Legacy Titanium HF Charger Owner`s Manual (I.B.
Contents
1. VoL 1 9NO 51300 3108 NO ASYA AVA 1 1 200 SILON H 9 18 i3 19 W B Luvs LWISOWYSHL ciod v S NOO 01900 2 2320 PLAN _ 28729 t emo 21 55 41 z ko Ee l ko E 04708 8 O 20 gt 7166 5 18 725 00 z dau Neg 29100 o NUD 80d 5 X8 T ds y 4510 6 de SA A 88 N09 7 02 m Liva 990 et we amp 06 5 ol o L m 99 9 88 85 spespses 3 eben 8600 EN S TIENOI T T NOO 4 1 o 0 Hl 181 108 3 HS 3 18 l wu 1 1 T D 5902 02 T LM 5 2 200 ON 338 d Wr 0 lt Es T 7 MD 4 Hy 1 1 Hw 6 20 LEGACYe TITANIUM HF Owner s Manual 1577 EXTERIOR CABINET DIMENSIONS AND APPEARANCE 25 56 BS2. 24 00 21 LEGACYe TITANIUM HF Owner s Manual 1577 MAINTENANCE LOG 1 Modifications to Factory Settings Date Variable Change SemiTechnian 22
3. 7 Cold 008 7 Equalization 7 GB T boe ore nen 7 lonic Profile sere ertet 7 Power DIOd6S tee unanime 7 Refresh Charging 7 Operating Instructions 8 Charger Configuration and Setup 8 Factory Configuration 8 Changing Configuration 8 Factory Settings 10 Changing 5 10 Charger Control Panel 11 Charging 11 Introduction 11 Normal Charging 11 Delayed Start sister 11 Initiating Charging 12 Equalization Charging 12 Desulphation Charging 12 Manual Initiation 12 LEGACYe TITANIUM HF Owner s Manual 1577 AC LINE VOLTAGE LETTER CODES The following table describes the code letters to be used in new charger part numbers to indicate the AC line voltage s and AC line frequency at which the charger can be operated Code Voltage s Line Letters volts rms Frequency Comments Hertz LY 480 50 60 480 VAC only SPECIALTY CHARGER OPTIONS LIST
4. Lisez toutes les condisnes d installation et d utilisation avant d employer le chargeur de batterie pour emp cher des dommages la batterie et ou au chargeur Ne pas tre en contact avec les pi ces sous tension non isol es tels que la prise de charge ou des l ments de connexion de la batterie pour emp cher le choc lectrique Pendant la charge le d gagement d hydrog ne rend l emploi de feu strictement interdit risque d explosion Ne jamais fumer employer une flamme nue ou cr ez les tincelles proximit de la batterie Ventiler suffisamment pour viter toute condensation de gaz dans un espace restreint Ne brancher ou d brancher la batterie que si le chargeur est l arr t Faire ainsi risque d endommager la prise de charge pouvant avoir pour cons quence des dommages du chargeur ou l explosion de la batterie Les batteries d acide au plomb contiennent l acide sulfurique qui cause des br lures Eviter le contact avec les yeux la peau ou sur l habillement Dans le cas de contact avec les yeux et faut nettoyer imm diatement avec de l eau propre pendant 15 minutes et consulter un m decin imm diatement Seul le personnel qualifi par l usine peut entretenir cet quipement Pour le service veuillez contacter la soci t Douglas ou l un de ces repr sentant 1 800 DOUGLAS 1 800 368 4527 Avant toute intervention d entretien ou de r paration il faut s assurer que le chargeur est hors tension et la batterie est d
5. Replacement Cable Kits Cable Gauge Kit for SB175 Connector Kit for SB 350 Connector 1 0 X225 1 0 175 X225 1 0 350 2 0 N A X225 2 0 350 3 0 N A X225 3 0 350 4 0 N A X225 4 0 350 Connector Housing Part Numbers CONNECTOR DESCRIPTION CABLE SIZE CONNECTOR DESCRIPTION CABLE PART NUMBER PART NUMBER SIZE 5804 EC 2 2 0 6340 SBX350 GRAY 2 4 0 6316 SB3 2 1 0 6341 SBX350 BLUE 2 4 0 6320 SB350 GRAY 2 4 0 6342 SBX350 RED 2 4 0 6321 SB350 BLUE 2 4 0 6343 SBX350 GREEN 2 4 0 6322 SB350 RED 2 4 0 6359 SBX350 BLACK 2 4 0 6323 SB350 YELLOW 2 4 0 6360 SBX350 YELLOW 2 4 0 6324 SB350 GREEN 2 4 0 7205 YC 2 3 0 When ordering replacement cables 1 Determine cable size and length L13 L15 L18 L20 L25 L30 2 Determine connector housing part number Example For a charger requiring twenty feet 20 of 2 0AWG gauge cables and 58350 RED connector the two part numbers to order are 1 X225 2 0 350 L20 2 6322 19 1577 Owner s Manual LEGACYe TITANIUM HF SCHEMATIC SCHEMATIC 3 PHASE VOLTAGE Y p HE T
6. and 48V batteries depending on the version ordered The microprocessor control automatically recognizes the battery s capacity state of charge etc providing optimum battery control from a highly efficient analysis of its condition Equalization and refresh or maintenance charging cycles are available Normal Charging Make sure that the charger is properly matched for the particular battery For charger characteristics refer to the nameplate label located on the front panel of the charger Failure to properly match charger and battery can result in damage to both Delayed Start If this has been programmed charging starts after the programmed delay Charging then proceeds as indicated in Initiating charging below Note Delayed start can be terminated and charging starts immediately by pressing the Equalize pushbutton 11 LEGACYe TITANIUM HF Owner s Manual 1577 Initiating charging Should any message appear that does not correspond to the sequence below please refer to Messages during charging 1 With the charger idle indicating CONNECT BATTERY connect the battery 2 The display will alternate between IONIC CHARGE PROFILE and TIME REMAIN XXS 3 Charging is initiated after approximately one minute If delayed charging has been programmed the Charging is delayed by the programmed time After start up the charger measures and displays the current the ampere hours returned th
7. 430 OFF ON 57 to 66 2 410 ON OFF 67 amp higher 2 390 ON ON If SW 1 is OFF Vgas is 2 370 regardless of the settings of SW 5 amp 6 Equalization Period SW OFF ON 7 3 hours 7 hours Auto Equalization SW OFF ON 8 Equalize every 5 cycles Equalize every cycle LEGACYe TITANIUM HF Owner s Manual 1577 Factory Settings As delivered the charger is set to operate as follows 0 hours Delayed Start Time 0 hours Cool down Time Capacity Rated Ampere Hour for the model 115 Charge Coefficient Changing Settings Charger settings are modified with the Equalize Pushbutton Equal PB as follows A Selecting Delayed Start Time 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Start Delay 3 Release the Equal PB then press amp release it until the desired time is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 0 1 4 amp 8 hours are the available delay times in step A3 B Selecting Cool down Time 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Cool down 3 Release the Equal PB then press amp release it until the desired time is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 0 1 2 4 6 amp 8 hours are the available co
8. Based on battery voltage 3 BATTERY SIZE FAULT s ON TERMINATED battery cell size does not match MISMATCH charger cell size AMP HOUR Diagnostic routines could not 4 BATTERY CAP FAULT MISMATCH ON TERMINATED determine battery capacity ii Charger power stage 5 TEMPERATURE FAULT MERC TERMINATED overheated 3 times charging permanently stopped Taper time exceeded the 5 hour 6 PH2 TIME FAULT TAPER EXCEEDED ON TERMINATED time limit only applies to Cold 5 HRS Storage Mode Current mode did not behave as 7 PH2 CURRENT FAULT ERATIC CURRENT ON TERMINATED expected during taper only applies to Cold Storage Mode Condition Current fell out of regulation LOST charging suspended to try 2 SURBEINTIPTERISUPET REGULATION OFF SUSPENDED regaining regulation 3x Fault 1 Charger power stage CHARGER overheated charging B THERMALINTERRUR T OVERHEATED OFF SUSPENDED suspended to allow cool down 3x Fault 5 C OVERLY DISCHARGED N A OFF N A Balter condition announced for information only LEGACYe TITANIUM HF Owner s Manual 1577 CURRENT INTERRUPT 1 failure tries to restart in 5 minutes 2 tries to restart in 2 minutes 3 failure goes immediately to AC INPUT FAULT THERMAL INTERRUPT Trip reset i e hysteresis is thermal switch dependent recovery time i e cool down is environmentally dependent 3 trip results i
9. CAPACITOR X X 029 6LA13000 0 33uf CAPACITOR x x X 029 6LA13001 0 50uf CAPACITOR x x X 029 6L13006 1uf CAPACITOR x x X 029 6L13104 10uf CAPACITOR x x X X X123 6L20506 SHUNT CAPACITOR X X X X X127 99 7 CONTROL TRANSFORMER X X X X X X X1106 99 PT1 LOW POWER CONTROL TRANSFORMER WIRES X X X X1106 99 PT2 HIGH POWER CONTROL TRANSFORMER WIRES x x X X127 6L10644 POWER TRANSFORMER x x X X X020 6L10353 RESONANT CHOKE LOW POWER X X X X020 6LA18621 RESONANT CHOKE HIGH POWER x x X X225 08 3 IGBT WIRE HARNESS AND RESISTORS X xX X xX X X X1106 99 3 8 IGBT MOV X X X X x 438 326 1 COOLING FAN X X X X R507 6L14022 BRIDGE RECTIFIER X X X X X R507 6L14028 DIODE 1000V X X X R507 6LA14008 DIODE 600V X X X015 50 2 3 POLE FUSE BLOCK 30A X X X X X014 99 10 FUSE 10 AMP AC X X014 99 20 FUSE 20 AMP AC X X X014 99 30 FUSE 30 AMP AC x x X X014 33 3 FUSE 160 AMP 150V DC X X014 6L10466 FUSE 315 AMP 240V DC X X X X X 029 6LA13170 IGBT SNUBBER CAPACITOR X X X 029 101 IGBT SNUBBER CAPACITOR x x X X1060 06 HFR 1 RESISTOR BOARD REPLACES X1060 06 PTR 1 X X X X X X AND X1060 99 3 10 X117 6L10633 LOW POWER CURRENT SENSOR X X X X1106 99 PT22 HIGH POWER CURRENT SENSOR x x X X020 6L10310 INDUCTOR FILTER 20A X X X X020 6L18616 INDUCTOR FILTER 35A XXX X117 6110326 SHUNT 250A 50mV x x X117 6LA18620 SHUNT 300A 50mV x x X X002 6L10720 THERMOSWITCH 75 C X X X X002 6L10721 THERMO
10. connect e Le chargeur n est pas pour un usage ext rieur Ne pas exposer le chargeur l humidit Les conditions de fonctionnement devraient tre 15 40 c humidit relative de 0 de 70 Ne pas mettre en fonctionnement le chargeur s il a regu un choc m canique ou tout autre dommage di quel que fa on Pour une protection permanente et pour r duire le risque du feu installez les chargeurs sur un plancher ou un mat riel non combustible tel qu un mur plein en b ton en brique ou l acier LEGACYe TITANIUM HF Owner s Manual 1577 TECHNICAL INFORMATION The nameplate located on the outside of the charger should be used to check this application before installation Part Number SALES NO This number specifies in general the characteristics of this particular charger and for this reason it is required in any discussion correspondence MODEL NO regarding this unit PART NO LTHP EGAAA A VOOOO SER NO Model type AMP HOURS Phase NO CELLS Cell capacity Ampere hour 3 4 digits 2 2 Option s A C VOLTS 1 1 Serial N b AMPS Tu erial Number This number indicates complete information about the specific charger It HERTZ must be supplied with the part number on any correspondence discussion PHASE regarding this charger OUTPUT Battery Type D C VOLTS The chemical content construction of the battery this unit is
11. for the wall construction and the bolt holes at the top of the highest charger NOTE Ambient temperature at all levels cannot exceed N METAL STRAP 104 F 40 C Electrical Connections To prevent failure of the charger be sure it is connected to the correct line voltage On three phase units Connect all the charger as follows Phase A to L1 fuse block Phase B to L2 fuse block TWO STACKED CHARGERS RIGHT SIDE VIEW Phase C to L3 fuse block fl dal Connecting Input Power WARNING Make sure the power to the charger is OFF and the battery is disconnected before connecting the input power to the terminals of the charger Connect the input power to the appropriate terminals including ground Follow your local electrical or National Electric Code in making these connections AC Connection The user must provide suitable branch circuit protection and a disconnect method from the AC power supply to the charger to allow for safe servicing Plug Polarity The charging cable is connected to the DC output of the charger with the positive lead marked RED The output polarity of the charger must be strictly observed when connecting to the battery read warning above Improper connection will open the DC fuse LEGACYe TITANIUM HF Owner s Manual 1577 Grounding the Charger DANGER FAILURE TO GROUND THE CHARGER COULD LEAD TO FATAL ELECTRIC SHOCK Follow
12. 16 Volts gente dts 4 Interior 17 Input AC Amps dee tete dires te 4 Output Cable Replacement 19 4 eon 20 4 Exterior Cabinet Dimensions and DG Volts tice tid bear titer 4 Appearance DOCE is Sake a AN PRENDE PRSE 21 Rated DC ARIS peremit pates 4 Maintenance Log 22 WAS tallati gt 5 LOCATION 5 Stacking Multiple Chargers 5 Electrical Connections 5 On three phase 5 Connecting Input 5 AG Connection ce eerte 5 Plug 5 Grounding the 6 Description of Operation 6 67287 12 6 Beginning the Charge 6 Charging 52 2 IL 6 AG Power Fail u heel 6 Parallel 6 Series Charging 6 Glossary een 7 Charging Coefficient 7 Charging
13. BBER 17 438 326 1 FAN COOLING 18 R507 6L19610 IGBT 200A 19 SEE BOM DC FUSE 20 R507 6L14022 BRIDGE RECTIFIER 21 X002 6L10720 THERMOSWITCH LEGACYe TITANIUM HF Owner s Manual 1577 INTERIOR PANEL HF 24 36 48V 1500 AMPERE HOURS AND UP ITEM PARTNUMBER DESCRIPTION 1 X052 6L A20438 INTERIOR PANEL 2 X015 50 2 FUSE BLOCK J CLASS 3 _X1106 99 39 SUPPRESSOR ASSY AC LINE 4 110649340 RESISTOR 5 106 99 22 CURRENT SENSOR 6 029 6L13104 CAPACITOR FILTER 7 X127 6L10644 POWER TRANSFORMER 8 X020 6LA18621 RESONANT CHOKE 9 020 6118616 INDUCTION FILTER 10 X127 99 7 CONTROL TRANSFORMER 11 R507 6LA14008 600V DIODE 12 x1106 6L00446 IGBT WIRE HARNESS 13 X1060 6L35323 2 CIRCUIT BOARD SEE BOM 14 X026 6L10934 CIRCUIT BOARD SUPPORT 15 X123 6L13170 CAPACITOR SNUBBER 16 438 326 1 FAN COOLING 17 1 RS07 6L19610 IGBT 200A 18 SEE BOM DC FUSE 19 R507 8L14022 BRIDGE RECTIFIER 20 X002 6L10721 THERMOSWITCH 21 SEE BOM CAPACITOR RESONANT LEGACYe TITANIUM HF Owner s Manual 1577 OUTPUT CABLE REPLACEMENT Charger Cable Size Charger AH Rating Standard Cable Gauge 900 1 0 1200 2 0 1500 3 0 1600 4 0 NOTE Cable Kits do not include the connector housing only the contact These standard kits are nine feet 9 long
14. DOUGLAS LEGA C Y TITANIUM HF Model LTH3 LEGACY TITANIUM HF Charger Owner s Manual To automatically be connected to your closest Service Center call us toll free at 1 800 DOUGLAS 1 800 oe Or visit us at http www douglasb n 1577 Rev B Model S N AC Input Voltage Installed by Date IMPORTANT Read and understand your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK LEGACYe TITANIUM HF Owner s Manual 1577 TABLE OF CONTENTS AC Line Voltage Letter Codes 2 Automatic Initiation 12 Specialty Charger Options List 2 Refresh 12 Important Safety Instructions 3 End of Charge Data 13 Technical Information 4 Messages during Charging 13 Part Number n e unun e tette toe 4 Messages for Faults 13 Setial Number intei reete 4 Other Messages obiit tente 14 Battery Type uuu nitet tens 4 Maintenance amp 14 Ampere Hours ehe 4 Replacement Parts 15 ENS 4 55 42 42 u T incidi
15. M HF Owner s Manual 1577 INSTALLATION WARNING The shipping pallet must be removed for proper and safe operation Location For maximum trouble free service choose a location which is free of excess moisture dust and corrosive fumes Also avoid locations where temperatures are high or where liquids will drip on the charger Allow six 6 inches of clearance at rear and sides of the charger for air circulation Do not obstruct the ventilating openings or the space under the charger Stacking Multiple Chargers These chargers can be stacked up to a maximum of 3 units high Chargers are not designed to be stacked side by side due to ventilation requirements 1 Position the first charger so that a minimum of 6 inches of space is between the charger and any wall and 12 inches between the charger and any other chargers or equipment 2 Place the second charger on top of the first Align the bolt holes on each charger 3 Fasten both charger cabinets together securely using 3 8 bolts and nuts NOTE the two bolts toward the back of the charger may be omitted if an after market metal strap about 8 inches is used to secure both chargers Remove existing 1 4 screws of the chargers sides and attach strap with screws Refer to picture Hardware kit X225 99 0 2 can be ordered to attach two chargers 4 Repeat steps 2 and 3 for the third charger 5 Stacked chargers must be fastened to the wall using devices suitable
16. National Electric Code for ground wire sizing Connect a grounding conductor to the lug provided on the horizontal support panel This lug is marked as shown DESCRIPTION OF OPERATION General Legacye Titanium HF chargers are microprocessor controlled The processor calculates the battery s capacity so that the charging profile can be automatically adapted to the battery s actual state over a wide range of capacities The charging coefficient is maintained absolutely on all types of batteries Legacye Titanium HF chargers adapt to the battery s capacity and its discharge level As a result of our patented charging methodology our chargers lower energy costs and extend battery life Legacye Titanium HF chargers can easily be set to charge batteries used in cold or freezer storage applications This battery charger is designed to charge flooded lead acid storage batteries within the range of the cell and ampere hour rating as marked on the nameplate Beginning the Charge When a battery is connected to the charger the control board senses voltage and after a 1 minute delay the charger energizes Charging Charging current is determined by the battery voltage and interaction of the charger Charging current declines automatically as battery voltage rises during the charge As the battery charges the LED display will output various charge parameters including the percentage of battery capacity AC Power Fail If the AC power fails wi
17. SWITCH 85 C x x X 126 99 PT19 THERMOSWITCH WIRE x x x X X x R521 6L17512 HEATSINK X X X X X044 1 32 DOOR LATCH X X X X X012 7 24 GROUND LUG X X X X X X LEGACYe TITANIUM HF Owner s Manual 1577 ITEM NO PART NO DESCRIPTION 1 013 99 3 1 BASE X052 99 0 6 UPRIGHT SEE BOM INTERIOR PANEL X051 99 3 12 INTERIOR BRKT X057 99 0 6B RIGHT SIDE 057 99 0 7 LEFT SIDE X057 99 3 16B BACK PANEL X052 99 3 12B TOP PANEL NI X054 99 3 17B DOOR CABINET PARTS LEGACYe TITANIUM HF Owner s Manual 1577 INTERIOR PANEL HF 24V AND 36V 1200 AMPERE HOURS AND BELOW ITEM PART NUMBER DESCRIPTION 1 X052 99 3 15 INTERIOR PANEL 2 X015 50 2 FUSE BLOCK J CLASS 3 X1106 99 3 9 SUPPRESSOR ASSY AC LINE 4 029 6L13104 CAPACITOR FILTER 5 X1060 06 PTR1 RESISTOR CIRCUIT BOARD 6 117 8 10633 CURRENT SENSOR 7 SEE BOM CAPACITOR RESONANT 8 X127 6L10644 POWER TRANSFORMER 9 X020 6L10353 RESONANT CHOKE 10 X020 6L10310 INDUCTION FILTER 11 X127 99 7 CONTROL TRANSFORMER 12 R507 6L14028 1000 DIODE 13 1106 000446 IGBT WIRE HARNESS 14 X1060 0L33343 CIRCUIT BOARD SEE BOM 15 X026 6L10934 CIRCUIT BOARD SUPPORT 16 1236 13170 CAPACITOR SNU
18. Suffix Description C6 6 of 10AWG AC Cord with 30 AMP Plug C10 10 of 10AWG AC Cord with 30 AMP Plug C12 12 of 10AWG AC Cord with 30 AMP Plug C8 8 of 10AWG AC Cord with 30 AMP Plug CF 10 of 8AWG AC Cord with 50 AMP Plug CF12 12 of 8AWG AC Cord with 50 AMP Plug CR 6 of 10AWG AC Cord with 30 AMP Plug and 30AMP receptacle L16 16 of DC cable L23 23 of DC cable L30 30 of DC cable NC No DC cables NOT UL APPROVED PP Charger shipped on a Plastic Pallet S Series DC Cables LEGACYe TITANIUM Owner s Manual 1577 8 9 10 11 IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions Before using the battery charger read all instructions cautions and warnings on the battery charger the battery and the product using the battery This charger has been designed to only charge flooded lead acid batteries Read and understand all setup and operating instructions before using the battery charger to prevent damage to the battery and to the charger Do not touch non insulated parts of the output connector or the battery terminals to prevent electrical shock During charge batteries produce hydrogen gas which can explode if ignited Never smoke use an open flame or create sparks in the vicinity of the battery Ventilate well when the battery is in an enclosed space Do not connect or disconnect the battery plug while the charger is on Doi
19. designed to D C AMPS MAX charge is given in this part of the nameplate L A Flooded Lead Acid Ampere Hours The information supplied here is the ampere hour battery capacity which this unit has been factory adjusted to charge Charging batteries of ampere hour capacities not specified here might cause the charger to deviate from the specifications Cells This portion of the nameplate gives the number of cells this unit will charge This number must match exactly with any battery connected to the charger output Input AC Volts The nameplate shows the input voltage accommodated by this charger IMPORTANT The charger will operate only on nominal line voltages stamped on the nameplate Failure to select the correct voltage will result in damage to the charger and or the battery Input AC Amps The external fusing and or the line disconnect circuit breaker should be as specified in the National Electrical Code or other local code agencies AC fuse values can be found on the decal inside the charger Hz This gives the frequency in cycles per second of the AC input voltage Under no conditions operate charger at a different frequency or from a generator with unstable frequency Phase Number 3 indicates a Three Phase Charger DC Volts This gives the nominal DC output voltage of the system Rated DC Amps This is the nominal DC value of current that this unit will deliver to a battery that is 100 discharged LEGACYe TITANIU
20. e charge time the voltage and the percentage of charge 4 The CHARGING light goes out the COMPLETE light illuminates If the battery remains connected refresh or maintenance charging is automatically initiated to retain the battery s charge 5 If switch No 7 Equalization charging is switched to ON the equalization cycle is automatically initiated Otherwise the equalization cycle can be initiated manually Please refer to Equalization charging 6 When the COMPLETE light illuminates disconnect the battery which is now ready for use CAUTION To prevent arcing and burning at the connector and possible battery explosion press the START STOP push button first to stop the charge cycle before disconnecting a battery that is currently on charge Equalization Charging The charger will automatically initiate an equalize cycle every 5 complete charges Also an equalization cycle can be initiated manually or can be programmed to automatically initiate Desulphation Charging If the battery is of flooded cell lead acid type and severely discharged below 1 95V per cell a desulphation cycle is initiated automatically before the normal charging process Manual Initiation 1 Once the COMPLETE light illuminates at the end of a normal charge press the EQUALIZE pushbutton 2 The COMPLETE light will extinguish and the CHARGING light will illuminate 3 When Equalizati
21. individual needs Individual charger configurations can be further refined to match specific battery conditions by changing any of the available programmable settings Please see the sections Factory Settings and Changing Settings for details on how to set the charge parameters to optimize battery charging Configuration switches location and detail Factory Configuration As delivered the charger configuration is set with all eight 8 positions of the DIP Switch in the OFF position This sets the charger as follows 1 OFF Sets charger for lonic Charge Profile 2 OFF Inhibits Refresh Charges 3 8 4 OFF Selects 9 foot battery cables 5 amp 6 OFF Has no effect on an lonic Charge Profile 7 OFF Limits Equalize Charge period to 3 hours 8 OFF Inhibits Auto Equalization LEGACYe TITANIUM Owner s Manual 1577 Changing Configuration The charger configuration can be modified by changing the state OFF or ON of the eight 8 DIP Switch positions as follows Charge Profile SW OFF ON 1 lonic Cold Storage Refresh Charges SW OFF ON 2 Disable Enable Battery Cable Length Length SW 3 SW 4 9 3M OFF OFF 16 5M OFF ON 23 TM ON OFF 30 9M ON ON Battery Temperature Cold Storage Profile only Temp F Vgas SW 5 SW 6 46 amp lower 2 460 OFF OFF 47 to 56 2
22. mming Other messages may appear that are self explanatory i e CHARGER IDLE CHARGING BATTERY etc MAINTENANCE amp SERVICE The charger requires a minimum of maintenance Connections and terminals should be kept clean and tight The unit especially the heatsink should be periodically cleaned with an air hose to prevent any excessive dirt build up on components Care should be taken not to bump or move any adjustments during cleaning Make sure that both the AC lines and the battery are disconnected before cleaning The frequency of this type of maintenance depends on the environment in which this unit is installed For service contact the closest Service Center at 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com 14 LEGACYe TITANIUM HF Owner s Manual I B 1577 REPLACEMENT PARTS m E e PART NUMBER DESCRIPTION elo X1060 06 WHFD 1 DISPLAY BOARD x x X1060 6L33308 12 CONTROL BOARD 24V 200A X X1060 6L33308 13 CONTROL BOARD 24V 260A X X1060 6L33308 11 CONTROL BOARD 24V 145A X X1060 6L33343 8 CONTROL BOARD 36V 200A X X1060 6L33343 9 CONTROL BOARD 36V 260A X X1060 6LA35323 5 CONTROL BOARD 48V 240A x 029 6L13099 0 25uf
23. n TEMPERATURE FAULT OVERLY DISCHARGED No longer a Non fatal fault it is only a battery condition that is noted on the display as the battery is charging All Faults 1 thru 7 are fatal the charge in process is stopped and the fault LED is lit All Conditions A thru B are non fatal however A amp B temporarily suspend charging in an attempt to clear the problem Other Messages The following messages may appear as indicated CHARGE INTERRUPTED Charging interrupted by pressing the START STOP pushbutton REFRESH CHARGE Refresh charge applied to battery after charge COMPLETE EQUAL CHRG PROFILE Equalize charge being applied to battery IONIC CHRG PROFILE A variable charge based on charger s analytical program COLD CHRG PROFILE An charge based on charger s parameter settings TIME REMAIN XX H Countdown timer time to wait 1 hour and up TIME REMAIN XX M Countdown timer time to wait 1 to 59 minutes TIME REMAIN XX S Countdown timer time to wait 1 to 59 seconds This message may remain for one minute into the charge cycle unless the battery is disconnected and reconnected to clear the message A Fuel Gauge will appear on the second line of the LCD display after the Battery Analysis phase is complete approximately 15 to 20 minutes into charge cycle This is a graphical representation of the State of Charge of the battery determined by the charger progra
24. ng so will cause arcing and burning of the connector resulting in charger damage or battery explosion Lead acid batteries contain sulfuric acid which causes burns Do not get in eyes on skin or on clothing In cases of contact with eyes flush immediately with clean water for 15 minutes Seek medical attention immediately Only factory qualified personnel can service this equipment De energize all AC and DC power connections before servicing the charger The charger is not for outdoor use Do not expose the charger to moisture Operating conditions should be 0 to 104 F 0 to 70 relative humidity Do not operate the charger if it has been dropped received a sharp hit or otherwise damaged in any way For continued protection and to reduce the risk of fire install chargers on a floor of non combustible material such as stone brick or grounded metal WARNING The shipping pallet must be removed for proper and safe operation 10 12 13 INSTRUCTIONS DE S CURIT IMPORTANTES Ce manuel contient des informations et des consignes importantes pour l emploi et l utilisation du chargeur de batteries industrielles Avant tout emploi il est fortement conseill de lire l ensemble des instructions recommandations et avertissements concernant le chargeur et la batterie Ce chargeur a t congu pour la charge des batteries industrielles type plomb acide dite ouverte Il ne peut pas tre adapt pour les batteries tanches
25. ol down times in step B3 Setting the following parameters is only allowed when the charger is configured for cold storage C Selecting Battery Capacity Cold Storage Profile only 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Capacity 3 Release the Equal PB then press amp release it until the desired AH is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 450 thru 1600 Amp Hours 1500 AH for 48V in 50 AH increments is available in step C3 D Selecting Charging Coefficient Cold Storage Profile only 1 With no battery connected and displaying Connect Battery 2 Press and hold the Equal PB until displaying Select Coefficient 3 Release the Equal PB then press amp release it until the desired factor is displayed 4 Leave the Equal PB alone the display will return to Connect Battery Note 1 10 1 12 1 15 1 18 110 to 118 is available in step D3 LEGACYe TITANIUM HF Owner s Manual 1577 DOUGLAS LEGACY 1 800 Douglas www douglasbattery com Charger Control Panel Ref Function 1 Yellow Charging in progress light Green Complete light battery charged Red Fault light Start Stop pushbutton switch Equalization button S mm Display CHARGING Introduction This range of chargers can recharge 24V 36V
26. on is finished the CHARGING light will extinguish and the COMPLETE light will once again illuminate The battery is ready for use Automatic Initiation 1 Set dip switch 8 to ON 2 When normal charging is complete an equalization cycle is initiated automatically When the green COMPLETE light illuminates the battery is ready for use Refresh Charging Once charging is complete as long as the battery remains connected refresh charging is automatically initiated to retain the battery s charge In this mode the charger will run every 6 minutes for approximately 10 seconds until the battery is disconnected Operation is controlled by switch 2 LEGACYe TITANIUM HF Owner s Manual 1577 End of Charge Data Storage The Legacye Titanium HF has the ability to store the last 20 charge cycles The information shown in the final display rotation will be stored for each of the 20 cycles The 21 cycle will cause the oldest first cycle to be erased To retrieve data push and hold the equalize button for about 5 seconds while the charger is in Idle mode CONNECT BATTERY is displayed until Display Data Log is shown Release the equalize button and XX STORED PROFILES is displayed XX is a number which represents the total number of memorizations stored Push and release the equalize button to scroll through the stored parameters for each of the profiles stored After the last p
27. rofile the most recent the display will return to idle mode The parameters stored in the memorizations are STORED PROFILE XX XX the number of the profile 1 is the most recent charge cycle EOC CURRENT Battery current at the end of charge in Amps BATTERY VpC Cell Voltage at the end of charge in Volts AH RETURNED Ampere hours recharged SOC CHARGE Initial state of charge in percent If the charge cycle was interrupted this value may not be accurate CHARGE TIME Charging time in minutes STATUS BATTERY FINISHED or BATTERY NOT FINISHED Messages during Charging While the battery is charging one or more of the following messages may be displayed DC VOLTAGE XX XX Total Battery voltage in DC Volts CELL VOLTS X XXX Battery voltage expressed as Volts per Cell DC CURRENT XXX X Charging Current in DC Amps CHRG RET D Charge Returned to battery in Ampere Hours CHARGE TIME XX M CHARGE TIME XX H BATTERY CHG Charge Time in Minutes Charge Time in Hours Battery State of Charge as percent of full capacity Messages for Faults Fault Line 1 Message Line 2 Message Fault LED Charge Cycle Comments Current Regulation failed 3 5 LOST REG 3 times may be due to AC 1 AGANPULEAULT TIMES ON TERMINATED service too high low or loss of phase 2 DC OUTPUT FAULT DC FUSE OPEN ON TERMINATED DC fuse has likely blown CELL SIZE
28. t constant voltage constant current type with a number of user configurable parameters Equalization Charging Equalization charging performed after normal charging balances the electrolyte densities in the battery s cells IGBT The IGBT controls the charger output by rapidly switching the transformer primary at 20 to 30 kHz lonic Profile This is also called ionic mixing This type of charging profile consists of sending short pulses of current to stimulate gas formation in the active material causing sulphuric acid to be distributed outside the plates This system of mixing the electrolyte enables more rapid charging of flooded cell batteries subject to very high demands and balances out differences in density homogenizing the electrolyte across the surface of the plates Power Diodes The power diodes rectify the AC input and the output of the transformer Refresh Charging Refresh or maintenance charging enables the battery to be maintained at maximum charge all the time that it is connected to the charger LEGACYe TITANIUM HF Owner s Manual 1577 OPERATING INSTRUCTIONS CONTROL BOARD Charger Configuration and Setup The Legacye Titanium HF charger can be configured for many modes of operation to deal with the many possible battery charging requirements found in the field Please see the sections Factory Configuration and Changing Configuration for details on how to configure the charger for your
29. th a battery connected to the charger during a charge cycle the charger will reset and start a new charge cycle when power is restored Parallel Charging In parallel charging batteries must have an equal number of cells and must match the charger nameplate s ratings Ampere Hour rating of charger must be equal to the Ampere Hour of both batteries combined Theoretically charging current is equally divided between both batteries provided that batteries of discharge and ages are equal Make sure both batteries are connected before charge cycle starts Series Charging In series charging the voltages of both batteries add up and must match charger s nameplate rating Charger s Ampere Hour rating must be equal to each of the batteries Ampere Hour rating Charge cycle will not start unless both batteries are connected LEGACYe TITANIUM Owner s Manual 1577 GLOSSARY Charging Coefficient The ratio of the number of ampere hours restored during charging to the number of ampere hours consumed during discharge Charging Profile The charging profile defines the rate of current charge over time The charger adapts to the battery s age and level of discharge Controlling the overcharge coefficient whatever the battery s discharge level reduces the amount of electricity consumed Cold Storage This allows configuration of the charger for use with batteries in cold storage application The profile is an IEI constant curren
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