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INSTRUCTIONS FOR INSTALATION AND USE
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1. bd 5 4 Nut M38x15 rounded w slots 363106397368 9 4 2 Shaft HAM on shoulder and HPK of SM44MIVIBP 383106397370 ix 1 1 HPK subconstruction SM44M3V6P 363106397356 Q 2 1 Shoulder construction for SV44M3VI5P 383106397348 8 1 Tube hor w box holder by SM44M3VIEP 383106397380 ME Description m 053 Sestav Assam Zm N7 150 2768 M Weldng assenbjy mth hot do platng by EN S046 Reik 2000 Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace 4 Date Q Boka B Boka J Boka B 383106390153 5M44MSVI5P 0153 A 3100 g Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o SAT CONTR L Soar tracker tor panes 2n g M op SAT CONTROL doa Pozerk 10 5H277 CENLE vmstkraotrsoon FIE ASM 5008 mer 8 13 opyight Sat Control doo CONFIDENTIONAL CONFIDENTIONAL Sat Control don Pozenk 0 S4207 CERKLJE SLOVENIA EV wmmsat controlsi ge 09 Ma of chan on dw of changes Date Checked amp approved by DETAIL A DETAL C SCALE 220 SCALE THE SLIDE CLAMP THE SCREWS MG DNO WASHER MG AND NUT MB DING34 ARE ATTACHED AND ARE PART OF LINEAR MOTOR 9 SCALE tO f CONFIDENTIONA
2. Code For Int Cable SM4M3 w con 7pins gt OPEN L 2m 2x1 5x0 22 Model KABINTSM4M3L20P 3 9 831063 9604 Code 3 2 page 22 For Int Cable SM4M3 w con 7pins gt OPEN L 5m 2x1 5x0 22 Model KABINTSM4M3L50P 3 831063 960690 3 CAD DRAWING DISCLAIMER CAD terms of use All intellectual property rights including without limitation all copyright and design rights subsisting in the CAD drawings and related information belongs to SAT CONTROL d o o The USER may not under any circumstances use or allow the use of CAD drawings with any product or system other than SAT CONTROL d o o products or systems The reproduction and use of this material is only authorised for purposes connected with the specification or use of SAT CONTROL d o o products and systems The USER of this information is authorised to reproduce and distribute exact copies or exact extracts of CAD drawings for the sole purpose of detailing specifying using and promoting the use of SAT CONTROL d o o products and systems This information may not contain the full details required for construction It is the USER s responsibility to ensure full construction performance specifications and to ensure specification and installation of solar trackers products and systems
3. 8 1 RST 372 tlm AMO 7 60 2768 M RST 372 Position Quantity Material Size roughness tolerances Treathment amp Remarks Boka B Boka J Boka B 383106397328 LRDPVJASM44M3VI5P 7328 A 0 150 Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale SAT CONTROL Stee plate far basement amature of SWAANGVIEP sat Control doo Pk 10 924007 CERKLJE SLOVENA ey PLO UPE ET ARM PLO VPE LEK ARM 44 Copyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional Sat Control Pozenk 10 54207 CERKLJE SLOVENIA EU wwwsat controlsi nfoesat controlsi No of chan on Checked 4 approved by T AM Concrete block 2900128001304 N7 50 2768 M Position Quantity Beton Concrete Material Open roughness erances Size Open tolerances Treathment_ amp Remarks Boka Boka J Bolka B 383106397327 BETSM44M3VI5P 7327 A Drawed by Checked by Approved by EAN code standard Code 2 SAT CONTR L Y j Want to see more 0 040 Zi 9 No of drawing Descrpton Concrete block for solar tracker SWAAISVOP for b pan Zm File BET TEM BLOX
4. Junction box on each tracker PC Micro Helios RS485 wiring Size Number Rev A2 Date 11 10 11 Drawn by Oman A page 27 Copyright Sat Control Filename Sheet of A B C D E F A B C D Block diagram of using single or few stand alone solar trackers with Micro positioner Optional Wecther station wind snow sensor CTO 5 USB 2 0 junction box order code USB to RS485 dongle 383106391304 383106398019 Linear actuator order code A SM4xx M3 383106390133 USB 2 0 RS485 communication bus SM4xx M1 383106390109 length 1km MICRO positioner Motor cable order code order code 383106390436 383106396044 length Power supply 24VDC To other RS485 devices Micro block diagram Size Number Rev m Copyright Sat Control d o o free 15329 Drown by _ SAT CONTROL Want to get more FIRST CONNECTION OF TRACKER TO A PC OVER AN USB CONNECTION DRIVER INSTALLING This document file was found in the archieve package on http www solar motors com files Helios Helios9oe20analytics zip To properly setup the USB driver please follow the next steps Before connecting USB cable run VCPDriver V1 1 Setup exe which is included in t
5. Geometry mode parameters are fixed by purchasing conditions Contact our sales team to add additional geometries 29 Day mode time Is the hour when tracker starts to track Before this hour it waits in the night position It can be set between 1 00 and 12 00 30 Night mode time 15 the hour when tracker stops to track and goes to night position It can be set between 14 00 and 23 00 6 HELIOS ANALITICS manual rev0 doc page 37 31 Night position Is the position in degrees where the tracker will park during the night This is between night mode and day mode time 32 SN1 2 3 Are serial numbers of solar tracker positioner module Usable when contacting our support team 33 RS485 Id Means I D number for RS485 bus The tracker will respond only to this number ID 0 is broadcast for all trackers no tracker will respond on this ID but all will listen suitable for set parameters in all trackers at once Note changing ID during usage of RS385 mode can cause communication lost In this case set proper ID also in Helios or connect via USB to correct the values 34 U supply factor and motor factor Are measuring factors for voltage and motor current in web monitor We do not encourage you to change these values 35 Anti shadowing Applies only to solar plants where many trackers are mounted close together in the East West line In the morning and in the evening even a small shadow from neighbor panels could dra
6. Boka J Boka 383106390153 5M44MSVI5P 0153 A 120 I s Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o SAT CONTROL Lesoipton Soar tracker tor panes 2n g M op SAT CONTROL doo Pozerk 10 5H277 CERKLJE SAL ASM SUAAMBVEP SM mer 8 CONTROL Want to get more Manufacturer SAT CONTROL d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EUROPEAN UNION Web site www solar motors com e mail info solar motors com INSTRUCTIONS FOR INSTALATION AND USE For ASSEMBLY OF SET JUNCTION BOX WITH INSTALLED SOLAR POSITIONER CONTROLLER MICRO POZSOL36A IN AND 2 PCS CABLES FOR LINEAR MOTOR 2M AND 5M Models JBOXSETSPMN1 TC POZSOL36A1DR KABINTSM4M3L20P KABINTSM4M3L50P 831063 960492 NI 913047 NI 90436 Codes WHICH INCLUDE FOLLOWING PRODUCTS BELOW page 21 For Set Jun Box 190x140x70 w inst sol poz DIN rail glands cable Model JBOXSETSPMN1 TC 913047 831063 Code 3 For Solar Positioner 2 axis mod MICRO USB RS485 DIN rail Model POZSOL36A1DR 3831063 JU
7. CONFIDENTIONAL STEP 00 Y SCALE t0 SCALE SCALE W DETAL A SCALE 320 CONFIDENTIONAL CONFIDENTIONAL CORSE TIONAL Sat Control doo Pozenk V 9 4207 CERKLJE SLOVENA EU wmmsat controlsi Mh of chan on dv of changes Date Checked amp approved by INSTRUCTIONS FOR INSTALATION FIRST ASSEMBLE THE SLIDE CLAMP ON LINEAR MOTOR SM4S900M3 AS IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAWING VIEW THE SCREW TIGHT WITH TORQUE OF 40NM THE SCREWS M8 DINSI2 WASHER M8 AND NUT M8 01934 ARE ATTACHED AND ARE PART OF LINEAR MOTOR SM4S900M3 2 ASSEMBLED LIN MOTOR ITEM 6 WITH SLIDE CLAMP ITEM 4 THEN ASSEMBLE TO A CONSTRUCTION ASSEMBLED IN STEP 006 LIKE IS SHOWN IN DETAIL A B AND C 2 PCS OF PIN W THREAD Mie ITEM 5 WITH A LITTLE GREASE ON YOU NEED TO SCREW INTO A NUT IN FORK ARM AND SLIDE CLAMP ITEM 4 CHECK THAT SCREW IS FULLY IN THE HOLE IN SLIDE CLAMP BUT TAKE CARE THAT THE SLIDE CLAMP WITH LIN MOTOR STILL CAN ROTATE AROUND THE PIN 3 NUTS ITEM 2 TIGHT ON PIN W THREAD ITEM 5 WITH TORQUE OF 50NM DETAL C 4 PIN Di2X65 ITEM 7 WITH MOUNTED ON RETAINING RING 012 SALE ITEM 8 ASSEMBLE AS IS SHOWN IN DETAIL B AND LOCK IT WITH RETAINGING RING 012 DIN47IC ITEM 8 9 2 Retaining rng da 12 OWATICDIZ 1 Ph
8. Vf Page Vf Al rights reserved Copyright Q Confidentional amp Copyright Confidentional amp Copyright STEP 08 SEE DETAL A INSTRUCTIONS FOR INSTALATION 1 ON TUBES 60x30x2 L 5M MOUNT SOLAR PANEL 250WP WITH DIM 1650 X 995 X 50 AS IS SHOWN 2CHECK THE POSITION FOR MOUNTING THE PANEL AND PANEL ARRAY SEE DETAIL C AND DETAIL D GRAB SOLAR PANEL WITH THE SOLAR TOOTHERD CLAMP AND FIX IF WITH SCREW M6 AS 5 SHOWN IN DETAIL A AND IN DETAIL B 4 TIMES FOR ONE PANEL AT EACH CROSS POINT TIGHT WITH TORQUE OF 15 NM MN REPEAT THIS TIMES FOR 15 SOLAR PANELS TORQUE OF 15 AM DETAL A SCALE 0 SEE DETAL B DETAL B SCALE 0 00 Th of ch on dags Tite Decal 4 aged bp 090 DETAL C page 19 DETAL D 3 X PANELS Confidentional amp Copyright bd 5 6 PV panel 250Wp dim 650x995x45 9 4 amp Screw M xZ DIN985 LGK DINT9BEMEX2 t J amp Clamp Solar toothed Vi2 INOX 76 5x345x40 OBJZZSVI2 4 6 Tube rectangular 60x30x2 Lm hot ga CEVPRA7371 8 Tube hor w box holder by SIMAMSIEP CHZNSSW44MSVEP 12 sain m 053 Sestav Assam Zm N7 150 2768 M Weldng assenbjy mth hot do platng by EN S046 1 Position Quantity Material Size pen roughness Open toler
9. Box wiring Size Number Rev Drawn by Oman Filename Sheet of rl D Voltage input Sensor outpu impulses Voltage output 5VDC max 10mA mpulsed anemometer Snow sensor input Wind sensor input 0 30VDC 0 30VDC Sensor outpu voltage External port Analog anemometer Buttons Title Wind sensor connection to Micro positioner Size Number Rev Wind sensor connection A4 to Micro positioner TIV36A m EI Monitoring Micro positioner using Helios Analytics program via RS485 bus wiring diagram 2 x 2 twisted pair cable unshielded each wire 22mm2 UV stable CAT 5 up to 500m from end to end e e 1 st Micro 2 nd Micro N Micro The last Micro o T as 5 Termination resistor e Sa Power supp R 300 580 Ohms input 24VDC P 0 1W 4 m lt al 5 USB 2 0 to RS485 E Mini Adapter GND blue i z code 383106398019 Termination resistor Gea z R 300 500 Ohms white D 9 P 1W G GND green QOQG e RS485 B NOTE Q Termination resistor needs to be only ns RS485 A Solar Positioner 4 at the each end of 5485 wire bus 2 axis mod MICRO code 383106390436 VE black O O O
10. HORIZONTAL TIGHT THE SCREWS BACK LIKE IT WAS THE TIGHTENING TORQUE IS 40NM THIS IS PRECISION WORK THIS 15 PRECISION WORK Confidentional Copyright Sat Control do o Copyright Sat Control doo Confidentional Copyright Sat Control doo SCALE 20 sestav Assembly 2m2 N7 180 2768 M Weling assenby mith hot platng by EN SMB Reik 201 Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 9M44M3VI5P 0153 120 Checked by Approved by EAM code standard Code 2 Drawed by No of drawing 426 Mss SAT CONTROL Lstptor Soar tracker for b panels Zn Set Cot doo Posi T S207 GEL iir ev SUL T SIMANGVEP ASH SHHAIGUS SOD B Copyright Sat Control doo Confidentional Copyright Sat Control doo Confdentiond Confidentional amp Copyright Confidentional amp Copyright STEP 01 DETAL A SCALE INSTRUCTIONS FOR INSTALATION 1 ON HORIZONTALY POSITIONED SUBCONSTRUCTION YOU NEED TO MOUNT THE 6 PIECES OF TUBES 60X30X2 L 5M FIX IT WITH THE FITING MATERIAL AS IS SHOWN IN DETAL A ON BOTH SIDES OF HPK SUBCONSTR LAYOUT AND POSITIONS ARE SHOWN IN DETAL C AND DETAIL D NUTS M8 SCREW WITH TORQUE OF 10 ISNM DETAL B SCALE 00
11. 10 527 CERKLJE SLOVENA EU wvnset conolsi_ _infosat conto M of chan on da M tte Checked 4 approved by po mE INSTRUCTIONS FOR INSTALATION ASSEMBLE AS IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAWING VIEW SCREWS WITH NUTS TIGHT TOGETHER WITH TORQUE OF 30NM NOTE THE WASHER MUST BE INSERTED BETWEEN THE EAR FROM PILLAR AND BEARING DETAL SCALE SCALE 2 Mut M35x 5 rounded w slots 383106397367 4 Washer D35 D50 13 383106397366 1 Shaft EAM of SM44M3VEP 383106397269 1 Shoulder construction for SM44M3VbP 383106397348 1 Tube hor w box holder by SM44M3VIEP 383106397380 Pole Pilar bearer for SM44M3VIBP 383106397326 A Z Quantity Description 053 sestav Assembly 212 N7 50 2768 Weling assenbjy mith hot patng by EN Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 5 44 0153 t10 Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracker SWEAIGVEP for b panels 212 WT an PS ERLE 50 HAED ASH 505 um M mes CONFIDENTIONAL 1 CONISIBENTIONAL T CONFIDENTIONAL CONFIDENTIONAL it St Cot
12. 525 81 Link 48 USB COM 1 Files All values in the fields can be exported into one file with extension hss This is suitable to backup current settings It is also possible to import values from saved hss file File Settings Update Support Import Export 2 Settings Angle settings define behaviour of three buttons in Monitor tab See description at chapter 22 COM port settings are communication properties for RS485 bus excluding USB Settings Button Description custom text 1 Anges 204 AngeB 457 Anl Button Description custom lext 2 COM Settings Angle fi 57 AngeB 224 COM Speed 1920 Button Description eustomtet3 7 pee Angle A 250 Angle B 190 0 Parity Even 7 Cancel Reset to default Save Changes Cancel 3 Update Driving electronic firmware in the solar tracker is upgradable t means that we constantly complements and improves the program which is running in your product Check on our web site www solar motors com for the latest version tab support or direct path http www solar motors com gb support d24 shtml If newer version exists download and save zip file to your local disk Unzip the file to some known location In the Helios select upgradeable file ehx and press update Wait until transferring reaches 10096 Than close DOS prompt window and open COM in Helios again to continue Later will be shown on the program new number of FW version
13. DQx65 w shts 383106397369 7 f Solar Lear ActuatorMotor SM4SIOMIC w C4 clamp 383106390095 6 2 M x40 w tread and sbt 383106397374 DETAL B 5 Asm of side clamp 057 325 w screws for SWANS V4 383106397379 SAE 6 4 1 Shoulder construction for SVMAMIVIEP 383106397348 J 4 Mut M6 DINGS Fe Zn DINSS4MI6 2 1 Tube hor w box holder by SWA4USVEP 383106397380 2 Fork am holder at EAM by SMAMGUEP 383106397344 A Z Quantity Deserption 053 1 sestav Assembly 2 7 150 2769 M Weling assenby mih hot dp plang by EN 501461 Prank BI Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 5 44 0153 120 9 Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracker SMAMIDP for b panes 212 SAT CONTROL doo Pozenk 10 54207 CERKLJE SLOVENIA EU www solar motors com File SOL TRA SWA4IGVGP AM 5006 ps TN M iis esed hie CONFIDENTIONAL CONFIDENTIONAL apyight Sat Control dao STEP 007 CONFIDENTIONAL CONFIDENTIONAL INSTRUCTIONS ASSEMBLE AS 15 SHOWN IN THE EXPLODE STATE AND ASSEMBLED STATE 1 THE NUTS M 4 DIN982 CAN BE TIGHT WITH MAX TIGHTENING TORQUE OF 50 Nm 2 THE NUTS MI2 DIN982 CAN BE TIGHT WITH MA
14. THE PLACE FOR SOLAR TRACKER WHERE IS NOT 50 WINDY THE SOLAR TRACKER NEED TO TURN IN HORIZONTAL POSITION AT WIND SPEED OF 70 KM H NOTE THAT THE PITCH IN BETWEEN THE TRACKERS IN E W DIRECTION IS 2 OF THE WIDTH OF PANELS IN E W DIRECTION SO SO ARROUND 10M AND THAT THE PITCH IN BETWEEN THE TRACKERS IN N S DIRECTION IS 2 TO 3 OF THE LENGTH OF PANELS IN N S DIRECTION 50 ARROUND 1 5M DEPEND FROM LATITUDE OF YOUR LOCATION 2 MAKE A GROOVE IN GROUND AND PUT ON GROUND THE PIPE FOR FOR POWER SUPPLY CABLE LOW VOLTAGE INVERTER STRING CABLE AND RS485 COMMUNICATION CABLE 3 PREPARE AND FORTIFY THE GROUND 4 SETUP THE CONCRETE BLOCK ON SITE OR MAKE CONCERETE BLOCK ON SITE BUT MAKE SURE THAT YOU POINT THE BLOCK TO SOUTH DIRECTION AS IS SHOWN IN DRAWING AND THAT THE BLOCK STAY HORIZONTALY Copyright Sat Control doo Confidentional THE CONCRETE BLOCK 5 NOT A PART OF SOLAR TRACKER THE CUSTOMER NEED TO MAKE IT ON SITE OR DELIVER ON SITE 063 Sestav Ase Za 7 0 2768 eei vit tot pty by BI BOAT Et aka Bn Boke Dt Baka B 3830639053 e AMORE A THE INSTRUCTIONS 0 MAKE IT YOU CAN FIND IT IN END OF DOCUMENT Draned By Checked By Approved byt EAN code standard Code 2 ie ei SAT CONTROL Lescnpton Solar tracker SMAAIGVOP for b panes Zn m Sat Contrl doo Poi S207 CELE LB ev SAL ASH 507 am A M Copyright Sat Control doo C
15. Weldng assembly mth hot platng by EN S046 2 Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace Q Boka B Boka J Boka B 383106390153 SM44M3VI5P 0153 A 0 050 5 Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass o SAT CONTROL Solar tracker tor panes 2n g y ony SAT CONTROL doo Pozerk D 84077 CENLE vestersotascn PE SOL TRA SUMAIGHISP ASH 500 ae i mer 5 Confidentional ight Sat Control doo Confidentional Cop ight Sat Control doo STEP 008 Confidentional DETAL B DETAL A SCALE SCALE SEE DETAL SEE DETAL C UN SCREW THE SCREWS AND NUTS ON THE SLIDE CLAMP OF B LINEAR MOTOR JUST A LITTLE 50 THAT YOU CAN MOVE LINEAR MOTOR WITH HPK CONSTRUCTION SLIGHTLY UP AND DOWN AND IN THIS WAY ROTATE IT IN NORD SOUTH DIRECTION IN THE SAME TIME TAKE A LOOK THE SPIRIT LEVEL AND WHEN IS NORD SOUTH DIRECTION FULLY IS HORIZONTAL TIGHT THE SCREWS BACK LIKE IT WAS THE TIGHTENING TORQUE IS 40NM Copyright Sat Control doo Confidentional Sat Control Pozenik 10 SI 4207 CERKLJE SLOVENIA EU wwwsat controlsi infossat controlsi Mb of chen on dw of dages tte Checked amp approved by INSTRUCTIONS FOR INSTALATION 1 IN PREVIOUS STEP YOU DID TURNING
16. m page 17 DETAL C dags d by Confidentional amp Copyright DETAL D 6 Fel n i 5 9 4 A gig soer BAL t 2 2 fiat pite m tite IPC by SAL AROM Q 2 Gl La ht gal 8 1 1 dede w bor lir ly SAI QUESO sain k 053 1 Sestav Assam NZ 10 2769 Weldng assenbiy hot dp platng by EN S046 Reni Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace 4 ete Boka Boka J Boka B 383106390153 SM44M3VI5P 0153 01 IENE Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o SAT CONTROL dlesopi Soar tracker tor 2n g Y Want to see more f L sar SAT CONTROL doo Pozerk D 34 CENLE vestersotascon PE SAL ASM SOM is mer 8 Confidentional amp Copyright Confidentional amp Copyright STEP 02 SEE DETAIL A DETAIL A SCALE 0 500 INSTRUCTIONS FOR INSTALATION 1 ON TUBES 60x30x2 L 5M MOUNT THE SCREW 2 120 WITH WASHER AND NUT AS IS SHOWN IN DETAIL A AND DETAIL B NUTS M8 SCREW WITH TORQUE OF 3 6NM DEPEND FROM TYPE OF SOL PANEL AND MATE
17. nl ALI T PATH AT HAED a l BO G G y 629 450 A 773 KT LONEST PONT BARES E A EN 8 ATENTON EO AT HAED CONCRETE BLOCK MD SOLAR PANELS ARE NOT PART OF A TRACKER UT HERE ARE INCLUDED FOR COMPLETE OUTLOOK 03 1 Assembly 0 7 80 2768 M Weng assent nth jt plating by pont at i Position Quantity Material Size roughness Open tolerances Treathment amp Remarks Pie 4 Date Q lt ALLOWED WIND SPEED IN WORKING POSTION OKH Boka B Boka J Boka B 383106390153 44 0153 4 0020 Bit j Ss LOWEST PONT OF TRACKER AT HAE OR 0 ALLOWED WND SPEED IN HORZONTAL POSTION 1S WND SENSOR AND FUNCTION THAT TRACKER RENT BOTH Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Anu M SAT CONTROL Soar tracker tor panes 2n y D SAT CONTROL doo Pozerk 0 84077 CERKLJE vstkraotrsoon Fl TRA mer 8 4 Confidentional amp Copyright 1 Confidentional amp Copyright SOLAR PANELS b PCS BY DM 1650995 M HPK CONSTRUCTION HOUR ANGLE MOTOR SE DETAL C ELEVATION ANGLE MOTOR SEE DETAL B CONCRETE BLOCK ATTENTION THE CONCRETE BLOCK
18. specifications and to ensure specification and installation of solar tracker s products and systems are in accordance with solar tracker s technical datasheets or publications Appropriate expert advice should always be obtained to ensure suitability of these drawings for your specific application SAT CONTROL d o o accepts no responsibility or liability for any loss or damage caused to the USER or any third party through any use of the CAD drawings or related information which use contravenes these terms of use including but not limited to any use of the CAD drawings and related information a with any product or system other than SAT CONTROL d o o Limited s products or systems and b where the CAD drawings and related information are modified in any way The USER is deemed to accept these terms of use IF YOU DO NOT AGREE TO THE TERMS OF USE DO NOT USE THE SAT CONTROL D O O CAD DRAWINGS USAGE DISCLAIMER Terms of USE All drawings and all documentation are copyright by SAT CONTROL d o o and is marked as Confidentional page 2 SAT CONTROL Want to get mo re DECLARATION OF CONFORMITY according to ISO IEC Guide 22 and EN 45014 Company Manufacturer s Name Sat Control d o o Address Pozenik 10 SI 4207 Cerklje Slovenia EU declares under its sole responsibility that the product Product name Solar Tracker SM44M3V15P Model number SM44M3V15P Product options All conforms to the following directives an
19. 83106397330 Round bar for concrete basement of SM44M3VISP E 6 24 383106397329 U bended bar for concrete basement of SMA4AMGVEP S 80 5 16 DIN440M24 Washer wide M24 DIN440R ZN e a 4 64 DIN934M24 Nut M24 DIN934 Fe Zn 12um 3 3 8 DIN976M24 L05M Theraded bar M24x500 KV 88 galvanized S DETAL 2 1 383106397331 Plastic tube imer dia 125x3 L 300 e SCALE 0 750 a 1 2 383106397328 Steel clamping plate for basement armature of SM44M3VI5PS 2 Qty Code Description 736 Wh 10052 5752 355 24 2800x500 7 0 2768 M Welding construction together Varjena konstrukcija skupaj Position Quantity Material Size Qoen roughness Open tolerances Treathment amp Remarks Place amp Date Boka B Boka J Boka B 383106397316 JASM44M3 VI5P 7316 0 030 70699350 g SCALE ALL U BENDED BARS ENDS MUST BE m 280 Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass zh WELDED TO THE SQUARE PLATES 50 rapes zh j SAT CONTROL tonrentorcenent cage for MMNOP tor b pan 22 E S dala v Latest Date Page 3 2 Sat Control doo Pozerik 10 SF4207 CERKLJE eu Fle KARM ZA TEM LOK E ARM ZA TEM BLOK zog Copyright Sat Control doo Confidentional
20. AND SOLAR PANELS ARE NOT PART OF SOLAR TRACKER AND ARE DESCRPTED ONLY BECAUSE FULL OUTLOOK SEE DETAL E HOULOER CONSTRUCTION Z D DETAL p SCALE 030 SCALE 030 page 5 SECTION AA SCALE 030 dags Decal 4 aged ly PLEASE NOTE Confidentional amp Copyright CONCRETE BLOCK AND SOLAR PANELS ARE NOT PART OF SOLAR TRACKER 3 E A pal Bih da d 0 Mil ONE Lox 7 6 Cap Sde ted Me MOU SHSM Me Me DN FD n DETAL 5 MGE SCALE 050 3 Ag soer DIO emo Me WB OO Fels n 2 4 kte DUC 3 gig BAL 0 2 Feat pte m 600 at IPC by AIO 5 6 Oka Lin bt gah E777 8 4 Sver IP BW Fels fan mam Z 4 INCA B 1 d Cle SM r om FPN Ln 2 B 1 d Gl SE p on Dis PE Lia A St in Br BUM vist sd paz Oa gs 2 4 abt r dis 2 2 Slt Ml m sod ad AUDI 2 1 AP 2 4 Ag ig ATE de 2 p 2 2 ir ier ISUN clap 4 rad ad it AUDI B 2 Mif sib dap ITA v sos fr SHG H AUI E 2 Wit WBS maid ris 88mm O Soft EW of
21. BET TEM BLOX fatest 11 45 Copyright Sat Control d o o Confidentional Copyright Sat Control d o o Confidentional Copyright Sat Control doo Confidentional Copyright amp Confidentional Sat Control d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EU wwwsat controlsi infoesat controlsi 9 Ma of chan on dv of dages Date Checked amp approved by g lt lt INSTRUCTIONS HOW TO PREPARE THE STEEL REINFORCEMENT CAGE FOR CONCRETE BLOCK g g S 4 FOLOW STEPS 1 ASSEMBLE AS FOLOW STEPS BELOW 1 5 ASSEMBLE AND TIGHT WITH NUTS 2 6 8 ASSEMBLE AND WELD TOGETHER 3 S 9 o 2 o o o o He o a S T S j F zt l T a S B z 8 i L 1 2 4 5 6 WELD ON PLATE FROM BOTH SIDES ALL U BENDED BARS 1 DETAIL OF U BENDED BAR FOR CONCRETE BASEMENT SCALE 0025 7 d E s EE 13 75 Eu 10 IN ha SCALE 0 075 ETAIL OF PLATE 500 SCALE 20 100 KL jinin l RIB BAR 212 U BENDED AND 04 _ WELDED TO PLATES 8 MN E amp z a SCALE 0 050 is Q 3 7 4 3
22. BOTH AXES TO HORIZONTAL POSITION FOR H V ALIGNMENT WITH HELP OF HELIOS ANALYTICS SO YOU RAN THE H V ALIGNMENT SEQUENCE 2 ON HORIZONTAL POSITIONED HPK CONSTRUCTION THAT YOU TURNED WITH PROGRAM YOU NEED TO PUT SPIRIT LEVEL FOR FINE BALANCE OF HORIZONTALITY IN BOTH DIRECTIONS NORD SOUTH AND EAST WEST LIKE SHOWN IN DETAIL A UN SCREW THE SCREWS AND NUTS ON THE SLIDE CLAMP OF ALINEAR MOTOR JUST A LITTLE SO THAT YOU CAN MOVE LINEAR MOTOR WITH HPK CONSTRUCTION SLIGHTLY UP AND DOWN AND IN THIS WAY ROTATE IT IN EAST WEST DIRECTION IN THE SAME TIME TAKE A LOOK THE SPIRIT LEVEL AND WHEN IS EAST WEST DIRECTION FULLY 15 HORIZONTAL TIGHT THE SCREWS BACK LIKE IT WAS THE TIGHTENING TORQUE IS 40NM THIS 15 PRECISION WORK SEE DETAIL C 4 UN SCREW THE SCREWS AND NUTS ON THE SLIDE CLAMP OF A LINEAR MOTOR JUST A LITTLE SO THAT YOU CAN MOVE LINEAR MOTOR WITH HPK CONSTRUCTION SLIGHTLY UP AND DOWN AND IN THIS WAY ROTATE IT IN EAST WEST DIRECTION IN THE SAME TIME TAKE A LOOK THE SPIRIT LEVEL AND WHEN IS EAST WEST DIRECTION FULLY IS HORIZONTAL TIGHT THE SCREWS BACK LIKE IT WAS THE TIGHTENING TORQUE IS 40NM THIS 15 PRECISION WORK SEE DETAIL C DETAL SALE 320 N SCREW THE SCREWS AND NUTS ON THE SLIDE CLAMP OF A LINEAR MOTOR JUST A LITTLE 50 THAT YOU CAN MOVE LINEAR MOTOR WITH HPK CONSTRUCTION SLIGHTLY UP AND DOWN AND IN THS WAY ROTATE IT IN EAST WEST DIRECTION IN THE SAME TIME TAKE A LOOK THE SPIRIT LEVEL AND WHEN IS EAST WEST DIRECTION FULLY IS
23. Both motors have cable error Service status 1000 Ea 0 Eb 0 Wi 0 Si 0 Service status 88 E a 0 Eb 0 Wi 0 Si 0 Send Clear Send Clear HELIOS ANALITICS manual rev0 doc 5 page 36 Advanced system editor tab Monitor Advanced System Editor Configuration Weather Motor A Motor B Common Settings Al poo Send At 03 Send day mode time Fo h Send A2 3350 _ Send A2 4300 Send night mode time 72 h Send 336 Send 3889 Send U supply factor 1150 _ 04 _ Send Aa 554 Send group 15 Send o0 Send AS 386 Send 5 1 107741015 _ Send ag 00 _ Send A6 0 0 Send SN2 1381467208 B1 31 2 Send 00 Send SN3 2028955008 _ Send 2 00 Send 82 00 Send min range A 0 1 Send min range 0 i _Send tun delay n p 0 Send max range 195500 0 1 Send max range B 195500 0 _ Send run delay 0 s Send gear ratio 3808 _ Send gear ratio 3808 Send panel wide 00 Send motor po Send 1 motor max 1 00 A Send panel space po m Send coordinate mode 3 _ coordinate mode B 4 Send correction Send geomety mode A geometry mode 3 _ target angle 00 1 motor factor 80 0 _Send 1 motor factor 90 0 Send target angle 0 0 o Send night position 0 Se
24. E CONSTRUCTION AND CONNECT TO THE LINEAR MOTORS FIRST INSTALL THROW THE CONSTRUCTION THE LONG 5M CABLE WHICH IS HOUR ANGLE MOTOR HAM CABLE ITEM 5 WHICH IS INSTALLED IN PORT A AND CONNECT WITH MOTOR A HAM AS IS SHOWN IN DRAWING WHERE TO INSTALL CABLE FOR HAM IS MARK WITH GREEN SPLINE CONNECT THE CABLES WITH THE INOX CABLE TIES THE END CONNECTOR YOU NEED TO PLUG INTO SOCKET AND SCREW THE ATTACHED SCREWS ON THE CONNECTOR TO SOCKET TIGHT VERY GENTLY ONLY THAT THE CABLE CANT BE DISCONNECTED THEN PUSH THE ENCLOSURE OF THE MOTOR WITH GLAND INTO MOTOR TO CLOSE OPEN SPACE SO THAT THE WATER CANNOT COME IN 3 SECOND INSTALL BELOW THE CONSTRUCTION THE SHORT 2M CABLE WHICH IS ELEVATION ANGLE MOTOR EAM CABLE ITEM 6 WHICH IS INSTALLED IN PORT B AND CONNECT WITH MOTOR B EAM AS IS SHOWN IN DRAWING WHERE TO INSTALL CABLE FOR EAM IS MARK WITH RED SPLINE CONNECT THE CABLES WITH THE INOX CABLE TIES THE END CONNECTOR YOU NEED TO PLUG INTO SOCKET AND SCREW THE ATTACHED SCREWS ON THE CONNECTOR TO SOCKET TIGHT VERY GENTLY ONLY THAT THE CABLE CANT BE DISCONNECTED THEN PUSH THE ENCLOSURE OF THE MOTOR WITH GLAND INTO MOTOR TO CLOSE OPEN SPACE SO THAT THE WATER CANNOT COME IN 3 THIRD YOU NEED TO HAVE 5M LONG CABLE AND INSTALL THROW THE POLE AND CONCRETE BLOCK AS 15 SHOWN IN DRAWING WHERE TO INSTALL CABLE IS MARK WITH PINK SPLINE THEN YOU NEED TO OPEN JUNCTION BOX AND CONNECT THE POWER SUPPLY AND COMMCABLE WITH CONNECTION PANEL IN JUNCTION BOX
25. IA EU trade mark of company Sat Control rights reserved Phone 386 4 281 62 00 Fax 386 4 281 62 13 e e Copyright Product is patented and protecter by low of Intelectual property SunTracer is registred trade mark of company Sat Control rights reserved Made in Ad page 24 A Box wiring for positioner MICRO POZSOL36A A motor red green A_motor black white 6 4 43 B motor black Solar Positioner B motor red 2 axis mod MICRO USB RS485 DIN rail code POZSOL36A1DR 3835106390436 B hall 1 orange B hal 2 green Cable for motor A A ef rog z 26 Power supply ee input 24VDC 5 a RS485 A 85485 B p GND blue 5 4 o 24VDC red Motor A Hall GND esi A hall 2 A hall 2 green A hall 1 orange black 2 2 white red orange O 7 QJ A_end_switch_ 1 grey OOH A end switch 2 B end switch 2 B end switch 1 grey A end switch 1 Motor B Hall GND Cable for motor B B 1 B_holl_2 B_hall_1 B_end_switch_1 Set Pla Box 190x140x70 w inst sol poz DIN rail glands cable code SETBOXPSP1 TC EAN 383106391304 Copyright Sat Control d o o Pte 227 2011
26. IDENTIONAL Sat Control don Pozenk 0 S4207 CERKLJE SLOVENIA EV wmmsat controlsi STEP 004 Ma of chan on dw of dages Date Checked amp approved by INSTRUCTIONS FOR INSTALATION 1 ASSEMBLE AS IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAWING VIEW SCREWS WITH NUTS TIGHT TOGETHER WITH TORQUE OF 100NM DETAIL A SCALE 0300 5 4 Nut DN934 Fe Zn DRAH 4 4 Washer DINIZ5A MM 3 4 Hexagon screw MI4XI90 2 2 Bal bearing with housing UCF7620755 JOD 1 f Shoulder construction for SM44MGVEP 2 Quantity Descrption Code 063 1 sestav Assembly NZ 150 2769 M Weldng assenby mith hot plang by EV S046 Reni 1010 Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 5 44 0153 0100 185838179 g Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracker MMIVP for b panels 212 Want to see more i Latest verso m SAT CONTROL doo Pozenk 10 54207 CERKLJE SLOVENIA EU www solar notors com File SOL THA SWA4IGVGP AM MADE 5004 Al rights reserved halt CONFIDENTIONAL CONFIO j TIONAL CONFIDENTIONAL CONFIDENTIONAL Sat Control dao CONFIDENTIONAL CONFIDENTIONAL_ Sat Control doo Pozenk
27. IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAWING VIEW ON THE POLE PILLAR SCREWS WITH NUTS TIGHT TOGETHER WITH TORQUE OF 100NM Mh of chan on dw of changes Sat Control doo Pozenk V 9 4207 CERKLJE SLOVENA EU wmmsat controlsi Date Checked d approved by DETAIL A SCALE 0 50 6 3 Nut MG DIN934 Fe Zn Zum 5 3 Hexagon screw DINOS MI6XI20 4 6 Washer wide 6 DIN440R ZN 3 f Tube hor w box holder by SM44M3VEP 38306907300 2 2 Fork holder at EAM by SM44M3VIGP 1 f Pole Pilar bearer for SM44M3VEP 2 Quantity Descrption Code 053 sestav Assembly 212 N7 150 2768 Weling asenby mith hot platng by EN S046 Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 5 44 0 3 0 050 18578311 g Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracker SWEAIGVEP for b panes 2 Want to see more i atest verso SAT CONTROL doo Pozenk 10 5407 CERKLJE SLOVEIAEY wvusoeraotrscon SCL TRA 003 if AI rts reserved Copyright CONFIDENTIONAL CONFIDENTIONAL opyight Sat Control doo CONFIDENTIONAL CONF
28. IS aa ME SHONN IN DETAL C AND LOCK IT WITH ANOTHER RETAINGING RING 02 DN47IC ITEM 8 Quantity Deserption 3 sestav Assembly 2m2 N7 50 2768 M Weling assemaly mith hot platng by EN Reik 201 Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Bolka 383106390153 SM44M3VI5P 0153 A 120 9 Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracer SWEAIGVEP for b panels 212 SAT CONTROL dao Pozerik 10 8407 CERKLJE SUBE ste SAL SIMI HLESO ELIO ASH SIMANGIIP 5009 per M m pam CONFIDENTIONAL 1 CONMIDENTIONAL 1 Confidentional amp Copyright 1 Confidentional amp Copyright STEP 00 he of clan m da Ma of changes d by CABLE TO MOTOR CABLE TO MOTOR SCALE 020 POWER SUPPLY AND COMMUNICATION CABLE DETAL OF page 15 SCALE 0500 INSTRUCTIONS FOR INSTALATION FIRST ASSEMBLE THE JUNCTION BOX SET WITH INSTALED SOLAR POSITIONER AND 2 PCS OF CABLES FOR LINEAR MOTORS ITEM 1 AS 5 SHOWN IN THE EXPLODE STATE OF DETAIL A THE SCREW TIGHT VERY GENTLY ONLY SO MUCH THAT THE BOX STAY ON 2 LATER ON YOU NEED TO INSTALL THE CABLES ATTACHED TO JUNCTION BOX SET ON TH
29. IT WILL MAKE DAMAGE TOO SEE AT THE DRAWING IS MARK WITH PINK COLOR 5 ONCE ALL CONNECTED AND TESTED WITH TEST MEASUREMENTS YOU CAN CONNECT ALL PANELS WITH SOLAR CABLE WHICH IS NORMALY ATTACHED TO THE PANEL IN SERIES THIS IS CALED STRING 50 YOU CONNECT THE POLE FROM 15 PANEL TO POLE OF PANEL 2 AND YOU ARE CONTINUE TILL LAST ONE THE 5TH WHEN CONNECT LAST ONE AND IF OUTSIDE THE SUN IS SHINING THE INVETER WILL START TO WORK NOTE THE CABLES ARE DRAWED IN DIFERENT COLORS FOR EASIER UNDERSTANDING BUT THE CABLES ARE NORMALLY ALL BLACK DUE TO ULTRA VIOLET STABILITY 50 WHEN YOU WIRE IT BE CAREFULL ON POLARITY OF CABLES 6 SWITCH ON THE POWER SUPPLY AGAIN FOR SOLAR TRACKER 24VDC 5A 7 CONNECT COMPUTER VIA USB CABLE TO THE POSITIONER MODEM MICRO AND RUN THE PROGRAM HELIOS ANALITICS DISABLE AUTOMATIC TRACKING AND SET THE PARAMETERS THAT FIT TO YOUR LOCATION AND MODEL OF SOLAR TRACKER INSTRUCTIONS FOR SETUP DRIVERS AND USE THE PROGRAM ARE IN NEXT PAGES OF THIS DOCUMENT OR IN SEPARATE DOCUMENTS NAMED 1 OPERATING INSTRUCTIONS FOR HELIOS ANALITICS 2 INSTRUCTIONS FOR INSTALATION OF USB DRIVERS 3 INSTRUCTIONS FOR CONNECTION AND OPERATING OF SOLAR POSITIONER CONTROLLER PLC MODEL MICRO 8 ONCE ALL SET ENABLE AUTOMATIC TRACKING WITH HELIOS PROGRAM THEN THE TRACKER WILL START TO TRACK THE SUN IF ALL RIGHT THEN DISCONNECT THE USB CABLE AND CLOSE THE JUNCTION BOX ON TRACKER THE COMPUTER IS NO LONGER NEEDED FOR APROPRIATE F
30. ITICS manual rev0 doc 3 page 34 11 Settings wizard button With it you can make a few basic settings required for Solar tracker to work Click the Settings Wizard button Settings Wizard The system will ask you to enter a few basic geographical data items Your geographical latitude geographical parallel Positive values are for North hemisphere negative for South hemisphere Your geographical longitude meridian Enter positive values for places east of Greenwich and negative values for places west of Greenwich Enter Latitude and Longitude x Please enter your geo LATITUDE 45 0 Please enter your geo LONGITUDE negative W est fi 5 0 Cancel OK The last data item required by the wizard is the precise coordinated universal time UTC GMT If you are connected to the internet you will get it from there green text If so just click on OK Otherwise you have to enter it manually red text x x Successfully retrieved GMT time and date from Internet Please Could not retrieve Time from Internet please enter enter your longitude and press OK manually GMT time and date in format HH MM SS day month Yea GMT dete 07 11 2011 3 GMTTime 131230 GMT date 01 01 2000 GMTTime 150000 Please enter your geo LONGITUDE negative West fi 5 0 Please enter your geo LONGITUDE negative West 15 0 Cancel OK Cancel OK Now the solar tracker is correctly set for your location It will rotate to the current
31. L DETAL B SCALE 320 DETAL D SALE 30 INSTRUCTIONS FOR INSTALATION 1 FIRST ASSEMBLE THE SLIDE CLAMP ON LINEAR MOTOR SM4S900M3 AS IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAWING VIEW SEE DETAIL A THE SCREW TIGHT WITH TORQUE OF 40NM THE SCREWS M8 010912 WASHERS M8 AND NUTS DIN934 ARE ATTACHED AND ARE PART OF LINEAR MOTOR SM4S900M3 CONFIDENTIONAL 2 ASSEMBLED LIN MOTOR ITEM 6 and 4 WITH SLIDE CLAMP ITEM 3 THEN ASSEMBLE TO A CON SCALE 12 STRUCTION ASSEMBLED IN STEP 008 LIKE IS SHOWN IN DETAIL A B AND C 2 PCS OF PIN W SEE DETAL B THREAD MIG ITEM 4 WITH A LITTLE GREASE ON YOU NEED TO SCREW INTO A NUT IN FORK ARM 4 1 HK sitonstucin SW IGIEP 383106397356 AND SLIDE CLAMP ITEM 3 CHECK THAT PIN OF SCREW IS FULLY IN THE HOLE IN SLIDE CLAMP BUT 4 ig AWIE de 2 DNAD TAKE CARE THAT THE SLIDE CLAMP WITH LIN MOTOR STILL CAN ROTATE AROUND THE PIN 7 2 006 v sts 383106397369 1 o 6 2 Solar Linear ActuatorMotor SWASSOOUSC4 w C4 clamp 383106390095 3 NUTS MIG ITEM 1 TIGHT ON PIN WITH THREAD MIG ITEM 4 WITH TORQUE OF SONM ON BOTH SIDES 5 7P MEAO v tread and sot 383106397374 OF FORK ARM 4 2 Asm of side clamp 2570325 w screws for SIMMS V4 383106397379 3 Shoulder construction for SM44H3VBP 393106397348 4 PIN 01265 ITEM 7 WITH RETAINING RING 012 DIN47IC ITEM 8 MOUNTED ON ASSEMBLE AS
32. LY 6 TIGHT THE NUTS TO COMPRESS THE PLATE IN BETWEEN BUT IN SAME TIME CHECK THE VERTILALITY OF PILLAR IN ALL DIRECTIONS USE THE TIGHTENING TORQUE OF 620NM THE PILLAR NEED TO BE REALLY IN VERTICAL POSITION SO USE THE SPIRT LEVEL FOR HELP BESIDE THAT YOU ARE 7 TIGHT ALSO THE CONTRA NUTS BELOW AND ABOVE USE THE TIGHTENING TORQUE OF 620NM SCALE 0 030 2 1 Poe Ale bearer tor AURIS 1 1 basement for sola tracker tor pan RUIT 2 Quantity Descrption Code 053 sestav Assembly 212 N7 50 2768 Weling assenbjy mith hot platng by EN S046 Position Quantity Material Size Open roughness tolerances Treathment amp Remarks Pace d Date Boka B Boka J Boka B 383106390153 5 44 0153 0 050 18578311 g Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass SAT CONTROL Solr tracker SWEANGVEP for b panels 212 Want to see more i Latest verso SAT CONTROL doo Pozenk 10 5H207 CERKLJE SLOVBUKEI wvusoeraotrscon SCL TRA 002 if AI rts reserved Copyright CONFIDENTIONAL CONFIDENTIONAL apyight Sat Control dno STEP 003 CONFIDENTIONAL oe ne uy CONFIDENTIONAL CONFIDENTIONAL CORMIBSENTIONAL 1 INSTRUCTIONS FOR INSTALATION 1 ASSEMBLE AS
33. MUT 2 4 MB EH FR a MAH D 4 DETAL E I 2 E bea wih aig UFU SCALE 030 4 Salir cxstucin ARATIN m 6 3 Magn soer ORA MM 5 Bee RB E DAR ZI 9 4 Re bc br he by t J 2 Fak am holly at EAM by SAU 1 1 Bir re ir IM ams 9 4 reete amet fr sr tater SIGUE Ce 0 sain Cae 053 Sestav Assam Zm N7 150 2768 M Weldng assenbjy mth hot do platng by EN S046 Ree 420 Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace d ute Boka B Boka J Boka B 383106390153 SM44M3VIbP 0153 0 040 01 Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o SAT CONTROL Soar tracker tor panes 2n g ony SAT CONTROL doo Pr D 84077 CERKLJE vmstkraotnsoon PE SAL SOL TA BOM ERE 8 pyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional Sat Control Pozenk 10 SI 4207 CERKLJE SLOVENA EU wwwsatcontrolsi infossat controlsi Mo of chan on dv of changes Date Checked amp approved by STEP 001 INSTRUCTIONS FOR INSTALATION CHOOSE
34. R IN SHOULDER AND POLE CONSTRUCTION WITH IT FOR THE FIXATION OF THE CABLE USE INOX CABLE TIES 2 THE MINUS POLE BLUE AND LIGHT BLUE IN DRAWING OF LAST SOLAR PANEL STH IN THE STRING WIRE BELOW PANELS THROW THE SHOULDER AND POLE CONTRUCTION DOWN THROW THE CONCRETE BLOCK AND OUT WHICH YOU WILL CONNECT TO OTHER STRINGS OR INVERTER 3 PHASE MAKE SURE THAT YOU WILL MAKE BIG RADIUS WITH CABLE BEFORE YOU ENTER IN SHOULDER AND POLE CONSTRUCTION WITH IT FOR THE FIXATION OF THE CABLE USE INOX CABLE TIES 3 CONNECT THE STRING CABLE PLUS AND MINUS POLE IN TO INVERTER 3 PHASE MAKE SURE THAT THE SOLAR PANELS SITLL DIDNT CONNECTED TOGETHER SEE THE GREEN LINES MUST NOT BE CONNECTED YET OTHERTWISE THE POWER IN WIRE FROM THE SOLAR PANELS WILL KILL YOU M HOW TO CONNECT AND HOW TO WIRE THE INVERTER AND CONNECT IN TO POWER NETWORK READ IN INSTRUCTIONS MANUAL FOR INVERTER AND FROM PROJECT DOCUMENTATION WHICH YOU NEED TO HAVE IT BEFORE YOU BUILD TRACKER THE PERSON WHO DO THE ELECTRICAL WIRING MUST BE QUALIFIED ELECTRICIAN INGINEER WITH LICENCE 4 MAKE THE APPROPRIATE GROUNDING ACCORDING YOUR LOCAL LAWS AND STANDARDS FOR CASE OF LIGHTNING STRIKE OR IN CASE OF COINCIDENTLY BREAKAGE OF SOME CABLE THIS WAY COME THE SHORT CUT OF POWER TO CONSTRUCTION IF YOU DO NOT DO QUALITY GROUNDING CAN CONSEQUENCE THE DEATH OR BIG MATERIAL DAMAGE LIGHTNING STRIKE OR SOME OTHER SHORT CIRCUITED POWER ON METAL CONSTRUCTION CAN BE CARIED OUT TO OTHER TRACKERS AND THERE
35. RIAL SEE DETAIL B 2 MOUNT THE SOLAR TOTHED CLAMP WITH SCREW M6X12 ON POSITIONS AS IS DO NOT PUSH TOTALLY UP THAT YOU WILL LATER CAN MOUNT SOLAR PANELS ON 883 883 DETAIL B SCALE 0 500 page 18 b of chan on d No of changes Date Checked amp approved by Confidentional amp Copyright 7 60 Screw M xtZ DN7985 LGK DINT9BEMEX2 w 6 60 Clamp Solar toothed Vi2 INOX 765x34 5x40 012502 4 5 6 Nut 2 Fe Zn DNE 9 4 6 Washer DIS M2 DII t 3 6 Hexagon screw DINOS MXZO NMO Q 2 6 Tube rectangular 60x30x2 Lm hot gav CEVPRA7371 8 1 Tube hor w box holder by SIMAMSIEP CHZNSSW44MSVEP AZ Lat Desorption Code 03 Sestav Assembly Zm N7 150 2768 M Weldng assenbjy mth hot do platng by EN S046 Pazeni 8 Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace 4 Boka Boka J Boka B 383106390153 5 44 0153 0 030 18545056 g ts Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o SAT CONTROL Soar tracker tor panes 2n g T Latest venson Q SAT CONTROL doo Pozenk 10 S4207 CERKLJE mv sobr natrscon Fie SOL TRA SWA4IGVGP ASM SWAANGVEP S02
36. SET IN PORT D PLEASE NOTE POWER SUPPLY AND COMM CABLE IS NOT A PART OF TRACKER WHERE TO CONNECT THE CABLE IN THE JUNCTION BOX SET IS WRITEN IN THE BOX THE DRAWING IS IS ADDED TO BOX 4 SWITCH ON POWER SUPPLY 24V DC 5A AND WITH HELP OF BUTTONS MOVE BOTH MOTORS TOTALY IN TOGETHER 50 THAT THE END SWITCH STOPS THE MOVEMENT 5 CONNECT THE PERSONAL COMPUTER WITH THE USB CABLE TO USB PORT ON SOLAR POSITIONER MODEL MICRO HOW TO ESTABLISH THE CONNECTION WITH HELIOS ANALYTICS IS WRITTEN IN MANUAL FOR SOLAR POSITIONER ONCE THE CONNECTION IS ESTABLISHED AND YOU CAN SEE THE PARAMETERS DISABLE AUTOMATIC TRACKING AND MAKE THE REFERENCE POSITION FOR BOTH MOTORS 6 ONCE ALL SYNCHRONISATION IS DONE START THE HORIZONTAL ALIGNMENT FOR BOTH AXES THEN DISCONNECT THE COMPUTER AND SWITCH OF POWER SUPPLY Confidentional amp Copyright 7 4 ht Cable w con TonsOPEN Ln 015022 383106396067 6 1 ht Cable w con Toins OPEN Ln 215x022 383106396049 5 4 Screw 02203 ctroplast Fe Zn Lum MUDP3XL3436 9 4 4 Washer ONZA MH 25 4 t 3 1 Cable 225 2 0 twisted UV prot outdoor 06 1 KABNAPZDX2T 2 1 Set dn Box w inst sol poz DIV ral glands cable 383106391304 8 1 1 Tube hor w box holler by SIMAMGVEP 383106397380 ME mii Desorption m 093 Sestav Assam 0 N7 50 2768 M
37. Sat Control d o o Usage is allowed stricktly with Sat Control s products Any distribution coping or modifying are prohibited You can buy the program on our web page Manufacturer SAT CONTROL PoZenik 10 SI 4207 CERKLJE SLOVENIA EU Phone 386 4 281 62 00 Fax 386 4 281 62 12 M www solar motors com mailto support sat control si MiasdainBurope Copying is prohibited Product is patented and protected by the Copyright Law SunTracer is a registered trade mark of the Sat Control company All rights reserved page 31 SAT CONTROL y Want to get more Helios Analytics user manual Document Rev 0 The basic tracker operation is not conditioned by the use of a PC But it provides additional functions that can be useful for advanced users In addition different values of the solar tracker can be seen in this menu ATTENTI ON Changing the values in the menu may influence the solar tracker operation Each white input field displays the current value i e the solar tracker setting Clicking in a particular input field turns the field yellow which means you can change the value As long as the input field is yellow you can enter a new value in it When you are satisfied with the new value press Enter or click the Send button The entered value will be sent to the solar tracker the input field will turn white again and will show the new changed current value Some input fields are only i
38. T CONTROL Want to get more Company SAT CONTROL d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EUROPEAN UNION Web site www solar motors com e mail info solar motors com INSTRUCTIONS FOR INSTALATION AND USE For SOLAR TRACKER DUAL AXIS SM44M3V15P FOR 15 PANELS DIM 990X1650 MM OR 25M Model SM44M3V15P 831063 901532 Code 3 Date 01 08 2011 Design approved by Director BOLKA BOGDAN ing COPYRIGHT ALL DRAWINGS CONFIDENTIONAL ALL DRAWINGS page 1 CAD DRAWING DISCLAIMER CAD terms of use All intellectual property rights including without limitation all copyright and design rights subsisting in the CAD drawings and related information belongs to SAT CONTROL d o o The USER may not under any circumstances use or allow the use of CAD drawings with any product or system other than SAT CONTROL d o o products or systems The reproduction and use of this material is only authorised for purposes connected with the specification or use of SAT CONTROL d o o products and systems The USER of this information is authorised to reproduce and distribute exact copies or exact extracts of CAD drawings for the sole purpose of detailing specifying using and promoting the use of SAT CONTROL d o o products and systems This information may not contain the full details required for construction It is the USER s responsibility to ensure full construction performance
39. UNCTIONING OF SOLAR TRACKER BECAUSE ALL THE DRIVING WITH CALCULATIONS RUNNING IN THE DEVICE CALED POSITIONER MICRO IN JUNCTION BOX 9 CONNECT RS485 COMMUNICATION CABLE TO NETWORK FOR OVER WIND SIGNAL AND REMOTE MONITORING WITH HELP OF RS485 TO USB DONGLE YOU CAN MONITOR UP TO 1 KM FAR AWAY WHEN THE OVER WIND SIGNAL IS COMMING VIA 5485 COMMUNICATION CABLE THE TRACKER MUST MOVE IN HORIZONTAL POSITION IT IS FORBIDEN TO OPERATE THE TRACKER IF THE WIND FUNCTION IS NOT WORKING IN CASE YOU DO NOT HAVE THE THE WIND SENSOR LEAVE THE TRACKER IN HORIZONTAL POSITION UNTILL YOU GET IT AND CONNECT WIND SENSOR TEST THE FUNCTIONALITY OF WIND FUNCTION AND WHEN IS WORKING WELL YOU CAN OPERATE WITH SOLAR TRACKER IF YOU HAVE ONLY SIMPLE WIND SENSOR YOU CAN CONNECT IT ON THE SOLAR POSITIONER CONTROLLER DIRECTLY THE DRAWING WHERE TO CONNECT IS IN NEXT PAGES THEN YOU NEED TO RE SET THE OVER WIND PARAMETERS TO WORK PROPERLY Confidentional amp Copyright 10 THE INSTALATION IS FINISHED WE CONGRATULATE YOU THAT YOU SUCCESFULLY SETUP THE SOLAR Ps TRACKER SM44M3VI5P AND WE WISH YOU GOOD OPERATION IN FUTURE 9 X YOUR SAT CONTROL TEAM WWW SOLAR MOTORS COM WWW SAT CONTROL NET N Q ey 053 1 Sestav Assembly NZ 150 2769 Welty assenbiy hot dp platng by EN S046 Position Quantity Material Size pen roughness Open tolerances Treathment amp Remarks Pace d ute Boka
40. X TIGHTENING TORQUE OF 40 Nm 3 BY THE ASSEMBLING MAKE SURE THAT THE DETAIL A IS TURNED UP AND DETAIL B 5 TURNED DOWN 4 MAKE SURE THAT THE CONCTRUCTION ISN T TWISTED AFTER ASSEMBLED IF IS MAKE IT FLAT 1007 CONFIDENTIONAL CORRE TIONAL Ma of chan on dw of changes Date Sat Contrd doo Pozenk V 9 4207 CERKLJE SLOVENA EU wansat controlsi Checked amp approved by DETAIL A SCALE 020 THS PART MUST BE TURNED UP OLE OF THS PART NEED TO BE TURNED DOWN THEN ASSBEMBLE CONFIDENTIONAL e e Z e 2 4 Socket Set Screw dog pont DIVGMX VIJDINGIEMBXIGS f 8 Nt M4 DIVX Fe Zn um mma O 8 Washer DNZSA M4 DINI25A MI4 9 4 Hexagon screw DINOS MIXO DINGSIMIAXI40 8 4 Hexagon screw DINOS MI4XSO DIN93MI4X50 7 2 Ball bearng with housing UCF20755 383106397289 6 6 Nt 2 DINOS Fe Zn un DIN934MI2 5 6 Hexagon screw DINOS MEXEO DIN93MI2X120 v EI A 4 2 Waster DIEI M DNAMI m d 3 1 Asm of comecton tube 2 of HEX by SWAAMSVEP 383106397359 2 1 Asm of comection tube of HK by SUAAUBVEP 383106397358 1 2 Asm of am bearer on HPK at SWAMP 38306397357 2 Quantity Descrption Code 736 1 Weldng assembly Heko 7 150 2768 M Weling mth hot dp plating by EN Ran 1081 Position Quantity Material Size Open roughness Qoen tolerances Tre
41. ances Treathment amp Remarks Pace 4 Date Q Boka Boka J Boka B 383106390153 5 44 0153 3100 1 g Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass o nhan 5 SAT CONTROL Soar tracker tor 2n T Want to see more k L test son Q SAT CONTROL doo Pozerk 10 89077 CERKLJE SAL MMC ASM SUMAMBVEP 503 ds di al CO Confidentional amp Copyright Confidentional amp Copyright STEP 0H HERE MAKE BG RADIUS page 20 DANGER HGH VOLTAGE V DC h of chen of changes Orected apod by INSTRUCTIONS FOR INSTALATION BEFORE START READ SECURITY PRECAUTIONS READ YOUR LOCAL STANDARDS AND LAWS FOR SECURITY PRECAUTIONS AGAIN ELECTRICAL SHOCKS AND INJURIES AND RESPECT THEM ELSE CAN HAPENED MATERIAL DAMAGE ELECTRICAL SHOCK INJURY OR EVEN DEATH IMPORTANT NOTE WHEN YOU CONNECT THE PANELS IN SERIES YOU GET HIGH VOLTAGE POWER CAN KILL YOU M THE SOLAR TRACKER MUST BE STILL IN HORIZONTAL POSITION FROM LAST STEP THEN 1 THE PLUS POLE RED AND ORANGE IN DRAWING OF FIRST SOLAR PANEL IN THE STRING WIRE BELOW PANELS THROW THE SHOULDER AND POLE CONTRUCTION DOWN THROW THE CONCRETE BLOCK AND OUT WHICH YOU WILL CONNECT TO OTHER STRINGS OR INVERTER 3 PHASE MAKE SURE THAT YOU WILL MAKE BIG RADIUS WITH CABLE BEFORE YOU ENTE
42. are in accordance with solar tracker s technical datasheets or publications Appropriate expert advice should always be obtained to ensure suitability of these drawings for your specific application SAT CONTROL d o o accepts no responsibility or liability for any loss or damage caused to the USER or any third party through any use of the CAD drawings or related information which use contravenes these terms of use including but not limited to any use of the CAD drawings and related information a with any product or system other than SAT CONTROL d o o Limited s products or systems and b where the CAD drawings and related information are modified in any way The USER is deemed to accept these terms of use IF YOU DO NOT AGREE TO THE TERMS OF USE DO NOT USE THE SAT CONTROL D O O CAD DRAWINGS USAGE DISCLAIMER Terms of USE All drawings and all documentation are copyright by SAT CONTROL and is marked as Confidentional page 23 STEP 1 Unscrew the 4 pcs of screws and open the box and loose the main fuse slow type STEP 2 Push through the gland the power supply cable and connect it where is written plus and minus Be carefull to polarity Do not forget to wire the grounding wire too where is written Shields earthing The outdoor cable need to be 3 wires with cross section of 3 x 2 5mm isolation of 1000V UV stable and powered with the 24V DC 5A Do not forget to tight the gland on cable STEP 3 Push th
43. athment amp Remarks Pace d Date Boka B Boka J Boka 383106397356 HPKSM44M3V15P 7356 0 07 2350668 g Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass SAT CONTROL HY subconstucton SIAANSVEP t to see more SAT CONTROL doo Pozenik 10 54207 CERKLJE SLOVENIA EU wwu solar notors com File SIMA AM SIMI 5007 Latest versam Al rights reserved Copyright x MI Confidentional amp Copyright 1 Confidentional amp Copyright he of clan m da Modes d by STEP 007 INSTRUCTIONS FOR INSTALATION 1 ASSEMBLED HPK SUBCONSTRUCTION IN PREVIOUS STEP 007 MOUNT ON CONSTRUCTION ASSEMBLED UP TO STEP O06 AS IS SHOWN IN THE EXPLODE STATE AND ASSEMBLED DRAMNG VEW SEE DETALED DRAMNGS A B C D YOU HAVE TO MOUNT SIMETRICALLY ON AND ON BOTH SIDES THE NUTS TIGHT WITH TORQUE OF 0M 2 TIGHT SOCKET SET SCREW MOX DNOG INTO A GROONE ON SHAFT HAM ON SHOULDER ITEM 3 TO HOLD THE HPK CONSTRUCTION ON PLACE TH TIGHT 39 Confidentional amp Copyright DETAL A S TN SCALE 320 a DETAL C DETAL D E B HE MAE f
44. d or standards EN 55013 97 A12 97 A13 97 A14 00 EN 55020 95 11 97 12 00 A13 00 A14 00 _EN61000 3 3 97 SIST EN 61000 3 2 97 A1 99 A2 00 EC 60065 98 SIST EN 1990 2004 Eurocode SIST EN 1991 1 1 2004 Eurocode 1 1 1 SIST EN 1991 1 3 2004 Eurocode 1 1 3 SIST EN 1991 1 4 2005 Eurocode 1 1 4 SIST EN 1993 1 1 2005 Eurocode 3 1 1 SIST EN 1993 1 3 2007 Eurocode 3 1 3 SIST EN 1993 1 8 2005 Eurocode 1 8 SIST EN 1993 1 9 2005 Eurocode 1 9 Supplementary Information The product herewith complies with the requirements of the following Directives or standards and carries the CE marking accordingly the Electromagnetic compatibility EMC directive 89 336 EEC Low voltage equipment directive 73 23 EEC Basic projection standards Standard for guidelines and methods for checking the load of structures Standard of influences on the constructions The overall impacts Densities self weight imposed loads of buildings Standard of influences on the constructions The overall impacts Snow loads Standard of influences on the constructions The overall impacts Wind loads Standard for design of steel structures General rules and rules for buildings Standard for design of steel structures General rules Supplementary rules for cold formed profiles and sheet metal Standard for design of steel structures Design of joints Standard for design of ste
45. ecked d approved by 2900 ET 30x45 8 amp a Y 2 8 X THREADED SCREW M24 X 500 300 section ASM RIGHT ASM RIGHT 7327 Assembly Sestav 2900x2900x300 N7 150 2768 M Welding assembly covered with concrete mass Position Quantity Material Size Open roughness Open _tolerances Treathment amp Remarks Place amp Date Boka B Boka J Boka B 383106397327 BPSM44M3VI5P 7327 A 0 040 105495320 g Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL por Concrete basement for solar tracker SMAAMGVGP for 5 pan 25nd y Want to see more latest Date Page Sat doo Pozenk 0 94207 CERKLJE SLOVENIA EU BET TEM SIMANGHEP TEM SUMANGIEP Vi 22062 1 1 Copyright Sat Control doo Confidentional d Copyright Sat Control doo Confidentional yes iuBu Ado 0OD J041uO Jpuonuepijuo jeg iuBu do JBuonuepijuo Copyright Sat Control Confidentional Sat Control d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EU www sat controlsi infoesat control si 230 Copyright Sat Control d o o BAR WITH RIBS 12 MAT ST52 3 Confidentional 0op ies iuBu doj Jeuonuepijuo e5 iuBu doj 1 1 Mo of cha
46. el structures Mechanical weariness Signed for and on behalf of Place and date of issue Director of Sat Control d o o SAT NTROL Bogdan Bolka PROIZVGDNO IN TRGOVSKO 4207 corhilla Cerklje 1st August 2011 name function signature stamp Update 8th August 2012 042 0811 File name Declaration of Conformity for Solar Tracker SM44M3V15P dated 01 08 2011 doc Declaration of conformity no Confidentional amp Copyright Confidentional amp Copyright h of chen on dex Orected apod by T 7n e a Q A i AT 3 Hit gt i SOLAR PUES S p T 6 PCS BY OM A d 50095 IM LF Lette E S FT 1 A T rs e LAAT P d a T Jha z HPK SUB laf p EL 1 SF SCALE 000 iz zd DETAL POUR ANGLE NOTOR 1 24 ST ai FOR PLE 18 M NE Lt LJ 7 7 Ss m Es bent L j AES OR 6 i a I3 4 ELEVATON ANGLE MOTOR LECTRONC BOX WTH SOLAR POSTIONER PLC S POLE Sa CONCRETE BLOCK SCALE 00 i 4 ARRAY OF SOLAR PANELS 3 COLUMNS BY 5 ROWS IN TOTAL PCS OF PANELS E
47. he archieve package Click Next and than Finish Note that you have to be an administrator to install a driver InstallShield Wizard InstallShield Wizard Complete Welcome to the InstallShield Wizard for Virtual COM Port 1 x Setup has finished installing Vitual COM Port Driver on your computer The InstallShield Wizard will install Virtual COM Port Diver on your computer Please connect your device the Found New Hardware Wizard window will pops up cancel it To ignore automatic hardware installation To continue click Next lt Back aA Connect your PC to the tracker using the enclosed communication cable Use the USB port on your computer e PC will require its driver installation 1 Found New Hardware X STM32 Virtual COM Port a Device Manager ut i9 When the next window appear click on No not this time and than Install the software automatically Found New Hardware Wizard Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy This wizard helps you install software for STM Virtual COM Port If your hardware came with an installation CD Can Windows connect to Windows Update to search for or floppy disk
48. if you done job well Update Section Please browse for the file and then press Install button Browse for EHX file _ 36a ver amp 25app 35a verB25 eh4 Install ex C WINDOWS system32 cmd exe update update vi Copyright lt gt 2003 cx C WINDOWS system32 cmd exe update v1 Copyright lt C 2003 ICOM3 opened Transferring 32 done opened Transferring 106 done Target updated successfully 10 29 Note Described feature is available only for versions B1 and higher SunTracer Version 5 2811 Others need to update manually Manual updating is possible in any case See upgrading manuals in the archive file 2 HELIOS ANALITICS manual rev0 doc page 33 4 Support Info window with our contact informations 5 COM port Before getting any data from solar tracker select proper COM port and press open Open Com Port Note you need to have USB VCP driver installed Drivers are included in the archieve file 6 SunTracer type Type of electronic module inside the tracker You will be asked about it if you will contact our service team 7 Suniracer Version Version of program running inside the module After upgrading this number will be changed 8 RS485ID Tracker s network address in RS485 network which data are currently seen on Helios To be used only when using RS485 network 9 Link Showing communicati
49. insert it now software Yes this time only Yes now and every time connect a device No not this time What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Click Next to continue lt Back Nes Cancel lt Back Cancel page 29 When Windows Logo testing click on Continue Anyway At the end click on Finish Hardware Installation E a The software you are installing for this hardware STM Virtual COM Port has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is imi Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway STOP Installation Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for 3 STM Virtual COM Port Click Finish to close the wizard Properly installation can be seen in Device Manager Device manager can be found by right clicking on My Computer icon then select Properties select Hardware H Monitors 9 7 Mice and other p
50. ka B 383106397330 OJABPSM44M3VI5P 7330 A 0 070 2370953 g Drawed by Checked by Approved by EAN code standard Code 2 No of drawing Scale Mass SAT CONTROL ptor Round bar for concrete basenent of SWA4GVEP y Want to see more Latest Verso Date Pa e Sat Control doo Pozenk 10 S 4207 CERKLJE SLOVENIA EU OPH EK ARM CER AEK ARM TEM SUMANGISP Vi 22062 5 Copyright Sat Control d o o Confidentional Sat Control Pozenk 10 54207 CERKLJE SLOVENIA EU wwwsat controlsi nfoesat controlsi Copyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional Mb of di Checked 4 approved by 3 THCK A 1 PIC 7 180 2768 M PW Position Quantity Material Size Open roughness Open tolerances Treathment amp Remarks Boka B Boka J Boka 383106397331 CPNDI25X3 300 7331 A Drawed by Checked by Approved by EAN code standard Code 2 No of drawing SAT CONTROL Paste tube mer da 25x3 LIW rmn Fle CEV SRE EK ARI TEM SANG CEV SRE UE ARM TEM SUED 8 ir opyrignt Sat Control doo Confidentional opyright Sat Control doo Confidentional Sat Control doo Pozenk 10 54207 CERKLJE SLOVENIA EU www sat controlsi hfoesatcontrolsi ho of chan on dr i Checked amp approved by
51. matically reduce output power of the panel This effect appears when one cell inside serial chain is in shadow causing all cells in serial chain to fail with power Some panels have bypass diode Or tracker should move in opposite direction to eliminate any shadow And this way our tracker does Write panel width into panel width field and distance between trackers in E W line into panel spacing field If any of those two fields are 0 function is disabled 36 RTCcorrection Applies to real time clock divergence If time is faster or slower than real solar time expected difference is a minute per month or more than you can set this value to correct this divergence Value means add or subtract one second every N days N is a value Negative value will subtract one second positive will add 37 H V target angle Applies only to Heliostats Means horizontal and vertical angle at which solar tracker sees the target Target is the point in a front of the tracker where you want to have a spot Positive angles are up from the horizon vertical direction and west from the south horizontal direction Negative are below the horizon vertical direction and east from the south horizontal direction Configuration tab Monitor Advanced System Editor Configuration Weather Configuration flags 0000 Send Options 0000 Send rM Configuration Flags Options Axis A one hall in use Secondary communication bus Axis A swap hall
52. nd night position 45 Send go to reference 7 d Send go to reference Send 26 Coordinate mode Means which coordinate system astronomic equations are using General known is Azimuth Elevation system AE other less know is Polar Mount system PM Note n the case of using our tracker parameters are already set which coordinate system to use axis 1 AE system azimuth 2 AE system elevation 3 PM system hour angle 4 PM system polar elevation 27 Moving properties Each motor uses some moving range measuring impuses by hall incremental encoder Max range means maximum permited impulses at which value motor will stop Above motor will be hard stopped The same is for min range limit Relation between impulses and degrees slew drives or milimeters linear motors is defined by gear ratio Gear ratio is counted number of impulses by positioner per one degree or one milimeter Note n the case of using our tracker parameters are already set 28 Geometries Different trackers have different geometries Geometry includes parameters A1 A6 B1 B2 and number of selected geometry geometry mode Note In the case of using our tracker parameters are already set Do not change anything If you have your own tracker see Geometry document available on our web side Or contact our technical support If Geometry mode is 0 this axis is not in use Will be controlled
53. nges Date Checked d approved by 7329 95752 da 2am DA 2 M 150 2 68 M 5752 da Position Quantity Material Size Open roughness Open tolerances Treathment amp Remarks Place amp Date Boka B Boka J Boka B 383106397329 UPJABPSM44MSVI5P 7329 A 0 150 2438 154 g Drawed by Checked by Approved by code standard Code 2 No of drawing Scale Mass SAT CONTROL nor Vbended bar for concrete basement of SWAAMSVOP y Want to see more Latest Verso Date Pa e Sat Control don Pazenk 10 8 4207 CERKLJE SLOVENIA EU Ae PAL LER ARW PALU EK ARM TEM MAII Vi 220612 a pe Copyright Sat Control doo Confidentional yes iuBu do 0OD JeuoluSspijuo yes iuBu do Copyright Sat Control d o o Confidentional Sat Control d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EU www sat controlsi infoesat controlsi Copyright Sat Control d o o Confidentional 0op ies iuBu doj Jeuonuepijuo e5 iuBu doj 1 1 Mo of changes Date Checked d approved by 7330 Wh 10052 5752 5355 1 DA 2 MN 150 2768 M 5752 da Position Quantity Material Size Open roughness Open tolerances Treathment amp Remarks Place amp Date Boka B Boka J Bo
54. ntended to show the values and can not be changed for example supply voltage display In such fields a change will not take effect 015 File Settings Update Support SAT CONTROL Connect Your SunTracer to the COM port select COM Port and press Connect button 36A1 1 SunTracer Type RS485 CAN ID Com Port COM3 z Close Eene SunTracer Version 16 29 81 Link 54 USB COM Monitor Advanced System Editor Configuration Weather Usupply 2225 M H 7 V aligment Tine fro h 15 ni 44 x Send Settings Wizard Day Month 7 m Send Angle 21 E Send Angle B 26 8 Send Position een 83 i Position 159380 i Destination 58208 i Send Destination B 133373 i Send I motor 10 00 motor B 0 00 Longitude Latitude iso o 450 Send o Wind Snow Custom Moving interval s Run Disable track ok GO TO REFERENCE MOTOR Ref GO TO REFERENCE MOTOR A _ RefB MANUAL TURNING AND DEBUG MODE Navigator buttons to move motors manually Note Automatic tracking must be turned off Service Jstatus 0 Ea 0 Eb 0 Wie Si O A Send Clear lt A p HELIOS ANALITICS manual rev0 doc 1 page 32 Helios s top row 2081 File Settings Update Support SAT CONTROL X Connect Your SunTracer to the port select COM Port and press Connect button 1 SunTracer Type RS485 CAN ID 1 Com Port cou z poao SunTracer Version
55. ointing devices 83 Network adapters Y Ports COM amp LPT AY ECP Printer Port LPT1 E Prolific USB to Serial Bridge COM1 9 GTM Virtual COM Port COMB Processors H E System devices Sound video and game controllers Remember the number of COM port You will need to connect to the right COM port by Helios Analytics Manufacturer SAT CONTROL d o o Pozenik 10 SI 4207 CERKLJE SLOVENIA EU ia Phone 386 4 281 62 00 Fax 386 4 28162 12 www solar motors com mailto support sat control si Mu in Burope 2 USB VCP driver installation Copying is prohibited Product is patented and protected by the Copyright Law SunTracer is a registered trade mark of the Sat Control company All rights reserved page 30 T CONTROL Want to get more New to Helios Helios Analyitcs is PC program for managing and viewing Solar trackers parameters made by Sat Control company If you have never been using it follow the next steps 1 Install USB driver USB driver folder see USB VCP driver installation pdf 2 After having proper COM port Seen in Device manager run Helios Analytics exe in Helios Analytics folder Helos ANGERS E lolx Helios Analytics Solar Tracker s monitoring program Version 1 3 www solar motors com por EN com e Bo status 0 E a 0 Eb 0 Wis0 Si 0 Program is intelectual property of
56. on status If this number is incrementing Helios have a good connection to the Solar tracker In opposite case check cables re plug connection Monitor tab Monitor Advanced System Editor Configuration Weather Usupply 22 30 B s 2 Send Settings Wizard DayMorth 0 fit Syne __ Ange amp 400 o Send Ange 122 8 o Send Positions 25376 163123 Position i i Destination A 2542 i __Send Destination 1189116 i Sed 1 10 00 I motor 1000 Longitude L atitude 15 0 o 1450 Send 7 Bo Wind Snow Custom Moving interval ri Run Disable track ok GO TO REFERENCE MOTOR Ref A GO TO REFERENCE MOTOR Ref B MANUAL TURNING AND DEBUG MODE Navigator buttons to move motors manually Note Automatic tracking must be turned off Service status 0 Ea 0 Eb 0 Wi 0 Si 0 A Send Clear lt j p 10 H V alignment button Pressing this button causes solar tracker to move in totally horizontal position This is suitable when mechanically setup the tracker and to align correct angles H V aligment Set angles will be motor A 0 and motor B 90 02 If panels or mirror etc are not in horizontal position after motor were stopped and some minor shift appear you need to adjust mechanically screws clamps to get proper horizontal position For completely horizontal position take spirit level as a sufficient measuring device HELIOS ANAL
57. onfdentonal emm Copyright Sat Control doo Confidentional Copyright Sat Control doo Confidentional apyght Sat Control dao CONFIDENTIONAL STEP 002 ep WASHER M24 16 PCS UT M24 32 PCS THREAD ROD M24 8 PCS THE CONCRETE BLOCK WITH WASHERS M24 6 PCS AND NUTS M24 32PCS TO TIGHT THE PILLAR ARE NOT PART OF SOLAR TRACKER HERE ARE DESCRIBED ONLY BECAUSE OF COMPLETE INSTRUCTIONS FOR INSTALATION CONFIDENTIONAL CONFIDENTIONAL CORIFYD NTIONAL Sat Contra doo Pozenk V 9 4207 CERKLJE SLOVENA EU wmmsat controlsi _infotsat controlst Mb of chen on dw of dages tte Checked amp approved by INSTRUCTIONS FOR INSTALATION 1 TAKE THE NUTS M24 16 PCS AND SCREEW IT ON THE THREAD BAR AS IS SHOWN IN DRAWING ARROUND THE 100 HOMM ABOVE THE CONCRETE BLOCK YOU NEED TO MAKE THAT THE NUTS ONE AGAINST ANOTHER ARE ARE FULLY HORIZONTAL IN BETWEEN THEM DO NOT TIGHT THE NUTS YET 2 TAKE THE WASHERS M24 AND PUT IT ABOVE THE NUTS 8 PCS 3 TAKE THE PILLAR AND PUT IT ON THE THREADED BAR M24 LIKE 5 SHOWN IN THE DRAWING DO NOT FORGET TO MOUNT IN A RIGHT DIRECTION POINTED TO SOUTH USE THE ELECTRONIC COMPASS 4 AGAIN TAKE THE WASHERS M24 AND PUT IT ABOVE THE PLATE 8 PCS 5 THEN TAKE THE NUTS M24 16 PCS AND SCREEW IT ON THE THREAD BAR GENT
58. position and track the Sun from there 12 Usupply Current supply voltage connected to the solar tracker 13 Time Current solar time for your location see geo longitude latitude By entering new values you can change the current time Note that this time could differ from your zone time It is correct only for your accurate geo longitude The range for hours is 0 23 and minutes 0 60 Hint if you set geo longitude to 0 0 time must completely equal with UTC time 14 Day month Current date By entering new values you can change the current date The range for days is 1 31 and for months 1 12 15 Synch button Pressing the Synch button automatically sets the current time and date If your time or date is incorrect by more than ten minutes press the Synch button to open a window for the input of your geographical longitude Enter the longitude and confirm it The Web application connected to the internet calculates the coordinated universal time UTC and writes it in the solar tracker memory as the mean solar time for your location If you are not connected to the internet you will have to enter UTC manually in the next window Note The mean solar time used by the solar tracker is set for your geographical longitude and differs from your zone time Therefore do not worry if it differs by a few minutes from your time zone clock 16 Angle A B They show current angle for each tracker shaft Usually angle A mean
59. pulsed output 2 voltage output 41 Snow When snow sensor is threshold ed the tracker will move into snow clean angle in order to push snow to fall down normally in vertical position Snow height is current snow height Conversion factor is factor of snow sensor meaning which height causes 1 volt on sensor s output Type means output type of the sensor 0 disabled 1 voltage output SunTracer is registred rade mark of company Sat Control AL rights reserved Manufacturer SAT CONTROL d o o Pozenik 10 SI 4207 CERKLJE SLOVENIA EU Phone 386 4 281 62 00 Fax 386 4 281 62 12 it e n lt 6 Made in Europe www solar motors com mailto support sat control si Copying is prohibited Product is patented and protected by the Copyright Law SunTracer is a registered trade mark of the Sat Control company All rights reserved 8 HELIOS ANALITICS manual rev0 doc page 39 yes iuBu Ado 0OD Jpuonuepijuo jeg iuBu do JBuonuepijuo oop ies iuBu doj Jeuonuepijuo e5 iuBu doj 1 1 Copyright Sat Control doo Confidentional Sat Control d o o Pozenik 10 51 4207 CERKLJE SLOVENIA EU www sat controlsi infoesat controlsi Mo of changes Date Ch
60. rough the gland the RS485 cable This is the 3 wires cable one twisted pair and minus pole with the cross section of 3 x 0 25 0 5mm depend from length Connect it on the DIN rail positioner at port 11 signal RS485 B and port 12 the signal RS485 A grey connector Minus pole wire to the minus busbar Do not forget to tight the gland on cable STEP 4 Connect the cable A to motor A and fix it with the 2 pcs of fixation screws on connector STEP 5 Connect the cable B to motor B and fix it with the 2 pcs of fixation screws on connector STEP 6 Connect the power supply on and switch on the main fuse slow type Try to move motor in with button in or out with button out When is moving is ok STEP 7 Connect the positioner MICRO with computer with USB A Micro B cable Install USB driver and run Helios analytics program and make reference synchronizing for motor A and motor B to reset position counter on motors with electronics counters and manage several settings like mean solar time location How to install the USB driver and run Helios analytics program is described in other user manuals At the end run the automatic tracking and close the box with cover and screws the box a z E E E Power supply input Date 01 08 2011 Design approved by Director BOLKA BOGDAN ing COPYRIGHT ALL DRAWINGS CONFIDENTIONAL ALL DRAWINGS Manufacturer SAT CONTROL Pozenik 10 SI 4207 CERKLJE SLOVEN
61. s Resolution 0 1 degree Axis B one hall in use Heliostat B swap halls 38 Configuration flags Refers on mechanical configuration for which the motor was made This is not meant to be changed by user 39 Options Show which additional features and functions are opened Those features user can buy for additional payment They are not included by default Field is read only it can t be changed HELIOS ANALITICS manual rev0 doc 7 page 38 Weather tab Configures wind and snow sensor Monitor Advanced System Editor Configuration Weather Wind Snow iaht 0 0 Send Wind speed 0 0 km h Send now hern Speed Threshold 50 0 kmh _Send Height Threshold 05 m Send Wait time 140 s Send Snow clean angle A 0 o Send Fall time 11200 s Send Snow clean angle B 20 o Send Wind safe angle A 0 o Send factor 0 200 Send Wind safe angle B 30 o Send Type 0 Send Conv factor 11 500 Send 10 Send 40 Wind If the wind is strong enough it could damage the panels Therefore it is suitable to move the panels into wind save position normally in horizontal position when wind is over speed threshold Wind speed is output data of the measuring wind speed Conversion factor is factor of wind sensor meaning how much speed causes 1 revolution per second at impulsed type or how much speed causes 1 volt Type means output type of the sensor 0 disabled 1 wind sensor with im
62. s hour angle and angle B elevation The hour angle has negative values in the morning and positive values in the afternoon Direct angle entering causes manual turning of selected tracker shaft to the wanted angle automatic tracking must be turned off 17 Position destination A B They show the current and the destination positions of both trackers measured in pulses These details can only be used to diagnose the solar tracker operation 4 HELIOS ANALITICS manual rev0 doc page 35 18 1 motor A B Show current of each motor at that moment 19 Longitude latitude Mean your geographical longitude and latitude They are both important in order to get proper tracking Negative values mean West and South 20 Moving interval It means at what interval the solar tracker will correct its position to trace the sun The possible values are from 60 in 900 seconds 1 15 minutes If you have precision down to 0 12 minimum limit is 1 second instead of 60 21 Run disable buttons With buttons you can enable or disable automatic tracking Automatic tracking must be disabled if you want to move each shaft manually with red arrows below or by entering direct angle Field on the righ denotes current state of automatic tracking track ok automatic tracking enabled the Sun is above the horizont tracking is possible according to mechanical range sun too far automatic tracking enabled Sun is unreachable i e in
63. the night Disable automatic tracking disabled 22 Wind Snow Custom buttons These are predefined buttons with predefined angles You can use them like emergency park position in strong wind weather or snow parking position for cleaning it from the panels or your custom park position Pressing any of these buttons automatic tracking will become disabled and tracker will turn the panel into wanted position You can define all three buttons by your own go to Settings and press Angle settings Change text angle A and angle B See chapter 2 23 Manual movements with buttons With all 4 red buttons you can manually move both trackers Only automatic tracking must be disabled MANUAL TURNING AND DEBUG MODE Navigator buttons to move motors manually Note Automatic tracking must be turned off 24 RefA B buttons Use buttons to synchronize motors In the case of any shift between real shaft position and internal counters impulses or after mechanic electronic service synchronization needs to be done After pressing each button shaft runs to its reference position home After stopping the shaft is synchronized GO TO REFERENCE MOTOR A Ref A GO REFERENCE MOTOR A _ RefB 25 Service Field shows some service data errors or similar Useful when contacting our support team If status shows some error value and you already did solve the problem click on clear button to enable motors again Normal moving
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