 500 include a Finger Safe cover Position proportional model See Note 3 48 x 96 mm E5EK PRR2 500 A 120 Digital Process Controller ESLIK OMRON E Optional Output Boards Stock Note Shaded models are normally stocked controller Voltage pulse ee a o ee a ae a a PNPIPNP 24VDO__ ESCK pho o lEssomom O O Rs42 esee O Jan O lessa O O RS 485 Esakesek Jan Es mesma O en i Note Ifthe control period is less than 5 seconds use an SSR solid state relay or pulse voltage output WE Accessories Order Separately Stock Note Shaded models are normally stocked Description Specifications Compatible Max quantity controller Current transformer order 50 A load 5 8 mm hole dia E5AK E5EK E54 CT1 only if using heater h rno t alarn tuncion 120 A load 12 mm hole dia E5AK E5EK E54 CT3 Terminal cover supplied Provides finger protection E5AK E53 COV0809 E53 C3 h h with Standard models from terminals VDE0106 E5CK E53 COV07 part 100 ESEK E53 COVO8 Software For setup and monitoring All 1 Thermo Tools requires optional computer See Note communications board Note Contact Omron for current version information Digital Process Controller ESLIK A 121 OMRON Input Types selectable with input jum
29. lication requirements Actual performance is subject to the Seller s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Good may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Seller s representative at any time to confirm actual specifications of purchased Good Errors and Omissions The information in this catalog has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 OMRON ELECTRONICS LLC OMRON CANADA INC OMRON ON LINE One Commerce Drive 885 Milner Avenue Global http www omron com Schaumburg IL 60173 Toronto Ontario M1B 5V8 USA http www omron com oei 847 843 7900 416 286 6465 Canada http www omron ca For US technical support or other inquiries 800 556 6766 Cat No H301 E3 1 6 04 Specifications subject to change without notice Printed in US
30. of to its trusted employees and strictly prevent disclosure to any third party Miscellaneous a Waiver No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller b Assignment Buyer may not assign its rights hereunder without Seller s written consent c Amendment These Terms constitute the entire agreement between Buyer and Seller relating to the Goods and no pro vision may be changed or waived unless in writing signed by the parties d Severability If any provision hereof is rendered ineffective or invalid such provision shall not invalidate any other provision e Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice f As used herein including means including without limitation Certain Precautions on Specifications and Use 1 Suitability of Use Seller shall not be responsible for conformity with any stan dards codes or regulations which apply to the combination of the Good in the Buyer s application or use of the Good At Buyer s request Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product machine system or other application or use The f
31. ollowing are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of this Good nor is it intended to imply that the uses listed may be suitable for this Good i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations iii Systems machines and equipment that could present a risk to life or pee Please know and observe all prohibitions of use applicable to this Good NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE SELLER S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Seller shall not be responsible for the user s pro gramming of a programmable Good or any consequence thereof Performance Data Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Seller s test conditions and the user must corre late it to actual app
32. per connector Thermocouple Input field K1 K2 J1 J2 T E L1 L2 U N S W PLII selectable See Notes Range G i Ta 199 9 O a 199 9 soa i 0 0 to to to ie z to to 300 m 0 0 A O 400 0 600 ae i O 400 0 v4 4300 1 700 1 700 n 5800 2 300 1 300 300 f 100 199 9 O 100 j 199 9 300 300 0 0 to to A to to to to to 2 to to to 2 300 900 0 1 500 750 0 700 0 1 100 1 500 750 0 700 0 2 300 3 000 3 000 3 200 4 100 2 300 Note 1 Setting number is factory set to 2 K1 2 Thermocouple W is W Re5 26 tungsten rhenium 5 tungsten rhenium 26 Platinum Resistance Thermometer RTD s Input field selectable JPt100 Pt100 199 9 to 999 9 199 9 to 999 9 199 9 to 650 0 199 9 to 650 0 Current Voltage Input field selectable Current input Voltage input 4 to 20 mA O to 20 mA 1to5V Oto5V Oto 10V Note When a current voltage input is selected the decimal point is fully adjustable A 122 Digital Process Controller ESLIK OMRON Specifications E Ratings A ESI Stand ELK 24V AC DC Supply voltage 100 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Operating voltage range 85 to 110 of rated supply voltage 85 to 110 of rated supply voltage Power consumption 16 VA 9 VA 6 W 15 VA 9 VA 6 W E5CK 10 VA at 100 VAC 6 VA 3 5 W 14 VA at 240 VAC Thermocouple K J T E L U N R S B W PLII Platinum resistance JPt100 Pt100 thermometer RTD Current input 4 to 20
33. s shall be charged to and remitted by Buyer to Seller Financial If the financial position of Buyer at any time becomes unsatisfactory to Seller Seller reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Seller may without liability and in addition to other remedies cancel any unshipped portion of Goods sold hereunder and stop any Goods in transit until Buyer pays all amounts includ ing amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith Force Majeure Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority 10 Shipping Delivery Unless otherwise expressly agreed in writing by Seller 11 Shipments shall be by a carrier selected by Seller b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buy
34. s recommended The parameters and internal switch are set before shipping so that the Unit will function normally Change the settings of the parameters and internal switch according to the application if necessary Several seconds are required until the relay is turned ON after power has been supplied to the Digital Controller You must take this time delay into consideration when designing se quenced circuits which incorporate a Digital Controller A 144 Digital Process Controller ESLIK OMRON Do not use excessive force when pulling out the internal mechanism from the housing Protect the internal connector or electronic parts of the Unit from shock Protect against static discharge when changing the settings of the internal switch Changing the settings on a grounded conductive mat is rec ommended When connecting the Control Output Unit to the Temperature Controller or Digital Controller make sure that the Control Output Unit is a suitable type The use of an improper type of Control Output Unit may cause the system to malfunction The heater burnout alarm will not be available if the Linear Output Unit is used OMRON Digital Process Controller ESLIK A 145 OMRON Certain Terms and Conditions of Sale Offer Acceptance These terms and conditions these Terms are deemed part of all catalogs manuals or other documents whether electronic or in writ ing relating to the sale of goods or services collectively the
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