Installation Instructions - Great Plains Manufacturing
Contents
1. Front Parts Great Plains Mfg Inc Appendix New Parts Quantities are units ea The part call out numbers in this list match all Figures in these installation instructions Part descriptions match those in your updated Parts Manual Kit Contents Quantity in Kit 166 166 166 Part Callout 193A 328A 339A Number Part Description 11 1 1 1 166 263M MANUAL INSTALL ADC2350 VAR RT 12 1 110011512 ACC USR MANUAL VER 4 2 LVL 2 amp 3 13 1 110011513 ACC USER MANUAL VER 4 2 LVL 1 14 1 2 166 318H ACTUATOR MOUNT WELDMENT 15 1 2 166 319H GEARBOX ACTUATOR ARM WLDMNT 16 2 168 370H ELECTRONIC CONTROL ARM WLDMNT 17 2 168 371H LINEAR ACTUATOR MOUNT WELDMENT 18 In 1 2 46436003381 G P ZEROMAX VALVE DRIVER 19 In 1 1 467980124 ISO MASTER SWITCH 20 8 4 8 800 060C CABLE TIE 19X14 25 3DIA 50LB 21 1 2 800 238C 375 WIRING AND TUBE CLIP 22 8 4 8 802 017C HHCS 3 8 16X1 GR5 23 1 2 802 167C HHCS 1 4 20X1 1 2 GR5 24 4 802 274C HHCS 1 4 20X3 GR5 25 1 2 802 370C HHCS 1 4 20X1 3 4 GR5 26 2 4 802 804C HHCS 1 4 20X2 3 4 GR8 PLT 27 2 4 803 006C NUT HEX 1 4 20 PLT 28 2 4 803 007C NUT LOCK 1 4 20 PLT 29 8 4 8 803 014C NUT HEX 3 8 16 PLT 30 4 803 255C NUT HEX NYLOCK 1 4 20 31 2 4 804 006C WASHER LOCK SPRING 1 4 PLT 32 8 4 8 804 013C WASHER LOCK SPRING 3 8 PLT 33 2 805 021C PIN COTTER 1 4 X 2 PLT 34 4 805 307C PIN COTTER 3 32 X 1 2 35 4 805 397C PIN CLEVIS 1 4 X 1 23 64 USABL 36 1 823 273C A2. then continue at step 45 on page 10 Refer to Figure 11 which depicts an ADC installation the NTA installations have a different appearance but use the same instructions 37 38 39 40 41 42 43 44 Select one new 168 370H ELECTRONIC CONTROL ARM WLDMNT and two new 890 202C GAUGE WHEEL SFT PIVOT BUSHING Press one bushing 80 into the inside end of the control arm tube the side with the longer arm with indicator point Using the existing 1 4in holes in the tube as a guide drill a 1 4in hole through both sides of the bushing Press the other bushing 40 into the outside end of the control arm tube With indicator tip to rear and toward gearbox place arm weldment 16 assembly on control shaft Select one saved 805 065C PIN WIRE RETAINING 1 4 X 1 3 4 Align the arm tube and inside bushing 0 with the hole in the gearbox control shaft The arm indicator tip should be pointing near 0 on the scale Secure the arm with the wire retaining pin 61 Select one each new 805 021C PIN COTTER 1 4 X 2 PLT Insert the cotter pin G3 through the end holes of the gearbox control shaft Spread tips to secure cotter If two meters are being upgraded repeat step 37 through step 42 for the other meter Continue at step 50 on page 10 Figure 11 Install Control Arm 6 23 2010 Front Parts 166 263M 10 Air Drill Variable Rate Kit Front Parts Great Pl
3. 3 8 16X1 GR5 804 013C WASHER LOCK SPRING 3 8 PLT 803 014C NUT HEX 3 8 16 PLT With the lug end down and the lugs facing for ward install the actuator mount weldment on the existing anchor weldment Secure with bolts 2 lock washers 2 and nuts 9 25 Repeat step 24 for the other meter 26 Continue at step 37 on page 9 Install NTA607 2007HD Mounts For models ADC2350 B or NTA907 3007HD install mounts per step 24 through step 25 above then con tinue at step 37 on page 9 Refer to Figure 9 27 Select one each new 166 318H ACTUATOR MOUNT WELDMENT 800 238C 375 WIRING AND TUBE CLIP and four sets new 802 017C HHCS 3 8 16X1 GR5 804 013C WASHER LOCK SPRING 3 8 PLT 803 014C NUT HEX 3 8 16 PLT With the lug end facing up and away from the gearbox install the actuator mount weldment on the existing anchor weldment Loosely secure with bolts 2 lock washers 82 and nuts 9 Place the wiring clip under the left lower bolt Tighten the other three bolts to Grade 5 torque spec Leave the bolt with the clip finger tight until step 59 on page 12 28 If two meters are being upgraded repeat step 27 for the other meter Figure 8 ADC NTA907 3007 Actuator Mount a sN i 32 D i Z Figure 9 NTA607 2007 Actuator Mount 6 23 2010 Front Parts 166 263M 8 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Install Control Arm Weldments Inst
4. Rate manual 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 17 Actuator Channel Setup 85 Assign material 86 Type must be set to GRAN SEED CONTROL or GRAN FERT CONTROL 87 Check that other setting are as Required and reflect the actual configuration of the implement Example Channel Setup Parameter Comment Per meter CHANNEL 1 or2 being config ured GRAN SEED CONTROL one of these Type or GRAN FERT CONTROL Required r Wheat HRW Example e or user speci 11 52 0 fied names Control A Mode Auto Required Drive Type Zero Max 1 or 2 Required Drive Freq Required Input Fliter 50 Required Sensor Conca 360 PUL REV Required Gear Ratio 1 Required Meter Gear One of these Range Ben ey ICI Required read only per ang a 40 48 50 60 65 implement or drill model set to swath of imple ee ment or drill in inches or Required cm Flush Enable Disabled Data not used Pre charge D 0 0 SEC Data not used elay 6 23 2010 Front Parts 166 263M 18 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Calibrate Calibrate Speed Sensor 88 Perform a Calibrate Ground Speed Calibrate Material Perform a calibration The procedure is similar to that for crank set operations 89 Consult the Seed Rate manual 167 085B for the approximate manually set rate for your material 90 Check t
5. a password described in the Pass word Access manual 13 15 Follow the instructions in the reprogramming manual 88 Software is already provided on a for matted SD card so perform no steps calling for media formatting or extranet downloading 16 The new variable rate controller is not yet installed and will not be detected by the new software After installing the new hardware a complete Setup Con figuration is performed starting on page 15 of these instructions 17 Shut down the monitor Shut off the tractor ignition to assure that monitor circuits are powered off a This is displayed as Software Version and is not the O S Version nor the Bootloader Version 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 5 Prepare Meters Refer to Figure 4 18 Ata variable rate gearbox remove the 805 032C PIN HAIR COTTER 148 WIRE then use the existing control crank actuator to set the indicator to 0 on the 0 100 scale This prevents the jackscrew from obscuring the scale Adjust the final crank handle position to fully down and re insert the cotter pin 62 Remove and save the 805 065C PIN WIRE RETAINING 1 4 X 1 3 4 19 This pin is re used at step 41 to couple the new con trol arm to the gearbox control shaft Note Removing this pin de couples the gearbox control shaft from the manual adjustment system If it is ever ne
6. crank adjusted drills Update Material Library Example Material Library In order to correlate actuator output with desired seed CH1 Wheat HRW rate meter shaft rate the system requires a Calibration Constant for each material to be used CH2 11 52 0 CH3 DISABLED If you already had a material library re load it from an SD card or via the menus Otherwise revise a default mate rial name as the first Control setup e The example at right shows sample materials Wheat HRW renamed from SEED 1 CH4 DISABLED Wheat HRW SEED 2 SEED 3 11 52 0 FERT 2 FERT 3 and 11 52 0 renamed from FERT 1 to be used for the first Control setup 6 23 2010 Front Parts 166 263M 16 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Create a Controlled Material Re define at least one material Otherwise create at Example Non Preset Material Setup least one material Some key steps 1 16 CH Wheat HRW Comment Per meter 80 Type must be set to GRAN SEED CONTROL or a GRAN FERT CONTROL CHANNEL 1 or 2 being config 81 Select or Disable Preset Method GRAN SEED CONTROL e Type or If using preset method select initial rate increments GRAN FERT CONTROL of these that are only a few percent so as to have fine con Units Lb ac with Rev ac Example trol of the meter scale indicator These can be Preset changed to coarser increments af
7. required and testing configuration of the system require the complete air drill and an Intelli AG virtual terminal Work Location 5 Move the air cart or air drill to a location with e room to fold it NTA607 2007HD and NTA907 3007HD only e access to tractor or hydraulic power e access to DICKEY john IntelliAG console and 12Vdc power e adequate illumination and e clear surface beneath for recovery of any falling or dropped parts if the surface is not clear have a tarp or drop cloth available 6 NTA607 2007HD and NTA907 3007HD only Fold drill Lower openers This eases access to the meters 7 Shut off tractor or hydraulic source 6 23 2010 Front Parts 166 263M 4 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Update Monitor Software For models NTA607HD NTA907HD NTA2007HD or NTA3007HD continue at step 18 on page 5 This step is performed first in the unlikely event that there is any incompatibility between your Intell AG virtual ter minal and the latest version of the Air Cart Control soft ware supplied in the kit If you are unable to update the seed monitor system do not continue the update Have your Great Plains dealer contact the factory for assistance Refer to Figure 3 8 Check the seed monitor Software Version per the 11001 1507 guide If the Software Version is 4 21 or higher you do not need to update the seed monitor soft ware If no
8. 6 263M 14 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Install Master Switch Refer to Figure 21 and Figure 22 69 In the tractor cab locate the master switch connec tion lead On newer air carts and all air drills this is an un terminated 2 pin weatherpak connector On older air carts this lead may already have a master switch connected to it If so continue at ACC Re Configuration on page 15 Refer to Figure 21 and Figure 22 70 Select one new 467980124 ISO MASTER SWITCH Set the switch to OFF 71 Mount the switch near the monitor virtual terminal allowing enough cable length to reach the harness connection located at step 69 Mount the switch where it will be convenient for operations but not obstruct your view of the road Chassis Ground CAN Terminator Q 46798012X a Virtual Terminal RS 232 Connector To Implement CAN Harness 4 Ignition T Connect to switched Master NO wire Switch must be connected to switched 12VDC eeej Radar Speed Sensor If not connected to WSMT Figure 21 Cab Harness Connection 72 Connect the 2 pin lead of the switch to harness lea
9. 8 to the 6 pin FRONT or 1 harness lead 67 If two meters are being converted to variable rate connect the 6 pin lead of the rear actuator driver 18 to the 6 pin REAR or 2 harness lead 68 Select all new 800 060C CABLE TIE 19X14 25 3DIA 50LB Use four ties to secure the leads for each actuator and driver The NTA gearbox mount plate provides 6 0 21in 5 3mm holes for this purpose WY ZZ 1O Figure 19 Actuator Driver Leads Application Rate Sensors x 4 Channel 1 4 Feedback Labeled FB 1 FB 4 PWM Solenoid Valves Hopper Level Sensor Labeled HOPPER 1 E Implement Lift Sensor Labeled IMP LIFT cm Fan Shaft RPM Sensor Labeled RPM 1 Control l Channel 1 4 Control Labeled TOC nat e orn Lee Cotta Harness 53 fe _ 467980200 i a Fy TER 4 Gran N 4 os l 5m E Air Pressure i Sensors x 4 Labeled AIR PRESSURE 1 AIR PRESSURE 4 WSMT Module Harness 467980150 Connect to next module harness or implement extension harness Connect CAN terminator if this is the last module on the CAN bus WSMT Actuator Harness 467980160 a Radar Speed Sensor Labeled GND SPEED Figure 20 Harness Connection 6 23 2010 Front Parts 16
10. DCG2350 INTELLIAG VAR RATE KIT 37 1 lt npn gt INTELLI AG SOFTWARE UPDATE SDC 38 1 11001 1507 ACC V4 SOFTWARE REPROGRAMMING 18 2 464360033S1 G P ZEROMAX VALVE DRIVER 19 1 467980124 ISO MASTER SWITCH 39 2 1 2 833 456C LINEAR ACTUATOR 12V 8 IN 112LB 40 4 2 4 890 202C GAUGE WHEEL SFT PIVOT BUSHING 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 21 Existing Parts The part call out numbers in this list match all Figures in The Part Disposition column indicates whether the part is these installation instructions Part descriptions match re used or discarded those in your updated Parts Manual Callout Part Description Part Disposition Number 51 805 065C PIN WIRE RETAINING 1 4 X 1 3 4 Removed and saved 52 805 032C PIN HAIR COTTER 148 WIRE Removed and re installed Abbreviations ACC Air Cart Control LB Pound ACTR Actuator NTA No Till Air ADC Air Drill Cart PLT Plated DIA Diameter RT Rate GP Great Plains SD SDC Secure Digital Card GR5 Grade 5 SFT Shaft GR8 Grade 8 USABL Usable HD Heavy Duty V Volt HEX Hexagonal VAR Variable HHCS Hex Head Cap Screw WLDMNT Weldment IN Inch WSMT Working Set MasTer International Standards Organization ISO 18011783 CANbus X by 6 23 2010 Front Parts 166 263M Front Parts Great Plains Manufacturing Inc Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA Front Parts
11. Great Plains Mfg Inc Parts Installation Instructions 1 i W Air Drill Variable Rate Kit Air Drill Carts and 6 amp 9m Air Drills Used with e ADC2350 ADC2350B e NTA907HD NTA3007HD e NTA607HD NTA2007HD General Information These instructions explain how to install a variable rate controller on a compatible air cart or integrated air drill that presently has only manual crank operated rate control With Variable Rate installed the seed monitor directly controls material rate independently at each updated meter These instructions apply to an installation of Kit Kit Description 166 193A ADC2350 VARIABLE RATE KIT dual 166 328A VARIABLE RATE ACTR KIT SGL BIN 166 339A VAR RATE ACTR KIT DUAL BIN These kits apply to Cart or Drill Kit Compatibility ADC23502 166 193A ADC2350B2 166 193A NTA607HD 166 328A or 166 339A NTA907HD 166 193A NTA2007HD 166 328A or 166 339A NTA3007HD 166 193A a Drills with software version prior to 4 21 require the software update included in this kit See page 4 b A single hopper drill uses the 166 328A kit A dual hopper drill may use either 166 328A or 166 339A depending on whether variable rate is desired for just one or both meters One dual kit includes two actuators and updates one air cart or one integrated air drill One sgl single kit includes one actuator and updates one meter The 166 193A kit includes new WSMT software for old
12. a feature that can be factory installed 2 Check the model number of the air cart or air drill to ensure it is a compatible model For example this kit is not compatible with the gearboxes used on ADC1150 ADC2220 or ADC2250 air carts nor NTA1000 NTA1300 or NTA2000 integrated air drills Inventory 3 Make sure all parts are present Comprehension 4 Review these instructions Make sure the installers understand where each part or assembly is installed and what tools are required for the task Note Illustrations in this manual based on implement Parts manual may show exploded views that are fully disassembled Rely on the instructions for required disassembly and reassembly steps ence affected existing parts see page 21 P r ad Pe P SS Z e S MI Y Ai ils D Figure 2 ADC Model Serial Number Plate 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 3 Pre Assembly Preparation Tools Required e suitable tractor for positioning and operating the air drill or cart e the seed monitor console to be used with this imple ment or a 2008 or later DICKEY john IntelliAG 10in LCD console e basic hand tools including for older ADC2350 B only a drill with bit size Y in 0 250in letter size E or 6 3mm Prepare Drill The mechanical installation may be performed on a dis connected air cart but software update if
13. ains Mfg Inc Install Linear Actuators Install ADC NTA907 3007HD Actuator For NTA607 2007HD continue at step 50 Refer to Figure 12 45 Select one new 833 456C LINEAR ACTUATOR 12V 8 IN 112LB and two sets new 805 397C PIN CLEVIS 1 4 X 1 23 64 USABL 805 307C PIN COTTER 3 32 X 1 2 46 With the cable end of the actuator 89 down and cable exiting up align the lower operating rod of the actuator with the lugs in the mount weldment Secure with clevis pin G5 and cotter pin 84 47 Rotate the control arm weldment 16 as needed to align the hole of the linear actuator rod with lugs in new control arm Secure with clevis pin and cotter pin 4 48 Repeat step 45 through step 47 for the other meter 49 Continue at step 52 on page 11 Install NTA607 2007HD Actuator For ADC2350 B or NTA907 3007HD install actuators per step 45 through step 48 above then continue at page 11 Refer to Figure 13 50 Select one each new 833 456C LINEAR ACTUATOR 12V 8 IN 112LB 802 167C HHCS 1 4 20X1 1 2 GR5 803 007C NUT LOCK 1 4 20 PLT With cable exiting down secure the base end of the actuator between the ears of the mount weld ment Thread the lock nut onto the bolt until it contacts an ear then back off one full turn 51 Select one each new 802 370C HHCS 1 4 20X1 3 4 GR5 803 007C NUT LOCK 1 4 20 PLT Secure the rod end of the actuator between the arms of the arm weldment Thread the lock nut onto the bolt until it contacts a
14. all ADC NTA907 3007HD Arms For NTA607 2007HD continue at step 37 Refer to Figure 10 29 30 31 32 33 34 35 36 Select one new 168 370H ELECTRONIC CONTROL ARM WLDMNT and two new 890 202C GAUGE WHEEL SFT PIVOT BUSHING Press one bushing 80 into the inside end of the control arm tube the side with the longer arm with indicator point Using the existing 1 4in holes in the tube as a guide drill a 1 4in hole through both sides of the bushing Press the other bushing 20 into the outside end of the control arm tube With indicator tip to rear and toward gearbox place arm weldment 16 assembly on control shaft Select one saved 805 065C PIN WIRE RETAINING 1 4 X 1 3 4 Align the arm tube and inside bushing 0 with the hole in the gearbox control shaft The arm indicator tip should be pointing near 0 on the scale Secure the arm with the wire retaining pin 6D Select one each new 805 021C PIN COTTER 1 4 X 2 PLT Insert the cotter pin 83 through the end holes of the gearbox control shaft Spread tips to secure cotter Repeat step 29 through step 34 for the other meter Continue at step 45 on page 10 Figure 10 ADC NTA907 3007 Control Arm 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 9 Install NTA607 2007HD Arm s For ADC NTA907 3007HD install arms per step 29 through step 35 on page 8
15. arameter Comment CHANNEL 1 Example material Wheat HRW Example Density 60 0 LB BU Example Calibration Concer 77591 PUL FT From chart TargeuMigtr 20 RPM Example rpm Meter Rave REV Example Pulse Count 0 PUL Pre Cal New Calib Cone PUL FT Total Per Imple Towers ment Amount Example ADC2350B cart and NTA3510 drill Wheat 2 star meter single seed hopper in use High Range at gearbox Target rate of 133 kg ha would be a scale setting of 50 from Seed Rate manual charts A sample size of 1 ha requires crank 77 turns from Seed Rate manual instructions b If no Variable Cal Const was selected at step 84 crank at for most accurate results ADC2350 B NTA907 3007HD 2 to 2 revolutions per second NTA607 2007HD 1 to 13 4 revolutions per second 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 19 Cart Drill Operation The air drill previously operated in GRAN SEED MONITOR and or GRAN FERT MONITOR modes With the linear actuators now installed and operating you will normally operate in GRAN SEED CONTROL and or GRAN FERT CONTROL mode If it is necessary to revert to manual meter setting move the pin from the linear actuator arm back to the crank driven arm Cart Drill Maintenance This update causes no changes to drill maintenance 6 23 2010 Front Parts 166 263M 20 Air Drill Variable Rate Kit
16. cessary to revert to manual control move the pin back to the manual arm 20 Repeat step 18 and step 19 for the other meter Prepare ADC Driver Mounts If your implement is an NTA607HD NTA907HD NTA2007HD or NTA3007HD continue at step 24 on page 7 On older ADC2350 B carts the mounting holes for the actuator driver modules may not be present and must be drilled Newer ADC2350 carts all NTA607 2007HD and all NTA3007 907HD drills have holes present Refer to Figure 5 21 Locate the mounting holes on the ADC2350 B air cart These are 0 28x0 38in 7 1x95mm slotted holes 5 84in 14 8cm apart One pair is located on the forward break of the gearbox mount plate The second pair are located on the brace plate at the center of the gearbox mount plate If these holes are present continue at to step 24 on page 7 Figure 4 Existing Manual Meters Equipment Damage Risk Never operate the meters with pins in both the manual crank arm and the linear actuator arm Figure 5 ADC Driver Mounting Holes 6 23 2010 Front Parts 166 263M 6 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Create ADC Driver Mounts ADC Front Break Holes Refer to Figure 6 22 Drill and size two slotted holes in the front break of the gearbox mount plate as follows 23 3 a a a Frame tool bar to 4 37cm vertical slot center lines 9 x A Ssin Top slot center from 1 4cm top of gearbox mo
17. d Figure 22 Master Switch 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 15 ACC Re Configuration Before first use the new master switch and actuator out puts must be configured into the seed monitor system Depending on VT part number and previous software revision it may also be necessary to re load basic air drill parameters and your local Materials Library Follow the instructions in the new IntelliAG Aircart Con trol Operator s Manual The instructions below in this manual are an overview of the sequence and provide cross reference to information sources if you do not have a complete record of the previous drill configuration Initial Power Up Steps 73 Check language and units preference 74 Check set date and time 75 Perform an Auxiliary Input Function Assignment This detects and assigns the new master switch 76 If ON set the new master switch to OFF necessary to enter Configuration mode Load Drill Parameters 77 Enter System Mode Setup Configuration 78 Ifthe setup was lost during software update or has never been loaded perform a Module Configuration 79 If you run an Auto Config check the module assignments against any record from step 12 The new actuators are automatically detected by the WSMT and are not separately enumerated When present and connected they enable the GRAN SEED FERT CONTROL modes hidden for
18. er ADC2350 B air carts that have a Software Version that lacks qualified variable rate support Figure 1 166 193A Kit Installation Related Documents 110011512 ACC User Manual Levels 2 and 3 110011513 ACC User Manual Level 1 11001 1507 Version 4 Software Update Guide 167 085B Seed Rate Manual ADC amp NTA models Have the Operator Manual at hand for drill movements 167 085M Operator ADC2350 2350B 166 207M Operator NTA907 3007HD 166 283M Operator NTA607 2007HD Have the current Parts Manual at hand for parts ID 167 085P Parts ADC2350 2350B 166 207P Parts NTA907 3007HD 166 283P Parts NTA607 2007HD 6 23 2010 Copyright 2010 166 263M 2 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Notations and Conventions Call Outs Left and Right are facing in the U Single digit callouts identify components in direction of machine travel An orienta to the currently referenced Figure or Figures tion rose in the line art illustrations R B 2 These numbers may be reused for different shows the directions of Left Right items from page to page Front Back Up Down F L Two digi i git callouts in the range 11 to 40 refer D i ence new parts see list on page 20 i Two digit callouts in the range 51 to 52 refer Before You Start Compatibility Refer to Figure 2 1 Check that linear actuators are not already installed on the cart or integrated air drill Variable Rate is
19. hat final Range gear pairing is the same on e the chart e the meter and e the Meter gear Range in the Channel Setup 91 Enter the calibration screen At this time the linear actuator becomes active The scale indicator moves to approximately mid scale then stops Pointing to a specific value is not required but needs to be in the range 30 to 95 Great Plains recommends using a scale setting that is close to your expected target rate Use the Inc Dec softkeys on the monitor console to adjust the indicator to the target rate or at least to within the 30 95 range 92 Manually crank the meter for at least the number of turns shown in the instruction of the Seed Rate Manual for Y gha or V49ac The exact number of revolutions cranking rate and precise starting and stopping handle angles are not critical as the system reads meter revolutions accurately and can compensate for shaft speed seed size and partial turns What matters is getting a large sample to reduce errors and increase confidence in the calibration Note By calibrating at the target rate and for oha you establish a comfort level that the drill is set up cor rectly in particular that you are in the correct gear Range for the desired application rate 93 Weigh the dispensed material and enter it in the menu The monitor computes a Calibration Con stant for this material Save this result Example Calibration Screen P
20. ing from the rear of the mod ule The mount point is pairs of Y in 6 4mm holes spaced 5 75in 14 6mm apart at the out side right top edge of the gearbox mount plate 56 Mount one driver 18 at the forward hole pair 57 Mount the other driver 18 at the back hole pair 58 Continue at step 62 on page 13 Figure 14 Actuator Driver Module Figure 15 ADC Driver Mounting Figure 16 NTA907 3007 Driver Mounting 6 23 2010 Front Parts 166 263M 12 Air Drill Variable Rate Kit Front Parts Great Plains Mfg Inc Install NTA607 2007HD Driver For ADC or NTA907 3007 install driver per page 11 then continue at step 62 on page 13 Refer to Figure 17 a cut away view On NTA607 2007HD the driver modules mount verti cally with the cable lead exiting from the bottom of the module The module mounts to the rear face of the brace plate as shown The module side with four visible studs and nuts faces to cart right away from cart 59 Select one new 464360033S1 G P ZEROMAX VALVE DRIVER and two sets new 802 804C HHCS 1 4 20X2 3 4 GR8 PLT 804 006C WASHER LOCK SPRING 1 4 PLT 803 006C NUT HEX 1 4 20 PLT Mount the driver module to the rear side of the brace plate under the base end of an actuator or the actuator if only one meter is being converted to variable rate Tighten the nuts and bolts only to Grade 2 specification to prevent deforming the module ho
21. n arm then back off one full turn Figure 12 ADC amp NTA907 3007HD Actuator Figure 13 NTA607 2007HD Actuator 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 11 Install Actuator Driver About the Driver Module Refer to Figure 14 The actuator driver is an electronic module that adapts the linear actuator to the IntelliAG WSMT It has two cable leads 2 pin lead to the linear actuator and 6 pin lead to the existing WSMT harness Install ADC or NTA907 3007HD Driver For NTA607 2007HD continue at step 59 on page 12 For NTA907 3007HD continue at step 56 52 Select two new 464360033S1 G P ZEROMAX VALVE DRIVER and four sets new 802 274C HHCS 1 4 20X3 GR5 803 255C NUT HEX NYLOCK 1 4 20 ADC 2350 2350B Driver Installation For NTA907 3007HD continue at step 56 Refer to Figure 15 On ADC2350 B the driver modules mount vertically with the cable lead exiting from the bottom of the module 53 Mount one driver 18 on the back side of the forward gearbox mounting plate break at the holes iden tified or prepared at step 21 54 Mount the other driver 18 on the back side of the gearbox brace plate at the holes identified or prepared at step 21 55 Continue at step 62 on page 13 NTA907 3007HD Driver Installation Refer to Figure 16 On NTA907 3007HD the driver modules mount horizon tally with the cable lead exit
22. ter calibration Method Disabled Example 82 Density must be accurately entered Target Rate LB AC Example 83 Enter the Cal Const if one is available for your seed Max Rate 78 0 LB AC Upper limit type This value does not affect the calibration pro Min Rate 48 0 LB AC Lower limit cess and is replaced during calibration but is use Inc bec 11 0 Example ful for comparison The calibration constant Densit LBS BU IE developed during calibration should be similar to the ensiy ane chart number Towers Per hu men 84 Set Variable Cal Const if one is available for your Optional Use seed This is from a list of names pre programmed Cal Const nearest chart into the monitor software It is usually not the same value name as the material name setup on page 15 In this example Wheat 2S the 2S refers to the eller Cal Optional factory standard 2 star meter flute configuration onst Shaft RPM Pick a seed constant closest to yours in terms of physical seed characteristics and meter flute config Prod Level uration Alarm Seeds per If a suitable Variable Cal Const is available the sys Pound Example tem can more accurately compensate for manual High Pop calibration cranking speeds that differ from field Alarm Example rate T Example If no suitable Variable Cal Const is available crank at an rpm near field speed at step 92 ROW Or use Auto WIDTH Update Width ON calc ee unless tramline in use Row Fail See ACC
23. unt plate 27 5 on Slot to slot spacing 14 8cm center to center d Vas X Win 0 28 x 0 38in 7 1 x 95mm Two slots dimensions are horizontal x vertical If you are unable to make slotted holes make two circular holes 5 75 inches 14 6cm apart DC Brace Plate Holes Refer to Figure 7 23 Drill and size two slotted holes in the front break of H Pareo mount plate as follows Eoo one Two slots dimensions are 7 1 x 95mm horizontal x vertical 3 oon Frame tool bar to 4 4cm vertical slot center lines 25 i f a Bottom of frame tool bar to 6 1 cm upper slot center v 3 a Bottom of frame tool bar to 8 8cm lower center to center r v 5 4in 5 84in Slot to slot spacing 64 14 8cm center to center If you are unable to make slotted holes make two circular holes 5 75 inches 14 6cm apart If you are unable to make two holes without per forming major disassembly of the gearbox struc tures make only the top hole Figure 6 ADC Front Break Holes Figure 7 ADC Brace Plate Holes 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 7 Install Linear Actuators Install Linear Actuator Mounts Install ADC or NTA907 3007HD Mounts For models NTA607HD or NTA2007HD continue at step 27 Refer to Figure 8 24 Select one new 168 371H LINEAR ACTUATOR MOUNT WELDMENT and four sets new 802 017C HHCS
24. update is required continue at step 18 on page 5 9 Ifyou require a software update and the SD card is missing from the kit contact Great Plains to obtain the update 10 Select from the kit one new 11001 1507 ACC V4 SOFTWARE REPROGRAMMING This isa DICKEY john manual describing the pro cess of updating the software for the virtual terminal if needed and the WSMT if needed 11 Follow the instructions in the reprogramming manual 8 to check the VT part number on back of terminal and the software version of your seed monitor icon 12 Record Current Configuration Monitor configuration may reset to defaults during update If either VT or WSMT will be updated record the current air drill configuration particularly the Material Library Although newer virtual termi nals support exporting the configuration to a blank SD card Great Plains recommends making a paper record as an imported SD configuration may be altered during Auto Config at step 79 13 Select from the kit one new INTELLI AG SOFTWARE UPDATE SDC This is a small Secure Digital SD flash memory card When instructed the card 7 is inserted in a slot at the lower right corner of the VT bezel behind a flip up door Figure 3 10in Virtual Terminal and SD Card 14 Select one each new from the kit 110011512 ACC USR MANUAL VER 4 2 LVL 2 amp 3 110011513 ACC USER MANUAL VER 4 2 LVL 1 The new software introduces user access levels and requires
25. using Refer to Figure 18 60 Remove the bolt clip 1 washer and nut securing the clip to the mount installed at step 27 on page 7 Route the two pin lead through the clip 1 Re secure the clip to the weldment Tighten fasteners to no more than Grade 2 torque spec 61 If two meters are being converted to variable rate repeat step 59 and step 60 for the other meter Figure 17 NTA607 2007 Driver Mounting Figure 18 NTA607 2007 Cable Clip 166 263M Front Parts 6 23 2010 Great Plains Mfg Inc Front Parts Installation Instructions 13 Connect Driver Leads Refer to Figure 19 62 Connect the 2 pin lead of the forward actuator driver 18 to the 2 pin lead of the forward linear actuator 89 63 If two meters are being converted to variable rate connect the 2 pin lead of the rear actuator driver 18 to the 2 pin lead of the rear linear actuator Refer to Figure 19 and Figure 20 64 Locate the harness connection points already present on the air cart or air drill The cables have labels near the 6 pin connectors and have labels identifying the connectors as ZEROMAX 1 and ZEROMAX 2 or FRONT and REAR 65 Remove dust caps from the connectors The caps are not re used If the harness connector leads are coiled up and tied and need to be uncoiled to reach the driver module leads cut the cable tie 66 Connect the 6 pin lead of the forward actuator driver 1
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