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1. 2006 42 3423 EBARA PUMPS EUROPE S p A 45 2 S 1 MN Cals Sosa Aa 3PF Glais of Uil paa caa 2006 42 CE 3 452 2 OI OIS oh cll oe Cle pasa cass 2 2232331 Xa3yl g Lab aine 2006 42 PREHL SENIE 0 ZABUDOVAN 1 Firma EBARA PUMPS EUROPE S p A prehlasuje na vlastn zodpovednos ze na e v robky dod van bez motorov odpovedaj poziadavkam smernice o strojnom zariaden 2006 42 CE 2 Hore uveden v robky nesm byt uveden do prev dzky pokia zariadenie do ktor ho s zabudovan nebolo prehl sen ako odpovedaj ce predpisom smernice 2006 42 CE ENTEGRASYON BEYANNAMESI 1 Biz EBARA PUMPS EUROPE S p A irketi motorsuz olarak tedarik edilen 3PF r nlerimizin AET 2006 42 CE 2 Yukar da ad ge en r nler bunlar n eklenecekleri makinenin AET 2006 42 CE say l y nerge h k mlerine uygunlu u beyan edilmedik e kullan lmamal d r s Mr SASAKI KENICHI President Brendola 19 July 2006 CENTRIFUGAL PUMPS 3 SE RI ES SPECIFICATION 50Hz Version 3 3 3M 35 3LP Closed centrifugal type for 32 40 50 version
2. s MATERIAL DIMENSIONS STANDARD N N PART NAME 3M 3LM FOR 001 Casing EN 1 4301 AISI 304 EN 1 4404 AISI 316L 1 003 Motor bracket Cast iron EN GJL 200 EN 1561 1 004 Casing cover EN 1 4301 AISI 304 EN 1 4404 AISI 316L 1 006 Shaft with rotor Part in contact with liquid EN 1 4301 AISI 304 EN 1 4404 AISI 316L 1 007 Impeller EN 1 4301 AISI 304 EN 1 4404 AISI 316L 1 011 Mechanical seal 9 Carbon Ceramic NBR SiC SiC FPM See p 321 326 1 012 Motor frame with stator 1 013 Motor cover Aluminium 1 014 Fan PA 1 015 Fan cover Fe P04 Zinc coated 1 016 Terminal 1 017 Terminal box cover Aluminium three phase version 1 Up to 11 kW 40x21 5x3 018 Splash ring 45 kW and above NBR I 50x29 5x3 EBARA DRAWING 1 019 Bearing See table p 319 1 020 Bearing See table p 319 1 021 Adjusting ring Steel C70 Up to 3 kW M5 022 Tie rod For 4 5 5 7 5 kW Fe 42 Zinc coated M6 EBARA DRAWING 4 92 11kW M8 Screw 15 kW and above Zn Steel 8 8 strenght class ISO 898 1 M10x40 UNI 5739 25 Draing plug EN 1 4401 AISI 316 PTFE R 1 8 L 8 DIN 906 1 32 125 40 125 158 11x5 34 OR 6625 026 O ring 32 160 40 160 50 125 65 160 NBR 8 FPM 183 52x5 34 OR 6720 1 32 200 40 200 90 190 227 96x5 34 OR 6895 50 200 65 160 65 200 Up to 11 kW A 6x6x25 032 Key 15 kW and above EN 1 4401 AISI 316 7 30 UNI 6604 1 Up to 11kW M16x1 5 034 Impeller nut 50 200 15 EN 1
3. EBARA Pump type Power Efficiency Capacitor Efficiency 6 load Input Full load current Locked rotor current Three phase kW A Single Phase Three Phase kW HPJ Single Three Bingle Phasq 1 Single Three Single Phase Three Phase Single Phase Three Phase Phase Phase uF V 50 75 100 Phase Phase 230V 230 V 400 V 690 V 230 V 230 V 400 V 690 V 3 M 32 125 1 1 M 3 M 32 125 1 1 1 1 1 5 IE2 31 5 450 79 5 82 0 82 5 6 7 5 5 3 2 23 5 57 0 33 0 3 M 32 160 1 5 M 3 M 32 160 1 5 1 5 2 0 IE2 40 450 79 5 82 0 82 5 9 6 5 5 3 2 47 57 0 33 0 3 M 32 160 2 2 M 3 M 32 160 2 2 2 2 3 0 IE2 50 450 83 1 85 7 86 2 13 3 7 8 4 5 63 8 75 0 43 5 3 M 32 200 3 0 3 0 4 0 IE2 85 0 86 7 86 3 10 6 6 1 100 0 57 7 3 M 32 200 4 0 4 0 5 5 IE2 84 3 87 2 87 8 15 1 8 7 151 0 87 0 3 M 32 200 5 5 5 5 7 5 IE2 82 9 86 0 874 10 4 6 0 116 0 67 0 3 M 32 200 7 5 7 5 10 0 IEZ 86 1 88 2 88 8 18 7 7 9 140 0 81 0 3 M 40 125 1 5 3 M 40 125 1 5 1 5 2 0 IE2 40 450 79 5 82 0 82 5 9 6 5 5 32 47 57 0 33 0 3 M 40 125 2 2 M 3 M 40 125 2 2 2 2 3 0 2 50 450 83 1 85 7 86 2 13 3 7 8 4 5 63 8 75 0 43 5 3 M 40 160 3 0 3 0 40 IE2 85 0 86 7 86 3 10 6
4. 37 38 DICHIARAZIONE DI INCORPORAZIONE 1 Noi EBARA PUMPS EUROPE S p A dichiariamo sotto la ns responsabilit che i ns prodotti 3PF forniti senza motore sono in conformit alla direttiva macchine 2006 42 CE 2 prodotti sopra nominati non devono essere messi in servizio fino a quando il macchinario in cui devono essere incorporati non sia stato dichiarato conforme alle disposizioni della direttiva 2006 42 CE ERKL ERING OM INKORPORERING 1 EBARA PUMPS EUROPE S p A erklaerer under eget ansvar at vores produkter 3PF leveret uden motorer overholder Maskindirektivet 2006 42 CE 2 Ovenn vnte produkter m aldrig s ttes i drift f r anl gget hvori de skal installeres er blevet erklaeret i overensstemmelse med direktiv 2006 42 CE DECLARATION OF INCORPORATION 1 We EBARA PUMPS EUROPE S p A declare under our own responsibility that our products 3PF supplied without motor are in conformity with the Machinery Directive 2006 42 CE 2 The above mentioned products must not be put into service until the machinery into which it is to be incorporated have been declared in conformity with the provisions of Directive 2006 42 CE VAATIMUSTENMUKAISUUSVAKUUTUS 1 EBARA PUMPS EUROPE S p A ilmoittaa vastuullisena etta ilman moottoria toimitettavat 3PF tuotteet ovat koneita koskevan neuvoston direktiivin 2006 42 CE 2 Edell mainitut tuotteet saadaan ottaa k ytt n
5. Impeller Reinforced laser welding for 40 200 11 50 200 15 Closed centrifugal three dimensional blades for 65 and 80 version Construction Mechanical seal with stationary Shaft seal type Mechanical seal ring secured against rotation Mechanical seal for H E option Bearing Sealed ball bearing 32 125 160 200 Flange DN50 according DIN 2532 standard 40 125 160 200 Flange DN65 according DIN 2532 standard Suction 50 125 160 200 Flange DN65 according DIN 2532 standard 65 125 160 200 250 Flange DN80 according DIN 2532 standard Pipe 80 160 200 250 Flange DN100 according DIN 2532 standard Connection 32 125 160 200 Flange DN32 according DIN 2532 standard 40 125 160 200 Flange DN40 according DIN 2532 standard Discharge 50 125 160 200 Flange DN50 according DIN 2532 standard 65 125 160 200 250 Flange DN65 according DIN 2532 standard 80 160 200 250 Flange DN80 according DIN 2532 standard 32 125 160 200 EN 1 4404 Casing 40 125 160 200 EN 1430 1 A11 304 AISI 316L 65 250 EN 1 4401 AISI 316 80 160 200 250 Made by precision casting Ee EN 1 4301 EN 1 4404 50 125 160 AISI 304 AISI 316L Impeller 65 125 160 200 EN 1 4401 AISI 316 Made by precision casting 65 250 1 4401 5 316 80 160 200 250 Made by precision casting 32 125 160 200 40 125 160 200 EN 1 4404 Casing cover 50 125 160 EN ASOT AISI 301 AISI 3161 65 125 160 200 65 250 n EN 1 4401 AISI 316 80 200 250 Made by precision casting Ceramic Car
6. DEKLARACJA ZGODNO CI Z NORMAMI My EBARA PUMPS EUROPE S p A o wiadczamy na nasz odpowiedzialno e nasze produkty s zgodnie z Normami Maszynowymi 2006 42 CE oraz Dyrektyw Niskonapi ciow 73 23 CEE z modyfikacj Dyrektyw nr 93 68 CEE oraz Norm Elektromagnetyczn EMC 89 336 CEE z modyfikacj Dyrektyw nr 93 68 CEE ESTN PREHL SENIE My EBARA PUMPS EUROPE S p A prehlasujeme na vlastn zodpovednos e na e v robky s v s lade s normamy o Zariadeniach 2006 42 CE s normamy N zkeho Nap tia 73 23 CEE ako bolo zmenen z normy 93 68 CEE a s normou Elektromagnetick S lad 89 336 CEE ako bolo zmenen z normy 93 68 CEE EBARA PUMPS EUROPE S p A 2006 42 73 23 CEE 93 68 89 336 93 68 UYGUNLUK DEKLERASYONU EBARA PUMPS EUROPE S p A mallarinin uretimlerinin 2006 42 CE Mkineler Direktifi 73 23 CEE Dusuk Voltaj Direktifi 93 68 CEE tarafindan modifiye dilen 93
7. Hmax 5 m Q 3 I min H 4 m Hmax 5 m V 6 Hmin 7 m V 6 Hmin 7 m 2 wi wm 0 2 8 win o o 1 2 kW Phase 3 1 Tmox liquid C P1 2 kW Phase 13 1 4 liquid C uF v uF 0 ip VY nsC F 51 Kg Ier QD J Ins C F 9 St Kg CO P N 91 15 m Modello pompa Pump model Mod le pompe Pumpenmodell e Modelo bomba Pumpens modell Pumpemodel Pumpun TYPE malli Model pomp Modelo bomba Movr o Model erpadla Model erpadla Model pompy e Pompa modeli isadi ciis gt DATA CODE Numero di serie Serial number Num ro de s rie Seriennummer N mero de serie Serienummer Serienummer Sarjanumero Serienummer Numero de s rie Api8u c osip c e V robn slo C slo s rie Numer fabryczny Seri numaras 424 aas 4 Indicazione dei punti di portata minima e massima Maximum and minimum flow rate points Indication des d bits MINI et MAXI Angabe des min und des max Durchsatzes Indicaci n de los puntos de caudal m nimo y m ximo Indikation om punkter for min och max kapacitet Indikation om minimums og maksimumskapacitetspunkterne Minimi ja maksimivirtausnopeuspisteet Indicatie minimum en maximumdebiet Indicac es dos pontos de capacidade m nima e m xima EvdelEn
8. avria Stupe ochrany erpadla Stupe ochrany erpadla Stopie zabezpieczenia e Pompa koruma derecesi 444 5 giua Classe di isolamento motore e tipo di servizio Motor insulation class and type of service Classe d isolation du moteur et type de service Isolierungsklasse des Motors und Betriebsart Clase de aislamiento motor y tipo de servicio Motorns isolation och anv ndningstyp Motorens isolationsklasse og servicetype Moottorin eristysluokka ja k ytt tyyppi Klasse motorisolatie en type werking Classe de isolamento motor e tipo de servi o TOE u vuonc rou amp Aerroupy a Stupe izolace motoru a typ pouziti Trieda izol cie motora a typ pouzitiae Klasa izolacji silnika i rodzaju obs ugi Motor izolasyon sinifi ve hizmet tipi Jel g 53 J ja Peso Weight Poids Gewicht Peso Vikt V gt Paino Gewicht Peso Hmotnos Hmotnost Ci ar 20 kg Macca Agirlik ojal Codice articolo pompa Pump item code Code article pompe Artikelnummer der Pumpe C digo art culo bomba Elpumpens 21 P N art nr e Pumpeartikelkode Pumpun tuotekoodi Artikelcode pomp C digo artigo bomba Kwdik c avTAiac K d v robku erpadla K d typu er
9. 1 the suction line should slope upwards over 1 100 with respect to the pump to stop air pockets forming Pipe couplings must be fastened so that air is not sucked in 2 the suction line must be as short and straight as possi ble 3 install the suction reducer as illustrated in FIG 2 to stop air pockets forming 5 3 FILLING MD PUMPS WARNING OPERATION TO BE PERFORMED WITH THE MOTOR S TER MINAL STRIP FULLY CLOSED a Unscrew the hexagonal cap located on the front of the pump casing at the top b with the aid of a funnel fill the pump with water to over flowing c screw the hexagonal cap back on until it is locked tight to prevent air getting in 5 4 DISASSEMBLING MOTOR DRIVEN PUMPS FIG 3 The support of the 3M MD series pump is designed to allow maintenance work when needed so that the motor assembly can be removed without disconnecting the casing from the pi pes To remove the 3S 3LS 3BS motor driven pump s motor pro ceed as follows with the aid of a screwdriver remove the two mesh guards 44 by pressing towards the middle and pull them out of the slots in the sleeve 3 fig 3B loosen the two screws 215 securing the coupling 6 on the end of the motor shaft remove the screws 206 con necting the motor flange to the sleeve flange For pumps coupled to motors according to construction method IM 335 B3 B5 i e with flange and feet fig C and D remove the screws for fastening to
10. Eco Flot Use and maintenance instructions DELLA TOFFOLA Ia ae Eco Flot_0408RO2EN PAGINA BIANCA BLANK PAGE Read all the following safety recommendations very carefully before undertaking any action whatsoever with your machine FIRST LEARN AND THEN ALWAYS FOLLOW ALL THE SAFETY RECOMMENDATIONS Readthese safety recommendations very carefully before installing and using the machine Also read allthe explanatory and warning signs attached to the machine itself Make sure thatthey are always easy to read replacing any damaged or missing signs without delay Readthis manual carefully before using the machine to make sure that you are thoroughly familiar with how it works allthe controls Never postpone learning this important information until you are already working with the machine Never allow any unauthorized persons unfamiliar with the equipmentto come into the vicinity or operate the machine Always keep this manual readily available so that anyone taking action on the machine can refer to it Ifthe machine is sold or transferred to third parties itis compulsory to hand over all the related technical documentation use and maintenance EXPLANATION OF THE SYMBOLS Several symbols are used in this manual and on the machine itself to accompany hazard warnings and safety recommendations These warnings and recommendations serve primarily to ensure the safety of Installers Technicians and Operators but also to avoi
11. see TECHNICAL DATA in PART 2 While repairing or carrying out maintenance on the mo tor driven pump disconnect the electric supply Doing this avoids accidental starting which could injure people and or cause damage Any maintenance installation or handling carried out on the motor driven pump while it is still being powered can seri ously injure or even kill people When starting the motor driven pump users must ensure that their feet are not bare or worse immersed in water They must also ensure that their hands are not wet Users must not operate or carry out any work on the motor driven pump that is not permitted in this manual 5 2 IMPORTANT PROTECTIONS AND CAUTIONS AN LN All motor driven pumps are designed in such a way that all moving parts are made safe by using guards The manu facturer declines any responsibility in the event of damages caused by the removal of said protections Each conductor or powered part is electrically insulated with regards to earth Extra security is also added by connecting the accessible conducting parts to an earth conductor This ensures that accessible parts cannot become dangerous should the main insulation become faulty 5 3 RESIDUAL RISKS FOR SURFACE PUMPS The only residual risk is the possibility of coming into contact even if not accidentally with the motor cooling fan by insert ing thin objects i e screwdrivers small sticks etc through the hole
12. 3 0 1 5 30 1 5 75 Frequency HZ 50 230 400 10 up to 4 0 kW 0 Voltage M 230 10 400 690 10 5 5 kW and above Casing material Aluminium Cast iron PG 13 5 7 20 1 5 25 1 5 32 1 5 Dimensions of cable entry 20 1 5 16 M40x1 5 M50x1 5 M63x1 5 PG 21 IM B5 up to 2 2 kW Flange mount IEC motor IM B35 IM B3 3 0 kw and above EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES SELECTION CHART 50Hz Rev M US g p m 50 60 70 80 90100 120 140 160180200 250 300 350400 500 600 700 1000 o 40 50 60 70 80 90100 120 140 160180200 250 300 350400 50 600 700 1000 1 350 100 300 36 65 250 37 H 250 H m ES ft m 60 32 200 5 5 Es 200 i 32 200 4 0 150 40 32 200 3 0 32 M 160 22 100 32 1607 Lis ER 20 32 125 11 15 50 40 10 9 30 S 25 7 6 20 5 100 120 150 200 250 300 400 500 600700800 1000 1200 1500 2000 2500 3000 4000 5000 q l min 6 7 8 910 12 14 16 1820 25 30 40 50 60 70 100 150 200 300 Q m h EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES SELECTION CHART 50Hz 3 SERIES 32 40 50 VERSION Pump type 800 1000 48 60 32 125 1 1 M 32 160 1 5 M 32 160 2 2 32 200 3 0 32 200 4 0 32 200 5 5 32 200 7 5 40 125 22 M 40 160 3 0 3 40 160 4 0 4 40 200 5 5 55 40 200 7 5 75 40 200 11 11 50 125 2 2 50 125 3 0 50 125 4 0 50 160 5 5 50 160 7 5 50 20
13. 81 0 3 M 65 160 9 2 9 2 12 5 IE2 88 6 90 0 89 9 16 8 97 166 0 96 0 3 M 65 160 11 11 0 15 0 IE2 88 9 90 3 902 21 9 127 186 0 108 0 3 M 65 160 15 15 0 20 0 IE2 89 3 91 0 91 1 28 3 16 4 246 0 143 0 3 M 65 200 15 15 0 20 0 IE2 89 3 91 0 91 1 28 3 16 4 246 0 143 0 3 M 65 200 18 5 18 5 25 0 IE2 89 8 91 2 917 36 3 21 0 325 0 188 0 3 M 65 200 22 22 0 30 0 IE2 89 9 91 9 924 40 8 23 7 383 0 222 0 3LM 80 160 11 11 0 15 0 IE2 88 9 90 3 90 2 21 9 127 186 0 108 0 3LM 80 160 13 13 0 17 5 IE2 89 3 91 0 91 1 28 3 16 4 246 0 143 0 3LM 80 160 15 15 0 20 0 IE2 89 3 91 0 91 1 28 3 16 4 246 0 143 0 3LM 80 160 18 5 18 5 25 0 IE2 89 8 91 2 917 36 3 210 325 0 188 0 EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SERIES 50Hz Rev M TECHNICAL DATA NOISE DATA 3 M Pump type Single Phase 3 M 32 125 1 1 M Three Phase 3 M 32 125 1 1 3 M 32 160 1 5 M 3 M 32 160 1 5 3 M 32 160 2 2 M 3 M 32 160 2 2 3 M 32 200 3 0 3 M 32 200 4 0 3 M 32 200 5 5 3 M 32 200 7 5 3 M 40 125 1 5 3 M 40 125 2 2 3 M 40 160 3 0 3 M 40 160 4 0 3 M 40 200 5 5 3 M 40 200 7 5 3 M 40 200 11 3 M 50 125 2 2 3 M 50 125 3 0 3 M 50 12
14. is enabled 10 3 2 Hydraulic connections The machine must be suitably connected to the tank from where it receives and into where it discharges the product being treated as well as to the optional connection for a supply of flocculation adjuvant The pipes used may be flexible plastic or rigid steel Rigid connection pipes should be secured separately from the filter in order to prevent their weight from resting on the inlet and outlet connections Provide flexible joints between the machine and any rigid pipes so as to avoid any mutual transmission of vibrations Pipes should conform to all requirements concerning compatibility with the product being treated e g suitable for foodstuffs or corrosive liquids Pipes must be capable of withstanding the mechanical stress produced by the machine e g they should not be prone to crushing as a result of the suction force of the feed pump They should be of suitable size i e with a diameter proportional to the capacity of the machine and never less than the diameter of the inlet and outlet connections If both flexible and rigid pipes are used check the tightness of the connections frequently to prevent the machine from sucking in air through any loose connections Connect the piping delivering the product to treat to the Eco Flot to the partial drainage valve on its must tank and the piping for discharging the clarified product to the total drainage valve the adjuvant suppl
15. pump weight and dimensions refer to the plate 7 4 TRANSPORTATION The motor driven pump is packed in a carton or can be fixed to a wooden pallet if pump weight and dimensions allow it Transportation should not in any case present any particular problems Verify the total weight stamped on the box 8 ELECTRICAL CONNECTION ELECTRICAL CONNECTION MUST BE CARRIED OUT BY A QUALIFIED ENGINEER IT IS ADVISABLE TO INSTALL A HIGH INTENSITY DIFFER ENTIAL SWITCH 0 03 A ON BOTH THE THREEPHASE AND SINGLE PHASE VERSIONS WARNING We recommend that power is supplied to the motor driv en pump using an electric panel equipped with switch AN fuses and a thermal switch calibrated to the current ab sorbed by the motor driven pump The mains must be reliably earthed according to the electrical regulations in force in the user s country this is the installer s responsibility If the motor driven pump is supplied without a power cable use a cable that complies with the regulations in force and the nec essary section according to length power and mains voltage If present the plug of the single phase version must be connected to the mains far from sprays water jets or rain and it must be accessible The three phase version does not have an internal motor protector therefore overload protection must be provided by the user MOTOR DRIVEN SURFACE PUMPS WHILE CONNECTING MAKE SURE THAT BOTH THE TERMINAL
16. 4301 AISI 304 EN 1 4404 AISI 316L M18x1 5 UNI 7474 1 15 kW and above M20x1 5 042 Foot Aluminium Zinc coated steel EBARA DRAWING 2 056 Box gasket NBR 1 058 Fasting nut 3 072 Casing ring 4 1 4301 AISI 304 EN 1 4404 AISI 3161 1 073 Casing EN 1 4301 AISI 304 1 4404 AISI 3161 1 Up to 3kW 25x40x7 d From 4 to 7 5 kW 30x47X7 DIN 3760 992 Lip seal From 9 2 kW to 11 kW 40 55 7 without spring 1 From 15 kW to 22 kW 45x60x7 Up to 4 kW 25x40x7 093 Lip seal From 5 5 kW to 7 5 kW _ _ 30 47 7 DIN 3760 1 From 9 2 kW to 11 kW 40x55x7 without spring From 15 kW to 22 kW 45x60x7 101 Snap ring only 9 2 and 11kW Carbon tool steels TC 80 40 UNI 7435 1 32 125 40 125 M 8 30 8 200 Screw 40 160 40 200 50 125 50 160 Stainless steel A2 70 class ISO 3506 1 M 10x35 UNI 5739 5 50 200 65 125 65 160 65 200 32 125 40 125 8 4 17 8 235 Washer 40 160 40 200 50 125 50 160 EN 1 4301 AISI 304 40 5x21 UNI 6592 5 50 200 65 125 65 160 65 201 206 Screw for bracket 6 Zn Steel 8 8 strenght class ISO 898 1 M 10x40 UNI 5739 4 244 Pin 7 EN 1 4301 AISI 304 4x15 1 Counterflange kit on request see table p 328 329 1 Not for L version 2 Quantity 0 for 65 160 15 Quantity 21 for 32 40 50 and 65 up to 11kW Quantity 2 for 65 200 15 65 200 18 5 65 200 22 3 Quantity 21 up to 11kW Quantity 2 from 15kW to 22kW 4 For version 32 200 3 32 200 4 32 200 5 5 40 200 5 5 4
17. 68 CEE ve 89 336 CEE Elektromanyetik Bagdasma Direktifi tarafindan modifiye edilmis Ve kendisinin sorumlulugu altinda oldugunu deklare eder h 5544 9105 Leila s EBARA PUMPS EUROPE S p A h 4S p agas leai s 2006 42 CE 36346 41 la 0 9 05 All 3 ze 93 68 CEE 5 ell 73 23 CEE 2453411 all aS coll Abas ai cl 89 336 U 93 68 CEE Mr SASAKI KENICHI President E Brendola 19 July 2006 S EBARA MOTOR DRIVEN SURFACE PUMPS SERIE 3 MD Operating and maintenance manual GB OPERATING AND MAINTENANCE MANUAL PART 2 THE USER SHOULD KEEP THIS DOCUMENT 1 INTRODUCTION This instruction manual is split into two booklets PART 1 con taining general information regarding our whole product range and PART 2 containing information specific to the motor driven pump you have purchased The two publications are comple mentary to each other so make sure you have both Comply with the instructions contained in them to get the most out of your motor driven pump and assure its proper operation If you need further information get in touch with your nearest authorized dealer If information in the two parts contradict each other take PART 2 containing the product s specific information as valid NO PART OF THESE ILLUSTRATIONS AND OR TEXT MAY BE REPRODUCED FOR ANY REASON The following symbols have been used in the compilati
18. BOARD AND THE MOTOR DO NOT GET WET Connection of the single phase versions must be made on the basis of whether thermoamperometric protection P is internal FIG 1 or external FIG 2 For threephase versions after connecting the star FIG 3 or triangle FIG 4 cable to the terminal board looking at the pump from the motor side check that the cooling fan turns in the same way as the arrow on the label applied on the fan cover If it is incorrect swap two of the three wires over on the motor s terminal strip SUBMERSIBLE MOTOR DRIVEN PUMPS In single phase versions plug the unit into the socket Forthreephase versions FIG 5 check that the motor turns in a clockwise direction looking at the pump from the top proceed as follows with the motor driven pump not yet se cured to the system connect the power cable to the termi nal board and switch on briefly the pump shall start with a kick in an anti clockwise direction seen from the top of the pump If the direction is wrong clockwise invert two of the three wires in the terminal board of the electrical panel FIG 7 shows the standard voltages shown on the plate with their respective tolerances 8 1 ADJUSTMENTS AND RECORDINGS In pumps fitted with a float adjust the length of the float cable with regards to the minimum and maximum value of the water see PART 2 Check that the system automatisms do not require a number of start ups higher than the num
19. Kapacita kondenz tora len jednof zu Pojemno kondensatora jedynie dla jednofazowej EMKocTb Kondansat r kapasitesi sadece mono faz e 951 xs Las A Tensione del condensatore solo per monofase Capacitor voltage single phase only Tension du condensateur seulement pour monophas Spannung des Kondensators nur f r einphasige Version Tensi n del condensador s lo monof sico Kondensatorns spanning endast enfas Kondensatorspaending ang r kun monofase Kondensaattorin j nnite vain yksivaihe Condensorspanning alleen nfasig Tens o do condensador somente para monof sica rou vo yia e Nap t kondenz toru pouze u jednof zov ho erpadla Nap tie kondenz tora len pre jednof zu Napiecie kondensatora jedynie dla jednofazowej Kondansat r gerilimi sadece mono faz 2521 24 Lid Grado di protezione della pompa Pump protection rating Degr de protection de la pompe Schutzgrad der Pumpe Grado de protecci n de la bomba Elpumpens kapslingsklass Pumpens beskyttelsesgrad Pumpun suoja aste Beschermingsgraad van de pomp Grau de prote o da bomba Bofu c
20. at least 2m away from its outer edge OPERATORS and TECHNICIANS may access the area where the machine is used providing they are adequately clothed and equipped with the personal protective equipment specified by law safety shoes gloves helmet etc The INSTALLER s personnel or any visitors must always be accompanied by an OPERATOR Unauthorized personnel must never be allowed to remain alone in the vicinity of the machine The place of installation must be made inaccessible to children OPERATORS shall restrict themselves to taking action on the machine s controls so they must not open any of the panels except for the one for accessing the controls if any The INSTALLER shall restrict himself to taking action on the connections between the plant and the machine so he must not open any panels or operate any controls In all handling usage servicing or repairs on the machine it is compulsory to comply with all current safety standards in the country where the machine is used This applies both to the equipment and to the operating methods adopted Always disconnect the electric power supply before taking any action to install service repair or move the machine This is of fundamental importance to prevent the risk of death severe injury and extensive damage to the plant In certain stages of normal use some of the containers comprising the machine are under pressure e g the filter vessel plenum chamber erosion type dosing units
21. flocculation adjuvant prepare the mixture in a small tank and immerse a suction pipe connected to the valve 2 in the tank leaving the valve closed Close the outlet valve 4 Start the centrifugal pump by turning the main switch to position 1 and slowly open the outlet valve 4 If you have chosen to add an adjuvant to the must slowly open the valve 2 and if necessary slightly close the must inlet valve 1 if you notice any adjuvant uptake problems During the suction phase make sure that the gas supply is cut off and that the outlet valve 4 is adjusted so as to obtain a pressure of 4 bar on the pressure gauge 6 The must is mixed with the adjuvant during this recirculation phase When all the adjuvant has been added you can begin to treat the product with the gas air or nitrogen Eco Flot_0408RO2EN Eco Flot_0408R02EN 4 2 Gas treatment Slightly close the valve 4 so as to obtain a pressure of 6 bar as shown on the pressure gauge 6 Double check to ensure that the pressures on the gauges are as recommended above then adjust the gas flow rate by means of the knob on the flow meter 10 The gas flow should be adjusted to suit the grape must saturation rate if for instance the saturation rate is 10 m h adjust the flow meter to 0 25 m h if the saturation rate is 20 m h adjust the flow meter to 0 5 m h and so on The working pressures may drop while the gas is being delivered in which case you will need to restore them
22. forbidden for anyone to take independent action or perform maneuvers other than those for which they have been authorized or that may affect their own or other people s safety It is compulsory for the operator to immediately deal with or report any damage or changes to machine parts that may influence its safety Never dismantle modify or disable parts of the machine functional parts control systems or safety devices In the workplace it is forbidden to use clothes or personal belongings that given the nature of the process and the characteristics of the machine might constitute a hazard for personal safety Personal clothing worn at the workplace must consequently have no loose parts that may be drawn in by any moving parts Never wear bracelets necklaces or other objects that may become caught up in moving parts Always use clothing and personal protective equipment as specified in this manual and in the safety standards adopted at the plant The personnel authorized to take action on the machine must use only the equipment provided and appropriate tools in good working order for any servicing work they undertake the specified methods must be scrupulously and constantly followed While at work personnel must remain in the right position and always avoid exposing themselves to any risk Workstations must be kept clean and tidy all waste of any kind must be placed in suitable containers It is forbidden to take any ste
23. hrt und dem Kunden mit den blichen Vorbehalten zur Verf gung gestellt Die Firma Della Toffola S p A haftet nicht f r die im eigenen Haus oder in ihrem Auftrag ausgef hrten bersetzungen Offizielle G ltigkeit hat die berarbeitete Version der Ver ffentlichung in italienischer Sprache F r weitere Informationen wenden Sie sich bitte an eine Kundendienststelle oder direkt an Della Toffola S p A Della Toffola S p A Alle Rechte vorbehalten Les donn es figurant dans cette publication sont fournies titre indicatif et exprim es en forme synth tique Della Toffola S p A pourra en tout moment apporter des modifications ventuelles suite au d veloppement technologique et commercial sans pour cela alt rer les caract ristiques essentielles du produit Les instructions sont r dig es en langue italienne et ensuite traduites dans la langue demand e par le Client Les traductions sont effectu es avec diligence et fournies au Client sous toutes r serves Della Toffola S p A ne fournit aucune garantie sur les traductions effectu es son int rieur ou pour son compte La version mise jour de la publication en langue italienne est consid r e la version officielle Pour tout renseignement le Client peut contacter le R seau de Service apr s vente ou directement la soci t Della Toffola S p A Della Toffola S p A Tous droits r serv s Los datos contenidos en esta publicaci n son s lo indicativos y est
24. mien pas NOT DE 3 1 3 General safety tecommendations cos cei ui DU eror aa Ae 4 1 4 General Cescription ss easyer a uer Dern 5 1 5 Maek neddentificalon s su su Civ RH Rer PR SOIN era PERI Tana 5 1 6 Description of the machine aoc nter Ce ed SITE GE YE BU EP SEEN 6 LJ EBntended seio DER nn Er itta pate eR DAD GOS 7 sr Technicalidat table u 8 3 Installation e M 9 341 Elfting and movns the dnagcblte uoo oc ite Dp Hber Rt RO aun 9 3 4 Hydraulic COMME CEOS xij sui ese io sew seve boas E eva E e PUE sha Bee 10 SD GN Ee naat inpaya Qua ET tatem Pto CREDE S 11 234 Electric COMME POTIS i oves re etg e PUR Nc Ra A Gss s PUER Rer ges ops ee Ee 11 35 Checking the cyclic sense of the power phases sober se diea bete Puls 12 x6 Checking the phase Daldtiog sou uis oerte cur Fete Tr ON ob EA Por NIRE 12 3 7 Connection to the pneumatic System dn ec he ye 13 4 jM 14 4 E EE 14 4 22 Gc ccc liiis ri ete cct D 15 O33 NEES E le EE 16 d KE EE 16 5 Cleaning and Ee TE 17 Te KT 17 Eco Flot_0408R02EN This manual is the property of Della Toffola S p A No part of this publication may be reproduced circulated translated into any language transmitted or co
25. minim lnemu a maxim lnemu dopravovan mu mno stvu Wskazanie punkt w wysokiego ci nienia odpowiadaj cych minimalnego i maksymalnej no no ci Minimum ve maksimum kapasite i in bas n y ksekli i noktalar i areti 5 21 bai ply ASI 5 UB ule Jai Prevalenza massima Maximum head Hauteur MAXI Max F rderh he Presi n m xima Max uppfordringsh jd Maksimum praevalens Maksimipainekorkeus Max opvoerhoogte Preval ncia m xima avdwwon Maxim ln dopravn v ka Maxim lna dopravn v ka Ci nienie maksymalne Maksimum Basing Y ksekli i inadi ahai pli SI Tensione i nominale i Rated voltage s Tension s nominale s Nennspannung en Tensi n es nominal es M rksp nning Nominalspeending Nimellisjannite jannitteet e Nominale spanning en Tens es os nominais i c Toon eic Jmenovit nap t Menovit nap tie Napiecie a nominalne Nominal gerilim ler VOLT ura Sau giall Prevalenza minima Minimum head Hauteur MINI Min F rderh he Altura de elevaci n minima Min uppfordringsh jd M
26. n expresados de una forma sint tica Della Toffola S p A podr modificarlos en cualquier momento debido a normales pr cticas de desarrollo tecnol gico y comercial sin que ello altere las caracter sticas esenciales del producto Las instrucciones se redactan en italiano y luego se traducen al idioma pedido por el Cliente Las traducciones se efect an con el m ximo esmero pero son entregadas al Cliente con las normales reservas de estos casos Della Toffola S p A no presta ninguna garant a sobre las traducciones realizadas por la empresa misma o por su cuenta Sereconoce como oficial la versi n actualizada de la publicaci n en italiano Para m s informaci n el Cliente puede dirigirse a la Red de Asistencia o directamente a Della Toffola S pA Della Toffola S p A Reservados todos los derechos N di Matricola Serial Number Seriennummer N de Matricule N de Matr cula SERVIZIO ASSISTENZA Per qualunque richiesta di informazioni interventi etc sempre necessario comunicare il NUMERO DI MATRICOLA della macchina Non possibile fornire istruzioni precise o programmare interventi senza che sia fornito questo dato Il numero di matricola anche stampigliato su una apposita targhetta fissata sulla macchina ASSISTANCE SERVICE For any request regarding information service etc it is always necessary to indicate the SERIAL NUMBER of the machine It is not possible to provide precise instructions or schedul
27. off switch 9 briefly to position 1 and make sure that the motor turns in the right direction generally indicated by a red arrow on the pump MAIN ON OFF SWITCH If the motor is not turning in the right direction you will need to invert the position of the wiring connecting the machine to the mains power supply 3 6 Checking the phase balance Do not operate electric motors if the voltage unbalance between the phases is greater than 396 Use the following formula to check the balance voltage unbalance max voltage shift from mean X 100 mean voltage Example rated mains voltage 400V 3 50 Hz AB 409V BC 398V AC 396V mean voltage 209 398 396 401V 3 Eco Flot_0408RO2EN Eco Flot_0408R02EN How to calculate the percentage of unbalance voltage unbalance 409 401 x100 1 99 This value is acceptable because it is less than the maximum allowable i e 3 IMPORTANT If the mains voltage has an unbalance greater than 3 contact the Electricity Board Operating the machine with a voltage unbalance between the phases greater than 396 makes the GUARANTEE NULL AND VOID The mains power supply must coincide with the rated value 10 3 7 Connection to the pneumatic system The Eco Flot needs to be connected to a supply of compressed air or nitrogen at a pressure of approximately 7 bar The gas supply from bottles or generators is connected to the coupling on the unit 8 If you use c
28. to the required settings by taking action on the inlet and outlet valves and on the adjustment knobs The duration of the treatment varies depending on the capacity of the machine and the type of product being treated INDICATIVE REFERENCE TABLE Eco Flot S1 Example of volume for flotation hl 100 100 100 Minimum pumping over time min 30 35 45 Pressure reading on gauge 6 bar 5 0 5 5 6 0 Product flow rate m h 20 17 13 5 Gas flow rate m h 0 5 0 42 0 34 Eco Flot S2 Example of volume for flotation hl 200 200 200 Minimum pumping over time min 30 35 40 Pressure reading on gauge 6 bar 5 0 5 5 6 0 Product flow rate m h 38 33 29 Gas flow rate m h 0 95 0 82 0 72 Eco Flot S3 Example of volume for flotation hl 300 300 300 Minimum pumping over time min 32 35 43 Pressure reading on gauge 6 bar 5 0 5 5 6 0 Product flow rate m h 56 51 42 Gas flow rate m h 1 4 1 27 1 05 Output curves eo EcoFlot 51 a EcoFlot 52 S e EcoFlot S3 o 0 50 5 5 6 0 Pressure gauge reading 6 bar 15 16 Monitor the efficiency of the clarification process by collecting a sample of product a glass container from the tap 5 If the process is going smoothly there should be a visible separation of the lees When the treatment has been completed close the gas supply switch off the machine c
29. 0 160 18 5 6306 2RS1 6206 2RS1 6205 SRSH 6306 2RS1 6206 2 51 6306 2 51 6206 2 51 6308 2 51 6208 2 51 6308 2 51 6208 2 51 6309 2 51 6309 2 51 6308 2 51 6208 2 51 6309 2 51 6309 2 51 EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES CONSTRUCTION 50Hz Rev M MECHANICAL SEAL STANDARD AND H VERSION 941 d4 d5 Dimensions Material Version Pump 2 3 type d4 45 Stationary Rotary sealring seal ring rubber 32 125 160 200 40 125 160 200 50 125 160 200 65 125 Standard 65 160 7 5 Carbon Ceramic 65 160 9 2 65 160 11 65 160 15 65 200 32 125 160 200 40 125 160 200 50 125 160 200 65 125 65 160 7 5 65 160 9 2 Carbon Ceramic EN 1 4401 65 160 11 AISI 316 65 160 15 65 200 65 250 80 160 200 80 250 EN 1 4401 AISI 316 EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES DIMENSIONS AND WEIGHT 50Hz PUMP 3 M 32 40 50 65 125 160 02 2 N 5 al Fig 1 R 51 gu N2 Dimensions mm H3 H2 3 1 32 125 1 1 M 219 230 32 160 1 5 M 219 230 32 160 2 2 M 244 255 32 200 3
30. 0 200 7 5 40 200 11 50 160 5 5 50 160 7 5 50 200 9 2 50 200 11 50 200 15 5 Quantity 210 for 32 160 40 160 50 125 65 125 Quantity 712 for 32 200 40 200 50 160 50 200 65 160 65 200 6 For 15kW and above 7 Only for 65 160 15 an d 65 200 8 FPM for H HS HW HSW version EPDM for E version 9 Special version see page 321 and following EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES CONSTRUCTION 50Hz Rev BEARINGS 3 M Pump type Ball bearing Single Phase Three Phase Pump side Fan side 50 Hz 50 Hz 3 M 32 125 1 1 M 3 M 32 125 1 1 3 M 32 160 1 5M 3 M 32 160 1 5 6205 SRSH 3 M 32 160 2 2 M 3 M 32 160 2 2 6205 SRSH 3 M 32 200 3 3 M 32 200 4 6206 2RS1 3 M 32 200 5 5 3 M 32 200 7 5 3 M 40 125 1 5 3 M 40 125 1 5 3 M 40 125 2 2 M 3 M 40 125 2 2 6205 SRSH 3 M 40 160 3 3 M 40 160 4 6206 2RS1 3 M 40 200 5 5 3 M 40 200 7 5 3 M 40 200 11 6308 2RS1 6208 2RS1 3 M 50 125 2 2 M 3 M 50 125 2 2 6205 SRSH 3 M 50 125 3 6205 SRSH 3 M 50 125 4 6206 2RS1 3 M 50 160 5 5 3 M 50 160 7 5 3 M 50 200 9 2 3 M 50 200 11 3 M 50 200 15 6309 2RS1 6309 2RS1 3 M 65 125 4 6206 2RS1 6205 SRSH 3 M 65 125 5 5 3 M 65 125 7 5 6306 2RS1 6206 2RS1 3 M 65 160 7 5 3 M 65 160 9 2 3 M 65 160 11 3 M 65 160 15 3 M 65 200 15 3 M 65 200 18 5 3 M 65 200 22 80 160 11 80 160 13 80 160 15 8
31. 0 244 255 32 200 4 0 253 32 200 5 5 275 32 200 7 5 275 40 125 1 5 M 219 230 219 230 40 125 2 2 219 230 244 255 40 160 3 0 244 255 40 160 4 0 253 40 200 5 5 275 40 200 7 5 275 40 200 11 359 50 125 2 2 M 219 230 244 255 50 125 3 0 244 255 50 125 4 0 z 253 50 160 5 5 275 50 160 7 5 275 50 200 9 2 359 50 200 11 359 65 125 4 253 65 125 5 5 275 65 125 7 5 65 160 7 5 275 65 160 9 2 359 65 160 11 359 1 Standard 2 On request 17 Only for single phase 3 Only for three phase EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS DIMENSIONS AND WEIGHT 3 SERIES 50Hz Rev 3 50 200 65 160 15 65 200 DI P 0 D2 50 200 15 Dimensions mm H H1 1 65 160 15 65 200 15 65 200 18 5 65 200 22 1 Standard 2 On request EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS TECHNICAL DATA MOTOR DATA 3
32. 0 9 2 50 200 11 50 200 15 Pump type 65 125 4 0 65 125 5 5 65 125 7 5 65 160 7 5 65 160 9 2 65 160 11 65 160 15 65 200 15 65 200 18 5 65 200 22 65 250 30 65 250 37 80 160 11 80 160 13 80 160 15R 80 160 15 80 160 18 5 80 200 22 80 200 30 80 200 37 80 250 37 80 250 45 80 250 55 EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS 3 SE RI ES CONSTRUCTION 50Hz Rev M SECTIONAL VIEW DRAWING 3 32 40 50 65 125 160 200 UP TO 11 kW 15 kW AND ABOVE EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS CONSTRUCTION SECTIONAL VIEW TABLE 3 M 32 40 50 65 125 160 200
33. 5 4 0 3 M 50 160 5 5 3 M 50 160 7 5 3 M 50 200 9 2 3 M 50 200 11 3 M 50 200 15 3 M 65 125 4 3 M 65 125 5 5 3 M 65 125 7 5 3 M 65 160 7 5 3 M 65 160 9 2 3 M 65 160 11 3 M 65 160 15 3 M 65 200 15 3 M 65 200 18 5 3 M 65 200 22 3LM 80 160 11 3LM 80 160 13 3LM 80 160 15 3LM 80 160 18 5 Mean value of several measures at 1m distance around the pump Tolerance 2 5 dB 3 M 40 125 1 5 M 3 M 40 125 2 2 M EBARA EBARA PUMPS EUROPE S p A I dati contenuti in questa pubblicazione sono forniti a titolo indicativo ed espressi in forma sintetica La Della Toffola S p A potr apportarvi in qualunque momento eventuali modifiche motivate dalle normali pratiche di sviluppo tecnologico e commerciale senza peraltro alterare le caratteristiche essenziali del prodotto Leistruzioni vengono redatte in lingua Italiana e quindi tradotte nella lingua richiesta dal Cliente Tali traduzioni vengono eseguite con la dovuta diligenza e fornite poi al Cliente con le riserve di prassi La Della Toffola S p A non fornisce alcuna garanzia sulle traduzioni realizzate da essa stessa o per suo conto Viene riconosciuta come ufficiale la versione aggiornata della pubblicazione in lingua Italiana Per eventuali informazioni il Cliente pu contattare la Rete di Assistenza o direttamente la Della Toffola S p A Della Toffo
34. 6 1 100 0 57 7 3 M 40 160 4 0 4 0 5 5 IE2 84 3 87 2 87 8 15 1 8 7 151 0 87 0 3 M 40 200 5 5 5 5 7 5 IE2 82 9 86 0 87 4 10 4 6 0 116 0 67 0 3 M 40 200 7 5 7 5 10 0 IE2 86 1 88 2 88 8 13 7 7 9 140 0 81 0 3 M 40 200 11 11 0 15 0 IE2 88 9 90 3 90 2 38 0 21 9 322 0 186 0 3 M 50 125 2 2 M 3 M 50 125 2 2 2 2 3 0 IE2 50 450 83 1 85 7 86 2 13 3 7 8 4 5 63 8 75 0 43 5 3 M 50 125 3 0 3 0 40 IE2 85 0 86 7 86 3 10 6 6 1 100 0 57 7 3 M 50 125 4 0 4 0 5 5 IE2 84 3 87 2 87 8 15 1 8 7 151 0 87 0 3 M 50 160 5 5 5 5 7 5 IE2 82 9 86 0 87 4 10 4 6 0 116 0 67 0 3 M 50 160 7 5 7 5 10 0 IE2 86 1 88 2 88 8 13 7 7 9 140 0 81 0 3 M 50 200 9 2 9 2 12 5 IE2 88 6 90 0 89 9 16 8 9 7 166 0 96 0 3 M 50 200 11 11 0 15 0 IE2 88 9 90 3 90 2 219 127 186 0 108 0 3 M 50 200 15 15 0 20 0 IE2 89 3 91 0 91 1 28 3 16 4 246 0 143 0 3 M 65 125 4 4 0 5 5 IE2 84 3 87 2 87 8 15 1 8 7 151 0 87 0 3 M 65 125 5 5 5 5 7 5 IE2 82 9 86 0 874 10 4 6 0 116 0 67 0 3 M 65 125 7 5 7 5 10 0 IE2 86 1 88 2 88 8 13 7 7 9 140 0 81 0 3 M 65 160 7 5 7 5 10 0 IE2 86 1 88 2 88 8 13 7 7 9 140 0
35. NE OTHER THAN PERSONNEL FROM OUR HELP CENTRES INTERVENES ON THE MOTOR DRIVEN PUMP IN THESE CASES THE MANUFACTURER IS RELIEVED FROM ALL RESPONSIBILITY REGARDING INJURY TO PEOPLE AND SUBSEQUENT DAMAGE TO ADJACENT ITEMS AND OR THE MO TOR DRIVEN PUMP ITSELF Once you have received the motor driven pump make sure that the packaging is not broken or seriously damaged If it is im mediately inform the person who delivered it After extracting the motor pump from its packaging make sure that it was not damaged during transportation If it has been inform the re tailer within 8 days from delivery Check the motor driven pump plate to ensure that the indicated characteristics are those re quested by you The following parts being normally subject to wear have a lim ited guarantee bearings mechanical seals grommets capacitors If a fault that is not listed in the TROUBLESHOOTING table chapter 10 1 occurs please contact the nearest authorised retailer 5 GENERAL SAFETY WARNINGS Before starting the motor driven pump the user must follow the operations indicated in this manual PART 1 and PART 2 and apply them each time the motor driven pump is used or when maintenance is carried out on it 5 1 PREVENTIVE MEASURES TO BE TAKEN BY THE USER Users must observe the accident prevention regulations that are in force in their countries at the time They must also pay attention to the motor driven pump characteristics
36. ODS ON RECEIPT When it is delivered the machine must be checked by the Customer to identify any signs of damage that it may have suffered in transit and ensure that the machine is complete in every part as listed on the order form If there are signs of damage make an immediate note of the anomalies detected on the transport document delivery note or CMR adding the wording RECEIVED WITH RESERVE DUE TO EVIDENT DAMAGE TO THE MACHINE Delivery ex works includes insurance coverage for any damage in accordance with the Italian law 450 of 22 08 1985 Compensation limit In the event of complaints the Customer must be able to produce an adequate photographic documentation ofthe most obvious damage GUARANTEE The Manufacturer guarantees the machine for the period indicated in the order form The GUARANTEE consists exclusively in the replacement or repair free of charge of any parts acknowledged as being defective The GUARANTEE does not cover electrical parts The GUARANTEE is valid only if all installation and usage instructions have been followed not only those stated by the Manufacturer but also those suggested by current practice The GUARANTEE becomes null and void in the event of any servicing procedures being undertaken by personnel not authorized by the Manufacturer Ifthe machine alarm sounds or one ofthe automatic safety devices is tripped the machine must not be reset manually until the cause ofthe shutdown has been dealt with R
37. RATORS ENGINEERS eto THE WORKING PRESSURE FAILS TO BUILD UP Make sure the pump is turning in the right direction Make sure there is no air in the circuit and if necessary vent off any air through the tap 5 Clean the piping and the machine as explained in section 4 item 1 because it may have become clogged Make sure the filter in the gas supply unit 8 has not become clogged to do so disconnect the compressed air supply e turn the container 1 anticlockwise see figure below and remove it 17 18 2 e empty out any condensation and wash the container with water e dismantle the filter 2 by turning it anticlockwise e accurately clean the filter 2 or replace it with a new one e reinstall all the components If the problem persists contact the manufacturer s customer support service THE PUMP S EFFICIENCY DETERIORATES The pump has become clogged with skins or other solid matter Run a counterflow washing cycle with water under high pressure Avoid sucking the product from the bottom of the tanks when the product being treated contains considerable quantities of solids in suspension PROBLEMS WITH THE UPTAKE OF ADJUVANT Make sure the suction pipe has not become clogged Reduce the working pressure by slightly closing the intake valve 1 UNSATISFACTORY SEPARATION OF THE GRAPE MUST FROM THE LEES Make sure that all the recommended working pressures and gas flow rates have been scrupulously m
38. Rotationshastighet Rotationshastighed Py rimisnopeus Rotatiesnelheid Velocidade de rota o TAX TNTA repiorpop c Rychlost ot en R chlos ot ok Pr dko obrotowa Rotasyon hizi oo js Massima profondit di funzionamento Maximum operating depth Profondeur maximale de fonctionnement Max Einsatztiefe e M xima profundidad de funcionamiento Maximalt driftdjup Maksimal driftsdybde Maksimik ytt syvyys Maximumdiepte voor functionering M xima profundidade de funcionamento M yioro p 8oc Aerroupy ac e Maxim ln provozn hloubka Maxim lna prev dzkov h bka Maksymalna g boko dzia ania Maksimum al ma derinli i j Gall Capacit del condensatore solo per monofase Capacitor capacity single phase only Capacit du condensateur seulement pour monophas Kapazit t des Kondensators nur f r einphasige Version Capacidad del condensador s lo monof sico Kondensatorns kapacitet endast enfas Kondensatorkapacitet ang r kun monofase Kondensaattorin kapasitanssin vain yksivaihe Condensorvermogen alleen nfasig Capacidade do condensador somente para monof sica XwpnTik TNTOA TOU u vo uovoqooik Kapacita kondenz toru pouze u jednof zov ho erpadla
39. a Directive sur la Tension Basse 73 23 CEE comme modifi e par la Directive 93 68 CEE et la Directive sur la Compatibilit Electromagn tique 89 336 CEE comme modifi e par la Directive 93 68 CEE OVEREENKMSTIGHEIDSVERKLARING Wij EBARA PUMPS EUROPE S p A verklaren onder eigen verantwoordelijkheid dat onze produkten in overeenstemming zijn met de Richtlijn Betreffende de Machines 2006 42 CE met de Richtlijn Lage Spanning 73 23 CEE zoals die gewijzijd is door de richtlijn 93 68 CEE en met de Richtlijn Elektromagnetsche conformiteit 89 336 CEE zoals die gewijzijd is door de richtlijn 93 68 CEE KONFORMITAETSERKLARUNG Wir EBARA PUMPS EUROPE S p A erkl ren unter unserer Verantwortung dass unsere Erzeugnisse mit der Maschinenvorschift 2006 42 CE sowie sie auch mit der Richtlinie ber Tiefspannung 73 23 CEE wie von der Richtlinie 93 68 abge ndert und mit der Vorschrift ber elektromagnetische Vertr glichkeit 89 336 CEE wie von der Norm 93 68 CEE abgeandert bereinstimmen DECLARACAO DE CONFORMIDADE N s EBARA PUMPS EUROPE S p A declaramos sobra nossa responsabilidade que os produtos s o em conformidades Diretriz Macchine 2006 42 CE Diretriz Baixa Tensao 73 23 CEE sendo modificado da Diretriz 93 68 CEE e a Diretriz de Compatibilidade Electromagn tica 89 336 CEE sendo modificada da Diretriz 93 68 CEE DECLARACION DE CONFORMIDAD Nosotros EBARA PUMPS EUROPE S p A declaramos bajo nuestra responsab
40. achine in perfect and efficient working order you need to perform a few simple cleaning and servicing procedures DANGER Pay the utmost attention when cleaning the machine manually with the aid of liquids Always disconnect the pump from the mains power supply before aiming jets of water at any part of the machine At the end of each treatment cycle or when the machine s performance deteriorates you need to clean the machine the piping and the tanks thoroughly with clean water at approximately 30 C 86 F possibly adding some citric acid Run the machine and allow the solution to circulate for 10 15 minutes in order to eliminate all traces of solid residues If the pump becomes severely clogged run a counterflow washing cycle sending water under high pressure through the valve 4 Before setting the machine aside for any lengthy period of time disconnect the electric power supply and completely empty any residual liquids from the machine by unscrewing the knob situated on the underside of the pump 6 Troubleshooting Eco Flot 0408R02EN This section deals with certain anomalies that may be encountered during the normal use of the machine DANGER A When taking any action on the machine always comply with the previously mentioned safety recommendations Do nottake any action other than as envisaged in this user manual All action must be undertaken exclusively by specialized suitably qualified personnel INSTALLERS OPE
41. aintained throughout the treatment during the treatment it is a good idea to monitor and restore these working parameters Make sure the specified treatment times and separation time have been complied with Make sure the grape must is not fermenting Make sure the must has been treated with the right quantity of enzymes and for the time specified by the supplier The temperature of the must may be too low making it necessary to increase the gas flow rate The ideal temperature of the grape must is around 18 25 C 64 4 77 F If all these tests fail to solve the problem contact the manufacturer s customer support service Eco Flot_0408RO2EN EBARA EBARA MOTOR DRIVEN PUMPS User s Maintenance Manual Part 1 of 2 GB INSTRUCTION MANUAL REGARDING USE AND MAINTENANCE PART 1 TO BE KEPT BY THE USER 1 INTRODUCTION This instruction manual is made up of two parts PART 1 which contains general information regarding all our production and PART 2 which contains specific information regarding the mo tor driven pump that you have purchased The two booklets are complementary to each other therefore make sure that you have both of them Follow the instructions given in these booklets in order to obtain optimum return and operation from your motor driven pump If any other information is necessary please contact the nearest authorised retailer If the booklets contain contrasting information keep to what is indicated in PART 2
42. ake sure or have an expert check that the power socket from which the machine is powered is complete with fuses or an automatic thermomagnetic circuit breaker with a capacity no higher than that of the machine DANGER the case of ordinary extraordinary action taken the machine s electrical system the mains connection should be handled by a qualified TECHNICIAN and the mains line should conform to current standards etc and existing legislation Bear in mind that it is compulsory to earth the machine It is also essential to comply with all safety regulations regarding the room where the machine is installed 11 12 3 5 Checking the cyclic sense of the power phases After connecting the machine to the mains power supply and before starting to use it check whether the wiring of the power supply phases has been done correctly IMPORTANT The pump must never be allowed to run dry The mechanical seal may be damaged if the pump is allowed to function even briefly without any fluid inside it Close the valve 2 open the inlet valve 1 and the outlet valve 4 and wait for a few seconds to allow for the grape must to fill the piping in the circuit and the centrifugal pump While the circuit is filling vent the air from inside the system through the sample collector tap 5 and only close this tap again when grape must begins to come out Start the centrifugal pump in short pulses by turning the on
43. ber shown in FIG 8 for surface pumps and in PART 2 for submersible pumps GB GB 9 USE AND STARTING DISPLAYED FAULT NEVER ALLOW THE MOTOR DRIVEN PUMP TO OPERATE WITHOUT WA TER DOING SO CAN SERIOUSLY DAMAGE THE INTERNAL COMPONENTS 9 1 GENERAL WARNINGS CAUSE SOLUTION 8 Our surface pumps are designed to operate at a temperature no higher than 40 and a level no higher than 1000 metres b our motor driven pumps cannot be used in swimming pools or similar plants C prolonged motor pump operation with the delivery pipe closed can cause damage d avoid switching the motor pump on and off too frequently check the maximum number in FIG 8 e during power cuts it is advisable to disconnect the power to the pump 9 2 STARTING a Start the pump two or three times to check system conditions b restrict the delivery to cause a rapid pressure increase for a few times Decrease in the Wait for voltage to c make sure that the noise vibration pressure and electrical voltage levels are normal 9 3 STOPPING a Gradually interrupt water circulation in the delivery section to avoid overpressure in the piping and pump caused by water hammering b switch off the main switch 10 MAINTENANCE AND REPAIRS We recommend periodically checking that the pump is working THE PUMP WORKS with a reduced flow rate correctly pay particular attention to any abnormal noise or vibra t
44. bon NBR standard version 32 125 160 200 Ceramic Carbon FPM H option 40 125 160 200 SiC SiC FPM HS option 50 125 160 Tungsten Carbide Tungsten Carbide FPM HW option DEUS 2 65 125 160 200 SiC Tungsten Carbide FPM HSW option L version SiC Carrbon EPDM E option Ceramic Carbon FPM H option Material Mechanical seal Tungsten Carbide Tungsten Carbide FPM HW option SiC Tungsten Carbide FPM HSW option SiC Carrbon EPDM E option 65 250 n 80 160 200 250 O ring NBR 1 FPM 32 40 50 65 125 d 19 65 160 11 EN 1 4404 50 200 15 d 22 GE AISI 316L 65 160 15 y 65 200 4 24 u EN 1 4462 Shaft 697250 Ee 4 Duplex stainless steel 80 160 d 24 1 1 4404 AISI 3161 80 200 22 4 24 H EN 1 4404 80 200 d 24 EN 1 4462 30 37kW T Duplex stainless steel e EN 1 4462 80 250 6722 Duplex stainless steel Bracket Cast iron aluminium 1 FPM for H HS HW HSW version EBARA EBARA PUMPS EUROPE S p A CENTRIFUGAL PUMPS SPECIFICATION 3 SERIES 50Hz Rev M Version 3 M 3 S 3 P Type Electric TEFC Single Phase Three phase Efficiency Reg 640 2009 IE2 from 1 1 kW to 22 kW IE2 from 1 1 kW to 55 kw No of Poles 2 Rotation speed 2900 Insulation class F F temperature rise class B Protection degree CEI EN 60034 5 IP 55 Power ratin KW 11422 1 1 22 1 1 55 9 HP 1 5
45. ce absorb e par la ligne lectrique Leistungsaufnahme der elektrischen Leitung Potencia absorbida por la l nea el ctrica Effektf rbrukning El linjens absorberede effekt Ottoteho s hk verkosta Geabsorbeerd vermogen door het elektriciteitsnet Pot ncia absorvida da linha el trica lox nou amd THY NAEKTPIKA voor P kon Moc poch oni ta przez lini elektryczn Elektrik hatt taraf ndan emilen g s Phase Tipo di motore monofase o trifase Motor type single phase or threephase Type de moteur monophas ou triphas Motortyp Einphasig oder Drehstrom Tipo de motor monof sico o trif sico Motortyp enfas eller trefas Motortype monofase eller trefase Moottorin tyyppi yksi tai kolmivaihe Motortype nfasig of driefasig Tipo de motor monof sica ou trif sica roipooik c Typ motoru jednof zov nebo trifazovy Druh motora jednof zov alebo trojf zovy Rodzaj silnika jednofazowa lub tr jfazowa Tun Motor tipi mono faz veya trifaz DE ji eats All s Velocit di rotazione Rotational speed Vitesse de rotation Rotationsgeschwindigkeit Velocidad de rotaci n
46. d To prevent any risk of crushing only move the machine by pushing it never by pulling it so that nobody can ever come to be in the path of the machine as it moves Anyone handling the machine must be supervised by another person uninvolved in the procedure who shall keep a constant watch to ensure that no obstacles or persons get in the machine s way and no other hazardous situations occur This supervisor must promptly alertthe person moving the machine of any hazards so thatthe machine can be stopped immediately The surface on which the machine slides like the surface on which it is used must meet all the essential safety requirements it must be perfectly horizontal and smooth with nothing to interfere with the machine s movements Check in advance to ensure that the whole distance to cover with the machine meets all the above mentioned requirements Make sure that the sliding and supporting surfaces have a load bearing capacity sufficient to withstand the weight of the machine both empty and in use Any discontinuity in the floor e g expansion joints grids and manholes must meetthe specified requirements Never for any reason whatsoever lift the machine by any hoisting points other than those indicated Before the machine is used it must always be immobilized using the fixing devices provided The machine must be placed in an area accessible only to the OPERATORS and TECHNICIANS failing this it must be protected by a barrier situated
47. d the machine being damaged DAMAGE IN THE EVENT OF THE SPECIFIED SAFETY MEASURES BEING DISREGARDED THIS SYMBOL IS USED TO DRAW YOUR ATTENTION TO THE RISK OF FATAL ACCIDENTS SEVERE INJURIES AND EXTENSIVE A THIS SYMBOLDRAWS ATTENTION TO RISKS OF A GENERAL NATURE DAMAGE IN THE EVENT OF THE SPECIFIED SAFETY MEASURES BEING DISREGARDED THIS SYMBOL IS USED DRAW YOUR ATTENTION THE RISK OF FATAL ACCIDENTS SEVERE INJURIES AND EXTENSIVE THIS SYMBOL DRAWS ATTENTION TO RISKS DERIVING FROM THE PRESENCE AND USE OF ELECTRICITY IMPORTANT This word is usedto identify paragraphs in the manual containing essential information concerning the machine Read the related information DEFINITIONS Thefollowing are definitions ofthe individual and legal entities involved in handling and using the machine OWNWER In this user manual the OWNER is the legal representative of the company or body or the individual that purchased the machine The Owner is responsible for ensuring compliance with all the safety requirements specified in the present manual and in the current legislation in the country where the machine is installed This last aspect is waived if the Owner appoints a plant MANAGER who thus takes responsibility for implementing the safety recommendations and for compliance with the safety standards relating to the use ofthe machine and relations with the OPERATOR INSTALLER In this user manual the INSTALLER is the legal representative o
48. e servicing unless this information is communicated The serial number is printed on the plate fixed to the machine too KUNDENDIENST Bei allen Anfragen um Informationen Eingriffe usw stets die SERIENNUMMER der Maschine angeben Ohne diese Angabe k nnen keine exakten Informationen geliefert und keine Eingriffe geplant werden Die Seriennummer ist auch dem Typenschild auf der Maschine zu entnehmen SERVICE ASSISTANCE Pour toute demande d informations d interventions etc il faut toujours indiquer le NUMERO DE MATRICULE de la machine II est impossible de fournir des instructions pr cises ou de programmer des interventions sans cette donn e Le num ro de matricule est estampill aussi sur la plaquette fix e sur la machine SERVICIO DE ASISTENCIA Para cualquier solicitud de informaci n de intervenciones u otros servicios indicar siempre el N MERO DE MATR CULA de la m quina Es imposible suministrar indicaciones precisas o programar intervenciones sin este dato El n mero de matr cula se encuentra impreso tambi n en una placa especial aplicada a la m quina DELLA TOFFOLA arman Via Feltrina 72 ege er ebe 31040 SIGNORESSA DI TREVIGNANO TREVISO ITALY Tel 39 0423 6772 Internet www dellatoffola it e mail dtgroup dellatoffola it Numero Verde 800 803276 Fax 39 0423 670 841 Direzione Uffici Commerciali Ufficio Amministrazione 39 0423 679 196 Ufficio Tecnico 39 0423 670 491 Ufficio Acq
49. epeated manual resets can be sufficient reason for the Guarantee to become null and void The GUARANTEE is valid providing any flaws or defects are reported within eight days of their detection moreover the GUARANTEE takes effect providing the use ofthe machine was suspended immediately after the fault was discovered AFTER SALES ASSISTANCE When requesting any information servicing or other services itis essential to specify the SERIAL NUMBER of your machine Itisimpossible to provide accurate instructions or schedule servicing measures unless this information is provided DELLA TOFFOLA L DELLA TOFFOLA S p A Via Feltrina 72 31040 SIGNORESSA DI TREVIGNANO TREVISO ITALY Macchina tipo Machine type Maschinentyp Machine type Maquina tipo Modello Model Modell Mod le Modelo N di Matricola Serial number Seriennummer N de matricule N de matricula Anno di costruzione Year of manufacture Baujahr Ann e de construction A o de construcci n Massa Mass Masse Masa RECOMMENDATIONS FOR PROTECTION AGAINST FREEZING Ifthere is a danger of the ambient temperature dropping to 0 C 32 F be sure to empty any liquids water or product to treat from all of the machine s hydraulic circuits to prevent ice forming in the piping and damaging parts of the machine Contents 1 SET EN A 1 1 Trt Ctr EE 3 12 Considerations on the instructions 5 cae
50. etc Never open such containers or remove any components connected to them before you have completely vented said pressure Venting must be done through the valves provided on the machine specifically for this purpose Never move the machine during normal working cycles Before each new working cycle make sure that any mobile electric connections power cords plugs etc are sound and efficient Ifthey show any signs of damage repairs must be made only by a specialized TECHNICIAN Never take any action not mentioned in this manual under your own initiative Connectthe machine to the mains electric power supply according to the recommendations of this manual Before starting the machine check the efficiency of the earthing for the electric circuitry and machine frame or structure Never use power cords of inadequate cross section or provisional connections not even briefly and certainly notin the event of an emergency Startthe machine only after you have made sure of its perfectly safe connection to the systems providing the energy and anything else it needs to function properly mains electricity and water compressed gas supply water drainage network etc Keep a safe distance from any mechanical parts in motion e Immediately report any alarms or the tripping of any automatic machine safety devices to the TECHNICIAN Never manually reset the machine after an alarm or an automatic safety device has been tripped without first identif
51. f the company appointed by the OWNER to install and connect the machine to the hydraulic electrical and compressed air supply networks etc at the plant The Installer is responsible for correctly handling and installing the machine in compliance with the recommendations ofthis manual and with the current legal requirements in the country where the machine is used OPERATOR In this user manual the OPERATOR is the person authorized by the OWNER or MANAGER to take all action on the machine for its usage adjustment control and routine servicing as detailed in this manual with which Operators must strictly comply limiting their action to the explicitly allowable procedures TECHNICIAN In this user manual the TECHNICIAN is the person directly authorized by the Manufacturer or failing this and entirely under the latter s responsibility by the Manufacturer s Dealer in the various European Community states outside Italy to carry out all extraordinary servicing procedures as well as any adjustments tests repairs and replacements of parts proving necessary during the working life ofthe machine GENERAL SAFETY RECOMMENDATIONS e In unloading the machine on arrival lifting and positioning it at the workplace and all other handling procedures comply scrupulously with the recommendations ofthe relevant section ofthis manual Pay particular attention when handling wheel mounted machines which have to be moved by hand once they are on the groun
52. har intygats uppfylla kraven enligt foreskrifterna i EG s direktiv avseende maskiner 2006 42 CE PROHL EN 0 ZABUDOV N 1 Firma EBARA PUMPS EUROPES p A prohla uje na vlastn zodpov dnost e na e v robky 3PF dod van bez motor odpov daj po adavk m sm rnice o strojn ch za zen ch 2006 42 CE 2 Shora uveden v robky nesm b t uvedeny do provozu dokud za zen do kter ho jsou zabudov ny nebylo prohl eno jako odpov daj c p edpis m sm rnice 2006 42 CE DEKLARACJA ZGODNOSCI 1 My ni ej podpisani EBARA PUMPS EUROPE S p A o wiadczamy wiadomi w asnej odpowiedzialno ci ze nasze produkty 3PF dostarczane bez silnika odpowiadaj wymogom dyrektywy maszynowej 2006 42 CE 2 Produkty wymienione powy ej nie powinny by uruchamiane do chwili gdy urz dzenia w kt rych maja zosta zamontowane nie zostan zadeklarowane jako zgodne z zaleceniami dyrektywy 2006 42 CE 1 EBARA PUMPS EUROPE S p A 2006 42 2
53. ica tions RESIDENTIAL AND COMMERCIAL water lifting pressure boosting systems air conditioning cooling FARMING sprinkler or flood irrigation INDUSTRIAL water handling washing plants transfer of mode rately aggressive liquids compatible with AISI 304 316 steel for 3 3Lseries models Use the motor driven pump based on its technical specifications 3 3 USE FOR WHICH PUMPS ARE NOT DESIGNED Series 3 and MD motor driven pumps cannot be used to handle dirty water water containing acids and corrosive liquids in general water with temperatures higher than those mentioned in chap 4 saltwater flammable liquids and hazardous liquids in general The motor driven pumps must never be made to work without liquid 4 SPECIFICATIONS 4 1 SERIES 3 PUMP SPECIFICATIONS 35 315 3 5 3P 3LP 3BP ppe 10 90 10 90 10 110 35 35 5 315 10 90 10 110 3PH 3PHS 3LP of iquid pumped 10 110 3MH 3MHS 3LM Suction diameter mm 50 65 80 Delivery diameter mm 32 40 50 65 Maximum working MPa 1 pressure 4 2 MD PUMP SPECIFICATIONS MD Max temperature of 90 liquid pumped Suction diameter 50 65 80 Delivery diameter mm 32 40 50 65 Maximum working MPa 1 pressure 4 3 SERIES 3 MD MOTOR SPECIFICATIONS TYPE TEFC RATINGS See motor driven pump rating plate OVERLOAD SINGLE PHASE thermal cutout w automatic reset PROTECTION THREE PHASE by instal
54. ilidad que nuestros productos son conformes con la Directiva Maquinas 2006 42 CE con la Directiva Baja Tensi n 73 23 CEE y su modificaci n Directiva 93 68 CEE y con la Directiva Compatibilidad Electromagn tica 89 336 CEE y su modificaci n Directiva 93 68 CEE ZYMOONIAZ n EBARA PUMPS EUROPE S p A nA vouue ue SIKH uoc gu0 vn ra mpoi vra poc TNG Odnyiac 2006 42 EE Eupwnaikne 73 23 EE rrc rporornoiff nke tnv o ny o 93 68 EE kal Odnyiac 89 336 EE and tnv 93 68 EE DECLARATION OEM OVERENSSTAMMANDE Vi EBARA PUMPS EUROPE S p A deklarerar i enlighet med vart ansvar att vara produkter ar verensst mmande med Maskindirektiv 2006 42 CE med L gsp nnings Direktiv 73 23 CEE som modifierats fran direktiv 93 68 CEE och med Direktivet for Elektromagnetisk Kompatibilitet 89 336 CEE som modifierats fran direktiv 93 68 CEE PROHL EN 0 SHOD My EBARA PUMPS EUROPE S p A prohla ujeme na nasi odpov dnost ze na e v robky jsou vyrobeny v souladu se Sm rnic Stroje 2006 42 CEE se Sm rnic N zk nap t 73 23 CEE podle zm ny sm rnic 93 68 CEE a Sm rnic Elektromagnetick kompatibilita 89 336 CEE podle zm ny sm rnic 93 68 CEE
55. inal del motor en HP horse power Motorns markeffekt i h stkrafter Motorens nominaleffekt udtrykt i HP hestekr fter Moottorin nimellisteho hevosvoimina Nominaal vermogen van de motor uitgedrukt in HP horse power paardekracht Pot ncia nominal do motor expressa em HP horse power oe rou eKppo uevn oe HP vaun Jmenovit v kon motoru vyj d en v HP ko sk sila Menovit v kon motora meran v HP horse power konska sila Nominalna moc silnika wyra ona w koniach mechanicznych A C HP beygir g c olarak belirtilmi motorun nominal g c Jaxl dsl 5 S Hz Frequenza Frequency Fr quence Frequenz Frecuencia Frekvens Frekvens Taajuus Frequentie Frequ ncia LuxvoTnTa Kmito et Frekvencia Cz stotliwo Frekans gt il 1 Corrente nominale Rated current Courant nominal Nennstrom Corriente nominal M rkstr m Nominalstram Nimellisvirta Nominale stroom Corrente nominal pe ua Jmenovit elektrick proud Menovit pr d Pr d nominalny Nominal ak m ceed Potenza assorbita dalla linea elettrica Power absorbed by the electrical line Puissan
56. inimum praevalens Minimipainekorkeus Minimale opvoerhoogte Preval ncia m nima Minim ln dopravn v ka Minim lna dopravn v ka Ci nienie minimalne Minimum Basing Y ksekli i isadi ahai pls A H 2 Potenza nominale del motore potenza resa all asse Rated motor power power delivered at axis Puissance nominale du moteur puissance rendue l axe Nennleistung des Motors Leistungsabgabe an der Achse Potencia nominal del motor potencia en el eje Motorns m rkeffekt axeleffekt Motorens nominaleffekt nytteeffekt akslen Moottorin nimellisteho akselin antoteho Nominaal vermogen van de motor vermogen overgebracht op as Pot ncia nominal do motor pot ncia resist ncia eixo oe TOU Wupp Iox amp ovo Jmenovit v kon motoru v kon v ose Menovit v kon motora meran na osi Nominalna moc silnika moc na osi Motorun nominal g c eksene verilen g d HP Potenza nominale del motore espressa in HP horse power Rated motor power expressed in HP horse power e Puissance nominale du moteur exprim e en HP horse power e Nennleistung des Motors ausgedr ckt in HP Potencia nom
57. ion and for surface pumps any mechanical seal leaks The main and most common special maintenance operations are generally as follows replacement of mechanical seals replacement of grommets replacement of bearings replacement of capacitors When the SURFACE pump remains inactive for a long period it should be emptied completely removing the discharge and filling caps washed carefully with clean water then emptied Do not leave water deposits inside This operation must always be carried out whenever there is a chance of frost in order to avoid the breakdown of the pump components 10 1 TROUBLESHOOTING DISPLAYED FAULT CAUSE THE PUMP STOPS AFTER WORKING FOR BRIEF PERIODS Thermal protection intervention Incorrect rotational direction threephase only line voltage return to normal Suction filter Clean the hole blocked filter hole Foot valve Clean the valve and THE PUMP DOES lock heck ration NOT WORK blocked check its operatio The motor turns Prime the pump Check any delivery I non return valves Check the liquid level Pressure Restrict the too low delivery gate System Re examine undersized the system Clean the piping System dirty valves filters Switch off the Water level IOO low pump or immerse the foot valve Invert the two phases Incorrect supply voltage Leaks from piping Pressure too high Liquid temperature too high Supply the pump with the v
58. itrogen delivery and flow adjustment unit turn the handle clockwise to increase the pressure or anticlockwise to reduce it 9 General on off switch 10 Kach Gas flow meter turn the knob anticlockwise to open the gas flow and adjust the flow rate which is indicated by the ball sliding inside a graduated channel 11 Trolley complete with wheels 12 Saturation gas tank 13 Check valve on the compressed air or nitrogen supply line 1 7 Intended use The Eco Flot is for use in the flotation of white and ros grape must at ambient temperatures In addition to the flotation of grape must the Eco Flot is also suitable for use as a normal transfer pump for use with wines and liquid foodstuffs 2 Technical data table Eco Flot model 52 53 Rated capacity at 6 bar 29 42 Mean capacity at 5 5 bar 17 33 51 Gas air nitrogen consumption at 7 bar 0 8 1 6 2 5 Centrifugal pump model Ebara 32 200 5 5KW Ebara 40 200 11kW Ebara 50 200 15kW Connectors at inlet for product to treat Connectors at outlet for treated product DN 50 DN 80 DN 80 Sound pressure level Weight Length Width Dati indicativi Indicative data Anderungen vorbeachten Donn es indicatives Livello di pressione sonora media ad 1 metro di distanza Mean sound pressure level at a distance of 1meter Mittlerer Schalld
59. la S p A Tutti i diritti sono riservati The information contained in this publication is provided for use solely as a guideline and is intended as a brief summary Della Toffola S p A may make changes at any time based on normal technological and commercial development without thereby altering the essential features of the product The instructions are originally written in Italia and then translated into the language requested by the customer These translations are carried out with due diligence and supplied to the customer with all due reservations Della Toffola S p A does not offer any guarantee on the translations performed in house or on its behalf The updated version ofthe publication in Italian shall be considered the official document For any further information the customer may contact the Service network or Della Toffola S p A Directly Della Toffola S p A All rights reserved Die in der vorliegenden Ver ffentlichung enthaltenen Daten sind unverbindlich und in gek rzter Form wiedergegeben Die Firma Della Toffola S p A beh lt sich das Recht vor diese Daten jederzeit im Zuge der technischen Weiterentwicklung oder aus kommerziellen Gr nden zu modifizieren ohne allerdings die wesentlichen Eigenschaften des Produkts zu verandern Die Anleitungen werden in italienischer Sprache verfaBt und anschlieBend in die vom Kunden gew nschte Sprache bersetzt Diese bersetzungen werden mit der geb hrenden Sorgfalt ausgef
60. ler 4 4 INFORMATION ON AIRBORNE NOISE 4 poles 50Hz 3_M 35 3 LpA dB A LpA dB A lt 70 lt 70 Sound pressure level Mean value of measurements taken 1 m from the pump Tolerance 2 5 dB Sound pressure level of pumps featuring AEG motor THE MANUFACTURER RESERVES THE RIGHT TO AMEND TE CHNICAL DATA FOR THE PURPOSE PRODUCT IMPROVE MENTS AND UPDATING 5 PREPARING FOR USE WARNING TO LIFT OR MOVE THE MOTOR DRIVEN PUMP USE A ROPE STRONG ENOUGH TO TAKE ITS WEIGHT TAKING CARE NOT TO TILT THE PUMP TOO MUCH MAX 20 FIG 1 5 1 INSTALLATION SERIES 3 MD To install the pumps proceed as directed in PART 1 chapter 7 2 and in the following points use pipes of a suitable diameter bearing in mind that suc tion diameter front side of pump is different to delivery diameter top side of pump see chap 4 5 1 1 FOR MOTOR DRIVEN PUMPS 3P 3LP 3BP Units from series 3P 3LP 3BP are mounted on a base Since the units to be installed are not particularly heavy and loads through the pipes are not expected to be heavy a base plate is not essential However a raised base plate would make it easier to insert a container underneath to catch liquid when the pump casing needs draining and would double as a safety pla tform when the floor is in danger of being flooded When units are placed directly on the floor all you need to do is set just the anchor bolts in the c
61. lit che i ns prodotti sono in conformit alla Direttiva Macchine 2006 42 CE alla Direttiva Bassa Tensione 73 23 CEE come modificato dalla direttiva 93 68 CEE e alla Direttiva Compatibilit Elettromagnetica 89 336 CEE come modificato dalla direttiva 93 68 CEE ERKL ERING OEM OVERENSSTEMMELSE Vi EBARA PUMPS EUROPE S p A erklarer herved if lge vort ansvar at vore produkter er i overensstemmelse med Maskindirektiv 2006 42 CE med Lavspaendingsdirektiv 73 23 CEE som modificerets fra direktiv 93 68 og med Direktivet for Elektromagnetisk Kompatibilitat 89 336 CEE som modificerets fra direktiv 93 68 CEE DECLARATION OF CONFORMITY We EBARA PUMPS EUROPE S p A declare under our own responsibility that our products conform to the Machinery Directive 2006 42 EC to the Low Voltage Directive 73 23 EEC as amended by Directive 93 68 EEC and to the Electromagnetic Compatibility Directive 89 336 EEC as amended by Directive 93 68 EEC YHTAPITAVYYSLAUSUNTO Me EBARA PUMPS EUROPE S p A ilmoitamme vastuunalaisena etta tuotteemme ovat yhdenmukaisia Kone Ohjeiden 2006 42 CE Matalajannite Ohjeiden 73 23 CEE muutettu s nn ksill 93 68 CEE ja S hk magneettisuus Yhteensopivuus Ohjeiden 89 336 CEE muutettu s nn ksill 93 68 CEE DECLARATION DE CONFORMITE Nous soussignons EBARA PUMPS EUROPE S p A d clarons sous notre responsabilit que nos produits sont conformes la Directive sur les Machines 2006 42 CE l
62. lly to the solids and colloids giving rise to a flocculation process Clarifying by flotation involves injecting tiny bubbles of gas into the lower portion of the grape must to clarify As the gas spreads through the fluid it tends to rise to the surface entraining the flakes contained in the must A compact layer of these solid particles progressively forms on the surface of the product and the clarified fluid can then simply be drawn off from the lower part of the tank In other words when the machine receives the must to treat from a feed tank it saturates the fluid with tiny gas bubbles sometimes with an added clarifying agent and then returns the must to the same tank where the separation process can begin The Eco Flot machines are all similar from the functional and structural standpoint the only substantial difference between them being the hourly output of treated product obtainable Where necessary at the customer s request the machines can be delivered for a powering at a frequency of 50 or 60 Hz 1 5 Machine identification The machine is identified by means of a nameplate located as shown in the figure DELLA TOFFOLA T 4 DELLA TOFFOLA S p A Via Feltrina 72 trina 31040 SIGNORESSA DI TREVIGNANO TREVISO ITALY Macchina tipo Machine type Maschinentyp Machine type Maquina tipo Modello Model Modell Mod le Modelo N di Matricola Serial number Seriennummer N de matric
63. lose the inlet and outlet valves 1 and 4 vent off the residual pressure through the tap 5 and disconnect the piping 4 3 Lees separation The phase in which the lees are separated from the grape must demands no action or monitoring on the part of the operator This phase consists of the interval during which the gas bubbles rise to the surface carrying the lees with them and forming the cap on top of the must How long this interval lasts depends on the height of the tank It is generally assumed that you should allow an hour for each meter of the tank s height You can also wait for less than the above suggested interval in which case the lees wil be less concentrated waiting a longer time will increase the concentration of the lees without posing any risk of the cap dropping back into the must providing the fermentation process has not begun in the meantime 4 4 Transfer Once the separation phase has been completed you can draw off the clarified mast To do so first attach a sight glass on the valve for completely draining the tank Because the flotated solids will have risen to the top of the tank you simply need to draw off the clarified must through the total drainage valve up until the sight glass shows the first signs of the passage of the flotated solids Then close the valve change the piping and discharge the lees into a separate collection tank Eco Flot 0408 02 5 Cleaning and servicing To keep the m
64. nd filter in order to pre vent foreign matter from entering and its end should be im mersed at a depth that is at least twice the diameter of the pipe its distance from the bottom of the reservoir should also be one and a half times its diameter For suctions longer than 4 metres use an oversized pipe 1 4 wider at suction for improved efficiency 7 2 INSTALLATION a Position the pump on a flat surface that is as close as pos sible to the water source Leave enough space around the pump to allow safe use and maintenance A free space of at least 100 mm must be kept in front of the cooling fan of surface pumps in all cases b lower submersible pumps using a rope fixed to the handle and hooks provided C use pipes of suitable diameters see PART 2 fitted with threaded sleeves that must be screwed onto the pump suc tion and delivery unions or its threaded counterflanges d SURFACE PUMPS cannot be moved or used in the open ex cept as stated in PART 2 e for specific instructions consult the chapter PREPARING FOR USE in PART 2 7 3 DISMANTLING The following must be done when moving or dismantling the motor pump 8 disconnect the electric supply b remove the delivery and suction pipes where present if too long or bulky C if present unscrew the screws that secure the motor driven pump to its supporting surface d if present hold the power cable e lift the motor driven pump using equipment suitable to the
65. nossa responsabilidade que os produtos 3PF fornecidos sem motor estao conformes a Directriz M quinas Conselho 2006 42 CE 2 Os produtos acima denominados n o devem ser usados at que a maquinaria na qual devem ser incorporados ainda n o foi declarada conforme a disposi o da Directriz da 2006 42 CE DECLARACI N DE INCORPORACI N 1 EBARA PUMPS EUROPE S p A declara bajo su responsabilidad que sus productos 3PF suministrados sin motor cumplen con la Directiva CE de M quinas 2006 42 CE 2 Los productos antes citados no deben ponerse en servicio hasta que la maquinaria en la cual deben instalarse sea declarada conforme a las disposiciones de la directiva 2006 42 CE AHAQZH ENZOMATOZHZ 1 n EBARA PUMPS EUROPE S p A nAdvoupe ue eu vn SPF veu KivnT po e vou evopuoviou vo ue TNV odnyia unxavnu rov E K 2006 42 CE 2 Ta urropo v vo xpnoiporoin8o v rou unx vnpa oro BA EvVOWLOTWHOUV SNAWOEi evopuoviou vo OTIC o ny aq E K 2006 42 CE INTYG AVSEENDE OVERENSSTAMMELSE 1 Vi EBARA PUMPS EUROPE S p A intygar pa eget ansvar att vara produkter 3PF levererade utan motor uppgyller kraven enligt Radets direktiv avseende maskiner 2006 42 CE 2 Ovannamnda produkter kan inte tagas i bruk f rr n maskinerna i vilka de skall installeras
66. ocal recommendations on the best way to complete the various procedures However once you have gained little experience of using the machine it will soon become evident that its great potential for satisfying your every need in use with a variety of products a This manual contains instructions for the standard version of the equipment and it may be that the machine in your possession does not include some of the components illustrated here or that said components are arranged differently from those described in the manual without this affecting the efficiency and performance of the equipment in any way b When working with the machine carefully follow the instructions concerning the operation of the valves and taps Operating errors or taking action other than as specified in this manual may have undesirable effects on the end product 1 3 General safety recommendations It is forbidden for any unauthorized personnel to use the machine It is forbidden for any persons under the influence of drugs alcohol or medication affecting the speed of their reactions to assemble commission control service or dismantle the machine Only use the machine in safe operating conditions Only use the machine for its intended purpose Any other or improper use cannot assure adequate safety It is strictly forbidden for a person from outside or without authorization to come into the vicinity of the machine when it is functioning It is
67. oltage in dicated on the ate Check the joints Recheck the system The temperature exceeds the technical limits of the pump Internal fault Contact the nearest retailer No electricity Plug not inserted THE PUMP STOPS AFTER WORKING FOR BRIEF PERIODS Pressure SOLUTION applications Check the THE PUMP DOES NOT electrical STOP supply meter Pressure applications Check the connection to the power supply THE PUMP DOES Incorrect electrical NOT WORK connection The motor does not turn Automatic switch triggered or fuses blown Float sticking Check the terminal board and the elec trical panel THE PUMP VIBRATES Or is too noisy during operation Reset the switch or replace the fuses and verify the cause Check that the float reaches the level ON Thermal protection activated single phase It reactivates automatically single phase only The difference between maximum and minimum pressure is minimal Maximum pressure too high Flow rate too high Cavitation Increase the differ ence between the two pressures Set maximum pressure at a lower value Reduce the flow rate Contact the nearest retailer Irregular piping Fix in a better way Noisy bearing Contact the nearest retailer Foreign bodies sliding along the motor fan Incorrect priming Remove the foreign bodies Bleed the pump and or fill it again 11 DISPOSAL When dispo
68. ompressed air coming from your own generators compressors it is always a good idea to install specific air filters not included in the supply DANGER In some stages of normal use the machine is under pressure Never open the machine or remove any machine components before this pressure has been completely vented 13 4 Use 14 4 1 Start up Make sure the level of the product contained inside the tank is sufficient to leave at least 40 50 cm of empty space above it to allow for the of solid particles to form on the surface of the grape must otherwise it becomes necessary to routinely draw off the cap with the aid of a piston pump not included in the supply P Cap suction pump 40 50 Y E ho s ll Ce Make sure the product has been treated with a pectolytic enzyme preparation according to the doses and timing recommended by the manufacturer so as to achieve a perfect rupture of the pectins Make sure the valve 2 has been closed and the inlet and outlet valves 1 and 4 have been opened properly Wait a few seconds for the grape must to fill the piping in the circuit and the centrifugal pump During this filling procedure vent off the air from inside the circuit through the sample collector tap 5 closing it again as soon as the must begins to come out Check the supply of compressed air or nitrogen to the unit 8 and adjust the pressure to 7 bar If you wish to use a
69. on of this instruction booklet Risk of damaging the pump or system Risk of causing injury or damaging property Electrical hazard gt 2 5 1 INTRODUCTION page 4 2 CONTENTS page 4 3 DESCRIPTION AND USE OF MOTOR DRIVEN PUMP page4 4 SPECIFICATIONS page 4 5 PREPARING FOR USE page 5 6 DIAGRAMS AND DRAWINGS page 36 3 DESCRIPTION AND USE OF MOTOR DRIVEN PUMP 3 1 DESCRIPTION Description MOTOR DRIVEN SURFACE PUMPS MODEL 3M 3LM 3BM Close coupled steel pump 3S 3LS 3BS Close coupled with standard flanged motors and rigid coupling 3P 3LP 3BP Coupled to motor with flexible coupling and supporting base 3LPF 3BPF Free shaft with no motor and base MD Close coupled cast iron pump The motor driven pumps are employed to handle cold and hot water see chap 4 and are used in permanent installations They are built with materials assuring long life and consistent performance if used according to the instructions given in Part 1 and 2 of the manual Their special construction means they can be disassembled to service the motor and replace the impeller and mechanical seal without having to disconnect the pump casing from the suction and delivery lines They are designed for medium and high deli very rates in conformity with EN 733 DIN 24255 standards and other corresponding European standards 3 2 USE FOR WHICH PUMPS ARE DESIGNED The motor driven pumps can be used for the following appl
70. oncrete Although the pump and motor have been aligned at the factory the base plate may be distorted when the locking screws are fastened during installation To assure correct alignment use a comparator or callipers to make sure the distance between the two halves of the coupling is the same all the way round Using a rule or comparator also check alignment concentricity of the connector strip where the two halves of the coupling meet The coupling s cover must be removed for alignment Make sure you have refitted it before starting the pump Checks must be made at four diametrically opposed points Errors must be corrected by loosening or removing the screws if necessary to move the feet on the base and possibly add calibrated metal strips FIG 4 IF ALIGNMENT IS ACCURATE YOU MAY ENCOUNTER VI BRATIONS DAMAGE TO BEARINGS AND COUPLINGS AND THE END OF THE SHAFT MAY BREAK 5 2 PIPEWORK SERIES 3 MD To install pipes proceed as directed in PART 1 chapter 7 and in the following points a do not fit the pump on misaligned pipes b use a suitable support for the suction and delivery line so as not to compromise the motor driven pump s alignment c install a nonreturn valve between the pump and delivery gate valve in the following cases when piping is long when actual head is high when the pump is automatic when water is pumped into the tank when two or more pumps are working in parallel d suction system
71. ossible while enhancing the qualities of the end product The machine is so user friendly practical and versatile that it is suitable for use in any wine cellar and will be bound to satisfy a variety of needs When using and servicing the machine always comply scrupulously with the contents of this booklet which should be read carefully before taking any action to install use or service the equipment It is essential to complete these procedures properly and to monitor the product entering and leaving the machine in order for it to satisfy your needs and ensure an excellent performance Before taking any action on the machine it is essential to make sure that operators are capable of completing all the procedures described in this manual and that they know how to repeat them as and when necessary Always keep the user manual readily available when taking action on the machine Special attention must be paid to the safety recommendations concerning the use of the machine proper understanding of and compliance with these recommendations is fundamental to operator safety The manufacturer accepts no liability for any damage caused directly or indirectly to persons or property as a result of failure to comply with the recommendations in this user manual 1 2 Considerations on the instructions Due to the numerous variables that can affect the grape must clarifying process it is extremely difficult to provide unequiv
72. padla Kod artyku u pompy Pompa r n kodu e 52 4 FIG 7 SINGLE PHASE Voltage indicated in the label Tolerance Operative 110 V 6 103 117 V 115 V 6 108 122 V 220 N 207 233 V 230 V 207 253 V 240 V 226 255 N 208 230 V t 6 196 244 V 220 230 V 6 207 244 V 230 240 V 10 6 207 255 V Other V 5 THREE PHASE Operative Range Voltage indicated in the label 220 A 380 Y V 403 Y V 240 A 415 Y V 440 Y V 230 A 400 Y V 440 Y V 220 240 A 380 415 Y V 696 360 440 Y V 230 240 A 400 415 Y V 1096 6 360 440 Y V 230 V 1096 not available 400 V 1096 not available 360 440 Y V 208 230 V 596 198 242 A not available 460 V 10 6 not available 414 488 Y V Other V 596 Tolerance Delta connection A Star connection Y FIG 8 MAXIMUM NR OF STARTS PER HOUR Nominal motor power P2 kW Closed couple pumps N EVM 3S 3P N lt 1 85 72 PRODUCTS JES JE JESX JEX AGE AGF AGA AGC CD 2CD CDX 2CDX DWO DWC CMA CMB CMC CMD CMR CDA PRA LPS COM PACT CVM MATRIX MULTIGO MULTIGO INLINE EVM 3SERIES MD OPTIMA BEST RIGHT DW WINNER BHS IDROGO SF6 DICHIARAZIONE DI CONFORMIT Noi EBARA PUMPS EUROPE S p A dichiariamo sotto la nostra responsabi
73. pied in any form or by any means electronic mechanical photocopying recording or otherwise without prior permission from Della Toffola S p A ALL RIGHTS RESERVED ENQUIRIES AND FURTHER INFORMATION For any enquiries or further information concerning the use of the machine or the contents of this manual or for any technical support please contact the Della Toffola S p A Customer Support Service using the following references Della Toffola S p A Assistance Service Via Feltrina 72 31040 Signoressa di Trevignano TV Italia Tel 39 0423 6772 Fax 39 0423 670841 PRESERVATION Always keep a copy of this manual near the machine and readily available to the user and store the spare copy in a safe place If the manual is lost or damaged contact Della Toffola S p A for a replacement This manual reflects the state of the machine as at the time when it was developed Bear in mind that in accordance with current legislation this instructions manual forms an integral part of the machine and must accompany the machine at all times DOCUMENT IDENTIFICATION Title Eco Flot Use and maintenance instructions File code Eco Flot_0408RO2EN doc Rev No 02 12 08 2 Eco Flot_0408R02EN 1 General information Eco Flot_0408R02EN 1 1 Introduction This machine has been designed and manufactured to ensure the best possible results in achieving the clarification of grape musts as rapidly as p
74. product specifications THE REPRODUCTION EVEN PARTIAL OF THE ILLUSTRATIONS AND OR TEXT HEREIN IS FORBIDDEN The following symbols are used throughout the instruction booklets WARNING Risk of damaging the pump or the system A N Risk of injuring people or damaging things Loi Risks of an electrical nature 2 CONTENTS 1 INTRODUCTION page 6 2 CONTENTS page 6 3 MANUFACTURER IDENTIFICATION DATA page 6 4 GUARANTEE AND TECHNICAL ASSISTANCE page 6 5 GENERAL SAFETY WARNINGS page 6 6 TECHNICAL PRODUCTION CHARACTERISTICS page 7 7 INSTALLATION DISMANTLING AND TRANSPORTATION page 7 8 ELECTRICAL CONNECTION page 7 9 USE AND STARTING page 8 10 MAINTENANCE AND REPAIRS page 8 11 DISPOSAL page 9 12 SUPPLIED TECHNICAL DOCUMENTATION page 9 13 DECLARATION OF CONFORMITY page 73 3 MANUFACTURER IDENTIFICATION DATA 3 1 MANUFACTURER DATA EBARA PUMPS EUROPE S p A Plant management Via Pacinotti 32 36040 BRENDOLA VI ITALY Telephone 0444 706811 Telefax 0444 706950 Telex 480536 Registered office Via Campo Sportivo 30 38023 CLES TN ITALY Telephone 0463 660411 Telefax 0463 422782 3 2 MOTOR DRIVEN PUMPS See plates 6 1 for motor driven surface pumps in FIG 6 6 2 for submersible motor driven pumps For product type see PART 2 4 GUARANTEE AND TECHNICAL ASSISTANCE THE GUARANTEE IS RENDERED NULL AND VOID IF THE IN STRUCTIONS GIVEN IN THIS BOOKLET ARE NOT ADHERED TO AND OR IF ANYO
75. ps other than as specified in this manual or without first making the machine safe The responsibilities for the assembly dismantling and reassembly commissioning and servicing of the machine must be clearly defined and scrupulously followed Never aim jets of water at the electrical parts of the machine In the event of fire use dry extinguishers to avoid spreading the flames further In the event of an emergency every worker must contribute according to their respective abilities experience and aptitude to helping the people appointed to undertake fire prevention fire fighting evacuation safety and first aid measures Eco Flot 0408R02EN Eco Flot_0408R02EN e Any work on the electrical equipment must be handled exclusively by a qualified electrician 1 4 General description Clarifying a grape must prior to its fermentation is a fundamental step in order to obtain wines with the best possible sensory features Eliminating the solid particles from the grape must restricts higher alcohol production during the fermentation process and increases the concentrations of esters consequently enhancing the wine s aroma and generally improving its quality In some cases clarifying agents e g bentonite gelatin silica gel casein and activated carbon are used to facilitate and speed up the separation of the solid particles from the grape must and to reduce its colloid content All these Clarifying adjuvants bind electrica
76. ruckpegel auf einem Meter Distanz Niveau de pression sonore moyenne 1 m tre de distance Nivel de presi n ac stica mediana a 1 metro de distancia 8 Eco Flot_0408RO2EN 3 Installation instructions Eco Flot_0408R02EN Prior to delivery the machine undergoes careful testing and inspection under various working conditions in order to guarantee its smooth operation The following recommendations should be followed however to ensure its proper safe installation 3 1 Lifting and moving the machine DANGER N Before unloading the machine make sure that the surface on which it is to stand is capable of supporting its weight The floor where the machine is used should have a load bearing capacity corresponding to the combined weight of the machine and its contents See the Specifications Table for details Also ensure that the means used to unload and move the machine are of suitable load bearing capacity To lift and handle the machine in transit use belts and a crane Take care to ensure that the belts do not come to bear on plastic or other deformable parts or electric cables To lift the machine proceed as shown in Figure 1 Figure 1 Once it is on the floor the machine is easy to move because it is mounted on wheels IMPORTANT Once the machine has been positioned in the work place and before it is used make absolutely sure that it is perfectly stable and that the blocking device brake on wheel
77. s of the fan cover 6 TECHNICAL PRODUCTION CHARACTERISTICS The motor driven pump you have purchased has been designed and manufactured in compliance with the following directives MECHANICAL RISKS Enclosure 1 Machines Directive EN 292 1 and EN 292 2 ELECTRICAL RISKS Enclosure Machines Directive EN 292 1 and EN 292 2 CEI EN 60204 1 VARIOUS RISKS Enclosure 1 Machines Directive 2006 42 CE Enclosure 1 The electrical components and relative circuits installed on the motor driven pumps are in accordance with the CEI EN 60204 1 Directive 7 INSTALLATION DISMANTLING AND TRANSPORT INSTALLATION MUST BE CARRIED 0UT BY A QUALIFIED ENGINEER 7 1 GENERAL INSTALLATION PRECAUTIONS a Use metal or rigid plastic pipes in order to avoid their yielding because of the depression created at suction b support and align pipes so that they do not put any stress on the pump C avoid throttlings caused by bending suction and delivery hoses d seal any piping connections air infiltration in the suction pipe negatively affects pump operation e we recommend that a non return valve and a gate are in stalled on the delivery pipe at the motor driven pump outlet f fixthe piping to the reservoir or to any fixed parts so that it is not supported by the pump g do not use a lot of bends goosenecks and valves h on SURFACE PUMPS installed above head the suction pipe should be fitted with a foot valve a
78. sing of the pump please comply rigorously with the regulations in force in your country making sure that residues of the treated liquid are not left inside the pump Most of our pumps do not contain hazardous polluting material Specific cases are however indicated in the DISPOSAL chapter in PART 2 FIG 1 12 SUPPLIED TECHNICAL DOCUMIENTATION 12 1 DRAWING SHOWING THE ELECTRICAL CONNECTIONS OF A SINGLE PHASE MOTOR DRIVEN PUMP See FIG 1 2 12 2 DRAWINGS SHOWING THE ELECTRICAL CONNECTIONS OF A THREEPHASE PUMP See FIG 3 4 5 12 3 EXAMPLE OF A PLATE See FIG 6 1 6 2 The manufacturer reserves the right to modify it FIG 2 L lt P 8 pE aN COMMON H Q L4 COMMON MAIN NE z BU E AUX Ed FIG 4 n LL LLLL PE PE fan D oO Li pue e Li Ut 02 V2 vi r m Op L2 x E SES S i U2 um j lt 25 5 LA a nx amp d CO NU OS N N EO L A 5 2 2 3 FIG 5 PE 11 12 13 GB 70 FIG 6 1 FIG 6 2 I 38023 CLES TN ITALY MADE IN ITALY 1 38023 CLES TN ITALY MADE IN ITALY TYPE D 2 1 2 0 min H 4
79. the supports At this point you can remove the motor from its housing mo ving it axially Parts are refitted following the procedure in re verse order Apply threadlocker to grub screws 215 to prevent loosing du ring operation 5 5 DISASSEMBLING MOTOR DRIVEN PUMPS 3P 3LP 3BP FIG 4 All inside parts can be disassembled and inspected without re moving the pump casing and pipes Once you have isolated the motor driven pump from the system close the gate valves di sconnect all connections drain the pump casing disassemble in the order given below coupling cover motor and mount where applicable mount support mounting unit complete with impeller and seal holder disc parts are refitted following the procedure in reverse order GB 36 6 SCHEMI E DISEGNI 6 DIAGRAMS AND DRAWINGS 6 SCH MAS ET DESSINS 6 PL NE UND ZEICHNUNGEN 6 ESQUEMAS Y PLANOS 6 SCHEMAN OCH RITNINGAR 6 DIAGRAMMER OG TEGNINGER 6 KAAVIOT JA KUVAT 6 SCHEMA S TEKENINGEN 6 ESQUEMAS E DESENHOS 6 AIATPAMMATA KAI ZXEAIA 6 SCHEMATA VYKRESY 6 SCHEMY VYKRESY 6 SCHEMATY RYSUNKI 6 6 SEMALAR VE RES MLER 9 0254 6 100 min N SA 47 FIG 3D FIG 3C FIG 4B
80. uisti
81. ule N de matr cula Anno di costruzione Year of manufacture Baujahr Ann e de construction A o de construcci n Massa Mass Masse Masa kg This nameplate must remain intact and clearly legible because it specifies the main characteristics of the machine i e the manufacturer s name and address the name of the machine the serial number the year of construction the weight 1 6 Description of the machine The Eco Flot is a compact trolley mounted unit comprising a centrifugal pump for circulating the must a unit for delivering the gas air or nitrogen and adjusting its flow rate means for measuring the flow rate of the gas a valve for delivering flocculation adjuvant and other valves and pressure gauges for adjusting and monitoring the working pressures and flow rates see figure 1 Intake valve connect the piping for delivering the product to treat 2 Adjuvant intake valve connect the piping if any for delivering a flocculation adjuvant liquid or emulsion By adjusting this valve with the pump running you can then add the adjuvant to the product being treated 3 Counter pressure gauge 4 Valve for adjusting the treated product delivery rate connect the piping for discharging the treated product into the tank Eco Flot_0408RO2EN Eco Flot_0408R02EN 5 Venting tap and sample collector 6 Saturation pressure gauge 7 Centrifugal pump 8 Compressed air or n
82. ust be demolished and disposed of THE MACHINE MUST ONLY BE DEMOLISHED AND DISPOSED OF BY ADEQUATELY TRAINED AND PROPERLY EQUIPPED PERSONNEL IN COMPLIANCE WITH THE FOLLOWING PROCEDURE 1 Divide the machine into its constituent parts separating the materials it is made of e mechanical parts reducers pump bodies etc e metalparts structure piping etc electrical parts rubber parts e plastic and synthetic parts 2 All resulting materials must be treated and disposed of in accordance with the legal requirements in the country where the machine is used 3 All components contaminated by oil and oily residues must be considered as special waste and disposed of by authorized consortiums The same applies to the lubricants that periodically have to be changed e 4 Inthe event of the machine being placed out of commission even only temporarily it must be stored in an area inaccessible to children All circuit breakers and isolators must be segregated and disconnected Make a thorough check and release any built up residual energy e g liquids or gases under pressure inside containers or piping The machine must also be checked from the static standpoint to eliminate the risk of any single machine parts moving unexpectedly THE MANUFACTURER ACCEPTS NO LIABILITY FOR DAMAGE TO PERSONS OR PROPERTY DUE TO THE RE USE OF SINGLE MACHINE PARTS FOR ANY OTHER THAN THE ORIGINAL PURPOSES OR IN OTHER ASSEMBLY CONDITIONS INSPECTION OF THE GO
83. vasta kun koneistosta johon ne liitet n on annettu vakuutus direktiivin 2006 42 CE vaatimusten mukaisuudesta D CLARATION D INCORPORATION 1 Nous EBARA PUMPS EUROPE S p A d clarons sous notre responsabilit que nos produits 3PF fournis sans moteur sont conformes la Directive Machine Conseil 2006 42 CE 2 Les produits mentionn s ci dessus ne peuvent pas fonctionner jusqu ce que les machines dans lesquelles ils doivent tre incorpor s ne soient pas d clar es en conformit avec la Directive Machine Conseil 2006 42 CE ERKL RUNG F R DEN EINBAU 1 Die Firma EBARA PUMPS EUROPE S p A erkl rt unter ihrer vollen Verantowortung da die Produkte 3PF ohne Motor geliefert den Maschinenrichtlinien 2006 42 CE 2 Die oben genannten Produkte d rfen nicht in Betrieb genommen werden solange die Anlage in der sie eingebaut werden nicht den EU Richtlinien 2006 42 CE entsprechend erkl rt wurde VERKLARING VAN OVEREENSTEMMING VOOR MACHINEDELEN 1 Wi EBARA PUMPS EUROPE S p A verklaren onder onze verantwoordelijkheid dat onze producten S3PF geleverd zonder motor overeenstemmen met de Machinerichtlijn 2006 42 CE 2 Bovengenoemde producten mogen niet in werking worden gesteld totdat er verklaard is dat de machine waarin zij geintegreerd moeten worden overeenstemt met de bepalingen van de richtlijn 2006 42 CE DECLARAC O DE INCORPORACAO 1 N s EBARA PUMPS EUROPE S p A declaramos sob a
84. vor Kol daje o minim ln m a maxim ln m dopravovan m mno stv daje o minim lnom a maxim lnom dopravovanom mno stve Wskazanie punkt w minimalnej i minimalnej no no ci Minimum ve maksimum kapasite noktalar i areti 5 2 41 Aula nd dil ule Uus Indicazione dei punti di prevalenza corrispondenti alla minima e massima portata Head points corresponding to maximum and minimum flow rate Indication des H M T correspondant aux d bits MINI et MAXI Angabe der F rderh he die dem min und dem max Durchsatz entsprechen Indicaci n de los puntos de presi n correspondientes a los caudales m nimo y m ximo Indikation om uppfordringsh jdspunkter som motsvarar min och max kapacitet Indikation om preevalenspunkterne svarende til minimums og maksimumskapaciteten Minimi ja maksimivirtausnopeutta vastaavat painekorkeuspisteet Indicatie van de opvoerhoogte overeenkomstig het minimum en maximumdebiet Indica es dos pontos de preval ncia correspondentes m nima m xima capacidade Ev ei n ov uwong mou avriororyo v u yrorn EAGXIOTH 1 Udaje o dopravn v ce v tlaku odpov daj c minimalnimu a maxim ln mu dopravovan mu mnozstv Udaje o dopravnej vy ke vytlaku odpovedaj cej
85. y line if any should be connected to the valve 2 see figure below The sizes and types of the inlet and outlet connectors are specified in the technical data table To ensure the proper operation of the machine the suction piping should be kept as short as possible preferably no more than 3 meters long T e delivery piping should also be kept as short as possible and preferably no more than 3 meters long B ADJUVANT el SY Eco Flot_0408RO2EN Eco Flot_0408R02EN 3 3 Preliminaries For the machine to function properly it is essential for the level of the product contained in the tank to be higher than the axis of the pump FEED UNDER HYDROSTATIC HEAD see figure below PUMP AXIS e LEVEL OF PRODUCT 9 LEVEL OF PRODUCT FULL PIPE bal e UMP AXIS e FEED UNDER HYDRSTATIC HEAD FEED ABOVE HYDROSTATIC HEAD If the level of the product is lower than the pump s axis FEED ABOVE HYDROSTATIC HEAD then it is essential to completely fill the suction piping before starting the pump 3 4 Electric connections All the Eco Flot machines are powered by a three phase voltage Make sure the power supply available at the plant provides electricity with characteristics suited to the machine The machine is connected to the mains power supply by means of a factory fitted power cord and plug M
86. ying and dealing with the problem that caused them Never remove the guards over moving parts while the machine is in operation Before starting the machine make sure all guards are correctly installed Routinely perform all the scheduled servicing operations Dispose of the packaging material for the machine at a suitable landfill taking particular care over any film and plastic bags which can expose children to the risk of suffocation Never release the processing waste deriving from the working process directly into the environment REGULATIONS FOR USING THE MACHINE IN THE FOODSTUFFS SECTOR Thefollowing considerations apply only to machines used with foodstuffs i e destined to come into contact with products for human consumption The machine in your possession has been designed and built to make it suitable for contact with foodstuffs and fluids in particular If in doubt aboutthe intended uses of your machine referto the relevant chapter in this manual For logistic reasons related to the phases prior to its use e g transport to the user s premises storage in warehouses etc it is impossible to guarantee the delivery of the machine in conditions suitable to enable its immediate use without an accurate preliminary sanitization This is the responsibility of the end user who may have to comply with any established protocols e g DEMOLITION AND DISPOSAL OF THE MACHINE Atthe end of its working life the machine m

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