Sample Probe Module, SPM, User`s Manual (MS-13-220
Contents
1. WY a sem A 4 gt 7 A W 4A 1 a i GWM 2 WN wrn AW A WI A NE I L i mr A NZ WwW T User s Manual A Swagelok Pre Engineered Subsystem OWA Contents Sample Probe Module System Manual 3 Introduction A 4 Configurations ew eee ee ded eee RR ER HE UR A Wd 4 Dimensions 424 448 NN RENTU NN 6 Te a Tt ir cea de dh eee NI NEO eo oe R 10 Operation a em ak we Boe a me ci we ew ew ee we 16 Maintenance 2 a ee 17 SPV Heater Option a ee ee ee 19 SPV Probe Packing Gland Lockout Bracket Option 23 Troubleshooting 1 ee 25 System Component User Instructions 27 Swagelok Tube Fitting Instructions for 1 in 25 mm and smaller fittings MS 12 01 21 Packing Adjustment for 40G Series Ball Valves MS INS 40G S L a 28 Sample Probe OWAN Module SPM System Manual A Swagelok Pre Engineered Subsystem Sample Probe Module Introduction The Swagelok Sample Probe Module SPM is a pre engineered solution for use in online process analyzers that consists of a welded sample probe SPW or retractable probe SPR and a block and bleed sample probe valve SPV Configurations The SPV is available in four configurations See the Sample Probe Module Application Guide MS 02 425 for additional information SPV61 The SPV61 is a double block2. and bleed valve containing a primary block valve a secondary block valve and a bleed valve No interlocks are used on this configuration This configuration is intended for use with welded probes SPV62 The SPV62 is a double block and bleed valve containing a primary block valve a secondary block valve and a bleed valve with the addition of mechanical valve interlocks between the primary block valve and the bleed valve This configuration is intended for use with welded probes SPV61 SPV62 Secondary block valve Bleed valve Primary block valve Secondary block valve Bleed valve Valve interlocks Primary block valve Configurations SPV63 The SPV63 is a single block and bleed valve containing a primary block valve a bleed valve and a probe lock spool with a patent pending probe interlock The spool has thru hole geometry optimized for 1 4 in and 3 8 in retractable tube probes Probe lock spool Bleed valve Block valve SPV63 SPV64 SPV64 a single block and bleed valve containing a primary block valve a bleed valve and a probe lock spool with a patent pending probe interlock with the addition mechanical valve interlocks between the primary block valve and the bleed valve The SPV64 is optimized for 1 4 in and 3 8 in retractable tube probes Probe lock spool Block valve SPV64 Dimensions Dimensions in inches millimeters are
3. and return unit to factory A properly functioning thermistor will show a steady increase in resistance while heating up and a steady decrease while cooling down Faulty reading from thermistor Larger temperature differences between set point and ambient temperatures may result in increased cooling times Allow more time for heater to cool down Cooling down takes too long Reduce ambient and or process temperature fluctuations Ambient or process temperature is fluctuating Reset controller and if symptom problem persists return unit to factory Controller PID settings too aggressive for the application Swagelok Tube Fitting Instructions for 1 in 25 mm and smaller fittings Installation These instructions apply to both traditional fittings and to fittings with the advanced back ferrule geometry 1 Fully insert the tube into the fitting and against the shoulder rotate the nut finger tight Fig 7 High Pressure Applications and High Safety Factor Systems Further tighten the nut until the tube will not turn by hand or move axially in the fitting 2 Mark the nut at the 6 o clock position Fig 2 3 While holding the fitting body steady tighten the nut one and one quarter turns to the 9 o clock position Fig 3 Note For 1 16 1 8 and 3 16 in 2 3 and 4 mm tube fittings tighten the nut three quarters turn to the 3 o clock position Gaugeability On initial installation the S
4. for reference only and are subject to change SPW Welded Probes D dia E number of holes Outlet and Inlet Flange ASME B16 5 Flanges Nominal Mounting Flange ASME Dimensions in Holes Size Class am Fam f see On t ri oe fs 3 4 in ay 600 462 325 113 075 4 1500 513 350 1 51 088 4 in 150 425 3 12 063 062 4 gt 600 488 350 120 075 4 150 500 388 076 062 4 600 612 450 139 088 4 1500 7 00 488 176 113 4 on 150 600 475 083 075 4 gt 600 650 500 1 51 075 8 or a O to in 203 to 914 mm n HRA RI RIA DIN 2526 Form C Flanges Nominal Mounting Flange DIN Dimensions mm Holes Size Class 25mm HE PN40 115 85 20 14 4 TW Probe with Flush Flange Outlet PN40 165 125 23 18 4 JIS B2220 Flanges Nominal Mounting Flange JIS Dimensions mm Holes Size Class E 25mm 8 8 1 ES somm E i E SE 40 165 130 28 19 8 Dimensions SPW Welded Probes 8 0 to 36 203 to 914 Probe with Stub Outlet SPR Retractable Probes y 1 00 25 4 cap hex 2 56 wv 1 00 25 4 65 0 body hex 1 2 in male NPT 8 0 to 36 in 203 to 914 mm Nim Stop collar 41 E 0 23 0 25 5 8 Tube Size A in mm 0 38 9 6 0 50 12 7 Dimensions Dimensions in inches millimeters are for reference only and are subject
5. the washer and cover plate and stops against the base plate but do not tighten at this time Note The cover plate will lock in position if the washer is not aligned properly Rotate the cover plate counterclockwise to expose the M8 countersink screw Tighten the M8 countersink screw to 120 in lbs 13 5 N m Tighten the M8 shoulder screw to 120 in lbs 13 5 N m The cover plate can should swing pivot from the fully open position to the fully locked position and the lock ring on the cover plate should pass through the slot on the base plate Exploded View of Probe Packing Gland Lockout Bracket Option Troubleshooting SPM Troubleshooting SPV62 and SPV64 Primary block valve will not open Primary block valve is Close the bleed valve The locked closed by the bleed valve must be closed bleed valve before the primary block valve can be opened Bleed valve will not open Bleed valve is locked Close the primary block valve closed by the primary The primary block valve must block valve be closed before the bleed valve can be opened SPV63 and SPV64 Primary block valve will not close Primary block valve Retract the probe if installed is locked open by the then close the probe lock probe lock valve valve The probe lock valve must be closed before the primary block valve can be closed Probe lock valve will not fully open Probe lock valve is Open the primary block valve locked closed by the The prim
6. to change Double Block and Bleed SPV Sample Probe Valves SPV61 SPV62 0 87 22 1 1 44 SPV62 Shown gt 36 6 lt 0 55 14 0 orifice 1 88 gt 47 8 lt Maximum thickness of insulation 6 01 153 Inlet Size A in mm 1 2 3 4 in 9 48 241 9 74 247 Dimensions Single Block and Bleed SPV Sample Probe Valves SPV63 SPV64 0 87 22 1 SPV64 Shown 0 55 14 0 orifice lt Maximum thickness of insulation o g vo Inlet Size A in mm 1 2 3 4 in 8 44 214 8 69 221 Weight All Configurations 22 Ib 10 kg Installation SPV61 and SPV62 Sample 6 Probe Valve with SPW Welded Probe Installation 7 Warning Depressurize the system before installing the SPV and SPW 1 Relieve pressure from the system 2 Verify the probe is the correct length for your application Swagelok recommends the end of the probe reach the middle third of the process pipe 3 Connect the SPW probe to a flanged process nozzle Use the visual indicator on the flange to orient the angled cut on the end of the probe downstream 4 Actuate all valves on the SPV to the Probe Visual Indicator closed position 5 Connect the SPV inlet to the SPW a SPW with pipe stub outlet connect the SPV inl
7. Adjustment IMPORTANT This valve is factory tested with nitrogen at 1000 psig 69 bar or the rated pressure if lower than 1000 psig 69 bar Periodic maintenance Packing adjustments may be required during the service life of the valve to prevent leakage Adjusting the Packing 1 Adjust the packing by turning the packing bolt clockwise in 1 16 turn increments until leak tight performance is achieved 2 Test valve for proper function and operation A Before removing any installed valve from the system you must e depressurize the system e cycle the valve e purge the valve A Swagelok Pre Engineered Subsystem Sample Probe Module Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok Snoop TM Swagelok Company Conax TM Conax Technologies Grafoil TM GrafTech Internation Holdings Inc 2011 Swagelok Company April 2011 RO MS 13 220 Ned
8. ak detector 10 Open the secondary block valve and check for connection leaks using Snoop liquid leak detector Configurations 61 and 62 Installation Outlet Secondary block valve Bleed valve outlet Mounting holes Inlet Primary block valve SPV61 A Swagelok Pre Engineered Subsystem Sample Probe Module Operation General notes 1 The valve is closed when the handle crosses the flow path 2 The valve is open when the handle is inline with the flow path SPV61 All valve handles are free to open and close SPV62 The secondary block valve SBV is free to open and close The primary block valve PBV and the bleed valve BLV are interlocked which prevents specific valve handles from being actuated under certain conditions When either the PBV or BLV is open the other is locked closed The PBV and the BLV can be closed at the same time SPV63 The bleed valve BLV is free to open and close The primary block valve PBV can only be closed when the probe lock spool PLS is in the closed position This prevents a probe from being inserted through the valve and damaging the PBV sealing ball When the PBV is in the closed position interlocks prevent the PLS from being opened When the PBV is in the open position the PLS can be opened to allow the insertion of a retractable probe SPV64 The valve contains a primary block valve PBV a bleed valve BLV and a probe lock s
9. allations for 1 in 25 mm and Smaller Fittings page 27 A Warning You must depressurize the system before installing the SPV Relieve pressure from the system Actuate all valves to the closed position Connect the valve inlet to the sample supply line 4 Configurations 61 and 62 only Connect the outlet to the outlet line 5 Configurations 63 and 64 only It is recommended to plug the outlet port until a retractable probe is installed 6 Connect the bleed valve outlet to the system vent line 7 f necessary add support by mounting to any of the four heater mounting holes longer M8 bolts may be needed or the two thru holes on the lower left corner of the body Additional support is more likely to be needed when any of the following conditions exist a The SPV is mounted horizontally b The SPV does not have a rigid outlet or bleed valve outlet connection Configurations 61 and 63 c The SPV does not have a heater connected with rigid conduit d The SPV inlet connection is 1 2 in NPT e The SPV will experience significant vibration 8 Supply pressure to the valve and check for connection leaks using Snoop liquid leak detector Note The probe interlock valve on Configurations 63 and 64 does not have a seat shut off seal and will always allow flow to pass through in both the open and closed positions 9 Open the primary block valve and check for connection leaks using Snoop liquid le
10. ary block valve must primary block valve be opened before the probe lock valve can be opened A probe is installed Fully retract the probe until through the valve the stop collar contacts the and preventing the packing gland body Close the probe lock valve from probe lock valve Probe lock valve will not fully closing close The probe is impeding Verify that the probe is fully closing of the probe retracted If it is then the lock valve distance from the back stop of the stop collar to the end of the probe may be too long SPR and SPW assemblies The probe is partially Clean out the probe Consider or fully clogged a probe with a larger inside Low flow or no flow downstream of diameter the tube probe The angle cut on the Change the probe orientation probe end is incorrect so the open end faces downstream Excessive internal Reduce the internal volume volume Consider a probe with a smaller inside diameter Sample response time is too slow Excessive gas Reduce the gas pressure pressure downstream Consider installing a Swagelok Field Station Module immediately downstream The packing gland Tighten the packing gland cap Cap needs to be according to the torque table There is leakage around the adjusted on page 12 packing gland The packing gland Replace the packing gland sealant needs to be sealant replaced Troubleshooting Heater Troubleshooting Heater block does not heat up and r
11. each the set temperature Heater block does not cool down and reach the set temperature Temperature fluctuates and does not stabilize Check voltage at the supply terminals 2 and 4 Should be around 120V or around 240V depending on heater Heater not getting appropriate power Adjust controller set temperature to above ambient temperature Controller set temperature is below ambient temperature Check continuity across terminals 1 and 4 If no continuity then replace heater block Check resistance across terminals 2 and 3 If the resistance is zero or infinity then thermistor is faulty Return unit to factory A properly functioning thermistor will show a steady increase in resistance while heating up and a steady decrease while cooling down Thermal fuse tripped Faulty reading from thermistor Insulate valve body and heater or decrease the set temperature Excessive heat losses preventing heater from reaching set temperature or Causing more time for heater to reach the set temperature Ambient temperature must be below controller set temperature and the process temperature for heater to cool down Adjust controller set temperature to above ambient temperature or reduce ambient temperature or reduce process temperature Controller set temperature is below ambient temperature Check resistance across terminals 2 and 3 If the resistance is zero or infinity then thermistor is faulty
12. ening electrical box lid Failure to do so may result in electric shock and may also present an explosion hazard A WARNING The supply must not exceed 110 of the rated voltage A CAUTION Use appropriate wire and connections to withstand the temperature range of the heater Note There is a limited thread engagement of the terminal block mounting screws in the aluminum mounting plate The use of anaerobic thread locking adhesive and a low tightening torque are recommended a Make a ground connection an internal ground and an external ground screw are provided b Connect the AC supply to the standoff pillars labeled 2 and 4 Replace the junction box cover The handles on the SPV valve have large stand off distances to accommodate up to 1 in 25 mm thick insulation around the heater and valve assembly External ground screw Internal ground lead AC supply connected to top of standoff pillars 2 and 4 3 4 in NPT gland connection Thermistor wire blue Heater wire tan Heater Wire Connections 2A SPV Heater Option Heater Operation A WARNING Disconnect power to the heater before opening electrical box lid and setting the temperature Failure to do so may result in electric shock and may also present an explosion hazard 1 Disconnect power to the heater Remove the electrical box lid Turn the adjuster screw located on the Allow at least 60 minutes for the tem
13. et directly to the NPT pipe stub on the SPW Use adapter fittings as necessary for different size connections b SPW with flange outlet use a flange adapter and appropriate pipe fittings not supplied to connect the SPV inlet to the SPW outlet flange 10 Connect the outlet of the SPV to the system outlet line Connect the bleed valve outlet of the SPV to the system vent line If necessary add support by mounting to any of the four heater mounting holes longer M8 bolts may be needed or the two thru holes on the lower left corner of the body Additional support is more likely to be needed when any of the following conditions exist a The SPV is mounted horizontally b The SPV does not have a rigid outlet or bleed valve outlet connection Configurations 61 and 63 c The SPV does not have a heater connected with rigid conduit d The SPV inlet connection is 1 2 in NPT e The valve will experience significant vibration Supply pressure and check for inlet connection leaks using Snoop liquid leak detector Open the primary and secondary block valves and check for connection leaks using Snoop liquid leak detector Installation Outlet Bleed valve Secondary outlet block valve Bleed valve Primary block valve Inlet SPW with stub option Flanged process interface nozzle SPV62 with SPW Welded Probe A Swagelok Pre Engineered Subsystem Sample Probe Modu
14. is designed to be installed on SPV Configurations 63 or 64 Kit Contents e Base plate e Cover plate e 1 M8 countersink screw e 1 M8 shoulder screw e 1 Flat washer Q e 1 Wave spring washer o e Thread lock adhesive SPV64 with Probe Gland Lockout Bracket Tools needed e 5 mm hex key e 13mm wrench or socket CWM e Torque wrench capable of 120 in lbs 13 5 N m 2A SPV Probe Packing Gland Lockout Bracket Option Installation 1 Remove the two existing M8 hex screws Align both holes in the base plate to the threaded holes on the SPV body Apply a couple drops of thread lock adhesive to the thread of the M8 countersink screw Use the M8 countersink screw to hold the base plate in position but do not tighten at this time Place the cover plate on top of the base plate and align the left hole in the cover plate with the left hole on the base plate with the left threaded hole on the SPV body Place the wave spring washer then the flat washer over the shoulder of the M8 shoulder screw Cover plate Flat washer Wave spring e lt washer a M8 shoulder yy e M8 countersink screw Apply a couple drops of thread lock adhesive to the thread of the M8 shoulder screw Install the screw through the cover plate base plate and into the valve body Turn the shoulder screw clockwise until the shoulder fits through
15. izontally b The SPV does not have a rigid outlet or bleed valve outlet connection c The SPV does not have a heater connected with rigid conduit d The SPV inlet connection is 1 2 in NPT e The valve will experience significant vibration Check for inlet connection leaks using Snoop liquid leak detector Open the primary block valve Verify the bleed valve is in the closed position Check for connection leaks using Snoop liquid leak detector Open the probe lock spool Slightly loosen the probe packing gland cap 1 64 turn at a time until the probe can be inserted through the SPV Install the probe to the desired insertion depth Use the visual indicator on the tube probe for orientation Set the probe in the desired orientation typically with the cut angle facing downstream Tighten the packing gland Cap according to the table Supply pressure and check for connection leaks using Snoop liquid leak detector Connect the outlet port of the probe isolation valve to the system outlet line Installation Probe isolation ma valve Tube probe Sate Cap Probe packing Primary block valve Bleed valve Probe lock spool red handle Bleed valve outlet Inlet SPV64 with SPR Retractable Probe A Swagelok Pre Engineered Subsystem Sample Probe Module Installation SPV Sample Probe Valve Installation Assemble Swagelok tube fittings according to Swagelok Tube Fitting Inst
16. le Installation SPV63 and SPV64 Sample Probe Valve with SPR Retractable Probe Installation A Warning You must depressurize the system before installing the SPV and SPR 1 Relieve pressure from the system 2 Actuate both valves and the probe lock spool on the SPV to the closed position 3 Connect the valve inlet to the sample supply line 4 Connect the bleed valve outlet to the system vent line 5 Verify the probe is the correct length for your application Swagelok recommends the end of the probe reach the middle third of the process pipe 6 For SPRs without the optional probe isolation valve install an appropriate isolation valve to the outlet of the tube probe Orient the valve with the handle upstream 7 Actuate the isolation valve to the closed position 8 Connect the retractable probe packing gland body to the 1 2 in NPT SPV outlet 9 Tighten the probe packing gland cap according to the table Seal Material Fluorocarbon PTFE Grafoil FKM Torque ft Ib N m 55 to 60 55 to 60 90 to 100 74 5 to 81 3 74 5 to 81 3 122 to 135 10 11 12 13 14 15 16 17 18 If necessary add support by mounting to any of the four heater mounting holes longer M8 bolts may be needed or the two thru holes on the lower left corner of the body Additional support is more likely to be needed when any of the following conditions exist a The SPV is mounted hor
17. ntroller that can be adjusted from 50 to 300 F 10 to 148 C Heater Assembly 20 SPV Heater Option Heater Installation SPV heater kits mount to the SPV to heat and maintain a specific temperature The heater can be set to maintain the heater block temperature from 50 F to 300 F 10 C to 148 C The environmental temperature rating of the heater is 4 F to 122 F 20 C to 50 C Kit Contents e Heater assembly e 4 M8 x 55 hex head screws e 4 M8 lock washers e 13mm wrench or socket Tools needed e Torque wrench capable of 120 in lbs 13 5 N m SPV62 with Heater Installed SPV Heater Option Heater Installation 1 Remove the four M8 hex screws covering the heater mounting holes on the valve body mounting surface Clean the valve body mounting surface Position the heater on the body and assemble using the supplied M8 x 55 mounting bolts and washers Tighten the bolts to 120 in lbs 13 5 N m 4 Remove the junction box cover and make the wire and conduit connections The installation must meet local codes The junction box has a 3 4 in female NPT thread connection The electrical source and wires must meet the minimum wire gauge size and maximum current draw for a 110 240 VAC 500W 50 60 Hz heater draw M8 x 55 Lock Valve body mounting surface SPV62 with Heater mounting bolt 7 washer N WARNING Disconnect power to the heater before op
18. perature to reach the revised set point The temperature of the valve body can be monitored using the optional dial thermometer or by other user supplied means Depending on environmental conditions and whether the valve is insulated more time may be required for the heater to reach the set temperature control unit to the required temperature position setting as indicated on the label Note Turn the screw fully counterclockwise for position 1 and fully clockwise for postion 3 Replace the electrical box lid Reconnect unit to power Note It is recommended to insulate the valve and heater assembly by wrapping the assembly with insulation when there is a temperature difference of more than 50 F 10 C between the set temperature and the environmental temperature Adjuster screw Internal ground lead LL 1 3 3 4 in NPT Gland connection External ground F screw Ys tty s Mo T Crone SN NN k m i te SF reac fo TS Frac aa JOTA p ALN I 1 4 T Lt FT j a di a i p A 44 AC supply connected _ to top of standoff pillars l 2 and 4 Thermistor wire blue Heater wire tan Heater Wire Connections SPV Probe Packing Gland Lockout Bracket Option Configuration This option prevents unintentional loosening of the probe packing gland cap or removal of the probe fitting with a retractable probe Installation The probe lock kit
19. pool PLS with interlocks between the PBV and PLS as well as valve interlocks between the PBV and BLV The primary block valve PBV and the bleed valve BLV are interlocked which prevents specific valve handles from being actuated under certain conditions When either the PBV or BLV is open the other is locked closed The PBV and the BLV can be closed at the same time The primary block valve PBV can only be closed when the probe lock spool PLS is in the closed position This prevents a probe from being inserted through the valve and damaging the PBV sealing ball When the PBV is in the closed position interlocks prevent the PLS from being opened When the PBV is in the open position the PLS can be opened to allow the insertion of a retractable probe Maintenance Follow these steps before performing any downstream system maintenance SPV Sample Probe Valve with SPW Welded Probe 1 Close the primary block valve 2 Open the bleed valve Note This will depressurize the downstream analytical system to the next check valve 3 Close the secondary block valve A Warning The probe is still under pressure from the process line Depressurize the process line and system before performing any maintenance on the valve or the probe oO Miss Secondary block valve shown open r sat O ss valve E closed Primary block valve shown open cs I SPV62
20. wagelok gap inspection gauge assures the installer or inspector that a fitting has been sufficiently tightened Position the Swagelok gap inspection gauge next to the gap between the nut and body Fig 4 e If the gauge will not enter the gap the fitting is sufficiently tightened e If the gauge will enter the gap additional tightening is required Reassembly Instructions You may disassemble and reassemble Swagelok tube fittings many times A Warning Always depressurize the system before disassembling a Swagelok tube fitting 1 Prior to disassembly mark the tube at the back of the nut mark a line along the nut and fitting body flats Fig 5 Use these marks to ensure you return the nut to the previously pulled up position 2 Insert the tube with preswaged ferrules into the fitting body until the front ferrule seats against the fitting body Fig 6 3 While holding the fitting body steady rotate the nut with a wrench to the previously pulled up position as indicated by the marks on the tube and the flats at this point you will feel a significant increase in resistance Fig 7 4 Tighten the nut slightly A Caution Do not use the gap inspection gauge with reassembled fittings A Caution Do not mix or interchange parts with those of other manufacturers For additional information see the Gaugeable Tube Fittings and Adapter Fittings catalog MS 01 140 28 40G Series Valve Packing
21. with SPW Welded Probe Maintenance SPV Sample Probe Valve with SPR Retractable Probe Removing the Probe WARNING Excessive loosening of the probe packing gland will result in sudden extraction of the probe from the system or leakage 1 Slightly loosen the probe packing gland cap 1 64 turn at a time until the probe can be retracted by pulling it through the SPV 2 Pull the probe through the SPV until the stop collar contacts the probe packing gland body p Close the probe lock spool PLS Close the primary block valve PBV Open the bleed valve BLV Note This will depressurize the downstream analytical system to the next check valve Remove the probe from the SPV by removing the probe packing gland body Probe isolation valve Cap Probe packing Body gland Primary block valve Probe lock spool red handle SPV64 with SPR Retractable Probe SPV Heater Option General Safety AN WARNING HOT SURFACE External surfaces of this product may reach temperatures of over 250 F 120 C during normal operation 3 4 in Female NPT Configurations The optional heater comes in two voltages 120 VAC or 240 VAC and the heater block comes in two materials 316 stainless steel or black anodized aluminum All heaters contain a non resettable thermal fuse that interrupts power to the heater before the heater reaches 392 F 200 C All heaters include a solid state PID temperature co
Download Pdf Manuals
Related Search