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SINUS PENTA USER MANUAL

1. a a BIBIE 8 lis 16 17 18 19 20 27 28 2s 30 51 s2 Figure 205 Input output signal terminal board N Name Description 1 VEOUT Incremental encoder power supply output 2 OVE Isolated power supply common 3 OVE Isolated power supply common 4 OVE Isolated power supply common 5 5V_EXT External power supply input for incremental encoder 6 5V_INT Isolated 5V power supply generated from ES950 board 7 0V_EXT External power supply common 8 OVE Isolated power supply common 9 CHA Channel A input for positive incremental encoder 10 ICHA Channel A input for negative incremental encoder 11 CHB Channel B input for positive incremental encoder 12 CHB Channel B input for negative incremental encoder 13 CHZ Positive zero index signal 14 ICHZ Negative zero index signal 15 CHA_U Encoder simulation CHA pin 9 positive signal 16 ICHA_U Encoder simulation CHA pin 10 negative signal 17 CHB_U Encoder simulation CHB pin 11 positive signal 18 CHB_U Encoder simulation CHB pin 12 negative signal 19 CHZ_U Encoder simulation CHZ pin 13 positive signal 20 ICHZ_U Encoder simulation CHZ pin 14 negative signal 21 XMDI1 Digital input 22 XMDI2 Digital input 23 XMDI3 Digital input 24 n c 25 n c 26 CMD Common for digital i
2. i a po iA l i I lt A lt wt i i i 1 ay Figure 91 Dimensions and fixing points of BU1440 225 418 SINUS PENTA INSTALLATION GUIDE CARRARO GROUP Z SANTERNO 6 4 4 3 Wiring Diagram Power connections The braking unit must be connected to the inverter and the braking resistor The connection to the inverter is direct through 60 10mm copper plates connecting the different inverter modules The braking resistor is connected to the bar and to the braking unit Also connect the single phase 230Vac supply of the cooling fan aw P000561 B L m a ISOLATED POWER SUPPLY ta CONTROL CARD TERMINALS SI CONTROL CARD ES821 CONTROL UNIT INTERFACE CARD ES842 Aei l oy 5 Oo 3 So gt lt a Bt p xa o Jo a L2H Zo o jo g in oo s 3 oo E Dga x Ea Hi E 38 5 2 x el le 3 3 Fma we oj jo Bl B a ge Se O oj jo E lt 3 s 58 3 cee a Om w om Fia a5 OB Ly a pe be oj jo 2 gi 255 gt 3 T3
3. INDUCTOR INDUCTOR DIMENSIONS HOLEWEIGHT LOSSES spate USE RATINGS mH A L H P P1 M E G lmm kg w Output M0141782 Jara gary sgo 0 015 1250 260 430 385 310 136 200 270 9x24 100 940 A ql ig d A O oN I O O dpf et P a O 45 20 _ 2 DETAIL A SCALE1 3 4 WwW O i wt Material Cu ee ll 9 Thickness 6 y N O o ie P000980 B Figure 111 Mechanical features of a single phase output inductor 269 418 SINUS PENTA Z SANTERNO CARRARO GROUP 6 6 9 Sinusoidal Filters INSTALLATION GUIDE The sinusoidal filter is a system component to be installed between the inverter and the motor to enhance the eq a b c d e f uipment performance The sinusoidal filter reduces the voltage peak in the motor terminals The overvoltage in the motor terminals may reach 100 under certain load conditions The sinusoidal filter reduces the motor losses The sinusoidal filter reduces the motor noise The motor noise can be reduced of approx 8 dBA because the high frequency component of the current flowing in the motor and the cables is reduced A noiseless motor is particularly suitable for residential environments The sinusoidal filter reduces the probability of EMC disturbance When the cables between the inverter and the motor are too long the square wave voltage
4. c _ aaa Figure 78 Dimensions and fixing points of BU200 200 418 INSTALLATION GUIDE D 6 2 4 4 Lay Out of Power Terminals and Signal Terminals A SANTERNO CARRARO GROUP SINUS PENTA Remove the cover of the braking unit to gain access to its terminal blocks Just loosen the four fixing screws of the cover located on the front side and on the bottom side of the braking unit Loosen the fastening screws to slide off the cover from above Power terminals consist of copper bars that can be reached through the three front holes Type of Cable cross section Terminal N terminal mm Connection 20 Copper bar 25 Inverter DC side connected to terminal B 21 Copper bar See Resistors table Connection to braking resistor 22 Copper bar 25 Inverter DC side connected to terminal Terminal block M1 N Name Description Notes Features Cable cross section mm M1 1 Not used M1 2 OVE Signal zero volt Control board zero volt 0 5 1 M1 3 Vin Modulation input 0 10 To be used for Rin 10kQ 0 5 1 V special applications ee M1 4 Sin Logic input for signal The SLAVE brakes if Max 30V 0 5 1 sent from Master a signal gt 6 V is sent M1 5 RL NO NO contact of The relay energizes 250Vac 5A 0 5 1 thermoswitch on relay when an 30Vdc 5A M1 6 RL C Common of
5. FIRST ENVIRONMENT Disturbance Limits S 90 80 70 dB uM t Quasi Peak Category C2 50 Mean value Category C2 40 te Quasi Peak Category C1 a Mean value Category Cl 20 10 0 i 0 1 1 10 100 log f MHz A1 EN 61800 3 issue 2 FIRST ENVIROMENT Category C2 EN55011 gr 1 cl A EN50081 2 EN61800 3 A11 B EN 61800 3 issue 2 FIRST ENVIROMENT Category C1 EN55011 gr 1 cl B EN50081 1 2 EN61800 3 A11 N SECOND ENVIRONMENT Disturbance Limits S lt T 140 t Quasi Peak lt 100A 120 Mean value I lt 100A dB uV 4 Quasi Peak gt 100 A Mean value I gt 100A 60 40 20 0 0 1 1 10 100 log f MHz EN 61800 3 issue 2 SECOND ENVIRONMENT Category C3 EN55011 os gr 2 cl A EN61800 3 A11 410 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP The inverters manufactured by ELETTRONICA SANTERNO allow choosing among four levels I no suppression of the emissions for users who use power drive systems in a non vulnerable environment and who directly provide for the suppression of the emissions A2 suppression of the emissions for power drive systems installed in the SECOND ENVIRONMENT Category C3 Al suppression of the emissions for power drive systems installed in the FIRST ENVIRONMENT Category C2 B suppression of the emissions for power drive systems installed in the FIRST ENVIRONMEN
6. gt gt bbir S S S WIWD OD S gt gt ww wiw w Type of connection A One resistor B Two or multiple parallel connected resistors CAUTION resistance features suitable for the application The minimum rated voltage f The cables of the braking resistors shall have insulation features and heat of the cables must be 450 700V 183 418 SINUS PENTA D 6 1 1 3 Applications with DUTY CYCLE 50 Class 2T gE SANTERNO CARRARO GROUP BRAKING RESISTORS INSTALLATION GUIDE Min Applicable Resistor Q Type Degree of Protection Type of Connection Wire cross section mm AWG 25 0 50Q 1100W IP55 25 0 25Q 1800W IP54 25 0 25Q 1800W IP54 18 0 250 4000W IP20 18 0 250 4000W IP20 18 0 250 4000W IP20 18 0 20Q 4000W IP20 15 0 20Q0 4000W IP20 10 0 10Q 8000W IP20 10 0 10Q 8000W IP20 6 6 6 60 12000W IP20 6 6 6 60 12000W IP20 5 0 6 60 12000W IP20 5 0 2 10Q 8000W IP20 4 2 2 10Q 8000W IP20 4 2 2 10Q 8000W IP20 3 0 2 6 6Q 12000W IP20 3 0 2 6 6Q 12000W IP20 2 5 3 10Q 12000W IP20 2 5 3 10Q 12000W IP20 DDD WWW WY S S F gt S gt Fl gt gt gt gt Type of connection A One resistor B Two or multiple parallel connected resistors J CAUTION The cables of the braking resistors shall have insulation features and heat resistance features suitable for the appli
7. 44 Figure 12 Piercing template for size S60 52 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 11 Through Panel Assembly and Piercing Templates IP20 and IP00 Stand Alone Models S05 S52 The through panel assembly allows segregating the air flow cooling the power section in order to avoid dissipating power related to inverter loss inside the inverter case The inverters available for through panel assembly are from size S05 to S52 both IP20 and IPOO As a result unless other features are included the IP44 rating for the cabinet becomes IP40 3 3 11 1 Sinus Penta S05 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with five 5 M4 self forming screws Figure 13 Fittings for through panel assembly for Sinus Penta S05 The equipment height becomes 488 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mounting panel including four M4 holes for the inverter mounting and two slots 142 x 76 mm and 142 x 46 mm for the air cooling of the power section Figure 14 Piercing templates for through panel assembly for Sinus Penta S05 53 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO G
8. Description Part Number COMPATIBLE ENCODERS p POWER SUPPLY OUTPUT HTL Encoder board ZZ0095837 5Vdc 24Vdc LINE DRIVER 6 8 2 Environmental Requirements Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 282 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 8 3 Electrical Specifications Decisive voltage class A according to IEC 61800 5 1 SINUS PENTA Value Electrical Specifications Min Typ Max Unit Encoder supply current 24 V protected with resettable fuse 200 mA Electronically protected encoder supply current 12V 400 mA Electronically protected encoder supply current 5V 1000 mA Adjustment range for encoder supply voltage 5V mode 4 4 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 4 12 0 17 3 V Input channels Three channels A B and zero notch Z Type of input signals Complementary line driver Voltage range for encoder input signals 4 30 V Pulse max frequency with noise filter On 77kHz 1024pls 4500rpm Pulse max frequency with noise filter Off 155kHz 1024pls 9000rpm ISOLATION The encod
9. CARRARO GROUP 6 3 4 4 Wiring Diagram 8 4 4 s i600 Ss 47 BU700 ells lt gt INVERTER a aN _ 541 42 LB HANAN 551 52 ahs Co oa Wi BRAKING a al A RESISTOR Ny i r z M T P ERSE M3 M4 A A oS NIN i x Mi M2 LI Piim 3 HEE TBH TEBH A i 7 U i er 5 H CAN TT H a Ho mi ERREA BV 1 J BRAKE p CONNECTING CABLE T Reset BU INVERTER Bs gt po Y Figure 89 Wiring diagram for S41 S51 S42 S52 with braking unit BU600 700 216 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 6 3 5 Braking Resistors for BU700 2T 4T The wire cross sections given in the table relate to one wire per braking NOTE i resistor DANGER Based on the functioning cycle the surface of the braking resistor may reach 200 C The power dissipated by the braking resistors may be the same as the CAUTION rated power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect to the inverter any braking resistor with an Ohm value lower than the value given in the tables Braking Resistors Resistors to be used Wire Cross Type of section 3 Connection mm AWG egres o or kcmils Protection Sinus Penta Resistors to be used Wire Cross Model Type of section 2 nn n mm AW Qt Rec
10. 1 2 3 AR ojo NOTE Not all the combinations below are possible Product line SINUS stand alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet PENTA control Inverter Model AJOJN Supply voltage 2 Power supply 200 240VAC 280 340VDC 4 Power supply 380 500VAC 530 705VDC 5 Power supply 500 600VAC 705 845VDC 6 Power supply 575 690VAC 845 970VDC Type of power supply T three phase C DC voltage Braking module X no internal braking chopper B built in braking chopper Type of EMC filter no filter provided A1 integrated filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C2 EN55011 gr 1 cl A for industrial and domestic users A2 integrated filter EN 61800 3 issue 2 SECOND ENVIRONMENT Category C3 EN55011 gr 2 cl A for industrial users B integrated input filter type A1 plus external output toroid filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C1 EN55011 gr 1 cl B for industrial and domestic users Control panel X no control panel provided display keypad K control panel and back lit 16 x 4 character LCD display provided Degree of protection of stand alone inverters 0 IP00 Sizes greater than S32 2 IP20 up to Size 32 5 IP54 possible up to Size S32 24 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 2 2 T
11. 3 4 10 Cross sections of the Power Cables and Sizes of the Protective Devices The minimum requirements of the inverter cables and the protective devices needed to protect the system against short circuits are given in the tables below It is however recommended that the applicable regulations in force be observed also check if voltage drops occur for cable links longer than 100m For the largest inverter sizes special links with multiple conductors are provided for each phase For example 2x150 in the column relating to the cable cross section means that two 150mm parallel conductors are required for each phase Multiple conductors shall have the same length and must run parallel to each other thus ensuring even current delivery at any frequency value Paths having the same length but a different shape deliver uneven current at high frequency Also do not exceed the tightening torque for the terminals to the bar connections For connections to bars the tightening torque relates to the bolt tightening the cable lug to the copper bar The cross section values given in the tables below apply to copper cables The links between the motor and the Penta drive must have the same lengths and must follow the same paths Use 3 phase cables where possible 93 418 SINUS PENTA EE SANTE RNO INSTA
12. cc ceeeceeccccceeeeeeecenee cece cece ee ceaeaeeeeeeeceaaaaeaeeeeeeesesecaeeeeeeesesceaeeaeeeeeeeeeteees 341 6 13 2 Installing ES851 RTC Board on the Inverter Slot B cccccccceeeeeeeeeeeeeeeeneeeeteeneeeeeenaes 342 8 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 13 2 1 DIP switch Configuration aieri AE NAE 342 6 14 ES847 VO Expansion Board Slot C essaies eiaa ENERE AEE SEARA 343 6 14 1 Signal Conditioning and I O Expansion Board sssssseeseseeneserreesrtresetrrssrtrnsserrnsrtnnstrnssnnt 343 6 14 2 identification Da essre AE EAE AAAA 344 6 14 3 Installing ES847 Board on the Inverter Slot C ssesseseeesssrrsseersssssrrssrrrrssrrrnssrrnnssrnsseennn 344 6 14 4 ES84 Board TerminalS titenenatvsendviiewid ek Anis E E sein laden ees 346 6 14 5 Configuration DIP2SWItCNOS escon aini E E EAE E EAA 348 6 14 6 Possible Settings for DIP switches SW1 and SW2 sssssesissssrrserrrrssrrrrssrrrnssrrnssrernsnns 349 6 14 7 Wiring Diagrams ieee te nr ne ie nee ieee reese eee ee nnee een EEA RE EEEn nE EEEa 351 6 14 7 1 Connection of Fast Differential Analog Inputs 0 2 0 ceceeeeteeeetetteeeeeetteeeeetnteeeerees 351 6 14 7 2 Connection of Fast Current Inputs cccecceeeeeeeeeeeeeeeeeeenaeceeeeeeeseceieeeeeeeeeeeteees 352 6 14 7 3 Connecting Slow Analog Inputs to Voltage Sources eeeeeeeeettttteeeetnieeeerees 352 6 14 7 4 Connecting Slow Analog
13. 6 19 2 Installing ES861 Board on the Inverter Slot C 1 Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components of the inverter and the board are sensitive to electrostatic discharges Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor 3 Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the cover Slot C where ES861 board will be installed is now accessible as shown in the figure below 4 Insert the ES861 board into Slot C Carefully align the contact pins with the two connectors in the slot CN7A and CN7B If the board is properly installed the four fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the four fixing screws as show in the figure below 385 418 SINUS PENTA INSTALLATION GUIDE SANTERNO Figure 194 Terminal strips inserted into SLOT C 386 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP ih T7 rd e Fixing Screw a frre err het G initia Hales Figure 195 Fitting the ES861 board inside the inverter 5 Configure the supply voltage
14. Connector Female SUB Female SUB D conn D conn pin 1 1 pin 2 gt 2 pin 3 gt 3 pin 4 gt 4 pin 5 gt 5 pin 6 6 pin 7 gt 7 pin 8 gt 8 pin 9 9 The following connections are required from control unit to supply 1 supply 1 control signals from control unit to supply 2 size S70 only supply 2 control signals from control unit to inverter arm U phase U control signals from control unit to inverter arm V phase V control signals from control unit to inverter arm W phase W control signals N 4 connections with unipolar cable pairs type AWG17 18 1mm for AC low voltage supply from supply 1 to control unit power supply 24 V control unit from supply 1 to driver boards of each power arm supply line can run from supply to one driver board e g arm U to arm V then to arm W 24 V supply for IGBT driver boards N 7 optical fibre connections 1mm standard single plastic material typical damping 0 22dB m with connectors type Agilent HFBR 4503 4513 HFBR 4503 4513 Simplex Latching SIMPLEX CRIMP RING HF BR 4525 C om 3 _ P000050 B Figure 32 Single optical fibre connector 73 418 SINUS PENTA Connections required from control unit to arm U driver board fault U signal from control unit to arm V driver board fault V signal from control unit to arm W driver board fault W signal from control unit to
15. Input inductor and output inductor required Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to S30 for 60s every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 171 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 5 1 4 2 Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power Model 660 690Vac wH a kw HP 3 4 4 4 3 4 5 5 7 5 10 15 15 25 30 40 40 60 75 75 100 125 150 180 270 300 340 430 355 480 375 510 400 550 500 680 500 680 560 770 630 860 800 1090 900 1230 0964 900 1000 1360 1130 1000 1100 1500 1700 2040 1150 1380 1880 SINUS 1800 1460 1990 1700 1750 2380 SINUS 2076 1750 2400 2050 2100 2860 500 600Vac 600 690Vac 705 845Vdc 845 970Vdc Inverter supply voltage Input inductor and output inductor required Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 172 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 5 2 Carrier Frequency Setting The continuous current Inom generated by the inverter in continuous operation type S1 at 40 C depends on carrier frequency The hig
16. P000287 B 124 418 Sensor power supply Figure 61 4 20 mA Sensor wiring SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 4 3 Motor Thermal Protection Input PTC Terminals 7 8 The inverter manages the signal sent from one or more thermistors up to 6 thermistors incorporated in the motor windings to obtain a hardware thermal protection of the motor The thermistor ratings must comply with IEC 34 11 2 BS4999 Pt 111 DIN44081 DIN44082 or to thermistors named Mark A in standard IEC60947 8 Resistor corresponding to Tnf temperature value 1000 Q typical rating Resistor at Tnf 5 C lt 550 Q Resistor at Tnf 5 C gt 1330 Q The typical resistor pattern in respect to temperature is shown in the figure below Logarithmic scale 50 20 SEEE O i 1 1 I i I 1 I I 1 I i 1 I L I i i i 1 i i I I 1 i I L i 1 L i 1 I I 1 i i i I 1 i i i 1 i i i i 1 1 1 20 o TNF 20 Ts TNF 5 TNF TNF 5 P000527 B TNF 15 Figure 62 Standard pattern of the thermistor resistor for the motor thermal protection Tnf temperature is the thermistor rated transient temperature to be adjusted based on the max allowable temperature of the motor windings The inverter sends a motor overheating alarm when it detects the thermistor r
17. PT100 RTD Thermoresistors inputs gt OV control board 27 29 31 33 D py 28 30 32 34 Figure 171 Connecting thermoresistors PT100 to analog channels XAIN8 11 T1 4 NOTE Firmware settings must be consistent with DIP switch settings Otherwise unpredictable results for real acquisition are produced NOTE A voltage current value exceeding the input range will be saturated at minimum or maximum value Inputs configured as voltage inputs have high input impedance and must be closed when active The disconnection of the conductor relating to an analog CAUTION input configured as a voltage input does not ensure that the channel reading is zero Proper zero reading occurs only if the input is connected to a low impedance signal source or is short circuited Do not series connect relay contacts and inputs to obtain zero reading gt gt 353 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 7 6 Connecting Isolated Digital Inputs All digital inputs are galvanically isolated from zero volt of the inverter control board To activate isolated digital inputs use either isolated supply delivered to terminals 44 and 49 or 24Vdc auxiliary supply Figure 172 shows the digital input control mode exploiting power inside the inverter and exploiting the output of a control device such as a PLC Internal supply 24 Vdc terminals 44 and 49 i
18. 3 3 12 1 Installation and Lay out of the Connections of a Modular Inverter S65 iW AN AL Te Sl al Te e CIRCUIT BREAKER LINE REACTOR a g l vy CI D TT ml ex TH fff EEE mf Ik i e e OUTPUT REACTOR AC SUPPLY INPUT OUTPUT CONTROL y TERMINALS P000011 B Figure 26 Installation example for Sinus Penta S65 in cabinet 63 418 SINUS PENTA EE SANTE RNO INSTALLATION GUIDE A CARRARO GROUP 3 3 13 Standard Mounting and Piercing Templates IP54 Stand Alone Models S05 S32 Sinus Penta Fixing templates mm IP54 standard mounting Size X Y D1 D2 Fastening screws S05 177 558 7 15 M6 S12 213 602 5 7 15 M6 S14 260 732 7 15 M6 S15 223 695 10 20 M8 S20 274 821 10 20 M8 S22 250 1050 10 20 M8 S30 296 987 10 20 M8 S32 300 1130 9 20 M8 3 A I Is Ta D gt L A X S 64418 Figure 27 Piercing template for IP54 inverter SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 Power Connections The inverters of the Sinus Penta series are designed both for DC and AC power supply The wiring diagrams below show the inverter connection to a low voltage 3 phase mains 12 pulse or 18 pulse connections are also possible f
19. cccceeccceceeeeeneeeeeeeneee ee eaeeeeeeaeeeeeeeeeseeeaeeeeeeaeeeeeenaeeeeneas 145 3 8 Auxiliary Power SUpply ccccccceceececenee eee eeeene erence ee seeaeeeseaeeeeeeeaaeeeeeeaeeeseeaeeeeeneeeeseeneeesseaes 146 4 START UP ecarri aaas Stasis aed Eka aA heads A Eaa AEA AAAI be ANA a aA GEA inv kibalea dea kaaa NES 147 4 1 IFD Motor x0 0 1c 0 en ri kuunar ACEN ANIRE EAEAN EANNA AREA ANNEE REANA SE KARENE ANTARANE 148 4 2 YTO Motor Control ssssssirsrierrrnsrsrririrnanuinnna nAn nnak Na ne ee ee ANNAA AAEN AENA NNA AEN ee EARNAN EENEN R RAAEN ANEAN AEEA 150 4 3 FOC Motor Control esrsiiirrrrrirsriiiirnnanennn innana eer irak AANE NAA KAENA NENANA AARNA EESE ANEELA ANEAN 152 4 4 SYN Motor O70 8 0 nen cer 155 5 TECHNICAL SPECIFICATIONS eee te i ini inne nie erie een ieee ee nieee ee tieeeeeniieeeeeneeeeread 156 5 1 Choosing the Product cece tne nine ee nner ener erties rete ee EE ANEAN EARE EAREN EANAN AAEE 158 5 1 1 LIGHT Applications Overload up to 120 60 120s or up to 144 3S nesses 161 5 1 1 1 Technical Sheet for 2T and 4T Voltage ClaSS S eee ceeeeeeeeneeeeeeeaeeeeeeeeeeeeeneeeeeaas 161 5 1 1 2 Technical Sheet for 5T and 6T Voltage Classes eccceeeeeeeeeeeeeeeeteeneeeeeeeneeeeeeaees 163 5 1 2 STANDARD Applications Overload up to 140 60 120s or up to 168 38s ee 164 5 1 2 1 Technical Sheet for 2T and 4T Voltage Classes ceccseceeeeeeeeeeeeeeeeeeneeeeeeeneereenaees
20. N Name Description 1 EXC Resolver excitation output direct signal 2 EXC Resolver excitation output inverted signal 3 SIN Sine signal input direct 4 SIN Sine signal input inverted 5 COS Cosine signal input direct 6 COS Cosine signal input inverted 7 PTC1 Terminal 1 of the Resolver PTC 8 PTC2 Terminal 2 of the Resolver PTC 9 OV Board logics power supply common 388 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 19 2 2 Incremental Encoder and Digital Lines Connectors M1 M2 M3 1 3 4 9 10 11 12 13 14 21 22 23 24 25 26 i a E E 5 7 8 15 1 16 17 18 19 20 27 28 29 30 31 s2 Figure 197 Input output signal terminal boards N Name Description 1 VEOUT Incremental encoder power supply output 2 OVE Isolated power supply common 3 OVE Isolated power supply common 4 OVM Isolated 5V power supply generated internally for control logics 5 5V_EXT Input for external power supply for incremental encoder 6 5VM_INT Isolated 5V power supply generated in
21. 00 t 1 1 1 1 1 2 2 1800 2076 O So oO e2 a o NIO 231 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Wire Cross Type of Value section Connection Q mm AWG or kcmils 08 06 6 4 5 2 Applications with DUTY CYCLE 20 Class 4T 120 250 120 250 Braking Resistor Braking Unit Resistors to be used Wire Cross section mm AWG or kcmils Type of Value Qt Recommended Power Degree of Popneeton 9 ty Value Q kW Protection 0598 IP23 120 250 0748 IP23 120 250 IP23 0 8 120 250 0 6 120 250 06 2 0 47 04 03 120 250 0831 0964 1130 1296 1800 2076 A One resistor B Two or multiple parallel connected resistors C Two series connected resistors D Four resistors parallel connection of two series of two resistors E Six resistors parallel connection of three series of two resistors F Eight resistors parallel connection of four series of two resistors V Two units each of them including a braking module connected to two or more parallel connected braking resistors ME Two units each of them including a braking module connected to six braking resistors parallel connection of three series of two resistors MF Two units each of them including a braking module connected to eight braking resistors parallel connection of four series of two resistors 0 47 0 4 120 25
22. 8 6 3 e m D D D ASIA IAS O O OD FSI 9 0131 o164 5 2x109 48000w Type of connection _ O O a 006 W W W W w W W W QO e 5 eee ia 5 5 onl on rm rm a a QIS Alao A Aa jA SSCL eje Sie 0004 coos 60o 6 a 6 0019 40 0021 40 45 0022 25 45 0024 25 3o916000w IP23 0032 20 22 16000w IP23 0042 12 220 0051 12 oo62 12 ooo 12 ie E a A One resistor B Two series connected resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 190 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 1 1 10 Applications with DUTY CYCLE 10 Class 6T BRAKING RESISTOR Min Applicable Tune Degree of Type of Value bias Resistor Q yP Protection Connection Q mm AWG 2500 1500W IP55 10 8 1800 2200W 55 A 180 108 0006 80 1509 2200w i55 a 150 108 80 1200 4000w P20 a 12 10 0018 80 820 4o00ow P20 a 82 108 gt gt gt 0076 109 16000W IP23 0131 0164 Type of connection 10Q 24000W IP23 6 6 6Q 24000Ww IP23 6Q 32000W A One resistor The cables of the braking resistors shall have insulation features and heat Is CAUTION resistance f
23. DC INDUCTOR Please contact Elettronica Santerno IM0141404 1 2mH 110Arms 140Apeak IM0141414 0 80mH 160Arms 205Apeak IM0141424 0 66mH 240Arms 310Apeak IM0141434 0 32mH 375Arms 490Apeak IM0141554 0 27mH 475Arms 625Apeak IM0141664 0 17mH 750Arms 980Apeak IM0141804 0 160mH 1170Arms 1530Apeak 1M0141904 0 120mH 1290Arms 1680Apeak 2 x IM0141704 0 232mH 830Arms 1080Apeak 2 x IM0141804 0 160mH 1170Arms 1530Apeak 3 x IM0141804 0 160mH 1170Arms 1530Apeak 3 x IM0141904 0 120mH 1290Arms 1680Apeak OUTPUT AC INDUCTOR IM0138000 IM0138030 0 60mH 27Arms 3 phase IM0138040 0 42mH 43Arms 3 phase IM0138045 0 28mH 65Arms 3 phase IM0138050 0 17mH 105Arms 3 phase IM0138100 0 11mH 165Arms 3 phase IM0138150 0 075mH 240Arms 3 phase IM0138200 0 070mH 360Arms 3 phase IM0138250 0 035mH 440Arms 3 phase IM0138300 0 025mH 700Arms 3 phase IM0127404 0 040mH 945Arms 3 phase IM0127444 0 030mMH 1260Arms 3 phase 6 x IM0141782 0 015mH 1250Arms single phase 9 x IM0141782 0 015mH 1250Arms single phase MAX OUTPUT FREQ Hz 1 5mH 9 5Arms 3 phase IM0138010 1 0mH 14Arms 3 phase IM0138020 0 8mH 18 5Arms 3 phase 120 120 120 pm 120 Oa 120 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP CAUTION For the inverter sizes S65 S70
24. SINUS PENTA Value Max absolute values l Min Typ Max Unit Maximum allowable common mode voltage amplitude causing no damage 20 25 V Maximum allowable differential voltage amplitude on channels A B R 3 5 3 5 V Maximum allowable differential voltage amplitude on channels C and D 10 10 V P CAUTION irreparable damage to the apparatus Exceeding the maximum differential input or common mode voltages will result in Dynamic characteristics of the input signals Value Maximum frequency of the signals acquired in analog mode channels C D or channels A B in three channel mode 1000Hz 60 000rpm 1 p rev 60 rpm 1 024 p rev Maximum frequency of signals acquired with digital counting on zero crossing channels A B 140kHz 1 024pls 8 200rpm Minimum duration of zero crossing pulse channel R 3 5 o Exceeding the input signal frequency limits will result in a wrong measurement of a CAUTION the encoder position and speed Depending on the control method selected for the inverter it may also cause the motor to run out of control 383 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 19 ES861 Resolver and Incremental Encoder Board Slot C The ES861 board acquires resolver signals and converts them into 12 bit digital signals that can be used as speed and or position feedback for the inverters of the Si
25. voltage reference and current reference sensors and measurement circuits ATs and VTs DC supply 10V 24V Low sensitivity digital inputs and outputs optoisolated commands relay outputs Low perturbation filtered AC supply High perturbation Power circuits in general inverter non filtered AC supply contactors inverter motor wires Measures to take when wiring the cabinet or the system Sensitive signals and perturbator signals must never exist within a cable Avoid that cables carrying sensitive signals and perturbator signals run parallel at short distance whenever possible paths of cables carrying sensitive signals and perturbator signals should be reduced to a minimum Move away as much as possible any cables carrying sensitive signals and perturbator signals The distance between segregated cables should be proportional to the cable length Whenever possible cable crossing should be perpendicular Wires connecting the motor or load mainly generate disturbance Disturbance is important in inverter power drive systems or the devices installed on the machine and could interfere with any equipment installed on the machine or with local communication circuits located near the inverter radiotelephones mobile phones Follow the instructions below to solve these problems Provide for a motor cable path as short as possible Shield the power cables to the motor ground shielding both to the inverter and to the motor Excellent resu
26. 0062 0069 ZZ0112175 Output only 0069 0076 0088 ZZ0112185 Output only 0131 C E 267 418 SINUS PENTA EE INSTALLATION GUIDE Z SANTERNO CARRARO GROUP oo 4 J B fase IE l 1 4 r eS ey a i ak L Er i TYPE T Figure 110 Mechanical features of a 3 phase inductor for Class 2T 4T in IP54 cabinet 268 418 INSTALLATION GUIDE 6 6 8 EZ D SANTERNO CARRARO GROUP SINUS PENTA Output Single Phase Inductors for Modular Inverters S75 S80 S90 6 6 8 1 AC single phase Inductors Class 4T 5T 6T
27. 1 kat ie ide Ir l ENA i My l Pagel Yi Ss Y i 4 4 SS It SS I AM E e PM i MI aL aN SM a ea A j be o by hd o f fd ow g Eo palp We b fe BY o bel bee BT Nk ee S Nie In ee T I l FA D e Dee cy cy FEG Sey ee Se FE SA ee SA aha eS eee eee eee eee a a et ee al Power Supply Output IGBT Modules Figure 47 Connection bars for S84 S90 When a DC inductor is required for Sinus Penta S90 this must be specified CAUTION when ordering the equipment CAUTION When a DC inductor is to be installed special purpose bars are required CAUTION Please contact Elettronica Santerno if DC supply is to be applied to Sinus Penta S64 to S84 the precharge circuit of DC bus capacitors is not present CAUTION The mounting layout in the figures above may vary based on the accessories being used input and output inductors sinusoidal filters harmonic filters gt p p gt 92 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 9 Auxiliary Power Supply Terminals The auxiliary power supply terminals are provided in the Penta models requiring auxiliary power supply links to be used to power air cooling systems or to power internal circuits Inverter Terminal Description Ratings 63 Raux on pdms 100mA for 47 nputs for auxiliary 3 phase power class inverters Sears o supply 660 690Vac 0 5A for 6T class inverters S65 S64 70 S74 S75 61 62 Inputs for fan power supply 230Vac 2A S80 S84 S90
28. 327 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 12 ES851 Datalogger Board Slot B ES851 DataLogger is an optional board allowing acquiring the operating variables of a plant and interfacing to a supervisor computer even a remote computer through different connecting modes for data logging and monitoring of the devices connected to the plant The main features of the DataLogger are the following 8 Mb Data Flash allowing setting how many variables and which variables are acquired as well as their acquisition time for optimum performance of the available memory RS485 and RS232 interface with Modbus RTU protocol Ethernet interface with TCP IP protocol Interface for the connection via GSM modem and analog modem MS functionality for events monitored by the DataLogger available only when a GSM modem is used Board 0061 MAC address 0050C244A03D natis Figure 157 ES851 DataLogger Board Each DataLogger is capable of monitoring up to 15 devices through RS485 or RS232 network with Modbus protocol ES851 is the master and the connected devices are the slaves A remote computer can be connected to the plant via RS485 or RS232 serial links via modem or via Ethernet The RemoteDrive software allows performing any operation both on the plant devices and on ES851 scanning the devices connected to the DataLogger and activating data acquisition except for the devices excluded from logging
29. 54 Fittings for through panel assembly for Sinus Penta S14 ceeeeeeeeeeeeeeeneeeeeeaeeeeeeneeeenaas 55 Piercing template for through panel assembly for Sinus Penta S14 0 cc eeeeeeeeeeeeeeetteeeeeenaes 55 Figure 19 Through panel assembly and piercing template for Sinus Penta S15 S20 and S30 56 Figure 20 Fittings for through panel assembly for Sinus Penta S22 and S32 ec eee te eee eeeee tees 57 Figure 21 Piercing template for through panel assembly for Sinus Penta S22 and 32 00 eee 58 Figure 22 Mechanical parts for the through panel assembly for Sinus Penta S41 S42 S51 and S52 59 Figure 23 Piercing templates for the through panel assembly for Sinus Penta 41 S42 S51 and S52 60 Figure 24 Piercing templates for modular units 0 0 ee eee eeeeee eee eee eter tena ee ee teeeae ee eeeeaeeteeeeaeeeteeeaeeeseeaeeeeenaees 62 Figure 25 Piercing templates for control unit stand alone model cece eee eset sete eerste eae eeeaeenaes 62 Figure 26 Installation example for Sinus Penta S65 in Cabinet ccceceesceceseeeeeeeeeeeeeeeeeeeseeeeeeeeeesaeeneaes 63 Figure 27 Piercing template for IP54 inverter eeceeeeeeeeee eee eeeeneeeeeeaeeeeeeaaeeeeeaeeeeseeaeeeesenaeeeeeenieeesenaees 64 Figure 282 Wirmo diag A ecenin iin o E EEE EEEE EEE EE EEEE ECEE RE 67 10418 INSTALLATION GUIDE EE SANTERNO Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Fi
30. A A A AL PICI mep o Khi Ck Oe Cec IE itas tral ta L LLJ CJs CaCa sM Ma PLIL PeLiLie LILY CI Coc ale whe ue EN ma 3 mca op rt i ee r 5 wC p Stal riik 42 s Bs Fae CI Hy x Wes e Wiel BiSS En dat Encoder Power Supply Configuration Figure 207 Jumpers and trimmer for power supply configuration 403 418 SINUS PENTA Ee D SANTERNO CARRARO GROUP INSTALLATION GUIDE BiSS EnDat encoder supply VE OUT EB No VE OUT EB 24V 12V 5V J6 X OFF ON X J5 2 3 1 2 1 2 X J3 ON ON ON OFF In 24V mode the output voltage is fixed and cannot be adjusted In 5 and 12V mode the output voltage can be fine tuned in 5V mode the no load voltage may range from 4 5 to 7V by adjusting each individual trimmer accordingly in 12V mode the no load voltage may range from 10 5 to 17V Turn the trimmer clockwise to increase output voltage This allows meeting the Biss EnDat encoder requirements by taking account of voltage drops in cables and connector contacts Encoder EnDat Heidenhain power supply typically ranges from 3 6 14 V 3 6 5 25 V 545 V depending on the type of encoder being used The latest standard EnDat 2 2 covers 3 6 14 V Encoder BiSS 7 30 V 10 30 V 5 10 V Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable
31. EFG pA hei 34 567 8 9 10111213 14151617 18 19 20 212223 2425 2627 28 EEA LEE AAAA Lod do ams lee a amp y Figure 158 Position of the slot for the installation of ES851 DataLogger board 329 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 Fit ES851 board and make sure that all contacts enter the relevant housing in the signal connector Fasten the board to the fixing spacers using the screws supplied Figure 159 ES851 DataLogger fitted into slot B 4 Connect the communications cables to the relevant ports based on the type of communications to be established Set DIP switches accordingly see sections below 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 330 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 12 3 Connectivity Remove voltage from the inverter before wiring ES851 DataLogger board Take any safety measure required before touching the connectors and handling the CAUTION DataLogger board ES851 is provided with the following serial communications ports Port Description Terminal Board Link COM1 RS232 Modem PC connection ES851 CN3 DB9 Male COM1 RS485 Slave supervisor connection ES851 CN11 DB9 Male COM2 RS485 Master Supervisor connection Ethernet connection ES851 CN8 ES851 CN2
32. Figure 154 Figure 155 Figure 156 Figure 157 Figure 158 Figure 159 Figure 160 Figure 161 Figure 162 Figure 163 Figure 164 Figure 165 Figure 166 Figure 167 Figure 168 Figure 169 Figure 170 Figure 171 Figure 172 Figure 173 Figure 174 Figure 175 Figure 176 Figure 177 Figure 178 Figure 179 Figure 180 Figure 181 Figure 182 Figure 183 Figure 184 Figure 185 Figure 186 Figure 187 Figure 188 Figure 189 Figure 190 Figure 191 Figure 192 Figure 193 Figure 194 Figure 195 Figure 196 Figure 197 Figure 198 Figure 199 Figure 200 Figure 201 Figure 202 Figure 203 Figure 204 Figure 205 Figure 206 Figure 207 Figure 208 SINUS PENTA CARRARO GROUP Position of indicator LEDs on the board adaa aa 316 Position of the slot for ES919 DOaMd ccccccceceeeceeeeccceeceeeeeceeeenaeeeeeeeeeseaeeaeeeeeeeeeseneiaeeeeeete 320 ES919 Board for Metasys IN 2 E N E A pelea nner 321 ES919 Board for BACnet Ethernnet cccccccececeeeeeeeneeeceeeee see eaeeeeeeseceneaeeaeceeeeeeeseeeiaeeesentens 323 BACnet LEDS ves iictect eseteaevncecctebletaaiaeacesseeddistesddeacevayatliaacapbachesie dave E aaea a aa 324 BACnet IP Configuration iiiescivicceetsenceneet leas sshvedeniiedediepiecnniebdece shi clenivn ee dievin envied 325 E5919 Board Tor BACMCURS4 65 aserra an EEEE AAE ANERER A REAA 326 BACnet MSTP Configuration sisri nana ia E EEA AAE EAE ERRANA A 327 ES851 DataLog
33. Haste E A AEE AN ET EN xen scars cas E E AE E E EE stant sa A E 53 3 3 11 1 Sinus Penta S05 ccccccccceeceeecee cee ee cece cece ee acca eeeeeecegeaeeceeeeeeegsegeaeaeeeeeeeeneeeieeeeeeeeesenteees 53 3 3 11 2 SINUS Penta S12 ece cece cece cece cee ee cette ee ee ae ttnn ee eee ge eee ceeeeee eg sgeaeaeeeeeeeeeeesieeeeeeeeeseneeeea 54 3 3 11 3 Sinus Penta S14 cece cece cece eecee cece eee ee eeee aan eeeeeeeeseccaeeeeeeeeeesececeaeeeeeeeeesecieaeeeeeeereeteeed 55 3 3 11 4 Sinus Penta 815 820 830 eee cece e ee eeceeeeeeaeeeeeeaeeeeeeeeeeeeaaeeeeeenaeeeeeenaeeeeeeas 56 3 3 11 5 Sinus Penta S22 S32 20 cccccecececcce cee ee cece cece cece ee seceaaaeeeeeesesgeecaeeeeeeeeeeeceuceeeeeeeeeeeeed 57 3 3 11 6 Sinus Penta S41 S42 S51 S52 eee eters ee ene ee ee eaeeeeeeaeeeeeaeeeeeeenaeeeeeeaes 59 3 3 12 Standard Mounting and Piercing Templates IP00 Modular Models S64 S90 00 61 3 3 12 1 Installation and Lay out of the Connections of a Modular Inverter S65 ee 63 3 3 13 Standard Mounting and Piercing Templates IP54 Stand Alone Models SO05 S32 64 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 P wer Connections ease tes ccs staceusaan dentcnaasieanasedtencenieauualandeedabaavaite waa deans vaduaauabananedabeneede aa 65 3 4 1 Wiring Diagram for inverters SO5 S60 cece ener ec ain NRN Eni RR ANNA NENANA ENNEA KAANE 67 3 4 2 Wiring Diagra
34. Hos o Jo B B 3 rt ges D z eae oj jo i ec z3 HO a I I g gt I 1 i i aa I I Tas Z mo 2D 4 a amp gt S 3 3 soit ae oo gt oj jo Bl 8 a o I Z Wy H me wa Zan of jo ales o jo oy a Q y o YO la a o jo ga 7 o jo 2 5 an oj le Figure 92 External power connections for modular inverters S65 S70 provided with braking unit BU1440 NOTE Power supply unit n 2 power supply 2 is available for size S70 226 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP N ST SS DULE Figure 93 External power connections for modular inverters S75 S80 provided with braking unit BU1440 NOTE Power supply unit n 3 is available for size S80 227 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Signal connections AS CAUTION Because the braking arm is controlled directly by the control device the following wiring is required Make sure that the control device is properly set up when using the braking arm When ordering the inverter always state the inverter configuration you want to obtain connect 24V supply of gate unit ES841 of the braking unit through a pair of unipolar wires AWG17 18 1mm connect braking IGBT to the fault IGBT signal through 2 optical fibres diameter 1mm made of plastic typical attenuation coefficient 0 22dB m provided with Agilent HFBR 4503 4513 connectors The wirin
35. Min Type Max Unit Input impedance 10 kQ Offset cumulative error and gain in respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of voltage LSB 5 22 mV LSB Common mode maximum voltage over differential inputs 15 15 V Permanent overload over inputs with no damage 30 30 V Input filter cut off frequency 2nd order Butterworth filter 5 1 kHz Sampling time depending on the software being used 0 2 1 2 ms Value Fast Sampling Analog Inputs for Current Measure Min Type Max Unit Input impedance 200 Q Offset cumulative error and gain in respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of current LSB 13 LA LSB Equivalent resolution in 0 20mA acquisition mode 10 5 bit Permanent overload over inputs with no damage 5 5 V Input filter cut off frequency 2nd order Butterworth filter 5 1 kHz Sampling time depending on the software being used 0 2 1 2 ms 358 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP SINUS PENTA Slow Sampling Analog Inputs Configured in 0 10V mode Value Min Type Max Unit Input impedance 40 kQ Offset cumulative error and gain in respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of voltage
36. Only encoders described above can be acquired directly by the terminal board of the Sinus Penta encoder signals shall have a maximum frequency of 155kHz corresponding to 1024 pulse rev at 9000 rpm Input XMDI8 can also acquire a square wave frequency signal ranging from 10kHZ to 100kHz which is converted into an analog value to be used as a reference Frequency values corresponding to the min and max reference can be set up as parameters Do not exceed the allowable duty cycle ratings for the frequency inputs Signals are sent from a 24V Push pull output with a reference common to terminal CMD 50 as shown in Figure 174 Figure 174 Signal sent from a 24V Push pull frequency output 355 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 7 8 Connection to Isolated Digital Outputs Multifunction outputs XMDO1 8 terminals 51 62 are all provided with a common terminal CMDO1 8 which is isolated from the other outputs They can be used to control both PNP and NPN loads based on the wiring diagrams shown in Figure 175 and Figure 176 Electrical conductivity similar to a closed contact is to be found between terminal MDO2 and CMDO2 when the output is active i e when the I symbol is displayed next to the output Loads connected as PNP or as NPN are activated Outputs can be powered by the inverter isolated power supply or by an external source 24 or 48V see dashed lines in the figure below O
37. ccceceeeeeeeeeeeeeeeeeeetteeeeeeaees 405 13 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Figure 209 Disturbance sources in a power drive system equipped with an inverter cceeeeeeees 412 Figure 210 Example of correct wiring of an inverter inside a Cabinet ceeceeeeeeeeeeeeeeeeeeeeneeeeeeneeeeeeas 415 Figure 211 Wiring the toroid filter for the inverters of the Sinus Penta series ceceeeeeteeeeeetteeeeeenaes 416 14 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 1 GENERAL DESCRIPTION Inverters are electronic devices capable of powering an AC electric motor and of imposing speed and torque values The inverters of the PENTA series manufactured by Elettronica Santerno SpA allow adjusting speed and torque values of three phase asynchronous and synchronous motors and brushless permanent magnet AC motors by way of several control modes Control modes may be user defined and allow obtaining the best performance in terms of fine tuning and energy saving for any industrial application The PENTA inverters provided with the standard firmware feature the control modes below IFD control mode voltage frequency scalar control for asynchronous motors VTC control mode sensorless vector control for asynchronous motors FOC control mode vector control with encoder feedback for asynchronous motors The following applications are also available by re program
38. see the Programming Instructions of ES851 DataLogger for more details The connection modes and specifications are detailed in the following sections 328 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 12 1 Identification Data Description Part Number ES851 FULL DATALOGGER ZZ0101820 6 12 2 Installing ES851 Board on the Inverter Slot B Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the power SATION terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface NOTE connector cable plates etc are black round head cross head screws gt gt gt When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover allowing gaining access to the inverter control terminals The fixing spacers and the signal connector are located on the right i P000309 B Fixing spacers pt ETA ais ee ETETE mimi 29 30 31 Oe aos Ne es rrr be i m g sl
39. 0037 700 5 40 S12 FWP 70B 500 oozy 20412 2080 roa 6 22 0 35 5 58 40 50 70 500 00 700 70 FWP 80B_ 80 51 Fo eao o 0049 FWP 100B 1 0060 s20 9067 FWP 125A FWP 150A 0086 2041220200 12000 20 412 20 250 20100 0113 0129 0150 2041220315 315 37000 0162 _ 0180 S30 FWP 250A 21300 FWP 350A 47800 FWP 450A 68500 FWP 500A 85000 FWP 600A 600 125000 FWP 800A FWP 1000A 1000 108000 FWP 1200A 1200 198000 0180 gaz 0202 2062232500 500 64500 0260 2062232630 630 129000 0313 2062232700 700 177000 S51 20 622 32 1000 1000 542000 S90 0524 20 632 32 1250 1250 924000 95 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 10 3 UL approved Surge Protective Devices SPDs 2T Voltage Class UL approved Surge Protective Devices SPDs which are recommended for Sinus Penta 2T models are listed in the table below Other devices or systems produced by different manufacturers may be used provided that they e are evaluated based on the requirements in Standard UL 1449 e are evaluated also to withstand the available short circuit current when tested in accordance with UL 1449 e are of the type specifically approved also with reference to the Canadian Standard e have Max Voltage Protective Rating of 1kV non MOV type Rated UL approved SPDs Manufactu
40. 100 231 230 160 220 218 continued 117 164 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP continued SINUS 0180 80 SINUS 0202 90 SINUS 0217 110 SINUS 0260 132 ss anus 0313 150 200 SINUS 0367 160 220 2 1020 50 SINUS 0457 220 300 661 400 680 880 1056 SINUS 0524 260 350 780 450 770 960 1152 SINUS 0598 500 860 900 1100 1320 65 SINUS 0748 560 970 960 1000 1300 1560 SINUS 0831 630 1090 1067 1200 1440 1728 SINUS 0964 128711000 1317 1480 1780 2136 S75 ISINUS 1130 1630 1170 1570 1700 2040 2448 SINUS 1296 200011460 2050 2100 2520 3024 SINUS 1800 1400 2400 1750 2400 2400 SINUS 2076 1750 290012100 2900 2900 Inverter supply 200 240Vac 380 500Vac voltage 280 360Vdc 530 705Vdc Input inductor and output inductor required Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to S30 for 60s every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 165 418 SINUS PENTA SANTERNO CARRARO GROUP 5 1 2 2 Technical Sheet for 5T and 6T Voltage Classes Sinus Penta Model Applicable Motor Power INSTALLATION GUIDE 100 125 150 110 180 132 2
41. 139 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 6 5 Using the Display Keypad for Parameter Transfer The display keypad can be used for parameter transfer between two inverters Do the following to transfer parameters from an inverter to the display keypad connect the display keypad to inverter 2 and download parameters from the display keypad to the inverter Follow the instructions given in section 3 6 4 to fit remove the display keypad from the inverter More details are given in the Sinus Penta s Programming Guide Never connect and disconnect the keypad when the inverter is on Temporary CAUTION overload may lock the inverter due to alarm trip Only use wires supplied by Elettronica Santerno for the keypad wiring Wires with a different contactor arrangement will cause irreparable damages to the CAUTION inverter and the display keypad A remoting wire with different specifications may cause disturbance and affect communications between the inverter and the display keypad gt gt 140 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP 5 Serial Communications 3 7 3 7 1 General Features The inverters of the Sinus Penta series may be connected to peripheral devices through a serial link this enables both reading and writing of all parameters normally accessed through the display keypad Two wire RS485 is used which ensures a better immunity to disturbance even on l
42. 2 12 5 16 5 SINUS 0015 A 23 SINUS 0016 4 27 SINUS 0020 5 30 SINUS 0016 15 27 SINUS 0017 15 30 SINUS 0020 20 30 SINUS 0023 7 38 SINUS 0025 25 41 SINUS 0030 30 41 SINUS 0033 51 SINUS 0034 35 57 SINUS 0036 40 60 SINUS 0037 65 sts Hs o 15 20 5o 25 35 46 30 40 72 SINUS 0049 18 5 25 61 30 40 55 37 50 80 SINUS 0060 30 71 37 50 67 45 60 88 SINUS 0067 35 80 45 60 80 50 70 103 SINUS 0074 40 96 50 70 87 55 75 120 SINUS 0086 45 103 55 75 65 90 135 SINUS 0113 60 135 75 100 133 75 100 180 SINUS 0129 70 150 80 110 144 90 125 195 SINUS 0150 75 170 90 125 159 110 150 215 SINUS 0162 90 195 110 150 191 132 180 240 continued 167 418 SINUS PENTA continued Ee D SANTERNO CARRARO GROUP INSTALLATION GUIDE SINUS 0180 75 100 231 160 220 218 300 340 408 SINUS 0202 80 110 250 200 270 273 345 420 504 SINUS 0217 110 150 332 220 300 300 375 460 552 SINUS 0260 110 150 332 280 380 393 425 560 672 SINUS 0313 132 180 390 300 400 413 480 600 720 SINUS 0367 150 200 458 355 485 471 550 680 792 SINUS 0402 160 220 475 400 550 544 680 850 1020 SINUS 0457 200 270 593 400 550 576 450 610 612 7
43. 4 FAA eral m U a Lsd Q GLT IRCUIT BREAKEI ROUNT ale ek ROUNI eae ae AM A l mli MOTOR p A speed l SPEED sl REFERENCE SOURCE 1 EFERENCE 2 10kohm q I0 INPUT yee R SPEED L HRS 10V REFERENCE SPEED Alt DIFFERENTIAL t 20mA REFERENCE ANALOG INPUT SOURCE 2 AINI PID REFERENCE i 20mA MOTOR 4 CURRENT anz ercr 7 DIFFERENTIAL wi ANAL PID FEEDBACK AIN2 PT 20mA ROUNI PT L I ey tL VMI 24 I s a wa 4 ADO1 FOUT 4 SPEED ROUND L AL A ome 350 RPM TPUT J ff i r LES P START TART MI ENABLE M El _ ENABLE 4 LECTOR J l e RESET I DIGITAL vid l eee RESET P B J 4 5 TPUT a MULTISPEED 04 wis Al anes 1 7 f z ES ee MULTISPEED 14 vK aes SOURCE SELECTION MDIE ECHA FINA 4 18 c gt i INVERTER 4 MDI7 ECHI l 54 NO ALARM ILOCAL REMOTE P B L aE RELA Loo Sd MDO3 Ni t cw ccws MOUGN DIGITAL pa TPUT j a t p reo IV 200mA ISOLATED POWER SUPPL DOA Doe DUN OK tl L te 541 MOAN FACTORY DEFAULTS PRECHARGE CIRCUIT SEE BELOW Figure 28 Wiring diagram 67 418 SINUS PENTA gt eP PEPE PEEP 68418 CAUTION NOTE NOTE CAUTION l NOTE CAUTION e CAUTION e CAUTION CAUTION INSTALLATION GUIDE 5 SANTERNO CARRARO GROUP In case of fuse line protection always install the fuse failure detection device that disa
44. Do not start or stop the inverter using a contactor installed over the inverter power supply line The inverter power supply must always be protected by fast fuses or by a thermal magnetic circuit breaker Do not apply single phase voltage Always mount antidisturbance filters on the contactor coils and the solenoid valve coils At power on if the inverter commands ENABLE terminal 15 and START terminal 14 are active the motor will immediately start when the main reference is other than zero This may be very dangerous To prevent the motor from accidentally starting refer to the Programming Guide to set configuration parameters accordingly In that case the motor will start only after opening and closing the command contact on terminal 15 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE Zz SANTERNO 3 4 1 Wiring Diagram for inverters SO5 S60 DC RAKIN BRAKII REACTOI RESISTOI NIT PTIOI PTIOI PTIOI EA f f Io I e AC LINE S N i 4 EMC OUTPUT REACTOI es E TRUT PTIOI 7 L A Wa OPTION A tea 4 i Td A i AYT Tyo gt 7 Bowel TRR El ae PPL FILTEI gt zi
45. INSTALLATION GUIDE EE Zz SANTERNO CARRARO GROUP After configuring your computer as described above in the DIP switches of the communications board set a binary number different from 0 different from 255 and different from the number set in the low portion of the IP address of the computer For example number 2 can be set by lowering logic 1 only switch 7 as shown in the figure below 0 P 000522 0 MSB LSB Figure 144 Setting the DIP switches to set the IP address 192 168 0 2 If the computer is connected to the inverter through a Cross Over Cable a local network is created which is composed of two participant nodes the computer and the inverter with 192 168 0 1 and 192 168 0 2 as IP addresses respectively When the inverter is powered on the LINK LED see below in the interface board should turn on The following command ping 192 168 0 2 launched by a command line window of the computer performs the correct connection to the board Connection with a computer through a LAN without any DHCP server The network administrator will assign a static IP address for each inverter to be connected to the LAN Suppose that the IP address assigned from the administrator to an inverter is 10 0 254 177 and proceed as follows Set all the DIP switches in the Ethernet interface board to 0 up position Connect the board to the LAN using a Straight Through cable and power on the inverter Make sure that the green light of
46. Internal Connections for Modular Inverters S84 and S90 Please refer to the Assembly Instructions for Modular Inverters 84 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 3 4 3 Power Terminals for S05 S52 DESCRIPTION Inputs for three phase supply the phase sequence is not important Three phase motor outputs Link to the DC voltage positive pole It can be used for DC voltage supply DC inductors the external braking resistor and the external braking unit for the drive models which are NOT provided with terminal 50 dedicated to the external braking resistor the external braking unit When fitted link to the positive pole of the continuous AC rectified voltage It can be used for the inductor if no DC inductor is used terminal 47 D must be short circuited to terminal 47 using a cable bar having the same cross section as the cables used for power supply factory setting When available it can be used to connect the IGBT brake for braking resistors Link to the negative pole of the DC voltage It can be used for DC voltage power supply the external braking unit When available it can be used to connect the positive pole of the DC voltage to be used for the external braking resistor only S05 4T S15 S20 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W S05 2T Terminal board 41 R 42 S 43 T 44 U 45 V 46
47. Planning and Installation Manual before contacting the After sales service gt gt gt 304 418 INSTALLATION GUIDE EE Z SANTERNO SINUS PENTA CARRARO GROUP 6 10 6 CANopen Fieldbus Board CANopen and CiA are registered trademarks of CAN in Automation e V The CANopen communications board allows interfacing a Sinus PENTA drive with an external control unit using communications interface operating with a CAN protocol of the CANopen type complying with the CIA DS 301 V3 0 specifications The baud rate and the Device Address can be set through the on board rotary switches Eight baud rate levels can be set up to 1Mbit s Refer to the Sinus Penta s Programming Guide for more details on the inverter control modes through the CANopen fieldbus board The main features of the interface board are the following Unscheduled data exchange support Synch amp Freeze operating mode Possibility of setting Slave Watch dog timer Eight baud rate levels from 10kbits s to 1Mbit s Possibility of setting different Device Addresses up to max 99 nodes Optically isolated CAN interface CANopen conformity CIA DS 301 V3 0 P000514 B Aadccacandd vts 5 i Board status Issie TM be indicator LED ee ee Fixing holes a A PPPPRPry Y ben x 2 oe ca a a t Ie Usi a acs connector c C i Wi i iF fr ai Sem hes p SR Das tha ha Theses AABAA Configuration Fieldbus status rotary switch indica
48. SINUS PENTA D 3 3 9 Size Weight Dissipated Power Noise Level 3 3 9 1 IP20 and IP00 STAND ALONE Models S05 S60 Class 2T Sinus Penta MODEL 0007 0008 17 340 N o 0037 0040 0049 o 0060 0067 0074 279 610 0086 0113 0129 k 0150 0162 0180 0202 k 0217 0260 0313 0367 578 0402 k 0457 2 oO oO N gt 36 418 Ee SANTERNO CARRARO GROUP Power dissipated INSTALLATION GUIDE NOTE Degree of protection IP20 up to Size S30 IPOO for greater Sizes P000042 B SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 9 2 IP20 and IP00 STAND ALONE Models S05 S60 Class 4T Power Sinus Penta Dissipated MODEL at inom P000042 8 AN NOTE Degree of protection IP20 up to Size S30 IPOO for greater Sizes 37 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 3 3 9 3 IP20 and IP00 STAND ALONE Models S12 S52 Class 5T 6T Power Sinus Penta dissipated T MODEL at inom kg E fee 50 4 J CHAES I w Dh o ERA l R 80 1400 80 1700 1000 NOTE Degree of protection IP20 up to Size S32 IP00 for greater Sizes 38 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3
49. Sinus Penta parameters C001 and C002 based on the kHz Model output current 0 85 0 70 Inom Inom 10 10 10 10 10 10 10 10 20 2T 4T 10 10 10 10 5 10 30 2T 4T S41 2T 4T 0313 S51 2T 4T 0367 0402 0457 S60 2T 4T 0524 0598 S65 4T 0748 0831 75 4T 90 4T 10 10 10 10 o oO 5 5 5 5 5 5 5 5 5 4 4 4 5 4 8 3 6 4 5 4 5 4 5 2 3 5 5 3 5 2 3 5 5 4 4 4 4 4 4 4 4 4 4 4 4 2 4 2 4 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 mann 174 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 5 2 2 IP20 and IP00 Models Class 5T 6T Maximum Recommended Carrier Frequency kHz Carrier Sinus Penta Model parameters C001 and C002 based on the kHz output current 0 85 0 70 Inom Inom 5 5 12 5T S14 6T S14 5T 6T S22 5T 6T 32 5T 6T S42 5T 6T 52 5T 6T S65 5T 6T 70 5T 6T 0964 S75 5T 6T 1130 S80 5T 6T__ 1296 1800 S90 5T 6T 2072 aeee reer ere ANDAA A DAA ANNANN NI DANADANA DANON NNA ANDANA DANAA DADA TG A NODN NADINA Saanaa aana naas a a S D Sf Si a E Soeee 175 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 5 2 3 IP54 Models Class 2T 4T Maximum Recommended Carrier Frequency kHz Carrier Sinus Penta parameters C001 and C002 based on the Model output current 16 0
50. Type of Recomm Connection Power Degree of ended ikw Protection Value Q Wire Cross section mm AWG or kcmils Type of connection A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors The cables of the braking resistors shall have insulation features and heat A N CAUTION resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 219 418 INSTALLATION GUIDE CARRARO GROUP SINUS PENTA Z SANTERNO 6 3 6 Braking Resistors for BU600 5T 6T The wire cross sections given in the table relate to one wire per braking NOTE resistor Based on the functioning cycle the surface of the braking resistor may DANGER reach 200 C The power dissipated by the braking resistors may be the same as the CAUTION rated power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm value lower CAUTION than the value given in the tables 6 3 6 1 Applications with DUTY CYCLE 10 Class 5T Braking Unit Wire Cross Type of section 2 Recommended Power Degree of onnestani oa i Value Q kW Protection PP gt P gt gt gt gt 6 3 6 2 Applicatio
51. Type of fieldbus Master Slave communications max 126 stations in multidrop connection Fieldbus connector female 9 pin DSUB connector Wire copper twisted pair EIA RS485 Max length of the bus 200m 1 5Mbits s can be longer if repeaters are used Isolation the bus is galvanically isolated from the electronic devices via a DC DC converter The bus signals link A and link B are isolated via optocouplers PROFIBUS DP communications ASIC chip Siemens SPC3 Hardware configurability bus terminator switch and rotary switch assigning the address to the node Status indicators indicator Led for board status and indicator Led for fieldbus status TTL rte a a nn a a tl zine Fixing holes ac arr Board status iets indicator led Ii Fieldbus status asax i indicator leds Rn 5 RN2 ANswRcoe ay 99 Di TGR de H eane g o u u gt Fieldbus Line termination Fieldbus address connector dip switch Rotary switch P000308 B Figure 134 PROFIBUS DP fieldbus communications board 297 418 SINUS PENTA 6 10 3 1 D Profibus Fieldbus Connector Female 9 pin D sub connector A INSTALLATION GUIDE SANTERNO CARRARO GROUP Pin location N Name Description Shield Connector frame connected to PE 1 N C 2 N C 3 B Line Positive RxD TxD according to RS 485 specifications 4 RTS Request To Send active high level when sending 5 GND Bus ground isolated
52. aan Sc Ql D S Re J ASS S GS o1 _ P o _ P oa o1 _ AK o N y y r p aya al ayaa oa lO OO _ AJA 200 4000W IP20 200Q 4000W IP20 150Q 8000W IP23 ope Ke A JAK eS JE fe a aS S s 109 12000W IP20 109 12000W IP20 109 12000W IP20 AJS a J J J 5 2100 12000W 1P20_ P 2 100 12000w 1P20_ Type of connection 5 5 5 5 5 4 4 4 2 2 2 2 1 1 1 1 7 7 O AJS o gt a Kop WS Nas 50 5 o 50 n 5 a ae 40 a 40 40 500 20 25 20 25 4000w IP20 20 2 2 2 Eis a 10 to 10 75 75 6 6 O AJS O O O P a i ii 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 5 5 5 5 O p O a A One resistor B Two or multiple parallel connected resistors C Two series connected resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 186 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 1 1 6 Applications with DUTY CYCLE 50 Class 4T BRAKING RESISTORS Wire cross Min Applicable Degree of Type of Value section Resistor Q Type Protection Connection 9 50 509 4000W IP23 A 50 509 4000W IP23 50 509 4000W IP23 40 509 8000W IP23 40 509 8000W IP23 20 209 12000W IP
53. according to RS485 standard Positive polarity in respect to pins 2 4 for one MARK 2 4 B Line TX RX B Differential input output B bidirectional according to RS485 standard Negative polarity in respect to pins 1 3 for one MARK 5 GND OV Control board zero volt 6 N C Not connected 7 8 GND GND Control board zero volt 9 5V 5 V max 100mA for the power supply of the external optional RS485 RS232 converter 336 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 6 12 3 4 COM2 Configuration and Wiring DB9 female connector COM2 on ES851 is preset as RS485 Modbus Master The DIP switch SW2 allows RS485 driver power supply to be set as internal via ES851 or as external and allows the line termination to be activated deactivated SW2 default Function 1 ON Both ON to activate the internal power supply of the driver 2 ON Both OFF to deliver external power supply 3 ON Both ON to enable line termination 4 ON Both OFF to disable the line terminator P000688 0 DB9 connector pins DB9 Connector Name Description Pin N Shield Frame of the connector connected to the PE 1 N C 2 N C 3 A Line RxD TxD positive according to RS485 specifications 4 PB_RTS Request To Send high active when sending OV zero volt of the bus isolated in respect to OV of the 5 GND control board 6 5V Bus
54. santerno com sales santerno com INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP REVISION INDEX The following subjects covered in this User Manual Installation Instructions R 06 2 have been added changed or suppressed in respect to revision R 06 The User Manuals mentioned in this manual have been added below The following sections Nameplate Transport and Handling Unpacking Scheduled Maintenance have been added Warnings concerning Motor and bearings insulation protection Sensors integrated in the motor Critical torsional speeds Transient torque analysis have been added Notes concerning Installation clearance Touch current in the ground conductor Decisive voltage class according to IEC 61800 5 1 for terminal boards have been added A section covering additional safety standards for permanent magnets motors has been added In the Modular IP00 STAND ALONE Models S64 S90 section Partial dimensions Partial weights and Partial power dissipation have been removed only Overall dimensions Overall weights and Overall power dissipation are now mentioned The noise levels db A for stand alone models and modular models have been added No noise levels have been added for the Box and Cabinet models The phrase The precharge circuit of DC bus capacitors is not present has been better explained and replaced with The precharge circuit of DC bus capacitors is not present in S64 S74 and S84 or upstre
55. switches from sw 3 to sw 8 The most significant bit MSB is set through sw 3 while the least significant bit LSB is set through sw 8 Some possible settings are shown in the table below MAC ID SW 3 MSB SW 4 SW 5 SW 6 SW 7 SW 8 LSB 0 OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF ON ON 62 ON ON ON ON ON OFF 63 ON ON ON ON ON ON If multiple devices are connected to the same bus different MAC IDs are to be set 302 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 5 3 Connection to the Fieldbus The wiring quality is fundamental for the best reliability of the bus operation The higher the baud rates the shortest the bus lengths allowed Reliability is strongly affected by the type of wiring and the wire topology The DeviceNet standard allows four types of wires based on the type of related devices It also allows connecting signal dispatching nodes line terminators and supply couplers Two types of lines are defined the trunk line and the drop lines The figure below illustrates the topology of a typical DeviceNet trunk line P000513 B trunk line drop lines ie device or node terminating resistor Figure 138 Outline of the topology of a DeviceNet trunk line The inverter equipped with a DeviceNet interface board is typically connected through a drop line consisting of a 5 co
56. this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor attached directly to the inverter earthing point and routed parallel to the motor power supply cables It is not advisable to route the Encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The welding jumper J7 enables grounding pin 6 in CN7 connector ON Pin 6 connected to PE conductor through ES950 J7 OFF Pin 6 not connected to PE conductor through ES950 404 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP The figure below illustrates the recommended connection method 6vc000S Figure 208 Recommended dual shielded connection for encoder cable The encoder supply output and the encoder signal common are isolated in respect to the common of the analog signals fitted in the inverter terminal board CMA Do not connect any conductors in common between the encoder signals AN NOTE and the signals in the inverter terminal board This prevents isolation from being adversely affected The connector of ES950 board shall be connected exclusively to the encoder using one single cable Correctly fasten the cable and the connectors both on the encoder side and on A N CAUTION ES950 board side The disconnection of one cable or even a single conductor can lead to inverter malfunction and may cause the motor to run out of contr
57. thus replacing PLCs or dedicated control board and they reduce to a minimum the electric equipment required thus ensuring lower maintenance costs In order to upload and install your application SW and update the firmware NOTE packets of your Sinus Penta you can use our RemoteDrive software Refer to the User Manual related to each individual application for detailed instructions The Multipump application MUP allows obtaining a divided pumping plant with pressure delivery control flow control or level control this application does not need any PLC because the inverter is capable of controlling multiple pumps at a time The Regenerative application RGN allows PENTA inverters to be used as AC DC converters for the DC supply of multiple inverters When operating as an AC DC converter the PENTA operates as a bidirectional mains interface both to power connected inverters and to regenerate the braking powers of the connected motors Mains power supply always provides sinusoidal currents and a unitary power factor thus avoiding using braking resistors power factor correction capacitor banks and damping systems of the harmonics delivered to the mains The Synchronous Motor application SYN allows PENTA inverters to control permanent magnet synchronous motors PMSM Optional boards are required which are described later on in this manual Any detail concerning functionality is given in the User Manuals related to each individual applica
58. 0831 1200 Busbar sata 110 4xsooKomis 1600 1600 1600 M10 50 6x150 0964 1480 Bus bar sig 110 6x300kemils 21000 2000 2x1000 M10 50 6x185 s75 1130 1700 Bus bar sata 110 kexasokemits 21250 2000 2x1200 M10 50 6x240 1296 2100 Bus bar sata 110 kexSookemils 21250 2500 2x1200 M10 50 9x240 1800 2600 Bus bar lana 1o koxSookemits 3 1250 4000 3x1000 2076 3000 Busbar M10 50 9x240 3x1250 4000 3x1200 M12 110 9x500kcmils J CAUTION 98 418 Always use the correct cable cross sections and activate the protective devices provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Rated Output Rated Input Cable Cross section Tightening Motor Cable Cross Current Current Fitting the Terminal Torque section mm mm AWG kcmils AWG kcmils 0598 1000 Bus bar M10 50 3x240 3x500kcmils M12 110 M10 50 0748 1000 1100 M12 110 3x240 3x500kcmils M10 50 1800 2600 2860 Bus bar M12 110 9x240 9x500kcmils M10 50 2076 3000 Bus bar M12 110 9x240 9x500kcmils Always use the correct cable cross sections and activate the protective devices installed on the DC voltage power supply line Failure to do so will CAUTION g cause the non compliance to standard regulations of the s
59. 1 Display and Indicator LEDs The board display and indicator LEDs allow viewing the inverter operating condition even if no user interface display keypad is provided The keypad housing allows displaying the indicator lights The indicator LEDs are the following Green LED L1 uC run If on it indicates that processors are active If it does not turn on when the inverter is normally operating this means that the power supply unit or the control board is faulty Yellow LED L2 CA run If on it indicates that the power converter is switching and is powering the connected load terminals U V W If off all switching devices of the power converter are inactive and the connected load is not powered Electric shock hazard exists even if the power converter is not operating and the CAUTION inverter is disabled Possible dangerous voltage peaks on terminals U V W may occur Wait at least 20 minutes after switching off the inverter before operating on the electrical connection of the motor or the inverter Yellow LED L3 CB run In Sinus Penta Drives it never turn on Green LED L4 15V ok It comes on when it detects positive analog power supply 15V If it does not turn on when the inverter is normally operating this means that the power supply unit or the control board is faulty Green LED L5 15V ok It comes on when it detects negative power supply 15V If it does not turn on when the inverter is normally operat
60. 164 5 1 2 2 Technical Sheet for 5T and 6T Voltage Classes ececeeeeeeeeeeeeeeeeeseeeeeeeeeneeeeeeaees 166 5 1 3 HEAVY Applications Overload up to 175 60 120s or up to 210 38 eects 167 5 1 3 1 Technical Sheet for 2T and 4T Voltage Classes ceccseceeeeeeeeeeeeeeeeeeeeeeeeneeeeeeaees 167 5 1 3 2 Technical Sheet for 5T and 6T Voltage Classes cceeeeeeeeeeeeeeeeeeeeneeeeeeneeeeeeaees 169 5 1 4 STRONG Applications Overload up to 200 60 120s or up to 240 3S 170 5 1 4 1 Technical Sheet for 2T and 4T Voltage Classes cecccceeeeeeeeeeeeeeeeeeeeeeeeeeneeeseeaees 170 5 1 4 2 Technical Sheet for 5T and 6T Voltage Classes cecceeceeeeeeeeeeneeeeeeeneeeseeneeeeeenees 172 5 2 Carrier Frequency Setting sececicrcioi iiini cina i ANE EE E EEEE EEEE 173 5 2 1 IP20 and IP00 Models Class 2T 4T oe ceeceeceenneeeeeeneeeeeeeeeeeeeaeeeeeeaeeeeenaeeteseenaeeeeeeaes 173 5 2 2 IP20 and IP00 Models Class 5T 6 T oonccenicicirononiirniioeri ariin 175 5 2 3 IP54 Models Class 2 4 Punatccnnerinna ia N EEEE 176 5 2 4 IP54 Models Class ST P oacrcccner nacrtoii N a ANEAN 177 5 3 Operating Temperatures Based On Application Category cccccceeeeeseceeeeeeeeeeeeeteeneeeeeeeeens 178 6 ACCESSORIES necoiircin n iani aa iE OAOE CERNE EEE OEE EEEREN EEEE EE A 181 6 1 Resistive Braking 2 i2cc2cisseecedeitecees lize cevvdtncdeviaiied A E EEEE EE REE ENEE 181 6 1 1 Braking RESISIOMS siece sescicee via deeces lauede atdiiees nat
61. 2 1 1 Nameplate for BU200 ccceccceecce cee ee eee eeee eect ee ee ee eee aaae cee ee eee eeceeaeeeeeeeeeseceieaeeeeeteeeeeees 195 6 2 2 OPC TATION PRE NAA E E A leaden sda cod aay oneal ated hae ah oda cased sae seaboard 196 6 2 2 1 Configuration JUMPETS eee een eee eetne ee eeeaeeeseeaaeeeeeeaeeeeeeaaeeeeeeaeeeeseaeeeeeenteeeeenaaes 196 6 2 2 2 Adjusting TriMMelS 0 cee eeeeeeeee reece eee eeeee ee eeeeaeeeeeeaaeeeeeaeeeeeeeaeeeeeeaeeeeeenaeeeenieeeeseeaes 197 6 2 2 3 Indicator LEDS 2 csscceteeeeaep e A here eee nee EE dieser Geers tie 198 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP 6 2 3 Rating Spesie A T tleces andes denen nleds dda dpe heel alee 198 6 2 4 Installing the Braking Unit coseno aan A ieee NAAA AAEE ENAA 199 6 2 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 199 6 2 4 2 Cooling System and Dissipated POWEer sssessssseisessireserressrtrrssttrnstttnnssttnrasttnsstttnnnsrennnt 199 G 2 4 3 MOUNN geesi EEEE E NEENA dae ARE AAE EEA A 200 6 2 4 4 Lay Out of Power Terminals and Signal Terminals cccesscceeeeeteeceeeeneeeeeenneeeeeeaes 201 0 249 WING adie decease aad a ae ldeeag gece ata eae tbebede aged ARRA 202 6 2 4 6 Master Slave Connection cicesiccccetie cceeeeceeteneecgcaee te cegetnee cacaeneecgasenee cadena teeedsen ee ANAA 203 6 2 5 Braking Resistors for BU200 27 ou eeeececeeeeeeeeeeeete eee ee een
62. 40 50 60 Isolation test voltage between CMDO1 26 and CMDO2 27 based on GNDR 1 and GNDI 9 500Vac 50Hz 1min a 5A 250Vac Voltage and current limit for relay contacts MDO3 MDO4 5A 30Vdc Residual resistance with closed contact for outputs MDO3 and MDO4 30 mQ Durability of relay contacts MDO3 and MDO4 from a mechanical and 5x107 10 oper electrical point of view Max allowable frequency for relay outputs MDO3 and MDO4 30 oper s oe 132 418 CAUTION NOTE NOTE Avoid exceeding min and max input voltage values not to cause irreparable damages to the equipment Digital outputs MDO1 and MDO2 are protected against transient short circuits by a self resetting fuse After wiring the inverter make sure that the output voltage is correct as a persistent short circuit may damage the equipment Isolated supply output is protected by a self resetting fuse capable of preventing the inverter internal power supply unit from damaging due to a short circuit Nevertheless if a short circuit occurs the inverter could lock and stop the motor SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 6 Analog Outputs Terminals 10 to 13 Three analog outputs are available AO1 terminal 10 AO2 terminal 11 and AO3 terminal 12 related to common terminal CMA terminal 13 They can be set as voltage outputs or current outputs Each analog output is controlled by a DAC digital to analog
63. 481 500Vac Max Average class 2T class 4T class 4T SIZE Braking Braking Current A Current A J4 J3 J5 MIN BRAKING RESISTOR Q BU200 130 80 3 6 6 198 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 2 4 Installing the Braking Unit 6 2 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 10 to 40 C with no derating Maximum surrounding air temperature from 40 C to 55 C with a 2 derating of the rated current for each degree beyond 40 C Ambient temperatures for storage and transport 25 C to 70 C Pollution degree 2 or better according to IEC 61800 5 1 Installation environment Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping depending on IP ratings do not install in salty environments Max altitude for installation 2000 m a s l For installation above 2000 m Altitude and up to 4000 m please contact Elettronica Santerno Above 1000 m derate the rated current by 1 every 100 m From 5 to 95 from 1g m to 25g m non condensing and non Operating ambient humidity freezing class 3k3 according to EN50178 From 5 to 95 from 1g m to 25g m non condensing and non orage ampie humigdhy freezing class 1k3 according to EN50178 Max 95 up to 60g m condensation may appear when th
64. 49 of the 500kcmils inverter ZSL000S Figure 87 Power terminals 213 418 SINUS PENTA Signal connections gE D SANTERNO CARRARO GROUP Terminals M1 Connect to the inverter using the cable supplied INSTALLATION GUIDE Cable Cross section Fitting Tightening N Name Description I O Features NOTES the Terminal Torque mm Nm AWG kcmils to be connected to terminal 3 Braking module 0 24V active at 1 in the brake terminals of 0 25 1 5mm i ene signal command 24V the inverter using the cable AWG 24 16 DAROE supplied to be connected to terminal g 2 in the brake terminals of 0 25 1 5mm 2 oy Groung U the inverter using the cable AWG 24 16 0770 25 supplied 3 BRERR Not available to be connected to terminal 4 BU Braking module et Fae 4 in the brake terminals of 0 25 1 5mm 0 22 0 25 fitted 9 the inverter using the cable AWG 24 16 fitted supplied 5 SLAVE Not available to be connected to terminal P 6 in the brake terminals of 0 25 1 5mm 6 oy Groune ov the inverter using the cable AWG 24 16 922025 supplied 7 CANL 2 8 CANH Not available I z a Terminals M2 Cable Cross section Fitting Tightening N Name Description I O Features NOTES the Terminal Torque mm Nm AWG kcmils Auxiliary 24V 3 voltage generated Available to send the 0 25 1 5mm i SALE internally to the PAN
65. 500Vac 5T 500 600Vac 6T 575 690Vac built in EMC filters available for industrial environment built in EMC filters available for domestic environment Sizes S05 and S12 DC voltage power supply available built in braking module up to Size S32 S12 5T excepted RS485 serial interface with communications protocol according to the MODBUS RTU standard degree of protection IP20 up to Size S32 IPOO for greater sizes possibility of providing IP54 up to Size S32 3 analog inputs 0 10 VDC 0 4 20 mA one input may be configured as a motor PTC input 8 optoisolated digital inputs PNP inputs 3 configurable analog outputs 0 10 V 4 20 mA 0 20 mA 1 optoisolated open collector static digital output 1 optoisolated push pull high speed static digital output at high switching ratio 2 relay digital outputs with change over contacts fan control Sizes 15 S20 and modular drives excepted A comprehensive set of diagnostic messages allows a quick fine tuning of the parameters during the equipment starting and a quick resolution of any problem during the equipment operation The inverters of the Sinus Penta series have been designed and manufactured in compliance with the requirements of the Low Voltage Directive the Machine Directive and the Electromagnetic Compatibility Directive 3 1 Products Covered in this Manual This manual covers any inverter of th
66. 5V rated encoders Take account of 10 due to voltage drops in cables and connector contactors By using the trimmer 8V voltage may be supplied Set the jumper to 12V to supply 12V or 15V encoders It is now possible to operate on the trimmer to adjust voltage from 10 5 to 15 7V Turn the trimmer clockwise to increase output voltage Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable is used Supplying the encoder with inadequate voltage may damage the component CAUTION Before connecting the cable and after configuring ES860 board always use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current limiter and a resettable fuse Should a short circuit occur in the supply output shut down the inverter and wait a few minutes to give the resettable fuse time to reset NOTE gt gt 380 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 18 4 Connecting the Encoder Cable State of the art connections are imperative Use shielded cables and correctly connect cable shielding The recommended connection diagram consists in a multipolar dual shielded cable The inner shield shall be connected to the connector case connected to the ES860 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If
67. 7 terminal 6 responseitime XMDI7 Aay egia Mp 7 to 9 ECHB Push pull 24V single ended phase B In compliance with EN 61131 2 as type 1 digital microprocessor encoder input inputs with rated voltage equal to 24 VDC 600ns 10 XMDI8 Multifunction auxiliary digital input 8 FINB Frequency input B Auxiliary supply output input for 24V 15 Imax output 125mA max input 11 24VE optoisolated multifunction digital 75mA inputs relay coils Protected with resetting fuse 12 OVE OV digital inputs isolated in respect to Optoisolated digital input zero volt test voltage control OV 500Vac 50Hz 1 in respect to inverter CMA inputs The total load on 24VE inverter connection must not exceed 200mA The total load is referred to all 24VE connections available on the main terminal board and the option terminal board The relay coils fitted on ES870 optional board can NOTE sink up to 75mA from 24VE Coil consumption must be subtracted from the 200mA rated current capability By opening jumper J1 terminal n 5 and 11 can be used as 24Vdc supply input for relay coils unloading the inverter internal power supply Screwable terminal board in three extractable sections suitable for cross sections 0 2 2 5mm AWG 24 12 364 418 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP SINUS PENTA N Name Description I O Features 7 s T Change over contact wit
68. 78 Position of the fastening screws in the terminal board cover and the control unit 005 78 ES842 Control Unit c ccc ccccceececce cee ee cece eee ae cece cece seca aaeeeeeeeeeesceaeaeeeeeeeeesecaeeeeeeeeeseescnaeeeeeeeeneeeaes 79 Single optical fibre CONNECHOM 02 ee ee eer tr nr ee ieee ieee ee EAEAN ee nieeeeeaeeeeneaa 80 Double optical fibre CONNECTON cccccceceeecce cece eee ee cece ee eeeeee eed aaaeeeeeeeeececeeaeeeeeeeeesecenaeeeeeneeeteee 81 Internal wiring for inverters S64 eee eeeeeeeeeeene ee teeaeeeeeeaaeeeeeeaeeeeeeeaaeeeeeeaeeeseeaeeeeseuneeeseeaes 83 Connection bars in S41 S42 S51 S52 eee eeeeee eects erent ee eee aeeeeesaeeeeeaaeeeeeeaeeeeeenaeeeeeas 87 S60 Connection bars ccccccccceeececeeceeeeeeeeeeceecaeceeeceeeseceaeceeeeeeseseccaeaeeeeesesesecaeceeeeeeeesessnsiaeeeeres 89 Connection bars for S64 S70 oe ete nr eee erie ee ieee tees ee teeeeetieeeeeenaeeeenead 90 Connection bars for S74 S80 0 0 cee ete re eee eens eet ieee erties ee tieeeereaeeeeeeea 91 Connection bars for S84 S90 0 cee nr i eee eee ee nneee ee nieeeeetieeeeeenaeeeertea 92 Control terminals 2 00 2 22 cecccccceccecee eee ceeecee ce ee eee ee ea aneeceeecaaaaaaaeeeceeeeesagecaaeeeeesegseeaaaaaeeeeeeeeeeneensaneees 106 Gaining access to the Control terminals ssessssseseernesssneseeennennnnnnntennaanannaatennanannnaneennaanannaaeennaaaa 107 Clamping a signal shielded Cable ee ecceeeceeeee
69. 80k Q Input impedance in current configuration 250 Q Offset cumulative error and gain in respect to full scale value 0 25 Temperature coefficient of gain error and offset 200 ppm C Digital resolution in voltage mode 12 bit Digital resolution in current mode 11 bit Value of voltage LSB 4 88 mV Value of current LSB 9 8 pA Max voltage of differential input common mode T 7 V Rejection ratio for differential input common mode at 50Hz 50 dB Persistent overload with no damaging in voltage mode 50 50 V Persistent overload with no damaging in current mode 23 23 mA Input filter cut frequency first prevailing order over REF 230 Hz Input filter cut frequency first prevailing order over AIN1 AIN2 500 Hz Sampling time j 0 6 1 2 ms Max current of resistance measure in PTC acquisition mode 2 2 mA Resistive trip threshold for PTC protection 3300 3600 3930 Q Resistive trip threshold for PTC protection deactivation 1390 1500 1620 Q Resistive trip threshold for PTC short circuit 20 Q Tolerance of reference output voltage 10 VR 10 VR 0 8 Current absorbed by reference outputs 10 mA Note 1 depending on the switching time period set for the connected motor CAUTION Avoid exceeding min and max input voltage values not to cause irreparable damages to the equipment Reference outputs are electronically protected against temporary short circuits NOTE After wiring the inverter make sure that the output voltage is correct
70. BU200 Numbered items in the figure above 1 Model 2 Voltage class 3 Supply ratings 4 Output current 5 Min load 6 Cable cross section BU200 braking unit List of applicable voltage classes 200 800 Vdc DC supply voltage produced by the inverter terminals 80A average continuous average current in output cables 130A max max current in output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables below Minimum value of the resistor to be connected to the output terminals see application tables below Dimensioning of the power cables 195 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 2 Operation The basic size of the braking unit can be used with a braking resistor avoiding exceeding a max instant current of 130 A corresponding to a maximum braking power of approx 97 5 kW class 4T and to an average power of 60 kW class 4T For applications requiring higher braking power values multiple braking units can be parallel connected in order to obtain a greater braking power based on the number of braking units To ensure that the overall braking power is evenly distributed to all braking units configure one braking unit in MASTER mode and the remaining braking units in SLAVE mode and connect the output signal of the MASTER unit terminal 8 in connector M1 to the forcing input for all
71. CARRARO GROUP Function Keys The table below details the display keypad function keys Key Functions Quits menus and sub menus and confirms a new parameter value when the editing mode is activated the cursor starts flashing which is not saved to non volatile memory the value is lost when the inverter is turned off If the Operator mode is set up and the keypad is locked on the Keypad page press ESC for at least 5 s to restart navigation Down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order While programming it decrements the parameter value Hold it down along with the increment key A to access the next menu Up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in ascending order While programming it increments the parameter value Accesses menus and submenus In programming mode cursor flashing this key saves to non volatile memory EEPROM the value of the parameter being altered This prevents any parameter modification from being cleared in case of mains loss If pressed when the Keypad page is displayed the SAVE ENTER key allows displaying the Keypad Help page where the variables viewed in the previous page are detailed If pressed more than once it scrolls through the menus start page access page for parameter alteration ID SW page keypad gt start page and so on Enters
72. Encoder Input D sub 9 female Connector for Connector e Resolver Digital Input Incremental Encoder Ouput Digital Output Connector Figure 192 ES861 Incremental Encoder and Resolver expansion board 384 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP CAUTION If ES861 board is fitted into slot C ES919 board cannot be fitted into slot B see ES919 Communications Board Slot B Features of the encoder inputs 77kHz 1024pls 4500rpm for max input frequency with digital filter enabled 155kHz 1024pls 9000rpm for max input frequency with digital filter disabled Input with differential or single ended signals Input signal error detection Features of the resolver inputs Configurable excitation frequency ranging from 10kHz to 20 kHz Max 30 mA RMS current at excitation output Max 14V RMS voltage at excitation output Detection of the PTC signal from the Resolver 12 bit RtD for positioning 0 0879 x LSB or speed acquisition range 60000 60000 rpm 6 19 1 Identification Data Description Part Number Compatibility All the inverters of the Sinus PENTA series with control board ES927 installed Sin Cos resolver inputs 3 6Vpp 10 ranging ZZ0101860 from 10 kHz to 20 kHz Incremental encoders with signals on balanced line according to standard TIA EIA 422 and power supply ranging from 5 to 24V ES861 Incremental Encoder and Resolver expansion board
73. Identification Data Part COMPATIBLE ENCODERS Description POWER Number SUPPLY OUTPUT LINE DRIVER Eana j 2Z0095834 a NPN PNP complementary PUSH PULL NPN PNP single ended PUSH PULL 6 7 2 Environmental Requirements Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 271 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 7 3 Electrical Specifications Decisive voltage class A according to IEC 61800 5 1 Ratings Electrical Specifications Min Type Max Unit Encoder supply current 24 V protected with resettable fuse 200 mA Electronically protected encoder supply current 12V 350 mA Electronically protected encoder supply current 5V 900 mA Adjustment range for encoder supply voltage 5V mode 44 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 3 12 0 17 3 V Input channels Three channels A B and zero notch Z Type of input signals Complementary or single ended Voltage range for encoder input signals 4 24 V Pulse max frequency with noise filter on 77kHz 1024pls 4500rpm Pulse max frequency with noise filter off 155kHz 1024pls 9000rpm Input impedance in
74. L Aladdin s dia oo Nd a BBB eh WO Adans HaMOd SOLIWNKO Aid 6 0 A N A A Sd 3 lt Z m A 7 zZ 7 Figure 96 Internal wiring of inverters S65 S70 provided with a braking unit 230 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 5 Braking Resistors for BU1440 4T The wire cross sections given in the table relate to one wire per braking NOTE resistor DANGER Based on the functioning cycle the surface of the braking resistor may reach 200 C The cables of the braking resistors shall have insulation features and heat CAUTION resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty cycle CAUTION f use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect to the inverter any braking resistor with an Ohm value lower gt gt gt gt amp than the value given in the tables 6 4 5 1 Applications with DUTY CYCLE 10 Class 4T Braking Resistor Braking Unit Resistors to be used Wire Cross Type of section i AW Q Qt Recommended Power Degree of Connection aa calles y ty Value Q kW Protection 1 2 i l l 0598 0748 N N on NJ ol i N 120 250 IP23 120 250
75. LSB 2 44 mV LS B Permanent overload over inputs with no damage 30 30 V Input filter cut off frequency 1st order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms Value Slow Sampling Analog Inputs Configured in 0 20mA mode Min Type Max Unit Input impedance 124 5 Q Offset cumulative error and gain in respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of current LSB 4 90 pA LSB Permanent overload over inputs with no damage 3 7 3 7 V Input filter cut off frequency 1st order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms Value Slow Sampling Analog Inputs Configured in 0 100mV mode Min Type Max Unit Input impedance 1 MQ Offset cumulative error and gain in respect to full scale value 0 2 Temperature coefficient of the gain error and offset 50 ppm C Digital resolution 12 bit Value of voltage LSB 24 7 uV LSB Permanent overload over inputs with no damage 30 30 V Input filter cut off frequency 1st order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms 359 418 SINUS PENTA Z SANTERNO CARRARO GROUP INSTALLATION GUIDE Slow Sampling Analog Inputs Configured
76. Master side RS485 ON 1500 resistor between A and B 4300 resistor between A and termination 5VE 4300 resistor between B and OVE default OFF no termination and polarisation resistor SW2 Inverter side ON 1500 resistor between A and B 4300 resistor between A and RS485 termination 5VM 4300 resistor between B and OVM default OFF no termination and polarisation resistor 370 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP SINUS PENTA Value Electrical Specifications Min Typ Max Unit Operating temperature range of the components standard j a C version Max relative humidity non condensing 95 Environment pollution degree according to IEC 61800 5 2 1 Degree of protection of the plastic case IP20 Insulation test voltage between the encoder signals and 500Vac 1 the power supply ground Value Connection to the inverter Min Typ Max Unit Input voltage 19 24 30 V Power supply voltage to the inverter 8 5 9 16 11 1 V Inverter power supply output current 830 mA Input lines Two lines signals A and B RS485 bus RS485 Standard Type of input signals from 4800bps to 115200bps Value Connection to the power supply line Min Typ Max Unit 24V Power supply absorption 700 mA Compliance EN 61000 4 5 Level 4 Criterion B 371 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP a POWER IN
77. Models S64 S90 High power inverters include single function modules The control unit may be installed separately or inside a module Mounting options are shown below a Control unit integrated into the inverter Piercing Templates mm Modules Fitted MODULE Single See Fastening Inverter Size X Y D1 D2 ectawe S64 S65 S70 S74 S75 S80 S84 S90 POWER SUPPLY 178 1380 14 25 mo tf 2 f2 3 INVERTER 178 1350 11 25 M10 1 2 2 2 2 2 INVERTER WITH INTEGRATED 178 1350 11 25 M10 1 1 1 1 1 1 1 1 CONTROL UNIT INVERTER WITH INTEGRATED AUXILIARY 178 1350 11 25 M10 1 2 3 POWER SUPPLY UNIT INVERTER WITH INTEGRATED 178 1350 11 25 M10 3 3 3 3 3 SPLITTER UNIT b Control unit separate from the inverter module Fixing Templates mm Modules Fitted MODULE Single See Fastening Inverter Size X Y D1 D2 screws S64 S65 S70 S74 S75 S80 S84 S90 eT 178 1380 14 25 mo 1 2 f2 3 INVERTER 178 1350 11 25 M10 2 3 3 1 3 3 3 6 INVERTER WITH INTEGRATED 178 1350 11 25 M10 1 2 3 CONTROL UNIT INVERTER WITH INTEGRATED AUXILIARY 178 1350 11 25 M10 3 3 3 3 3 POWER SUPPLY UNIT INVERTER WITH INTEGRATED 184 396 6 14 M5 1 1 1 1 1 1 1 1 SPLITTER UNIT 61 4418 SINUS PENTA SANTERNO CARRARO
78. NPN or PNP mode external pull up or pull down 15k Q resistors required Input impedance in push pull or PNP and NPN mode when internal load 3600 Q resistors at max frequency are connected Input impedance in line driver mode or complementary push pull signals 780 Q with internal load resistors activated via SW3 at max frequency see Configuration DIP switches ISOLATION The encoder supply line and inputs are galvanically isolated from the inverter control board grounding for a 500 VAC 1 minute test The encoder supply grounding is in common with control board digital inputs available in the terminal board 272 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 7 4 Installing ES836 2 Encoder Board on the Inverter Slot A Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warrant
79. Never touch the inverter electrical parts when the inverter is on always wait at least 20 minutes after switching off the inverter before operating on the inverter AN DANGER Never perform any operation on the motor when the inverter is on Do not perform electrical connections on the motor or the inverter if the inverter is on Electric shock hazard exists on output terminals U V W and resistive braking module terminals B even when the inverter is disabled Wait at least 20 minutes after switching off the inverter before operating on the electrical connection of the motor or the inverter MECHANICAL MOTION The inverter determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fumes Do not install the inverter in places exposed to explosion and fire hazard even if the motor is installed there 18418 INSTALLATION GUIDE A N CAUTION SINUS PENTA 5 SANTERNO CARRARO GROUP Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits If the inverter is installed in environments exposed to flammable and or explosive substances zones AD according to standards IEC 64 2 please refer to IEC 64 2 EN 60079 10 and related standards Do not connect the equipment power supply to the out
80. Penta LIGHT STANDARD HEAVY STRONG Model Maximum allowable operating temperature C without derating Apply 2 derating of the rated current for every degree over i but not exceeding 55 C maximum 0202 4 o eer 50 0260 0313 O 50 887 o isa 4 4 5 5 081 4 4 5 5 s73 ns e 4s ss 5 5 126 4 4 5 5 os m e H e a U a S o O 50 179 418 SINUS PENTA 180418 5 Sinus Penta Model 0003 0004 0006 0012 0018 0003 0004 0006 0012 0018 0069 0076 0088 0368 0401 0457 0524 0598 0748 0831 0964 1130 1296 1800 2076 SANTERNO CARRARO GROUP INSTALLATION GUIDE APPLICATION CLASS 5T 6T LIGHT STANDARD HEAVY Maximum allowable operating temperature C without derating STRONG Apply 2 derating of the rated current for every degree over but not exceeding 55 C en SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 ACCESSORIES 6 1 Resistive Braking When a large braking torque is required or the load connected to the motor is pulled as for instance in lifting applications the power regenerated by the motor is to be dissipated This can be obtained either by dissipating energy to braking resistors in that case a braking module is required or by powering the inverter via the DC bus using a system able to deliver energy to the mains Both solutions are available T
81. SW1 2 OFF AIN1 voltage input ON AIN1 analog input current input DEFAULT SW1 3 OFF AIN2 voltage input or motor ON AIN2 analog input current input protection PTC acquisition DEFAULT SW1 4 Both OFF AIN2 current input or voltage Both ON AIN2 input for motor protection PTC SW1 5 input based on SW1 3 DEFAULT acquisition DIP switch SW2 analog output configuration Switches Functionality SW2 1 1 ON 2 OFF AO1 voltage output 1 0FF 2 ON AO1 current output SW2 2 DEFAULT SW2 3 3 ON 4 OFF AO2 voltage output 3 OFF 4 ON AO2 current output SW2 4 DEFAULT SW2 5 5 ON 6 OFF AO3 voltage output 5 OFF 6 ON AO3 current output SW2 6 DEFAULT 115 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP DIP switch SW3 interface RS485 terminator Switches Functions SW3 1 Both OFF RS485 terminator disabled Both ON RS485 terminator enabled SW3 2 DEFAULT DIP switch factory setting is as follows SW1 All OFF except 2 and 3 SW2 Odd numbers ON SW3 OFF P000526 B Factory setting provides the following operating modes REF Analog input voltage input and two current analog inputs AIN1 AIN2 Voltage analog outputs Terminator RS485 off 3 5 2 3 Configuration Jumpers The inverter control board is provided with two configuration jumpers called J1 and J2 for the setup of the inverter size These jumpers are factory set based on the inverter size required and
82. Supply The VTEST auxiliary supply pin is located on the connector of serial port 0 If 9VDC voltage in respect to GND is delivered to the VTEST input the inverter control board activates as well as the keypad and the optional boards if any This mode is very useful when you need to 1 read and write the inverter parameters with no need to apply AC 3 phase supply 2 keep ON the control board the keypad and the optional boards in case of AC 3 phase supply loss backup functionality When auxiliary supply is applied and no AC 3 phase supply is delivered the alarms relating to the power section are disabled and the motor cannot be started up The auxiliary supply input features are the following Features Min Type Max Unit of m Auxiliary supply voltage 7 5 9 12 VDC Absorbed current 1 1 1 8 A Inrush current at power on 3 A The power supply unit voltage and current delivery capacity must meet the requirements of the test supply Lower ratings than the supply test can cause the control board failure and the irreparable loss of the user defined parameters On A N CAUTION the other hand higher ratings can cause irreparable damage to the inverter control board Switching power supply units installed in the control board are characterized by strong inrush current at power on Make sure that the power supply unit being used is capable of delivering such current ratings Elettronica Santerno p
83. Supply LEDs INSTALLATION GUIDE SANTERNO CARRARO GROUP 5 ES914 board is equipped with three indicator LEDs for indicating the status of the power supply voltage LED L1 L2 L3 Colour Green Green Green Function Presence of power supply voltage 5V in inverter side RS485 circuits Presence of inverter power supply voltage 9V Presence of power supply voltage 5V in Master side RS485 circuits RS485 FAULT Signals ES914 board is equipped with two LEDs indicating the fault status for the RS485 signals both on the inverter side and to the Master side The FAULT indication is valid only when the line is properly terminated i e DIP and SW2 are ON switches SW1 LED Colour Function L5 Red Inverter side RS485 signal fault L6 Red Master side RS485 signal fault The following faults can be detected e Differential voltage between A and B lower than 450mV e Aor B exceed the common mode voltage range 7V 12V e Aor B connected to fixed voltage this condition can be detected only when communication is in progress Diagnostic Display Figure 182 shows the indicator LEDs and the configuration DIP switches of ES914 board Configuration of ES914 board ES914 board includes two 2 position DIP switches These DIP switches allow RS485 line termination to be configured both on inverter side and on master side DIP Function Notes switch Sw
84. W Connection bars 47D and 47 are short circuited as a factory setting The CAUTION DC inductor if any shall be linked between bars 47D and 47 after removing the short circuit If DC voltage power supply is required and if an external braking resistor is CAUTION to be installed remove the short circuit between 47 D and 47 and use terminal 47 CAUTION Use terminals 47 and 48 B if an external braking resistor is to be installed gt gt gt 85 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 12 Terminal board 2T 4T S14 41 R 42 S 43 T CAUTION CAUTION CAUTION gt p p S12 Terminal board 5T 41 R 42 S 43 T 22 32 Terminal board A N CAUTION A N CAUTION S30 Terminal board 44 U 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC inductor if any shall be linked between bars 47 D and 47 after removing the short circuit If DC voltage power supply is required and if an external braking resistor is to be installed remove the short circuit between 47 D and 47 and use terminal 47 Use terminals 47 and 48 B if an external braking resistor is to be installed 44 U 45 V 46 W 41 R 42 S 43 T 44 U 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC inductor if any shall b
85. address of the inverter interface board When the interface board is sent the data packet it gets the MAC address IP address match as a permanent match then it compiles and saves an ethcfg cfg file where the IP address 10 0 254 177 is stored as its own address each time the inverter is turned on Command number 3 is optional and removes the static match IP MAC related to the inverter Ethernet board from the ARP table of the inverter Connection with a computer through a LAN equipped with a DHCP server If an inverter equipped with an Ethernet board is connected to the LAN and if all the DIP switches are set to zero up position when the inverter is powered on automatic negotiation with the DHCP server takes place and the inverter is assigned an IP address chosen among the available ones This configuration is then stored to the ethcfg cfg file The Anybus IP config utility contained in the CD ROM can be used to query all the inverters with an Ethernet interface in the LAN from the same computer and if required the network access parameters can be reconfigured The figure below shows the page of the programme when an inverter is acknowledged Multiple inverters can be identified from the same network through their own value of the MAC address Anybus IPconfig iP SN aw DHCP Version _ Type mac 10 0 254 177 255 255 255 0 10 0 254254 On 121 1 ABS EIP 00 30 11 02 2A 02 P000523 B Figure 146 An
86. and high reliability in any environment The table below defines PDS Power Drive Systems of EN 61800 3 ed 2 Environment including domestic devices and industrial devices which FIRST ENVIRONMENT are connected directly to a low voltage mains with no intermediate transformer for domestic usage Environment including industrial connections different from First SECOND ENVIRONMENT Environment connections PDS with rated voltage lower than 1000 V to be used in the First PDS of Category C1 Environment PDS with rated voltage lower than 1000 V if used in the First PDS of Category C2 Environment they are intended to be installed and commissioned by professional users only PDS with rated voltage lower than 1000 V to be used in the Second PDS of Category C3 Environment PDS with rated voltage equal to or higher than 1000 V or with a PDS of Category C4 current equal to or higher than 400A to be used in complex systems installed in the Second Environment 409 418 SINUS PENTA Ee SANTERNO INSTALLATION INSTRUCTIONS CARRARO GROUP Emission Limits The standards in force also define the allowable emission level for different environments The diagrams below pertain to the emission limits allowed by EN 61800 3 ed 2
87. and the common contact and open the normally closed contact Contacts may shut off up to 250VAC Do not touch the terminal board or the CAUTION control board circuits to avoid electric shock hazard when voltage exceeds 50VAC or 120VDC Never exceed max voltage and max current values allowed by relay contacts CAUTION see relay specifications Use freewheeling diode for DC voltage inductive loads Use antidisturbance CAUTION filters for AC inductive loads Like any multifunction output relay outputs may be configured based on a comparison to an analog value see Sinus Penta s Programming Guide In that NOTE case particularly if enabling delay time is set to zero relays will cyclically energize de energize and this will strongly affect their durability We suggest that output MDO1 or MDO2 be used which is not affected by repeated energizing de energizing gt gt P gt 131 418 SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 5 4 Technical Sheet for Digital Outputs INSTALLATION GUIDE Specification Min Type Max ae Voltage range for MDO1 and MDO2 outputs 20 24 50 V Max current to be switched for outputs MDO1 and MDO2 50 mA Voltage drop for output MDO1 based on deactivated CMDO1 or based on 3 activated VMDO1 VOLTAGE DROP FOR ACTIVATED MDO2 OUTPUT 2 V CURRENT LEAKAGE FOR DEACTIVATED MDO2 OUTPUT 4 uA Duty cycle for MDO1 output used as a frequency output at 100kHz
88. are Open Type Equipment degree of protection IP00 and IP20 that can be installed inside another enclosure featuring degree of protection IP3X as a minimum requirement Only models featuring degree of protection IP54 may be wall mounted NOTE The inverter must be installed vertically gt The ambient conditions the instructions for the mechanical assembly and the electrical connections of the inverter are detailed in the sections below CAUTION Do not install the inverter horizontally or upside down Do not mount any heat sensitive components on top of the inverter to prevent CAUTION them from damaging due to hot exhaust air The inverter rear panel may reach high temperatures make sure that the SATON inverter bearing surface is not heat sensitive CAUTION The inverter shall be mounted on a stiff surface gt gt gt gt 3 3 1 Environmental Requirements for the Equipment Installation Storage and Transport Any electronic board installed in the inverters manufactured by Elettronica Santerno is tropicalized This enhances electrical insulation between the tracks having different voltage ratings and ensures longer life of the components It is however recommended that the requirements below be met 10 C to 55 C It might be necessary to apply 2 derating of the rated current for Maximum surrounding air temperature every degree beyond the stated temperatures depending on the inverter model and the application cat
89. as a persistent short circuit may damage the equipment 127 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 5 Digital Outputs Terminals 24 to 34 The Sinus Penta is provided with four digital outputs one push pull output one open collector output and two relay outputs All outputs are optoisolated the push pull output and the open collector output are isolated by an optoisolator relay outputs are isolated by their relays Each output has a common terminal segregated from the others thus allowing connecting it to different devices without creating any ground loop 3 5 5 1 Push Pull Output MDO1 and Wiring Diagrams Terminals 24 to 26 Push Pull MDO1 output terminal 25 may also be used as a frequency output thanks to its powerful passband Below you will find the wiring diagrams relating to the control of PNP NPN loads and the cascade connection of multiple inverters through frequency output and input Because supply line and common terminal of output MDO1 are isolated you can use both 24V supply and auxiliary supply 24V or 48V see dashed lines in the figures Output MDO1 is active positive voltage related to CMDO1 when it is controlled by the load control symbol E displayed next to output MDO1 parameter M056 As a result a load connected as a PNP output and powered between output MDO1 and common CMDO1 will activate whereas a load connected as a NPN output between supply line VMDO1 and output MD
90. attempts with a constant load but with different values of C025 The optimum value is the one ensuring to obtain the output torque with the lower current see M026 in the Motor Measures menu When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the Configuration menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled Before altering any parameters remember that the correct code for parameter P000 must be previously set up You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Guide 12 Reset If an alarm trips find the cause responsible for the alarm and reset the drive Close input MDI3 terminal 16 or press the RESET on the display keypad 4 4 SYN Motor Control Any detail concerning startup procedures of the Sinus Penta configured as SYN application for synchronous motors is given in the Sinus Penta SYN APPLICATION manual 155 418 SINUS PENTA 5 5 TECHNICAL SPECIFICATIONS Earthing system TN S TN C TN CS TT not corner earthed systems For IT ungrounded systems please contact Elettronica Santerno Power Range kW connected motor voltage range 1 5 260kW 200 240Vac 3phase 2 2 1750kW 380 415Vac 3phase 3 2000kW 440 460Vac 3phase 3 7 2100kW 480 500Vac 3phase 3 2500kW
91. auxiliary power supply unit to driver boards of each power arm of the inverter the power supply can be transferred from the supply unit to a driver board in arm U for instance then to arm V finally to arm W IGBT driver board 24V power supply N 7 optical fibre connections 1mm single standard plastics 0 22dB m typical attenuation with Agilent HFBR 4503 4513 connectors HFBR 4503 4513 Simplex Latching SIMPLEX CRIMP RING HFBR 4525 a C mm A _ P000050 B Figure 40 Single optical fibre connector 80418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP The pono ng links are required from control unit to driver board in inverter arm U U fault signal from control unit to driver board in inverter arm V V fault signal from control unit to driver board in inverter arm W W fault signal from control unit to bus voltage detecting board installed on inverter arm U VB signal from control unit to bus voltage reading board assembled on inverter arm U sense U signal from control unit to bus voltage reading board assembled on inverter arm V sense V signal from control unit to bus voltage reading board assembled on inverter arm W sense W signal N 3 optical fibre connections 1mm double standard plastics 0 22dB m typical attenuation with Agilent HFBR 4516 connectors HFBR 4516 Duplex Latching DUPLEX CRIMP Pa RING HFBR 4526 P000049 B Figure 41 Double optical fibr
92. board 373 418 INSTALLATION GUIDE CARRARO GROUP SINUS PENTA Z SANTERNO 6 17 1 Wiring IP54 Inverters with Optional LOC 0 REM Key Selector Switch and Emergency Push button EMC OUT FILTER OUTPUT Pron REACTOR PTION A yN POWER mM PPL ay IRCUIT BREAKER INVERTEI le t REFERENCE A INPUT ANA pop S P 20mA 2 E DIFFERENTIAL ails 4 20mA ANALOG INPUT 2 DIFFERENTIAL 1 20r 8 ANALOG INPUT PT PUSH PULL DIGITAL y TPUT TART MDI ENABLE MDI PEL 7 7 LLECTOR Yop RESET MDI DIGITAL Aa os wold 17 TPUT VDI WDI6 ECHA FINA VDI7 ECHI WDI8 FINE IP54 INVERTER WITH OPTIONAL LOC O REM KE ELECTOR ITCH AND EMERGENCY PUSH BUTTON Figure 183 Wiring diagram for IP54 inverters 374 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 18 ES860 SIN COS Encoder Board Slot A The ES860 Sin Cos Encoder board allows interfacing encoders provided with 1Volt peak to peak analog outputs Those encoders may be used to provide speed feedback and or position feedback for the inverters of the S
93. cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid NOTE gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the whole inverter covering by loosening the four hexagonal screws located on the top side and bottom side of the inverter to reach the fixing spacers and the signal connector Figure 166 Slot C cable connecting the keypad to the control board to avoid damaging the link Before removing the inverter cover draw out the keypad and disconnect the CAUTION between the keypad and the control board OPEN BY 7mm PIPE KEY OPEN BY STAR SCREWDRIVER P00202 0 Figure 166 Removing the inverter cover location of slot C 344 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE Z SANTERNO 3 Insert the two contact strips supplied in the bottom part of ES847 board make sure that each contact enters its slot in the connector Insert ES847 board over the control board of the PENTA inverter make sure that each contact enters its slot in the signal connector Use the screws supplied to fasten board ES847 to the fixing spacers Figure 167 Figure 167 Fitting the strips inside ES847 board and fixi ng the board on slot C 4 Configure the DIP switches located on board ES847 based on the type
94. common terminal of the analog signals incoming to the terminals of the control board CMA Do not link the two common terminals together Encoder Wiring and Configuration The figures below show how to connect and configure the DIP switches for the most popular encoder types EPPP 276 418 CAUTION NOTE NOTE NOTE NOTE A wrong encoder board connection may damage both the encoder and the board In all the figures below DIP switches SW1 4 SW2 3 SW2 6 are set to ON i e 77 kHz band limit is on If a connected encoder requires a higher output frequency set DIP switches to OFF The max length of the encoder wire depends on the encoder outputs not on the encoder board ES836 Please refer to the encoder ratings DIP switch SW1 1 is not shown in the figures below because its setting depends on the supply voltage required by the encoder Refer to the DIP switch setting table to set SW1 1 Zero notch connection is optional and is required only for particular software applications However for those applications that do not require any zero notch its connection does not affect the inverter operation See Sinus Penta s Programming Guide for details SINUS PENTA INSTALLATION GUIDE EE E SANTERNO CARRARO GROUP 4 4447 LINE DRIVER or PUSH PULL Encoder with complementary outputs P000590 B Figure 117 LINE DRIVER or PUSH PULL encoder with complementary outputs encoder is used p
95. converter that can be configured in order to output as analog signals three measured values chosen among the available values for each application see Sinus Penta s Programming Guide The operating mode gain offset and filtering time constant if any may be defined by the user The inverter firmware allows four operating modes that must match with the setup of the configuration DIP switches see Sinus Penta s Programming Guide Type of acquisition set Hardware Full scale value and notes for the inverter configuration for parameters SW2 10 V Voltage output 10V 10V 0 10V Voltage output 0 10V 0 20mA Current output OmA 20mA 4 20mA Current output 4mA 20mA CAUTION et al input voltage to analog outputs Do not exceed max allowable Digital outputs MDO1 and MDOZ2 are protected against transient short circuits by NOTE a self resetting fuse After wiring the inverter make sure that the output voltage is correct as a persistent short circuit may damage the equipment gt gt 3 5 6 1 Technical Sheet for Analog Outputs Specification Min Type Max Unit of m Load impedance with voltage outputs 2000 Q Load impedance with current outputs 500 Q Max capacitive load to be connected to voltage outputs 10 nF Offset cumulative error and typical gain related to full scale value 1 5 Temperature coefficient of gain error and offset 300 ppm C Digital resolu
96. duty cycle It is not possible to connect resistors with a Ohm value lower than the min value acknowledged by the inverter The following pages contain application tables stating the resistors to be used depending on the inverter model the application requirements and the supply voltage The braking resistor power is given as an approximate empirical value the correct dimensioning of the braking resistor is based on the equipment duty cycle and the power regenerated during the braking stage 181 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 1 1 Braking Resistors NOTE The wire cross sections given in the table relate to one wire per braking resistor DANGER The braking resistor case may reach 200 C based on the operating cycle The power dissipated by the braking resistors may be the same as the rated CAUTION power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect to the inverter any braking resistor with an Ohm value lower than the value given in the tables gt gt gt gt 6 1 1 1 Applications with DUTY CYCLE 10 Class 2T BRAKING RESISTORS Min Wire cross Applicable Type pretceron conection aye Section Resistor Q mm2 AWG 25 0 560 350W IP55 56 25 0 2 560 350W IP55 28 25 0 2 56Q0 350W IP55 28 18 0 2 560 350W IP55 28 18 0 2 5
97. e Onmaster side it makes the signal discharger totally ineffective Figure 180 Basic wiring diagram for ES914 board a To inverter Alternative J J J lt i gt Deg connections pat ovVM OVM Isolated DC DC OVE SHD e o To host DB e g Remote Drive P Alternative connections gt o P001039 B Figure 181 Block diagram with 3 zone insulation 367 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 16 1 Identification Data Description Part Number ES914 Adaptor for aux power ZZ0101790 supply 6 16 2 Wiring ES914 Board ES914 board includes three terminal boards and two connectors The signal connections going to the RS485 Master and to the inverter are available both on the screwable terminals and to DB9 connectors This allows maximum wiring flexibility The SHIELD and PE conductors are located on the power supply input terminals The PE conductor is to be connected to the safety conductor of the cabinet where the equipment is installed The SHIELD connector is the shield of the communication cable reaching the RS485 Master You can then decide whether and where to connect the cable shield The specifications of the terminals and the connectors are given below e M1 Terminals power supply of ES914 board separable terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 1 2
98. each other Make sure that the tab of the optical fibre connectors is turned outwards to the connector fixed in the control board 5 Reassemble the covers made of Lexan and the covering of the control unit making sure not to flatten any cable optical fibre 3 4 2 7 Internal Connections for Modular Inverters S64 The following links are required N 2 power connections with 60 10mm copper bar between the inverter arms in order to deliver DC voltage N 4 connections with 9 pole shielded cable Type of cable shielded cable N of conductors 9 Diameter of each conductor AWG20 24 0 6 0 22mm Connectors 9 pole SUB D female connectors Connections within the cable SUB D SUB D Connector female female connector connector pin 1 1 pin 2 2 pin 3 3 pin 4 4 pin 5 gt 5 pin 6 6 pin _ 7 pin 8 8 pin 9 9 The following links are required from control unit to inverter arm with auxiliary power supply unit control signals for auxiliary power supply from control unit to inverter arm U phase U control signals from control unit to inverter arm V phase V control signals from control unit to inverter arm W phase W control signals N 4 connections with AWG17 18 1mm unipolar cable pairs delivering low voltage DC power supply from inverter arm with auxiliary power supply unit to control unit control unit 24V voltage supply from inverter arm with
99. expansion board for the digital I Os of all the products of the Sinus Penta series ES870 board includes XMDI1 2 3 4 5 6 7 8 Eight 24V multifunction digital inputs type PNP Three inputs are fast propagation inputs that can be used also for PUSH PULL 24V encoder acquisition XMDO1 2 3 4 5 6 Six multifunction relay digital outputs Vomax 250 VAC lomax 5A Vomax 30 VDC lomax 5A iteme UL Deter eta ee ee gt 3 z S E ioo wA ii se ae u a ao 4 Digital Inputs isolated 1 4 commom 2 Digital Outputs 2 Digital Outputs 2 Digital Outputs voltage M4 1 2 RELAY 3 4 RELAY gt 6 RELAY MVJ configuration M1 configuration configuration M3 M2 4 Digital Inputs isolated 58 commom voltage M4 KAVAIN P001036 B Figure 177 Relay I O expansion board ES870 CAUTION If ES870 board is fitted into slot C ES919 cannot be mounted in slot B see ES919 Communications Board Slot B 6 15 1 Identification Data Description Part Number Relay I O Board 2Z0101840 362 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE Zz SANTERNO 6 15 2 Installing ES870 Board on the Inverter Slot C Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard
100. far from the inverter Disturbance is weakened only if wiring is correct Each input is provided with a positive terminal and a negative terminal of the differential amplifier Both terminals must be connected to the signal source and the signal grounding respectively Make sure that the common mode voltage between the signal source grounding and the grounding of auxiliary inputs CMA terminal 9 does not exceed the max allowable voltage value in common mode When an input is used as a current input the differential amplifier detects the voltage value in the terminals of a drop resistance low ohm value The max voltage for the negative terminal of the differential input must not exceed the voltage value in common mode see Technical Sheet for Analog Inputs AIN1 and AIN2 inputs are factory set as 4 0 20mA current inputs Do the following to obtain noise rejection benefits provide a common path of the differential pair make sure that the signal source grounding does not exceed input voltage in common mode The typical wiring is shown below Voltage analog input Analog output 10V OV control board P000285 B Figure 59 Wiring of a PLC analog output axis control board etc Wiring between terminal CMA and the signal source grounding is required for NOTE proper data acquisition Wiring may also be performed outside the shielded cable 123 418 SINUS PENTA SANTERNO CARRARO GROUP INSTALLATION GUIDE
101. for installation 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Altitude Santerno Above 1000 m derate the rated current by 1 every 100 m Installation environment From 5 to 95 from 1g m to 25g m non condensing and non freezing class 3k3 according to EN50178 ys From 5 to 95 from 1g m to 25g m non condensing and non freezing class 1k3 ieie to EN50178 Max 95 up to 60g m condensation may appear when Ambient humidity during transport the equipment is not running class 2k3 according to Storage and operating atmospheric From 86 to 106 kPa classes 3k3 and 1k4 according to From 70 to 106 kPa class 2k3 according to EN50178 transport Ambient conditions strongly affect the inverter life Do not install the A N CAUTION equipment in places that do not have the above mentioned ambient conditions 224 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 4 2 Mounting the Braking Unit Install braking unit BU1440 for modular inverters in an upright position inside a cabinet next to the other inverter modules Its overall dimensions are the same as those of an inverter arm For more details please refer to the paragraph relating to the mechanical installation of the modular inverters Fixing points mm Wei Ow J D x Yy o Do2 mo 110 1400
102. for potential implementation of over TCP IP dedicated protocols Ethernet interface galvanically isolated through a transformer E mail SMTP functionality Resident WEB pages that can be downloaded from an FTP server P000516 B Board status indicator LED Peerertereseseter ie Ethernet IP address Ethernet status connector dip switch indicator LEDs Figure 141 Ethernet Fieldbus Communications Board 308 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 10 7 1 Ethernet Connector The board is provided with a standard RJ 45 connector IEEE 802 for Ethernet connection 10 100 100Base T 10Base T The pin arrangement is the same as the one used for each network board computers are equipped with Pin arrangement Panasi t e N Name Description 1 TD Positive signal transmission line 2 TD Negative signal transmission line 3 RD Line receiving positive signals 4 Term Terminated pair not used 5 Term Terminated pair not used 6 RD Line receiving negative signals 7 Term Terminated pair not used 8 Term Terminated pair not used 6 10 7 2 Connection to the Network Ethernet interface board can be connected to an Ethernet control device with a Modbus TCP master protocol computer or PLC through a LAN Ethernet business network or a direct point to point connection The board connection through a LAN is similar to a computer conn
103. iden ed nailed hie dele deed del de ee 271 Figure 114 Position of slot A for the installation of the encoder DOaIC ccccceeeeeteeeeetteeeeeetteeeeeeteeeeeeaaes 273 Figure 115 Encoder board fastened to its Slot eee cece ee eeeeneeeeeeaeeeeeeaeeeseaeeeeseeaeeeseeneeeeneneeeeeaas 273 Figure 116 Positions of DIP switches and their factory Setting 0 0 0 eeccceeeeeeeeeeecteeeeeenneeeeetteeeeeeaeeeeeaaes 274 Figure 117 LINE DRIVER or PUSH PULL encoder with complementary outputs 0 ceeeeeeeeeeeeeeeenees 277 Figure 118 PUSH PULL encoder with single ended outputs 0 eee eee eect ee eee enteeeeeetaeeeeettaeeeeeeneeeetenaes 278 Figure 119 PNP or NPN encoder with single ended outputs and load resistors with external wiring 279 Figure 120 PNP or NPN encoder with single ended outputs and internal load resistors 0ceeeeee 280 Figure 121 Wiring the encoder cable inserieren ds andes adeeb de tie tee gale tbe de ie 281 Figure 122 E5973 Encoder board i2csaeicnsiaaeidecielidd aries wala ala nate eee alee ie 282 Figure 123 Position of slot A for the installation of the encoder DOard eccceeeeeeeeetteeeeeeetteeeeeetaeeeeeeaes 284 Figure 124 Encoder board fastened to its SlOt ee cece cece eeeeeeneeeeeeaeeeeeeeaeeeseaeeeeeeeaeeeeeeiaeeeeeeneeeeeaas 284 Figure 125 Position of the configuration DIP SWitCheS 0 cccceeeeteeee sent ee ee eee ee ee sates eetaeeeeenaeeeeeeenaeeeenenaes 285 Figure
104. in PT100 Temperature Measure Value Mode Min Type Max Unit Type of probe Two wire PT100 Thermistor Measure range 50 260 C Polarization current for PT100 0 49 mA Measure temperature coefficient 50 ppm C Digital resolution 11 bit Measure max cumulative error for temperature ranging from 40 to 55 C 0 5 1 5 C Mean value of temperature LSB linearization SW function 0 135 C LSB Permanent overload over inputs with no damage 10 10 V Input filter cut off frequency 1st order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms 6 14 9 2 Digital Inputs Value Features of the Digital Inputs Min Type Max Unit Input voltage for XMDIx in respect to CMD 30 30 V Voltage corresponding to logic level 1 between XMDIx and CMD 15 24 30 V Voltage corresponding to logic level 0 between XMDIx and CMD 30 0 5 V Current absorbed by XMDIx at logic level 1 5 9 12 mA Input frequency over fast inputs XMDI6 8 155 kHz Allowable duty cycle for frequency inputs 30 50 70 Min time at high level for fast inputs XMDI6 8 4 5 us Isolation test voltage between terminals CMD 43 and 50 in respect to terminals CMA 3 6 14 16 18 28 30 32 34 36 38 360 418 500Vac 50Hz 1min INSTALLATION GUIDE EE SANTE RNO SINUS PENTA A CARRARO GROUP 6 14 9 3 Digital Outputs Value Features of the Digital Ou
105. indicates that the inverter is off line on the fieldbus Off Line Red The module is off line data exchange is not allowed Off The module is not off line 4 Fieldbus It indicates some possible errors Diagnostics 1 Hz Red blinker Configuration error the length of IN messages and OUT messages set while initializing the module does not match with the message length set while initializing the network 2 Hz Red blinker User Parameter error the data length and or contents for the User Parameters set while initializing the module does not match with the data length and or contents set while initializing the network 4 Hz Flash blinker Error while initializing the Fieldbus communications ASIC Off No error found 6 10 8 3 LEDs for DeviceNet Board Diagnostics In the DeviceNet board LEDs 1 and 4 are not used the remaining LEDs are described below N amp Name Function 2 Network It indicates the status of the DeviceNet communications status Off The module is not On Line Green DeviceNet communications in progress and correct Flashing green The module is ready for communication but is not connected to the network Red A critical error occurred too erroneous data items and the module switched to the link failure status Flashing red A timeout occurred when exchanging data 3 It indicates the status of the communication module Module Off The mod
106. is used Supplying the encoder with inadequate voltage may damage the component Before connecting the cable and after configuring the ES950 board always use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current limiter and a resettable fuse Should a short circuit occur in the supply output shut down the inverter and wait a few minutes to give the resettable fuse time to reset CAUTION NOTE gt gt 6 20 4 Connecting the Encoder Cable State of the art connections are imperative Use shielded cables and correctly connect cable shielding Connect the external shielding directly to the connector plug ES950 side and to the connector or to a pin if any connected to the encoder frame motor side The CN7 connector plug is internally grounded If the cable has multiple shieldings connect the internal shieldings to each other and connect them to the common OV power supply and signals in ES950 pin 1 or 2 in 15 pin CN7 connector Do not connect the internal and external shieldings to each other either along the cable or to the encoder The recommended connection diagram consists in a multipolar dual shielded cable The inner shield shall be connected to the connector case connected to ES950 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If the inner shield is not connected to the encoder frame
107. keypad Press NZ or A to decrement or increment the parameter value Press SAVE ENTER to store the new parameter value to non volatile memory The different parameters and their description are detailed in the table below Parameter Possible Description values SW Version Version of the firmware implemented in the display keypad cannot be modified L Inactive parameter please refer to the Programming Guide to set a new anguage dialog language 4800 Baudrate eA Baudrate in bps between the Penta and the display keypad 38400 Contrast value nnn Numeric value of the contrast register ranging from 0 low to 255 high KEY Buzzer beeps whenever a key is pressed Buzzer REM Buzzer controlled by the inverter Inactive function OFF Buzzer always off ON LCD back light always on Back light REM LCD back light controlled by the inverter Inactive function OFF LCD back light always off 0 Imposes scanning the addresses of multidrop inverters connected to the Address display keypad 1 247 MODBUS address of the inverter allows selecting an inverter among multidrop inverters connected to one display keypad Once new parameter values are set press the SAVE ENTER key for more than two seconds to return to the inverter ordinary operation 136 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 6 4 Remoting the Display Keypad The REMOTING KIT is required to remote the keypad T
108. must not be tampered with When a spare control board is installed jumper J1 only is to be set up accordingly In that case the spare control board is supplied in Spare mode Jumper Position 1 2 IU CAL 2 3 IU LEM J1 See ES821 Spare User Manual J2 LEAVE POSITION UNCHANGED 116 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 3 Digital Inputs Terminals 14 to 21 All digital inputs are galvanically isolated in respect to zero volt of the inverter control board Consider isolated power supply on terminals 23 and 22 or 24V auxiliary supply before activating the inverter digital inputs The figure below shows the different control modes based on the inverter supply or the output of a control system e g PLC Internal supply 24 VDC terminal 23 is protected by a 200mA self resetting fuse P000280 8 OV isolated OV control OV isolaed OV control board board 24V isolated isolated 24V Fuse Fuse Figure 55 PNP command active to 24V A through a voltage free contact B outcoming from a different device PLC digital output board etc Terminal 23 digital input zero volt is galvanically isolated from terminals 1 9 NOTE 13 control board zero volt and from terminals 26 and 28 common terminals of the digital outputs The digital input condition is displayed on the inverter display keypad in the Measures menu as measure M033 Logic levels are displa
109. network The keypad shows POWER ON To scan the inverters connected to the network set the device address on the keypad to 0 The list of the connected devices appears on the display keypad Select the device to be used to start communicating with the keypad using all functionalities offered by the connected device Please refer to the User Manual of the device being used for the operation of the keypad connected to the device Segregate the keypad power supply using the power supply unit Connect the power supply unit supply output to the proper plug and set the toggle to ON 251 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 6 Inductors 6 6 1 Input Inductors We suggest that a three phase inductor or a DC BUS DC inductor be installed on the supply line to obtain the following benefits limit input current peaks on the input circuit of the inverter and value di dt due to the input rectifier and to the capacitive load of the capacitors set reducing supply harmonic current increasing power factor thus reducing line current increasing the duration of line capacitors inside the inverter FILTE Hk ec yf Le TES Figure 104 Wiring diagram for optional inductors Harmonic currents The shapes of the different waves current or voltage may be expressed as the sum of the basic frequency 50 or 60
110. of signals to be acquired see relevant section 5 For the terminal board wiring follow the instructions given in the section below 6 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 345 418 SINUS PENTA 6 14 4 Z SANTERNO ES847 Board Terminals CARRARO GROUP INSTALLATION GUIDE Screwable terminal board including 12 sections each section can be individually removed for 0 08 to 1 5mm AWG 28 16 cables Decisive voltage class A according to IEC 61800 5 1 N Name Description DIP VOFeatures switch Notes 1 2 XAIN1 Fast differential auxiliary analog input 10V f s Vfs 10V Rin 10kQ ni XAIN1 number 1 Resolution 12 bits 3 CMA OV for analog inputs common to control OV Control board zero Volt 15VM Stabilized bipolar output protected from short 4 5 15VM circuits for ia N V 15V lout max 100mA 6 CMA OV for analog inputs common to control OV Control board zero Volt 7 8 XAIN2 Fast differential auxiliary analog input 10V f s Vfs 10V Rin 10kQ a XAIN2 number 2 Resolution 12 bits ae 9 10 XAIN3 Fast differential auxiliary analog input 10V f s Vfs 10V Rin 10kQ ii XAIN3 number 3 Resolution 12 bits inal 11 12 XAIN4 Fast differential auxiliary analog input 10V f s Vfs 10V Rin 10kQ PD XAIN4 number 4 Resolution 12
111. or capacitive coupling Emissions disturbance can be the following a Radiated interference from electrical components or power wiring cables inside the cabinet b Disturbance and radiated interference from outgoing cables power supply unit cables motor cables signal cables The figure shows how disturbance takes place P000093 B Conducted Y Radiated _ Radiated and radiated emissions emissions emissions Figure 209 Disturbance sources in a power drive system equipped with an inverter The measures to be taken to suppress disturbance include grounding enhancement changes made to the cabinet structure installation of mains filters on the line and installation of output toroid filters on the motor cables optimization of the wiring and cable shielding Always restrict as much as possible the area exposed to disturbance so as to limit interferences with the other components in the cabinet Grounding Disturbance occurring in the grounding circuit affects the other circuits through the grounding mains or the casing of the connected motor Disturbance may interfere with the following appliances which are installed on the machines and which are sensitive to radiated interference as they are measurement circuits operating at low voltage uV or current signal levels pA transducers tachos encoders resolvers thermoregulators thermocouples weighing systems loading cells PLC or NC inputs outputs photo
112. output 6 NO contact 6 15 3 1 Connection to an Encoder or a Frequency Input Auxiliary digital inputs XMDI6 XMDI7 XMDI8 may acquire fast digital signals and may be used for the connection to a push pull single ended incremental encoder or for the acquisition of a frequency input NOTE When ES847 board is fitted encoder B functions are no more implemented by the basic terminal board of the control board but are implemented by ES847 board The electrical ratings of the aux digital inputs above are the same as the corresponding inputs in optional control board ES847 For more details please refer to Connection to an Encoder or a Frequency Input and ES847 Board Terminals 365 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 16 ES914 Power Supply Unit Board Figure 179 ES914 Power supply unit board Description of ES914 board ES914 board provides insulated power supply to the inverters of the Sinus Penta series through RS485 connector see Auxiliary Power Supply It is supplied on a board holder support with rear plug connector for DIN rail type OMEGA 35mm ES914 board also provides insulation of RS485 signals on the inverter connector Using ES914 board is recommended for galvanic insulation between the control circuits of the inverter and the external communication circuits 3 zone insulation is provided the 24Vdc supply input section the RS485 section on the Master side and RS485 9Vdc supply
113. set through DIP switch SW1 1 see table above 275 418 SINUS PENTA 6 7 8 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Adjusting Trimmer Trimmer RV1 installed on ES836 2 allows adjusting the encoder supply voltage This can compensate voltage drops in case of long distance between the encoder and the encoder board or allows feeding an encoder with intermediate voltage values if compared to factory set values Tuning procedure 1 Put a tester on the encoder supply connector encoder side of the connecting cable make sure that the encoder is powered 2 Rotate the trimmer clockwise to increase supply voltage The trimmer is factory set to deliver 5V and 12V depending on the DIP switch selection to the power supply terminals For a power supply of 5V supply may range from 4 4V to 7 3V for a power supply of 12V supply may range from 10 3V to 17 3V 5 re 7 9 NOTE CAUTION CAUTION CAUTION Output voltage cannot be adjusted by trimmer RV1 jumper J1 in pos 1 2 for 24V power supply Power supply values exceeding the encoder ratings may damage the encoder Always use a tester to check voltage delivered from ES836 board before wiring Do not use the encoder supply output to power other devices Failure to do so would increase the hazard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback The encoder supply output is isolated from the
114. supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 C to 70 C and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred while shipping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings The manufacturer is not responsible for consequential and accidental damages The braking unit is covered by a 12 month guarantee starting from the date of delivery 6 4 1 1 Nameplate for BU1440 input DG 200 800V output average 800A max 16004 2T 200 240Vac 0 24 ohm 4T 380 480Vac 0 48 ohm Wire ss Samm ses URAL manuel AN FOR USE AND INSTALLATION SEE USER MANUAL Pa MADE IN ITALY P000553 0 Figure 90 Nameplate for BU1440 1 Model BU1440 Braking module Supply ratings DC supply voltage deriving directly from the inverter terminals 200 to 800 Vdc for BU1440 4T 600 1200 Vdc for BU1440 5T 6T 3 Output current 800A average continuous average current in output cables 1600A max max current in
115. supply mm mm mm mm modules mm See S64 S90 20 50 50 400 100 Figure 10 300 L T ERTE ER LY l MULI S T SUUCMaAX a i Figure 10 Clearance to allow when installing the Inverter Power supply unit modules 30418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP The air circulation through the enclosure must avoid warm air intake make sure to provide adequate air cooling through the inverter The technical data related to dissipated power is shown in the ratings table To calculate the air delivery required for the cabinet cooling consider coefficients for ambient temperature of about 35 C and altitudes lower than or equal to 1000 m a s l The air delivery required is equal to Q Pti Pdsu At 3 5 m h Pti is the overall thermal power dissipated inside the cabinet and expressed in W Pdsu is the thermal power dissipated from the cabinet surface At is the difference between the air temperature inside the cabinet and the air temperature outside the cabinet temperatures are expressed in degrees centigrade C For sheet steel enclosures power dissipated from the cabinet walls Pdsu may be calculated as follows Pdsu 5 5 x AtxS where S is equal to the enclosure overall surface in m Q is the air flow expressed in m per hour circulating through the ventilation slots and is the main dimensioning factor to be considered in order to choose the most suitable air cooling
116. systems Example Enclosure with a totally free external surface housing a Sinus Penta 0113 and a 500 VA transformer dissipating 15 W Total power to be dissipated inside the enclosure Pti generated from the Pi 2150 inverter generated from other Pa 15W components Pti Pi Pa 2165W Temperatures Max inside temperature desired Ti 40 C Max outside temperature Te 35 C Difference between temp Ti and Te At 5 C Size of the enclosure metres Width W 0 6m Height H 1 8m Depth D 0 6m Free external surface of the enclosure S S Wx H Wx H D x H D x H D x W 4 68 m Thermal power dissipated outside the enclosure Pdsu only for sheet steel enclosures Pdsu 5 5 x At x S 128 W Remaining power to be dissipated Pti Pdsu 2037 W To dissipate Pdiss left provide a ventilation system with the following air delivery Q Q Pti Pdsu At x 3 5 1426 m h 31 418 SINUS PENTA D Scheduled Maintenance 3 3 3 A INSTALLATION GUIDE SANTERNO CARRARO GROUP If installed in an adequate place the inverter scheduled maintenance is reduced to a minimum The minimum maintenance intervals are indicated in the table below Maintenance tasks Minimum frequency What to do Capacitor reforming Every 12 months if the inverter is stored in a warehouse See section Capacitor Reforming Heat sink cleaning check ambient temperature check Depending on dust c
117. the bearings and the rolling parts The motor insulation stress may be avoided by adopting optional du dt filters see section Output Inductors DU DT Filters The du dt filters also reduce the shaft currents Sensors integrated into the motor For the electrical and insulation specifications please refer to the Control Terminals section and or to the optional boards which those sensors are connected to Critical torsional speed If required set up the critical torsional speed of the connected motor see Prohibit Speeds menu in the Sinus Penta s Programming Guide Transient torque analysis If required limit the transient torque of the connected motor see Limits menu in the Sinus Penta s Programming Guide 2 2 Permanent Magnet Motors This section covers additional safety statements concerning Sinus Penta drives used with permanent magnet motors The non observance of the safety instructions below may cause serious injuries or death and equipment failure Jn DANGER Jn DANGER 20 418 Do not operate on the converter when the permanent magnet motor is rotating Even if the power supply is cut out and the inverter is stopped the permanent magnet motor when rotating powers the DC link of the converter and voltage is applied to the power supply links Do the following prior to install and service the inverter e Stop the motor e Make sure that the motor cannot rotate when operating on the equipment e Make
118. the inverter speed reference factory setting and is a single ended input related to terminal CMA 1 The figure below shows wiring to a unipolar potentiometer a bipolar potentiometer and a sensor with 4 20mA current output The REF input is factory set as a 10V voltage input Potentiometer 7 Potentiometer 1kohm 5kohm Voltage analog input 2kohm 5kohm Voltage analog input 4 20mA sensor Current analog input Sensor power supply OV control board 10V 10V P000284 B Figure 58 Potentiometer linked to the REF Input A for unipolar command 0 REFMAX B Potentiometer wiring for bipolar command REFmax REFmax C 4 20mA Sensor wiring Do not apply 24V voltage available on terminal 23 of the control board to supply 4 20mA analog sensors because it is used for the common terminal of NOTE the digital inputs CMD terminal 22 not for the common terminal of CMA analog inputs Galvanic isolation exists between the two terminals and must not be suppressed 122 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 4 2 Differential Auxiliary Inputs Terminals 5 8 Auxiliary inputs allow auxiliary voltage and current values for signals exceeding ground signals up to a preset maximum voltage value in common mode A differential input weakens disturbance due to ground potentials occurring when the signal is sent from a source that is located
119. them including a braking module connected to two parallel connected braking resistors X Three units each of them including a braking module connected to two parallel connected braking resistors Y Four units each of them including a braking module connected to two parallel connected braking resistors W Five units each of them including a braking module connected to two parallel connected braking resistors Z Six units each of them including a braking module connected to two parallel connected braking resistors 205 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 6 Braking Resistors for BU200 4T NOTE The wire cross sections given in the table relate to one wire per braking resistor The cables of the braking resistors shall have insulation features and heat CAUTION _ resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV DANGER Based on the functioning cycle the surface of the braking resistors may reach 200 C The power dissipated by the braking resistors may be the same as the CAUTION rated power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm value lower CAUTION than the value given in the tables gt gt gt gt amp 6 2 6 1 Applications with DUTY CYCLE 1
120. will be no longer valid If ES919 board is configured as BACnet Ethernet one of the three fixing screws is located beneath the Ethernet module 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the inverter cover for accessing the control terminals The fixing spacers and the signal connector are located on the right P000309 B spacers q t A UL aa Ss aij ESTS 34 567 8 9 10111213 141516 17 18 1920 212223 2425 262728 Figure 150 Position of the slot for ES919 board 3 Fit ES919 board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Enable the communication port with switch SW1 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 320 418 SINUS PENTA INSTALLATION GUIDE EE Zz SANTERNO CARRARO GROUP 6 11 5 ES919 Board for Metasys N2 ES919 board for Metasys N2 uses RS485 serial port to communicate with the system via the communication protocol Metasys N2 by Johnson Controls http www johnsoncontrols com Metasys is a registered trademark of Johnson Controls Inc Please visit www johnsoncontrols com ES919 board includes the ProtoCessor ASP 485 module Enable Switch RS 485 om Board Enabled Data Reception Data Transmission P001029 B Figure 151 ES919 Board for Meta
121. with constant torque 0 STANDARD ee conveyors mixers extruders etc Heavy loads with constant torque O oO HEAVY ion aie lifts presses bridge cranes mills etc Very heavy loads with constant torque o 0 SARONG ane are spindles axis control etc The table below indicates the overload class typically required for each application Dimensioning is not binding the torque model required by the duty cycle of the connected machine should be known 158 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP SINUS PENTA Application OVERLOAD LIGHT STANDARD HEAVY STRONG Atomizer bottle washer screw compressor no load damped axial fan undamped axial fan centrifugal damped fan undamped centrifugal fan high pressure fan bore pumps centrifugal pumps positive displacement pumps dust collector grinder etc Slurry pump Agitator centrifuge piston compressor no load screw compressor loaded roller conveyor cone crusher rotary crusher vertical impact crusher debarker edger hydraulic power pack mixer rotary table sanding machine bandsaw disk saw separator shredder chopper twister spinner industrial washer palletizer extruder etc Conveyor belt drier slicer tumbler mechanical press forming machine shears winding unwinding machine drawplate calender screw injection moulding machine etc Piston compresso
122. 0 Class 4T Braking Resistors a Unit Fessasiobeused to be used Wire Cross Type of Value section Recommended Power Degree of ponneton Dr _ Value kW Protection 180 2 66 12 P20 M 662 166 66e 12 P20 m 662 166 66e 12 P20 N 6ee3 166 66 12 P20 N 663 166 66 12 P20 N fees 16 _ 66 12 OO 66 12 Oo 6G 12 OO 12 a 2 0202 2 0260 3 0402 4 5 5 206 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 6 2 6 2 Applications with DUTY CYCLE 20 Class 4T Braking Resistors Braking Resistors to be used Wire Cross Type of Value section Qt Recommended Power Degree of Ponneenen mm AWG ty Value 9 kW Protection or kcmils 66 2 P20 M f 662 166 66 2 P20 M f 662 166 66 24 IP20 N 663 166 66e 24 P20 N 663 166 GT 24 IP20 N f 66 3 166 GT 24 P20 O 664 166 GT 24 P0 664 166 66e 2 P0 664 166 66 P Braking Unit Wire Cross Type of section x 2 Recommended Power Degree of o onnecuon pai anile Value Q kW Protection N N 0 4 IP23 IP23 IP23 IP23 S M Two units each of them including a braking module connected to its braking resistor N Three units each of them including a braking module connected to its braking
123. 0 A 200 260 215 1001150 111 9x24 27 240 M0141424 DCBUS 066 240 A 1240 340 260 120 205 166 9x24 53 370 M0141434 DCBUS 0 32 375 B 240 380 235 120 205 159 9x24 56 350 M0141554 DCBUS 027 475 B 240 380 265 120 205 179 9x24 66 550 IM0141664 DCBUS 0 17 750 B 260 395 295 130 2251197 9x24 90 580 IM0141704 DCBUS 0 232 830 C 330 550 340 165 250 200 12 163 800 M0141804 DCBUS 0 16 1170 C 350 630 360 175 250 200 12 230 1200 M0141904 DCBUS 0 12 1290 C 350 630 360 175 250 200 12 230 1300 262 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP g TYPE P000978 B Figure 108 Mechanical features of a DC inductor 263 418 SINUS PENTA 5 6 6 4 5 Class 2T 4T 5T 6T 3 Phase DU DT Inductors SANTERNO CARRARO GROUP INSTALLATION GUIDE INDUCTOR INDUCTANGE DIMENSIONS HOLE WGT LOSSE
124. 0 4 20 mA Rin 250 Q SW1 2 On Resolution 11 bits default 7 AIN2 PTC1 Differential auxiliary analog input 2 to be configured eitherasa_ fg 19 V Rin 50kQ SW1 3 Off voltage input or as a current input or to be configured as a PTC Resolution 12 bits SW1 4 5 Off 3 AIN2 PTC2 acquisition input for motor protection 0 4 20 mA Rin 250 Q SW1 3 On Resolution 11 bits ae Off default Motor protection PTC reading SW1 3 Off according to DIN44081 DIN44082 SW1 4 5 On 9 CMA OV for auxiliary inputs connected to control OV 10 AO1 Analog output 1 to be configured either as a voltage output or Vout 10 V loutmax 5 mA SW2 1 On as a current output Resolution 11 bits SW2 2 Off default 0 4 20 mA Voutmax 10V SW2 1 Off Resolution 10 bits SW2 2 On 11 AO2 Analog output 2 to be configured either as a voltage output or Vout 10V loutmax 5mA SW2 3 On as a current output Resolution 11 bits SW2 4 Off default 0 4 20 mA Voutmax 10V SW2 3 Off Resolution 10 bits SW2 4 On 12 AO3 Analog output 3 to be configured either as a voltage output or Vout 10V loutmax 5mA SW2 5 On as a current output Resolution 11 bits SW2 6 Off default 0 4 20 mA Voutmax 10V SW2 5 Off Resolution 10 bits SW2 6 On 13 CMA OV for main reference connected to control OV 14 START MDI1 Active input inverter running Inactive input main ref is reset Optoisolated digital inputs 24 and the motor s
125. 0 MF 0 3 120 250 _ AlN h ih 1 2 1 4 1 2 4 f 232 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 6 Braking Resistors for BU1440 5T 6T The wire cross sections given in the table relate to one wire per braking NOTE resistor DANGER Based on the functioning cycle the surface of the braking resistor may reach 200 C The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty cycle CAUTION use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm value lower CAUTION than the value given in the tables 6 4 6 1 Applications with DUTY CYCLE 10 Class 5T Braking Resistor Braking Resistors to be used Wire Cross Type of Value section Qt Recommended Power Degree of Connection 9 mm awa y Value 9 kW Protection or kcmils 16 28 24 O a O 24 EO 18 O 16 1 6 2 8 2 4 2 1 1 8 2 4 1 8 1 6 1 8 2 4 95 1 0 BC BT OB IP23 B BT B 8 8 8 8 IP23 a O 24 4 amp 8 P3 4 0 9 0 8 0 6 95 4 0 6 233 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 4 6 2 Applications with DUTY CYCLE 20 Class 5T Braking Resistor Braking Unit Resisto
126. 000 FWP 700A 129000 eno 900 100418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 3 4 10 6 5T and 6T Voltage Classes Inverter Terminal Cable Stripping Tightening Torque Cable Cross section to Mains and Motor Side Fast Fuses 700V Disc Switch Magnetic Circuit AC1 Contactor Sinus Penta Model mm 7 mm beni foam nim AWG or kemils a oo 7 si2sr 004 a osue se Be 4 10AWG eo ie cee pee AN e 63 feo e fes feo 0062 e5 TNE 0069 25 95 NE 0088 4 4 0AWG Corsi 190 35160 2 0AWG 120 250kcmils oer a05 Busbar a a 0201 330 Busbar 0218 isnt 0290 0314 AJJ v NIN APOso o ajya 0 500 630 3 700 630 50 2x185 2x350kcmils 50 2x240 2x500kcmils 900 800 700 1000 550 550 2x150 2x300kcmils 0368 0401 640 Busbar aja QW G oj fo OIOI malj _ M10 50 M12 110 9x190 3x300kcmils 800 85 30 Em za a Zaz a Pe e ver v moe Po 3x240 3x500kcmils z a ro M10 50 0748 1000 ee 1400 1250 1200 S70 0831 1200 Wi tip 4x240 4x500kemils 2x800 1600 2x800 0964 1480 o 6x150 6x300kcmils 2x1000 2000 2x1000 75 q 1130 1700 ee 6x185 6x400kemils 2x1250 2000 2x1000 seo 1296 2100 WD 419 6x240 6x500kemils 3x1000 2500 3x1000 1800 2600 Mid tip 9x240 9x500kemils 3x1000 4000 3x1000 2076 3000 Bus bar M10 50 9x240 9
127. 0x1400x560 990 0 40 75 1296 4T 2 6 2 2480x1400x560 1100 22 90 74 0964 5T 6T 2 6 1 2230x1400x560 990 20 30 1130 5T 6T 2 6 2 2480x1400x560 1100 25 00 S80 1296 5T 6T 3 6 2 2730x1400x560 1210 27 30 75 1800 4T 3 9 2 31 25 2076 4T 3 9 2 34 85 90 1800 BT 6T 3 9 5 3480x1400x560 1540 36 75 76 2076 5T 6T 3 9 2 41 15 Three inverter modules are to be provided with an integrated splitter unit When using two braking modules one braking module is to be provided with an integrated splitter unit 41 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP d Inverter modules only Configuration inverter powered directly from a DC voltage power supply source inverter used as a regenerative power supply unit for more details please refer to the technical documentation relating to the Regenerative Penta Drive Models where no parallel connected inverter modules are installed S64 Modules Overall Overall Geena Noise Sinus Voltage inverter Dimensions Weight lhor Level Size Penta Class Modules Model Inverter with Aux P modules ower WxHxD kg kW db A Supply Unit 0598 4C 1 2 7 50 0748 4C 1 2 8 25 0831 4C 1 2 9 90 0457 5C 6C 1 2 7 20 S64 0524 5C 6C 1 5 730x1400x560 338 7 80 69 0598 5C 6C 1 2 8 85 0748 5C 6C 1 2 9 75 0831 5
128. 126 Location of the jumpers selecting the encoder Supply Voltage ceccceeeeeeeeeeeeeeaeeeeetteeeeeeaes 287 Figure 127 ES822 Doar eecccccceenececeenececeneneececeneeeeceneeeeenenesenesnceceeneeeesesnensesesanseseeeseneeeeeseeeeensneeseensaaes 288 Figure 128 Position of the slot for the installation of the serial isolated board ceeeeeeeeeteeeeetteeeeeeaes 290 Figure 129 Jumper setting RS232 RS485 0 0 ec eee eet ee rene ee erent ee eet EAAS EE aaeee ee eaeeeeeeaeeeeeeaeeeeeaaes 291 Figure 130 Configuration of terminator DIP switch for line RS485 oo eee center eeecneeeeeeaeeeeeeeaeeeeeaas 292 Figure 131 Location of the slot B inside the terminal board cover of the Sinus PENTA inverters 295 Figure 132 Checking contacts in the Slot B oo eee eee eee ette reer entree erent ee eet ae eee eaeeeeeesaeeeseenaeeeeseneeeeeaees 295 Figure 133 Fastening the communications board to Slot B ee eccceeeeeeeeeeee eee eeeneeeeeeeeeeeeeetaeeeeeneeeeeeeaes 296 Figure 134 PROFIBUS DP fieldbus communications board cesesessessesecsessesesesstesesessesseeessesseesteseten 297 Figure 135 Example of a Profibus network the correct setting of the line terminators is highlighted 299 Figure 136 Example of the rotary switch position to set Profibus address 19 ecceeeeeteeeeeetteeeeeenaes 299 Figure 137 DeviceNet Fieldbus communications board scescessessessesseseesseseesesesseses
129. 13 6kQ default sw2 1 oN Termination resistor between A and A 1100 ON i only for input signals at 5V Termination resistor between B and B 13 6kQ default SW2 2 oN Termination resistor between B and B 1100 ON for input signals at 5V Termination resistor between Z and Z 13 6kQ default sw2 3 oN Termination resistor between Z and Z 1100 ON only for input signals at 5V SW24 Termination capacitor between A and A off i Termination capacitor between A and A 110pF default sw25 Termination capacitor between B and B off Termination capacitor between B and B 110pF default sw26 Termination capacitor between Z and Z off ON Termination capacitor between Z and Z 110pF default n CAUTION 6 8 7 Do not select any termination resistor equal to 110Q for encoder signal amplitude over 7 5V Encoder Supply Selection Jumper Jumpers J1 and J2 select the encoder voltage supply among 5V 12V 24V Jumper J1 Jumper J2 Encoder Supply Voltage X 2 3 24V Open 1 2 12V Closed default 1 2 default 5V 286 418 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP SETE g rA rie s SERE eoor ESE f i ie y Ts l Buby DER 10 Oo g a P001027 B SINUS PENTA Figure 126 Location of the jumpers selecting the encoder supply voltage 6 8 8 Adjusting Trimmer Trimmer RV1 located on ES913 board allows adjusting the en
130. 15Q 4kW RE3483150 200 4kW RE3483200 25Q0 4kW RE3483250 39Q 4kW RE3483390 50Q 4kW RE3483500 60Q 4kW RE3483600 820 4kW RE3483820 100Q 4kW RE3484100 1200 4kW RE3484120 1500Q 4kW RE3484150 1800Q 4kW RE3484180 250Q 4kW RE3484250 3 30 8kW RE3762330 5Q 8kW RE3762500 10Q 8kW RE3763100 45Q 8kW RE3763450 820 8kW E RE3763820 Not limited Not 36 1200 8kW limited Not RE3764120 aaa 3 30 12kW RE4022330 6 60 12kW RE4022660 100 12kW RE4023100 450 12kW RE4023450 Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 7 Not applicable 21 Not applicable Not limited Not applicable 7 4 32 19 ot applicab 4 42 6 Not limited CAUTION temperatures appropriate cables capable of withstanding high Because the metal frame of the braking resistor can reach high temperatures must be used 242 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 7 5 IP23 Boxes from 4kW to 64kW 7 me Me Nw J E i A 1 7 f a vr Figure 101 Overall
131. 2 1 3 4 OFF Hh daa measure with SW2 1 4 ON Thermistor temperature measure number 3 SW2 2 3 OFF Compliant with IEC 60751 or defaul DIN 43735 default 32 CMA T3 OV for analog inputs for XAIN10 return Control board zero Volt z SEA SW2 7 ON Vfs 10V Rin 30kQ SW2 5 6 8 OFF Slow configurable auxiliary analog input number _ PEN SW2 8 ON 11 Vfs 100mV Rin 1MQ SW2 5 6 7 OFF Z Ta SW2 6 ON 33 XAIN11 T4 Ifs 20mA Rin 124 50 SW2 5 7 8 OFF V e ii measure with SW2 5 8 ON Thermistor temperature measure number 4 SW2 6 7 OFF Compliant with IEC 60751 or defaul DIN 43735 default 34 CMA T4 OV for analog inputs for XAIN11 return Control board zero Volt 35 XAIN12 Slow voltage auxiliary analog input number 12 Vfs 10V Rin 30kQ n u 36 CMA OV for analog inputs for XAIN12 return Control board zero Volt n u 37 XAIN13 Slow voltage auxiliary analog input number 13 Vfs 10V Rin 30kQ n u 38 CMA OV for analog inputs for XAIN13 return Control board zero Volt n u 347 418 INSTALLATION GUIDE CARRARO GROUP SINUS PENTA Z SANTERNO 39 XMDI1 Multifunction auxiliary digital input 1 40 XMDI2 Multifunction auxiliary digital input 2 41 XMDI3 Multifunction auxiliary digital input 3 42 XMDI4 Multifunction auxiliary digital input 4 24Vdc Optoisolated digital Maximum 43 CMD 0 V digital input isolated t
132. 20 160 220 270 340 250 430 300 430 330 355 550 610 400 610 450 610 680 450 560 610 770 860 860 630 860 970 710 970 1230 900 1000 1230 1360 1610 1360 1500 1920 s75 SINUS 0964 1180 CGE 1130 1350 1750 sso ENUS iew 1800 2000 SINUS 2076 2076 2500 Inverter supply voltage Input inductor and output inductor required Key Inom continuous rated current of the inverter 1840 2380 2720 3400 500 600Vac 705 845Vdc 2210 2520 3300 4000 600 690Vac 845 970Vdc Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 166 418 1480 1780 2136 1700 2040 2448 2100 2520 2520 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 5 1 3 HEAVY Applications Overload up to 175 60 120s or up to 210 3s 5 1 3 1 Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta jem Model 440 460Vac_ 480 500Vac_ Inom kW HP A kW HP A kW HP A kW HP A SINUS 0005 3 4 64 37 5 66 45 6 72 105 SINUS 0007 1 6 12 5 SINUS 0008 2 15 SINUS 0009 7 5 16 5 SINUS 0010 17 SINUS 0011 10 16 5 SINUS 0013 3 19 SINUS 0014
133. 20 880 seo ENUS C887 220 300 61 355 480 589 450 610 665 500 680 673 soo 960 1152 sos Bus ares 560 760 751 900 1100 1320 SINUS 0748 500 680 841 560 760 817 630 860 864 1000 1300 1560 710 970 1200 800 1090 1160 900 1230 1164 1480 1780 2136 SINUS 1296 1000 1360 1650 1100 1500 1630 1170 1600 1560 2100 2520 3024 soo 9 ENUS Teo 1200 1650 2050 1450 1970 2050 1500 2000 2050 2600 3100 3600 1400 1910 2400 1700 2300 2400 1750 2400 2400 3000 3600 3600 Inverter supply 200 240Vac 380 500Vac voltage 280 360Vdc 530 705Vdc Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to S30 for 60s every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 168 418 Input inductor and output inductor required SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 5 1 3 2 Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power ee as 660 690Vac kW HP A kw HP A 8 58 1000 1360 145 1220 1660 1187 1170 1600 1360 1400 1910 1360 1700 1340 1830 1560 1610 2190 1560 1750 2400 2050 2100 2860 2100 2000 2720 2400 2400 3300 2400 500 600Vac 600 690Vac Invert
134. 213 987 M8 M6 115 5 Figure 21 Piercing template for through panel assembly for Sinus Penta S22 and S32 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 3 3 11 6 Sinus Penta S41 S42 S51 S52 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section This application requires mounting some additional mechanical parts as shown below the screws are included in the mounting kit K GROWER __M10 AA D P000917 0 Figure 22 Mechanical parts for the through panel assembly for Sinus Penta S41 S42 S51 and S52 59 418 INSTALLATION GUIDE CARRARO GROUP SINUS PENTA Z SANTERNO The figure below shows the piercing templates for the through panel assembly of the inverter including six M8 holes and the hole for the air cooling of the power section 4 4 Figure 23 Piercing templates for the through panel assembly for Sinus Penta S41 S42 S51 and S52 60418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 12 Standard Mounting and Piercing Templates IP00 Modular
135. 22 80 S80 1296 5T 6T 3 6 2230x1400x560 990 24 90 74 1800 4T 3 9 29 25 2076 4T 3 9 32 25 90 1800 BT 6T 3 9 2980x1400x560 1320 3375 75 2076 5T 6T 3 9 37 35 Three inverter modules are to be provided with an integrated splitter unit 40418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP c Inverter modules power supply unit and braking unit Configuration power supply delivered from the mains integrated braking unit Models where no parallel connected inverter modules are installed S65 and S70 Modules one Sin s Overall Overall ee Noise o L l Size Penta Voltage Power Dimensions Weight pr aking Duty eve class Inverter Braking Cycl Model Supply ycle Modules Modules Modules WxHxD kg kW db A 0598 4T 1 3 1 10 55 0748 4T 1 3 1 11 65 0831 4T 1 3 1 13 90 S65 0457 BT 6T 1 3 1 1230x1400x560 550 10 05 71 0524 5T 6T 1 3 1 10 80 0598 5T 6T 1 3 1 12 45 0748 5T 6T 1 3 1 13 75 70 0831 5T 6T 2 3 1 1480x1400x560 660 14 90 72 Models including parallel connected inverter modules S75 S80 and S90 Power Modules ae Sinus Overal Overall ane Noise Level Dimensions Weight x Size Penta ea Power Inverter Braking Braking Duty Model Supply Modules Modules Cycle Modules WxHxD kg kw db A 0964 4T 2 6 1 18 50 1130 4T 5 6 1 223
136. 23 20 209 12000W IP23 20 209 16000W IP23 20 209 16000W IP23 O a O a O O a A a 5 wj aa SIS Ql O i a O O Type of connection A One resistor B Two or multiple parallel connected resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 187 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 1 1 7 Applications with DUTY CYCLE 10 Class 5T BRAKING RESISTOR Min Applicable Tine Degree of Type of Value geen Resistor Q yp Protection Connection 9 2 2 120 A 10 8 120 1 309 W W W W W W W 3 3 ceee 2 0 0 10 10 oOjJo AJS JSK 0 e pae ard ee ee e i k AJS O hue Re 4000 IP23 20 8000 IP23 O 2 5 6 6Q 24000W 5 N O 60 8 N ee 1 0 15 10 0 6 oa 40 40 25 25 20 12 12 12 tt 10 82 16 O oe N N AJA SJA S O O J YS J a 50 2 5 5 0 2 2 5 lope ep I S lt Type of connection A One resistor CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the
137. 3 i 2 ES843 FA W os foe PHASE p aza eve IN a oie AEON aa RIER e i We Bru HE ea CW el e OPS OP P3 L FEMALE VALE DUAL FIBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR Gy DUAL FBERfoPTIC conNEcTOR CU fe pa G ie 7 From Gye zz HE z HEN zzz P f L ee 0 y HE Jemo a mo Y LaF eoon ji Jy y OPS OFS P f SI J 7 SIE s Pns connector SUB D 9 PUIG conNECTER f 5 EAV 0P1o Lgo PHASE y F j F A d FAULT v STATUS y 7 Wy O j f py m29 4 fame war ESBAT rawr wE ES841 i y J f y FEMALE 4 f y g aly UAL FBR f C U ZIZI z ZIZI z ONONIRE BUURA ST U y g ae zz Peg PHASE QAV CU OZZIE Le NOL ITIL DD TIITII LINED ru ISi U Ti tf C u UB 1 8 OUTPUT OUTPUT OUTPUT E 7 een oe ee se Vv v fh v 45 Ww EW 46 LJ 7 ETERS A o CONTROL BOARD BINED Fan supper 61482 Fa suppe EDE Fan supacy e Yo 244 SUPPLY S 230Nca w 230 c0 w Bo iiy ee CONTROL BOARD RACK ZN faa ANG 17 18 1 mm WIRE k e N d a Sa d z vs 0 4255 SHIELDED CABLE nl Ee fr h Ee h EOL S D D In eos f nee fl SINGLE 1 mm PLASTIC FIBER OPTIC 5 INVERTER INVERTER INVERTER a MODULE MODULE MODULE DUAL 1 mm PLASTIC FIBER OPTIC Figure 42 Internal wiring for inverters S64 83 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 2 8 Internal Connections for Modular Inverters S74 S75 and S80 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 9
138. 344 363 DANG A A T E 116 Sp ed lOOP sae seusecdendenieees sheets eevee cenleeseges sees 151 154 Speed PEQulator ciiir 151 154 Standard mounting 0 cceccceeseeeeeeeeeeeeees 51 61 64 LAL saicccnsssstscesatecsssatanssvoesbadsdbussnesensesdtaseasenasedass 19 117 Start UP wicks riran isinin 147 148 150 152 155 SIN e e e a a 15 16 155 T Terminals CONTON iee a a oat ost cat 105 POWER siiseusodsszaets ensioireet eea aas 85 Thermal protection ccccceeeeeeeeeeeeeeeeeeeeees 19 125 Through panel assembly iesene 53 Twelve Pulse Connection cccccceeesseeeeeeeeees 65 71 U UL Approved Fuses ceeeeeteeeeees 95 100 103 UL Approved Surge Protective Devices 96 WMP ACHING iach aa detector Na 25 W DIO AG as 5232 E T 135 V Voltage Class P a A E E EEE 164 167 170 STO ennienni ana 163 166 169 172 VA E OERE PEET POE TENE E T 15 16 150 WwW Wining diagram siiin 67 69
139. 36 60 20 4AWG 18 2 5 25 4AWG 100 100 100 0040 72 15 2 5 100 100 100 15 4 25 25 4AWG 0049 80 12 4AWG 15 2 5 125 100 100 0060 88 24 6 8 35 2AWG 125 125 125 S20 0067 103 25 50 24 6 8 125 125 125 0074 120 3 1 0 AWG 24 6 8 50 1 0AWG 160 160 145 0086 135 24 6 8 200 160 160 0113 180 354185 30 10 95 4 0AWG 250 200 250 S30 0129 195 2AWG 30 10 120 250 250 250 0150 215 350kcmils 30 10 250kcmils 315 400 275 0162 240 30 10 400 400 275 continued 97 418 SINUS PENTA SANTERNO INSTALLATION GUIDE CARRARO GROUP continued Cable Cross Cable Cross D s aoc y o S section to Fast Fuses Magnetic o Sinus 5 ppection a8 Ue oai Mainsand 700V Circuit ee N Penta 26 g Of q Motor Side Disc Switch Breaker 7p Terminal no Model mm mm A AWG kcmils Nm AWG kcmils A A A 0180 300 Busbar 30 NE pal io 350 400 400 0202 345 Busbar 30 eee ii 500 400 450 S41 0217 375 Busbar 30 ere 550 630 450 0260 425 Busbar 30 eee 630 630 500 0313 480 Busbar 50 Peer 700 630 550 s51 0367 550 Busbar 50 ee 800 800 600 0402 680 Busbar 50 AiE 1000 800 700 3x150 0457 720 Busbar 50 ean 1000 800 800 S60 0524 800 Busbar 50 ree is 1000 1000 1000 M10 50 3x240 0598 900 Busbar ihia 110 Boonie 1250 1000 M10 50 3x240 s65 0748 1000 Bus bar sata 110 axs00Komis 1250 1250 1200 M10 50 4x240
140. 3mH 945A i040Arma 1300Ap6ak 6 x IM0141782 2 x IM0140854 0 015mH 1250Arms 2 x IM0126444 X single phase 1230 0 018mH 1260A o oremi 1470Arms 1850Apeak ii 3 x IM0126404 an pei ai C 0 023mH 945Arms 1040Arms 1300Apeak 9 x IM0141782 3 x M0140854 0 015mH 1250Arms 3 x IM0126444 X single phase 2076 0 018mH 1260Arms ae oil es 1470Arms 1850Apeak For the inverter sizes S15 S20 S30 S65 S75 and S90 the DC inductors CAUMONT required are to be specified when ordering the equipment 257 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 6 3 3 Class 5T 6T AC and DC Inductors INPUT AC 3 PHASE INDUCTOR IM0127042 0003 6 4mH 6 5Arms 0004 IM0127062 S12 5T S006 4 1mH 10 5Arms S14 6T 0012 0018 0019 IM0127102 0021 1 8mH 23Arms 0022 IM0127122 0024 1 1mH 40Arms 0032 IM0127142 0042 0 7mH 57Arms 0051 IM0127167 0062 0 43mH 95Arms 0076 IM0127202 0088 0 29mH 140Arms IM0127082 2 6mMH 16Arms 0131 IM0127227 0164 0 19mMH 210Arms 0181 IM0127274 0201 0 12mH 325A 0218 IM0127330 0259 0 096mH 415Arms 0290 0314 IM0127350 0368 0 061mH 650Arms 0401 0457 0524 IM0127404 0598 0 040mH 945Arms IM0127444 0748 0 030mH 1260Arms 2 x IM0127364 0831 0 058mH 662Arms 2 x IM0127404 eve 0964 0 040mH 945Arms J430 2Xx1M0127444 0 030mH 1260Arms s80 1296 3 IM0127404 1800 0 040mH 945Arms 3 x IM0127444 2076 p 030mH 1260Arms 258 418
141. 40 5T 6T 0 2 eeeececeeeeeneeee seer eeeeeeeeeeeeeaeeeeeeaeeeeenaeeeeeesneeeeeeaes 233 6 4 6 1 Applications with DUTY CYCLE 10 Class 57 ccecccecsesteesseeteeeesseeeeesssaeesseeaees 233 6 4 6 2 Applications with DUTY CYCLE 20 Class 57 0 ccccscecseeeteeseeeseeeesseeeeseseaeenseeaees 234 6 4 6 3 Applications with DUTY CYCLE 50 Class 517 0 cccccceseeseeeesseceeeeeseeeeessseaeesseeaees 234 6 4 6 4 Applications with DUTY CYCLE 10 Class 67 cccccccccceseesseeseeeceeeeeseeeeeseeeaeesseeates 235 6 4 6 5 Applications with DUTY CYCLE 20 Class 67 ccccccccscceceesceeseeeeeeesessaeeesseaeesseeaees 235 6 4 6 6 Applications with DUTY CYCLE 50 Class 67 cccceccccceceecteeeeeeeeeeeeeaeeeseeaeeeseeaees 236 6 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 7 Available Braking Resistors iustsejcscetit cesses tecncstededcu saved abeseteenastndedecsdodeeeetnelees fetceee hidedesantad 647 1 350W Models IPDS ccateceiannciiecssancuatanadiaescuancnanabarseasancaudanadiaan lt amucntiaharadanaselaaadaansaiessands 6 4 7 2 1300W Models IPSS ccsccascsnseicccsvan aaa a aa a AA 6 4 7 3 IP55 Models from 1100W to 2200W ccccccccceceeeeeeee cae ceeeeeeeseceneaeceeeeesesenaesaeeeeeeeeeeeees 6 4 7 4 IP20 Models from 4kKW 8kKW 1 2KW oe cece cece cece ce eeeeeceeaeceeeeeeesecacaeeeeeeeeeenncaeaeeeeeeeeeeeees 6 4 7 5 IP23 Boxes from 4kKW to 64kW cece ce ceeeee cee ee eee eeeeeaeceee seen se caeaeeeeee
142. 47 are short circuited as a factory setting The A N CAUTION DC inductor if any shall be linked between bars 47 D and 47 after N upstream of the DC voltage power supply terminals 89 418 SINUS PENTA Z SANTERNO 3 4 6 CAUTION CAUTION 90418 Connection Bars for Modular Inverters S64 S70 CARRARO GROUP S70 INSTALLATION GUIDE LEE 1 ox ORS ae a Be ESB40 a al P000650 B Figure 45 Connection bars for S64 S70 When a DC inductor is required for Sinus Penta S65 and S70 this must be specified when ordering the equipment When a DC inductor i
143. 47 board to power 4 20mA sensors because it is to be used for the common of NOTE the digital inputs CMD terminals 43 and 50 not for the common of the analog inputs CMA Terminals 44 and 49 are galvanically isolated and must be kept galvanically isolated 6 14 7 3 Connecting Slow Analog Inputs to Voltage Sources Use a shielded pair data cable and connect its braiding to the side of ES847 board Connect the cable braiding to the inverter frame using the special conductor terminals located next to the terminal boards Although slow acquisition analog channels have a cut off frequency slightly exceeding 10Hz and the mains frequency which is the main disturbance source is weakened make sure that wiring is correct particularly if the full scale value is 100mV and if wires are longer than 10 m The figure below shows a wiring example for the acquisition of a voltage source Properly set the DIP switches for the configuration of the analog channel being used set the full scale value to 10V or to 100mV The setting of the programming parameter must be consistent with the hardware setting Voltage analog output Voltage analog input OV control board P000273 B Figure 170 Connecting a voltage source to a slow analog input 352 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 14 7 4 Connecting Slow Analog Inputs to Current Sources Figure 169 shows how to
144. 4VS ES914 Power supply input 2 OVS ES914 Power supply common 3 SHD Shield of RS485 wire for external connections 4 PE Protective Earth e M2 Terminals RS485 connection to the Master separable terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 5 RS485 Am RS485 signal A Master 6 RS485 Bm RS485 signal B Master 7 OVE Common for connections to the Master 8 SHD Shield of RS485 wire 9 PE Protective Earth e CN1 Connector RS485 connection to the Master male DB9 connector Am Bm SHIELD OVE 368 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP e M83 Terminals RS485 connection to the inverter separable terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 10 RS485 Ai RS485 A signal Inverter 11 RS485 Bi RS485 B signal Inverter 12 OVM Common for connections to the inverter 13 9VM Inverter power supply output e CN2 connector RS485 connection to the inverter female DB9 connector Ai Bi Recommended connection to the inverter It is recommended that a shielded cable with DB9 connectors be used Connect both ends of the cable shield so that it is the same PE voltage as the inverter The shielded cable shall have at least one twisted pair for signals RS485 A and B Two additional conductors and one additi
145. 5 10 6T 845 970 Vdc 15 10 The DC voltage power supply for size S41 S42 51 S52 S60 S64 S74 and S84 requires an external precharge circuit of the DC bus capacitors e Supply frequency Hz tolerance 50 60Hz 20 Environmental Requirements e Ambient temperature 10 C to 55 C It might be necessary to apply 2 derating of the rated current for every degree beyond the stated temperatures depending on the inverter model and the application category see Operating Temperatures Based On Application Category e Storage temperature 25 70 C e Humidity 5 95 non condensing e Altitude Max altitude for installation 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno Above 1000 m derate the rated current by 1 every 100 m e Vibrations Lower than 9 8 m sec 1 0G e Installation environment Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty environments e Operating atmospheric pressure 86 106 kPa Cooling system Forced air cooling The maximum output frequency is limited in respect to the preset carrier frequency for more details please refer to the Programming Guide SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP IFD Volt
146. 5 0748 5C 6C 1 2 1 11 05 0831 5C 6C 1 2 1 13 20 One inverter module must be provided with an integrated auxiliary power supply unit Models including parallel connected inverter modules S74 and S84 Overall Modules Power Dissipated Overall Overall Sinus Voltage Inverter Dimensions Weight with 50 Noise Level Size Penta Class Modules Inverter Brakin Braking Model with Aux Modules Mod ie Duty Power 7 cu Cycle Supply Unit WxHxD kg kW db A 0964 4C 2 4 1 1730x1400x560 786 14 50 1130 4C 2 4 1 15 90 S74 1296 4C 2 4 2 1980x1400x560 896 17 40 74 0964 5C 6C 2 4 1 1730x1400x560 786 16 30 1130 5C 6C 2 4 2 20 20 1296 5C 6C 7 4 7 1980x1400x560 896 2160 1800 4C 3 6 2 24 50 2076 4C 3 6 2 27 35 S84 1800 5C 6C 3 6 5 2730x1400x560 1234 29 55 75 2076 5C 6C 3 6 2 33 05 Three inverter modules are to be provided with an integrated splitter unit When using two braking modules one braking module is to be provided with an integrated splitter unit 43 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 3 3 9 5 IP54 STAND ALONE Models S05 S30 Class 2T Power Dissipated at Noise Level Inom OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton When housing optional features AN NOTE depth increases by 40m
147. 5 4T S05 2T S12 4T S12 2T S15 2T 4T S20 2T 4T S30 2T 4T _ _ 176 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 5 2 4 IP54 Models Class 5T 6T Maximum Recommended Carrier Frequency kHz Carrier Sinus Penta parameters C001 and C002 based on the kHz Model output current 12 5T 14 6T S14 5T 6T Unavailable model as 22 5T 6T S32 5T 6T seene onal oeoo eoo olo eoo R a aaja a o olo aa o ol E separeo seobe nene E seobe nees 54 5 5 5 5 4 4 4 4 4 4 4 4 5 5 5 5 P 5 5 5 5 3 3 3 3 2 2 2 2 5 5 5 5 4 4 4 4 pesast pease 177 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 5 3 Operating Temperatures Based On Application Categor The tables below relate to operating current values equal to or lower than the NOTE i weer current rating stated in the relevant application sheet APPLICATION CLASS 2T 4T Sinus Penta LIGHT STANDARD HEAVY STRONG Model Maximum allowable operating temperature C without derating Apply 2 derating of the rated current for every degree over but not exceeding 55 C maximum continued 178 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP continued APPLICATION CLASS 2T 4T Sinus
148. 52 Connecting a voltage source to a slow analog input 00 0 eeeeee cece eee eeeeeeeeteeeaeeeteeaeeeeeeaees 352 Connecting thermoresistors PT100 to analog channels XAIN8 11 T1 4 ooo eects 353 PNP DPU WINN ose ciicadeet enss tacts eceszet a peceis efaenn ppesucedt pet E R 354 Connecting the incremental encoder to fast inputs XMDI7 and XMDIB ecceeeeeeeeeeeees 355 Signal sent from a 24V Push pull frequency OUtpUt cccccceeeeeceeceeeeeeeeeeseceeaeeeeeeeeeeeesnaeeees 355 Connection of a PNP output for relay CONtIOI eect ee eeee eee e enter eeeaeeeeeeaeeeeeeeeeseeenaeeeeseaaes 356 Connection of an NPN output for relay CONtIOI eee cee eete eee enneeeeeeeaeeeeeeaaeeeeeeaeeeeetaeeeeeeaaes 356 Relay I O expansion board ES870 0 cecccececeeeeeeteeeeeeeenie ee ee eeieeeeeeneeee tenes eesiieeeeesieeeereneeeess 362 Removing the inverter cover location Of slot C cccceccececeeeeeneeeeeeeeeeesesecceaeeeeeeeseencaeeaeeeeeess 363 ES914 Power supply Unit board cece cece ceccee cee ee eee eeceeeae cece eeeesecaaeaeeeeeeeeesecaeaeeeeeeeseseenieeeeeeees 366 Basic wiring diagram for ES914 DOard cece eeeeeeeeeeee eter eeeeaeeeeeneeeeeeeneaeeseeeeaeeeseeaeeeeeeaeees 367 Block diagram with 3 Zone inSulation c cece eeeee eee eene ee ee tenets ee eieeeeesieee eee teeeeesieeeeetneeeee 367 Position of the LEDs and DIP switches in ES914 bOard 0 0 0 ecceeceeeeeeeeeeee eee teteeeeete
149. 575Vac 3phase 3 3000kW 660 690Vac 3phase e Degree of protection size STAND ALONE IP20 from Size S05 to Size 32 IPOO from Size S41 to Size S90 IP54 from Size S05 to Size 32 BOX IP54 CABINET IP24 and IP54 Overvoltage category Ill refer to EN 61800 5 1 MTBF 25 000 hours at 40 C and rated output current Specifications for motor wiring e Motor voltage range precision 0 Vmains 2 e Current torque to motor time 105 200 for 2 min every 20 min up to S30 105 200 for 1 min every 10 min from S32 e Starting torque max time 240 for a short time e Output frequency resolution 0 1000 Hz resolution 0 01 Hz e Braking torque DC braking 30 Cn Braking while decelerating up to 20 Cn with no braking resistor Braking while decelerating up to 150 Cn with braking resistors e Carrier frequency with adjustable silent random modulation for more details please refer to the Carrier Frequency Setting section and the Sinus Penta s Programming Guide NOTE 156 418 INSTALLATION GUIDE SANTERNO CARRARO GROUP Mains e VAC supply voltage tolerance 2T 200 240 Vac 3phase 15 10 4T 380 500 Vac 3phase 15 10 5T 500 600 Vac 3phase 15 10 6T 575 690 Vac 3phase 15 10 Maximum voltage imbalance 3 of the rated supply voltage e VDC supply voltage tolerance 2T 280 340 Vdc 15 10 4T 530 705 Vdc 15 10 5T 705 845 Vdc 1
150. 6 SINUS 0012 SINUS SINUS 0018 0019 SINUS 0021 SINUS 0022 SINUS 0024 SINUS SINUS 0032 0042 SINUS 0051 SINUS 0062 SINUS SINUS 0069 0076 SINUS 0088 SINUS 0131 SINUS SINUS 0164 0181 220 SINUS SINUS 0201 0218 250 300 SINUS SINUS 0259 0290 330 SINUS 0314 SINUS 0368 SINUS 0401 SINUS 0964 1000 1360 1145 1240 1690 1200 1270 1730 1480 1530 2090 1480 SINUS 1130 1460 1990 1700 1750 2380 1700 2100 2860 2100 SINUS 1800 2000 2720 2400 2400 3300 2400 SINUS 2076 2500 3400 3000 3000 4000 3000 Inverter supply voltage 500 600Vac 600 690Vac 705 845Vdc 845 970Vdc Input inductor and output inductor required 1480 1780 2136 163 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 5 1 2 STANDARD Applications Overload up to 140 60 120s or up to 168 3s 5 1 2 1 Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta Model 200 240Vac 380 415Vac 440 460Vac 480 500Vac kW HP A kW HP A kW HP A kKW HP A SINUS 0030 SINUS 0033 SINUS 0034 SINUS 0036 SINUS 0037 0 50 SINUS 0049 22 30 71 35 80 40 96 5 5 0 5 127 SINUS 0129 55 75 170 110 SINUS 0162 75
151. 6 6 3 2 Class 4T AC and DC Inductors INPUT AC 3 PHASE INDUCTOR IM0126004 p 0005 2 0mMH 11Arms DC INDUCTOR 0007 0009 IM0126044 0011 1 27mH 17Arms 0014 Not applicable IM0126044 1 27mH 17Arms 3 phase 017 IM0126084 IM0140154 Pa eam Ea 0 7mH 32Arms 2 8mMH 32 5Arms 40 5Apeak 3 phase n IM0140204 IM0126124 0030 0 Deas eee 2 0mMH 0 51mH 43Arms 47Arms 58 5 Apeak 3 phase EE IM0126144 IM0140254 IM0126144 0036 0 3mH 68Arms 1 2mH 69Arms 87Apeak 0 32mH 68Arms 3 phase sis e ams IM0126164 IM0140284 120167 0049 0 24mH 92Arms T0060 0 24mH 92Arms 0 96mH 100A 160Apeak 3 phase eo IM0126204 IM0126204 IM0140304 oa 0 16mH 142Arms 0 64mH 160Arms 195Apeak 0 16MH 142Arms 0086 3 phase 2088 r 0113 IM0140404 IM0126244 o IM0126244 0 36mH 0 09MH 252Arms rea ee ASEAME 275Arms 345 Apeak 3 phase 0180 IM0126282 IM0140454 a o k 0202 0 063mH 360Arms 0 18mH 420A 520Apeak chines a 10126332 IM0140604 0 035mH_440Arms 0260 0 05 mH 455Arms_ 0 14mH 520A 650Apeak ea ES IM0126372 IM0140664 0 en ne 120 040z 0 031mH 720Arms 0 09mH 830A 1040Apeak a phase E IM0126404 IM0140754 IM0126404 T E 0 092mH 0 023mH 945Arms 0598 0 023miE 9ASAriNS 1040Arms 1300Apeak 3 phase 0748 IM0140854 IM0126444 moc ee 0 072mH 0 018mH 1260Arms 0831 0 018mH 1260Arms 4 470Arms 1850Apeak 3 phase 0964 2 x IM0126404 Ax Aa 0 1130 0 02
152. 6 6 4 3 Class 2T 4T DC Inductors INDUCTOR INDUCTANCE DIMENSIONS HOLEWEIGHT LOSSES GOEL USE RATINGS mH A iYPE L H P M E G mm kg W M0140054 DCBUS 80 105 A 110 125 100 60 90 65 7x10 4 5 20 M0140104 DCBUS 51 17 A 110 125 100 60 90 65 7x10 5 30 M0140154 DCBUS 28 325 A 112011401160 60 1100 100 7x10 8 50 M0140204 DCBUS 20 47 A 160 240 160 80 120 97 7x14 12 80 IM0140254_ DCBUS 12 69 A 160 240 160 80 1120 97 17x14 13 90 Im0140284_ DCBUS 0 96 100 A 1170 240 205 80 1155 1221 7x18 21 140 IM0140304 DCBUS 0 64 160 A 240 260 200 120 150 121 9x24 27 180 imo140404 DCBUS 0 36 275 A 260 290 200 130 150 138 9x24 35 320 Im0140454 _ DCBUS 0 18 420 B 240 380 220 120 205 156 9x24 49 290 imo140604 DCBUS 0 14 520 B 240 380 235 120 205 159 9x24 57 305 im0140664 DCBUS 0 090 830 B 260 395 270 130 225 172 9x24 75 450 IM0140754 DCBUS 0 092 1040 C 310 470 320 155 200 200 12 114 780 IM0140854 DCBUS 0 072 1470 C 330 540 320 165 250 200 12 152 950 6 6 4 4 Class 5T 6T DC Inductors INDUCTOR INDUCTANCE DIMENSIONS HOLEWEIGHTILOSSES USE RATINGS MODEL mH A TYPE L HIPI MIE G mml kg W M0141404 DCBUS 1 2 110 A 170 205 205 80 155 122 7x18 21 165 M0141414 DCBUS 080 16
153. 60 350W IP55 28 18 0 3 560 350W IP55 18 0 3 560 350W IP55 15 0 159 1100W IP55 10 0 109 1500W IP54 10 0 109 1500W IP54 7 5 2 150 1100W IP55 5 0 5Q 4000W IP20 5 0 50 4000W IP20 5 0 50 4000W IP20 4 2 5Q 4000W IP20 4 2 5Q 4000W IP20 3 0 3 30 8000W IP20 3 0 3 30 8000W IP20 2 5 3 30 8000W IP20 2 5 3 30 8000W IP20 PP S S S SP S S SiS S S gt WD own w w gt Type of connection A One resistor B Two or multiple parallel connected resistors 182 418 INSTALLATION GUIDE EE SANTE RNO SINUS PENTA A CARRARO GROUP The cables of the braking resistors shall have insulation features and heat AN CAUTION resistance features suitable for the application The minimum rated voltage of the cables must be 450 700V 6 1 1 2 Applications with DUTY CYCLE 20 Class 2T BRAKING RESISTORS Min Applicable T Degree of Type of Value Resistor ype Protection Connection Q Q 25 0 2 100Q 350W IP55 25 0 2 56Q 350W IP55 25 0 2 56Q 350W IP55 18 0 4 1000 350W IP55 18 0 4 100Q 350W IP55 18 0 250 1800W IP54 18 0 250 1800W IP54 15 0 15Q 2200W IP54 10 0 2 25Q0 1800W IP54 10 0 2 25Q0 1800W IP54 7 5 2 150Q 2200W IP54 5 5Q 4000W IP20 5 0 5Q 8000W IP20 5 0 5Q 8000W IP20 4 2 5Q 8000W IP20 4 2 5Q 8000W IP20 3 0 3 3Q 12000W IP20 3 0 3 3Q 12000W IP20 2 5 3 3Q 12000W IP20 2 5 3 3Q 12000W IP20 Wire cross section mm AWG 50 28 28 25 25
154. 65 Autotune KO trips this means that the ENABLE command has opened before autotune was completed or that the autotune algorithm failed In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again NOTE if the ENABLE command was not opened before autotune was over decrease by 5 the no load current value set in C021 and perform the autotune procedure again 153 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 7 Tuning the rotor The rotor time constant C025 is estimated with a special autotune procedure time constant allowing the motor to run even in no load conditions Open the ENABLE command and set 1073 1 Motor Tune and 1074 2 FOC Auto rot Use the ESC key to accept changes Close the ENABLE command and wait until autotune is over warning W32 Open Enable is displayed When autotune is complete the value obtained for the rotor time constant is automatically saved in parameter C025 If the motor cannot run in no load conditions use a first attempt value for lo that is automatically computed by the drive as described in step 5 8 Startup Now that all the parameters have been set for the FOC motor control algorithm activate the ENABLE input terminal 15 and the START input terminal 14 and send a speed reference the RUN LED and REF LED will come on and the motor will start Make sure t
155. 700 BU600 5T 6T 600 300 500 600Vac 1 6 700 BU600 5T 6T 600 300 600 690Vac 1 8 700 Average Braking Current A Max Braking Current A Min Braking Penta Supply Voltage Resistor Q 6 3 4 Installing the Braking Unit 6 3 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 10 to 40 C with no derating Maximum surrounding air temperature From 40 C to 55 C with a 2 derating of the rated current for each degree beyond 40 C Ambient temperatures for storage 25 C to 70 C and transport Pollution degree 2 or better according to IEC 61800 5 1 Installation environment Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty environments Max altitude for installation 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Altitude Santerno Above 1000 m derate the rated current by 1 every 100 m Operating ambient h midit From 5 to 95 from 1g m to 25g m non condensing and p 9 y non freezing class 3k3 according to EN50178 a From 5 to 95 from 1g m to 25g m non condensing and Storage arnbiemt humidity non freezing class 1k3 according to EN50178 Max 95 up to 60g m condensation may appear when Ambient humidity during transport the equipment is not running class 2k3 according to E
156. 8 5 LEDs for Ethernet Board Diagnostics In the Ethernet board the diagnostics LEDs indicate the status of the connection to the LAN N amp Name Function l 1 Link Off The module has not detected any legal carrier signal and is not in the LINK status On The module has detected a legal carrier signal and is in the LINK status 2 Off The module is off Module Green The module is properly operating status Flashing green The module was not configured and communication is in stand by Flashing red the module has detected a resettable event error Red the module has detected an unresettable event error Flashing red green the module is performing a self test at power on 3 Off The IP address has not yet been assigned Network Green At least one active Ethernet IP connection is in progress status Flashing green No active Ethernet IP connection is in progress Flashing red Timeout of one or more links performed directly to the module Red The module has detected that its IP is used by another device in the LAN Flashing red green The module is performing a self test at power on 4 Activity Flashing green A data packet is being transmitted or received 6 10 9 Environmental Requirements Common to All Boards Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidi
157. 80 1056 SINUS 0524 260 350 780 450 610 765 500 680 731 560 760 751 800 960 1152 SINUS 0598 500 680 841 560 760 817 630 860 864 900 1100 1320 SINUS 0748 560 760 939 630 860 939 710 970 960 1000 1300 1560 SINUS 0831 710 970 1200 800 1090 1160 900 1230 1184 1200 1440 1728 SINUS 0964 900 1230 1480 1000 1360 1431 1100 1500 1480 1480 1780 2136 875 SINUS 1130 1000 1360 1646 1170 1600 1700 1270 1730 1700 1700 2040 2448 SINUS 1296 1200 1650 2050 1400 1830 2000 1460 1990 2050 2100 2520 3024 J l SINUS 1800 1500 2000 2500 1750 2400 25001850 2500 2500 2600 SINUS 2076 1750 2400 2900 2000 2720 2900 2100 2900 2900 3000 200 240Vac 380 500Vac Inverter supply voltage 559 360vdc 530 705Vdc Input inductor and output inductor required Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 120 seconds every 20 min up to S30 and for 60 seconds every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 162 418 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 5 1 1 2 Technical Sheet for 5T and 6T Voltage Classes Sinus Penta Model SINUS 0003 Applicable Motor Power 575Vac 660 690Vac 5 5 SINUS PENTA SINUS 0004 SINUS 000
158. 9 4 Modular IP00 STAND ALONE Models S64 S90 To obtain high power inverters the following individual modules are matched together Control unit containing the control board and ES842 board Power supply unit module composed of a 3 phase power rectifier and its control and power supply circuits Inverter module composed of an inverter phase and its control circuits Braking unit Four types of inverter modules are available basic version version with integrated control unit version with integrated auxiliary supply unit to be used for those models which are not equipped with the power supply module sizes S64 S74 and S84 version with integrated splitter unit to be used for the Penta sizes where parallel connected inverter modules are installed sizes S74 S75 S80 S84 and S90 Match the modules above to obtain the proper inverter dimensioning for your application Number of power supply modules 0 1 2 3 3 S64 S65 S70 Number of IGBT 6 74 75 S80 modules 9 S84 S90 The busbars connecting the different modules are not supplied by Elettronica CAUTION Santerno Properly configure ES842 control board inside the control unit A CAUTION When ordering the inverter always state the inverter configuration you want to obtain a control unit The control unit can be installed separately from the inverter modules or inside an inverter module this opti
159. 9x24 67 752 IM0126444 Input output 0 018 1260 C 360 375 280 120 250 200 12 82 1070 6 6 4 2 Class 5T 6T AC 3 Phase Inductors INDUCTANCE oe INPUT OUTPUT RATINGS DIMENSIONS HOLE WGT LOSSES mH A TYPE L H P M E JG mm i kg W IM0127042 Input only 6 4 6 5 IM0127062 Input only 4 1 10 5 moeroe Tout T T A Please contact Elettronica Santerno IM0127122 Input only 1 1 40 IM0127142 Input only 0 70 57 IM0127167 Input only 0 43 95 B 240 224 187 80 200 122 7x18 27 160 IM0127202 Input only 0 29 140 B 300 254 190 100 250 113 9x24 35 240 IM0127227 Input only 0 19 210 B 300 285 218 100 250 128 9x24 48 260 IM0127274 Input only 0 12 325 C 300 286 234 100 250 143 9x24 60 490 IM0127330 Input only 0 096 415 C 360 340 250 120 325 166 9x24 80 610 IM0127364 Input output 0 058 662 C 360 310 275 120 325 166 9x24 79 746 IM0127350 Input only 0 061 650 C 360 411 298 120 240 220 9x24 113 920 IM0127404 Input output 0 040 945 C 360 385 260 120 250 200 12 88 1193 IM0127444 Input output 0 030 1260 C 420 440 290 140 300 200 12 110 1438 260 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP 650 720 945 Amp P000539 B Figure 107 Mechanical features of a 3 phase inductor 261 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP
160. ARRARO GROUP P000557 0 Figure 133 Fastening the communications board to slot B 5 Configure the DIP switches and rotary switches following the instructions given in the relevant section 6 Connect the Fieldbus cable by inserting its connector or by connecting the wires to the terminals 7 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 296 418 SINUS PENTA INSTALLATION GUIDE EE Zz SANTERNO CARRARO GROUP 6 10 3 Fieldbus PROFIBUS DP Board PROFIBUS DP is a registered trademark of PROFIBUS International The Profibus communications board allows interfacing between an inverter of the Sinus PENTA Series and an external control unit such as a PLC using a PROFIBUS DP communications interface The Sinus PENTA inverter operates as a Slave device and is controlled by a Master device PLC through command messages and reference values which are equivalent to the ones sent via terminal board The Master device is also capable of detecting the operating status of the inverter More details about Profibus communications are given in the Sinus Penta s Programming Guide Profibus communications board has the following features e Type of fieldbus PROFIBUS DP EN 50170 DIN 19245 Part 1 with protocol version 1 10 Automatic detection of the baud rate ranging from 9600 bits s to 12 Mbits s Communications device PROFIBUS bus link type A or B as mentioned in EN50170
161. ATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 9 10 IP24 and IP54 Cabinet Models S15 S90 Sinus Penta CABINET Model Voltage Class 0040 ise 0049 0060 2T 4T 0067 ane 0074 E e s26 ooa AT 0069 Oo on S30C 0076 s326 0164 0180 0202 k S41C 0217 0260 k os S42C 0313 S51C 0367 0402 0290 0814 0368 52C continued 49 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP continued 0457 7T4T seoch Mr a 8 a S65C as 2200 S 5T 6T 238 8400 586 2 o 2o a50 mo 12450 800 1007 14900 szoc 0831 O 2600 en snsc n 3600 6s 5T 6T S80C a 4000 1800 S90C ere 18900 1468 21100 18400 22800 1700 24900 29250 32250 33750 2076 sis E 5T 6T 2076 O NOTE Dimensions and weights may vary depending on optional components required AVAILABLE OPTIONAL COMPONENTS Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil AC1 Line contactor Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton Line input impedance Motor side output impedance Additional terminal board for input output wires Output toroid filter Motor forced cooling circuit Braking unit for size 2 S41 Anticondensation heater PT100 instruments for motor temperature control Optiona
162. B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity 6 CHZ Encoder input channel Z zero notch inverse polarity 7 VE Encoder supply output 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the encoder board see wiring diagrams on the following pages 6 7 6 Configuration DIP switches Encoder board ES836 2 is provided with two DIP switch banks to be set up depending on the type of connected encoder The DIP switches are located in the front left corner of the encoder board and are adjusted as shown in the figure below D24 D24 022 D29 ye 32 LaLa JL d ES836 2 gt re TaZaRERIBR SOAS g RE g BERELE LE l ZBRZARIORADRIGRS leleleteletel LELE ILLS LELE CA C2 CO 2 ON P000589 5 Figure 116 Positions of DIP switches and their factory setting 274 418 INSTALLATION GUIDE EE SANTERNO SINUS PENTA CARRARO GROUP DIP switch functionality and factory settings are detailed in the table below Switch factory OFF open ON closed setting SW2 1 Channel B NPN or PNP Channel B Line driver or Push Pull default SW2 2 Channel B with complementary signals Channel B with only one single ended signal default SW2 3 Channel B with no band limit Channel B with band limit default SW2 4 Channel Z NPN
163. Bus bar 50 3x300kcmils 1000 800 800 3x185 0524 800 Bus bar 50 3x350kcmils 1000 1000 1000 A CAUTION 94 418 Always use the correct cable cross sections and activate the protective devices provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 10 2 UL approved Fuses 2T Voltage Class UL approved semiconductor fuses which are recommended for the Sinus Penta drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses suitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings and e are Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses e are of the type specifically approved also with reference to the Canadian Standard UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd g a 3 200 kArms Symmetrical A I C 200 kArms Symmetrical A I C 22 Ratings Ratings D Current l t 230V Arms A sec a 60 033 05 16 170M1409 1 S05 0008 Saal 60 033 05 20 170M1410 2 0015 501420625 170M1411 2 0016 501420632 FWP 35B oag 1420650 FWPS0B 50 142 06 50 FWP 50B 0023 0033
164. C 6C 1 2 11 70 One inverter module must be provided with an integrated auxiliary power supply unit Models including parallel connected inverter modules S74 and S84 M I opules Overall Overall tlie eg Noise Sinus yor Inverter Dimensions Weight inci eve Size Penta ee Modules inverter Model with Aux modules Power Supply WxHxD kg kW db A Unit 0964 4C 2 4 13 20 1130 4C 2 4 14 40 1296 4C 2 4 1480x1400 15 60 S74 5964 5C 6C 2 4 x560 og 14 40 12 1130 5C 6C 2 4 18 00 1296 5C 6C 2 4 19 20 1800 4C 3 6 22 50 2076 4C 3 6 24 75 S84 1800 5C 6C 3 6 2230x1400x560 1014 26 55 74 2076 5C 6C 3 6 29 25 Three inverter modules are to be provided with an integrated splitter unit 42 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP e Inverter modules and braking module only Configuration inverter powered directly from a DC voltage power supply source with a braking unit Models where no parallel connected inverter modules are installed S64 Overall Modules Power Overall Overall Dissipated Noise Sinus Dimensions Weight with 50 Level Size Penta tg Inverter Braking Model Modules Inverter Braking Duty Cycle with Aux Modules Module Power WxHxD kg kw db A Supply Unit 0598 4C 1 2 1 8 30 0748 4C 1 2 1 9 15 0831 4C 1 2 1 10 90 S64 0457 5C 6C 1 2 1 980x1400x560 448 8 10 71 0524 5C 6C 1 2 1 8 80 0598 5C 6C 1 2 1 10 0
165. C link Use only B type differential circuit breakers Connect power supply only to the power supply terminals The connection of power supply to any other terminal can cause the inverter fault Always make sure that the supply voltage ranges between the limits stated in the inverter nameplate Always connect the ground terminal to avoid electric shock hazard and to limit disturbance Always provide a grounding connection to the motor if possible ground the motor directly to the inverter The user has the responsibility to provide a grounding system in compliance with the regulations in force After connecting the equipment check the following all wires must be properly connected no link is missing no short circuit is occurring between the terminals and between the terminals and the ground To perform a UL compliant installation the Wire Connectors shall be any Listed ZMVV or R C Wire Connectors and Soldering Lugs ZMVV2 used with 60 C 75 C copper Cu conductor only within electrical ratings and used with its properly evaluated crimping tool The Field Wiring Terminals shall be used with the tightening torque values specified in the Table of the corresponding section in this Manual The Auxiliary Wiring Terminal Blocks provided for end use installation connection with external devices shall be used within the ratings specified Refer to Cross sections of the Power Cables and Sizes of the Protective Devices
166. D S g reference PID feedback PID error value PID regulator output PID feedback Z l with programmable multiplying factor o Serial link Standard incorporated RS485 multidrop 247 drops 5 MODBUS RTU communication protocol oO Field bus Profibus DP DeviceNet CANopen Ethernet MODBUS TCP IP Interbus ControlNet Lonworks with optional internal board SAFETY REQUIREMENTS EN 61800 5 1 EN 61800 5 2 EN 60204 1 PERFORMANCE AND EN 61800 2 and EN 60146 1 1 FUNCTIONALITY Compliance W E 157 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 5 1 Choosing the Product The inverters of the Sinus Penta series are dimensioned based on the application allowable current and overload The Sinus Penta series is characterized by 3 current values Inom is the continuous current that can be delivered Imax is the max current that can be delivered under overload conditions for a time period of 120s every 20 min or for a time period of 60s every 10 min based on the different inverter models Ipeak is the maximum current that can be delivered under overload conditions for a time period of 3s Each inverter model may be connected to different motor power sizes depending on load performance Four types of torque current overloads are available Up to Overload Applicability 60 120s 3s LIGHT 120 144 Light loads with constant quadratic torque pumps fans etc 168 Standard loads
167. DB9 Female m NOTE CN3 RS232 connection replaces CN11 RS485 connection Factory setting is CN3 RS232 The Master or Slave operating mode of the COM ports can be changed by NOTE setting some configuration parameters of ES851 board accordingly please refer to the DATA LOGGER ES851 Programming Instructions for further details The preset configurations are given in the table above A modem connection can replace the Ethernet connection The ES851 NOTE DataLogger board does NOT support the modem connection and the Ethernet connection 331 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 12 3 1 Wiring RS232 Serial Links RS232 serial link is factory set for COM1 port RS232 links are needed for some communication options required by ES851 DataLogger Direct connection to a computer with a null modem cable MODBUS RTU protocol in slave mode Connection via analog digital modem to a remote computer For null modem connections the DB9 connector is connected to the computer through a null modem RS232 cable cross over cable For connections via analog modem the DB9 connector is connected through an RS232 cable not crossed over RS232 Serial communication ratings Baud rate Configurable between 1200 115200 bps default value 38400 bps Data format 8 bit Start bit 1 Parity 1 NO EVEN ODD default NO Stop bits 2 1 default 2 Protocol MODBUS RTU 03h Read Holdi
168. DC inductor i E E E th 13 1 INSTALLATION GUIDE 5 SANTERNO CARRARO GROUP BB With no inductor With AC inductor 11 17 gh 23 25 Figure 105 Amplitude of harmonic currents approximate values CAUTION CAUTION Always _use_an_ input inductor under the following circumstances mains instability converters installed for DC motors loads generating strong voltage variations at startup power factor correction systems Use the input inductor under the following circumstances when Penta drives up to 12 included are connected to grids with a short circuit power over 500kVA with Penta drives from S15 to S60 when the short circuit power is 20 fold the inverter power with Penta S65 or greater unless the inverter or the inverters are powered via a dedicated transformer with modular inverters provided with multiple power supply units sizes S70 S75 S80 and S90 The ratings of optional inductor recommended based on the inverter model are detailed in the section below 254 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 6 2 Output Inductors DU DT Filters Installations requiring cable lengths over 100m between the inverter and the motor may cause overcurrent protections to frequently trip This is due to the wire parasite capacity generating current pulses at the inverter output those current pulses are generated from the high du dt ratio of the inverter output voltage The curren
169. DE SINUS PENTA Z SANTERNO CARRARO GROUP continued 25 MDO1 Multifunction digital output 1 frequency output Optoisolated digital output push FOUT pull lout 50 mA max fout max 100 kHz 26 CMDO1 OV Multifunction digital output 1 Common for supply and MDO1 output 27 MDO2 Multifunction digital output 2 Isolated digital output open collector Vomax 48 V lomax 50mA 28 CMDO2 Common for multifunction digital output 2 Common for multifunction output 2 Screwable terminal board in two extractable sections suitable for cross sections 0 2 2 5 mm AWG 24 12 Recommended cross sections 2 5 4 0mm AWG 12 10 N Name Description I O Features DIP switch 29 MDO3 NC Multifunction relay digital output 3 NC contact 30 MDO3 C Multifunction relay digital output 3 common 31 MDO3 NO Change over contact with low logic Multifunction relay digital output 3 NO contact level common terminal is closed 2 MDOANG with NC terminal with high logic 3 7 Multifunction relay digital output 3 NC contact an common terminal is open with 33 MDO4 C Multifunction relay digital output 4 common Vomax 250 VAC lomax SA Vomax 30 VDC lomax 5A 34 MDO4 NO Multifunction relay digital output 4 NO contact Analog outputs are inactive under the following circumstances digital outputs inactive and OV OmA for analog outputs inverter off AN NO
170. Degree of ronnen 9 mm AWG ty ty Value kW Protection 2 or kcmils oo 33 8 0202 33 8 33 8 33 8 o 33 8 33 8 33 8 33 8 8 6 204 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 6 2 5 2 Applications with DUTY CYCLE 20 Class 2T Braking Resistors Resistors to be used Wire Cross Type of Value section Qt Recommended Power Degree of connechon Q mm AWG ty Value Q kW Protection or kcmils IP20 3 3 2 16 6 IP20 Ooo 33 8 Ooo 33 8 33 12 P20 N 33 3 166 83 12 P20 N 3 3 3 166 o o 33 12 IP20 O 33 4 166 o 33 12 P20 P 335 166 33 12 P20 P 335 166 83 12 Pao 33e 166 33 12 P20 336 166 Wire Cross Type of Value section E connection Q mm AWG f or kcmils Protection 12 12 12 12 12 12 12 12 12 12 IP20 12 IP20 12 M Two units each of them including a braking module connected to its braking resistor N Three units each of them including a braking module connected to its braking resistor O Four units each of them including a braking module connected to its braking resistor P Five units each of them including a braking module connected to its braking resistor Q Six units each of them including a braking module connected to its braking resistor V Two units each of
171. E SINUS PENTA Z SANTERNO CARRARO GROUP 6 6 6 Class 4T 3 Phase AC Inductors in IP54 Cabinet MECHANICAL Sinus Penta INDUCTOR DIMENSIONS MODEL MODEL see Figure 110 0005 0007 0009 0008 220112020 0011 0014 0016 0017 ZZ0112030 Input output 0020 0025 0030 ZZ0112040 Input output 0034 0036 ZZ0112045 Input output 0040 0049 ZZ0112050 Input output 0060 0067 0074 ZZ0112060 Input output 0086 0113 0129 oso ZZ0112070 Input output C 0162 266 418 INSTALLATION GUIDE 6 6 7 SINUS PENTA Z SANTERNO CARRARO GROUP Class 5T 6T 3 Phase AC Inductors In IP54 Cabinet Sinus Penta INDUCTOR En E WEIGHT LOSSES pee ee TYPE TYPE 220112110 Input only 0003 0004 0006 220112120 Input only 0012 0018 ZZ0112130 Input only ZZ0112140 Input only ZZ0112150 Input only 0019 0021 0022 0024 0032 Please contact Elettronica Santerno 0051 0062 0069 ZZ0112170 Input only 0069 0076 0088 ZZ0112180 Input only 0131 0164 220112190 Input only Sinus Penta INDUCTOR ER MECHANICAL WEIGHT LOSSES sini cial TYPE TYPE 0003 0004 ZZ0112115 Output only 0006 uae ZZ0112125 Output only 0012 0018 ZZ0112135 Output onl Z2Z0112145 Output only ZZ0112155 Output only 0019 0021 0022 0024 0032 Please contact Elettronica Santerno T0042 220112165 Output only 0051
172. ERNO Max duration of continuous operation s CARRARO GROUP P P1 P2 L H Weight RESISTOR mm mm mm mm mm kg at at at 200 240Vac 380 500Vac 500 575Vac 660 690Vac 60 48kW 6 60 48kW 100 48kW FRF RE4463100 650 530 710 750 730 101 48000 not limited 120 48kW 150 48kKW not limited 0 30 64kW 13 RE4561300 0 450 64W 20 RE4561450 not 0 60 64kW 27 applicable not 0 80 64kW 36 RE4561800 not 1 20 64kW 6A applicable RE4562120 1 40 64kW 63 RE4562140 1 60 64kW 7 RE4562160 1 80 64kW a1 RE4562180 2 10 64kW RE4562210 2 40 64kW RE4562240 650 530 710 730 128 64000 2 80 64kW 30 64kW 3 60 64kW 4 20 64kW 5O 64kW re 6Q 64kW 6 60 64kW 8 20 64kW 10Q 64kW we Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded Average power W that can be dissipated 247 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 5 Keypad Remoting Kits 6 5 1 Remoting the Keypad on the Cabinet The inverter keypad may be remoted A special kit is supplied which includes the following plastic frame allowing installing the keypad on the front wall of the cabinet keypad jig allowing installing the keypad
173. ES950 EnDat Encoder Interface 270101880 interface according to TIA EIA 485 standard and board power supply voltage ranging from 5 to 24V Incremental encoders with balanced line signals according to TIA EIA 422 standard and power supply voltage ranging from 5 to 24V Description Part Number Compatibility All the inverters of the Sinus PENTA series equipped with ES927 control board f Absolute encoders with balanced digital BiSS oa ate eid intone 2770101890 interface according to TIA EIA 485 standard and power supply ranging from 5 to 24V Incremental encoders with balanced line signals according to TIA EIA 422 standard and power supply voltage ranging from 5 to 24V 396 418 INSTALLATION GUIDE EE Z SANTERNO SINUS PENTA CARRARO GROUP 6 20 2 Installing ES950 Board on the Inverter Slot C Remove voltage from the inverter and wait at least 20 minutes The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the
174. FWP 400A 400 125 Ey 20 622 32 450 450 113 700 FWP 450A 450 137 20 622 32 500 500 155 FWP 500A 500 170 20 622 32 630 630 309 FWP 600A 600 250 20 622 32 630 630 309 FWP 600A 600 250 20 622 32 700 700 422 FWP 700A 700 300 20 622 32 800 800 598 FWP 800A 800 450 20 622 32 900 900 979 FWP 900A 900 530 20 622 32 900 900 979 FWP 900A 900 530 20 622 32 1000 1000 1298 FWP 1000A 1000 600 20 632 32 1250 1250 1802 FWP 1200A 1200 1100 EF 20 632 32 1400 1400 2266 2xFWP 700A 2x700 2x300 S70 0831 2x2062232800 2x800 2x598 2xFWP 800A 2x800 2x450 2x20 622 32 1000 2x1000 2x1298 2xFWP 1000A 2x1000 2x600 1130 2x20 632 32 1250 2x1250 2x1802 2xFWP 1200A 2x1200 2x1100 s80 1296 3x20 622321000 3x1000 3x1298 3xFWP 1000A 3x1000 3x600 soo 3808 3x20 632 32 1250 3x1250 3x1802 3xFWP 1200A 3x1200 3x1100 3x20 632 32 1400 3x1400 3x2266 6xFWP 800A 6x800 6x450 NOTE In modular sizes S65 S90 each supply arm shall be protected by a separate AN N fuse see table above 103 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 11 Inverter and Motor Ground Connection A bolted screw for the inverter enclosure grounding is located close to the power wiring terminals The grounding screw is identified by the symbol below 7 VY 7 SS Always ground the inverter to a state of the art mains To reduce disturbance and radiated interference to a minimum connect the motor grounding conductor directly to the inverte
175. GROUP INSTALLATION GUIDE T ue y lt wo y w Ss x x 3 f E MIN 4 EJ KER 4 JOR yo pi we 7 Z p BI pe Jai we 000 p a 1 oeo ra e T T y i i a Supply Module Inverter Module with control unit Figure 24 Piercing templates for modular units aa T Figure 25 Piercing templates for control unit stand alone model 62 418 INSTALLATION GUIDE EZ D SANTERNO CARRARO GROUP SINUS PENTA
176. Hz and its multiples In balanced three phase systems only odd harmonic current exists as even current is neutralized by symmetrical considerations Harmonic current is generated by non linear loads absorbing non sinusoidal current Typical sources of this type are bridge rectifiers power electronics switching power supply units and fluorescent lamps Three phase rectifiers absorb line current with a harmonic content n 6K 1 with K 1 2 3 e g 5th 7th 11th 13th 17th 19th etc Harmonic current amplitude decreases when frequency increases Harmonic current carries no active power it is additional current carried by electrical cables Typical effects are conductor overload power factor decrease and measurement systems instability Voltage generated by current flowing in the transformer inductor may also damage other appliances or interfere with mains synchronized switching equipment 252 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP Solving the problem Harmonic current amplitude decreases when frequency increases as a result reducing high amplitude components determines the filtering of low frequency components The better way is to increase low frequency impedance by installing an inductor Power drive systems with no mains side inductor generate larger harmonic currents than power drives which do have an inductor The inductor may be installed both on AC side as a 3 phase inductor on the supply line
177. ICOM Reset signal AWG 24 16 areas braking module Braking module To be connected to A 0 24V active at 24VE by means of a 0 25 1 5mm 2 RESET Tauli reser 24V push button for fault AWG 24 16 0220 25 command reset Auxiliary 24V voltage generated To be connected to the 0 25 1 5mm2 3 24VE internally to the 24V 10mA thermoswitch in the AWG 24 16 0 22 0 25 braking module braking resistor Input for the 0 24V with 24V To be connected to the 0 25 1 5mm2 4 PTR braking resistor braking resistor thermoswitch in the AWG 24 16 0 22 0 25 thermoswitch OK braking resistor 214 418 INSTALLATION GUIDE Z SANTERNO _ A CARRARO GROUP Terminals M3 unavailable functions ca Pinag i Tightening N Name Description O Features NOTES Terminal Torque mm AWG kemils Nm 1 RL1 NC N A 2 RL1 C N A z z 3 RL1 NO N A Terminals M4 unavailable functions section Fitting the Tightening N Name Description I O Features NOTES Terminal Torque mm AWG kemils NM 1 RL2 NC N A 2 RL2 C N A 3 RL2 NO N A a AON 89L000S Figure 88 Signal terminals Serial port M1 BRAKE terminals M2 Reset signal M3 M4 A aRON gt NOTE Unavailable function 215 418 SINUS PENTA 5 SANTERNO INSTALLATION GUIDE
178. INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 4 1 IFD Motor Control Sinus Penta drives are factory set with the IFD C010 control algorithm allowing the first startup of the equipment The default functions of the drive terminals are given in the table below For more details please refer to the Sinus Penta s Programming Guide 1 Wiring 2 Power on 3 Parameter setting 4 Autotune 5 Overload 6 Startup Follow the instructions stated in the SAFETY STATEMENTS and Installing the Equipment sections Power on the drive and do not close the link to the START input to prevent the motor from running Make sure that the display keypad is on For easier startup of the Sinus Penta you can activate the Start Up menu The Start Up menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 Motor ratings C015 fmot1 Rated frequency C016 romnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage C029 Speedmax1 Max desired speed 3 The type of V f pattern of the motor in C013 If the connected load has a quadratic trend of the torque in respect to the rpm centrifugal pumps fans etc set C034 preboost1 to 0 A
179. INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP Make sure that links are correct as incorrect links cause the inverter CAUTION eae malfunctioning CAUTION NEVER power the inverter when the optical fibre connectors are not connected The figure below shows the links required for the components of the modular inverter R S AA _ ea ea 2 T L pze Pal Hh z MRI Li 60 x 10 mm 2 al gt il N TN S oil 9 a ie E TEEN SUB D PINS CONNECTOR me 5 TA ETA POWER supply 2 POWER Sipi C PST ame SUPPLY 1 SINGLE FiaER OPTIC CONNECTOR Ej oP WB W e ae Ee BUS BARS SNCLE FSoen CONECICR SNE FE PIC COMECTOR ONCLE PEER DPIC CONECTOR H a BRAKE Ei e Ra E is ST W FAULT B B or ESBAS f P2 E584
180. Inputs to Current Sources eect eeeeeeeteteteeeetnteeeeetee 353 6 14 7 5 Connecting Slow Analog Inputs to Thermistor PT100 00 ec eeeeeeeeeeeeeeeeeeteteeeerees 353 6 14 7 6 Connecting Isolated Digital Inputs 2 0 0 0 eee eeeteee eee ente eter tees ee taeeeettaeeeeeetneeeereea 354 6 14 7 7 Connection to an Encoder or a Frequency INpUut cccceceeeeceeeeeeeeeeeeeeeeeeeeeeteees 355 6 14 7 8 Connection to Isolated Digital Outputs 2 0 eee center ee eene eter tees ee taeeeetnaeeeeereee 356 6 14 8 Environmental Requirement cccecceceeeeeeeeeecaeeeeeeeseecaaeaeeeeeesecqeceeeeeeeeesecsicaneeeeetees 357 6 14 9 Electrical RatingS 0 00 cece eect erties erties erent eennie EEA NANENANE EEEE EEEE A EA TEA EEEE NERAN 358 6 14 9 1 Analog INpuls eee eee 358 6 14 9 2 Digtal NPIS 25 ecectsne caves detec A ees sadennsvaeddeessieSeesverees ea baseuessabeds 360 6 14 9 3 Digital OUtQUtS sessioni a aE TETE 361 6 14 9 4 SUPPLY QUPU S isinna araa E Ea Ea VEn Aaa aaa A aAa VEENA aA AEAEE 361 6 15 ES870 Relay I O Expansion Board Slot C sssssssssseesssrrssrrrssrtrnsstrnsstnnnsttnrsttnnnnnttnnnstennnnennn 362 6 15 1 dentificaton Daldry a IE 362 6 15 2 Installing ES870 Board on the Inverter Slot C ssssssesessesrssssrsssssrreseirrssrirrssrrnnssrenssrennn 363 6 15 3 ES6 0 Board Terminals snoiicrreki ran an N 364 6 15 3 1 Connection to an Encoder or a Frequency INpUt cccccesecceeeeeeeeeee
181. Jumpers and trimmer for power supply configuration Different configurations are available as per line driver encoders TX RX Jumper J4 off Output line driver encoders supplied from 5V external source pin 5 in M1 5V_EXT at 5V and pin 7 in M1 OV_EXT at OV see Figure 197 390 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP Input line driver encoders supplied from 5V external source pin 6 in M1 5VM_INT at 5V and pin 8 in M1 OVM_INT at OV If the same external source is to be used also for the line driver encoders in RX mode create a jumper between pins 5 and 6 in M1 and a jumper between pins 7 and 8 Jumper J4 on Output line driver encoders supplied from 5V external source pin 5 in M1 5V_EXT at 5V and pin 7 in M1 OV_EXT at OV If the same external source is to be used also for the line driver encoders in RX mode create a jumper between pins 5 and 6 in M1 and a jumper between pins 7 and 8 Input line driver encoders supplied from isolated 5V supply generated internally to the inverter Supplying the encoder with inadequate voltage may damage the component CAUTION Before connecting the cable and after configuring the ES861 board always use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current limiter NOTE and a resettable fuse Should a short circuit occur in the supply output shut d
182. LLATION GUIDE A CARRARO GROUP 3 4 10 1 2T Voltage Class Cable Cross gt Cable Cross 2 Fast Fuses Sinus 2E 8 section aifightening Fron tS 700V gles ACI S penta 23 Fittingthe 2 Torque Motor Side Disc Breaker Contactor D 0 Terminal Switch Model mm mm A awGikemils M Nm AWG kemiis A A A 0007 12 5 10 1 2 1 5 16 16 25 0008 15 10 1 2 1 5 een 16 16 25 0010 17 cee 10 1 2 1 5 20 25 25 S05 0013 19 20 6AWG 10 1 2 1 5 4 10AWG 20 25 25 0015 23 10 1 2 1 5 25 25 25 0016 27 10 1 2 1 5 32 32 45 AW 0020 30 10 1 2 1 5 Siena 50 50 45 0023 38 18 2 5 10 6AWG 63 63 60 S12 0033 51 0 5 25 18 2 5 16 5AWG 80 80 80 0037 65 20 4AWG 18 2 5 80 80 80 0040 72 _ 15 25 25 4AWG 100 100 100 0049 80 42 4awe 15 2 5 125 100 100 0060 88 24 6 8 35 2AWG 125 125 125 599 0087 103 25 50 24 6 8 125 125 125 0074 120 3 1 0AWG 24 6 8 50 1 0AWG 160 160 145 0086 135 24 6 8 200 160 160 0113 180 ETT 30 10 95 4 0AWG 250 200 250 cof mae ie ne Parte m ao at 0150 350kcmils 250kcmils 0162 240 30 10 400 400 275 185 0180 300 Bus bar 30 400kcmils 350 400 400 240 Si 0202 345 Bus bar 30 500kcmils 500 400 450 2x120 0217 375 Bus bar 30 Sane 550 630 450 2x120 0260 425 Bus bar 30 2x250kcmils 630 630 500 2x150 0313 480 Bus bar 50 2x300kcmils 700 630 550 2x185 51 0367 550 Bus bar 50 2x350kcmils 800 800 600 2x240 0402 680 Bus bar 50 2x500kcmils 1000 800 700 3x150 ee 0457 720
183. N50178 Storage and operating atmospheric From 86 to 106 kPa classes 3k3 and 1k4 according to pressure EN50178 Aimospherie pressure durig From 70 to 106 kPa class 2k3 according to EN50178 transport Ambient conditions strongly affect the inverter life Do not install the As CAUTION equipment in places that do not have the above mentioned ambient conditions 211 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 3 4 2 Mounting the Braking Unit The braking unit BU600 BU700 must be installed in upright position on the left of the inverter inside a cabinet Its overall dimensions and fixing points are given in the figure below Dimensions mm Fixing Points mm W H Y D1 248 881 5 845 12 Figure 86 Dimensions and fixing points of BU600 BU700 212 418 INSTALLATION GUIDE Zs SANTE RNO SINUS PENTA A CARRARO GROUP 6 3 4 3 Lay Out of Power Terminals and Signal Terminals Power connections Link the braking module to the inverter and to the braking resistor as described below Tightening Connection Bar Cross Terminal Type Torque section NOTES Nm mm AWG or kemils 240 To be connected to terminal 47 of the Bus bar 30 inverter and to one terminal of the 500kcmils F braking resistor To be connected to the remaining B Bus bar 20 See Resistors Table terminal of the braking resistor _ Busbar 30 240 To be connected to terminal
184. NDUCTANCE AND TO NEAR AS POSSIBLE TO Motor THE OUTPUT TOROID Shielded THE MOTOR Eae Breaker il Fielen Ii 3 YY a AC power supply T Control wiring Figure 210 Example of correct wiring of an inverter inside a cabinet 415 418 SINUS PENTA Ee SANTERNO INSTALLATION INSTRUCTIONS CARRARO GROUP 7 1 1 4 Input and Output Filters The inverters of the Sinus Penta series may be delivered with incorporated input filters in that case models are marked with A1 A2 B in the ID number If built in filters are fitted disturbance amplitude ranges between allowable emission limits As for devices of group 1 class B for standard EN55011 and VDE08756G just install an additional output toroid filter e g type 2xK618 on the models with incorporated filter A1 make sure that the three cables between the motor and the inverter go through the core The figure shows the wiring diagram for the line the inverter and the motor GROUND yL f GROUND R R INTERNAL u EN EMC i E S FILTER N T T wWw AN OUTPUT SINUS INVERTER TOROID FILTER P000095 B Figure 211 Wiring the toroid filter for the inverters of the Sinus Penta series Install the output filter near the inverter to comply with the standards in force NOTE leave a minimum clearance for the cable connections NOTE Install the toroid filter by leading
185. NTERNO 6 9 ES822 Isolated Serial Board Slot B The isolated serial board RS232 485 controlling Sinus Penta inverters allows connecting a computer through RS232 interface or allows a multidrop connection of Modbus devices through RS485 interface It provides galvanic isolation of interface signals relating to both the control board ground and the terminal board common of the control board z P000555 B RS485 connector at OL zzasa ee RS232 RS485 a selection Jumper l i t os gt 301 Si a j een rza R on iy iz Fa AWLI NI aov YF BY TRl Termination resistor Dip Switch B8 all BSBWEZEB ee Figure 127 ES822 board 6 9 1 Identification Data Description Part Number Isolated serial board RS232 485 ZZ0095850 6 9 2 Environmental Requirements Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 288 418 INSTALLATION GUIDE EE SANTERNO SINUS PENTA CARRARO GROUP 6 9 3 Electrical Features WIRING Once ES822 board is fitted connector RS485 installed on the inverter will automatically disable D type 9 pole male connector RS485 or female connector RS232 DTE located on ES822 board
186. Nopen Fieldbus Connector ccccceceeeeeceeceeceeeeeeeeecceaeeeeeeesesaaeeeeeeeeeeeeesesaeees 306 6 10 6 2 Board Configuration 0 cceceeeeeee eesti eee ttnt ee tnnt t runat tee eeeaaeeeeesiieeeseeceeeeeenaeeeeenaaes 306 6 10 6 3 Connection to the Fieldbus ccccceceeeceeceeeeeeeeeeeeeeeeeeeeeeeececaeeeeeeeeeesecsiaeeeeeeneeteees 307 6 10 7 Ethernet Board ccccccccceeececceeeeeeeeeeeecaececeeeeececscaeeeeeeeeeesecacaeceeeeeseseceseeeeeeeesessnsinaeeeeeess 308 6 10 7 1 Ethernet Connector ccccececceececeeeeeeeceneae cece cece ee caaeaeeeeeeeeeseceaeaeeeeeeeeeseceaaeeeeeeeeetenea 309 6 10 7 2 Connection to the Network cccccceeeesecceceeeeeeeeeeceneaeeeeeeesescaeeeeeeeeeeeesecsinaeeeeeerees 309 6 10 7 3 Board Configuration s2acccs5 petecseseceessiceuestdasdeevisnyecectvnncccasssnecsaseddextsigeusstvunaceessaeeeavaagies 311 601039 status LEDS ecicescce fensnces vagadcceedcwcgs hades N Oo 316 6 10 8 1 LEDs for Fieldbus Interface CPU Diagnostics 00 cece eeeeeeeeeeeeeeeeeneeeeeeaeeeeeenaeeeeneas 316 6 10 8 2 LEDs for PROFIBUS DP Board DIAQMOSUICS s ecisesecccsaechecesndenestnaactcesnsiercetnanenaeeanscs 317 6 10 8 3 LEDs for DeviceNet Board DiaQnOstiCs 0 0 eeceeeeeeeeeeeeeenneeeeeeeaeeeeeenaeeeeeeaeeeeenaaes 317 6 10 8 4 LEDs for CANopen Board Diagnostics secorrit rritan ann EEEE RE EEEREN 318 6 10 8 5 LEDs for Ethernet Board Diagnostics essseesssseseern
187. O1 will deactivate Cascade connection frequency output frequency input from a master inverter to a slave inverter allows a high resolution transfer up to 16 bits of a reference between the two inverters This also provides disturbance immunity because data are digitally transferred and the control board grounding is galvanically isolated A single master inverter may also control several slave inverters To do so use a shielded cable to perform a star connection a wire for each slave inverter will come from the output frequency Optional external power supply 24V 48V P000289 B Figure 63 PNP output wiring for relay control 128 418 INSTALLATION GUIDE gt gt SINUS PENTA SANTERNO CARRARO GROUP Optional external i 1 power supply _ s s 24V 48V pm P000290 B MDI6 FINA MDI8 FINB OV isolated PO00291 B Figure 65 Cascade connection frequency output gt frequency input CAUTION Always use a freewheeling diode for inductive loads e g relay coils Diode wiring is shown in the figure Connect either isolated inverter supply or auxiliary supply to power the output NOTE dashed lines in the figure 129 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 5 2 Open collector MDO2 Output and Wiring Diagrams Terminals 27 28 Multifunction output MDO2 terminal 27 is provided with common terminal CMDO2 terminal 28 which is galvanicall
188. P 120 165 184 132 180 180 300 340 408 150 200 230 160 220 218 345 420 504 continued 60 85 185 110 150 65 90 195 132 180 75 100 231 150 200 90 125 277 200 270 307 200 270 273 425 560 672 160 220 SINUS 0313 110 150 332 220 300 326 250 340 337 480 600 720 1 snus ose 120 165 375 250 340 366 260 350 359 550 680 792 SINUS 0402 132 180 390 315 430 462 355 480 471 680 850 1020 SINUS 0524 185 250 550 315 430 528 375 510 540 400 550 544 800 960 1152 SINUS 0598 355 480 589 400 550 591 450 610 612 900 1100 1320 as SINUS 0748 400 550 680 500 680 731 560 760 75 a SINUS 0831 450 610 765 560 760 817 630 860 864 1200f14401728 60 SINUS 0964 15 770 939 710 970 1043 800 1090 1067 1480 17802136 s75 SINUS 1130 710 970 1200 800 1090 1160 900 1230 1184 170020402448 g 1 160 220 245 185 250 257 375 460 552 SINUS 1296 800 1090 1334 900 1230 1287 1000 1360 1317 024 SINUS _ 1800 1000 1360 1650 1170 1600 1650 1200 1650 1650 600 SINUS 2076 1200 1650 2050 1450 1970 2050 1500 2000 2050 600 200 240Vac 380 500Vac 280 360Vdc 530 705Vdc Inverter supply voltage
189. ROUP 3 3 11 2 Sinus Penta S12 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with five 5 M4 self forming screws see figure below Figure 15 Fittings for through panel assembly for Sinus Penta S12 The equipment height becomes 583 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mounting panel including four M4 holes for the inverter mounting and two slots 175 x 77 mm and 175 x 61 mm for the air cooling of the power section oe r ot i Jl s 4 Figure 16 Piercing template for through panel assembly for Sinus Penta S12 54 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 11 3 Sinus Penta S14 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with four 4 M4 self forming screws see figure below S000268 Figure 17 Fittings for through panel assembly for Sinus Penta S14 The equipment height becomes 690 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mount
190. Rate 0 0 0 1 0 0 0 1 0 1 1 0 0 0 1 1 0 1 0 1 1 1 1 1 6 11 5 5 Address DIP Switches E E Corresponds to the Metasys N2 Address L4 will indicate that the DIP switch address is being used 322 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 6 11 6 ES919 Board for BACnet Ethernet The Module BACnet Ethernet board uses the Ethernet port to communicate with the system using the BACnet communications protocol BACnet A Data Communication Protocol for Building Automation and Control Networks Developed under the auspices of the American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE BACnet is an American national standard a European standard a national standard in more than 30 Countries and an ISO global standard ISO 16484 5 The protocol is supported and maintained by ASHRAE Standing Standard Project Committee 135 SSPC 135 Please see http www bacnet org This board is composed of the ProtoCessor FFP 485 communications module Enabled Switch Ethernet Port P001030 B Transmission Figure 152 ES919 Board for BACnet Ethernet 6 11 6 1 Ethernet Connector The standard RJ45 connector IEEE 802 located on the module can be used only for an Ethernet 10 100 100Base T 10Base T connection Pins are located as in any computer card Pins are as follows pPgo9517 9 N Name Description 1 TD Positive signal transmission line 2 TD Negative
191. Reference Input Terminal 2 0 ceccceecceeeeeeeeeeeeeeeseeneeeeeeeneeeseeaees 122 3 5 4 2 Differential Auxiliary Inputs Terminals 5 8 cece eeeeee ence eeeeeneeeeeenaeeeeeeneeesenaaes 123 3 5 4 3 Motor Thermal Protection Input PTC Terminals 7 8 eceecceeeeeeeeeeteeeeeeeetteeeeeeaes 125 3 5 4 4 Technical Sheet for Analog Inputs 0 0 eee eeeee te eeete eee eeenaeeeeeeaeeeeeeaeeeeeaeeeeeeenneeeeeaaes 127 3 5 5 Digital Outputs Terminals 24 to 34 eee ee eete erent ee ee eeee ee eaeeeeesieeesenaaeeeseenaeeeeeeaes 128 3 5 5 1 Push Pull Output MDO1 and Wiring Diagrams Terminals 24 to 26 eeen 128 3 5 5 2 Open collector MDO2 Output and Wiring Diagrams Terminals 27 28 0 cceeee 130 3 5 5 3 Relay Outputs Terminals 29 34 oo cc cceeceeeeeeee cence ee eeeneeeeeeaeeeeeeaeeeseaeeeeteneeeeeeaes 131 3 5 5 4 Technical Sheet for Digital OUtDUtS eee cent eee ee enter ee eeaeeeeeeaeeeeeaeeeeenenaeeeenenaes 132 3 5 6 Analog Outputs Terminals 10 to 13 sessirnir 133 3 5 6 1 Technical Sheet for Analog Outputs 00 eee cece e eee eee ee eeeaeeeeeeaaeeeetaeeeeeeenaeeeeeenaes 133 3 6 Operating and Remoting the Keypad eee nee eniee erties ee eieeeeetteeeeeeeeeeeteeeeetieeeeeeea 134 3 6 1 Indicator LEDs on the Display Keypad cc ccccceeeeceeeeneeeeeeeeneeeeeeaeeeeeeaeeeeeaeeeeeeeneeeeeenaes 134 3 6 2 Function KOYS ices lectes eee ds ersiee teeta aes dated nena dec Henao ended eee eae te 135 3 6 3 Setting the O
192. S MODEL USE RATINGS mH A TYPE L H P M E GImm kg W IM0138000 Output only 1 5 9 5 IM0138010 Output only 1 0 14 IM0138020 Outputonly 0 80 18 5 IM0138030 Output only 0 60 27 Please contact Elettronica Santerno IM0138040 Output only 0 42 43 IM0138045 Output only 0 28 65 IM0138050 Output only 0 17 105 A 300 259 192 100 250 123 9x24 39 270 IM0138100 Output only 0 11 165 A 300 258 198 100 250 123 9x24 42 305 IM0138150 Output only 0 075 240 A 300 321 208 100 250 123 9x24 52 410 IM0138200 Output only 0 070 360 B 360 401 269 120 250 200 12x25 77 650 IM0138250 Output only 0 035 440 B 360 401 268 120 250 200 12x25 75 710 IM0138300 Output only 0 025 700 B 360 411 279 120 250 200 12x25 93 875 L J H Ses as BAR cs s h a I g J fo mi BE M M E i a 0 0 i I TYPE 20 20 c 914 EARNAN i s mI 38 2 o 914 4 lt DETAIL K E DETAILJ SCALE 1 2 SCALE 1 2 P000979 B 264 418 Figure 109 Mechanical features of the 3 phase du dt inductors SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 6 5 Class 2T 3 Phase AC Inductors in IP54 Cabinet MECHANICAL INDUCTOR DIMENSIONS WEIGHT LOSSES MODEL see Figure 110 2Z0112040 Input output ZZ0112045 Input output ZZ0112050 Input output ZZ0112060 Input output ZZ0112070 Input output 265 418 INSTALLATION GUID
193. S 485 gt Encoder N Isolated 4 Clock RS 485 Figure 206 Block diagram for ES950 board interface BiSS EnDat absolute encoders are power supplied via the ES950 board according to their own specifications Power supply is isolated in respect to the control logics BiSS EnDat absolute encoders interface with a Master implemented on FPGA controlling the different protocols to send absolute position information to the control board via parallel interface Through the FPGA Master via parallel interface the control board may read write additional information internally to the encoder The states of the optoisolated digital inputs outputs can be accessed via parallel interface as well whereas the incremental lines coming from the relevant encoder even if going through the FPGA Master reach the control board via dedicated lines The ES950 board also features an error detecting mechanism for the signals sent from the incremental encoder Dedicated outputs make it possible to repeat the acquired encoder signals possibly applying a frequency divider by 2 4 8 The protocol is chosen by programming the board in off line mode accordingly and by setting proper parameters in the control board software 401 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 20 3 1 BiSS Operating Mode BiSS is an open source serial protocol developed by IC HAUS The configuration adopted for the Sinus PENTA system uses
194. S75 S80 e S90 the DC inductors required are to be specified when ordering the equipment 259 418 SINUS PENTA EE SANTE RNO INSTALLATION GUIDE A CARRARO GROUP 6 6 4 Inductance Ratings 6 6 4 1 Class 2T 4T AC 3 Phase Inductors INDUCTOR INDUC TANCE DIMENSIONS HOLE WGT LOSSES MODEL TYPE RATINGS mH A TYPE L H P M E G mm kg W IM0126004 Input output 2 00 11 A 120 125 75 25 67 55 5 2 9 29 IM0126044 Input output 1 27 17 A 120 125 75 25 67 55 5 3 48 IM0126084 Input output 0 70 32 B 150 130 115 50 125 75 7x14 5 5 70 IM0126124 Input output 0 51 43 B 150 130 115 50 125 75 7x14 6 96 IM0126144 Input output 0 30 68 B 180 160 150 60 150 82 7x14 9 150 IM0126164 Input output 0 24 92 B 180 160 150 60 150 82 7x14 9 5 183 IM0126204 Input output 0 16 142 B 240 210 175 80 200 107 7x14 17 272 IM0126244 Input output 0 09 252 B 240 210 220 80 200 122 7x14 25 342 IM0126282 Input only 0 063 360 C 300 286 205 100 250 116 9x24 44 350 IM0126332 Input only 0 050 455 C 300 317 217 100 250 128 9x24 54 410 IM0126372 Input only 0 031 720 C 360 342 268 120 325 176 9x24 84 700 IM0126404 Input output 0 023 945 C 300 320 240 100 250 143
195. SANTERNO CARRARO GROUP 7 NORMATIVE REFERENCES The inverters of the Sinus Penta line comply with the following e Electromagnetic Compatibility Directive 2004 108 CE e Low Voltage Directive 2006 95 CE 7 1 Electromagnetic Compatibility Directive In most systems the processing control also requires additional devices such as computers captors and so on that are usually installed one next to the other thus causing disturbance Low frequency harmonics High frequency electromagnetic interference EMI High frequency interference High frequency interference is disturbance or radiated interference with gt 9kHz frequency Critical values range from 150kHz to 1000MHz Interference is often caused by switching to be found in any device i e switching power supply units and drive output modules High frequency disturbance may interfere with the correct operation of the other devices High frequency noise produced by a device may cause malfunctions in measurement systems and communication systems so that radio receivers only receive electrical noise This may cause unexpected faults Immunity and emissions may be concerned EN 61800 3 ed 2 EN 61800 3 defines the immunity levels and the emission levels required for the devices designed to operate in different environments Drives manufactured by ELETTRONICA SANTERNO are designed to operate under the most different conditions so they all ensure high immunity against RFI
196. SLAVE braking units terminal 4 in connector M1 6 2 2 1 Configuration Jumpers Jumpers located on the control board for BU200 are used for the configuration of the braking unit Their positions and functions are as follows Jumper Function J1 If on it configures the SLAVE operating mode J2 If on it configures the MASTER operating mode NOTE Either one of the two jumpers must always be on Avoid enabling both jumpers at a time Jumper Function J3 To be activated for class 4T inverters and mains voltage 380 Vac to 480 Vac J4 To be activated for class 2T inverters and mains voltage 200 Vac to 240 Vac J5 To be activated for class 4T inverters and mains voltage 481 Vac to 500 Vac J6 To be activated for special adjustment requirements NOTE One of the four jumpers must always be ON Avoid enabling two or more jumpers at a time P000655 0 Figure 75 Positions of BU200 configuration jumpers 196 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP Before changing jumper positions remove voltage from the equipment and wait DANGER at least 20 minutes Never set jumpers to a voltage value lower than the inverter supply voltage This CAUTION i j hare f will avoid continuous activation of the braking unit 6 2 2 2 Adjusting Trimmers Four trimmers are installed on the inverter control board Depending on the jumper configuration each trimm
197. T Category C1 Additional external RFI filters may be installed to bring emissions of devices of level I or A1 to level B Immunity levels Electromagnetic disturbance is caused by harmonics semiconductor switching voltage variation fluctuation dissymmetry mains failures and frequency variations electrical equipment must be immune from electromagnetic disturbance The following tests are required by EN 61800 3 Ed 2 Immunity EN 61000 4 2 IEC1000 4 2 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 2 Electrostatic Discharge Immunity Test Basic EMC Publication EN 61000 4 3 IEC1000 4 3 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 3 Radiated Radio frequency Electromagnetic Field Immunity Test EN 61800 3 EN 61000 4 4 IEC1000 4 4 Electromagnetic Compatibility EMC Part 4 Testing and Ed 2 Measurement Techniques Section 4 Electrical Fast Transient Burst Immunity Test Basic EMC Publication EN 61000 4 5 IEC1000 4 5 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 5 Surge Immunity Test EN 61000 4 6 IEC1000 4 6 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 6 Immunity from Radiofrequency Fields Induced Disturbance ELETTRONICA SANTERNO certifies all its products in compliance with immunity standards in force All classes are provided with CE De
198. TE inverter initialization after startup inverter in emergency mode see Sinus Penta s Programming Guide updating of the application firmware Always consider those conditions when operating the inverter The firmware considers encoder inputs MDI6 ECHA MDI7 ECHB as ENCODER A in the terminal board Inserting an optional board in slot C reallocates the digital inputs and only MDI6 NOTE and MDI7 functions are active while the ENCODER A acquisition function is reallocated to the optional board For more details see ES836 2 Encoder Board Slot A ES913 Line Driver Encoder Board Slot A and the Sinus Penta s Programming Guide l Eog Relay 4 n outputs ep Diff Digital Analog Analog Digital inputs Reference inputs outputs j inputs 24V supply Digital oN E Ke ma 7 mf outputs a f 4 osi kd Ss tere tej 3 Cytori 7 Lhe DR SARRE fo ai N g lt li l l rA ssf s lt lt lt lt EEEIEE CEEET EERE ballet Figure 48 Control terminals 106 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 1 1 Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal components to avoid any electric shock hazard Do not connect or disconnect signal terminals o
199. UPPO CARRARO Figure 156 BACnet MSTP Configuration To configure and download the settings follow the steps below 1 2 Mount the BACnet device in the way shown in Figure 152 In order to configure a BACnet MSTP network you need to configure each module through Ethernet interface Set up a connection on IP address 192 168 1 X from the host PC the default IP address of the BACnet fieldbus card is 192 168 1 24 DISABLE ANY OTHER NETWORK CARD ANY FIREWALL OR ANITIVIRUS program Connect the host PC to the BACnet device using an Ethernet crossover cable or straight through cable if connecting from a Hub Switch Ping the BACnet device using the Ping BACnet gateway button within the BACnet configurator software to ensure communication has been achieved A command window will appear containing the IP address of any BACnet fieldbus devices that the host PC can detect Select your choice of BACnet MSTP within the BACnet configuration software Enter the MAC address baud rate parity stop bits data bits and highest MAC address on the network Enter the BACnet device instance and the Network Number Click on Create Files Click on Download config file to configure the BACnet fieldbus network card Click on Restart BACnet Device after the download has completed Mount the BACnet device in the way shown in Figure 155 Connect the device to the BACnet MSTP network and test if the device can be achieved
200. VIRUS programs 2 Connect the host PC to the BACnet device using an Ethernet crossover cable or straight through cable if connecting from a Hub Switch 3 Ping the BACnet device using the Ping BACnet gateway button within the BACnet configurator software to ensure communication has been achieved A command window will appear containing the IP address of any BACnet fieldbus devices that the host PC can detect Select your choice of BACnet IP within the BACnet configuration software Enter a desired IP address Subnet mask and BACnet port and select DHCP if required Enter the BACnet device instance and the Network Number Click on Create Files Click on Download config file to configure the BACnet fieldbus network card Click on Download IP data file to configure the BACnet fieldbus network card 0 Click on Restart BACnet Device after the download has completed Sa OONDOA 325 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 11 7 ES919 Board for BACnet RS485 The BACnet RS485 Module card uses RS485 serial port to communicate with the system via the BACnet MSTP communications protocol The card is composed of the ProtoCessor FFP 485 module see 6 11 6 2 LEDs on the FFP485 ProtoCessor Module and 6 11 6 3 Troubleshooting Tips and of support interface board ES919 lransmission P001033 B Figure 155 ES919 Board for BACnet RS485 configured through the Ethernet port as exp
201. W po applicable not RE4162500 ae 6 60 16kW RE4162660 8 20 16kW RE4162820 100 16kW RE4163100 120 16kW RE4163120 650 530 710 550 375 16000 150 16kW RE4163150 180 16kW 200 16kW RE4163200 220 16kW RE4163220 300 16kW RE4163300 450 16kW RE4163450 not not ited ESEJ Average power W that can be dissipated REA not not REA ca applicable EETA EETA EEA 60 24kW oa 8 eee eee PETTA za not limited paca di REA REA 80 eA eA EA not limited EA 245 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO Max duration of continuous operation s CARRARO GROUP H Weigh RESISTOR mm mm mm mm mm cg at at at at 200 240Vac 380 500Vac 500 575Vac 660 690Vac EA 80 2 40 32kW not 2 80 32kW not RE4362280 a applicable 30 32kW RE4362300 RE4362360 4 20 32kW RE4362420 5Q 32kW 650 530 710 32000 RE4362500 60 32kW RE4362600 34 21 6 60 32kW 15 RE4362660 100 32kW RE4363100 150 32kW RE4363150 180 32kW RE4363180 0 450 48W RE4461450 0 60 48kW RE4461600 i 0 80 48kW RE4461800 not 1 20 48kW applicable RE4462120 not 1 40 48kW applicable RE4462140 1 60 48kW RE4462160 2 10 48kW RE4462210 650 530 710 750 730 48000 2 40 48kW RE4462240 2 80 48kW RE4462280 30 48kW RE4462300 3 60 48kW RE ete2860 not limited 4 20 48kW RE4462420 446250 CIERRES RE4462500 246 418 Average power W that can be dissipated INSTALLATION GUIDE SINUS PENTA Z SANT
202. _ oO o N x a AJAJ JJS wo oO ole I 50 Se a aaa 150 Oo a 80 n 5 O A l 30 n 30 25 15 ek 15 OE a ee 5 10 to O 6 O 6 E A k gt Type of connection A One resistor C Two series connected resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 193 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 2 Braking Unit BU200 for S60 An external braking unit is available for size S60 This braking unit may be used instead of BU700 also for S41 S51 See Braking Units for S41 S51 BU700 2T 4T and S42 S52 BU600 5T 6T The braking power required to brake a rotating object is proportional to the total moment of inertia of the rotating object to speed variations and to absolute speed while it inversely proportional to the deceleration time required This braking power is dissipated to a resistor external to the braking unit with an Ohm value depending on the inverter model and the average power to be dissipated 6 2 1 Delivery Check Make sure that the equipment is not damaged and it complies with the equipment you ordered by referring to its front nameplate see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipme
203. a OR SANTERNO GRUPPO CARRARO E Ta MASTER COM SUPPLY gt meats ria 7 BH R MASTER COM FAULT gt msi i INVERTER COM FAULT gt ia INVERTER COM SUPPLY INVERTER SUPPLY gt amp md gpn ZZ0101790 ES914 24Vdc supply for SINUS PENTA Control INVERTER RATINGS COM Input 20 30 V 0 7A MAX TERMINATION Output 9V 1A D SSSSSee888 BSS SSBBBB r0 P001040 B Figure 182 Position of the LEDs and DIP switches in ES914 board 372 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 17 Loc 0 Rem Key Selector Switch And Emergency Push Button for IP54 Models The IP54 models can be provided with a key selector switch and an emergency push button optional devices supplied by request The key selector switch selects the following operating modes POSITION OPERATING MODE DESCRIPTION LOC INVERTER IN LOCAL MODE The inverter operates in Local mode the Start command and the frequency speed reference are sent via display keypad Press the Start button to start the inverter the Enable command terminal 15 is sent from the selector switch if terminals 1 and 2 are connected together factory setting Important C180 MDI 4 Local Remote command selection for digital input MDI4 0 INVERTER DISABLED Inverter disabled REM INVERTER IN REMOTE The control mode is defined by programming in parameters MODE C140 C147 of the Control Method menu The Enable com
204. a Canle 9 6 kbits s 1 2 km 19 2 kbits s 1 2 km 45 45 kbits s 1 2 km 93 75 kbits s 1 2 km 187 5 kbits s 1 km 500 kbits s 400 m 1 5 Mbits s 200 m 3 Mbits s 100 m 6 Mbits s 100 m 12 Mbits s 100 m We recommend that Profibus FC FastConnect connectors be used They offer the following benefits No welding required for the connections inside the cable One ingoing cable and one outgoing cable can be used so that connections of intermediate nodes can be stubless thus avoiding signal reflections The internal resistors can be connected through a switch located on the connector frame Profibus FC connectors are provided with an internal impedance adapting network to compensate for the connector capacity If you use Profibus FC connectors with internal terminators you can activate NOTE either the connector terminal or the board terminals in the first last device only AN N Do not activate both terminators at a time and do not activate terminators in intermediate nodes A more comprehensive overview of the Profibus is given at http www profibus com In particular you can download the Installation NOTE Guideline for PROFIBUS DP FMS containing detailed wiring information and the document named Recommendations for Cabling and Assembly containing important guidelines to avoid the most common wiring errors 300 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE Z SANTERNO 6 10 4 PROFidrive Fi
205. ach option fieldbus board is equipped with a column provided with four LEDs installed on its front edge to monitor the bus status and with one LED red green installed on the communications board for debugging as shown in the figure below P000314 0 Figure 149 Position of indicator LEDs on the board The red green LED mounted on the board relates to all interface models whereas the LEDs mounted on the board column have different meanings based on the type of fieldbus being used 6 10 8 1 LEDs for Fieldbus Interface CPU Diagnostics The LED located on the printed circuit of any version of the interface board indicates the status of the CPU dedicated to communication The table below shows the possible type of signals 5 Board Red Unknown internal error or module operating in bootloader mode diagnostics 1 Hz Red blinker RAM fault 2 Hz Red blinker ASIC or FLASH fault 4 Hz Red blinker DPRAM fault 2 Hz Green blinker Module not initialized 1 Hz Green blinker Module initialized and operating 316 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 10 8 2 LEDs for PROFIBUS DP Board Diagnostics In the PROFIBUS DP board LED 1 is inactive the remaining LEDs are described below N amp Name Function 2 It indicates that the inverter is on line on the fieldbus On Line Green The module is on line data exchange is allowed Off The module is not on line 3 It
206. activate depending on the position of J1 Contacts of CN3 D type 9 pole male connector RS485 are as follows PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity in respect to pins 2 4 for one MARK 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity in respect to pins 1 3 for one MARK oa 7 GND control board zero volt Not connected GND control board zero volt 00 amp 5 V max 100mA for the power supply of an auxiliary RS485 RS232 converter if any Contacts of CN2 D type 9 pole female connector RS232 DCE are as follows PIN FUNCTION 1 9 Not connected 2 TX A Output according to standard RS232 3 RX A Input according to standard RS232 5 GND Zero volt 4 6 Tobeconnected together for loopback DTR DSR 7 8 To be connected together for loopback RTS CTS 289 418 INSTALLATION GUIDE CARRARO GROUP SINUS PENTA Z SANTERNO 6 9 4 Installing ES822 Board on the Inverter Slot B Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the i
207. aeeees 18 104 H mlale lane AE E ded Ee dees 25 FIP CHMACE eener a a T 408 FAT a E E TA A EE ET 282 l I O Expansion Alare E E E A T 351 FRI E E EE E 15 16 148 Input NAUCIO S vassccascerssiastastnadscaviededassdesanccaesa doen tenavaniaes 252 Inputs Analog ooe 121 127 352 353 354 358 aA AEE a EE dieiiei dhoscesnaueeeieachanesses 123 Digital esinsin eaea e 117 120 360 FrEJUSHCY ctocsecsvectsncenceas voteexa aaae n paa ena 119 K Key selector SWitCN ccccceeeeeeeeeeeeeteeeees 373 374 11 0 e PEE A 134 REMOLING iiengsceineisrin tereina 78 134 137 248 L lED Serieen an cds casstivccncsndsdcedscteccucceacecedsstecausenteasa 134 Line Driver Encoder Configuration cccecceceeceeeeeeeeeeneeceeeeeeeseeseeaeees 286 Terminal board ccceecccecceeceeseeeceeeeeseaneeeeeeeees 285 ES AT EE sack EA E AEE tien 373 374 M Mains failure cece eeccccceceseessececceeceaeeaeeeeeeseeaneaenees 411 Maintenance ccccccceceeseeeeeceeceseeneeceeeesseaneaeeeeeeees 32 Metasys N2 aiiiar diutina riiai 321 Motor applicable sirasini oenen a 156 TUNS oo orroe ean aeaa o eaae a eie radoi rik 148 150 152 417 418 SINUS PENTA Z SANTERNO Motor control o e 148 150 152 155 N Noise Lev l a cedescccscascdcdcecasdesaveasteacoiaswessvia sees lzeeseereceaate 36 O Output ROS ione ieii aie 416 Fregq ENCY scieti asigra aioe anaiei 156 WGUGCIORS iiss svisisnstiessacasaat canddassasvasteabeesdetanba
208. aesavpaieect eneatiienstt terials E 25 3 2 3 Unpacking scen a ses ceeiiedecncptvegac ees baeendacdaen TS 25 3 3 Installing the EQuipment cccccccceeeeeceeeeeeeeeeeeeeaeeeeeeeeeceeeaeeceeeeeeedseceeaeaeseeeeesaeseneeeeeeeeseeeenenaeess 27 3 3 1 Environmental Requirements for the Equipment Installation Storage and Transport 27 3 3 2 AFC OONO ise 23d fat coh et ed nection deeded ge dana sa dsted cavatieg son dads ea au data oh Mites O 29 3 3 3 Scheduled Maintenance ceccccccececeeeeceaeceeeeeeeseceanaeceeeeeeecaaaeaeeeeeeeeeseeeesaeeeeeseenennennaeess 32 3 3 4 Air Fitoi Sie aaa eie E a vee abcave da thelinetace E AE ERTE REE NE EEE 32 3 3 5 Heat Sink and Ambient Temperature Check cccceceeeeeceecaeeeeeeeeeeecnanaeeeeeeesesncaeeaeeeeeess 34 3 3 0 1 Control Board ieina e a eE EE A aA 34 3 3 5 2 Cleaning the Heat Sink eernireciceaarnai ian Ae kdl iain ied 34 3 3 6 Cooling FANS v0iseetie cee eas eee aa deed edeiii hie a Ae eds 34 3 3 6 1 Replacing the Cooling Fans i iseisi siet tected EE aie 34 3 3 7 CAPACHONS ayran a a a a E E cbs tea aE AE aa ube Aa ERE 34 3 33 71 Capacitor Reforming acerernisa ciori ieena eed ed ESEE EEEE 34 3 31 2 Replacing A Capacitor ssid vccviccevcace de leedevccsd dlbetgedavvedeneaieeacatlesunsdetuentectav aussethdarertoudentetieeres 34 3 3 8 Bypass Contactor norisarias nE ie A hah ete eal iene edi 35 3 3 8 1 Replacing the Bypass Contactor ecceecceeeeeeeeeeee
209. age Frequency with symmetrical PWM modulation VTC Vector Torque Control Sensorless vector direct torque control 4 Motor control methods FOC Field adjustment with field regulation and torque for asynchronous O motors SYN Vector for permanent magnet synchronous motors PMSM 6 Frequency speed setting aa 0 1 Hz IFD control 1 rom VTC control 0 01 rom FOC T fecolution 12 bit Analog reference 4096 in respect to speed range E sec Open loop 0 5 of max speed Q Speedprecision Closed loop with an encoder lt 0 01 of max speed Overload capacity Up to 2 times rated current for 120 sec Starting torque Up to 200 Cn for 120 secs and 240 Cn for a short duration Torque boost Programmable for a rated torque increase Operation method P a kg terminal board keypad MODBUS RTU serial interface field 3 analog inputs to be configured as voltage current inputs w Reference analog inputs 1 single ended input max resolution 12 bits S auxiliary inputs 2 differential inputs max resolution 12 bits 2 Analog quantities from keypad serial interface field bus ii 8 digital inputs 3 preset inputs ENABLE START RESET and 5 configurable 2 Digital inputs inputs z Multispeed 15 sets of programmable speed values 32 000 rpm first 3 sets with O P resolution 0 01 rpm FOC control lt Ramps 4 4 accel decel ramps 0 to 6 500 secs possibility to set user defined HT patterns A 4 configurable digital outputs with possibility to set
210. aking unit BU600 700 0 eee eect eeeetteeeeeeees 216 Figure 90 Nameplate for BU 1440 eein irnn niece eadi cited pedes aed a dateden nels dienes AA AAA released 223 Figure 91 Dimensions and fixing points Of BU1440 ooo eee eee eee e enter settee ee eaeeeeetaeeeeeeaeeeeeenaeeeeeeaes 225 Figure 92 External power connections for modular inverters S65 S70 provided with braking unit BU1440 226 Figure 93 External power connections for modular inverters S75 S80 provided with braking unit BU1440 227 Figure 94 ES841 Unit gate board for the braking UMit eee eee eee ene nee ee tenets ee enaeeeeeeteeeeniaeaeeeeeneeeeeeaes 228 Figure 95 Connection points on ES842 for the braking unit optical fibres eect eect eeeeenteeeeeeaes 229 Figure 96 Internal wiring of inverters S65 S70 provided with a braking UNnit c cc eeeeeeeeeeeeeteeenteeeeeeaes 230 Figure 97 Overall dimensions resistor 56 100 Q S50W c ccccccceceeeeeneeceeeeeeeeeeeeceecaeeeeeeesesenaecaeeeeeeeeetenes 237 Figure 98 Overall dimensions and ratings for braking resistor 7500 1 30OW eeeccceeesseeeeeenteeeeeeeneeeeeeaaes 238 Figure 99 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W 239 Figure 100 Overall dimensions for braking resistors 4kW 8KW 12KW cccceeceeeeceeceeeeeeeeeeenaeeeeeeeeeteees 241 Figure 101 Overall dimensions of IP23 Box resistors 0 ceeececeeeeeeeeeeenne teste eeneeeee
211. al power supply unit from damaging due to a short circuit Nevertheless if a short circuit occurs the inverter could lock and stop the motor 120 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 4 Analog Inputs Terminals 1 to 9 The inverters of the Sinus Penta series are provided with three analog inputs one single ended input and two differential inputs Analog inputs may be configured either as voltage inputs or as current inputs AIN2 input may be used to acquire a PTC thermistor in compliance with DIN44081 DIN44082 for the motor thermal protection In that case up to 6 PTCs can be series connected functionality of the overtemperature alarm is not altered Two reference outputs with rated values 10 V and 10 V are also available for the direct connection of a reference potentiometer Configuration as voltage input current input or motor PTC input is done via the DIP switches see the DIP switches section Five firmware acquisition modes are available see Sinus Penta s Programming Guide for three hardware settings as shown in the table Type of preset data HW configuration Full scale values and notes acquisition for SW1 Unipolar 0 10 V Voltage input 0 10V Bipolar 10 V Voltage input 10V 10V Unipolar 0 20 mA Current input 0 mA 20 mA Unipolar 4 20 mA Current input 4 mA 20 mA wire disconnection alarm with current values under 2 mA PTC acquisition PTC inp
212. all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure the DIP switches and the jumper located on the encoder board based on the connected encoder Check that the supply voltage delivered to the terminal output is correct 5 Power on the inverter and set up parameters relating to the encoder feedback see Sinus Penta s Programming Instructions manual us P001028 0 Figure 124 Encoder board fastened to its slot 284 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 8 5 Terminals in the Line Driver Encoder Board A 9 POLE TERMINAL BOARD IS LOCATED ON THE FRONT SIDE OF THE ENCODER BOARD FOR THE CONNECTION TO THE ENCODER Terminal board pitch 3 81mm in two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and Features 1 CHA Encoder input channel A true polarity 2 CHA Encoder input channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 CHB Encoder input channel B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity 6 CHZ Encoder input channel Z zero notch inverse polarity 7 VE Encoder supply output 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the encoder board see wiring diagrams on the following pages 6 8 6 Configurati
213. am of the DC power supply terminals in S41 S42 S51 S52 S60 The phrase DC current power supply has been replaced with DC voltage power supply The term reactor has been replaced with inductor The IP54 models S05 0020 2T and S14 0032 5T 6T have been removed because unavailable Maximum surrounding air temperature increased to 55 C following the Type Tests required by DNV Marine Certification SANTERNO USER MANUALS MENTIONED IN THIS INSTALLATION GUIDE The following Santerno User Manuals are mentioned throughout this Installation Guide 15R0102B1 Sinus Penta Programming Guide 15N0102B1 Sinus Penta ES821 Spare User Manual 15Q0102B00 Sinus Penta Guide to the Regenerative Application 15Q0102B10 Sinus Penta Guide to the Multipump Application 15Q0102B200 Sinus Penta Guide to the Synchronous Motor Application 15P0101B1 Sinus Penta Assembly Instructions for Modular Inverters 15G0010B1 PROF Idrive COMMUNICATIONS BOARD Installation and Programming Instructions 15G0851B100 DATA LOGGER ES851 Programming Instructions 16B0901B1 Remote Drive DRIVE REMOTE CONTROL User Manual 15M0102B10 Sinus Penta Guide for Capacitor Reforming 2 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP 0 TABLE OF CONTENTS BIAUNILOINEIN IDI 2 SANTERNO USER MANUALS MENTIONED IN THIS INSTALLATION GUIDE 00 ccccteeseteteeeees 2 0 TABLE OF CONTENTS ccccc
214. and on DC side as a single phase inductor installed between the rectifier bridge and the capacitor bank inside the inverter Even greater benefits are obtained if an inductor is installed both on AC side and on DC side Unlike DC inductors AC inductors filter high frequency components as well as low frequency components with greater efficiency A DC inductor can be connected to inverters sizes S15 S20 S30 This must be CAUTION specified when ordering the equipment see Power Terminals Modified for a DC Inductor CAUTION No DC inductor can be installed in S05 4T inverters When a DC inductor is used it can happen that no braking resistor can be CAUTION connected when an external braking unit is connected and vice versa see Power Terminals Modified for a DC Inductor gt gt gt Harmonic currents in the inverter power supply The amplitude of harmonic currents and their incidence on the mains voltage is strongly affected by the features of the mains where the equipment is installed The ratings given in this manual fit most applications For special requirements please contact Elettronica Santerno s After sales service For more details and for analytical calculations based on the configuration of the grid connection EASY HARMONICS you can use the Easy Harmonics application from __ Elettronica Santerno AW AA P001023 0 253 418 SINUS PENTA 80 70 60 50 40 30 20 10 JN A 5th 7 With
215. ansnnesneennennnnnnntennaanannaaennaannannaaeena 318 6 10 9 Environmental Requirements Common to All Boards cccccececeseceeceeeeeeeeeeseeneeaeeeeees 318 6 11 ES919 Communications Board Slot B ssscresniiererni irasait eendiun KES EEANN AEA ENERE NAERAN REK ENA 319 6 11 1 identification Data sirais sa nanaii aaiae aa aa aaia iaie E ANA EANA Ea EEANN EEA 319 6 11 2 Environmental Requirements Common to All Boards cccceceeeseseeceeeeeeeeseseeneeeeeeees 319 6 11 3 Electrical Features Common to All BoardS saasssseeesseeesreseerrresrinnnseirnnernnnastennernnansstnnnnans 319 6 11 4 Installing ES919 Board on the Inverter Slot B ecccccrencciranrni ini 320 6 11 5 ES919 Board for Metasys N2 ie dedi enn i hv i ee ied 321 6 11 5 1 Congr aloen negin a AEE A AEE EEE EEEE EE e 321 6 11 5 2 RS485 CONMNECIOT srren a sete aa aaa EE EEEE 321 6 11 5 3 LEDs on the ASP485 ProtoCessor MOdUIE cceeeseeeeeeeeeeeeeeenieeeeeenaeeeseeneeeeeaas 322 6 11 5 4 Baud Rate DIP SWItCHES oiic cicedertaceieseecdeeteseccussssceadeccataatiehsdealeledadevassvdvlleddersavecteaeviaes 322 6 11 5 5 Address DIP2SWItChe S niinen i anaana i e a aE EENE E 322 6 11 6 ES919 Board for BACnet Ethernet ccccccceceecceececeeeeeeeeceacaeceeeeeeeseeaeceeeeeeeeseeensaneeeeeeess 323 6 11 6 1 Ethemet Connectors isciti ann a an aa EATE aes 323 6 11 6 2 LEDs on the FFP485 ProtoCessor Module assseesseessrsserrrersrrresrirnesrin
216. anstennnernnnesenne 324 6 11 6 3 Troubleshooting TIPS cessator a AE EAEE 324 6 11 6 4 Board Configuration ssnin naa E A ape debt etd 325 6 11 7 ES919 Board for BACnet RS4 85 eer ie eerie EAEAN 326 6 11 7 1 RS465 COnnmeGtOE eisasiecaassaccnsnseicadanvedeuesayanedansaacitanagiledanaadaua a E 326 6 11 7 2 Board Configuration siicci eacetsnditetdinneitens anlar abd then eed nade ees 327 6 12 ES851 Datalogger Board Slot B 0 0 ee eee cece eee naia AENA AAAA S 328 6 12 1 identification Datla mrin ean a a a a a a a a a aaa EA 329 6 12 2 Installing ES851 Board on the Inverter Slot B eeeseeseesssssserrsssesrrssrerrssrrrssrrnrnsernsseeens 329 6 12 3 CONMECIVILY senie aa E ee ccandedd ae etd wee 331 6 12 3 1 Wiring R9232 Serial INKS sorsien ia EEE EN AASA 332 6 12 3 2 Wirlng R9485 Serial IK s 2csecescocctevs teadetventaen dant iteavetiadaa sh ddadeaveendevehe EEAS 333 6 12 3 3 COM1 Configuration ANd WING eect eeeeeee etter EARR 335 6 12 3 4 COM2 Configuration ANd WING eect eeteee teenie erties ee tneee ee tieeeetaeeeeetneeeereed 337 6 12 3 5 Types of Ethernet Connections 0 0 ccc cccceceececee eee eeeeeeeeeeeeeeeeseneeeeseeaeeeesenaeeeseeaeees 338 6 12 3 6 Ethernet Port Wiring c cece etter e eet tne reer iann ee erent eee eaaeeeeeeaeeeeeeaeeeseenaeeeeenaaes 340 6 13 ES851 RTC Real Time Clock Slot B ee eeee ee eeeneeeeeeeeneeeeeeneeeeeeeeeseneeeeeeenaeeeseeneeeeneaes 341 6 13 1 Identification Data
217. ation Spann a a aa aa aa E 6 8 4 Installing the Line Driver Board on the Inverter Slot A eeeeeeesreesesrreserssessrreserrrserernsseees 6 8 5 Terminals in the Line Driver Encoder Board c ceseeceeceeeeeeeeeceeaeeeeeeeeeseceteaeeeeeeeeeseees 6 8 6 Configuration DIP SWItCNES c ee tee AAEREN EAA KATA 6 8 7 Encoder Supply Selection JUMper ccccccceeeeeenececeeeeeeeeeneaeceeeeeceseeeceeeeeeeeseeennieeeeeees 6 8 8 ACjuSting TRIMMER seninde E eed dite ie aie ed 6 9 ES822 Isolated Serial Board Slot B c cc ececeeeeeeee seen cece ene ee eeecneeeeeeeeeeeaeeeeeeiaeeeeeeneeeeneaes 6 9 1 identification Data ires inadcnsaiertecanstsccdenatddanakelAcedeaveduadanetacedesnedudahaidsetea a aa a aaa 6 9 2 Environmental Requirements scccecceceeeeeeeeeecaeeeeeeeeeeeceaeaeeeeeesececngaeeeeeeeeesecsiseeeeeerees 6 9 3 Electrical Features 2 2 0 2 ccccececcccceceeee cece ce aeee ener eee eaaeaeeeeee ca caaaaeaeceeeeeeeseeaeaeeeeseseeesncaeeeeeeess 6 9 4 Installing ES822 Board on the Inverter Slot B ce eeeeceeeeeeeeeeeeeeeeeeneeeeeeeneeeeeenieeesenaaes 6 9 5 Setting ES822 Board oo ieee eee teenie eens erties EE ENEE EEEE EEEE EEE 6 9 5 1 Jumper for RS232 RS485 Selection cc ccccccceeecseeeeeeeeeeeeseeeeeeeseeaeeeesseeeeesesieesensaes SINUS PENTA INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 9 5 2 DIP switch for RS485 Terminator eccccec
218. ation of Slot A inside the terminal board covers in Sinus PENTA inverters 4 Insert ES860 board into Slot A Carefully align the contact pins with the two connectors in the slot If the board is properly installed the three fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the three fixing screws as show in the figure below 376 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP P000322 B Figure 186 Fitting the ES860 board inside the inverter 5 Set the correct encoder power supply and the DIP switch configuration 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to Encoder A as described in the Programming Guide 7 Remove voltage from the inverter wait until the inverter has come to a complete stop and connect the encoder cable Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for the complete discharge of the internal capacitors to avoid electric shock hazard Do not connect or disconnect signal terminals or power terminals when the WARNING inverter is powered to avoid electric shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross hea
219. atures suitable for the application Based on the duty cycle the surface of the braking resistor may reach 200 C The minimum rated voltage of the cables must be 0 6 1kV 6 4 6 4 Applications with DUTY CYCLE 10 Class 6T Braking Resistor ere Resistors to be used Wire Cross Type of section Qt Recommended Power Degree of Connection pee eae ty Value 9 kW Protection l 0524 0831 1130 1296 _ 8 o Braking Resistor Resistors to be used Wire Cross Type of section Connection mm AWG or kcmils Recommended Power Degree of Q ty Value Q kW Protection 0 45 IP23 0 4 235 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP 6 4 6 6 Applications with DUTY CYCLE 50 Class 6T Wire Cross Type of Value section 2 Recommended Power Degree of monnestan pin Ta Value kW Protection 64 IP23 1 6 64 IP23 14 64 IP23 1 4 64 IP23 1 2 64 64 64 IP23 64 IP23 64 IP23 64 4 120 250 95 4 0 70 2 0 64 E 16 64 Oo FP f 14 64 OOO F J o1 i 64 F 412 954 0 64 IP23 G 096 e4 P23 HT 08 64 MF 06 64 64 A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors E Six resistors parallel connection of three series of two resistors F Eight resistors parallel connection o
220. available for inverters up to S32 included 6 6 3 1 Class 2T AC and DC Inductors Sinus iain INPUT AC 3 PHASE OUTPUT AC Penta DC INDUCTOR 2 0mH 11Arms 8mH 10 5A 12 8Apeak 3 phas6 Ea M0126044 M0140104 i TR 0010 1 27mH 17Arms 5 1mH 17A 21Apeak 3 phase 0015 IM0126084 IM0126084 IM0140154 0016 0 7mH 32Arms 2 8mH 32 5A 40 5Apeak 0 ea 0020 IM0126124 IM0126124 IM0140204 0023 0 51mH 43Arms 2 0mH 47A 58 5 Apeak one 3 phase 0033 IM0126144 IM0140254 0 scar cana 0037 0 3mH 68Arms 1 2mH 69A 87Apeak 3 phase ee 072806 movaaze Sete 0 24mH 92Arms 0 96mH ice eee 3 phase 0060 a IM0126204 IM0140304 i T ENEN 0 16mH 142Arms 0 64mH JODA NOSADSHk FoR 3 phase oie EEE IM0126244 IM0126244 IM0140404 0150 0 09mH 252Arms 0 36mH En 00amH 252AnmmS 0162 3 phase EA IM0126282 IM0140454 eee ae 0202 0 063mH 360Arms 0 18mH 420A 520Apeak 3 phase cs l IM0126332 IM0140604 0 Peet aya 120 0260 0 05 mH 455Arms 0 14mH 520A 650Apeak 3 phase 0313 IMO0138300 IM0126372 IM0140664 pa02 0 025mH 700Arms 120 9402 0 031 mH 720Arms 0 09mH 830A 1040Apeak 3 phase 0457 IM0140754 IM0126404 ose 0 aes 0 092mH 0 023mH 945Arms i 1040A 1300Apeak 3 phase For the inverter sizes S15 S20 S30 the DC inductors required are to be Ji CAUTION specified when ordering the equipment 256 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP
221. ay out of serial link 1 connector MODBUS IDA association www modbus org defines the type of wiring for MODBUS communications via serial link RS485 as a 2 wire cable The following specifications are recommended Type of cable Shielded cable composed of balanced D1 DO pair common conductor Common Min cross section of conductors AWG24 corresponding to 0 25mm For long cable length larger cross sections up to 0 75mm are recommended Max length 500 metres based on the max distance between two stations Characteristic impedance Better if exceeding 1009 1200 is typically recommended Standard colours Yellow brown for D1 D0 pair grey for Common signal The figure below shows the reference wiring diagram recommended from MODBUS IDA association for the connection of 2 wire devices Tey E pull dr eo pha pull dr HEL HEL 2 a Figure 73 Recommended wiring diagram for 2 wire MODBUS connection Note that the network comprising the termination resistor and the polarization resistors is integrated into the inverter and can be activated via appropriate DIP switches Figure 73 shows the termination network in the devices at both ends of
222. bits Fast auxiliary analog input current input Ifs 20mA Rin 200Q 13 XAINS number 5 Resolution 12 bits PD 14 CMA OV for analog inputs for XAIN5 return Control board zero Volt Fast auxiliary analog input current input Ifs 20mA Rin 2009 13 XAING number 6 j Resolution 12 bits nu 16 CMA OV for analog inputs for XAIN6 return Control board zero Volt Fast auxiliary current analog input number 7 Ifs 160mA Rin 33Q af XAIN7 Energy Counter option Resolution 12 bits PR 18 CMA OV for analog inputs common with control OV Control board zero Volt 19 VAP Voltage analog input from ES917 phase R Vfs 10V Rin 50kQ PR Energy Counter Option Resolution 12 bits 20 VBP Voltage analog input from ES917 phase S Vfs 10V Rin 50kQ PR Energy Counter Option Resolution 12 bits 21 VCP Voltage analog input from ES917 phase T Vfs 10V Rin 50kQ PR Energy Counter Option Resolution 12 bits 22 CMA OV for analog inputs common with control OV Control board zero Volt 23 IAP Current analog input from CT phase R Ifs 150mA Rin 33Q PR Energy Counter Option Resolution 12 bits 24 IBP Current analog input from CT phase S lfs 150mA Rin 33Q PR Energy Counter Option Resolution 12 bits 25 ICP Current analog input from CT phase T Ifs 150mA Rin 33Q PR Energy Counter Option Resolution 12 bits 26 CMA OV for analog inputs common with control OV Control board zero Volt PD Use
223. bles the inverter to avoid single phase operation of the equipment The wiring diagram relates to factory setting Please refer to the Power Terminals section for the ID numbers of the wiring terminals Please refer to the Inductors section for the applicable input and output inductors For inverter sizes S15 S20 and S30 and for modular inverters S65 to S90 specify if the DC inductors are required when ordering the equipment Factory settings can be changed by changing the configuration of the DIP switches and or by changing the parameters pertaining to the terminals concerned see Sinus Penta s Programming Guide When no DC inductor is used terminals D and must be short circuited factory setting Please contact Elettronica Santerno if DC voltage power supply is to be supplied to Sinus Penta 41 S42 S51 S52 S60 as the precharge circuit in the DC bus capacitors is installed upstream of the DC voltage power supply terminals Please contact Elettronica Santerno if DC voltage power supply is to be supplied to Sinus Penta S64 S74 S84 as no precharge circuit for the DC bus capacitors is provided For S60 inverters only if the supply voltage is other than 500Vac the wiring of the internal auxiliary transformer must be changed accordingly see Figure 44 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 2 Wiring Diagram for Modular Inverters S64 S90 3 4 2 1 External Connections for Modular Inver
224. bre FA W control unit ES842 OP5 phase W ES841 OP3 bus soe ae single optical fibre VB control unit ES842 OP2 one phase ES843 OP2 ee e single optical fibre ST U control unit ES842 OP16 phase U ES843 OP1 at Sams single optical fibre ST V control unit ES842 OP11 phase V ES843 OP1 aN single optical fibre ST W control unit ES842 OP6 phase W ES843 OP1 Available for S70 only CAUTION Carefully check that connections are correct Wrong connections can adversely affect the equipment operation CAUTION NEVER supply voltage to the equipment if optical fibre connectors are disconnected 75 418 SINUS PENTA Z SANTERNO CARRARO GROUP INSTALLATION GUIDE The diagram below illustrates the connections required for the components of the modular inverter model 76 418 i S a x ij oe az ow ud a gt Ht GF wp fom ee om Li ale T Q aa amp lt pE T E a Em 7 4 64 a ee 2 uw Sa 2 om g 28 m 4a 26 as i gt y S wo 4 a 2 dipje 2 g Ss 3 3 gE 5 nn D ea m wy oo y si 2c irs T t E 3 E y Sade J Fa je
225. bus voltage reading board assembled on inverter arm U VB signal from control unit to bus voltage reading board assembled on inverter arm U sense U signal from control unit to bus voltage reading board assembled on inverter arm V sense V signal from control unit to bus voltage reading board assembled on inverter arm W sense W signal INSTALLATION GUIDE Z SANTERNO CARRARO GROUP N 3 optical fibre connections 1mm standard double plastic material typical damping 0 22dB m with connectors type Agilent HFBR 4516 Connections required from control unit to arm U driver board IGBT top and bottom control signals from control unit to arm V driver board IGBT top and bottom control signals from control unit to arm W driver board IGBT top and bottom control signals 74 418 HFBR 4516 Duplex Latching DUPLEX CRIMP RING HFBR 4526 P000049 B Figure 33 Double optical fibre connector INSTALLATION GUIDE 5 SANTERNO SINUS PENTA CARRARO GROUP INTERNAL CONNECTIONS S65 S70 WIRE CONNECTIONS Signal Type of connection agit Component Board Connector Component Board Connector eae 9 pole shielded cable C PS1 control unit ES842 CN4 supply 1 ES840 CN8 ARETA 9 pole shielded cable C PS2 control unit ES842 CN3 supply 2 ES840 CN8 te 9 pole shielded cable C U control unit ES842 CN14
226. c 500Vac 575Vac 690Vac La ae 3 Not applicable AEAN 4 Not applicable aeaea 95 30 320 80 84 240 1250 950 11 3 Not applicable tean pow w Le fe Ts en a a E E E 3 Not applicable E 12 3 Not applicable E 120 40 320 ea 240 2750 1100 16 4 Not applicable oara weee a a et at Hone 9 3 Not applicable TROOIBOON 120 40 380 455 300 3000 1300 sie 11 7 4 RES104250 i ee L ENA 8 3 Not applicable ae ere ee TENE 1O20 190 67 380 4g 300 7000 2000 14 9 6 are a ss Ts RE3114180 ie nec A RES114250_ ie Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 240 418 SINUS PENTA INSTALLATION GUIDE CARRARO GROUP Q a LH ja eg NA 6 4 7 4 IP20 Models from 4kW 8kW 12kW FPassaawo PG 11 P000551 0 Figure 100 Overall dimensions for braking resistors 4kW 8kW 12kW 241 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Max duration of continuous operation Average s power that RESISTOR can be dissipated at 200 W 240Vac at 380 500Vac at 500 at 660 575Vac 690Vac 5Q 4kW RE3482500
227. cables must be 0 6 1kV 188 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 1 1 8 Applications with DUTY CYCLE 20 Class 5T BRAKING RESISTOR Min Applicable Degree of Type of Wire tios 0003 120 2509 1500w IP55 A 0o06 60 1209 4000w IP20 0012 6o 1009 4000w IP20 0018 6o 82 4000ow IP23 0019 40 6oQ4ooow IP23 0021 40 450 8000w IP20 0022 25 459 8000w IP23 0024 25 30Q 8000w IP23 0032 20 220 12000W IP23 0042 12 220 12000w IP23 0051 12 180 12000w IP23 0o62 12 150 16000w IP23 0076 8 100 24000w IP23 0o88 8 amp 8 8 20 24000W IP23 0131 5 669 32000w IP23 Poa 5 5048000w_ IP23 Type of connection 006 QO e 5 eee ia 5 5 A One resistor CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 189 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 1 1 9 Applications with DUTY CYCLE 50 Class 5T BRAKING RESISTOR Min Applicable Type Degree of Type of eer eae Resistor Q yp Protection i A W W O O a 1200 4000 IP23 1000 4000 IP23 D OD AJAS Xj 0012 0Q 8000W IP23 i O O O Pas O Xj OJO O a O a
228. cation The minimum rated voltage of the cables must be 450 700V 184 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 1 1 4 Applications with DUTY CYCLE 10 Class 4T BRAKING RESISTORS Min Applicable Type Degree of Type of Resistor Q yp Protection Connection 759 550W IP33 759 550W IP33 509 1100W IP55 509 1100W IP55 509 1100W IP55 509 1500W IP54 509 1500W IP54 509 1500 IP54 250 1800 IP54 IP54 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 NJAA ajojo 209 4000 209 4000 159 4000 159 4000 109 8000 109 8000 109 8000 109 8000 6 69 12000 IP20 6 69 12000 IP20 5 50416000W IP20 5 50916000W IP20 Type of connection A One resistor NIN ojo 5 5 5 5 5 4 4 4 2 2 2 2 1 1 1 1 7 7 l l Sl Sl SIl N o 20 2501800 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 5 5 5 5 CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 185 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 1 1 5 Applications with DUTY CYCLE 20 Class 4T BRAKING RESISTORS Min Applicable Te Degree of Type of Resistor Q yp Protection Connection A 5 Wire cross section mm AWG 2 5 Value Q 50 0 0 0 0 0 0 0 25 5 20 20 N oy
229. ccccecsssceceseeeeeeeceeeeeescsneeeesceeeeeeceneeeeesceeeeeeceeeaeesceeesescseseaeeeseesaeessseaeesseeaees 3 0 1 Index Of FIQUIES eee etree ett ene ie ne eee eee erent eee NANENANE NAERAA 10 1 GENERAL DESCRIPTION 0 cccccccccsccececsceeeecsneeeeeceeeeeesaeeeesseeeeesseeeeessaeeeessaeeeesseeeeesssieeeessneeeeneea 15 1 1 Feature List 22 0 2 ceccccecceceeeeeceeeecee cece ee ceceaeaeeeeeeea ca saaeaaeeeeeeeeacaaaaeaeceeeesecsaeaeaaeeeeeeeseeaaeeeeeeeseensaneeeees 16 1 2 Special Applications Available on Sinus Penta cccccceeeeeeceeceeeeeeeeseceneaeeeeeeeeesenaeeeeeeeeeeeeteees 17 2 SAFETY STATEMENT S 00 cccccccccccecseceecscneeeeecnneeeeecaeeeeeeaeeeeceaeeeeeeaeeeeecaeeeeeeaeeescssaeeeessseeeessseeeenas 18 2 1 Installing and Operating the Equipment ccccccceceeeeeeeeneeceeeeeeeeeceaaeceeeeeetencaneaeeeeeeeeteeeseaeess 18 2 2 Permanent Magnet Motors cccccccececeeeeeeeeeeeeeeteeneeeseeaaeeeseeaeeeseceaaeeeeeeaeeeeeecaeeeseeieeeeeeenaeeeeneaes 20 3 EQUIPMENT DESCRIPTION AND INSTALLATION ccccceeeeeeeceeceeeeeeeeseceeeaeceeeeeetecnaeaeseeeeeeeeteees 21 3 1 Products Covered in this Manual ccccceceeesecceeceeeeeeeseccaeeeeeeeseseaaecaeeeeeeeseseccueeeeeeeeesnnnnaeees 21 3 2 Delivery CHECK size cesses i a evi badsanctvencsesa E R 22 3 2 1 Nameplate niic onni rina aa aaa e ass a A E AE Aaa a agaaa Na AEE aa nia KEES 23 3 2 2 Transport and HamdlinG sive cists
230. cceeeeeeeeeecaeceeeeeeeseceneaeeeeeeeeseeceaaeeeeeeeeeseees 292 6 10 Optional Boards For Fieldbus Slot B eee cccceeeeeeeeeneeeeeeenneeeeeeaeeeseeaeeeseieeeeeseneeeeeeneeeeseaes 293 6 10 1 Identification Dale saitanicecccathianncsncereastda aiia E A AE a aa aiad 294 6 10 2 Installing the Fieldbus Board onthe Inverter Slot Bjeri 294 6 10 3 Fieldbus PROFIBUS DP Board 0 cssessessessessessessessessesseseessssesssesessnesstaneresssiesseteessesies 297 6 10 3 1 Profibus Fieldbus Connector c ccccccceceeeeeeeeeceeeceeeeeeeeeceaeaeceseesecaennueaeeeeeeeesteees 298 6 10 3 2 Configuration of the Profibus DP Communications Board seeen 298 6 10 3 3 Connection to the Fieldbus mrsm nonias aieiaa ai aaia 300 6 10 4 PROFldrive Fieldbus Board cscccsscsssscsssscscsssesessssesssesssssvscsessesssvassesenseseessanseseseseasess 301 6 10 5 DeviceNet Fieldbus Board c ccccccsesssccsssessesessescesecseseessssesvsnsavatssesvanssaesteeeevensnsesaeees 301 6 10 5 1 DeviceNet Fieldbus Terminals 0 c ccccscccsscsesscsssssscsessvsesecsessevsesessesecevsnsesetseseneeses 302 6 10 5 2 Board Configuration c cece cere eeeecteee erties erent e ee eeeeeeaaeeeeeeeeeseeneeeeeenaeeesenaaes 302 6 10 5 3 Connection to the Fieldbus 22 00 02 ee ee ee cecceececeeeeeeeeeeeae cece cess eaaeaeeeeeeseeeecceeeeeeeeeeeeseaeees 303 6 10 6 CANopen Fieldbus BOGMG RONE a A ako vnceasievas A A A A E 305 6 10 6 1 CA
231. cells or magnetic proximity switches 412 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP Disturbance is mainly due to high frequency currents flowing in the grounding mains and the machine metal components disturbance occurs in the sensitive sections of components optical transducer magnetic transducer capacitive transducer Disturbance may also occur in appliances installed on machines with the same grounding or metal and mechanical interconnections A possible solution is to enhance the inverter motor and cabinet grounding as high frequency currents flowing in the grounding between the inverter and the motor capacity distributed to the ground of the motor cable and casing may cause a strong difference of potential in the system 7 1 1 1 The Power Supply Mains Disturbance and radiated interference occur in the mains Limiting disturbance results in weakening radiated interference Disturbance on the mains may interfere with devices installed on the machine or devices installed even some hundred meters far from the machine and which are connected to the same mains The following appliances are particularly sensitive to disturbance computers radio receivers and TV receivers biomedical equipment weighing systems machines using thermoregulation telephone systems Mains disturbance may be limited by installing a mains filter to reduce RFI ELETTRONICA SANTERNO adopted this solution t
232. claration of European Conformity according to Electromagnetic Compatibility Directive 2004 108 CE please visit santerno com Products with ID I in column 7 in the nameplate Delivery Check section These devices are not provided with RFI filters They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference Products with ID A2 in column 7 in the nameplate Delivery Check section the following regulation is provided CAUTION These are category C2 devices according to EN 61800 3 They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference Products with ID A1 in column 7 in the nameplate Delivery Check section These are category C3 devices according to EN 61800 3 They can produce CAUTION PAUTION radio interference in domestic environments additional measures should be taken to suppress radio interference CAUTION EMC filters are designed for grounded networks TN Filters for floating networks IT can be supplied on demand gt gt E 411 418 SINUS PENTA Ee SANTERNO INSTALLATION INSTRUCTIONS CARRARO GROUP 7 1 1 RADIOFREQUENCY DISTURBANCE Radiofrequency disturbance RFI may occur where the inverter is installed Electromagnetic emissions produced by the electrical components installed inside a cabinet may occur as conduction radiation inductive coupling
233. coder supply voltage This can compensate voltage drops in case of long distance between the encoder and the encoder board or allows feeding an encoder with intermediate voltage values if compared to factory set values Tuning procedure 1 Puta tester on the encoder supply connector encoder side of the connecting cable make sure that the encoder is powered 2 Rotate the trimmer clockwise to increase supply voltage The trimmer is factory set to deliver 5V and 12V depending on the DIP switch selection to the power supply terminals For a power supply of 5V supply may range from 4 4V to 7 3V for a power supply of 12V supply may range from 10 4V to 17 3V for 24V power supply wiring gt gt gt gt common terminals together NOTE The output voltage cannot be adjusted by trimmer RV1 jumper J1 in pos 1 2 Power supply values exceeding the encoder ratings may damage the encoder CAUTION Always use a tester to check voltage delivered from the ES913 board before Do not use the encoder supply output to power other devices Failure to do so CAUTION will increase the hazard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback The encoder supply output is isolated from the common terminal of the analog CAUTION signals incoming to the terminals of the control board CMA Do not link the two 287 418 SINUS PENTA INSTALLATION GUIDE CARRARO GROUP Z SA
234. connect slow analog inputs to current sources Channels XAIN8 XAIN9 XAIN10 XAIN11 corresponding to terminals 27 29 31 33 are capable of acquiring current signals with a full scale value of 20mA Properly set the DIP switches for the configuration of the analog channel being used set the full scale value to 20mA and set the relevant programming parameter to 0 20mA or 4 20mA 6 14 7 5 Connecting Slow Analog Inputs to Thermistor PT100 ES847 board allows reading temperatures directly from the connection of standard thermistors PT100 complying with DIN EN 60751 Two wire connection is used for easier wiring Use relatively short cables and make sure that cables are not exposed to sudden temperature variations when the inverter is running Proper wiring is shown in Figure 171 use a shielded cable and connect its braiding to the inverter metal frame through the special conductor terminals If a cable longer than approx 10 metres is used measure calibration is required For example if a 1mm AWG 17 shielded pair data cable is used this results in a reading error of approx 1 C every 10 metres To perform measure calibration instead of the sensor connect a PT100 sensor emulator set to 0 C or a 1009 0 1 resistor to the line terminals then enable the measure zeroing function More details are given in the Sinus Penta s Programming Guide PT100 emulator allows checking the measure before connecting the sensor P00027 4 B
235. cover Slot C housing the control board of the inverter where ES950 board will be installed is now accessible as shown in the figure below Insert ES950 board into Slot C Carefully align the contact pins with connectors CN7A and CN7B in the slot If the board is properly installed the three fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the three fixing screws as show in the figure below oi ii i ib dy Fixing wii Y s Spacers Figure 201 Location of slot C inside the terminal board cover in Sinus PENTA inverters 397 418 SINUS PENTA INSTALLATION GUIDE SANTERNO haideti m Figure 203 Fitting the ES950 board inside the inverter 5 Configure the supply voltage for the incremental encoder please refer to the relevant User Manual by setting the configuration jumper accordingly 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to the encoder as described in the Programming Guide 7 Remove voltage from the inverter wait until the inverter has come to a complete stop and connect the encoder cable 398 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for the complete discharge of the internal capacitors to avoid elect
236. d alone models and cabinet models Standard DC power supply 280 to 970 VDC Wide power range from 1 5kW a 3MW Wide range of voltage values and power values for the electric motors to be connected to any inverter model MODEL LIGHT STANDARD HEAVY STRONG Sinus Penta 0025 4TBA2X2 22kwW 18 5kW 15kW 11kw Built in filters for the whole Sinus Penta range in compliance with regulation EN 61800 3 issue 2 concerning emission limits e The new hardware configuration is standard supplied with a safety system including redundant contacts for the inhibition of firing pulses in the power circuit in compliance with the latest requirements of the safety regulations in force EN 61800 5 1 EN 61800 5 2 However respect the specific rules of the field of application e Compact and light the new series of Sinus Penta models may be installed in cabinets and offers a better price performance ratio Detection of the heat sink temperatures and control component temperatures Automatic control of the cooling system The ventilation system activates only when required This ensures greater energy saving minor wear of the cooling fans and reduced noise In case of equipment failure it is possible to adjust the system speed in order not to stop the equipment and to limit dissipated power Built in braking module up to Size S32 included Noiseless operation ensured by high modulation frequency programmable up to 16 kHz Motor thermal protectio
237. d ambient conditions CAUTION Always transport the equipment within its original package 28 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 2 Air Cooling Make sure to allow adequate clearance around the inverter for the free circulation of air through the equipment The table below shows the min clearance to leave in respect to other devices installed near the inverter The different sizes of the inverter are considered Size A Side clearance 7 o C Bottom D Top clearance mm inverters mm clearance mm mm S12 30 60 60 120 S14 30 60 80 150 S15 30 60 80 150 S20 50 100 100 200 S22 50 100 100 200 S30 100 200 200 200 S32 100 200 200 250 S41 50 50 200 300 S42 50 50 200 300 S51 50 50 200 300 S52 50 50 200 300 S60 150 300 500 300 N Wn Q A 4 s Ww N INVERTER 1 Figure 9 Clearance to be observed between two inverters INVERTER 2 29 418 SINUS PENTA EE SANTE RNO INSTALLATION GUIDE A CARRARO GROUP Minimum Maximum i Maximum Maximum side side id l Clearance iearance side side clearance beiween between clearance clearance between Top Bottom two Size fwo between between inverter clearance clearance inverter inverter two inverter two supply modules and mm mm units modules modules modules
238. d from the Sinus Penta firmware only PR Used from the firmware of the Regenerative application when the Energy Counter option is installed 346 418 INSTALLATION GUIDE 5 SANTERNO SINUS PENTA CARRARO GROUP _ ieee SW1 3 ON Vfs 10V Rin 30kQ SW1 1 2 4 OFF si B 7 SW1 4 ON Slow configurable auxiliary analog input number 8 Vfs 100mV Rin 1MQ SW1 1 2 3 OFF _ Ep SW1 2 ON 27 XAIN8 T1 Ifs 20mA Rin 124 50 SW1 1 3 4 OFF e measure with SW1 1 4 ON Thermistor temperature measure number 1 SW1 2 3 OFF Compliant with IEC 60751 or DIN 43735 default 28 CMA T1 OV for analog inputs for XAIN8 return Control board zero Volt Z TAS SW1 7 ON Vfs 10V Rin 30kQ SW1 5 6 8 OFF m a A Ta SW1 8 ON Slow configurable auxiliary analog input number 9 Vfs 100mV Rin 1MQ SW1 5 6 7 OFF _ PE SW1 6 ON 29 XAIN9 T2 Ifs 20mA Rin 124 50 SW1 5 7 8 OFF Nett eecal measure with SW1 5 8 ON Thermistor temperature measure number 2 SW1 6 7 OFF Compliant with IEC 60751 or DIN 43735 default 30 CMA T2 OV for analog inputs for XAIN9 return Control board zero Volt _ ae oe SW2 3 ON Vfs 10V Rin 30kQ SW2 1 2 4 OFF Slow configurable auxiliary analog input number z a SW2 4 ON 10 Vfs 100mV Rin 1MQ SW2 1 2 3 OFF _ SOR SW2 2 ON 31 XAIN10 T3 Ifs 20mA Rin 124 50 SW
239. d resistor ratings are defined by the NOTE manufacturer of the encoder external wiring is required as shown in the figure above Connect the resistor common to the supply line for NPN encoders supply or to the common for PNP encoders 279 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP ES836 2 LOPS LELE EE p g F R12 xn 0 0 U N are 3 ND DARENT 2 TTTT gt maeme E 123456 Er 1234564 Fa e a ZE G30 BE men EAk m EN Encoder with PNP or NPN outputs P000593 B Figure 120 PNP or NPN encoder with single ended outputs and internal load resistors NOTE Incorporated load resistors may be used only if NPN or PNP encoders are compatible with pull up or pull down external resistors 4 7KQ NPN or PNP encoders cause pulse distortions due to a difference in ramp up and ramp down edges Distortion depends on the load resistor ratings and the NOTE wire stray capacitance PNP or NPN encoders should not be used for applications with an encoder output frequency exceeding a few kHz dozens For such applications use encoders with Push Pull outputs or better with a differential line driver output 280 418 INSTALLATION GUIDE SINUS PENTA SANTERNO 6 7 10 Wiring the Encoder Cable Use a shielded cable to connect the encoder to its control board shielding should be grounded to both ends of the cable Use the special clamp to fasten the encoder wire and gro
240. ddress The figure below shows the position of the rotary switches and a setting example with a baud rate of 125kbits s and a Device Address equal to 29 P000515 B Baudrate 4 125 kbit s Address tenth 2 Address unit 9 Figure 140 Example of the position of the rotary switches for 125kbits s and Device Address 29 Device Address 0 is not allowed by the CANopen specifications Values NOTE ranging from 1 to 99 can be selected 306 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP The table below shows the possible settings of the rotary switches for the baud rate selection Rotary switch setting Baudrate setting not allowed 10 kbits s 20 kbits s 50 kbits s 125 kbits s 250 kbits s 500 kbits s 800 kbits s 1000 kbits s setting not allowed O OCO N or Po O 6 10 6 3 Connection to the Fieldbus High quality wiring is fundamental for the correct operation of the bus For CANopen wiring a shielded twisted pair with known resistance and impedance is recommended The conductor unit is also fundamental for the quality of the signal The higher the baud rates the shortest the bus lengths allowed The maximum length of the bus is also affected by the number of nodes The tables below indicate the cable specifications based on the cable length and the variation features of the max length based on the number of nodes and the cross section of the conduct
241. de 0 20mA f s with Thermistor PT100 g default i Swi 1 SWI Setting Slow Analog Channel XAIN10 Mode 0 10V f s Default configuration Mode 0 100mV f s Mode 0 20mA f s Temperature Reading with Thermistor PT100 default SW2 I sw2 sw2 i Setting Slow Analog Channel XAIN11 Mode 0 10V f s Default configuration Mode 0 100mV f s Mode 0 20mA f s Temperature Reading with Thermistor PT100 default SW2 SW2 1 SW2 Five acquisition firmware modes are available see Sinus Penta s Programming Guide corresponding to four hardware settings see table below 349 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Type of Preset Mode Set for SW1 and Full scale Values and Notes Acquisition sw2 Voltage 0 10V Mode 0 10V f s 0 10V Voltage 0 100mV Mode 0 100mvV f s 0 100mV Current 0 20 mA Mode 0 20mA f s OmA 20mA Current 4 20 mA Mode 0 20mA f s 4mA 20mA Alarm for measure lt 2mA cable disconnection or for measure gt 25mA Temperature Temperature Reading 50 C 125 C Disconnection alarm or short circuit with Thermistor PT100 sensor if resistance measure is lower higher than the default preset range Firmware settings must be consistent with DIP switch settings Otherwise NOTE ae unpredictable results for real acquisition are produced NOTE A vol
242. de output impedance Output toroid filter Motor forced cooling circuit Anticondensation heater Additional terminal board for input output wires y P000112 B NOTE PA ao aa and weights may vary depending on optional components m required 47 418 SINUS PENTA SANTERNO CARRARO GROUP 3 3 9 9 IP54 BOX Models S05 S20 Class 4T Sinus Penta Model Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX Sinus Penta BOX mm mm 0005 27 9 400 250 0011 0014 INSTALLATION GUIDE Power dissipated at Iinom W 215 240 315 315 315 430 490 0020 490 0025 500 700 300 520 0030 520 0034 680 0036 710 49 00 1000 400 282 820 Sinus Penta BOX 950 Sinus Penta BOX 1050 1250 1350 Sinus Penta BOX 1500 Sinus Penta BOX Sinus Penta BOX OPTIONAL FEATURES Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in AC1 Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor forced cooling circuit Anticondensation heater Additional terminal board for input output wires Dimensions and weights may vary depending on optional components required NOTE 48 418 INSTALL
243. ded NOTE screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee gt gt gt 377 418 SINUS PENTA Z SANTERNO CARRARO GROUP 6 18 2 1 Sin Cos Encoder Connector INSTALLATION GUIDE High density D sub 15 pin female connector three rows The figure shows a front view of the pin layout Sy eA ASL aw at E be v 6 OR gA Aa NN Figure 187 Pin layout on the high density connector No Name Description _ C Negative sine signal absolute position 2 D Negative cosine signal absolute position 3 A Negative sine signal 4 B Negative cosine signal 5 n c 6 C Positive sine signal absolute position 7 D Positive cosine signal absolute position 8 A Positive sine signal g B Positive cosine signal 10 n c 11 n c 12 VE Encoder power output 13 OVE Common for power supply and signals 378 418 14 R Negative zero index signal acquired with zero crossing 15 R Zero index signal acquired with zero crossing Shell PE Connector shield connected to Inverter PE conductor SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 6 18 3 ES860 Configuration and Operating Modes The ES860 Encoder Interface Board may power both 5V and 12V encoders and allows acquiring two types of encoders with 1Volt peak to peak sinusoidal outputs Thr
244. dicator LED anerer Bled hd n o e ws s we r DeviceNet terminal Configuration Fieldbus status dip switch indicator LEDs Figure 137 DeviceNet Fieldbus communications board 301 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 5 1 DeviceNet Fieldbus Terminals The DeviceNet Fieldbus communications board is provided with a removable screwable terminal board pitch 5 08 The bus interface circuitry has an external supply of 24VDC 10 as prescribed from the CAN DeviceNet specifications Terminal arrangement as stated in the table N Name Description 1 V Negative voltage for bus supply 2 CAN_L CAN_L bus line 3 SHIELD Cable shielding 4 CAN_H CAN_H bus line 5 V Positive voltage for bus supply 6 10 5 2 Board Configuration The on board DIP switches allow setting the baud rate and the MAC ID identifying the device in the DeviceNet network DIP switches 1 and 2 allow setting the baud rate that must be the same for all the related devices The DeviceNet standard allows three baud rates 125 250 and 500 kbits s Possible settings are the following Baudrate Setting of SW 1 amp SW 2 125 kbits s sw 1 OFF sw 2 OFF 250 kbits s sw 1 OFF sw 2 ON 500 kbits s sw 1 ON sw 2 OFF The MAC ID can be set between 0 and 63 by entering the configuration of the binary number for six DIP
245. dimensions of IP23 Box resistors li Figure 102 Position of electrical connections in box resistors Remove the grids to gain access to wiring terminals loosen fastening screws NOTE The figure shows 209 12kW resistor In certain models remove both panels to gain access to the wiring terminals CAUTION temperatures appropriate cables capable of withstanding high temperatures must be used Because the metal frame of the braking resistor can reach high 243 418 SINUS PENTA INSTALLATION GUIDE CARRARO GROUP Average power W that can be dissipated P P1 P2 L H Weight ESA ESA 650 530 710 320 375 4000 HE E A ME l E A EA EA E A E A EA EA Era Era 00 EA EA 20 EFA EFA 50 EA EA 80 EA EA 50 EA EA 80 EA EA EN EN E A R E A EA EA EETA EETA ESA ESA EREA 12kW EREA 00 EA 12kW EA 20 EA 12kW EA 50 ECA 12kW ECA 80 ELA 12kW ELA w 12kW w eee 12kW eee ea 12kW ea Fee 12kW Fee 244 418 Z SANTERNO Max duration of continuous operation s at at 200 240Vac 380 500Vac 500 575Vac 660 690Vac e e efa fe e f not limited T oe e e e INSTALLATION GUIDE SINUS PENTA Z SANTERNO Max duration of continuous operation s CARRARO GROUP P P1 P2 L H Weight RESISTOR mm mm mm mm mm kg 200 240Vac 380 500Vac 500 575Vac 660 690Vac 3 60 16kW RE4162360 noi 50 16k
246. do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid NOTE gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the whole inverter covering by loosening the four hexagonal screws located on the top side and bottom side of the inverter to reach the fixing spacers and the signal connector Figure 178 Slot C cable connecting the keypad to the control board to avoid damaging the link Before removing the inverter cover draw out the keypad and disconnect the JN CAUTION between the keypad and the control board OPEN BY 7mm PIPE KEY OPEN BY STAR SCREWDRIVER Figure 178 Removing the inverter cover location of slot C 363 418 SINUS PENTA 5 INSTALLATION GUIDE SANTERNO CARRARO GROUP Insert the two contact strips supplied in the bottom part of ES870 board make sure that each contact enters its slot in the connector Insert ES870 board over the control board of the PENTA inverter make sure that each contact enters its slot in the signal connector Use the screw
247. driver supplied isolated from the control board circuits 7 N C 8 B Line RxD TxD negative according to RS485 specifications 9 N C 337 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 12 3 5 Types of Ethernet Connections The Sinus Penta if supplied with ES851 DataLogger is provided with the standard RJ45 connector IEEE 802 for 10 100 100Base T 10Base T Ethernet connection Pins are arranged as follows same layout as in network boards used for personal computers PYESST7T e N Name Description 1 TD Positive signal transmission line 2 TD Negative signal transmission line 3 RD Positive signal receiving line 4 Term Terminated pair not used 5 Term Terminated pair not used 6 RD Negative signal receiving line i 7 Term Terminated pair not used 8 Term Terminated pair not used ES851 can be connected through Ethernet interface to an Ethernet control device with a master PC in one of the following ways Through a LAN Ethernet business network Through a router e g ISDN ADSL GPRS starting from SW version DL166X of ES851 control board Through a direct point to point connection CAUTION The link to a router is available only if you purchased the LINK service for the connection to the Internet If you purchased the LINK service for the connection to the Internet the Internet connection through a LAN is obtained by connec
248. duces a conductance equivalent to that which results from the application of the table above In any case a cross section of the protective earthing conductor of at least 10 mm NOTE Cu or 16 mm Al is required to maintain safety in case of damage to or disconnection of the protective earthing conductor refer to EN 61800 5 1 about Touch current 104 418 INSTALLATION GUIDE 3 5 3 5 1 5 Control Terminals Main Features SINUS PENTA SANTERNO CARRARO GROUP Screwable terminal board in six extractable sections suitable for cross sections 0 08 1 5mm AWG 28 16 Decisive voltage class A according to IEC 61800 5 1 No Name Description O Features DIP switch 1 CMA OV for main reference connected to control OV Control board zero volt 2 REF Input for single ended main reference to be configured either as vfs 10 V Rin 50kQ SW1 1 Off a voltage input or as a current input Resolution 12 bits default 0 4 20 mA Rin 250 Q SW1 1 On Resolution 11 bit 3 10VR Negative reference supply output for external potentiometer 40V Imax 10mA 4 10VR Positive reference supply output for external potentiometer HOV Imax 10mA 5 AIN1 Differential auxiliary analog input 1 to be configured eitherasa fg 19 V Rin 50kQ SW1 2 Off voltage input or as a current input Resolution 12 bits 6 AIN1
249. e Ambient humidity dunng anspor equipment is not running class 2k3 according to EN50178 Storage and operating atmospheric pressure From 86 to 106 kPa classes 3k3 and 1k4 according to EN50178 Atmospheric pressure during From 70 to 106 kPa class 2k3 according to EN50178 transport Ambient conditions strongly affect the inverter life Do not install the equipment CAUTION in places that do not have the above mentioned ambient conditions 6 2 4 2 Cooling System and Dissipated Power The braking unit is provided with a heat sink reaching a max temperature of 80 C Make sure that the bearing surface for the braking unit is capable of withstanding high temperatures Max dissipated power is approx 150 W and depends on the braking cycle required for the operating conditions of the load connected to the motor CAUTION The max temperature alarm for the braking unit shall be used as a digital signal to control the inverter stop 199 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 2 4 3 Mounting The braking unit BU200 must be installed in an upright position inside a cabinet Make sure to allow a min clearance of 5 cm on both types and 10 cm on top and bottom use cable glands to maintain IP20 rating Fix the BU200 with four MA4 screws oreo PRS TET o ee a a a ca a a Fe E a ina
250. e Start Up Menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 FOC as the control algorithm in C010 3 Motor ratings C015 fmot1 Rated frequency C016 romnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage C029 Speedmax1 Max desired speed If the no load current of the motor is known in C021 Ip set the value of l expressed as a percentage of the rated motor current If the no load current of the motor is not known but the motor can run with no connected load start the motor at its rated speed in IFD mode read the current value detected by the drive parameter M026 in the Measures menu and use it as the first attempt value for lo NOTE If the connected motor must run at higher speed than its rated speed flux weakening measure the no load current value at its rated speed to ensure better performances If the no load current of the motor is not known and the motor cannot run in no load conditions use a first attempt value for Ip that is automatically computed by the drive as described in step 5 NOTE When parameter C021 Ip 0 whenever the motor autotune step 5 is performed the drive will automatically set a value d
251. e 15P0102B1 o SINUS PENTA MULTIFUNCTION AC DRIVE USER MANUAL Installation Guide Issued on 25 09 2013 R 06 2 English e This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses e Elettronica Santerno is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by Elettronica Santerno e Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts e Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual e The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law SANTERNO CARRARO GROUP Elettronica Santerno S p A Via della Concia 7 40023 Castel Guelfo BO Italy Tel 39 0542 489711 Fax 39 0542 489722
252. e Lied E Lid S E5 Z T OFS zZ Ww es 2 S a E A E ti a S uy a ira ty 2 z z 5 i Fa 5 itet Lo a e 2 mge i gt rH Bo ae ak Stains E a z co amp e Tees S gt er L 8 tol D i E S z fas E 52 5 a Fa J2 a S 7 w wy SI oo me J a rr E A eae Jz MESP co vi w g J ra Figure 34 Internal wiring for Sinus Penta S65 S70 FEMALE WALE SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP Do the following to obtain internal wiring 1 Gain access to boards ES840 ES841 and ES843 The first board is located on the front part of the supply module the remaining two boards are located on the front part of each inverter module Remove the front covers made of Lexan by loosening the cover fastening screws o Oo oO g Figure 35 ES840 Supply Board 1 MR1 24V Control Unit and Gate Unit supply 2 CN8 Power Supply control signal connector on O 8 mh wD fi BE l mea hhe 6 er Po esh bia rT ey eratesere yey edgeiis Figure 36 ES841 Inverter Module Gate Unit Board 1 OP1 Board OK 2 MR1 24V gate unit supply 3 OP2 Board Fault 4 OP3 IGBT Fault 5 OP4 OP5 IGBT gate commands 6 CN3 Inverter module signal connector 77 418 SINUS PENTA 1 OP1 SANTERNO CARRARO GROUP 2 seeeceeen euseeeeaes oe W ee SANTERNO Figure 37 ES843 Bus bar Vol
253. e Sinus Penta Sinus Penta BOX Sinus Penta CABINET series Any detail concerning optional functionality is given in separate manuals covering Sinus Penta software applications 21 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 2 Delivery Check Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part The inverter nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible 1234567 ae a aw eae SERIAL NUMBER S8e000S NAMEPLATE Figure 1 Packaging of the Sinus Penta If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in Installing the Equipment section The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred when shipping or unpacking the inverter The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the inverter operation at values exceeding the inverte
254. e T E EEE EEEE EA 182 6 1 1 1 Applications with DUTY CYCLE 10 Class 27 oo eeceeccceceeseeeeceeeeeeeeeeeeeteeeesseeeeeeeeeaees 182 6 1 1 2 Applications with DUTY CYCLE 20 Class 27 o eecceeccceceteeeeeceeeeeeeeeeeeeteeeeseeeeeeeetaees 183 6 1 1 3 Applications with DUTY CYCLE 50 Class 27 ooo eecccceceeeeeeeeeeeeeeeneeeeeeeneeeeeeenaeeeseenaes 184 6 1 1 4 Applications with DUTY CYCLE 10 Class 47 oo ecccceceeeeeeeeeeceeeeeeneeeeeeneeeseeaees 185 6 1 1 5 Applications with DUTY CYCLE 20 Class 47 0 ecceeeeeeeeeeeeeeneeeeeeeeeeeeeenneeeeeaees 186 6 1 1 6 Applications with DUTY CYCLE 50 Class 47 0 eee eeeeeeeeeeeceeeeeeeneeeeeeneeeeeeates 187 6 1 1 7 Applications with DUTY CYCLE 10 Class 57 ecceeeeeeeeeeeeeeeeeeeeneeeeeeneeeeeaees 188 6 1 1 8 Applications with DUTY CYCLE 20 Class 5T oo ecceeeeeeeeeeeeceeeeeeneeeteeneeeeeaees 189 6 1 1 9 Applications with DUTY CYCLE 50 Class 57 oo eecceeeeeeee ee eeeeeeeeeeeneeeseeneeeeeenaees 190 6 1 1 10 Applications with DUTY CYCLE 10 Class 6T ooo ecceeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeaees 191 6 1 1 11 Applications with DUTY CYCLE 20 Class 6f ooo eeccceeeeeeeeeeeeeetetneeeeeeeneeetenaees 192 6 1 1 12 Applications with DUTY CYCLE 50 Class 6f ooo eeceeeeeeeeeeeeeeeeeeneeeeeeneeeeeeaees 193 6 2 Braking Unit BU200 for S60 ennas ae elder pede ands debe a 194 6 2 1 Delivery Check visttisiodeu teed ential ait el edad ibid ied bend edd debe eed a eee 194 6
255. e connector The following links are required from control unit to driver board in inverter arm U top and bottom IGBT control signals from control unit to driver board in inverter arm V top and bottom IGBT control signals from control unit to driver board in inverter arm W top and bottom IGBT control signals 81 418 SINUS PENTA 5 SANTERNO INSTALLATION GUIDE CARRARO GROUP INTERNAL CONNECTIONS FOR S64 WIRE CONNECTIONS Signal Type of Cable Component Board Connector Component Board Connector Connection Marking control signals for 9 pole shielded C U control unit ES842 CN14 phase U ES841 CNG phase U cable control signals for 9 pole shielded cv control unit ES842 CN11 phase V ES841 CNG phase V cable control signals for 9 pole shielded c w control unit ES842 CN8 phase W ES841 CNG phase W cable inverter arm auxiliary 24V control unit unipolar cable with auxiliary power MR1 1 control unit 842 MR1 1 power supply Imm power supply supply 24v cu unit inverter arm auxiliary OV control unit power unipolar cable with auxiliary power supply imne power supply supply MR1 2 control unit ES842 MR1 2 unit unit inverter arm auxiliary ES841 driver board unipolar cable with auxiliary power phase U 24VD power supply 1mm power supply supply Mae ES841 MRI 1 2av cu ant invert
256. e ee erent ee eeeaaeeeeeaeeeeeeeaeeeeeeneeeeeeaes 204 6 2 5 1 Applications with DUTY CYCLE 10 Class 27 0 ccceccecseesceeeeseeeeesseaeessssaeesseeaees 204 6 2 5 2 Applications with DUTY CYCLE 20 Class 27 0 cccccccscccceeseeeeeeeeeeeseeaeeesssaeesseeaees 205 6 2 5 3 Applications with DUTY CYCLE 50 Class 27 ccccccscesseseeeeeenseeeesesaeeesseaeesseeaees 205 6 2 6 Braking Resistors for BU200 47 0 0 eeeeccceeeeeeeeeeeeee eee erent ee ee eae seer tae eeeeaeeeeeeeaeeeseenaeeeeeeaaes 206 6 2 6 1 Applications with DUTY CYCLE 10 Class 47 0 cccccccecsesceeseeteeeeseneeesseseeenseenees 206 6 2 6 2 Applications with DUTY CYCLE 20 Class 47 0 ccccccceceesseeseeeeeeeseeaeeesssaeeeseenees 207 6 2 6 3 Applications with DUTY CYCLE 50 Class 47 0 ccccceseesseeseenseeeesseaeessseaeesseeates 207 6 3 Braking Units for S41 S51 BU700 2T 4T and S42 S52 BU600 ST 6T 0 ee eeeeeeeeees 208 6 3 1 BENEAD lt 1 0 Cee E E 208 6 3 1 1 Nameplate for BUGOO cc cece cece cee ee eee eeee acca ee ee eee ee aeae cee ee eee secaeaeeeeeeeeeseceiaeeeeeeeeeteeea 208 6 3 2 Operating Mode 0 0 0 eee anA EEEE EEEE ANTEE EA 209 6 3 3 SPECI CANONS ys seinna anaie i aE vasa Aaaa AEA a a E aAa E aa 211 6 3 4 Installing the Braking Unit ssri ceria ni aeinn Einne AAE EERS 211 6 3 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 211 6 3 4 2 Mounting the Braking Unit ec eeee ee eeeeee e
257. e eeeeeeeeeeeeeeeteeeeeeeteeeaeeeseneaeeeeeeaeeeseaaees 212 6 3 4 3 Lay Out of Power Terminals and Signal Terminals cccescceeeeeeeeeeeeeaeeeeeeseeeeeeaaes 213 6344 Wining Daglat sess raaa nT ARERR E EEA ORTE 216 6 3 5 Braking Resistors for BU700 2T 4 T eescereriisireesntnr arri eee enneee ee AEN RENNA EREE NAANA EEANN R TEKEN 217 6 3 5 1 Applications with DUTY CYCLE 10 Class 27 0 eee eeeeeeeeeeeneeeseeaeeeeeeneeeeeeaees 217 6 3 5 2 Applications with DUTY CYCLE 20 Class 27 0 ceceeeeeeeeeeeeeeeeceeeeeeaeeeeeeneeeseeaees 217 6 3 5 3 Applications with DUTY CYCLE 50 Class 2T seeeeeeeeeesereserrrssrrresrrrrssrrrrsserrese 218 6 3 5 4 Applications with DUTY CYCLE 10 Class 47 oo eecceeeeeeeeeeeeceeeeeeneeeeeeaeereeeaees 218 6 3 5 5 Applications with DUTY CYCLE 20 Class 47 0 ccccccccseesseeeeeeeeeesesaeeesesaeesseeaees 219 6 3 5 6 Applications with DUTY CYCLE 50 Class 47 0 ccccccccccesceeceeeeeeeseeeaeeesseaeesseenees 219 6 3 6 Braking Resistors for BUGOO 5T 6 T esccsccnsianncinr i Raa 220 6 3 6 1 Applications with DUTY CYCLE 10 Class 5T sseseseeeseeeeenesneseneesrnssrnssresrrerrrese e 220 6 3 6 2 Applications with DUTY CYCLE 20 Class 57 0 e ceecccceeeeeeeceeeeeeeeeneeeseaeeesaeeeeeneeeees 220 6 3 6 3 Applications with DUTY CYCLE 50 Class 57 0 ccceccccccsssteeeeeeceeeesseaeeesssaeesseeaees 221 6 3 6 4 Applications with DUTY CYCLE 10 Class 67 uu cccccccceesseeseeneeeeesee
258. e inverter SINUS PENTA 33 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 5 Heat Sink and Ambient Temperature Check Dust builds up in the inverter cooling fans as well as on the heat sink temperature sensors and the ambient temperature sensors This may alter the readout values Periodically check the consistency of the temperature data If required clean the control board ambient temperature detection and heat sink heat sink temperature detection 3 3 5 1 Control Board 1 Remove voltage from the inverter 2 Remove the cover from the inverter 3 Clean the control board with a soft brush 4 Refit the inverter cover 5 Apply voltage to the inverter CAUTION It is forbidden to use compressed air that contains humidity and impurity It is recommended that a vacuum cleaner be used along with the soft brush 3 3 5 2 Cleaning the Heat Sink Please contact Elettronica Santerno s Customer Service 3 3 6 Cooling Fans The minimum expected lifetime of the inverter cooling fans is approx 50 000 hours The actual lifetime depends on the operating mode of the inverter the ambient temperature and the environmental pollution When the cooling fans are particularly noisy or the heat sink temperature rises this means that an imminent fault is likely to occur even if the fans have been regularly cleaned over time If the inverter is used in a critical stage of a process replace the fans as soon as those sym
259. e linked between bars 47 D and 47 after removing the short circuit If DC voltage power supply is required and if an external braking resistor is to be installed remove the short circuit between 47 D and 47 and use terminal 47 Connect the braking resistor to terminals 50 and 48 B Avoid using terminals 50 and 48 B for applying DC power supply 41 R 42 S 43 T 44 U 45 V 46 W A 86 418 Connect the braking resistor to terminals 50 and 48 B Avoid using terminals 50 and 48 B for applying DC voltage power supply SINUS PENTA INSTALLATION GUIDE E Z SANTERNO CARRARO GROUP Connection bars for 41 S42 S51 S52 44 U 45 V 46 W 41 R 42 S 43 T Connection bars 47 D and 47 are short circuited as a factory setting The CAUTION DC inductor if any shall be linked between bars 47 D and 47 after removing the short circuit Please contact Elettronica Santerno if DC voltage power supply is to be A N CAUTION applied to Sinus Penta S41 S42 S51 S52 precharge circuit for the DC bus capacitor upstream of the DC voltage power supply terminals NOTE Use terminals 47 and 49 if the external braking unit is to be installed Figure 43 Connection bars in S41 S42 S51 S52 87 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 4 Power Terminals Modified for a DC Inductor When a DC inductor is required for S
260. e outgoing line while the last device will have only one incoming line The line terminator is to be installed on the first device and the last device The line master device ES851 is typically placed at the beginning or at the end of a multidrop connection in that case the line terminator of the farthest inverter from the master computer shall be ON Communication does not take place or is adversely affected if multidrop terminators are NOTE not properly set up especially in case of high baud rate If more than two terminators are fitted some drivers can enter the protection mode due to thermal overload thus stopping dialoguing with some of the connected devices RS485 Serial communication ratings Configurable between 1200 115200 bps default value 38400 Baud rate bps Data format 8 bit Start bit 1 Parity 1 NO EVEN ODD default NO Stop bits 2 1 default 2 Protocol MODBUS RTU 03h Read Holding Registers SupPened JUNEHONS 10h Preset Multiple Registers Device address Configurable between 1 and 247 default value 1 Electric standard RS232 len ane betwoan Configurable between 0 and 50 ms default value 20 ms Timeout Configurable between 0 and 1000 ms default value 500 ms 1 Ignored when receiving communication messages 334 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 12 3 3 COM1 Configuration and Wiring DB9 fl
261. e sections above are on green shading in particular see the Modular IP00 STAND ALONE Models S64 S90 otherwise if a different number of modules is required this is marked on yellow shading Modular inverters power supplied through AC 380 500Vac or DC voltage 4C Model Standard AC 4T DC Voltage 4C AC 12 pulse AC 18 pulse S65 0598 0748 0831 70 2 Power Supply units 0964 1130 1296 S80 90 1800 2076 1 Power Supply unit Modular inverters power supplied through AC 500 600Vac voltage or DC voltage 5C through AC 575 690Vac or DC voltage 6C Model Standard AC 5T 6T DC Voltage 5C 6C AC 12 pulse AC 18 pulse S65 0457 aa 0598 S70 2 Power Supply units S65 0831 2 Power Supply units 0964 1130 S80 1296 S75 S90 1800 2076 1 Power Supply unit 72 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 2 6 Internal Connections for Modular Inverters S65 and S70 The following connections are needed N 2 copper bar 60 10mm power connections between power supply and inverter arms for DC voltage supply N 5 connections with 9 pole shielded cable S70 or N 4 connections with 9 pole shielded cable S65 for analog measures Type of cable shielded cable n of wires 9 diameter of each wire AWG20 24 0 6 0 22mm connectors 9 pole female SUB D connectors connections inside the cable
262. ea eee E E Gai 208 Cc CabinG terest aiid ee eceesta di eee eee te eae 49 413 Carrier frequency icii 156 173 Choosing the product eee eeeeeeeeeeeeeeneeeeneeeeeees 158 NOG res E E E A E TA 341 Current lOOP cccceeseseseseseseseseeeseseseseseseseseseeeeaes 154 D Dissipated POWED ccccceeeeeeceeceeeeeseeseneeeeees 31 36 DIStUMDANCE reisning aaa eer eeii 412 Download ceecee idini 135 E Enable menin i hi Siac E a A ERRi 118 070 0 ease opie en PR oe 119 355 365 COMMQURAN ON 22 csaseecessnace twarcareetingecetenanenpeeacsacetvete 275 Configuration examples 276 TQ MIMUMAS sesctecs coeesdealesdiei sees sesalectsencadeasttaceeavess eeu 274 TSUN Gls iestehcevticcasdiuceeisl del eeddues id AEA AEA ERER 153 WING os secs concen se ccbbeaets EE anid ae 281 Environmental requirements 0 ceee 27 156 O22 2c test cegeee E a r aa E aaas 288 ES83G icere aega eea EE aa EE AER 271 ES84T oiiire AaS 343 ESES ar E aeereet 328 341 ESE a E ite cduenbedecsasineeducrsacarectcahesees 375 ESEON rito e e aa eas ARS 384 SINUS PENTA SANTERNO CARRARO GROUP ESO 7 0 oen A E E 362 E E E 106 282 S914 A A E A T O 366 S91 e EE E EA E 319 ES990 a N 395 ES OGG e E eE 408 F Feedback Encoder as cassancdicscanuarsnabucadtadeyussaveandacdatapesinseeniontocs 284 Speed re 153 271 282 Filters TOO e 413 FOC ronnie a ee eree ranei i 15 16 152 G Ground connection 0ccccceceeeeseeceeeeeeeaee
263. eaeeeeeeaeeeeeaeeeeeeenaneeeeeaes 243 Figure 102 Position of electrical connections in OX reSiStOrs ce eee eset eects eeteeeeeetaeeeeeeaeeeeeeteeeeeeaaes 243 Figure 103 Wiring diagram of the keypad remoting kit controlling multiple inverters 0 cceeeeeeeeees 250 Figure 104 Wiring diagram for optional iNdUCtOIS 0 cece eeeeeee cette eee eeeneeeeee tenets eeeaeeeeeaeeeeeeenaeeeeeenaeeeeeenaes 252 Figure 105 Amplitude of harmonic currents approximate ValUCS cceecceceeeeeeeeeeeeeeeteeeeseaeeeseeeneeetees 254 Figure 106 Output inductor Wing 0 2 cece ceencceeeeeceeceeeneeeeeeeneceesnenseeeensneeeeeenseeeeaneeeesnensecesbaaeeeeetenaeenetanees 255 Figure 107 Mechanical features of a 3 phase inductor cece eeeeeeeeene eee ee ene eeeeeeaeeeeeeaeeeetaeeeeeeetaeeeeeeaes 261 Figure 108 Mechanical features of a DC inductor 0 0 eee eeeeeeeeeeee ee eee tent ee ee eater eeeaeeeseeeeeeeeenaeeeeeeneeeeneaaes 263 Figure 109 Mechanical features of the 3 phase du dt inductors 00 2 eee ee eeeeeeeente eee ee eee eeeeeaeeeeeeaeeeeeaeas 264 Figure 110 Mechanical features of a 3 phase inductor for Class 2T 4T in IP54 cabinet eee 268 Figure 111 Mechanical features of a single phase output INGUCTOM 0 00 ee eeeee cette eee eeeeeeeeeeaeeeeeeaeeeetaas 269 Figure 112 Sinusoidal TIMED error deeteenc ates eateseh eae aaa ee ada ca GaGa aaa 270 Figure 113 Encoder board ES836 2 sccsiissctsideenetd artiste
264. eaeeeetesaeeeeenaees 90 3 4 7 Connection Bars for Modular Inverters S74 S80 eeeccceeeeeeeeeeeneeeeeeeeneeeeeeneeeeeeneeeeenaees 91 3 4 8 Connection Bars for Modular Inverters S84 S90 ee eecceeeeeeteeeeeeeeeeeeeneeeeeeneeeeeenaeeeeeaees 92 3 4 9 Auxiliary Power Supply Terminals 0 ccccccceceeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeseeaeeeeseeeaeeeseneaeeseeeaaeees 93 3 4 10 Cross sections of the Power Cables and Sizes of the Protective Devices ceee 93 3 4 10 1 21 Voltage ClaSS vies ivic cA8 etheetieseiec sepsis teed hte ete eee 94 3 4 10 2 UL approved Fuses 2T Voltage ClaSs ccececcececceeeeeeceeeneeeeeeeeeeseeeneeeeeesenenneenaeees 95 3 4 10 3 UL approved Surge Protective Devices SPDs 2T Voltage Class eee 96 3 4 10 4 AT voltage Cla besoin enn se fein Cob dectes seated ened dedegelebsdeadectin odcbs heseeieeaslensdeadsian cede 97 3 4 10 5 UL approved Fuses 4T Voltage ClaSs cccececeececeeeeeeeeeeceneaeeeeeeeeeseceueeeeeeeteeeeeees 100 3 4 10 6 ST and 6T Voltage Classes 2 i sicccessescucchsescecensedeccethedendehhapeneceneaecestesdecesersiendernapenecevenes 101 3 4 10 7 UL approved Fuses 5T and 6T Voltage Classes 0 0 ccececeececeeeeeeeeeeeeeeeeeeeeeeeeteees 103 3 4 11 Inverter and Motor Ground Connection c ccccccceeeeeeeccecceeeeeeeeeeeeaeeeeeeeeeennuesaeeeeeeeeeteees 104 3 5 Control Terminals i cc3sciccaisnietcceveinced cncatccivescaeche na
265. eatures suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 191 418 SINUS PENTA EE SANTE RNO INSTALLATION GUIDE A CARRARO GROUP 6 1 1 11 Applications with DUTY CYCLE 20 Class 6T BRAKING RESISTOR Min Applicable Type Degree of Type of Value peers Resistor Q Protection Connection Q mm AWG 10 8 10 A 250 108 180 150 120 W 82 10 8 w 09 8000W 45 10 8 30 30 w 22 w w w w w 25 3 69 48000W 820 609 4000 IP23 3 Type of connection A One resistor The cables of the braking resistors shall have insulation features and heat A N CAUTION resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 192 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 1 1 12 Applications with DUTY CYCLE 50 Class 6T BRAKING RESISTOR Min Applicable Tine Degree of Type of Value gees Resistor Q yp Protection Connection 9 2 150 A 16 6 150 1 3 3 3 3 6 6 6 6 AJS O S 1 1 OJO AJA JS OQ Xj O O a W w W W W W W w W W W W O O a _ O Pas O a 50 60 E260 18 2x3Q 48000W IP23 2x3Q 48000W IP23 0Q 24000 IP23 OJO AJS D OD HS 16 Ee 15 f 16 10 COo 6 E e j oa N oy O See 50 50 30 30 25 15 15 15 15 10 10 _
266. eceeeeeeeeeeteees 365 6 16 ES914 Power Supply Unit Board cccccecceccecceecee cece cece cece eeeeseceeeaeceeeeeeeseccaeaeeeeeeesetecseaeeeeeees 366 6 16 1 Identification Datas ikea sete sans enceesaspeneesanedacesas seas Atseneesanecaeeianlas 368 6 16 2 Wining ES914 BONG cresie aonni EA EAE 368 6 17 Loc 0 Rem Key Selector Switch And Emergency Push Button for IP54 Models 2 0 373 6 17 1 Wiring IP54 Inverters with Optional LOC 0 REM Key Selector Switch and Emergency Push DUON orreec i ancini ni a E EEEE EEE EEE ERE EEEE EEE EEE 374 6 18 ES860 SIN COS Encoder Board Slot A cccccccsceceeececeeeeeceececeeeseaeeesaeeeeaeeseeeeeseeeesnaseseaeeees 375 6 18 1 Identification Datta si c sceicccetenneeeeneneceevtsiiveeevsiaceeeeiibeseniaceesviibeesevatadeeveuihcevsidceesvenniecsdeiie 376 6 18 2 Installing ES860 Board on the Inverter Slot A ceeeseeeeeeeeeeeecteeeeeenieeeeeeeeeeseeneeeeenaaes 376 6 18 2 1 Sin Cos Encoder Connector sssrini aieiaiei a 378 6 18 3 ES860 Configuration and Operating MOdES eccceeeeeeeeeeeeeeeeeeeeneeeeeteeeeetineeeesneeeeeeeae 379 6 18 3 1 Configuring and Adjusting the Encoder Supply Voltage ccccceecceeeeteeeeeteteeeeee 380 6 18 4 Connecting the Encoder Cable cccceeeenee eee eeneeeeeecneeeeeenneeeeeeneeeeeetiaeeeeesneeeeseneeeeneas 381 6 18 5 Environmental Requirement ccccccceeeeeececneaeceeeeeeeeecaaeeeceeeeeceecaeaeeeeeeeee
267. ected The connector of ES861 board shall be connected exclusively to the encoder using one single cable i Correctly fasten the cable and the connectors both on the encoder side and on CAUTION ES860 board side The disconnection of one cable or even a single conductor may lead to inverter malfunction and may cause the motor to run out of control 392 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 19 5 Environmental Requirements SINUS PENTA Operating temperatures higher ambient temperatures 10 to 55 C ambient temperature contact Elettronica Santerno for Relative humidity 5 to 95 non condensing Max allowable operating 2000 m a s l For installation above 2000 m and up to 4000 m altitude please contact Elettronica Santerno 6 19 6 Electrical Ratings Decisive voltage class A according to IEC 61800 5 1 Value Incremental encoder power supply output Min Typ Max Unit Encoder output current 24V configuration 150 mA Encoder output current 12V configuration 200 mA Encoder output current 5V configuration 500 mA 24VE Short circuit protection level 300 mA Encoder supply voltage adjusting range in 5V mode no load voltage 4 5 5 3 7 Encoder supply voltage adjusting range in 12V mode no load voltage 10 5 12 0 17 Value Static characteristics for signal inputs Min Typ Max Unit Type of input signals SIN COS Resolver
268. ection Use a standard cable for a Switch or Hub connection or a Straight Through Cable TIA EIA 568 B of class 5 UTP Patch cable for LAN The Ethernet interface board cannot be connected to old LANs using Thin Ethernet 10base2 coaxial cables Connection to this type of LANs is possible using a Hub AN NOTE provided with both Thin Ethernet 10base2 connectors and 100Base T or 10Base T connectors The LAN topology is a star one with each node connected to the Hub or the Switch through its cable The figure below shows the pair arrangement in a 5 UTP cable and the standard colour arrangement to obtain the Straight Through cable P000518 B green white 2a blue white OE on SS Onn a ange amp Orangery nies Green amp Green White Ss ATT EA EIN TIA 6 Figure 142 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 309 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Direct point to point connection is obtained with a Cross Over Cable TIA EIA 568 B cat 5 This type of cable performs a cross over of the pairs so that the TD TD pair corresponds to the RD RD pair and vice versa The table below shows the colour matching on the connector pins for the Cross Over Cable and the cross over diagram of the two pairs used from 100Base T or 10Base T connection Pin and wire colour first part of the Pin and wire colour last part of the c
269. ee channel mode signals A sine B cosine R zero index Input signals C C D D are not used in three channel mode DIP switch SW1 is to be set as in the figure below odd numbered switches to ON and the even numbered switches to OFF SW P000325 0 Figure 188 DIP switch SW1 setting in three channel mode Five channel mode signals A sine B cosine R zero index C sine absolute position D cosine absolute position All input signals are used in five channel mode DIP switch SW1 shall be set as in the figure below even numbered switches to ON odd numbered switches to OFF SW Figure 189 DIP switch SW1 setting for five channel mode switches when the inverter is powered Unexpected changes in switch settings Do not alter the DIP switch configuration and do not enable the configuration A CAUTION even of short duration cause irreparable damage to the board and the encoder 379 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 18 3 1 Configuring and Adjusting the Encoder Supply Voltage The ES860 board may power encoders having different power supply voltage ratings A selection Jumper and a power supply voltage regulation Trimmer are available as shown in the figure below P000328 12V 10 5V 15 7V Figure 190 Position of the jumper and voltage adjusting trimmer The ES860 board is factory set with a minimum output voltage of 5 4V for the power supply of
270. eeeceeeeeeseeeeeeeseneeeeseeeaeeeseeaeeesenaeees 35 3 3 9 Size Weight Dissipated Power Noise Level cccceceeeeeeeeneeceeeeeeeseeeeaeceeeetensennenaees 36 3 3 9 1 IP20 and IP00 STAND ALONE Models SO5 S60 Class 2T 0 36 3 3 9 2 IP20 and IP00 STAND ALONE Models SO5 S60 Class 4f ooo eecceeseeeeeneeeeeeeeneees 37 3 3 9 3 IP20 and IP00 STAND ALONE Models S12 S52 Class ST 6T 0 38 3 3 9 4 Modular IP00 STAND ALONE Models S64 S90 ee ceeceeeeeeeeeee eee seeneeeeeeeneeeeeeeaeees 39 3 3 9 5 IP54 STAND ALONE Models SO5 S30 Class 27 oo eecceeeeeeeeeceneeeeeeeeneeeseeneeeseeanees 44 3 3 9 6 IP54 STAND ALONE Models S05 S30 Class 4T o oo ec ceeeeeeeeee eee eeneeeeeeeeeeeeeneeeees 45 3 3 9 7 IP54 STAND ALONE Models S12 S32 Class ST 67 ccccccseeceeeeeeeeeteeeeseeneeeeseeeanes 46 3 3 9 8 IP54 BOX Models 505 820 Class 2T asssssesesrssnssrnesennannnnnnnntennannannnaeennaananantennnaanannaaea 47 3 3 9 9 IP54 BOX Models 505 820 Class 4T oe eccceeeeeeeeeeeeeeeeeeeeeeeeeeseneaeeeeeeeeeseeeaeeeeeeeaeees 48 3 3 9 10 IP24 and IP54 Cabinet Models S15 S90 eecceceeeeeeeeeeeeeeeeeeeeeeeeseeaeeeteeeeeesenaeeees 49 3 3 10 Standard Mounting and Piercing Templates IP20 and IP00 Stand Alone Models S05 S60 PIAT EE ses neh A A teats td cau cas E E A anata ts wo pos easiest E Peak sas E ae 51 3 3 11 Through Panel Assembly and Piercing Templates IP20 and IP00 Stand Alone Models S05 OZ
271. eeeeeeeeeeeeeeeeeeseeeaeeeceeaeeeeceneaeeeseeeaeeesenaeeesenaeeees 109 Control board signals ANd programming cccceccceceeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeseeeaeeseeaaeeeseeaeeeseeaeees 110 Gaining access to DIP switches SW1 and SW2 0 eecccececeeeeeeeeeeeeeeeeeeeseeeeeeeteeeaeeeseaeeeeeeeaeees 114 Gaining access to DIP switch SW3 and connector RS485 Sinus Penta S05 to 22 114 Position of DIP switch SW3 and connector RS485 Sinus Penta S30 to S60 eee 115 PNP command active to 24 occcissscccceiujeccels apenas anidcceesajenccbseuedcubnanedestasiedechhdiensestuiesdertavieestivace 117 Connecting an incremental encoder cececeeeeeeeeeeeeee eect eeene eee e ene ee ee tneeeeeeeeeee teases tieeeesenaeeeee 119 Signal sent from a push pull 24V output eee cece ee eeeee cece eee ee tec eeaeceeeeeeesecaeeeeeeeeesesecsaeaeeeeeess 120 Potentiometer linked to the REF Input c ccceeceeeeseeceeeeeeeeeeeecaeaeeeeeeeseseaecaeeeeeeesesscnaeaeeeeeess 122 Wiring of a PLC analog output axis Control board etC ccccccececeeceeeeeeeeeeseeeecaeeeeeeeseteenieatees 123 Wiring of unipolar remote potentiometer 0 REF Max ccccccccceceececeeeeeeeeeecencaeeeeeeesetenseneeees 124 4 20 MA Sensor WINING seseina RA ideale iio ANG etal bee 124 Standard pattern of the thermistor resistor for the motor thermal protection c0eee 125 PNP output wiring for relay CONIOL cceceeeeeeee cen
272. eeeeeees 6 6 3 2 Class 4T AC and DC Inductors 000 0 22 cece cecceccce cece eee eeeee ce ee cette ceaeaeeeeeeseteccsieaeeeeeeeeetenes 6 6 3 3 Class 5T 6T AC and DC INductors cccccccceceeeeeeee cee ce eter ee seceeaeeeeeeeetennaesaeeeeeeeeenenes 6 6 4 INGUCTANGE RAUINGS sesioen senise REE EAE EEEE EERE ERR 6 6 4 1 Class 2T 4T AC 3 Phase Inductors ccccceceeeeeeecceeceeeeeeeseceeaeeeeeeeeesenaeseeeeeeeeeenenee 6 6 4 2 Class 5T 6T AC 3 Phase Inductors ccccceceeeeeenceeceeeeeeesececeaeceeeeeeesenaeeeeeeeeeeeeeeees 6 6 4 3 Class 2T 4T DC INGUCTOIS ccceccceceeececee cece eee ee eeeecaeaeeeeeeeeecacaeceseeeeeesesseneeeeeeeeesenaeas 6 6 4 4 Class 5T 6T DC INGUCTOIS ccceccceceeecenee cece eee ee ee ee ceacaeceeeeesececaeeeeeeeeeesesennaeeeeeeeeeeeaeas 6 6 4 5 Class 2T 4T 5T 6T 3 Phase DU DT Inductors eee cc cece aeeeeeeeeeeeeeeeaeeeeeeeseeeeeanens 6 6 5 Class 2T 3 Phase AC Inductors in IP54 Cabinet cccececceeceeeeeeeeeeeeeaeeeeeeeseseennnenees 6 6 6 Class 4T 3 Phase AC Inductors in IP54 Cabinet ccceceececeeeeeeeeeeeeeaeeeeeeesesennnneeees 6 6 7 Class 5T 6T 3 Phase AC Inductors In IP54 Cabinet ccccccceeeeeeeeeeceeceeeeeeeeeesenaeees 6 6 8 Output Single Phase Inductors for Modular Inverters S75 S80 S90 ccceeeeeees 6 6 8 1 AC single phase Inductors Class 47 57 67 eceecceeee
273. eeeeetnaeeeen 372 Wiring diagram for IP54 INVOrters 2 22 cctscccuasseces civics euasbenecedeectecedeacceneseetecedesseneeussseeeebnaenedenens 374 ES860 Sin Cos Encoder board 2 cce ieccccievecceeetesccttces cecue E EEEE 375 Location of Slot A inside the terminal board covers in Sinus PENTA inverters 376 Fitting the ES860 board inside the inverter 00 ecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeteeeaeeeseeaeees 377 Pin layout on the high density connector 0 0 eee eect e cette eee eeeeeeeeteeeeeeeeeeeeeeeteeaeeeeseeeaeeeeeeaeees 378 DIP switch SW1 setting in three channel mode ee eee eeeee eee eeeeeeeeeeeeeeeeseeeaeeteenaneeeeeeaeees 379 DIP switch SW1 setting for five channel mode eee eceeee cece eeeeeeeeeeeeeeeeeeeteeeaeeeeeaeeeeeeeanees 379 Position of the jumper and voltage adjusting trimmer 0 ceceeeeeeeteeeeeeeneeeeeteneeeeeteeeeeeenaeeeee 380 Recommended dual shielded connection for encoder cable ccceeeceeeeceeeneeeeeeeeneeeeeeaeees 381 ES861 Incremental Encoder and Resolver expansion board ccccccceeeeecceeeeceeeeseeteeeeeeteees 384 Location of slot C inside the terminal board cover of the Sinus Penta inverter cee 386 Terminal strips inserted into SLOT Co ccccecececeeeceeeeeeeeeceecae cece eeeesceaeaeeeeeesecsecnaeeeeeeeeeseeseanees 386 Fitting the ES861 board inside the inverter s essseessrrsseennansnnnansennannannanennnaansnnaninnananannaaeennaana 387 Pin layou
274. eeeesseaeesseeaees 221 6 3 6 5 Applications with DUTY CYCLE 20 Class 67 cccccccccccsseseeeseeeeeeeseeeaeeeessaeesseeaees 222 6 3 6 6 Applications with DUTY CYCLE 50 Class 67 cccccccccccceesseeeseeceeeesesaeeesseseeesseeeees 222 6 4 Braking Unit BU1440 for Modular Inverters 0 ccceeeseteeeeeeeeeeeeeneeeeeeceeeeeeteeeesneeeeeseneeeeeeaes 223 6 4 1 Delivery CHECK errire renion ances viatige EEEN EE EENE EE EEE E 223 6 4 1 1 Nameplate for BU1440 ooo cece cee eeee cece aces ener ees ea ee ae ce eeesegeaaaaeaeeeeeeeeeseseanaeeeeeeeesneees 223 6 4 2 Operaatio mnsine a aa aa aada ae aaastal 224 6 4 3 Rating Sirra a es ed a 224 6 4 4 Installing the Braking Unit oressiisssnansdeai ae detected EEA 224 6 4 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 224 6 4 4 2 Mounting the Braking Unit eee eee ee eeeeee ee eeee ee nK RR NA NN AN AAK ANA 225 64 4 3 Wiring DiagraiM asenon identi agin Bate dn nied bed a eee tt 226 6 4 5 Braking Resistors for BU1440 4T cascsiccteeseectsedeceeseedevtbne dees ANANKE K KANAANAN ANRA NANANA NN 231 6 4 5 1 Applications with DUTY CYCLE 10 Class 47 eeeeeeeeeeereeeerrrsserresrrrnssrerrssernsse 231 6 4 5 2 Applications with DUTY CYCLE 20 Class 4T sseeeeeeeeseereeserrrsserresrrrnssrrrnsseersse 232 6 4 5 3 Applications with DUTY CYCLE 50 Class 4T sseeeeeeeesereeeerrrsserresrernssrrrrsserre 232 6 4 6 Braking Resistors for BU14
275. eeeseceaaeeseeeeeeeeees 6 5 Keypad Remoting Kits ivcniiven stents neaceshneadeness E EEE ARAE SE A 6 5 1 Remoting the Keypad on the Cabinet sseesssesssrnssennanssannaneennannnnnaneennaananantennnadnannnaeennaaaa 6 5 2 Remoting a Keypad Controlling Multiple Inverters 0 00 0 eeeeeeeeeeeeeceeeneeeeeeenaeeeeeenaeeeeteas 6 5 2 1 Kit Component Parts cece ceceeece cece cece cece ae cece cece eee aaaeceeeeeeesecaeaeeeeeeeseeeceacaeeeeeeeeeeeeea 6 5 2 2 Operating CONCIIONS 000 cece een eect cnet erent atte eeeaaeeeseaaeeeeeeeaaeeeseeaeeeeeenaeeeesianeeeseeaes 6 5 2 3 Connecting the Keypad eececcceeeeeceeenneeeeeeenneeeeeeaeeeeeeaeeseeeaaeeeseeaeeeeseieeeesenireesenaaes 6 5 2 4 The Communications Protocol 0 ccccccecsececeeeeeeeeceeeaeceee cece eeccneaeeeeeeeeesecsicaeeeeeeeeeteees 6 5 2 5 Connection eee 6 6 ING UCUOMS aiioe raana a EAA Eee EANA RAEE AENEA A EEEE KENKEN NE AAEE A EE ETAR K PEADES Ea KEE aa 6 6 1 Input Inductors eee cece cece eene cee eee ee cece ee ae cece eect tea aeaeeeeee eee caaaaeaeeeeeeesesaaaeeeeeeseeseceecaeeeeeeeeeeeees 6 6 2 Output Inductors DU DT Filters c ccecceceeeceeeeceeeeeeceaeeeeeeeceeeeeceaeeeeaeseeeeeeseeeeseaeeseneeeeees 6 6 3 Applying the Inductor to the Inverter cece eeeeeeeeecneeeeeenaeeeeeenaeeeeeeeeeeeeaaeeeeeenaeeeeseaes 6 6 3 1 Class 2T AC and DC Inductors 000 0 0 eee eee ceceecce ce ceeeeeeeeee ce ee ee ee ee ceaeaeeeeeeeetceeiaeeeeee
276. egory see Operating Temperatures Based On Application Category 25 C to 70 C Pollution degree 2 or better according to IEC 61800 5 1 Do not install in direct sunlight and in places exposed to Installation environment conductive dust corrosive gases vibrations water sprinkling or dripping except for IP54 models do not install in salty environments Max altitude for installation 2000 m a s l For installation above Altitude 2000 m and up to 4000 m please contact Elettronica Santerno Above 1000 m derate the rated current by 1 every 100 m From 5 to 95 from 1g m to 29g m non condensing and non freezing class 3k3 according to EN50178 From 5 to 95 from 1g m to 29g m non condensing and non freezing class 1k3 according to EN50178 Max 95 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 Storage and operating atmospheric From 86 to 106 kPa pressure classes 3k3 and 1k4 according to EN50178 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to EN50178 Ambient temperatures for storage and transport Operating ambient humidity Storage ambient humidity Ambient humidity during transport 27 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP CAUTION As environmental conditions strongly affect the inverter life do not install the J equipment in places that do not have the above mentione
277. eldbus Board PROF Idrive is a registered trademark of PROFIBUS International Any detail is given in the PROF Idrive COMMUNICATIONS BOARD Installation and Programming Instructions As per the board configuration please refer to the Configuration of the Profibus DP Communications Board section 6 10 5 DeviceNet Fieldbus Board DeviceNet is a registered trademark of open DeviceNet Vendor Association The DeviceNet communications board allows interfacing a Sinus PENTA drive with an external control unit through a communications interface using a CAN protocol of the DeviceNet 2 0 type The baud rate and the MAC ID can be set through the on board DIP switches Max 512 bytes for input output data are available some of them are used for the interfacing with the inverter Refer to the Sinus Penta s Programming Guide for more details on the inverter control modes through the DeviceNet fieldbus board The main features of the interface board are the following Baud Rate 125 250 500 kbits s DIP switch for baud rate and MAC ID selection Optically isolated DeviceNet interface Max 512 bytes for input amp output data Max 2048 bytes for input amp output data through mailbox DeviceNet Specification version Vol 1 2 0 Vol 2 2 0 Configuration test version A 12 P000512 B M00279 pabh 1402 CO Dsdebbb ning pirg animes i AMYBUT EET A S Mt A 3 35 3i E za S Board status Fixing holes ns in
278. ent installation The bearing surface of the inverter must be capable of withstanding high temperatures up to 90 C The inverter electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges Before programming and starting the inverter make sure that the connected motor and all the controlled devices can be used for the whole speed range allowed by the converter The inverter may be programmed to control the motor at higher or lower rpm in respect to the speed obtained by connecting the motor directly to the power supply line 19 418 SINUS PENTA I CAUTION INSTALLATION GUIDE 5 SANTERNO CARRARO GROUP Motor insulation and bearing protection Regardless of the output frequency the inverter output includes impulses of approx 1 35 times the equivalent grid voltage with a very short rise time This applies to all inverters based on IGBT technology The impulse voltage may be approx twofold at the motor terminals based on the reflection and attenuation of the terminals and motor cable This may cause additional stress to the motor and the motor insulation cable The variable speed drives characterized by rapid rise voltage impulses and by high switching frequencies may cause current impulses through the motor bearings that could gradually wear the housings of
279. epending on the motor ratings Once a no load current value is entered in C021 the value of the parameter relating to mutual inductance C024 will be automatically computed when parameters 1073 1 Motor Tune and 1074 1 FOC Auto no rotation are set up as for current autotune C024 is computed even if no autotune procedure occurs SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 4 Encoder TEST The motor must run when testing the encoder Set the source of the encoder signal used as a speed feedback Encoder A in terminal board Encoder B from ES836 or ES913 optional board with parameter C189 enter the number of pulse rev with parameter C190 or C191 In the Motor Control menu set the parameter relating to the speed feedback from encoder C012 Yes Open the ENABLE command and set parameter 1073 Select Autotune Type as Encoder Tune Use the ESC key to confirm changes Close the ENABLE command and wait until encoder tune is complete W32 Open Enable is displayed Once encoder tune is complete the display will show one of the following messages W31 Encoder Ok the speed feedback is correct If the speed detected by the encoder is opposite to the desired speed the drive will automatically reverse the feedback sign parameter C199 A59 Encoder Fault the speed detected from the encoder is not consistent with the control speed Possible causes Wrong number of pls rev of the encoder e W
280. er Supply Voltage 705 845Vdc 845 970Vdc Input inductor and output inductor required Key Inom continuous rated current of the inverter Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 169 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 5 1 4 STRONG Applications Overload up to 200 60 120s or up to 240 3s 5 1 4 1 Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power merrell 440 460Vac 480 500Vac ta kW HP A HP A kw HP A kW HP A 2 2 3 49 3 4 56 3 7 4 6 4 SINUS 0005 SINUS 0007 SINUS 0008 SINUS 0009 SINUS 0010 SINUS 0011 SINUS 0013 SINUS 0014 SINUS 0015 SINUS 0016 SINUS 0020 SINUS 0016 SINUS _0017 SINUS 0020 SINUS 0023 5 5 7 5 19 Sih es SINUS 0025 15 SINUS 0030 18 5 SINUS 0033 7 SINUS 0034 18 22 SINUS 0036 25 SINUS 0037 SINUS 0060 SINUS 0067 115 134 142 120 144 173 SINUS 0086 135 155 186 SINUS 0113 88 100 75 100 103 240 100 116 85 115 120 195 215 258 125 135 90 125 ae 270 324 SINUS 0162 55 75 170 90 125 159 110 150 166 110 150 153 240 290 324 continued SINUS 0074 170 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROU
281. er allows the fine tuning of the braking unit voltage threshold trip Jumper trimmer matching is as follows Minimum Rated braking Maximum Mains voltage Vac Jumper Trimmer braking voltage Vdc braking voltage Vdc voltage Vdc 200 240 2T J4 RV3 339 364 426 380 480 4T J3 RV2 700 764 826 481 500 4T J5 RV4 730 783 861 230 500 J6 RV5 464 650 810 The maximum values in the table above are theoretical values for special CAUTION applications only Their use must be authorized by Elettronica Santerno For standard applications never change the factory set rated value P000655 0 Figure 76 Positions of BU200 adjusting trimmers 197 418 SINUS PENTA Ee D 6 2 2 3 Indicator LEDs INSTALLATION GUIDE SANTERNO CARRARO GROUP The indicator LEDs below are located on the front part of the braking units OK LED Normally on the equipment is running smoothly This LED turns off due to overcurrent or power circuit failure BLED Normally off this LED turns on when the braking unit activates TMAX LED Normally off this LED turns on when the thermoswitch located on the heat sink of the braking unit trips if overtemperature protection trips the equipment is locked until temperature drops below the alarm threshold P000655 0 Figure 77 Position of the Indicator LEDs 6 2 3 Ratings INVERTER SUPPLY VOLTAGE and JUMPER POSITIONS 200 240Vac 380 480Vac
282. er arm auxiliary ES841 driver board unipolar cable with auxiliary power phase U 0VD power supply 1mm power supply supply MR2 1 ES841 MR1 2 unit unit ES841 driver board unipolar cable phase U phase V 2 ES841 MR1 3 ES841 MR1 1 24VD power supply 1mm 24V GV ES841 driver board unipolar cable phase U phase V 0VD power supply Imm ES841 MR1 4 ES841 MR1 2 e eE caite prasey ese41 mMmR1 3 PhaseW Esg44 MR11 p PPly 24V GW ES841 driver board unipolar cable phase V ES841 MR1 4 phase W ES841 MR1 2 0VD power supply 1mm OPTICAL FIBRE CONNECTIONS IGBT command double optical OP19 phase U fibre G U control unit ES842 OP20 phase U ES841 OP4 OP5 IGBT command double optical OP13 phase V fibre G V control unit ES842 OP14 phase V ES841 OP4 OP5 IGBT command double optical phase W fibre G W control unit ES842 OP8 OP9 phase W ES841 OP4 OP5 IGBT fault phase U A FA U control unit ES842 OP15 phaseU ES841 OP3 IGBT fault phase V See FA V control unit ES842 OP10 phaseV ES841 OP3 IGBT fault phase W aes FA W control unit ES842 OP5 phaseW ES841 OP3 bus bar voltage single optical reading fibre VB control unit ES842 OP2 one phase ES843 OP2 IGBI ati phase oe ST U control unit ES842 OP16 phaseU ES843 OP4 IGBT status phase V a ST V control unit ES842 OP11 phaseV ES843 OP1 Sa ener hr ere ce ST W control unit ES842 OP6 phase W ES843 OP4 Factory set connection provided 82 418
283. er between pins 2 3 CN2 RS232 is enabled ym n j o N Q Figure 129 Jumper setting RS232 RS485 291 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 9 5 2 DIP switch for RS485 Terminator Please refer to the Serial Communications section For serial link RS485 in ES822 board the line terminator is selected through DIP switch SW1 as shown in the figure below When the line master computer is located at the beginning or at the end of the serial link the line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled Line terminator enables by setting selector switches 1 and 2 to ON in DIP switch SW1 The line terminator of the other inverters in intermediate positions shall be disabled DIP switch SW1 selector switches 1 and 2 in position OFF default setting In order to use RS232 DTE link no adjustment of DIP switch SW1 is required P000087 0 292 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 Optional Boards For Fieldbus Slot B Several interface boards optional are available for the connection of the inverters of the Sinus PENTA series to automation systems based on Fieldbus Optional boards allow interfacing systems based on AGOEH Profibus DP 5 gt PROFIdrive F x DeviceNet CAN DeviceNet Mea ta Modbus IDA the architectu
284. er is on to avoid electric shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed NOTE screws Only these screws may be removed when connecting the equipment If other screws or bolts are removed this will void the product warranty gt gt gt To reach the control terminals and power terminals remove the front panel by removing its fastening screws The following can be accessed control terminals power terminals serial interface connector For ingoing outgoing cables pierce some holes in the inverter bottom plate To remove the inverter bottom plate remove its fastening screws Terminal cover Contro Control J TER fixing screw holes termina i TATTA z e Po 5 i r ae Power terminal blocks RS485 serio port Pooaos30 For ingoing outgoing cables through the inverter bottom plate the following CAUTION safety measures are required to maintain degree of protection IP54 cable glands or similar with degree of protection not lower than IP54 Always remove the inverter bottom plate before piercing holes for CAUTION ingoing outgoing cables thus preventing metals chips from entering the equipment gt gt 108 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 3 5 1 3 Grounding Shielded Cable Braiding The inverters o
285. er supply line and inputs are galvanically isolated from the inverter control board grounding for a 500VAC test voltage for 1 minute The encoder supply grounding is in common with control board digital inputs available in the terminal board 283 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 8 4 Installing the Line Driver Board on the Inverter Slot A Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid NOTE gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover allowing gaining access to the inverter control terminals The fixing spacers and the signal connector are located on the left P000321 B Figure 123 Position of slot A for the installation of the encoder board Fit the encoder board and make sure that
286. esistance transient temperature of at least one of the series connected thermistors but does not display the real temperature of the motor windings An alarm trips even if a short circuit condition is detected in the thermistor circuit wiring 125 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Maximum six 6 series connected PTCs can be acquired Motors usually NOTE have three or six series connected PTCs one or two per phase If multiple sensors are series connected a false alarm trip may occur even when the motor is cold Do the following to use the thermistor 1 Configure analog input AIN2 PTC by setting SW1 3 Off SW1 4 On SW1 5 On 2 Connect the motor thermal protection terminals between terminals 7 and 8 in the control board 3 In the Thermal Protection menu set the motor protection method with PTC refer to Sinus Penta s Programming Guide PTCs are located inside the motor winding coils A N CAUTION Make sure that their isolating features comply with the requirements for double insulation or reinforced insulation SELV circuit 126 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 4 4 Technical Sheet for Analog Inputs Specification Min Type Max Unit of m Input impedance in voltage configuration REF input 10k Q Input impedance in voltage configuration differential inputs AIN1 AIN2
287. eters C211 and C212 concerning braking features in the Resistor Braking menu can be set up See relevant section in the Sinus Penta s Programming Guide The max operating time set in C211 is factory set in order not to exceed the allowable time for each resistor model see section below Parameter C212 represents the max duty cycle of the resistor and is to be set to a value lower than or equal to the value stated in the dimensioning table see sections above DANGER Braking resistors may reach temperatures higher than 200 C For parameters C211 and C212 do not set values exceeding the max allowable CAUTION values stated in the tables above Failure to do so will cause irreparable damage to the braking resistors also fire hazard exists Braking resistors may dissipate up to 50 of the rated power of the connected CAUTION motor use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects gt gt gt 6 4 7 1 350W Models IP55 e Ge oN 30 Rp P000548 0 Figure 97 Overall dimensions resistor 56 100Q 350W 237 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Average Power to be je Max Duration of Continuous Type Weight g caer eae Operation for 200 240Vac s 56Q 350W RE2643560 400 a a 100Q 350W RE2644100 aau ii i Max value to be set in parameter C211 for single resist
288. etting of the line terminators is highlighted Each device in the network must have its own Profibus address The addresses of the inverters of the Sinus PENTA series are set through the rotary switches installed in the interface board Each rotary switch is provided with a pin that can be turned to position 0 9 using a small screwdriver The rotary switch on the left sets the tenths of the Profibus address while the rotary switch on the right sets the units Figure 136 shows an example of the correct position to set address 19 P0000313 B Tenth digit 1 Unit digit 9 Figure 136 Example of the rotary switch position to set Profibus address 19 NOTE The rotary switches allow setting Profibus addresses ranging from 1 to 99 Addresses exceeding 99 are not yet allowed 299 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 3 3 Connection to the Fieldbus Make sure that wiring is correct especially if the fieldbus operates at high baud rates higher than or equal to 1 5Mb s Figure 135 is an example of a Profibus link connecting multiple devices Use special Profibus cables Profibus Standard Bus Cable Type A do not exceed the max allowable connection length based on the baud rate use proper connectors The table below shows the standard baud rate values and the corresponding max length of the bus if cables of Type A are used Allowable Baudrate Max
289. f four series of two resistors G Ten resistors parallel connection of five series of two resistors H Twelve resistors parallel connection of six series of two resistors V Two units each of them including a braking resistor connected to two or more parallel connected braking resistors MD Two units each of them including a braking module connected to four braking resistors parallel connection of two series of two resistors MF Two units each of them including a braking module connected to eight braking resistors parallel connection of four series of two resistors MG Two units each of them including a braking module connected to ten braking resistors parallel connection of five series of two resistors MH Two units each of them including a braking module connected to twelve braking resistors parallel connection of six series of two resistors The cables of the braking resistors shall have insulation features and heat CAUTION resistance features suitable for the application Based on the duty cycle the surface of the braking resistor may reach 200 C The min rated voltage of the cables must be 0 6 1kV 236 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 4 7 Available Braking Resistors The specifications given for each resistor model also include the mean power to be dissipated and the max operating time depending on the inverter voltage class Based on these values param
290. f no failure occurred go to step 11 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Measures menu check the speed reference M000 the reference speed processed by the ramps M002 the supply voltage of the control section M030 the DC link voltage M029 the condition of the control terminals M033 Check to see if these readouts match with the measured values 154 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 11 Additional For the optimization of the motor performance manually adjust parameters C021 parameter no load current C024 mutual inductance C025 rotor time constant Consider alterations the following C021 Too high values gt Lower torque especially at rated speed because most part of the voltage imposed by the drive is used to magnetize the motor instead of generating a proper motor torque C021 Too low values Because of the motor flux weakening higher current ratings are needed C024 Mutual inductance This is computed each time the no load current level is altered This is not binding for the motor control but strongly affects the correct estimation of the output torque in case of overestimation decrease C024 and vice versa C025 Optimum value To obtain the optimum value of the rotor time constant the best way consists in performing several
291. f the Sinus Penta series include special conductor terminals connected to the inverter grounding conductor terminals are located near the control terminals Their function is dual they allow cables to be mechanically fastened and they allow braiding of signal shielded cables to be grounded The figure shows how to wire a shielded cable gt ae Ue Shield 19 29 21 22 23 connected i P o a to ground Cable damp fixing screw t a es P0Q00054 B Figure 50 Clamping a signal shielded cable CAUTION by disturbance Do not forget that disturbance may also accidentally trigger the 1 If no state of the art wiring is provided the inverter will be more easily affected motor startup 109 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 2 Control Board Signals and Programming RS 485 Serial link aT sae connector 2 m im omens p17 plea i p 4 j J4 Jumper r SW3 DIP switch A E Termination resistor Size setting zi setting Display and LEDs LEPNE E T Slot C optional I O boards Slot A optional angle meas boards Slot B optional communication boards ON pleco ADE0Ge oon im po p viet SW1 DIP switch SW2 DIP switch BO aes ls Analog outputs contiguration i configuration P000055 B Figure 51 Control board signals and programming 110 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 2
292. for IGBT Brake 8 OP3 IGBT Fault Signal The figure below shows the internal wiring of inverters S65 S70 provided with a braking unit 229 418 INTON INTON INTON INJOIN ONIN AJLAJANI Yada ANI Yaa JANI L AlddiS 4I0d Aldo SIG JUSVId Wu Td Gaze Ildo H38 QILS Id ww JINIS INSTALLATION GUIDE Y 16u V KE J879 0301JIHS Sh G mumm y d S on JAA zwu L Bi ZL DAY amp aD AJA THVOR 1041N9I ie pa a pea ANddNS Are AlddnS Wd Ald Wed gayod TOYLNOD ia TAPE 1 ozd0 z uie a 0 p OIA TZA Pen vid upe _ Q 5 Zr8S3 cose unjam we NI p SNA HOLOM o9 O n E f ANd Lio Id LNG i 5 Se e sos re O ass a E Feror fpern eb ef otf ef el ble df e oo O ISa nalea _________ i 2 B faa a LA LL LL LL EL LEELA LLL LLL LL N a Z e oo 3 Wu nat Sere i bzzz 7 a ee ee Ce i oa x 80103909 Tin AJA WMI e a aa ze mwa l H fa S _ fmm iasa 3M WESI Pa a ADON Sid 6 0 86 fe i A A SAS A TYI m woke g 2 ISYHd aol val A az I P ii H ertr nou Al A 50 za E D DEn oe sou a 80 9309 ajala tnd AD al WAIHO oud ala WI i Ww A ADONI Hid E m A 3 ial sl H a a azao mg JSYHd sal saol DA 1 r M 15 ll soisi 3a syle ONDINE rol Leet 9 44 int LNdlne ah 3 9 ele CY ig G 7 hy BA 7H DAZZA Ani an 4384 NWS BA SA 4 Ya A WAH isd 3 pee
293. for the incremental encoder please refer to the relevant User Manual by setting the configuration jumper accordingly 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to Encoder A as described in the Programming Guide 7 Remove voltage from the inverter wait until the inverter has come to a complete stop and connect the encoder resolver cable from the inverter and wait at least 20 minutes Wait for the complete discharge of Before gaining access to the components inside the inverter remove voltage Jn DANGER the internal capacitors to avoid electric shock hazard inverter is powered to avoid electric shock hazard and to avoid damaging the Do not connect or disconnect signal terminals or power terminals when the An WARNING inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed NOTE screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee 387 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 19 2 1 Resolver Connector D sub 9 pin female connector The figure shows a front view of the PIN layout 5 4 3 2 1 000080 o O Go g gt amp T7 Figure 196 Pin layout on the D sub 9 pin female connector
294. from control board OV 6 5V Bus driver supply isolated from control board circuits 7 N C 8 A Line Negative RxD TxD according to RS 485 specifications 9 N C 6 10 3 2 Configuration of the Profibus DP Communications Board PROFIBUS DP communications board is provided with one DIP switch and two rotary switches used to set the operating mode The DIP switch located next to the fieldbus connector allows activating the line terminator The terminator is activated by pushing the lever downwards as shown below Fieldbus terminator on Termination of Fieldbus line cut out The termination of the fieldbus line should be cut in only with the first and last device of a chain as illustrated in Figure 135 The figure shows a common configuration where the first device is the Master PLC Bus Bridge or Repeater but this device can be connected also in central position Anyway the rule stating that termination should always be connected to first or last device is always valid 298 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP ey See first inverter second inverter last inverter line termination off line termination off line termination on profibus plug profibus plug profibus plug profibus plug with 1 cable with 2 cables with 2 cables with 1 cable assembled assembled assembled assembled P000312 B Profibus cable Figure 135 Example of a Profibus network the correct s
295. g diagram is as follows Signal Type of wiring sis g Component Board Connector Component Board Connector 24VD Driver s board Es841 Unipolar wire Phase ES841 MR1 3 Braking unit S841 MR1 1 power supply 24V GB OVD Driver A A board ES841 Unipolar wire phase ES841 MR1 4 Braking unit ES841 MR1 2 power supply Brake IGBT Single optical z command fibre G B Control unit ES842 OP 4 Braking unit ES841 OP5 Brake IGBT Single optical FA B Control unit ES842 OP 3 Braking unit ES841 OP3 fault fibre Do not remove the cap of connector OP4 in ES841 control board of the CAUTION the braking module BLLOOOS h GOD ok p nie silis irk J i pte 5 h d si me S 3 eee Bg i m mea mg ir 1 i ry i re debe dl dd Figure 94 ES841 Unit gate board for the braking unit 228 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP OP1 Green LED Board OK MR1 24V gate unit supply OP2 Red LED Board faulty OP3 IGBT Fault OP4 OP5 IGBT gate commands OP4 MUST BE SEALED DO NOT CONNECT CN3 MUST NOT BE CONNECTED oa FwN A NOTE The IGBT Fault signal if the OP2 LED remains OFF indicates that the thermoswitch has tripped 1910005 t ou a are th oO Fae SSE Eide ep Figure 95 Connection points on ES842 for the braking unit optical fibres 7 OP4 Gate command
296. ge Open the reset input for a while factory setting MDI3 on terminal 16 or press the RESET key on the keypad to reset the alarm This happens only if the cause responsible for the alarm has disappeared If factory setting is used once the inverter is unlocked it is not necessary to activate and deactivate the ENABLE command to restart the inverter Factory setting does not reset alarms at power off Alarms are stored and NOTE displayed at next power on and the inverter is locked A manual reset is then required to unlock the inverter If an alarm trips see the Diagnostics section in the Sinus Penta s Programming CAUTION Guide and reset the equipment after detecting the cause responsible for the alarm Electric shock hazard persists even when the inverter is locked on output DANGER terminals U V W and on the terminals used for the connection of resistive braking devices B The motor performs a coast to stop when the inverter is locked due to an alarm trip or when the ENABLE input is inactive In case a mechanical load with CAUTION persistent resisting torque e g lifting applications is used a motor coast to stop may cause the load to drop In that case always provide a mechanical locking device brake for the connected load gt gt gt gt 118 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 3 4 Connecting the Encoder and Frequency Input Terminals 19 to 21 Functionality of
297. ger Board 0 00 0 ececceecceceee cence eee eeeeeeeeeeneeeeeeeneeeeeseeaeeeeseceeeeesenaeeeseeaeeseeneeeeeenaeees 328 Position of the slot for the installation of ES851 DataLogger board 00 cccceeeeeeeneeeeeeeeneees 329 ES851 DataLogger fitted into Slot Bo eee rete eee et tree erties ee ene nese tees eee teeeee teases enaeeeee 330 Recommended wiring diagram for the connection of 2 wire MODBUS devices 333 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 200 338 Location of the Ethernet port cccccccecececeeceeee cece eeceeeaeeeeeeeeeseceeeeeeeeeeeseseceaeeeeeeeseesceeeeeeeeess 340 Wiring of the Ethernet Cable ec eeceee cette eerste eee etne ee erent eeeaeee eee eaeeeeeeaeeeeeeaeeeeeneeeeeeeaes 340 Real Time Clock ES851 RTC Board eecceeccceeer iret ee ettee ee eiieee erties eesieeeeeetiieeeeetieeeeesneeeee 341 Signal conditioning and additional I Os board ES847 ccceccceceeeeeeeeeeeeeeteeeeeseaeeeeeeeeereens 343 Removing the inverter cover location Of slot C cccccccececeeeeeneeceeeeeeeeseseceaeaeeeeeeesesncaeeaeeeeeees 344 Fitting the strips inside ES847 board and fixing the board on Slot C ooo eee eeeeeeeeeeeeeeeeeeneeees 345 Connection of a bipolar voltage source to a differential input 0 ceceeeeeeeceeteeeeeeeeeeeseneees 351 Connection of 0 20mA 4 20mA sensors to fast Current inputs eee ee eeteeeeeetteeeeeeaes 3
298. gure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Figure 85 Figure 86 Figure 87 Figure 88 SINUS PENTA CARRARO GROUP External connections for modular inverters S65 S70 eee eeeeeee cents ee eeeaeeeeeeaeeeeeeaeeeeeenaeeeeeeaaes 69 External connections for modular inverters S64 o eee ee eeee cette eee eeeeeeeeeeeeaeeeeeeaeeeeenaeeeeneaes 70 Layout of 12 pulSe connection isinsin a RREA AE KERANA RAEES ARRE 71 Single optical TOFS CONMECION cussies arire anini ini EAEE EAE aA SEA RAE AASE 73 Double optical fibre Connector sisi icwssa sends iaiia a a aaa a a a a 74 Internal wiring for Sinus Penta S65 S70 e ecscsrisuraiaiininrudidiiii aa 76 ES840 Supply Board ioris a sansa aa aaa a aaa 77 ES841 Inverter Module Gate Unit Board cccccccecceccceeeeeeeeeeeeeeeeeeeeecececeaeeeeeeeeeseccncaeeeeeeeeeneees 77 ES843 Bus bar Voltage Acquisition BOard eccececeeeeteeeeeeeeeeeeeeeeneeeeeeceeeeeeieeeeeeeaeeeeesneeeeneaes
299. gure 5 How to open the packagQing cccccccceeeeeeeeeeeeeeeneeeeeeeneeeeeeaeeeeeeaeeeeeeeaeeeeeeaeeeseenaeeessieeeseeeneeeeseaes 25 Figure 6 This side Up PiCtOQraM cceeceee cence eeeetee ee eeenne ee eeeeaeeeeeeaaeeeeeaaaeeeeeeaaeeeeeeaeeeseeaeeeeeaaeeeeseneeeeseaes 26 Figure 7 The Sinus Penta is unpacked sesscsirerireenid aiani inent in henik SEPAN NE EAEE EREE AEAEE EEANN ASEARA 26 Figure 8 Sinus Penta packing box with the internal protective elements ce eeeeeeeeeneeeeeeteteeeeenteeeeeeaaes 26 Figure 9 Clearance to be observed between two inverters sssssssssessrresssrnueenenaanannaatennaanannantennanannaaaeennaanana 29 Figure 10 Clearance to allow when installing the Inverter Power supply unit modules s es 30 Figure 11 Piercing template for STAND ALONE models from S05 to S52 included eeeeeeeeeeeeeeeeeees 51 Figure 12 Piercing template for size S60 cece eeeeee eee eeeeeeeeeeeaeeeeeeaaeeeseaeeeeeeeaaeeeeesaeeeseecaeeeeeneeeeeenaes 52 Figure 13 Fittings for through panel assembly for Sinus Penta S05 ec eeeeeeeeeeeeeeeeeneeeeeeeeeeeeseeneeeteeaees 53 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Piercing templates for through panel assembly for Sinus Penta SO5 eccceeeeeeeeeetteeeeeenaes 53 Fittings for through panel assembly for Sinus Penta S12 eee eeeeeeeeeeneeeeeeeeeeeeeteeeeeenaeeeeeaas 54 Piercing template for through panel assembly for Sinus Penta 812
300. h low logic level common terminal 13 XDO1 NC Multifunction relay digital output 1 NC contact is closed with NC terminal with high logic level common terminal i ith NO 14 XDo1 C Multifunction relay digital output 1 common IS open with NS Resistive load capability 15 XDO1 NO Multifunction relay digital output 1 NO contact Vomax 250 VAC lomax 5A Vomax 30 VDC lomax 5A 16 XDO2 NC Multifunction relay digital output 2 NC contact Inductive load capability L R 7ms 17 XDO2 C Multifunction relay digital output 2 common Vomax 250 VAC lomax 1 54 18 XDO2 NO Multifunction relay digital output 2 NO contact Vomax 30 VDC lomax 1 54 Isolation test voltage between contacts and coil 2500Vac 19 XDO3 NC Multifunction relay digital output 3 NC contact 50Hz 1 20 xD03 c Multifunction relay digital o tpu 3 common M at 1S5mMA 10Vde 21 XDO3 NO Multifunction relay digital output 3 NO contact 22 XDO4 NC Multifunction relay digital output 4 NC contact 23 XDO4 C Multifunction relay digital output 4 common 24 XDO4 NO Multifunction relay digital output 4 NO contact 25 XDO5 NC Multifunction relay digital output 5 NC contact 26 XDO5 C Multifunction relay digital output 5 common 27 XDO5 NO Multifunction relay digital output 5 NO contact 28 XDO6 NC Multifunction relay digital output 6 NC contact 29 XDO6 C Multifunction relay digital output 6 common 30 XDO6 NO Multifunction relay digital
301. hat the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases 9 Speed regulator If overshoot occurs when the speed setpoint is attained or if a system instability is adjustment detected uneven motor operation adjust the parameters relating to the speed loop Speed Loop and Current Balancing menu Set the two parameters relating to integral time P125 P126 as Disabled and set low values for the parameters relating to proportional gain P128 P129 Set equal values for P128 and P129 and increase them until overshoot takes place when the setpoint is attained Decrease P128 and P129 by approx 30 then decrease the high values set for integral time in P125 and P126 keep both values equal until an acceptable setpoint response is obtained Check to see if the motor runs smoothly at constant speed 10 Possible lf alarm A060 Fault No Curr trips this means that the current loop is not properly failures tuned Follow the instructions given in step 6 and decrease the value of lo parameter C021 in the Motor Control menu If the motor is noisy when starting this means that the rotor time constant is not correct Follow the instructions given in step 7 again or manually change the value of the rotor time constant parameter C025 for a smooth motor startup I
302. he first solution is described below for the second solution please refer to the technical documentation pertaining to the Regenerative Inverter The braking modules are integrated into the Sinus Penta up to S32 included for greater sizes the braking modules are to be externally installed The resistors allowing dissipating the energy regenerated by the inverter are to be connected to the braking modules From size S05 to size S32 Sinus Penta inverters are supplied with a built in braking module The braking resistor is to be connected outside the inverter to terminal B and terminal see Power Terminals for SO5 52 properly set the parameters relating to the inverter braking see the Sinus Penta s Programming Guide External braking units are used for greater sizes please refer to the relevant sections in this manual also for the description of the suitable braking resistors When choosing the braking resistor consider the inverter supply voltage voltage class the braking resistor Ohm value and rated power The voltage class and the Ohm value determine the instant power dissipated in the braking resistor and are relating to the motor power the rated power determines the mean power to be dissipated in the braking resistor and is relating to the duty cycle of the equipment i e to the resistor activation time in respect to the duty cycle full time the duty cycle of the resistor is equal to the motor braking time divided by the equipment
303. he remoting kit includes Plastic shell Keypad mounting plate Fastening brackets Remoting wire length 5 m NOTE The cable length can be 3m or 5m state cable length when ordering the equipment Do the following 1 Pierce the holes as shown in the figure template 138 x109 mm POO0564 0 2 Apply the self adhesive mounting plate on the rear part of the plastic shell between the shell and the cabinet make sure that holes coincide P000565 0 137 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 Fit the plastic shell in the relevant slot 4 Fasten the plastic shell using the brackets supplied and tighten the fastening screws Four self threaded screws are supplied to fasten the brackets to the mounting plate four fastening screws are also supplied to fix the shell to the panel P000563 0 5 Remove the display keypad from the inverter Figure 69 A short wire with 8 pole telephone connectors is used to connect the display keypad to the inverter Press the cable tab to disconnect it Fixing wings y P000547 B Figure 69 Removing the display keypad module 138 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 6 Connect the keypad to the inverter using the wire supplied On the keypad side the wire is prov
304. her the carrier frequency the more the motor is silent the control performance is enhanced but this causes a greater heating of the inverter thus affecting energy saving Using long cables especially shielded cables for connecting the motor is not recommended when the carrier frequency is high The max recommended carrier values that can be set in parameter C002 Carrier Frequency menu based on the continuous current delivered by the Sinus Penta are given in the tables below Higher combinations of carrier frequency and continuous output DC currents may trigger alarm A094 Heat sink overtemperature For example if a Penta S05 0014 4T with 11kHz carrier frequency is to be used the max continuous output current exceeding 0 70 Inom may trigger alarm A094 The FOC control algorithm exploits fearier MAX if foarrier Max lt 8kHz whatever the value in C002 A N CAUTION e 8kHz if fearrier Max gt 8kHz and C002 lt 8kHz e C002if foarrier Max gt 8kHz and C002 gt 8kHz IP20 and IP00 Models Class 2T 4T 5 2 1 Maximum Recommended Carrier Frequency kHz Sinus Penta Model parameters C001 and C002 based on the output current S05 4T S05 2T S12 4T 0023 S12 2T 0033 0037 0040 S15 2T 4T 0049 continued 173 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP continued Maximum Recommended Carrier Frequency kHz Carrier
305. hes Routers connected to the same LAN The maximum length of the LAN cable cat 5 UTP allowed by IEEE 802 standards results from the max transit time allowed from the protocol and is equal to 100m The longer the cable length the higher the risk of communications failure NOTE NOTE or higher For standard wiring avoid creating your own cables Straight Through or Cross Over cables should be purchased from an authorised dealer f For Ethernet wiring only use cables certified for LAN cables of 5 UTP category 339 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 12 3 6 Ethernet Port Wiring Take any safety measure required before touching the connectors and handling Remove voltage from the Penta drive before wiring ES851 DataLogger board A N CAUTION the DataLogger board PADIL TLN E 7 8 9101112 2 CEEA SE SO 43 449 5162 6354 55 5e DPE wat 1314151617 18 2324 i at Ad de y m A J SEs ces tee x sli Figure 162 Location of the Ethernet port Remove the cover and access to the control board of the Sinus Penta Insert the male connector to the female RJ45 connector located on ES851 Press until the tab snaps Figure 163 Wiring of the Ethernet cable 340 418 INSTALLATION GUIDE Z SAN TERNO CARRARO GROUP 6 13 ES851 RTC Real Time Clock Slot B SINUS PENTA The Real Time Clock ES851 RTC optional board is provided with a clock indicating date and time that i
306. his avoids any multidrop connection of multiple inverters A multidrop network can be used for point to point A N CAUTION communications with the master computer or for the first last inverter in a multidrop chain If a multidrop network is connected to serial link 1 port communications will not take place and the network connected devices will be damaged by the large resistive load of the parallel connected terminator resistors 144 418 INSTALLATION GUIDE SINUS PENTA SANTERNO CARRARO GROUP 5 How to Use Isolated Serial Board ES822 Optional 3 7 4 ES822 optional board allows the connection to a serial link RS485 or RS232 ES822 board to be installed inside the inverter allows the inverter to be connected both to a computer through RS232 with no need to use additional devices and to serial link RS485 Board ES822 also provides galvanic isolation between the serial link and the control board grounding of the inverter thus avoiding ground loops and enhancing immunity to disturbance of the serial link For more details see ES822 Isolated Serial Board Slot B The activation of ES822 results in the automatic switching of serial link 0 which is electrically suppressed from the standard serial connector of the inverter 3 7 5 The Software The serial communication protocol is MODBUS RTU standard Parameters are queried as they are read using the keys and the display Parameter alteration is also managed along with the dis
307. hould be as short as possible gt We recommend installing a 50A fuse with DC voltage of at least 700 Vdc type NOTE URDC SIBA series NH1 fuse provided with a safety contact gt gt CAUTION Link the safety contact of the fuse being used with the external alarm of BU200 202 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 4 6 Master Slave Connection The Master Slave connection must be used when multiple braking units are connected to the same inverter An additional connection must be done between the Master output signal terminal 8 in M1 and the Slave input signal terminal 4 in M1 zero volt of the signal connector in the Master module terminal 2 in M1 must be connected to zero volt of the signal connector in the Slave module terminal 2 in M1 The connection of more than two modules must always be done by configuring one module like a master and the other modules like slaves Use configuration jumpers accordingly The max temperature alarm of the braking unit must be used as a digital signal to control the inverter stop All contacts voltage free contacts in all braking modules may be series connected as shown in the diagram below to the inverter external alarr Ulge Figure 81 Master Slave multiple connection NOTE NEVER con
308. ided with a telephone connector and a loop lug connected to the wire shielding braiding Fasten the loop to the panel grounding using one of the mounting jig fastening screws Tighten the screw in an uncoated area of the panel to ensure it is electrically connected to the ground Panel grounding must comply with the safety regulations in force 7 Fit the display keypad to its housing side tabs snap make sure that the telephone connector is connected both to the keypad and to the inverter Avoid stretching the keypad wire The remoting kit ensures degree of protection IP54 for the front panel Figure 70 Front rear view of the display keypad and its shell Never connect and disconnect the keypad when the inverter is on Temporary open overload may lock the inverter due to alarm trip Only use wires supplied by Elettronica Santerno for the keypad wiring Wires with a different contactor arrangement will cause irreparable damages to the CAUTION inverter and the display keypad A remoting wire with different specifications may cause disturbance and affect communications between the inverter and the display keypad gt gt Properly connect the remoting wire by grounding its braiding as explained above The remoting wire must not be parallel connected to the power wires CAUTION connecting the motor or feeding the inverter This will reduce disturbance between the inverter and the display keypad connection to a minimum gt
309. in Assignment and to all the application notes available from http www can cla org 307 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 7 Ethernet Board Ethernet communications board allows interfacing a Sinus PENTA inverter to an external control unit with a communications interface operating with a Modbus TCP Ethernet IEEE 802 protocol complying with the Modbus IDA V1 0 specifications The IP rating for the communications board can be configured both through the on board DIP switches and automatically network assignation through a DHCP protocol The communications board performs automatic negotiation with the mains if the baud rate is set to 10 or 100 Mbits s The module also supports IT Information Technology functionality with FTP HTTP SMTP standard protocols allowing exchanging files through the internal storage operating as Web Servers with dynamic pages and sending e mail messages These functions can be used by advanced users and are detailed in the Instruction Manual contained in the CD ROM supplied with the communications board The main features of the interface board are the following Parameter configuration for Ethernet connection through DIP switches DHCP BOOTP ARP or internal Web server Modbus TCP slave functions of class 0 class 1 and partially class 2 Possibility of supporting EtherNet IP level 2 I O Server CIP ControlNet amp DeviceNet Transparent socket interface
310. ing this means that the power supply unit or the control board is faulty Green LED L6 5V ok It comes on when it detects I O power supply 5V It turns off to indicate the following conditions o Short circuit over the power supply delivered to connector RS485 output o Short circuit over the power supply delivered to the connector output of the remotable keypad o Parameter quick storage and autoreset procedure due to VDC undervoltage The messages appearing on the 7 segment display are the following Normal operation and alarms Symbol or sequence displayed Inverter condition Inverter initialization stage Inverter ready waiting for the enable command digit 0 NOT flashing Inverter ready waiting for the ENABLE command 0 gt 1 number 1 fixed see Sinus Penta s Programming Guide parameter C181 Inverter ready waiting for the START command 0 gt 1 number 2 fixed see Sinus Penta s Programming Guide Power Down and DC Braking menus bobo por pog 111 418 SINUS PENTA Z SANTERNO CARRARO GROUP INSTALLATION GUIDE Motor not running because the PID value is disabled number 3 fixed see Sinus Penta s Programming Guide parameters P254 and P255 Motor not running because the PID value is disabled number 4 fixed see Sinus Penta s Programming Guide parameters P065 and P066 IFD enabled but wa
311. ing panel including four M4 holes for the inverter mounting and two slots 232 x 81 mm both for the air cooling of the power section S000269 av 22 4xM4 e o A i ea D 1 E oj 1 e m l av Figure 18 Piercing template for through panel assembly for Sinus Penta S14 55 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 11 4 Sinus Penta S15 S20 S30 No additional mechanical component is required for the through panel assembly of these three Sinus Penta sizes The piercing template shown in the figure below is to be made on the mounting panel Measures are shown in the table The figure below also shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well see measures in the table SAP ABP 2 Pa x i 2 4 ue C Ml Wu i wi ey l r gt TAT qor Figure 19 Through panel assembly and piercing template for Sinus Penta S15 S20 and S30 Slot size for Thread and Inverter size Front and rear through panel Templa
312. internal timers for O activation deactivation delay Digital outputs 1 push pull output 20 48 Vdc 50 mA max 5 1 open collector NPN PNP output 5 48 Vdc 50 mA max D 2 relay outputs with change over contacts 250 Vac 30 Vdc 5A 5 Auxiliary voltage 24 Vdc 5 200 mA Reference voltage for 10Vdc 0 8 10 mA potentiometer 10 Vdc 0 8 10 mA Analog outputs 3 configurable analog outputs 10 10 Vdc 0 10 Vdc 0 4 20 mA resolution 9 11 bits Inverter thermal protection motor thermal protection mains failure overvoltage undervoltage overcurrent at constant speed or ground failure o overcurrent while accelerating overcurrent while decelerating overcurrent O Alarms during speed search IFD SW only auxiliary trip from digital input serial 5 communication failure control board failure precharge circuit failure inverter p overload conditions for long duration unconnected motor encoder if any fe failure overspeed m INVERTER OK INVERTER ALARM acceleration constant rpm Warning deceleration current torque limiting POWER DOWN SPEED SEARCHING DC braking autotune Frequency torque speed reference output frequency motor speed torque zZ demand generated torque current to motor voltage to motor DC bus fe o tina dat voltage motor absorbed power digital input condition digital output condition gt gt peraing gata trip log last 5 alarms operating time auxiliary analog input value PI
313. inus PENTA series Please refer to the Programming Guide and the Guide to the Synchronous Motor NOTE nae i Application for the available control algorithms The ES860 board may be configured to operate in two acquisition modes as follows e Three channel mode increments low speed resolution and is suitable for slow rotation speed actuators requiring very accurate measurement of speed and position e Five channel mode detects the absolute mechanical position as soon as the inverter is first started up The board features are given below Acquisition of five 1Volt peak to peak analog inputs on balanced line Two channels acquired via zero crossing and bidirectional digital counter with quadrature direction discriminator and x4 resolution multiplication factor e g 1024 ppr to 4096 ppr Zero index control for accurate alignment Two channels acquired in analog mode for absolute angle detection 12 bit resolution Max 140kHz input frequency in zero crossing channels for speeds up to 800rpm with 1024 ppr alternatively up to 2000rpm with 4096 ppr Maximum 1kHz input frequency in analog channels Ability to re direct analog signals to zero crossing channels Galvanic isolation in all channels for both digital and analog inputs 5V and 12V power supply output allowing fine tuning of the output voltage isolated from the common for power supply output and signal output of the inverter P000320 B Fine encoder supply vol
314. inus Penta S15 20 30 this must be specified when ordering the equipment For inverter sizes S15 S20 S30 the DC inductor required is to be specified CAUTION when ordering the equipment NOTE The terminals changed for the connection of a DC inductor are CAUTION Models S05 4T cannot be changed for the connection of a DC inductor gt amp gt 15 S20 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W NOTE Use terminals 47 and 48 B if an external braking resistor is to be installed S30 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W 48 B n u NOTE Use terminals 47 and 48 B if an external braking resistor is to be installed 88 418 INSTALLATION GUIDE EE SANTE RNO SINUS PENTA A CARRARO GROUP 3 4 5 Connection Bars for S60 Inverters 1 i toy cris Wey Figure 44 S60 Connection bars Figure 44 shows the location and dimension of the bars connecting S60 Sinus Penta drives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The transformer must be wired based on the rated supply voltage being used removing the short circuit Please contact Elettronica Santerno if DC voltage power supply is to be CAUTION applied to Sinus Penta S60 precharge circuit for the DC bus capacitor Connection bars 47 D and
315. inverter being used for the setup of the relevant parameters see Sinus Penta s Programming Guide Seiting values to the inverter Baud rate 38 400 bps Data format 8 bits Start bit 1 Parity NO Stop bit 2 Protocol MODBUS RTU Device address configurable between 1 and 247 to avoid conflicts default address is 1 Electric standard RS485 Inverter response delay 5 ms End of message timeout 2ms Setting values to the keypad Device address configurable between 0 and 247 default address is 1 In order to scan the connected inverters set the device address to O for the keypad The keypad can communicate with one device at a time based on the address that has been set up i CAUTION 250418 If different parameter values are set communication errors between the inverter and the keypad may occur SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 5 2 5 Connection Remove voltage from the inverter s Then proceed as follows Disconnect the keypad installed on the inverter if any Please refer to the Installation Manual of the inverter being used Connect the cable to the interface converter and the keypad Connect connector DB9 to the inverter or to network RS485 The converter side with telephone connector RJ45 must be already connected to the keypad Check that communication is correct Turn on one of the inverters connected to the
316. ion Recomm Connection mm AWG ended i pean or kcmils BAe 0 kw 50 1 0 50 1 0 50 1 0 25 3 35 2 35 2 50 1 0 70 2 0 seen ww www gt gt gt 6 3 6 6 Applications with DUTY CYCLE 50 Class 6T Braking Resistor Braking Unit Resistors to be used Wire Cross Type of section Recomm p 5 Connection mm AWG ended w Paed or kemils Value Q 120 250 120 250 AIAIAIAIAIAIAIA oooovooogog Type of connection A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 222 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 Braking Unit BU1440 for Modular Inverters A braking unit to be applied to modular inverters only is available The inverter size must be equal to or larger than S65 6 4 1 Delivery Check Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the
317. ion to the automation system based on fieldbus Type of Fieldbus Part Number Profibus DP ZZ4600045 PROFldrive ZZ4600042 DeviceNet ZZ4600055 Interbus ZZ4600060 CANOpen ZZ4600070 ControlNet ZZ4600080 Lonworks ZZ4600085 Ethernet IT ZZ4600100 The Interbus ControlINet and Lonworks boards are not described in this NOTE manual Please refer to the CD ROM supplied in the kit gt 6 10 2 Installing the Fieldbus Board on the Inverter Slot B Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid NOTE gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Be careful when you reach the component parts in
318. ir grey for the Common signal The typical wiring diagram recommended by the MODBUS IDA Association for the connection of 2 wire devices is shown in Figure 160 dE I pally pull uf st L L eas fs td pull dr am am E pull dr m Figure 160 Recommended wiring diagram for the connection of 2 wire MODBUS devices The network composed of the termination resistor and the polarization resistors is incorporated into the inverter and can be activated via DIP switches The figure above shows the termination network for the devices located at both ends of the network where the terminator must be installed For multidrop connections 1 to 128 devices may be connected Make sure that the ID of each device is properly configured please refer to the DATA LOGGER ES851 Programming Instructions 333 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP to the same conductor OV to minimize any difference of ground potentials between All the devices connected to the communication multidrop network should be grounded AY a devices that can adversely affect communications Provide a linear wiring not a star wiring for multidrop line RS485 the first device in the multidrop connection will have only on
319. iting for the START signal number 6 fixed IFD enabled and START signal on but waiting for reference number 7 fixed the actual value of the reference is below the minimum value Waiting for precharge number 8 fixed inverter is waiting for VDC voltage inside the capacitor to exceed the minimum operating value Inverter enabled power devices activated a segment rotates to form an 8 shaped figure Emergency condition a 3 digit alarm code cyclically flashes on the display the example shows alarm A019 Hardware failure messages Symbol or sequence displayed Inverter condition 112 418 Hardware Failure The self diagnostics function integrated to the control board detected a hardware software failure Please contact ELETTRONICA SANTERNO s Customer Service INSTALLATION GUIDE EE SANTERNO SINUS PENTA CARRARO GROUP Operating firmware update flash memory messages Symbol or sequence displayed Inverter condition Flash memory deletion letter E flashing Flash memory programming letter P flashing An alarm tripped while deleting or programming the software flash memory Repeat programming letter A flashing WWA SAAE AS AAA AAA A TZ PEERAA SZZ AANZA AWS Autoreset letter C flashing Current limit and voltage limit while running Symbol or sequence disp
320. l features components by request AN NOTE The value H includes the fans and the cabinet base 50418 INSTALLATION GUIDE EZ D SANTERNO CARRARO GROUP SINUS PENTA 3 3 10 Standard Mounting and Piercing Templates IP20 and IP00 Stand Alone Models S05 S60 z Piercing Templates mm n Ponta Standard Mounting io X X1 Y D1 D2 Fastening screws S05 156 321 4 5 M4 12 192 377 6 12 5 M5 14 247 506 6 13 M5 S15 185 449 7 15 M6 S20 175 593 7 15 M6 22 175 800 7 15 M6 30 213 725 9 20 M8 32 213 847 9 20 M8 S41 380 190 845 12 24 M8 M10 42 380 190 931 12 24 M8 M10 S51 440 220 845 12 24 M8 M10 S52 440 220 931 12 24 M10 S60 570 285 1238 13 28 M10 M12 A NOTE D1 Q P000043 0 Degree of protection IP20 up to Size S32 IP00 for greater Sizes Figure 11 Piercing template for STAND ALONE models from S05 to S52 included 51 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP
321. l output 3 collector 32 CMDO3 Digital output 3 emitter 389 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 19 3 ES861 Configuration and Operating Modes The ES861 board may power both 5V to 24V encoders and allows acquiring signals coming from the Resolver in order to convert the position speed data into a 12 bit word 6 19 3 1 Configuring and Adjusting the Encoder Supply Voltage The ES861 board may power encoders having different power supply voltage ratings A selection jumper and a power supply voltage regulation trimmer are available as shown in the figure below The jumpers and the trimmer are located on the top side of the board The possible configurations are given in the table below Incremental encoder power supply VE OUT No VE OUT 24V 12V 5V J1 X OFF ON X J2 2 3 1 2 1 2 X J3 ON ON ON OFF In 24V mode the output voltage is fixed and cannot be adjusted In 5 and 12V mode the output voltage can be fine tuned in 5V mode the no load voltage may range from 4 5 to 7V by adjusting each individual trimmer accordingly in 12V mode the no load voltage may range from 10 5 to 17V Turn the trimmer clockwise to increase output voltage Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable is used Power Supply Configuration m4 Gal Aah C13 OF F 412V0UT Figure 198
322. lained in the Board Configuration Although communication is made through RS485 serial port the board shall be A CAUTION section 6 11 7 1 RS485 Connector The communications port includes the positive pole the negative pole and the ground 326 418 INSTALLATION GUIDE EE SANTERNO SINUS PENTA CARRARO GROUP 6 11 7 2 Board Configuration The BACnet fieldbus communication kit contains BACnet configuration software This software allows the user to set parameters for a specific BACnet installation After installation run the Sinus Penta BACnet configurator exe file which will load the BACnet configuration software Sinus Penta BACnet configurator a loj xi Download Settings Output window Help C BACnet P BACnet MSTP Ping BACnet gateway IP address feach box D255 M eis e po mm Create files 24 Sub net masle each box 235 Baud Parity Data Bts Stop Bits p E C b 9600 7 _ Download config file 19200 Even 2 DHCP ensbled dato IF Odd J DHEK prabied euo 76200 J BACnet port D ES525 Highest MAC address on MSTP network 1 127 d m 127 Restart BACnet device BACnet device instance 1 4194303 Network Number 1 65535 5 L Restore default settings Output window Frogram loaded 11 06 2009 17 09 22 0 Restore default settings requested 11 06 20 9 22 Default settings applied 11 06 2008 17 09 22 Z SANTERNO GR
323. layed Inverter condition Current limit while accelerating or voltage limit due to overload conditions letter H flashing if the output current is limited to the values set in the operating parameters Output voltage limit letter L flashing if no voltage is delivered to the motor due to a Vpc too weak value Voltage limit when decelerating letter U_flashing if Vpc in the equipment exceeds the rated value by 20 during dynamic braking Braking function active letter D flashing when the inverter is stopping the motor by applying DC voltage See Sinus Penta s Programming Guide DC Braking function refer to the relevant section for more details NOTE The display can be seen only after removing the remotable keypad Please 113 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 2 2 DIP switches The inverter control board includes three banks of DIP switches SW1 SW2 and SW3 for the following functions DIP switch SW1 analog input configuration DIP switch SW2 analog output configuration DIP switch SW3 line termination over line RS485 To gain access to DIP switches SW1 and SW2 remove the front cover of the control terminals by loosening the relevant fastening screws 7 iia i Analog inputs configuration SW2 DIP switch Analog outputs configuration Terminal cover fixing screws Threaded holes x P000056 B a Figure 52 Gaining acce
324. lthough it is not strictly necessary for the IFD control algorithm the Autotune function is always recommended Open the ENABLE command access the Autotune menu and set 1073 1 Motor Tune and 1074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait until tune is complete Warning W32 Open Enable is displayed The drive has computed and saved the values for C022 stator resistance and C023 leakage inductance If alarm A097 Motor Wires KO trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was complete In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again Set the maximum overload current with parameters C043 C044 C045 Activate the ENABLE input terminal 15 and the START input terminal 14 and send a speed reference the RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases 148 418 INSTALLATION GUIDE 7 Possible failures 8 Additional parameter alterations 9 Reset NOTE SINUS PENTA Z SANTERNO CARRARO GROUP If n
325. lts are obtained using cables in which the protection connection yellow green cable is external to the shielding this type of cables are available on the market with a cross section up to 35mm per phase if no shielded cable having a suitable cross section is available segregate power cables in grounded metal raceways Shield signal cables and ground shielding on the inverter side Segregate power cable from signal cables Leave a clearance of at least 0 5m between signal cables and Motor cables Series connect a common mode inductor toroid approx 100 uH to the inverter Motor connection Limiting the disturbance in the motor cables will also limit mains disturbance Shielded cables allow both signal sensitive cables and perturbator cables to run in the same raceway When using shielded cables 360 shielded is obtained with collars directly bolted to the ground support The figure below illustrates the correct wiring of an enclosure containing an inverter example of the correct wiring of an inverter installed inside an enclosure 414 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP UNPAINTED REAR SIGNAL CABLES SEGREGATED FROM POWER CABLES POSSIBLE PERPENDICULAR ARRANGEMENT 90 INVERTER SUPPLY CABLES SEGREGATED FROM CU OUTPUT CABLES LIL2L3U VW mr OUTPUT TOROID FILTER IF ANY SCREENING IF ANY FOR GROUND OUTPUT WIRE TO THE INVERTER AS I
326. m 44 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 9 6 IP54 STAND ALONE Models S05 S30 Class 4T Power Dissipated at Noise Level Inom do 46 OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton When housing optional features AN NOTE depth increases by 40mm 45 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP 3 3 9 7 IP54 STAND ALONE Models S12 S32 Class 5T 6T Power Sinus Penta dissipated at Noise Level Model Inom mm mm kg w 622 268 23 170 190 OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton When housing optional features AN NOTE depth increases by 40mm 46 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 9 8 IP54 BOX Models SO05 S20 Class 2T Sine Panta Model Penta Model Sinus Penta BOX Sinus Fenta BOX 0013 400 250 Sinus Penta BOX 0015 Sinus Penta BOX 0016 Sinus Penta BOX 0020 s128 Simus Pema pox 003 s128 Simus Pema pox 003 500 700 300 400 4200 OPTIONAL FEATURES A Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in AC1 Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push H button Line input impedance Motor si
327. m for Modular Inverters S64 S90 0 ee eeeeeee etree eee eeneeeeeteeeeeeteeeenteeeereeea 69 3 4 2 1 External Connections for Modular Inverters S65 and S70 69 3 4 2 2 External Connections for Modular Inverters S64 2 eccceeeeeeee etter neste eeneeeeeteeeeeeenaeeees 70 3 4 2 3 External Connections for Modular Inverters S74 S75 and S80 eeen 71 3 4 2 4 External Connections for Modular inverters S84 and S90 ee eeeeeeeeeeeeeeeeteeeeeeeneeees 71 3 4 2 5 12 pulse Connection for Modular Inverters ecccceceeeeeeeeeeeaeeeeeeeseeeeneeeeeeeeseneeeaeees 71 3 4 2 6 Internal Connections for Modular Inverters S65 and S70 eee eeeeeeeeeeeneeeeeeaeees 73 3 4 2 7 Internal Connections for Modular Inverters S64 ooo ececeeeeeeeeeeeeeeeeeeeteteeeeettaeeeeeeneeeees 80 3 4 2 8 Internal Connections for Modular Inverters S74 S75 and S80 eeens 84 3 4 2 9 Internal Connections for Modular Inverters S84 and S90 0 ee eeeeeeeeeeeeeeeeneeeeeeeneees 84 3 4 3 Power Terminals for SQ5 S52 0 cccceccecceceeeeeeeeeceeeeeeeeeeeceaeaeceeeeeeseecenaeeeeeeeeeseesacaeeeeenees 85 3 4 4 Power Terminals Modified for a DC Inductor cccccececeeeseeee cee eeeeeeteteeaeaeeeeeeesesicaeeeeeeeees 88 3 4 5 Connection Bars for S60 Inverters ecccceccececeeeee cece ceeeeeeeseceaaaeceeeeeesecacnaeseeeesenseeseaeees 89 3 4 6 Connection Bars for Modular Inverters S64 S70 ee eeccceeeeeeeeeeeeeeeeeeeeeeeee
328. male connector to be connected to the inverter To avoid obtaining a too high common voltage for driver RS485 of the master or the multidrop connected devices connect together terminals GND if any for all devices This ensures equipotentiality for all signal circuits thus providing the best operating conditions for drivers RS485 however if devices are connected to each other with analog interfaces this can create ground loops If disturbance occurs when communication interfaces and analog interface operate at a time use optional galvanically isolated R8485 communications interface Otherwise serial link 1 can be connected through RJ 45 connector Pins of RJ 45 connector are the following PIN FUNCTION 1 2 4 5 V max 100mA for the power supply of external optional RS485 RS232 converter 3 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity in respect to pins 1 3 for one MARK Signal D1 according to MODBUS IDA association 5 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity in respect to pins 2 4 for one MARK Signal D1 according to MODBUS IDA association 6 7 8 GND control board zero volt Common according to MODBUS IDA association 142 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP The pin lay out of RJ 45 connector is shown in the figure below P000517 0 Figure 72 Pin l
329. mand terminal 15 is sent from the selector switch if terminals 1 and 2 are connected together factory setting When pressed the emergency push button immediately stops the inverter An auxiliary terminal board with voltage free contacts is provided for the selector switch status the emergency push button status and the Enable command TERMINALS FEATURES FUNCTION DESCRIPTION 1 Optoisolated digital input ENABLE Connect terminal 1 to terminal 2 to enable the inverter terminals 1 and 2 are connected together factory setting 2 0 V digital inputs CMD digital input ground 3 4 voltage free contacts STATUS OF LOC 0 REM contacts closed selector switch in 230V 3A 24V 2 5A SELECTOR SWITCH position LOC contacts open selector switch in position 0 or REM 5 6 voltage free contacts STATUS OF LOC 0 REM contacts closed selector switch in 230V 3A 24V 2 5A SELECTOR SWITCH position REM contacts open selector switch in position 0 or LOC 7 8 voltage free contacts STATUS OF contacts closed emergency push 230V 3A 24V 2 5 A EMERGENCY PUSH button not depressed BUTTON contacts open emergency push button depressed When the key selector switch and the emergency push button are installed NOTE multifunction digital input MDI4 terminal 12 cannot be used The ground of multifunction digital inputs is available also on terminal 2 in the auxiliary terminal
330. ming the firmware this can be done by the user as well SYN control mode vector control with feedback from encoder for PMSM synchronous motors Specific applications featuring the most popular automation functions See Special Applications Available on Sinus Penta for more details Available Sinus Penta models range from 1 5kW to 3MW AVAILABLE Sinus Penta MODELS NOTE the picture above The proportion of one enclosure to the other is shown as an n Products may have different ratings and or appearance than the ones shown in example and is not binding 15 418 SINUS PENTA Z SANTERNO 1 1 16418 INSTALLATION GUIDE CARRARO GROUP Feature List One product multiple functions vector modulation IFD function for general purpose applications V f pattern sensorless vector VTC function for high torque demanding performance direct torque control vector FOC function with an encoder for accurate torque requirements and wide speed range SYN function for synchronous motors see Special Applications Available on Sinus Penta RGN AFE Active Front End function for power exchange with the mains with unitary power factor and very low harmonic current see Special Applications Available on Sinus Penta special optional functions for any application such as MUP function for Multipump see Special Applications Available on Sinus Penta VVVVV Vv Wide range of supply voltage values 200 VAC 690 VAC both for stan
331. n to be integrated both through thermal relay function and PTC input in compliance with DIN44081 2 Remotable control panel with a 12 key LCD display showing full words for easier managing and programming of the displayed measures Five languages available Function parameter saving to remotable display keypad and possibility of data transfer to multiple inverters Four access levels to the operation parameters and preset parameters for the most common applications PC interface for WINDOWS environment with the RemoteDrive software available in six foreign languages RS485 MODBUS RTU Serial communication for serial links to PCs PLCs and control interfaces Fieldbuses with internal optional interface boards SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 1 2 Special Applications Available on Sinus Penta Beside basic parameterization Sinus Penta drives also implement operating modes and optional functional modes named APPLICATIONS which can be obtained through firmware updating and additional external components Optional operating modes available for the inverters of the PENTA series are multipump control application regenerative inverter control application and synchronous motor control application In the future additional optional operating modes will be available which include application software instruction manual and dedicated interface board if any They implement the most common automation applications
332. nd S80 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 4 External Connections for Modular inverters S84 and S90 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 5 12 pulse Connection for Modular Inverters 12 pulse connection allows reducing current harmonics in the inverter supply line This solution reduces power supply harmonics by suppressing the lowest harmonics the 5th and 7th harmonics are suppressed so the first harmonics to be found are the 11th and the 13th followed by the 23rd and the 25th and so on with their corresponding low levels The power supply current is very close to a sinusoid The 12 pulse connection requires a transformer with two secondaries shifted by 30 and an even number of power supply units in the modular inverter The basic wiring diagram of the 12 pulse connection is shown below POWER INPUT POWER INVERTER OUTPUT TRANSFORMER REACTOR SUPPLY REACTOR INPUT POWER 5000283 REACTOR SUPPLY Figure 31 Layout of 12 pulse connection A 18 pulse connection may be obtained with a configuration similar to the configuration above The 18 pulse connection requires a transformer with N 3 secondaries shifted by 20 and N 3 power supply units in the modular inverter 71 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP The tables below summarise the possible power supply modes for modular inverters The standard configurations described in th
333. nductor shielded cable The DeviceNet standard defines three shielded cables based on their diameter THICK MID and THIN cables The maximum electric length between two DeviceNet devices depends on the baud rate and the type of cable being used The table below shows the maximum lengths that are recommended based on these variables The FLAT cable can be used for the main trunk line if drop lines are connected through a system that does not require welding Baud Rate Max length with Max length with Max length with Max length with FLAT cable THICK cable MID cable THIN cable 125 kbits s 420m 500m 300m 100m 250 kbits s 200m 250m 250m 100m 500 kbits s 75m 100m 100m 100m 303 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Each DeviceNet trunk line must meet some geometric requirements and must provide two terminator nodes and at least one supply node because devices can be totally or partially powered via the bus The type of the cable being used also determines the max supply current available for the bus devices NOTE For a more comprehensive overview of the DeviceNet standard go to ODVA s NOTE home page http www odva orgq In particular you can refer to the Planning and Installation Manual document In case of failures or disturbance in the DeviceNet communications please fill in NOTE the DeviceNet Baseline amp Test Report form in the Appendix C of the
334. nect signal zero volt terminal 2 in M1 to zero volt of the inverter power supply voltage NOTE We recommend installing a 50A fuse with DC current of at least 700 Vdc type URDC SIBA series NH1 fuse provided with a safety contact CAUTION Link the safety contact of the fuse being used with the external alarm of BU200 203 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 5 Braking Resistors for BU200 2T Refer to the tables below for the connection of the braking resistors NOTE The wire cross sections given in the table relate to one wire per braking resistor The cables of the braking resistors shall have insulation features and heat CAUTION resistance features suitable for the application The minimum rated voltage of the cables must be 450 700V reach 200 C The power dissipated by the braking resistors may be the same as the rated CAUTION power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm value lower CAUTION than the value given in the tables A DANGER Based on the functioning cycle the surface of the braking resistors may 6 2 5 1 Applications with DUTY CYCLE 10 Class 2T Braking Resistors Braking Unit Resistors to be used Wire Cross Type of Value section Qt Qt Recommended Power
335. neeeeeeneeeeeeeteeeeeeneeeeeeneeesenaees 6 6 9 SINUSOIMal Fiter Siennine e i a EE ANE EE ANENE S AAEE 6 7 ES836 2 Encoder Board Slot A cerveccscrcararariri inin EEEE EEE 6 7 1 identification Datars csan a NE EE AE AEAT AAA TE AANE Aia 6 7 2 Environmental Requirements 2 ccccceceeceeeceeecaeee sees cece eeaeeeceeegeeeeaaeaeeeeeeeeeseesanaeeeeeeeees 6 7 3 Electrical Specificatii Sieis draen a E E EEE iA AREER 6 7 4 Installing ES836 2 Encoder Board on the Inverter Slot A seeesseseresesrreserssserrrssrrrrnseees 6 7 5 Terminals im Encoder BOard aiora aieia a a aE AANER NE 6 7 6 Configuration DIP SWItChES 1 2 cece ener e eect diniin EEEE a 6 7 7 Jumper Selecting the Type of Encoder Supply 2 ccccceceeeeeeeeeeceeeeeeeeeeseeeeaeeeeeeeeeneees 6 7 8 Adjusting TIMME eee vicccctes cv udiiete netic aaideeedenii eee eed EEEE EE EERE E 6 7 9 Encoder Wiring and Configuration 0 0c cccccceceeeseeeeeeeeeneeeeeenneeeeesaeeeeeneeeseeeneeeseeneeeseeaes 6 7 10 Wiring the Encoder Cable sisi eniris E E seeded 6 8 ES913 Line Driver Encoder Board Slot A ccccecccceeeeeteeeeeeeeneeeeeeneeeeeeneeeeseneeesenieeeeeetneeeeseaes 6 8 1 Identification Data is sas cecceisesnatactasaaddddanatd sede untaadaneaddexcanaaddcanahdianeanydatdanaadedaesacaddansad aeaseds 6 8 2 Environmental Requirement c ececceceeeeeeecencaeeeeeeeeeeecaaeaeeeeeecececeaeeeeeeeeeseceucaeeeeeeeees 6 8 3 Electrical Specific
336. ng Registers Suppo nea Anenans 10h Preset Multiple Registers Device address Configurable between 1 and 247 default value 1 Electric standard RS232 Waiting time between packets Configurable between 0 and 50 ms default value 20 ms Timeout Configurable between 0 and 1000 ms default value 500 ms 1 Ignored when receiving communication messages 332 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 12 3 2 Wiring RS485 Serial Link RS485 links are needed for certain communication options required by ES851 DataLogger Direct connection to a computer with a properly wired cable and an RS485 USB or RS485 RS232 converter MODBUS RTU protocol in slave mode or PPP protocol Direct connection to the multidrop network of the plant devices MODBUS RTU in master mode The MODBUS IDA http Awww modbus org Association defines the type of connection for MODBUS communications over serial link RS485 which is used by the Sinus Penta as a 2 wire cable Specifications are the following Type of cable Shielded cable composed of a balanced pair named D1 DO common conductor Common Recommended cable model Belden 3106 distributed from Cavitec Maximum length 500 meters based on the max distance measured between two stations Characteristic impedance Greater than 100Q recommended typically 120Q Standard colours Yellow brown for the D1 D0 pa
337. ng the exact position of the motor as soon as the inverter is started thus avoiding demanding alignment checks The ES950 board also features control logics for additional functions such as the acquisition of differential incremental signals from external encoders and the control of optoisolated digital inputs outputs Incremental Encoder Supply Voltage Selection Jumper JTAG Connector r r Fine Incremental Fine BiSS Endat 7 as E a 4f ra _ ame De Encoder Supply Encoder Supply y a1 oy a Q Voltage Regulation ty S SS E7 Re P Voltage Regulation a 2 on cat r Airy E 4 Te ae BiSSiEndat Incremental a ME aa Encoder Supply Voltage Selection Jumper Encoder Power Connector Incremental Encoder Input D sub 15 female connector for Connector Programming BiSSiEndat AS Encoder Incremental Connector Encoder Ouput Digital Output Digital Input Connector Figure 200 ES950 encoder BiSS EnDat board 395 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP CAUTION If ES950 board is fitted into slot C ES919 board cannot be fitted into slot B see ES919 Communications Board Slot B Features of the ES950 board Acquisition of absolute position from SingleTurn MultiTurn Encoder with balanced digital output TIA EIA 485 according to EnDat 2 2 protocol up to max 8MHz transmission frequency and variable resolution depending on the type of encoder Acquisition of absolute
338. ng to the terminal located next to the inverter terminal boards ES847 Board is also provided with an auxiliary supply output protected by a fuse which can be used to power external sensors Do not exceed the max current ratings Wiring is shown in the figure below P000270 B Differential voltage analog input Analog output 10V max OV control board Fuses 100mA sensor device max 100mA Figure 168 Connection of a bipolar voltage source to a differential input Connecting terminal CMA to the signal source ground ensures better acquisition NOTE standards Wiring can be external to the shielded cable or it can consist of the optional common connection of the auxiliary supply Auxiliary supply outputs are electronically protected against temporary short NOTE circuits After wiring the inverter check output voltage because a permanent short circuit can damage the inverter 351 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 7 2 Connection of Fast Current Inputs Three fast low impedance analog inputs are available which are capable of acquiring sensors with current output The correct wiring is shown in the diagram below PO00272 B 4 20mA sensor Current analog input Sensor power supply Figure 169 Connection of 0 20mA 4 20mA sensors to fast current inputs Do not use 24V power supply available on terminals 44 and 49 in ES8
339. nputs 27 XMDO1 Digital output 1 28 CMDO1 Common for digital input 1 29 XMDO2 Digital output 2 30 CMDO2 Common for digital output 2 31 XMDO3 Digital output 3 32 CMDO3 Common for digital output 3 400 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 20 3 ES950 Configuration and Operating Modes The ES950 encoder interface board may power both 5V to 24V encoders and allows absolute encoders readout via two different protocols based on the same types of signals one data line and one clock line 1 BiSS mode Biss Encoder differential lines DATA DATA TCLK TCLK 2 EnDat mode EnDat Encoder differential lines DATA DATA TCLK TCLK The figure shows the block diagram of the ES950 board for encoder interfacing independently of whether using the Biss or EnDat protocol and for interfacing with the ES927 control board The figure also shows the acquisition logics for the digital lines from to the field and the interface with external incremental encoders if any Bigg Isolated RS 422 Incremental lalii DiffA B Z Encoder RS 422 3 Optoisol Digital Inputs gt FPGA Master 3 Optoisol ToField Digital lt BiSS Endat Outputs A N GPIO ine N N Encoder Isolated n Control Board Power Supply ower Isolated lt L Farai BiSS Endat F oe p Mai gt R
340. ns with DUTY CYCLE 20 Class 5T Braking Unit SIZE Wire Cross Type of section i Value Q Protection 1 50 1 0 1 50 1 0 2 25 3 2 2 2 i 2 2 E 220418 W W W W W W gt gt INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 3 6 3 Applications with DUTY CYCLE 50 Class 5T Braking Resistors Braking Unit Resistors to be used Wire Cross Type of section Connection mm AWG Qt Qt Recommended Power Degree of i or aie ty ty Value Q kW Protection 4 2 3 6 sesanan g UVUOVVVjV V O Type of connection A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors CAUTION resistance features suitable for the application The minimum rated voltage The cables of the braking resistors shall have insulation features and heat of the cables must be 0 6 1kV 6 3 6 4 Applications with DUTY CYCLE 10 Class 6T Braking Unit Wire Cross Type of section 2 AW Recommended Power Degree of monnecion pe ali ty i kW Protection P P gt S gt gt gt gt 120 250 221 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 3 6 5 Applications with DUTY CYCLE 20 Class 6T Braking Resistor lt eee Unit esitorsione used to be used Wire Cross Type of sect
341. nt does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 C 70 C and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages due to the equipment transportation or unpacking The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings and is not responsible for consequential and accidental damages The braking unit BU200 is covered by a two year guarantee starting from the date of delivery 194 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 1 1 Nameplate for BU200 input output 2T AT 4T AA FOR USE AND INSTALLATION SEE USER MANUAL Daba MADE IN ITALY ZZ0063010 DC200 800V average 30 3 ae Braking Unit BU200 max 130 J4 200 240Vac 3 ohm J3 380 480Vac 6 ohm J5 480 500Vac 6 ohm Wire size sqmm 25 C P lt cde as e UL us N990 E195061 LISTED Figure 74 Nameplate for
342. nus PENTA series Please refer to the Programming Guide and the Guide to the Synchronous Motor NOTE air Application for the available control algorithms The ES861 board also generates the sinusoidal signal for the resolver excitation and features dedicated logics for the acquisition of differential signals sent from incremental encoders and for the control of optoisolated digital inputs and outputs Main features of the ES861 board Resolver to Digital RtD conversion allowing selecting motor position readout or speed readout Configurable frequency and gain of the excitation signal and the reading signals from the Resolver Incremental encoder output generated from RtD to line driver TIA EIA 422 at 1024 pls rev repeated also to the internal bus of the inverter Encoder input compatible with optoisolated line driver TIA EIA 422 encoders Possibility of enabling a frequency divider by 2 4 8 for incremental encoder signals coming from line driver encoders or for signals obtained from RtD conversion Configurable encoder supply output 5V 12V 24V allowing output voltage fine tuning isolated from control logics Acquisition of No 3 optoisolated digital inputs Control of No 3 optoisolated digital outputs Incremental Encoder Supply Voltage Selection Jumper JTAG and Programming Connector Fine Incremental Encoder Supply Voltage Regulation Incremental Encoder Power Connector Incremental
343. nverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws gt gt gt NOTE When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid 1 Turn off the inverter and wait at least 20 minutes 2 Remove the cover to access to the inverter control terminals The fixing spacers for the encoder board and signal connector are located on the right P000309 B Fixing spacers Sa a 34 66 7 B 9 10111213 14151517 Figure 128 Position of the slot for the installation of the serial isolated board 3 Fit ES822 board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure DIP switches and the jumper located on the encoder board based on the connected encoder 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 290 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 9 5 Setting ES822 Board 6 9 5 1 Jumper for RS232 RS485 Selection Jumper J1 sets ES822 board to operate as RS485 interface or as RS232 interface With a jumper between pins 1 2 CN3 RS485 is enabled default With a jump
344. o be used both as PNP and NPN inputs Vomax 48V lomax 50mA providing short circuit protection through a resettable fuse Not all I Os are controlled from all the products of the Sinus Penta series Please CAUTION refer to the DIP switch Note column in ES847 Board Terminals and to the User Manuals of the Sinus Penta s applications Guide to the Multipump Application and Guide to the Regenerative Application CAUTION If ES847 board is mounted in slot C ES919 cannot be mounted in slot B see ES919 Communications Board Slot B P000266 B SW3 dip switch Fast Analog Slow Analog Digital Digital Inputs Inputs Inputs Outputs Figure 165 Signal conditioning and additional I Os board ES847 343 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 2 Identification Data Description Part Number ES847 1 Signal conditioning 2Z0101814 6 14 3 Installing ES847 Board on the Inverter Slot C Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector
345. o control 0 V inputs positive logic PNP response time to 44 24V Auxiliary supply output for optoisolated multifunction active with high level signal processor digital inputs in respect to CMD 500us 45 XMDI5 Auxiliary multifunction digital input 5 terminals 43 and 50 XMDIG6 Auxiliary multifunction digital input 6 Single ended In compliance with EN 46 ECHA push pull 24V encoder input phase A Frequency input 61131 2 as type 1 digital FINA A inputs 24Vdc rated a7 XMDI7 Auxiliary multifunction digital input 7 Single ended voltage Maximum ECHB push pull 24V encoder input phase B response time to 48 XMDI8 Auxiliary multifunction digital input 8 Frequency input B processor FINB 600ns 49 24V faim supply output for optoisolated multifunction Sane Hiei igital inputs fuse 50 CMD 0 V digital input isolated to control 0 V Optoisolated digital input zero volt 51 XMDO1 Multifunction auxiliary digital output 1 collector 52 CMDO1 Multifunction auxiliary digital output 1 emitter 53 XMDO2 Multifunction auxiliary digital output 2 collector 54 CMDO2 Multifunction auxiliary digital output 2 emitter 55 XMDO3 Multifunction auxiliary digital output 3 collector 56 CMDO3 Multifunction auxiliary digital output 3 emitter Open collector isolated 7 ner digital outputs Vomax 57 XMDO4 Multifunction auxiliary digital output 4 collector 48V lomax 50mA 58 CMDO4 Multifunction auxiliary digi
346. o failure occurred go to step 8 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Measures menu check the reference speed M001 the supply voltage to the control section M030 the DC link voltage M029 and the condition of control terminals M033 Check to see if the readout matches with the measured values When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the Configuration menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Guide If an alarm trips find the cause responsible for the alarm and reset the drive Close input MDI3 terminal 16 or press the RESET on the display keypad When the IFD control algorithm is used only speed references can be set up 149 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 4 2 VTC Motor Control 1 Wiring 2 Power on 3 Parameter setting 4 Autotune 5 Overload 6 Startup 150418 Follow the instructions given in the SAFETY STATEMENTS and Installing the Equipment sections Power on the drive and do not close the link to the START input t
347. o prevent the motor from running Make sure that the display keypad is on For easier startup of the Sinus Penta you can activate the Start Up menu The Start Up menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 VTC as the control algorithm in C010 3 Motor ratings C015 fmot1 Rated frequency C016 romnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage C029 Speedmax 1 Max desired speed Open the ENABLE command and access the Autotune menu and set 1073 1 Motor Tune and 1074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait until tune is complete Warning W32 Open Enable is displayed The drive has computed and saved the values for C022 stator resistance and C023 leakage inductance If alarm A097 Motor Wires KO trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was complete In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again nnan In parameter C048 set the torque limit expressed as a pe
348. o suppress RFI 7 1 1 2 Output Toroid Filters Ferrite is a simple radiofrequency filter Ferrite cores are high permeable ferromagnetic materials used to weaken cable disturbance in case of three phase conductors all phases must go through the ferrite in case of single phase conductors or 2 wire line both phases must go through the ferrite incoming and outcoming conductor cables that are to be filtered must go through the ferrite 7 1 1 3 The Cabinet To prevent input and output of electromagnetic emissions to and from the cabinet draw particular attention to the cabinet doors opening and cable paths A Use a seam welded metal frame ensuring electrical continuity B Provide an unpainted reference grounding support on the frame bottom This steel sheet or metal grill is to be connected to the metal frame which is also connected to the ground mains of the equipment All components must be bolted directly to the grounding support C Hinged parts or mobile parts i e doors must be made of metal and capable of restoring electrical conductivity once closed D Segregate cables based on the type and intensity of electrical quantities and the type of devices which they are connected to components that may generate electromagnetic disturbance and components that are particularly sensitive to disturbance 413 418 SINUS PENTA Ee SANTERNO INSTALLATION INSTRUCTIONS CARRARO GROUP High sensitivity Analog inputs and outputs
349. ode The braking module is powered and controlled directly by the inverter The signals on terminal M1 of the braking module are to be connected to the signals on the BRAKE connector of the inverter using the cable supplied SELOOOS Figure 83 BRAKE connector supplied with the Sinus Penta BELOOOS Figure 84 Cable connecting the Sinus Penta to braking unit BU600 209 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP The following diagnostic LEDs are provided velLOoos Figure 85 Diagnostic LEDs 24V 24V Both on when the braking unit is powered on DSP RUN On when the on board microcontroller is on BRAKE ON On when the braking IGBT is ON TYPE OF FAULT Code of the active fault BRAKE FAULT On when a fault occurs it turns off only when the RESET input in terminal board M2 is activated OTBR FAULT On when the thermoswitch trips it comes on in conjunction with the BRAKE FAULT LED It turns off when the fault condition is reset OTBU FAULT IGBT thermal protection tripped it comes on in conjunction with the BRAKE FAULT LED It turns off when the fault condition is reset AN NOTE This function is not available 210 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 3 3 Specifications Power Dissipated at Average Braking Current W BU700 2T 4T 700 350 200 240Vac 0 54 700 BU700 2T 4T 700 350 380 500Vac 1 1
350. ol 405 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 20 5 Environmental Requirements 10 to 55 C ambient temperature contact Elettronica Santerno for Operating temperatures higher ambient temperatures Relative humidity 5 to 95 non condensing Max allowable operating 2000 m a s l For installation above 2000 m and up to 4000 m altitude please contact Elettronica Santerno 6 20 6 Electrical Ratings Decisive voltage class A according to IEC 61800 5 1 Value Encoder supply output Min Typ Max Unit Encoder output current 24V configuration 150 mA Encoder output current 12V configuration 200 mA Encoder output current 5V configuration 500 mA 24VE Short circuit protection level 300 mA Encoder supply voltage adjusting range in 5V mode no load voltage 4 5 5 3 7 Encoder supply voltage adjusting range in 12V mode no load voltage 10 5 12 0 17 Value Static characteristics of the input signals Min Typ Max Unit Type of input signals DATA DATA TCLK TCLK Standard TIA EIA 485 Differential input voltage range 12 7 V Input common mode voltage range 12 7 V Input impedance termination 120 ohm Type of input signals CHA CHB CHZ Standard TIA EIA 422 Differential input voltage range 7 V Input common mode voltage range 7 V Input impedance 150 ohm Type of input signal
351. olt 6 VTEST Test supply input do not connect 7 8 Not connected 9 5 V max 100 mA power supply The metal frame of the connector is connected to the inverter grounding NOTE Connect the braiding of the twisted pair data cable to the metal frame of the female connector to be connected to the inverter Connector RJ 45 must be connected to the keypad This connector has the following connections PIN FUNCTION 4 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity in respect to pin 6 for one MARK 6 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity in respect to pin 4 for one MARK 1 2 3 GND keypad zero volt 5 7 8 5V max 100 mA power supply 249 418 SINUS PENTA REMOTE DISPLAY KEYPAD 5 The figure below shows the wiring diagram SANTERNO CARRARO GROUP INSTALLATION GUIDE ERTE TERFACE NVERTEI nnectior xx 247 d ted and hielded cable Figure 103 Wiring diagram of the keypad remoting kit controlling multiple inverters 6 5 2 4 The Communications Protocol Standard MODBUS RTU protocol is used for communications Set the values below for the inverter keypad please refer to the Programming Manual of the
352. ommended Power Degree of pennecie or Sai ty Protection 0180 0202 0217 0260 0313 0367 0402 185 350 F Braking Resistors 217 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 3 5 3 Applications with DUTY CYCLE 50 Class 2T Braking Resistors Braking Unit Resistors to be used Wire Cross Type of section Connection mm AWG Recommended Power Degree of or kcmils Value Q kW Protection 16 4 16 4 120 250 120 250 95 4 0 95 4 0 120 250 Type of connection A One resistor B Two or more parallel connected resistors CAUTION resistance features suitable for the application The minimum rated voltage l The cables of the braking resistors shall have insulation features and heat of the cables must be 450 700V 6 3 5 4 Applications with DUTY CYCLE 10 Class 4T Braking Resistors Braking Unit Resistors to be used Wire Cross ephe p R Value kW Protection 218 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 3 5 5 Applications with DUTY CYCLE 20 Class 4T Braking Resistors Braking Unit Resistors to be used Type of Recomm power Degree of Connection Qty Qty ended Value ay KW Protection SINUS PENTA Wire Cross section mm AWG or kcmils 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Braking Resistors Braking Unit Resistors to be used
353. on DIP switches The encoder board ES913 is provided with two DIP switch banks The DIP switches are located in the front left corner of the board and are adjusted as shown in the figure below 7S LET 5 Us 11 a we wwe Wi Ban 2ng aca a rove wrod anazaa rN j j Un amp 3z d mw Gift r G Ve a an uw z gie nasg eed a e 2 w ta YY shat E E OF m iE g j jC DREE E Siram j Iniaaln e g f el SERRE E os ir Rra gt W id ET RS gt tes Jp PTA CO E pa pe a JG Aoi a EAN P001026 B Figure 125 Position of the configuration DIP switches 285 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP DIP switch functionality and factory settings are detailed in the table below SW1 1 SW1 2 OFF OFF Channel A band limit disabled OFF ON Min channel A band limit ON OFF Average channel A band limit ON ON Max channel A band limit default SW1 3 SW1 4 OFF OFF Channel B band limit disabled OFF ON Min channel B band limit ON OFF Average channel B band limit ON ON Max channel B band limit default SW1 5 SW1 6 OFF OFF Channel Z band limit disabled OFF ON Min channel Z band limit ON OFF Average channel Z band limit ON ON Max channel Z band limit default OFF Termination resistor between A and A
354. on must be stated when ordering the inverter Dimensions of the control unit separate from the inverter EQUIPMENT Ww H D Weight Dissipated power mm mm mm k Ww Control unit 222 410 189 6 100 NOTE In the standard configuration the control unit is installed on an inverter module 39 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP b Inverter modules and power supply unit Configuration power supply delivered from the mains Models where no parallel connected inverter modules are installed S65 and S70 Overall Power e Overall Overall ki Noise Sinus Moules Dimensions Weight dissipated at Level Voltage Inom Size Penta class Model Power Inverter Supply Modules WxHxD kg kW db A Modules 0598 4T 1 3 9 75 0748 4T 1 3 10 75 0831 4T 1 3 12 90 S65 0457 5T 6T 1 3 980x1400x560 440 9 15 71 0524 5T 6T 1 3 9 80 0598 5T 6T 1 3 11 25 0748 5T 6T 1 3 12 45 70 0831 5T 6T 2 3 1230x1400x560 550 14 90 72 Models including parallel connected inverter modules S75 S80 and S90 g Voltage class Overall Overall Noise f Sinus Voltage p Modnies Dimensions Weight Level Size Penta Class ower Inverter Model Supply Modules Modules WxHxD kg kW db A 0964 4T 2 6 17 20 1130 4T 2 6 18 90 75 1296 4T 2 6 1980x1400x560 880 21 10 73 0964 5T 6T 2 6 18 40 1130 5T 6T 2 6
355. on the front door of the cabinet seal between keypad frame and cabinet remoting cable length 5 m If the kit supplied is properly assembled degree of protection IP54 is obtained for the front panel in the cabinet For any details on how to remote the keypad please refer to Operating and Remoting the Keypad 6 5 2 Remoting a Keypad Controlling Multiple Inverters The keypad remoting kit is used to connect a standard Sinus Penta keypad to one or multiple inverters manufactured by Elettronica Santerno via an RS485 link using protocol MODBUS RTU The keypad can then communicate with one device at a time and will become the network master thus avoiding communicating with any other master devices e g PLCs The keypad automatically detects which device it is connected to If multiple devices are connected you can select the device to be used from a selection list The devices connected to the same network must have different addresses NOTE ent i Otherwise no communication is possible NOTE The sections below state the applicability of the keypad remoting kit to the products manufactured by Elettronica Santerno 6 5 2 1 Kit Component Parts The kit for the keypad used via serial link RS485 includes the following component parts N 1 Interface converter provided with one RJ45 plug on one side and with a 9 pole female sub D connector on the other side N 1 230 VAC 9 VAC power supply unit for separate supply from standard key
356. onal twisted pair for the conductors of the inverter auxiliary power supply 9VM and OVM are also required Make sure that the cable length and cross section are adequate thus avoiding excessive voltage drop For cable length up to 5m the recommended minimum cross section is 0 2mm AWG24 for the signal conductors and the power supply conductors Recommended connection to the Master It is recommended that a shielded cable with at least one twisted pair be used The cable shield shall be connected to the SHIELD terminal of the connector The connection of the cable shield allows full exploitation of the suppressors located on the Master conductors The shielded cable shall have at least one twisted pair for signals RS485 A and B and shall propagate the common signal OVE The following specifications are recommended for the shielded cable Type of cable Shielded cable composed of a balanced pair named D1 D0 common conductor Common Recommended cable model Belden 3106 distributed from Cavitec Min cross section of the AWG24 corresponding to 0 25mm For long cable length larger cross conductors sections up to 0 75mm are recommended Max cable length 500 metres based on the max distance between two stations Characteristic impedance Better if exceeding 100Q 120Q is typically recommended Standard colours Yellow brown for D1 D0 pair grey for Common signal 369 418 SINUS PENTA Power
357. oncentration every 6 12 months See section Heat Sink and Ambient Temperature Air filter cleaning IP54 models only Depending on dust concentration every 6 12 months See section Air Filters Cooling fan check replacement if required Depending on dust concentration every 6 12 months See section Cooling Fans Cooling fan replacement Every 6 years See section Cooling Fans Heat sink replacement if ambient temperature gt 35 C but ranging within allowable rated values Every 10 years or 20 000 hours See section Replacing a Capacitor Heat sink replacement if ambient Bypass contactor Every 12 years temperature lt 35 C Every 10 years See section Replacing a Capacitor See section Bypass Contactor Please refer to the Programming Guide Maintenance menu for the creation of warnings as reminders of the scheduled maintenance activities 3 3 4 Air Filters The air filters are to be periodically cleaned in IP54 models only 1 Remove voltage from the inverter 2 Loosen the side screws on the cover p g 8 8 L6 000S 32 418 INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP 3 Pull out the cover in the direction of the arrow 4 Loosen the fastening screws of the frame 5 Clean the air filter and replace it if required 6 Close the inverter by refitting the air filter then the cover 7 Apply voltage to th
358. ong cable paths thus limiting communication errors The inverter will typically behave as a slave device i e it only answers to queries sent by another device a master device typically a computer is then needed to start serial communication The inverter may be connected directly to a computer or a multidrop network of inverters controlled by a master computer see Figure 71 below A PENTA CONVERTE r aster OM I PORT WITH RS 48 NVERTEI M B PORT WITH AB NVERTEF PENTA CONVERTE PENTA CONVERTE Addr PENTA ERTER Multidrop connectior exampl max 247 device 702 8 Figure 71 Example of multidrop and direct connection The Sinus Penta is supplied with a connector which is equipped with 2 pins for each signal of the RS485 pair thus allowing easier multidrop links with no need to connect two conductors to the same pin and thus avoiding creating a star network which is not recommended for this type of bus Any information sent to from the inverter through the display keypad unit may be obtained also via serial link using the RemoteDrive software offered by Elettronica Santerno The RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log
359. onnector connector white orange white green orange wire TTT e TT ae me a 2 ae aw 2 ne green E orange ane a 2 The inverter is typically installed with other electric electronic devices inside a cubicle Normally the electromagnetic pollution inside the cubicle is remarkable and is due to both radiofrequency disturbance caused by the inverters and to bursts caused by the electromechanical devices To avoid propagating disturbance to Ethernet cables they NOTE must be segregated and kept as far as possible from the other power cables and signal cables in the cubicle Disturbance propagation to Ethernet cables may affect the correct operation of the inverter and the other devices computers PLCs Switches Routers connected to the same LAN The maximum length of the LAN cable cat 5 UTP allowed by IEEE 802 standards NOTE results from the max transit time allowed from the protocol and is equal to 100m The longer the cable length the higher the risk of communications failure gt For Ethernet wiring only use cables certified for LAN cables of 5 UTP category or NOTE higher For standard wiring avoid creating your own cables Straight Through or Cross Over cables should be purchased from an authorised dealer For a proper configuration and utilisation of the communications board the user should NOTE know the basics of the TCP IP protocol and should get familiar wi
360. ontact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max allowable operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 6 18 6 Electrical Ratings Class A voltage according to IEC 61800 5 1 Ratings Encoder supply output Min Typ Max Unit Encoder output current 12V configuration 300 mA Encoder output current 5V configuration 500 mA Short circuit protection level 900 mA Encoder supply voltage adjusting range in 5V Mode 5 4 5 3 8 0 Encoder supply voltage adjusting range in 12V Mode 10 5 12 0 15 7 Ratings Static characteristics for signal inputs Min Typ Max Unit Type of input signals A B Differential an alog type 1Vpp Differential peak to peak input voltage range 0 8 1 0 1 2 Vpp Input common mode voltage range 0 5 V Input impedance 120 ohm Type of input signals C D Differential analog type 1Vpp Differential input voltage range 0 8 1 0 1 2 Vpp Input common mode voltage range 0 5 V Input impedance 1 Kohm Type of input signal R Differential analog type 0 5Vpp 1Vpp Differential encoder signal input voltage range 0 2 0 5 1 1 Vpp Input common mode voltage range 0 5 V Input impedance 120 ohm 382 418 INSTALLATION GUIDE EE SANTERNO CARRARO GROUP
361. open 5 V configuration Maximum current that can be absorbed in closed configuration 50 mA Exceeding the maximum differential input or common mode voltages will result in CAUTION f irreparable damage to the apparatus 407 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 21 Encoder Board Hiperface ES966 Slot C HIPERFACE pst The encoder board Hiperface ES966 enables interfacing absolute encoders with digital serial outputs based on Hiperface protocol that can be used as speed feedback and or position feedback on the Sinus Penta inverters NOTE Please refer to the Programming Guide and to the Guide to the Synchronous Motor Application to check the available control algorithms The absolute measure allows getting the exact position of the motor when the system is started in addition the current delivered at start is such as to ensure the maximum torque with no need to perform complex alignment adjustments at start Encoder board ES966 features additional functions such as the acquisition of differential incremental signals from external encoders and the control of optoisolated digital inputs and outputs 6 21 1 Part Number Description Part Number Compatibility All inverters of the Sinus Penta series equipped with control board ga relia 220101895 ES927 p Absolute encoders with Hiperface interface 408 418 SINUS PENTA INSTALLATION GUIDE EE
362. or PNP Channel Z Line driver or Push Pull default SW2 5 Channel Z with complementary signals Channel Z with only one single ended signal default SW2 6 Channel Z with no band limit Channel Z with band limit default SW1 1 12V Supply voltage J1 in pos 2 3 5V Supply Voltage J1 in pos 2 3 default SW1 2 Channel A NPN or PNP Channel A Line driver or Push Pull default SW1 3 Channel A with complementary signals Channel A with only one single ended signal default SW1 4 Channel A with no band limit Channel A with band limit default SW3 1 SW3 2 Load resistors towards ground enabled for all SW3 3 Load resistors disabled encoder signals required for 5V Line driver or SW3 4 Push pull encoders especially if long cables SW3 5 are used default setting SW3 6 A 6 7 7 CAUTION Keep SW3 contacts ON only if a complementary Push pull or Line driver encoder is used power supply 5V or 12V Otherwise set contacts to OFF Put ALL contacts in DIP switch SW3 to ON or OFF Different configurations may OTe cause the malfunctioning of the encoder board Jumper Selecting the Type of Encoder Supply Two position jumper J1 installed on encoder board ES836 2 allows setting the encoder supply voltage It is factory set to pos 2 3 Set jumper J1 to position 1 2 to select non tuned 24V encoder supply voltage Set jumper J1 to position 2 3 to select tuned 5 12V encoder supply voltage Supply values of 5V or 12V are to be
363. or modular inverters In that case a dedicated transformer and a suitable number of power supply modules are required see 12 pulse Connection for Modular Inverters For certain sizes VDC direct connection is also available with no need to change the inverter layout only a safety fuse is to be installed in the VDC supply line please refer to Cross sections of the Power Cables and Sizes of the Protective Devices for the safety fuses to be installed system is required because the precharge circuit is not fitted inside the inverter For sizes S41 S42 S51 S52 S60 S64 S74 S84 an external precharge Ji CAUTION or is located upstream of the DC voltage power supply terminals DC voltage power supply is normally used for the parallel connection of multiple inverters inside the same cubicle Output DC power supply units both uni directional and bi directional with power ratings ranging from 5kW to 2000kW for 200Vac to 690Vac rated voltage can be supplied by Elettronica Santerno To access the power terminals please refer to sections Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 and Gaining Access to Control Terminals and Power Terminals in IP54 Models 65 418 SINUS PENTA AN DANGER A N CAUTION 66418 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Before changing the equipment connections shut off the inverter and wait at least 20 minutes to allow for the discharge of the heat sinks in the D
364. or the properties of the TCP IP protocol set the address value e g 192 168 0 1 Figure 143 shows the correct setting of the computer properties for Windows 2000 Settings are very similar for computers running on Windows XP t J 603 Area Connettion Properties a a General Authentication Advanced Connect using 59 Intel PRO 100 VE Network Canne ioraa This connection uses the following items A E Client for Microsoft Networks M 5 File and Printer Sharing for Microsoft Networks M JE QoS Packet Scheduler M F Internet Protocol TCP IP Description Transmission Control Protok aa E TEES wide area network protocol across diverse interconnect SESS General C Show icon in notification a Notify me when this conne You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 000 001 P000521 6 Subnet mask 255 255 255 0 Default gateway in UNS serVenadds Use the following DNS server addresses Preferred DNS server 7 Alternate DNS server Figure 143 Setting a computer for a point to point connection to the inverter 312 418 SINUS PENTA
365. ors Tables refer to copper wires with a characteristic impedance of 120Q and a typical propagation delay of 5ns m Max specific Recommended Recommended Bus length m resistance of the cross section for terminator ae cable mQ m conductors mm7 resistance Q 0 40 70 0 25 0 34 124 1000 kbits s 40 300 60 0 34 0 6 150 300 Sue Mlle max 100m 300 600 40 0 5 0 75 150 300 OO RDIES max 500m 600 1000 26 0 75 0 8 150 300 50 kbits s The total resistance of the cable and number of nodes determine the max allowable length for the cable as per static features not for dynamic features Indeed the max voltage delivered by a node with a dominant bus is reduced by the resistive divider consisting of the cable resistor and the terminator resistors The residual voltage must exceed the dominant voltage of the receiving node The table below indicates the max length values based on the cable cross section i e the cable resistance and the number of nodes Cross section of the Max wiring length m based on the number of nodes conductors mm number of nodes lt 32 number of nodes lt 64 number of nodes lt 100 0 25 200 170 150 0 5 360 310 270 0 75 550 470 410 Each CANopen trunk line shall meet particular geometric requirements and shall be equipped with two terminator nodes provided with adequate resistors Refer NOTE to the document CiA DR 303 1 CANopen Cabling and Connector P
366. ors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 6 4 7 2 1300W Models IP33 2 5 mm m 300 L l 13 P00054 9 0 Figure 98 Overall dimensions and ratings for braking resistor 75Q 1300W Weight Mean power to Max duration of Type L mm D mm g be dissipated continuous operation for 9 W 380 500Vac s 750 1300W Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 238 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 4 7 3 IP55 Models from 1100W to 2200W P000550 0 Figure 99 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W 239 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Average Max duration of continuous operation BESta ram an kia aai inii irg Pan be al dissipated at 200 at380 at500 at 660 W 240Va
367. output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables above 4 Min load Minimum value of the resistor to be connected to the output terminals see application tables below 223 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 4 2 Operation Each size of the braking unit can be used with a braking resistor avoiding exceeding the max instant current stated in its specifications The braking unit is controlled directly by the control unit Braking units cannot be parallel connected when applied to modular inverters 6 4 3 Ratings Dissipated Average Min braking power Max braking braking Inverter supply voltage resistor at average current A current A Q braking current W BU1440 4T 1600 380 500Vac 1800 BU1440 5T 1600 500 600Vac 2100 BU1440 6T 1600 600 690Vac 069 2200 6 4 4 Installing the Braking Unit 6 4 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport Maximum surrounding air n ve derating temperature From 40 C to 55 C with a 2 derating of the rated current for each degree beyond 40 C and transport Pollution degree 2 or better according to IEC 61800 5 1 Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty environments Max altitude
368. output on the inverter side are electrically isolated see Figure 181 ES914 board transmits data in just one direction at a time half duplex transmission Transmission is typically started by the Master device that transmits a poll packet When receiving the start bit and the poll packet the communication channel of the Master port opens towards the inverter port and it is kept open until the whole packet is received for a time over 4 byte time at allowable minimum baud rate When the transmission time is over both ports go idle The inverter then transmits the response packet When the start bit of the response packet is received the communications channel opens on the inverter side towards the Master port when a second delay time has elapsed the transmission cycle is complete ES914 board is equipped with two indicator LEDs indicating RS485 communication failures Wiring mismatch if any is also detected ES914 board is provided with transient voltage suppressors TVS for the suppression of surge transients caused by bad weather events affecting RS485 serial communication cable reaching the Master device the external device dialoguing with the inverter via ES914 board ES914 board complies with EN 61000 4 5 Level 4 Criterion B 366 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP INVERTER 9VM RS485 A P001038 6 SHIELDED CABLE FOR RS485 LINK PE SHIELD Connection e Optional on inverter side
369. ower supply 5V or 12V If a 24V push pull encoder is used Put SW3 contacts to ON only if a complementary Push pull or Line driver A CAUTION put contacts to OFF 277 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP ES836 2 RSRUARZ ZAR EV Lape jmga japa Nn N 2e s 7 T2345 1234 tours Ove Le ZTA E Bae SPE OF eE PUSH PULL single ended Encoder P000591 B Figure 118 PUSH PULL encoder with single ended outputs Because settings required for a single ended encoder deliver a reference CAUTION voltage to terminals 2 4 6 the latter are not to be connected Failures will occur if terminals 2 4 6 are connected to encoder conductors or to other conductors Only push pull single ended encoders may be used with an output voltage NOTE equal to the supply voltage Only differential encoders may be connected if their output voltage is lower than the supply voltage gt gt 278 418 SINUS PENTA INSTALLATION GUIDE EE Zz SANTERNO CARRARO GROUP ES836 2 Lape Laps Legs lt 5 8 rae aie sour SLIL p mze PARMAR UMAR m2 m UAW 1 223 45 6 2 Af za LIRASRA AS s i E E See Ek ee Encoder with PNP or NPN outputs P000592 B Figure 119 PNP or NPN encoder with single ended outputs and load resistors with external wiring NPN or PNP encoder outputs require a pull up or pull down resistive load to the supply or to the common As loa
370. own the inverter and wait a few minutes to give the resettable fuse time to reset 391 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 19 4 Connecting the Resolver Cable State of the art connections are imperative Use shielded cables and correctly connect cable shielding The recommended connection diagram consists in a multipolar dual shielded cable The inner shield shall be connected to the connector case connected to ES861 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If the inner shield is not connected to the encoder frame this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor attached directly to the inverter earthing point and routed parallel to the motor power supply cables It is not advisable to route the encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The figure below illustrates the recommended connection method Figure 199 Recommended dual shielded connection for resolver cable The encoder supply output and the encoder signal common are isolated in respect to the common of the analog signals fitted in the inverter terminal board CMA Do not connect any conductors in common between the encoder signals NOTE and the signals in the inverter terminal board This prevents isolation from being adversely aff
371. p and the meaning of the input output variables ModScan32 ModScai m Ele Connection Setup Yew Window Help Digi sje Bas Slee eaaa oe oa Device Id Address ml Number of Polls 1128 Length 03 HOLDING REGISTER 7 ee P000525 B Figure 148 Display of the output variables of the inverter through the Modbus TCP protocol 315 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Unlike the Modbus RTU connection through the serial link the Modbus TCP connection is characterised by an offset of 400h 1024 for write variables because the Ethernet board dialogues with the inverter and splits a buffer shared for two segments of 1kbyte NOTE each One segment is dedicated to the messages sent from the inverter to the Fieldbus the other is dedicated to the messages sent from the Fieldbus to the inverter In order to write the interface variable 001 M042 Speed Reference from FIELDBUS whole part refer to Sinus Penta s Programming Guide the Modbus TCP transaction must be addressed to log 1025 not to log 1 The Ethernet board also offers advanced IT functionality For example you can send e mail messages following particular events occurring in the inverter or you can create a NOTE dynamic web page inside the inverter to display its operating conditions For advanced functionality refer to the relevant manual contained in the CD ROM supplied with the optional board kit 6 10 8 Status LEDs E
372. pad DESCRIPTION PART NUMBER Adaptor kit for keypad connection via RS485 ZZ0101850 248 418 INSTALLATION GUIDE EE SANTERNO SINUS PENTA CARRARO GROUP 6 5 2 2 Operating Conditions Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno Max consumption over 9 V power 300 mA supply Max baud rate 38 400 bps 6 5 2 3 Connecting the Keypad Inverter side connection use a 9 pole male D connector To gain access to the D connector just remove the cover on top of the inverter size S05 515 or remove the cover from the inverter bottom located next to the control terminals size 2 S20 If multiple inverters are connected to the same network use a connector having the same features as the connector installed on the inverter The connector pins are detailed in the table below PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity in respect to pins 2 4 for one MARK 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity in respect to pins 1 3 for one MARK 5 GND control board zero v
373. parameter setup and data reception transmission storage from and to a computer scan function for the automatic detection of the connected inverters up to 247 inverters may be connected Please refer to Remote Drive DRIVE REMOTE CONTROL User Manual for the inverters of the Sinus PENTA series manufactured by Elettronica Santerno The inverter is provided with two serial communication ports The basic port Serial Link 0 see Programming Guide is provided with a male D connector described in the wiring section above the second port Serial Link 1 see Programming Guide which is provided with RJ 45 connector is used for the connection of the display keypad When the display keypad is not used a master MODBUS device such as a computer where the RemoteDrive is installed can be connected to Serial Link 1 port through a DB9 RJ45 adaptor see also Remoting a Keypad Controlling Multiple Inverters 141 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 7 2 Direct Connection Electrical standard RS485 may be connected directly to the computer if this is provided with a special port of this type In case your computer is provided with a serial port RS232 C or a USB port a RS232 C RS485 converter or a USB RS485 converter is required Elettronica Santerno may supply both converters as optional components Logic 1 normally called a MARK means that terminal TX RX A is positive in respect to terminal TX RX B vice
374. perating MOde eect etter teeter erties erties eeaeeeee teaser tieeeeetnieeeeeea 136 3 6 3 1 Adjusting the Display Contrast 00 0 cc cccceeeeee ener eee enne teen ee ee rererere senate eeeecaeeeseenieeeseeaes 136 4 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 6 3 2 Adjusting the Display Contrast Back light and BUZZET ecccceeeeeeeeeeeeeeeeeeetteeeeeeaes 136 3 6 4 Remoting the Display Keypad sccceieteveseestcauesaccucsivendecageeclcgetueicausavidueseavereeeeavidcamayenes 137 3 6 5 Using the Display Keypad for Parameter Transfer cccccceeeeeeeseeeeeeeeneeeeeeenaeeeseenaeeeenaas 140 3 7 Seral COMIMUMICAIONS eies aeiaai N EAE E EENE AAAA AAE 141 3 7 1 General Foal oS sisian Aii aA EEEE A EE AAAA AA A DAAE 141 3 7 2 Direct Connettori nran aT E EE EEE SE A A 142 3 7 3 Multidrop Network Connection ccecccceccececeeeeeccncaeeeeeeeeeceaaeaeeeeeeeeceneaaeeeeeeeeesecensaeeeeeenes 142 Shoke SCOMMOCUON wats ccsesdpeiseeioceuserieesstdesasatiaan et edhe ence nnd 142 3 7 3 2 Line Terminators 20 0 eee eeeeee eee eeee ee eeeeeeeeeeeaeeeeeeeaeeeeeeaaeeeseeaeeeeeeaeeeseeeeeseeenaeeeeeeaes 144 3 7 4 How to Use Isolated Serial Board ES822 Optional ccc ccceecceceeeeeeeeeeeeeeseeeeeseeesenees 145 3 7 5 The Software 0 0 eee cece ee eet eee tetee ee erecta ee eee e eters eeeeeeeeeeceeeeeeeseeeeeeseeeeeeseeeeaeeeseeaeeeseeaeees 145 3 7 6 Serial Communication Ratings
375. phase U ES841 CN6 ga 9 pole shielded cable CV control unit ES842 CN11 phase V ES841 CN6 ae a 9 pole shielded cable c w control unit ES842 CN8 phase W ES841 CN6 24V Power supply control unipolar cable 4mm supply 1 ES840 MR1 1 control unit ES842 MR1 1 unit OVD Power oe supply control unipolar cable 1mm supply 1 ES840 MR1 2 control unit ES842 MR1 2 unit 24VD Power hase U supply driver unipolar cable 1mm supply 1 ES840 MR1 3 P ES841 MR1 1 boards ES841 OVD Power 2OY E supply driver unipolar cable 4mm supply 1 ES840 MR1 4 P ES841 MR1 2 boards ES841 24VD Power supply driver unipolar cable 1mm phase U ES841 MR1 3 phase V ES841 MR1 1 boards ES841 OVD Power 2 oy phase U phase V supply driver unipolar cable 1mm ES841 MR1 4 ES841 MR1 2 boards ES841 24V Power hase V hase W supply driver unipolar cable 1mm P ES841 MR1 3 P ES841 MR1 1 boards ES841 OVD Power se hase V hase W supply driver unipolar cable 1mm P ES841 MR1 4 P ES841 MR1 2 boards ES841 OPTICAL FIBRE CONNECTIONS IGBT command double optical fibre G U control unit ES842 OP19 OP20 phase U ES841 OP4 OP5 phase U IGBT command double optical fibre G V control unit ES842 OP13 OP14 phase V ES841 OP4 OP5 phase V IGBT command double optical fibre G W control unit ES842 OP8 OP9 phase W ES841 OP4 OP5 phase W peat single optical fibre FA U control unit ES842 OP15 phase U ES841 OP3 pees single optical fibre FA V control unit ES842 OP10 phase V ES841 OP3 eed single optical fi
376. ping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings The manufacturer is not responsible for consequential and accidental damages The braking unit is covered by a two year guarantee starting from the date of delivery 6 3 1 1 Nameplate for BU600 0C400 1200V output average 300 A max 600 A K mpu inverter Voltage Supply Minimum load 500 600 Vac 16 ohm 600 690 Vac 1 8 ohm FOR USE AND INSTALLATION SEE USER MANUAL CEEE O Ng90 195081 LISTED MADE IN ITALY Figure 82 Nameplate for BU600 1 Model BU600 Braking module 2 Supply ratings DC supply voltage deriving directly from the inverter terminals 400 to 1200 Vdc for BU600 5 6T 3 Output current 300A average continuous average current in output cables 600A max max current in output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables below 4 Min load Minimum value of the resistor to be connected to the output terminals see application tables below 208 418 INSTALLATION GUIDE SINUS PENTA SANTERNO 6 3 2 Operating M
377. play keypad Note that the inverter will always consider the latest value set either via serial link or by the inverter The terminal board inputs may be controlled by the field or the serial link depending on the condition of the relevant parameters see Sinus Penta s Programming Guide However the ENABLE command is always to be sent via terminal board regardless of the inverter programming mode 3 7 6 Serial Communication Ratings Baud rate configurable between 1200 and 38 400 bps default value 38 400 bps Data format 8 bits Start bit 1 Parity 1 NO EVEN ODD Stop bit 2 1 Protocol MODBUS RTU Supported functions 03 h Read Holding Registers 10 h Preset Multiple Registers configurable between 1 and 247 default value 1 Device address Electric standard RS485 Inverter response delay configurable between 0 and 1000 ms default value 5 ms End of message timeout configurable between 0 and 10 000 ms default value 0 ms Communications Watch Dog 2 configurable between 0 and 65 000 s default value disabled 1 Ignored when receiving 2 If set up an alarm trips if no legal message is sent within the timeout period NOTE Sinus Penta s Programming Guide For the parameters relating to the configuration of the serial communications see 145 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 3 8 Auxiliary Power
378. position from SingleTurn MultiTurn Encoder with balanced digital output TIA EIA 485 according to BiSS protocol up to max 10MHz transmission frequency and variable resolution depending on the type of encoder Acquisition of differential incremental encoder signals compatible with optoisolated line driver TIA EIA 422 encoders Galvanic isolation on all the lines Configurable 5V 12V 24V output for BiSS EnDat encoder supply allowing fine tuning isolated from the control logics Configurable 5V 12V 24V output for external incremental encoders allowing fine tuning isolated from the control logics Possibility of repeating the acquired incremental signals over line driver TIA EIA 422 standard Possibility of enabling a frequency divider by 2 4 8 for incremental encoder signals coming from line driver encoders Acquisition of No 3 optoisolated digital inputs Control of No 3 optoisolated digital outputs The features for the incremental encoder inputs are as follows 77kHz 1024pls 4500rpm max input frequency when the digital filter is enabled 155kHz 1024pls 9000rpm max input frequency when the digital filter is disabled Input with differential or single ended signals Input signal error detection 6 20 1 Identification Data Description Part Number Compatibility All the inverters of the Sinus PENTA series equipped with ES927 control board Absolute encoders with balanced digital EnDat
379. produced by the inverter is a source of electromagnetic disturbance The sinusoidal filter allows controlling transformers Normal transformers can be powered directly from the inverter that do not need to be properly dimensioned to withstand the carrier frequency voltage The inverter can be used as a voltage generator at constant voltage and constant frequency Lee JE 36 e s eo gt A A A t gt gt aie S ES LS Figure 112 Sinusoidal filter 270 418 P001042 B INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 7 ES836 2 Encoder Board Slot A Board for incremental bidirectional encoder to be used as a speed feedback for inverters of the SINUS series It allows the acquisition of encoders with power supply ranging from 5 to 15VDC adjustable output voltage with complementary outputs line driver push pull TTL outputs It can also be connected to 24DC encoders with both complementary and single ended push pull or PNP NPN outputs The encoder board is to be installed into SLOT A See section Installing ES836 2 Encoder Board on the Inverter Encoder supply voltage Input configuration selection jumper dip switches A Encoder supply voltage adjustement trimmer P000594 B Figure 113 Encoder board ES836 2 6 7 1
380. ptional external power supply 24V 48V eee mene me OV isolated P0002 78 B Optional exernal power supply 24V 48V P000279 B OV isolated Figure 176 Connection of an NPN output for relay control 356 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP When inductive loads e g relay coils are connected always use the freewheel diode which is to be connected as shown in the figure Do not simultaneously connect the isolated internal supply and the auxiliary NOTE supply to power the isolated digital outputs Dashed lines in the figures are alternative to standard wiring Digital outputs XMDO1 8 are protected from a temporary short circuit by a NOTE resettable fuse After wiring the inverter check the output voltage as a permanent short circuit can cause irreversible damage CAUTION gt gt gt 6 14 8 Environmental Requirements Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 357 418 SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 9 Electrical Ratings INSTALLATION GUIDE 6 14 9 1 Analog Inputs Value Fast Sampling Analog Inputs 10V f s
381. ptoms occur 3 3 6 1 Replacing the Cooling Fans Please contact Elettronica Santerno s Customer Service 3 3 7 Capacitors The DC link of the inverter requires several electrolytic capacitors whose expected lifetime is approx 40 000 to 50 000 hours The actual endurance depends on the inverter load and the ambient temperature The capacitors lifetime may be increased by reducing the ambient temperature Capacitor faults cannot be predicted Normally when a capacitor fault occurs the mains fuses blow or an alarm message appears Please contact Elettronica Santerno s Customer Service if you suppose that a capacitor fault has occurred 3 3 7 1 Capacitor Reforming Reform the spare capacitors once a year as detailed in the Guide for Capacitor Reforming 3 3 7 2 Replacing a Capacitor Please contact Elettronica Santerno s Customer Service 34 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 8 Bypass Contactor Except for models S41 42 51 52 and gt S64 the pre charge circuit of the capacitors utilizes a bypass contactor whose expected lifetime is approx 10 years The actual duration of the bypass contactor depends on how many times the inverter is powered on and on the dust concentration in the installation environment Normally an alarm message is displayed when a bypass contactor fault occurs 3 3 8 1 Replacing the Bypass Contactor Please contact Elettronica Santerno s Customer Service 35 418
382. put MDI8 FINB allows acquiring a square wave frequency signal from 10kHz to 100kHz Then the frequency signal will be converted into an analog value to be used as a frequency reference Frequency values corresponding to the minimum reference and the maximum reference may be set as operating parameters Signals must be sent from a Push pull 24V output with a common reference to terminal CMD 22 see figure below 119 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP MDI6 FINAE 19 jr 21 200mA 24V isolated P0002 82 B Figure 57 Signal sent from a push pull 24V output 3 5 3 5 Technical Sheet for Digital Inputs Specification Min Type Max Unit of m MDI input voltage related to CMD 30 30 V Voltage for logic level 1 between MDI and CMD 15 24 30 V Voltage for logic level 0 between MDI and CMD 30 0 5 V Current absorbed by MDI at logic level 1 5 9 12 mA Input frequency for fast inputs MDI6 MDI7 MDI8 155 kHz Duty cycle allowed for frequency input 30 50 70 Min time period at high level for fast inputs MDI6 MDI7 MDI8 4 5 us Voltage of isolation test between CMD 22 in respect to CMA 1 9 500Vac 50Hz 1min Avoid exceeding min and max input voltage values not to cause irreparable CAUTION damages to the equipment Isolated supply output is protected by a self resetting fuse capable of preventing NOTE the inverter intern
383. put terminals U V W to the resistive braking module terminals B and to the control terminals The equipment power supply must be connected only to terminals R S T Do not short circuit terminals and and terminals and B do not connect any braking resistors with lower ratings than the required ratings Do not start or stop the motor using a contactor over the inverter power supply If a contactor is installed between the inverter and the motor make sure that it is switched over only when the inverter is disabled Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided If an alarm trips a comprehensive review of the Diagnostic section in the Sinus Penta s Programming Guide is recommended restart the equipment only after removing the cause responsible for the alarm trip Do not perform any insulation test between the power terminals or the control terminals Make sure that the fastening screws of the control terminal board and the power terminal board are properly tightened Prior to install the product check the tightening of the factory made link between power terminals 47 D and 47 in the models where this link is provided Do not connect single phase motors Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor Respect the environmental requirements for the equipm
384. r loaded conveyor screw crusher jaw mill ball mill hammer mill roller mill planer pulper vibrating screen hoist and crane displacement loom etc Mandrel axis control lifting application hydraulic power pack injection press etc The tables contained in the following pages state the power of the motors to be connected to Sinus Penta inverters based on their overload classes NOTE Data contained in the tables below relate to standard 4 pole motors MAKE SURE THAT The rated current of the connected motor is lower than Inom tolerance 5 If multiple motors are connected the sum of their rated current values must not exceed Inom The ratio between the inverter maximum current and the rated motor current is included in the overload class required 159 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP EXAMPLE Application Bridge crane Motor used 37kW Rated current 68A Rated voltage 400V Required overload 160 Heavy application Inverter ratings Inom at least 68A Imax at least 68A x 1 6 102A According to the table Sinus Penta 0060 providing Inom 88A and Imax 112A is to be used for this type of application When multiple motors are connected it can happen that the inverter does not detect whether a motor enters a stall condition or exceeds power ratings In A N CAUTION that case motors can be seriously damaged and fire hazard exists Al
385. r erent ee ee teee NENA KAN NNNNA EARRA NNE EENE 196 Positions of BU200 adjusting trimMers 0 cece eter cette nee ee etie seer eeee ee teee eens aeeee nA 197 Position of the Indicator LEDS vi sicccccceveisicctieien cetcie vd E ce devine ded ste ENEE EE EEE 198 Dimensions and fixing points Of BU200 0 ec eter eeeeeee reenter eee ne eee e tenes teeeeeetiieeeeetneeeeetaa 200 Terminals in BOZO ioe ceiscve ceannaeeceavecdetaeite ncibite capeeal Ea aa ae Aea aA A a EENET E 201 Connecting one BU200 to the inverter essessssseerreserrsiserrrnererresterresiinanstnneeenannadtinnasnnnadaennanana 202 Master Slave multiple connection ececeeeecceceeeececeeee ce ee ee ee eee aeaeeeeeeteecaaaaaeseeeeesesensiaeeeeeetees 203 Nameplate for BUGOO natora aa a A a eTe A Aena EENE 208 BRAKE connector supplied with the Sinus Penta cccccccseeceeceeeeeeeeeeeeceaeeeeeeeeesestneeeeeeeeess 209 Cable connecting the Sinus Penta to braking unit BUGO0 000 eee eeeee eee eeeeeeeeeeeneeeeeeeeaeees 209 Diagnostic LEDS eccepire iieii cinei NEATE EEE EEEE EEEE EE 210 Dimensions and fixing points of BU600 BU700 sssessssssirssesrrsserrrrsttrrssttnrssttrnnseennnstnrnnatennnnennn 212 Power terminals nsisosnnsnniaerisei aan a aa a a eaa iaaa ia 213 Signalt rminalS sariei e a a a a a a a a a aA 215 11 418 SINUS PENTA Z SANTERNO INSTALLATION GUIDE CARRARO GROUP Figure 89 Wiring diagram for S41 S51 S42 S52 with br
386. r following a parallel path to the motor supply cables Always connect the inverter grounding terminal to the grid grounding using a conductor complying with the safety regulations in force see table below DANGER Always connect the motor casing to the inverter grounding to avoid dangerous voltage peaks and electric shock hazard Always provide a proper grounding of the inverter frame and the motor casing The touch current in the ground protective conductor exceeds 3 5mAac 10 DANGER mAdc Please refer to the table below for the dimensioning of the protective conductors To fulfil UL conformity requirements of the system where the inverter is installed use a UL R C or UL Listed lug to connect the inverter to the grounding system Use a loop lug fitting the ground screw and having the same cross section as the ground cable being used NOTE gt gt gt Protective earthing conductor cross section refer to EN 61800 5 1 Minimum cross sectional area of the corresponding protective earthing conductor mm Cross sectional area of phase conductors of the inverter mm S lt 10 10 10 lt S lt 16 s 16 lt S lt 35 16 35 lt S S 2 The values in the table above are valid only if the protective earthing conductor is made of the same metal as the phase conductors NOTE If this is not so the cross sectional area of the protective earthing conductor shall be determined in a manner which pro
387. r power terminals when the DANGER inverter is on to avoid electric shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed NOTE screws Only these screws may be removed when connecting the equipment If other screws or bolts are removed the product guarantee will be no longer valid gt gt gt To access the inverter control terminals loosen the two fastening screws shown in the figure below and remove the cover TERMINAL BLOCK COVER FIXII RE SERIAL LINK NNECTOI TERMINAL BLOCK COVER FIX NTROL CABLE SLOT BRAKING UNIT TERMINALS 12 PULSE CONNECTOR POWER CABLE TERMINALS lt 6 bee ees P000943 B Figure 49 Gaining access to the control terminals Size S05 to S15 remove the cover to reach power terminals as well Upper sizes removing the cover allows reaching control signals only 107 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 1 2 Gaining Access to Control Terminals and Power Terminals in IP54 Models Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal components to avoid any electric shock hazard Do not connect or disconnect signal terminals or power terminals when the DANGER invert
388. r ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting from the date of delivery 22 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 3 2 1 Nameplate The product is identified by the nameplate affixed on the enclosure side S000384 A L ZZ0124063 74203 SINUS PENTA 0402 4T XA2KO i 3 ee ER ae Figure 2 Example of a nameplate affixed on the drive metal enclosure Example of a nameplate for Voltage Class 4T ZZ0124063 74203 SINUS PENTA 0402 4T XA2K0O input 3 380 500V 10 15 50 60Hz lin 680 A 51 IP00 output 3 0 500V 0 400Hz Inom 680 A _ Imax 850 A UL ratings 500V _ 588 0 kVA max drive 500 0 kW 680 0 Hp motor Short Circuit Rating 42000 Arms 500V Aux Contact Ratings 5A 250V resistive 3A 250V _ 5A 30V FOR FURTHER DETAILS SEE USER MANUAL Fuse A 1000 Circ breaker A 800 Cont AC1 A 700 Wire size sqmm 2x240 2x500kcmils 98 000S application table KW IND CONT EG motor voltage light standard heavy strong 2YF1 c US 380 415V 400 400 355 280 550 550 0 485 380 E195081 LISTED CLcC 480 500 500 0 500 400 355 680 0 680 0 550 0 480 0 N990 450 450 400 315 HAVA 610 0 610 550 430 ATWLI NI VIN Figure 3 Example of a nameplate 23 418 SINUS PENTA Z SANTERNO INSTALLATION GUIDE CARRARO GROUP Product coding SINUS PENTA 0402
389. ransport and Handling The Sinus Penta packing ensures easy and safe handling Handling shall be done using a transpallet or a lift truck with a carrying capacity of at least 100 kg in order not to damage the product 000383 Figure 4 Lifting the packing from underneath 3 2 3 Unpacking Get near the installation place then unpack following the instructions provided below The whole original packing is to be kept for the full duration of the A CAUTION warranty period 1 Cut with pincers the plastic straps that fix the package of the Sinus Penta to the pallet 2 Cut with a cutter the adhesive tape closing the box on the side where the package orientation symbol is reproduced see Figure 5 CUT WITH A CUTTER CUT WITH PINCERS P001210 B Figure 5 How to open the packaging 25 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP i Figure 6 This side up pictogram 3 Remove the Sinus Penta from its packing by lifting it from its sides To avoid damaging the packing lift the product keeping it horizontal to the floor see Figure 7 000381 Figure 7 The Sinus Penta is unpacked 4 Put all the packing elements in the box and store it in a dry environment Figure 8 Sinus Penta packing box with the internal protective elements 26 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 3 Installing the Equipment The inverters of the Sinus Penta series
390. rcentage of the rated motor torque Activate the ENABLE input terminal 15 and the START input terminal 14 and send a speed reference The RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes Motor Control menu or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases INSTALLATION GUIDE 7 Speed regulator adjustment 8 Possible failures 9 Additional parameter alterations 10 Reset SINUS PENTA Z SANTERNO CARRARO GROUP If overshoot occurs when the speed setpoint is attained or if a system instability is detected uneven motor operation adjust the parameters relating to the speed loop Speed Loop And Current Balancing menu Set the two parameters relating to integral time P125 P126 as Disabled and set low values for the parameters relating to proportional gain P128 P129 Set equal values for P128 and P129 and increase them until overshoot takes place when the setpoint is attained Decrease P128 and P129 by approx 30 then decrease the high values set for integral time in P125 and P126 keep both values equal until an acceptable setpoint response is obtained Check to see if the motor runs smoothly at constant speed If no failure occurred go to step 9 Otherwise check the drive connections paying par
391. re for distributed auton Ethernet MODBUS TCP IP he arahi mation Interbus ControlNet CANope a Lonworks may ECHELON P000974 0 The inverters of the Sinus PENTA series can house only one optional board per fieldbus This board allows controlling the inverter through the desired bus starting from a control device PLC industrial computer etc The control method from fieldbus integrates the control methods from local terminals remote terminals through MODBUS serial link and from keypad which are provided from the inverter For more details on the inverter command modes and the possible matching among the different sources refer to the Sinus Penta s Programming Guide Control Method menu and Fieldbus menu The sections below cover the installation procedure and the configuration and diagnostics of the different types of optional boards The read write scan rate for Sinus Penta drives is 2ms Please refer to the NOTE Programming Guide for details CAUTION Other communications protocols are available Please refer to ES919 Communications Board Slot B a 293 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 1 Identification Data Each kit including optional boards for fieldbuses also includes a CD ROM containing detailed documentation instruction manuals in English utilities and configuration files which is required for the inverter configuration and integrat
392. red by Inverter Phoenix Contact Dehn ERICO o Sinus Current pyy Ratings P N Ratings P N Ratings Penta Short Short Short Model u Protection u Protection u Protection A Circuit Level Circuit Level Circuit Level Current eve Current eVe Current eve kV kV kV KA KA KA 0007 12 5 0008 15 TDS1501 0010 17 05 0013 19 VAL MS SR240 0015 23 230 ST 0016 27 5 lt 1 952 300 5 lt 1 item 5 lt 1 0020 30 2798844 N 702406 0023 38 for S12 0033 51 Europe 0037 65 96418 INSTALLATION GUIDE Ee SANTE RNO SINUS PENTA A CARRARO GROUP 3 4 10 4 4T Voltage Class Cable Cable Cross 2 soc o S f Cross Fast Fuses Magnetic o Sinus 2 S Eend 26 lela sectionto 700V Circuit Priel S Penta X Z Tonal oE a Mains and Disc Switch Breaker Model me Motor Side mm mm A cawGikemits NM aweskcmils A A A 10 5 10 1 2 1 5 2 5 12AWG 16 16 25 05 0007 12 5 0 5 10 10 1 2 1 5 16 16 25 0009 16 5 20 6AWG 10 1 2 1 5 25 25 25 0011 16 5 j 10 1 2 1 5 4 10AWG 25 25 25 0014 16 5 10 1 2 1 5 32 32 30 0016 26 10 1 2 1 5 40 40 45 0017 30 10 1 2 1 5 40 40 45 0020 30 10 1 2 1 5 10 6AWG 40 40 45 12 0025 41 10 1 2 1 5 63 63 55 0030 41 10 1 2 1 5 63 63 60 0034 57 0 5 25 18 2 5 16 SAWG 100 100 100 00
393. resistor O Four units each of them including a braking module connected to its braking resistor P Five units each of them including a braking module connected to its braking resistor Q Six units each of them including a braking module connected to its braking resistor R Seven units each of them including a braking module connected to its braking resistor S Eight units each of them including a braking module connected to its braking resistor 207 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 3 Braking Units for 841 851 BU700 2T 4T and 842 852 BU600 5T 6T Two braking units are available for sizes 841 851 BU700 2T 4T and S42 S52 BU600 5T 6T These braking units must not be used for inverter sizes other than the ones above 6 3 1 Delivery Check Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 C to 70 C and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred while ship
394. ric shock hazard Do not connect or disconnect signal terminals or power terminals when the CAUTION inverter is powered to avoid electric shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed NOTE screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee gt gt gt 6 20 2 1 BiSS EnDat Encoder Connector D sub 15 pin female connector two rows The figure shows a front view of the pin layout Figure 204 Pin layout on CN7 D sub 15 pin female connector N Name Description 1 OVE Common for power supply and signals 2 OVE Common for power supply and signals 3 VEOUT_EB Encoder power supply output 4 VEOUT_EB Encoder power supply output 5 DATA Positive data signal 6 Earth Earth connection PE conductor if J7 is closed 7 n c 8 TCLK Positive clock signal g reserved 10 reserved 11 n c 12 n c 13 DATA Negative data signal 14 n c 15 TCLK Negative clock signal Shell PE Connector shield connected to PE conductor of the inverter 399 418 SINUS PENTA 6 20 2 2 INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Incremental Encoder and Digital Line Connectors M1 M2 M3 eli Tibell en 225 fa 25 E E ii E
395. rong power supply of the Encoder e g 5V instead of 24V check the encoder ratings and the position of jumpers and DIP switches for the encoder supply in the optional encoder board e Wrong configuration of the DIP switches for the encoder selection push pull or line driver encoder in the optional encoder board No connection to the encoder channel check wiring At least one Encoder channel is faulty replace the encoder 5 Autotune of the Open the ENABLE command and set 1073 1 Motor Tune and 1074 0 All Ctrl stator resistance no rotation Use the ESC key to accept changes Close the ENABLE command and leakage and wait until autotune is complete warning W32 Open Enable is displayed The inductance drive has computed and saved the values for C022 and C023 If alarm A097 Motor wires KO trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was completed In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again 6 Autotune of the Open the ENABLE command and set 1073 1 Motor Tune and 1074 1 FOC current loop Auto no rot Use the ESC key to accept changes Close the ENABLE command and wait until autotune is complete warning W32 Open Enable is displayed The drive has computed and saved the values for P155 and P156 If alarm A0
396. rovides a suitable power supply unit as an option see ES914 Power Supply Unit Board 146 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 4 START UP This section covers the basic startup procedures for IFD VTC FOC asynchronous motor control configurations Any detail concerning startup procedures of the devices configured as RGN regenerative inverter is given in the Guide to the Regenerative Application Any detail concerning startup procedures of the devices configured as SYN application for synchronous motors is given in the Guide to the Synchronous Motor Application For more details on the equipment functionality please consult Sinus Penta s Programming Guide Before changing the equipment connections shut off the inverter and wait at least 20 minutes to allow for the discharge of the heat sinks in the DC link At startup if the connected motor rotates in the wrong direction send a low frequency reference in IFD mode and check to see if the direction of rotation is DANGER correct In respect to its shaft the motor normally rotates clockwise if the connection sequence is U V W and if a positive reference is set FWD Contact the motor manufacturer to check the preset direction of rotation of the motor DANGER When an alarm message is displayed find the cause responsible for the alarm CAUTION trip before restarting the equipment gt gt gt 147 418 SINUS PENTA
397. rs such as COMM properties like baud parity etc 324 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 11 6 4 Board Configuration The BACnet fieldbus communication kit contains the BACnet configuration software This software allows the user to set parameters for a specific BACnet installation After installation run the Sinus Penta BACnet configurator exe file which will load the BACnet configuration software os Sinus Penta BACnet configurator ai a B o x Download Settings Output window Help BACnet IP C BACnet MSTP Ping BACnet gateway IP address each box 0 255 WAC address 1 254 fisz fice az r Create files Sub net mask each box 0 255 zE E ZD TE Ea ma mm Download config file T DHCP enabled auto IP Download IP data file HH BACnet port 0 65535 Restart BACnet device BACnet device instance 1 4194303 Network Number 1 65535 L a Restore default settings Output window Program loaded 11 06 2009 17 09 22 Restore default settings requested 11 0 09 17 09 22 Default settings applied 11 06 2005 17 09 22 GRUPPO CARRARO Z SANTERNO Figure 154 BACnet IP Configuration To configure and download the settings follow the steps below 1 Set up a connection on IP address 192 168 1 X from the host PC Default IP address of the BACnet fieldbus card is 192 168 1 24 DISABLE ANY OTHER NETWORK CARD ANY FIREWALL OR ANITI
398. rs to be used Wire Cross Type of section 2 a Power Degree of Connection Beales Value Q kW Protection Braking Resistor Wire Cross Type of section i 2 Recommended Power Degree of connecial pe kamile Value Q kW Protection l 1 8 1 8 MG A One resistor Resistors to be used e PO NO RO 0 Go C0 C0 Co Co A AN B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors E Six resistors parallel connection of three series of two resistors F Eight resistors parallel connection of four series of two resistors G Ten resistors parallel connection of five series of two resistors H Twelve resistors parallel connection of six series of two resistors Fourteen resistors parallel connection of seven series of two resistors V Two units each of them including a braking module connected to two or more parallel connected braking resistors MF Two units each of them including a braking module connected to eight braking resistors parallel connection of four series of two resistors MG Two units each of them including a braking module connected to ten braking resistors parallel connection of five series of two resistors 234 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP The cables of the braking resistors shall have insulation features and heat CAUTION resistance fe
399. rter to avoid single phase operation of the equipment gt gt gt 69 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP NOTE Please refer to the Inductors section for the inductors to be used 3 4 2 2 External Connections for Modular Inverters S64 4 H 4 4 H 4 Sh nS S 3 3 2 lt gt hh i ee ee a i EEFT 3 TLATEN T A A A le 7 Lib a OE LL ii L Bee E CELERE a Be BE T HE E Bg i A ag z be Liza z ot E ES Ww 5 Zz yne CN EE BS Sse lt 1 NE Lu NEE Zz ni Oe e a i E oe D ai gt Fe CC BE W aO pe Hp 5g i wi oo a fr 55 xa ze ZS he eee lt i o Z 5 My ay s ii huw Wor e G 5 3 oD oO Zi gt ry OL eo Figure 30 External connections for modular inverters S64 precharged Failure to do so will damage the inverter as well as its power supply unit NOTE Please refer to the Inductors section for the inductors to be used The capacitors inside the DC voltage power supply unit must always be A N CAUTION 70 4418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 2 3 External Connections for Modular Inverters S74 S75 a
400. s functioning even when the inverter is not powered The inverter firmware may use date and time info to manage different timed events Figure 164 Real Time Clock ES851 RTC Board 1 DIP switch SW1 2 DIP switch SW4 A 6 13 1 NOTE Identification Data Description Part Number ES851 RTC 220101825 The same software functionality performed by the Real Time Clock ES851 RTC is performed by the DataLogger ES851 as well 341 418 vecooos INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 13 2 Installing ES851 RTC Board on the Inverter Slot B Before gaining access to the components inside the inverter remove voltage DANGER from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid NOTE gt gt gt Follow the instructions given for the DataLogger ES851 see ES851 Datalogger Board Slot B 6 13 2 1 DIP switch Config
401. s MDI1 MDI2 MDI3 in respect to COM_MDI Digital signals from the field Input voltage range 15 24 30 V 406 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP Value Max absolute values l Min Typ Max Unit Maximum allowable common mode voltage amplitude causing no damage 7 12 V on inputs DATA DATA TCLK TCLK Maximum allowable differential voltage amplitude on channels CHA CHB 25 25 V CHZ Exceeding the maximum differential input or common mode voltages will result in CAUTION irreparable damage to the apparatus Dynamic characteristics of the input signals Value Max frequency of Biss protocol digital signals 10 MHz Max frequency of EnDat protocol digital signals 8 MHz the encoder position and speed Depending on the control method selected for Exceeding the input signal frequency limits will result in a wrong measurement of CAUTION the inverter it may also cause the motor to run out of control Static characteristics of the encoder and digital outputs oe Min Typ Max Unit Type of input signals CHA_U CHB_U CHZ_U Standard TIA EIA 422 High logic level voltage 2 5 Low logic level voltage 0 5 Limited common mode voltage 5 6 Maximum current 50 mA Type of input signals MDOC E1 MDOC E2 MDOC E3 Open Collector Voltage applicable to MDOC with no static absorption in
402. s key again to change the reference sign gt G00 00 00000 Parameter increment or decrement flashing cursor is immediately effective or is enabled after quitting the programming mode fixed cursor depending on the NOTE parameter type Numeric parameters activate as soon as they are altered alphanumeric parameters activate after quitting the programming mode Please refer to the Sinus Penta s Programming Guide for any detail 135 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 6 3 Setting the Operating Mode The display keypad allows selecting two different configuration modes To do so press the SAVE ENTER key for a few seconds or press TX RX SAVE ENTER for a few seconds If the SAVE key is pressed only the LCD contrast may be adjusted press TX RX SAVE to adjust the display contrast enable or disable the buzzer and turn on off the display backlight 3 6 3 1 Adjusting the Display Contrast Press the SAVE ENTER key for more than 5 seconds TUNING is displayed the indicator Leds come on and configure as a 5 dot bar extending proportionally to the contrast value set Press NZ or A to adjust the display contrast Press SAVE ENTER for at least 2 seconds to store the new contrast setting 3 6 3 2 Adjusting the Display Contrast Back light and Buzzer Press TX RX SAVE ENTER for more than 5 seconds Press NZ or AX to scroll through seven parameters relating to the display
403. s of the digital outputs and the encoder iad Min Typ Max Unit Type of input signals CHA_U CHB_U CHZ_U Standard TIA EIA 422 High logic level voltage 2 5 Low logic level voltage 0 5 Limited common mode voltage 5 6 Maximum current 50 mA Type of output signals MDOC E1 MDOC E2 MDOC E3 Open Collector switch Voltage applicable to MDOC without static absorption in open 5 V configuration Maximum current that can be absorbed in closed configuration 50 mA l CAUTION Exceeding the range in the table may cause irreparable damage to the equipment Value Static and dynamic characteristics for resolver signal excitation Min Typ Max Unit EXC EXC Output Voltage load 100uA 3 34 3 6 3 83 Vpp EXC EXC Center Voltage 2 39 2 47 2 52 V EXC EXC Frequency 10 12 15 20 kHz 394 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 6 20 ES950 BiSS EnDat Encoder Board Slot C BISS INTERFACE The ES950 BiSS EnDat encoder board allows connecting absolute encoders with digital serial interface using mutually exclusive BiSS and EnDat 2 2 protocols and allows using them to provide speed feedback and or position feedback for the inverters of the Sinus PENTA series Please refer to the Programming Guide and Guide to the Synchronous Motor Application NOTE f for the available control algorithms The absolute measurement allows detecti
404. s protected by a 200mA self resetting fuse PQ00275 B OV isolated OV control A4 OVisolaed OV control board board 24V x 24V isolated isolated Figure 172 PNP input wiring A PNP Command active to 24V sent via a voltage free contact B PNP Command active to 24V sent from a different device PLC digital output board etc 354 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 14 7 7 Connection to an Encoder or a Frequency Input Auxiliary digital inputs XMDI6 XMDI7 XMDI8 may acquire fast digital signals and may be used for the connection to a push pull single ended incremental encoder or for the acquisition of a frequency input Important When ES847 board is fitted encoder B functions are no more implemented by the basic terminal board of the control board but are implemented by ES847 board The incremental encoder must be connected to fast digital inputs XMDI6 and XMDI7 as shown in Figure 173 P000701 B XMDI6 O Encoder power supply 24V tputs 24 outputs 24V 24V 49 Fuse o o a 200mA 24V isolated Figure 173 Connecting the incremental encoder to fast inputs XMDI7 and XMDI8 The encoder shall have PUSH PULL outputs its 24V power supply is delivered directly by the isolated supply internal to the inverter terminals 24V 49 and CMD 50 The maximum allowable supply current is 200mA and is protected by a resettable fuse
405. s supplied to fasten board ES870 to the fixing spacers For the terminal board wiring follow the instructions given in the section below Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 6 15 3 ES870 Board Terminals Screwable terminal board in two extractable sections suitable for cross sections 0 08 1 5mm AWG 28 16 N Name Description O Features Note 1 XMDI1 Multifunction auxiliary digital input 1 Optoisolated digital inputs 24 VDC positive logic 2 XMDI2 Multifunction auxiliary digital input 2 PNP active with positive input in respect to OVE 3 XMDI3 Multifunction auxiliary digital input3 terminal 6 4 XMDI4 Multifunction auxiliary digital input 4 Hie TA pt A de Maximum ee i 24V 15 Imax output 125mA input max response time 5 CMD OV digital inputs isolated in respect to 75mA to control OV microprocessor i Protected with resetting fuse 500us 6 24V a see a digital Optoisolated digital input zero volt test voltage inputs 500Vac 50Hz 1 in respect to inverter CMA inputs 7 XMDI5 Multifunction auxiliary digital input 5 XMDI6 Multifunction auxiliary digital input 6 8 ECHA Push pull 24V single ended phase A Optoisolated digital inputs 24 VDC positive logic Maximum FINA encoder input Frequency input A PNP active with positive input in respect to OVE Multifunction auxiliary digital input
406. s to be installed special purpose bars are required INSTALLATION GUIDE EE SANTE RNO SINUS PENTA A CARRARO GROUP 3 4 7 Connection Bars for Modular Inverters S74 S80 wn S S80 a Fw ee ee Wem ale es KIET L WIET eam eas aes Baa i Ji a ae SIETE SIET OF Ol Power Supply Output IGBT Modules Figure 46 Connection bars for S74 S80 When a DC inductor is required for Sinus Penta S75 and S80 this must be specified CAUTION when ordering the equipment CAUTION When a DC inductor is to be installed special purpose bars are required 91 4418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 8 Connection Bars for Modular Inverters S84 S90 992000S rc ee ee ee a Yee I o as l l I l l l l l 2 a a a ier bas ER HES He aes be i W3 1E 93 ESS RSP Beets SS eS weds Se Sn GS Rah ee Hie EP ROO Rares 3i Sekine celts Ueda See l v E ae e Si spe zE SHE SAUE 1 RE m R l lee 1 E OUR QR SE oE oE aR jie Ra ii c lt 1 bose t bert lih t kzat zel heat eae S Si gae l i 4 1 eZ Ue eo A EAS IEAS Ned el ey a bo Dai I A Oral om hl ee F P Hees l g a a I i ei A b ss j l l 7 7 7 ERER EA A ie Prg i EIR i ree IG H
407. seseaaeeeeeeees 382 6 18 6 Electrical Ratun GS az visecc svscezcecvessnecevsaveadesiaiicervediacesvvdiieervishedervisiheevtvati cecreihccrvundeds aniecnneaiin 382 6 19 ES861 Resolver and Incremental Encoder Board Slot C eeccceeeeeeeeeeeeneeeeenieeeeeeneeeeeenaes 384 6 19 1 Identification Datar wi aisccsecestieded ei adapted aiid Bald eon eed dite need 385 6 19 2 Installing ES861 Board on the Inverter Slot C i eecece een eeeee ee eeenneeeeeeneeeeeeneeeseaees 385 6 19 2 1 Resolver Connector eresia E ETE ante abd need 388 6 19 2 2 Incremental Encoder and Digital Lines Connectors cece eeeeeeeeeeneeeeeeteeeeeeaes 389 6 19 3 ES861 Configuration and Operating MOdES cccceeeceeeeeneeeeeeeeteeeeeeneeeeeeneeeesiteeeeseaes 390 6 19 3 1 Configuring and Adjusting the Encoder Supply Voltage cccccceeeeceeeeteeeeeeeeeeeeeee 390 6 19 4 Connecting the Resolver Cable esssssssrneseernnssnnnnseennnnnannantennannannneennaaanannatennaanannaaeen nanan 392 6 19 5 Environmental Requirement ccececceceeeeeeeeeneaeeeeeeeeesecaaeaeeeeeeseceqeaeeeeeeeeesecsnsreeeeeness 393 6 19 6 Electrical RatinGS i21 2ccgths adder uri atlanta ale nd er ee ee ed 393 6 20 ES950 BiSS EnDat Encoder Board Slot ececccceeeeeeeeeeeeeeeeenneeeeeeneeeeeeneeeeseneeeeseeneeeeneaes 395 6 20 1 Identification Data eee reece rete der ar iNET ERREEN EA EAE EARRA 396 6 20 2 Installing ES950 Board on the Inverter Slo
408. sesessesesenseeesetses 301 Figure 138 Outline of the topology of a DeviceNet trunk line oo cece e sence eee eneeeeeeeaeeeeeeaeeeeeeteeeeeeaaes 303 Figure 139 CANopen fieldbus Communications board ccecee eee e eee irian ee en ERAEN NAARAAN 305 Figure 140 Example of the position of the rotary switches for 125kbits s and Device Address 29 306 Figure 141 Ethernet Fieldbus Communications Board 0 cccccccseeceeeteeeeeeeenneeeeeenneeeeeeneeeesnaeeeeeeeneeeeeeaes 308 Figure 142 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 0 309 Figure 143 Setting a computer for a point to point connection to the inverter ccccescceeceeeeeeeteeeees 312 Figure 144 Setting the DIP switches to set the IP address 192 168 0 2 0000 eececeeeeeeteeeeenteeeeeeneeeeeeaes 313 Figure 145 Example of the ping command to the IP address of the inverter interface board 206 314 Figure 146 Anybus IP config utility 0 2 6 cccccetsades ecuceceeuieeeceediiees baticerseaneereebathcereeaniecevvanieseeniteereeeandees denies 314 Figure 147 Setting ModScan for a Modbus TCP connection 0 cccceeeeceeeeeeneeeeeeeeneeeeeeaeeeeeenaeeeeeeteeeeeenaes 315 12418 Figure 148 Display of the output variables of the inverter through the Modbus TCP protocol 0 0 000 315 INSTALLATION GUIDE EE SANTERNO Figure 149 Figure 150 Figure 151 Figure 152 Figure 153
409. sevahrencsasbaseaecachadeiasesaachadeseeduanbasenneacdateiacsanicacanveeds 105 3 5 1 Main Feat reS issues iae aaa a aaa a A a Ea aadA aAA EANAN 105 3 5 1 1 Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models 107 3 5 1 2 Gaining Access to Control Terminals and Power Terminals in IP54 Models 108 3 5 1 3 Grounding Shielded Cable Braiding eeessseeerseessrsseserrressrresrirressnnsatnnnernnnnaataiaannnnans 109 3 5 2 Control Board Signals and Programming c cccceceeeeeeeee eee eeeeeeeeteeeeeseneeeeesneeeeeetneeeeeeea 110 3 5 2 1 Display and Indicator LEDS wissen csi ie deanna 111 3 5 2 2 DIP SWIRCM OS sece3si stevie ieascriecevierechnddcatidevbeseal lan coeaubean E a EAE E AA E rie eae eaten 114 3 9 2 3 Configuration JUMPE S ccrreke cnie EEEE EEEE 116 3 5 3 Digital Inputs Terminals 14 to 21 ceccceccecceeececeeeeeeeeeeeseaeeeceeeceaeeesaeecaeeseeeeescaeeessaeesenees 117 35 351 START Terminal 14 sissies wa eantedial etn aeiieesiall erica 117 3 6 3 2 ENABLE Terminal T5 scarsia an ene 118 3 9 3 3 RESET Terminal TG jecccrncccncicaarei karar E EA 118 3 5 3 4 Connecting the Encoder and Frequency Input Terminals 19 to 21 119 3 5 3 5 Technical Sheet for Digital INPUtS 20 0 cece center tree enter ee eeaeeeeeeaaeeeeeaaeeeeeenaneeeeeaes 120 3 5 4 Analog Inputs Terminals 1 to 9 eens re eeeneeeeeeeneeeeeeaeeeeeeaeeeseaeeeeeseiaeeeeseneeeeneaes 121 3 5 4 1 REF Single ended
410. side the inverter and when you handle the communications board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor 294 418 SINUS PENTA CARRARO GROUP INSTALLATION GUIDE EE SANTERNO 3 Loosen the two front screws located in the lower part of the inverter cover to remove the covering of the terminal board In the PENTA s control board you can then reach the slot B where you can install the Profibus communications board PSS a z P000309 B Fixing spacers I E Eaa lt l 34 5G 7 8 8 101442 13 14151617 18 19 20 212223 2425 262728 Figure 131 Location of the slot B inside the terminal board cover of the Sinus PENTA inverters Insert the communications board in the slot B make sure that the comb connector in the board is inserted in the front part of the slot only and that the last 6 pins are not connected If installation is correct the three fastening holes will match with the housings of the fastening screws for the fixing spacers Tighten the board fixing screws as shown in Figure 132 and Figure 133 4 Last 6 pins amp not connected 2 Wy N a BAN Ny Fixing screw aligned with spacers Pin 1 properly aligned Figure 132 Checking contacts in the slot B 295 418 SINUS PENTA INSTALLATION GUIDE SANTERNO C
411. signal transmission line 3 RD Positive signal reception line 4 Term Terminated pair not used 5 Term Terminated pair not used 6 RD Negative signal reception line 7 Term Terminated pair not used 8 Term Terminated pair not used 323 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 11 6 2 LEDs on the FFP485 ProtoCessor Module DESCRIPTION ON Module powered YELLOW OFF Module not powered RED ON flashing 1Hz Normal operation OFF PANIC ON flashing 1Hz Normal operation OFF PANIC RED ON goes solid after 45 60s Normal operation OFF during the first 45 60s YELLOW Flashing when a message is received on the field port YELLOW Flashing when a message is sent on the field port RED Ei T c EE 88a g gon S g on 820 3795 P001031 B Figure 153 BACnet LEDs 6 11 6 3 Troubleshooting Tips If PWR LED does not come on and LA and LB do not flash please contact ELETTRONICA SANTERNO s Customer Service If PWR LED does not come on but the LA and LB flash then the PWR LED is faulty f LA and LB do not start flashing this may indicate a problem with the ProtoCessor Contact ELETTRONICA SANTERNO s Customer Service If GP105 never comes on please contact ELETTRONICA SANTERNO s Customer Service If TX and or RX do not flash this may indicate a problem with the field wiring the configuration in the ProtoCessor on the field side incorrect polling paramete
412. signals Differential input voltage range 3 24 3 6 3 96 V Input common mode voltage range in respect to REFOUT 10 100 mV kHz Input common mode voltage range in respect to AGND 0 2 5 V Input impedance 1 Mohm Type of input signals CHA CHB CHZ Standard TIA EIA 422 Differential input voltage range 7 V Input common mode voltage range 7 V Input impedance 150 ohm Type of input signals MDI1 MDI2 MDI3 in respect to COM_MDI Digital signals from the field Input voltage range 15 24 30 V 393 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Value Max absolute values i 7 Min Typ Max Unit Maximum allowable common mode voltage amplitude for channels CHA 25 25 V CHB CHZ Exceeding the maximum differential input or common mode voltages will result in CAUTION irreparable damage to the apparatus Value Dynamic characteristics of the Resolver to Digital converter Min Typ Max Unit Band signal amplitude modulating frequency 1 5 1 7 2 kHz Tracking Rate 60000 rpm the encoder position and speed Depending on the control method selected for Exceeding the input signal frequency limits will result in a wrong measurement of CAUTION the inverter it may also cause the motor to run out of control Static characteristic
413. so two pins for each line signal are provided on the inverter connector The incoming line may be connected to pins 1 and 2 whereas the outgoing line may be connected to pins 3 and 4 The first device in the multidrop connection will have only one outgoing line while the last device will have only one incoming line The line terminator is to be installed on the first device and the last device In serial link 0 the terminator is selected through DIP switch SW3 in the control board see DIP switches section for Sinus Penta inverters The line master computer is typically placed at the beginning or at the end of a multidrop connection in that case the line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled DIP switch SW3 selector switches 1 and 2 in position ON The line terminator of the other inverters in intermediate positions shall be disabled DIP switch SW3 selector switches 1 and 2 in position OFF Communication does not take place or is adversely affected if multidrop terminators NOTE are not properly set especially in case of a high baud rate If more than two terminators are fitted some drivers can enter the protection mode due to thermal overload thus stopping dialoguing with some of the connected devices The line terminator in serial link 1 which is available on the keypad connector is always ON and cannot be disabled T
414. ss to DIP switches SW1 and SW2 To gain access to DIP switch SW3 remove the protecting cover for connector RS485 Sinus Penta S05 to S22 DIP switch SW3 is located on the control board next to interface connector RS485 remove the inverter upper cover to gain access to DIP switch SW3 J P000057 B eee eae a ra HT SW 3 Dip switch mA Termination resistors t RS 485 serial line connector setting Eo ee Figure 53 Gaining access to DIP switch SW3 and connector RS485 Sinus Penta S05 to S22 114 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP Sinus Penta S30 to S60 interface connector RS485 and DIP switch SW3 are located next to the control terminal board cover Sinus Penta S65 and S70 to gain access to DIP switch SW3 remove the cover located on the rear part of the control board P000546 B SW3 Dip switch Termination resistors RS 485 serial line connector I 2 a Figure 54 Position of DIP switch SW3 and connector RS485 Sinus Penta S30 to S60 For IP54 inverters you can gain access to serial port connector RS485 and to dipswitch SW3 from the inside of the front door covering wires and cables DIP switch functionality is detailed in the tables below DIP switch SW1 analog input configuration Switch es Functionality SW1 1 OFF REF voltage input DEFAULT ON REF analog input current input
415. stocsianss 255 Outputs Analoginen ee ue ea ae 133 Digital siensia 128 130 132 356 361 FICQUCICY eacectesetsanceeecat aiostet n oer a ans 129 e EN AET A AE 131 DIVIO o PAN E E odasdeateestzaes 158 BEENA EE E declan 167 Ligi seoran eea a r Masecendees tees 161 Standard ceccccccccceeceseececeeeeeseeeeeeeeeeeeaeaaeeeeeess 164 SMON ieee ar aair eaii Ea a aei EEn 170 P Permanent Magnets Motors ccccceeeseeeeeteeees 20 Piercing templates ccccseeeeeees 51 53 61 64 Power IG ADIES A E E EEE 93 414 CONNECTIONS ccc eeeseececececeeeeeeeeeeeeeceaaeeseeeeeeeaeans 63 T erminals ccccseeceeeeeeeeseseeeeeeees 19 65 107 108 PMC saci ce eae AA 105 121 125 R PRE oranana Ra aeons eae 373 374 io a A E eo E 105 118 ReSoONVer amete e a N 384 RIO aeann eaea r erran oranin er ai eaa rene Eain 341 S ey 2 NY caer Ree erie renee cere reer eee ee eree rere 18 148 150 152 418 418 INSTALLATION INSTRUCTIONS CARRARO GROUP SOMA DOS i iciicicdcviesiagecancdassisecssaaneascuadsdassaseeacscssaans 288 Serial COMMUNICATIONS cceceeeeseeeeeeeeeees 141 145 SIN COS Encoder cccceccececcceeeeeeseeeeeeeeeeaaeneeeess 375 Sinusoidal filters cc ceeececccececeeeeseeeeeeeeseaaeeeeess 270 DIZG E cadedasecscveandansuepeacerceaadbassetawestduestes Candecsiepletedccaane 36 MONO EA ENEE E E E E 273 282 284 SIOU EE E 290 294 320 329 342 a E E T A E T
416. sure that no voltage is applied to the power terminals in the converter Do not exceed the motor rated rpm Exceeding the motor rpm may cause overvoltage leading to damage or explosion of the converter DC Link The permanent magnet motor control is made possible only by using the application firmware PS of the Sinus Penta for permanent magnet synchronous motors SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 EQUIPMENT DESCRIPTION AND INSTALLATION The inverters of the Sinus Penta series are full digital inverters capable of controlling asynchronous and synchronous motors up to 3 MW Inverters of the Sinus Penta series are designed and manufactured in Italy by the technicians of Elettronica Santerno they incorporate the most advanced features offered by the latest electronic technologies Sinus Penta inverters fit any application thanks to their advanced features among which 32 bit multiprocessor control board vector modulation power control with the latest IGBTs high immunity to radio interference high overload capability Any value of the quantities required for the equipment operation may be easily programmed through the keypad the alphanumeric display and the parameter menus and submenus The inverters of the Sinus Penta series are provided with the following features wide power supply voltage range 380 500Vac 15 10 for voltage class 4T four classes of power supply 2T 200 240Vac 4T 380
417. sys N2 6 11 5 1 Configuration Fieldbus Port Inverter Port Protocol MetasysN2 MODBUS RTU Default Baud 9600 8N1 38400 8N2 Default Station ID 11 1 6 11 5 2 RS485 Connector The communications port includes a positive pole a negative pole and the ground G 321 418 SINUS PENTA EE SANTE RNO INSTALLATION GUIDE A CARRARO GROUP 6 11 5 3 LEDs on the ASP485 ProtoCessor Module BLUE ORANGE YELLOW RED L8 L7 L6 L5 L4 L3 L2 L1 COMMS RUN NO DEFAULT ERROR DESCRIPTION BLUE ON Field Port packet received OFF Field Port response sent ON Inverter Port Send Poll OFF Inverter Port Receive Valid Response ON flashing 2Hz ProtoCessor is running normally OFF ProtoCessor is not running ORANGE Not Used ON MODBUS Slave address set by DIP switch OFF MODBUS Default Address at factory default 11 ON Baud Rate set by DIP switch OFF Baud Rate at factory default 9600 ON Bad Poll No Map Descriptor found OFF Once Exception response has been sent ON Panic OFF No Panic has occurred BLUE ORANGE YELLOW YELLOW RED RED If you receive a poll for data that does not exist you turn that LED on briefly Basically the system received a valid poll but could not find a corresponding data point 6 11 5 4 Baud Rate DIP switches Ww 0 Use factory default Baud Rate 9600 L3 OFF 1 Use Baud from Switches as per table below L3 ON B2 B3 B4 Baud
418. t C sssseesseeeeesseessnesrnrerrnsrrrsrrnsrrnssrnssrnsrnssnne 397 6 20 2 1 BiSS EnDat Encoder Connectot ccc ccceeceeeeeeeceeeeeeeeeeeeeeeceaeeeeaeeseneeeeceeetaaeeeeaeeees 399 6 20 2 2 Incremental Encoder and Digital Line Connectors ce eeeeceeeeneeeeeeenteeeeeetteeeeeenaes 400 6 20 3 ES950 Configuration and Operating MOdES 0 eccceeeeeteeeeeeneeeeeeenteeeeeeneeeeeeaeeeetseeeeseeaaes 401 6 20 3 1 BiSS Operating Mode ceccceceeeeeeeeeee eee ee tenets eeeaeeeeeeaeeeeenneeeeeeeaeeeeeenaeeeseeneeeesnaees 402 SINUS PENTA Z SANTERNO INSTALLATION GUIDE CARRARO GROUP 6 20 3 2 EnDat Operating Moda is ccsieseecciesea es lueieed levee ees lees T A E 402 6 20 3 3 Configuring and Adjusting the Encoder Supply Voltage eccccccccceeesieeeeeeeteeeeee 402 6 20 4 Connecting the Encoder Cable srsssisssasinianikii nannini anann N ENNEA NAANA K KRANEN NA ANNAA AEREN 404 6 20 5 Environmental Requirements ccccceceeeeeececeeeeceeeeesececaaeeeeeeeeeeeaaeaeeeeeeeenseeeaaeeeeeetes 406 6 20 6 Electricall RANGS vcccsiaccessteces nites senate EA teed niadeln laments neds nade annie ee 406 6 21 Encoder Board Hiperface ES966 Slot C ec eeeee cee eeene teeter ee eeeaeeeseenaeeeeeiaeeessenaeeeeeeaes 408 6 21 1 Part NUMDGR saaien ini i EE EEEE AEE nana enna 408 Ta NORMATIVE REFERENCES vas siscecsvinceetenubiccensiodeecsbnenceseywecedesapaca ASAE E SAAE EAE EEEREN 409 7 1 Electromagne
419. t on the D sub 9 pin female CONNECHON ceeeeeee cece ee eeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaeees 388 Input output signal terminal DOArS ccccceeeceeeccece eee eeeeeeceneaeceeeeeeeceaeceeeeeeeesessnnaeeeeeeeeeeeeaeas 389 Jumpers and trimmer for power supply Configuration ccccceceeeeecceceeeeeeeeeeeeeneeeeeeeeeeeeeees 390 Recommended dual shielded connection for resolver Cable cececeeeeeeeeeeeeeeeteeteeeeeeeaeees 392 E5950 encoder BISS EnDat board i itsceceecaseit cceevetiesseetedecdaeedadesvhg tedevitecdiwehedn eas Miedaeeeddadeneeee 395 Location of slot C inside the terminal board cover in Sinus PENTA inverters eene 397 Terminal strips inserted into SLOT C o oo cece ceecceecce cee eeeeeeeeaeceeeeeeeceaaaeaeeeeeesecseneaeeeeeeeeeeenennaeees 398 Fitting the ES950 board inside the inverter ceccceeeeeeeeeeeeeneeeeeeeeeeeeeeeeaeeeseeeeeeteeenaeeeseeatees 398 Pin layout on CN7 D sub 15 pin female connector ee ceeceeeeeeeeenee eee eeeeeeeteeeaeeeteeeaeeeeenaeeees 399 Input output signal terminal DOaMd ccccceeeeeeeceecceeeeeeeeeceneaeceeeeeseceaaeceeeeeeeetessnaeeeeeeeeessaees 400 Block diagram for ES950 board interface ec eeecceeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeeeeeeeeesenaeeeseenanees 401 Jumpers and trimmer for power supply Configuration ccccceeeeeseceeceeeeeeeeteeseneeeeeeeeeeeenaees 403 Recommended dual shielded connection for encoder Cable
420. t pulses may be limited by an inductor installed on the inverter output Shielded cables even have a higher capacity and may cause problems with shorter cable lengths The maximum distance between the motor and the inverter is given as an example as parasite capacity is also affected by the type of wiring path and wiring system For instance when several inverters and their connected motors are networked segregating the inverter wires from the motor wires will avoid capacitive couplings between the wiring of each motor An adverse effect can also be the stress produced on the motor insulation due to the high du dt ratio at the inverter output Using du dt filters is always recommended when the motor cable length is over CAUTION 100m The output inductor is always required when using parallel connected inverters The inductors stated in the tables below may be used when the inverter output frequency is not over 60 Hz or 120Hz For higher output frequency a special A CAUTION inductor for the max allowable operating frequency must be used Please contact Elettronica Santerno When using parallel connected motors always consider the total length of the NOTE cables being used sum of the cable length of each motor AC CONVERTER V Figure 106 Output inductor wiring 255 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 6 3 Applying the Inductor to the Inverter AN NOTE IP54 rated 3 phase inductors are
421. tage Acquisition Board IGBT status 2 OP2 Bus bar voltage reading 2 Gain access to ES842 board located on the control unit do the following remove keypad if fitted see Remoting the Display Keypad remove the cover of the terminal board after removing its fastening screws remove the cover of the control unit after removing its fastening screws INSTALLATION GUIDE 0ZLO00S ZELOOOS Figure 38 Position of the fastening screws in the terminal board cover and the control unit 1 Control unit cover fixing screws 2 Control terminal cover screws 78 418 INSTALLATION GUIDE 3 You can then access to connectors in control board ES842 OON OO A WO ND Figure 39 ES842 Control Unit 1 CN3 Power Supply 2 Signal Connector 2 CN2 Power Supply 1 Signal Connector 3 OP2 VB 4 OP6 Status IGBT W 5 OP5 Fault IGBT W 6 CN8 Inverter Module W Signal Connector 7 OP8 OP9 Gate W 8 OP11 Status IGBT V 9 OP10 Fault IGBT V 10 CN11 Inverter Module V Signal Connector 11 OP13 OP14 Gate V 12 OP16 Status IGBT U 13 OP15 Fault IGBT U 14 CN14 Inverter Module U Signal Connector 15 OP19 OP20 Gate U 16 MR1 24V Control Unit Supply Z SANTERNO CARRARO GROUP SINUS PENTA L000S 79 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 4 Use the connection cable kit to connect the inverter components to
422. tage current value exceeding the input range will be saturated at minimum or maximum value gt gt Inputs configured as voltage inputs have high input impedance and must be closed when active The disconnection of the conductor relating to an analog CAUTION input configured as a voltage input does not ensure that the channel reading is zero Proper zero reading occurs only if the input is connected to a low impedance signal source or is short circuited Do not series connect relay contacts to inputs to obtain zero reading 350 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 14 7 Wiring Diagrams 6 14 7 1 Connection of Fast Differential Analog Inputs A differential input allows weakening disturbance due to ground potentials generated when the signal is acquired from remote sources Disturbance is weaker only if wiring is correct Each input is provided with a positive terminal and a negative terminal of the differential amplifier They are to be connected to the signal source and to its ground respectively Common voltage for the signal source ground and the ground of the CMA auxiliary inputs must not exceed the maximum allowable value To reduce noise for a differential input do the following ensure acommon path for the differential torque connect the source common to CMA input in order not to exceed the common mode input voltage use a shielded cable and connect its braidi
423. tage regulation g g Fixing holes D sub 15 female encoder connector AAPA supply voltage selection 3 5 channels jumper mode selection dip switch Figure 184 ES860 Sin Cos Encoder board 375 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 18 1 Identification Data Description Part Number Compatibility Any inverter of the Sinus PENTA series with control board ES860 SIN COS Encoder 770101830 ES927 installed Sin Cos type Encoder with 5V 12V 15V Interface Board 5 15V power supply and 1Vpp output on 3 or 5 differential channels 6 18 2 Installing ES860 Board on the Inverter Slot A Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor 3 Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the cover Slot A where the ES860 board will be installed is now accessible as shown in the figure below oes 5 m P000321 B J 7 i ew _ ik n laz E Figure 185 Loc
424. tal output 4 emitter 59 XMDO5 Multifunction auxiliary digital output 5 collector 60 CMDO5 Multifunction auxiliary digital output 5 emitter 61 XMDO6 Multifunction auxiliary digital output 6 collector 62 CMDO6 Multifunction auxiliary digital output 6 emitter All digital outputs are inactive under the following conditions inverter off NOTE inverter initialization stage after power on firmware updating Consider this when choosing the inverter application 6 14 5 Configuration DIP switches ES847 board is provided with three configuration DIP switches Figure 165 setting the operating mode as in the table below SW1__ Sets the operating mode for slow analog inputs XAIN8 and XAIN9 SW2_ Sets the operating mode for slow analog inputs XAIN10 and XAIN11 SW3 Factory setting SW3 2 SW3 5 SW3 7 ON the other DIP switches are OFF Do not change factory setting 348 418 INSTALLATION GUIDE 6 14 6 Z SANTERNO CARRARO GROUP Possible Settings for DIP switches SW1 and SW2 SINUS PENTA Configuring Slow Analog Channel XAIN8 amp Mode 0 10V f s Temperature Reading Default configuration Mode 0 100mV f s Mode 0 20mA f s with Thermistor PT100 g default sw1 i sw1 i Mode 0 10V f s Setting Slow Analog Channel XAIN9 Temperature Reading Default configuration Mode 0 100mV f s Mo
425. ternally on ES861 board 5VM 7 0V_EXT External power supply common 8 OVM Isolated 5V power supply generated internally for control logics 9 CHA Channel A input for positive incremental encoder 10 ICHA Channel A input for inverted incremental encoder 11 CHB Channel B input for positive incremental encoder 12 CHB Channel B input for inverted incremental encoder 13 CHZ Positive zero index signal 14 ICHZ Negative zero index signal 15 CHA_U Incremental encoder A signal output from resolver conversion or from encoder input CHA pin 9 positive signal 16 ICHA_U Incremental encoder A signal output from resolver conversion or from encoder input CHA pin 10 negative signal 17 CHB_U Incremental encoder B signal output from resolver conversion or from encoder input CHB pin 11 positive signal 18 CHB_U Incremental encoder B signal output from resolver conversion or from encoder input CHB pin 12 negative signal 19 CHZ_U Incremental encoder Z signal output from resolver conversion or from encoder input CHZ pin 13 positive signal 20 ICHZ_U Incremental encoder Z signal output from resolver conversion or from encoder input CHZ pin 14 negative signal 21 XMDI1 Digital input 22 XMDI2 Digital input 23 XMDI3 Digital input 24 n c 25 n c 26 CMD Common for digital inputs 27 XMDO1 Digital output 1 collector 28 CMDO1 Digital output 1 emitter 29 XMDO2 Digital output 2 collector 30 CMDO2 Digital output 2 emitter 31 XMDO3 Digita
426. ters S65 and S70 4 30Vde 3A P000652 B GROUND Iss woote 250vac GROUND ud aoz I 12 aos i MA C J ci 6 7 8 a peh T 5G ANI DIFFERENTIAL Hw DIFFERENTIAL ANALOG INPUT 2 3 2 24 V 200 mA ISOLATED POWER SUPPLY t PUSH PULL piGtTaL CONTROL CARD TERMINALS Oo a 8 38 x B2 gt O 35 T ak mA ts cS ge DE e ici Cp Oe ioe OD 5 Da 4 Lu Oo OQ L aa No st a O oO wy Cy Hig of Ear aj 5 22 8 31 Ep D 2s an Goaz me E Nz CO N T eH ae 5 oc wee gas ty Ld TET SD u55 wa als ZES Lo ise a T20 g e zee O His pa 5 INVERTER ODULE POWER SUPPLY 1 POWER SUPPLY 2 RST AC SUPPLY Figure 29 External connections for modular inverters S65 S70 NOTE Power supply unit 2 is available for size S70 only NOTE For the installation of a BU see the section covering the braking unit In the event of fuse line protection always install the fuse failure detection CAUTION device If a fuse blows this must disable the inve
427. tes Tor fastening fastening projection assembly holes ecw S1 2 X1 Y1 X2 Y2 Y3 MX S15 256 75 207 420 185 18 449 4 x M6 20 256 76 207 558 250 15 593 4 x M6 30 257 164 270 665 266 35 715 4x M8 56 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 3 11 5 Sinus Penta S22 S32 For these inverter sizes no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled as shown below The screws are included in the mounting kit M10 S000270 GROWER Figure 20 Fittings for through panel assembly for Sinus Penta S22 and S32 57 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP 5 The figure below shows the piercing templates of the mounting panel including the inverter fixing holes and the hole for the power section air cooling flow S000271 58 418 Pe M M l g o 6 0 Ny N o O 1 NJi N Ls Pa O i ei uf h q ii a M M A mies MEASURE mm A BIC DJIEIFIX Y MIN P 22 280 832 228 229 56 1541175 943 Me M6 67 SIZE 532 364 880 249 252 55 51
428. th the MAC address the IP address and the ARP Address Resolution Protocol The basic document on the Web is RFC1180 A TCP IP Tutorial gt gt gt 310418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 6 10 7 3 Board Configuration The first step in configuring the Ethernet interface board consists in communicating with the board through a computer in order to update the configuration file etccfg cfg stored to the non volatile memory of the board The configuration procedure is different if you use a point to point connection to the computer if the board is connected to a LAN that is not provided with a DHCP server and if the board is connected to a LAN that is provided with a DHCP server The section below covers these types of connection For the connection to the LAN consult your network administrator who can tell if the NOTE LAN is provided with a DHCP server If this is not the case your network administrator will assign the static IP addresses for each inverter 311 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Point to point connection to the computer If a point to point connection to the computer is used first configure the network board of the computer by setting a static IP address as 192 168 0 nnn where nnn is any number ranging from 1 to 254 To set the static IP address with Windows 2000 or Windows XP open the Network Properties folder in the field f
429. the LINK LED see below comes on Note down the MAC address of the Ethernet board that is written on a label placed at the bottom of the printed circuit Suppose that the MAC address of the interface board is 00 30 11 02 2A 02 In a computer connected to the same LAN connected to the same sub network i e with an IP address equal to 10 0 254 xxx open the command interpreter window and enter the following commands arp s 10 0 254 177 00 30 11 02 2A 02 ping 10 0 254 177 arp d 10 0 254 177 In the ARP table of the computer the first command will create a static entry assigning the matching between the MAC address of the board and the static IP address The ping command queries the interface board to check the connection and returns the transit time of the data packet between the computer and the board through the network as shown in Figure 145 313 418 SINUS PENTA INSTALLATION GUIDE SANTERNO CARRARO GROUP C gt ping 190 0 254 177 Pinging 18 0 254 177 with 32 bytes of data from 10 0 254 177 bytes 32 time lt ims TTL 128 from 1 0 254 177 time lt ims TTL 128 from 18 8 254 177 2 time lt ims TTL 128 from 1 8 254 177 32 time lt ims TTL 128 Ping statistics for 1 0 254 177 Packets Sent 4 Received 4 Lost z loss gt Approximate round trip times in milli seconds Minimum ms Maximum ms Average Gms iC gt POOO520 B Figure 145 Example of the ping command to the IP
430. the chain The terminator must be inserted in those devices only 143 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Four pair data transfer cables of Category 5 are normally used for serial links Although their usage is not recommended cables of Category 5 can be used for short cable paths Note that the colours of such cables are different from the colours defined by MODBUS IDA association One pair is used for D1 D0 signals one pair is used as a Common conductor while the remaining two pairs must not be connected to any other device or must be connected to the Common NOTE All devices connected to the communication multidrop network should be NOTE grounded to the same conductor to minimize any difference of ground potentials between devices that can affect communication gt gt The common terminal for the supply of the inverter control board is isolated from grounding If one or multiple inverters are connected to a communication device with a grounded common typically a computer a low impedance path between control boards and grounding occurs High frequency disturbance could come AN NOTE from the inverter power components and interfere with the communication device operation If this happens provide the communication device with a galvanically isolated interface type RS485 RS232 3 7 3 2 Line Terminators Provide a linear wiring not a star wiring for multidrop line RS485 To do
431. the connection cables between the motor and the inverter inside the toroid 7 2 Low Voltage Directive Adjustable speed electrical power drive systems IEC EN 61800 5 1 Part 5 1 Safety requirements Electrical thermal and energy Low Voltage Directive IEC EN 61800 5 2 Adjustable speed electrical power drive systems 2006 95 CE Part 5 2 Safety requirements Functional safety Safety of machinery IEC EN 60204 1 Electrical equipment of machines Part General requirements 416 418 INSTALLATION GUIDE 8 INDEX A All COOMWING senterai e taai 29 AANIMS A E EE 111 157 Application TEE E E E 159 Belgia weameapietaieeeadanseep stances eee 159 Standal d eeii oeeie oi eanan adeeb ciate 159 SEONG E T 159 NU e 10 0 148 150 154 Auxiliary power SUPDIY seeen 146 B BACNet Ethernet cccccceecceeeeeeeeeeceeeeeeeeeeeee 323 BACNGURS4 85 oireita diguie iia 326 BISS aisean i EEEE 395 Board Data Oggei ioiei igiena 328 Encode vic sscsivssisccssssdessacsiocsisssasiasnvessessndssanes 271 273 Fieldbus reniir ce srad seve eaea 293 V O EXPanSlOM ss ssasciecsdeceucs cosisesiceredsearesseiehewaieeeees 343 Line Driver Encoder cccccceeeeeeeee 106 282 284 Power Supply Unit eenen 366 Relay I O Expansion eeen 362 BOX E ccd E ET A A A E 47 BU 1440 oiiaii paana a aaa 223 2 aeaa a R 194 BW G00 woke cin teciesdacecnesitecens auecesesheteassbcndeduasmnccductenassets 208 BUZOQ rire aae ea
432. the contact overtemperature of thermoswitch on alarm trips for 0 5 1 rela BU200 M1 7 RL NC NC contact of 0 5 1 thermoswitch on relay a M1 8 Mout Digital output for Slave High level output PNP output 0 15V command signal when the Master is 0 5 1 braking M1 9 Not used M1 10 Not used Terminal block M1 Figure 79 PE connection screw Terminals in BU200 haoa ami ean me ae am e a d P 201 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 2 4 5 Wiring The braking unit must be connected to the inverter and the braking resistor The braking unit is connected directly to the inverter terminals or copper bars for sizes greater than S32 of the DC voltage output while the braking resistor must be connected to the inverter on one side and to the braking unit on the other side The wiring diagram is shown in the figure below a TE ER a_i Figure 80 Connecting one BU200 to the inverter The braking resistor must be connected between terminal B of BU200 and terminal of the inverter In that way no sudden variation in braking current occurs in the supply line between the inverter and BU200 In order to minimize NOTE electromagnetic radiated emissions when BU200 is operating the loop obtained from the wiring connecting terminal of the inverter the braking resistor terminals B and of BU200 and terminal of the inverter s
433. the inner shield is not connected to the encoder frame this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor connected directly to the inverter earthing point and routed parallel to the motor power supply cables It is not advisable to route the Encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The figure below illustrates the recommended connection method P000329 pe y ail Figure 191 Recommended dual shielded connection for encoder cable The encoder supply output and the encoder signal common are isolated in respect to the common of the analog signals fitted in the inverter terminal board CMA Do not connect any conductors in common between the encoder signals NOTE and the signals in the inverter terminal board This prevents isolation from being adversely affected The connector of the ES860 board shall be connected exclusively to the encoder using one single cable Correctly fasten the cable and the connectors both on the encoder side and on CAUTION ES860 board side The disconnection of one cable or even a single conductor may lead to inverter malfunction and may cause the motor to run out of control gt 381 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 6 18 5 Environmental Requirements Operating temperatures 10 to 55 C ambient temperature c
434. the pages for the parameter DOWNLOAD from the keypad to the inverter TX or allows parameter UPLOAD from the inverter to the keypad RX if pressed more than once the TX RX key allows selecting either operating mode The active selection is highlighted by the page displayed the relevant TX or RX LED starts flashing To confirm Upload Download press the Save Enter key when the wanted selection is active If pressed once reference and commands are forced via keypad press it again to return to the prior configuration or to change the active reference in the Keypad page depending on the preset type of Keypad page see the Display menu in the Sinus Penta s Programming Guide Resets the alarm tripped once the cause responsible for the alarm has disappeared Press it for 8 seconds to reset the control board thus allowing the microprocessors to be reinitialized and to activate R parameters with no need to shut off the inverter If enabled it starts the motor at least one of the command sources is represented by the keypad If enabled it stops the motor at least one of the command sources is represented by the keypad The Jog key is active only when at least one of the command sources is represented by the keypad if depressed it enters the Jog reference set in the relevant parameter If enabled at least one of the command sources is represented by the keypad it reverses the sign of the overall reference Press thi
435. the point point version B allowing reading the encoder absolute position divided into SingleTurn and MultiTurn depending on the encoder being used and allowing R W of the logs internal to the encoder 6 20 3 2 EnDat Operating Mode EnDat is a serial protocol proprietary of Heidenhain It is dedicated to point to point connections with absolute encoders absolute position information divided by SingleTurn and MultiTurn depending on the encoder In the Sinus Penta system the EnDat protocol allows reading the encoder absolute position and allows R W of the logs internal to the encoder 6 20 3 3 Configuring and Adjusting the Encoder Supply Voltage The ES950 board may power encoders having different power supply voltage ratings A selection jumper and a power supply voltage regulation trimmer are available as shown in Figure 207 The jumpers and the trimmer are located on the top side of the board The possible configurations are given in the table below Incremental encoder supply VE OUT No VE OUT 24V 12V 5V J1 X OFF ON X J2 2 3 1 2 1 2 X J3 ON ON ON OFF 402 418 SINUS PENTA INSTALLATION GUIDE CARRARO GROUP Q a Beg ja eg NA uz SVOQNT Cask CERLE fp ee mS Ho 3 11 FF VOJ Low LAA A A AF MANNA E Lina R 1 E EF aa Cha Ms ANA Ba AnS Oifis tfl Wat sui rO Incremental En coder Power Supply Configuration ov ae FeCl an Cons Se WC 3 cour L
436. the programmable digital inputs is given in the Programming Guide Digital inputs MDI5 MDI6 MDI7 may acquire fast digital signals and be used for the connection of an incremental encoder push pull encoder single ended encoder and or for the acquisition of a frequency input An incremental encoder must be connected to fast inputs MDI6 ECHA FINA 19 and MDI7 ECHB 20 as shown in the figure below P000281 B cco M A D ze OT A TE E E TD power supply 24V outputs 24V isolated Figure 56 Connecting an incremental encoder An incremental encoder must have PUSH PULL outputs and must be powered at 24V directly to the inverter isolated power supply delivered to terminals 24V 23 and CMD 22 Max allowable feeding current is 200mA and is protected by a self resetting fuse Only encoders of that type may be connected to Sinus Penta s terminal board Max signal frequency is 155kHz for 1024 pls rev at 9000 rpm To acquire different encoder types or to acquire an encoder without engaging any multifunction input fit optional board for encoder acquisition in SLOT A The encoder acquired via terminal board is indicated as ENCODER A by the inverter firmware whereas the encoder acquired via optional board is indicated as ENCODER B by the inverter firmware Therefore two encoders may be connected to the same inverter See the Encoder Frequency Inputs menu in the Sinus Penta s Programming Guide In
437. tic Compatibility Directive ee ec eeeeeee eee enne eee e eee eeeeeaeeeeeaeeeeeesaeeeeeeaeeeeeeaes 409 7 1 1 RADIOFREQUENCY DISTURBANCE 00 ccccceeeceeeeetnee eee ecneeeeetaeeeeesaeeeeniaeeeeeeenaeeeeeenaes 412 7 1 1 1 The Power Supply Mains 20 ccecccceccece cece ceeceae cece cece seceaeaeeeeeeeececccneaeeeeeeeseeensicaeeeeeseess 413 7 1 1 2 Output Toroid Filters cece ce cceccee eee eeeecece cece ee ee cece eaaeeeeeeeeesecceaeeeeeeeeeseceaaeeeeeeeeeeeeea 413 7 1 1 3 The Cabinet cece een neni eeur ennak iNET E NEEE AA A CENEGA E EAEAN EEANN KEARE A 413 7 1 1 4 Input and Output Filters cece eeeceeee cee ce cece eee ae cece eeeesecaaeeeeeeeesesecdacaeeeeeessetensieeeeeneess 416 7 2 Low Voltage Directive cece eer tte een ernie eee ne teenie ee ernie ee eeeaaeeeeeeaeeeeeaaeeeeesiaeeeeseaes 416 8 INDEX A E E T e i ional ea ee ee i ke ee 417 0 1 Index of Figures Figure 1 Packaging of the SINUS Penta ee ec eeeeeeeeete eee ee eee eee eaaeeeeeeaaeeeeeaeeeeeeeaaeeeseeaeeeseeiaeesseiaeeeeeneaaes 22 Figure 2 Example of a nameplate affixed on the drive metal enclosure eeceeeeceeceeeeeeeteeeeeaeeeeeeeteteees 23 Figure 3 Example of a nameplate eccccccccceceeeeeeeee cece cece ee ceaeaeceeeeeceaeaaeaeeeeeeeeececceaeeeeeesecacesuaeeeeeeseeteees 23 Figure 4 Lifting the packing from underneath eee eect eeee eee eeeeeeeeeeeaeeeeeeaeeeeeaeeeeseeaeeeeeeiaeeeeseneeesenaees 25 Fi
438. ticular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Measures menu check the speed reference M000 the reference speed processed by the ramps M002 the supply voltage of the control section M030 the DC link voltage M029 the condition of the control terminals M033 Check to see if these readouts match with the measured values When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the CONFIGURATION menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Guide If an alarm trips find the cause responsible for the alarm and reset the drive Close input MDI3 terminal 16 or press the RESET on the display keypad 151 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 4 3 FOC Motor Control 1 Wiring 2 Power on 3 Parameter setting 152 418 Follow the instructions stated in the SAFETY STATEMENTS and Installing the Equipment sections Power on the drive and do not close the link to the START input to prevent the motor from running Make sure that the display keypad is on For easier startup of the Sinus Penta you can activate the Start Up menu Th
439. ting ES851 to the LAN using a standard Straight Through Cable TIA EIA 568 B of class 5 UTP Patch cable for LAN as shown in Figure 161 In that case the plant can be accessed from any remote computer that can be connected to the Internet Connection through a LAN The DHCP DNS function shall be available for the LAN Also the LAN must be CAUTION connected to the Internet The Ethernet interface board cannot be connected to old LANs using Thin Ethernet 10base2 coaxial cables Connection to this type of LANs is possible NOTE using a Hub provided with both Thin Ethernet 10base2 connectors and 100Base T or 10Base T connectors The LAN topology is a star one with each node connected to the Hub or the Switch through its cable P000518 B Pin ss Wirecolor _ O m r ow Figure 161 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector AET E564 EIN TIA S6 338 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP If you did not purchase the option for the connection to the Internet LINK service ES851 can be connected to the LAN so that ES851 and the plant can be detected from the LAN ONLY once the DataLogger parameters have been programmed accordingly Please refer to the DATA LOGGER ES851 Programming Instructions for more details Connection through a router If you purchased the LINK service for the connection to the Internet the Internet connection thro
440. tion 17 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 2 SAFETY STATEMENTS This section contains safety statements The non observance of these safety instructions may cause serious injury or death and equipment failure Carefully read the instructions below before installing starting and operating the inverter Only competent personnel must carry out the equipment installation SYMBOLS Indicates operating procedures that if not correctly performed may cause DANGER ae 5 serious injury or death due to electric shock CAUTION Indicates operating procedures that if not carried out may cause serious equipment failure gt gt gt NOTE Indicates important hints concerning the equipment operation 2 1 Installing and Operating the Equipment Always read this instruction manual before starting the equipment NOTE The ground connection of the motor casing should follow a separate path to avoid possible interferences ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE INVERTER FRAME If a differential relay against electric shocks is intended to be used this must be a B type differential relay The inverter may generate an output frequency up to 1000 Hz this may cause a motor rotation speed up to 20 twenty times the rated motor speed for 50Hz motors never use the motor at a higher speed than the max allowable speed stated on the motor nameplate ELECTRIC SHOCK HAZARD
441. tion in voltage configuration 11 bit Digital resolution in current configuration 10 bit Value of voltage LSB 11 1 mV Value of current LSB 22 2 uA Stabilization time within 2 of the final value 1 11 ms Time period of output activation 500 us Analog outputs configured as voltage outputs are controlled by operational NOTE amplifiers that are subject to fluctuations Do not install filter capacitors on analog output supply mains If noise is detected at the system input connected to the analog outputs switch to current output mode 133 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 3 6 Operating and Remoting the Keypad For the parameter programming and view a display keypad is located on the front part of the Sinus Penta drives The display keypad is fitted on the drive front part press the side tabs to remove the display keypad For more details see the Remoting the Display Keypad section below 3 6 1 Indicator LEDs on the Display Keypad Eleven LEDs are located on the keypad along with a 4 line 16 character LCD display a buzzer and 12 function keys The display shows parameter values diagnostic messages and the quantities processed by the inverter For any detail concerning menus and submenus parameter programming measure selection and messages displayed please refer to the Sinus Penta s Programming Guide The figure below shows the location of the indicator Leds and their functionalit
442. tops with a deceleration ramp VDC positive logic PNP active Multifunction digital input 1 with greater signal in respect to 15 ENABLE MDI2 _ Active input inverter running enabled CMD terminal 22 Inactive input motor idling regardless of control mode inverter In compliance with EN 61131 2 not switching as type 1 digital inputs with rated 16 RESET MDI3 Alarm reset function voltage equal to 24 VDC Max Multifunction digital input 3 response time to processor 500 17 MDI4 Multifunction digital input 4 us 18 MDI5 Multifunction digital input 5 19 MDI6 ECHA Multifunction digital input 6 Encoder dedicated input push pull Optoisolated digital inputs 24 VDC FINA 24 V single ended phase A frequency input A positive logic PNP active with greater 20 MDI7 ECHB Multifunction digital input 7 Encoder dedicated input push pull signal in respect to CMD terminal 22 In 24 V single ended phase B compliance with EN 61131 2 as type 1 21 MDI8 FINB Multifunction digital input 8 Frequency dedicated input B i rated voltage equal to 24 Max response time to processor 600 us 22 CMD OV digital input isolated to control OV Optoisolated digital input zero volt 23 24V Auxiliary supply output for optoisolated multifunction digital 24V 15 Imax 200mMA inputs Protect with resetting fuse 24 VMDO1 Supply input for MDO1 output 20 48 VDC IDC 10 mA output current max 60 mA continued 105 418 INSTALLATION GUI
443. tor LEDs Figure 139 CANopen fieldbus communications board 305 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 6 1 CANopen Fieldbus Connector The CANopen communications board is provided with a 9 pin male D connector The bus interface circuitry is internally supplied as prescribed by the CANopen specifications Pins are arranged as follows N Name Description Shell CAN SHLD Cable shielding 1 2 CAN_L CAN_L line 3 CAN_GND _ Common terminal of the CAN driver circuit 4 z 5 CAN_SHLD_ Cable shielding 6 GND Option common terminal internally connected to pin 3 7 CAN_H CANH line 8 o reserved do not use The CANopen connector is the same type as the connector fitted in all the inverters of the Sinus PENTA series for the Modbus serial communications but the pin arrangement and the internal circuitry are totally different Make sure that CAUTION connectors are not mismatched A wrong connection of the CANopen connector to the Modbus interface or vice versa can damage the inverter and the other devices connected to the Modbus and CANopen networks 6 10 6 2 Board Configuration The CANopen communications board shall be used with three rotary switches for configuration which are required to set up the inverter operating mode The rotary switches also allow setting the baud rate and the Device A
444. tputs Min Type Max Unit Working voltage range for outputs XMDO1 8 20 24 50 V Max current that can be switched from outputs XMDO1 8 50 mA Voltage drop of outputs XMDO1 8 when active 2 V Leakage current of outputs XMDO1 8 when active 4 Isolation test voltage between terminals CMDO1 8 and CMA 500Vac 50Hz 1min 6 14 9 4 Supply Outputs Features of the Analog Supply Outputs Value Min Type Max Unit Voltage available on terminal 15V 4 in respect to CMA 6 14 25 15 15 75 V Voltage available on terminal 15V 5 in respect to CMA 6 15 75 15 14 25 V Max current that can be delivered from 15V output and that can be 100 mA absorbed by output 15V Features of the Digital Supply Outputs Value Min Type Max Unit Voltage available on 24V terminals 44 49 in respect to CMD 43 50 21 24 27 V Max current that can be delivered from 24V output 200 mA CAUTION Irreversible faults occur if the min max input output voltage ratings are exceeded The isolated supply output and the analog auxiliary output are protected by a NOTE resettable fuse capable of protecting the power supply unit inside the inverter against short circuits Nevertheless in case of short circuit it can happen that the inverter does not temporarily lock and does not stop the motor 361 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 15 ES870 Relay I O Expansion Board Slot C ES870 board is an
445. tre eee e ene eset teat eset eaeeeeeaeeeeseeaeeeeetiaeeeeseneeeeeaas 128 NPN output wiring for relay control cece c cece eeteee cette eee eeenne ee eet ae ee eee aeeeeeaeeeeeeeaeeeseeaeeeeeenaeeeseaas 129 Cascade connection frequency output frequency input cceceeeceeeeeeeeeeeeeeeeeeesetesnteetes 129 PNP output wiring for relay CONIOL ecceeeeeeee centre eee e tenets r EENAA AEREA IREEN RA ANANE KANNER RRENAREN 130 NPN output wiring for relay Control 0 0 eee ee eee eee ette ee etree ee neten ee eee ae SRESER N AAEE REN AEREE ARRANA ENN 130 Display keypad xii sctsececevs age scctnncdes ve npencetveiae E E eeinieagers ede 134 Removing the display keypad module cece eectee teenies ee teee ee teeeeteeeee teases niaeeeereaa 138 Front rear view of the display keypad and its Shell eeeeeee cnet terete ee ee teneeeeetnaeeeeeseeeeeeeaa 139 Example of multidrop and direct connection 0 cceeeeeeecce eects eeeeeeeceeeeeeeeeececeaeeeeeesesentenninaeeeeeess 141 Pin lay out of serial link 1 CONNMECHOF eee eee eeeee cette eee eeente ee ee ee ee erent eeetaeeeeeeecaeeeseeaeeeensnaeeeeeaas 143 Recommended wiring diagram for 2 wire MODBUS Connection 0 ccceeseeeeeeeeeeeeeettteeeeeeee 143 Nameplate Tor BU200 ccsccccciiescecasasnntetscnteecabancancasversaaaseandeedsandeadaenssnaaeedieacsaaenduaccdzaancndiaancaaeatvenns 195 Positions of BU200 configuration jUMPEIS cece ete teete
446. tude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 6 11 3 Electrical Features Common to All Boards ES919 is enabled through switch SW1 factory setting AN CAUTION If enabled LED L1 ON the RS485 serial port located on the inverter serial link 0 CN9 in the control board is automatically disabled The operation of ES919 control board is as follows L3 EN OFF OFF L4 TX OFF L2 RX OFF oe Ani L3 EN ON default ETT FLASHING IF COMMUNICATION IS OK L2 RX FLASHING IF COMMUNICATION IS OK 319 418 SINUS PENTA 6 11 4 gt gt gt Pe DANGER CAUTION NOTE NOTE INSTALLATION GUIDE Z SANTERNO CARRARO GROUP Installing ES919 Board on the Inverter Slot B Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electric shock hazard Electric shock hazard do not connect disconnect the signal terminals or the power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty
447. ty 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact Elettronica Santerno 318 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 11 ES919 Communications Board Slot B ES919 communications board makes other communications protocol available in addition to the protocols described in Optional Boards For Fieldbus Slot B These communications boards allow Metasys N2 and BACnet based systems METASYS COMPATIBLE Metasys N2 i ee m BACnet BACnet P000973 0 When ES919 board is fitted into slot B no other board ES847 ES861 ES870 CAUTION ES950 can be fitted into slot C ES919 board behaves as a serial gateway and makes all the Mxxx measures CAUTION and the Ixxx inputs available to the addresses given in the Sinus Penta s Programming Guide The Fieldbus section in the Sinus Penta s Programming Guide does not apply CAUTION to ES919 comms board io 6 11 1 Identification Data Description Part Number BACnet RS485 Sinus Penta Module 220102402 BACnet Ethernet Sinus Penta Module 220102404 Metasys N2 Sinus Penta Module 220102406 6 11 2 Environmental Requirements Common to All Boards Operating temperature 10 to 55 C ambient temperature contact Elettronica Santerno for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating alti
448. ugh a router is obtained by connecting ES851 to the router using the cable supplied Point to point connection Special software programming is required for the point to point connection Please refer to the DATA LOGGER ES851 Programming Instructions for more details Direct point to point connection is obtained with a Cross Over Cable TIA EIA 568 B cat 5 This type of cable performs a cross over of the pairs so that the TD TD pair corresponds to the RD RD pair and vice versa The table below shows the colour matching on the connector pins for the Cross Over Cable and the cross over diagram of the two pairs used from 100Base T or 10Base T connection EIA TIA 568 standard patch cable UTP STP type cat 5 P000689 B EIA TIA 568B EIA TIA S68B EIA TIA 568 cross over cable UTP STP type cat 5 EIA TIA S68A EIA TIA 568B The inverter is typically installed with other electric electronic devices inside a cubicle Normally the electromagnetic pollution inside the cubicle is remarkable and is due to both radiofrequency disturbance caused by the inverters and to bursts caused by the electromechanical devices To avoid propagating NOTE disturbance to Ethernet cables they must be segregated and kept as far as possible from the other power cables and signal cables in the cubicle Disturbance propagation to Ethernet cables may affect the correct operation of the inverter and the other devices computers PLCs Switc
449. uitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings and e are Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses e are of the type specifically approved also with reference to the Canadian Standard UL approved Fuses Manufactured by o E 3 SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd ng 200 kARMS Symmetrical A I C 100 200 kARMS Symmetrical A I C E Ratings Ratings o Mod No Current I t 690V Mod No Current l t 690V Arms kA sec Vac Arms kA sec Vac 0 05 20 412 34 16 16 gig 690 en 0 04 575V 12 5T 0 14 575V ane 14 6T 170M1410 20 0 06 575V 0 08 0 14 20 412 04 25 25 0 16 575V 170M1411 25 0 11 575V 20 412 04 25 25 0 22 170M1411 25 0 14 20 412 04 32 32 1 50 170M1412 32 0 29 20 412 20 40 40 0 55 FWP 40B 40 0 32 20 412 20 50 50 0 85 FWP 50B 50 0 6 20 412 20 63 63 1 54 FWP 70B 70 2 0 20 412 20 80 80 2 86 FWP 80B 80 2 4 20 412 20 100 100 4 40 FWP 100B 100 3 5 20 412 20 125 125 7 92 FWP 125B 125 7 3 20 412 20 160 160 16 94 FWP 150A 150 11 7 20 412 20 180 180 25 41 FWP 175A 175 16 7 20 412 20 200 200 30 25 FWP 200A 200 31 3 20 412 20 250 250 51 48 FWP 250A 250 42 5 20 412 20 315 315 94 6 FWP 300A 300 712 700 20 412 20 315 315 94 6
450. ule is off status Green The module is operating Flashing green The length of the two data packets exceeds the preset value Red An unresettable event error occurred Flashing red A resettable event error occurred 317 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 10 8 4 LEDs for CANopen Board Diagnostics In the CANopen board LED 1 is not used the remaining LEDs are described below N amp Name Function 2 Run It indicates the status of the CANopen interface of the module Off The interface is off One flash The interface status is STOP Flashing The interface is being initialized On The interface is operating 3 Error It indicates the error status of the CANopen interface Off No error One flash The frame error counter has reached the warning limit Two flashes A Control Error event guard event or heartbeat event occurred Three flashes A synchronisation error event occurred the SYNC message was not received within the time out On The bus is disabled due to an unresettable event error 4 Power Off The module is off On The module is on The word Flashing in the table indicates a LED that comes on for 200ms every 200ms One flash Two flashes and Three flashes indicate a LED that comes on one twice or three times for 200ms every 200ms and with an inactivity time of 1000ms 6 10
451. und the cable shielding to the inverter caer we eRe ee Caen Figure 121 Wiring the encoder cable Do not stretch the encoder wire along with the motor supply cable Connect the encoder directly to the inverter using a cable with no intermediate devices such as terminals or return connectors Use a model of encoder suitable for your application as for connection length and max rev number Preferably use encoder models with complementary LINE DRIVER or PUSH PULL outputs Non complementary PUSH PULL PNP or NPN open collector outputs offer a lower immunity to noise The encoder electrical noise occurs as difficult speed adjustment or uneven operation of the inverter in the worst cases it can lead to the inverter stop due to overcurrent conditions 281 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 8 ES913 Line Driver Encoder Board Slot A Board for incremental bidirectional encoder to be used as a speed feedback for the inverters of the SINUS series It allows the acquisition of encoders with power supply ranging from 5 to 24VDC adjustable output voltage with line driver outputs The encoder board is to be installed into SLOT A See Installing the Line Driver Board on the Inverter Slot A P001034 B Encoder supply voltage selection jumper Encoder supply voltage adjustment trimmer Input configuration DIP switches Figure 122 ES913 Encoder board 6 8 1 Identification Data
452. uration The configuration below of the DIP switches located on ES851 RTC board Figure 164 is to be left unchanged SW1 1 ON 2 OFF 3 ON 4 ON SW4 1 ON 2 OFF 3 OFF 4 OFF 342 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 14 ES847 I O Expansion Board Slot C 6 14 1 Signal Conditioning and I O Expansion Board ES847 Board allows implementing an additional I O set for any product of the PENTA series Additional functionality includes XAIN1 2 3 4 Four fast sampling analog inputs 12 bit 10V f s XAIN5 6 Two fast sampling analog inputs 12 bit for AC current measure via CTs or for 0 20mA sensor measures resolution 11 bits XAIN7 One fast sampling analog input for 160mA f s sensor measures resolution 12 bits Energy Counter option XAIN8 9 10 11 Four slow sampling inputs 12 bit configurable as 0 10V f s 0 20 mA f s 0 100 mV f s temperature acquisition via two wire thermistor PT 100 XAIN12 13 Two slow sampling analog inputs 12 bit 0 10V f s VAP VBP VCP Three voltage inputs for ADE Energy Counter option IAP IBP ICP Three current inputs for ADE Energy Counter option XMDI1 2 3 4 5 6 7 8 Eight PNP 24V multifunction digital inputs three of them are fast propagation inputs and can be used for the acquisition of a PUSH PULL 24V encoder XMDO1 2 3 4 Six multifunction digital outputs OC outputs free from potential t
453. ut Motor overtemperature alarm if PTC resistance exceeds threshold defined in DIN44081 DIN44082 NOTE Firmware parameter setting must be consistent with DIP switch setting Otherwise no predictable result is given for acquired values Any voltage or current value exceeding full scale values or dropping below min NOTE values will generate an acquired value limited to the max measure or the min measure respectively Voltage inputs have high input impedance and must always be closed when active Isolating a conductor connected to an analog input set as a voltage input CAUTION will not ensure that its channel reading will be equal to zero Zero is detected only if the input is short circuited or wired to a low impedance signal source Relay contact should not series connected to the inputs to reset the detected value gt pe You can adjust the relationship between the analog input set as a voltage input or a current input and the detected value by altering those parameters that regulate upper values full scale values and lower values thus adjusting the analog channel gain and offset You can also adjust the signal filtering time constant For any detail concerning functionality and programming of analog input parameters see Sinus Penta s Programming Guide 121 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 5 4 1 REF Single ended Reference Input Terminal 2 Reference input REF 2 is assigned to
454. versa for logic O normally called a SPACE 3 7 3 Multidrop Network Connection Sinus Penta inverters may be connected to a network through electrical standard RS485 allowing a bus type control of each device up to 247 inverters may be interconnected depending on the link length and baud rate Each inverter has its own identification number which can be set in the Serial Network menu as a unique code in the network connected to the PC 3 7 3 1 Connection For the connection to serial link 0 use the 9 pole male D connector located on the control board sizes 05 515 or on the inverter bottom besides the terminal board sizes 2 S20 The D connector pins are the following PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity in respect to pins 2 4 for one MARK Signal D1 according to MODBUS IDA association 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity in respect to pins 1 3 for one MARK Signal DO according to MODBUS IDA association GND control board zero volt Common according to MODBUS IDA association VTEST Auxiliary supply input see Auxiliary Power Supply 8 not connected 5 V max 100 mA for power supply of optional RS485 RS232 converter OINI The D connector metal frame is connected to the grounding Wire duplex cable braiding to the metal frame of the fe
455. ways provide a failure detection system for each motor independent of the inverter in order to lock all motors when failures occur 160418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 5 1 1 LIGHT Applications Overload up to 120 60 120s or up to 144 3s 5 1 1 1 Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta Model 200 240Vac 380 415Vac 440 460Vac SINUS 0005 SINUS 0007 SINUS 0008 SINUS 0009 SINUS 0010 SINUS 0011 SINUS 0013 SINUS 0014 SINUS 0015 SINUS 0016 SINUS 0020 SINUS 0016 SINUS 0017 SINUS 0020 SINUS 0023 SINUS 0025 SINUS 0030 SINUS 0033 SINUS 0034 SINUS 0036 SINUS 0037 SINUS 0049 25 80 45 60 80 50 65 75 SINUS 0060 SINUS 0067 SINUS 0074 SINUS 0086 SINUS 0113 SINUS 0129 SINUS 0150 SINUS 0162 continued 161 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP continued SINUS 0180 220 300 300 300 340 408 SINUS 0202 250 340 337 345 420 504 SINUS 0217 260 350 359 375 460 552 SINUS 0260 300 410 418 425 560 672 SINUS 0313 160 220 380 355 485 471 480 600 720 SINUS 0367 185 250 430 400 550 544 550 680 792 SINUS 0402 200 270 550 500 680 673 680 850 1020 SINUS 0457 400 550 680 450 610 665 500 680 673 720 8
456. x500kcmils 3x1250 M12 110 S gt x oO oO oO 101 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP Always use the correct cable cross sections and activate the protective devices provided for the inverter Failure to do so will cause the non CAUTION f i f compliance to standard regulations of the system where the inverter is installed In modular sizes S65 S90 each supply arm shall be protected by a separate NOTE fuse see table above Rated Output Rated Input Cable Cross section Tightening Motor Cable Cross Current Current Fitting the Terminal section mm mm AWG or kemils AWG or kemils M10 50 M10 50 M10 50 M10 50 0748 1000 1070 M12 110 3x240 3x500kcmils M10 50 1200 1190 M12 110 4x240 4x500kcmils M10 50 0964 1480 1500 M12 110 6x150 6x300kcmils Always use the correct cable cross sections and activate the protective devices CAUTION installed on the DC voltage power supply line Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 102 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 4 10 7 UL approved Fuses 5T and 6T Voltage Classes UL approved semiconductor fuses which are recommended for the Sinus Penta drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses s
457. y REF LED Green l Reference for speed frequency or torque 0 wW Motor acceleration 7X or deceleration P000307 0 LIMIT LED Yellow No active limit Voltage or current limit active Reference on BRAKE LED Yellow RUN LED Green Motor not powered Normal operation Either one is active el DC current brake REF ARLARM LIMIT BRAKE IGBT braking Ramp extension Y Motor powered 77S but no torque idle Motor powered and running L CMD LED M LED Red Commands sent from Inverter OK sources other than keypad Wiz Commands sent both SK from keypad and terminal board Commands sent from keypad only Alarm tripped No parameter transfer in progress L REF LED Green Reference sent from sources other than keypad vz Reference sent both WG from keypad and TINS terminal board downloading from keypad to inverter Reference sent from Parameter keypad only uploading from inverter to keypad LEDoff FWD and REV LEDs Green Wy Pas LED flashing Total reference 0 LED on fixed Total reference i frequency speed torque i being sent and is positive Total reference frequency speed torque i being sent and is negative Figure 68 Display keypad 134 418 INSTALLATION GUIDE EE SANTERNO 3 6 2 SINUS PENTA
458. y isolated from the other outputs Output MDO2 may be used for PNP and NPN connected loads see wiring diagrams below Similarly to a closed contact electrical conductibility is to be found on open collector output between terminal MDO2 and terminal CMDO2 when OC output is active i e when symbol is displayed for output MDO2 parameter M056 Both PNP and NPN connected loads are activated Power supply may result from the inverter isolated supply or from an auxiliary source 24V or 48V see dashed lines in the figure power supply 1 24V 48V 1 Optionale external 24V isolated Optional exernal power supply 24V 48V OV isolated P000293 B Figure 67 NPN output wiring for relay control Always use a freewheeling diode for inductive loads e g relay coils Diode wiring is shown in the figure NOTE Connect either isolated inverter supply or auxiliary supply to feed the output dashed lines in the figure CAUTION 130 418 SINUS PENTA INSTALLATION GUIDE EE SANTERNO CARRARO GROUP 3 5 5 3 Relay Outputs Terminals 29 34 Two relay outputs are available with potential free change over contacts Each output is equipped with three terminals a normally closed NC terminal a common terminal C and a normally open terminal NO Relays may be configured as MDO3 and MDO4 outputs When outputs MDO3 and MDO4 are active symbol E displayed for MDO1 measure parameter M056 close the normally open contact
459. y will be no longer valid NOTE gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover to gain access to the inverter control terminals The fixing spacers and the signal connector are located on the left P000321 B Fixing spacers Figure 114 Position of slot A for the installation of the encoder board 3 Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure the DIP switches and the jumper located on the encoder board based on the connected encoder Check that the supply voltage delivered to the terminal output is correct 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals P0010260 Figure 115 Encoder board fastened to its slot 273 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 6 7 5 Terminals in Encoder Board A 9 pole terminal board is located on the front side of the encoder board for the connection to the encoder Terminal board pitch 3 81 mm in two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and Features 1 CHA Encoder input channel A true polarity 2 CHA Encoder input channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 CHB Encoder input channel
460. ybus IP config utility Query of the inverter data through the ModScan programme Once configuration is achieved and the IP address of the interface board is available you can query the inverter variables through the Modbus TCP protocol WinTECH s ModScan application http Awww win tech com allows displaying the variables read with the Modbus The figure below shows the setting shield of ModScan for the connection of a board with the IP address 10 0 254 177 For the Modbus TCP connection port 502 is provided by the Ethernet interface Port 502 is to be used for all the Modbus transactions 314 418 SINUS PENTA INSTALLATION GUIDE EE Z SANTERNO CARRARO GROUP Connection Details Connect Using Remote TCP IP Server IP Address 10 0 254177 Service Port 502 Eontigutaian Hardware Flaw Control B aud R ate m Wealtfor DSP foam slave Word Length f Delay rs mester RTS betore transmitting iet Chea ctr Parity OME Jw Wall for CTS from slave Delay f ms atetlastehatarctet Stop Bits f beforevreless Protocol Selections Figure 147 Setting ModScan for a Modbus TCP connection P000524 B Figure 148 shows a ModScan shield related to the 10 output variables of the inverter These variables are acquired in real time and are provided by the Modbus TCP protocol Refer to Sinus Penta s Programming Guide Fieldbus Configuration menu for any detail about the ma
461. yed as I for the inactive input and as for the active input The inverter firmware acknowledges all inputs as multifunction inputs Dedicated functions assigned to terminals START 14 ENABLE 15 RESET 16 MDI6 ECHA FINA 19 MDI7 ECHB 20 and MDI8 FIN B 21 are also available 3 5 3 1 START Terminal 14 To enable the Start input set the control modes via terminal board factory setting When the START input is active the main reference is enabled otherwise the main reference is set to zero The output frequency or the speed motor drops to zero in respect to the preset deceleration ramp 117 418 SINUS PENTA INSTALLATION GUIDE Z SANTERNO CARRARO GROUP 3 5 3 2 ENABLE Terminal 15 The ENABLE input is always to be activated to enable the inverter operation regardless of the control mode If the ENABLE input is disabled the inverter output voltage is always set to zero so the motor performs a coast to stop The internal circuit managing the ENABLE signal is redundant and is more efficient in avoiding sending any switching signal to the three phase converter Certain applications allow getting rid of the contactor installed between the inverter and the motor Always consider any specific standard for the inverter application and observe the safety regulations in force 3 5 3 3 RESET Terminal 16 If an alarm trips the inverter stops the motor performs a coast to stop and the display shows an alarm messa
462. ying connector COM1 brings CN3 CN11 connector of ES851 1 board outside the inverter this should be fastened to a bracket mounted on the right side of the inverter frame The type of port RS232 or RS485 to be used can be selected The flying cable is to be connected to CN3 or CN11 for RS232 or RS485 respectively factory setting CN3 Use SW4 1 to activate the port you chose SW4 default Function 1 ON ON RS232 Interface activated OFF RS485 Interface activated 2 OFF Not used 3 OFF Both ON to activate RS485 terminator 4 OFF Both OFF to deactivate RS485 terminator RS232 Modbus RTU Mode Fo00687 The pin layout for flying COM1 connector is as follows aera Name Description Shield Frame of the connector connected to the PE 1 CD Carrier Detect 2 RD Received Data 3 TD Transmitted Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request To Send 8 CTS Clear To Send 9 RI Ring Indicator 335 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP RS485 Modbus RTU Mode The pin layout for flying COM1 connector is as follows CAUTION This is NOT the default operating mode for ES851 DataLogger board CAUTION Ta si port RS485 mode is an ALTERNATIVE to RS232 Either one must DB9 Connector Name Description Pin N 1 3 A Line TX RX A Differential input output A bidirectional
463. ystem where the inverter is installed 99 418 INSTALLATION GUIDE SINUS PENTA Z SANTERNO CARRARO GROUP 3 4 10 5 UL approved Fuses 4T Voltage Class UL approved semiconductor fuses which are recommended for the Sinus Penta drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses suitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings and e are Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses e are of the type specifically approved also with reference to the Canadian Standard UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Lid 200 kArms Symmetrical A I C 100 200 kArms Symmetrical A I C Current It 500V Current It 500V ome SRST GST fe ee e T E Toe amwe e 2 feof rora 20 412 04 40 20 412 20 80 EJ 1820 FWP 80B E 1200 20 412 20 100 100 2800 See oa ia ane ne FWP 125A 5400 20 412 20 160 10780 FWP 150A 8700 0086 20 412 20 200 19250 FWP 175A 12300 63 100 20 412 20 250 32760 FWP 225A 23000 315 630 700 Sinus Penta 315 700 2062232900 900 665000 20 632 32 1400 1400 1540000 170M6067 1400 1700000 1800 2076 In modular sizes S65 S90 each supply arm shall be protected by a separate NOTE fuse see table above 20 622 32 630 630 210

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