Z10000 User`s Manual
Contents
1. 20 Z10000 Natural Gas Odorization System TechView Software 4 4 3 Gas Settings Screen Common Manual Auto Toggle to select Manual or Auto gas flow mode If Manual the value chosen for Gas Manual default is used If Auto the Gas Signal Source selected is used to track flow Track Fixed Select whether manual default gas is a set value determined by the user or actual gas flow Gas Max mmscfh The maximum flow rate for the site Gas Manual default mmscfh Desired hourly flow rate when using Manual mode Manual Gas Alarm Delay Time in hours that the unit may be in Manual mode before the Manual Gas Alarm is triggered Gas Floor Max Lower limit flow rate for the site This value is a percentage of the Gas Max When the flow rate drops below this point the unit will shut off Gas Signal Source Source used to determine flow rate Select source type from dropdown list Source Types SCADA See Appendix Rate based Pulses Used when site uses individual pulses to determine flow rate Max seconds pulse Total number of seconds to wait for a pulse before declaring zero gas flow Scf pulse How much a pulse is equal to in standard cubic feet Number to Average Gas flow rate is average of this many readings Filter noise Eliminates noise by filtering out signals where the time between pulses is less than this number of seconds PULSES_BATCH Used when the site uses a batch of pulses to determine the flow rate2. F A 210000 Port Status m Por Protocol Mog Sent Mg Acw Peset COM1 Custom 25 0 0 COM2 Custom 71 0 0 COM Custom 7 0 0 CTH2 IP Protocol EMet 0 0 ETKI IP Priocoi EMet 17767 17350 Com Custom 29 Com2 3 Custom 7 Com4 7 BSAP Slave E Modbus Port Choose port to act as modbus slave Modbus address Assign slave address Auth Node 1 This address will be allowed permission to act as BSAP master Auth Node 2 This address will be allowed permission to act as BSAP master Z10000 Natural Gas Odorization System 29 TechView Software 4 8 Recipes and Ports Date Time The Date Time tab allows the user to access the Date and Time Settings screen 4 8 1 Date and Time Settings Screen Each field on the Date and Time Settings screen can be clicked on and modified The RTU is not updated until the Write to RTU button is clicked Get from RTU populates the fields with the current date time i o Date and Time Setting 8 53 32 Day Hour Minutes Seconds Write To RTU 08 53 41 4 9 On Line Edits The On Line Edits Group should not be used without first consulting Zeck Systems 30 Z10000 Natural Gas Odorization System Troubleshooting 5 Troubleshooting Alarm issue Action i O solid restart the unit flashing alarm Analog lost 4 20mA flow signal has Check for voltage on pin 7 and pin 3 fallen below 4mA on TB2 of Mixed IO card Check to verif
3. 00062 GV rDummy 00064 GV rDummy 00066 GV rDummy Z10000 Natural Gas Odorization System 00068 00070 00072 00074 00076 00078 00080 00082 00084 00086 00088 00090 00092 00094 00096 00098 00100 00102 00104 00106 00108 00110 00112 00114 00116 00118 00120 00122 00124 00126 00128 00130 00132 00134 00136 00138 00140 00142 Appendix A Modbus Map GV rDummy GV rDummy GV rDummy GV rDummy GV rDummy GV rDummy GV rDummy GV rDummy GV Gas_SCADA_in GV INJECTIONRATE GV MAX_GAS_FLOW GV DEFAULT_GAS_FLOW GV FLOOR GV GAS_SMOOTH_INTEGRAL GV USAGE_PULSE_RATE GV USAGE_PULSE_WIDTH GV DENSITY GV METER_ALARM_DROP_COUNT GV INJECT_LOLO GV INJECTLO GV INJECTHI GV INJECTHIHI GV STORELOLO GV STORELO GV LV_LALRM_STPT GV Allowable_CCPM_Error GV INJECT_LOLO_DELAY GV INJ_LO_ALRM_DELAY GV INJ_HI_ALRM_DELAY GV INJ_HIHI_ALRM_DELAY GV MOTOR_ALRM_DELAY GV Hi_Gas_DLY GV Man_Gas_DLY GV CONTRACTHOUR GV GASFLOW_SOURCE GV C_PERIOD GV GASFLOW_VOL_FACTOR GV GASFLOWSTACK Z10000 Natural Gas Odorization System 37 Appendix A Modbus Map 00144 00146 00148 00150 Coils 00001 00002 00003 00004 00005 00006 00007 00008 00009 00010 00011 00012 00013 00014 00015 00016 00017 00018 00019 00020 00021 00022 00023 00024 00025 00026 00027 00028 00029 00030 00031 00032 38 GV Tank_Volume GV AutoClearNum GV MB_PORT GV MB_Slave_Addr GV Shutdown
4. Original Instructions User s Manual 210000 Natural Gas Odorization System Patent Pending SPD Z10000 2 2 Rev 0 03 14 SENTRY EOUIPMENT CORP 966 Blue Ribbon Circle North Oconomowoc WI 53066 USA Tel 262 567 7256 Fax 262 567 4523 www sentry eguip com Do not install maintain or operate this equipment without reading un derstanding and following the proper Sentry Equipment Corp instructions Otherwise injury or damage or both may result Copyright 2014 by Sentry Equipment Corp All rights reserved This document contains proprietary information No part of this document may be photocopied or reproduced without the prior written consent of Sentry Equipment Corp Limit of Liability Sentry Equipment Corp its employees agents and the authors and contributors to this document specifically disclaim all liabilities and warranties express or implied including warranties of merchantability and fitness for a particular purpose for the accuracy currency completeness and or reliability of the information contained herein and or for the fitness for any particular use and or for the performance of any material and or equipment selected in whole or part with the user of or in reliance upon information contained herein Selection of materials and or equipment is at the sole risk of the user of this publication Note The information contained in this document is subject to change without notice Table of
5. RMA number marked on outside of box b Decontamination Statement filled out and attached to outside of box 4 Return defective equipment FREIGHT PREPAID Collect shipments will be refused The factory will not process warranty claims until the customer has properly accomplished the above items 6 The Sentry factory may accept the entire claim a part of the claim or none of the claim if our inspection of returned parts proves the failure was for reasons other than defective material or factory workmanship Important Notes 1 Sentry will not be responsible for damage incurred during the return shipment 2 All returns subject to inspection and a minimum 100 00 evaluation fee for any products found not to be defective 3 This RMA is not authorization for credit Credits and or replacements will be issued upon evaluation of returned goods 4 RMA is valid for thirty 30 days from issue date 34 Z10000 Natural Gas Odorization System Factory Assistance 7 Factory Assistance Sentry Equipment Corp is a pioneer in sampling equipment and remains in the forefront of steam and water sampling equipment technology From single point sampling to complex multi function automated sampling control systems Sentry is recognized as the market leader in new sampling technology and in exceptional customer support Please do not return any equipment before discussing your application problem with a Sentry representative and obtaining a Return
6. serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not NOTICE related to personal injury but that could result in property damage NOTE Information that requires special emphasis SHALL This word is understood to be mandatory SHOULD This word is understood to be advisory Z10000 Natural Gas Odorization System iii General Safety Precautions Selection Installation and Use Improper selection installation or use can AWARNING cause personal injury or property damage It is solely the responsibility of the user through its own analysis and testing to select products suitable for their specific application requirements ensure they are properly maintained and limit their use to their intended purpose Follow proper local state and federal regulations for proper installation and operational requirements Always use caution and common sense when working with any chemical Read the product label and MSDS carefully and follow the instructions exactly Potential Equipment Hazards Hot surfaces This equipment may have very AWARNING hot surfaces If an operator contacts a hot surface injury may occur Use protective clothing to prevent injury If other equipment comes
7. Authorization Sentry Equipment Corp has a complete staff of trained Service Department associates to assist customers with any problems Please call Sentry at 262 567 7256 Fax 262 567 4523 to request a service representative For other sampling applications your Sentry representative is eager to help you Please feel free to call your representative or contact Sentry Equipment Corp to discuss your application Sentry Equipment Corp 966 Blue Ribbon Circle N Oconomowoc WI 53066 Phone 262 567 7256 Fax 262 567 4523 E mail sales sentry equip com Z10000 Natural Gas Odorization System 35 Appendix A Modbus Map 36 Appendix A Modbus Map Use Comm Port 2 configured as Modbus RTU baud rate of 19200 8 N 1 Registers 00002 2GV LBS PER MMSCE 00004 GV CALCULATED GAS FLOW 00006 GV GAS FLOW MSCFH 00008 GV ClearedAlarms 00010 GV AutoClearNum 00012 GV CUR_HOUR_TOT 00014 GV PREV HOUR TOT 00016 GV CUR DAY TOT 00018 2GV PREV DAY TOT 00020 GV CUR_MONTH_TOT 00022 GV PREV_MONTH_TOT 00024 2GV LBS USED 00026 2GV Bat 2 Reading 00028 GV Tank Left 00030 GV Tank_Pct_Left 00032 EGV Tank_Used 00034 2GV BULK LEVEL 00036 2GV Local Address 00038 GV Target_RPM 00040 GV Motor_Fdbk 00042 GV VERSION 00044 GV FW VERSION 00046 GVSerialNum 00048 GV FLOOR_MSCFH 00050 GV C PULSES LAST 00052 GV C PERIOD ET 00054 GV MAX PULSE ET 00056 GV GASFLOWPULSE LD 00058 GV GASFLOWPULSE ET 00060 GV rDummy
8. Minutes to collect pulses Total time in minutes the unit will collect pulses before calculating gas flow Scf pulse How much a pulse is equal to in standard cubic feet Maximium Time to wait for a Pulse Time in seconds to wait for a pulse before declaring zero gas flow Filter_noise Eliminates noise by filtering out signals where the time between pulses is less than this number of seconds 4 20 mA Used when the site has a 4 20 ma signal to determine flow rate Signal Calibration Measured analog input Zero This value allows you to adjust the 4 mA signal to be a clean zero gas flow Span This value allows you to adjust the 20 mA signal to be a clean 100 gas flow Time Integral smoothing Analog input is integrated over this many seconds Z10000 Natural Gas Odorization System 21 TechView Software Ed Odorant Settings Target Actual Injection rate mmscfh 0 50 Select Odorant Blend Default Blend mm cycles NIKIH rm 7 00 Density 60F 6 790 Ibs gallon Temperature F 70 851 F Adjusted Density 6 737 Ibs gallon Pulse Output Ibs pulse Pulse duration 50 ms 2013 Sentry Equipment Corp Revision 1 0 22 Z10000 Natural Gas Odorization System TechView Software 4 4 4 Odorant Settings Screen Parameters Injection Rate mmschf e Target Desired injection rate e Actual Actual injection rate for the unit Select Odorant Blend List of commer
9. feature has been left engaged Either the isiolation valve override has been left on or the pump has been left in prime mode Return those features to standard operation mode to enable startup Pressure Indicates that the pump is unable to draw odorant Most likely causes are lack of blanket pressure on the source tank or a closed valve in the odorant path System No Feedback Alarm triggered when pump is being asked to move but no odorant is being measured and the motor feedback signal has been lost This alarm cannot be disabled Temperature Indicates loss of signal from odorant temperature probe Battery Battery on the RTU has died If power is lost retained variables will reset to defaults Voltage If the voltage to the RTU falls below the allowable limit this alarm will disable the Servo Motor The limit is set under the Power Settings page The unit will use an auto clear This alarm can be disabled Lockout remote closure Prevents unit from being used red tag lockout Lockout software Prevents unit from being used red tag lockout This signal is toggled on the Overview screen This prevents accidental operation of the unit during maintenance or other operations Upper Limit Calculation If the user input values exceed the functional capabilities of the Z10000 this alarm will be triggered The odorizer will continue to deliver odorant but will be unable to meet demand This alarm can be disabled Ser
10. in contact with a hot surface damage to the equipment may occur Ensure the area around this equipment is kept clear to prevent damage from occurring High pressures This equipment may contain fluids at very high pressures Prior to installing removing or maintaining this equipment ensure that the equipment is isolated from all connecting piping the equipment is depressurized the contents have been drained and the equipment is cool iv Z10000 Natural Gas Odorization System Warning Labels Location Power Strip Storage Tank Z10000 Natural Gas Odorization System Content Before connecting power 1 6A Fuse 2 Wire Sized for 24VDC 6A 3 Isolated from Pipeline 4 Proper power protection 5 Conduit per C1D2 Standards This tank has been pressure tested at the factory Important procedure to follow before filling tank with odorant Evacuate air and pressure test prior to filling tank with odorant vi This page intentionally left blank Z10000 Natural Gas Odorization System Overview 1 Overview The Z10000 Natural Gas Odorization System is a feature rich complete odorization package that avoids the operational and functional complexities associated with other odorizers or the odorization process Every action is intuitive and predictable The Z10000 is a proven system working reliably in some of the most sensitive areas imaginable including major cities that experience blizzard conditions year aft
11. red Note which alarms have been triggered and correct the alarm conditions See Section 6 Troubleshooting Click the Clear button in the upper right hand corner of the screen to acknowledges and clear all active alarms This also resets the number of Auto Clears used to 0 Verify that the alarms were cleared Alarms must be cleared before a restart is possible Go to the Z10000 Overview page and click the Click to Turn On button The color indicator next to the button will turn from red to green to show that the unit is ON 3 4 Fill the Tank 1 Available from TechView Odorant Usage screen 3 5 Save Load Recipe File 3 5 1 Save Recipe File TechView only The odorizer s recipe files need to be saved before upgrading the firmware or changing the battery 1 2 Open and logon to TechView On the right hand side of the screen select the Recipes and Ports page group On the Recipes tab click Load Save Recipes The Z10000 Recipes screen will appear Z10000 Natural Gas Odorization System Common Operations On the Recipes screen click Change Filename Select the recipe file rcp you would like to save If there is no recipe file specific to the location begin with the default recipe file Recipe rcp 6 Click Read from File The recipe file will load in the lower part of the screen e Ifthe filename needs to be changed do so now then click Write to File Once the file is open click Read f
12. Contents Safety Information as orade ena piva kada a kodova na iii General Safety PFE AUTIONS sve dev a aaa Voje ve iv Warning Labels s ix uch jaa a o i a ala eue on V Bi pen o rr nm 1 1 1 Principles of Operation aranea nin aa ke tja 1 1 2 Contintous MO aa ene ne arenan enii 2 1 3 Bath MOJE ere ee a rav oe en ekle 2 2 UE CONA NO o aaa aaa aka a jej 3 2 1 Configuration E kovao a roda 3 2 2 Remote Configuration zadesi kadai ona rabo 3 23 Configuration Using TechView scsccisisssssvessseseavsveieneivesnseravinssersvsoeietviev eine 3 23 4 ASS NI cs ca AN 4 232 Oderanit SeMings vra ilo oa s odani 5 3 Common DEA MONS 222m IE NE ne 6 3 1 Change Injection RA E ooo di odati 6 3 2 Change Manual Flow Rate cvsceasssedysivenvinrndenstnnrennsbgeremuvanicnns 6 33 CARE eee 6 Li enormne mere 6 3 5 Save Load Recipe File ee o 6 3 5 1 Save Recipe File TechView only 6 3 5 2 Load Recipe File Tech View only ssscssssssssscssessssseessnscesseesses 7 3 6 View Odorant LEVEL sa opo oven ea mannan 7 4 TechView SD ne 8 4 1 Starting the ON Anonimo 8 4 2 General Navigation z seine ine oe neenaka 8 23 110000 DIE Re sai 9 4 3 1 Z10000 Overview SRE an eno enii 11 4 3 2 210000 Odorant Used Screen 13 4 3 3 Z10000 Alarms SEE s S akne 15 44 21000 SNS eme dans 17 44 1 Power Settings Screen rene 19 4 4 2 Pump Settings Screen s sis ana nanas 19 4 4 3 Gas Settings SO oda ai ke 21 AAA Odorant Settings ScreeM iccsa
13. GV Callout_Alarm GV Alarm_Present GV Inject_LoLo_Alarm GV Inj_Lo_alrm GV Inj_Hi_alrm GV Inj_HiHi_alrm GV No_Feedback_alarm GV No_Odorant_Alarm GV Meter_Valve_Alarm GV Motor_Alarm GV Motor_Feedback_Fail GV CCPM_Error_Alarm GV Gas_Flow_Alarm GV Power_Loss_Alarm GV _BAT_OK GV Man_Gas_Alarm GV Hi_Gas_Alarm GV LV_Alarm GV Temperature_Alarm GV Parameter_Alarm GV NoFlow GV Ceiling Alarm GV Prime_Mode GV Lockout GV bDummy GV bDummy GV bDummy GV bDummy GV bDummy GV Man_Auto GV Local_Standby Z10000 Natural Gas Odorization System 00033 00034 00035 00036 00037 00038 00039 00040 00041 00042 00043 00044 00045 00046 00047 00048 00049 00050 00051 00052 00053 00054 00055 00056 00057 00058 00059 00060 00061 00062 Z10000 Natural Gas Odorization System Appendix A Modbus Map GV Remote_Standby GV Usage_Count_Reset GV Ext_Alarm_Polarity GV batch_Mode_en GV Motor_Alarm_Ack GV Warm_Start GV Ceiling Alarm Disable GV Floor_Alarm_Disable GV Gas_Flow_alrm_disable GV LV_ALARM_DISABLE GV Man_Gas_Dis GV Hi_Gas_Dis GV Inj_Hi_Alrm_Disable GV Inj_Lo_Alrm_Disable GV Inject_LoLo_Disable GV Motor_Alrm_Disable GV No_Feedback_Alarm_Disable GV No_odorant_alarm_disable GV CCPM_Error_Disable GV Temperature_alarm_Disable GV Motor_Feedback_Disable GV Feedback_ Auto GV HiHi_Auto GV LoLo_Auto GV LV_Auto GV MeterValve_Auto GV Motor_Auto GV NoOdor_Auto GV _TS_inhi
14. OR NOT SELLER KNOWS OR HAS REASON TO KNOW HAS BEEN ADVISED OR IS OTHERWISE IN FACT AWARE OF ANY SUCH PURPOSE WHETHER ALLEGED TO ARISE BY LAW BY REASON OF CUSTOM OR USAGE IN THE TRADE OR BY COURSE OF DEALING OR PERFORMANCE Without limiting the generality of the foregoing Seller makes no warranty regarding ability of products sold hereunder to withstand erosion or corrosion or regarding material compatibility of elastomers in specific services and no warranty made hereunder shall apply to products which have been subjected to adverse storage The owner shall be responsible for maintenance of his equipment Wear or damage caused by lack of normal maintenance or by misuse of the equipment shall not be considered as defective workmanship and material Z10000 Natural Gas Odorization System 33 Standard Warranty Sentry and its subsidiaries reserves the right to make product design changes or improvements without notice and without imposing any obligation upon itself to install these changes or improvements on its products previously manufactured This warranty is for the sole benefit of the original purchaser and is not transferable unless agreed to in writing by Sentry Equipment Corp Receiving Shipments including loss or damage by transportation It is the customer s responsibility to check for missing cartons and sign of damage to cartons If found customer should note missing and or damaged cartons on the delivery receipt and have d
15. ab select the Gas button The Gas Settings screen will appear OT Gas Settings ei set to 10000 000 431 200 10 000 2014 Sentry Equipenent Corp Revision 1 0 2 Set the following parameters found under the Common header e Manual Auto If there is a flow signal set to Auto Otherwise set to Manual Select whether Manual Default gas flow is set to a fixed value or tracks the current gas flow Gas Max mmscfh If using 4 20mA signal for gas flow set this as the gas flow at 20mA e Gas Manual default mmscfh Set as the assumed flow rate if there is no flow signal e Gas Floor max This is the percent of the Gas Max setting at which the odorizer will assume zero flow Set this value so that a known low flow condition will not be interpreted as zero flow e Gas Signal Source Select the setting that indicates how the odorizer will receive the flow signal 3 Set the following parameters found under the indicated gas signal source Pulse Rate gt Max seconds pulse gt Scf pulse e Pulse Batch gt Minutes to collect gt Scf pulse gt Max time to wait 4 Close the Gas Settings screen 4 Z10000 Natural Gas Odorization System Unit Configuration 2 3 2 Odorant Settings 1 From the Settings tab select the Odorant button The Odorant Settings screen will appear r Odorant Settings Parameters Target Actual Injection rate mmscfh 0 50 Select O
16. are 4 5 3 Z10000 Audit Trail Screen The Audit Trail screen automatically displays logged alarms Clicking the Search Criteria button brings up the Select Data Collection Criteria dialog Under Records choose Both Alarms amp Events to display configuration settings that have changed as well as alarms and other information that can be helpful in troubleshooting the root cause of a problem Select Data Collection Criteria Records C Both Alarms amp Events Events Only Cancel Alarms Only __ Cancel Search Method Collect All Available Records C Start Date C Specified Period m Direction From Oldest to Newest From Newest to Oldest Z10000 Natural Gas Odorization System 27 TechView Software 4 6 Recipes and Ports Recipes The Recipes and Ports Group gives the user access to the Recipes Ports and Date Time tabs The Recipes tab allows access to the Z10000 Recipes screen 4 6 1 Z10000 Recipes Clicking Load Save Recipes opens the Z10000 Recipes screen mmm 28 Z10000 Natural Gas Odorization System TechView Software 4 7 Recipes and Ports Ports The Ports tab allows the user to access the Port Status screen 4 7 1 Z10000 Port Status Screen On the Port Status screen click in the Monitor Port field and enter the port number you wish to view activity on The Transmit and Receive fields will display incoming and outgoing traffic on that port
17. b GV _TS_REQ 39 Appendix B Optional HMI 2 NOTE HMI screens are laid out to mimic Tech View screens Most functions can be easily correlated with Tech View 40 Appendix B Optional HMI HMI Structure Overview screen 5 minute timeout takes you here Menu screen Access from Overview screen or by holding ESC Menu button for 5 seconds Menu 1 Status a On Off b Actual Injection rate c Alarm Status d Links to Active Alarms and Menu 2 History a i used b Reset c Curr Hour d Last Hour e Curr Day f Last Day g Curr Month h Last Month i Contract Hour j Tank Vol Init k Tank Vol Left l Gallons Used 3 Alarms a Active Also link from Overview screen and from Alarm History b Enable c Autoclear d History Also link from Active Alarms 4 Pump a Efficiency b Targ RPM c Act RPM d Man Auto e Man RPM f Mode 5 Gas a General i Current Measured Z10000 Natural Gas Odorization System Appendix B Optional HMI ii Source iii Smoothing iv ManAuto v Track Fixed vi Default vii Man Alarm Dly viii Max ix Floor x Hi Alarm xi Hi Alarm Dly xii SCADA Timeout xiii Links to Pulse Rate Config and Pulse batch config Pulse Rate i Pulse ET ii Pulse LT iii Max ET iv SCE Pulse v Num to Avg Pulse Batch i Pulse ET ii Pulse LT iii Max ET iv SCE Pulse v Collect Time 6 Odorant hn je k ro mp ao s MM Density pulse HiH
18. cially available odorant blends in the US Selecting one will automatically set the correct odorant density 2 60F Default may be selected and a typical value will be used LoLo Injection rate in mm at which the unit will go into a LoLo alarm and shut off and the amount of time in seconds the unit is allowed to be in that state before delaring an alarm Lo Settings for Lo alarms Hi Settings for Hi alarms HiHi Injection Rate Alarm settings as they pertain to injection rate in mm and time in seconds HiHi Maximum Dose Maximum number of drops that the unit can deliver after the isolation valve has closed in batch mode Density Odorant weight in pounds per gallon Temperature Measured temperature of the odorant Adjusted Density Calculated density of odorant based on measured temperature Pulse Output Amount of odorant in pounds per pulse Pulse Duration Duration of a pulse in milliseconds Z10000 Natural Gas Odorization System 23 TechView Software Transitions From Batch to Const From Const to Batch Batch Settings Target CC Batch To adjust the above spread Batch Operation Mscf until next batch CC next batch CC this batch 2013 Sentry Equipment Corp evision 1 0 m Z Both Settings VI ae 129 148 107 624 mscfh mscfh 0 000 0 050 0 000 24 Z10000 Natural Gas Odorization System TechView Software 4 4 5 Batch Settings Screen Batch setti
19. dorant Blend Default Blend mm cycles Density 60F Temperature F Adjusted Density Pulse Output Pulse duration 2013 Sentry Equipment Corp Revision 1 0 2 Set the following parameters e Injection Rate mmscfh Set Target to the desired injection rate Select odorant blend Output Ibs pulse If a pulse is received to track odorant injected set the number of pounds per pulse 3 Close the Odorant Settings screen Z10000 Natural Gas Odorization System 5 Common Operations 3 Common Operations There are several common operations that may need to be performed on an occasional basis These operations are detailed below 3 1 Change Injection Rate 1 3 From the Z10000 Settings tab click the Odorant button to bring up the Odorant Settings screen Click in the gray field for Target Injection Rate and enter the desired injection rate in MMSCFH Be sure to hit Enter to save the new value 3 2 Change Manual Flow Rate 1 4 From the Z10000 Settings tab click the Gas button to bring up the Gas Settings screen Click on the Manual Auto button until it displays Manual Click in the gray field for Gas Manual Default mmscfh and enter the desired manual gas flow rate Be sure to hit Enter to save the new value 3 3 Clear Alarms 1 From the Z10000 Data tab click the Alarms button to bring up the Alarms screen If an alarm is active the status indicator will be
20. elivery receipt signed by the representative of the transportation company If unpacking discloses concealed damage from rough handling the customer should request a concealed damage inspection from the transportation company The Sentry Customer Service Department will aid your organization in any claim proceeding for shortages or damages in shipment but it is the receiver s responsibility to file claim with the carrier for damage or loss Liability Limitation IN NO EVENT WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH NEGLIGENCE OR OTHER TORT OR ON ANY STRICT LIABILITY THEORY SHALL SENTRY EQUIPMENT CORP ITS SUBSIDIARIES OR ITS SUPPLIERS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DAMAGES FOR LOSS OF PROFITS BUSINESS INTERRUPTION LOSS OF INFORMATION OR OTHER PECUNIARY LOSS ARISING OUT OF THE USE OE OR INABILITY TO USE THE PRODUCTS EVEN IF SENTRY EQUIPMENT CORP OR ANY OF ITS SUBSIDIARIES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Customer Actions for Claims on Products during the Warranty Period 1 Contact the Customer Service Department Sentry Equipment Corp Oconomowoc WI Telephone 262 567 7256 to obtain a Return Material Authorization RMA number 2 You will be sent an RMA and a Decontamination Statement that is required to be filled out and returned with the equipment 3 The following information must appear on the outside of the package a
21. er year Because of the communication features remote locations are also accommodated With only two moving parts exposed to odorant virtually everything can be taken care of remotely 1 1 Principles of Operation The 210000 automatically calculates and dispenses measured doses of odorant into natural gas pipelines proportional to the gas flow rate 1 An odorant storage vessel is pressurized to about 25 psi An upstream regulator or nitrogen source is commonly used 2 Odorant moves from the vessel probe through the filter to the isolation valve 3 When pipeline pressure is sufficient to hold open the isolation valve odorant is allowed to flow to the pump 4 As the pump operates a flow meter measures the odorant flow rate 5 The measured flow rate is communicated to the controller and the pump speed is adjusted accordingly 6 The system controller interfaces with the flow meter gas flow information local interface remote interface etc to maintain a constant odorant injection proportional to the gas flow rate Z10000 Natural Gas Odorization System 1 Overview 1 2 Continuous Mode Continuous mode provides a constant flow of odorant into the stream at appropriate proportions Continuous mode is used for gas flow rates higher than 100 mscfh 1 3 Batch Mode Batch mode periodically provides a small metered dose of odorant then shuts until a sufficient volume of gas has flowed to justify another batch to achi
22. eve desired injection rates Batch mode is used for gas flow rates lower than 100 mscfh 2 Z10000 Natural Gas Odorization System Note See Section 4 TechView Software for information about how to sign on and navigate in Tech View Z10000 Natural Gas Odorization System Unit Configuration 2 Unit Configuration There are three 3 different options available for configuring the Z10000 e remote configuration by a Zeck Systems technician reguires a modem e configuration on a computer connected to the odorizer TechView e configuration using the local display sold separately Regardless of which option is used there are certain settings which should be defined before putting the Z10000 into service 2 1 Configuration Settings The following settings should be configured before putting the odorizer into service l Gas Settings 2 Odorant Settings 2 2 Remote Configuration To have the Z10000 configured remotely by a Zeck Systems technician please contact Zeck Systems a minimum of one week prior to startup The following information will be reguired for remote configuration e Planned startup date e IP address for modem e Desired configuration settings 2 3 Configuration Using TechView To configure the Z10000 using TechView sign on to the software and from the main screen select the Settings tab KE er s Javp 295 8 08 DAs te O Bld Unit Configuration 2 3 1 Gas Settings 1 From the Settings t
23. i Stpt Dly Hi Stpt Dly Lo Stpt Dly LoLo Stpt Dly 7 Maintenance a Z10000 Natural Gas Odorization System Motor Status i Cycles ii Hours 41 Appendix B Optional HMI 42 iii Reset iv Next Pump Status i Cycles ii Serviced iii Reset iv Next Sol Status i Cycles ii Serviced iii Reset iv Next 8 System a Je pam mp An s Node Addr MB Addr ME Port Phone Firmware Code Rev NetStat 1 NetStat2 NetStat3 NetStat4 9 Startup pa mne po se Sol Ovrd Pump Ovrd Man RPM Efficiency Inj Rate Usage Gas Flow Gas Settings link 10 Flash access only under direction of tech support Z10000 Natural Gas Odorization System
24. in relation to the target injection rate as well as in numeric form below In batch mode the measured injection rate will not show up until the first cycle is completed Motor RPM Actual Pump motor RPM rate as actually measured Continuous Mode Batch Mode Displays current operational mode which is determined by measured gas flow rate Versions Click to Lock Unlock This is the Local Lock to prevent accidental operation of the unit during maintenance or other operations Z10000 Natural Gas Odorization System 11 TechView Software 4 210000 Odorant Used Pounds since reset Present Previous Hour 0 0006 0 0085 Day 0 6868 0 0934 Month 11 8609 0 0000 Contract Hour ME UE Tank Volume Gallons Used 2013 Sentry Equipment Corp Revision 1 0 12 Z10000 Natural Gas Odorization System TechView Software 4 3 2 Z10000 Odorant Used Screen Pound Counter Lbs since reset Pounds of odorant injected since the Reset button was pushed Resetting the counter does not affect the information displayed in History History Hour Present The number of pounds of odorant used in the past hour resets on the hour Previous The number of pounds of odorant used during the previous hour Day Present The number of pounds of odorant used during the current day starting at midnight Previous The number of pounds of odorant used during the previous day Month Present The number of pounds of
25. ngs should not be adjusted by the operator This information is provided for information purposes only Transitions The transitions are calculated values based on the Batch Settings From Batch to Continuous The flow rate in mscfh at which the unit will switch from batch mode to continuous mode From Continuous to Batch The flow rate in mscfh at which the unit will switch from continuous mode to batch mode Batch Settings Target CC Batch The desired batch size in cc s Changing this number changes the flow rates at which the unit will go into and out of a batch cycle To adjust the above spread Deadband for calculated transitions 4 5 Z10000 Logs The Logs tab gives the user access to the View Archives Collection and View Audit Trail screens iri Data dii Settings View Archives View Audit Trail Collection Z10000 Natural Gas Odorization System 25 TechView Software 4 5 1 Z10000 Archives Screen The Archives screen automatically loads the archives into the screen for viewing but will not collect and store the archives to the computer 4 5 2 Z10000 Data Collection Screen On the Collection screen clicking the Start Collection button will download and store the archives into the folder indicated in the Storage Folder field Clicking the Convert to CSV button translates the files into CSV format for viewing with Excel 26 Z10000 Natural Gas Odorization System TechView Softw
26. nt flow is detected within a given time period this alarm will trigger and the unit will use an Auto Clear Manual Gas Alarm Triggered if unit remains in Manual mode for more than the allowed length of time Hi Gas Alarm If measured gas flow rate is too high to be acceptable this alarm triggers Alarm can be disabled Zero Gas Indicator Triggered when unit shows gas flow rate of zero Alarm alerts technician to check that the odorizer is correct to see zero flow Alarm will clear when flow returns This alarm can be disabled Gas Signal The 4 20 mA flow signal has fallen below 4 mA If this alarm is triggered the Z10000 will assume Default Gas flow The alarm will clear when the signal returns Z10000 Natural Gas Odorization System 15 TechView Software Note Keep an extra battery in the cabinet Make store a recipe file to be able to restore lost variables if needed 16 Pump Motor Alarm triggered when motor cannot achieve desired RPM Isolation Occurs when pump is not moving but too much odorant continues to flow It is not unusual for a small amount of odorant to flow after the pump stops moving The volume allowed to flow is fixed at 1 cc The unit will use an Auto Clear Feedback Motor Feedback signal has been lost This alarm may be disabled Pump Efficiency The pump is not moving a proper volume of odorant for the speed it is running This alarm may be disabled Startup Indicates that a startup
27. odorant used during the current month starting on the first day of the month Previous The number of pounds of odorant used during the previous month Contract Hour The time when one fiscal day ends and the next begins Virtual Level Gage Tank Volume Starting The empty volume in gallons of the odorant bulk storage tank This value must be entered manually Remaining The remaining volume of odorant currently in the tank Gallons Used The calculated vapor space in the tank This is calculated and reduced daily based on pounds of odorant reported by the odorizer The blue bar across the bottom acts as a virtual level gage This is an approximation of the level for convenience and is not inteneded to replace an actual level gage Z10000 Natural Gas Odorization System 13 TechView Software External Alarm Polarity Currently Auto Clear AC Allowed Delay EM seconds Used 11 Manual Gas Alarm Zero Gas Indicator Hi Gas Alarm Disabled Gas Signal Motor Isolation Feedback Enabled Pump Efficiency Enabled Startup Pressure No Feedback Enabled Enabled Lockout remote closure Lockout software Upper Limit Calculation Service Reguired Fa LL 14 Z10000 Natural Gas Odorization System NOTE Some alarms may be disabled If disabled the alarm condition will not be monitored Certain alarms can be allowed to clear automatically Toggle the AC on off button
28. ontroller Efficiency Pump is not operating Check filter for free flow Run in prime within normal efficiency mode to establish baseline efficiency range No Feedback Both the odorant flow Replace failing components meter and the motor speed feedback have failed It is impossible to verify actual injection rate 32 Z10000 Natural Gas Odorization System Standard Warranty 6 Standard Warranty Sentry Equipment Corp Seller warrants products manufactured by it and supplied hereunder to be free from defects in workmanship and to the extent materials are selected by Seller to be free from defects in materials in each case for a period as defined in the table below Warranty Period Sentry Equipment Corp Eighteen months from date of shipment or twelve and Waters EquipmentTM months from startup whichever occurs first Three years from date of shipment Odorizer Bellows Pump Module Ten years from date of shipment If within such period any such products shall be proved to Seller s satisfaction to be defective such products shall be repaired or replaced at Seller s option Seller s sole obligation and Buyer s exclusive remedy hereunder shall be such repair and replacement and shall be conditioned upon Seller s receiving written notice of any alleged defect within 10 days after its discovery and at Seller s option return of such product to Seller FOB Sentry s factory or provision of evidence e g photographs of s
29. pump at during priming mode Prime Pump Enable Disable priming Efficiency Pump efficiency should be somewhere between 0 75 and 1 25 Numbers other than this indicate a potential problem Target RPM Requested motor speed Actual RPM Reported motor speed Ticks Tick count from flow meter One thousand ticks equals 1cc This value will periodically roll over to zero The measured CCM value will update at rollover Measured CCM Current measured CCM rate should be approximately twice the RPM rate Updated at the time the Ticks rollover occurs CC Used CCs used since last reset Used primarily for diagnostics Reset Usage Clear CC used Used primarily for diagnostics Ticks Since Shut For Zeck Systems information purposes only Z10000 Natural Gas Odorization System 19 TechView Software F T 4 Gas Settings IL Manual Auto set to Gas Max mmscfh 10000 000 msefh Gas Manual default mmscfh 431 200 mscfh Manual Gas Alarm Delay Gas Floor 6max 10 000 mscfh Hi Gas Alarm Limit mscfh Hi Gas Alarm Delay seconds Gas Signal Source Measured Gas Flow mscfh Time Integral smoothing seconds Gas From SCADA 0 000 Comm Timeout Erin minutes until rare O 2014 Sentry Equipment Corp Revision 1 0 Pulse_ET Pulse_LT Number to Average Filter noise Minutes to collect pulses bi Pulses LP Scf pulse Maximum Time to wait for a Pulse seconds Filter_noise Signal calibration raw 0 100
30. rom RTU Click Write to File A status message at the bottom of the screen will show when write to file is successful 3 5 2 Load Recipe File TechView only 1 Open and logon to TechView 2 On the right hand side of the screen select the Recipes and Ports page group 3 On the Recipes tab click Load Save Recipes The Z10000 Recipes screen will appear On the Recipes screen click Change Filename Use the browser to select the previously saved file for this site then click Read from File The recipe file will load in the lower part of the screen 6 Once the file is open click Write to RTU 7 Screen will go gray then back to normal 3 6 View Odorant Level 1 From the Z10000 Data tab click the Odorant Usage button to open the Odorage Usage screen The Virtual Level Gage section at the bottom of the screen displays odorant level information 2 Starting Tank Volume is the amount of odorant in pounds that was put into the bulk tank 3 Tank Volume Remaining displays the level in text format and the blue bar across the bottom acts as a visual gauge Z10000 Natural Gas Odorization System 7 TechView Software gt Note It may take a moment for the value of a button or field to refresh after changing a setting 4 TechView Software The TechView software package allows a technician to calibrate a transmitter locally or via communication with the transmitter s master controller RTU perform basic opera
31. sessiseesovsssssenssovesavsosssneensvssoasoneednveene 23 4 4 5 Batch Settings Screen e sssssesssscssessssnscssssesssssssssscssescssseesseeess 25 4 5 LV0000 LOS se a aaa ia ta 25 45 1 210000 Archives Screen mme 26 Z10000 Natural Gas Odorization System i 4 5 2 210000 Data Collection Screen 26 4 5 3 Z10000 Audit Trail Screen ea dans 27 4 6 Recipes and Ports RECIDES rene 28 4 6 1 Z10000 REESS 28 4 7 Recipes and Ports Ports sssssssssssssssssseseesssssssseooorssssesssseoornessssssseeorenesse 29 4 7 1 Z10000 Port Status Screen cruiser 29 4 8 Recipes and Ports Date TIME sn 30 4 8 1 Date and Time Settings Screen 30 4 9 On lime EIS a a ena o an ae beno aaa enih 30 Ds MOUBIESROGNI o aa aaa akal ea dai a bna 31 6 Standard Warranty rno sni osvane 33 Ta Factory ASIAN asa oje nea ee be ee raies 35 Appendix A Modbus Mali sos akad oja konjanike ela 36 Appendix B Optional HMI 22050 a saa saa nadoda ada 40 Z10000 Natural Gas Odorization System Safety Information Please read the entire manual before attempting to unpack set up or operate this product Pay careful attention to all Warnings Cautions and Notes Failure to do so could result in serious personal injury and or equipment damage Use of Hazard Information If multiple hazards exist the signal word corresponding to the greatest hazard shall be used Definitions DANGER indicates a hazardous situation which if not avoided will result in death or
32. t type in the desired value then press Enter Z10000 Natural Gas Odorization System TechView Software 4 3 Z10000 Data The Data tab gives the user access to the Overview Odorant Usage and Alarms screens je Settings m Logs Overview Alarms Odorant Usage Z10000 Natural Gas Odorization System 9 TechView Software 20 AN NN ea unassigned Control Click to Turn On Odorant Injection Rate mm Alarm Target 0 50 Measured 0 00 Gas flow rate MMCFH Motor RPM Actual Continuous Mode Versions Click to Lock Operational comments 02 17 2014 16 07 59 5 00 1 0 pond 20062000 Contact Name 1 no e oo 20006 Contact Name 2 amp 2014 Sentry Equipment Corp Revision 1 0 10 Z10000 Natural Gas Odorization System TechView Software 4 3 1 Z10000 Overview Screen Control Click to Turn On Off Toggle button allows users to turn unit on and off The color indicator next to the button displays the operational status off the unit Green is ON Red is OFF Alarm An active Alarm status is indicated by a red bar If the unit is off the Alarm will be active by default To view a specific alarm if present go to the Z10000 Alarms Screen Gas flow rate mmcfh In Auto mode displays the current gas flow rate as measured by an external signal Odorant Injection Rate mm e Target Desired injection rate in pounds per million e Measured Actual injection rate of the unit shown
33. te Clear the alarm and restart the unit Change the LoLo settings or the valve settings as necessary Check blanket pressure pressure to iso valve valve positions filter Manual Gas Alarm Gas Mode left in Manual When flow signal is restored switch from ManGas mode for more than the Manual to Auto allowed number of hours No odorant flow detected 1 Check the pressures on the unit be while unit is operational sure that the blanket pressure on the odorant tank is between 15 and 30 psi Check the level on the odorant tank Clear the alarm and restart the unit Power Loss Unit turned off due to Verify integrity of power supply interruption in power supply UpperLimit Settings exceed functional Adjust Gas or Odorant Injection Rate Calculation Upper capabilities of the unit settings or disable alarm Limit Voltage Voltage to RTU has fallen Check power source voltage below allowable limit Zero Gas Indicator Unit shows gas flow rate Check to make sure that active flow is not of zero below gas floor level Check flow source to ensure it is reporting flow correctly Odorant Temperature Failure of odorant Replace odorant temperature sensor temperature sensor Abnormally high flow Check flow computer for accuracy rate reported by flow Check flow computer outputs for proper computer function Motor Feedback Motor is not reporting its Clear alarms If problem continues replace actual speed motor c
34. tions and collect real time or historical data Tech View can be installed on a portable laptop computer to allow the technician to bring it to the site of the RTU transmitter or it can be installed on a desktop computer for bench configuration of a transmitter 4 1 Starting the Software 1 Open TechView The default location is C Z10 Techview Z10 tvs 2 Enter the Username and Password in the dialog box that appears then click Signon The default username is MVZ The default password is 122654 4 2 General Navigation There are several ways to navigate information in TechView e Menu bar provides dropdown menus Tool bar contains shortcuts for various functions e Page tabs allow access to different pages within a group e Buttons provide access to customized TechView screens e Pages are grouped together by type and these groups are accessible via icons on the right side of the screen Groups of pages 4 Menu sar SSUES Sa ECE TENI Tool Bar lt a 3 ETE Page tabs Network Tree Buttons i D m TOTI a The TechView screens also contain several different interactive elements For example the Gas Settings screen contains e a toggle button to switch between Manual and Auto modes of operation e a button to access a dropdown list to choose between different Gas Signal Sources e several fields for entering various parameters To change the value of a parameter click into the field to select i
35. to allow disallow the Auto Clear function TechView Software 4 3 3 Z10000 Alarms Screen Acknowledgements Status Indicator If alarm is active indicator is RED If there are no alarms it is blank Clear Button Clicking button acknowledges and clears all active alarms Alarms must be cleared before a restart is possible This also resets the number of Auto Clears used to 0 Auto Clear AC Allowed The number of times the Z10000 will automatically reset the Alarm and try again Delay The number of seconds between Auto Clears Used The number of times Auto Clear has been used This value resets when the Clear button is clicked Injection Rate Parameters for these alarms are set under the Odorant Settings page Gas LoLo If the injection rate falls too low for a prolonged period the Z10000 will activate this alarm An auto clear will be used This alarm can be disabled Lo If the injection rate is low but still functional the Z10000 will trigger an alarm but continue operation and attempt to increase the injection rate This alarm can be disabled Hi If the injection rate is elevated but functional the Z10000 will trigger an alarm but continue operation and attempt to decrease the injection rate This alarm can be disabled HiHi If the injection rate becomes too high the Z10000 will trip this alarm and the unit will use an auto clear This alarm can be disabled No Odorant During operation if no odora
36. uch defect satisfactory to Seller Warranty Conditions amp Limitations This Warranty shall not apply to any Sentry product which in the opinion of Sentry Equipment Corp has been a altered or repaired in a manner affecting the efficiency or performance of the unit or b incorrectly installed or operated or c damaged in shipment or d damaged by flood or fire or e if the serial number is missing altered or defaced Any materials required to be used by Seller as provided in customer specifications or instructions are excluded from the foregoing warranty and customer assumes sole responsibility for the selection of such materials Customer further acknowledges and agrees that to the extent Customer requests that Sentry make any recommendations with respect to materials to be used in connection with products Seller may rely on published reference literature that any references based on third party studies may not correlate directly with the end user s intended usage or process i e chemical composition concentrations temperatures etc and that Customer is solely responsible for the final determination with respect to which materials are to be used in connection with the products EXCEPT FOR THE LIMITED WARRANTIES SET FORTH HEREIN SELLER HEREBY DISCLAIMS ANY AND ALL WARRANTIES AND REPRESENTATIONS EXPRESS OR IMPLIED ORAL OR WRITTEN INCLUDING ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHETHER
37. vice Required Alarm triggered when a device is due for preventive maintenance Go to the Maintenance screen to see which devices require maintenance Z10000 Natural Gas Odorization System TechView Software 4 4 Z10000 Settings The Settings tab allows the user access to the following screens Power Settings Pump Settings e Gas Settings e Odorant Settings e Batch Settings doe Ser 9 Lox Oceani Purp J Batch Z10000 Natural Gas Odorization System 17 TechView Software F go Power Settings Voltage 26 5 Low Voltage Limit de Voltage Alarm Delay 2 000 ieee External Alarm Polarity 2013 Sentry Equipment Corp Revision 1 0 0 000 Measured CCM 0 000 CC Used 0 0000 Reset Usage Ticks Since Shut O 2014 Sentry Equipment Corp Revision 1 0 18 Z10000 Natural Gas Odorization System TechView Software 4 4 1 Power Settings Screen Readings Voltage Amount of voltage being supplied to the unit The color indicator is green when the servo is moving red when the servo is stopped Settings Low Voltage Limit Level at which a low voltage alarm will trigger and the servo will be disabled Voltage Alarm Delay Length of time in seconds the low voltage condition may exist before a low voltage alarm is triggered External Alarm Polarity Select between normally open and normally closed 4 4 2 Pump Settings Screen Prime RPM The RPM rate to run the
38. y source is supplying analog signal Battery Battery on RTU is dead Replace battery Ensure recipe has been saved from unit first as the configuration will be lost when power is cut Motor Feedback No communication Check for 1 5V between pin 6 amp 7 on between RTU and servo TB2 of Mixed IO card If there is still no communication with the servo remove it and send it to Zeck Systems for testing Hi High injection rate Check to see if the unit alarmed due to high injection rate Clear the alarm and restart the unit Make any necessary adjustments to the Hi alarm settings or the valve settings HiHi High injection rate Check to see if the unit alarmed due to high injection rate Clear the alarm and restart the unit Make any necessary adjustments to the HiHi alarm settings or the valve settings Lo Isolation Valve closed but too much Pump check valves may have failed odorant flowed Low injection rate Check to see if the unit went into alarm due to injection rate or time Clear the alarm and restart the unit Change the Lo settings or the valve settings as necessary Check blanket pressure pressure to iso valve valve positions filter Lockout remote Red tag lockout No action reguired closure Remote Lock Lockout software Red tag lockout No action reguired Local Lock Z10000 Natural Gas Odorization System 31 Troubleshooting Check to see if the unit went into alarm due to injection ra
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